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F/QA/03

QUALITY ASSURANCE

NEW DEVELOPMENT
NEW SOURCE

KIRAN

LAYOUT INSPECTION

SAMPLE INSPECTION
PROCESS CHANGE
REPORT PART NO:- 42601-KWPA-9000 OTHER

PART NAME- HUB COMP. RR


CUSTMER / SUPPLIER NAME - H.M.S.I.

DATE -

SAMPLE SIZE - 01 PCS.

SHEET NO - 1 OF 5

S.NO.

CHARACTERISTIC

SPECIFICATION (MM) INSPECTION METHOD

PCD

172 0.2

C.M.M.

DIA

147.0-0.3

V.C.

DIA

146.0-1.6

V.C.

DIA

137.0+0.5

V.C.

DIA

118.01.0

V.C.

DIA

112.01.0

V.C.

DIA

36.0+0.6

V.C.

DIA

350.3

V.C.

DIA

32.00

V.C.

10

DIA

30.00

V.C.

11

DIM

11.500.4

Ht.GAUGE

12

RADIUS

R8.00.5

RD.GAUGE

13

DIM

50.00.4

Ht.GAUGE

14

DIM

30.00.4

Ht.GAUGE

15

DIM

15.50.4

Ht.GAUGE

16

DIM

28.00.4

Ht.GAUGE

17

DIM

45.50.4

Ht.GAUGE

18

DIM

37.50.4

Ht.GAUGE

19

DIM

6.50.4

Ht.GAUGE

20

DIA

158

V.C.

21

DIA

146.0-0.5

V.C.

22

DIA

130+0.2

V.C.

23

DIA

124.0+1.6

V.C.

24

DIA

41.0-0.8

V.C.

25

DIA

32.0-0.6

V.C.

26

DIA

21.0MAX.

V.C.

27

INV.SPL

20X19X1

SPLINE GAUGE

28

ANGLE

90

B.PROTECTOR

29

RADIUS

R-0.5

VISUAL

30

DIM

15.00.4

Ht.GAUGE

31

RADIUS

R5.00.5

RD.GAUGE

32

RADIUS

R5.00.5

RD.GAUGE

33

RADIUS

R15.00.5

RD.GAUGE

34

CHAMFER

0.5

VISUAL

35

RADIUS

R1.00.5

RESULT

PREPARED BY

COMPONENTS

REMARKS

RD.GAUGE

DIMENSIONAL

ACCEPTED

REJECTED

ACCEPTED U/D

VISUAL

ACCEPTED

REJECTED

ACCEPTED U/D

APPROVED BY..

F/QA/03

KIRAN

QUALITY ASSURANCE

NEW DEVELOPMENT
NEW SOURCE
LAYOUT INSPECTION
PROCESS CHANGE

INSPECTION REPORT

OTHER

PART NAME- HUB COMP. RR

PART NO- 42601-KWPA-9000

CUSTMER / SUPPLIER NAME - H.M.S.I.

DATE -

SAMPLE SIZE - 01 PCS.

SHEET NO - 2 OF 5

S.NO.

CHARACTERISTIC

SPECIFICATION (MM) INSPECTION METHOD

COMPONENTS
3

REMARKS

36

RADIUS

R3.00.5

RD.GAUGE

37

RADIUS

R20.00.5

RD.GAUGE

38

WALL THICKNESS

8.00.5

M.METER

39

ANGLE

60

B.PROTECTOR

40

RADIUS

R3.00.5

RD.GAUGE

41

WALL THICKNESS

8.00.5

M.METER

42

RADIUS

R15.00.5

RD.GAUGE

43

DIM

9.50.4

Ht.GAUGE

44

RADIUS

R2.00.5

RD.GAUGE

45

RADIUS

R2.00.5

RD.GAUGE

46

RADIUS

R2.00.5

RD.GAUGE

47

RADIUS

R15.00.5

RD.GAUGE

48

RADIUS

R1.00.5

RD.GAUGE

49

RADIUS

R1.50.5

RD.GAUGE

50

DIM

47.50.5

Ht.GAUGE

51

DIM

49.00.5

Ht.GAUGE

52

DIM

1.50.5

Ht.GAUGE

53

RADIUS

R20.00.5

RD.GAUGE

54

RADIUS

R1..00.5

RD.GAUGE

55

RADIUS

R1..00.5

RD.GAUGE

56

RADIUS

R1..00.5

RD.GAUGE

57

CHAMFER

1.00.5

Ht.GAUGE

58

RADIUS

R2.00.5

RD.GAUGE

59

DIA 4 PLC

10.6+0.05

V.C./PPG

60

RADIUS

R12.00.5

V.C.

61

POSITION

0.20 MAX.

CMM

62

DIM.

27.50.1

Ht.GAUGE

63

DIM.

19.00.4

Ht.GAUGE

64

DIM.

16.5-0.4

V.C.

65

DIM.

4.00.4

Ht.GAUGE

66

ANGLE

30

B.PROTECTOR

67

DIM

1.20.4

Ht.GAUGE

68

RADIUS

R10.00.5

RD.GAUGE

69

DIM.

1.00.4

---

---

70

DRAFT

130

P.PROJECTOR

RESULT

PREPARED BY

OK

DIMENSIONAL

ACCEPTED

REJECTED

ACCEPTED U/D

VISUAL

ACCEPTED

REJECTED

ACCEPTED U/D

APPROVED BY..

F/QA/03

KIRAN

QUALITY ASSURANCE

NEW DEVELOPMENT
NEW SOURCE
LAYOUT INSPECTION
PROCESS CHANGE

INSPECTION REPORT

OTHER

PART NAME- HUB COMP. RR

PART NO- 42601-KWPA-9000

CUSTMER / SUPPLIER NAME - H.M.S.I.

DATE -

SAMPLE SIZE - 01 PCS.

SHEET NO - 3OF 5

S.NO.

CHARACTERISTIC

SPECIFICATION (MM) INSPECTION METHOD

71

DIA 4 PLC

4.5+0.5

V.CALIPER

72

CONCENTRICITY

0.15MAX.

DIAL

73

TOTAL RUNOUT

0.05MAX.

DIAL

74

RADIUS

R10.00.5

RD.GAUGE

75

DIA

190.51.0

V.CALIPER

76

RADIUS

R5.00.5

RD.GAUGE

77

ANGLE

30

CMM

78

ANGLE

30

CMM

79

RADIUS

R5.00.5

RD.GAUGE

80

DIM

1.00.4

CMM

81

PCD

172

---

82

DIM

6.00.4

---

83

RADIUS

R2.00.5

RD.GAUGE

84

RADIUS

R2.00.5

RD.GAUGE

85

RADIUS

RD.GAUGE

86

RADIUS

R1.00.5

RD.GAUGE

87

DIM

4.0.04

V.CALIPER

88

DIM

6.50.4

Ht.GAUGE

89

RADIUS

R2.00.5

RD.GAUGE

90

EMBOSSING

0.3

Ht.GAUGE

91

ANGLE 4PLCS

90

CMM/R.G.

92

PCD

108

V.CALIPER

93

RADIUS

R3.00.5

RD.GAUGE

94

RADIUS

R3.00.5

RD.GAUGE

95

DIM.

23.00.4

V.CALIPER

96

RADIUS

RD.GAUGE

97

RADIUS

R3.00.5

RD.GAUGE

98

RADIUS

R3.00.5

RD.GAUGE

99

ANGLE

22.5

---

100

DIM

45.00.4

'---

101

DIA

10.00.4

'---

102

DIA

14.00.4

'---

103

RADIUS

R5.00.5

RD.GAUGE

104

RADIUS

R5.00.5

RD.GAUGE

105

RADIUS

R5.00.5

RD.GAUGE

RESULT

PREPARED BY

COMPONENTS

REMARKS

DIMENSIONAL

ACCEPTED

REJECTED

ACCEPTED U/D

VISUAL

ACCEPTED

REJECTED

ACCEPTED U/D
APPROVED BY..

F/QA/03

KIRAN

NEW DEVELOPMENT

QUALITY ASSURANCE

NEW SOURCE
LAYOUT INSPECTION

INSPECTION REPORT

PROCESS CHANGE
OTHER

PART NAME- HUB COMP. RR

PART NO- 42601-KWPA-9000

CUSTMER / SUPPLIER NAME - H.M.S.I.

DATE -

SAMPLE SIZE - 01 PCS.

SHEET NO - 4 OF 5

S.NO.

CHARACTERISTIC

SPECIFICATION (MM) INSPECTION METHOD

106

RADIUS

R5.00.5

RD.GAUGE

107

DIM

3.00.4

V.CALIPER

108

DIM

6.00.4

V.CALIPER

109

DIM

38

---

110

SUPPLIER MARK

12X5 0.5MAX

'---

111

MODEL MARK

10X5 0.5 MAX

'---

112

LOT MARK

0.5 MAX

'---

113

ANGLE

2230

---

114

ANGLE

45EQUAL SPACING CMM

115

RADIUS

R12.00.5

V.C./CMM

116

ANGLE

30

---

117

RADIUS

R5.00.5

RD.GAUGE

118

ANGLE

30

---

119

RADIUS

R5.00.5

RD.GAUGE

120

DIM

0.5~1.0

P.PROJECTOR

121

ANGLE

35.03

B.PROTECTOR

122

RADIUS

R0.5MAX.

VISUAL

123

DIA

147.0-0.3

V.C.

124

DIA

146.6

V.C.

125

DIA

146.0-0.5

V.CALIPER

126

DIA

143.0+1.0

Ht.GAUGE

127

DIA

141.01.0

V.C.

128

DIA

136.0+0.3

V.C.

129

DIA

134

V.C.

130

DIA

130.0+0.2

131

DIM

15.50.2

132

RADIUS

R10.5

RD.GAUGE

133

CONCENTRICITY

0.30MAX.

DIAL

134

CONCENTRICITY

0.30MAX.

DIAL

135

DIM

3.00.2

Ht.GAUGE

136

DIM

3.00.2

V.C.

137

DIM

2.00.2

V.C.

138

DIM.

3.00.2

V.C.

139

RADIUS

R1.00.5

RD.GAUGE

140

RADIUS

R1.00.5

RD.GAUGE

RESULT

DIMENSIONAL

ACCEPTED

COMPONENTS

REMARKS

REJECTED

ACCEPTED U/D

RESULT

PREPARED BY

VISUAL

ACCEPTED

REJECTED

ACCEPTED U/D
APPROVED BY..

F/QA/03

KIRAN

QUALITY ASSURANCE

NEW DEVELOPMENT
NEW SOURCE
LAYOUT INSPECTION
PROCESS CHANGE

INSPECTION REPORT

OTHER

PART NAME- HUB COMP. RR

PART NO- 42601-KWPA-9000

CUSTMER / SUPPLIER NAME - H.M.S.I.

DATE -

SAMPLE SIZE - 01 PCS.

SHEET NO - 5 OF 5

S.NO.

CHARACTERISTIC

141A RADIUS

SPECIFICATION (MM) INSPECTION METHOD

R1.00.5

RD.GAUGE

141

RADIUS

R1.00.5

RD.GAUGE

142

RADIUS

R1.00.5

RD.GAUGE

143

RADIUS

R1.00.5

RD.GAUGE

144

DIM.

8.50.4

V.C.

145

DIA.

150.8-1.6

V.C.

146

DIA

151.6-1.6

V.C.

147

RADIUS

R1.00.5

RD.GAUGE

148

RADIUS

R1.00.5

RD.GAUGE

149

RADIUS

R1.00.5

RD.GAUGE

RESULT

DIMENSIONAL
VISUAL

ACCEPTED
ACCEPTED

COMPONENTS

REMARKS

REJECTED
REJECTED

ACCEPTED U/D
ACCEPTED U/D

PREPARED BY

APPROVED BY..

F/QA/18/01

KIRAN

QUALITY ASSURANCE
SAMPLE INSPECTION REPORT

PART NAME-

PART NO -

CUSTMER / SUPPLIER NAME -

DATE -

SAMPLE SIZE S.NO.

CHARACTERISTIC

RESULT

NEW DEVELOPMENT
NEW SOURCE
NEW TOOL/DIE
PROCESS CHANGE
OTHER

SHEET NO SPECIFICATION
(MM)

INSPECTION METHOD

CAVITIES
1

DIMENSIONAL

ACCEPTED

REJECTED

ACCEPTED U/D

VISUAL

ACCEPTED

REJECTED

ACCEPTED U/D

REMARK

PREPARED BY

APPROVED BY..

F/QA/03

QUALITY ASSURANCE

NEW DEVELOPMENT
NEW SOURCE

KIRAN

LAYOUT INSPECTION

SAMPLE INSPECTION
PROCESS CHANGE
REPORT PART NO:- 44601-KWPA-9000OTHER

PART NAME- HUB COMP. FR D6


CUSTMER / SUPPLIER NAME - H.M.S.I.

DATE - 22/04/2011

SAMPLE SIZE - 05 PCS.

SHEET NO - 1 OF 5

S.NO.

CHARACTERISTIC

SPECIFICATION (MM) INSPECTION METHOD

COMPONENTS
3

O.D.

158.0-0.5

V.C.

157.58

157.56

157.58

157.55

157.58

O.D.

156.0-0.5

V.C.

155.92

155.95

155.94

155.95

155.96

I.D.

150.0+0.3

V.C.

150.2

150.25

150.22

150.25

150.21

O.D.

145.0-0.3

V.C.

144.94

144.92

144.96

144.95

144.96

I.D.

142.0+0.3

V.C.

124.12

124.06

124.08

124.1

124.02

O.D.

133.0-0.3

V.C.

132.92

132.94

132.96

132.94

132.95

I.D.

130.0+0.2

V.C.

130.14

130.16

130.12

130.14

130.15

I.D.

125.0+1.6

V.C.

126.55

126.58

126.60

126.56

126.58

O.D.

43.00.6

V.C.

43.10

43.12

43.10

43.12

43.10

10

O.D.

41.00.05

V.C.

40.96

40.94

40.98

40.95

40.94

11

I.D.

34.0+0.8

V.C.

34.26

34.24

34.28

34.25

34.28

12

I.D.

32R7 -0.025/-0.050

APG

31.96

31.94

31.97

31.94

31.95

13

I.D.

26.0+0.8

V.C.

26.62

26.64

26.65

26.64

26.62

14

CHAMFER

0.5

VISUAL

PROVIDED

PROVIDED PROVIDED PROVIDED

PROVIDED

15

RADIUS

R0.5

VISUAL

PROVIDED

PROVIDED PROVIDED PROVIDED

PROVIDED

16

CHAMFER

H.G.

0.95

17

RADIUS

R0.5

VISUAL

PROVIDED

18

DIM

3.0-0.1

H.G.

2.97

2.96

19

DIM

13.0+0.2

Ht.GAUGE

13.08

20

DIM

12.5-0.2

H.G.

12.44

21

DIM

20.00.4

H.G.

22

DIM

50.6-0.2

23

DIM.

24

0.96

0.97

0.98

PROVIDED PROVIDED PROVIDED

0.96
PROVIDED

2.96

2.98

13.12

13.1

13.07

13.1

12.4

12.42

12.43

12.42

19.92

19.94

19.92

19.95

19.96

H.G.

50.46

50.48

50.45

50.48

50.47

21.00.4

H.G.

20.78

20.79

20.76

20.79

20.78

RADIUS

R5.00.5

R.D.

R 5.0

R 5.0

R 5.0

R 5.0

R 5.0

25

ANGLE

45

B.P.

45

45

45

45

45

26

RUNOUT

0.1C-D

DIAL

0.1

0.1

0.1

0.1

0.1

27

RUNOUT

0.1C-D

DIAL

0.1

0.1

0.1

0.1

0.1

28

RUNOUT

0.1C-D

DIAL

0.1

0.1

0.1

0.1

0.1

29

ROUNDNESS

0.01

R.TESTER

0.05

0.05

0.05

0.05

0.05

30

CHAMFER

0.5

VISUAL

PROVIDED

PROVIDED PROVIDED PROVIDED

PROVIDED

31

RADIUS

R0.5

VISUAL

PROVIDED

PROVIDED PROVIDED PROVIDED

PROVIDED

32

CHAMFER

0.5

VISUAL

PROVIDED

PROVIDED PROVIDED PROVIDED

PROVIDED

33

RADIUS

R0.5

VISUAL

PROVIDED

PROVIDED PROVIDED PROVIDED

PROVIDED

34

RADIUS

R0.5

VISUAL

PROVIDED

PROVIDED PROVIDED PROVIDED

PROVIDED

35

RADIUS

R0.5

PROVIDED

PROVIDED PROVIDED PROVIDED

PROVIDED

RESULT

PREPARED BY

VISUAL

2.96

DIMENSIONAL

ACCEPTED

REJECTED

ACCEPTED U/D

VISUAL

ACCEPTED

REJECTED

ACCEPTED U/D

APPROVED BY..

REMARKS

F/QA/03

KIRAN

QUALITY ASSURANCE

NEW DEVELOPMENT
NEW SOURCE
LAYOUT INSPECTION
PROCESS CHANGE

INSPECTION REPORT

OTHER

PART NAME- HUB COMP. FR D6

PART NO- 44601-KWPA-9000

CUSTMER / SUPPLIER NAME - H.M.S.I.

DATE - 22/04/2011

SAMPLE SIZE - 05 PCS.

SHEET NO - 2 OF 5

S.NO.

CHARACTERISTIC

COMPONENTS
3

V.C.

4.76

4.72

4.74

4.72

4.74

SPECIFICATION (MM) INSPECTION METHOD

36

DIM.

4.5+0.5

37

RADIUS

R1.00.5

RD.GAUGE

1.25

1.24

1.25

1.26

1.25

38

RADIUS

R5.00.5

RD.GAUGE

R 5.0

R 5.0

R 5.0

R 5.0

R 5.0

39

DIM.

6.00.4

V.C.

6.34

6.36

6.34

6.35

6.34

40

RADIUS

R5.00.5

RD.GAUGE

R 5.0

R 5.0

R 5.0

R 5.0

R 5.0

41

RADIUS

R1.00.5

R.G.

R 1.25

R 1.25

R 1.25

R 1.25

R 1.25

42

DIM.

21.50.4

H.G.

21.15

21.12

21.16

21.12

21.14

43

DIM.

17.00.4

H.G.

17.36

17.38

17.35

17.38

17.36

44

RADIUS

R3.00.5

RD.GAUGE

R 2.5

R 2.5

R 2.5

R 2.5

R 2.5

45

DIM.

18.40.4

H.G.

18.34

18.36

18.35

18.34

18.36

46

CONCENTRICITY

0.05 WRT D

DIAL

0.04

0.05

0.05

0.04

0.05

47

PCD

172.00.2

V.C./CMM

171.85

171.86

171.88

171.86

171.84

48

O.D.

147.0-0.3

V.C.

146.94

146.95

146.96

146.94

146.96

49

O.D.

142.0-1.6

V.C.

140.88

140.86

140.84

140.88

140.86

50

PCD

137

V.C.

136.85

136.86

136.88

136.86

136.88

51

DIM

130.01.0

V.C.

130.46

130.45

130.46

130.48

130.46

52

I.D.

122.01.0

V.C.

122.28

122.28

122.26

122.28

122.25

53

O.D.

48 - 0.8

V.C

47.94

47.9

47.92

47.89

47.92

54

O.D.

41 - 0.8

V.C.

40.46

40.45

40.46

40.48

40.46

55

I.D.

32 R7
-0.025 / -0.050

APG

31.97

31.98

31.97

31.96

31.97

56

I.D.

28.1+ 0.8

V.C.

28.62

28.6

28.6

28.62

28.6

57

DIM

16.0 +/- 0.4

..

16.35

16.4

16.32

16.34

16.36

58

RADIUS

R 3.00.4

RD.GAUGE

R 3.0

R 3.0

R 3.0

R 3.0

R 3.0

59

RADIUS

R 10.0 +/- 0.5

RD.GAUGE

R 10

R 10

R 10

R 10

R 10

60

RADIUS

R 6.00.5

RD.GAUGE

R6

R6

R6

R6

R6

61

RADIUS

R 22.0

RD.GAUGE

R 22

R 22

R 22

R 22

R 22

62

RADIUS

R 1.0 +/- 0.5

RD.GAUGE

R1

R1

R1

R1

R1

63

CHAMFER

0.5

VISUAL

PROVIDED

64

DIM.

14 +/- 0.4

Ht.GAUGE

14.04

14.02

14.02

14.04

14.02

65

DIM.

31 0.4

Ht.GAUGE

31.08

31.05

31.06

31.05

31.04

66

DIM

320.4

Ht.GAUGE

31.98

31.96

31.94

31.96

31.95

67

DIM

45.50.4

Ht.GAUGE

45.82

45.85

45.82

45.84

45.82

68

RADIUS

R35.00.5

CMM TEMPLATE

R 35

R 35

R 35

R 35

R 35

69

RADIUS

R 6.00.5

RD.GAUGE

R6

R6

R6

R6

R6

70

RADIUS

R 2.0 0.5

RD.GAUGE

R2

R2

R2

R2

R2

RESULT

PREPARED BY

DIMENSIONAL

ACCEPTED

VISUAL

ACCEPTED

PROVIDED PROVIDED PROVIDED

APPROVED BY..

PROVIDED

REMARKS

F/QA/03

KIRAN

QUALITY ASSURANCE

NEW DEVELOPMENT
NEW SOURCE
LAYOUT INSPECTION
PROCESS CHANGE

INSPECTION REPORT

OTHER

PART NAME- HUB COMP. FR D6

PART NO- 44601-KWPA-9000

CUSTMER / SUPPLIER NAME - H.M.S.I.

DATE - 22/04/2011

SAMPLE SIZE - 05 PCS.

SHEET NO - 3OF 5

S.NO.

CHARACTERISTIC

SPECIFICATION (MM) INSPECTION METHOD

COMPONENTS
3

71

WALL THICKNESS

4.0+0.5

POINT MM

4.45

4.5

4.5

4.45

4.5

72

RADIUS

10.5

RD.GAUGE

R1

R1

R1

R1

R1

73

INNER DIA

4- 4.50

V.C

4.56

4.6

4.58

4.56

4.6

74

CHAMFER

MARKING

75

RADIUS

R 2.0 0.5

RD.GAUGE

R2

R2

R2

R2

R2

76

RADIUS

R 12.00.5

RD.GAUGE/V.C.

R 12

R 12

R 12

R 12

R 12

77

DIM

12.0 + 0.2

Ht.GAUGE

12.06

12.1

12.08

12.1

12.12

78

DIM

8.5 + 0.2

Ht.GAUGE

8.66

8.68

8.68

8.66

8.68

79

DIM

33.5

Ht.GAUGE

33.34

33.36

33.34

33.36

33.38

80

ANGLE

30

B.PROTECTOR

30

30

30

30

30

81

DIM

16.5 - 0.4

V.C.

16.32

16.34

16.36

16.34

16.36

82

DIM

43.50.1

Ht.GAUGE

43.45

43.46

43.48

43.44

43.46

83

DIM

81.5

Ht.GAUGE

81.32

81.34

81.32

81.35

81.32

84

DIM

2.10.4

Ht.GAUGE

2.02

2.02

2.05

2.05

85

DIM

4.0.04

Ht.GAUGE

3.74

3.78

3.75

3.76

3.72

86

DIM

1.20.4

Ht.GAUGE

0.94

0.95

0.96

0.98

0.96

87

RADIUS

R 10.0.0.5

R.GAUGE

R 10

R 10

R 10

R 10

R 10

88

DIM

1.00.2

..

0.92

0.96

0.94

0.96

0.95

89

TOTAL RUN OUT

0.05 C-D

DIAL

0.1

0.1

0.1

0.1

0.1

90

HOLE

10.6 + 0.05
PLCS

V.C.

10.66

10.65

10.64

10.65

10.65

91

CONCENTRICITY

0.15 C-D

DIAL

0.12

0.12

0.12

0.1

0.12

92

POSITION

0.2 WRT. C-D

REC.GAUGE

0.12

0.1

0.12

0.1

0.12

93

DRAFT

B.PROTECTOR

94

RADIUS

0.5 MAX

VISUAL

PROVIDED

95

DEPTH

0.5 ~ 1.0

V.CALIPER

0.95

0.98

96

ANGLE

35

B.PROTECTOR

35

35

35

35

35

97

O.D.

147-0.3

V.C.

146.96

146.92

146.9

146.94

146.98

98

DIA

190.51.0

V.C.

190.65

190.68

190.65

190.62

190.65

99

PCD

1720.1

V.C.

170.04

170.02

170.02

170.05

170.02

100

ANGLE

30 3

CMM

30

30

30

30

30

101

ANGLE

30 3

CMM

30

30

30

30

30

102

RADIUS

R3.00.5

RD.GAUGE

2.75

2.75

2.75

103

DIM

..

104

RADIUS

R10.00.5

R 10

R 10

R 10

R 10

R 10

105

RADIUS

R 3.00.5

RD.GAUGE

R3

R3

R3

R3

R3

RESULT

PREPARED BY

PROVIDED PROVIDED PROVIDED

PROVIDED

DIMENSIONAL

ACCEPTED

REJECTED

ACCEPTED U/D

VISUAL

ACCEPTED

REJECTED

ACCEPTED U/D
APPROVED BY..

REMARKS

F/QA/03

KIRAN

NEW DEVELOPMENT

QUALITY ASSURANCE

NEW SOURCE
LAYOUT INSPECTION

INSPECTION REPORT

PROCESS CHANGE
OTHER

PART NAME- HUB COMP. FR D6

PART NO- 44601-KWPA-9000

CUSTMER / SUPPLIER NAME - H.M.S.I.

DATE - 22/04/2011

SAMPLE SIZE - 05 PCS.

SHEET NO - 4 OF 5

S.NO.

CHARACTERISTIC

SPECIFICATION (MM) INSPECTION METHOD

COMPONENTS
1

CMM

8956' 08"

8956' 08"

9003'48"

8956' 08"

9003'48"

106

ANGLE

90, 4 EQ SP ON
CIRCUMFERENCE

107

RADIUS

R 3.00.5

RD.GAUGE

R3

R3

R3

R3

R3

108

CONCENTRICITY

0.05 C-D

DIAL

0.07

0.06

0.07

0.05

0.07

109

RADIUS

R 3.00.5

R3

R3

R3

R3

R3

110

RADIUS

R 3.00.5

R 3.00.5

R3

R3

R3

R3

R3

111

RADIUS

R 3.00.5

RD.GAUGE

R3

112

DIM

23.00.4

V.C.

22.96

113

RADIUS

R 5.00.5

RD.GAUGE

R 5.0

114

RADIUS

R 5.00.5

RD.GAUGE

115

MODEL MARK

10 X 5

116

CHAMFER

0.5

117

DIM

3.00.4

118

SUPPLIER MARK

12x5

119

ANGLE

120

0.5 MAX

R3

R3

R3

R3

22.96

23.06

22.96

R 5.0

R 5.0

R 5.0

R 5.0

R 5.0

R 5.0

R 5.0

R 5.0

R 5.0

Ht.GAUGE

0.45

0.5

0.45

0.5

0.45

23.04

VISUAL

PROVIDED

Ht.GAUGE

2.87

2.88

2.86

2.88

2.85

Ht.GAUGE

0.45

0.5

0.45

0.5

0.45

30 3

2936' 06 "

2936' 06 "

3006' 36 "

2936' 06 "

3006' 36 "

ANGLE

30 3

2938' 26 "

3006' 32 "

2938' 26 "

3005' 36 "

2938' 26 "

121

DIM

38.00.4

37.92

37.88

37.9

37.96

37.94

122

DIM

4.5 + 0.4

4.1

4.12

4.1

4.1

4.12

123

DIM

38.00.4

V.C.

38.1

38.1

38.12

38.1

38.14

124

DIM

30.00.4

..

30.3

30.24

30.28

30.26

30.22

125

DIA

10.00.4

..

126

DIM

19.0+0.4

CMM

19.45

19.45

19.46

19.46

19.44

127

DIM

4.50.4

..

4.45

4.42

4.4

4.42

4.4

128

DIA

14.00.4

..

10

10

10

10

10

129

DIM

40.00.4

..

40.38

40.34

40.3

40.32

40.35

130

DIM

6.00.4

V.C.

6.05

6.02

6.05

6.02

6.05

131

DIM

38.00.4

..

67.94

37.96

37.95

37.94

37.95

132

DIM

50.4

..

5.35

5.38

5.34

5.36

5.35

133

DIM

3.00.4

V.C.

2.98

3.02

2.96

2.98

134

DIM

4.50.4

..

3.98

3.97

3.96

3.95

3.94

135

RADIUS

R5.00.5

RD.GAUGE

R 5.0

R 5.0

R 5.0

R 5.0

R 5.0

136

RADIUS

R5.00.5

RD.GAUGE

R 5.0

R 5.0

R 5.0

R 5.0

R 5.0

137

DIM

4.50.4

..

4.25

4.22

4.24

4.2

4.25

138

ANGLE

30 3

..

2938' 26 "

3006' 32 "

2938' 26 "

3005' 36 "

2938' 26 "

139

ANGLE

30 3

..

2936' 06 "

2936' 06 "

3006' 36 "

2936' 06 "

3006' 36 "

140

ANGLE

66 3

..

6637'56 "

6637'56 "

6637'52 "

6637'56 "

6636'36 "

RESULT

0.5MAX

PROVIDED PROVIDED PROVIDED

PROVIDED

DIMENSIONAL

ACCEPTED

REJECTED

ACCEPTED U/D

VISUAL

ACCEPTED

REJECTED

ACCEPTED U/D

REMARKS

PREPARED BY

APPROVED BY..

F/QA/03

KIRAN

QUALITY ASSURANCE

NEW DEVELOPMENT
NEW SOURCE
LAYOUT INSPECTION
PROCESS CHANGE

INSPECTION REPORT

OTHER

PART NAME- HUB COMP. FR D6

PART NO- 44601-KWPA-9000

CUSTMER / SUPPLIER NAME - H.M.S.I.

DATE - 22/04/2011

SAMPLE SIZE - 05 PCS.

SHEET NO - 5 OF 5

S.NO.

CHARACTERISTIC

COMPONENTS
3

R 12

R 12

R 12

R 12

R 12

CMM

7151' 32"

7216' 02"

7151' 32"

7217' 08"

7151' 32"

SPECIFICATION (MM) INSPECTION METHOD

141

RADIUS

R12.00.5

142

ANGLE

72,5 WQ SP ON
CIRCUMFERENCE

143

LOT MARK

0.5MAX

HT. GAUGE

0.45

0.45

0.45

0.45

0.45

144

DIM

6.50.4

V.C.

6.82

6.82

6.85

6.82

6.88

145

RADIUS

R 2.0 TRUE

RD.GAUGE

R2

R2

R2

R2

R2

146

DIM

4.00.4

V.C.

4.15

4.11

4.12

4.15

4.12

147

RADIUS

R 1.0 TRUE

RD.GAUGE

1.25

1.25

1.25

1.25

1.25

148

I.D.

28.1+0.8

V.C.

28.64

28.66

28.62

28.65

28.64

149

I.D.

26+0.8

V.C.

26.72

26.7

26.68

26.74

26.75

150

I.D.

19.0+0.4

CMM

19.38

19.4

19.38

19.36

19.38

151

RADIUS

R2.00.5

RD.GAUGE

R2

R2

R2

R2

R2

152

RADIUS

R2.00.5

RD.GAUGE

R2

R2

R2

R2

R2

153

RADIUS

R2.00.6

RD.GAUGE

R2

R2

R2

R2

R2

154

RADIUS

R2.00.7

RD.GAUGE

R2

R2

R2

R2

R2

155

DIM

17.5

V.C.

17.82

17.8

17.84

17.82

17.84

156

DIM

40.30.4

..

40.55

40.52

40.56

40.54

40.53

157

VISUAL

NO HARMFUL
DEFECT

VISUAL

OK

OK

OK

OK

OK

158

MATERIAL

ADC-12

RESULT

DIMENSIONAL

SPECTRO

ACCEPTED

REJECTED

ACCEPTED U/D

REMARKS

RESULT
PREPARED BY

VISUAL

ACCEPTED

REJECTED

ACCEPTED U/D
APPROVED BY..

F/QA/03

QUALITY ASSURANCE

NEW DEVELOPMENT
NEW SOURCE

KIRAN

LAYOUT INSPECTION

SAMPLE INSPECTION
PROCESS CHANGE
REPORT PART NO:- 44601-KWPA-9000OTHER

PART NAME- HUB COMP. FR D6


CUSTMER / SUPPLIER NAME - H.M.S.I.

DATE - 20/06/2011

SAMPLE SIZE - 03 PCS.

SHEET NO - 1 OF 5

S.NO.

CHARACTERISTIC

SPECIFICATION (MM) INSPECTION METHOD

COMPONENTS
3

157.58

157.64

157.61

O.D.

158.0-0.5

V.C.

O.D.

156.0-0.5

V.C.

156

156

156

I.D.

150.0+0.3

V.C.

150.12

150.12

150.15

O.D.

145.0-0.3

V.C.

144.98

144.97

144.98

I.D.

142.0+0.3

V.C.

142.12

142.12

142.15

O.D.

133.0-0.3

V.C.

132.85

132.88

132.86

I.D.

130.0+0.2

V.C.

130.12

130.15

130.12

I.D.

125.0+1.6

V.C.

125.88

125.85

125.90

O.D.

43.00.6

V.C.

43.22

43.20

43.20

10

O.D.

41.00.05

V.C.

40.98

41

40.99

11

I.D.

34.0+0.8

V.C.

34.22

34.19

34.2

12

I.D.

32R7 -0.025/-0.050

APG

OK

OK

OK

13

I.D.

26.0+0.8

V.C.

26.6

26.58

26.62

14

CHAMFER

0.5

VISUAL

PROVIDED

PROVIDED PROVIDED

15

RADIUS

R0.5

VISUAL

PROVIDED

PROVIDED PROVIDED

16

CHAMFER

H.G.

17

RADIUS

R0.5

VISUAL

PROVIDED

18

DIM

3.0-0.1

H.G.

2.92

2.94

2.93

19

DIM

13.0+0.2

Ht.GAUGE

13.08

13.12

13.1

20

DIM

12.5-0.2

H.G.

12.45

12.48

12.46

21

DIM

20.00.4

H.G.

19.96

19.98

19.95

22

DIM

50.6-0.2

H.G.

50.45

50.48

50.46

23

DIM.

21.00.4

H.G.

21.16

21.18

21.15

24

RADIUS

R5.00.5

R.D.

R 5.0

R 5.0

R 5.0

25

ANGLE

45

B.P.

4512'

4509'

4510'

26

RUNOUT

0.1C-D

DIAL

0.05

0.07

0.06

27

RUNOUT

0.1C-D

DIAL

0.06

0.05

0.06

28

RUNOUT

0.1C-D

DIAL

0.05

0.06

0.07

29

ROUNDNESS

0.01

R.TESTER

0.01

0.01

0.01

30

CHAMFER

0.5

VISUAL

PROVIDED

PROVIDED PROVIDED

31

RADIUS

R0.5

VISUAL

PROVIDED

PROVIDED PROVIDED

32

CHAMFER

0.5

VISUAL

PROVIDED

PROVIDED PROVIDED

33

RADIUS

R0.5

VISUAL

PROVIDED

PROVIDED PROVIDED

34

RADIUS

R0.5

VISUAL

PROVIDED

PROVIDED PROVIDED

35

RADIUS

R0.5

PROVIDED

PROVIDED PROVIDED

RESULT

PREPARED BY

VISUAL

REMARKS

PROVIDED PROVIDED

DIMENSIONAL

ACCEPTED

REJECTED

ACCEPTED U/D

VISUAL

ACCEPTED

REJECTED

ACCEPTED U/D

APPROVED BY..

F/QA/03

KIRAN

QUALITY ASSURANCE

NEW DEVELOPMENT
NEW SOURCE
LAYOUT INSPECTION
PROCESS CHANGE

INSPECTION REPORT

OTHER

PART NAME- HUB COMP. FR D6

PART NO- 44601-KWPA-9000

CUSTMER / SUPPLIER NAME - H.M.S.I.

DATE - 20/06/2011

SAMPLE SIZE - 03 PCS.

SHEET NO - 2 OF 5

S.NO.

CHARACTERISTIC

COMPONENTS
3

V.C.

4.66

4.72

4.68

SPECIFICATION (MM) INSPECTION METHOD

REMARKS

36

DIM.

4.5+0.5

37

RADIUS

R1.00.5

RD.GAUGE

R1

R1

R1

38

RADIUS

R5.00.5

RD.GAUGE

R 5.0

R 5.0

R 5.0

39

DIM.

6.00.4

V.C.

6.24

6.31

6.3

40

RADIUS

R5.00.5

RD.GAUGE

R 5.0

R 5.0

R 5.0

41

RADIUS

R1.00.5

R.G.

R1

R1

R1

42

DIM.

21.50.4

H.G.

21.2

21.22

21.21

43

DIM.

17.00.4

H.G.

17.38

17.36

17.38

44

RADIUS

R3.00.5

RD.GAUGE

R 2.75

R 2.75

R 2.75

45

DIM.

18.40.4

H.G.

18.45

18.42

18.46

46

CONCENTRICITY

0.05 WRT D

DIAL

0.04

0.03

0.03

47

PCD

172.00.2

V.C./CMM

172.12

172.1

172.11

48

O.D.

147.0-0.3

V.C.

146.9

146.92

146.92

49

O.D.

142.0-1.6

V.C.

141.88

141.86

141.85

50

PCD

137+0.5

V.C.

137.05

137.1

137.08

51

DIM

130.01.0

V.C.

130.4

1130.42

130.44

52

I.D.

122.01.0

V.C.

122.5

122.52

122.5

53

O.D.

48 - 0.8

V.C

47.72

47.75

47.74

54

O.D.

41 - 0.8

V.C.

40.5

40.52

40.5

55

I.D.

32 R7
-0.025 / -0.050

APG

OK

OK

OK

56

I.D.

28.1+ 0.8

V.C.

28.62

28.6

28.62

57

DIM

16.0 +/- 0.4

..

16.02

16.05

16.02

58

RADIUS

R 3.00.5

RD.GAUGE

R 3.0

R 3.0

R 3.0

59

RADIUS

R 10.0 +/- 0.5

RD.GAUGE

R 10

R 10

R 10

60

RADIUS

R 6.00.5

RD.GAUGE

R6

R6

R6

61

RADIUS

R 22.0

RD.GAUGE

R 22

R 22

R 22

62

RADIUS

R 1.0 +/- 0.5

RD.GAUGE

R 0.5

R 0.5

R 0.5

63

CHAMFER

0.5

VISUAL

PROVIDED

64

DIM.

14 +/- 0.4

Ht.GAUGE

13.92

13.9

13.92

65

DIM.

31 0.4

Ht.GAUGE

30.96

30.95

30.94

66

DIM

320.4

Ht.GAUGE

32.08

32.06

32.06

67

DIM

45.50.4

Ht.GAUGE

45.25

45.28

45.26

68

RADIUS

R35.00.5

CMM TEMPLATE

R 35.25

R 35.25

R 35.25

69

RADIUS

R 1.00.5

RD.GAUGE

R1

R1

R1

70

RADIUS

R 2.0 0.5

RD.GAUGE

R2

R2

R2

RESULT

PREPARED BY

DIMENSIONAL

ACCEPTED

VISUAL

ACCEPTED

PROVIDED PROVIDED

APPROVED BY..

F/QA/03

KIRAN

QUALITY ASSURANCE

NEW DEVELOPMENT
NEW SOURCE
LAYOUT INSPECTION
PROCESS CHANGE

INSPECTION REPORT

OTHER

PART NAME- HUB COMP. FR D6

PART NO- 44601-KWPA-9000

CUSTMER / SUPPLIER NAME - H.M.S.I.

DATE - 20/06/2011

SAMPLE SIZE - 03 PCS.

SHEET NO - 3OF 5

S.NO.

CHARACTERISTIC

SPECIFICATION (MM) INSPECTION METHOD

COMPONENTS
3

REMARKS

71

RADIUS

R 2.0 0.5

RD.GAUGE

R2

R2

R2

72

WALL THICKNESS

4.0+0.5

POINT MM

4.2

4.2

4.22

73

RADIUS

10.5

RD.GAUGE

R1

R1

R1

74

INNER DIA

4- 4.50

V.C

4.56

4.6

4.58

75

CHAMFER

MARKING

76

RADIUS

R 2.0 0.5

RD.GAUGE

R2

R 2.25

R2

77

RADIUS

R 12.00.5

RD.GAUGE/V.C.

R 11.92

R 11.97

R 11.90

78

DIM

8.5 + 0.2

Ht.GAUGE

8.7

8.68

8.7

79

DIM

12.0 + 0.2

Ht.GAUGE

12.12

12.15

12.15

80

DIM

33.5

Ht.GAUGE

33.55

33.58

33.55

81

ANGLE

30

B.PROTECTOR

3015'

3008'

3013'

82

DIM

16.5 - 0.4

V.C.

16.22

16.25

16.24

83

DIM

43.50.1

Ht.GAUGE

43.52

43.5

43.5

84

DIM

81.5

Ht.GAUGE

81.45

81.48

81.46

85

DIM

2.10.4

Ht.GAUGE

1.72

1.7

1.72

86

DIM

4.0.04

Ht.GAUGE

4.36

4.38

4.38

87

DIM

1.20.4

Ht.GAUGE

1.32

1.3

1.32

88

RADIUS

R 10.0.0.5

R.GAUGE

R 10

R 10

R 10

89

DIM

1.00.2

..

0.92

0.96

0.94

90

TOTAL RUN OUT

0.05 C-D

DIAL

0.04

0.03

0.04

91

HOLE

10.6 + 0.05
PLCS

V.C.

10.62

10.64

10.64

92

CONCENTRICITY

0.15 C-D

DIAL

0.1

0.12

0.12

93

POSITION

0.2 WRT. C-D

REC.GAUGE

0.1

0.1

0.12

94

DRAFT

B.PROTECTOR

95

RADIUS

0.5 MAX

VISUAL

PROVIDED

96

DEPTH

0.5 ~ 1.0

V.CALIPER

97

ANGLE

35

B.PROTECTOR

35

35

35

98

O.D.

147-0.3

V.C.

146.9

146.92

146.92

99

DIA

190.51.0

V.C.

190.05

190.04

190.06

100

PCD

1720.1

V.C.

172.12

172.1

172.11

101

ANGLE

30 3

CMM

2954'

2957'

2952'

102

ANGLE

30 3

CMM

3006'

2938'

3005'

103

RADIUS

R3.00.5

RD.GAUGE

R3

R3

R3

104

DIM

..

105

RADIUS

R10.00.5

R 10

R 10

R 10

106

RADIUS

R3.00.5

R3

R3

R3

RESULT

PREPARED BY

PROVIDED PROVIDED
0.95

DIMENSIONAL

ACCEPTED

REJECTED

ACCEPTED U/D

VISUAL

ACCEPTED

REJECTED

ACCEPTED U/D
APPROVED BY..

F/QA/03

KIRAN

NEW DEVELOPMENT

QUALITY ASSURANCE

NEW SOURCE
LAYOUT INSPECTION

INSPECTION REPORT

PROCESS CHANGE
OTHER

PART NAME- HUB COMP. FR D6

PART NO- 44601-KWPA-9000

CUSTMER / SUPPLIER NAME - H.M.S.I.

DATE - 20/06/2011

SAMPLE SIZE - 03 PCS.

SHEET NO - 4 OF 5

S.NO.

CHARACTERISTIC

SPECIFICATION (MM) INSPECTION METHOD

COMPONENTS
1

REMARKS

107

ANGLE

90, 4 EQ SP ON
CIRCUMFERENCE

108

RADIUS

R 3.00.5

RD.GAUGE

R3

R3

R3

109

CONCENTRICITY

0.05 C-D

DIAL

0.02

0.04

0.03

110

RADIUS

R 3.00.5

R3

R3

R3

111

RADIUS

R 3.00.5

R 3.00.5

R3

R3

R3

112

RADIUS

R 3.00.5

RD.GAUGE

R3

R3

R3

113

DIM

23.00.4

V.C.

22.86

23.07

22.86

114

RADIUS

R 5.00.5

RD.GAUGE

R 5.0

R 5.0

R 5.0

115

RADIUS

R 5.00.5

RD.GAUGE

R 5.0

R 5.0

R 5.0

116

MODEL MARK

10 X 5

Ht.GAUGE

0.45

0.5

0.45

117

CHAMFER

0.5

118

DIM

3.00.4

119

SUPPLIER MARK

12x5

120

ANGLE

30 3

2936' 06 " 2936' 06 " 3006' 36 "

121

ANGLE

30 3

2938' 26 " 3006' 32 " 2938' 26 "

122

DIM

38.00.4

38.35

38.38

38.38

123

DIM

4.5 + 0.4

4.43

4.45

4.43

124

DIM

38.00.4

V.C.

38.32

38.3

38.32

125

DIM

30.00.4

..

30.36

30.38

30.36

126

DIA

10.00.4

..

9.64

9.62

9.62

127

DIM

19.0+0.4

CMM

19.38

19.36

19.38

128

DIM

4.50.4

..

4.42

4.44

4.42

129

DIA

14.00.4

..

13.68

13.66

13.66

130

DIM

40.00.4

..

40.42

40.45

40.45

131

DIM

6.00.4

V.C.

5.82

5.8

5.8

132

DIM

38.00.4

..

38.28

38.3

38.28

133

DIM

50.4

..

5.35

5.32

5.37

134

DIM

3.00.4

V.C.

3.22

3.25

3.25

135

DIM

4.50.4

..

4.65

4.67

4.67

136

RADIUS

R5.00.5

RD.GAUGE

R 5.0

R 5.0

R 5.0

137

RADIUS

R5.00.5

RD.GAUGE

R 5.0

R 5.0

R 5.0

138

DIM

4.50.4

..

4.38

4.36

4.37

139

ANGLE

30 3

..

2938' 26 " 3006' 32 " 2938' 26 "

140

ANGLE

30 3

..

2936' 06 " 2936' 06 " 3006' 36 "

141

ANGLE

66 3

..

6637'56 "

RESULT

PREPARED BY

0.5 MAX

CMM

VISUAL
Ht.GAUGE
0.5MAX

Ht.GAUGE

8956' 08"

8956' 08" 9003'48"

PROVIDED PROVIDEDPROVIDED
2.87

2.88

2.86

0.45

0.5

0.45

6637'56 " 6637'52 "

DIMENSIONAL

ACCEPTED

REJECTED

ACCEPTED U/D

VISUAL

ACCEPTED

REJECTED

ACCEPTED U/D
APPROVED BY..

F/QA/03

KIRAN

QUALITY ASSURANCE

NEW DEVELOPMENT
NEW SOURCE
LAYOUT INSPECTION
PROCESS CHANGE

INSPECTION REPORT

OTHER

PART NAME- HUB COMP. FR D6

PART NO- 44601-KWPA-9000

CUSTMER / SUPPLIER NAME - H.M.S.I.

DATE - 20/06/2011

SAMPLE SIZE - 03 PCS.

SHEET NO - 5 OF 5

S.NO.

CHARACTERISTIC

COMPONENTS
3

R 12

R 12

R 12

CMM

7151' 32"

SPECIFICATION (MM) INSPECTION METHOD

REMARKS

142

RADIUS

R12.00.5

143

ANGLE

72,5 WQ SP ON
CIRCUMFERENCE

144

LOT MARK

0.5MAX

HT. GAUGE

0.45

0.45

0.45

145

DIM

6.50.4

V.C.

6.74

6.72

6.74

146

RADIUS

R 2.0 TRUE

RD.GAUGE

R2

R2

R2

147

DIM

4.00.4

V.C.

3.96

3.98

3.98

148

RADIUS

R 1.0 TRUE

RD.GAUGE

R1

R1

R1

149

I.D.

28.1+0.8

V.C.

28.6

28.62

28.6

150

I.D.

26+0.8

V.C.

26.62

26.6

26.62

151

I.D.

19.0+0.4

CMM

19.38

19.36

19.38

152

RADIUS

R2.00.5

RD.GAUGE

R2

R2

R2

153

RADIUS

R2.00.5

RD.GAUGE

R2

R2

R2

154

RADIUS

R2.00.5

RD.GAUGE

R2

R2

R2

155

RADIUS

R2.00.5

RD.GAUGE

R2

R2

R2

155

DIM

17.5

V.C.

17.58

17.6

17.58

156

DIM

40.30.4

..

40.6

40.62

40.6

157

SST

V.D

158

VISUAL

NO HARMFUL
DEFECT

VISUAL

OK

OK

OK

159

ANGLE

66 3

..

6555'

6552'

6554'

160

RADIUS

R 2.00.5

R.G

R2

R2

R2

161

RADIUS

R 2.00.5

R.G

R2

R2

R2

162

DRAFT

V.D

163

DIMN

56

HT.GAUGE

55.98

56.02

56.02

164

RADIUS

R 2.00.5

RD.GAUGE

R2

R2

R2

165

RADIUS

R 2.00.5

RD.GAUGE

R2

R2

R2

157

RADIUS

R 1.50.5

RD.GAUGE

R 1.5

R 1.5

R 1.5

158

MATERIAL

ADC-12

SPECTRO

OK

OK

OK

RESULT

DIMENSIONAL
VISUAL

7216' 02" 7151' 32"

AS PER DRAWING

ACCEPTED
ACCEPTED

REJECTED
REJECTED

ACCEPTED U/D
ACCEPTED U/D

PREPARED BY

APPROVED BY..

F/QA/03

QUALITY ASSURANCE

NEW DEVELOPMENT
NEW SOURCE

KIRAN

LAYOUT INSPECTION

SAMPLE INSPECTION
PROCESS CHANGE
REPORT PART NO:- 42601-KWPA-9000 OTHER

PART NAME- HUB COMP. RR


CUSTMER / SUPPLIER NAME - H.M.S.I.

DATE -

SAMPLE SIZE - 01 PCS.

SHEET NO - 1 OF 5

S.NO.

CHARACTERISTIC

SPECIFICATION (MM) INSPECTION METHOD

PCD

172 0.2

C.M.M.

DIA

147.0-0.3

V.C.

DIA

146.0-1.6

V.C.

DIA

137.0+0.5

V.C.

DIA

118.01.0

V.C.

DIA

112.01.0

V.C.

DIA

36.0+0.6

V.C.

DIA

350.3

V.C.

DIA

32.00

V.C.

10

DIA

30.00

V.C.

11

DIM

11.500.4

Ht.GAUGE

12

RADIUS

R8.00.5

RD.GAUGE

13

DIM

50.00.4

Ht.GAUGE

14

DIM

30.00.4

Ht.GAUGE

15

DIM

15.50.4

Ht.GAUGE

16

DIM

28.00.4

Ht.GAUGE

17

DIM

45.50.4

Ht.GAUGE

18

DIM

37.50.4

Ht.GAUGE

19

DIM

6.50.4

Ht.GAUGE

20

DIA

158

V.C.

21

DIA

146.0-0.5

V.C.

22

DIA

130+0.2

V.C.

23

DIA

124.0+1.6

V.C.

24

DIA

41.0-0.8

V.C.

25

DIA

32.0-0.6

V.C.

26

DIA

21.0MAX.

V.C.

27

INV.SPL

20X19X1

SPLINE GAUGE

28

ANGLE

90

B.PROTECTOR

29

RADIUS

R-0.5

VISUAL

30

DIM

15.00.4

Ht.GAUGE

31

RADIUS

R5.00.5

RD.GAUGE

32

RADIUS

R5.00.5

RD.GAUGE

33

RADIUS

R15.00.5

RD.GAUGE

34

CHAMFER

0.5

VISUAL

35

RADIUS

R1.00.5

RESULT

PREPARED BY

COMPONENTS

REMARKS

RD.GAUGE

DIMENSIONAL

ACCEPTED

REJECTED

ACCEPTED U/D

VISUAL

ACCEPTED

REJECTED

ACCEPTED U/D

APPROVED BY..

F/QA/03

KIRAN

QUALITY ASSURANCE

NEW DEVELOPMENT
NEW SOURCE
LAYOUT INSPECTION
PROCESS CHANGE

INSPECTION REPORT

OTHER

PART NAME- HUB COMP. RR

PART NO- 42601-KWPA-9000

CUSTMER / SUPPLIER NAME - H.M.S.I.

DATE -

SAMPLE SIZE - 01 PCS.

SHEET NO - 2 OF 5

S.NO.

CHARACTERISTIC

SPECIFICATION (MM) INSPECTION METHOD

COMPONENTS
3

REMARKS

36

RADIUS

R3.00.5

RD.GAUGE

37

RADIUS

R20.00.5

RD.GAUGE

38

WALL THICKNESS

8.00.5

M.METER

39

ANGLE

60

B.PROTECTOR

40

RADIUS

R3.00.5

RD.GAUGE

41

WALL THICKNESS

8.00.5

M.METER

42

RADIUS

R15.00.5

RD.GAUGE

43

DIM

9.50.4

Ht.GAUGE

44

RADIUS

R2.00.5

RD.GAUGE

45

RADIUS

R2.00.5

RD.GAUGE

46

RADIUS

R2.00.5

RD.GAUGE

47

RADIUS

R15.00.5

RD.GAUGE

48

RADIUS

R1.00.5

RD.GAUGE

49

RADIUS

R1.50.5

RD.GAUGE

50

DIM

47.50.5

Ht.GAUGE

51

DIM

49.00.5

Ht.GAUGE

52

DIM

1.50.5

Ht.GAUGE

53

RADIUS

R20.00.5

RD.GAUGE

54

RADIUS

R1..00.5

RD.GAUGE

55

RADIUS

R1..00.5

RD.GAUGE

56

RADIUS

R1..00.5

RD.GAUGE

57

CHAMFER

1.00.5

Ht.GAUGE

58

RADIUS

R2.00.5

RD.GAUGE

59

DIA 4 PLC

10.6+0.05

V.C./PPG

60

RADIUS

R12.00.5

V.C.

61

POSITION

0.20 MAX.

CMM

62

DIM.

27.50.1

Ht.GAUGE

63

DIM.

19.00.4

Ht.GAUGE

64

DIM.

16.5-0.4

V.C.

65

DIM.

4.00.4

Ht.GAUGE

66

ANGLE

30

B.PROTECTOR

67

DIM

1.20.4

Ht.GAUGE

68

RADIUS

R10.00.5

RD.GAUGE

69

DIM.

1.00.4

---

---

70

DRAFT

130

P.PROJECTOR

RESULT

PREPARED BY

OK

DIMENSIONAL

ACCEPTED

REJECTED

ACCEPTED U/D

VISUAL

ACCEPTED

REJECTED

ACCEPTED U/D

APPROVED BY..

F/QA/03

KIRAN

QUALITY ASSURANCE

NEW DEVELOPMENT
NEW SOURCE
LAYOUT INSPECTION
PROCESS CHANGE

INSPECTION REPORT

OTHER

PART NAME- HUB COMP. RR

PART NO- 42601-KWPA-9000

CUSTMER / SUPPLIER NAME - H.M.S.I.

DATE -

SAMPLE SIZE - 01 PCS.

SHEET NO - 3OF 5

S.NO.

CHARACTERISTIC

SPECIFICATION (MM) INSPECTION METHOD

71

DIA 4 PLC

4.5+0.5

V.CALIPER

72

CONCENTRICITY

0.15MAX.

DIAL

73

TOTAL RUNOUT

0.05MAX.

DIAL

74

RADIUS

R10.00.5

RD.GAUGE

75

DIA

190.51.0

V.CALIPER

76

RADIUS

R5.00.5

RD.GAUGE

77

ANGLE

30

CMM

78

ANGLE

30

CMM

79

RADIUS

R5.00.5

RD.GAUGE

80

DIM

1.00.4

CMM

81

PCD

172

---

82

DIM

6.00.4

---

83

RADIUS

R2.00.5

RD.GAUGE

84

RADIUS

R2.00.5

RD.GAUGE

85

RADIUS

RD.GAUGE

86

RADIUS

R1.00.5

RD.GAUGE

87

DIM

4.0.04

V.CALIPER

88

DIM

6.50.4

Ht.GAUGE

89

RADIUS

R2.00.5

RD.GAUGE

90

EMBOSSING

0.3

Ht.GAUGE

91

ANGLE 4PLCS

90

CMM/R.G.

92

PCD

108

V.CALIPER

93

RADIUS

R3.00.5

RD.GAUGE

94

RADIUS

R3.00.5

RD.GAUGE

95

DIM.

23.00.4

V.CALIPER

96

RADIUS

RD.GAUGE

97

RADIUS

R3.00.5

RD.GAUGE

98

RADIUS

R3.00.5

RD.GAUGE

99

ANGLE

22.5

---

100

DIM

45.00.4

'---

101

DIA

10.00.4

'---

102

DIA

14.00.4

'---

103

RADIUS

R5.00.5

RD.GAUGE

104

RADIUS

R5.00.5

RD.GAUGE

105

RADIUS

R5.00.5

RD.GAUGE

RESULT

PREPARED BY

COMPONENTS

REMARKS

DIMENSIONAL

ACCEPTED

REJECTED

ACCEPTED U/D

VISUAL

ACCEPTED

REJECTED

ACCEPTED U/D
APPROVED BY..

F/QA/03

KIRAN

NEW DEVELOPMENT

QUALITY ASSURANCE

NEW SOURCE
LAYOUT INSPECTION

INSPECTION REPORT

PROCESS CHANGE
OTHER

PART NAME- HUB COMP. RR

PART NO- 42601-KWPA-9000

CUSTMER / SUPPLIER NAME - H.M.S.I.

DATE -

SAMPLE SIZE - 01 PCS.

SHEET NO - 4 OF 5

S.NO.

CHARACTERISTIC

SPECIFICATION (MM) INSPECTION METHOD

106

RADIUS

R5.00.5

RD.GAUGE

107

DIM

3.00.4

V.CALIPER

108

DIM

6.00.4

V.CALIPER

109

DIM

38

---

110

SUPPLIER MARK

12X5 0.5MAX

'---

111

MODEL MARK

10X5 0.5 MAX

'---

112

LOT MARK

0.5 MAX

'---

113

ANGLE

2230

---

114

ANGLE

45EQUAL SPACING CMM

115

RADIUS

R12.00.5

V.C./CMM

116

ANGLE

30

---

117

RADIUS

R5.00.5

RD.GAUGE

118

ANGLE

30

---

119

RADIUS

R5.00.5

RD.GAUGE

120

DIM

0.5~1.0

P.PROJECTOR

121

ANGLE

35.03

B.PROTECTOR

122

RADIUS

R0.5MAX.

VISUAL

123

DIA

147.0-0.3

V.C.

124

DIA

146.6

V.C.

125

DIA

146.0-0.5

V.CALIPER

126

DIA

143.0+1.0

Ht.GAUGE

127

DIA

141.01.0

V.C.

128

DIA

136.0+0.3

V.C.

129

DIA

134

V.C.

130

DIA

130.0+0.2

131

DIM

15.50.2

132

RADIUS

R10.5

RD.GAUGE

133

CONCENTRICITY

0.30MAX.

DIAL

134

CONCENTRICITY

0.30MAX.

DIAL

135

DIM

3.00.2

Ht.GAUGE

136

DIM

3.00.2

V.C.

137

DIM

2.00.2

V.C.

138

DIM.

3.00.2

V.C.

139

RADIUS

R1.00.5

RD.GAUGE

140

RADIUS

R1.00.5

RD.GAUGE

RESULT

DIMENSIONAL

ACCEPTED

COMPONENTS

REMARKS

REJECTED

ACCEPTED U/D

RESULT

PREPARED BY

VISUAL

ACCEPTED

REJECTED

ACCEPTED U/D
APPROVED BY..

F/QA/03

KIRAN

QUALITY ASSURANCE

NEW DEVELOPMENT
NEW SOURCE
LAYOUT INSPECTION
PROCESS CHANGE

INSPECTION REPORT

OTHER

PART NAME- HUB COMP. RR

PART NO- 42601-KWPA-9000

CUSTMER / SUPPLIER NAME - H.M.S.I.

DATE -

SAMPLE SIZE - 01 PCS.

SHEET NO - 5 OF 5

S.NO.

CHARACTERISTIC

141A RADIUS

SPECIFICATION (MM) INSPECTION METHOD

R1.00.5

RD.GAUGE

141

RADIUS

R1.00.5

RD.GAUGE

142

RADIUS

R1.00.5

RD.GAUGE

143

RADIUS

R1.00.5

RD.GAUGE

144

DIM.

8.50.4

V.C.

145

DIA.

150.8-1.6

V.C.

146

DIA

151.6-1.6

V.C.

147

RADIUS

R1.00.5

RD.GAUGE

148

RADIUS

R1.00.5

RD.GAUGE

149

RADIUS

R1.00.5

RD.GAUGE

RESULT

DIMENSIONAL
VISUAL

ACCEPTED
ACCEPTED

COMPONENTS

REMARKS

REJECTED
REJECTED

ACCEPTED U/D
ACCEPTED U/D

PREPARED BY

APPROVED BY..

F/QA/03

QUALITY ASSURANCE

NEW DEVELOPMENT
NEW SOURCE

KIRAN

LAYOUT INSPECTION

SAMPLE INSPECTION
PROCESS CHANGE
REPORT PART NO:- 44601-KWPA-9000OTHER

PART NAME- HUB COMP. FR D


CUSTMER / SUPPLIER NAME - H.M.S.I.

DATE - 03/06/2011

SAMPLE SIZE - 05 PCS.

SHEET NO - 1 OF 5

S.NO.

CHARACTERISTIC

SPECIFICATION (MM) INSPECTION METHOD

O.D.

158.0-0.5

V.C.

O.D.

156.0-0.5

V.C.

I.D.

150.0+0.3

V.C.

O.D.

145.0-0.3

V.C.

I.D.

142.0+0.3

V.C.

O.D.

133.0-0.3

V.C.

I.D.

130.0+0.2

V.C.

I.D.

125.0+1.6

V.C.

O.D.

43.0-0.8

V.C.

10

O.D.

41.00.05

V.C.

11

I.D.

34.0+0.8

V.C.

12

I.D.

32R7 -0.025/-0.050

APG

13

I.D.

26.0+0.8

V.C.

14

CHAMFER

0.5

VISUAL

15

RADIUS

R0.5

VISUAL

16

CHAMFER

17

RADIUS

R0.5

18

DIM

3.0-0.1

19

DIM

13.0+0.2

Ht.GAUGE

20

DIM

12.5-0.2

H.G.

21

DIM

20.00.4

H.G.

22

DIM

50.6-0.2

H.G.

23

DIM.

21.00.4

H.G.

24

RADIUS

R5.00.5

R.D.

25

ANGLE

45

B.P.

26

RUNOUT

0.1C-D

DIAL

27

RUNOUT

0.1C-D

DIAL

28

RUNOUT

0.1C-D

29

ROUNDNESS

0.01

R.TESTER

30

CHAMFER

0.5

VISUAL

31

RADIUS

R0.5

VISUAL

32

CHAMFER

0.5

VISUAL

33

RADIUS

R0.5

VISUAL

34

RADIUS

R0.5

VISUAL

35

RADIUS

R0.5

RESULT

PREPARED BY

COMPONENTS
3

H.G.
VISUAL
H.G.

DIAL

VISUAL

DIMENSIONAL

ACCEPTED

REJECTED

ACCEPTED U/D

VISUAL

ACCEPTED

REJECTED

ACCEPTED U/D

APPROVED BY..

REMARKS

F/QA/03

KIRAN

QUALITY ASSURANCE

NEW DEVELOPMENT
NEW SOURCE
LAYOUT INSPECTION
PROCESS CHANGE

INSPECTION REPORT

OTHER

PART NAME- HUB COMP. FR D

PART NO- 44601-KWPA-9000

CUSTMER / SUPPLIER NAME - H.M.S.I.

DATE - 03/06/2011

SAMPLE SIZE - 05 PCS.

SHEET NO - 2 OF 5

S.NO.

CHARACTERISTIC

SPECIFICATION (MM) INSPECTION METHOD

36

DIM.

4.5+0.5

37

RADIUS

R1.00.5

RD.GAUGE

38

RADIUS

R5.00.5

RD.GAUGE

39

DIM.

6.00.4

40

RADIUS

R5.00.5

RD.GAUGE

41

RADIUS

R1.00.5

R.G.

42

DIM.

21.50.4

H.G.

43

DIM.

17.00.4

H.G.

44

RADIUS

R3.00.5

RD.GAUGE

45

DIM.

18.40.4

H.G.

46

CONCENTRICITY

0.05 WRT D

DIAL

47

PCD

172.00.2

V.C./CMM

48

O.D.

147.0-0.3

V.C.

49

O.D.

142.0-1.6

V.C.

50

PCD

137

V.C.

51

DIM

130.01.0

V.C.

52

I.D.

122.01.0

V.C.

53

O.D.

48 - 0.8

V.C

54

O.D.

41 - 0.8

V.C.

55

I.D.

32 R7
-0.025 / -0.050

APG

56

I.D.

28.1+ 0.8

V.C.

57

DIM

16.0 +/- 0.4

..

58

RADIUS

R 3.00.4

RD.GAUGE

59

RADIUS

R 10.0 +/- 0.5

RD.GAUGE

60

RADIUS

R 6.00.5

RD.GAUGE

61

RADIUS

R 22.0

RD.GAUGE

62

RADIUS

R 1.0 +/- 0.5

RD.GAUGE

63

CHAMFER

0.5

64

DIM.

14 +/- 0.4

Ht.GAUGE

65

DIM.

31 0.4

Ht.GAUGE

66

DIM

320.4

Ht.GAUGE

67

DIM

45.50.4

Ht.GAUGE

68

RADIUS

R35.00.5

CMM TEMPLATE

69

RADIUS

R 6.00.5

RD.GAUGE

70

RADIUS

R 2.0 0.5

RD.GAUGE

RESULT

PREPARED BY

COMPONENTS
3

V.C.

V.C.

VISUAL

DIMENSIONAL

ACCEPTED

VISUAL

ACCEPTED

APPROVED BY..

REMARKS

F/QA/03

KIRAN

QUALITY ASSURANCE

NEW DEVELOPMENT
NEW SOURCE
LAYOUT INSPECTION
PROCESS CHANGE

INSPECTION REPORT

OTHER

PART NAME- HUB COMP. FR D

PART NO- 44601-KWPA-9000

CUSTMER / SUPPLIER NAME - H.M.S.I.

DATE - 03/06/2011

SAMPLE SIZE - 05 PCS.

SHEET NO - 3OF 5

S.NO.

CHARACTERISTIC

SPECIFICATION (MM) INSPECTION METHOD

71

WALL THICKNESS

4.0+0.5

POINT MM

72

RADIUS

10.5

RD.GAUGE

73

INNER DIA

4- 4.50

74

CHAMFER

75

RADIUS

R 2.0 0.5

RD.GAUGE

76

RADIUS

R 12.00.5

RD.GAUGE/V.C.

77

DIM

12.0 + 0.2

Ht.GAUGE

78

DIM

8.5 + 0.2

Ht.GAUGE

79

DIM

33.5

Ht.GAUGE

80

ANGLE

30

B.PROTECTOR

81

DIM

16.5 - 0.4

V.C.

82

DIM

43.50.1

Ht.GAUGE

83

DIM

81.5

Ht.GAUGE

84

DIM

2.10.4

Ht.GAUGE

85

DIM

4.0.04

Ht.GAUGE

86

DIM

1.20.4

Ht.GAUGE

87

RADIUS

R 10.0.0.5

R.GAUGE

88

DIM

1.00.2

89

TOTAL RUN OUT

0.05 C-D

90

HOLE

10.6 + 0.05
PLCS

91

CONCENTRICITY

0.15 C-D

92

POSITION

0.2 WRT. C-D

93

DRAFT

94

RADIUS

0.5 MAX

VISUAL

95

DEPTH

0.5 ~ 1.0

V.CALIPER

96

ANGLE

35

97

O.D.

147-0.3

V.C.

98

DIA

190.51.0

V.C.

99

PCD

1720.1

V.C.

100

ANGLE

30 3

CMM

101

ANGLE

30 3

CMM

102

RADIUS

R3.00.5

RD.GAUGE

103

DIM

..

104

RADIUS

R10.00.5

105

RADIUS

R 3.00.5

RD.GAUGE

RESULT

PREPARED BY

COMPONENTS
3

V.C
MARKING

..
DIAL
4

V.C.
DIAL
REC.GAUGE
B.PROTECTOR

B.PROTECTOR

DIMENSIONAL

ACCEPTED

REJECTED

ACCEPTED U/D

VISUAL

ACCEPTED

REJECTED

ACCEPTED U/D
APPROVED BY..

REMARKS

F/QA/03

KIRAN

NEW DEVELOPMENT

QUALITY ASSURANCE

NEW SOURCE
LAYOUT INSPECTION

INSPECTION REPORT

PROCESS CHANGE
OTHER

PART NAME- HUB COMP. FR D

PART NO- 44601-KWPA-9000

CUSTMER / SUPPLIER NAME - H.M.S.I.

DATE - 03/06/2011

SAMPLE SIZE - 05 PCS.

SHEET NO - 4 OF 5

S.NO.

CHARACTERISTIC

SPECIFICATION (MM) INSPECTION METHOD

106

ANGLE

90, 4 EQ SP ON
CIRCUMFERENCE

107

RADIUS

R 3.00.5

RD.GAUGE

108

CONCENTRICITY

0.05 C-D

DIAL

109

RADIUS

R 3.00.5

110

RADIUS

R 3.00.5

R 3.00.5

111

RADIUS

R 3.00.5

RD.GAUGE

112

DIM

23.00.4

V.C.

113

RADIUS

R 5.00.5

RD.GAUGE

114

RADIUS

R 5.00.5

RD.GAUGE

115

MODEL MARK

10 X 5

116

CHAMFER

0.5

117

DIM

3.00.4

118

SUPPLIER MARK

12x5

119

ANGLE

30 3

120

ANGLE

30 3

121

DIM

38.00.4

122

DIM

4.5 + 0.4

123

DIM

38.00.4

V.C.

124

DIM

30.00.4

..

125

DIA

10.00.4

..

126

DIM

19.0+0.4

CMM

127

DIM

4.50.4

..

128

DIA

14.00.4

..

129

DIM

40.00.4

..

130

DIM

6.00.4

V.C.

131

DIM

38.00.4

..

132

DIM

50.4

..

133

DIM

3.00.4

V.C.

134

DIM

4.50.4

..

135

RADIUS

R5.00.5

RD.GAUGE

136

RADIUS

R5.00.5

RD.GAUGE

137

DIM

4.50.4

..

138

ANGLE

30 3

..

139

ANGLE

30 3

..

140

ANGLE

66 3

..

RESULT

0.5 MAX

COMPONENTS
1

CMM

Ht.GAUGE
VISUAL
Ht.GAUGE

0.5MAX

Ht.GAUGE

DIMENSIONAL

ACCEPTED

REJECTED

ACCEPTED U/D

VISUAL

ACCEPTED

REJECTED

ACCEPTED U/D

REMARKS

PREPARED BY

APPROVED BY..

F/QA/03

KIRAN

QUALITY ASSURANCE

NEW DEVELOPMENT
NEW SOURCE
LAYOUT INSPECTION
PROCESS CHANGE

INSPECTION REPORT

OTHER

PART NAME- HUB COMP. FR D

PART NO- 44601-KWPA-9000

CUSTMER / SUPPLIER NAME - H.M.S.I.

DATE - 03/06/2011

SAMPLE SIZE - 05 PCS.

SHEET NO - 5 OF 5

S.NO.

CHARACTERISTIC

SPECIFICATION (MM) INSPECTION METHOD

141

RADIUS

R12.00.5

142

ANGLE

72,5 WQ SP ON
CIRCUMFERENCE

143

LOT MARK

0.5MAX

HT. GAUGE

144

DIM

6.50.4

V.C.

145

RADIUS

R 2.0 TRUE

146

DIM

4.00.4

147

RADIUS

R 1.0 TRUE

148

I.D.

28.1+0.8

V.C.

149

I.D.

26+0.8

V.C.

150

I.D.

19.0+0.4

CMM

151

RADIUS

R2.00.5

RD.GAUGE

152

RADIUS

R2.00.5

RD.GAUGE

153

RADIUS

R2.00.6

RD.GAUGE

154

RADIUS

R2.00.7

RD.GAUGE

155

DIM

17.5

156

DIM

40.30.4

157

DRAFT ANGLE

CMM

158

DRAFT ANGLE

CMM

159

DRAFT ANGLE

CMM

160

VISUAL

NO HARMFUL
DEFECT

161

MATERIAL

ADC-12

RESULT

DIMENSIONAL

COMPONENTS
3

CMM

RD.GAUGE
V.C.
RD.GAUGE

V.C.
..

VISUAL
SPECTRO

ACCEPTED

REJECTED

ACCEPTED U/D

REMARKS

RESULT
PREPARED BY

VISUAL

ACCEPTED

REJECTED

ACCEPTED U/D
APPROVED BY..

F/QA/03

KIRAN

QUALITY ASSURANCE

NEW DEVELOPMENT
NEW SOURCE
LAYOUT INSPECTION

SAMPLE INSPECTION REPORT

PART NAME- HUB COMP. FR D7

PART NO:- 44601-KWPA-9000

CUSTMER / SUPPLIER NAME - H.M.S.I.

DATE - 18/07/2011

SAMPLE SIZE - 03 PCS.

SHEET NO - 1 OF 5

S.NO.

CHARACTERISTIC

SPECIFICATION (MM) INSPECTION METHOD

PROCESS CHANGE
OTHER

COMPONENTS
3

O.D.

158.0-0.5

V.C.

157.77

157.77

157.75

O.D.

156.0-0.5

V.C.

156.00

156.00

156.00

I.D.

150.0+0.3

V.C.

150.23

150.25

150.23

O.D.

145.0-0.3

V.C.

144.98

144.97

144.98

I.D.

142.0+0.3

V.C.

142.22

142.22

142.23

O.D.

133.0-0.3

V.C.

132.85

132.88

132.86

I.D.

130.0+0.2

V.C.

130.12

130.15

130.12

I.D.

125.0+1.6

V.C.

125.88

125.85

125.90

O.D.

43.00.6

V.C.

43.22

43.20

43.20

10

O.D.

41.00.05

V.C.

40.98

40.96

40.99

11

I.D.

34.0+0.8

V.C.

34.22

34.19

34.2

12

I.D.

32R7 -0.025/-0.050

APG / CMM

31.95

31.95

31.95

13

I.D.

26.0+0.8

V.C.

26.6

26.58

26.62

14

CHAMFER

0.5

VISUAL

PROVIDED

PROVIDED

PROVIDED

15

RADIUS

R0.5

VISUAL

PROVIDED

PROVIDED

PROVIDED

16

CHAMFER

H.G.

17

RADIUS

R0.5

VISUAL

PROVIDED

PROVIDED

PROVIDED

18

DIM

3.0-0.1

H.G.

2.92

2.94

2.93

19

DIM

13.0+0.2

Ht.GAUGE

13.08

13.12

13.1

20

DIM

12.5-0.2

H.G.

12.45

12.48

12.46

21

DIM

20.00.4

H.G.

19.96

19.98

19.95

22

DIM

50.6-0.2

H.G.

50.45

50.48

50.46

23

DIM.

21.00.4

H.G.

21.16

21.18

21.15

24

RADIUS

R5.00.5

R.D.

R 5.0

R 5.0

R 5.0

25

ANGLE

45

B.P.

4512'

4509'

4510'

26

RUNOUT

0.1C-D

DIAL

0.05

0.07

0.06

27

RUNOUT

0.1C-D

DIAL

0.06

0.05

0.06

28

RUNOUT

0.1C-D

DIAL

0.05

0.06

0.07

29

ROUNDNESS

0.01

R.TESTER

0.01

0.01

0.01

30

CHAMFER

0.5

VISUAL

PROVIDED

PROVIDED

PROVIDED

31

RADIUS

R0.5

VISUAL

PROVIDED

PROVIDED

PROVIDED

32

CHAMFER

0.5

VISUAL

PROVIDED

PROVIDED

PROVIDED

33

RADIUS

R0.5

VISUAL

PROVIDED

PROVIDED

PROVIDED

34

RADIUS

R0.5

VISUAL

PROVIDED

PROVIDED

PROVIDED

35

RADIUS

R0.5

PROVIDED

PROVIDED

PROVIDED

RESULT

PREPARED BY

VISUAL

DIMENSIONAL

ACCEPTED

REJECTED

ACCEPTED U/D

VISUAL

ACCEPTED

REJECTED

ACCEPTED U/D

APPROVED BY..

F/QA/03

KIRAN

QUALITY ASSURANCE

NEW DEVELOPMENT
NEW SOURCE
LAYOUT INSPECTION
PROCESS CHANGE

INSPECTION REPORT

OTHER

PART NAME- HUB COMP. FR D6

PART NO- 44601-KWPA-9000

CUSTMER / SUPPLIER NAME - H.M.S.I.

DATE - 20/06/2011

SAMPLE SIZE - 03 PCS.

SHEET NO - 2 OF 5

S.NO.

CHARACTERISTIC

SPECIFICATION (MM) INSPECTION METHOD

COMPONENTS
3

V.C.

4.66

4.72

4.68

36

DIM.

4.5+0.5

37

RADIUS

R1.00.5

RD.GAUGE

R1

R1

R1

38

RADIUS

R5.00.5

RD.GAUGE

R 5.0

R 5.0

R 5.0

39

DIM.

6.00.4

V.C.

6.24

6.31

6.3

40

RADIUS

R5.00.5

RD.GAUGE

R 5.0

R 5.0

R 5.0

41

RADIUS

R1.00.5

R.G.

R1

R1

R1

42

DIM.

21.50.4

H.G.

21.2

21.22

21.21

43

DIM.

17.00.4

H.G.

17.68

17.64

17.66

44

RADIUS

R3.00.5

RD.GAUGE

R 2.75

R 2.75

R 2.75

45

DIM.

18.40.4

H.G.

18.45

18.42

18.46

46

CONCENTRICITY

0.05 WRT D

DIAL

0.05

0.04

0.05

47

PCD

172.00.2

V.C./CMM

172.12

172.1

172.11

48

O.D.

147.0-0.3

V.C.

146.9

146.92

146.92

49

O.D.

142.0-1.6

V.C.

141.88

141.86

141.85

50

PCD

137+0.5

V.C.

137.05

137.1

137.08

51

DIM

130.01.0

V.C.

130.4

1130.42

130.44

52

I.D.

122.01.0

V.C.

122.5

122.52

122.5

53

O.D.

48 - 0.8

V.C

47.72

47.75

47.74

54

O.D.

41 - 0.8

V.C.

40.5

40.52

40.5

55

I.D.

32 R7
-0.025 / -0.050

APG / CMM

31.95

31.95

31.95

56

I.D.

28.1+ 0.8

V.C.

28.62

28.6

28.62

57

DIM

16.0 +/- 0.4

..

16.02

16.05

16.02

58

RADIUS

R 3.00.5

RD.GAUGE

R 3.0

R 3.0

R 3.0

59

RADIUS

R 10.0 +/- 0.5

RD.GAUGE

R 10

R 10

R 10

60

RADIUS

R 6.00.5

RD.GAUGE

R6

R6

R6

61

RADIUS

R 22.0

RD.GAUGE

R 22

R 22

R 22

62

RADIUS

R 1.0 +/- 0.5

RD.GAUGE

R 0.5

R 0.5

R 0.5

63

CHAMFER

0.5

VISUAL

PROVIDED

PROVIDED

PROVIDED

64

DIM.

14 +/- 0.4

Ht.GAUGE

13.92

13.9

13.92

65

DIM.

31 0.4

Ht.GAUGE

30.96

30.95

30.94

66

DIM

320.4

Ht.GAUGE

32.08

32.06

32.06

67

DIM

45.50.4

Ht.GAUGE

45.25

45.28

45.26

68

RADIUS

R35.00.5

CMM TEMPLATE

R 35.25

R 35.25

R 35.25

69

RADIUS

R 1.00.5

RD.GAUGE

R1

R1

R1

70

RADIUS

R 2.0 0.5

RD.GAUGE

R2

R2

R2

RESULT

PREPARED BY

DIMENSIONAL

ACCEPTED

VISUAL

ACCEPTED

APPROVED BY..

F/QA/03

KIRAN

QUALITY ASSURANCE

NEW DEVELOPMENT
NEW SOURCE
LAYOUT INSPECTION
PROCESS CHANGE

INSPECTION REPORT

OTHER

PART NAME- HUB COMP. FR D6

PART NO- 44601-KWPA-9000

CUSTMER / SUPPLIER NAME - H.M.S.I.

DATE - 20/06/2011

SAMPLE SIZE - 03 PCS.

SHEET NO - 3OF 5

S.NO.

CHARACTERISTIC

SPECIFICATION (MM) INSPECTION METHOD

COMPONENTS
3

71

RADIUS

R 2.0 0.5

RD.GAUGE

R2

R2

R2

72

WALL THICKNESS

4.0+0.5

POINT MM

4.2

4.2

4.22

73

RADIUS

R10.5

RD.GAUGE

R 0.6

R 0.6

R 0.6

74

INNER DIA

4- 4.50

V.C

4.56

4.6

4.58

75

CHAMFER

V.C

76

RADIUS

R 2.0 0.5

RD.GAUGE

R2

R 2.25

R2

77

RADIUS

R 12.00.5

RD.GAUGE/V.C.

R 11.92

R 11.97

R 11.90

78

DIM

8.5 + 0.2

Ht.GAUGE

8.7

8.68

8.7

79

DIM

12.0 + 0.2

Ht.GAUGE

12.12

12.15

12.15

80

DIM

33.5

Ht.GAUGE

33.55

33.58

33.55

81

ANGLE

30

B.PROTECTOR

3015'

3008'

3013'

82

DIM

16.5 - 0.4

V.C.

16.22

16.25

16.24

83

DIM

43.50.1

Ht.GAUGE

43.52

43.5

43.5

84

DIM

81.5

Ht.GAUGE

81.45

81.48

81.46

85

DIM

2.10.4

Ht.GAUGE

1.72

1.7

1.72

86

DIM

4.0.04

Ht.GAUGE

4.36

4.38

4.38

87

DIM

1.20.4

Ht.GAUGE

1.32

1.3

1.32

88

RADIUS

R 10.0.0.5

R.GAUGE

R 10

R 10

R 10

89

DIM

1.00.2

..

0.92

0.96

0.94

90

TOTAL RUN OUT

0.05 C-D

MANDREL

0.05

0.05

0.05

91

HOLE

10.6 + 0.05
PLCS

V.C.

10.62

10.64

10.64

92

CONCENTRICITY

0.15 C-D

DIAL

0.1

0.12

0.12

93

POSITION

0.2 WRT. C-D

REC.GAUGE

0.1

0.1

0.12

94

DRAFT

B.PROTECTOR

95

RADIUS

0.5 MAX

VISUAL

PROVIDED

PROVIDED

PROVIDED

96

DEPTH

0.5 ~ 1.0

V.CALIPER

1.00

0.95

1.00

97

ANGLE

35

B.PROTECTOR

35

35

35

98

O.D.

147-0.3

V.C.

146.9

146.92

146.92

99

DIA

190.51.0

V.C.

190.05

190.04

190.06

100

PCD

1720.1

V.C.

172.12

172.1

172.11

101

ANGLE

30 3

CMM

2954'

2957'

2952'

102

ANGLE

30 3

CMM

3006'

2938'

3005'

103

RADIUS

R3.00.5

RD.GAUGE

R3

R3

R3

104

DIM

..

105

RADIUS

R10.00.5

R 10

R 10

R 10

106

RADIUS

R3.00.5

R3

R3

R3

RESULT

PREPARED BY

DIMENSIONAL

ACCEPTED

REJECTED

ACCEPTED U/D

VISUAL

ACCEPTED

REJECTED

ACCEPTED U/D
APPROVED BY..

F/QA/03

KIRAN

NEW DEVELOPMENT

QUALITY ASSURANCE

NEW SOURCE
LAYOUT INSPECTION

INSPECTION REPORT

PROCESS CHANGE
OTHER

PART NAME- HUB COMP. FR D6

PART NO- 44601-KWPA-9000

CUSTMER / SUPPLIER NAME - H.M.S.I.

DATE - 20/06/2011

SAMPLE SIZE - 03 PCS.

SHEET NO - 4 OF 5

S.NO.

CHARACTERISTIC

SPECIFICATION (MM) INSPECTION METHOD

COMPONENTS
1

CMM

8956' 08"

8956' 08"

9003'48"

107

ANGLE

90, 4 EQ SP ON
CIRCUMFERENCE

108

RADIUS

R 3.00.5

RD.GAUGE

R3

R3

R3

109

CONCENTRICITY

0.05 C-D

CMM

0.06

0.06

0.06

110

RADIUS

R 3.00.5

R3

R3

R3

111

RADIUS

R 3.00.5

R 3.00.5

R3

R3

R3

112

RADIUS

R 3.00.5

RD.GAUGE

R3

R3

R3

113

DIM

23.00.4

V.C.

22.86

23.07

22.86

114

RADIUS

R 5.00.5

RD.GAUGE

R 5.0

R 5.0

R 5.0

115

RADIUS

R 5.00.5

RD.GAUGE

R 5.0

R 5.0

R 5.0

116

MODEL MARK

10 X 5

Ht.GAUGE

0.45

0.5

0.45

117

CHAMFER

0.5

H.G.

0.50

0.50

0.50

118

DIM

3.00.4

Ht.GAUGE

2.87

2.88

2.86

119

SUPPLIER MARK

12x5

Ht.GAUGE

0.45

0.5

0.45

120

ANGLE

30 3

2936' 06 "

2936' 06 "

3006' 36 "

121

ANGLE

30 3

2938' 26 "

3006' 32 "

2938' 26 "

122

DIM

38.00.4

38.35

38.38

38.38

123

DIM

4.5 0.4

CMM

4.27

4.36

4.31

124

DIM

38.00.4

H.G.

38.81

38.83

38.83

125

DIM

30.00.4

..

30.36

30.38

30.36

126

DIA

10.00.4

V.C.

5.42

5.44

5.44

127

DIM

19.0+0.4

PPG.

19.38

19.36

19.38

128

DIM

4.50.4

CMM

4.42

4.44

4.42

129

DIA

14.00.4

V.C.

10.02

10.02

10.04

130

DIM

40.00.4

..

40.42

40.45

40.45

131

DIM

6.00.4

V.C.

5.82

5.8

5.8

132

DIM

38.00.4

..

38.28

38.3

38.28

133

DIM

50.4

..

5.35

5.32

5.37

134

DIM

3.00.4

V.C.

3.22

3.25

3.25

135

DIM

4.50.4

CMM

4.25

4.15

4.24

136

RADIUS

R5.00.5

RD.GAUGE

R 5.0

R 5.0

R 5.0

137

RADIUS

R5.00.5

RD.GAUGE

R 5.0

R 5.0

R 5.0

138

DIM

4.50.4

CMM

4.21

4.31

4.23

139

ANGLE

30 3

..

2938' 26 "

3006' 32 "

2938' 26 "

140

ANGLE

30 3

..

2936' 06 "

2936' 06 "

3006' 36 "

141

ANGLE

66 3

..

6637'56 "

6637'56 "

6637'52 "

RESULT

PREPARED BY

0.5 MAX

0.5MAX

SUPPLIERS'S MARK

LOT MARK DIM.

LOT MARK DIM.

DIMENSIONAL

ACCEPTED

REJECTED

ACCEPTED U/D

VISUAL

ACCEPTED

REJECTED

ACCEPTED U/D
APPROVED BY..

F/QA/03

KIRAN

QUALITY ASSURANCE

NEW DEVELOPMENT
NEW SOURCE
LAYOUT INSPECTION
PROCESS CHANGE

INSPECTION REPORT

OTHER

PART NAME- HUB COMP. FR D6

PART NO- 44601-KWPA-9000

CUSTMER / SUPPLIER NAME - H.M.S.I.

DATE - 20/06/2011

SAMPLE SIZE - 03 PCS.

SHEET NO - 5 OF 5

S.NO.

CHARACTERISTIC

SPECIFICATION (MM) INSPECTION METHOD

COMPONENTS
3

R 12

R 12

R 12

CMM

7151' 32"

7216' 02"

7151' 32"

142

RADIUS

R12.00.5

143

ANGLE

72,5 WQ SP ON
CIRCUMFERENCE

144

LOT MARK

0.5MAX

HT. GAUGE

0.45

0.45

0.45

145

DIM

6.50.4

V.C.

6.74

6.72

6.74

146

RADIUS

R 2.0 TRUE

RD.GAUGE

R2

R2

R2

147

DIM

4.00.4

V.C.

3.96

3.98

3.98

148

RADIUS

R 1.0 TRUE

RD.GAUGE

R1

R1

R1

149

I.D.

28.1+0.8

V.C.

28.6

28.62

28.6

150

I.D.

26+0.8

V.C.

26.62

26.6

26.62

151

I.D.

19.0+0.4

CMM

19.38

19.36

19.38

152

RADIUS

R2.00.5

RD.GAUGE

R2

R2

R2

153

RADIUS

R2.00.5

RD.GAUGE

R2

R2

R2

154

RADIUS

R2.00.5

RD.GAUGE

R2

R2

R2

155

RADIUS

R2.00.5

RD.GAUGE

R2

R2

R2

155

DIM

17.5

V.C / H.G

17.58

17.6

17.58

156

DIM

40.30.4

V.C / H.G

40.6

40.62

40.6

157

SST

V.D

158

VISUAL

NO HARMFUL
DEFECT

VISUAL

OK

OK

OK

159

ANGLE

66 3

..

6555'

6552'

6554'

160

RADIUS

R 2.00.5

R.G

R2

R2

R2

161

RADIUS

R 2.00.5

R.G

R2

R2

R2

162

DRAFT

V.D

163

DIMN

56

HT.GAUGE

55.98

56.02

56.02

164

RADIUS

R 2.00.5

RD.GAUGE

R2

R2

R2

165

RADIUS

R 2.00.5

RD.GAUGE

R2

R2

R2

166

RADIUS

R 1.50.5

RD.GAUGE

R 1.5

R 1.5

R 1.5

167

MATERIAL

ADC-12

SPECTRO

OK

OK

OK

RESULT
PREPARED BY

DIMENSIONAL
VISUAL

AS PER DRAWING

ACCEPTED
ACCEPTED

REJECTED
REJECTED

ACCEPTED U/D
ACCEPTED U/D
APPROVED BY..

NEW DEVELOPMENT
NEW SOURCE
LAYOUT INSPECTION
PROCESS CHANGE
OTHER

PART NO:- 44601-KWPA-9000


DATE - 18/07/2011
SHEET NO - 1 OF 5
REMARKS

O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
ACCEPTED U/D
ACCEPTED U/D

APPROVED BY..

NEW DEVELOPMENT
NEW SOURCE
LAYOUT INSPECTION
PROCESS CHANGE
OTHER

PART NO- 44601-KWPA-9000


DATE - 20/06/2011
SHEET NO - 2 OF 5
REMARKS

O
O
O
O
O
O

NON FUNCTIONAL

O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O

APPROVED BY..

NEW DEVELOPMENT
NEW SOURCE
LAYOUT INSPECTION
PROCESS CHANGE
OTHER

PART NO- 44601-KWPA-9000


DATE - 20/06/2011
SHEET NO - 3OF 5
REMARKS

O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
ACCEPTED U/D
ACCEPTED U/D
APPROVED BY..

NEW DEVELOPMENT
NEW SOURCE
LAYOUT INSPECTION
PROCESS CHANGE
OTHER

PART NO- 44601-KWPA-9000


DATE - 20/06/2011
SHEET NO - 4 OF 5
REMARKS

O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O

NON FUNCTIONAL

NON FUNCTIONAL

O
O

NON FUNCTIONAL

O
O
O
O
O
O
O
O
O
O
O
O
ACCEPTED U/D
ACCEPTED U/D
APPROVED BY..

NEW DEVELOPMENT
NEW SOURCE
LAYOUT INSPECTION
PROCESS CHANGE
OTHER

PART NO- 44601-KWPA-9000


DATE - 20/06/2011
SHEET NO - 5 OF 5
REMARKS

O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O

ACCEPTED U/D
ACCEPTED U/D
APPROVED BY..

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