IBR CALCULATIONS

1. Safety Valve Capacity Calculations 1.1. Boiler Safety Valve Heat Transfer Area 88.9 371.5 39.5 17.1 517.0

Sr. No. 1 2 3 4

Pressure Part Membrane Panel Shell Nose wall Front Wall Total

m2 m2 m2 m2 m2

Required Safety Valve Capacity: Safety valve relief capacity= Heating Surface area X 30 Boiler Capacity (C) = Minimum Required Safety valve relief capacity on Shell as per heat transfer area (C1) = Minimum Required Safety valve relief capacity on SH (25% of Total capacity) (C2) = Minimum Required Safety valve relief capacity on Shell (Maximum of (C C2) & C1))= Actual Safety valve relief capacity: E=C X A X P - - - - - - Reg. 293

:IBR regulation 293 18000 kg/hr 15511 kg/hr 4500 kg/hr 15511 kg/hr

Safety Valve-1 Safety Valve-2 Total

Size 40 NB 40 NB

Orifice area, (A) cm2 6.602 6.602

Valve constant (C) 38 38

Set Pressure (P) in Bar ab. 32.39 32.39

Safety Valve Capacity (E) 8126 kg/hr 8126 kg/hr 16252 kg/hr

Margin over required capacity on Shell =

As the provided capacity of safety valves is greater than the required, hence the provided safety valve capacity is adequate. D1= t1= d1= A1= Stand Pipe outer Diameter in mm Thickness of Stand pipe in mm Internal Diameter of Stand pipe in mm Cross sectional Area of stand pipe in mm2 Cross sectional Area of stand pipe in cm2 69.9 15.9 38.1 1139.51 11.40

As the provided stand pipe of safety valves is greater than the c/s area of orifice hence design is safe,

IBR CALCULATIONS

1. 2. Superheater Safety Valve E=C X A X P / (1 + 2.7 X Degree of Superheat / 1000)0.5 in Kg/hr

Safety Valve-3 Total

Size 40 NB

Safety Valve Capacity Safety (E) at Valve Degree of Orifice area, Set Pressure Capacity at Superheat Superheat A cm2 Valve constant C P in Bar ab. saturated in deg. C ed Temp. 6.602 38 30.910 7755 80 7032

Margin over required capacity on SH =

56

Total capacity of safety valves Margin Over the Maximum capacity required

= =

23284 29.36

kg/hr %

As the total capacity of safety valves provided is greater than required capacity, hence safety valve selection is safe D1= t1= d1= A1= Stand Pipe outer Diameter in mm Thickness of Stand pipe in mm Internal Diameter of Stand pipe in mm Cross sectional Aerea of stand pipe in mm2 Cross sectional Aerea of stand pipe in cm2 48.3 Refer Drg No 0.508 Refer Drg No 47.28 1755.08 17.55

As the provided stand pipe of safety valves is greater than the c/s area of orifice hence design is safe,