Toggle Injection Moulding Machines

Design Advantages & Features Technology for Productivity

CLAMP CONTROLS
• Robust Double Toggle Clamp Mechanism • 22 Parameter Monitoring for last 150 cycles with Graphics
• Quick Automatic Mould Height & Tonnage setting on Screen • 10.4” TFT Color Display with Alpha - Numeric Keypad
• Adjustable Pressure setting of Closing & Opening Stage • Actual Injection Speed & Pressure Graph Display
• Proportional Speed Control with 5 Closing & 5 Opening Speed • 80 Mould Data Storage
• Adjustable 2 Stage Mould Safety Pressure & 1 Stage Speed • Configurable Multilevel Password with Operator’s Name Toggle Injection Moulding Machines
• Position Based Ramping for Accurate Position Switching,
Precise Speed & Pressure Control
• Graphically Presentation of Hourly Production
• Customized Setup Menu
110 to 500 Ton
• Linear Position Transducer for Accurate Clamp Position Control • High / Low Limit Display for Each Adjustable Parameter
• Sensitive Mould Protection with Try Again Circuit • I / 0 diagnosis - Analog & Digital
• Stage Wise Actual Time Display • Timer Precision in 0.01 Second
• Insert Moulding Program • Change Log Menu: logs last 100 Set Points Changes with Time & Date
• Actual Tonnage Display on Screen • Statistical Process Control (SPC) with Graphics
• Automatic Grease Lubrication • Process Mode: Function with its Co-function on a Single Key Press
• Note Pad & Maintenance Scheduling
EJECTOR • Freely Programmable Smart Outputs
• Over View Screen with Graphical Display of Machine Functions
• Knock-Out Bar

A New Standard in
• Soft Keys for Fast Access of Select Menus
• 2 Stage Programmable Ejector Forward Profile with Soft Eject
• Auto shut down
• Ejector Speed & Pressure adjustable on Screen
• Visual & Audible Alarm
• Linear Transducer for Ejector Position
• 1000 Alarm History with Date & Time Log
• Pulsating Ejector Strokes up to 9 Pulses
• Printer Interface with USB Port

Toggle Technology
• Intermediate Retract Set Point
• Ejector Stay Forward & Forward Dwell Timer
HYDRAULICS
INJECTION • Electronically Controlled Variable Volume Pump
• Pump & Motor slide out from Base for Ease of Maintenance
• 6 Stage Injection Velocity & 15 Stage Injection Pressure Profile
• Ergonomic Hydraulic Layout for Easy Approach
• 5 Stage Screw Speed & 5 Stage Back Pressure Control (Setting)
• Valves Placed near Actuators for Rapid Response
through Screen
• Pre-Heating Circuit for Hydraulic Oil
• Digital setting of Extruder RPM & Digital Read out of Actual RPM
• Low Oil Level Audible Alarm & Motor Shut Down
• Wide Choice of Injection Units with A’-A-B Screw/Barrel Combinations
• Continuous Oil Filtration with 10 micron Filter
• Switch Over from Fill to Pack based on Position or Time
• Audible Alarm for Filter Clogging
• Linear Position Transducer for Accurate Injection Position Control
• Hydraulic Valve On / Off Indication
• Injection Decompression Before / After Refilling or Both
• Semi-Auto Purge, Cold Slug removal & Intrusion Moulding Programs
AVAILABLE OPTIONS
• Aluminum Chequered Plate below Purge Area
• Sprue Break with Timer • Air Ejection - Upto 5 Stage
• Injection Unit on Linear Guide Ways for Reduced Frictional Losses • Hydraulic & Pneumatic Core Pull
• Feed Throat Temperature Control
TEMPERATURE CONTROL • PID Oil Temperature Control
• Part Drop Detect for Single Cavity
• Actual Current Display of Heating Zones
• Water Battery with Temperature Indicator
• Heater Failure & Thermocouple Failure Detection
• Water Manifolds
• Accurate PID Temperature Control settable on Screen
• Robot Interface ( SPI / EUROMAP )
• Feed Throat Temperature Indication
• Extra Heating zones
• Auto Heat Startup & Shutdown
• Jam Bar
• Heat Standby after set number of Cycles
• T-slot Platens
• Soak Timer for Cold Start Protection
• Eject Retract Limit Switch Verification
• High / Low Temperature Alarm
• Insulated Heater Band
• Set & Actual Temperature Data with Bar Graph
• Bimetallic Barrel & Hardened / Coated Screw
• Special Paint

All specifications reflect average values based on typical machine layouts. Actual figures will vary depending on final machine configuration. Performance specifications are based on theoretical data. Photograph may show attachments or accessories,
which may not be part of the standard scope of supply. Due to continual improvements, specifications & some components are subject to change without notice.

FERROMATIK MILACRON INDIA LTD.

(Formerly known as Cincinnati Milacron Ltd.)

92, Phase-I, Phone : +91-79-2589 0081, 2589 0133, 2583 0063

G.I.D.C. Vatva, Fax : +91-79-2583 0125
Cat #MT01

Ahmedabad - 382 445, E-mail : salesfmi@milacron.com

India. Website : www.milacronindia.com
NEW DELHI +91-11-2983 9188 MUMBAI +91-22-4005 5459/60/61/62/66 CHENNAI +91-44-2361 3639/3319 KOLKATA +91-33-2282 2909/2593
Rugged & Reliable Energy Efficient
08/2010 marg

HYDERABAD +91-40-2340 2159/60 BANGALORE +91-80-2340 8984/85 CHANDIGARH +91-172-3917 428 PUNE +91-20-2614 0200
DAMAN +91-260-246 5150 COIMBATORE +91-94449 04912 KERALA +91-94477 21221
Precise & Consistent Versatile & User Friendly
 A New Standard in Toggle Technology
Toggle Injection Moulding Machines

3 Multi Stage Ejection 4 Generous

• Smooth & Fast Ejection Mould Space
• Easy Access to Ejector Area • Accommodates
• Knock Out Bar for Multi Point Ejection Large Moulds 7 Closed Loop PID Temperature Control
• Provides precise Temperature Control
• Pulsating Ejector 8 Twin Cylinder Injection Unit
• Excellent Process Control & Stability
1 Robust & Rugged • Uniform Load Distribution across
Toggle Mechanism Screw Centerline
• Toggle Mechanism Optimized
for Fast Cycling & Reduced
Platen Deflection
• Higher Mould Weight
Capacity 1
9 Precise Linear
7 Guideways
3 8 • Frictionless Linear Bearing
4
2 Guideways improve the
Injection Power & Cylinder
Alignment
6 9

10
2 Bull Gear Mechanism
• Simple & Accurate Mould Height
Adjustment for Precise &
Consistent Tonnage

6 Endura-II - Advanced
User Friendly Control
The All New MAGNA T • Ergonomic Layout
• High Speed Microprocessor
Energy Saving Technology • Direct Access Menu Keys
• Graphical Presentation of Machine Features
Enhanced Specifications & Features with
• Self Diagnostic & Fault Finding Capability 10 Energy Efficient Hydrualics
Higher Performance & Productivity are all part • Parameter Entry in Absolute Value • Electronically Controlled
• Central Monitoring System Variable Volume Pump for
of The New MAGNA T Package. 5 Wide Skates for Platen Supports • Statistical Process Control (SPC) Low Energy Consumption
• Reduced platen Deflection
• Enhanced Life of Tie-bars
• Higher Mould Carrying Capacity

02 03
 Technical Specifications
Toggle Injection Moulding Machines
MODEL MAGNA-T 110
INTERNATIONAL SIZE 1100 - 300 1100 - 450 1100 - 630
The MAGNA T Sets a New Standard in Toggle Technology, Provides Highest Performance, POWER PACK 20 HP 20 HP 20 HP
Versatility, Precision, Durability, Consistency & Productivity. INJECTION UNIT UNIT 300 450 630
A' A B A' A B A' A B
 The All-New MAGNA T means More MAGNA T Clamp INJECTION CAPACITY MAX. ( GPPS ) gm 108 146 191 165 215 272 239 303 374
Production with Precision & Consistency. THEORETICAL DISPLACEMENT cc 113 154 201 173 226 286 251 318 393
 The Double Toggle Clamp has a Reduced Footprint, INJECTION PRESSURE bar 2510 1958 1499 2443 1984 1568 2492 1969 1595
which contributes to better Floor Space Utilization. INJECTION RATE cc/sec 85 115 151 89 116 147 92 117 144
INJECTION SCREW STROKE mm 160 160 160 180 180 180 200 200 200
 MAGNA T Clamp provides a faster Lock Over Time
to achieve Shorter Cycle Time. SCREW DIAMETER mm 30 35 40 35 40 45 40 45 50
SCREW L / D RATIO 26.6 22.9 20 25.7 22.5 20 25 22.2 20
 Large Tie Bar Distance, Long Clamp Strokes &
SCREW SPEED rpm 313 313 313 241 241 241 192 192 192
Enhanced Minimum - Maximum Mould Height Clamp Stroke Max. Mould
Min. Mould

provides flexibility to accommodate variety of Moulds. Maximum Daylight SCREW TORQUE @ 200 BAR Nm 730 730 730 950 950 950 1080 1080 1080
Overall Clamp Footprint
PLASTICIZING RATE ( GPPS ) gm/sec 12 16 24 14 20 27 15 21 29
PLASTICIZING RATE ( BARRIER SCREW ) gm/sec - - - 18 24 33 18 26 34
NO. OF PYROMETERS ( BARREL+NOZZLE ) 4+1 4+1 4+1
TOTAL HEAT CAPACITY kW 9.2 11.3 15.7

Automatic Grease Lubrication CLAMP UNIT

for Clamping Unit CLAMP FORCE ton 110 110 110
• Ensures continuous & optimum CLAMP STROKE mm 350 350 350
Lubrication to Reduced Friction & MAXIMUM DAYLIGHT mm 830 830 830
Longer Toggle Life
MINIMUM MOULD HEIGHT mm 150 150 150
MAXIMUM MOULD HEIGHT mm 480 480 480
PLATEN SIZE ( H x V ) mm 655 x 655 655 x 655 655 x 655
DISTANCE BETWEEN TIE ROD mm 435 x 435 435 x 435 435 x 435
TIE ROD DIAMETER mm 80 80 80
EJECTOR STROKE mm 120 120 120
EJECTOR FORCE ton 3.5 3.5 3.5
Finite Element Analysis (FEA) for
MOULD WEIGHT CAPACITY kg 1030 1030 1030
Machine Components
• Provides Maximum Strength GENERAL
to Weight Ratio ELECTRIC MOTOR kW (HP) 15 (20) 15 (20) 15 (20)
Fully Guided Knock Out Bar TOTAL OIL TANK CAPACITY ltr 265 265 265
• Provides Multi Point Ejection &
WATER REQUIREMENT ( Inlet temp. 29°C ) lpm 50 50 50
Even Ejection Force
CONNECTED LOAD kW 24.2 26.3 30.7
MACHINE DIMENSIONS ( L x W x H ) m 5.2 x 1.39 x 1.98 5.2 x 1.39 x 1.98 5.2 x 1.39 x 1.98
MACHINE WEIGHT kg 4100 4200 4500

Additional Control Features

Hydraulic Valves Mounted • Parameter Entry in Absolute Values
Close to Actuators • User Customized Menu
• Fast Response From Actuator • On Board I/O Diagnosis
to Control Unit • Mould Data Storage - 80 Nos. ALL DIMENSIONS ARE IN MM MAGNA-T 110
A M16x40 DEEP, (168 HOLES ON BOTH PLATENS)
B MOVING PLATEN : Ø 50.0 THRU, K/O BAR CENTER HOLE M16x25 DEEP
STATIONARY PLATEN : Ø 101.0 (+0.035/-0.0) WITH LOCATING RING,
04 Ø 125.0 (+0.04/-0.0) WITHOUT LOCATING RING 05
C Ø 27.0 THRU, (4) HOLES & K/O BAR HOLES Ø 14.0 THRU, (4) HOLES
 Technical Specifications Technical Specifications
Toggle Injection Moulding Machines
MODEL MAGNA-T 125 MODEL MAGNA-T 150
INTERNATIONAL SIZE 1250-300 1250 - 450 1250 - 630 INTERNATIONAL SIZE 1500 - 450 1500 - 630 1500 - 970
POWER PACK 20 HP 20 HP 20 HP POWER PACK 25 HP 25 HP 25 HP
INJECTION UNIT UNIT 300 450 630 INJECTION UNIT UNIT 450 630 970
A' A B A' A B A' A B A' A B A' A B A' A B
INJECTION CAPACITY MAX. ( GPPS ) gm 108 146 191 165 215 272 239 303 374 INJECTION CAPACITY MAX. ( GPPS ) gm 165 215 272 239 303 374 363 448 646
THEORETICAL DISPLACEMENT cc 113 154 201 173 226 286 251 318 393 THEORETICAL DISPLACEMENT cc 173 226 286 251 318 393 382 471 679
INJECTION PRESSURE bar 2510 1958 1499 2443 1984 1568 2492 1969 1595 INJECTION PRESSURE bar 2443 1984 1568 2492 1969 1595 2249 2057 1428
INJECTION RATE cc/sec 85 115 151 89 116 147 92 117 144 INJECTION RATE cc/sec 110 144 182 114 145 179 112 139 200
INJECTION SCREW STROKE mm 160 160 160 180 180 180 200 200 200 INJECTION SCREW STROKE mm 180 180 180 200 200 200 240 240 240
SCREW DIAMETER mm 30 35 40 35 40 45 40 45 50 SCREW DIAMETER mm 35 40 45 40 45 50 45 50 60
SCREW L / D RATIO 26.6 22.9 20 25.7 22.5 20 25 22.2 20 SCREW L / D RATIO 25.7 22.5 20 25 22.2 20 26.7 24 20
SCREW SPEED rpm 313 313 313 241 241 241 192 192 192 SCREW SPEED rpm 300 300 300 238 238 238 201 201 201
SCREW TORQUE @ 200 BAR Nm 730 730 730 950 950 950 1080 1080 1080 SCREW TORQUE @ 200 BAR Nm 950 950 950 1080 1080 1080 1517 1517 1517
PLASTICIZING RATE ( GPPS ) gm/sec 12 16 24 14 20 27 15 21 29 PLASTICIZING RATE ( GPPS ) gm/sec 17 25 34 19 26 36 18 24 39
PLASTICIZING RATE ( BARRIER SCREW ) gm/sec - - - 18 24 33 18 26 34 PLASTICIZING RATE ( BARRIER SCREW ) gm/sec 23 30 41 23 32 42 21 29 44
NO. OF PYROMETERS ( BARREL+NOZZLE ) 4+1 4+1 4+1 NO. OF PYROMETERS ( BARREL+NOZZLE ) 4+1 4+1 4+1
TOTAL HEAT CAPACITY kW 9.2 11.3 15.7 TOTAL HEAT CAPACITY kW 11.3 15.7 16.9
CLAMP UNIT CLAMP UNIT
CLAMP FORCE ton 125 125 125 CLAMP FORCE ton 150 150 150
CLAMP STROKE mm 350 350 350 CLAMP STROKE mm 440 440 440
MAXIMUM DAYLIGHT mm 830 830 830 MAXIMUM DAYLIGHT mm 950 950 950
MINIMUM MOULD HEIGHT mm 150 150 150 MINIMUM MOULD HEIGHT mm 150 150 150
MAXIMUM MOULD HEIGHT mm 480 480 480 MAXIMUM MOULD HEIGHT mm 510 510 510
PLATEN SIZE ( H x V ) mm 655 x 655 655 x 655 655 x 655 PLATEN SIZE ( H x V ) mm 740 x 740 740 x 740 740 x 740
DISTANCE BETWEEN TIE ROD mm 435 x 435 435 x 435 435 x 435 DISTANCE BETWEEN TIE ROD mm 510 x 510 510 x 510 510 x 510
TIE ROD DIAMETER mm 80 80 80 TIE ROD DIAMETER mm 85 85 85
EJECTOR STROKE mm 120 120 120 EJECTOR STROKE mm 130 130 130
EJECTOR FORCE ton 3.5 3.5 3.5 EJECTOR FORCE ton 4.4 4.4 4.4
MOULD WEIGHT CAPACITY kg 1030 1030 1030 MOULD WEIGHT CAPACITY kg 1500 1500 1500
GENERAL GENERAL
ELECTRIC MOTOR kW (HP) 15 (20) 15 (20) 15 (20) ELECTRIC MOTOR kW (HP) 18.5 (25) 18.5 (25) 18.5 (25)
TOTAL OIL TANK CAPACITY ltr 265 265 265 TOTAL OIL TANK CAPACITY ltr 415 415 415
WATER REQUIREMENT ( Inlet temp. 29°C ) lpm 50 50 50 WATER REQUIREMENT ( Inlet temp. 29°C ) lpm 50 50 50
CONNECTED LOAD kW 24.2 26.3 30.7 CONNECTED LOAD kW 29.8 34.2 35.4
MACHINE DIMENSIONS ( L x W x H ) m 5.2 x 1.39 x 1.98 5.2 x 1.39 x 1.98 5.2 x 1.39 x 1.98 MACHINE DIMENSIONS ( L x W x H ) m 5.5 x 1.6 x 2.5 5.5 x 1.6 x 2.5 5.5 x 1.6 x 2.5
MACHINE WEIGHT kg 4100 4200 4500 MACHINE WEIGHT kg 6300 6450 6800

ALL DIMENSIONS ARE IN MM MAGNA-T 125 ALL DIMENSIONS ARE IN MM MAGNA-T 150
A M16x40 DEEP, (168 HOLES ON BOTH PLATENS) A M16x40 DEEP (96 HOLES ON BOTH PLATEN)
B MOVING PLATEN : Ø 50.0 THRU, K/O BAR CENTER HOLE M16x25 DEEP B MOVING PLATEN : Ø 100.0 THRU BORE K/O BAR CENTER HOLE M16 THRU
STATIONARY PLATEN : Ø 101.0 (+0.035/-0.0) WITH LOCATING RING, STATIONARY PLATEN : Ø 125.0 (+0.04/-0.0) WITH LOCATING RING,
06 Ø 125.0 (+0.04/-0.0) WITHOUT LOCATING RING Ø 160.0 (+0.04/-0.0) WITHOUT LOCATING RING 07
C Ø 27.0 THRU, (4) HOLES & K/O BAR HOLES Ø 14.0 THRU, (4) HOLES C Ø 27.0 THRU, (12) HOLES & K/O BAR HOLES M16x40 DEEP, (12) HOLES
 Technical Specifications Technical Specifications
Toggle Injection Moulding Machines
MODEL MAGNA-T 200 MODEL MAGNA-T 275
INTERNATIONAL SIZE 2000 - 630 2000 - 970 2000 - 1540 INTERNATIONAL SIZE 2750 - 970 2750 - 1540 2750 - 2290
POWER PACK 40 HP 40 HP 40 HP POWER PACK 50 HP 50 HP 50 HP
INJECTION UNIT UNIT 630 970 1540 INJECTION UNIT UNIT 970 1540 2290
A' A B A' A B A' A B A' A B A' A B A' A B
INJECTION CAPACITY MAX. ( GPPS ) gm 239 303 374 363 448 646 523 753 1025 INJECTION CAPACITY MAX. ( GPPS ) gm 363 448 646 523 753 1025 861 1172 1530
THEORETICAL DISPLACEMENT cc 251 318 393 382 471 679 550 792 1078 THEORETICAL DISPLACEMENT cc 382 471 679 550 792 1078 905 1232 1608
INJECTION PRESSURE bar 2492 1969 1595 2249 2057 1428 2236 1941 1426 INJECTION PRESSURE bar 2249 2057 1428 2236 1941 1426 2238 1856 1421
INJECTION RATE cc/sec 161 204 252 158 195 281 144 207 282 INJECTION RATE cc/sec 226 279 402 205 296 403 227 309 404
INJECTION SCREW STROKE mm 200 200 200 240 240 240 280 280 280 INJECTION SCREW STROKE mm 240 240 240 280 280 280 320 320 320
SCREW DIAMETER mm 40 45 50 45 50 60 50 60 70 SCREW DIAMETER mm 45 50 60 50 60 70 60 70 80
SCREW L / D RATIO 25 22.2 20 26.7 24 20 28 23.3 20 SCREW L / D RATIO 26.7 24 20 28 23.3 20 26.7 22.9 20
SCREW SPEED rpm 305 305 305 283 283 283 174 174 174 SCREW SPEED rpm 405 382 318 249 249 249 158 158 158
SCREW TORQUE @ 200 BAR Nm 1080 1080 1080 1517 1517 1517 2472 2472 2472 SCREW TORQUE @ 200 BAR Nm 1517 1517 1517 2472 2472 2472 3892 3892 3892
PLASTICIZING RATE ( GPPS ) gm/sec 24 33 45 25 34 55 21 34 49 PLASTICIZING RATE ( GPPS ) gm/sec 35 46 62 30 48 70 31 44 61
PLASTICIZING RATE ( BARRIER SCREW ) gm/sec 29 40 54 30 40 62 25 38 60 PLASTICIZING RATE ( BARRIER SCREW ) gm/sec 43 54 70 35 54 86 34 55 74
NO. OF PYROMETERS ( BARREL+NOZZLE ) 4+1 4+1 4+1 NO. OF PYROMETERS ( BARREL+NOZZLE ) 4+1 4+1 4+1
TOTAL HEAT CAPACITY kW 15.7 16.9 24.9 TOTAL HEAT CAPACITY kW 16.9 24.9 39.6
CLAMP UNIT CLAMP UNIT
CLAMP FORCE ton 200 200 200 CLAMP FORCE ton 275 275 275
CLAMP STROKE mm 510 510 510 CLAMP STROKE mm 610 610 610
MAXIMUM DAYLIGHT mm 1220 1220 1220 MAXIMUM DAYLIGHT mm 1360 1360 1360
MINIMUM MOULD HEIGHT mm 200 200 200 MINIMUM MOULD HEIGHT mm 200 200 200
MAXIMUM MOULD HEIGHT mm 710 710 710 MAXIMUM MOULD HEIGHT mm 750 750 750
PLATEN SIZE ( H x V ) mm 810 x 810 810 x 810 810 x 810 PLATEN SIZE ( H x V ) mm 940 x 940 940 x 940 940 x 940
DISTANCE BETWEEN TIE ROD mm 570 x 570 570 x 570 570 x 570 DISTANCE BETWEEN TIE ROD mm 660 x 660 660 x 660 660 x 660
TIE ROD DIAMETER mm 100 100 100 TIE ROD DIAMETER mm 115 115 115
EJECTOR STROKE mm 150 150 150 EJECTOR STROKE mm 160 160 160
EJECTOR FORCE ton 4.4 4.4 4.4 EJECTOR FORCE ton 7.4 7.4 7.4
MOULD WEIGHT CAPACITY kg 1906 1906 1906 MOULD WEIGHT CAPACITY kg 2831 2831 2831
GENERAL GENERAL
ELECTRIC MOTOR kW (HP) 30 (40) 30 (40) 30 (40) ELECTRIC MOTOR kW (HP) 37 (50) 37 (50) 37 (50)
TOTAL OIL TANK CAPACITY ltr 525 525 525 TOTAL OIL TANK CAPACITY ltr 615 615 615
WATER REQUIREMENT ( Inlet temp. 29°C ) lpm 75 75 75 WATER REQUIREMENT ( Inlet temp. 29°C ) lpm 75 75 75
CONNECTED LOAD kW 45.7 46.9 54.9 CONNECTED LOAD kW 53.9 61.9 76.6
MACHINE DIMENSIONS ( L x W x H ) m 6.3 x 1.7 x 2.6 6.3 x 1.7 x 2.6 6.3 x 1.7 x 2.6 MACHINE DIMENSIONS ( L x W x H ) m 7.2 x 1.9 x 2.8 7.2 x 1.9 x 2.8 7.2 x 1.9 x 2.8
MACHINE WEIGHT kg 8350 8650 9500 MACHINE WEIGHT kg 12500 13150 14100

ALL DIMENSIONS ARE IN MM MAGNA-T 200 ALL DIMENSIONS ARE IN MM MAGNA-T 275
A M16x40 DEEP (72 HOLES ON BOTH PLATEN) A M20x45 DEEP (100 HOLES ON BOTH PLATEN)
B MOVING PLATEN : Ø 100.0 THRU BOREK/O BAR CENTER HOLE M16 THRU B MOVING PLATEN : Ø 100.0 THRU BORE K/O BAR CENTER HOLE M16 THRU
STATIONARY PLATEN : Ø 125.0 (+0.04/-0.0) WITH LOCATING RING, STATIONARY PLATEN : Ø 125.0 (+0.04/-0.0) WITH LOCATING RING,
08 Ø 160.0 (+0.04/-0.0) WITHOUT LOCATING RING Ø 160.0 (+0.04/-0.0) WITHOUT LOCATING RING 09
C Ø 27.0 THRU, (12) HOLES & K/O BAR HOLES M16x40 DEEP, (12) HOLES C Ø 27.0 THRU, (12) HOLES & K/O BAR HOLES M16x40 DEEP, (12) HOLES
 Technical Specifications Technical Specifications
Toggle Injection Moulding Machines
MODEL MAGNA-T 350 MODEL MAGNA-T 450 MAGNA-T 500
INTERNATIONAL SIZE 3500 - 1540 3500 - 2290 3500 - 3470 INTERNATIONAL SIZE 4500 - 2290 4500 - 3470 5000 - 2290 5000 - 3470
POWER PACK 50 HP 50 HP 60 HP POWER PACK 60 HP 60 HP 60 HP 60 HP
INJECTION UNIT UNIT 1540 2290 3470 INJECTION UNIT UNIT 2290 3470 2290 3470
A' A B A' A B A' A B A' A B A' A B A' A B A' A B
INJECTION CAPACITY MAX. ( GPPS ) gm 523 753 1025 861 1172 1530 1318 1722 2179 INJECTION CAPACITY MAX. ( GPPS ) gm 861 1172 1530 1318 1722 2179 861 1172 1530 1318 1722 2179
THEORETICAL DISPLACEMENT cc 550 792 1078 905 1232 1608 1385 1810 2290 THEORETICAL DISPLACEMENT cc 905 1232 1608 1385 1810 2290 905 1232 1608 1385 1810 2290
INJECTION PRESSURE bar 2236 1941 1426 2238 1856 1421 2289 1917 1515 INJECTION PRESSURE bar 2238 1856 1421 2289 1917 1515 2238 1856 1421 2289 1917 1515
INJECTION RATE cc/sec 205 296 403 227 309 404 273 357 452 INJECTION RATE cc/sec 271 369 481 273 357 452 271 369 481 273 357 452
INJECTION SCREW STROKE mm 280 280 280 320 320 320 360 360 360 INJECTION SCREW STROKE mm 320 320 320 360 360 360 320 320 320 360 360 360
SCREW DIAMETER mm 50 60 70 60 70 80 70 80 90 SCREW DIAMETER mm 60 70 80 70 80 90 60 70 80 70 80 90
SCREW L / D RATIO 28 23.3 20 26.7 22.9 20 25.7 22.5 20 SCREW L / D RATIO 26.7 22.9 20 25.7 22.5 20 26.7 22.9 20 25.7 22.5 20
SCREW SPEED rpm 249 249 249 158 158 158 147 147 147 SCREW SPEED rpm 188 188 188 147 147 147 188 188 188 147 147 147
SCREW TORQUE @ 200 BAR Nm 2472 2472 2472 3892 3892 3892 4989 4989 4989 SCREW TORQUE @ 200 BAR Nm 3892 3892 3892 4989 4989 4989 3892 3892 3892 4989 4989 4989
PLASTICIZING RATE ( GPPS ) gm/sec 30 48 70 31 44 61 41 57 76 PLASTICIZING RATE ( GPPS ) gm/sec 37 53 73 41 57 76 37 53 73 41 57 76
PLASTICIZING RATE ( BARRIER SCREW ) gm/sec 35 54 86 34 55 74 51 69 92 PLASTICIZING RATE ( BARRIER SCREW ) gm/sec 41 66 88 51 69 92 41 66 88 51 69 92
NO. OF PYROMETERS ( BARREL+NOZZLE ) 4+1 4+1 4+1 NO. OF PYROMETERS ( BARREL+NOZZLE ) 4+1 4+1 4+1 4+1
TOTAL HEAT CAPACITY kW 24.9 39.6 57.9 TOTAL HEAT CAPACITY kW 39.6 57.9 39.6 57.9
CLAMP UNIT CLAMP UNIT
CLAMP FORCE ton 350 350 350 CLAMP FORCE ton 450 450 500 500
CLAMP STROKE mm 675 675 675 CLAMP STROKE mm 820 820 820 820
MAXIMUM DAYLIGHT mm 1475 1475 1475 MAXIMUM DAYLIGHT mm 1640 1640 1640 1640
MINIMUM MOULD HEIGHT mm 300 300 300 MINIMUM MOULD HEIGHT mm 350 350 350 350
MAXIMUM MOULD HEIGHT mm 800 800 800 MAXIMUM MOULD HEIGHT mm 820 820 820 820
PLATEN SIZE ( H x V ) mm 1030 x 1030 1030 x 1030 1030 x 1030 PLATEN SIZE ( H x V ) mm 1200 x 1200 1200 x 1200 1200 x 1200 1200 x 1200
DISTANCE BETWEEN TIE ROD mm 720 x 720 720 x 720 720 x 720 DISTANCE BETWEEN TIE ROD mm 830 x 830 830 x 830 830 x 830 830 x 830
TIE ROD DIAMETER mm 130 130 130 TIE ROD DIAMETER mm 150 150 150 150
EJECTOR STROKE mm 200 200 200 EJECTOR STROKE mm 200 200 200 200
EJECTOR FORCE ton 7 7 7 EJECTOR FORCE ton 11.7 11.7 11.7 11.7
MOULD WEIGHT CAPACITY kg 3950 3950 3950 MOULD WEIGHT CAPACITY kg 5725 5725 5725 5725
GENERAL GENERAL
ELECTRIC MOTOR kW (HP) 37 (50) 37 (50) 45 (60) ELECTRIC MOTOR kW (HP) 45 (60) 45 (60) 45 (60) 45 (60)
TOTAL OIL TANK CAPACITY ltr 615 615 615 TOTAL OIL TANK CAPACITY ltr 750 750 750 750
WATER REQUIREMENT ( Inlet temp. 29°C ) lpm 100 100 100 WATER REQUIREMENT ( Inlet temp. 29°C ) lpm 100 100 100 100
CONNECTED LOAD kW 61.9 76.6 102.9 CONNECTED LOAD kW 84.6 102.9 84.6 102.9
MACHINE DIMENSIONS ( L x W x H ) m 8.2 x 2.1 x 3.1 8.2 x 2.1 x 3.1 8.2 x 2.1 x 3.1 MACHINE DIMENSIONS ( L x W x H ) m 8.9 x 3.0 x 2.6 9.5 x 3.0 x 2.6 8.9 x 3.0 x 2.6 9.5 x 3.0 x 2.6
MACHINE WEIGHT kg 16500 17500 18500 MACHINE WEIGHT kg 24500 25500 24500 25500

ALL DIMENSIONS ARE IN MM MAGNA-T 350 MAGNA-T 450 ALL DIMENSIONS ARE IN MM MAGNA-T 500
A M20x50 DEEP (120 HOLES ON MOVING PLATEN) (132 HOLES ON STATIONARY PLATEN) A M20x50 DEEP (164 HOLES ON BOTH PLATEN) A M20x50 DEEP (164 HOLES ON BOTH PLATEN)
B MOVING PLATEN : Ø 100.0 THRU BORE K/O BAR CENTER HOLE M16 THRU B MOVING PLATEN : Ø 125.0 THRU BORE K/O BAR CENTER HOLE M16 THRU B MOVING PLATEN : Ø 125.0 THRU BORE K/O BAR CENTER HOLE M16 THRU
STATIONARY PLATEN : Ø 160.0 (+0.04/-0.0) WITH LOCATING RING, STATIONARY PLATEN : Ø 160.0 (+0.04/-0.0) WITH LOCATING RING, STATIONARY PLATEN : Ø 160.0 (+0.04/-0.0) WITH LOCATING RING,
10 Ø 200.0 (+0.046/-0.0) WITHOUT LOCATING RING Ø 200.0 (+0.046/-0.0) WITHOUT LOCATING RING Ø 200.0 (+0.046/-0.0) WITHOUT LOCATING RING 11
C Ø 27.0 THRU, (12) HOLES & K/O BAR HOLES M16x40 DEEP, (12) HOLES C Ø 27.0 THRU, (12) HOLES & K/O BAR HOLES M16x40 DEEP, (12) HOLES C Ø 27.0 THRU, (12) HOLES & K/O BAR HOLES M16x40 DEEP, (12) HOLES
D Ø 52.4 THRU, (8) HOLES D Ø 52.4 THRU, (8) HOLES