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PRODUCT COMPLAINT CODE

Comp Code Complaint Description

01 CRANKCASE

01A0 GENERAL
01B1 BLOCK CASTING DEFECT-BLOWHOLE/CRACK BELOW SWJ AREA
01B2 BLOCK CASTING DEF-BLOWHOLE/CRAK BETN SWJ&REAR COVR
01B3 BLOCK CASTING DEF.-BLOWHOLE ON SWJ OPNG.&BETN. SWJ
01B4 BLOCK CASTING DEFECT-BLOWHOLE/CRACK BELOW FIP MTG.
01B5 BLOCK CASTING DEF-BLOWHOL/CRAK CONNTG OIL GLRY&SWJ
01B6 BLOCK CASTING DEFECT-BLOWHOLE/CRACK AT TAPPET BORE
01B7 BLOCK CASTING DEF-BLOWHOLE/CRACK@TAPPET COVER AREA
01B8 BLOCK CASTING DEFECT - BLOCKAGE IN WATER PASSAGE
01B9 BLOCK MACHINING DEFECT
01C3 BLOCK SURFACE CRACK
01D0 CYLINDER PARENT BORE CRACK
01D1 CYLINDER PARENT BORE DISTORTION
01D2 MAIN PARENT BORE CRACK
01D4 CRACKS OTHER AREAS
01D5 BLOCK CRACK AT WATER JACKET WELCH PLUG AREA
01D6 BLOCK CRACK AT ENGINE MOUNTING AREA
01E0 CYLINDER LINER CRACK AT COLLAR AREA
01E1 CYL. LINER CRACK CIRCUMFERENTIAL - MIDDLE OF LINER
01E2 CYLINDER LINER CRACK VERTICAL
01E3 CYLINDER LINER FLAME ARRESTER
01E4 CYLINDER LINER OTHER COMPLAINTS
01F0 CAMSHAFT JOURNALS
01F1 CAMSHAFT LOBE
01F2 CAMSHAFT BUSHES
01F3 CAMSHAFT BUSH PARENT BORE
01F4 CAMSHAFT TIMING GEAR
01F5 CAMSHAFT THRUST PLATE/WASHER
01F6 CAMSHAFT GEAR MOUNTING SET SCREW
01F7 CAMSHAFT GEAR MOUNTING KEY
01F8 CAMSHAFT SHIMS
01F9 CAMSHAFT REAR END PLATE/'O' RING
01G0 IDLER GEAR
01G1 IDLER GEAR BOLT/NUT/SPLIT PIN
01G2 IDLER GEAR SPINDLE
01G3 IDLER GEAR BUSH
01G4 IDLER GEAR THRUST WASHER/PLATE
01G5 ACCESSORY DRIVE GEAR (POWER STEERING)
01G6 ACCESSORY DRIVE GEAR BUSH FRONT
01G7 ACCESSORY DRIVE GEAR BUSH REAR
01G8 IDLER GEAR SPINDLE MOUNTING FASTENERS
01H0 PUSH ROD
01H1 TAPPET
01I0 MAIN BEARING
01I1 MAIN BEARING CAP
01I2 MAIN BEARING CAP BOLT
01I3 MAIN BEARING CAP BOLT AREA IN CRANKCASE
01J0 OIL RELIEF VALVE
01K0 TIMING BACK PLATE
01K1 TIMING CASE (STANDARD)/FRONT COVER
01K2 TIMING CASE OIL SEAL / GASKET
01K3 TIMING CASE OIL SUPPLY NOZZLE
01K4 FIP GEAR
01K5 FIP GEAR BUSH
01K6 FIP GEAR SHIM
01K7 TIMING CASE SUITABLE FOR POWER STEERING
01K8 FIP FRONT SUPPORT BEARING/SUPPORT BRACKET
01K9 TIMING CASE GASKETS
01L0 STUD STRIPPING ON CRANKCASE
01M0 STUD BREAKAGE BLOCK END
01M1 STUD BREAKAGE NUT END
01M2 CYLINDER HEAD BOLTS
01N0 WATER DRAIN PLUG
01P0 SIDE WATER RAIL
01P1 SIDE WATER RAIL DEFLECTOR
01P2 CRANKCASE FRONT COVER
01P3 CRANKCASE REAR COVER
01P4 CRANKCASE WELCH PLUG/CLOSING BALLS
01P5 CRANKCASE SIDE COVER
01Q1 ENGINE FAILURES DUE TO FOREIGN MATERIAL
01R0 CRANK CASE GASKETS/SEALS.
01R1 CRANKCASE 'O' RINGS
01R2 CRANKCASE SIDE COVER GASKET
01S0 ENGINE BREATHER CUM OIL SEPARATOR
01T1 ALTERNATOR MOUNTING BRACKET
01T2 ALTERNATOR ADJUSTING LINK

02 CYLINDER HEAD

02A0 GENERAL
02B1 CYLINDER HEAD CASTING DEFECT
02B2 CYLINDER HEAD MACHINING DEFECT
02B3 CYLINDER HEAD CORE PLUG/ WELCH PLUG
02C0 CYL HEAD CRACK AT VALVE SEAT/INJ.HOLE
02C1 CYL.HEAD ANGULAR OIL HOLE CRACK
02C2 CYL.HEAD SURFACE CRACKS
02C3 CYL.HEAD CRACK OTHER AREAS
02D0 VALVE FAILURE AT STEM
02D1 VALVE FAILURE AT HEAD/FACE
02D2 VALVE FAILURE AT RADIUS
02D3 VALVE OTHER FAILURES
02E0 VALVE SEAT
02E1 VALVE GUIDE
02E2 VALVE COLLAR
02E3 VALVE SPILT CONES
02E4 VALVE SPRINGS
02E5 VALVE CAP
02E6 VALVE STEM SEAL
02E7 VALVE SPRING SEAT BOTTOM/ABUTMENT WASHER
02F0 ROCKER SHAFT
02F1 ROCKER BRACKET
02F2 ROCKER ARM
02F3 ROCKER BUSH
02F4 BALL END
02G0 VALVE COVER
02G1 CYLINDER HEAD COVER
02G2 OIL FILLER CAP
02G3 CYLINDER HEAD COVER GASKET
02H0 HEAD GASKET BLOWING FROM CULOT TO RUBBER RINGS
02H1 HEAD GASKET BLOWING BETWEEN CYLINDERS
02H2 HEAD GASKET BLOWING AT SIDE ENDS
02H3 HEAD GASKET BLOWING AT OTHER AREAS
02I0 INJECTOR SLEEVES
02I1 INJECTOR COOLING JET SLEEVE
02J0 VALVE LEAK
02K0 INLET MANIFOLD
02K1 INLET MANIFOLD ELBOW
02K2 INLET MANIFOLD MOUNTING FASTENERS
02K3 EXHAUST MANIFOLD MOUNTING FASTENERS
02K4 EXHAUST ELBOW/DISTANCE PIECE
02L0 EXHAUST MANIFOLD
02M0 GASKETS/ 'O' RINGS
02M1 WELCH PLUG

03 FLYWHEEL AND HOUSING

03A0 GENERAL
03B0 FLYWHEEL HOUSING
03C0 FLYWHEEL
03C1 FLYWHEEL MOUNTING BOLTS
03C2 FLYWHEEL TIMING MARK
03C3 FLYWHEEL DRIVING PEG
03D0 FLYWHEEL FACE PLATE
03E0 ADAPTOR
03E1 CRANKSHAFT ADAPTOR BOLTS
03F0 FLYWHEEL SPIGOT BEARING
03F1 HOUSING - FLYWHEEL SPIGOT BEARING
03G0 RING GEAR

04 CRANKSHAFT

04A0 GENERAL
04B0 CRANKSHAFT WITH FLANGE (FOR SPLIT TYPE OIL SEAL)
04B1 CRANKSHAFT -REGULAR 3 PIECE STANDARD
04B2 UNDERSIZE CRANKSHAFT-REGULAR 3PIECE(RECONDITIONED)
04C0 CRANKSHAFT GEAR
04C1 CRANKSHAFT THRUST WASHER
04C2 GEAR OIL PUMP DRIVE ON CRANKSHAFT
04C3 KEY - CRANKSHAFT OIL PUMP DRIVE GEAR
04D0 DAMPER PULLEY
04D1 VISCOUS DAMPER
04D2 KEY FOR DAMPER/CRANKSHAFT PULLEY
04D3 MOUNTING BOLTS FOR VISCOUS DAMPER
04D4 DAMPER/CRANKSHAFT PULLEY FASTENING BOLT/NUT
04E0 OIL SEAL SPLIT TYPE
04E1 OIL SEAL FULL CIRCLE
04E2 OIL SEAL CARRIER
04E3 SLEEVE FOR OIL SEAL ON CRANKSHAFT
04F3 OIL PLUG ON CRANK SHAFT IVECO

05 PISTON AND CONNECTING ROD

05A0 GENERAL
05B4 PISTON
05B5 PISTON COOLING NOZZLES
05C4 RINGS
05D0 GUDGEON PIN
05D1 CIRCLIP
05E0 CONNECTING ROD BOLT
05E1 CONNECTING ROD NUT
05E2 SPLITPIN-CONNECTING ROD NUT
05F0 CON ROD BREAKAGE AT I SECTION
05F1 CON ROD BREAKAGE THROUGH RIFLE HOLE
05F2 CON ROD BREAKAGE ACROSS BOLT HEAD SEATING
05F3 CON ROD OTHER FAILURES
05F4 CON ROD SERRATION
05F5 CONNECTING ROD SMALL END BREAKAGE
05G0 CONNECTING ROD BEARING
05H0 CONNECTING ROD BUSH

06 WATER PUMP

06A0 GENERAL
06B0 THERMOSTAT HOUSING
06B1 THERMOSTAT HOUSING 'O' RING
06C0 THERMOSTAT
06D0 IMPELLER
06E0 INSERT
06F0 WATER PUMP SEAL
06G0 WATER PUMP SHAFT
06H2 WATER PUMP SEALED BEARING
06H3 WATER PUMP TAPERED ROLLER BEARING
06I0 IMPELLER CASING
06I1 LEAK @ JOINTS-W/P AREA(EXCL. LEAK FROM W/P ITSELF)
06J0 PULLEY HUB
06J1 PULLEY FAN HUB SPACER
06K0 PULLEY
06L0 FAN
06L1 FAN CLUTCH ASSY - VISCOUS
06M0 FAN BELT
06N0 IDLER PULLEY
06N1 IDLER PULLEY BEARING
06N2 IDLER PULLEY MOUNTING BRACKET
06N3 IDLER PULLEY MOUNTING BRACKET FASTENERS
06N4 AUTO BELT TENSIONER
06P1 REMOTE FAN DRIVE BEARING
06P2 RFD FAN BELT-CRANKSHAFT TO IDLER
06P3 REMOTE FAN IDLER BEARING
06P4 RFD FAN BELT-IDLER TO FAN

07 FUEL PUMP AND INJECTORS - INLINE VERSION

07A0 GENERAL
07B0 BACK LEAK
07B1 CALIBRATION ERROR /EXCESS FUEL CONS. /POOR PICK UP
07C0 FUEL PUMP FLYWHEEL
07C1 FUEL PUMP TIMING
07C2 FUEL PUMP TIMER
07C3 FUEL PUMP TIMER BOLTS
07C4 FIP MOUNTING BRACKET
07C5 TIMER OIL SEAL
07C6 SLEEVE FOR TIMER OIL SEAL
07C7 TIMER DRAIN HOSE
07C8 TIMER DRAIN HOSE ADAPTER/CLIPS
07C9 TIMER HOUSING
07D1 FUEL PIPES - FEED PUMP INLET
07D2 FUEL PIPES - FEED PUMP TO FILTER
07D3 FULE PIPES - FILTER TO FIP
07E0 INJECTOR PIPES
07F0 LEAK OFF PIPES
07F1 FLEXIBLE DIESEL RETURN PIPE
07G0 FIP CAMSHAFT
07H0 BEARING
07I0 INTERMEDIATE BEARING
07J0 PUMP ELEMENT
07J1 DELIVERY VALVE
07J2 DELIVERY VALVE HOLDER
07J3 QUADRANT LOOSE
07J4 PLUNGER SPRING
07J5 ROLLER TAPPET
07K0 CONTROL RACK
07L0 GOVERNOR ASSEMBLY
07L1 SUPPLEMENTARY IDLING ADJUSTING SCREW
07L2 FIP SEALS
07M0 FEED PUMP - PIN FOLLOWER
07M1 HAND PRIMING PUMP
07M2 FEEDPUMP OIL SEAL/'O' RING
07M3 FEED PUMP - ROLLER FOLLOWER
07N0 INJECTOR OPENING PRESSURE
07N1 INJECTOR DRIBBLING
07N2 INJECTOR BODY
07N3 INJECTOR OTHER COMPLAINTS
07N4 NOZZLE
07N5 NOZZLE CAP NUT
07N6 INJECTOR SEALS/O RINGS
07N7 INJECTOR CLAMP
07N8 INJECTOR MOUNTING STUDS
07N9 INJECTOR WASHER
07P0 OFF LEVER CABLE/ARENS CONTROL CABLE
07P1 ENGINE SHUT OFF SOLENOID SWITCH
07P2 ENGINE SHUT-OFF CYLINDER
07Q0 FLEXIBLE DRIVE ASSEMBLY
07Q1 RESITEX PLATE - COUPLING
07Q2 FIP BALL JOINTS
07R0 ACCELERATOR LINKAGES
07R1 ACCELERATOR CABLE
07R2 ACCELERATOR KICKDOWN ARRANGEMENT
07S1 OIL PIPE TO TIMER/PUMP
08 OIL PUMP AND SUMP

08A0 GENERAL
08B0 OIL PUMP HOUSING
08C0 OIL PUMP SHAFT BOTTOM
08C1 OIL PUMP SHAFT TOP
08C2 OIL PUMP GEAR
08C3 OIL PUMP SPIRAL GEAR ON TOP SHAFT
08C4 OIL PUMP THRUST CAP
08C5 OIL PUMP SPIRAL GEAR ON CAMSHAFT
08C6 OIL PUMP DRIVE GEAR - HINO
08C7 OIL PUMP SHAFT SQUARE DRIVE COUPLING -ANDORIA TYPE
08D0 OIL PUMP DELIVERY PIPE
08E0 SUCTION BRANCH
08E1 STRAINER
08F0 1 IN 1 PUMP DRIVE SHAFT
08F1 1 IN 1 PUMP SUCTION PIPE
08F2 1 IN 1 PUMP DELIVERY PIPE
08F3 1 IN 1 PUMP OTHER COMPLAINTS
08G0 SUMP
08G1 SUMP GASKET
08G2 DRAIN PLUG - OIL SUMP
08H0 DIPSTICK
08H1 DIPSTICK GUIDE

09 FILTERS

09A0 GENERAL
09B0 FUEL FILTER ELEMENT 0.5 LITRE
09B1 FUEL FILTER ELEMENT 1.1 LITRE
09B2 FUEL FILTER COVER
09B3 FEED PUMP FILTER / STRAINER (BANJO TYPE)
09B4 FUEL FILTER BOWL
09B5 OVER FLOW VALVE
09B6 FUEL FILTER MOUNTING BRACKET
09B7 FASTENERS - FUEL FILTER MOUNTING BRACKET
09B8 FUEL FILTER CUM WATER SEPERATOR
09B9 MUD STRAINER
09C0 OIL FILTER ELEMENT
09C1 OIL FILTER BOWL
09C2 OIL FILTER HEAD
09C3 OIL FILTER VALVES
09C4 OIL FILTER BOTTOM CONICAL SPRING
09C5 OIL FILTER BOWL CENTRE STEM/BOLT
09C6 OIL FILTER BOWL O RING
09C7 OIL FILTER BOTTOM O RING
09D0 AIR CLEANER DRY TYPE:ENGINE MOUNTED
09D1 AIR CLEANER WET TYPE
09D2 WIRE MESH
09D3 WING SCREW
09D4 OUTER FELT SEAL -ENGINE MOUNTED AIRCLEANER
09D5 INNER SEAL-FILT.ELEMENT TO TUBE-ENG MTD AIRCLEANER
09D7 PRE FILTER
09D8 AIR CLEANER MOUNTING FASTENERS-ENGINE MT
09D9 AIRCLEANER SEAL-TOPCOVR TO FILT.ELEMNT(TBLR ENTRY)
09E0 AIR INTAKE HOSE - FLEXIBLE HOSE PVC
09E1 AIR INTAKE PIPES - METALLIC
09F0 REMOTE MOUNTED AIR CLEANER-OIL BATH
09F1 REMOTE MOUNTED AIR CLEANER MOUNTING BRACKET
09F2 REMOTE MOUNTED AIR CLEANER ELEMENT
09F3 REMOTE MOUNTED AIR CLEANER RUBBER SEAL OUTER
09F4 REMOTE MOUNTED AIR CLEANER RUBBER SEAL INNER
09F5 AIRCLEANER DRY TYPE:REMOTE MOUNTED-PRIMARY ELEMENT
09F6 AIR CLEANER DRY TYPE:REMOTE MOUNTED-SAFETY ELEMENT
09F7 VACUUM INDICATOR
09F8 HOSE CONNECTION TO VACUUM INDICATOR
09G0 STACK PIPE ARRANGEMENT CARGO
09G1 UPPER SUPPORT - STACK PIPE
09G2 LOWER SUPPORT- STACK PIPE
09G3 BELLOWS - STACK PIPE
09G4 ELBOW TUBE ON FENDER FOR STACK PIPE
09G5 ELBOW TUBE FITMENT ON FENDER
09G6 HOSE - ELBOW TUBE TO AIRCLEANER
09G7 HOSES - AIR CLEANER TO INLET MANIFOLD
09G8 HOSE CLIPS - AIR INTAKE SYSTEM
09H0 CHARGE AIR COOLER
09H1 CHARGE AIR COOLER BELLOW HOSE
09H2 CHARGE AIR COOLER STRAIGHT HOSE
09H3 CHARGE AIR COOLER MOUNTING AREA
09H4 HEAT SHIELD FOR CONNECTION PIPE TO INLET MANIFOLD

10 COMPRESSOR

10A0 GENERAL
10A1 CRANKCASE
10C0 CYLINDER HEAD
10C1 CYLINDER HEAD GASKET
10C2 VALVES
10C3 CYLINDER HEAD OTHER FAILURES
10D0 CRANKSHAFT
10D1 COMPRESSOR GEAR
10D2 COMPRESSOR GEAR MOUNTING NUT
10D3 COMPRESSOR GEAR KEY
10D4 COMPRESSOR DRIVING FLANGE - REAR END
10D5 COMPRESSOR DRIVE PULLEY
10D6 COMPRESSOR FRONT OIL SEAL
10E0 PISTON
10E1 RINGS
10E2 GUDEON PIN/CIRCLIP
10F0 CONNECTING ROD
10F1 CON ROD BEARING
10F2 CON ROD BUSH
10F3 CON ROD BOLT/NUT
10G0 END COVER
10H0 COMPRESSOR OUTLET PIPE
10H1 HOSE CONNECTION
10H2 OIL FEED PIPE
10H3 OIL RETURN PIPE
10H4 DUMMY PLUG IN INLET MANIFOLD
10I0 WATER INLET LINE
10I1 WATER OUTLET LINE
10J0 OIL COOLER NIPPLE

11 OIL COOLER / HEAT EXCHANGER

11A0 GENERAL
11B0 HEAT EXCHANGER - MARINE
11C0 OIL COOLER END BRAZING JOINT LEAK
11C1 OIL COOLER LEAK THROUGH O RINGS
11C2 OIL COOLER TUBES/PLATES
11C3 OIL COOLER ZINC ANODES
11C4 OIL COOLER OTHER FAILURES
11D0 OIL COOLER BODY/CASING
11E0 OIL COOLER WATER INLET LINE
11E1 OIL COOLER WATER OUTLET LINE
11F0 AIR BLAST OIL COOLER TUBES
11F1 AIR BLAST OIL COOLER BODY JOINTS
11F2 FLEXIBLE HOSE FOR AIR BLAST OIL COOLER
11F3 TRANSFER BLOCK FOR OIL COOLER
11G0 OIL COOLER 'O' RINGS
11G1 OIL COOLER SEALING GASKET
11H0 OIL FILTER ADAPTOR -SPIN ON TYPE

12 TURBO CHARGER

12A0 GENERAL
12D0 BEARINGS HOUSING
12D1 TURBINE SHAFT
12D2 TURBINE HOUSING
12D3 COMPRESSOR HOUSING
12D4 COMPRESSOR WHEEL
12D5 BACK PLATE
12D6 PISTON RING
12D7 HEAT SHIELD
12D8 TURBOCHARGER OTHER FAILURES
12D9 TURBINE WHEEL
12E0 OIL FEED PIPE
12E1 OIL DRAIN PIPE
12E2 AIR INLET PIPE
12E3 TURBOCHARGER INLET HOSES
12E4 BOOST PRESSURE CONTROL VALVE
12E5 BOOST PRESSURE PIPE
12F0 THRUST BEARING
12F1 OIL DEFLECTOR
12G0 TURBO CHARGER WASTE GATE MECHANISM

13 ENGINE MOUNTING

13A0 GENERAL
13B0 ENGINE MOUNTING FRONT X MEMBER (STANDARD)
13B1 C 45 FRONT X MEMBER - ENG.MTG.HOLE AREA
13B2 C 45 FRONT X MEMBER - RIVET AREA
13B3 C 45 FRONT X MEMBER - END GUSSET AREA
13C0 ENGINE MOUNTING PAD FRONT
13D0 METACONE MOUNTING FLANGE BREAKAGE
13D1 METACONE MOUNTING RUBBER SEPARATION
13E0 SUPPORT BRACKET FRONT (LH/RH)
13E1 SUPPORT BRACKET REAR (LH/RH)
13E2 ENGINE MOUNTING BRACKET ON FLYWHEEL HOUSING(LH/RH)
13F0 ENGINE MOUNTING BRACKET ON CRANKCASE -IVECO
13F1 INSULATOR
13F2 FASTENERS- ENGINE MTG BRACKET ON CRANKCASE
13F3 ENGINE MOUNTING FASTENER- BRACKET TO INSULATOR
13F4 FASTENER- FRAME SIDE MEMBER TO INSULATOR

14 RADIATOR

14A0 GENERAL
14B0 TOP TANK JOINT LEAK
14B1 BOTTOM TANK JOINT LEAK
14B2 CORE TUBE LEAK
14B3 TOP INLET ELBOW LEAK
14B4 BOTTOM INLET ELBOW LEAK
14B5 MAKE UP LINE LEAK
14B6 DE-AERATION LINE LEAK
14B7 DE-AERATION TANK
14B8 RADIATOR FRAME
14B9 RADIATOR OTHER FAILURES
14C0 STAY ROD/BRACKET
14C1 RADIATOR MOUNTING BRACKET LH & RH (C45)
14D1 RADIATOR TOP HOSE
14D2 RADIATOR BOTTOM HOSE
14D3 HOSES OTHERS
14D4 HOSE CLIPS - COOLING SYSTEM
14E0 WATER PIPE ELBOW
14F0 ONE WAY VALVE - NON RETURN VALVE
14F1 NON RETURN VALVE BRASS ADAPTOR
14G0 NO LOSS COOLING SYSTEM
14H0 RADIATOR PRESSURE CAP
14H1 RADIATOR FILLER CAP
14I0 RADIATOR COWL
14I1 RADIATOR COWL FASTENERS
14I2 RUBBER O RING - RADIATOR COWL
14I3 FAN RING
14I4 JUBILEE CLIP FOR HOLDING THE RUBBER RING

15 VE / VP FUEL INJECTION EQUIPMENT

15A0 GENERAL
15B0 BACK LEAK
15B1 CALIBRATION ERROR /EXCESS FUEL CONS. /POOR PICK UP
15C0 FUEL PUMP TIMING
15D0 FUEL PIPES
15E1 INJECTOR PIPES
15F0 LEAK OFF PIPES
15G0 FIP COUPLING MALE PIECE
15G1 FIP COUPLING FEMALE PIECE
15G2 FIP COUPLING INTERMEDIATE ADAPTOR
15G3 DRIVE SHAFT SEALING RING
15G4 FIP DRIVE SHAFT
15G5 FIP DRIVE SHAFT CLAW
15G6 FIP DRIVE SHAFT KEY
15G7 TOOTHED GEAR - GOVERNOR DRIVE GEAR
15G8 CROSS DISC
15G9 FIP DRIVE SHAFT BUSH
15H1 VANE PUMP
15H2 VANE PUMP BACK PLATE
15J1 ROLLER RING - ROLLERS
15J2 ROLLER RING - ROLLERS SEATING RING
15K0 CAM PLATE
15K1 K SHIM
15L1 KSB UNIT
15L2 TIMER PISTON
15L3 TIMER PISTON O RING
15L4 TIMER ACTUATING PIN
15M0 PLUNGER RETURN SPRING
15M1 DISTRIBUTOR PUMP PLUNGER
15M2 PLUNGER - FOOT WASHER
15M3 DISTRIBUTOR HEAD
15M4 DELIVERY VALVE
15M5 DISTRIBUTOR HEAD 'O' RING
15M6 BLEEDER SCREW - TIMING CHECK AREA
15M7 CONTROL COLLAR - PLUNGER ASSY
15N0 STARTING LEVER
15N1 TENSIONING LEVER
15N2 STOP LEVER
15N3 ACCELERATOR LEVER
15N4 ACCELERATOR LEVER BUSH
15N5 ACCELERATOR - O RING
15N6 SHUT OFF PLUNGER
15N7 SHUT OFF SPRING
15P0 OVER FLOW BANJO
15P1 PRESSURE RELIEF VALVE
15Q0 GOVERNOR SPRING
15Q1 FLY WEIGHT ASSY
15Q2 FULCRUM LEVER
15Q3 GOVERNOR SHAFT
15Q4 GOVERNOR DRIVEN GEAR
15Q5 SLIDING SLEEVE - GOVERNOR ASSEMBLY
15V0 SHUT-OFF SOLENOID
15W1 MPC CASING - O RING
15W2 MPC - CASING
15W3 MPC- DIAPHRAGM
15W4 MPC UNIT - OTHER FAILURES
15Y0 PUMP - CASING

VP (BS III) FUEL INJECTION EQUIPMENT

15L5 TIMER SOLENOID


15Q6 FUEL TEMPERATURE SENSOR
15Q7 HDK UNIT

16 CNG COMPLAINTS : OTHER THAN ENGINE


16A0 GENERAL
16B0 SAFETY VALVE(BURST DISC/FUSIBLE ALLOY)
16B1 RECEPTACLE
16B2 GAS ON/OFF VALVE (TEL)
16B3 FIRST STAGE REGULATOR
16B4 SECOND STAGE REGULATOR
16B5 LOW PRESSURE SOLENOID
16B6 HIGH PRESSURE PIPES (GAS)
16B7 GAS VALVE IN CYLINDER
16B8 GAS VENT LINE
16B9 1" CNG HOSE TO CARBURRETOR
16C0 CARBURRETOR
16C1 3 WAY SOLENOID
16C2 SPEED GOVERNOR RELAY
16C3 VACUUM SWITCH
16C4 AIR - GAS MIXTURE
16C6 IGNITION COIL
16D0 DISTRIBUTOR ROTOR
16D1 DISTRIBUTOR BEARING
16D2 DISTRIBUTOR DRIVESHAFT
16D3 DISTRIBUTOR MOUNTING BRACKET
16D4 SPARK PLUG
16D5 HIGH TENSION CABLE(IG. COIL TO DIST.)
16D6 SPARK PLUG CABLE
16D7 DISTRIBUTOR
16E0 24 V TO 12 V CONVERTOR
16E1 IGNITION COIL
16E2 TRIGGER BOX
16E3 DISTRIBUTOR PICK UP CABLE
16F0 OXYGEN SENSOR
16F1 CATALYTIC CONVERTOR
16F2 FUEL CONTROL VALVE
16F3 COMMANDER
16F4 RELAY- COMMANDER
16F5 LAMDA CONTROL SYSTEM (LCS)
16F6 LCS PROGRAMME NOT HOLDING
16F7 STEPPER MOTOR
16G0 GAS CYLINDER
16G1 GAS PRESSURE GAUGE (MANOMETER)
16G2 POTENTIOMETER(SENSOR UNIT FOR GAS PR.GG)
16G3 GAS LEVEL LED INDICATOR
16G4 CYLINDER STORAGE VALVE
16H0 IGNITION WIRING HARNESS
16K0 3 STAGE REGULATOR
16K1 IDLING SOLENOID (3 STAGE REGULATOR)
16K2 HP SOLENOID (3 STAGE REGULATOR)
16K3 SENSITIVITY SCREW ADJUSTMENT (3 STAGE REGULATOR)
16L0 3/2 VALVE
16L1 PE SWITCH
16L2 PLASTIC TUBE (IGNITION KILL)
16L3 RELAY IGNITION KILL SYSTEM

17 ELECTRONIC DIESEL CONTROL

17A0 GENERAL
17A1 DC - DC CONVERTER
17B1 ELECTRONIC CONTROL UNIT (ECU)
17B2 ENGINE SPEED SENSOR
17B3 COOLANT TEMPERATURE SENSOR
17B4 BOOST PRESSURE SENSOR
17B5 INSTRUMENTED INJECTOR
17B6 ACCELERATOR PEDAL SENSOR
17B7 VECHICLE SPEED SENSOR
17B8 BRAKE SWITCH
17B9 CLUTCH SWITCH
17D1 HOLD ON RELAY (12 V)
17D2 MAIN RELAY (24 V)
17D3 IGNITION RELAY (24 V)
17D4 DIODE
17E1 ELECTRICAL SHORT CIRCUIT - 5A CIRCUIT
17E2 ELECTRICAL SHORT CIRCUIT - 15A CIRCUIT
17E3 ELECTRICAL SHORT CIRCUIT - 30A CIRCUIT
17E4 ELECTRICAL SHORT CIRCUIT - BATTERY CABLE CIRCUIT
17E5 EDC WIRING HARNESS
17F1 FIP SOLENOID (ELAB)
17F2 TIMER SOLENOID
17F3 FIP ACTUATOR
17G1 IDLING SPEED ADJUSTMENT
17G2 STARTING QUANTITY ADJUSTMENT
17G3 LIMITING QUANTITY ADJUSTMENT
17G4 VEHICLE SPEED ADJUSTMENT

21 AXIAL CLUTCH, CLUTCH DISC & CLUTCH ACTUATION MECHANISM

AXIAL CLUTCH

21A0 GENERAL
21D0 BACK PLATE/ PRESSURE PLATE
21E0 DRIVING PLATE ( PART OF COVER ASSEMBLY)
21F0 CLUTCH SPRINGS
21G0 LEVER
21G1 ECCENTRIC PIN
21G2 BRACKET
21G3 BUSH
21G4 PRESSURE PAD
21G5 CLUTCH FINGER SETTING/LUBRICATION
21G6 LEVER RETAINING SPRING
21H0 WITHDRAWAL PLATE

CLUTCH DISC

21B0 LINER
21B1 LINER / CERAMIC BUTTON RIVETS
21C1 CUSHION SPRINGS
21C2 HUB RIVETS
21C3 CLUTCH CENTRE HUB
21C4 RETAINER / CARRIER PLATE
21C5 CERAMIC BUTTONS

CLUTCH ACTUATION MECHANISM


21I0 WITHDRAWAL BEARING
21I1 WITHDRAWAL BEARING HOUSING
21I2 LUB PIPE - WITHDRAWAL BEARING HOUSING
21J0 WITHDRAWAL SLEEVE
21J1 RETAINER SPRING - WITHDRAWAL SLEEVE
21K0 CLUTCH ROCKING SHAFT
21K1 CLUTCH OPERATING LEVER ON GEAR BOX
21K2 CLUTCH OPERATING PEDAL
21K3 CLUTCH PLAY ADJUSTING ROD
21L0 SLAVE CYLINDER
21L1 PUSH ROD - SLAVE CYLINDER
21M0 MASTER CYLINDER
21M1 RESERVOIR
21M2 RESERVOIR CAP
21N1 HYDRAULIC LINE - FLEXIBLE
21N2 HYDRAULIC LINE- METALLIC
21P0 FLUID FLYWHEEL
21Q0 AIR SYSTEM -CLUTCH ACTUATION

22 DIAPHRAGM CLUTCH

22A0 GENERAL
22C0 DIAPHRAGM TIP WEAR
22C1 DIAPHRAGM TIP BREAKAGE
22C2 DIAPHRAGM TIP RUN OUT
22C3 DIAPHRAGM SETTING HEIGHT
22D1 COVER HOUSING
22E0 PRESSURE PLATE
22F0 CONNECTING RIVETS
22F1 CONNECTING RIVET - PRESSURE PLATE
22F2 CONNECTING RIVET - COVER ASSEMBLY
22G0 DRIVE STRAP KIT
22H0 RELEASE BEARING
22I0 FULCRUM RING DIGGING

26 ALGB 13 GEARBOX

26A0 GENERAL
26B0 GEAR CASING
26C0 MAIN SHAFT
26C1 COUNTER SHAFT
26C2 REVERSE SHAFT
26C3 PINION SHAFT
26C4 MAINSHAFT FIXED ELEMENTS PLAY
26D0 FIRST SPEED GEARS
26D1 SECOND SPEED GEARS
26D2 THIRD SPEED GEARS
26D3 FOURTH SPEED GEARS
26D4 REVERSE GEARS
26D5 CONSTANT MESH GEAR
26E0 NEEDLE ROLLER BEARING FIRST SPEED
26E1 SLEEVE FOR FIRST SPEED GEAR
26E2 SECOND SPEED BUSH
26E3 THIRD SPEED BUSH
26E4 FOURTH SPEED BUSH
26E5 NEEDLE ROLLER BEARING REVERSE GEAR
26E6 SLEEVE FOR REVERSE GEAR
26F0 SPIGOT BEARING
26F1 PINION SHAFT BEARING
26F2 MAIN SHAFT REAR BEARING
26F3 COUNTER SHAFT FRONT BEARING
26F4 COUNTER SHAFT REAR BEARING
26F5 PINION SHAFT BALL BEARING
26G0 SLIDING/FIXED DOG CLUTCH
26H0 MAINSHAFT THRUST WASHER
26H1 COUNTERSHAFT THRUST WASHER
26I0 PINION SHAFT BRACKET
26I1 PINION SHAFT BEARING CIRCLIP
26J0 OIL SEAL
26K0 MAINSHAFT REAR NUT
26K1 COUNTERSHAFT SPECIAL NUT/SPLIT PIN
26K2 IDLER SPINDLE LOCK PLATE
26K3 COUNTERSHAFT REAR BEARING LOCK PLATE/BOLT
26L0 SPEED CHANGE CASING
26L1 TOP COVER
26M0 SPEED CHANGE SPINDLE 1ST AND REVERSE
26M1 SPEED CHANGE SPINDLE 2ND AND 3RD SPEED
26M2 SPEED CHANGE SPINDLE 4TH AND 5TH SPEED
26N0 SPEED CHANGE FORK 1ST AND REVERSE
26N1 SPEED CHANE FORK 2ND AND 3RD SPEED
26N2 SPEED CHANGE FORK 4TH AND 5TH SPEED
26N3 PINCH BOLT FOR FORKS
26N4 INTERLOCKING PIN/BALL/SPRING
26P0 SPEED CHANGE LEVER HOUSING
26P1 SPEED CHANGE LEVER BOTTOM HALF
26P2 GEAR LEVER TOP
26P3 SPEED CHANGE LEVER OTHER PARTS
26Q0 SPEEDO DRIVE UNIT
26Q1 SPEEDO DRIVE GEAR
26Q2 REVERSE WARNING SWITCH
26R0 OVER SPEED GEAR DISTANCE PIECE
26R1 DISTANCE PIECE IN LIEU OF PTO GEAR
26R2 PRESENCE OF FOREIGN MATERIAL
26S0 CLUTCH HOUSING
26S1 CLUTCH HOUSING STUD

28 ZF S5-36 AND S6-36 GEARBOX / OVER DRIVE GEARBOX

28A0 GENERAL
28B0 GEAR CASING - MAIN
28B1 GEAR CASE - FRONT
28C1 COUNTER SHAFT
28C2 REVERSE SPINDLE
28C3 PINION SHAFT
28C4 MAIN SHAFT FAILURE AT OUTPUT FLANGE END
28C5 M/S CIRCLIP GROOVE @ 4&5TH GEAR(S6)/3&4TH GEAR(S5)
28C6 MAIN SHAFT OTHER FAILURES
28D0 1ST SPEED GEARS
28D1 2ND SPEED GEARS
28D2 3RD SPEED GEARS
28D3 4TH SPEED GEARS
28D4 5TH SPEED GEARS
28D5 REVERSE GEARS
28D6 CONSTANT MESH GEAR
28D7 OVER DRIVE GEAR
28E0 NEEDLE ROLLER BEARING 1ST SPEED GEARS
28E1 NEEDLE ROLLER BEARING 2ND SPEED GEARS
28E2 NEEDLE ROLLER BEARING 3RD SPEED GEARS
28E3 NEEDLE ROLLER BEARING 4TH SPEED GEARS
28E4 NEEDLE ROLLER BEARING 5TH SPEED GEARS
28E5 NEEDLE ROLLER BEARING REVERSE GEAR
28E6 SLEEVE FOR NEEDLE ROLLER BRG.3RD GEAR
28E7 SLEEVE FOR NEEDLE ROLLER BRG.REVERS GEAR
28F0 SPIGOT BEARING - MAINSHAFT
28F1 PINIONSHAFT BEARING
28F2 MAINSHAFT REAR BEARING
28F3 COUNTER SHAFT FRONT BEARING
28F4 COUNTER SHAFT REAR BEARING
28F5 SPIGOT BEARING SLEEVE
28G0 SYNCHRONISER HUB
28G1 SLIDING DOG CLUTCH
28G2 SYNCHRO RING
28G3 SYNCHRO CONE
28G4 LOCKING RING
28G5 BALL PIN
28G6 SPRING
28G7 PLUNGER/PRESSURE PIECE
28H0 PINIONSHAFT COVER
28H1 PINIONSHAFT BEARING SNAP RING
28I1 GB REAR END OIL SEAL LEAK
28I2 GB FRONT END OIL SEAL LEAK
28J0 MAIN SHAFT REAR NUT
28J1 REVERSE SPINDLE LOCK WASHER
28K0 FORK 1ST AND REVERSE GEARS
28K1 FORK 2ND AND 3RD GEARS
28K2 FORK 4TH AND 5TH GEARS
28K3 FORK REVERSE GEAR (S636)
28K4 FORK 1ST AND 2ND GEARS (S636)
28K5 FORK 3RD AND 4TH GEARS (S636)
28K6 FORK 5TH AND 6TH GEARS (S636)
28K7 SELECTOR PAD
28K8 PIVOT SCREW
28K9 FORK - OVERDRIVE GEAR
28L0 SELECTOR PLATE 1ST AND REVERSE
28L1 SELECTOR PLATE 2ND AND 3RD
28L2 SELECTOR PLATE 4TH AND 5TH
28L3 SELECTOR PLATE REVERSE GEAR(S636)
28L4 SELECTOR PLATE 1ST AND 2ND(S636)
28L5 SELECTOR PLATE 3RD AND 4TH (S636)
28L6 SELECTOR PLATE 5TH AND 6TH (S636)
28L7 SELECTOR PLATE FOR OVERDRIVE GEAR
28M0 REVERSE SELECTOR SHAFT
28N0 SELECTOR HOUSING
28N1 NEEDLE ROLLER BEARING SELECTOR HOUSING
28N2 OUTER LEVER
28N3 SELECTOR LEVER
28N5 SELECTOR SHAFT
28N6 ROLLER PINS
28N7 SELECTOR OTHER PARTS
28N8 S/A DETEND PLUNGER
28Q0 REVERSE WARNING SWITCH
28Q1 SPEEDO DRIVE UNIT
28Q2 SPEEDO DRIVE GEAR
28R0 FILLER ELBOW
28R1 BREATHER
28S0 CLUTCH HOUSING
28S1 CLUTCH HOUSING STUD
REFER TO 36 CODE SERIES FOR REMOTE GEAR SHIFT PARTS.
FOR CARGO REMOTE SHIFTING MECHANISM REFER 66 SERIES.

29 ALGB4 GEAR BOX

29A0 GENERAL
29B0 GEAR CASING
29C0 MAIN SHAFT
29C1 COUNTER SHAFT
29C2 REVERSE SHAFT
29C3 PINION SHAFT
29D0 1ST SPEED GEARS
29D1 2ND SPEED GEARS
29D2 3RD SPEED GEARS
29D3 4TH SPEED GEARS
29D4 REVERSE GEARS
29D5 CONSTANT MESH GEARS
29D6 IDLER GEAR ON REVERSE SHAFT
29E0 1ST SPEED THRUST SLEEVE
29E1 2ND SPEED BEARING SLEEVE
29E2 3RD SPEED BEARING SLEEVE
29E3 4TH SPEED BEARING SLEEVE
29E4 REVERSE GEAR BEARING SLEEVE
29F0 PINIONSHAFT BALL BEARING
29F1 PINIONSHAFT ROLLER BEARING
29F2 MAINSHAFT BEARING
29F3 COUNTERSHAFT BEARING
29G0 SLIDING/FIXED DOG CLUTCH
29H0 MAINSHAFT THRUST WASHER
29H1 COUNTERSHAFT THRUST WASHER
29I0 PINIONSHAFT HOUSING
29I1 PINIONSHAFT CIRCLIP
29I2 CLUTCH THROW OUT BEARING
29I3 CLUTCH THROW OUT SEAL
29J0 OIL SEAL
29K0 MAIN SHAFT REAR NUT
29K1 COUNTERSHAFT SPECIAL SET SCREW
29L0 SPEED CHANGE CASING
29M0 SPEED CHANGE SPINDLE 1ST AND REVERSE
29M1 SPEED CHANGE SPINDLE 2ND AND 3RD GEARS
29M2 SPEED CHANGE SPINDLE 4TH AND 5TH GEARS
29M3 SPEED CHANGE SPINDLE CONSTANT MESH GEARS
29N0 SPEED CHANGE FORK 1ST AND REVERSE
29N1 SPEED CHANGE FORK 2ND AND 3RD SPEED
29N2 SPEED CHANGE FORK 4TH AND 5TH SPEED
29N3 SPEED CHANGE FORK CONSTANT MESH GEARS
29N4 SELECTOR ARM SHAFT
29N5 PINCH BOLT
29Q0 ZF LINKAGES IN LIEU OF CSO
29R0 SPEEDO METER PINION
29R1 INSTRUMENT DRIVE HOUSING
29R2 INSTRUMENT DRIVING SPINDLE BRACKET

31 ECOMET 6HP600 GEARBOX

31A0 GENERAL
31B0 CLUTCH DISC
31C0 HYDRAULIC VALVE BODY
31D0 SOLENOID
31E0 INDUCTIVE TRANSMITTER
31F0 RELAY
31G0 ELECTRONIC CONTROL UNIT
31H0 RANGE SELECTOR
31I0 ZF CABLE
31J0 HOSUR WIRING
31L0 PTO
31M0 OIL LEAK
31N0 ACCELERATOR INTERLOCK
31P0 OIL TEMPERATURE GAUGE
31Q1 LOAD SENSOR

32 ALLISON HT 750 DRG GEAR BOX / MT 643

32A0 GENERAL
32B0 MODULATOR
32D0 LOCKUP CLUTCH
32E0 TORQUE CONVERTER
32E1 TORQUE CONVERTER OIL SEAL

34 AUXILIARY GEAR BOX

34A0 GENERAL
34B0 GEAR CASING
34C0 GEARS
34D0 SHAFTS
34E0 BEARINGS
34F0 MOUNTING
34G0 OIL SEALS
34H0 OTHER COMPONENTS

35 POWER TAKE OFF

SIDE MOUNTED - CONSTANT MESH GEAR BOX

35A0 GENERAL
35B0 OPERATING LEVER INNER AL PTO
35B1 OPERATING LEVER OUTER AL PTO
35B2 OPERATING LINKAGES (CABIN)
35C0 HOUSING AL PTO
35D0 GEARS AL PTO
35D1 SLIDING DOG
35D2 FORKS
35D3 SPINDLE
35D4 BUSHES
35D5 OTHER PARTS
35E0 CLUTCH DISC
35F0 SWITCH
35G0 SOLENOID VALVE
35H0 BEARINGS
35I0 OIL SEALS/SEAL RINGS

SIDE MOUNTED - ZF PTO

35K0 SHIFT CYLINDER BODY


35K1 SPRING SHIFT CYLINDER
35K2 SELECTOR SHAFT
35K3 SELECTOR FORK
35K4 PISTON SHIFT CYLINDER
35K5 O' RING
35K6 SHIFT CYLINDER COVER
35K7 INTERMEDIATE GEAR
35K8 INTERMEDIATE GEAR NEEDLE ROLLER BEARING
35K9 INTERMEDIATE SHAFT
35L0 TAPER ROLLER BEARINGS
35L1 OUTPUT SHAFT
35L2 OUTPUT GEAR
35L3 OUTPUT SHAFT NUT
35L4 DRIVE GEAR KEY
35L5 BRACKET FOR INPUT SHAFT
35L6 INPUT SHAFT GEAR
35L7 DISTANCE PIECE - PTO TO GEAR CASING

REAR MOUNTED PTO - ZF

35M0 NRB FOR INPUT SHAFT


35M1 PTO HOUSING
35M2 ACTUATOR SHAFT
35M3 WEAR PAD
35M4 COLLARED BUSH
35M5 ACTUATOR LEVER
35M6 GEARS
35M7 SHAFTS
35M8 BEARINGS
35M9 CIRCLIP

PTO ACTUATION

35N0 CONTROL VALVE


35N1 FLEXIBLE PIPELINES
35N2 METALLIC PIPELINES
35N3 ACTUATING CYLINDER FOR REAR MOUNTED PTO
35N4 EXTERNAL MECHANICAL LINKAGE FOR ALGB13
36 GEAR BOX REMOTE SHIFTINGS

FOR CARGO REMOTE SHIFTING MECHANISM REFER 66 SERIES.

36A0 GENERAL
36B0 SPEED CHANGE LEVER BOTTOM HALF
36B1 SPEED CHANGE LEVER BRACKET AT FLYWHEEL HOUSING
36B2 SPEED CHANGE LEVER BRACKET AT FRAME
36B3 SPEED CHANGE LEVER BRACKET AT EXHAUST MANIFOLD
36C0 CONTROL TUBE
36D0 OPERATING SHAFT
36E0 BALL JOINT REACTION ROD
36E1 BALL JOINT GEAR SHIFT LEVER
36F0 REACTION ROD
36G0 UNIVERSAL JOINT ASSEMBLY
36H0 KNUCKLE
36I0 CONNECTION FLANGE
36J0 BEARING HOUSING
36K0 HOUSING FOR SPEED CHANGE LEVER
36L0 CONNECTION PIECE
36M0 GEAR LEVER REMOTE TYPE
36N0 SPHERICAL BEARING
36P0 SHACKLE
36Q1 GEAR SHIFT LEVER GAITER

41 PROPELLER SHAFT

41A0 GENERAL
41B0 PROPELLER SHAFT TUBE FRONT
41B1 PROPELLER SHAFT TUBE MIDDLE
41B2 PROPELLERSHAFT TUBE REAR
41C0 YOKE
41D0 STUB SHAFT
41E0 UNIVERSAL JOINT CROSS
41E1 UNIVERSAL JOINT STRAP- SIL VERSION
41E2 UNIVERSAL JOINT STRAP BOLTS- SIL VERSION
41F0 CENTRE JOINT BEARING ORDINARY
41F1 CENTRE JOINT BEARING RUBBER CUSHION TYPE
41F2 CENTRE BEARING MOUNTING BRKT/BOLTS - PUNCHED FRAME
41F3 MUDFLINGER - RUBBER CUSHION TYPE BEARING
41F4 CENTRE BEARING HOUSING
41G0 COMPANION FLANGE
41G1 FASTENERS - PROPELLERSHAFT FLANGE
41G2 GREASE NIPPLE
41H0 PROPELLER SHAFT INTER AXLE
41I0 PROPELLER SHAFT PTO
41J0 PROPELLER SHAFT 4 X 4 GEAR BOX TO AGB
41J1 PROPELLER SHAFT AGB TO REAR AXLE
41J2 PROPELLER SHAFT AGB TO FRONT AXLE
41K0 LAY RUB COUPLING

42 DIFFERENTIAL GROUP

42A0 GENERAL
42B0 AXLE TUBE LH/RH
42B1 AXLE CASING/TUBE END THREADS/CHECK NUT
42B2 AXLE CASING DOME WELDING CRACK
42B3 AXLE CASING SEAM WELDING CRACK
42B4 AXLE CASING BRAKE CHAMBER MOUNTING BRACKET CRACK
42B5 AXLE CASING SPRING SEAT WELDING
42B6 AXLE CASING OTHER FAILURES
42B7 AXLE CASING SPINDLE
42B8 AXLE CASING BRAKE CARRIER FLANGE
42B9 AXLE CASING INTEGRAL BOTTOM CLAMPS
42C0 AXLE SHAFT SPLINES CHIPPING
42C1 AXLE SHAFT BREAKAGE AT SPLINE END
42C2 AXLE SHAFT BREAKAGE AT FLANGE END
42C3 AXLE SHAFT BREAKAGE AT STEM AREA
42C4 SPRING DOWEL AXLE SHAFT
42D0 DIFF CARRIER (NOSE BRG.AREA)
42D1 DIFF CARRIER (SIDE BRG.AREA)
42D2 DIFFERENTIAL BEARING CAP/BOLT
42D3 DIFFERENTIAL CARRIER OTHER FAILURES
42D4 DIFFERENTIAL CARRIER JOINT LEAKAGE
42E0 CROWN WHEEL PINION 43/7
42E1 CROWN WHEEL PINION 41/7
42E2 CROWN WHEEL PINION 35/6
42E3 CROWN WHEEL PINION 37/6
42E4 CROWN WHEEL PINION 37/6 (R149)
42E5 CROWN WHEEL PINION 37/7 (C100)
42E7 CWP 6.83 Q109/RS 145
42E8 CWP 6.17 Q109/ RS 145/DANA
42E9 CWP 5.83 Q109 / RS145
42F3 CROWN WHEEL PINION 38/15
42F4 CROWN WHEEL PINION 38/17
42F5 CROWN WHEEL PINION 4.56 : 1
42F6 CROWN WHEEL PINION 5.29 : 1
42F7 CROWN WHEEL PINION 6.14 : 1
42F8 CWP 6.83 R149
42F9 CWP R158
42G0 CWP 6.5 : 1 DANA
42G1 CWP 5.57 : 1 DANA
42G2 CWP SQR109 / DANA DSHO44 FIRST AXLE
42G3 CWP SQR109 / DANA DSHO44 SECOND AXLE
42H0 PINION TAPER ROLLER BEARING
42I0 CROWN WHEEL TAPER ROLLER BRG.
42J0 PINION NOSE BEARING/SPIGOT BEARING
42K0 DIFFERENTIAL CAGE LH/RH
42K1 DIFFERENTIAL CAGE BOLTS
42K2 CROWN WHEEL TO CAGE BOLT
42K3 BEVEL WHEEL AND PINION
42K4 TRUNNION
42K5 THRUST WASHER
42K6 ADJUSTING NUT WORKING LOOSE
42K7 LOCKING PLATE
42K8 THRUST BUTTON - CROWN
42K9 RING SCREW LOCKING DOWEL
42M0 PINION OIL SEAL
42M1 COMPANION FLANGE
42M2 COMPANION FLANGE NUT
42N0 OUTPUT SHAFT
42N1 OUTPUT SHAFT BEARING
42N2 OUTPUT SNAP RING
42N3 OUTPUT SHAFT SEAL
42P0 INPUT SHAFT
42P1 INPUT SHAFT BEARING
42P2 INPUT SHAFT SEAL
42Q0 THIRD DIFFERENTIAL UNIT
42Q1 THIRD DIFFERENTIAL LOCK
42Q2 MAIN DIFFERENTIAL LOCK
42Q3 DIFFERENTIAL LOCK ACTUATING CYLINDER
42R0 TWO SPEED AXLE
42S0 RETRACTABLE AXLE
42U0 DUMMY AXLE CASING 6 X 2 VERSION

45 REAR AXLE HUB GROUP

45A0 GENERAL
45B0 REAR HUB
45B1 REAR HUB CHECK NUT
45C0 DRIVING FLANGE
45D0 BRAKE DRUM CIRCUMFERENTIAL CRACK
45D2 BRAKE DRUM CRACK ACROSS THE WIDTH
45D3 BRAKE DRUM - OTHER FAILURES
45E0 REAR WHEEL OUTER BEARING
45F0 REAR WHEEL INNER BEARING
45G0 DISTANCE PIECE
45H0 HUB OIL SEALS
45I0 REAR WHEEL STUDS
45I1 WHEEL NUT - STUD VERSION
45I2 LOCKING PEG SHEARING
45J0 REAR WHEEL BOLTS
45J1 WHEEL CONES DIGGING ON BRAKE DRUM
45J5 WHEEL NUT - BOLT VERSION
45K0 BRAKE SHOE
45L0 BRAKE LINING
45M0 PULL OFF SPRING
45M1 BRAKE SHOE RETAINING SPRING
45M2 WEARING PAD
45N0 BRAKE CAM SHAFT
45N1 CAMSHAFT HOUSING/BRACKET
45N2 NEEDLE ROLLER BEARING/BUSH
45N3 ABUTMENT BLOCK
45N4 ABUTMENT BLOCK RETAINING PLATE/BOLTS
45N5 CAMSHAFT WASHER
45N6 CAMSHAFT CIRCLIP
45N7 CAM END ROLLER
45N8 ANCHOR END ROLLER
45N9 SHOE ROLLER RETAINER CLIP
45Q0 COVER TUBE
45R0 DUST COVER
45S0 TORQUE PLATE/BRAKE CARRIER ASSEMBLY
45S1 BRAKE CARRIER MOUNTING BOLTS
45S3 BRAKE EXPANDER ASSEMBLY
45S4 ANTI ROTATION CLIP
45S5 RUBBER BOOT FOR EXPANDER ASSEMBLY
45U0 ANCHOR PIN
45U1 ANCHOR PIN BUSH
45U2 GUIDED ADJUSTER BRAKE - UNIQUE PARTS
45V0 WHEEL CYLINDER
45V1 MASTER CYLINDER
45V2 RESERVOIR
45V3 HYDRAULIC PIPES/HOSES
45V4 BRAKE CHAMBER - MASTER CYLINDER ACTUATION
45W0 HAND BRAKE CABLE
45W1 BRACKET FOR HB CABLE
45W2 HAND BRAKE BOOT

47 FRONT AXLE

47A0 GENERAL
47B0 I BEAM CRACK BETN.SPG.PAD @ TOP SURFACE
47B1 I BEAM CRACK BETN.SPG.PADS @ BOT.SURFACE
47B2 I BEAM CRACK BETN.SPRING PAD AND KP BOSS
47B3 I-BEAM CRACK AT I BOLT MOUNTING HOLE
47B4 I-BEAM CRACK AT KING PIN BOSS AREA
47B5 I-BEAM OTHER FAILURES (INCLUDING BEND AND TWIST)
47C0 AXLE ARM
47D0 KING PIN
47D1 KING PIN BUSHES
47D2 KING PIN SEALS
47D4 KING PIN THRUST BEARING
47E0 FRONT HUB
47F0 BRAKE DRUM - CIRCUMFERENTIAL CRACK
47F2 BRAKE DRUM CRACK ACROSS THE WIDTH
47F3 BRAKE DRUM - OTHER FAILURES
47G0 FRONT WHEEL OUTER BEARING
47H0 FRONT WHEEL INNER BEARING
47I0 DISTANCE PIECE
47I1 CASTLE NUT/SPLIT PIN
47J0 HUB SEALS
47K0 FRONT WHEEL STUDS
47K1 WHEEL NUT - STUD VERSION
47K2 LOCKING PEG SHEARING
47L0 FRONT WHEEL BOLTS
47L1 WHEEL NUT - BOLT VERSION
47M0 FRONT BRAKE SHOE
47N0 BRAKE LINING
47P0 PULL OFF SPRING
47P1 BRAKE SHOE RETAINING SPRING
47P2 WEARING PAD
47Q0 BRAKE CAMSHAFT
47Q1 CAMSHAFT HOUSING/BRACKET
47Q2 NEEDLE ROLLER BEARING/BUSH
47Q3 ABUTMENT BLOCK
47Q4 ABUTMENT BLOCK RETAINING PLATE/BOLTS
47Q5 CAMSHAFT WASHER
47Q6 CAMSHAFT CIRCLIP
47Q7 CAM END ROLLER
47Q8 ANCHOR END ROLLER
47Q9 SHOE ROLLER RETAINING CLIP
47S0 COVER TUBE
47T0 DUST COVER
47U0 TORQUE PLATE/BRAKE CARRIER ASSEMBLY
47U1 BRAKE CARRIER MOUNTING BOLTS
47U3 BRAKE EXPANDER ASSEMBLY
47U4 ANTI ROTATION CLIP
47U5 BRAKE EXPANDER RUBBER BOOT
47V0 WHEEL CYLINDER
47V1 HYDRAULIC PIPE/HOSES
47W0 ANCHOR PIN
47W1 ANCHOR PIN BUSH

48 FRONT DRIVING AXLE (4X4) WITH MAGIRUS ENDS

48A0 GENERAL
48E0 FRONT AXLE DIFFERENTIAL UNIT
48F0 FRONT AXLE SHAFT OUTER
48F1 FRONT AXLESHAFT NEEDLE BEARING
48F2 OILSEAL -FRONT AXLESHAFT
48H0 4X4 FRONT HUB
48H1 HUB OIL SEAL
48I0 FRONT AXLE CASING
48I1 STUB AXLE
48I2 DRIVING FLANGE
48L1 DRIVING SHAFT
48L2 YOKE ASSEMBLY
48M1 STEERING ARM
48M2 TRACK ARM
48M3 KINGPIN NEEDLE ROLLER BEARING
48M4 OILSEAL -KINGPIN
48N0 FAILURES DUE FOREIGN MATERIAL
48P0 BRAKE SPIDER
48P1 BRAKE SHOE
48P2 BRAKE SHOE RETAINING SPRING
48P3 BRAKE GUIDE SCREW
48P4 BRAKE SHOE RETAINING CLIP
48P5 BRAKE DRUM

50 STEERING

50A0 GENERAL
50D0 RANE STEERING ROCKER SHAFT
50D1 RANE INNER COLUMN /RIGID STEERING
50D2 RANE INNER COLUMN UJ APPLICATION
50D3 RANE STEERING BOX HOUSING
50D4 RANE STEERING TAPER ROLLER BEARING
50D5 RANE OUTER TUBE
50D6 RANE DROP ARM
50D7 RANE STEERING COLUMN BUSHES
50D8 RANE MAIN NUT ASSEMBLY
50D9 RANE STEERING OTHER PARTS
50E0 STEERING BEVEL BOX
50G0 POWER STEERING PUMP SHAFT/GEAR (VANE TYPE)
50G1 POWER STEERING PUMP (VANE)
50G2 POWER STEERING PUMP KEY
50G3 POWER STEERING PUMP GEAR MOUNTING SET SCREW
50G4 POWER STEERING UJ CROSS SHAFT
50G5 POWER STEERING OTHER COMPLAINTS
50G6 POWER STEERING PUMP DRIVE PULLEY
50G7 POWER STEERING PUMP DRIVE BELT
50G8 POWER STEERING OIL SEAL
50H0 STEERING WHEEL
50I0 STEERING LEVERS
50I1 STEERING LEVER BOLTS
50I2 TRACK ROD LEVER
50J0 DRAG LINK
50J1 TRACK ROD
50J2 STEERING PLAY ADJUSTMENT
50J3 DRAG LINK SOCKET
50J4 DRAG LINK BALL PIN
50J5 DRAG LINK SOCKET PINCH BOLT
50J6 TRACK ROD SOCKET
50J7 TRACK ROD BALL PIN
50J8 TRACK ROD SOCKET PINCH BOLT
50K0 STEERING BOX MOUNTING STUDS
50K1 STG.MOUNTING BRACKET-FRAME MTG TYPE
50K2 STG.MOUNTING BRACKET-OUTRIGGER TYPE
50K3 POWER STEERING BOX INPUT SHAFT SEAL
50K4 POWER STEERING BOX ROCKER SHAFT SEAL
50K5 POWER STEERING BOX LIMITER VALVE
50L0 UNIVERSAL JOINT CROSS
50M3 POWER STEERING RESERVOIR
50M4 POWER STEERING HOSES
50M5 POWER STEERING OIL FILTER
50M6 POWER STG.RESERVOIR MOUNTING BRACKET
50M7 POWER STEERING METALLIC PIPES
50N0 STEERING OUTER COLUMN SUPPORT BRACKET
50P0 STEERING COLUMN ASSEMBLY (CARGO)

52 BRAKES

52A0 GENERAL
52B0 AIR PIPES
52B1 AIR HOSES
52C0 AIR TANK/SENSING TANK
52C1 AUXILLARY TANK
52C2 AIR TANK BRACKET
52D0 AIR INLINE FILTER
52F0 UNLOADER VALVE WITH TYRE INFLATOR
52G0 STOP LIGHT SWITCH
52H0 BRAKE CHAMBER FRONT
52I0 SLACK ADJUSTER AND LINKAGES
52I1 AUTOMATIC SLACK ADJUSTER
52J0 BRAKE OPERATING PEDAL STD
52J1 BRAKE OPERATING PEDAL C45
52K0 E2 BRAKE VALVE
52K1 SYSTEM PROTECTION VALVE
52K2 GRADUATED HAND CONTROL VALVE
52L0 SPRING BRAKE CHAMBER REAR
52M0 QUICK RELEASE VALVE
52M1 RELAY VALVE
52M2 TC2 VALVE
52M3 TRAILER CONTROL VALVE
52N0 PALM COUPLING SERVICE LINE
52N1 PALM COUPLING EMERGENCY LINE
52P0 LOW PRESSURE WARNING SWITCH
52Q0 EXHAUST BRAKE VALVE - SLIDING TYPE
52Q1 EXHAUST BRAKE VALVE - BUTTERFLY TYPE
52Q2 BALL JOINT FOR BUTTERFLY VALVE LEVER
52Q3 EXHAUST BRAKE - SOLENOID VALVE
52Q4 EXHAUST BRAKE FOOT OPERATED SWITCH ON FLOOR
52Q5 EXHAUST BRAKE FOOT OPERATED SWITCH ON PEDAL
52Q6 EXHAUST BRAKE OPERATING CYLINDER
52Q7 ISOLATOR SWITCH FOR EXHAUST BRAKE
52R0 AIR PRESSURE REDUCER VALVE
52S0 AIR DRIER
52S1 AUTO DRAIN VALVE
52S2 DRYING AND DISTRIBUTION UNIT

53 FRAME AND SUSPENSION

53A0 GENERAL
53A1 DIFFERENCE IN WHEEL BASE
53A2 FRAME HEIGHT VARIATION/TWIST
53B0 FRAME BEND/BUCKLING
53B1 SUB FRAME
53B2 TURN TABLE BEAM (ARTIC)
53B3 OUTRIGGER/END GUSSETS
53B4 TRACTA SAURER COUPLING (VEST BUS)
53B5 FRAME FLITCH INTERNAL
53B6 FRAME FLITCH EXTERNAL
53C0 FRAME CRACK FRONT X MEMBER GUSSET AREA
53C1 FRAME CRACK 2ND X MEMBER BOLT HOLES
53C2 FRAME CRACK BET. FSRB AND 2ND X MEMBER
53C3 FRAME CRACK CJ BRG X MEMBER GUSSET AREA
53C4 FRAME CRACK RSFB X MEMBER GUSSET AREA
53C5 FRAME CRACK RSRB X MEMBER GUSSET AREA
53C6 FRAME CRACK REAR SPRING BUFFER AREA
53C7 FRAME CRACK AT FRONT SPRING FRONT BRACKET AREA
53C8 FRAME CRACK @ HELPER SPG.FRONT BRKT.AREA
53C9 FRAME CRACK @ HELPER SPG.REAR BRKT.AREA
53D0 FRAME CRACK STG.MOUNTING BRACKET AREA
53D1 FRAME CRACK OUTRIGGER MTG.BRACKET AREA
53D2 FRAME CRACK AT FUEL TANK MTG.AREA
53D3 FRAME CRACK AT TRUNNION MTG.AREA
53D4 FRAME CRACK AT OTHER AREA
53D5 FRAME CRACK AT CABIN REAR SUPPORT AREA
53D6 FRAME CRACK DUE TO BODY BUILDING DEFECT
53E0 CENTRE BEARING X MEMBER
53E1 TUBULAR X MEMBER
53E2 CROSS MEMBER OTHERS
53E3 SOLE MEMBER
53E4 REAR SPRING FRONT X MEMBER (STANDARD)
53E5 REAR SPRING FRONT X MEMBER - FULL DEPTH
53E6 REAR SPRING MIDDLE X MEMBER (2516)
53E7 REAR SPRING REAR X MEMBER
53E8 FRONT CROSS MEMBER
53E9 SECOND CROSS MEMBER
53F0 U BOLT/I BOLT
53F1 SPRING U CLAMP
53G0 FRONT SPRING MAIN LEAF
53I0 REAR SPRING MAIN LEAF
53K0 HELPER SPRING
53L0 SHOCK ABSORBER FRONT
53L1 SHOCK ABSORBER REAR
53M0 SHOCK ABSORBER BRACKET FRONT
53M1 SHOCK ABSORBER BRACKET REAR
53N0 SPRING BRACKETS FRONT SPRING
53N1 SPRING CHAIR REAR SPRING
53N2 SPRING BRACKET REAR SPRING
53N3 HELPER BRACKET
53N4 HELPER BRACKET WEAR PADS
53N5 HANGER BRACKET WEAR PADS
53P0 SPRING BUFFERS FRONT
53P1 SPRING BUFFERS REAR
53Q0 SPRING SHACKLE
53Q1 SHACKLE PIN
53Q3 SPRING EYE BOLT
53Q4 SPRING EYE BUSH - FRONT SPRING FRINT
53Q5 SPRING EYE BUSH - FRONT SPRING REAR
53Q6 SPRING EYE BUSH - REAR SPRING FRONT BUSH
53Q7 SPRING EYE BUSH - REAR SPRING REAR BUSH
53Q8 SPRING EYE BUSH - REAR MOST SPRING REAR BUSH
53Q9 SHACKLE PIN - MAV REAR
53R0 BELL CRANK LEVER
53R1 V SEAL FOR SHACKLE PIN
53S0 TIE RODS
53S1 LINK ARMS
53S2 METALLASTIC BUSHES
53S3 SPHERICAL BEARINGS
53T0 TORQUE STABILIZER
53T1 ANTI ROLL BAR
53U0 RADIUS ROD
53U1 RADIUS ROD BRACKETS/BOLTS
53U2 RADIUS ROD BUSHES
53U3 SILENT BLOCK BUSH
53V0 CROSS TUBE
53W0 BOGIE CROSS SHAFT
53W1 BOGIE BRACKET
53X0 AIR SUSPENSION BELLOW -FRONT
53X1 AIR SUSPENSION BELLOW -REAR
53X2 LEVELLING VALVES
53X5 AIR SUSPENSION BEAM
53X6 REAR LOCATION LINK -AIR SUSPENSION
53X7 PANHARD ROD
53X8 CROSS BEARER -AIR SUSPENSION
53X9 AIR SUSPENSION PIPES
53Y0 FRAME CRACK AT FRONT SPRING REAR BRACKET
53Z0 WEWELLER RUBBER ELEMENTS
53Z1 WEWELLER SPRINGS -FRONT 4"
53Z2 WEWELLER SPRINGS -REAR
53Z3 FRONT WEVELLER BRACKETS
53Z4 REAR WEVELLER BRACKETS
53Z5 PARABOLIC SPRINGS
53Z6 AUTOROLA FRONT SUSPENSION
53Z7 AUTOROLA REAR SUSPENSION
53Z8 WEWELLER SPRING - FRONT 3"

55 ACCESSORIES

55A0 GENERAL
55B0 SPARE WHEEL CARRIER
55B1 SPARE WHEEL CARRIER OPERATING CABLE
55B2 SPARE WHEEL CARRIER BRACKET
55C0 WHEEL DISC DEFECTS - MTG.HOLES AREA
55C1 WHEEL DISC DEFECTS - FIXED FLANGE AREA
55C2 WHEEL DISC DEFECTS - WELDED AREA
55C3 WHEEL DISC DEFECTS - LOCKING RING AREA
55D0 TYRES AND TUBES
55E0 FUEL TANK
55E1 FUEL TANK GAUGE MECHANICAL
55E2 FUEL TANK GAUGE ELECTRICAL - AT FUEL TANK
55E3 FUEL TANK MOUNTING
55E4 WATER SEPARATOR - MECHANICAL TYPE
55E5 FUEL TANK CAP
55E6 FUEL TANK CAP LOCK
55F0 SILENCER
55F1 SILENCER INLET/OUTLET PIPES
55F2 EXHAUST PIPE MOUNTING BRACKET(AT F/W HOUSING AREA)
55F3 SILENCER MOUNTING CLAMPS
55F4 TAIL PIPE MOUNTING BRACKET
55F5 TAIL PIPE CLAMPS
55G0 EXHAUST FLEXIBLE PIPE
55G1 EXHAUST PIPE LINE CARGO
55H0 CAB BODY STRUCTURE CRACK
55H1 CAB FLOOR CRACK
55H2 ERGOMATIC CAB
55H3 CAB OTHER FAILURES
55H4 BONNET
55H5 BONNET INSULATION
55H6 BONNET SEALING RUBBER
55I0 FRONT END STRUCTURE (810/STAG)
55J0 FRONT END STRUCTURE (SFC)
55J1 SEMI FORWARD CONTROL BONNET
55J2 SEMI FORWARD CENTRE LOCK
55J3 SEMI FORWARD CONTROL BONNET HINGES
55J4 INTEGRAL BUS BODY STRUCTURE
55J5 SFC CAB MOUNTING LONG MEMBER (LH/RH)
55J6 SEMI FORWARD CONTROL CAB MOUNTING BRACKET.
55J7 A POST - SFC
55K0 TIPPING BODY TAIL GATE
55L0 DUMPER BODY
55M0 FULLY BUILT CABIN
55N0 BUMPER AND ITS MOUNTING
55P0 GRILLE
55P1 GRILLE HINGES
55P2 GRILLE LOCK
55P3 GRILL LOCKING MECHANISM
55P4 FRONT OPENING PANEL STAY ROD
55P5 STAY ROD GROMMET
55Q0 FRONT WINDSCREEN GLASS
55Q1 FRONT WINDSCREEN GLASS RUBBER
55Q2 FRONT WINDSCREEN GLASS RUBBER
55Q3 REAR VIEW MIRROR LH / RH
55Q4 REAR VIEW MIRROR MOUNTING BRACKET LH / RH
55R0 CAB MOUNTING BRACKET
55S0 PANTHER FRP FRONT PANEL
55S1 PANTHER FES STEEL STRUCTURE
55T0 HYDRAULIC JACK
55U0 WIPER MOTOR
55V0 DRIVERS SEAT
55V1 DRIVER SEAT ADJUSTING MECHANISM
55W0 C45 CAB
55W1 G45 MARK II
55W2 G45 MARK III
55X0 MUD GUARD
55X1 REAR UNDER RUN PROTECTION DEVICE (RUPD)
55X2 LATERAL PROTECTION DEVICE (LPD/SUPD)
55Y0 RUBBER CONES/MOUNTING BRACKET
55Z0 AC DRIVE IDLER PULLEY
55Z1 AC DRIVE IDLER PULLEY MOUNTING BRACKET
55Z2 AC UNIT DRIVE IDLER PULLEY BEARING
55Z3 ENGINE TO IDLER PULLEY DRIVE BELT
55Z4 FAN BELT TENSIONER ARRANGEMENT IN IDLER PULLEY
55Z5 AC COMPRESSOR MOUNTING BRACKET

56 CARGO CAB

56A0 GENERAL
56B0 CAB PANEL FLOOR
56C0 CAB PANEL FRONT
56D0 CAB PANEL ROOF
56E0 CAB DOOR
56E1 DOOR LOCK MECHANISM
56E2 CAB LOCKING MECHANISM
56E3 STRIKER PIN FOR CABLOCK
56E4 ANTIRATTLE SPRING IN CABLOCK
56E5 HANDLE -DOOR LOCK
56E6 KEY -DOOR LOCK
56E7 LOCK BARREL
56E8 REMOT LOCK-DOOR
56F0 WIND SCREEN & VISOR
56F1 WIND SCREEN WASHER
56G0 DOOR GLASS
56G1 QUARTER GLASS/QUARTER GLASS LOCK
56G2 WINDOW WINDING MECHANISM
56I0 TORSION BAR
56I1 TORSION BAR PAD
56J0 CAB MOUNTING BRACKET FRONT
56J1 CAB MOUNTING BOLT - CAB TO BRACKET
56J2 CAB MOUNTING BOLT - BRACKET TO CHASSIS
56K0 FUSE MODULE
56L0 SEATS
56M0 CAB PAINT
56M1 CAB PAINT UNDER BODY
56N0 CAB MOUNTING BUSH FRONT
56N1 CAB MOUNTING BUSH REAR
56P0 FENDER
56P1 BUMPER
56P2 GRILLE

57 ELECTRICALS

57A0 GENERAL
57B0 BATTERY
57B1 BATTERY CARRIER/FITMENT DEFECT
57B2 MAIN CABLE
57B3 BATTERY ISOLATOR SWITCH
57C0 WIRING
57C1 FUSE BOX
57C2 FUSE - CAPSULE TYPE
57C3 FUSE - BLADE TYPE
57D0 STARTER MOTOR AUXILIARY FIELD COIL
57D1 STARTER MOTOR COMMUTATOR SOLDERING
57D2 STARTER MOTOR CLUTCH SLIP
57D3 STARTER MOTOR PINION END CUSHIONING
57D4 STARTER MOTOR OTHER COMPLAINTS
57D5 STARTER RELAY
57E0 ALTERNATOR REGULATOR
57E1 ALTERNATOR ROTOR
57E2 ALTERNATOR DIODE
57E3 ALTERNATOR BRUSHES
57E4 ALTERNATOR STATOR
57E5 ALTERNATOR FUSE
57E6 ALTERNATOR KEY/KEYWAY
57E7 ALTERNATOR CHARGING
57E8 ALTERNATOR OTHER COMPLAINTS
57F0 DYNAMO
57G0 REGULATOR
57H0 HEAD LAMP
57H1 HEAD LAMP RELAY
57H2 CAB INTERIOR LAMP
57I0 TAIL LAMP
57J0 PARKING/SIDE INDICATOR LAMP
57K0 PILOT LAMP
57L0 LAMPS OTHERS
57M0 AIR CONDITIONING UNIT
57N0 SOLENOID
57P0 OIL PRESSURE TRANSDUCER
57Q0 STARTER MOTOR SOLENOID

58 DASH BOARDS
58A0 GENERAL
58B0 COMBINATION SWITCH
58C0 KEY TYPE SWITCH
58D0 INDICATOR SWITCH
58E0 STARTER BUTTON
58F0 AIR PRESSURE BUZZER
58F1 HAZARD WARNING SWITCH
58G0 FLASHER UNIT STANDARD
58G1 FLASHER UNIT ELECTRONIC
58G2 FLASHER INDICATOR ON PANEL BOARD - CARGO
58G3 MAIN BEAM INDICATOR
58H0 HORN
58I0 SPEEDO METER
58J0 SPEEDO CABLE
58K1 ELECTRICAL TEMPERATURE GAUGE
58L0 MECHANICAL OIL PRESSURE GUAGE
58L1 OIL PRESS GAUGE FLEX. PIPE
58L2 ELECTRICAL OIL PRESSURE GAUGE
58L3 BUNDY PIPE OIL PRESSURE GAUGE
58M0 AIR PRESSURE GAUGE
58N0 AMPERE METER
58N1 VOLTMETER
58N2 CLUSTER INST. PANEL-GLASS / SEALING RING / HOUSING
58P0 RPM INDICATOR DIGITAL
58P1 RPM INDICATOR DIAL TYPE
58Q0 ELECTRONIC HOUR METER
58R0 PULL AND PUSH SWITCH - HEAD LAMP
58R1 PULL AND PUSH SWITCH - IGNITION
58S0 PIANO TYPE SWITCH
58T0 PARKING BRAKE WARNING LAMP (PANEL BOARD)
58U0 WATER SEPARATOR LEVEL WARNING LAMP
58V0 BULB TESTING SWITCH
58W0 LOW AIR PRESSURE ALARM
58X0 LOW OIL PRESSURE WARNING LAMP
58X1 LOW OIL PRESSURE SWITCH
58X2 FUEL TANK GAUGE ON DASHBOARD
58Y0 CAB SEATING WARNING LAMP
58Z1 ELECTRICAL TEMPERATURE SENSOR
58Z2 REVERSE LIGHT - TIPPER
58Z3 REVERSE BEEPER

60 TRAILER UNIT

60A0 GENERAL
60B0 MAHINDRA OWEN AXLE
60B1 TRAILER INDIA AXLE
60B2 TRAILER AXLE OTHER MAKE
60C0 MAHINDRA OWEN FRAMES
60C1 TRAILER INDIA FRAMES
60C2 TRAILER FRAME OTHER MAKE
60D0 MAHINDRA OWEN 5TH WHEEL/SUB FRAME
60D1 TRAILER INDIA 5TH WHEEL/SUB FRAME
60D2 HAULWEL 5TH WHEEL/SUB FRAME
60D3 OTHER MAKE 5TH WHEEL/SUB FRAME
60E0 TURN TABLE KINGPIN
60E1 KINGPIN OFFSET

61 TIPPING UNIT

61A0 GENERAL
61B0 HOSES/PIPE
61C0 RAMS PISTON/RINGS
61C1 PIVOT PINS
61C2 TRUNNION ARM
61C3 TRUNNION ARM MOUNTING X MEMBER
61C4 OIL SEALS
61D0 INNER/OUTER LEVERS
61E0 PUMPS
61F0 HYDRAULIC TANK
61F1 BREATHER- HYDRAULIC TANK
61G0 VALVE
61H0 POWER TAKE OFF U/T
61H1 PNEUMATIC OPERATING SWITCH - PTO
61H2 PUSH PULL CABLE
61H3 SOLENOID SWITCH
61I0 PTO OPERATING LEVER (CABIN)
61J0 SUB-FRAME ASSEMBLY
61J1 LOAD BODY RUBBER BUFFER
61K0 FRONT END TIPPING SYSTEM

62 MARINE / INDUSTRIAL ENGINE

62A0 GENERAL
62B0 SEA WATER PUMP
62C0 ENGINE MOUNTING
62D0 CLUTCH ASHOK
62D1 CLUTCH KPC
62D2 CLUTCH GPL
62D3 ASHOK CLUTCH FORWARD
62D4 ASHOK CLUTCH REVERSE
62D5 BACK PLATE
62D6 CLUTCH FINGER ASSEMBLY
62D7 WITHDRAWAL ASSEMBLY
62D8 WITHDRAWAL SLEEVE
62D9 WITHDRAWAL BEARING HOUSING
62E0 GEAR CASING ASHOK
62E1 GEAR CASING KPC
62E2 GEAR CASING GPL
62E3 ASHOK END COVER
62E4 FRONT OIL SEAL
62E5 REAR OIL SEAL
62F0 GEARS ASHOK GEAR BOX
62F1 GEARS KPC GEAR BOX
62F2 GEARS GPL GEAR BOX
62F3 LAYSHAFT FORWARD GEAR
62F4 LAYSHAFT REVERSE GEAR
62F5 IDLER GEAR
62F6 IDLER GEAR BUSH
62G0 SHAFT ASHOK GEAR BOX
62G1 SHAFT KPC GEAR BOX
62G2 SHAFT GPL GEAR BOX
62G3 INPUT SHAFT FORWARD - ASHOK
62G4 INPUT SHAFT REVERSE - ASHOK
62G5 LAYSHAFT - ASHOK
62G6 OUTPUT SHAFT FLANGE - ASHOK
62H0 BEARING ASHOK GEAR BOX
62H1 BEARING KPC GEAR BOX
62H2 BEARING GPL GEAR BOX
62H3 BEARING - FORWARD INPUT SHAFT - ASHOK
62H4 BEARING - REVERSE INPUT SHAFT - ASHOK
62H5 BEARING LAYSHAFT FRONT
62H6 BEARING LAYSHAFT REAR
62I0 GEAR SHIFT ASHOK
62I1 GEAR SHIFT KPC
62I2 GEAR SHIFT GPL
62I3 SELECTOR SHAFT - ASHOK
62I4 SELECTOR FORK - ASHOK
62I5 SELECTOR LEVER - ASHOK
62J0 COUPLING
62K0 PROPELLER

64 SUPER STRUCTURE FOR GOODS / DEFENCE VEHICLES

64A0 SUPER STRUCTURE GENERAL


64B0 WATER PUMP
64C0 PNEUMATIC VALVES
64D0 PNEUMATIC CYLINDER (ACCL. CONTROL)
64E0 HYDRAULIC VALVES
64F0 PRIMING UNIT
64G0 MONITOR
64H0 AIR LEAK
64I0 ELECTRICALS
64J0 CREW CABIN: BABBAR WRECKR LRV
64J1 CREW CABIN: PERFECT MFR.INDUSTRIES LRV
64K1 WINCH GEARBOX LRV
64K2 WINCH GEAR BOX OPERATING LINKAGES
64L1 WRECKER BOOM LRV
64L2 BOOM/WINCH CABLE : LRV
64M0 MEASURING GAUGES (VENDOR)
64N0 WATER TANK
64N1 FOAM TANK
64N3 DEMISTER TANK/CONNECTION
64O1 DOOR SHUTTER
64O2 ALL PIPING AND PLUMBINGS
64O3 ALL HOSES / RUBBER ITEMS IN CIRCUIT
64O4 ATTACHMENTS/ACCESSORIES
64P0 PTO ACTUATING MECH (MANUAL)
64P1 EXHAUST PRIMING MECH
64P2 PROPELLER SHAFT FOR WATER PUMP
64P3 ACTUATING LEVERS
64P4 CHAIN
64P5 OVER LOAD CLUTCH
64P6 PROPELLER SHAFT (PTO)
64Q0 PLASTIC/RUBBER ITEM (VENDOR)
64Q1 OTHER MOUNTINGS
64Q3 FIT AND FINISH
64R0 SERVICE DRUM ASSY
64R1 SERVICE DRUM RING GEAR
64R3 SERVICE DRUM CABLES
64S0 TOWING HITCH ASSY
64S1 STIFF LEG BLOSTER ASSY
64S2 OUT BOARD LEG ASSY
64S3 CABLE HOOK
64T0 MAST SHEAVE YOKE ASSY
64T1 BOOM SHEAVE YOKE ASSY
64T2 SERVICE PINION SHAFT ASSY
64T3 IDLER SPROCKET YOKE ASSY
64V1 BRAKE ASSCENTRIC ASSY
64W1 OPERATING LEVER ASSY
64X1 REAR JACK
64Z0 WRECKER PLAT FORM BODY

65 FULLY BUILT BUS

65A0 GENERAL

AIR CONDITIONING UNIT RELATED

65B0 SLAVE ENGINE FOR AC UNIT


65B1 AC DUCTING IN PASSENGER COMPARTMENT
65B2 AC UNIT COMPRESSOR
65B3 AC COMPRESSOR DRIVE BELT
65B4 AC UNIT EVAPORATOR
65B5 AC UNIT EVAPORATOR FAN / BLOWER
65B6 AC UNIT EXPANSION VALVE
65B7 AC UNIT CONDENSOR
65B8 AC UNIT CONTROLS (SWITCHES & RELAYS)
65B9 AC UNIT WIRING HARNESS

BODY STRUCTURE RELATED

65C0 FLOOR STRUCTURE AT PASSENGER AREA


65C1 DRIVER SEAT PLATFORM AREA
65C2 SIDE STRUCTURE LH / RH
65C3 ROOF STRUCTURE
65C4 FRONT STRUCTURE
65C5 REAR STRUCTURE
65C6 FOOT STEP FRONT
65C7 FOOT STEP REAR
65C8 WHEEL ARCH FRONT LH/ RH
65C9 WHEEL ARCH REAR LH/ RH
65D0 DRIVER DOOR
65D1 EMERGENCY DOOR
65D2 PASSENGER DOOR
65D3 PNEUMATIC ACTUATION MECHANISM FOR PASSENGER DOOR
65D4 DOOR LOCK
65D5 DOOR HINGES
65D6 PASSENGER OVERHEAD LUGGAGE COMPARTMENT
65D7 LUGGAGE COMPARTMENT - UNDER BODY
65D8 INTEGRATION BETWN BODY&OUTRIGGER @ REAR SUSPN AREA
65D9 INTEGRATION BETWEEN BODY & OUTRIGGER @ OTHER AREAS
65E0 WINDOW
65E1 WINDOW GLASS
65E2 WINDOW HANDLE
65E3 WINDOW LOCK
65E4 REAR WINDSCREEN GLASS
65E5 REAR WINDSCREEN GLASS RUBBER
65E6 REAR WINDSCREEN APERTURE
65E7 ROOF VENTILATION DOOR
65E8 SUN VISOR - FRONT WINDSCREEN GLASS
65E9 ROOF TAR MAT
65F0 PASSENGER SEAT
65F1 PASSENGER SEAT ADJUSTMENT MECHANISM

66 CARGO CAB TILT & GEAR SHIFT MECHANISM

66A0 GENERAL
66B0 GEAR LEVER SEATING BLOCK/DISTANCE PIECE
66B1 GEAR LEVER CONNECTOR FLANGE
66B3 SEALING PAD ASSEMBLY-FOR FLOOR MOUNTED
66C0 GEAR SHIFT TELESCOPE NYLON END BLOCK
66C1 TELESCOPIC LOCK RELEASE CABLE
66C5 RELEASE CABLE PULLEY
66C6 RELEASE CABLE SPRING
66C7 RELEASE CABLE CAM
66C8 RELEASE CABLE SPINDLE
66D0 CAB TILT KEY HOUSING
66D1 CAB LIFTING : GENERAL STALLION/LRV
66D2 CAB LIFTING PUMP STALLION/LRV
66D3 CAB LIFTING RAM STALLION/LRV
66E0 CONTROL ROD SUPPORT LH
66E1 CONTROL ROD SUPPORT RH
66E2 CONTROL ROD
66F0 TELESCOPIC SPHERICAL BEARING
66F1 SPHERICAL BEARING -FLOOR MOUNTED CSO
66G0 SELECTOR FORK DETENT SPRING
66G1 SELECTOR FORK DETENT BALL
66G2 DETENT PLATE
66G3 SELECTOR FORK NEEDLE ROLLER BEARING
66H1 REMOTE OPERATING DOOR CLOSING MECHANISM

FOR FLOOR MOUNTED ARRANGEMENT


66J0 CSO BRACKET -LOWER
66J1 CSO BRACKET -UPPER
66J2 GAITER FOR GEAR SHIFT LEVER
66J3 GEAR SHIFT LEVER
66J4 KNUCKLE FOR GEAR SHIFT LEVER
66J5 BALL JOINT AND NUT FOR GEAR SHIFT LEVER
66J6 CSO TUBE ASSEMBLY
66J7 FORK SUPPORT LEVER
66J8 PIVOT SUPPORT BRACKET
66J9 GEARSHIFT ROD

72 AMC
72A0 AMC SCHEDULED SERVICE