!!!1MW Fengyu Proposal

Chongqing Fengyu Electric Equipment Co., Ltd.
Add: Community 10, Xin Yingfang village, Han Gu town, Jiu Longpo District, P.R. China
Tel: 86-23-65203951 Website: www.fengyugroup.com Fax: 86-23-65203951 E-mail: fengyu@fengyugroup.com
Biomass Gasification System Proposal

Part 1: Company Profile Part 2: Project Introduction Part 3: Flow chart Part 4: Technical Parameters Part 5: Successful cases Part 6: Warranty Part 7. Operation Manual Part 8. Supply scope & quotation

Part 1: Company Profile

Founded in 1985, Chongqing Fengyu Electric Equipment Company Limited is a global leader in the production of biomass gasification equipment, gas generator set, oil filtration and purification equipment. With sophisticated patent technology and expertise, we have developed an internationally acclaimed fluid-bed biomass gasification furnace (patented) product, which efficiently gasifies biomass fuel, such as rice husk, sawdust, woodchips, crop stalk, biogas etc. The pyrolysis gas is used for power generation and other purposes. We also produce 200 different types of oil purification, air-dry generating and SF6 retrieving devices equipment. Our highly reputable, power plant, mechanical, transportation, petrochemical and military fields products are widely used, with more than 23,000 sets of equipment currently working efficiently all over the world. Chongqing Fengyu Electric Equipment Company Limited has the quality standards approval of ISO9001:2000 and has been awarded with a gold medal in the First China Patented New Technology Products Fair, sponsored by the China Electric Power Ministry. We have been recognized by China Electric Power Ministry as an enterprise that sets the Industry standard or benchmark for the production of oil purifiers, related auxiliary components and other electrical equipment, such as SF6 maintenance device, CK vacuum evacuating device etc. We are seeking sales agents in different international regions to distribute our highly reputable and excellent equipment which is backed up by high quality service and market value prices. We are wishing to build sound working relationships with interested parties and welcome all related enquiries.
Part 2: Project Introduction
Power generation by using biomass gas from rice husk, wood chips ,saw dust and crop stalks can not only save expenditure in electricity tariff in the production cost of rice mills and timber processing mills, but also can bring about benefits by means of selling surplus electric power to the power grid. As the higher conversion efficiency of the equipment, by taking rice husk as an example, each KWH power generation consumes only 1.6~1.8kg of rice husk. If using wood dust or crop stalks as fuel, the unit consumption of the fuel will be still lower. Water used for gas cleaning and cooling can be used in a circulating way after it is treated through water treatment facilities, such as a sediment pond without environmental pollution and we need only some amount of making-up water. The water pond for each unit of 200kw power plant covers only an area of about 50m2 .The engines and generator, electrical equipment should be arranged indoor, but other equipment can be arranged outdoor. The area of building for each 200kw generator unit is approximately 40~50m2. The rate of self-consumption of power for the complete set of equipment is very low-only 5~8% of the generated power. Therefore, such a project is an ideal one with significant benefits for the area, where a lot of is discarded biomass resources, but is short of electric power supply or with higher electricity tariff. In general, the investment for major equipment can be recovered from power generation benefits within first two years. The equipment can be operated safely, easy operation and low maintenance cost.

Feedstock unit consumption of biomass gasification power generation Item No. 1 2 3 4 5 6 7 Feedstock Rice husk Crop stalk straw Saw dust Wood chip Coconut fiber dust Palm bunch Feedstock consumption per kwh (KG) 1.6-1.8kg/kwh 1.5-1.8 kg/kwh 1.6-1.7 kg/kwh 1.3-1.4 kg/kwh 1.3-1.5 kg/kwh 1.6-2.0 kg/kwh 1.7-1.9 kg/kwh
Note: 1. As diversity of each biomass feedstock and difference of moisture after drying, feedstock consumption fluctuates in certain scope. 2. The above data is for fluid bed gasifying furnace. For fixed bed gasifying furnace, the feedstock consumption will be higher than this. 3. The above data is got basing on the engine we mentioned on the above, if customer use another manufacturers engine, the data will fluctuate. Project Advantages 1. As customers request, we can adopt the most advanced technology of detaring and dust- removing device in the world. Compared with other manufactures in both home and abroad, we have obvious advantages in better treatment efficiency in gasification and ash removal. And we also have our unique technology in waste water treatment due to our more than 20 years rich experience in waste oil and water treatment, which can may our customer worry nothing about the environmental protection issue, especially in EU countries. 2. Mr. Guo, the patent owner and our chief engineer, who graduated from Chongqing University majoring in heat energy engineering. As the pioneer in this field, he has been engaging in biomass project for more than 20 years. With the perfect combination of current western advanced technology, the actual condition in Asia with improvement in previous immature technology in China, he finally invented his patent high-efficiency fluidized-bed gasifier, which can make our customer enjoy best ratio of performance and price. He will be responsible for the whole process from the design, production, delivery, and installation & commissioning. Especially, he will stay more than 20 days at your side to instruct or supervise the installation and commissioning job, because he is not willing to get his fame harmed due to any quality problem in the future.

Part 3: Flow chart

Part 4: Technical Parameters Performance parameter of gasification furnace and cooling & cleaning system
Type Parameter Generator rated output power Production volume of biomass gas(Nm3/hr) Gas temperature of gasification furnace outlet() Gas temperature of the outlet after cleaning and cooling (ton/hr) Consumption of biomass fuel (m3/hr) Volume of circulating water flow Gross weight of gasification furnace(ton) Ash removing manner 21.8 23.4 26.7 28 30.8 34.8 38.7 42.5 6~8 9~12 12~15 17-19 18~23 24~30 30~37 36~45 0.3~0.36 0.45~0.54 0.6~0.72 0.75-0.9 0.9~1.08 1.2~1.44 1.5~1.8 1.8~2.16 <45 700~800 700~800 700~800 700-800 700~800 700~800 700~800 700~800 LHC-200 200 LHC-300 300 LHC-400 400 LHC-500 500 LHC-600 600 LHC-800 800 LHC-1000 1000 LHC-1200 1200
800
1150
1500
1900
2250
3000
3650
4500
Dry type(Screw-conveyer collection & discharge) Cyclone Separator x 2+Spray scrubber x 2+ Venturi scrubber x2+Spray
Device of gas cleaning & cooling system
scrubber+Spray Filter(removing dust, tar and cooling)+ Roots Balower+Alkali water washer gas-water Separator
Note Main component and caloricity of biomass gas are different for difference of characteristic of biomass fuel and gasification method. The caloricity of biomass gasification gas is normally 1100-1500kcal//Nm3. ((4.6~6.3MJ/N m3)
For example, main component of rice husk gasified gas are as follows: Component Percentage CO 17.2 H2 4.05
3
CH4 6.82
3
CmHn 1.24
H2S ---
CO2 15.1
O2 0.8
N2 54.7
(The caloricity is1393kcal/ Nm (5.83 MJ/N m ) Through strict cleaning and thermal cracking, the dust & tar content of biomass gas are very tiny, which can meet the requirement for the internal-combustion engines normal operation.

Part 5: Successful cases

Projects in smooth operation:
1. Thailand Marry Rice Mill: (rice husk) 2. Thailand Alei Rice Mill: (rice husk) 3. Thailand Achen Rice Mill: (rice husk) 4. Thailand Lecai biomass power plant (saw dust) 5. Jiamushi Fujing County No.90 Grain Storehouse:(Rice husk) 6. Burma Mandalay Timber Factory: (saw dust) 7. Philippines MIA Rice Mill (rice husk) 8. Philippines Golden Acres Farm, Inc (rice husk) 9. Kenya Timsales Limited (wood chips) 10. Indonesian PT. Sahabat Mewah dan Makmur 11. Chile CIDEF Comercial S.A.(wood chip)
200KW 400KW(visit is ok) 800KW 600KW 800KW(visit is ok) 1MW 400KW 400KW 1MW 70KW 200KW
Note: Customers comments on our project and video (photos) taken at site are available as request.
Projects under construction: 1. Bulgaria Cogen Engineering Ltd. (wood chip) 2. Madagascar Country Electrification Bureau (rice husk) 3. Cambodian MED Group (rice husk) 4. Guatemala nut processing factory (Australian nut husk) 5. Thailand KGE Co., Ltd. (Wood chip) 1.2MW 50KW 100KW 500KW 200KW
Part 6: Warranty
One year after successful commissioning job at site. The expecting life span of Fengyu gasifier is at least 15 years
Part 7. Operation Manual

Section One: The work principle and basic process flow of biomass gasification generation Biomass is used as fuel and air is used as gasification agent in gasifier, then it is burned in the normal pressure condition. At the controlled temperature in the gasifier, fuel is gasified and pyrogenated to flammable gas, meanwhile the carbon-hydrogen compound and gas-phase tar included in flammable gas are fragmentated, and then through two class high efficiency dry- type cyclones, some solid particle is separated from flammable gas. The flammable gas through primary ash remove enter Venturi scrubber to further ash and tar remove after cooling and ash removing in

the spray scrubbers. Then utilize one class spray scrubber to further cooling and pump the gas with Roots pump into alkali water washer Gas/Water separator and tar filter through filtering of the coke filter. Then the cleaning flammable gas can be got and sent into pressure adjustable gas tank. Meanwhile safety water seal over-pressure is equipped to protect overpressure by deflagration. Utilize gas tank to provide generator clean gas at regular pressure, there is reliable and safe pressure release facilities in the gas cleaning & cooling system, that is so called water seal, it can release pressure when system blast. Some chymist energy is transformed into thermal energy in biomass gas engine; other is changed into mechanical energy which then is transformed into electric power. So it can not only provide customers electricity as required voltage and frequency, but also can provide heat source.
bimass fuel
electric energy
air
biomass fuenace
gas cooling and cleaning system
generator
ash supply water
circling water conduct facility
thermal energy
Section Two: Operation regulation of gasifier and cooling & cleaning system One: operators should understand the regulation, and they should be given training. Two: preparation before gasifier start is listed as follows: 1. Turn on control power on control table and check whether all indicators are in normal Condition; 2. Start water supply pump and observe its flow rate; 3. Start water return pump and observe its flow rate , to regulate water return valve to keep flux balanceable; 4. Check the water level of flocculating tank and give supplement timely 5. Check whether there is sufficient storage in the fuel hopper (supply delay and fuel shortage are not allowed during the running); 6. Ash unloader should be put out of the ash remove groove; 7. Start ash remove fan; 8. Check water level of gas tank and give supplement timely; 9. Check water level of safety water seal for over-pressure and alkali water washer G/M(water/gas) separator, and keep them normal; 10. Check water level of safety water seal , observe whether there are deposited at the bottom; 11. Release condensate water deposited in lower level of gas pipes, shut off water discharge valve.

Section Three: Start Gasifier (Ignition) 1. Open the gasifier door, add appropriate woodchip and oilpaper to gasifier, and then begin ignition. 2. After the woodchip start to burn , close the gasifier door and keep it sealed 3. Start Roots fan, keep the lowest rotation speed at 100rpm 4. Start force fan and speed up it gradually. 5. Start screw feeder until the temperature at the bottom of gasifier reach 500, to add fuel properly, and regulate air flux at the same time so that the temperature in dense phase section can be ranged from 680 to 800 6. The pressure at the top should be kept normal( 200pa ~ 600pa) by above operation 7. If there is glow ash at the bottom before ignition, the blower can be started directly, meanwhile feed properly. The step1 and step 2 are unnecessary, just follow other steps. 8. When the temperature in the bottom of gasifier reaches at 550 , operators must start screw ash conveyer and rotary valve to remove ash
Section Four: Gasifier inner temperature control The temperature in gasifier is influenced by air flux and fuel quantity, the temperature in tense phase sector is claimed from 680 to 800 strictly. It is easy to form clinker at the bottom above 800, while the tar will take more proportion in gas below 680. In normal running, the tense phase sector should range from 680 to 800. Increase gas capacity at the time of load rise, air flux increase will cause temperature rise, so at the same time more fuel should be added for controlling temperature. It will cause temperature rise if the feeding is reduced due to load decline, consequently, air flux should be reduced at the same time. The general demands can not only meet the load change, but also keep temperature of gasifier normal. To start gasifier in cold condition, gas is not allowed to enter gas storage tank until outlet temperature is above 400
Section Five: Pressure control Pressure change in gasifier caused by many factors such as draft air flux, burnt products, fuel pyrogenation and gasification speed, and so on For normal running, atmospheric pressure in gasifier is required, and at the bottom of gasifier has slight positive pressure, the pressure at the top is not allowed to exceed slight negative pressure of -1200pa, the exceeded one will cause accident like dry-type cyclone doesnt work and numerous small ash involve in water, as well as increase wear and tear of ash conveyer and the load of cooling system. Generally at the bottom the positive pressure should be kept comparative high so that it do good to the fluidized burning, it is allowed ranging from +100Pa to +3000Pa. Pay more attention, air flux should be decreased for safety in the process of dredging gasifier. The pressure should be adjusted ranging from -600Pa to +200Pa in the gasifier.
Section Six: Ash remove in gasifier It is necessary to remove ash during the running

1. Ash remove can be started after 6~8min after starting gasifier, the rotary speed of ash conveyor screw should match the load of gasifier, more load causes more ash. Generally the rotary speed should match speed of feeder motor to keep burning balanceable and remain air sealed. Once there is clinker formed at over high temperature, this need to poke ash plug through removing pipes. Take care that the high negative pressure will influence ash remove. 2. After ash removing works well, put ash unloader into convey groove 3. The electric star-shape rotary valve under cyclone ash falling pipe should be coincident with the running of ash conveyor screw, knock on ash falling pipe if there is block 4. Remove deposite ash at seal point of scrubber and cooling tower so that there is enough pressure release area to ease pressure of deflagration 5. Start and stop intake blower: before starting gasifier the intake blower should be started and lasts 5~6min for avoiding block at the elbow of ash convey pipes.
Section Seven: Control of gas tank in operation 1. Proper gas tank pressure is below 2000Pa, if it exceeds, poise weight can be added to balance it. 2. To discharge tar regularly every shift to avoid block. 3. When gas tank rises to top, surplus gas is discharged through air drain pipe, it means capacity exceeding, this will cause fuel waste and environment pollution, so regulation should be taken 4. When gas tank is down, capacity should be increased properly or decrease load. It is absolutely NOT allowed to decrease to the lowest, this may make water enter combustion engine and cause serious consequence. 5. The running of safety water seal facility: drain waste every two shifts, meanwhile add water to regulate water level, keep the gas tank from the top, gas isnt discharged through drain pipe. The highest work pressure of gas tank depends on water level 6. Check water level of gas tank every day and make supply timely
Section Eight: The running of cleaning & cooling system 1. In this system, sundries is not allowed in order to avoid block 2. To make sure that the electric current of water supply pump motor is not below normal value, or else, it indicates there is block in some of nozzles, then dredge it after stopping gasifier. (the filter of pumps intake should be kept from block and be cleaned regularly) 3. The temperature of water supply pumps intake should not exceed 35, add water if necessary. 4. Regulate flux of water return pump for keeping balance between supply and return 5. In the process of running, according to circulation flux, polymerized Aluminum silicate reagent utilized as flocculating need to be added into system meanwhile keep its concentration at 0.2g/L. It conducts cooling & cleaning water by flocculation so that the suspended matter can be separated. Remove deposite from deposite tank, when float oil reach some level above water, drain it through overflow.
Section Nine: Routine Check during operation 1. Check feeding situation: guard feeding delay, once feeding delay meanwhile air flux doesnt decrease in time, it will cause sharp temperature rise even forming clinker, and the worse is the comparative high negative pressure in

gasifier will lead to deflagration. 2. Check electric current of feeder, if exceeded, maybe some sundries are involved in or moisture content of fuel is so high that causes high resistance, operators must clean timely and prevent sundries and rain from feeder 3. Check electric current of Ash conveyor screw, if exceeded which indicates overload, take action immediately. 4. Check electric current of Roots fan, if exceeded, it indicates there is one or more block in the cleaning & cooling equipments, clear work should be taken timely 5. Check the electric current of blowerwater supply pump and water return pump to make sure they are proper. 6. Check gas pressure difference of U-shape pipe between entrance and exit of Venturi scrubber, if there is big difference, it indicates there is block at larynx of the Venturi, operators should dredge it after furnace stop.
Section Ten: Operation of stopping Stop furnace as specification 1. Decrease gas capacity at the time of load falling, stop feeder and shut off hopper flashboard to keep furnace from hopper. 2. In the process of above operation, intake and drain air flux should be decreased relatively to decrease temperature to about 600, after stopping intake blower, the rotary speed of Root fan will be decreased to 150rpm. 3. After the above operation are finished, stop feeder(after furnace stopped and flashboard closed, the low load running should last 1~2 minutes, make the small hopper half full, keep fuel from hopper). 4. Close intake valve of gas tank and discharge all gas. 5. Stop Root fan after 6~8 minutes of stopping feeding 6. Remove all ash in gasifier, close electric rotary valve of screw ash conveyer and ash falling pipe of cyclone 7. Close intake valve of blower 8. Close drug filling valve, clean and wash cooling & cleaning scrubber to remove deposite ash, stop water supply & return pump, and stop ash removing fan 5 minutes later. Accident Tripping (interrupt of electricity for equipment) Solution. 1. Close intake valve of gas storage tank to avoid root fan reverse and gas overflow at the bottom of gasifier and entrance of intake blower consequently. 2. Close entrance valve of intake blower. 3. Discharge all water in safety water seal Operation of recovering 1. After supplying power of equipments, firstly to start water supply & return pump, then start Roots fan at the speed of 150rpm in order to discharge all gas of air drain system 2. To add water to safety water seal. 3. Others follow the ignition section.
Section Eleven: Notes 1. Forbid opening furnace door and clinker drain door until stopping intake blower completely. 2. Keep caution leave back way for operators at the moment of opening furnace door, it is not

allowed to face furnace door at the time of opening in case fire is out. Operator must remind worker around furnace for prevent hurt by positive pressure and deflagration 3. During dredging ash, pressure should be regulated as slight negative pressure for safety reason. 4. After stopping furnace, all gas should be discharged from gas tank 5. Forbid fire around furnace 6. Forbid to lap ground electrode of welder through electric facilities or mechanical equipments 7. If workers dont know whether there is surplus gas left or not, they are forbidden to lap ground electrode through gasification system equipments as well as using gas cutting and electric welding and fire on it. Do not use high moisture content feedstock (the max. moisture content is 15%)
Part 8. Supply scope and quotation(For LHC-1000,1MW capacity)

S/N 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 Equipment Name Biomass Fuel Hopper Screw Feeder Unit Biomass Gasifying furnace NO.1 Dry-Type Cyclone NO.2 Dry-Type Cyclone NO.1 Wet-Type Spray Scrubber NO.2 Wet-Type Spray Scrubber NO.1 Venturi Scrubber NO.2 Venturi Scrubber No.1 Cooling Dust Catcher Filling washing tower
Alkali Water Washer G/W Separator
Q'ty 1 unit 1 unit 1 unit 1 unit 1 unit 1 unit 1 unit 1 unit 1 unit 1 unit 1 unit 1 unit 2 units 1 unit 1 unit 1 unit 1 unit 3 units 1 Unit 1 unit 1 unit 1 unit 1 unit 2 units 2 units 1 unit
Amount(Ex. Work) CNY USD
Biomass Tar Filter

Wet-type Pressure Adjustable Gas Tank Safety Water Seal for Over-Pressure
1,450,000
Surplus Gas Burner Ash Conveyer Screw Unit Rotary Valve Unit Ash Conveyer System Over Ground Sediment Pond
Pipelines & Accessories between towers and scrubbers
Force Fan Unit Inducing Roots Blower Feed Water Pump Circulation Return Water Pump Gasification Control Desk

Memo: Item 1, 14, 20 could be made locally by plant owner, and CNY180, 000 (USD26, 549) will be deducted from above value. Above quotation excludes civil work, installation, shipping cost, technician (who will instruct installation and train local staff at site) allowance/food & accommodation/round air tickets. Final USD value subject to updating exchange rate. Lead Time: within 90 days upon payment Payment: 40% down payment by TT; 57% by TT after buyer checks the goods in our factory, then buyer could arrange shipment by himself, or 57% by acceptable irrevocable LC at sight on basis of CIF/CFR price term; balance(3%)by TT upon 3 working days of successful commissioning

!!!1MW Fengyu Proposal

Hochgeladen von

Dokumentinformationen

Originalbeschreibung:

Copyright

Verfügbare Formate

Dieses Dokument teilen

Dokument teilen oder einbetten

Freigabeoptionen

Stufen Sie dieses Dokument als nützlich ein?

Sind diese Inhalte unangemessen?

Copyright:

Verfügbare Formate

!!!1MW Fengyu Proposal

Hochgeladen von

Copyright:

Verfügbare Formate

Chongqing Fengyu Electric Equipment Co., Ltd.

Biomass Gasification System Proposal

Part 1: Company Profile

Part 2: Project Introduction

Part 3: Flow chart

Device of gas cleaning & cooling system

Part 5: Successful cases

Part 7. Operation Manual

gas cooling and cleaning system

ash supply water

circling water conduct facility

Part 8. Supply scope and quotation(For LHC-1000,1MW capacity)

Amount(Ex. Work) CNY USD

Biomass Tar Filter

Das könnte Ihnen auch gefallen