Beruflich Dokumente
Kultur Dokumente
QUALITY ASSURANCE
NEW DEVELOPMENT
NEW SOURCE
KIRAN
LAYOUT INSPECTION
SAMPLE INSPECTION
PROCESS CHANGE
REPORT PART NO:- 42601-KWPA-9000 OTHER
DATE -
SHEET NO - 1 OF 5
S.NO.
CHARACTERISTIC
PCD
172 0.2
C.M.M.
DIA
147.0-0.3
V.C.
DIA
146.0-1.6
V.C.
DIA
137.0+0.5
V.C.
DIA
118.01.0
V.C.
DIA
112.01.0
V.C.
DIA
36.0+0.6
V.C.
DIA
350.3
V.C.
DIA
32.00
V.C.
10
DIA
30.00
V.C.
11
DIM
11.500.4
Ht.GAUGE
12
RADIUS
R8.00.5
RD.GAUGE
13
DIM
50.00.4
Ht.GAUGE
14
DIM
30.00.4
Ht.GAUGE
15
DIM
15.50.4
Ht.GAUGE
16
DIM
28.00.4
Ht.GAUGE
17
DIM
45.50.4
Ht.GAUGE
18
DIM
37.50.4
Ht.GAUGE
19
DIM
6.50.4
Ht.GAUGE
20
DIA
158
V.C.
21
DIA
146.0-0.5
V.C.
22
DIA
130+0.2
V.C.
23
DIA
124.0+1.6
V.C.
24
DIA
41.0-0.8
V.C.
25
DIA
32.0-0.6
V.C.
26
DIA
21.0MAX.
V.C.
27
INV.SPL
20X19X1
SPLINE GAUGE
28
ANGLE
90
B.PROTECTOR
29
RADIUS
R-0.5
VISUAL
30
DIM
15.00.4
Ht.GAUGE
31
RADIUS
R5.00.5
RD.GAUGE
32
RADIUS
R5.00.5
RD.GAUGE
33
RADIUS
R15.00.5
RD.GAUGE
34
CHAMFER
0.5
VISUAL
35
RADIUS
R1.00.5
RESULT
PREPARED BY
COMPONENTS
REMARKS
RD.GAUGE
DIMENSIONAL
ACCEPTED
REJECTED
ACCEPTED U/D
VISUAL
ACCEPTED
REJECTED
ACCEPTED U/D
APPROVED BY..
F/QA/03
KIRAN
QUALITY ASSURANCE
NEW DEVELOPMENT
NEW SOURCE
LAYOUT INSPECTION
PROCESS CHANGE
INSPECTION REPORT
OTHER
DATE -
SHEET NO - 2 OF 5
S.NO.
CHARACTERISTIC
COMPONENTS
3
REMARKS
36
RADIUS
R3.00.5
RD.GAUGE
37
RADIUS
R20.00.5
RD.GAUGE
38
WALL THICKNESS
8.00.5
M.METER
39
ANGLE
60
B.PROTECTOR
40
RADIUS
R3.00.5
RD.GAUGE
41
WALL THICKNESS
8.00.5
M.METER
42
RADIUS
R15.00.5
RD.GAUGE
43
DIM
9.50.4
Ht.GAUGE
44
RADIUS
R2.00.5
RD.GAUGE
45
RADIUS
R2.00.5
RD.GAUGE
46
RADIUS
R2.00.5
RD.GAUGE
47
RADIUS
R15.00.5
RD.GAUGE
48
RADIUS
R1.00.5
RD.GAUGE
49
RADIUS
R1.50.5
RD.GAUGE
50
DIM
47.50.5
Ht.GAUGE
51
DIM
49.00.5
Ht.GAUGE
52
DIM
1.50.5
Ht.GAUGE
53
RADIUS
R20.00.5
RD.GAUGE
54
RADIUS
R1..00.5
RD.GAUGE
55
RADIUS
R1..00.5
RD.GAUGE
56
RADIUS
R1..00.5
RD.GAUGE
57
CHAMFER
1.00.5
Ht.GAUGE
58
RADIUS
R2.00.5
RD.GAUGE
59
DIA 4 PLC
10.6+0.05
V.C./PPG
60
RADIUS
R12.00.5
V.C.
61
POSITION
0.20 MAX.
CMM
62
DIM.
27.50.1
Ht.GAUGE
63
DIM.
19.00.4
Ht.GAUGE
64
DIM.
16.5-0.4
V.C.
65
DIM.
4.00.4
Ht.GAUGE
66
ANGLE
30
B.PROTECTOR
67
DIM
1.20.4
Ht.GAUGE
68
RADIUS
R10.00.5
RD.GAUGE
69
DIM.
1.00.4
---
---
70
DRAFT
130
P.PROJECTOR
RESULT
PREPARED BY
OK
DIMENSIONAL
ACCEPTED
REJECTED
ACCEPTED U/D
VISUAL
ACCEPTED
REJECTED
ACCEPTED U/D
APPROVED BY..
F/QA/03
KIRAN
QUALITY ASSURANCE
NEW DEVELOPMENT
NEW SOURCE
LAYOUT INSPECTION
PROCESS CHANGE
INSPECTION REPORT
OTHER
DATE -
SHEET NO - 3OF 5
S.NO.
CHARACTERISTIC
71
DIA 4 PLC
4.5+0.5
V.CALIPER
72
CONCENTRICITY
0.15MAX.
DIAL
73
TOTAL RUNOUT
0.05MAX.
DIAL
74
RADIUS
R10.00.5
RD.GAUGE
75
DIA
190.51.0
V.CALIPER
76
RADIUS
R5.00.5
RD.GAUGE
77
ANGLE
30
CMM
78
ANGLE
30
CMM
79
RADIUS
R5.00.5
RD.GAUGE
80
DIM
1.00.4
CMM
81
PCD
172
---
82
DIM
6.00.4
---
83
RADIUS
R2.00.5
RD.GAUGE
84
RADIUS
R2.00.5
RD.GAUGE
85
RADIUS
RD.GAUGE
86
RADIUS
R1.00.5
RD.GAUGE
87
DIM
4.0.04
V.CALIPER
88
DIM
6.50.4
Ht.GAUGE
89
RADIUS
R2.00.5
RD.GAUGE
90
EMBOSSING
0.3
Ht.GAUGE
91
ANGLE 4PLCS
90
CMM/R.G.
92
PCD
108
V.CALIPER
93
RADIUS
R3.00.5
RD.GAUGE
94
RADIUS
R3.00.5
RD.GAUGE
95
DIM.
23.00.4
V.CALIPER
96
RADIUS
RD.GAUGE
97
RADIUS
R3.00.5
RD.GAUGE
98
RADIUS
R3.00.5
RD.GAUGE
99
ANGLE
22.5
---
100
DIM
45.00.4
'---
101
DIA
10.00.4
'---
102
DIA
14.00.4
'---
103
RADIUS
R5.00.5
RD.GAUGE
104
RADIUS
R5.00.5
RD.GAUGE
105
RADIUS
R5.00.5
RD.GAUGE
RESULT
PREPARED BY
COMPONENTS
REMARKS
DIMENSIONAL
ACCEPTED
REJECTED
ACCEPTED U/D
VISUAL
ACCEPTED
REJECTED
ACCEPTED U/D
APPROVED BY..
F/QA/03
KIRAN
NEW DEVELOPMENT
QUALITY ASSURANCE
NEW SOURCE
LAYOUT INSPECTION
INSPECTION REPORT
PROCESS CHANGE
OTHER
DATE -
SHEET NO - 4 OF 5
S.NO.
CHARACTERISTIC
106
RADIUS
R5.00.5
RD.GAUGE
107
DIM
3.00.4
V.CALIPER
108
DIM
6.00.4
V.CALIPER
109
DIM
38
---
110
SUPPLIER MARK
12X5 0.5MAX
'---
111
MODEL MARK
'---
112
LOT MARK
0.5 MAX
'---
113
ANGLE
2230
---
114
ANGLE
115
RADIUS
R12.00.5
V.C./CMM
116
ANGLE
30
---
117
RADIUS
R5.00.5
RD.GAUGE
118
ANGLE
30
---
119
RADIUS
R5.00.5
RD.GAUGE
120
DIM
0.5~1.0
P.PROJECTOR
121
ANGLE
35.03
B.PROTECTOR
122
RADIUS
R0.5MAX.
VISUAL
123
DIA
147.0-0.3
V.C.
124
DIA
146.6
V.C.
125
DIA
146.0-0.5
V.CALIPER
126
DIA
143.0+1.0
Ht.GAUGE
127
DIA
141.01.0
V.C.
128
DIA
136.0+0.3
V.C.
129
DIA
134
V.C.
130
DIA
130.0+0.2
131
DIM
15.50.2
132
RADIUS
R10.5
RD.GAUGE
133
CONCENTRICITY
0.30MAX.
DIAL
134
CONCENTRICITY
0.30MAX.
DIAL
135
DIM
3.00.2
Ht.GAUGE
136
DIM
3.00.2
V.C.
137
DIM
2.00.2
V.C.
138
DIM.
3.00.2
V.C.
139
RADIUS
R1.00.5
RD.GAUGE
140
RADIUS
R1.00.5
RD.GAUGE
RESULT
DIMENSIONAL
ACCEPTED
COMPONENTS
REMARKS
REJECTED
ACCEPTED U/D
RESULT
PREPARED BY
VISUAL
ACCEPTED
REJECTED
ACCEPTED U/D
APPROVED BY..
F/QA/03
KIRAN
QUALITY ASSURANCE
NEW DEVELOPMENT
NEW SOURCE
LAYOUT INSPECTION
PROCESS CHANGE
INSPECTION REPORT
OTHER
DATE -
SHEET NO - 5 OF 5
S.NO.
CHARACTERISTIC
141A RADIUS
R1.00.5
RD.GAUGE
141
RADIUS
R1.00.5
RD.GAUGE
142
RADIUS
R1.00.5
RD.GAUGE
143
RADIUS
R1.00.5
RD.GAUGE
144
DIM.
8.50.4
V.C.
145
DIA.
150.8-1.6
V.C.
146
DIA
151.6-1.6
V.C.
147
RADIUS
R1.00.5
RD.GAUGE
148
RADIUS
R1.00.5
RD.GAUGE
149
RADIUS
R1.00.5
RD.GAUGE
RESULT
DIMENSIONAL
VISUAL
ACCEPTED
ACCEPTED
COMPONENTS
REMARKS
REJECTED
REJECTED
ACCEPTED U/D
ACCEPTED U/D
PREPARED BY
APPROVED BY..
F/QA/18/01
KIRAN
QUALITY ASSURANCE
SAMPLE INSPECTION REPORT
PART NAME-
PART NO -
DATE -
CHARACTERISTIC
RESULT
NEW DEVELOPMENT
NEW SOURCE
NEW TOOL/DIE
PROCESS CHANGE
OTHER
SHEET NO SPECIFICATION
(MM)
INSPECTION METHOD
CAVITIES
1
DIMENSIONAL
ACCEPTED
REJECTED
ACCEPTED U/D
VISUAL
ACCEPTED
REJECTED
ACCEPTED U/D
REMARK
PREPARED BY
APPROVED BY..
F/QA/03
QUALITY ASSURANCE
NEW DEVELOPMENT
NEW SOURCE
KIRAN
LAYOUT INSPECTION
SAMPLE INSPECTION
PROCESS CHANGE
REPORT PART NO:- 44601-KWPA-9000OTHER
DATE - 22/04/2011
SHEET NO - 1 OF 5
S.NO.
CHARACTERISTIC
COMPONENTS
3
O.D.
158.0-0.5
V.C.
157.58
157.56
157.58
157.55
157.58
O.D.
156.0-0.5
V.C.
155.92
155.95
155.94
155.95
155.96
I.D.
150.0+0.3
V.C.
150.2
150.25
150.22
150.25
150.21
O.D.
145.0-0.3
V.C.
144.94
144.92
144.96
144.95
144.96
I.D.
142.0+0.3
V.C.
124.12
124.06
124.08
124.1
124.02
O.D.
133.0-0.3
V.C.
132.92
132.94
132.96
132.94
132.95
I.D.
130.0+0.2
V.C.
130.14
130.16
130.12
130.14
130.15
I.D.
125.0+1.6
V.C.
126.55
126.58
126.60
126.56
126.58
O.D.
43.00.6
V.C.
43.10
43.12
43.10
43.12
43.10
10
O.D.
41.00.05
V.C.
40.96
40.94
40.98
40.95
40.94
11
I.D.
34.0+0.8
V.C.
34.26
34.24
34.28
34.25
34.28
12
I.D.
32R7 -0.025/-0.050
APG
31.96
31.94
31.97
31.94
31.95
13
I.D.
26.0+0.8
V.C.
26.62
26.64
26.65
26.64
26.62
14
CHAMFER
0.5
VISUAL
PROVIDED
PROVIDED
15
RADIUS
R0.5
VISUAL
PROVIDED
PROVIDED
16
CHAMFER
H.G.
0.95
17
RADIUS
R0.5
VISUAL
PROVIDED
18
DIM
3.0-0.1
H.G.
2.97
2.96
19
DIM
13.0+0.2
Ht.GAUGE
13.08
20
DIM
12.5-0.2
H.G.
12.44
21
DIM
20.00.4
H.G.
22
DIM
50.6-0.2
23
DIM.
24
0.96
0.97
0.98
0.96
PROVIDED
2.96
2.98
13.12
13.1
13.07
13.1
12.4
12.42
12.43
12.42
19.92
19.94
19.92
19.95
19.96
H.G.
50.46
50.48
50.45
50.48
50.47
21.00.4
H.G.
20.78
20.79
20.76
20.79
20.78
RADIUS
R5.00.5
R.D.
R 5.0
R 5.0
R 5.0
R 5.0
R 5.0
25
ANGLE
45
B.P.
45
45
45
45
45
26
RUNOUT
0.1C-D
DIAL
0.1
0.1
0.1
0.1
0.1
27
RUNOUT
0.1C-D
DIAL
0.1
0.1
0.1
0.1
0.1
28
RUNOUT
0.1C-D
DIAL
0.1
0.1
0.1
0.1
0.1
29
ROUNDNESS
0.01
R.TESTER
0.05
0.05
0.05
0.05
0.05
30
CHAMFER
0.5
VISUAL
PROVIDED
PROVIDED
31
RADIUS
R0.5
VISUAL
PROVIDED
PROVIDED
32
CHAMFER
0.5
VISUAL
PROVIDED
PROVIDED
33
RADIUS
R0.5
VISUAL
PROVIDED
PROVIDED
34
RADIUS
R0.5
VISUAL
PROVIDED
PROVIDED
35
RADIUS
R0.5
PROVIDED
PROVIDED
RESULT
PREPARED BY
VISUAL
2.96
DIMENSIONAL
ACCEPTED
REJECTED
ACCEPTED U/D
VISUAL
ACCEPTED
REJECTED
ACCEPTED U/D
APPROVED BY..
REMARKS
F/QA/03
KIRAN
QUALITY ASSURANCE
NEW DEVELOPMENT
NEW SOURCE
LAYOUT INSPECTION
PROCESS CHANGE
INSPECTION REPORT
OTHER
DATE - 22/04/2011
SHEET NO - 2 OF 5
S.NO.
CHARACTERISTIC
COMPONENTS
3
V.C.
4.76
4.72
4.74
4.72
4.74
36
DIM.
4.5+0.5
37
RADIUS
R1.00.5
RD.GAUGE
1.25
1.24
1.25
1.26
1.25
38
RADIUS
R5.00.5
RD.GAUGE
R 5.0
R 5.0
R 5.0
R 5.0
R 5.0
39
DIM.
6.00.4
V.C.
6.34
6.36
6.34
6.35
6.34
40
RADIUS
R5.00.5
RD.GAUGE
R 5.0
R 5.0
R 5.0
R 5.0
R 5.0
41
RADIUS
R1.00.5
R.G.
R 1.25
R 1.25
R 1.25
R 1.25
R 1.25
42
DIM.
21.50.4
H.G.
21.15
21.12
21.16
21.12
21.14
43
DIM.
17.00.4
H.G.
17.36
17.38
17.35
17.38
17.36
44
RADIUS
R3.00.5
RD.GAUGE
R 2.5
R 2.5
R 2.5
R 2.5
R 2.5
45
DIM.
18.40.4
H.G.
18.34
18.36
18.35
18.34
18.36
46
CONCENTRICITY
0.05 WRT D
DIAL
0.04
0.05
0.05
0.04
0.05
47
PCD
172.00.2
V.C./CMM
171.85
171.86
171.88
171.86
171.84
48
O.D.
147.0-0.3
V.C.
146.94
146.95
146.96
146.94
146.96
49
O.D.
142.0-1.6
V.C.
140.88
140.86
140.84
140.88
140.86
50
PCD
137
V.C.
136.85
136.86
136.88
136.86
136.88
51
DIM
130.01.0
V.C.
130.46
130.45
130.46
130.48
130.46
52
I.D.
122.01.0
V.C.
122.28
122.28
122.26
122.28
122.25
53
O.D.
48 - 0.8
V.C
47.94
47.9
47.92
47.89
47.92
54
O.D.
41 - 0.8
V.C.
40.46
40.45
40.46
40.48
40.46
55
I.D.
32 R7
-0.025 / -0.050
APG
31.97
31.98
31.97
31.96
31.97
56
I.D.
28.1+ 0.8
V.C.
28.62
28.6
28.6
28.62
28.6
57
DIM
..
16.35
16.4
16.32
16.34
16.36
58
RADIUS
R 3.00.4
RD.GAUGE
R 3.0
R 3.0
R 3.0
R 3.0
R 3.0
59
RADIUS
RD.GAUGE
R 10
R 10
R 10
R 10
R 10
60
RADIUS
R 6.00.5
RD.GAUGE
R6
R6
R6
R6
R6
61
RADIUS
R 22.0
RD.GAUGE
R 22
R 22
R 22
R 22
R 22
62
RADIUS
RD.GAUGE
R1
R1
R1
R1
R1
63
CHAMFER
0.5
VISUAL
PROVIDED
64
DIM.
14 +/- 0.4
Ht.GAUGE
14.04
14.02
14.02
14.04
14.02
65
DIM.
31 0.4
Ht.GAUGE
31.08
31.05
31.06
31.05
31.04
66
DIM
320.4
Ht.GAUGE
31.98
31.96
31.94
31.96
31.95
67
DIM
45.50.4
Ht.GAUGE
45.82
45.85
45.82
45.84
45.82
68
RADIUS
R35.00.5
CMM TEMPLATE
R 35
R 35
R 35
R 35
R 35
69
RADIUS
R 6.00.5
RD.GAUGE
R6
R6
R6
R6
R6
70
RADIUS
R 2.0 0.5
RD.GAUGE
R2
R2
R2
R2
R2
RESULT
PREPARED BY
DIMENSIONAL
ACCEPTED
VISUAL
ACCEPTED
APPROVED BY..
PROVIDED
REMARKS
F/QA/03
KIRAN
QUALITY ASSURANCE
NEW DEVELOPMENT
NEW SOURCE
LAYOUT INSPECTION
PROCESS CHANGE
INSPECTION REPORT
OTHER
DATE - 22/04/2011
SHEET NO - 3OF 5
S.NO.
CHARACTERISTIC
COMPONENTS
3
71
WALL THICKNESS
4.0+0.5
POINT MM
4.45
4.5
4.5
4.45
4.5
72
RADIUS
10.5
RD.GAUGE
R1
R1
R1
R1
R1
73
INNER DIA
4- 4.50
V.C
4.56
4.6
4.58
4.56
4.6
74
CHAMFER
MARKING
75
RADIUS
R 2.0 0.5
RD.GAUGE
R2
R2
R2
R2
R2
76
RADIUS
R 12.00.5
RD.GAUGE/V.C.
R 12
R 12
R 12
R 12
R 12
77
DIM
12.0 + 0.2
Ht.GAUGE
12.06
12.1
12.08
12.1
12.12
78
DIM
8.5 + 0.2
Ht.GAUGE
8.66
8.68
8.68
8.66
8.68
79
DIM
33.5
Ht.GAUGE
33.34
33.36
33.34
33.36
33.38
80
ANGLE
30
B.PROTECTOR
30
30
30
30
30
81
DIM
16.5 - 0.4
V.C.
16.32
16.34
16.36
16.34
16.36
82
DIM
43.50.1
Ht.GAUGE
43.45
43.46
43.48
43.44
43.46
83
DIM
81.5
Ht.GAUGE
81.32
81.34
81.32
81.35
81.32
84
DIM
2.10.4
Ht.GAUGE
2.02
2.02
2.05
2.05
85
DIM
4.0.04
Ht.GAUGE
3.74
3.78
3.75
3.76
3.72
86
DIM
1.20.4
Ht.GAUGE
0.94
0.95
0.96
0.98
0.96
87
RADIUS
R 10.0.0.5
R.GAUGE
R 10
R 10
R 10
R 10
R 10
88
DIM
1.00.2
..
0.92
0.96
0.94
0.96
0.95
89
0.05 C-D
DIAL
0.1
0.1
0.1
0.1
0.1
90
HOLE
10.6 + 0.05
PLCS
V.C.
10.66
10.65
10.64
10.65
10.65
91
CONCENTRICITY
0.15 C-D
DIAL
0.12
0.12
0.12
0.1
0.12
92
POSITION
REC.GAUGE
0.12
0.1
0.12
0.1
0.12
93
DRAFT
B.PROTECTOR
94
RADIUS
0.5 MAX
VISUAL
PROVIDED
95
DEPTH
0.5 ~ 1.0
V.CALIPER
0.95
0.98
96
ANGLE
35
B.PROTECTOR
35
35
35
35
35
97
O.D.
147-0.3
V.C.
146.96
146.92
146.9
146.94
146.98
98
DIA
190.51.0
V.C.
190.65
190.68
190.65
190.62
190.65
99
PCD
1720.1
V.C.
170.04
170.02
170.02
170.05
170.02
100
ANGLE
30 3
CMM
30
30
30
30
30
101
ANGLE
30 3
CMM
30
30
30
30
30
102
RADIUS
R3.00.5
RD.GAUGE
2.75
2.75
2.75
103
DIM
..
104
RADIUS
R10.00.5
R 10
R 10
R 10
R 10
R 10
105
RADIUS
R 3.00.5
RD.GAUGE
R3
R3
R3
R3
R3
RESULT
PREPARED BY
PROVIDED
DIMENSIONAL
ACCEPTED
REJECTED
ACCEPTED U/D
VISUAL
ACCEPTED
REJECTED
ACCEPTED U/D
APPROVED BY..
REMARKS
F/QA/03
KIRAN
NEW DEVELOPMENT
QUALITY ASSURANCE
NEW SOURCE
LAYOUT INSPECTION
INSPECTION REPORT
PROCESS CHANGE
OTHER
DATE - 22/04/2011
SHEET NO - 4 OF 5
S.NO.
CHARACTERISTIC
COMPONENTS
1
CMM
8956' 08"
8956' 08"
9003'48"
8956' 08"
9003'48"
106
ANGLE
90, 4 EQ SP ON
CIRCUMFERENCE
107
RADIUS
R 3.00.5
RD.GAUGE
R3
R3
R3
R3
R3
108
CONCENTRICITY
0.05 C-D
DIAL
0.07
0.06
0.07
0.05
0.07
109
RADIUS
R 3.00.5
R3
R3
R3
R3
R3
110
RADIUS
R 3.00.5
R 3.00.5
R3
R3
R3
R3
R3
111
RADIUS
R 3.00.5
RD.GAUGE
R3
112
DIM
23.00.4
V.C.
22.96
113
RADIUS
R 5.00.5
RD.GAUGE
R 5.0
114
RADIUS
R 5.00.5
RD.GAUGE
115
MODEL MARK
10 X 5
116
CHAMFER
0.5
117
DIM
3.00.4
118
SUPPLIER MARK
12x5
119
ANGLE
120
0.5 MAX
R3
R3
R3
R3
22.96
23.06
22.96
R 5.0
R 5.0
R 5.0
R 5.0
R 5.0
R 5.0
R 5.0
R 5.0
R 5.0
Ht.GAUGE
0.45
0.5
0.45
0.5
0.45
23.04
VISUAL
PROVIDED
Ht.GAUGE
2.87
2.88
2.86
2.88
2.85
Ht.GAUGE
0.45
0.5
0.45
0.5
0.45
30 3
2936' 06 "
2936' 06 "
3006' 36 "
2936' 06 "
3006' 36 "
ANGLE
30 3
2938' 26 "
3006' 32 "
2938' 26 "
3005' 36 "
2938' 26 "
121
DIM
38.00.4
37.92
37.88
37.9
37.96
37.94
122
DIM
4.5 + 0.4
4.1
4.12
4.1
4.1
4.12
123
DIM
38.00.4
V.C.
38.1
38.1
38.12
38.1
38.14
124
DIM
30.00.4
..
30.3
30.24
30.28
30.26
30.22
125
DIA
10.00.4
..
126
DIM
19.0+0.4
CMM
19.45
19.45
19.46
19.46
19.44
127
DIM
4.50.4
..
4.45
4.42
4.4
4.42
4.4
128
DIA
14.00.4
..
10
10
10
10
10
129
DIM
40.00.4
..
40.38
40.34
40.3
40.32
40.35
130
DIM
6.00.4
V.C.
6.05
6.02
6.05
6.02
6.05
131
DIM
38.00.4
..
67.94
37.96
37.95
37.94
37.95
132
DIM
50.4
..
5.35
5.38
5.34
5.36
5.35
133
DIM
3.00.4
V.C.
2.98
3.02
2.96
2.98
134
DIM
4.50.4
..
3.98
3.97
3.96
3.95
3.94
135
RADIUS
R5.00.5
RD.GAUGE
R 5.0
R 5.0
R 5.0
R 5.0
R 5.0
136
RADIUS
R5.00.5
RD.GAUGE
R 5.0
R 5.0
R 5.0
R 5.0
R 5.0
137
DIM
4.50.4
..
4.25
4.22
4.24
4.2
4.25
138
ANGLE
30 3
..
2938' 26 "
3006' 32 "
2938' 26 "
3005' 36 "
2938' 26 "
139
ANGLE
30 3
..
2936' 06 "
2936' 06 "
3006' 36 "
2936' 06 "
3006' 36 "
140
ANGLE
66 3
..
6637'56 "
6637'56 "
6637'52 "
6637'56 "
6636'36 "
RESULT
0.5MAX
PROVIDED
DIMENSIONAL
ACCEPTED
REJECTED
ACCEPTED U/D
VISUAL
ACCEPTED
REJECTED
ACCEPTED U/D
REMARKS
PREPARED BY
APPROVED BY..
F/QA/03
KIRAN
QUALITY ASSURANCE
NEW DEVELOPMENT
NEW SOURCE
LAYOUT INSPECTION
PROCESS CHANGE
INSPECTION REPORT
OTHER
DATE - 22/04/2011
SHEET NO - 5 OF 5
S.NO.
CHARACTERISTIC
COMPONENTS
3
R 12
R 12
R 12
R 12
R 12
CMM
7151' 32"
7216' 02"
7151' 32"
7217' 08"
7151' 32"
141
RADIUS
R12.00.5
142
ANGLE
72,5 WQ SP ON
CIRCUMFERENCE
143
LOT MARK
0.5MAX
HT. GAUGE
0.45
0.45
0.45
0.45
0.45
144
DIM
6.50.4
V.C.
6.82
6.82
6.85
6.82
6.88
145
RADIUS
R 2.0 TRUE
RD.GAUGE
R2
R2
R2
R2
R2
146
DIM
4.00.4
V.C.
4.15
4.11
4.12
4.15
4.12
147
RADIUS
R 1.0 TRUE
RD.GAUGE
1.25
1.25
1.25
1.25
1.25
148
I.D.
28.1+0.8
V.C.
28.64
28.66
28.62
28.65
28.64
149
I.D.
26+0.8
V.C.
26.72
26.7
26.68
26.74
26.75
150
I.D.
19.0+0.4
CMM
19.38
19.4
19.38
19.36
19.38
151
RADIUS
R2.00.5
RD.GAUGE
R2
R2
R2
R2
R2
152
RADIUS
R2.00.5
RD.GAUGE
R2
R2
R2
R2
R2
153
RADIUS
R2.00.6
RD.GAUGE
R2
R2
R2
R2
R2
154
RADIUS
R2.00.7
RD.GAUGE
R2
R2
R2
R2
R2
155
DIM
17.5
V.C.
17.82
17.8
17.84
17.82
17.84
156
DIM
40.30.4
..
40.55
40.52
40.56
40.54
40.53
157
VISUAL
NO HARMFUL
DEFECT
VISUAL
OK
OK
OK
OK
OK
158
MATERIAL
ADC-12
RESULT
DIMENSIONAL
SPECTRO
ACCEPTED
REJECTED
ACCEPTED U/D
REMARKS
RESULT
PREPARED BY
VISUAL
ACCEPTED
REJECTED
ACCEPTED U/D
APPROVED BY..
F/QA/03
QUALITY ASSURANCE
NEW DEVELOPMENT
NEW SOURCE
KIRAN
LAYOUT INSPECTION
SAMPLE INSPECTION
PROCESS CHANGE
REPORT PART NO:- 44601-KWPA-9000OTHER
DATE - 20/06/2011
SHEET NO - 1 OF 5
S.NO.
CHARACTERISTIC
COMPONENTS
3
157.58
157.64
157.61
O.D.
158.0-0.5
V.C.
O.D.
156.0-0.5
V.C.
156
156
156
I.D.
150.0+0.3
V.C.
150.12
150.12
150.15
O.D.
145.0-0.3
V.C.
144.98
144.97
144.98
I.D.
142.0+0.3
V.C.
142.12
142.12
142.15
O.D.
133.0-0.3
V.C.
132.85
132.88
132.86
I.D.
130.0+0.2
V.C.
130.12
130.15
130.12
I.D.
125.0+1.6
V.C.
125.88
125.85
125.90
O.D.
43.00.6
V.C.
43.22
43.20
43.20
10
O.D.
41.00.05
V.C.
40.98
41
40.99
11
I.D.
34.0+0.8
V.C.
34.22
34.19
34.2
12
I.D.
32R7 -0.025/-0.050
APG
OK
OK
OK
13
I.D.
26.0+0.8
V.C.
26.6
26.58
26.62
14
CHAMFER
0.5
VISUAL
PROVIDED
PROVIDED PROVIDED
15
RADIUS
R0.5
VISUAL
PROVIDED
PROVIDED PROVIDED
16
CHAMFER
H.G.
17
RADIUS
R0.5
VISUAL
PROVIDED
18
DIM
3.0-0.1
H.G.
2.92
2.94
2.93
19
DIM
13.0+0.2
Ht.GAUGE
13.08
13.12
13.1
20
DIM
12.5-0.2
H.G.
12.45
12.48
12.46
21
DIM
20.00.4
H.G.
19.96
19.98
19.95
22
DIM
50.6-0.2
H.G.
50.45
50.48
50.46
23
DIM.
21.00.4
H.G.
21.16
21.18
21.15
24
RADIUS
R5.00.5
R.D.
R 5.0
R 5.0
R 5.0
25
ANGLE
45
B.P.
4512'
4509'
4510'
26
RUNOUT
0.1C-D
DIAL
0.05
0.07
0.06
27
RUNOUT
0.1C-D
DIAL
0.06
0.05
0.06
28
RUNOUT
0.1C-D
DIAL
0.05
0.06
0.07
29
ROUNDNESS
0.01
R.TESTER
0.01
0.01
0.01
30
CHAMFER
0.5
VISUAL
PROVIDED
PROVIDED PROVIDED
31
RADIUS
R0.5
VISUAL
PROVIDED
PROVIDED PROVIDED
32
CHAMFER
0.5
VISUAL
PROVIDED
PROVIDED PROVIDED
33
RADIUS
R0.5
VISUAL
PROVIDED
PROVIDED PROVIDED
34
RADIUS
R0.5
VISUAL
PROVIDED
PROVIDED PROVIDED
35
RADIUS
R0.5
PROVIDED
PROVIDED PROVIDED
RESULT
PREPARED BY
VISUAL
REMARKS
PROVIDED PROVIDED
DIMENSIONAL
ACCEPTED
REJECTED
ACCEPTED U/D
VISUAL
ACCEPTED
REJECTED
ACCEPTED U/D
APPROVED BY..
F/QA/03
KIRAN
QUALITY ASSURANCE
NEW DEVELOPMENT
NEW SOURCE
LAYOUT INSPECTION
PROCESS CHANGE
INSPECTION REPORT
OTHER
DATE - 20/06/2011
SHEET NO - 2 OF 5
S.NO.
CHARACTERISTIC
COMPONENTS
3
V.C.
4.66
4.72
4.68
REMARKS
36
DIM.
4.5+0.5
37
RADIUS
R1.00.5
RD.GAUGE
R1
R1
R1
38
RADIUS
R5.00.5
RD.GAUGE
R 5.0
R 5.0
R 5.0
39
DIM.
6.00.4
V.C.
6.24
6.31
6.3
40
RADIUS
R5.00.5
RD.GAUGE
R 5.0
R 5.0
R 5.0
41
RADIUS
R1.00.5
R.G.
R1
R1
R1
42
DIM.
21.50.4
H.G.
21.2
21.22
21.21
43
DIM.
17.00.4
H.G.
17.38
17.36
17.38
44
RADIUS
R3.00.5
RD.GAUGE
R 2.75
R 2.75
R 2.75
45
DIM.
18.40.4
H.G.
18.45
18.42
18.46
46
CONCENTRICITY
0.05 WRT D
DIAL
0.04
0.03
0.03
47
PCD
172.00.2
V.C./CMM
172.12
172.1
172.11
48
O.D.
147.0-0.3
V.C.
146.9
146.92
146.92
49
O.D.
142.0-1.6
V.C.
141.88
141.86
141.85
50
PCD
137+0.5
V.C.
137.05
137.1
137.08
51
DIM
130.01.0
V.C.
130.4
1130.42
130.44
52
I.D.
122.01.0
V.C.
122.5
122.52
122.5
53
O.D.
48 - 0.8
V.C
47.72
47.75
47.74
54
O.D.
41 - 0.8
V.C.
40.5
40.52
40.5
55
I.D.
32 R7
-0.025 / -0.050
APG
OK
OK
OK
56
I.D.
28.1+ 0.8
V.C.
28.62
28.6
28.62
57
DIM
..
16.02
16.05
16.02
58
RADIUS
R 3.00.5
RD.GAUGE
R 3.0
R 3.0
R 3.0
59
RADIUS
RD.GAUGE
R 10
R 10
R 10
60
RADIUS
R 6.00.5
RD.GAUGE
R6
R6
R6
61
RADIUS
R 22.0
RD.GAUGE
R 22
R 22
R 22
62
RADIUS
RD.GAUGE
R 0.5
R 0.5
R 0.5
63
CHAMFER
0.5
VISUAL
PROVIDED
64
DIM.
14 +/- 0.4
Ht.GAUGE
13.92
13.9
13.92
65
DIM.
31 0.4
Ht.GAUGE
30.96
30.95
30.94
66
DIM
320.4
Ht.GAUGE
32.08
32.06
32.06
67
DIM
45.50.4
Ht.GAUGE
45.25
45.28
45.26
68
RADIUS
R35.00.5
CMM TEMPLATE
R 35.25
R 35.25
R 35.25
69
RADIUS
R 1.00.5
RD.GAUGE
R1
R1
R1
70
RADIUS
R 2.0 0.5
RD.GAUGE
R2
R2
R2
RESULT
PREPARED BY
DIMENSIONAL
ACCEPTED
VISUAL
ACCEPTED
PROVIDED PROVIDED
APPROVED BY..
F/QA/03
KIRAN
QUALITY ASSURANCE
NEW DEVELOPMENT
NEW SOURCE
LAYOUT INSPECTION
PROCESS CHANGE
INSPECTION REPORT
OTHER
DATE - 20/06/2011
SHEET NO - 3OF 5
S.NO.
CHARACTERISTIC
COMPONENTS
3
REMARKS
71
RADIUS
R 2.0 0.5
RD.GAUGE
R2
R2
R2
72
WALL THICKNESS
4.0+0.5
POINT MM
4.2
4.2
4.22
73
RADIUS
10.5
RD.GAUGE
R1
R1
R1
74
INNER DIA
4- 4.50
V.C
4.56
4.6
4.58
75
CHAMFER
MARKING
76
RADIUS
R 2.0 0.5
RD.GAUGE
R2
R 2.25
R2
77
RADIUS
R 12.00.5
RD.GAUGE/V.C.
R 11.92
R 11.97
R 11.90
78
DIM
8.5 + 0.2
Ht.GAUGE
8.7
8.68
8.7
79
DIM
12.0 + 0.2
Ht.GAUGE
12.12
12.15
12.15
80
DIM
33.5
Ht.GAUGE
33.55
33.58
33.55
81
ANGLE
30
B.PROTECTOR
3015'
3008'
3013'
82
DIM
16.5 - 0.4
V.C.
16.22
16.25
16.24
83
DIM
43.50.1
Ht.GAUGE
43.52
43.5
43.5
84
DIM
81.5
Ht.GAUGE
81.45
81.48
81.46
85
DIM
2.10.4
Ht.GAUGE
1.72
1.7
1.72
86
DIM
4.0.04
Ht.GAUGE
4.36
4.38
4.38
87
DIM
1.20.4
Ht.GAUGE
1.32
1.3
1.32
88
RADIUS
R 10.0.0.5
R.GAUGE
R 10
R 10
R 10
89
DIM
1.00.2
..
0.92
0.96
0.94
90
0.05 C-D
DIAL
0.04
0.03
0.04
91
HOLE
10.6 + 0.05
PLCS
V.C.
10.62
10.64
10.64
92
CONCENTRICITY
0.15 C-D
DIAL
0.1
0.12
0.12
93
POSITION
REC.GAUGE
0.1
0.1
0.12
94
DRAFT
B.PROTECTOR
95
RADIUS
0.5 MAX
VISUAL
PROVIDED
96
DEPTH
0.5 ~ 1.0
V.CALIPER
97
ANGLE
35
B.PROTECTOR
35
35
35
98
O.D.
147-0.3
V.C.
146.9
146.92
146.92
99
DIA
190.51.0
V.C.
190.05
190.04
190.06
100
PCD
1720.1
V.C.
172.12
172.1
172.11
101
ANGLE
30 3
CMM
2954'
2957'
2952'
102
ANGLE
30 3
CMM
3006'
2938'
3005'
103
RADIUS
R3.00.5
RD.GAUGE
R3
R3
R3
104
DIM
..
105
RADIUS
R10.00.5
R 10
R 10
R 10
106
RADIUS
R3.00.5
R3
R3
R3
RESULT
PREPARED BY
PROVIDED PROVIDED
0.95
DIMENSIONAL
ACCEPTED
REJECTED
ACCEPTED U/D
VISUAL
ACCEPTED
REJECTED
ACCEPTED U/D
APPROVED BY..
F/QA/03
KIRAN
NEW DEVELOPMENT
QUALITY ASSURANCE
NEW SOURCE
LAYOUT INSPECTION
INSPECTION REPORT
PROCESS CHANGE
OTHER
DATE - 20/06/2011
SHEET NO - 4 OF 5
S.NO.
CHARACTERISTIC
COMPONENTS
1
REMARKS
107
ANGLE
90, 4 EQ SP ON
CIRCUMFERENCE
108
RADIUS
R 3.00.5
RD.GAUGE
R3
R3
R3
109
CONCENTRICITY
0.05 C-D
DIAL
0.02
0.04
0.03
110
RADIUS
R 3.00.5
R3
R3
R3
111
RADIUS
R 3.00.5
R 3.00.5
R3
R3
R3
112
RADIUS
R 3.00.5
RD.GAUGE
R3
R3
R3
113
DIM
23.00.4
V.C.
22.86
23.07
22.86
114
RADIUS
R 5.00.5
RD.GAUGE
R 5.0
R 5.0
R 5.0
115
RADIUS
R 5.00.5
RD.GAUGE
R 5.0
R 5.0
R 5.0
116
MODEL MARK
10 X 5
Ht.GAUGE
0.45
0.5
0.45
117
CHAMFER
0.5
118
DIM
3.00.4
119
SUPPLIER MARK
12x5
120
ANGLE
30 3
121
ANGLE
30 3
122
DIM
38.00.4
38.35
38.38
38.38
123
DIM
4.5 + 0.4
4.43
4.45
4.43
124
DIM
38.00.4
V.C.
38.32
38.3
38.32
125
DIM
30.00.4
..
30.36
30.38
30.36
126
DIA
10.00.4
..
9.64
9.62
9.62
127
DIM
19.0+0.4
CMM
19.38
19.36
19.38
128
DIM
4.50.4
..
4.42
4.44
4.42
129
DIA
14.00.4
..
13.68
13.66
13.66
130
DIM
40.00.4
..
40.42
40.45
40.45
131
DIM
6.00.4
V.C.
5.82
5.8
5.8
132
DIM
38.00.4
..
38.28
38.3
38.28
133
DIM
50.4
..
5.35
5.32
5.37
134
DIM
3.00.4
V.C.
3.22
3.25
3.25
135
DIM
4.50.4
..
4.65
4.67
4.67
136
RADIUS
R5.00.5
RD.GAUGE
R 5.0
R 5.0
R 5.0
137
RADIUS
R5.00.5
RD.GAUGE
R 5.0
R 5.0
R 5.0
138
DIM
4.50.4
..
4.38
4.36
4.37
139
ANGLE
30 3
..
140
ANGLE
30 3
..
141
ANGLE
66 3
..
6637'56 "
RESULT
PREPARED BY
0.5 MAX
CMM
VISUAL
Ht.GAUGE
0.5MAX
Ht.GAUGE
8956' 08"
PROVIDED PROVIDEDPROVIDED
2.87
2.88
2.86
0.45
0.5
0.45
DIMENSIONAL
ACCEPTED
REJECTED
ACCEPTED U/D
VISUAL
ACCEPTED
REJECTED
ACCEPTED U/D
APPROVED BY..
F/QA/03
KIRAN
QUALITY ASSURANCE
NEW DEVELOPMENT
NEW SOURCE
LAYOUT INSPECTION
PROCESS CHANGE
INSPECTION REPORT
OTHER
DATE - 20/06/2011
SHEET NO - 5 OF 5
S.NO.
CHARACTERISTIC
COMPONENTS
3
R 12
R 12
R 12
CMM
7151' 32"
REMARKS
142
RADIUS
R12.00.5
143
ANGLE
72,5 WQ SP ON
CIRCUMFERENCE
144
LOT MARK
0.5MAX
HT. GAUGE
0.45
0.45
0.45
145
DIM
6.50.4
V.C.
6.74
6.72
6.74
146
RADIUS
R 2.0 TRUE
RD.GAUGE
R2
R2
R2
147
DIM
4.00.4
V.C.
3.96
3.98
3.98
148
RADIUS
R 1.0 TRUE
RD.GAUGE
R1
R1
R1
149
I.D.
28.1+0.8
V.C.
28.6
28.62
28.6
150
I.D.
26+0.8
V.C.
26.62
26.6
26.62
151
I.D.
19.0+0.4
CMM
19.38
19.36
19.38
152
RADIUS
R2.00.5
RD.GAUGE
R2
R2
R2
153
RADIUS
R2.00.5
RD.GAUGE
R2
R2
R2
154
RADIUS
R2.00.5
RD.GAUGE
R2
R2
R2
155
RADIUS
R2.00.5
RD.GAUGE
R2
R2
R2
155
DIM
17.5
V.C.
17.58
17.6
17.58
156
DIM
40.30.4
..
40.6
40.62
40.6
157
SST
V.D
158
VISUAL
NO HARMFUL
DEFECT
VISUAL
OK
OK
OK
159
ANGLE
66 3
..
6555'
6552'
6554'
160
RADIUS
R 2.00.5
R.G
R2
R2
R2
161
RADIUS
R 2.00.5
R.G
R2
R2
R2
162
DRAFT
V.D
163
DIMN
56
HT.GAUGE
55.98
56.02
56.02
164
RADIUS
R 2.00.5
RD.GAUGE
R2
R2
R2
165
RADIUS
R 2.00.5
RD.GAUGE
R2
R2
R2
157
RADIUS
R 1.50.5
RD.GAUGE
R 1.5
R 1.5
R 1.5
158
MATERIAL
ADC-12
SPECTRO
OK
OK
OK
RESULT
DIMENSIONAL
VISUAL
AS PER DRAWING
ACCEPTED
ACCEPTED
REJECTED
REJECTED
ACCEPTED U/D
ACCEPTED U/D
PREPARED BY
APPROVED BY..
F/QA/03
QUALITY ASSURANCE
NEW DEVELOPMENT
NEW SOURCE
KIRAN
LAYOUT INSPECTION
SAMPLE INSPECTION
PROCESS CHANGE
REPORT PART NO:- 42601-KWPA-9000 OTHER
DATE -
SHEET NO - 1 OF 5
S.NO.
CHARACTERISTIC
PCD
172 0.2
C.M.M.
DIA
147.0-0.3
V.C.
DIA
146.0-1.6
V.C.
DIA
137.0+0.5
V.C.
DIA
118.01.0
V.C.
DIA
112.01.0
V.C.
DIA
36.0+0.6
V.C.
DIA
350.3
V.C.
DIA
32.00
V.C.
10
DIA
30.00
V.C.
11
DIM
11.500.4
Ht.GAUGE
12
RADIUS
R8.00.5
RD.GAUGE
13
DIM
50.00.4
Ht.GAUGE
14
DIM
30.00.4
Ht.GAUGE
15
DIM
15.50.4
Ht.GAUGE
16
DIM
28.00.4
Ht.GAUGE
17
DIM
45.50.4
Ht.GAUGE
18
DIM
37.50.4
Ht.GAUGE
19
DIM
6.50.4
Ht.GAUGE
20
DIA
158
V.C.
21
DIA
146.0-0.5
V.C.
22
DIA
130+0.2
V.C.
23
DIA
124.0+1.6
V.C.
24
DIA
41.0-0.8
V.C.
25
DIA
32.0-0.6
V.C.
26
DIA
21.0MAX.
V.C.
27
INV.SPL
20X19X1
SPLINE GAUGE
28
ANGLE
90
B.PROTECTOR
29
RADIUS
R-0.5
VISUAL
30
DIM
15.00.4
Ht.GAUGE
31
RADIUS
R5.00.5
RD.GAUGE
32
RADIUS
R5.00.5
RD.GAUGE
33
RADIUS
R15.00.5
RD.GAUGE
34
CHAMFER
0.5
VISUAL
35
RADIUS
R1.00.5
RESULT
PREPARED BY
COMPONENTS
REMARKS
RD.GAUGE
DIMENSIONAL
ACCEPTED
REJECTED
ACCEPTED U/D
VISUAL
ACCEPTED
REJECTED
ACCEPTED U/D
APPROVED BY..
F/QA/03
KIRAN
QUALITY ASSURANCE
NEW DEVELOPMENT
NEW SOURCE
LAYOUT INSPECTION
PROCESS CHANGE
INSPECTION REPORT
OTHER
DATE -
SHEET NO - 2 OF 5
S.NO.
CHARACTERISTIC
COMPONENTS
3
REMARKS
36
RADIUS
R3.00.5
RD.GAUGE
37
RADIUS
R20.00.5
RD.GAUGE
38
WALL THICKNESS
8.00.5
M.METER
39
ANGLE
60
B.PROTECTOR
40
RADIUS
R3.00.5
RD.GAUGE
41
WALL THICKNESS
8.00.5
M.METER
42
RADIUS
R15.00.5
RD.GAUGE
43
DIM
9.50.4
Ht.GAUGE
44
RADIUS
R2.00.5
RD.GAUGE
45
RADIUS
R2.00.5
RD.GAUGE
46
RADIUS
R2.00.5
RD.GAUGE
47
RADIUS
R15.00.5
RD.GAUGE
48
RADIUS
R1.00.5
RD.GAUGE
49
RADIUS
R1.50.5
RD.GAUGE
50
DIM
47.50.5
Ht.GAUGE
51
DIM
49.00.5
Ht.GAUGE
52
DIM
1.50.5
Ht.GAUGE
53
RADIUS
R20.00.5
RD.GAUGE
54
RADIUS
R1..00.5
RD.GAUGE
55
RADIUS
R1..00.5
RD.GAUGE
56
RADIUS
R1..00.5
RD.GAUGE
57
CHAMFER
1.00.5
Ht.GAUGE
58
RADIUS
R2.00.5
RD.GAUGE
59
DIA 4 PLC
10.6+0.05
V.C./PPG
60
RADIUS
R12.00.5
V.C.
61
POSITION
0.20 MAX.
CMM
62
DIM.
27.50.1
Ht.GAUGE
63
DIM.
19.00.4
Ht.GAUGE
64
DIM.
16.5-0.4
V.C.
65
DIM.
4.00.4
Ht.GAUGE
66
ANGLE
30
B.PROTECTOR
67
DIM
1.20.4
Ht.GAUGE
68
RADIUS
R10.00.5
RD.GAUGE
69
DIM.
1.00.4
---
---
70
DRAFT
130
P.PROJECTOR
RESULT
PREPARED BY
OK
DIMENSIONAL
ACCEPTED
REJECTED
ACCEPTED U/D
VISUAL
ACCEPTED
REJECTED
ACCEPTED U/D
APPROVED BY..
F/QA/03
KIRAN
QUALITY ASSURANCE
NEW DEVELOPMENT
NEW SOURCE
LAYOUT INSPECTION
PROCESS CHANGE
INSPECTION REPORT
OTHER
DATE -
SHEET NO - 3OF 5
S.NO.
CHARACTERISTIC
71
DIA 4 PLC
4.5+0.5
V.CALIPER
72
CONCENTRICITY
0.15MAX.
DIAL
73
TOTAL RUNOUT
0.05MAX.
DIAL
74
RADIUS
R10.00.5
RD.GAUGE
75
DIA
190.51.0
V.CALIPER
76
RADIUS
R5.00.5
RD.GAUGE
77
ANGLE
30
CMM
78
ANGLE
30
CMM
79
RADIUS
R5.00.5
RD.GAUGE
80
DIM
1.00.4
CMM
81
PCD
172
---
82
DIM
6.00.4
---
83
RADIUS
R2.00.5
RD.GAUGE
84
RADIUS
R2.00.5
RD.GAUGE
85
RADIUS
RD.GAUGE
86
RADIUS
R1.00.5
RD.GAUGE
87
DIM
4.0.04
V.CALIPER
88
DIM
6.50.4
Ht.GAUGE
89
RADIUS
R2.00.5
RD.GAUGE
90
EMBOSSING
0.3
Ht.GAUGE
91
ANGLE 4PLCS
90
CMM/R.G.
92
PCD
108
V.CALIPER
93
RADIUS
R3.00.5
RD.GAUGE
94
RADIUS
R3.00.5
RD.GAUGE
95
DIM.
23.00.4
V.CALIPER
96
RADIUS
RD.GAUGE
97
RADIUS
R3.00.5
RD.GAUGE
98
RADIUS
R3.00.5
RD.GAUGE
99
ANGLE
22.5
---
100
DIM
45.00.4
'---
101
DIA
10.00.4
'---
102
DIA
14.00.4
'---
103
RADIUS
R5.00.5
RD.GAUGE
104
RADIUS
R5.00.5
RD.GAUGE
105
RADIUS
R5.00.5
RD.GAUGE
RESULT
PREPARED BY
COMPONENTS
REMARKS
DIMENSIONAL
ACCEPTED
REJECTED
ACCEPTED U/D
VISUAL
ACCEPTED
REJECTED
ACCEPTED U/D
APPROVED BY..
F/QA/03
KIRAN
NEW DEVELOPMENT
QUALITY ASSURANCE
NEW SOURCE
LAYOUT INSPECTION
INSPECTION REPORT
PROCESS CHANGE
OTHER
DATE -
SHEET NO - 4 OF 5
S.NO.
CHARACTERISTIC
106
RADIUS
R5.00.5
RD.GAUGE
107
DIM
3.00.4
V.CALIPER
108
DIM
6.00.4
V.CALIPER
109
DIM
38
---
110
SUPPLIER MARK
12X5 0.5MAX
'---
111
MODEL MARK
'---
112
LOT MARK
0.5 MAX
'---
113
ANGLE
2230
---
114
ANGLE
115
RADIUS
R12.00.5
V.C./CMM
116
ANGLE
30
---
117
RADIUS
R5.00.5
RD.GAUGE
118
ANGLE
30
---
119
RADIUS
R5.00.5
RD.GAUGE
120
DIM
0.5~1.0
P.PROJECTOR
121
ANGLE
35.03
B.PROTECTOR
122
RADIUS
R0.5MAX.
VISUAL
123
DIA
147.0-0.3
V.C.
124
DIA
146.6
V.C.
125
DIA
146.0-0.5
V.CALIPER
126
DIA
143.0+1.0
Ht.GAUGE
127
DIA
141.01.0
V.C.
128
DIA
136.0+0.3
V.C.
129
DIA
134
V.C.
130
DIA
130.0+0.2
131
DIM
15.50.2
132
RADIUS
R10.5
RD.GAUGE
133
CONCENTRICITY
0.30MAX.
DIAL
134
CONCENTRICITY
0.30MAX.
DIAL
135
DIM
3.00.2
Ht.GAUGE
136
DIM
3.00.2
V.C.
137
DIM
2.00.2
V.C.
138
DIM.
3.00.2
V.C.
139
RADIUS
R1.00.5
RD.GAUGE
140
RADIUS
R1.00.5
RD.GAUGE
RESULT
DIMENSIONAL
ACCEPTED
COMPONENTS
REMARKS
REJECTED
ACCEPTED U/D
RESULT
PREPARED BY
VISUAL
ACCEPTED
REJECTED
ACCEPTED U/D
APPROVED BY..
F/QA/03
KIRAN
QUALITY ASSURANCE
NEW DEVELOPMENT
NEW SOURCE
LAYOUT INSPECTION
PROCESS CHANGE
INSPECTION REPORT
OTHER
DATE -
SHEET NO - 5 OF 5
S.NO.
CHARACTERISTIC
141A RADIUS
R1.00.5
RD.GAUGE
141
RADIUS
R1.00.5
RD.GAUGE
142
RADIUS
R1.00.5
RD.GAUGE
143
RADIUS
R1.00.5
RD.GAUGE
144
DIM.
8.50.4
V.C.
145
DIA.
150.8-1.6
V.C.
146
DIA
151.6-1.6
V.C.
147
RADIUS
R1.00.5
RD.GAUGE
148
RADIUS
R1.00.5
RD.GAUGE
149
RADIUS
R1.00.5
RD.GAUGE
RESULT
DIMENSIONAL
VISUAL
ACCEPTED
ACCEPTED
COMPONENTS
REMARKS
REJECTED
REJECTED
ACCEPTED U/D
ACCEPTED U/D
PREPARED BY
APPROVED BY..
F/QA/03
QUALITY ASSURANCE
NEW DEVELOPMENT
NEW SOURCE
KIRAN
LAYOUT INSPECTION
SAMPLE INSPECTION
PROCESS CHANGE
REPORT PART NO:- 44601-KWPA-9000OTHER
DATE - 03/06/2011
SHEET NO - 1 OF 5
S.NO.
CHARACTERISTIC
O.D.
158.0-0.5
V.C.
O.D.
156.0-0.5
V.C.
I.D.
150.0+0.3
V.C.
O.D.
145.0-0.3
V.C.
I.D.
142.0+0.3
V.C.
O.D.
133.0-0.3
V.C.
I.D.
130.0+0.2
V.C.
I.D.
125.0+1.6
V.C.
O.D.
43.0-0.8
V.C.
10
O.D.
41.00.05
V.C.
11
I.D.
34.0+0.8
V.C.
12
I.D.
32R7 -0.025/-0.050
APG
13
I.D.
26.0+0.8
V.C.
14
CHAMFER
0.5
VISUAL
15
RADIUS
R0.5
VISUAL
16
CHAMFER
17
RADIUS
R0.5
18
DIM
3.0-0.1
19
DIM
13.0+0.2
Ht.GAUGE
20
DIM
12.5-0.2
H.G.
21
DIM
20.00.4
H.G.
22
DIM
50.6-0.2
H.G.
23
DIM.
21.00.4
H.G.
24
RADIUS
R5.00.5
R.D.
25
ANGLE
45
B.P.
26
RUNOUT
0.1C-D
DIAL
27
RUNOUT
0.1C-D
DIAL
28
RUNOUT
0.1C-D
29
ROUNDNESS
0.01
R.TESTER
30
CHAMFER
0.5
VISUAL
31
RADIUS
R0.5
VISUAL
32
CHAMFER
0.5
VISUAL
33
RADIUS
R0.5
VISUAL
34
RADIUS
R0.5
VISUAL
35
RADIUS
R0.5
RESULT
PREPARED BY
COMPONENTS
3
H.G.
VISUAL
H.G.
DIAL
VISUAL
DIMENSIONAL
ACCEPTED
REJECTED
ACCEPTED U/D
VISUAL
ACCEPTED
REJECTED
ACCEPTED U/D
APPROVED BY..
REMARKS
F/QA/03
KIRAN
QUALITY ASSURANCE
NEW DEVELOPMENT
NEW SOURCE
LAYOUT INSPECTION
PROCESS CHANGE
INSPECTION REPORT
OTHER
DATE - 03/06/2011
SHEET NO - 2 OF 5
S.NO.
CHARACTERISTIC
36
DIM.
4.5+0.5
37
RADIUS
R1.00.5
RD.GAUGE
38
RADIUS
R5.00.5
RD.GAUGE
39
DIM.
6.00.4
40
RADIUS
R5.00.5
RD.GAUGE
41
RADIUS
R1.00.5
R.G.
42
DIM.
21.50.4
H.G.
43
DIM.
17.00.4
H.G.
44
RADIUS
R3.00.5
RD.GAUGE
45
DIM.
18.40.4
H.G.
46
CONCENTRICITY
0.05 WRT D
DIAL
47
PCD
172.00.2
V.C./CMM
48
O.D.
147.0-0.3
V.C.
49
O.D.
142.0-1.6
V.C.
50
PCD
137
V.C.
51
DIM
130.01.0
V.C.
52
I.D.
122.01.0
V.C.
53
O.D.
48 - 0.8
V.C
54
O.D.
41 - 0.8
V.C.
55
I.D.
32 R7
-0.025 / -0.050
APG
56
I.D.
28.1+ 0.8
V.C.
57
DIM
..
58
RADIUS
R 3.00.4
RD.GAUGE
59
RADIUS
RD.GAUGE
60
RADIUS
R 6.00.5
RD.GAUGE
61
RADIUS
R 22.0
RD.GAUGE
62
RADIUS
RD.GAUGE
63
CHAMFER
0.5
64
DIM.
14 +/- 0.4
Ht.GAUGE
65
DIM.
31 0.4
Ht.GAUGE
66
DIM
320.4
Ht.GAUGE
67
DIM
45.50.4
Ht.GAUGE
68
RADIUS
R35.00.5
CMM TEMPLATE
69
RADIUS
R 6.00.5
RD.GAUGE
70
RADIUS
R 2.0 0.5
RD.GAUGE
RESULT
PREPARED BY
COMPONENTS
3
V.C.
V.C.
VISUAL
DIMENSIONAL
ACCEPTED
VISUAL
ACCEPTED
APPROVED BY..
REMARKS
F/QA/03
KIRAN
QUALITY ASSURANCE
NEW DEVELOPMENT
NEW SOURCE
LAYOUT INSPECTION
PROCESS CHANGE
INSPECTION REPORT
OTHER
DATE - 03/06/2011
SHEET NO - 3OF 5
S.NO.
CHARACTERISTIC
71
WALL THICKNESS
4.0+0.5
POINT MM
72
RADIUS
10.5
RD.GAUGE
73
INNER DIA
4- 4.50
74
CHAMFER
75
RADIUS
R 2.0 0.5
RD.GAUGE
76
RADIUS
R 12.00.5
RD.GAUGE/V.C.
77
DIM
12.0 + 0.2
Ht.GAUGE
78
DIM
8.5 + 0.2
Ht.GAUGE
79
DIM
33.5
Ht.GAUGE
80
ANGLE
30
B.PROTECTOR
81
DIM
16.5 - 0.4
V.C.
82
DIM
43.50.1
Ht.GAUGE
83
DIM
81.5
Ht.GAUGE
84
DIM
2.10.4
Ht.GAUGE
85
DIM
4.0.04
Ht.GAUGE
86
DIM
1.20.4
Ht.GAUGE
87
RADIUS
R 10.0.0.5
R.GAUGE
88
DIM
1.00.2
89
0.05 C-D
90
HOLE
10.6 + 0.05
PLCS
91
CONCENTRICITY
0.15 C-D
92
POSITION
93
DRAFT
94
RADIUS
0.5 MAX
VISUAL
95
DEPTH
0.5 ~ 1.0
V.CALIPER
96
ANGLE
35
97
O.D.
147-0.3
V.C.
98
DIA
190.51.0
V.C.
99
PCD
1720.1
V.C.
100
ANGLE
30 3
CMM
101
ANGLE
30 3
CMM
102
RADIUS
R3.00.5
RD.GAUGE
103
DIM
..
104
RADIUS
R10.00.5
105
RADIUS
R 3.00.5
RD.GAUGE
RESULT
PREPARED BY
COMPONENTS
3
V.C
MARKING
..
DIAL
4
V.C.
DIAL
REC.GAUGE
B.PROTECTOR
B.PROTECTOR
DIMENSIONAL
ACCEPTED
REJECTED
ACCEPTED U/D
VISUAL
ACCEPTED
REJECTED
ACCEPTED U/D
APPROVED BY..
REMARKS
F/QA/03
KIRAN
NEW DEVELOPMENT
QUALITY ASSURANCE
NEW SOURCE
LAYOUT INSPECTION
INSPECTION REPORT
PROCESS CHANGE
OTHER
DATE - 03/06/2011
SHEET NO - 4 OF 5
S.NO.
CHARACTERISTIC
106
ANGLE
90, 4 EQ SP ON
CIRCUMFERENCE
107
RADIUS
R 3.00.5
RD.GAUGE
108
CONCENTRICITY
0.05 C-D
DIAL
109
RADIUS
R 3.00.5
110
RADIUS
R 3.00.5
R 3.00.5
111
RADIUS
R 3.00.5
RD.GAUGE
112
DIM
23.00.4
V.C.
113
RADIUS
R 5.00.5
RD.GAUGE
114
RADIUS
R 5.00.5
RD.GAUGE
115
MODEL MARK
10 X 5
116
CHAMFER
0.5
117
DIM
3.00.4
118
SUPPLIER MARK
12x5
119
ANGLE
30 3
120
ANGLE
30 3
121
DIM
38.00.4
122
DIM
4.5 + 0.4
123
DIM
38.00.4
V.C.
124
DIM
30.00.4
..
125
DIA
10.00.4
..
126
DIM
19.0+0.4
CMM
127
DIM
4.50.4
..
128
DIA
14.00.4
..
129
DIM
40.00.4
..
130
DIM
6.00.4
V.C.
131
DIM
38.00.4
..
132
DIM
50.4
..
133
DIM
3.00.4
V.C.
134
DIM
4.50.4
..
135
RADIUS
R5.00.5
RD.GAUGE
136
RADIUS
R5.00.5
RD.GAUGE
137
DIM
4.50.4
..
138
ANGLE
30 3
..
139
ANGLE
30 3
..
140
ANGLE
66 3
..
RESULT
0.5 MAX
COMPONENTS
1
CMM
Ht.GAUGE
VISUAL
Ht.GAUGE
0.5MAX
Ht.GAUGE
DIMENSIONAL
ACCEPTED
REJECTED
ACCEPTED U/D
VISUAL
ACCEPTED
REJECTED
ACCEPTED U/D
REMARKS
PREPARED BY
APPROVED BY..
F/QA/03
KIRAN
QUALITY ASSURANCE
NEW DEVELOPMENT
NEW SOURCE
LAYOUT INSPECTION
PROCESS CHANGE
INSPECTION REPORT
OTHER
DATE - 03/06/2011
SHEET NO - 5 OF 5
S.NO.
CHARACTERISTIC
141
RADIUS
R12.00.5
142
ANGLE
72,5 WQ SP ON
CIRCUMFERENCE
143
LOT MARK
0.5MAX
HT. GAUGE
144
DIM
6.50.4
V.C.
145
RADIUS
R 2.0 TRUE
146
DIM
4.00.4
147
RADIUS
R 1.0 TRUE
148
I.D.
28.1+0.8
V.C.
149
I.D.
26+0.8
V.C.
150
I.D.
19.0+0.4
CMM
151
RADIUS
R2.00.5
RD.GAUGE
152
RADIUS
R2.00.5
RD.GAUGE
153
RADIUS
R2.00.6
RD.GAUGE
154
RADIUS
R2.00.7
RD.GAUGE
155
DIM
17.5
156
DIM
40.30.4
157
DRAFT ANGLE
CMM
158
DRAFT ANGLE
CMM
159
DRAFT ANGLE
CMM
160
VISUAL
NO HARMFUL
DEFECT
161
MATERIAL
ADC-12
RESULT
DIMENSIONAL
COMPONENTS
3
CMM
RD.GAUGE
V.C.
RD.GAUGE
V.C.
..
VISUAL
SPECTRO
ACCEPTED
REJECTED
ACCEPTED U/D
REMARKS
RESULT
PREPARED BY
VISUAL
ACCEPTED
REJECTED
ACCEPTED U/D
APPROVED BY..
F/QA/03
KIRAN
QUALITY ASSURANCE
NEW DEVELOPMENT
NEW SOURCE
LAYOUT INSPECTION
DATE - 18/07/2011
SHEET NO - 1 OF 5
S.NO.
CHARACTERISTIC
PROCESS CHANGE
OTHER
COMPONENTS
3
O.D.
158.0-0.5
V.C.
157.77
157.77
157.75
O.D.
156.0-0.5
V.C.
156.00
156.00
156.00
I.D.
150.0+0.3
V.C.
150.23
150.25
150.23
O.D.
145.0-0.3
V.C.
144.98
144.97
144.98
I.D.
142.0+0.3
V.C.
142.22
142.22
142.23
O.D.
133.0-0.3
V.C.
132.85
132.88
132.86
I.D.
130.0+0.2
V.C.
130.12
130.15
130.12
I.D.
125.0+1.6
V.C.
125.88
125.85
125.90
O.D.
43.00.6
V.C.
43.22
43.20
43.20
10
O.D.
41.00.05
V.C.
40.98
40.96
40.99
11
I.D.
34.0+0.8
V.C.
34.22
34.19
34.2
12
I.D.
32R7 -0.025/-0.050
APG / CMM
31.95
31.95
31.95
13
I.D.
26.0+0.8
V.C.
26.6
26.58
26.62
14
CHAMFER
0.5
VISUAL
PROVIDED
PROVIDED
PROVIDED
15
RADIUS
R0.5
VISUAL
PROVIDED
PROVIDED
PROVIDED
16
CHAMFER
H.G.
17
RADIUS
R0.5
VISUAL
PROVIDED
PROVIDED
PROVIDED
18
DIM
3.0-0.1
H.G.
2.92
2.94
2.93
19
DIM
13.0+0.2
Ht.GAUGE
13.08
13.12
13.1
20
DIM
12.5-0.2
H.G.
12.45
12.48
12.46
21
DIM
20.00.4
H.G.
19.96
19.98
19.95
22
DIM
50.6-0.2
H.G.
50.45
50.48
50.46
23
DIM.
21.00.4
H.G.
21.16
21.18
21.15
24
RADIUS
R5.00.5
R.D.
R 5.0
R 5.0
R 5.0
25
ANGLE
45
B.P.
4512'
4509'
4510'
26
RUNOUT
0.1C-D
DIAL
0.05
0.07
0.06
27
RUNOUT
0.1C-D
DIAL
0.06
0.05
0.06
28
RUNOUT
0.1C-D
DIAL
0.05
0.06
0.07
29
ROUNDNESS
0.01
R.TESTER
0.01
0.01
0.01
30
CHAMFER
0.5
VISUAL
PROVIDED
PROVIDED
PROVIDED
31
RADIUS
R0.5
VISUAL
PROVIDED
PROVIDED
PROVIDED
32
CHAMFER
0.5
VISUAL
PROVIDED
PROVIDED
PROVIDED
33
RADIUS
R0.5
VISUAL
PROVIDED
PROVIDED
PROVIDED
34
RADIUS
R0.5
VISUAL
PROVIDED
PROVIDED
PROVIDED
35
RADIUS
R0.5
PROVIDED
PROVIDED
PROVIDED
RESULT
PREPARED BY
VISUAL
DIMENSIONAL
ACCEPTED
REJECTED
ACCEPTED U/D
VISUAL
ACCEPTED
REJECTED
ACCEPTED U/D
APPROVED BY..
F/QA/03
KIRAN
QUALITY ASSURANCE
NEW DEVELOPMENT
NEW SOURCE
LAYOUT INSPECTION
PROCESS CHANGE
INSPECTION REPORT
OTHER
DATE - 20/06/2011
SHEET NO - 2 OF 5
S.NO.
CHARACTERISTIC
COMPONENTS
3
V.C.
4.66
4.72
4.68
36
DIM.
4.5+0.5
37
RADIUS
R1.00.5
RD.GAUGE
R1
R1
R1
38
RADIUS
R5.00.5
RD.GAUGE
R 5.0
R 5.0
R 5.0
39
DIM.
6.00.4
V.C.
6.24
6.31
6.3
40
RADIUS
R5.00.5
RD.GAUGE
R 5.0
R 5.0
R 5.0
41
RADIUS
R1.00.5
R.G.
R1
R1
R1
42
DIM.
21.50.4
H.G.
21.2
21.22
21.21
43
DIM.
17.00.4
H.G.
17.68
17.64
17.66
44
RADIUS
R3.00.5
RD.GAUGE
R 2.75
R 2.75
R 2.75
45
DIM.
18.40.4
H.G.
18.45
18.42
18.46
46
CONCENTRICITY
0.05 WRT D
DIAL
0.05
0.04
0.05
47
PCD
172.00.2
V.C./CMM
172.12
172.1
172.11
48
O.D.
147.0-0.3
V.C.
146.9
146.92
146.92
49
O.D.
142.0-1.6
V.C.
141.88
141.86
141.85
50
PCD
137+0.5
V.C.
137.05
137.1
137.08
51
DIM
130.01.0
V.C.
130.4
1130.42
130.44
52
I.D.
122.01.0
V.C.
122.5
122.52
122.5
53
O.D.
48 - 0.8
V.C
47.72
47.75
47.74
54
O.D.
41 - 0.8
V.C.
40.5
40.52
40.5
55
I.D.
32 R7
-0.025 / -0.050
APG / CMM
31.95
31.95
31.95
56
I.D.
28.1+ 0.8
V.C.
28.62
28.6
28.62
57
DIM
..
16.02
16.05
16.02
58
RADIUS
R 3.00.5
RD.GAUGE
R 3.0
R 3.0
R 3.0
59
RADIUS
RD.GAUGE
R 10
R 10
R 10
60
RADIUS
R 6.00.5
RD.GAUGE
R6
R6
R6
61
RADIUS
R 22.0
RD.GAUGE
R 22
R 22
R 22
62
RADIUS
RD.GAUGE
R 0.5
R 0.5
R 0.5
63
CHAMFER
0.5
VISUAL
PROVIDED
PROVIDED
PROVIDED
64
DIM.
14 +/- 0.4
Ht.GAUGE
13.92
13.9
13.92
65
DIM.
31 0.4
Ht.GAUGE
30.96
30.95
30.94
66
DIM
320.4
Ht.GAUGE
32.08
32.06
32.06
67
DIM
45.50.4
Ht.GAUGE
45.25
45.28
45.26
68
RADIUS
R35.00.5
CMM TEMPLATE
R 35.25
R 35.25
R 35.25
69
RADIUS
R 1.00.5
RD.GAUGE
R1
R1
R1
70
RADIUS
R 2.0 0.5
RD.GAUGE
R2
R2
R2
RESULT
PREPARED BY
DIMENSIONAL
ACCEPTED
VISUAL
ACCEPTED
APPROVED BY..
F/QA/03
KIRAN
QUALITY ASSURANCE
NEW DEVELOPMENT
NEW SOURCE
LAYOUT INSPECTION
PROCESS CHANGE
INSPECTION REPORT
OTHER
DATE - 20/06/2011
SHEET NO - 3OF 5
S.NO.
CHARACTERISTIC
COMPONENTS
3
71
RADIUS
R 2.0 0.5
RD.GAUGE
R2
R2
R2
72
WALL THICKNESS
4.0+0.5
POINT MM
4.2
4.2
4.22
73
RADIUS
R10.5
RD.GAUGE
R 0.6
R 0.6
R 0.6
74
INNER DIA
4- 4.50
V.C
4.56
4.6
4.58
75
CHAMFER
V.C
76
RADIUS
R 2.0 0.5
RD.GAUGE
R2
R 2.25
R2
77
RADIUS
R 12.00.5
RD.GAUGE/V.C.
R 11.92
R 11.97
R 11.90
78
DIM
8.5 + 0.2
Ht.GAUGE
8.7
8.68
8.7
79
DIM
12.0 + 0.2
Ht.GAUGE
12.12
12.15
12.15
80
DIM
33.5
Ht.GAUGE
33.55
33.58
33.55
81
ANGLE
30
B.PROTECTOR
3015'
3008'
3013'
82
DIM
16.5 - 0.4
V.C.
16.22
16.25
16.24
83
DIM
43.50.1
Ht.GAUGE
43.52
43.5
43.5
84
DIM
81.5
Ht.GAUGE
81.45
81.48
81.46
85
DIM
2.10.4
Ht.GAUGE
1.72
1.7
1.72
86
DIM
4.0.04
Ht.GAUGE
4.36
4.38
4.38
87
DIM
1.20.4
Ht.GAUGE
1.32
1.3
1.32
88
RADIUS
R 10.0.0.5
R.GAUGE
R 10
R 10
R 10
89
DIM
1.00.2
..
0.92
0.96
0.94
90
0.05 C-D
MANDREL
0.05
0.05
0.05
91
HOLE
10.6 + 0.05
PLCS
V.C.
10.62
10.64
10.64
92
CONCENTRICITY
0.15 C-D
DIAL
0.1
0.12
0.12
93
POSITION
REC.GAUGE
0.1
0.1
0.12
94
DRAFT
B.PROTECTOR
95
RADIUS
0.5 MAX
VISUAL
PROVIDED
PROVIDED
PROVIDED
96
DEPTH
0.5 ~ 1.0
V.CALIPER
1.00
0.95
1.00
97
ANGLE
35
B.PROTECTOR
35
35
35
98
O.D.
147-0.3
V.C.
146.9
146.92
146.92
99
DIA
190.51.0
V.C.
190.05
190.04
190.06
100
PCD
1720.1
V.C.
172.12
172.1
172.11
101
ANGLE
30 3
CMM
2954'
2957'
2952'
102
ANGLE
30 3
CMM
3006'
2938'
3005'
103
RADIUS
R3.00.5
RD.GAUGE
R3
R3
R3
104
DIM
..
105
RADIUS
R10.00.5
R 10
R 10
R 10
106
RADIUS
R3.00.5
R3
R3
R3
RESULT
PREPARED BY
DIMENSIONAL
ACCEPTED
REJECTED
ACCEPTED U/D
VISUAL
ACCEPTED
REJECTED
ACCEPTED U/D
APPROVED BY..
F/QA/03
KIRAN
NEW DEVELOPMENT
QUALITY ASSURANCE
NEW SOURCE
LAYOUT INSPECTION
INSPECTION REPORT
PROCESS CHANGE
OTHER
DATE - 20/06/2011
SHEET NO - 4 OF 5
S.NO.
CHARACTERISTIC
COMPONENTS
1
CMM
8956' 08"
8956' 08"
9003'48"
107
ANGLE
90, 4 EQ SP ON
CIRCUMFERENCE
108
RADIUS
R 3.00.5
RD.GAUGE
R3
R3
R3
109
CONCENTRICITY
0.05 C-D
CMM
0.06
0.06
0.06
110
RADIUS
R 3.00.5
R3
R3
R3
111
RADIUS
R 3.00.5
R 3.00.5
R3
R3
R3
112
RADIUS
R 3.00.5
RD.GAUGE
R3
R3
R3
113
DIM
23.00.4
V.C.
22.86
23.07
22.86
114
RADIUS
R 5.00.5
RD.GAUGE
R 5.0
R 5.0
R 5.0
115
RADIUS
R 5.00.5
RD.GAUGE
R 5.0
R 5.0
R 5.0
116
MODEL MARK
10 X 5
Ht.GAUGE
0.45
0.5
0.45
117
CHAMFER
0.5
H.G.
0.50
0.50
0.50
118
DIM
3.00.4
Ht.GAUGE
2.87
2.88
2.86
119
SUPPLIER MARK
12x5
Ht.GAUGE
0.45
0.5
0.45
120
ANGLE
30 3
2936' 06 "
2936' 06 "
3006' 36 "
121
ANGLE
30 3
2938' 26 "
3006' 32 "
2938' 26 "
122
DIM
38.00.4
38.35
38.38
38.38
123
DIM
4.5 0.4
CMM
4.27
4.36
4.31
124
DIM
38.00.4
H.G.
38.81
38.83
38.83
125
DIM
30.00.4
..
30.36
30.38
30.36
126
DIA
10.00.4
V.C.
5.42
5.44
5.44
127
DIM
19.0+0.4
PPG.
19.38
19.36
19.38
128
DIM
4.50.4
CMM
4.42
4.44
4.42
129
DIA
14.00.4
V.C.
10.02
10.02
10.04
130
DIM
40.00.4
..
40.42
40.45
40.45
131
DIM
6.00.4
V.C.
5.82
5.8
5.8
132
DIM
38.00.4
..
38.28
38.3
38.28
133
DIM
50.4
..
5.35
5.32
5.37
134
DIM
3.00.4
V.C.
3.22
3.25
3.25
135
DIM
4.50.4
CMM
4.25
4.15
4.24
136
RADIUS
R5.00.5
RD.GAUGE
R 5.0
R 5.0
R 5.0
137
RADIUS
R5.00.5
RD.GAUGE
R 5.0
R 5.0
R 5.0
138
DIM
4.50.4
CMM
4.21
4.31
4.23
139
ANGLE
30 3
..
2938' 26 "
3006' 32 "
2938' 26 "
140
ANGLE
30 3
..
2936' 06 "
2936' 06 "
3006' 36 "
141
ANGLE
66 3
..
6637'56 "
6637'56 "
6637'52 "
RESULT
PREPARED BY
0.5 MAX
0.5MAX
SUPPLIERS'S MARK
DIMENSIONAL
ACCEPTED
REJECTED
ACCEPTED U/D
VISUAL
ACCEPTED
REJECTED
ACCEPTED U/D
APPROVED BY..
F/QA/03
KIRAN
QUALITY ASSURANCE
NEW DEVELOPMENT
NEW SOURCE
LAYOUT INSPECTION
PROCESS CHANGE
INSPECTION REPORT
OTHER
DATE - 20/06/2011
SHEET NO - 5 OF 5
S.NO.
CHARACTERISTIC
COMPONENTS
3
R 12
R 12
R 12
CMM
7151' 32"
7216' 02"
7151' 32"
142
RADIUS
R12.00.5
143
ANGLE
72,5 WQ SP ON
CIRCUMFERENCE
144
LOT MARK
0.5MAX
HT. GAUGE
0.45
0.45
0.45
145
DIM
6.50.4
V.C.
6.74
6.72
6.74
146
RADIUS
R 2.0 TRUE
RD.GAUGE
R2
R2
R2
147
DIM
4.00.4
V.C.
3.96
3.98
3.98
148
RADIUS
R 1.0 TRUE
RD.GAUGE
R1
R1
R1
149
I.D.
28.1+0.8
V.C.
28.6
28.62
28.6
150
I.D.
26+0.8
V.C.
26.62
26.6
26.62
151
I.D.
19.0+0.4
CMM
19.38
19.36
19.38
152
RADIUS
R2.00.5
RD.GAUGE
R2
R2
R2
153
RADIUS
R2.00.5
RD.GAUGE
R2
R2
R2
154
RADIUS
R2.00.5
RD.GAUGE
R2
R2
R2
155
RADIUS
R2.00.5
RD.GAUGE
R2
R2
R2
155
DIM
17.5
V.C / H.G
17.58
17.6
17.58
156
DIM
40.30.4
V.C / H.G
40.6
40.62
40.6
157
SST
V.D
158
VISUAL
NO HARMFUL
DEFECT
VISUAL
OK
OK
OK
159
ANGLE
66 3
..
6555'
6552'
6554'
160
RADIUS
R 2.00.5
R.G
R2
R2
R2
161
RADIUS
R 2.00.5
R.G
R2
R2
R2
162
DRAFT
V.D
163
DIMN
56
HT.GAUGE
55.98
56.02
56.02
164
RADIUS
R 2.00.5
RD.GAUGE
R2
R2
R2
165
RADIUS
R 2.00.5
RD.GAUGE
R2
R2
R2
166
RADIUS
R 1.50.5
RD.GAUGE
R 1.5
R 1.5
R 1.5
167
MATERIAL
ADC-12
SPECTRO
OK
OK
OK
RESULT
PREPARED BY
DIMENSIONAL
VISUAL
AS PER DRAWING
ACCEPTED
ACCEPTED
REJECTED
REJECTED
ACCEPTED U/D
ACCEPTED U/D
APPROVED BY..
NEW DEVELOPMENT
NEW SOURCE
LAYOUT INSPECTION
PROCESS CHANGE
OTHER
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
ACCEPTED U/D
ACCEPTED U/D
APPROVED BY..
NEW DEVELOPMENT
NEW SOURCE
LAYOUT INSPECTION
PROCESS CHANGE
OTHER
O
O
O
O
O
O
NON FUNCTIONAL
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
APPROVED BY..
NEW DEVELOPMENT
NEW SOURCE
LAYOUT INSPECTION
PROCESS CHANGE
OTHER
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
ACCEPTED U/D
ACCEPTED U/D
APPROVED BY..
NEW DEVELOPMENT
NEW SOURCE
LAYOUT INSPECTION
PROCESS CHANGE
OTHER
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
NON FUNCTIONAL
NON FUNCTIONAL
O
O
NON FUNCTIONAL
O
O
O
O
O
O
O
O
O
O
O
O
ACCEPTED U/D
ACCEPTED U/D
APPROVED BY..
NEW DEVELOPMENT
NEW SOURCE
LAYOUT INSPECTION
PROCESS CHANGE
OTHER
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
ACCEPTED U/D
ACCEPTED U/D
APPROVED BY..