Service Training MALAGA

24H MOTORGRADER
ENGINE SPEED SIGNAL FILTER FLYWHEEL HOUSING TC OUTPUT SPEED SIGNAL ELECTRONIC CONTROL MODULE TRANSMISSION OUTPUT SPEED SIGNAL

SIGNAL TO CONTROL VALVE TRANSMISSION CONTROL VALVE OUTPUT TRANSFER GEARS LOCKUP CLUTCH VALVE TRANSMISSION INPUT TRANSFER GEARS

PUMP

ENGINE

LOCKUP CLUTCH

TORQUE CONVERTER TORQUE CONVERTER OUTLET RELIEF VALVE PUMP PRIME ORIFICE COOLER

2. POWER TRAIN
1. Components Layout 2. Operation 3. Testing & Adjusting
Adolfo August 1998

24H MOTORGRADER
CHAPTER : POWER TRAIN

Page:

2-2

DIESEL ENGINE

ENGINE FLYWHEEL

Page: 2-3

TORQUE CONVERTER
CONVERTER DRIVE

TURBINE LOCKUP PISTON

TORQUE CONVERTER INLET OIL IMPELLER TORQUE CONVERTER LOCKUP OIL PASSAGE

STATOR
CHAPTER : POWER TRAIN

24H MOTORGRADER

FREEWHEEL ASSEMBLY

TO TRANSFER GEARS

ENGINE FLYWHEEL

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TORQUE CONVERTER
DIRECT DRIVE

TURBINE LOCKUP PISTON IMPELLER TORQUE CONVERTER INLET OIL TORQUE CONVERTER LOCKUP OIL PASSAGE

STATOR

CHAPTER : POWER TRAIN

24H MOTORGRADER

FREEWHEEL ASSEMBLY

TOTRANSFER GEARS

24H MOTORGRADER
CHAPTER : POWER TRAIN

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24H MOTORGRADER
CHAPTER : POWER TRAIN

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Page:
TEST PORT BALL ORIFICE VALVE SPOOL

LOCKUP CLUTCH SOLENOID VALVE

SPRING

2-7
SOLENOID PIN TO LOCKUP CLUTCH TEST PORT BALL ORIFICE SOLENOID PIN TO LOCKUP CLUTCH

LOCKUP CLUTCH SOLENOID ENERGIZED

FROM PUMP

CHAPTER : POWER TRAIN

24H MOTORGRADER

VALVE SPOOL

SPRING

LOCKUP CLUTCH SOLENOID DE-ENERGIZED

FROM PUMP

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FLYWHEEL HOUSING PUMP ENGINE LOCKUP CLUTCH TORQUE CONVERTER TORQUE CONVERTER OUTLET RELIEF VALVE PUMP PRIME ORIFICE COOLER

24H MOTOR GRADER POWER TRAIN SCHEMATIC

ENGINE SPEED SIGNAL FILTER TC OUTPUT SPEED SIGNAL ELECTRONIC CONTROL MODULE TRANSMISSION OUTPUT SPEED SIGNAL

SIGNAL TO CONTROL VALVE TRANSMISSION CONTROL VALVE

CHAPTER : POWER TRAIN

OUTPUT TRANSFER GEARS LOCKUP CLUTCH VALVE TRANSMISSION INPUT TRANSFER GEARS

24H MOTORGRADER

Page:

NO. 3 NO. 1 NO. 2 CLUTCH CLUTCH CLUTCH

NO. 4 CLUTCH

NO. 5 CLUTCH

NO. 6 CLUTCH

2-9
Transmission Selection Neutral First Speed Forward Second Speed Forward Third Speed Forward Fourth Speed Forward Fifth Speed Forward Sixth Speed Forward First Speed Reverse Second Speed Reverse Third Speed Reverse

TRANSMISSION COMPONENTS FIRST FORWARD

INPUT SHAFT OUTPUT SHAFT

CHAPTER : POWER TRAIN

24H MOTORGRADER

Clutches Engaged in Transmission 4 2 and 6 3 and 6 2 and 5 3 and 5 2 and 4 3 and 4 1 and 6 1 and 5 1 and 4

24H MOTORGRADER
CHAPTER : POWER TRAIN

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24H MOTORGRADER
CHAPTER : POWER TRAIN

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SOLENOIDS PLATE

TRANSMISSION HYDRAULIC CONTROLS

TRANSMISSION HYDRAULIC CONTROLS
MANIFOLD SELECTOR AND PRESSURE CONTOL VALVE GROUP

HIGH FORWARD AND FIRST SEED SELECTOR VALVE GROUP

NO. 4 CLUTCH SOLENOID

NO. 2 CLUTCH SOLENOID

HIGH FORWARD DIRECTIONAL AND SPEED SELECTOR SPOOL (LOCATED BEHIND COVERS)

NO. 6 CLUTCH SOLENOID

NO. 3 CLUTCH SOLENOID

SPEED SELECTOR SPOOL

CHAPTER : POWER TRAIN

NO. 5 CLUTCH SOLENOID

NO. 1 CLUTCH SOLENOID

P1 PRESSURE TAP

P2 PRESSURE TAP

24H MOTORGRADER

TRANSMISSION HYDRAULIC CONTROLS

FROM PUMP TO TORQUE CONVERTER

TRANSMISSION HYDRAULIC CONTROLS

P3 PRESSURE TAP

LP PLUG

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FILTER PUMP C6 C5 C1 C3 FLOW CONTROL ORIFICE MODULATION RELIEF VALVE CONVERTER INLET RATIO VALVE

24H TRANSMISSION HYDRAULIC SYSTEM

NEUTRAL

SPOOL FOR SPEEDS 3, 4, 5 AND 6 C4

LOCKUP CLUTCH SOLENOID VALVE C5 LOCKUP CLUTCH ANALOG SENSOR

P1

TORQUE CONVERTER LOAD PISTON

LOCKUP CLUTCH

CHAPTER : POWER TRAIN

C4

ORIFICE PRESSURE DIFFERENTIAL VALVE TC OUTLET RELIEF

24H MOTORGRADER

P3 C2

COOLER

P2

C1 C6 LUBRICATION

C2 DIRECTION SPEED SPOOLS C3

SPOOL FOR SPEEDS 1 AND 2

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C6 C5 C1 C3

24H TRANSMISSION HYDRAULIC SYSTEM

FIRST SPEED FORWARD
LOCKUP CLUTCH SOLENOID VALVE

C4

C5

LOCKUP CLUTCH ANALOG SENSOR

CHAPTER : POWER TRAIN

C4

24H MOTORGRADER

C2 C1 C6

C2

C3

24H MOTORGRADER
CHAPTER : POWER TRAIN

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24H MOTORGRADER
CHAPTER : POWER TRAIN

DIFFERENTIAL
DIFFERENTIAL LOCK ON

PINIONS (4)

CROSS SHAFT FOR PINIONS

CLUTCH PLATES

PISTON SIDE GEAR - B CAVITITY SIDE GEAR - A

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24H MOTORGRADER
CHAPTER : POWER TRAIN

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24H MOTORGRADER
CHAPTER : POWER TRAIN

ELECTRIC SOLENOID VALVE

PRESSURE TEST CHECK PORT INLET

TO RESEVOIR

TO CLUTCH

SOLENOID CONNECTOR

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CHAPTER : POWER TRAIN

FINAL AND TANDEM DRIVES

RING GEAR CARRIER AXLE HOUSING SUN GEAR DRIVE CHAIN SHAFT THRUST WASHERS SEAL HOUSING DRIVEN SPROCKET DRIVE SPROCKETS

24H MOTORGRADER

HOUSING PLANETARY GEAR SEAL RING SHIMS WHEEL SPINDLE DRIVEN SPROCKET DRIVE CHAIN