Wire Color

Description

Wire
Number

Wire Color

Description

Component

Schematic
Location

Machine
Location

Component

Schematic
Location

Machine
Location
F

Data valid but above normal operational range.

Data valid but below normal operational range.

Block - Junction

G-21

Motor - Washer Pump

J-1

Data erratic, intermittent, or incorrect.

101

RD

Bat (+) (not Application Specific)

606

GY

RH Turn Indicator

Block - Junction

G-21

Motor - Wiper

K-1

BU

Head Lamp

607

PK

Ladder Flood Lamp to Connector #6

Breaker - IBC (10A)

H-8

Outlet - Power Port +12V

C-2

K-8

H-12

Power Circuits

Lighting Circuits (Continued)

0168

System Voltage

Voltage above normal or shorted high.

102

0177

Transmission Oil Temperature Sensor

Voltage below normal or shorted low.

103

YL

Stop Dome Lamp

608

GN

Backup Lamp Switch to Connector #2

Breaker - A/C(15A)

G-8

Outlet - Power +12V

0190

Engine Output Speed (EOS) Signal

Current below normal or open circuit.

104

YL

Shutter Ckt

610

OR

Headlamp Switch to Headlamp Relay

Breaker - Air Dryer (10A)

I-7

Power Converter (15A)

0248

CAT Data Link

Current above normal or grounded circuit.

105

BR

Key SW

611

PU

High Beam Relay to High Beam Indicator

Breaker - Alternator (105)

J-8

Power Converter (5A)

E-8

0269

Sensor Supply Voltage

Mechanical system not responding properly.

107

WH

Steer Bleed Ckt

612

GY

Backup Relay to Reverse Indicator

Breaker - Backup Alarm (10A)

I-7

Relay - Diff Fan

L-16

0378

Autolube Solenoid

Abnormal frequency, pulse width, or period.

109

OR

Alt Output (+) Term.

614

PU

Park/Tail/Dash/Lamp

Breaker - Brake Retract (20A)

F-8

Relay - Backup Alarm

L-16

0444

Start Relay

PU

Main Power Rly Output

619

GN

Steering Column Switch to Headlamp Relay

Breaker - Converter (20A)

I-7

Relay - Fog Lamp

Engine Control

Abnormal update.

112

0590

OR

Opr Mon Panel B (+) Switched

622

PU

Ladder Lamp 3-way SW Jumper

Breaker - Diff Fan CKT (15A)

H-8

Parking Brake Switch

Abnormal rate of change.

113

0627

10

PK

Fog Lamp Ckt

623

BU

Ladder Lamp 3-way SW Jumper

Breaker - Engine ECM (15A)

I-8

Converter Output Speed (COS)

Failure mode not identifiable.

115

0672

11
12

Bad device or component.

119

PK

Wiper Ckt

626

BU

VIMS Control to Panel Dimmer Switch

Breaker - Fog Lamp (15A)

13

Out of calibration.

120

YL

Converter Ckt

627

YL

Fog Lamp Switch to Fog Lamp Relay

Parameter failures.

121

YL

Back Alarm Ckt

631

GY

BU

Air Dryer Ckt

635

BU

636

GN

A608

GY

0700

Transmission Gear Sensor

RENR8124
April 2004
Connector Location - (Cab Vol. 1)
Schematic
Location

Machine
Location

CONN 1 (Mates to Conn on Vol 2)

A-17

54

CONN 2 (Mates to Conn on Vol 2)

A-16

55

CONN 3 (Mates to Conn on Vol 2)

A-14

61

L-17

CONN 4 (Mates to Conn on Vol 2)

A-13

59

Relay - Headlamp

L-18

CONN 5 (Mates to Conn on Vol 2)

A-11

53

Relay - High Beam

H-21

CONN 6 (Mates to Conn on Vol 2)

A-6

G-7

Relay - Main Power

K-9

CONN 7 (Mates to Conn on Vol 2)

A-5

Breaker - Gauges (10A)

I-7

Relay - Prelubrication

L-20

CONN 8

D-20

Fog Lamp Relay to Connector #7

Breaker - High Beam (15A)

G-8

Relay - Shutter

L-17

CONN 9

G-19

VIMS Control to Red Payload Lamps

Breaker - Key Switch (10A)

F-7

Relay - Start Aid Hold

L-19

CONN 10

F-18

VIMS Control to Green Payload Lamps

Breaker - Ladder Lamp (15A)

G-7

Relay - Start Aid Pull In

L-19

CONN 11

D-18

Steering Column Switch to High Beam Relay

Breaker - Low Beam

H-7

Relay - Stop Lamp

L-18

CONN 12

G-16

Breaker - Power Window (10A)

H-7

Relay - Wiper Motor

I-21

CONN 13

J-15

E
E

Connector Number

0701

Transmission Output Speed Sensor

0702

Gear Selector Lever

14

0704

Service Brake Pressure Switch

15

Parameter failures.

122

0707

Upshift Solenoid Valve

16

Parameter not available.

123

WH

Gauge Ckt

0708

Downshift Solenoid Valve

17

Module not responding.

124

GN

A/C Ckt

0709

Lockup Solenoid

18

Sensor supply fault.

126

PK

Transmission Control

0718

Transmission System

19

Condition not met.

131

BR

Hi Beam Ckt

700

PK

IBC Control to TCS Test Switch

Breaker - Shutters (10A)

H-7

Resistor - Blower Motor

B-4

CONN 14

E-12

0724

Body Raise Solenoid Valve

20

Parameter failures.

135

BU

+12 Power Port Ckt

703

BU

Transmission Control to Connector #5

Breaker - Start Aid (20A)

G-7

Resistor - Start Aid

L-19

CONN 15

B-10

0725

Body Lower Solenoid Valve

139

OR

Brake Retract Ckt

704

GY

Transmission Control to Connector #5

Breaker - Ster Bleed (10A)

G-7

Resistor - Start Aid

L-17

CONN 16

C-9

0773

Hoist Lever Rotary Position Switch

149

PU

Ladder Lamp Ckt

705

PK

Transmission Control to Connector #5

Breaker - Stop/Turn/Dome/Tail (15A)

F-8

Sensor - Brake Air Pressure

F-21

CONN 17

K-7

0800

Vital Information Management System (VIMS)

150

RD

Battery (+) Engine Control

706

BR

Transmission Control to Service Brake SW

Breaker - VIMS Cont (15A)

J-7

Sensor - Hoist Lever Position

B-8

CONN 18

L-5

0826

Torque Converter Oil Temperature Sensor

170

YL

VIMS Control Ckt

709

OR

Sensor Power Supply

Breaker - VIMS Message (15A)

J-8

Sensor - Throttle Position

B-2

CONN 19

K-5

0967

Machine Application

176

OR

Integrated Brake Control Ckt

710

GN

Transmission Control to Connector #5

Breaker - Wiper (10A)

J-7

Solenoid - Auto Lube

A-11

CONN 20

B-5

1175

Body Position Sensor

180

GN

Diff Fan Ckt

711

BR

Transmission Control to Lever Position SW

Breaker - Transmission Control (10A)

J-7

Solenoid - Front Brake Clg

F-21

CONN 21

F-4

1236

Body Up Dash Lamp

185

YL

Window Ckt

712

WH

Transmission Control to Lever Position SW

Cluster - Gauge

I-2

Solenoid - Horn Air

H-12

CONN 22

G-4

1326

Location Code Incorrect

Ground Circuits

713

OR

Transmission Control to Lever Position SW

Cluster - Speedo Tach

H-2

Solenoid - Machine Lockout

A-11

CONN 23

H-4

F
F

The FMI is a diagnostic code that indicates what type of failure has occurred.

Control Circuits

(Telemetry Port)

The CID is a diagnostic code that indicates which circuit is faulty.

200

BK

Main Chassis

714

YL

Transmission Control to Lever Position SW

Control - Transmission

D-11

Switch - A/C on

G-2

CONN 24

H-4

The MID is a diagnostic code that indicates which electronic control module
diagnosed the fault.

202

BK

Transmission Control

715

GN

Transmission Control to Lever Position SW

Control - Integrated Braking

E-14

Switch - A/C Thermostat

B-3

CONN 25

I-4

A234

BK

Not Used

716

BU

Transmission Control to Lever Position SW

Control - Steering Bleed

I-21

Switch - ARC ON/OFF

D-2

CONN 26

G-18

A251

BK

VIMS Control

720

PU

Transmission Control to Park Brake Switch

Control - VIMS

H-16

Switch - Backup Lamp

D-5

G-18

A253

BK

Not Used

721

BR

Transmission Control to Connector #5

Diode - Horn Solenoid

H-12

Switch - Blower

G-2

A254

BK

Integrated Brake Control

722

WH

Transmission Control to Connector #5

Display - LH Digital Payload

H-18

57

Switch - Brake Retract ON/OFF

F-2

A271

BK

Differential Oil Cooler Fan Motor

723

OR

Transmission Control to Connector #5

Flasher - Solid State

H-21

Switch - Brake Lockout Pressure

E-11

724

YL

Transmission Control to Connector #5

Ground - Cab

A-18

10

Switch - Dome Lamp (Door)

E-8

Basic Machine Circuits

Event Codes
Transmission Control
Event Code

306

GN

Steer Bleed Control to Transmission Control

725

GN

Transmission Control to Connector #5

Indicator - LH Turn

I-1

Switch - Fog Lamp

C-5

307

OR

Key SW to Transmission Control

726

BU

Transmission Control to Connector #5

Indicator - RH Turn

H-1

Switch - Hazard Lamp

B-5

308

YL

Main Power Relay Coil

767

WH

IBC Control to Connector #1

Indicator - Hi Beam

I-1

Switch - Headlamp

C-5

315

GN

Start Aid Breaker To Start Aid Relay

769

BU

IBC Control to Connector #1

Indicator - Body Up

I-1

Switch - Horn

K-1

317

YL

Start Aid Relay To Start Aid Sol

770

GN

IBC Control to Connector #1

Indicator - Reverse

H-1

Switch - Key Start

H-2

321

BR

Transmission Control to Backup Alarm Relay

773

GY

IBC Control to Connector #1

Indicator - Retarder ON

H-1

Switch - Ladder Lamp

E-5

322

GY

Warning Horn (Forward)

774

YL

IBC Control to Connector #1

Indicator - VIMS Action

H-1

Switch - Manual Retarder

L-1

326

PU

Key SW 'c' Terminal to Steer Bleed Control

775

BR

IBC Control to Connector #1

Indicator - TCS ON

H-1

Switch - Panel Dimmer

D-2

327

PK

Steering Bleed Control

777

PU

Brake Retract Switch to Connector #4

Lamp - Cab Dome

D-8

Switch - Power Window

L-4

337

WH

Prelube Relay

799

WH

Transmission Control to Connector #3

Lamp - Cane Lever

B-7

Switch - Secondary Brake (Parking)

F-11

393

BR

A700

OR

Digital Sensor Power(+8V)

Lamp - Dash

H-1

Switch - Service Brake (Retarder)

E-11

E707

GN

VIMS Display +V

Lamp - Ladder Flood

A-6

58

Switch - Start Aid

E-2

Alternator (R) Term.

E708

PK

VIMS Display Clock

Lamp - LH Payload Monitor (Green)

H-18

57

Switch - TCS Test

F-2

Panel Dimmer Switch to VIMS Control

Monitoring Circuits

403

Condition

GN

408

WH

Integrated Brake Control Air Pressure

E709

WH

VIMS Control to Connector #4

Lamp - LH Payload Monitor (Red)

H-18

57

Switch - Throttle Backup

E-2

E047-1

Transmission Abuse Event

410

WH

VIMS Action Alarm

E710

BU

VIMS LCD Lamp Driver

Lighter - Cigar

H-2

Switch - Steering Column

J-1

E049-2

Coasting in Neutral Warning

411

PK

VIMS Action Indicator

E729

GN

Shutter Relay to Connector #2

Module - Auto Down (Window)

K-4

Switch - Transmission Lever Position

A-7

417

GY

Not Used

E750

PU

Transmission Control to Connector #5

419

YL

IBC Control to Connector #1

E790

PK

Transmission Control Solenoid Return

425

PK

IBC Control to Connector #1

E793

BU

ATA Data Link -

426

BR

Transmission Control to Connector #1

E794

YL

ATA Data Link +

428

OR

Transmission Control to Connector #1

F702

GN

Throttle Position Sensor to Connector #3

E627-3

"Machine Driven with Park Brake On"

Component Identifiers (CID)

Module Identifier (MID)
Brake Control
(MID No. 116)
CID

Component

0084

Ground Speed Sensor

0091

Throttle Position Sensor

0168

System Voltage

0190

Engine Output Speed (EOS) Signal

0248

CAT Data Link

0269

Sensor Supply Voltage

0541

Differential Oil Pressure Sensor

0623

Direction Switch

0627

Parking Brake Switch

0689

TCS Left Brake Solenoid

0690

TCS Right Brake Solenoid

0700

Transmission Gear Position Sensor

0701

Transmission Output Speed Sensor

0702

Transmission Shift Lever Position Sensor

0704

Brake System Pressure Switch

0710

ARC Supply Solenoid

0711

ARC Control Solenoid

0712

ARC Lamp

0713

Operator ARC On/Off Switch

0714

ARC Pressure Switch

0715

Retarder Pressure Switch

0719

TCS Proportional Solenoid

0835

Rear Differential Temperature Sensor

0849

Air System Pressure Sensor

0966

Component Identifiers (CID)

Module Identifier (MID)
VIMS Main Module
(MID No. 049)

TCS Lamp

0967

Machine Application

1225

Left Rear Park Brake Pressure Sensor

1226

Right Rear Park Brake Pressure Sensor

1326

Location Code Incorrect

The CID is a diagnostic code that indicates which circuit is faulty.

The MID is a diagnostic code that indicates which electronic control module
diagnosed the fault.

CID

Component

429

YL

VIMS Control to Connector #2

F707

WH

Start Aid Hold Relay to Connector #3

447

PK

VIMS Control to Connector #2

F708

YL

Shutter Relay to Connector #3

450

YL

Engine Speed Sensor (-)

F709

BU

Pre-Lube Relay to Connector #3

451

BR

Engine Speed Sensor (+)

F710

BR

Start Aid In Relay to Connector #3

452

PU

Transmission Control to Connector #3

F711

GN

Can Link +

454

GN

Transmission Control to Retarder Ind. Lamp

F712

GY

Can Link -

481

GN

Transmission Control to Connector #3

F717

YL

Throttle Backup/Lock SW to Connector #3

496

WH

Transmission Control to Connector #3

F720

GN

Start Aid Switch to Connector #3

A451

WH

VIMS Control to Connector #2

F721

GY

Not Used

A491

WH

VIMS Control to Connector #1

F723

PK

Not Used

A492

OR

Transmission Control to Connector #1

F780

PK

IBC Control to Connector #1

Transmission Control to Connector #5

A493

YL

VIMS Control to Connector #2

G704

YL

C413

YL

VIMS Display Data

G705

GN

Transmission Control to Connector #5

C414

BU

VIMS Display Load

G736

PK

Differential Fan Relay to Connector #1

C415

WH

VIMS Keypad Module (Data)

H710

PK

Transmission Control to Hoist Position Sensor

C428

GN

IBC Control to Connector #1

H736

BU

IBC Control to Differential Fan Relay

C429

GY

IBC Control to Connector #1

J764

BR

Switch/Sensor Return #1

C453

YL

VIMS Control to Connector #2

J765

BU

Switch/Sensor Return #2

C463

GY

VIMS Control to Connector #3

J766

PU

Switch/Sensor Return #3

C466

YL

VIMS Control to Connector #2

J767

GY

Switch/Sensor Return #4

C467

BU

VIMS Control to Connector #2

801

PK

Transmission Control to Auto Lube Solenoid

GN

IBC Control to Connector #1

858

GY

VIMS Control to Connector #4

0041

Sensor Power Supply (+8 Volt)

C473

0075

Steering Oil Temperature Sensor

C484

YL

IBC Control to Connector #1

859

YL

VIMS Control to Connector #4

0096

Fuel Level Sensor

F418

GN

VIMS Control to Cab Serial Download Port

860

PK

VIMS Control to Connector #2

0171

Ambient Air Temperature Sensor

F419

YL

VIMS Control to Cab Serial Download Port

861

PU

VIMS Control to Connector #2

0248

CAT Data Link

F433

PU

VIMS Control to Connector #2

875

BU

VIMS Control to LH Digital Payload Display

0267

Engine Shutdown Switch (Remote)

F447

PU

VIMS Control to Connector #2

876

OR

VIMS Control to LH Digital Payload Display

0271

Action Alarm

H428

GY

IBC Control to Connector #2

892

BR

Cat Data Link (-)

0279

Aftercooler Coolant Temp Sensor

H429

BU

IBC Control to Connector #2

893

GN

Cat Data Link (+)

0296

Transmission ECM

H430

BU

Transmission Control to Body Up Indicator

J840

WH

VIMS Control to LH Payload Lamp (Green)

0324

Action (Warning) Lamp

H453

GY

Transmission Control to Connector #4

J841

YL

VIMS Control to LH Payload Lamp (Red)

0379

Auto Lube Pressure Sensor

J842

BK

Digital Return

0431

Steering Oil Level Sensor

500

BR

Wiper - Front (Park)

J846

BR

VIMS Control to VIMS Action Indicator

0533

Auto Retarder Control (ARC)

0590

Engine Electronic Control Module

501

GN

Wiper - Front (Low)

J847

GN

VIMS Control to VIMS Action Alarm

0654

Trailer Right Brake Oil Temp Sensor

502

OR

Wiper - Front (High)

J848

BU

VIMS Control to Connector #4

0655

Trailer Left Brake Oil Temp Sensor

506

PU

Washer - Front

958

YL

IBC Control to Stop/Lamp Relay

0656

Trailer Brake Oil Cooler Inlet Temp Sensor

508

PU

Radio Speaker - Left

987

WH

IBC Control to Front Brake Diverter Solenoid

0657

Trailer Brake Oil Cooler Temp Sensor

509

WH

Radio Speaker - Left (Common)

998

BR

Digital Sensor Return

0658

Trailer Rt Suspension Cyl Press Sensor

511

BR

Radio Speaker - Right

A958

WH

Transmission Control to Machine Lockout Sol

0659

Trailer Lt Suspension Cyl Press Sensor

512

GN

Radio Speaker - Right (Common)

C985

BU

IBC Control (+ 8v Supply)

0703

Trailer Door Position Sensor

515

GY

Blower Motor (High)

E972

BU

Digital Return

0809

Speedometer/Tachometer #1

516

GN

Blower Motor (Medium)

G946

OR

Transmission Control to Throttle Bck/Lock SW

0810

Speedometer/Tachometer #2

517

BU

Blower Motor (Low)

K922

YL

Transmission Control to Connector #5

0811

Gauge (Quad) Cluster #1

518

OR

Blower Switch to Blower Resistor

K927

BU

Solenoid Return

0812

Gauge (Quad) Cluster #2

520

WH

Blower Switch to A/C On Switch

K952

BR

Solenoid Return

0813

Gauge (Quad) Cluster #3

521

YL

A/C On Switch to Connector #3

K983

BU

VIMS Control (+8v Supply)

0814

Gauge (Quad) Cluster #4

522

WH

A/C On Switch to Connector #3

K984

GY

Start Aid Hold Relay to Start Aid Resistor

0815

Message Center #1

537

GN

Hazard Lamp Switch to Flasher

K985

BR

IBC Control to ARC Switch

0816

Message Center #2

575

YL

Steering Column Switch to Wiper Relay

K986

PK

IBC Control to ARC Switch

0817

ECM Internal Backup Battery

590

GY

Steering Column SW to Wiper Delay Module

K988

WH

IBC Control to Connector #1

0819

Display Data Link

0820

Keypad Data Link

0821

Display Power Supply (12 Volt)

0823

VIMS Service Lamp

0824

Truck Payload Lamp #1 (Green)

0825

Truck Payload Lamp #2 (Red)

0833

Rear Brake Oil Temperature Sensor

Accessory Circuits

591

WH

Wiper Delay Module to Wiper Relay

K989

BU

IBC Control to Connector #1

A513

PK

Radio to 5A Converter

K991

OR

IBC Control to Connector #1

A589

OR

Pwr Window Up Motor to Auto Down Mod

K992

PU

IBC Control to Retarter Switch

A590

BU

Pwr Window Down Motor to Auto Down Mod

M901

YL

IBC Control to TCS ON Indicator

E578

PU

Power Window SW to Auto Down Module

M966

GY

VIMS Control to Connector #2

Module - Wiper Delay

K-1

Motor - Blower

B-3

Motor - Power Window Reg. As.

K-4

VIMS Keypad Module

C-3

VIMS Message Center

D-3

(ET Service Conn)

CONN 27

784C & 785C Off-Highway

Truck/Tractors Electrical System
784C:
2PZ106-UP

The connectors shown in this chart are for harness to harness connectors.
Connectors that join a harness to a component are generally located at or near
the component. See the Component Location Chart.

Related Electrical Service Manuals

Title
Alternator:

B
B

Form Number
9X-7803

SENR7508

Brake Control:

SENR1503

Engine Control:

SENR1128

Power Train:
Vital Information Management System (VIMS)
System Operation
Vital Information Management System (VIMS)
Testing and Adjusting / Troubleshooting

Machine locations are repeated for components located close together.

A = Operator Compartment.
B = Operator Compartment - Front Dash.
C = Operator Compartment - Console.

SENR1502
RENR2630
RENR2631

Volume 1 of 3: Cab

D = Operator Compartment - Behind Seat.

E = Operator Compartment - Rear Compartment.
F = Operator Compartment - Front Compartment.
G = Operator Compartment - Overhead Console.

2004 Caterpillar, All Rights Reserved

Part No.

Function

Temperature
Symbol

Pressure
Symbol

Off Machine Switch Specification (Cab Vol. 1)

Actuate

Deactuate

Contact Position

55 20 kPa
(8.0 2.9 psi)

Normally Closed
Normally Open

3E-2034

Service Brake

80 kPa MAX
(12 psi MAX)

3E-2035

Manual Retarder Brake Pressure

60 kPa MAX
(8.7 psi MAX)

28 15 kPa
(4.1 2.2 psi)

3E-5464

Thermostat

-1.1 0.8C
(30 1.4F)

-2.2 0.8C
(36 1.4F)

160-2445

Park Brake Pressure

517 35 kPa
(75.0 5.1 psi)

448 35 kPa
(65.0 5.1 psi)

Normally Open

242-8903

Lockout Brake Pressure

517 35 kPa
(75.0 5.1 psi)

448 35 kPa
(65.0 5.1 psi)

Normally Open

Flow
Symbol

Level
Symbol

Normally open switch that will close with an increase of a specific condition (temp-press-etc.).

Normally Closed

Normally open switch that is closed due to an applied condition, and will open again with a
specific decrease in that condition.

Normally closed switch that will open with an increase of a specific condition.

Normally closed switch that is open due to an applied condition, and will close again
with a specific decrease in that condition.

The circle indicates that the component has screw terminals and a wire can be disconnected
from it.

No circle indicates that the wire cannot be disconnected from the component.

This indicates that the component has a wire connected to it that is connected to ground.

PK

Power Window SW to Auto Down Module

M967

OR

VIMS Control to Connector #2

E580

WH

Power Window SW to Auto Down Module

R971

YL

Transmission Control to Connector #1

R982

YL

VIMS Dash Lamp Return

5T-4434

Solenoid:

Auto Lube
Horn

Resistor, Sender and Solenoid Specifications (Cab Vol. 1)

Part No.

Component Description

0838

Lt Front Suspension Cyl Press Sensor

0839

Rt Front Suspension Cyl Press Sensor

0840

Lt Rear Suspension Cyl Press Sensor

602

WH

Dome Lamp Switch to Dome Lamp

R988

PK

Not Used

7T-9074

Solenoid:

0841

Rt Rear Suspension Cyl Press Sensor

604

OR

Stop Lamp Relay to Connector #2

R989

PU

Transmission Control to Lockout Brake Switch

124-6704

Resistor:

Start Aid

0852

Brake Oil Temp Sensor (Rt Front)

605

YL

LH Turn Indicator

X976

GY

Not Used

0853

Brake Oil Temp Sensor (Lt Front)

125-9740

Resistor:

Blower

0854

Brake Oil Temp Sensor (Rt Rear)

0855

Brake Oil Temp Sensor (Lt Rear)

0890

Broadcast Port (Data Link)

188-2461

Solenoid:

Front Brk CLG DVTR

Machine Lockout

1421

Rear Engine ECM

1422

Front Engine ECM

10

58

The CID is a diagnostic code that indicates which circuit is faulty.

The MID is a diagnostic code that indicates which electronic control module
diagnosed the fault.

Printed in U.S.A.

Electrical Schematic Symbols And Definitions

E579

Lighting Circuits

785C:
APX451-UP

Resistance (Ohms)
42.0 4.0

This indicates that the component does not have a wire connected to ground. It is grounded
by being fastened to the machine.

55.17 5.77
Overall 20 .2
A-C 2 5%
B-C 1 5%
C-D .36 5%
42.4 1

At room temperature unless otherwise noted.

E
A D

57

Harness And Wire Electrical Schematic Symbols

53

53
59

54

55 61

54

59
55

Deutsch connector:
The plug contains all sockets
and the receptacle contains all pins.

CAB REAR COMPARTMENT

CAB REAR COMPARTMENT

REAR VIEW

SIDE WALL

(AREA E)

RIGHT SIDE VIEW

Wire, Cable, or Harness Assembly Identification:

Includes Harness Identification Letters and Harness
Connector Serialization Codes
Harness identification code
This example indicates
wire 135 in harness "AG".

Part Number for

Connector Plug

C
2

Socket

Single Wire
Connector

D
10

58

L-C12
3E-5179

AG-C4
111-7898

C-C4
AG-C3
130-6795 130-6795

Pin

Wire Color

Circuit
Identification
Number

Harness Identification Letter(s):

(A, B, C, ..., AA, AB, AC, ...)
Harness Connector Serialization Code:
The "C" stands for "Connector" and the number
indicates which connector in the harness. (C1, C2, C3, .....)

Ground
Connection

Part Number For

Connector Recepticle

325-AG135 PK-14

Sure-Seal connector:
The plug and receptacle contain
both pins and sockets.

1
2

61

(AREA E)

1
2

Pin or Socket
Number

Wire Gauge

9X-1123

Component
Part Number

Plug

200-L32 BK-14

57
Electrical Schematic Symbols And Definitions
FUSE - A component in an electrical circuit that will open the circuit if too much
current flows through it.
REED SWITCH - A switch whose contacts are controlled by a magnet. A magnet
closes the contacts of a normally open reed switch; it opens the contacts of a
normally closed reed switch.

SENDER - A component that is used with a temperature or pressure gauge. The

sender measures the temperature or pressure. Its resistance changes to give an
indication to the gauge of the temperature or pressure.
RELAY (Magnetic Switch) - A relay is an electrical component that is activated by
electricity. It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close the switch part of the relay.
CIRCUIT BREAKER (C/B) - A component in an electrical circuit that will open the
circuit if too much current flows through it. This does not destroy the circuit breaker
and it can be reset to become part of the circuit again.

Machine Harness Connector And Component Locations

SOLENOID - A solenoid is an electrical component that is activated by electricity.

It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close a valve or move a piece of metal that can do work.

(Dimensions: 56 inches x 35 inches)

Component

Failure Description

Wire
Number

42 Page,

CID

FMI No.

Component Location - (Cab Vol 1)

Wire Description (Cab Vol. 1)

Failure Mode Identifiers (FMI)

RENR8124

Component Identifiers (CID)

Module Identifier (MID)
Transmission / Chassis Control
(MID No. 027)

20

19

18

17

16

15

14

13

12

11

10

RELAY PANEL
185-AG4 YL-14

H17

R982-AG403 YL-16
200-AG241 BK-14

H19
START AID RES 2
124-6704

R982-AG403 YL-16

E729-PP32 GN-16
E729-PP34 GN-16

E790-PP49 PK-16

E790-PP49 PK-16
F707-PP2 WH-16
F708-PP14 YL-16
F709-PP10 BU-16
F710-PP7 BR-16
G736-PP44 PK-14
H736-PP26 BU-16
K927-PP27 BU-14

H29

H33

H736-AG235 BU-16
K927-AG285 BU-16

126-AG18 PK-16

H33

317-AG207 YL-16
337-AG206 WH-16
604-AG216 OR-16
E729-AG236 GN-16
E729-AG237 GN-16

102-AG2 BU-14
103-AG3 YL-14
105-AG1 BR-16
113-AG15 OR-14
115-AG13 PK-14
119-AG8 PK-16
121-AG9 YL-16
123-AG10 WH-16
124-AG12 GN-14
135-AG308 BU-14
149-AG5 PU-14
200-AG225 BK-16

H21

E729-AG258 GN-16
E729-AG202 GN-16

H39

H39

F707-AG75 WH-16
F708-AG78 YL-16
F709-AG72 BU-16
F710-AG73 BR-16
G736-AG224 PK-14

176-AG6 OR-16

RELAY PANEL

E790-AG166 PK-16
H32

H32
H38

H24

H38

H23

202-L53 BK-16

H22

H22
H28

H28
H23

LH DIGITAL PAYLOAD DISPLAY

(ATCH)
220-8650

VIMS CONTROL
174-0743

H28

F
H23

105-AG161 BR-16
113-AG150 OR-16
393-AG268 BR-16
411-AG229 PK-16
614-AG282 PU-16
626-AG280 BU-16
892-AG151 BR-16
893-AG152 GN-16
C413-AG157 YL-16
C414-AG158 BU-16
C415-AG159 WH-16
E707-AG155 GN-16
E708-AG156 PK-16
E710-AG160 BU-16
E972-AG154 BU-16
J846-AG423 BR-16
R982-AG402 YL-16
170-AG153 YL-16
A251-AG227 BK-16
A493-AG95 YL-16
J842-AG430 BK-14

H41

447-AG262PK-16
429-AG106 YL-16
403-AG418 GN-16
635-AG83 BU-16
636-AG84 GN-16
858-AG88 GY-16
859-AG90 YL-16
860-AG103 PK-16
861-AG104 PU-16
875-AG195 BU-16
892-AG419 BR-16
893-AG420 GN-16
A451-AG265 WH-16
A491-AG121 WH-16
C453-AG263 YL-16
C463-AG199 GY-16
C466-AG105 YL-16
C467-AG107 BU-16
E709-AG266 WH-16
E793-AG80 BU-16
E794-AG270 YL-16
F418-AG85 GN-16
F419-AG86 YL-16
F433-AG264 PU-16
F447-AG96 PU-16
J840-AG421 WH-16
J841-AG422 YL-16
J848-AG425 BU-16

H45

H45

J842-AG430 BK-14
113-AG150 OR-16
892-AG151 BR-16
893-AG152 GN-16
636-AG84 GN-16
635-AG83 BU-16
447-AG262 PK-16
A251-AG227 BK-16
C453-AG263 YL-16
170-AG153 YL-16
M966-AG99 GY-16
M967-AG100 OR-16
875-AG195 BU-16
F433-AG264 PU-16
A451-AG265 WH-16
861-AG104 PU-16
411-AG229 PK-16
E709-AG266 WH-16
K983-AG230 BU-14
E972-AG154 BU-16
860-AG103 PK-16
859-AG90 YL-16
858-AG88 GY-16
410-AG267 WH-16
C466-AG105 YL-16
E707-AG155 GN-16
E708-AG156 PK-16
C413-AG157 YL-16
C414-AG158 BU-16
C415-AG159 WH-16
614-AG282 PU-16
E710-AG160 BU-16
F419-AG86 YL-16
F418-AG85 GN-16
E793-AG80 BU-16
E794-AG270 YL-16
105-AG161 BR-16
429-AG106 YL-16
C467-AG107 BU-16

410-AG267 WH-16
J847-AG424 GN-16

TWISTED PAIR

K983-AG200 BU-14
K983-AG221 BU-14

M966-AG99 GY-16
M967-AG100 OR-16
H40

CONN 8

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

J842-CE42 BK-14
113-CE24 OR-16
892-CE43 BR-16
893-CE44 GN-16
636-CE45 GN-16
635-CE46 BU-16
447-CE8 PK-16
A251-CE47 BK-16
C453-CE37 YL-16
170-CE48 YL-16
M966-CE13 GY-16
M967-CE5 OR-16
875-CE82 BU-16
F433-CE18 PU-16
A451-CE36 WH-16
861-CE14 PU-16
411-CE16 PK-16
E709-CE27 WH-16
K983-CE74 BU-14
E972-CE50 BU-16
860-CE15 PK-16
859-CE9 YL-16
858-CE10 GY-16
410-CE20 WH-16
C466-CE19 YL-16
E707-CE39 GN-16
E708-CE31 PK-16
C413-CE29 YL-16
C414-CE30 BU-16
C415-CE26 WH-16
614-CE41 PU-16
E710-CE28 BU-16
F419-CE51 YL-16
F418-CE52 GN-16
E793-CE53 BU-16
E794-CE54 YL-16
105-CE55 BR-16
429-CE21 YL-16
C467-CE22 BU-16

CE-C5
3E3382

876-CE93 OR-1
875-CE92 BU-16

105-CE55 BR-16
892-CE43 BR-16
893-CE44 GN-16
C415-CE26 WH-16
E793-CE53 BU-16
E794-CE54 YL-16
E972-CE50 BU-16
F418-CE69 GN-16
F419-CE68 YL-16

TWISTED PAIR

614-CE41 PU-16

K983-CE74 BU-14
E707-CE39 GN-16
E972-CE40 BU-16

C453-CE37 YL-16

103-AG412 YL-16
322-AG415 GY-16

1
2

GN-18
GN-18

135-AG306 BU-16
200-AG231 BK-16
614-AG135 PU-16
892-AG132 BR-16
893-AG133 GN-16

321-AG131 BR-16

H34

H27

126-AG18 PK-16

H48

451-AG45 BR-16
450-AG27 YL-16
306-AG134 GN-16
307-AG129 OR-16
496-AG432 WH-16
799-AG436 WH-16
E790-AG310 PK-16
J765-AG130 BU-16

H47

TWISTED PAIR

124-AG12 GN-14

149-AG62 PU-14

F419-CE68 YL-16
F418-CE69 GN-16
113-CE24 OR-16
170-CE48 YL-16
410-CE20 WH-16
411-CE16 PK-16
429-CE21 YL-16
447-CE8 PK-16
614-CE41 PU-16
635-CE46 BU-16
636-CE45 GN-16
858-CE10 GY-16
859-CE9 YL-16
860-CE15 PK-16
861-CE14 PU-16
875-CE82 BU-16
A251-CE47 BK-16
A451-CE36 WH-16
C413-CE29 YL-16
C414-CE30 BU-16
C453-CE37 YL-16
C466-CE19 YL-16
C467-CE22 BU-16
E707-CE39 GN-16
E708-CE31 PK-16
E709-CE27 WH-16
E710-CE28 BU-16
F418-CE52 GN-16
F419-CE51 YL-16
F433-CE18 PU-16
J842-CE42 BK-14
K983-CE74 BU-14
M966-CE13 GY-16
M967-CE5 OR-16

TWISTED
WIRES
TWISTED
PAIR

TWISTED PAIR

H48

H47

H33

H33
H26

H26
H34

H48

H34
H31

H31
H39

H39
H35

AG-C23
1010205

H34

403-CE57 GN-16

626-CE61 BU-16
A491-CE17 WH-16
A493-CE3 YL-16
C463-CE75 GY-16
F447-CE4 PU-16
J840-CE83 WH-16
J841-CE84 YL-16
J846-CE85 BR-16
J847-CE86 GN-16
J848-CE87 BU-16
R982-CE56 YL-16

CE-C17
1552273
1
170-CE64 YL-16
2
3
113-CE81 OR-16
4
403-CE49 GN-16
5
6

176-AG136 OR-16
176-AG140 OR-16
176-AG147 OR-16
176-AG148 OR-16

176-AG6 OR-16
176-AG108 OR-16

J841-CE90 YL-16
J840-CE88 WH-16
113-CE81 OR-16
170-CE64 YL-16
393-CE60 BR-16

TWISTED PAIR
H47

H26

H33

454-AG36 GN-16
700-AG30 PK-16
892-AG138 BR-16
893-AG141 GN-16
J766-AG143 PU-14
K985-AG243 BR-16
K986-AG28 PK-16
K992-AG331 PU-16
M901-AG33 YL-16

450-AG27 YL-16
450-AG77 YL-16

450-AG232 YL-16

451-AG45 BR-16
451-AG208 BR-16

451-AG193 BR-16

K985-AG243 BR-16
K986-AG28 PK-16
J766-AG143 PU-14
J767-AG293 GY-16
773-AG115 GY-16
700-AG30 PK-16
A254-AG146 BK-16

454-AG36 GN-16
700-AG30 PK-16
767-AG294 WH-16
769-AG113 BU-16
770-AG114 GN-16
773-AG115 GY-16
774-AG111 YL-16
775-AG116 BR-16
892-AG138 BR-16
893-AG141 GN-16

H736-AG235 BU-16
K927-AG285 BU-16

K992-AG331 PU-16
C428-AG296 GN-16
419-AG110 YL-16
176-AG147 OR-16
425-AG124 PK-16
C484-AG127 YL-16
F780-AG112 PK-16

A254-AG137 BK-16
A254-AG139 BK-16
A254-AG146 BK-16

A254-AG109 BK-16
A254-AG250 BK-14

408-AG149 WH-16
C985-AG319 BU-16

C428-AG296 GN-16
C429-AG125 GY-16
C473-AG126 GN-16
C484-AG127 YL-16

176-AG108 OR-16
419-AG110 YL-16
425-AG124 PK-16
450-AG77 YL-16
451-AG208 BR-16
767-AG294 WH-16
769-AG113 BU-16
770-AG114 GN-16
773-AG115 GY-16
774-AG111 YL-16
775-AG116 BR-16
A254-AG109 BK-16
C428-AG296 GN-16
C429-AG125 GY-16
C473-AG126 GN-16
C484-AG127 YL-16
C985-AG122 BU-16
F780-AG112 PK-16
H428-AG97 GY-16
H429-AG102 BU-16
J767-AG293 GY-16
K927-AG401 BU-16

X976-CH15 GY-16

X976-CH14 GY-16

M901-AG33 YL-16
893-AG141 GN-16
775-AG116 BR-16
774-AG111 YL-16

408-AG149 WH-16
419-AG110 YL-16
425-AG124 PK-16

176-AG6 OR-16
450-AG27 YL-16
451-AG45 BR-16
A254-AG250 BK-14

C985-AG122 BU-16
C985-AG319 BU-16

176-AG148 OR-16

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

H736-AG235 BU-16

C985-AG320 BU-16

K927-AG313 BU-16
H428-AG97 GY-16
H429-AG102 BU-16
C473-AG126 GN-16

F780-AG112 PK-16
H428-AG97 GY-16
H429-AG102 BU-16
H736-AG235 BU-16
J766-AG143 PU-14
J767-AG293 GY-16
K927-AG285 BU-16
K927-AG401 BU-16

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

176-AG136 OR-16
A254-AG137 BK-16
892-AG138 BR-16
454-AG36 GN-16
A254-AG139 BK-16
176-AG140 OR-16

H50

J840-CE88 WH-16
J841-CE90 YL-16

403-CE38 GN-16
403-CE49 GN-16

H35
H25

892-CE58 BR-16
893-CE59 GN-16

126-AG18
307-AG129
A492-AG128
J765-AG130
709-AG269
496-AG432
892-AG132
200-AG231
417-AG91
R971-AG118
321-AG131
428-AG119
893-AG133
306-AG134
H430-AG34
799-AG436
135-AG306
E790-AG310
452-AG67
450-AG27
481-AG74
426-AG117
451-AG45
614-AG135

C429-AG125 GY-16
408-AG149 WH-16
C985-AG320 BU-16

K927-AG313 BU-16

767-AG294 WH-16

K985-AG243 BR-16
K986-AG28 PK-16
770-AG114 GN-16
451-AG193 BR-16

K992-AG331 PU-16
M901-AG33 YL-16

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
UNUSED
UNUSED
(STG 19) UNUSED
(STG 20) UNUSED
(STG 21) UNUSED
(RS232 TXD 4) UNUSED
(RS232 RXD 4) UNUSED
(CAN H 2) UNUSED
(CAN L 2) UNUSED
(SPI DATA) UNUSED
(CAN H 1) UNUSED
(SPD -3) UNUSED
(SPD +3) UNUSED
UNUSED
UNUSED
(STG 22) UNUSED
(STG 23) UNUSED
(STG 24) UNUSED
DIGITAL RET
(SPI LOAD) UNUSED
(CAN L1) UNUSED
(SPD -4) UNUSED
(SPD +4) UNUSED
(RS232 TXD 3) UNUSED
(RS232 RXD 3) UNUSED
(STG 25) UNUSED
(STG 26) UNUSED
(SPI CLOCK) UNUSED
(CAN SHIELD) UNUSED
(SPD -5) UNUSED
(SPD +5) UNUSED
(RS232 TXD 1) UNUSED
(RS232 RXD 1) UNUSED
(STG 27) UNUSED
(STG 28) UNUSED
(A/P 1) UNUSED
(A/P 2) UNUSED
(SPD -6) UNUSED
(SPD +6) UNUSED
(RS232 TXD 2) UNUSED
(RS232 RXD 2) UNUSED
(STG 29) UNUSED
(STG 30) UNUSED
(A/P 3) UNUSED
(A/P 4) UNUSED
(SPD -1) UNUSED
(SPD +1) UNUSED
(STB 1) UNUSED
(STB 2) UNUSED
(STG 31) UNUSED
(STG 32) UNUSED
(STG 33) UNUSED
(ANLG RET) UNUSED
(A/P 5) UNUSED
(A/P 6) UNUSED
(SPD -2) UNUSED
(SPD +2) UNUSED
(PASS SPD +2) UNUSED
(STB 3) UNUSED
(STB 4) UNUSED
(STG 34) UNUSED
(STG 35) UNUSED
(STG 36) UNUSED
(+5V ANLG) UNUSED
(+8V DIGITAL) UNUSED
DIGITAL RET
(A/P 7) UNUSED
(BACKLITE SN) UNUSED
UNUSED
UNUSED

CH-C2
1471445

450-AG232 YL-16
769-AG113 BU-16

AG-C15
9X0141
PK-16
OR-16
OR-16
BU-16
OR-16
WH-16
BR-16
BK-16
GY-16
YL-16
BR-16
OR-16
GN-16
GN-16
BU-16
WH-16
BU-16
PK-16
PU-16
YL-16
GN-16
BR-16
BR-16
PU-16

164-9597
+ BATTERY
- BATTERY
CAT DATALINK RETARDER LAMP
- BATTERY
+ BATTERY
SOLENOID RET
SOLENOID RET
CAT DATALINK +
RH BK ON/OFF SOL
LH BK ON/OFF SOL
FRONT BK CLG DVTR SOL
ARC ON/OFF SW N/O
ARC ON/OFF SW N/C
SW/SNSR RET
SW/SNSR RET
TCS PROP SOL
ARC SUPPLY SOL
TCS TEST SW
ARC PRESS SW
LOC CODE 1
LOC CODE 0
RETARDER PRESS SW

L-C8
9X1339
1
126-L61 PK-16
2
307-L34 OR-16
3
A492-L33 OR-16
4
J765-L60 BU-16
5
709-L59 OR-16
6
496-L70 WH-16
7
892-L3 BR-16
8
200-L52 BK-16
9
417-L32 GY-16
10
R971-L17 YL-16
11
321-L50 BR-16
12
428-L37 OR-16
13
893-L9 GN-16
14
306-L8 GN-16
15
H430-L4 BU-16
16
799-L43 WH-16
17
135-L66 BU-16
18
E790-L64 PK-16
19
452-L49 PU-16
20
450-L48 YL-16
21
481-L39 GN-16
22
426-L12 BR-16
23
451-L35 BR-16
24
614-L67 PU-16
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

BK COOL OIL FLTR SW

BK OVERSTROKE SW
LOC CODE ENABLE
ENG FAN FLTR SW
REAR DIFF OIL LVL SW
REAR DIFF FLTR SW
PARK BK FLTR SW

LOC CODE 2
+ BATTERY
REAR DIFF FAN SOL

720-L22 PU-16
J764-L55 BR-16

SOLENOID RET
LR PARK BK PRESS SNSR
RR PARK BK PRESS SNSR
REAR DIFF PRESS SNSR

706-L21 BR-16
J764-L56 BR-16

L-C1
1552269

709-L59 OR-16
E790-L64 PK-16

REAR DIFF TEMP SNSR

BK SYS AIR PRESS
+8V SUPPLY
ARC CONT SOL

H36

H36

+10V SUPPLY

126-L65
202-L54
703-L11
704-L15
705-L10
709-L45
710-L51
721-L25
722-L26
723-L27
724-L28
725-L29
726-L31
801-L41

135-L66 BU-16
200-L52 BK-16
614-L67 PU-16

TCS RR WHL SPD SNSR

ENG OUTPUT SPD (+)

126-L69 PK-16
711-L38 BR-16
712-L20 WH-16
713-L30 OR-16
714-L16 YL-16
715-L23 GN-16
716-L19 BU-16
H710-L42 PK-16
J765-L68 BU-16

H37

STOPLAMP RELAY
TCS LR WHL SPD SNSR

1
2

BK-18
BK-18

SERVICE BRAKE SW
3E-2034
1
2

RAC (789/793 ONLY) (ATCH)

H45

1
2

202-L53 BK-16
202-L54 BK-16

202-L2 BK-16
202-L5 BK-16
202-L18 BK-16

705-L10 PK-16
703-L11 BU-16
426-L12 BR-16
711-L38 BR-16
J764-L13 BR-16
J765-L14 BU-16

306-L8 GN-16
307-L34 OR-16
321-L50 BR-16
417-L32 GY-16
426-L12 BR-16
428-L37 OR-16
450-L48 YL-16
451-L35 BR-16
452-L49 PU-16
481-L39 GN-16
496-L70 WH-16
703-L11 BU-16
704-L15 GY-16
705-L10 PK-16
706-L21 BR-16
709-L45 OR-16
710-L51 GN-16
711-L38 BR-16
712-L20 WH-16
713-L30 OR-16
714-L16 YL-16
715-L23 GN-16
716-L19 BU-16
720-L22 PU-16
721-L25 BR-16
722-L26 WH-16
723-L27 OR-16
724-L28 YL-16
725-L29 GN-16
726-L31 BU-16
799-L43 WH-16
801-L41 PK-16
892-L3 BR-16
893-L9 GN-16
A492-L33 OR-16

PK-16
BK-16
BU-16
GY-16
PK-16
OR-16
GN-16
BR-16
WH-16
OR-16
YL-16
GN-16
BU-16
PK-16

704-L15 GY-16
714-L16 YL-16
R971-L17 YL-16
202-L18
716-L19
712-L20
706-L21
720-L22
715-L23
126-L24
721-L25
722-L26
723-L27
724-L28
725-L29

BK-16
BU-16
WH-16
BR-16
PU-16
GN-16
PK-16
BR-16
WH-16
OR-16
YL-16
GN-16

713-L30 OR-16
726-L31 BU-16
417-L32 GY-16
A492-L33 OR-16
307-L34 OR-16

481-L39 GN-16
801-L41 PK-16
496-L70 WH-16
H710-L42 PK-16
799-L43 WH-16
G704-L44 YL-16

H430-L4 BU-16

709-L45 OR-16

H710-L42 PK-16

E750-L46 PU-16
G705-L47 GN-16

J764-L13 BR-16

J765-L60 BU-16
J765-L68 BU-16

H36

452-L49 PU-16
451-L35 BR-16

J765-L14 BU-16

321-L50 BR-16
710-L51 GN-16

H36

H37

H37

CHASSIS GND

18

16

15

13

180-T19 GN-14

575-AG47 YL-16
591-AG53 WH-16

606-AG39 GY-16
606-AG50 GY-16
606-AG173 GY-16

612-AG290 GY-16
612-AG291 GY-16
612-AG298 GY-16

131-T40 BR-14

612-AG281 GY-16

614-AG64 PU-16
614-AG93 PU-16
614-AG135 PU-16
614-AG282 PU-16
619-AG170 GN-14

124-T14 GN-14

801-L41 PK-16

E790-L36 PK-14

135-AG308 BU-14
104-AG288 YL-16
200-AG225 BK-16

180-AG17 GN-14
126-AG18 PK-16

113-AG15 OR-14

170-AG16 YL-14

115-AG13 PK-14
150-AG14 RD-14

124-AG12 GN-14

150-AG11 RD-14

123-AG10 WH-16

122-AG307 BU-16

107-AG7 WH-16
119-AG8 PK-16
121-AG9 YL-16

135-T23 BU-14
104-T20 YL-16
200-T8 BK-14

180-T19 GN-14
126-T16 PK-16

113-T6 OR-14

170-T18 YL-14

115-T15 PK-14
150-T17 RD-14

123-T13 WH-16

122-T12 BU-16

20A
START AID BKR
6T-3644

107-T7 WH-16

105-T4 BR-16

H5

101-RR3 RD-12

AG-C4
3E3388

123-AG162 WH-16
A251-AG194 BK-16

H7

893-AG330 GN-16
892-AG329 BR-16

AG-C19
3E5179
E707-AG155 GN-16
E972-AG277 BU-16
E708-AG156 PK-16
C413-AG157 YL-16
C414-AG158 BU-16
C415-AG159 WH-16
113-AG163 OR-16
R982-AG404 YL-16
614-AG409 PU-16
113-AG164 OR-16
E710-AG160 BU-16

TWISTED WIRES

CIRCUIT BREAKER PANEL

AN-C17
1275486
777-AN51 PU-10

1
2
3
4
5
6
7
8

TT-C6
1698673
123-TT12 WH-16
A251-TT13 BK-16
893-TT14 GN-16
892-TT15 BR-16

1
2
3
4
5
6
7
8
9
10
11
12

1
2
3
4
5
6

103-AG57
R982-AG407
610-AG63
200-AG192
102-AG58
608-AG273
123-AG59
121-AG60
623-AG326
612-AG274
115-AG56
135-AG275
622-AG327
410-AG267
149-AG61
607-AG325
614-AG64
627-AG276
J847-AG424
606-AG65
605-AG66
537-AG324

608-AG273 GN-16

E707-TT1 GN-16
E972-TT2 BU-16
E708-TT3 PK-16
C413-TT4 YL-16
C414-TT5 BU-16
C415-TT6 WH-16
113-TT7 OR-16
R982-TT8 YL-16
614-TT9 PU-16
113-TT10 OR-16
E710-TT11 BU-16

H16

UU-C12
1698668

511-UU46 BR-16
512-UU45 GN-16

1
2

200-UU39 BK-16
103-UU10 YL-16

614-UU17 PU-16
614-UU15 PU-16
R982-UU2 YL-16
612-UU21 GY-16
608-UU28 GN-16
121-UU1 YL-16

H16

123-UU31 WH-16
123-UU48 WH-16

H16

123-UU43 WH-16

135-UU35 BU-16
135-UU47 BU-16
103-UU30 YL-16
123-UU31 WH-16
135-UU35 BU-16
200-UU33 BK-16
200-UU34 BK-16
A513-UU37 PK-16
200-UU39 BK-16
103-UU10 YL-16

AG-C41 UU-C8
9X0146 7X6222
1
YL-16
103-UU8 YL-16
2
R982-UU6 YL-16
YL-16
3
OR-16
610-UU19 OR-14
4
200-UU49 BK-16
BK-14
5
BU-14
102-UU20 BU-14
6
608-UU28 GN-16
GN-16
7
WH-16
123-UU48 WH-16
8
YL-16
121-UU1 YL-16
9
623-UU26 BU-14
BU-14
10
GY-16
612-UU21 GY-16
11
PK-14
115-UU24 PK-14
12
BU-16
135-UU47 BU-16
13
622-UU27 PU-14
PU-14
14
WH-16
410-UU50 WH-16
15
149-UU38 PU-14
PU-14
16
607-UU18 PK-16
PK-14
17
614-UU12 PU-16
PU-16
18
627-UU16 YL-14
YL-16
19
J847-UU57 GN-16
GN-16
20
GY-16
606-UU32 GY-16
21
YL-16
605-UU36 YL-16
22
GN-16
537-UU53 GN-16
23
24

537-UU53 GN-16

BACKUP ALARM
XMSN OUTPUT SPEED

AM-C3
1042941
A
126-AM7 PK-16
B
J765-AM8 BU-16
C
H710-AM5 PK-16

THROTTLE LOCK IND

102-UU20 BU-14
103-UU8 YL-16
115-UU24 PK-14
121-UU1 YL-16
123-UU48 WH-16
135-UU47 BU-16
149-UU38 PU-14

605-UU36 YL-16
606-UU32 GY-16
608-UU28 GN-16
610-UU19 OR-14
612-UU21 GY-16
614-UU12 PU-16
622-UU27 PU-14
623-UU26 BU-14
627-UU16 YL-14
A513-UU37 PK-16
J847-UU57 GN-16
607-UU18 PK-16

200-UU49 BK-16
410-UU50 WH-16
537-UU53 GN-16
605-UU36 YL-16
606-UU32 GY-16
607-UU18 PK-16
608-UU28 GN-16
610-UU19 OR-14
612-UU21 GY-16
614-UU12 PU-16
622-UU27 PU-14
623-UU26 BU-14
627-UU16 YL-14
J847-UU57 GN-16
R982-UU6 YL-16

R982-UU2 YL-16
R982-UU6 YL-16

R982-UU5 YL-16

614-UU14 PU-16
614-UU13 PU-16
R982-UU4 YL-16

R982-UU22 YL-16
R982-UU3 YL-16

R982-UU7 YL-16

R982-UU4 YL-16
R982-UU7 YL-16

135-AM18 BU-16
614-AM1 PU-16
200-AM2 BK-16

614-AM1 PU-16
200-AM16 BK-16

E790-L62 PK-16
801-L41 PK-16

1
2

1
2

614-TT9 PU-16

614-AN32 PU-16
614-AN50 PU-16
R982-AN41 YL-16
R982-AN35 YL-16

614-TT34 PU-16
614-TT35 PU-16
614-TT33 PU-16

F717-AN19 YL-16
998-AN18 BR-16

R982-TT37 YL-16
R982-TT38 YL-16
R982-TT40 YL-16

3
4

TWISTED WIRES

E710-TT11 BU-16

614-AN48 PU-16
614-AN49 PU-16
R982-AN35 YL-16
R982-AN34 YL-16
F720-AN17 GN-16
998-AN55 BR-16

TT-C13
1698671
1
E707-TT19 GN-16
2
E972-TT23 BU-16
3
C415-TT6 WH-16
4

3
4

6
H7

H4

RH TURN IND
163-1879

AN-C18
1071984
1
614-AN63 PU-16
R982-AN71 YL-16

DASH BACKLIGHT 1
163-6508

AN-C19
1071984
1
614-AN64 PU-16
R982-AN72 YL-16

DASH BACKLIGHT 2
163-6508

HEADLAMP SW
230-5786
NOTE B

3
4

WIRE GROUP

WIRE NAME

AG TW1

892-AG68

TCS TEST SW
230-5791
A
B
1
2
3
4
5
6
C
D

BRAKE RETRACT SW
230-5781
A
B
1
2
3
4
5
6
C
D

A
B
1
2
3
4
5
6
C
D

A
B
1
2
3
4
5
6
C
D

614-AN49 PU-16
614-AN69 PU-16
R982-AN70 YL-16
R982-AN77 YL-16
393-AN76 BR-16
E972-AN74 BU-16
626-AN75 BU-16

AG-C37 AG-C38
1552269 3E3363
1
135-AG317 BU-16
+12V PWR PORT
2
200-AG255 BK-16
H6

H6

CONN 20
AG-C25
1552273

2
5

1
3
4
6

VV-C1
3E3381

AG-C30
1552267
A
A700-AG70 OR-16
B
998-AG165 BR-16
C
F702-AG197 GN-16

RD-18
BK-18
YL-18

AIR COND
522-VV4 WH-14
516-VV7 GN-14
517-VV6 BU-14

LADDER FLOOD LAMP

3T-4411

1
2
3
4
5
6
7
8
9
10

AG TW8

F418-AG85

E972-AG154
E972-AG277

AG TW11

892-AG419

AG TW11

893-AG420

CE TW1

892-CE58

CE TW1

893-CE59

CE TW2

892-CE43

CE TW2

893-CE44

CE TW3

892-CE72

CE TW3

893-CE71

CE TW4

892-CE6

CE TW4

893-CE7

CE TW5

E793-CE53

CE TW5

E794-CE54

CE TW6

C413-CE29

CE TW6

C414-CE30

CE TW6

E708-CE31

CE TW6

E972-CE67

CE TW7

F418-CE34

CE TW7

F419-CE35

CE TW8

F418-CE52

CE TW8

F419-CE51

CE TW9

F418-CE69

CE TW9

F419-CE68

CE TW10

C415-CE26

CE TW10

E972-CE40

CE TW10

E972-CE50

CE TW11

892-CE96

CE TW11

893-CE97

CH TW1

892-CH3

CH TW1

893-CH4

L TW1

892-L3

L TW1

893-L9

TT TW1

C413-TT4

TT TW1

C414-TT5

TT TW1

E708-TT3

TT TW2

C415-TT6

TT TW2

E972-TT2

TT TW2

E972-TT23

TT TW3

C413-TT27

TT TW3

C414-TT30

TT TW3

E708-TT24

TT TW4

C413-TT28

TT TW4

C414-TT31

TT TW4

E708-TT25

TT TW5

C413-TT29

TT TW5

C414-TT32

TT TW5

E708-TT26

SYMBOL

DESCRIPTION
BLADE, SPADE, RING,
OR SCREW TERMINAL
SPLICE
CIRCUIT CONNECTED
CIRCUIT NOT CONNECTED
ELECTRICAL CONNECTION
TO MACHINE STRUCTURE

ATCH WIRE, CABLE,

COMPONENT

BLOWER MOTOR
174-1494

H#

MOTOR

& 785C MINING TRUCK - CAB.

244-3760 - CHG 01.
2 FOR THE CHASSIS SCHEMATIC.
3 FOR THE ENGINE SCHEMATIC.

NOTE A: NORMALLY OPEN WHEN DOOR IS CLOSED

NOTE B: DO NOT ADD ADDITIONAL CURRENT LOAD TO
THIS SWITCH.
NOTE C: AVAILABLE ON 789C ONLY

E794-AG270

INTERNAL ELECTRICAL
CONNECTION TO SURFACE
OF COMPONENT

COMPONENTS ARE SHOWN INSTALLED ON A FULLY OPERABLE

MACHINE WITH THE KEY AND ENGINE OFF, THE XMSN
SHIFTER IN NEUTRAL AND THE PARK BRAKE SW IN THE
OFF POSITION.

CONN 7
TO CONNECTOR AP-C4
ON VOL. 2 - CHASSIS.

E793-AG80

AG TW7

CONNECTOR

VV-C2
3E3360
1
515-VV9 GY-14
2
200-VV3 BK-14

AG-C31
9G3676

893-AG330

AG TW7

AG TW10

515-VV10 GY-14

VOL. 1 - 784C
SCHEMATIC NO.
REFER TO VOL.
REFER TO VOL.

AG-C28
9G3667

AG TW6

C415-AG159

H8

892-AG329

AG TW10

THERMOSTAT
3E-5464

518-VV5 OR-14

893-AG180

AG TW6

E708-AG156

COLOR CODES
BK
BLACK
BR
BROWN
BU
BLUE
GN
GREEN
GY
GRAY
OR
ORANGE
PK
PINK
PU
PURPLE
RD
RED
WH
WHITE
YL
YELLOW

+V
GROUND
SIGNAL
THROT POS SNSR
204-7949

892-AG179

AG TW5

AG TW10

DASH

893-AG141

AG TW5

C414-AG158

3
4

892-AG138

AG TW4

AG TW9

TT-C19
3T3158

614-TT36 PU-16
R982-TT45 YL-16

893-AG152

AG TW4

AG TW9

3
4

892-AG151

AG TW3

PANEL DIMMER SW
230-5777
A
B
1
2
3
4
5
6
C
D

893-AG133

AG TW3

F419-AG86

AG TW2

C413-AG157

892-AG132

AG TW9

893-AG69

AG TW2

THROT BACKUP/LOCK SW
230-5779
A
B
1
2
3
4
5
6
C
D

AG TW1

AG TW8

AN-C30
3E7996

WIRES IN THE FOLLOWING

GROUPS SHALL BE TWISTED:
ONE TWIST PER 25 MM.

KEYPAD BACKLIGHT
163-6509

CAB

AN-C9
1071984
1
606-AN11 GY-16
200-AN31 BK-16

AN-C11
3E7996

614-AN69 PU-16
R982-AN77 YL-16

AIR COND

9W-3072
ANTENNA

614-AN50 PU-16
614-AN78 PU-16
R982-AN34 YL-16
R982-AN70 YL-16
K986-AN15 PK-16
J766-AN57 PU-16
K985-AN16 BR-16

VIMS KEYPAD MODULE

149-3254
OR-18 +V KEYPAD
BK-18 GROUND
WH-18 DATA

200-VV2 BK-14
10 UNUSED
1 GND VERIFY
9 LEVER 5
2 GROUND
3 LEVER 1
6 +V
7 UNUSED
8 LEVER 4
714-AM13 YL-16
5 LEVER 3
713-AM14 OR-16
4 LEVER 2
712-AM15 WH-16
XMSN LEVER POS SW
AM-C5
126-7896
9W3089

CAB

TCS ON IND
163-1878

BLOWER RESISTOR
125-9740

716-AM11 BU-16
715-AM12 GN-16
J765-AM10 BU-16
711-AM6 BR-16
126-AM9 PK-16

1
2

AN-C8
1071984
1
M901-AN60 YL-16
J766-AN58 PU-16

START AID SW
219-9529

113-TT44 OR-16
E710-TT42 BU-16

200-VV1 BK-14

607-UU18 PK-16

VIMS ACTION IND

163-1876

113-TT7 OR-16

VIMS MESSAGE CENTER

179-1730
OR-18 +V DISPLAY
BK-18 GROUND
GN-18 CLOCK
WH-18 DATA
YL-18 LOAD
BU-18 HARNESS CODE
VIMS MESSAGE BACKLIGHT
163-6509
1
TT-C5
1698668
TT-C17
UNUSED
1 MESSAGE CENTER
3T3158
113-TT43 OR-16
2
BACKLIGHT
E710-TT41 BU-16

CANE LEVER LAMP

163-6508

UU-C1
7N9738

AN-C7
1071984
1
411-AN6 PK-16
2
J846-AN79 BR-16

AN-C13
3E7996

TT-C12
1698672
1
E707-TT17 GN-16
2
E972-TT22 BU-16
3
E708-TT26 PK-16
4
C413-TT29 YL-16
5
C414-TT32 BU-16
6

607-UU18 PK-16

MACHINE LOCKOUT SOL

188-2461

A
B
1
2
3
4
5
6
C
D

H12

E710-TT71 BU-16

126-AM7 PK-16

126-AM9 PK-16
J765-AM10 BU-16
711-AM6 BR-16
712-AM15 WH-16
713-AM14 OR-16
714-AM13 YL-16
715-AM12 GN-16
716-AM11 BU-16

RETARDER ON IND
163-1878

AN-C16
3E7996
E707-TT18 GN-16
E707-TT16 GN-16

E707-TT1 GN-16

113-TT43 OR-16
113-TT44 OR-16

AM-C6
1071984

139-AN54 OR-10
777-AN51 PU-10

H13

R982-TT45 YL-16

515-VV8 GY-14

200-AM16 BK-16
200-AM17 BK-16

614-AN47 PU-16
614-AN48 PU-16
R982-AN36 YL-16
R982-AN41 YL-16

E972-TT20 BU-16
E972-TT21 BU-16

E972-TT2 BU-16

UU-C3
3E7996
A
614-UU56 PU-16
B
R982-UU7 YL-16
1
2
606-UU32 GY-16
3
537-UU51 GN-16
4
5
605-UU36 YL-16
6
537-UU52 GN-16
C
D

AN-C6
1071984
1
454-AN8 GN-16
J766-AN30 PU-16

AN-C15
3E7996

E708-TT3 PK-16

614-TT36 PU-16

HAZARD LAMP SW
219-9536

HOIST LEVER POS SENSOR

219-2389
RD-18
+V
BK-18
GROUND
SIGNAL
YL-18

REVERSE IND
163-1878

C413-TT4 YL-16

E707-TT19 GN-16
E707-TT17 GN-16

FOG LAMP SW
230-5782
NOTE B

A
B
1
2
3
4
5
6
C
D

103-UU23 YL-14
614-UU13 PU-16
614-UU12 PU-16
102-UU20 BU-14
610-UU19 OR-14

AM-C2 AM-C1
3E3364 3E3361
1
135-AM18 BU-16
UNUSED +12V PWR PORT
2
200-AM17 BK-16

J766-AN59 PU-16
700-AN52 PK-16

UU-C4
3E7996

CONN 15

10

614-AN46 PU-16
614-AN47 PU-16
R982-AN37 YL-16
R982-AN36 YL-16

UU-C5
3E7996
614-UU15 PU-16
A
614-UU14 PU-16
B
R982-UU3 YL-16
1
2
103-UU29 YL-16
3
614-UU25 PU-16
4
614-UU56 PU-16
5
115-UU24 PK-14
6
627-UU16 YL-14
C
D

537-UU51 GN-16
537-UU52 GN-16

AN-C5
1071984
1
612-AN9 GY-16
200-AN29 BK-16

AN-C1
3E7996

BACKUP LAMP SW
230-5780

200-UU42 BK-16

410-UU50 WH-16

HI BEAM IND
163-1880

520-AN45 WH-16

TWISTED PAIRS

149-UU38 PU-14
200-UU49 BK-16
200-UU33 BK-16
200-UU34 BK-16
200-UU39 BK-16

AN-C4
1071984
1
611-AN10 PU-16
200-AN28 BK-16

ARC SW
230-5787

A
B
1
2
3
4
5
6
C
D

135-UU44 BU-16

BODY UP IND
163-1878

AN-C12
3E7996

UU-C6
3E7996

103-UU23 YL-14
103-UU29 YL-16

AN-C3
1071984
1
H430-AN12 BU-16
J765-AN26 BU-16

H13

LADDER LAMP SW
230-5783

LH TURN IND
163-1879

6
5
4
3

515-AN25 GY-16
516-AN24 GN-16
517-AN23 BU-16
518-AN22 OR-16

520-AN45 WH-16
521-AN21 YL-16

C415-TT6 WH-16

VIMS ACTION ALARM

3E-6328
BK-18
BK-18

A
B
1
2
3
4
5
6
C
D

CONN 6
TO CONNECTOR AP-C3
ON VOL. 2 - CHASSIS.

11

BLOWER SW
157-0217

E708-TT25 PK-16
E708-TT24 PK-16

LEFT SPKR LEFT SPKR +

GROUND
+24V
+12V MEMORY
+12V
RIGHT SPKR RIGHT SPKR +
ANTENNA

UU-C7
3E7996

UU-C11
1698669

511-UU46 BR-16
512-UU45 GN-16

C OFF
S ON
B ST

R982-TT8 YL-16

614-UU17 PU-16
614-UU25 PU-16
R982-UU5 YL-16
623-UU26 BU-14
149-UU38 PU-14
622-UU27 PU-14

A
B
C

R
YL-16
PU-16
OR-16
BR-16

C414-TT5 BU-16

C414-TT32 BU-16

E710-TT42 BU-16
E710-TT41 BU-16

CENTER CONSOLE
AUTO LUBE SOL
5T-4434

WH/BK
WH/GN
BK
BU
YL
RD
GY/BK
GY/VI

J847-UU57 GN-16
410-UU50 WH-16

H16

KEY START SW
110-7887

614-AN32 PU-16
R982-AN39 YL-16
R982-AN37 YL-16

113-TT7 OR-16
614-TT9 PU-16
C413-TT4 YL-16
C414-TT5 BU-16
C415-TT6 WH-16
E707-TT1 GN-16
E708-TT3 PK-16
E710-TT11 BU-16
E972-TT2 BU-16
R982-TT8 YL-16

RADIO
173-6530
173-6532

UU-C9
1698673
1
509-UU40 WH-16
2
508-UU41 PU-16
3
200-UU42 BK-16
4
123-UU43 WH-16
5
A513-UU37 PK-16
6
135-UU44 BU-16
7
512-UU45 GN-16
8
511-UU46 BR-16

CENTER CONSOLE

ENG OUTPUT SPD (-)

308-AN3
326-AN4
307-AN2
105-AN1

AN-C14
1552272
1
YL-16
2
PU-16
3
OR-16
4
BR-16

C414-TT31 BU-16
C414-TT30 BU-16

508-UU41 PU-16
509-UU40 WH-16

J765-AM8 BU-16

GN-18
GN-18

H15

WASHER MOTOR
7T-8891

K985-AN16 BR-16
K986-AN15 PK-16

H8

HEADLINER

L-C5
1552269

UNUSED

E972-TT22 BU-16

123-UU43 WH-16
135-UU44 BU-16
200-UU42 BK-16
A513-UU37 PK-16

508-UU41 PU-16
509-UU40 WH-16

CONN 16

610-AG63 OR-16
627-AG276 YL-16

+12V CIGAR LIGHTER

145-0846
135-AN44 BU-14
200-AN43 BK-14

E972-TT23 BU-16

103-UU30 YL-16
123-UU31 WH-16
200-UU33 BK-16
A513-UU37 PK-16
135-UU35 BU-16
200-UU34 BK-16

H15

J765-AM4 BU-16

TT-C8
1698673

AN-C2
1071984
1
605-AN5 YL-16
200-AN27 BK-16

H9

TWISTED WIRES

H7

DOME LAMP SW
9D-4068
NOTE A

RH SPEAKER
6T-7695

L-C19 AM-C4
3E5179 3E5176
1
126-AM3 PK-16
126-L69 PK-16
2
614-AM1 PU-16
614-L67 PU-16
3
200-AM2 BK-16
200-L52 BK-16
4
J765-AM4 BU-16
J765-L68 BU-16
5
711-AM6 BR-16
711-L38 BR-16
6
H710-AM5 PK-16
H710-L42 PK-16
7
716-AM11 BU-16
716-L19 BU-16
8
715-L23 GN-16
715-AM12 GN-16
9
714-AM13 YL-16
714-L16 YL-16
10
713-AM14 OR-16
713-L30 OR-16
11
712-AM15 WH-16
712-L20 WH-16
12
135-AM18 BU-16
135-L66 BU-16

1
2
3
4
5
6
7
8

TT-C9
1698674

HEADLINER

+
-

T/C OUTPUT SPD SNSR

ENG OUTPUT SPD (+)

TT-C7
3E3388

E708-TT26 PK-16

115-UU24 PK-14
121-UU1 YL-16

H29

H11

135-AN44 BU-14
139-AN54 OR-10
200-AN43 BK-14
307-AN2 OR-16
308-AN3 YL-16
326-AN4 PU-16
393-AN76 BR-16
515-AN25 GY-16
516-AN24 GN-16
517-AN23 BU-16
518-AN22 OR-16
521-AN21 YL-16
626-AN75 BU-16
700-AN52 PK-16
777-AN51 PU-10
998-AN18 BR-16
998-AN55 BR-16
E972-AN74 BU-16
F717-AN19 YL-16
F720-AN17 GN-16

H4

H8

103-UU10 YL-16
103-UU30 YL-16

410-AG267 WH-16
J847-AG424 GN-16

H11

C413-TT28 YL-16
C413-TT27 YL-16

103-UU8 YL-16

H28

614-TT33 PU-16
R982-TT40 YL-16
113-TT10 OR-16
E710-TT71 BU-16

105-AN1 BR-16

H14

511-UU46 BR-16
512-UU45 GN-16

MOTOR

TT-C4
3T3158

OR-18
BK-18
GN-18
WH-18
YL-18
BU-18

H6

H7

102-UU20 BU-14

BODY POS SNSR

HOIST DOWN SOL

H9
200-AN13 BK-14
411-AN6 PK-16
454-AN8 GN-16
605-AN5 YL-16
606-AN11 GY-16
611-AN10 PU-16
612-AN9 GY-16
614-AN14 PU-16
H430-AN12 BU-16
J765-AN26 BU-16
J766-AN53 PU-16
J846-AN79 BR-16
M901-AN60 YL-16
R982-AN73 YL-14

TT-C11
1698672
1
GN-16
2
BU-16
3
PK-16
4
YL-16
5
BU-16
6

CONN 21

H4

RD-16
WH-16
BK-16

+10V SUPPLY

H9

112-T21 PU-12
20A
BK RETRACT BKR
6T-3644

H15

A/C ON SW
230-5789

H5

H8

J766-AN59 PU-16
J766-AN57 PU-16
R982-AN39 YL-16
614-AN46 PU-16
614-AN78 PU-16

H10

TWISTED PAIR

H6

508-UU41 PU-16
509-UU40 WH-16

BR
OR
WH
GY
YL
GN
RD
BU
RD/WH
PK
PU
BK

GAGE CLUSTER BACKLIGHT2

163-6509

SPEEDO TACH MODULE

6V-6457
+V DISPLAY
GROUND
CLOCK
DATA
LOAD
HARNESS CODE
SPEEDO BACKLIGHT
TACH BACKLIGHT
163-6509
1
1
163-6509
TT-C1
TT-C2
TWISTED WIRES
3T3158
3T3158

E707-TT18
E972-TT21
E708-TT25
C413-TT28
C414-TT31

J766-AN30 PU-16
J766-AN58 PU-16

139-AG215 OR-10

CAB DOME LAMP

3E-6389

H27

614-AN14 PU-16

H10

H12

124-AN20 GN-14

CONN 22

H6

112-T21 PU-12

LH SPEAKER
6T-7695

HOIST ENABLE
LOCKOUT LAMP
SOLENOID RET
XMSN OIL TEMP SNSR
LOCKOUT PRESS SW
T/C OIL TEMP SNSR
LOCKOUT SOL
AUTOLUBE SOL
UNUSED
XMSN OIL LEVEL SW
HOIST LEVER
+8V SUPPLY
HOIST RAISE SOL

619-AG336 GN-16
A608-AG46 GY-16
575-AG47 YL-16
506-AG187 PU-16
119-AG48 PK-16
605-AG49 YL-16
537-AG323 GN-16
606-AG50 GY-16
590-AG51 GY-16

GAGE CLUSTER
166-6926
+V DISPLAY
GROUND
CLOCK
DATA
LOAD
HARNESS CODE

OR-18
BK-18
GN-18
WH-18
YL-18
BU-18

113-TT10 OR-16

H14

1
2
3
4
5
6
7
8
9
10
11
12

614-TT34 PU-16
R982-TT37 YL-16
614-TT35 PU-16
R982-TT38 YL-16

614-AN63 PU-16
614-AN64 PU-16

J766-AN53 PU-16
J766-AN57 PU-16
J766-AN59 PU-16

TT-C10
1698672
1
GN-16
2
BU-16
3
PK-16
4
YL-16
5
BU-16
6

GAGE CLUSTER BACKLIGHT1

163-6509
TT-C3
3T3158

H11

R982-AN71 YL-16
R982-AN72 YL-16

614-AN78 PU-16
614-AN46 PU-16

CONN 23

101-RR9 RD-12

15A
STOP DOME LAMP BKR
6T-3643

200-AN31 BK-16
200-AN27 BK-16
200-AN28 BK-16
200-AN29 BK-16

R982-AN39 YL-16

H10

AG-C10
AN-C10
1275486
1275485
1
139-AG215 OR-10
139-AN54 OR-10
AG-C11
1275485
777-AG81 PU-10

E707-TT16
E972-TT20
E708-TT24
C413-TT27
C414-TT30

R982-AN73 YL-14

C413-TT29 YL-16

102-AG58 BU-14
103-AG57 YL-16
115-AG56 PK-14
121-AG60 YL-16
123-AG59 WH-16
135-AG275 BU-16
149-AG61 PU-14
200-AG192 BK-14
537-AG324 GN-16
605-AG66 YL-16
606-AG65 GY-16
607-AG325 PK-14
612-AG274 GY-16
614-AG64 PU-16
622-AG327 PU-14
623-AG326 BU-14
R982-AG407 YL-16

AG-C20
1552252
502-AG42 OR-16
501-AG43 GN-16

HORN SW
2T-3360

WH

AG-C35
3T4412
1
506-AG187 PU-16
2
200-AG186 BK-16

TWISTED WIRES

200-AN13 BK-14

CONN 24

515-AG19 GY-16
516-AG20 GN-16
517-AG21 BU-16
518-AG22 OR-16

101-RR1 RD-12

10A
KEY SW BKR
6T-3642

103-T3 YL-14
998-AG25 BR-16
998-AG32 BR-16
998-AG165 BR-16

149-AG62 PU-14
200-AG182 BK-14
200-AG183 BK-14
200-AG184 BK-14
200-AG429 BK-14
605-AG174 YL-16
606-AG173 GY-16
607-AG325 PK-14
611-AG175 PU-14
614-AG177 PU-14
619-AG176 GN-14
622-AG327 PU-14
623-AG326 BU-14
631-AG289 GY-14

101-RR2 RD-12

10A
STER BLEED BKR
6T-3642

H710-AM5 PK-16
126-AM3 PK-16

E750-L46 PU-16

202-L54 BK-16

G704-L44 YL-16
703-L11 BU-16
704-L15 GY-16
705-L10 PK-16
709-L58 OR-16
710-L51 GN-16
721-L25 BR-16
722-L26 WH-16
723-L27 OR-16
724-L28 YL-16
725-L29 GN-16
726-L31 BU-16
126-L65 PK-16

K922-L7 YL-16

H430-AG34 BU-16
J765-AG38 BU-16
J766-AG31 PU-14
J846-AG423 BR-16
K985-AG243 BR-16
K986-AG28 PK-16
M901-AG33 YL-16
R982-AG405 YL-14

H9

AG-C12 AN-C20
3E6286 1130580
1
515-AG19 GY-16
515-AN25 GY-16
2
516-AG20 GN-16
516-AN24 GN-16
3
517-AG21 BU-16
517-AN23 BU-16
4
518-AG22 OR-16
518-AN22 OR-16
5
521-AG23 YL-16
521-AN21 YL-16
6
124-AG12 GN-14
124-AN20 GN-14
7
F717-AG24 YL-16
F717-AN19 YL-16
8
998-AG25 BR-16
998-AN18 BR-16
9
F720-AG26 GN-16
F720-AN17 GN-16
10
K985-AN16 BR-16
K985-AG243 BR-16
11
K986-AN15 PK-16
K986-AG28 PK-16
12
614-AG29 PU-16
614-AN14 PU-16
13
700-AG30 PK-16
700-AN52 PK-16
14
J766-AN53 PU-16
J766-AG31 PU-14
15
998-AG32 BR-16
998-AN55 BR-16
16
626-AG280 BU-16
626-AN75 BU-16
17
M901-AN60 YL-16
M901-AG33 YL-16
18
J846-AG423 BR-16
J846-AN79 BR-16
19
135-AG271 BU-14
20
200-AG189 BK-16
200-AN13 BK-14
21
H430-AG34 BU-16
H430-AN12 BU-16
22
393-AG268 BR-16
393-AN76 BR-16
23
611-AG35 PU-16
611-AN10 PU-16
24
612-AG281 GY-16
612-AN9 GY-16
25
454-AN8 GN-16
454-AG36 GN-16
26
123-AG37 WH-16
27
411-AG229 PK-16
411-AN6 PK-16
28
R982-AN73 YL-14
R982-AG405 YL-14
29
J765-AG38 BU-16
J765-AN26 BU-16
30
E972-AN74 BU-16
E972-AG279 BU-16
31
200-AG190 BK-14
200-AN43 BK-14
32
33
135-AN44 BU-14
135-AG283 BU-14
34
35
606-AG39 GY-16
606-AN11 GY-16
36
605-AG40 YL-16
605-AN5 YL-16
37
326-AG191 PU-16
326-AN4 PU-16
38
308-AG335 YL-16
308-AN3 YL-16
39
307-AN2 OR-16
307-AG284 OR-16
40
105-AN1 BR-16
105-AG41 BR-16

TWISTED PAIR

112-T29 PU-12
15A
A/C BKR
6T-3643
315-AG309 GN-12

893-AG330 GN-16

998-AG71 BR-16
998-AG287 BR-16
A251-AG194 BK-16
A608-AG46 GY-16
A700-AG70 OR-16
C413-AG157 YL-16
C414-AG158 BU-16
E707-AG155 GN-16
E708-AG156 PK-16
E710-AG160 BU-16
C415-AG159 WH-16
E972-AG154 BU-16
E972-AG278 BU-16
E972-AG277 BU-16
E972-AG279 BU-16

H430-AG34 BU-16
J765-AG38 BU-16
J766-AG31 PU-14
J846-AG423 BR-16
K985-AG243 BR-16
K986-AG28 PK-16
M901-AG33 YL-16
R982-AG405 YL-14

200-AG248 BK-14
522-AG204 WH-16

892-AG329 BR-16

893-AG141 GN-16
893-AG180 GN-16

105-AG41 BR-16
123-AG37 WH-16
124-AG12 GN-14
135-AG271 BU-14
135-AG283 BU-14
139-AG215 OR-10
200-AG189 BK-16
200-AG190 BK-14
307-AG284 OR-16
308-AG335 YL-16
326-AG191 PU-16
393-AG268 BR-16
411-AG229 PK-16
454-AG36 GN-16
521-AG23 YL-16
605-AG40 YL-16
606-AG39 GY-16
611-AG35 PU-16
612-AG281 GY-16
614-AG29 PU-16
626-AG280 BU-16
700-AG30 PK-16
777-AG81 PU-10
998-AG25 BR-16
998-AG32 BR-16
E972-AG279 BU-16
F717-AG24 YL-16
F720-AG26 GN-16

H4

411-AN6 PK-16
454-AN8 GN-16
605-AN5 YL-16
606-AN11 GY-16
611-AN10 PU-16
612-AN9 GY-16
H430-AN12 BU-16
J765-AN26 BU-16
J846-AN79 BR-16
M901-AN60 YL-16

CONN 25

112-T29 PU-12

614-AG29 PU-16
614-AG177 PU-14
614-AG409 PU-16
619-AG176 GN-14
619-AG336 GN-16
622-AG327 PU-14
623-AG326 BU-14
626-AG280 BU-16
631-AG289 GY-14
700-AG30 PK-16
777-AG81 PU-10

892-AG132 BR-16
892-AG68 BR-16
892-AG151 BR-16
892-AG138 BR-16
893-AG69 GN-16
893-AG133 GN-16
893-AG152 GN-16

H3

101-RR13 RD-14

15A
HI BEAM BKR
3T-2662

H2

H3

135-AG317 BU-16
200-AG255 BK-16
998-AG165 BR-16
A700-AG70 OR-16
F702-AG197 GN-16

101-RR6 RD-12

15A
LADDER LAMP BKR
6T-3643

611-AG35 PU-16
611-AG175 PU-14

611-AG44 PU-16
612-AG274 GY-16

101-RR4 RD-12

101-RR5 RD-12

15A
FOG LAMP BKR
3T-2662

149-T1 PU-14

CONN 5
TO CONNECTOR K-C1
ON VOL. 2 - CHASSIS

12

149-AG5 PU-14
176-AG6 OR-16

15A
LO BEAM BKR
3T-2662

B+

DASH

113-AG163 OR-16
113-AG164 OR-16
123-AG162 WH-16
614-AG409 PU-16
892-AG329 BR-16
893-AG330 GN-16
A251-AG194 BK-16
C413-AG157 YL-16
C414-AG158 BU-16
C415-AG159 WH-16
E707-AG155 GN-16
E708-AG156 PK-16
E710-AG160 BU-16
E972-AG277 BU-16
R982-AG404 YL-16

112-T35 PU-12
15A
DIFF FAN BKR
6T-3643

115-T15 PK-14

607-AG325 PK-14

DOWNSHIFT SOL
SHIFT LEVER 4
XMSN LUBE FLTR SW
LOC CODE 1
LOC CODE 0
GROUND VERIFY
SHIFT LEVER 2
RETARDER SW
PARK BRAKE PRESS SW
SHIFT LEVER 5
LOC CODE ENABLE
GEAR 1
GEAR 2
GEAR 3
GEAR 4
GEAR 5
MACHINE LOCKOUT SW
SHIFT LEVER 3
GROUND VERIFY
LOW STEERING SW
LOC CODE 2
HOIST SCREEN SW
KEY START SW

J2
L-C3
3E6287

502-AG42 OR-16
501-AG43 GN-16
590-AG51 GY-16
119-AG48 PK-16
322-AG413 GY-16
537-AG323 GN-16
575-AG47 YL-16
H3
605-AG49 YL-16
606-AG50 GY-16
619-AG336 GN-16
A608-AG46 GY-16
200-AG186 BK-16

H3

H14

102-T2 BU-14
605-AG40 YL-16
605-AG49 YL-16
605-AG174 YL-16

LOCKUP SOL
UPSHIFT SOL
XMSN CHARGE FLTR SW
SHIFT LEVER 1
SW/SENSR RET
SW/SNSR RET

H37

E790-L64 PK-16
E790-L63 PK-16
E790-L62 PK-16

126-L65 PK-16
202-L54 BK-16
703-L11 BU-16
704-L15 GY-16
705-L10 PK-16
710-L51 GN-16
721-L25 BR-16
722-L26 WH-16
723-L27 OR-16
724-L28 YL-16
725-L29 GN-16
726-L31 BU-16
E750-L46 PU-16
G704-L44 YL-16
G705-L47 GN-16
J764-L57 BR-16
K922-L7 YL-16

709-L45 OR-16

L-C20
9X0145

J764-L57 BR-16
E790-L63 PK-16
G705-L47 GN-16

102-AG417 BU-16
200-AG416 BK-16

CONN 4
TO CONNECTOR AR-C1
ON VOL. 2 - CHASSIS.

14

709-L59 OR-16

+24V PWR OUTLET AG-C50

9R-7941 3T4412

8N1517
AG-C26

537-AG323 GN-16

606-AG65 GY-16
606-AG299 GY-16

112-T36 PU-12
10A
INTEGRATED BRAKE CONTROL BKR
6T-3642

112-T35 PU-12

TRANSMISSION CONTROL
164-6901
+ BATTERY
- BATTERY
CAT DATALINK BODY UP LAMP
- BATTERY
+ BATTERY
SOLENOID RET
START RELAY
CAT DATALINK +

L-C4
7N9738

1
2

176-T10 OR-16

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

858-AG88 GY-16
200-AG210 BK-8
859-AG90 YL-16

E972-AG278 BU-16
F418-AG85 GN-16
F419-AG86 YL-16
308-AG301 YL-16
113-AG87 OR-16
109-AG302 OR-4
101-AG89 RD-4
J842-AG427 BK-16

J848-AG425 BU-16

777-AG81 PU-10
J840-AG421 WH-16
J841-AG422 YL-16
E709-AG266 WH-16
317-AG207 YL-16
875-AG195 BU-16
170-AG82 YL-14
635-AG83 BU-16
A251-AG196 BK-14
636-AG84 GN-16

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25

E794-AG270 YL-16
E793-AG80 BU-16
521-AG23 YL-16
403-AG418 GN-16
F720-AG26 GN-16
451-AG208 BR-16
A493-AG328 YL-16
F717-AG272 YL-16

E729-AG202 GN-16
481-AG74 GN-16
F707-AG75 WH-16
F723-AG203 PK-16
522-AG204 WH-16
113-AG76 OR-16
450-AG77 YL-16
J765-AG205 BU-16
F708-AG78 YL-16
337-AG206 WH-16
799-AG434 WH-16

CONN 3
TO CONNECTOR F-C1
ON VOL. 2 - CHASSIS.

CONN 2
TO CONNECTOR HH-C3
ON VOL. 2 - CHASSIS.

17

892-AG68 BR-16
893-AG69 GN-16
A700-AG70 OR-16
998-AG71 BR-16
F702-AG197 GN-16
496-AG120 WH-16
F709-AG72 BU-16
F721-AG198 GY-16
F710-AG73 BR-16
C463-AG199 GY-16
K927-AG401 BU-16
K983-AG200 BU-14
200-AG201 BK-16
709-AG269 OR-16

150-AG11 RD-14
J842-AG426 BK-16
150-AG14 RD-14
452-AG67 PU-16

F433-AG264 PU-16
C466-AG105 YL-16
429-AG106 YL-16
C467-AG107 BU-16

860-AG103 PK-16
861-AG104 PU-16
K983-AG221 BU-14

H428-AG97 GY-16
113-AG98 OR-16
C453-AG263 YL-16
M966-AG99 GY-16
M967-AG100 OR-16
113-AG101 OR-16
H429-AG102 BU-16

E729-AG258 GN-16
447-AG262 PK-16
306-AG94 GN-16
604-AG216 OR-16
F447-AG96 PU-16
A493-AG337 YL-16
A253-AG217 BK-14
892-AG419 BR-16
893-AG420 GN-16

200-AG211 BK-16
327-AG212 PK-16
608-AG273 GN-16
A451-AG265 WH-16
122-AG307 BU-16
612-AG298 GY-16
417-AG91 GY-16
J765-AG92 BU-16
J842-AG428 BK-16
614-AG93 PU-16
606-AG299 GY-16
605-AG300 YL-16

A492-AG128 OR-16

425-AG124 PK-16
C429-AG125 GY-16
C473-AG126 GN-16
C484-AG127 YL-16

J766-AG123 PU-14

G736-AG224 PK-14

A271-AG223 BK-14
496-AG188 WH-16
426-AG117 BR-16
R971-AG118 YL-16
428-AG119 OR-16
799-AG435 WH-16
A491-AG121 WH-16
C985-AG122 BU-16

C428-AG296 GN-16

775-AG116 BR-16

773-AG115 GY-16

769-AG113 BU-16
770-AG114 GN-16
E790-AG439 PK-16

CONN 1
TO CONNECTOR HH-C2
ON VOL. 2 - CHASSIS.

AG-C22
9X7148

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

CAB

AG-C14
9X7148

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

AG-C13
9X1343

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

176-AG108 OR-16
A254-AG109 BK-16
419-AG110 YL-16
774-AG111 YL-16
F780-AG112 PK-16
J767-AG293 GY-16
767-AG294 WH-16

TWISTED PAIR

CAB GROUND

E790-L64 PK-16
102-AG417 BU-16
200-AG416 BK-16

TWISTED PAIR

TWISTED PAIR

H36

709-L58 OR-16

101-AG89 RD-4
102-AG417 BU-16
109-AG302 OR-4
113-AG76 OR-16
113-AG87 OR-16
113-AG98 OR-16
113-AG101 OR-16
200-AG201 BK-16
200-AG210 BK-8
200-AG211 BK-16
200-AG416 BK-16
308-AG301 YL-16
521-AG23 YL-16
522-AG204 WH-16
605-AG300 YL-16
606-AG299 GY-16
612-AG298 GY-16
614-AG93 PU-16
777-AG81 PU-10
892-AG68 BR-16
893-AG69 GN-16
998-AG71 BR-16
A253-AG217 BK-14
A271-AG223 BK-14
A700-AG70 OR-16
E972-AG278 BU-16
F702-AG197 GN-16
F720-AG26 GN-16
J766-AG123 PU-14

TWISTED PAIR

19

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

E790-L36 PK-14
428-L37 OR-16

E750-L46 PU-16
E790-L36 PK-14
G704-L44 YL-16
G705-L47 GN-16

J764-L55 BR-16
J764-L56 BR-16
J764-L57 BR-16

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

126-L1 PK-16
202-L2 BK-16
892-L3 BR-16
H430-L4 BU-16
202-L5 BK-16
126-L6 PK-16
K922-L7 YL-16
306-L8 GN-16
893-L9 GN-16

126-L1 PK-16
126-L6 PK-16
126-L24 PK-16

126-L61 PK-16
126-L65 PK-16
126-L69 PK-16

H25

H35

R971-AG118 YL-16

317-AG207 YL-16
337-AG206 WH-16
604-AG216 OR-16
E729-AG202 GN-16
E729-AG258 GN-16
F707-AG75 WH-16
F708-AG78 YL-16
F709-AG72 BU-16
F710-AG73 BR-16
G736-AG224 PK-14

122-AG307 BU-16
150-AG14 RD-14
150-AG11 RD-14

176-AG108 OR-16
419-AG110 YL-16
425-AG124 PK-16
450-AG77 YL-16
451-AG208 BR-16
767-AG294 WH-16
769-AG113 BU-16
770-AG114 GN-16
773-AG115 GY-16
774-AG111 YL-16
775-AG116 BR-16
A254-AG109 BK-16
C428-AG296 GN-16
C429-AG125 GY-16
C473-AG126 GN-16
C484-AG127 YL-16
C985-AG122 BU-16
F780-AG112 PK-16
H428-AG97 GY-16
H429-AG102 BU-16
J767-AG293 GY-16
K927-AG401 BU-16

403-AG418 GN-16
429-AG106 YL-16
447-AG262 PK-16
635-AG83 BU-16
636-AG84 GN-16
858-AG88 GY-16
859-AG90 YL-16
860-AG103 PK-16
861-AG104 PU-16
875-AG195 BU-16
892-AG419 BR-16
893-AG420 GN-16
A451-AG265 WH-16
A491-AG121 WH-16
C453-AG263 YL-16
C463-AG199 GY-16
C466-AG105 YL-16
C467-AG107 BU-16
E709-AG266 WH-16
E793-AG80 BU-16
E794-AG270 YL-16
F418-AG85 GN-16
F419-AG86 YL-16
F433-AG264 PU-16
F447-AG96 PU-16
J840-AG421 WH-16
J841-AG422 YL-16
J848-AG425 BU-16
K983-AG200 BU-14
K983-AG221 BU-14
M966-AG99 GY-16
M967-AG100 OR-16

170-AG82 YL-14
306-AG94 GN-16
327-AG212 PK-16
496-AG120 WH-16
496-AG188 WH-16
799-AG434 WH-16
799-AG435 WH-16
A251-AG196 BK-14
A493-AG328 YL-16
A493-AG337 YL-16
E790-AG439 PK-16
F717-AG272 YL-16
F721-AG198 GY-16
F723-AG203 PK-16
J765-AG92 BU-16
J765-AG205 BU-16
J842-AG426 BK-16
J842-AG427 BK-16
J842-AG428 BK-16

H39

H31

417-AG91 GY-16
426-AG117 BR-16
428-AG119 OR-16
452-AG67 PU-16
481-AG74 GN-16
709-AG269 OR-16
A492-AG128 OR-16

H45

326-AG191 PU-16
393-AG268 BR-16
411-AG229 PK-16
454-AG36 GN-16
500-AG55 BR-16
521-AG23 YL-16
522-AG204 WH-16

+24 V BATTERY IN
+24 V SWITCHED IN
5A CONVERTER
GROUND
24V->12V
+12 V MEMORY OUT
205-4285
+12 V SWITCHED OUT
GROUND

TRANSMISSION
H42

112-T36 PU-12

BK-18
BK-18

450-L48 YL-16

H42

112-T28 PU-12
10A
WINDOW BKR
6T-3642

UU-C10
1698672

K922-L7 YL-16

H35

185-T33 YL-14

LOCKOUT BK PRESS SW
242-8903

R971-L17 YL-16

608-AG273 GN-16

RAC CONTROL
192-7136
LOC CODE 06

SHUTTER BKR
6T-3642

322-AG413 GY-16

605-AG66 YL-16
605-AG300 YL-16

112-T24 PU-12

10A

112-T28 PU-12

307-AG284 OR-16

537-AG322 GN-16
537-AG324 GN-16

AG-C42
1552269
1
322-AG413 GY-16
2

H2

105-AG41 BR-16
123-AG37 WH-16
124-AG12 GN-14
135-AG271 BU-14
135-AG283 BU-14
139-AG215 OR-10
200-AG189 BK-16
200-AG190 BK-14
307-AG284 OR-16
308-AG335 YL-16
326-AG191 PU-16
393-AG268 BR-16
411-AG229 PK-16
454-AG36 GN-16
521-AG23 YL-16
605-AG40 YL-16
606-AG39 GY-16
611-AG35 PU-16
612-AG281 GY-16
614-AG29 PU-16
626-AG280 BU-16
700-AG30 PK-16
777-AG81 PU-10
998-AG25 BR-16
998-AG32 BR-16
E972-AG279 BU-16
F717-AG24 YL-16
F720-AG26 GN-16

BK-18
BK-18

J1
L-C2
1010205

E750-L46 PU-16
E790-L36 PK-14
G704-L44 YL-16
G705-L47 GN-16
J764-L57 BR-16
K922-L7 YL-16

ENG OUTPUT SPD (-)

104-T20 YL-16

200-AG186 BK-16
200-AG255 BK-16

322-AG414 GY-16
322-AG415 GY-16

112-T31 PU-12
10A
BACKUP BKR
6T-3642

112-T24 PU-12

200-AG185 BK-16
200-AG189 BK-16
200-AG190 BK-14
200-AG259 BK-12

+
-

126-L69 PK-16
711-L38 BR-16
712-L20 WH-16
713-L30 OR-16
714-L16 YL-16
715-L23 GN-16
716-L19 BU-16
H710-L42 PK-16
J765-L68 BU-16

135-L66 BU-16
200-L52 BK-16
614-L67 PU-16

121-T11 YL-16

200-AG231 BK-16
200-AG242 BK-14
200-AG225 BK-16
200-AG241 BK-14

892-AG179 BR-16

101-RR12 RD-12

15A
ENGINE CONT BKR
6T-3643

H15

J765-L60 BU-16
R971-L17 YL-16

H430-L4 BU-16
J765-L60 BU-16
R971-L17 YL-16

PARK BRAKE SW
160-2445

L-C9
7N9737

H430-L4 BU-16

TWISTED PAIR

112-T22 PU-12
20A
CONVERTER BKR
6T-3644

112-T31 PU-12

H430-AG34 BU-16
J765-AG38 BU-16
J766-AG123 PU-14
J766-AG31 PU-14
J766-AG143 PU-14
J766-AG260 PU-14
J766-AG332 PU-16
J846-AG423 BR-16
K985-AG243 BR-16
K986-AG28 PK-16
K992-AG331 PU-16
M901-AG33 YL-16
R982-AG402 YL-16
R982-AG403 YL-16
R982-AG404 YL-16
R982-AG407 YL-16
R982-AG405 YL-14

AG-C24
3E6287

200-AG233 BK-8
200-AG201 BK-16

H2

F702-AG197 GN-16
F717-AG24 YL-16
F720-AG26 GN-16

L-C10
7N9737

126-L61 PK-16
306-L8 GN-16
307-L34 OR-16
321-L50 BR-16
417-L32 GY-16
426-L12 BR-16
428-L37 OR-16
450-L48 YL-16
451-L35 BR-16
452-L49 PU-16
481-L39 GN-16
496-L70 WH-16
799-L43 WH-16
892-L3 BR-16
893-L9 GN-16
A492-L33 OR-16

126-L61 PK-16
306-L8 GN-16
307-L34 OR-16
321-L50 BR-16
417-L32 GY-16
426-L12 BR-16
428-L37 OR-16
450-L48 YL-16
451-L35 BR-16
452-L49 PU-16
481-L39 GN-16
496-L70 WH-16
799-L43 WH-16
892-L3 BR-16
893-L9 GN-16
A492-L33 OR-16

H29

150-T17 RD-14
150-T9 RD-14

200-AG257 BK-10
200-AG239 BK-16
200-AG246 BK-10

202-L53 BK-16

202-L53 BK-16
706-L21 BR-16
720-L22 PU-16
J764-L55 BR-16
J764-L56 BR-16

107-T7 WH-16
119-T5 PK-16
121-T11 YL-16

112-T22 PU-12

200-AG416 BK-16
200-AG169 BK-16
200-AG192 BK-14

102-AG58 BU-14
103-AG57 YL-16
115-AG56 PK-14
121-AG60 YL-16
123-AG59 WH-16
135-AG275 BU-16
149-AG61 PU-14
200-AG192 BK-14
537-AG324 GN-16
605-AG66 YL-16
606-AG65 GY-16
607-AG325 PK-14
612-AG274 GY-16
614-AG64 PU-16
622-AG327 PU-14
623-AG326 BU-14
R982-AG407 YL-16

TRANSMISSION

CONN 14

H48
H47

H29

H25

185-AG4 YL-14

112-T32 PU-12
10A
AIR DRYER BKR
6T-3642

MOTOR H
T

H1

H2

119-AG48 PK-16
200-AG186 BK-16
322-AG413 GY-16
537-AG323 GN-16
575-AG47 YL-16
605-AG49 YL-16
606-AG50 GY-16
619-AG336 GN-16
A608-AG46 GY-16

112-T32 PU-12

200-AG182 BK-14
200-AG183 BK-14
200-AG184 BK-14
200-AG248 BK-14
200-AG429 BK-14

K985-AG243 BR-16
K986-AG28 PK-16

H28

119-AG254 PK-16
200-AG185 BK-16
500-AG55 BR-16

112-T30 PU-12
10A
GAUGES BKR
6T-3642

122-T12 BU-16

135-AG271 BU-14
135-AG283 BU-14
135-AG317 BU-16

149-AG61 PU-14
149-AG5 PU-14

H27

H25

149-T1 PU-14
176-T10 OR-16

123-T13 WH-16

GND
BK-16
BR-16
GN-16
OR-16
GY-16

WIPER MOTOR
147-7975

H3

112-T30 PU-12

123-AG37 WH-16
123-AG162 WH-16

135-AG275 BU-16
135-AG305 BU-16
135-AG306 BU-16
135-AG308 BU-14

H430-AG34 BU-16

H38

185-T33 YL-14

105A
ALTERNATOR BKR
3E-7294

1
2
3
4
5
6

PWR WINDOW MOTOR

145-7768

H1

J766-AG332 PU-16
K992-AG331 PU-16

101-RR7 RD-8
101-RR8 RD-8
101-RR11 RD-8
101-RR13 RD-14

STER COLUMN SW
213-8478

119-AG52 PK-16
591-AG53 WH-16

112-T27 PU-12
15A
VIMS MSG BKR
6T-3643

109-T34 OR-4

121-AG60 YL-16

123-AG10 WH-16
123-AG59 WH-16

135-AG306 BU-16
200-AG231 BK-16
614-AG135 PU-16
892-AG132 BR-16
893-AG133 GN-16

H35

BR-16
BU-14
BR-14
YL-14

112-T39 PU-8

112-T26 PU-12
10A
WIPER BKR
6T-3642

113-T6 OR-14

119-AG48 PK-16
119-AG52 PK-16
119-AG254 PK-16

121-AG9 YL-16
121-AG172 YL-14

200-AG185 BK-16
500-AG55 BR-16
501-AG43 GN-16
502-AG42 OR-16
119-AG254 PK-16

119-AG254 PK-16
200-AG185 BK-16
500-AG55 BR-16
501-AG43 GN-16
502-AG42 OR-16

200-AG186 BK-16
506-AG187 PU-16

121-AG60 YL-16

K992-AG331 PU-16
M901-AG33 YL-16

H35

1
2

H2

H3

112-T27 PU-12
115-AG171 PK-14

119-AG8 PK-16
119-AG54 PK-16

454-AG36 GN-16
700-AG30 PK-16
892-AG138 BR-16
893-AG141 GN-16
J766-AG143 PU-14
H26

YY-C2
1698668
A590-YY12 BU-16
A589-YY11 OR-16

H2

MOTOR
(DOWN)

MOTOR
(UP)

112-T26 PU-12
119-T5 PK-16

101-AG89 RD-4

AG-C43
7N9738
103-AG411 YL-16
322-AG414 GY-16

112-T25 PU-12
10A
TRANSMISSION CONT BKR
6T-3642

115-AG171 PK-14

103-AG412 YL-16
103-AG411 YL-16
120-AG303 YL-12
135-AG305 BU-16
200-AG257 BK-10
322-AG414 GY-16
322-AG415 GY-16

J846-CE85 BR-16
J847-CE86 GN-16
J848-CE87 BU-16
R982-CE56 YL-16

J841-CE91 YL-16

J840-CE89 WH-16

AG-C48
1552269

H26

J841-CE84 YL-16
J841-CE90 YL-16

J840-CE88 WH-16
J840-CE83 WH-16

393-CE60 BR-16
403-CE57 GN-16
626-CE61 BU-16
A491-CE17 WH-16
A493-CE3 YL-16
C463-CE75 GY-16
F447-CE4 PU-16

170-CE11 YL-16
170-CE1 YL-16
170-CE48 YL-16

113-CE81 OR-16
170-CE64 YL-16

F433-CE18 PU-16
J842-CE42 BK-14
K983-CE74 BU-14
M966-CE13 GY-16
M967-CE5 OR-16

F419-CE35 YL-16
F419-CE68 YL-16
F419-CE51 YL-16

F418-CE34 GN-16

410-CE20 WH-16
411-CE16 PK-16
429-CE21 YL-16
447-CE8 PK-16
614-CE41 PU-16
858-CE10 GY-16
859-CE9 YL-16
860-CE15 PK-16
861-CE14 PU-16
A451-CE36 WH-16
C413-CE29 YL-16
C414-CE30 BU-16
C453-CE37 YL-16
C466-CE19 YL-16
C467-CE22 BU-16
E707-CE39 GN-16
E708-CE31 PK-16
E709-CE27 WH-16
E710-CE28 BU-16

113-CE66 OR-16

A251-CE70 BK-16

875-CE82 BU-16
113-CE80 OR-16
113-CE73 OR-16

A251-CE2 BK-16
A251-CE12 BK-16
A251-CE79 BK-16

636-CE23 GN-16

200-AG257 BK-10

H430-AG34 BU-16

F418-CE34 GN-16
F419-CE35 YL-16

875-CE32 BU-16
876-CE33 OR-16

E708-CE31 PK-16
A234-CE78 BK-16

J842-CE42 BK-14
C414-CE30 BU-16
F712-CE77 GY-16

C413-CE29 YL-16
F711-CE76 GN-16

A451-CE36 WH-16

HORN SOL
7T-9074

H49

TWISTED PAIR

20

113-AG163 OR-16
113-AG164 OR-16
113-AG15 OR-14

115-AG13 PK-14
115-AG56 PK-14

H49

H49

RAC (789/793 ONLY) (ATCH)

X976-CH13 GY-16

1
2

HORN SOL DIODE

106-8704

875-CE92 BU-16
876-CE93 OR-16
113-CE80 OR-16
875-CE82 BU-16

H40

X976-CH12 GY-16

135-AG305 BU-16

H28

H40

21

113-AG101 OR-16
113-AG87 OR-16
113-AG98 OR-16
113-AG150 OR-16
113-AG76 OR-16

CE-C2
1471445

R971-AG118 YL-16

1
2
3
4
5
6
7
8

CE-C4
1552264
113-CE73 OR-16
E972-CE62 BU-16
876-CE33 OR-16
875-CE32 BU-16

120-AG304 YL-12

+24V ING
+12V OUTPUT
GROUND

176-AG6 OR-16
A254-AG250 BK-14
450-AG27 YL-16
451-AG45 BR-16

AF-C1
3E3388

VIMS

635-CE25 BU-16

CONN 12

F418-CE69 GN-16
F418-CE52 GN-16

CE-C12
3E3369
A
F711-CE76 GN-16
B
F712-CE77 GY-16
C
A234-CE78 BK-16

113-CE24 OR-16

UNUSED

CE-C8
1130580

AG-C34 CE-C11
9X0146 7X6222 CONN 11
1
R982-CE56 YL-16
R982-AG402 YL-16
2
A493-AG95 YL-16
A493-CE3 YL-16
3
F447-AG96 PU-16
F447-CE4 PU-16
4
A491-AG121 WH-16
A491-CE17 WH-16
5
C463-CE75 GY-16
C463-AG199 GY-16
6
403-CE38 GN-16
403-AG418 GN-16
7
8
892-CE58 BR-16
892-AG419 BR-16
9
893-CE59 GN-16
893-AG420 GN-16
10
11
393-AG268 BR-16
393-CE60 BR-16
12
626-AG280 BU-16
626-CE61 BU-16
13
14
15
16
17
18
19
J840-AG421 WH-16
J840-CE83 WH-16
20
J841-AG422 YL-16
J841-CE84 YL-16
21
J846-CE85 BR-16
J846-AG423 BR-16
22
J847-CE86 GN-16
J847-AG424 GN-16
23
J848-CE87 BU-16
J848-AG425 BU-16
24

K983-AG230 BU-14

H40

893-CE59 GN-16

CE-C3
1698670

H25

BK-18
BK-18

307-AG129 OR-16

TWISTED PAIR

893-CE7 GN-16
893-CE71 GN-16
893-CE44 GN-16

H50

892-CE43 BR-16
893-CE44 GN-16
E972-CE50 BU-16
C415-CE26 WH-16
105-CE55 BR-16
E793-CE53 BU-16
E794-CE54 YL-16
F418-CE69 GN-16
F419-CE68 YL-16

CONN 10
AG-C3
3E6286

892-CE58 BR-16

15A CONVERTER
24V->12V
3E-8646

417-AG91 GY-16
426-AG117 BR-16
428-AG119 OR-16
452-AG67 PU-16
481-AG74 GN-16
709-AG269 OR-16
A492-AG128 OR-16

H40

E972-CE62 BU-16

892-CE6 BR-16
892-CE72 BR-16
892-CE43 BR-16

A251-CE47 BK-16

CONN 27

636-CE63 GN-16
636-CE45 GN-16

E972-CE40 BU-16
E972-CE67 BU-16

ET SERVICE CONN
(ECAP,ET,FLASH)

AF-C3 AF-C2
9G3670 9G3676
1
TELEMETRY
2
DOWNLOAD PORT
3
4
5
CONN 9
6
7

H41

J841-CE90 YL-16
J840-CE88 WH-16
635-CE65 BU-16
635-CE46 BU-16

H43

E972-CE40 BU-16
C415-CE26 WH-16
E972-CE50 BU-16

636-CE63 GN-16
635-CE65 BU-16

TWISTED PAIRS

892-CE6 BR-16
893-CE7 GN-16
C415-CE26 WH-16
E972-CE40 BU-16
A251-CE70 BK-16

CE-C7
9W1951
A
105-CE55 BR-16
B
A251-CE70 BK-16
C
D
893-CE71 GN-16
E
892-CE72 BR-16
F
TWISTED PAIR
G
H
E793-CE53 BU-16
J
E794-CE54 YL-16

H49

A251-CE70 BK-16
893-CE7 GN-16
892-CE6 BR-16

CONN 26

TWISTED PAIR

H49

A234-CE78 BK-16
F711-CE76 GN-16
F712-CE77 GY-16
875-CE32 BU-16
876-CE33 OR-16

CAB SERIAL
DOWNLOAD PORT

113-CE73 OR-16

A
B
C
D
E

635-CE65 BU-16
636-CE63 GN-16
J841-CE90 YL-16
J840-CE88 WH-16

113-CE80 OR-16
875-CE82 BU-16

CE-C6
9D3374

E972-CE67 BU-16
F419-CE68 YL-16
F418-CE69 GN-16

H42

H42

105-AG41 BR-16

113-AG181 OR-16
113-AG15 OR-14

200-AG210 BK-8
200-AG211 BK-16
A271-AG223 BK-14
A253-AG217 BK-14
101-AG89 RD-4
102-AG417 BU-16
109-AG302 OR-4
113-AG76 OR-16
113-AG87 OR-16
113-AG98 OR-16
113-AG101 OR-16
200-AG201 BK-16
200-AG416 BK-16
308-AG301 YL-16
521-AG23 YL-16
522-AG204 WH-16
605-AG300 YL-16
606-AG299 GY-16
612-AG298 GY-16
614-AG93 PU-16
777-AG81 PU-10
892-AG68 BR-16
893-AG69 GN-16
998-AG71 BR-16
A700-AG70 OR-16
E972-AG278 BU-16
F702-AG197 GN-16
F720-AG26 GN-16
J766-AG123 PU-14

120-AG303 YL-12

+24V INPUT

TWISTED PAIR

TWISTED PAIR
TWISTED PAIR

A254-AG250 BK-14

UNUSED
UNUSED
UNUSED (STG 19)
GND LOC CODE 3 (STG 20)
UNUSED (STG 2)
UNUSED (RS232 TXD 4)
UNUSED (RS232 RXD 4)
UNUSED (CAN H 2)
UNUSED (CAN L 2)
SPI DATA
CAN LINK (HIGH)
UNUSED (SPD -3)
UNUSED (SPD +3)
UNUSED
UNUSED
UNUSED (STG 22)
UNUSED (STG 23)
UNUSED (STG 24)
DIGITAL RET
SPI LOAD
CAN LINK (LOW)
UNUSED (SPD -4)
UNUSED (SPD +4)
UNUSED (RS232 TXD 3)
UNUSED (RS232 RXD 3)
UNUSED (STG 25)
UNUSED (STG 26)
SPI CLOCK
CAN SHIELD
UNUSED (SPD -5)
UNUSED (SPD +5)
RS232 PORT 1 (TXD 1)
RS232 PORT 1 (RXD 1)
UNUSED (STG 27)
UNUSED (STG 28)
UNUSED (A/P 1)
UNUSED (A/P 2)
UNUSED (SPD -6)
UNUSED (SPD +6)
RS232 PORT 2 (TXD 2)
RS232 PORT 2 (RXD 2)
UNUSED (STG 29)
UNUSED (STG 30)
UNUSED (A/P 3)
STEERING TEMP (A/P 4)
UNUSED (SPD -1)
UNUSED (SPD +1)
UNUSED (STB 1)
UNUSED (STB 2)
UNUSED (STG 31)
UNUSED (STG 32)
UNUSED (STG 33)
UNUSED (ANLG RET)
AMBIENT TEMP (A/P 5)
UNUSED (A/P 6)
UNUSED (SPD -2)
UNUSED (SPD +2)
UNUSED (STB 3)
UNUSED (STB 4)
UNUSED (STG 34)
UNUSED (STG 35)
UNUSED (STG 36)
UNUSED (+5V ANLG)
+8V DIGITAL
+12V INST
DIGITAL RET
UNUSED (A/P 7)
BACK LITE SW
UNUSED
UNUSED
A251-CE79 BK-16

R982-CE56 YL-16
E710-CE28 BU-16

C415-CE26 WH-16
E709-CE27 WH-16
J848-CE87 BU-16

113-CE66 OR-16
403-CE57 GN-16
635-CE25 BU-16
J841-CE91 YL-16

429-CE21 YL-16
C467-CE22 BU-16
636-CE23 GN-16
J840-CE89 WH-16

F433-CE18 PU-16
C466-CE19 YL-16
410-CE20 WH-16
J847-CE86 GN-16

411-CE16 PK-16
J846-CE85 BR-16
A491-CE17 WH-16

861-CE14 PU-16
860-CE15 PK-16
C463-CE75 GY-16

LH PAYLOAD LAMPS (ATCH)

170-CE11 YL-16
A251-CE12 BK-16
M966-CE13 GY-16
393-CE60 BR-16
626-CE61 BU-16

RD PAYLOAD LAMP
(ATCH)
227-9530

BK-18
BK-18

H25

590-AG51 GY-16

112-T25 PU-12
126-T16 PK-16

120-AG303 YL-12

202-L53 BK-16

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70

CE-C1
1607689

859-CE9 YL-16
858-CE10 GY-16
447-CE8 PK-16

CE-C9
1552269
1
635-CE65 BU-16
2
J841-CE90 YL-16

170-CE1 YL-16
A251-CE2 BK-16
A493-CE3 YL-16
F447-CE4 PU-16
M967-CE5 OR-16
892-CE6 BR-16
893-CE7 GN-16

H44

CE-C15
1552252

GN PAYLOAD LAMP
(ATCH)
227-9531

BK-18
BK-18

+ BATTERY
- BATTERY
T/C OUTLET (STG 1)
HI STER PRESS (STG2)
JACKETWATER LVL (STG3)
CAT DATALINK (-)
CAT DATALINK (+)
UNUSED (PWM RET 3)
UNUSED (PWM DRV 1)
LF STRUT PRESS (500Hz PWM1)
RF STRUT PRESS (500Hz PWM2)
FUEL LVL SNSR (A/P 8)
UNUSED (A/P 9)
+ BATTERY
- BATTERY
AFTERCOOL LVL (STG 4)
DIMMER SW-DN (STG 5)
DIMMER SW (STG 6)
UNUSED (PWM DRV 2)
LR STRUT PRESS (500Hz PWM 3)
RR STRUT PRESS (500Hz PWM 4)
FRT AFTERCOOL TEMP (A/P 10)
UNUSED (A/P 11)
ACTION LAMP (LAMP HS 1)
LAMP RET 1
T/C INLET TEMP (STG 7)
UNUSED (STG 8)
UNUSED (500Hz PWM 5)
UNUSED (500Hz PWM 6)
RF BK OIL TEMP (A/P 12)
LF BK OIL TEMP (A/P 13)
ACTION ALARM (LAMP HS 2)
LAMP RET 2
UNUSED (STG 9)
UNUSED (STG 10)
UNUSED (500Hz PWM 7)
UNUSED (500Hz PWM 8)
RR BK OIL TEMP (A/P 14)
LR BK OIL TEMP (A/P 15)
TPMS GN LAMP (LAMP HS 4)
LAMP RET 4
UNUSED (STG 11)
UNUSED (STG 12)
UNUSED (500Hz PWM 8)
UNUSED (500Hz PWM 9)
KEY SW (+BAT)
ALTERNATOR (R-TERM)
TPMS RD LAMP (LAMP HS 5)
LAMP RET 5
UNUSED (STG 13)
UNUSED (STG 14)
UNUSED (STG 15)
UNUSED (PWM DRV 3)
UNUSED (PWM DRV 4)
UNUSED (PWM DRV 5)
UNUSED (PWM RET 1)
KEYPAD DATA
SERVICE LAMP (LAMP HS 3)
LAMP RET 3
UNUSED (STG 16)
UNUSED (STG 17)
UNUSED (STG 18)
LAMP SINK 2
LCD LAMP (-)(LAMP SINK 1)
UNUSED (PWM RET 2)
UNUSED (PWM DRV 6)
UNUSED (PWM DRV 7)
UNUSED (PWM DRV 8)
UNUSED (-BAT)
UNUSED (+BAT)

+ BATTERY
GROUND
SIGNAL GROUND
SIGNAL IN TX
SIGNAL IN RX
SIGNAL OUT TX
N/C
N/C
FACTORY TEST
PROGRAM
N/C
N/C
1
2
3
4
5
6
7
8
9
10
11
12
CE-C10
1552269
1
636-CE63 GN-16
2
J840-CE88 WH-16

H42

103-AG410 YL-16

105-AG1 BR-16
105-AG161 BR-16

H24

H29

101-RR4 RD-12
101-RR5 RD-12
101-RR10 RD-12

WIPER DELAY MODULE

143-7884
+V (X)
PULSE (P)
LOAD (L)

119-AG52 PK-16
590-AG51 GY-16
591-AG53 WH-16

101-RR10 RD-12

15A
VIMS CONT BKR
6T-3643

H23

H29

H41

170-T18 YL-14

103-AG412 YL-16
103-AG411 YL-16

105-AG161 BR-16
113-AG150 OR-16
393-AG268 BR-16
411-AG229 PK-16
614-AG282 PU-16
626-AG280 BU-16
892-AG151 BR-16
893-AG152 GN-16
C413-AG157 YL-16
C414-AG158 BU-16
C415-AG159 WH-16
E707-AG155 GN-16
E708-AG156 PK-16
E710-AG160 BU-16
E972-AG154 BU-16
J846-AG423 BR-16
R982-AG402 YL-16

H24

VIMS

101-RR8 RD-8

+24V
GROUND
SWITCH COMMON AUTO DOWN MODULE
SWITCH UP
214-3512
SWITCH DOWN
N/C
MOTOR DOWN
MOTOR UP

AG-C32
1552273

101-RR1 RD-12
101-RR2 RD-12
101-RR3 RD-12
101-RR4 RD-12
101-RR5 RD-12
101-RR6 RD-12
101-RR9 RD-12
101-RR10 RD-12
101-RR12 RD-12

102-AG58 BU-14

103-AG57 YL-16
103-AG3 YL-14
103-AG167 YL-14

BK-18
BK-18

H1

103-AG321 YL-16

200-AG249 BK-14
200-AG183 BK-14
200-AG182 BK-14
200-AG184 BK-14
200-AG233 BK-8
200-AG246 BK-10
200-AG247 BK-16
200-AG248 BK-14
200-AG429 BK-14

REAR CAB GND BOSS

102-AG2 BU-14
102-AG168 BU-14
102-AG417 BU-16

200-AG242 BK-14
307-AG284 OR-16
326-AG191 PU-16
500-AG55 BR-16
537-AG322 GN-16
575-AG47 YL-16
591-AG53 WH-16
611-AG44 PU-16
892-AG179 BR-16
893-AG180 GN-16
A251-AG194 BK-16
A608-AG46 GY-16
F717-AG24 YL-16
J765-AG38 BU-16
J766-AG260 PU-14
200-AG249 BK-14
A251-AG244 BK-14

H22

200-AG246 BK-10
200-AG233 BK-8
200-AG183 BK-14
200-AG182 BK-14
200-AG184 BK-14
200-AG429 BK-14
200-AG247 BK-16
200-AG248 BK-14
A251-AG244 BK-14
200-AG249 BK-14
200-AG211 BK-16
A271-AG223 BK-14
A253-AG217 BK-14
200-AG210 BK-8

A254-AG250 BK-14

102-AG58 BU-14

103-AG321 YL-16
113-AG181 OR-16
119-AG54 PK-16
200-AG169 BK-16

H21

E790-AG166 PK-16

308-AG335 YL-16

200-T8 BK-14
135-T23 BU-14

H21

176-AG6 OR-16
H29

109-T34 OR-4
112-T21 PU-12
112-T22 PU-12

H18

104-AG288 YL-16
180-AG17 GN-14

1
2

K992-AG331 PU-16
J766-AG332 PU-16

200-AG248 BK-14
522-AG204 WH-16
515-AG19 GY-16
516-AG20 GN-16
517-AG21 BU-16
518-AG22 OR-16

E729-PP16 GN-16

H30

101-RR6 RD-12
101-RR9 RD-12
101-RR12 RD-12

515-AG19 GY-16
200-AG248 BK-14
516-AG20 GN-16
517-AG21 BU-16
522-AG204 WH-16
518-AG22 OR-16

998-PP42 BR-16

H30

103-AG3 YL-14
105-AG1 BR-16
113-AG15 OR-14
115-AG13 PK-14
121-AG9 YL-16
123-AG10 WH-16
124-AG12 GN-14
135-AG308 BU-14
149-AG5 PU-14
200-AG225 BK-16

101-RR11 RD-8

A590-YY12 BU-16
A589-YY11 OR-16

1
2
3
4
5
6

998-PP6 BR-16
998-PP11 BR-16
998-PP15 BR-16

610-AG63 OR-16
627-AG276 YL-16

122-AG307 BU-16
150-AG11 RD-14
150-AG14 RD-14

H31

+12V PWR OUTLET

117-2311

101-RR3 RD-12
101-RR1 RD-12
101-RR2 RD-12

515-VV8 GY-14
200-VV1 BK-14
516-VV7 GN-14
517-VV6 BU-14
522-VV4 WH-14
518-VV5 OR-14

619-PP24 GN-14
627-PP29 YL-16
631-PP45 GY-14
958-PP18 YL-16

180-AG17 GN-14
104-AG288 YL-16

102-AG2 BU-14

101-RR7 RD-8

1
2
3
4
5
6
7
8

605-AG174 YL-16
606-AG173 GY-16

612-PP51 GY-16
612-PP52 GY-16

H31

T-C1
3T4412
1
2

614-AG177 PU-14
619-AG176 GN-14
611-AG175 PU-14
631-AG289 GY-14

612-PP50 GY-16

321-AG131 BR-16

T-C2
9X0141

RETARDER SW
3E-2035

AG-C44
7N9737

3
4

H1

1
2
3
4
5
6
7

321-PP48 BR-16
337-PP12 WH-16
604-PP17 OR-16
610-PP22 OR-16

107-AG7 WH-16
131-AG79 BR-14
170-AG16 YL-14

H32

CIRCUIT BREAKER PANEL

YY-C5
3E3388

623-AG326 BU-14
622-AG327 PU-14
200-AG183 BK-14
200-AG184 BK-14
200-AG429 BK-14

317-PP53 YL-16

H32

185-YY6 YL-16
R982-YY5 YL-16
R982-YY14 YL-16

AG-C100
9X1339

109-T34 OR-4

A
B
1
2
3
4
5
6
C
D

185-YY4 YL-16

CONN 19

200-AG182 BK-14
607-AG325 PK-14
149-AG62 PU-14

317-PP40 YL-16
317-PP8 YL-16
317-PP39 YL-16

F707-PP2 WH-16
998-PP42 BR-16
F710-PP7 BR-16
104-PP43 YL-16
F709-PP10 BU-16
337-PP12 WH-16
103-PP20 YL-16
F708-PP14 YL-16
E729-PP32 GN-16
604-PP17 OR-16
958-PP18 YL-16
102-PP21 BU-14
610-PP22 OR-16
200-PP23 BK-16
619-PP24 GN-14
115-PP28 PK-14
627-PP29 YL-16
631-PP45 GY-14
121-PP47 YL-16
321-PP48 BR-16
612-PP51 GY-16
612-PP52 GY-16

185-AG4 YL-14

321-AG131 BR-16

E729-PP34 GN-16

315-PP41 GN-14

K927-PP27 BU-14

604-PP17 OR-16
610-PP22 OR-16
612-PP50 GY-16
619-PP24 GN-14
627-PP29 YL-16
631-PP45 GY-14
958-PP18 YL-16
998-PP6 BR-16
998-PP11 BR-16
998-PP15 BR-16
E729-PP16 GN-16
E790-PP49 PK-16
F707-PP2 WH-16
F708-PP14 YL-16
F709-PP10 BU-16
F710-PP7 BR-16
G736-PP44 PK-14
H736-PP26 BU-16

317-PP53 YL-16

200-PP23 BK-16

AG-C9
1130580
1
180-AG17 GN-14
2
H736-AG235 BU-16
3
K927-AG285 BU-16
4
G736-AG224 PK-14
5
315-AG286 GN-14
6
7
317-AG207 YL-16
8
9
E729-AG236 GN-16
10
11
F707-AG75 WH-16
12
998-AG287 BR-16
13
F710-AG73 BR-16
14
104-AG288 YL-16
15
F709-AG72 BU-16
16
337-AG206 WH-16
17
103-AG167 YL-14
18
F708-AG78 YL-16
19
E729-AG237 GN-16
20
604-AG216 OR-16
21
22
102-AG168 BU-14
23
610-AG63 OR-16
24
200-AG239 BK-16
25
619-AG170 GN-14
26
115-AG171 PK-14
27
627-AG276 YL-16
28
631-AG289 GY-14
29
121-AG172 YL-14
30
321-AG131 BR-16
31
612-AG290 GY-16
32
612-AG291 GY-16
33
315-AG292 GN-14
34
E790-AG166 PK-16
35
36
37
38
39
40

H20

126-AG18 PK-16

115-PP28 PK-14
180-PP25 GN-14
121-PP47 YL-16

317-PP8 YL-16
317-PP39 YL-16
317-PP40 YL-16
321-PP48 BR-16

315-PP3 GN-16
315-PP4 GN-16
315-PP5 GN-16
315-PP41 GN-14

102-PP21 BU-14
103-PP20 YL-16
104-PP13 YL-16
104-PP9 YL-16
115-PP28 PK-14
180-PP25 GN-14
121-PP47 YL-16
200-PP54 BK-16
200-PP55 BK-16

PP-C16
3E6286
180-PP25 GN-14
H736-PP26 BU-16
K927-PP27 BU-14
G736-PP44 PK-14
315-PP41 GN-14

H20

CONN 17

112-T38 PU-8

CONN 13

102-AG168 BU-14
103-AG167 YL-14
115-AG171 PK-14
121-AG172 YL-14
315-AG309 GN-12
200-AG239 BK-16
612-AG290 GY-16
612-AG291 GY-16
619-AG170 GN-14
631-AG289 GY-14
998-AG287 BR-16

315-AG309 GN-12

200-AG239 BK-16
612-AG290 GY-16
612-AG291 GY-16
619-AG170 GN-14
631-AG289 GY-14
998-AG287 BR-16

MAIN PWR RELAY

165-4026

112-T28 PU-12
112-T27 PU-12
112-T25 PU-12
112-T26 PU-12
112-T30 PU-12
112-T24 PU-12
112-T31 PU-12
112-T32 PU-12
112-T35 PU-12
112-T29 PU-12
112-T36 PU-12

315-AG286 GN-14
315-AG292 GN-14

200-AG241 BK-14
R982-AG403 YL-16

H19

112-T37 PU-8

102-AG168 BU-14
103-AG167 YL-14
115-AG171 PK-14
121-AG172 YL-14

112-T21 PU-12
112-T22 PU-12
112-T37 PU-8
112-T39 PU-8
112-T38 PU-8

105-T4
102-T2
131-T40
103-T3

109-AG302 OR-4

105-AG1 BR-16
102-AG2 BU-14
131-AG79 BR-14
103-AG3 YL-14

200-AG247 BK-16

104-PP43 YL-16

200-PP54 BK-16
200-PP55 BK-16

YY-C1
3E7996

R982-YY14 YL-16

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

30
1
5 86
2 85
4
87
3
87a

308-AG301 YL-16
308-AG335 YL-16

PP-C15
9X1054

102-PP21 BU-14
103-PP20 YL-16
104-PP9 YL-16
104-PP13 YL-16

PWR WINDOW SW
230-5784

YY-C3
1698668
185-YY7 YL-16
200-YY9 BK-16

AG-C29
3E3364
1
185-AG4 YL-14
2
200-AG241 BK-14

H18

K984-PP1 GY-16
K984-PP38 GY-16

1
2

YY-C4
1698668

H17

121-PP47 YL-16
321-PP48 BR-16
E790-PP49 PK-16
612-PP50 GY-16

180-PP25 GN-14
H736-PP26 BU-16

104-PP13 YL-16
F708-PP14 YL-16
998-PP15 BR-16
E729-PP16 GN-16

PP-C9
9X1054

G736-PP44 PK-14

PP-C6
9X1054

AG-C49
3E3364

BACKUP RELAY
3E-5239

30
1
5 86
2 85
4
87
3
87a

DIFF FAN RELAY

3E-5239

30
1
5 86
2 85
4
87
3
87a

PP-C14
1552269

K984-PP37 GY-16
317-PP39 YL-16

PP-C13
9X1054

1
2

30
1
5 86
2 85
4
87
3
87a

PP-C7
9X1054

SHUTTER RELAY
3E-5239

115-PP28 PK-14
627-PP29 YL-16
200-PP54 BK-16
631-PP45 GY-14

PP-C8
9X1054

102-PP21 BU-14
610-PP22 OR-16
200-PP55 BK-16
619-PP24 GN-14

104-PP9 YL-16
F709-PP10 BU-16
998-PP11 BR-16
337-PP12 WH-16

PP-C3
9X1054

FOG LAMP RELAY

3E-5239

K984-PP1 GY-16
F707-PP2 WH-16
315-PP3 GN-16
315-PP4 GN-16

K984-PP38 GY-16
317-PP40 YL-16

PP-C4
9X1054

315-PP5 GN-16
998-PP6 BR-16
F710-PP7 BR-16
317-PP8 YL-16

PP-C5
9X1054

STOPLAMP RELAY
3E-5239
30
1
5 86
2 85
4
87
3
87a

PP-C1
1552269

HEADLAMP RELAY
3E-5239

604-PP17 OR-16

30
1
5 86
2 85
4
87
3
87a

START AID HOLD RELAY

3E-5239

30
1
5 86
2 85
4
87
3
87a

START AID IN RELAY

3E-5239

CONN 18

H18

H18
PRE-LUBR RELAY
3E-5239

DRIVER'S DOOR

H17

124-T14 GN-14

START AID RES 1

124-6704

150-T9 RD-14

+ BATTERY
- BATTERY
(STG 1) UNUSED
(STG 2) UNUSED
(STG 3) UNUSED
CAT DATALINK (-)
CAT DATALINK (+)
(PWM RET 3) UNUSED
(PWM DRV 1) UNUSED
(500Hz PWM 1) UNUSED
(500Hz PWM 2) UNUSED
(A/P 8) UNUSED
(A/P 9) UNUSED
+ BATTERY
- BATTERY
(STG 4) UNUSED
(STG 5) UNUSED
(STG 6) UNUSED
(PWM DRV 2) UNUSED
(500Hz PWM 3) UNUSED
(500Hz PWM 4) UNUSED
(A/P 10) UNUSED
(A/P 11) UNUSED
(LAMP HS 1) UNUSED
(LAMP RET 1) UNUSED
(STG 7) UNUSED
(STG 8) UNUSED
(500Hz PWM 5) UNUSED
(500Hz PWM 6) UNUSED
(A/P 12) UNUSED
(A/P 13) UNUSED
(LAMP HS 2) UNUSED
(LAMP RET 2) UNUSED
(STG 9) UNUSED
(STG 10) UNUSED
(500Hz PWM 7) UNUSED
(500Hz PWM 8) UNUSED
(A/P 14) KEY SW
(A/P 15) UNUSED
(LAMP HS 4) UNUSED
(LAMP RET 4) UNUSED
(STG 11) UNUSED
(STG 12) UNUSED
(500Hz PWM 9) UNUSED
(500Hz PWM 10) UNUSED
(BAT +) KET SW
(R-TERM) UNUSED
(LAMP HS 5) UNUSED
(LAMP RET 5) UNUSED
(STG 13) UNUSED
(STG 14) UNUSED
(STG 15) UNUSED
(PWM DRV 3) UNUSED
(PWM DRV 4) UNUSED
(PWM DRV 5) UNUSED
(PWM RET 1) UNUSED
(KEYPAD) UNUSED
(LAMP HS 3) UNUSED
(LAMP RET 3) UNUSED
(STG 16) UNUSED
(STG 17) LOC CODE 0
(STG 18) UNUSED
(LAMP SINK 2) UNUSED
(LAMP SINK 1) UNUSED
(PWM RET 2) UNUSED
(PWM DRV 6) UNUSED
(PWM DRV 7) UNUSED
(PWM DRV 8) UNUSED
(- BATTERY) UNUSED
(+ BATTERY) UNUSED

(Dimensions: 56 inches x 35 inches)

42 Page, Color 2,

RENR8124 VOL 1

21

IDENT
L
T
AF
AG
AM
AN
AT
CA
CE
CH
CL
PP
RR
TT
UU
VV
YY

PART NO.
229-5165
184-4792
230-9202
244-3761
154-9520
238-2845
165-9941
164-5393
228-1732
192-7413
7G-1060
242-9577
164-4789
177-7824
184-6233
140-1391
224-0891

ATCH
STD
STD
STD
STD
STD
STD
STD
STD
STD
ATCH
STD
STD
STD
STD
STD
STD
STD

LOC
E-12
K-7
F-17
A-16
B-10
H-2
K-7
D-20
F-18
D-20
A-18
K-15
K-7
G-4
C-9
B-4
L-5

TYPE
HARNESS
HARNESS
HARNESS
HARNESS
HARNESS
HARNESS
HARNESS
WIRE
HARNESS
HARNESS
STRAP
HARNESS
HARNESS
HARNESS
HARNESS
HARNESS
HARNESS

CIRCUIT GROUPING
DESIGNATION

DESCRIPTION
XMSN
CKT BREAKER
VIMS TELEMETRY
MAIN CAB
CENTER CONSOLE
INSTR PANEL
CKT BREAKER
RAC JUMPER
VIMS
ROAD ANALYSIS CONT (NOTE C)
CAB TO CHASSIS GND
RELAY PANEL
CKT BREAKER POWER
VIMS INSTR PANEL
HEADLINER
A/C
POWER WINDOW

WIRE GROUP COLOR DESCRIPTIONS

WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF.
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON.
VOLTAGE CONVERTER OUTPUT CIRCUIT.
STARTING CIRCUIT.
GROUND CIRCUIT.
STARTING AID CIRCUIT.
VIMS MONITOR CIRCUIT.
ENGINE CONTROL CIRCUIT.
TRANSMISSION CONTROL CIRCUIT.
INTEGRATED BRAKING CONTROL CIRCUIT.
HEATER AND AIR CONDITIONER CIRCUIT.
TURN SIGNAL/WIPER/WASHER CIRCUIT.

631

GY

RH & LH Fog Lamp

Alt Output (+) Term.

635

BU

Payload Mon Red Lamp

Battery (2)

OR

Opr Mon Panel B (+) Switched

636

GN

Payload Mon Green Lamp

BU

Air Dryer

RD

109

OR

113
122

Power Circuits

Component Identifiers (CID)

Module Identifier (MID)
Transmission / Chassis Control
(MID No. 027)
CID

Component

0168

System Voltage

0177

Transmission Oil Temperature Sensor

0190

Engine Output Speed (EOS) Signal

0248

CAT Data Link

0269

Sensor Supply Voltage

0378

Autolube Solenoid

Failure Mode Identifiers (FMI)

FMI No.

Failure Description

Schematic
Location

Machine
Location

Alarm - Backup (Rear)

F-18

Arc Suppressor - Cool Fan

F-18

A-3,A-4

Display - RH Digital Payload

Dryer - Air System

Description

Component

Lighting Circuits (Continued)

Control Circuits

Schematic
Location

Machine
Location

Sensor - Transmission Speed

F-14

31

Solenoid - A/C Compressor Clutch

F-6

Solenoid - Air Start

I-7

40

B-3

56

Solenoid - ARC Supply

I-17

I-6

Solenoid - ARC Control

I-17

Component

126

PK

Transmission Control

703

BU

Transmission Upshift Solenoid

Ground Boss - Chassis

K-12

10

Solenoid - ARC Bleed

H-17

149

PU

Engine Flood Lamp Switch

704

GY

Transmission Downshift Solenoid

Ground - Chassis (Rear)

F-16

14

Solenoid - Body Lower

C-13

36

C-12

36

150

OR

Battery + (Engine Control)

705

PK

Transmission Lockup Clutch Solenoid

Ground - Disconnect

G-1

17

Solenoid - Body Raise

Data valid but above normal operational range.

170

YL

VIMS Service Key Switch

709

OR

Transmission Speed Sensor Supply

Lamp - Right Engine Work

E-3

Solenoid - Shutter

I-8

Data valid but below normal operational range.

176

OR

Integrated Braking Control

710

GN

Transmission Speed Sensor Signal

Lamp - Ladder Flood

K-1

13

Solenoid - Start Aid

I-6

18

Data erratic, intermittent, or incorrect.

Ground Circuits

721

BR

Transmission Gear Code 1

Lamp - Left Engine Work

K-2

65

Solenoid - Steering Bleed

I-7

46

Voltage above normal or shorted high.

200

BK

Main Chassis

722

WH

Transmission Gear Code 2

Lamp - Payload Monitor (Green)

B-3

11

Solenoid - TCS 4 Way

B-16

19

Voltage below normal or shorted low.

201

BK

Operator Monitor Return

723

OR

Transmission Gear Code 3

Lamp - Payload Monitor (Red)

B-3

11

Solenoid - TCS Proportional

B-16

19

Current below normal or open circuit.

202

BK

Transmission Control

724

YL

Transmission Gear Code 4

Lamp - VIMS Service (Blue)

H-1

13

Solenoid - Transmission Down Shift

F-14

37

Current above normal or grounded circuit.

231

BK

Transmission Actual Gear Position Sensor

725

GN

Transmission Gear Code 5

Module - A/C Protection

H-9

Solenoid - Transmission Lockup

F-14

37

Mechanical system not responding properly.

A251

BK

RH Digital Payload Display

726

BU

Transmission Ground Verify

Motor - Brake Retract

G-11

28

Solenoid - Transmission Up Shift

F-14

37

Abnormal frequency, pulse width, or period.

0444

Start Relay

A253

BK

Not Used

767

WH

Wheel Speed Sensor Supply

Motor - Diff Oil Cooler Fan

F-17

Switch - A/C Hi Press

F-7

0590

Engine Control

Abnormal update.

A254

BK

Integrated Braking Control

769

BU

LH Wheel Speed Sensor Signal

Motor - Prelubrication

F-4

15

Switch - A/C Lo Press

F-7

0627

Parking Brake Switch

10

Abnormal rate of change.

A271

BK

Differential Oil Cooler Fan Motor

770

GN

RH Wheel Speed Sensor Signal

Relay - Prelubrication Main Power

F-4

Switch - Brake Overstroke (Front)

G-13

41

0672

Converter Output Speed (COS)

11

Failure mode not identifiable.

773

GY

TCS Proportional Solenoid

Sensor - Aftercooler Coolant Level

G-3

25

Switch - Brake Overstroke (Rear Inside)

G-13

42

0700

Transmission Gear Sensor

12

Bad device or component.

306

GN

Air Start Solenoid

774

YL

TCS 4-Way Solenoid (Coil S-2)

Sensor - Ambient Air Temp

I-1

17

Switch - Brake Overstroke (Rear Outside)

G-13

42

0701

Transmission Output Speed Sensor

13

Out of calibration.

308

YL

Main Power Relay Coil

775

BR

TCS 4-Way Solenoid (Coil S-1)

Sensor - Body Position

H-17

27

Switch - Differential Filter Plug (Rear)

E-16

22

0702

Gear Selector Lever

14

Parameter failures.

317

YL

Start Aid Relay To Start Aid Sol

777

PU

Brake Retract Motor

Sensor - Brake Oil Temp (Left Rear)

B-14

19

Switch - Differential Oil Level (Left Rear)

E-16

43

0704

Service Brake Pressure Switch

15

Parameter failures.

327

PK

Steering Bleed Control

799

WH

Sensor Power

Sensor - Brake Oil Temp (Right Rear)

B-14

20

Switch - Differential Oil Level (Right Rear)

E-16

44

0707

Upshift Solenoid Valve

16

Parameter not available.

337

WH

Prelube Pushbutton SW To Prelube Timer

A700

OR

Digital Sensor Power(+8V)

Sensor - Brake Oil Temp (Left Front)

A-10

21

Switch - Disconnect

G-1

13

0708

Downshift Solenoid Valve

17

Module not responding.

0709

Lockup Solenoid

E709

WH

VIMS Service Lamp

Sensor - Brake Oil Temp (Right Front)

A-10

21

Switch - Engine Flood Lamp

G-1

13

18

Sensor supply fault.

0718

Transmission System

403

GN

Alternator (R) Term.

E724

GY

Not Used

Sensor - Differential Oil Temp

F-16

22

Switch - Ground Level Shutdown

G-1

13

19

Condition not met.

417

GY

Not Used

E725

BU

Not Used

Sensor - Differential Pump Outlet Pressure

E-16

22

Switch - Hoist Screen (Inside)

B-12

36

20

Parameter failures.

419

YL

Rear Inside Brake Overstroke Switch

E729

GN

Shutter Solenoid

Sensor - Fuel Level

I-14

24

Switch - Hoist Screen (Outside)

B-12

36

425

PK

Rear Differential Oil Level Switch

E750

PU

Body Position Sensor Signal

Sensor - Jacket Water Coolant Level

G-3

25

Switch - Ladder Lamp

H-1

13

0724

Body Raise Solenoid Valve

0725

Body Lower Solenoid Valve

Basic Machine Circuits

Monitoring Circuits

The FMI is a diagnostic code that indicates what type of failure has occurred.

0773

Hoist Lever Rotary Position Switch

0800

Vital Information Management System (VIMS)

426

BR

Transmission Charge Filter Switch

E790

PK

Transmission Control Solenoid Return

Sensor - Steering Oil Temp

J-9

26

Switch - Park Brake Filter

H-11

40

0826

Torque Converter Oil Temperature Sensor

428

OR

Transmission Oil Temperature Sensor

E793

BU

ATA Data Link -

Sensor - Strut Pressure (Left Rear)

G-18

27

Switch - Steering Pressure (High)

H-7

38

0967

Machine Application

429

YL

RH Rear Brake Oil Temperature Sensor

E794

YL

ATA Data Link +

Sensor - Strut Pressure (Left Front)

L-9

Switch - T/C Screen

I-11

45

1175

Body Position Sensor

447

PK

Fuel Level Gage

F702

GN

Throttle Position Sensor

Sensor - Strut Pressure (Right Front)

C-3

49

Switch - Torque Converter Inlet Filter

A-13

45

1236

Body Up Dash Lamp

450

YL

Engine Speed Sensor

F707

WH

Start Aid Hold Relay

Sensor - Strut Pressure (Right Rear)

D-18

29

Sensor- Transmission Actual Gear

E-14

34

1326

Location Code Incorrect

452

PU

Torque Converter Out Speed Sensor

F708

YL

Shutter Relay

Sensor - Transmission Oil Temp

A-10

45

Switch - VIMS Service Key

I-1

13

473

GY

Front Brake Overstroke SW to Rear Outside

Brake Overstroke SW

F709

BU

Pre-lube Relay

Sensor - Wheel Speed (Left)

F-15

32

Switch - Transmission Charge Filter

A-10

45

Sensor - Wheel Speed (Right)

D-15

33

Switch - Transmission Lube Filter

B-10

45

474

WH

Rear Inside Brake Overstroke SW to Rear

Outside Brake Overstroke SW

F710

BR

Start Aid On Relay

481

GN

Converter Temp SW To Brake Oil Temp SW

F715

PU

Shutdown Signal (N/O)

B = Operator Compartment - Front Dash.

496

WH

Transmission Oil Level Switch

F716

WH

Shutdown Signal (N/C)

C = Operator Compartment - Console.

A451

WH

Steering Oil Temperature Sensor

F717

YL

Throttle Bypass Switch

D = Operator Compartment - Behind Seat.

A491

WH

TC Inlet Filter Switch

F720

GN

Start Aid Switch

E = Operator Compartment - Rear Compartment.

A492

OR

Hoist Outside Screen Switch

F721

GY

User Define Shutdown

F = Operator Compartment - Front Compartment.

A493

YL

TC Screen Switch

F722

OR

A/C Fan Control Override Switch

G = Operator Compartment - Overhead Console.

C429

GY

Differential Oil Temperature Sensor

F723

PK

Timing Cal (+)

C453

YL

Ambient Air Temperature Sensor

F724

PU

Timing Cal (-)

C463

GY

Not Used

F780

PK

Parking Brake SW

C466

YL

Left Front Brake Oil Temperature Sensor

G704

YL

Body Raise Solenoid

C467

BU

Left Rear Brake Oil Temperature Sensor

G705

GN

Body Lower Solenoid

The CID is a diagnostic code that indicates which circuit is faulty.

The MID is a diagnostic code that indicates which electronic control module
diagnosed the fault.

Event Codes
Transmission Control
Event Code

Condition

E047-1

Transmission Abuse Event

C473

GN

Differential Pump Outlet Pressure Sensor

G736

PK

Differential Oil Cooler Fan Motor

E049-2

Coasting in Neutral Warning

C484

YL

Differential Filter Plugged Switch

J764

BR

Switch/Sensor Return #1

E627-3

"Machine Driven with Park Brake On"

F418

GN

VIMS Ground Level Serial Port

J765

BU

Switch/Sensor Return #2

F419

YL

VIMS Ground Level Serial Port

J766

PU

Switch/Sensor Return #3

F433

PU

Right Front Brake Oil Temperature Sensor

J767

GY

Switch/Sensor Return #4

F447

PU

High Steer Pressure Switch

858

GY

RH Front Strut Pressure Sensor

G427

BU

Hoist Inside Screen Switch

859

YL

LH Front Strut Pressure Sensor

H428

GY

Not Used

860

PK

RH Rear Strut Pressure Sensor

H429

BU

Not Used

861

PU

LH Rear Strut Pressure Sensor

875

BU

VIMS RS 232 Port Trans

513

OR

A/C Compressor/Refrigerant Pressure SW

876

OR

VIMS RS 232 Port Receive

521

YL

A/C SW To Refrigerant SW

892

BR

CAT Data Link (-)

522

WH

A/C Clutch To Thermostat SW

893

GN

CAT Data Link (+)

RH Payload Lamp (Green)

Accessory Circuits

597

PU

A/C Hi Press Cutout SW to Low Press SW

J840

WH

A572

PK

A/C Module to A/C Lo Press SW

J841

YL

RH Payload Lamp (Red)

E554

PK

A/C Controller to A/C Compressor Clutch

J842

BK

Digital Return

Lighting Circuits

J848

BU

VIMS Service Lamp Return

604

OR

Stop/Tail Lamp

998

BR

Ground Level Shutdown Switch

605

YL

Park/Turn Lamp - Left

C985

BU

+8V Supply

606

GY

Park/Turn Lamp - Right

E972

BU

VIMS Ground Level Serial Port

607

PK

Ladder Flood Lamp to Ladder Lamp Switch

K922

YL

Solenoid Return

608

GN

RH & LH Backup Lamp

K927

BU

Solenoid Return

611

PU

Head Lamp High Beam

K952

BR

Solenoid Return

612

GY

Backup Alarm

K983

BU

+8V Digital

614

PU

Park/Tail/Dash/Lamp

K988

WH

ARC Control Solenoid

619

GN

Head Lamp Low Beam

K989

BU

ARC Supply Solenoid

620

WH

RH/LH Eng Flood Lamp to Flood Lamp SW

M966

GY

VIMS Aftercooler Coolant Level

622

PU

Ladder Lamp Switch

M967

OR

VIMS Jacket Coolant Level

623

BU

Ladder Lamp Switch

R971

YL

Transmission Lube Filter SW

1
2

Deutsch connector:
The plug contains all sockets
and the receptacle contains all pins.

Harness Identification Letter(s):

(A, B, C, ..., AA, AB, AC, ...)
Harness Connector Serialization Code:
The "C" stands for "Connector" and the number
indicates which connector in the harness. (C1, C2, C3, .....)

Part Number for

Connector Plug

325-AG135 PK-14
Socket

Single Wire
Connector

Circuit
Identification
Number

Pin or Socket
Number

Wire Gauge

Wire Color

Part Number For

Connector Recepticle

L-C12
3E-5179

AG-C4
111-7898

C-C4
AG-C3
130-6795 130-6795

Pin

Sure-Seal connector:
The plug and receptacle contain
both pins and sockets.

1
2

Wire, Cable, or Harness Assembly Identification:

Includes Harness Identification Letters and Harness
Connector Serialization Codes
Harness identification code
This example indicates
wire 135 in harness "AG".

RENR8124
April 2004

Ground
Connection

9X-1123

Component
Part Number

Plug

200-L32 BK-14

784C & 785C Off-Highway

Truck/Tractors Electrical System
Electrical Schematic Symbols And Definitions
FUSE - A component in an electrical circuit that will open the circuit if too much
current flows through it.

Machine locations are repeated for components located close together.

A = Operator Compartment.

SENDER - A component that is used with a temperature or pressure gauge. The

sender measures the temperature or pressure. Its resistance changes to give an
indication to the gauge of the temperature or pressure.
RELAY (Magnetic Switch) - A relay is an electrical component that is activated by
electricity. It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close the switch part of the relay.
CIRCUIT BREAKER (C/B) - A component in an electrical circuit that will open the
circuit if too much current flows through it. This does not destroy the circuit breaker
and it can be reset to become part of the circuit again.
SOLENOID - A solenoid is an electrical component that is activated by electricity.
It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close a valve or move a piece of metal that can do work.

Volume 2 of 3: Chassis
2004 Caterpillar, All Rights Reserved

Pressure
Symbol

Component Identifiers (CID)

Module Identifier (MID)
Brake Control
(MID No. 116)
Component
Ground Speed Sensor

0091

Throttle Position Sensor

0168

System Voltage

0190

Engine Output Speed (EOS) Signal

0248

CAT Data Link

0269

Sensor Supply Voltage

0541

Differential Oil Pressure Sensor

0623

Direction Switch

0627

Parking Brake Switch

0689

TCS Left Brake Solenoid

0690

TCS Right Brake Solenoid

0700

Transmission Gear Position Sensor

0701

Transmission Output Speed Sensor

0702

Transmission Shift Lever Position Sensor

0704

Brake System Pressure Switch

0710

ARC Supply Solenoid

0711

ARC Control Solenoid

0712

ARC Lamp

0713

Operator ARC On/Off Switch

0714

ARC Pressure Switch

0715

Retarder Pressure Switch

0719

TCS Proportional Solenoid

0835

Rear Differential Temperature Sensor

0849

Air System Pressure Sensor

0966

TCS Lamp

0967

Machine Application

1225

Left Rear Park Brake Pressure Sensor

1226

Right Rear Park Brake Pressure Sensor

1326

Location Code Incorrect

11

Printed in U.S.A.

Electrical Schematic Symbols And Definitions

Resistor, Sender and Solenoid Specifications (Chassis Vol.2)

CID

785C:
APX451-UP

REED SWITCH - A switch whose contacts are controlled by a magnet. A magnet

closes the contacts of a normally open reed switch; it opens the contacts of a
normally closed reed switch.

Part No.

0084

784C:
2PZ106-UP

Component Description

Resistance (Ohms)

3T-0062

Solenoid:

TCS Proportional

16

5T-4434

Solenoid:

Air Start

1.7

9G-9988

Solenoid:

TCS 4-Way

9x-9482

Solenoid:

Shutter

42.4 2.1

112-5874

Solenoid:

Body Lower
Body Raise

6.4 0.4

123-8773

Solenoid:

Start Aid

144-6292

Solenoid:

(Coil S-1) 24.9 0.4

(Coil S-2) 24.9 0.4

Temperature
Symbol

Level
Symbol

Normally open switch that will close with an increase of a specific condition (temp-press-etc.).

Normally open switch that is closed due to an applied condition, and will open again with a
specific decrease in that condition.

Normally closed switch that will open with an increase of a specific condition.

Upshift

56

32.6 1.6

Downshift
Lockup Clutch

49

149-2658

Solenoid:

Steering Bleed

32.6 1.6

184-0987

Solenoid:

ARC Supply

32.6 1.6

198-4564

Solenoid:

A/C Compressor Clutch

Normally closed switch that is open due to an applied condition, and will close again
with a specific decrease in that condition.

12.5

At room temperature unless otherwise noted.

The circle indicates that the component has screw terminals and a wire can be disconnected
from it.

45

26

No circle indicates that the wire cannot be disconnected from the component.

33
38

46

25

29

21

17

18

15

41
40
13

22

This indicates that the component does not have a wire connected to ground. It is grounded
by being fastened to the machine.

42

28

Off Machine Switch Specification (Chassis Vol.2)

14 5

19

43

32

8 10

65

Part No.

27

58

This indicates that the component has a wire connected to it that is connected to ground.

34
37

The MID is a diagnostic code that indicates which electronic control module
diagnosed the fault.

44

20
31

36

The CID is a diagnostic code that indicates which circuit is faulty.

Function

114-5333

A/C HIGH Pressure Switch

144-5661

TC Inlet Filter Pressure

149-6371

A/C LOW Pressure Switch

Actuate

Deactuate

275 to 1750 kPa

(39.9 to 253.8 psi)
137.9 13.8 kPa
(20.00 2.00 psi)

82.7 kPa MIN

(12.0 psi MIN)

103.4 13.8 kPa

(15.00 to 2.00 psi)

34.5 7.0 kPa

(5.0 to 1.0 psi)

Contact Position
Normally Open
Normally Closed
Normally Open

With increasing pressure the closed condition can be maintained up to 2800 kpa (405 psi), with decreasing pressure the closed condition can be maintained
down to 170 kpa (25psi).
Contact position at the contacts of the harness connector.

24

F
2

53

53
59

Component Identifiers (CID)

Module Identifier (MID)
VIMS Main Module
(MID No. 049)
CID

54

54

59

55 61

55

61

Component

0041

Sensor Power Supply (+8 Volt)

0075

Steering Oil Temperature Sensor

0096

Fuel Level Sensor

0171

Ambient Air Temperature Sensor

0248

CAT Data Link

0267

Engine Shutdown Switch (Remote)

0271

Action Alarm

0279

Flow
Symbol

CAB REAR COMPARTMENT

CAB REAR COMPARTMENT

REAR VIEW

SIDE WALL

(AREA E)

RIGHT SIDE VIEW

(AREA E)

Aftercooler Coolant Temp Sensor

Connector Location (Chassis Vol. 2)

Schematic
Location

Machine
Location

CONN 1 (Mates to Vol. 1 Connector)

L-14

54

CONN 2 (Mates to Vol. 1 Connector)

L-13

55

L-11

61

Connector Number

0296

Transmission ECM

CONN 3 (Mates to Vol. 1 Connector)

0324

Action (Warning) Lamp

CONN 4 (Mates to Vol. 1 Connector)

L-10

59

0379

Auto Lube Pressure Sensor

CONN 5 (Mates to Vol. 1 Connector)

L-8

53

0431

Steering Oil Level Sensor

CONN 6 (Mates to Vol. 1 Connector)

L-2

0533

Auto Retarder Control (ARC)

CONN 7 (Mates to Vol. 1 Connector)

L-2

58

0590

Engine Electronic Control Module

CONN 28

G-15

14

0654

Trailer Right Brake Oil Temp Sensor

CONN 29

H-15

14

0655

Trailer Left Brake Oil Temp Sensor

CONN 30

H-14

50

0656

Trailer Brake Oil Cooler Inlet Temp Sensor

CONN 31

D-14

50

0657

Trailer Brake Oil Cooler Temp Sensor

0658

Trailer Rt Suspension Cyl Press Sensor

0659

Trailer Lt Suspension Cyl Press Sensor

0703

Trailer Door Position Sensor

0809

Speedometer/Tachometer #1

0810

Speedometer/Tachometer #2

0811

Gauge (Quad) Cluster #1

0812

Gauge (Quad) Cluster #2

0813

Gauge (Quad) Cluster #3

0814

Gauge (Quad) Cluster #4

0815

Message Center #1

0816

Message Center #2

0817

ECM Internal Backup Battery

0819

Display Data Link

0820

Keypad Data Link

0821

Display Power Supply (12 Volt)

0823

VIMS Service Lamp

0824

Truck Payload Lamp #1 (Green)

0825

Truck Payload Lamp #2 (Red)

0833

Rear Brake Oil Temperature Sensor

0838

Lt Front Suspension Cyl Press Sensor

0839

Rt Front Suspension Cyl Press Sensor

0840

Lt Rear Suspension Cyl Press Sensor

0841

Rt Rear Suspension Cyl Press Sensor

0852

Brake Oil Temp Sensor (Rt Front)

0853

Brake Oil Temp Sensor (Lt Front)

0854

Brake Oil Temp Sensor (Rt Rear)

0855

Brake Oil Temp Sensor (Lt Rear)

0890

Broadcast Port (Data Link)

1421

Rear Engine ECM

1422

Front Engine ECM

26

E
25

56

6 58
17

10

18
15

11
65 49
3
38

5 1

21

28
40 45 41

27
22
14 29
33
32

19 20
42

36

31
34
37

46
13

43
24

44

The CID is a diagnostic code that indicates which circuit is faulty.

The MID is a diagnostic code that indicates which electronic control module
diagnosed the fault.

Machine Harness Connector And Component Locations

CONN 32

C-14

45

CONN 33

C-14

45

CONN 34

K-12

60

CONN 35

K-12

10

CONN 36

J-12

10

CONN 37

G-11

52

CONN 38

G-10

55

CONN 39 (Mates to Vol. 3 Connector)

G-9

55

CONN 40 (Mates to Vol. 3 Connector)

G-8

60

CONN 41 (Mates to Vol. 3 Connector)

G-8

58

CONN 44

J-4

58

CONN 45

G-4

25

CONN 46

B-4

67

CONN 47

B-4

67

CONN 48

H-3

63

CONN 49

H-3

58

CONN 50

J-3

58

CONN 51

I-2

40

CONN 52 (VIMS Gnd Level Serial Port)

H-1

13

CONN 53

I-1

13

CONN 54

I-1

13

CONN 55

D-16

22

The connectors shown in this chart are for harness to harness connectors.
Connectors that join a harness to a component are generally located at or near
the component. See the Component Location Chart.

Related Electrical Service Manuals

Title
Alternator:

Form Number
9X-7803

SENR7508

Brake Control:

SENR1503

Engine Control:

SENR1128

Power Train:
Vital Information Management System (VIMS)
System Operation
Vital Information Management System (VIMS)
Testing and Adjusting / Troubleshooting

SENR1502
RENR2630
RENR2631

(Dimensions: 48 inches x 35 inches)

Bat (+)

101

Description

36 Page,

Wire Color

Wire Color

RENR8124

Wire
Number

Wire
Number

Harness And Wire Electrical Schematic Symbols

Component Location (Chassis Vol.2)

Wire Description (Chassis Vol. 2)

17

16

15

14

13

12

11

10

CAB

J842-HH34 BK-16
K983-HH21 BU-16
C453-HH66 YL-16

H27

1
2
3
4
5
6
7

H36

K983-AR37 BU-16

H35

H45

H35

J842-AR29 BK-16
K983-AR28 BU-16
A451-AR30 WH-16

TWISTED PAIR

H32

H32

H28

SHUTTER SOL
(ATCH)
9X-9482

BK-16
BK-16

HH-C10
7N9738
1
E729-HH54 GN-16
2
200-HH92 BK-16

BK
BK

J848-AP32 BU-16
308-AP31 YL-16
170-AP30 YL-14
F418-AP28 GN-16
F419-AP27 YL-16
E709-AP22 WH-16
E972-AP34 BU-16
BU-16
YL-16
YL-14
GN-16
YL-16
WH-16
BU-16

200-AR27 BK-16

HH-C19
3E3364
1
122-HH45 BU-16
2
200-HH94 BK-16

1
2

AIR DRYER
101-8352
WIRE AS.
155-8253

H41

H28

H25

PU-16
YL-16

A271-N11 BK-14
G736-N10 PK-14

H15

H22

H15

C429-M20 GY-16
C985-M13 BU-16
J766-M16 PU-16

+10V
GROUND
SIGNAL

LH WHEEL SPEED SENSOR

205-9874

G736-N10 PK-14

DIFF PUMP OUTLET

PRESS SENSOR
160-1582

+8V OR-18
GROUND BK-18
SIGNAL WH-18

LOCKUP CLUTCH SOL

144-6292

H15

N-C12
1552273
604-N37 OR-16
200-N24 BK-16
614-N32 PU-16
606-N41 GY-16

RH STOP/TAIL LAMP
135-0426

S
G
T

RH REAR PARK/TURN LAMP

135-0427

RD-18
BK-18
WH-18

RD-18
BK-18
WH-18

AL-C1
1042921
A
606-AL6 YL-16
B
200-AL8 BK-16
C

LH DIFF OIL LEVEL SW

172-8660

604-AL1
200-AL2
614-AL5
606-AL6

AL-C3 N-C4
3E3382 1552273
1
OR-16
604-N38
2
200-N23
BK-16
3
4
5
614-N31
PU-16
6
606-N42
YL-16

C484-P9 YL-16
J766-P16 PU-16

BK
BK

1
2

AH-C1
1552269
425-AH5 PK-16
J766-AH3 PU-16

1
2

OR-16
BK-16
RH DIFF OIL LEVEL SW
172-8660

PU-16
GY-16

H5

OR-18
BK-18
WH-18

K983-M53
K983-M57
K983-M56
K983-M54

BK
BK

425-AH6 PK-16
425-AH5 PK-16
J766-AH3 PU-16
J766-AH4 PU-16

CV-C2
3E3370
A
113-CV2 OR-16
B
J842-CV5 BK-16
C
860-CV8 PK-16

703-K9 BU-16
704-K10 GY-16
705-K11 PK-16
K922-K31 YL-16
K922-K32 YL-16
K922-K6 YL-16
K922-K33 YL-16

CONN 31

GROUND 10
GND VERIFY 1
9
XMSN
GEAR 5 2
ACTUAL GEAR
GEAR 4 3
POS SENSOR
GEAR 3 6
198-8761
GEAR 2 7
GEAR 1 8
5
+V 4

G
H
I
F
E
C
B
A
D
J

231-J8 BK-18
726-J6 BU-18
725-J5
724-J4
723-J3
722-J2
721-J1

GN-18
YL-18
OR-18
WH-18
BR-18

308-J7 YL-18

425-P1 PK-16
C473-P8 GN-16
C484-P9 YL-16
C985-P12 BU-16

725-K18
724-K17
723-K16
722-K15
721-K14

C473-P8 GN-16
425-P1 PK-16

K-C3
1552269

BODY LOWER SOL

112-5874

HH-C15
1552273
1
2
3
4
5
6

A
B
C

HH-C26
3E3370
UNUSED

A
B
C

HH-C12
7N8204
774-HH4 YL-16
K952-HH104 BR-16
775-HH15 BR-16
K952-HH105 BR-16

HH-C22
1552267

F447-HH58 PU-16
J765-HH86 BU-16

200-HH91 BK-16

BU-16
BK-16
OR-16
GY-16
K983-AR38
J842-AR35
M967-AR34
M966-AR39
1
2
3
4
K983-EE1
J842-EE2
M967-EE3
M966-EE4

BU-16
BK-16
OR-16
GY-16

631-CC33 GY-14
631-CC34 GY-14

605-AP12 YL-16
606-AP19 GY-16

CC-C8
MM-C2
7N9738
7N9737
1
E709-CC9 WH-16
E709-MM1 WH-16
2
J848-CC1 BU-16
J848-MM2 BU-16

CONN 54
MM-C1
1552269
1
E709-MM1 WH-16
2
J848-MM2 BU-16

BK-14
BK-14
BK-14
BK-14
BK-14
BK-14

619-CC48 GN-14
619-CC29 GN-14

E709-CC9 WH-16
E972-CC10 BU-16
F418-CC7 GN-16
F419-CC8 YL-16
J848-CC1 BU-16

RD-18 +8V
BK-18 GROUND
GN-18 SIGNAL

EE-C3
1552267
A
K983-EE7 BU-16
B
J842-EE8 BK-16
C

CC-C14
1552267
A
623-CC11 BU-14
B
607-CC32 PK-14
C
622-CC13 PU-14

BK-18
RD-18
WH-18

CC-C15
1552269
1
620-CC12 WH-14
2
149-CC16 PU-14

RD-18
WH-18

CK-C1
1552272

TO CONNECTOR A-C1
ON 235-3404 SCHEMATIC
(ENGINE PORTION)

TO CONNECTOR A-C21
ON 235-3404 SCHEMATIC
(ENGINE PORTION)

CONN 40

CONN 39

LADDER LAMP SW
139-2116

631-CC39 GY-14
631-CC40 GY-14

JACKET WATER
COOL LEVEL SENSOR
156-9630

RD-18 +8V
BK-18 GROUND
GN-18 SIGNAL

RD-18
BK-18

VIMS SERV LAMP (ATCH)

H48

611-CC4 PU-14
611-CC28 PU-14

631-CC39 GY-14
631-CC40 GY-14

H
VIMS SERV LAMP
(BLUE) (ATCH)
208-5021

H42

AE-C2
1552267
A
F715-AE1 PU-16
B
998-AE2 BR-16
C
F716-AE3 WH-16

AFTERCOOLER
COOL LEVEL SENSOR
156-9630

ENG FLOOD LAMP SW

139-2118

BK-18
RD-18
WH-18

GND LEVEL SHUTDOWN SW

139-2116

G
CBL-X1 BK-2

TO CONNECTOR A-C42
ON 235-3404 SCHEMATIC
(ENGINE PORTION)

CONN 41

A
B
C

AE-C1
1552267
F715-AE1 PU-16
F716-AE3 WH-16
998-AE2 BR-16

GROUND
BOSS
BEHIND
BUMPER

H42

H42

A/C COMPRESSOR
CLUTCH SOL
198-4564

BK-18
BK-18

A/C HI PRESS SW
114-5333

2 3
1

BK-18
BK-18

1
2

CC-C13 CC-C18
1552269 3E3364
1
631-CC40 GY-14
UNUSED
2
200-CC38 BK-14

H48

CK-C3
1552269
1
A572-CK5 PK-16
2
597-CK3 PU-16

PRELUBRICATION (ATCH)

CK-C4
1552269
597-CK3 PU-16
522-CK2 WH-14

MOTOR

CBL-AV1 BK-2

PRE-LUBR MOTOR
(ATCH)
190-6126

CU-C3
3E3364
CK-C2
1552269

CC-C12
1552269
1
631-CC39 GY-14
2
200-CC37 BK-14

RH FOG LAMP
161-0908

CC-C7
1552269
1
619-CC48 GN-14
2
200-CC43 BK-14

RH LOW BEAM HEADLAMP-LOWER

161-0908

CC-C9 CC-C19
1552269 3E3364
1
611-CC4 PU-14
UNUSED
2
200-CC23 BK-14

CBL-AY1 RD-4

FROM ENGINE HARNESS

ON 235-3404 SCHEMATIC
(ENGINE PORTION)

CBL-Y1 BK-2

200-BK
337-WH

CC-C20
1552269
1
611-CC28 PU-14
2
200-CC46 BK-14

PRE-LUBR RELAY
(ATCH)
3E-0154

RH HIGH BEAM HEADLAMP

157-0305

CC-C25
1552269
1
619-CC29 GN-14
2
200-CC27 BK-14

RH LOW BEAM HEADLAMP-UPPER

161-0908

AR-C4
1552269
620-AR41 WH-14
200-AR11 BK-14

200-AR42 BK-14
200-AR27 BK-16

K952-HH17 BR-16

1
2

RH ENG WORK LAMP

153-2073

K952-HH117 BR-16
K952-HH116 BR-16
H41

H41

606-AR44 GY-16
200-AR26 BK-16
614-AR43 PU-16

709-K12 OR-16
710-K13 GN-16
J764-K2 BR-16

H21

PK-16
BK-16
BR-16
WH-16
OR-16
YL-16
GN-16
BU-16

AJ-C1
3E3370
A
606-AJ1 GY-16
B
200-AJ2 BK-16
C
614-AJ3 PU-16

AJ-C2
1552267
A
606-AJ4 GY-16
B
200-AJ5 BK-16
C
614-AJ6 PU-16

RD-18
BK-18
WH-18

AJ-C3
1552267
A
606-AJ7 GY-16
B
200-AJ8 BK-16
C
614-AJ9 PU-16

RD-18
BK-18
WH-18

ENGINE

RH PARK/TURN LAMP
135-0428

CONN 32

770-HH10 GN-16
J767-HH19 GY-16

RH PARK/TURN LAMP-SIDE
135-0428

RH FENDER

H33

703-K9 BU-16
704-K10 GY-16
705-K11 PK-16
K922-K6 YL-16

H26

C473-HH37 GN-16
425-HH35 PK-16

LH REAR BRAKE OIL

TEMP SENSOR
100-3055

+8V OR-18
GROUND BK-18
SIGNAL WH-18

M-C2
8T8731
A
K983-M53 BU-16
B
J842-M48 BK-16
C
C467-M22 BU-16

RH REAR BRAKE OIL

TEMP SENSOR
100-3055

+8V OR-18
GROUND BK-18
SIGNAL WH-18

A
B
C

BODY RAISE SOL

112-5874

H13

A492-M9 OR-16
J765-M59 BU-16

H12

429-M6 YL-16
C467-M22 BU-16
J842-M48 BK-16
J842-M49 BK-16
K983-M53 BU-16
K983-M54 BU-16

ABBREV

H14

H14

H13

176-HH99 OR-16
176-HH100 OR-16
773-HH13 GY-16
774-HH4 YL-16
775-HH15 BR-16
A254-HH101 BK-16
A254-HH102 BK-16
H428-HH64 GY-16
H429-HH70 BU-16
K952-HH103 BR-16
K952-HH104 BR-16
K952-HH105 BR-16

H9

H9

H16

M-C16
1552269
1
G427-M45 BU-16
2
J765-M59 BU-16

BK
BK

HOIST (OUTSIDE)
SCREEN -SW
164-7577

UNUSED

1
2
3
4

M-C17
1552269
1
A492-M9 OR-16
2
G427-M45 BU-16

113-AR40 OR-16
J842-AR36 BK-16
858-AR23 GY-16

C466-M21
F433-M24
J842-M50
J842-M51
K983-M56
K983-M57

YL-16
PU-16
BK-16
BK-16
BU-16
BU-16

H17

J840-AR2
636-AR10
635-AR8
J841-AR3

H17

A
B
C

OR-18 +24V
BK-18 GROUND
WH-18 SIGNAL

RH FRONT STRUT
PRESS SENSOR
221-3417

BK
BK

XMSN LUBE FLTR SW

164-7577
H13

1
2

R971-M33 YL-16
J765-M44 BU-16

BK
BK

1
2

AR-C12
3E3370
113-AR45 OR-16
A251-AR9 BK-16
875-AR6 BU-16

H13

M-C1
1552269
A491-M8 WH-16
J765-M60 BU-16

XMSN OIL TEMP SENSOR

100-3055
H14

A
B
C

CONN 47
CBL-AC1 RD-2

M-C5
1552269
BK
BK

1
2

H14

+8V
GROUND
SIGNAL

OR-18
BK-18
WH-18

CT-C1
1552269
1
636-CT2 GN-16
2
J840-CT1 WH-16

BK-18
BK-18

GN PAYLOAD LAMP
(ATCH)
227-9531

CT-C2
1552269
1
635-CT3 BU-16
2
J841-CT4 YL-16

BK-18
BK-18

RD PAYLOAD LAMP
(ATCH)
227-9530

RH PAYLOAD LAMPS

426-M4 BR-16
J765-M42 BU-16
101-AR20 RD-4

TC INLET FILTER SW
144-5661

AR-C11 CT-C3
3E3376 1552272
1
WH-16
J840-CT1 WH-16
2
GN-16
636-CT2 GN-16
3
BU-16
635-CT3 BU-16
4
YL-16
J841-CT4 YL-16

CONN 46

M-C6
1552269

M-C8
1552272
113-M39 OR-16
A253-M34 BK-16
892-M37 BR-16
893-M38 GN-16

XMSN CHARGE FLTR SW

164-7577

M-C14
8T8731
A
799-M27 WH-16
B
J765-M58 BU-16
C
428-M5 OR-16

CBL-AU1 RD-2
POS NEG

POS NEG

12V BATTERY (LH)

(950 CCA)
115-2421

12V BATTERY (RH)

(950 CCA)
115-2421

CR-C2
1552267
113-CR1 OR-16
A251-CR2 BK-16
875-CR3 BU-16

CR-C1
1552252
1
113-CR1 OR-16
2
A251-CR2 BK-16
3
4
5
875-CR3 BU-16
6
7
8
9
10
11
12

+ BATTERY
GROUND
N/C
N/C
SIGNAL IN RX
N/C
N/C
N/C
FACTORY TEST
PROGRAM
N/C
N/C

1
2

CIRCUIT NOT CONNECTED

ATCH WIRE, CABLE,

COMPONENT
CIRCUIT GROUPING
DESIGNATION

PART NO.
201-1124
120-9288
154-8313
185-2340
185-2343
185-2342
164-3172
227-5906
119-5848
116-7156
116-7161
185-2336
154-9520
154-8772
146-5826
146-5826
185-2338
227-5907
117-5883
233-3796
116-7159
185-2341
201-1120
230-1481
228-0935
133-5942
185-2339
185-2337
244-5602
110-6150
216-0101

ATCH
STD
STD
STD
STD
STD
STD
STD
STD
STD
STD
ATCH
STD
STD
STD
STD
STD
STD
STD
STD
ATCH
ATCH
STD
STD
ATCH
ATCH
STD
STD
STD
STD
STD
ATCH

LOC
L-11
E-14
L-8
G-11
G-15
C-14
H-15
I-2
G-1
G-1
F-4
G-7
E-15
E-2
G-17
E-17
L-2
L-10
A-4
G-1
F-4
H-3
G-10
B-3
B-3
F-6
H-15
G-4
L-14
H-1
H-1

TYPE
HARNESS
HARNESS
HARNESS
HARNESS
HARNESS
HARNESS
HARNESS
HARNESS
CABLE
CABLE
CABLE
HARNESS
HARNESS
HARNESS
HARNESS
HARNESS
HARNESS
HARNESS
CABLE
CABLE
CABLE
HARNESS
HARNESS
HARNESS
HARNESS
HARNESS
HARNESS
HARNESS
HARNESS
HARNESS
HARNESS

DESCRIPTION
CAB TO ENGINE
ACTUAL GEAR SW
XMSN
VIMS REAR
REAR LIGHTING
TCS/DIFF OIL FILTER
BODY POSITION SNSR
VIMS AIR TEMP
BATTERY TO DISCONNECT SW
DISCONNECT SW TO GND
PRE-LUBR POWER
GND LEVEL SHUTDOWN
REAR DIFF OIL LEVEL
RH TURN LAMP
LH STOP/TAIL LAMPS
RH STOP/TAIL LAMPS
LH LADDER
MAIN POWER
BATTERY(-) TO BATTERY(+)
PRE-LUBR GND
PRE-LUBR RELAY TO MOTOR
HEADLAMP
A/C PROTECTION MODULE
RH DIGITAL PAYLOAD DISPLAY
RH PAYLOAD LAMPS
A/C COMPRESSOR
REAR PAYLOAD
VIMS COOLANT LEVEL
VIMS FRONT CHASSIS
VIMS SERV KEY SW
SERVICE LAMP JUMPER

RH DIGITAL PAYLOAD (ATCH)

NOTE A: NORMALLY OPEN BEFORE REFRIGERANT CHARGE.

NOTE B: NOT USED ON VEHICLES WITH AIR START.

NOTE C: USED ON VEHICLES WITH AIR START ONLY.

+8V
GROUND
SIGNAL

OR-18
BK-18
YL-18

M-C3
8T8731
A
K983-M57 BU-16
B
J842-M50 BK-16
C
C466-M21 YL-16

OR-18
BK-18
YL-18

M-C4
8T8731
A
K983-M56 BU-16
B
J842-M51 BK-16
C
F433-M24 PU-16

NOTE
&
LH D:
REAR
RHLAMP HOUSINGS ARE IDENTICAL AND DO NOT
HAVE UNIQUE WIRE IDENTS FOR TURN SIGNAL CIRCUITS,
THEREFORE, 605-YL SERVES AS 606-GY IN HARNESS AL.

H17

RH FRT BRAKE OIL

TEMP SENSOR
100-3055

16

15

14

13

COMPONENTS ARE SHOWN INSTALLED ON A FULLY OPERABLE

MACHINE WITH THE KEY AND ENGINE OFF, THE XMSN
SHIFTER IN NEUTRAL AND THE PARK BRAKE SW IN THE
OFF POSITION.

RH DIGITAL PAYLOAD DISPLAY

(ATCH)
220-8650

496-M40 WH-16
J765-M46 BU-16

LH FRT BRAKE OIL

TEMP SENSOR
100-3055

17

THIS DIAGRAM IS FOR THE CHASSIS PORTION

OF THE 784C & 785C MINING TRUCK.
PART NO. 235-3402 CHG 01.

M-C7
1552269

M-C12
3E3364

IDENT
F
J
K
M
N
P
V
W
X
Y
AC
AE
AH
AJ
AK
AL
AP
AR
AU
AV
AY
CC
CK
CR
CT
CU
CV
EE
HH
JJ
MM

AR-C3
3E3370

426-M4 BR-16
428-M5 OR-16
799-M27 WH-16
J765-M42 BU-16
J765-M44 BU-16
J765-M58 BU-16
R971-M33 YL-16

H12

M-C9
3E3376

CIRCUIT CONNECTED

H35

BK
BK

HOIST (INSIDE)
SCREEN SW
164-7577

DESCRIPTION

BLADE, SPADE, RING,

OR SCREW TERMINAL

INTEGRATED BRAKING CONTROL CIRCUIT.

HEATER AND AIR CONDITIONER CIRCUIT.
TURN SIGNAL/WIPER/WASHER CIRCUIT.

H11

ELECTRICAL CONNECTION
TO MACHINE STRUCTURE
INTERNAL ELECTRICAL
CONNECTION TO SURFACE
OF COMPONENT
CONNECTOR

H11

176-HH99 OR-16
A254-HH101 BK-16
H428-HH64 GY-16

SYMBOL

TRANSMISSION CONTROL CIRCUIT.

H16

176-HH100 OR-16
A254-HH102 BK-16
H429-HH70 BU-16

WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF.
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON.
VOLTAGE CONVERTER OUTPUT CIRCUIT.
STARTING CIRCUIT.
GROUND CIRCUIT.
STARTING AID CIRCUIT.
VIMS MONITOR CIRCUIT.
ENGINE CONTROL CIRCUIT.

COLOR
RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE

RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU

#
H#

H11

M-C13
8T8731
K983-M54 BU-16
J842-M49 BK-16
429-M6 YL-16

H16

WIRE GROUP COLOR DESCRIPTIONS

113-M39 OR-16
892-M37 BR-16
893-M38 GN-16
A253-M34 BK-16

425-HH35 PK-16
767-HH7 WH-16
769-HH9 BU-16
770-HH10 GN-16
C473-HH37 GN-16
C484-HH38 YL-16
C985-HH12 BU-16
J766-HH93 PU-16
J767-HH19 GY-16

J766-HH93 PU-16
C985-HH12 BU-16
C484-HH38 YL-16

H16

496-M40 WH-16
A491-M8 WH-16
J765-M46 BU-16
J765-M60 BU-16

H18

HH-C14
1552264
1
2
3
4
5
6
7
8

K-C2
1552269

H18

TCS VALVE

18

E790-K3 PK-16
G705-K4 GN-16
G704-K8 YL-16

H10

UNUSED

631-CC17 GY-14

BU-16
GY-16
PU-16
GY-16

H20

426-M4 BR-16
428-M5 OR-16
799-M27 WH-16
C466-M21 YL-16
F433-M24 PU-16
J765-M42 BU-16
J765-M44 BU-16
J765-M58 BU-16
J842-M50 BK-16
J842-M51 BK-16
K983-M56 BU-16
K983-M57 BU-16
R971-M33 YL-16

HOIST VALVE

767-HH7 WH-16
769-HH9 BU-16

H10

HH-C11
7N7781
773-HH13 GY-16
K952-HH103 BR-16

HH-C21
1552267

631-CC18 GY-14

CONN 52

TWISTED PAIR

A254-HH2 BK-16

H21

CONN 33

TCS VALVE

HH-C25
3E3370

200-CC23
200-CC27
200-CC37
200-CC38
200-CC43
200-CC46

620-CC12 WH-14
622-CC13 PU-14
623-CC11 BU-14

H21

126-K25 PK-16
J-C2 K-C4
5S3657 6D8149

DIFFERENTIAL

GN-14
GN-14
GN-14
GN-14

VIMS GROUND LEVEL

SERIAL PORT

CBL-AV1 BK-2

176-HH1 OR-16

GN-16
YL-16
OR-16
WH-16
BR-16

H10

1
4
2
3

619-CC22
619-CC29
619-CC47
619-CC48

AR-C7
1552267

WH-18
WH-18

770-P6 GN-16
J767-P18 GY-16

J766-P13 PU-16
C985-P12 BU-16
C484-P9 YL-16
J766-P13 PU-16

J766-P16 PU-16
J766-P17 PU-16
J766-P15 PU-16

BK-18
RD-18
RD-18
BK-18

619-CC14 GN-14

CC-C4
9D3374
A
YL-16
B
BU-16
C
YL-16
D
GN-16
E
YL-16

308-CC31
E972-CC10
F419-CC8
F418-CC7
308-CC2

149-CC16 PU-14
170-CC3 YL-14
308-CC2 YL-16
607-CC32 PK-14
620-CC12 WH-14
622-CC13 PU-14
623-CC11 BU-14
E709-CC9 WH-16
E972-CC10 BU-16
F418-CC7 GN-16
F419-CC8 YL-16
J848-CC1 BU-16

607-CC32 PK-14
607-CC30 PK-14

H47

CONN 53

631-CC33 GY-14
631-CC34 GY-14

611-CC49 PU-14
611-CC20 PU-14
611-CC28 PU-14
611-CC4 PU-14

C OFF
S ON
B ST

F-C4
9G4348

892-HH61 BR-16
893-HH62 GN-16
113-HH69 OR-16
496-HH25 WH-16

126-K25
202-K27
721-K14
722-K15
723-K16
724-K17
725-K18
726-K19

WH-18
WH-18
P-C6
3E3382
767-P2 WH-16
769-P5 BU-16

P-C5
3E3388

1
2
3

619-CC22 GN-14
619-CC47 GN-14

170-JJ2 YL-14

I
VIMS SERV KEY SW
9G-7641

CC-C24 JJ-C1
7N9737 7N9738
1
308-CC31 YL-16
308-JJ1 YL-16
2
170-JJ2 YL-14
170-CC3 YL-14

H46

611-CC20 PU-14
611-CC49 PU-14

BK-14
BK-14
BK-14
BK-14

DISCONNECT SW
7N-0718

A/C LO PRESS SW
149-6371
NOTE A

202-K27 BK-16
726-K19 BU-16

767-P4 WH-16
J767-P19 GY-16
770-P6 GN-16

J767-P20 GY-16
J767-P19 GY-16

WH-18
BK-18

F-C2
3E6286

F-C6
3E3376

AMBIENT AIR TEMP SNSR

118-3909

HOIST VALVE

H8

COIL
TCS 4-WAY SOL S-2
9G-9988
COIL
S-1

H9

200-CC23
200-CC46
200-CC50
200-CC45

308-JJ1 YL-16

200-F45 BK-16

425-HH35 PK-16
767-HH7 WH-16
769-HH9 BU-16
770-HH10 GN-16
773-HH13 GY-16
774-HH4 YL-16
775-HH15 BR-16
C473-HH37 GN-16
C484-HH38 YL-16
C985-HH12 BU-16

K983-M32 BU-16

607-CC30 PK-14

607-CC19 PK-14
611-CC15 PU-14

AP-C9
CC-C11
9G3667
9G3673
1
BU-16
J848-CC1 BU-16
2
YL-16
308-CC2 YL-16
3
YL-14
170-CC3 YL-14
4
200-CC26 BK-14
BK-14
5
BK-14
200-CC6 BK-14
6
BK-14
200-CC5 BK-14
7
GN-16
F418-CC7 GN-16
8
YL-16
F419-CC8 YL-16
9
WH-16
E709-CC9 WH-16
10
BU-16
E972-CC10 BU-16

EE-C2
1552267
A
K983-EE5 BU-16
B
J842-EE6 BK-16
C
M967-EE3 OR-16

K983-EE1 BU-16
J842-EE2 BK-16
M966-EE4 GY-16

860-HH72 PK-16
861-HH73 PU-16
K983-HH89 BU-16
R971-HH27 YL-16
A253-HH60 BK-16

G705-K4 GN-16
E790-K3 PK-16
G704-K8 YL-16

767-P3 WH-16
767-P4 WH-16

H7

J767-HH18 GY-16
799-HH29 WH-16

200-CC35 BK-14
200-CC36 BK-14
200-CC37 BK-14
200-CC38 BK-14

H42

H20

TRANSMISSION

F433-HH77 PU-16

K952-HH104 BR-16
K952-HH105 BR-16
K952-HH103 BR-16

H19

H7

P-C10
9D3955

C429-HH36 GY-16
C466-HH78 YL-16
C467-HH80 BU-16

CONN 37

K-C7
7N9738

CONN 55

+10V A
GROUND B
SIGNAL C

J765-HH87 BU-16
J766-HH14 PU-16

H429-HH70
H428-HH64
J766-HH93
J767-HH19

P-C1
AH-C3
1552269
3E3364
1
425-AH1 PK-16
425-P1 PK-16
2
J766-P17 PU-16
J766-AH2 PU-16

RH WHEEL SPEED SENSOR

205-9874

C985-HH8 BU-16

A254-HH101 BK-16
A254-HH102 BK-16

H7

AH-C2
1552269
1
425-AH6 PK-16
2
J766-AH4 PU-16

H5

TCS PROPNL SOL

3T-0062

J842-M11 BK-16

BU-16
BU-16
BU-16
BU-16

J842-HH85 BK-16

176-HH100 OR-16
176-HH99 OR-16

R971-M33 YL-16

1
2

+24V
GROUND
SIGNAL

BU-16
BU-16
BU-16
BU-16

TWISTED PAIR

J842-M47 BK-16
J842-M50 BK-16
J842-M51 BK-16
J842-M48 BK-16
J842-M49 BK-16

H27

BK-14
BK-14
BK-14
BK-14

H19

J-C1
9W3089

H6

RH REAR STRUT
PRESS SENSOR
221-3417

K-C6
7N9738

H6

N-C7
1552269
608-N29 GN-16
200-N22 BK-16

K-C5
7N9738

H8

NOTE D

RH BACKUP LAMP
153-2073

K983-M53
K983-M54
K983-M56
K983-M57

892-M37 BR-16
893-M38 GN-16
113-M39 OR-16
496-M40 WH-16

H20

RH REAR LAMP HOUSING

AL-C2
1042921
A
604-AL1 OR-16
B
200-AL7 BK-16
C
614-AL5 PU-16

UPSHIFT SOL
144-6292

G705-K4 GN-16
E790-K26 PK-16

UNUSED

1
2
3
4
5
6

705-K11 PK-16
K922-K33 YL-16

P-C3
1552269
N-C14
3E3382

H20

BK-16
BK-16
BK-16
BK-16

J765-M15 BU-16

J766-M16 PU-16
J767-M26 GY-16

R971-M33 YL-16

P-C4
3E3370
A
C985-P12 BU-16
B
J766-P15 PU-16
C
C473-P8 GN-16

1
2

BK
BK

DIFF FLTR PLUGGED SW

164-7577

DOWNSHIFT SOL
144-6292

709-K12 OR-16
J764-K2 BR-16
710-K13 GN-16

J842-M48
J842-M49
J842-M50
J842-M51

860-M30 PK-16
861-M31 PU-16
K983-M32 BU-16
R971-M33 YL-16
A253-M34 BK-16

GN-18
GN-18

612-N5 GY-16
200-N26 BK-16

+8V OR-18
GROUND BK-18
SIGNAL WH-18

A
B
C

BU-16
BU-16
BU-16
BU-16
BU-16
BU-16

J767-M26 GY-16
799-M27 WH-16

1
2

DIFF OIL TEMP SENSOR

100-3055

M-C15
8T8731
A
C985-M13 BU-16
B
J766-M16 PU-16
C
C429-M20 GY-16

K-C8
8T8667

OR-18
BK-18
WH-18

GN-18
GN-18

1
2

+10V
GROUND
SIGNAL

1
2

G736-N44 PK-14

H4
RD
BK

TRANSMISSION
XMSN SPEED SENSOR
144-0178

N-C5
1552269
BACKUP ALARM
213-9100

P-C11
9D3955

A271-N11 BK-14

A271-N46 BK-14

767-P3 WH-16
J767-P20 GY-16
769-P5 BU-16

704-K10 GY-16
K922-K32 YL-16

DIFF COOL FAN MOTOR

118-2085
MOTOR
(ATCH)

A
B
C

GN-18
GN-18

J765-M42
J765-M44
J765-M46
J765-M58
J765-M59
J765-M60

F433-M24 PU-16

J765-M60 BU-16
J765-M46 BU-16

F433-M24 PU-16

DIFFERENTIAL

1
2

DIFF COOL
FAN SUPPRESSOR
106-8704

N-C2
1552269
1
G736-N43 PK-14
2
A271-N45 BK-14

C429-M20 GY-16
C466-M21 YL-16
C467-M22 BU-16

GY-16
YL-16
BU-16
BU-16

J765-M58 BU-16
J765-M42 BU-16
J765-M44 BU-16

C466-M21 YL-16
C467-M22 BU-16

H18

J765-M15 BU-16
J766-M16 PU-16

J765-M59 BU-16

A491-M8 WH-16
A492-M9 OR-16

GROUND
BOSS ON
REAR OF
CHASSIS

C985-M13 BU-16

F433-M24 PU-16

A253-M34 BK-16

703-K9 BU-16
K922-K31 YL-16

UNUSED

N-C11
1552273
1
604-N36 OR-16
2
200-N27 BK-16
3
4
5
614-N34 PU-16
6
605-N40 YL-16

C429-M20
C466-M21
C467-M22
C985-M13

892-M37 BR-16
893-M38 GN-16

200-N21 BK-16

J842-M11 BK-16

PK-16
PU-16
BR-16
GN-16

A253-M34 BK-16
A491-M8 WH-16
A492-M9 OR-16

799-M27 WH-16

200-N22 BK-16
200-N25 BK-16

N-C13
3E3382

799-M27 WH-16
860-M30
861-M31
892-M37
893-M38

113-M39 OR-16
426-M4 BR-16
428-M5 OR-16
429-M6 YL-16
496-M40 WH-16

200-N24 BK-16
200-N23 BK-16
200-N26 BK-16

426-M4 BR-16
428-M5 OR-16
429-M6 YL-16
419-M7 YL-16
A491-M8 WH-16
A492-M9 OR-16

113-HH81 OR-16
417-HH47 GY-16
426-HH26 BR-16
428-HH28 OR-16
429-HH79 YL-16
419-HH3 YL-16
A491-HH30 WH-16
A492-HH40 OR-16

OR-18 +8V
BK-18 GROUND
WH-18 SIGNAL

H47

BK-14
BK-14
BK-14
BK-14
BK-14
BK-14
BK-14

CBL-AV1 BK-2

RD-18
BK-18
WH-18

AK-C1
1042921
A
604-AK1 OR-16
B
200-AK7 BK-16
C
614-AK5 PU-16

H4
OR-16
BK-16

419-M7 YL-16
426-M4 BR-16
428-M5 OR-16
429-M6 YL-16
496-M40 WH-16

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

BU-14
WH-14
PU-14
GN-14
PU-14
PU-14
GY-14
GY-14
PK-14
BK-14

CONN 45

CBL-X1 BK-2

A
B
C

H22

614-N3 PU-16

113-M2 OR-16
860-M30 PK-16
861-M31 PU-16
J842-M47 BK-16

113-M2 OR-16

H32

CONN 49

200-CC21
200-CC26
200-CC35
200-CC36
200-CC42
200-CC45
200-CC50

308-CC2 YL-16

CBL-AC1 RD-2

S
G
T

LH STOP/TAIL LAMP
135-0426

AK-C3 N-C3
3E3382 1552273
1
604-AK1 OR-16
604-N35
2
200-N28
200-AK2 BK-16
3
4
5
614-N33
614-AK5 PU-16
6
605-N39
605-AK6 YL-16

AK-C2
1042921
605-AK6 YL-16
200-AK8 BK-16

RD-18
BK-18
WH-18

113-M2 OR-16
113-M39 OR-16

REAR INSIDE BRAKE

OVERSTROKE SW
7V-5647

CONN 28

612-N5 GY-16
614-N33 PU-16
614-N31 PU-16
614-N32 PU-16
614-N34 PU-16

HH-C16
3E6286

101-AR20 RD-4

LH REAR PARK/TURN LAMP

135-0427

608-N1 GN-16

777-HH39 PU-10

W-C1
8T8731
A
K983-W3 BU-16
B
J842-W2 BK-16
C
C453-W1 YL-16

EE-C1
3E3376

113-AR40 OR-16
113-AR45 OR-16
635-AR8 BU-16
636-AR10 GN-16
858-AR23 GY-16
875-AR6 BU-16
A251-AR9 BK-16
J840-AR2 WH-16
J841-AR3 YL-16
J842-AR36 BK-16

LH REAR LAMP HOUSING

608-N30 GN-16
608-N29 GN-16

419-M7 YL-16

474-M41 WH-16

J848-AP32
308-AP31
170-AP30
200-AP15
200-AP6
200-AP7
F418-AP28
F419-AP27
E709-AP22
E972-AP34

AP-C7
CC-C3
9G3673
9G3667
1
BU-14
623-CC11
2
WH-14
620-CC12
3
PU-14
622-CC13
4
GN-14
619-CC14
5
PU-14
611-CC15
6
PU-14
149-CC16
7
GY-14
631-CC17
8
GY-14
631-CC18
9
PK-14
607-CC19
10
BK-14
200-CC44

CONN 48

513-CU1 OR-16
522-CU2 WH-16

608-N30 GN-16
200-N25 BK-16

606-N9 GY-16

200-HH32 BK-10
MOTOR

H23
M-C11
1130580

623-AP4
620-AP23
622-AP5
619-AP9
611-AP10
149-AP3
631-AP21
631-AP20
607-AP2
200-AP13

AR-C8
1552272

1
2

1
2

LH BACKUP LAMP
153-2073

608-N30 GN-16
604-N35 OR-16
604-N36 OR-16
604-N37 OR-16
604-N38 OR-16
605-N39 YL-16
605-N40 YL-16
606-N41 GY-16
606-N42 GY-16
612-N5 GY-16
614-N31 PU-16
614-N32 PU-16
614-N33 PU-16
614-N34 PU-16
A271-N11 BK-14
G736-N10 PK-14
200-N27 BK-16
200-N28 BK-16

606-N41 GY-16
606-N42 GY-16

BRAKE RETRACT MOTOR

8C-9514

200-CC27
200-CC43
200-CC21
200-CC42

200-CC44 BK-14

WH-16
BU-16
GN-16
YL-16

149-AP3 PU-14
200-AP6 BK-14
200-AP7 BK-14
200-AP13 BK-14
200-AP15 BK-14
607-AP2 PK-14
611-AP10 PU-14
619-AP9 GN-14
620-AP23 WH-14
622-AP5 PU-14
623-AP4 BU-14
631-AP20 GY-14
631-AP21 GY-14

E554-CK4 PK-16
200-CK1 BK-16

N-C6
1552269

605-N8 YL-16

J767-M26 GY-16

OUTPUT
CHASSIS GND
COMPR CL +
+24 VDC
A/C PROTN MODULE
169-7443

522-CK2 WH-14
A572-CK5 PK-16

200-N22 BK-16

605-N39 YL-16
605-N40 YL-16

473-M43 GY-16

GN-18
BK-18
BU-18
RD-18

521-F44 YL-14

608-N29 GN-16

604-N4 OR-16

474-M41 WH-16

H40

109-F41 OR-4

113-CV2 OR-16
860-CV8 PK-16
J842-CV5 BK-16

H5

N-C1 HH-C17
1552252 3E5179
1
608-N1 GN-16
608-HH43 GN-16
2
G736-N10 PK-14
G736-HH22 PK-14
3
4
614-HH50 PU-16
614-N3 PU-16
5
604-HH57 OR-16
604-N4 OR-16
6
612-HH46 GY-16
612-N5 GY-16
7
8
A271-N11 BK-14
A271-HH24 BK-14
9
605-HH52 YL-16
605-N8 YL-16
10
606-N9 GY-16
606-HH51 GY-16
11
12

E709-AP22
E972-AP34
F418-AP28
F419-AP27

J848-AP32 BU-16

604-N35 OR-16
604-N37 OR-16
604-N38 OR-16
604-N36 OR-16

1
2
3
4

A572-F46 PK-16
200-F42 BK-16
E554-F43 PK-16
521-F44 YL-14

403-F36 GN-18
F720-F37 GN-18
426-F38 BR-18
A493-F39 YL-18
F717-F40 YL-18

H3

F780-HH5 PK-16
J766-HH23 PU-16

FRT BRAKE
OVERSTROKE SW
7V-5647

REAR OUTSIDE BRAKE

OVERSTROKE SW
7V-5647

CONN 29

PARK BRAKE FLTR SW

164-7577

E725-F5 BU-18
450-F27 YL-18
F708-F29 YL-18
337-F30 WH-18
E724-F32 GY-18
799-F31 WH-18
K927-F16 BU-16
E794-F33 YL-18
E793-F34 BU-18

H2

H45

F-C5
1552272

709-F19 OR-18
481-F22 GN-18
F707-F23 WH-18
F723-F24 PK-18

113-CV3 OR-16
861-CV7 PU-16
J842-CV6 BK-16

H2

H22

HH-C1
1552269
1
2

BK
BK

H45

170-AP30 YL-14
308-AP31 YL-16

H36

C463-F15 GY-18
K983-F17 BU-18
200-F45 BK-16
J765-F28 BU-18

CV-C3
3E3370
113-CV3 OR-16
J842-CV6 BK-16
861-CV7 PU-16

H23

149-CC16 PU-14
170-CC3 YL-14
200-CC26 BK-14

200-CC6 BK-14

HH-C18
9D3955

LH FOG LAMP
161-0908

SERVICE BOX ON BUMPER

200-CC5 BK-14

H26

522-F48 WH-14
200-F18 BK-16

A
B
C

OR-18
BK-18
WH-18

604-HH57 OR-16
605-HH52 YL-16
606-HH51 GY-16
608-HH43 GN-16
612-HH46 GY-16
614-HH50 PU-16
A271-HH24 BK-14
G736-HH22 PK-14

H26

150-F1 OR-14
J842-F2 BK-18
150-F3 OR-14
452-F4 PU-18
893-F7 GN-18
892-F6 BR-18
113-F26 OR-18
A700-F8 OR-18
998-F9 BR-18
F702-F10 GN-18
E729-F21 GN-18
F709-F12 BU-18
F721-F13 GY-18
F710-F14 BR-18

+24V
GROUND
SIGNAL

H23

CV-C1 M-C10
3E3376 1552272
1
113-M2 OR-16
113-CV1 OR-16
2
J842-M47 BK-16
J842-CV4 BK-16
3
861-M31 PU-16
861-CV7 PU-16
4
860-M30 PK-16
860-CV8 PK-16

AR-C6
1552269
317-AR5 YL-16
200-AR27 BK-16

HI STER
PRESS SW
3E-6461

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

LH REAR STRUT
PRESS SENSOR
221-3417

200-HH96 BK-16
327-HH97 PK-16
K952-HH116 BR-16
K952-HH117 BR-16
K988-HH16 WH-16
K989-HH95 BU-16

H49

H1

113-CV2 OR-16
113-CV3 OR-16
J842-CV5 BK-16
J842-CV6 BK-16

113-HH82 OR-16
200-HH96 BK-16
327-HH97 PK-16
447-HH55 PK-16
604-HH57 OR-16
605-HH52 YL-16
606-HH51 GY-16
608-HH43 GN-16
612-HH46 GY-16
614-HH50 PU-16
A271-HH24 BK-14
G736-HH22 PK-14
J842-HH84 BK-16
K988-HH16 WH-16
K989-HH95 BU-16

113-HH82 OR-16
447-HH55 PK-16
J842-HH84 BK-16

H24

H49

H3

1
2

K952-HH116 BR-16
K952-HH117 BR-16

G704-K8 YL-16
E790-K30 PK-16

OR-18
BK-18
WH-18

STER BLEED SOL

149-2658

BK-18
BK-18

LH LOW BEAM HEADLAMP-LOWER

161-0908

CONN 51

1
2

+24V
GROUND
SIGNAL

BODY POS SENSOR

198-8372

V-C2
1552267
A
126-V1 PK-16
B
202-V2 BK-16
C
E750-V3 PU-16

GN-16
GN-16

START AID SOL

123-8773

HH-C13 W-C2
1552267 3E3370
A
K983-HH21 BU-16
K983-W3 BU-16
B
C453-HH66 YL-16
C453-W1 YL-16
C
J842-HH34 BK-16
J842-W2 BK-16

H37

H38

H45

H25

H24

GN-18
BK-18

CC-C1 CC-C17
1552269 3E3364
1
631-CC33 GY-14
UNUSED
2
200-CC35 BK-14

H37

200-HH91 BK-16

CONN 30

LH HI BEAM HEADLAMP
157-0305

H38

A
B
C

HH-C9
7N9738
1
327-HH98 PK-16
2
200-HH91 BK-16

200-F42 BK-16

H1

447-HH55 PK-16

522-F48 WH-14
A572-F46 PK-16
E554-F43 PK-16
200-F47 BK-16

H1

V-C1 K-C9
3E3370 1552267
A
126-V1 PK-16
126-K29 PK-16
B
202-V2 BK-16
202-K28 BK-16
C
E750-V3 PU-16
E750-K24 PU-16

1
2

AIR START SOL

5T-4434
NOTE C

H31

1
2
3
4

HH-C29
1552269
327-HH97 PK-16
200-HH96 BK-16

H31

WH-14
PK-16
PK-16
BK-16

1
2

H49

H24

CONN 38

ARC BLEED SOL

234-4575

H49

113-HH82 OR-16
J842-HH84 BK-16

522-CK2
A572-CK5
E554-CK4
200-CK1

ARC CONT SOL

165-7083

306-HH56 GN-16
E790-HH11 PK-16

HH-C5
1552272
1
2
3
4

CC-C22
1552269
1
611-CC49 PU-14
2
200-CC50 BK-14

CC-C2
1552269
1
631-CC34 GY-14
2
200-CC36 BK-14

CONN 50

AR-C13
9G3670

H37

H27
HH-C8
7N9738

OR-18
BK-18
YL-18
BU-18

PU-16
GN-14
PU-14
GY-14

AP-C6
9G3676

H41

H38

+24V
GROUND
FUEL LEVEL SENSOR
SIG-SHALLOW
124-9325
SIG-DEEP

LH LOW BEAM HEADLAMP-UPPER

161-0908

CC-C6
1552269
1
619-CC47 GN-14
2
200-CC42 BK-14

H37
TWISTED PAIR

H27

LADDER FLOOD LAMP

153-2073

CC-C21
1552269
1
619-CC22 GN-14
2
200-CC21 BK-14

H46

H41

TC SCREEN SW
164-7577

LH PARK/TURN LAMP
135-0428

H45

1
2
3
4
5
6
7

620-AP25 WH-14
614-AP26 PU-16
606-AP19 GY-16
200-AP14 BK-14
1
2
3
4

AR-C5
7N8205
BK-16
WH-14
PU-16
GY-16
BK-14

H33

AP-C8
7N8204

CONN 44

200-AR27
620-AR41
614-AR43
606-AR44
200-AR42

E729-HH54 GN-16
F447-HH58 PU-16
J765-HH86 BU-16
200-HH96 BK-16

STER OIL
TEMP SENSOR
118-7226

200-HH41 BK-16
122-HH45 BU-16

OR-18 +8V
BK-18 GROUND
WH-18 SIGNAL

A
B
C

H29

H33

RD-18
BK-18
WH-18

CC-C23 CC-C10
1552269 3E3364
1
611-CC20 PU-14
UNUSED
2
200-CC45 BK-14

H29

K983-AR28 BU-16
J842-AR29 BK-16
A451-AR30 WH-16

HH-C28
1552269
1
K988-HH16 WH-16
2
K952-HH116 BR-16

BU-14
PU-14
BK-14
BK-14
BK-14

H45

H37

HH-C7
1552269
1
A493-HH20 YL-16
2
J765-HH88 BU-16

A
B
C

K
LH PARK/TURN LAMP-SIDE
135-0428

CC-C26
1552269
1
607-CC30 PK-14
2
200-CC26 BK-14

LH ENG WORK LAMP

153-2073

317-AR5 YL-16

H28

RD-18
BK-18
WH-18

H36

K983-AR38 BU-16

AR-C10
1552267

GN-16
GN-16

623-AP4
622-AP5
200-AP6
200-AP7
200-AP13
AP-C1
1552269
1
620-AP24 WH-14
2
200-AP16 BK-14

H44

H40

H29

ARC SUPPLY SOL

184-0987

H44

J842-AR35 BK-16

M966-AR39 GY-16
M967-AR34 OR-16

A
B
C
AP-C2
1552267

605-AP33 YL-16
200-AP36 BK-16
614-AP35 PU-16

605-AP29 YL-16
605-AP33 YL-16

200-AP36 BK-16
200-AP17 BK-16
200-AP16 BK-14

620-AP24 WH-14

614-AP35 PU-16
614-AP18 PU-16

H38

H37

HH-C27
3E3364
1
K989-HH95 BU-16
2
K952-HH117 BR-16

614-AP8
619-AP9
611-AP10
631-AP11

1
2
3
4
5
6
7
8
9
10
605-AP12 YL-16

200-AP1 BK-14
200-AP14 BK-14
200-AP15 BK-14

614-AP8 PU-16

620-AP24 WH-14

631-AP11 GY-14

606-AP19 GY-16
200-AP14 BK-14
614-AP26 PU-16

H34

AP-C5
1552267
605-AP29 YL-16
200-AP17 BK-16
614-AP18 PU-16

H44
620-AP25 WH-14

H25

200-AP15 BK-14
620-AP23 WH-14

631-AP21 GY-14
631-AP20 GY-14

149-AP3 PU-14
200-AP6 BK-14
200-AP7 BK-14
200-AP13 BK-14
607-AP2 PK-14
611-AP10 PU-14
619-AP9 GN-14
622-AP5 PU-14
623-AP4 BU-14

709-K12 OR-16
710-K13 GN-16
721-K14 BR-16
722-K15 WH-16
723-K16 OR-16
724-K17 YL-16
725-K18 GN-16
726-K19 BU-16
J764-K2 BR-16

202-K22 BK-16
202-K28 BK-16
202-K27 BK-16

126-K20 PK-16
E750-K24 PU-16

126-K29 PK-16
126-K25 PK-16

LH FENDER

J842-AR33 BK-16

CONN 36

AP-C4
9G3670

AP-C3
9G3673

H43

H38

K983-AR37 BU-16
M966-AR39 GY-16
M967-AR34 OR-16
A451-AR30 WH-16
J842-AR33 BK-16

CONN 7

200-AP1 BK-14
607-AP2 PK-14
149-AP3 PU-14

202-K22 BK-16

E750-K24 PU-16

G704-K8 YL-16
703-K9 BU-16
704-K10 GY-16
705-K11 PK-16
709-K12 OR-16
710-K13 GN-16
721-K14 BR-16
722-K15 WH-16
723-K16 OR-16
724-K17 YL-16
725-K18 GN-16
726-K19 BU-16
126-K20 PK-16

K922-K6 YL-16

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

703-K9 BU-16
704-K10 GY-16
705-K11 PK-16
E790-K3 PK-16
G704-K8 YL-16
G705-K4 GN-16
K922-K6 YL-16

113-AR31 OR-16
J842-AR32 BK-16
859-AR25 YL-16

J764-K2 BR-16
E790-K3 PK-16
G705-K4 GN-16

OR-18 +24V
BK-18 GROUND
WH-18 SIGNAL

858-AR23 GY-16
200-AR24 BK-8
859-AR25 YL-16

170-AR7 YL-14
308-AR17 YL-16
E709-AR4 WH-16
E972-AR14 BU-16
F418-AR15 GN-16
F419-AR16 YL-16
J848-AR12 BU-16

317-AR5 YL-16

113-AR31 OR-16
J842-AR32 BK-16
859-AR25 YL-16

H26

H34

CONN 6

H43

H33
H35

TO CONNECTOR AG-C31
ON 244-3760 SCHEMATIC
(CAB PORTION)

J848-AR12
308-AR17
170-AR7
F418-AR15
F419-AR16
E709-AR4
E972-AR14

CAB

TO CONNECTOR AG-C28
ON 244-3760 SCHEMATIC
(CAB PORTION)

AR-C14
3E3370

H38

AR-C16
3E3382
1
2
3
4
5
6

LH FRONT STRUT
PRESS SENSOR
221-3417

A
B
C

CONN 35

101-AR20 RD-4
635-AR8 BU-16
636-AR10 GN-16
858-AR23 GY-16
875-AR6 BU-16
A251-AR9 BK-16
J840-AR2 WH-16
J841-AR3 YL-16
113-AR45 OR-16
113-AR18 OR-16
113-AR40 OR-16

J842-AR32 BK-16
J842-AR21 BK-16

CONN 34

HH-C4
AR-C2
9G4352
9G4349
1
777-HH39 PU-10
777-AR1 PU-10

H30

J842-AR36 BK-16

AR-C9
F-C3
9G4348
9G4351
1
109-F41 OR-4
109-AR19 OR-4

H30

E972-AR14 BU-16
F418-AR15 GN-16
F419-AR16 YL-16
308-AR17 YL-16
113-AR18 OR-16
109-AR19 OR-4
101-AR20 RD-4
J842-AR21 BK-16

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
PU-10
WH-16
YL-16
WH-16
YL-16
BU-16
YL-14
BU-16
BK-16
GN-16
777-AR1
J840-AR2
J841-AR3
E709-AR4
317-AR5
875-AR6
170-AR7
635-AR8
A251-AR9
636-AR10

GN-18
GN-18
WH-18
PK-18
WH-14
OR-18
YL-18
BU-18
YL-18
WH-18
WH-18
GY-18
YL-18
BU-18
YL-14
GN-18
GN-18
BR-18
YL-18
YL-18
E729-F21
481-F22
F707-F23
F723-F24
522-F48
113-F26
450-F27
J765-F28
F708-F29
337-F30
799-F31
E724-F32
E794-F33
E793-F34
521-F44
403-F36
F720-F37
426-F38
A493-F39
F717-F40
109-AR19 OR-4
200-AR24 BK-8
777-AR1 PU-10

327-HH98 PK-16
306-HH56 GN-16
E790-HH11 PK-16

C453-HH66 YL-16

BU-18
GY-18
BR-18
GY-18
BU-16
BU-18
BK-16
OR-18

109-F41 OR-4

200-AR24 BK-8
109-AR19 OR-4
777-AR1 PU-10

H31

J842-AR35 BK-16
J842-AR29 BK-16

K983-HH89 BU-16
K983-HH21 BU-16

GROUND
BOSS ON
CHASSIS
NEAR CAB

HH-C6
1552273
K983-HH90 BU-16
M966-HH67 GY-16
M967-HH68 OR-16
A451-HH44 WH-16
J842-HH83 BK-16

K-C1
7X6222

AR-C1
8N1518

TWISTED PAIR

TWISTED PAIR

200-AR24 BK-8

H30

H29

CONN 5

H32

200-HH32 BK-10

200-HH32 BK-10
777-HH39 PU-10

J842-HH84 BK-16
J842-HH85 BK-16
J842-HH34 BK-16

J765-HH87 BU-16

327-HH97 PK-16

H28

K983-HH90 BU-16
J842-HH83 BK-16
A451-HH44 WH-16
M966-HH67 GY-16
M967-HH68 OR-16

J765-HH86 BU-16
200-HH96 BK-16
122-HH45 BU-16
200-HH41 BK-16
E729-HH54 GN-16
F447-HH58 PU-16

J765-HH88 BU-16
A493-HH20 YL-16

K983-HH74 BU-16
K983-HH90 BU-16

J842-HH49 BK-16
J842-HH83 BK-16

J765-HH48 BU-16
J765-HH86 BU-16
J765-HH88 BU-16

327-HH42 PK-16
327-HH98 PK-16

K952-HH17 BR-16
K988-HH16 WH-16
K989-HH95 BU-16
R971-HH27 YL-16

J767-HH19 GY-16
J767-HH18 GY-16

J767-HH6 GY-16

J766-HH33 PU-16
J766-HH14 PU-16
J766-HH93 PU-16
J766-HH23 PU-16

C985-HH31 BU-16

F433-HH77 PU-16
F780-HH5 PK-16
G736-HH22 PK-14
H428-HH64 GY-16
H429-HH70 BU-16

C985-HH8 BU-16
C985-HH12 BU-16

417-HH47 GY-16
419-HH3 YL-16
425-HH35 PK-16
426-HH26 BR-16
428-HH28 OR-16
429-HH79 YL-16
447-HH55 PK-16
496-HH25 WH-16
604-HH57 OR-16
605-HH52 YL-16
606-HH51 GY-16
608-HH43 GN-16
612-HH46 GY-16
614-HH50 PU-16
767-HH7 WH-16
769-HH9 BU-16
770-HH10 GN-16
773-HH13 GY-16
774-HH4 YL-16
775-HH15 BR-16
799-HH29 WH-16
860-HH72 PK-16
861-HH73 PU-16
892-HH61 BR-16
893-HH62 GN-16
A253-HH60 BK-16
A254-HH2 BK-16
A271-HH24 BK-14
A491-HH30 WH-16
A492-HH40 OR-16
C429-HH36 GY-16
C466-HH78 YL-16
C467-HH80 BU-16
C473-HH37 GN-16
C484-HH38 YL-16

113-HH69 OR-16

176-HH1 OR-16

200-HH96 BK-16

113-HH65 OR-16

TWISTED PAIR

TO CONNECTOR L-C20
ON 244-3760 SCHEMATIC
(CAB PORTION)

CONN 4

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

109-F41 OR-4
150-F1 OR-14
J842-F2 BK-18
150-F3 OR-14
452-F4 PU-18
E725-F5 BU-18
892-F6 BR-18
893-F7 GN-18
A700-F8 OR-18
998-F9 BR-18
F702-F10 GN-18

PU-16
YL-16
YL-16
BU-16

GY-16
OR-16
YL-16
GY-16
OR-16
OR-16
BU-16
H428-HH64
113-HH65
C453-HH66
M966-HH67
M967-HH68
113-HH69
H429-HH70

F-C1
9X7147

F433-HH77
C466-HH78
429-HH79
C467-HH80

GN-16
PK-16
GN-16
OR-16
PU-16
YL-16
BK-16
BR-16
GN-16
E729-HH54
447-HH55
306-HH56
604-HH57
F447-HH58
A493-HH20
A253-HH60
892-HH61
893-HH62

860-HH72 PK-16
861-HH73 PU-16
K983-HH74 BU-16

BK-16
PK-16
GN-16
WH-16
BU-16
GY-16
GY-16
BU-16
BK-16
PU-16
GY-16
YL-16

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

CONN 3

200-HH41
327-HH42
608-HH43
A451-HH44
122-HH45
612-HH46
417-HH47
J765-HH48
J842-HH49
614-HH50
606-HH51
605-HH52

HH-C3
9X7147

A492-HH40 OR-16

J766-HH33 PU-16

425-HH35 PK-16
C429-HH36 GY-16
C473-HH37 GN-16
C484-HH38 YL-16

G736-HH22 PK-14

A271-HH24 BK-14
496-HH25 WH-16
426-HH26 BR-16
R971-HH27 YL-16
428-HH28 OR-16
799-HH29 WH-16
A491-HH30 WH-16
C985-HH31 BU-16

K989-HH95 BU-16

775-HH15 BR-16
K988-HH16 WH-16
K952-HH17 BR-16

773-HH13 GY-16

769-HH9 BU-16
770-HH10 GN-16
E790-HH11 PK-16

176-HH1
A254-HH2
419-HH3
774-HH4
F780-HH5
J767-HH6
767-HH7

OR-16
BK-16
YL-16
YL-16
PK-16
GY-16
WH-16

HH-C2
9X0141

CONN 2

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

CONN 1

TO CONNECTOR AG-C26
ON 244-3760 SCHEMATIC
(CAB PORTION)

TO CONNECTOR AG-C22
ON 244-3760 SCHEMATIC
(CAB PORTION)

J848-AR12 BU-16

TO CONNECTOR AG-C14
ON 244-3760 SCHEMATIC
(CAB PORTION)

F709-F12
F721-F13
F710-F14
C463-F15
K927-F16
K983-F17
200-F18
709-F19

TO CONNECTOR AG-C13
ON 244-3760 SCHEMATIC
(CAB PORTION)

113-HH81 OR-16
113-HH82 OR-16

(Dimensions: 48 inches x 35 inches)

36 Page, Color 2,

RENR8124 VOL 2

18

12

11

10

+8V
GROUND
SIGNAL

Electrical Schematic Symbols And Definitions

18

RENR8124
April 2004

LH TURBO INLET
PRESSURE SENSOR
17

LH TURBO INLET
EXHAUST TEMP
SENSOR

Pressure
Symbol

Temperature
Symbol

Flow
Symbol

Circuit Breaker
Symbol

Normally Open switch that will close with an increase of a specific condition (temp-press-etc.).
The circle indicates that the component has screw terminals and a wire can be disconnected from it.

COOLANT
TEMP SENSOR

13

Level
Symbol

Normally Closed switch that will open with an increase of a specific condition.
No circle indicates that the wire cannot be disconnected from the component.

AFTERCOOLER 21
TEMP SENSOR

This indicates that the component has a wire connected to it that is connected to ground.
28

This indicates that the component does not have a wire connected to ground. It is grounded by
being fastened to the machine.

EFPP CKT BREAKER

CONNECTOR A-C1 35

(CONN 39)

30

EFPP SWITCH

Reed Switch - A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
ENGINE
SPEED
SENSOR

CONNECTOR A-C21 36

(CONN 40)

FUEL FILTER
DIFF SWITCH

14

784C & 785C Off-Highway

Truck/Tractors Electrical System

T/C OUT SPEED SENSOR 24

T/C TEMP SENSOR 25

OIL PRESSURE
20
SENSOR
(UNFILTERED)

ECM
GROUND 4
BOLT

FRONT HOUSING

ENGINE GROUND 5

15

SPEED/TIMING
SENSOR

784C:
2PZ106-UP

SPEED/TIMING
15
SENSOR

FRAME GROUND 9

37

CONNECTOR A-C42

Relay (Magnetic Switch) - A relay is an electrical component that is activated by electricity.

It has a coil that makes an electromagnet when current flows through it. The electromagnet can
open or close the switch part of the relay.
Solenoid - A solenoid is an electrical component that is activated by electricity. It has a coil that
makes an electromagnet when current flows through it. The electromagnet can open or close
a valve or move a piece of metal that can do work.

785C:
APX451-UP

ENGINE
CABLE (AW)

FRAME

LOW OIL
LEVEL SWITCH

Harness identification code

This example indicates
wire 135 in harness "AG".

VIEW A-A

LEFT SIDE VIEW

Harness Identification Letter(s):

(A, B, C, ..., AA, AB, AC, ...)

Wire, Cable, or Harness Assembly Identification:

Includes Harness Identification Letters and Harness
Connector Serialization Codes

REAR VIEW

OIL PRESSURE
SENSOR
19
(FILTERED)
33

Component, Connector, Harness And Wire Symbols

ADD OIL
LEVEL SWITCH 31
(ATTACHMENT)

(CONN 41)

Sender - A component that is used with a temperature or pressure gauge. The sender measures
the temperature or pressure. Its resistance changes to give an indication to the gauge of the
temperature or pressure.

Harness Connector Serialization Code:

The "C" stands for "Connector" and the number
indicates which connector in the harness. (C1, C2, C3, .....)

Part Number for

Connector Plug

AG-C3
C-C4
130-6795 130-6795

325-AL135 PK-14

325-AG135 PK-14

Part Number For

Connector Recepticle

L-C12
3E-5179

AG-C4
111-7898

5A

Socket

Pin

Wire Color

Single Wire
Connector

Circuit
Identification
Number

Receptacle

Wire Gauge
Ground
Connection

Fuse (5 Amps)

Plug

200-L32 BK-14
Component
Part Number

Pin or Socket
Number

105-9344

TURBO OUTLET 26
PRESSURE SENSOR

21

AFTERCOOLER
TEMP SENSOR

OIL RENEWAL
SYSTEM
(ATTACHMENT)

RH TURBO INLET
EXHAUST TEMP 22
SENSOR

LH TURBO INLET 18
PRESSURE SENSOR

RH TURBO INLET
23
PRESSURE SENSOR
RH TURBO INLET 23
PRESSURE SENSOR

1
2

Volume 3 of 3: Engine

Sure-Seal connector:
The plug and receptacle contain
both pins and sockets.

1
2

Printed in U.S.A.

2004 Caterpillar
All Rights Reserved

COOLANT
13
TEMP SENSOR

FAN CONTROL
28
SOLENOID
(ATTACHMENT)

Deutsch connector:
The plug contains all sockets
and the receptacle contains all pins.

ELECTRIC FUEL PRIMING 27

PUMP SOLENOID

ALTERNATOR

7
1

Event Codes
Engine Control

FUEL FILTER
DIFFERENTIAL 34
SWITCH

ECM HOUSING GROUND

ECM MOUNT GROUND

A/C ARC
SUPPRESSOR
(NOTE A)

Event Code

A/C CLUTCH SOLENOID

(NOTE A)
1
11

ENGINE OIL
PRELUBE RELAY 10
(ATTACHMENT)

ALTERNATOR
ATMOSPHERIC
PRESSURE SENSOR

ENGINE ECM

16

FAN SPEED SENSOR

(ATTACHMENT)

A/C HI/LO PRESSURE

SWITCH
(NOTE A)

CRANKCASE
PRESSURE 12
SENSOR

A/C FAN CONTROL

OVERRIDE PRESSURE 29
SWITCH
6

32

ENGINE BLOCK GND

COOLANT FLOW SWITCH

TIMING
CAL PLUG

TIMING CAL
PLUG

FRONT HOUSING

COOLANT
32
FLOW SWITCH

RIGHT SIDE VIEW

Condition

Connector Location (Engine Vol.3)

Connector Number
CONN 39 (Mates to Vol.2 Connector)

Schematic
Location
F-6

Engine
Location
35

Component

Schematic
Location

Engine
Location

Alternator

E-4

Sensor - LH Turbo Inlet Pressure

D-2

18

Breaker - Electric Fuel Priming Pump

D-5

Sensor - Oil Pressure - Filtered

D-2

19

Control - Engine

C-9

Sensor - Oil Pressure - Unfiltered

D-2

20

Ground - ECM

E-7

Sensor - Rear Aftercooler Temp

B-2

21

Ground - Engine

A-4

Sensor - RH Turbo Exhaust Temp

C-2

22

Ground - Engine Block

E-4

Sensor - RH Turbo Inlet Pressure

C-2

23

Ground - Engine ECM Housing

B-8

Sensor - TC Out Speed

E-8

24

Ground - Engine ECM Mount

B-9

Sensor - TC Temp (VIMS)

E-9

25

A-3

Sensor - Turbo Outlet Pressure

C-2

26

OR

Key SW On

F700

BU

Fan Control Solenoid

150

OR

Battery + (Engine Control)

F701

BR

Oil Renewal Solenoid

Ground Circuits

F702

GN

Throttle Position Sensor

Main Chassis

F703

GY

LH Turbo Exhaust Temperature Sensor

Bat - (Engine Control)

F704

OR

RH Turbo Exhaust Temperature Sensor

F705

PK

Not Used

F707

WH

Start Aid Hold Relay

Low Engine Coolant Temperature Warning

0002

Cylinder 2 Injector Solenoid

0003

Cylinder 3 Injector Solenoid

200

BK

229

BK

Description

Control Circuits (Continued)

Fan Control Solenoid Return

E072

Oil Level Low Mark

0004

Cylinder 4 Injector Solenoid

E073

Oil Filter Differential Pressure High

0005

Cylinder 5 Injector Solenoid

E074

Oil Filter Differential Pressure Very High

0006

Cylinder 6 Injector Solenoid

317

E092

Boost Pressure Above Normal (793 HA Only)

0007

Cylinder 7 Injector Solenoid

323

WH

EFPP SW to EFPP Breaker

F708

YL

Shutter Relay

E093

Boost Pressure Below Normal (793 HA Only)

0008

Cylinder 8 Injector Solenoid

329

WH

EFPP SW to EFPP Solenoid

F709

BU

Pre-lube Relay

E095

Fuel Filter Restriction Warning

0009

Cylinder 9 Injector Solenoid

337

WH

Prelube Pushbutton SW To Prelube Timer

F710

BR

Start Aid On Relay

F713

OR

Left Turbo Inlet Pressure Sensor

E098

Engine Prelube Override

PK

Right Turbo Inlet Pressure Sensor

Shutdown Signal (N/O)

0010

Cylinder 10 Injector Solenoid

0011

Cylinder 11 Injector Solenoid

0012

Cylinder 12 Injector Solenoid

E100

Low Engine Oil Pressure Warning

E101

High Crankcase Pressure Warning

0013

Cylinder 13 Injector Solenoid

E190

Engine Overspeed Warning

0014

Cylinder 14 Injector Solenoid

E265

User Defined Shutdown

0015

Cylinder 15 Injector Solenoid

E272

Inlet Air Restriction Warning

0016

Cylinder 16 Injector Solenoid

Basic Machine Circuits

YL

Start Aid Relay To Start Aid Sol

Monitoring Circuits
403

GN

Alternator (R) Term.

F714

412

BU

Engine Control to Engine Coolant Flow SW

F715

PU

450

YL

Engine Speed Sensor

F716

WH

Shutdown Signal (N/C)

452

PU

Torque Converter Out Speed Sensor

F717

YL

Throttle Bypass SW

481

GN

Converter Temp SW To Brake Oil Temp SW

F718

BU

Engine Add Oil Level SW

F719

BR

Engine Low Oil Level SW

F720

GN

Start Aid SW

Accessory Circuits
513

OR

A/C Compressor/Refrigerant Pressure SW

0091

Throttle Position Signal

521

YL

A/C SW To Refrigerant SW

F721

GY

User Def Shutdown

0100

Engine Oil Pressure

522

WH

A/C Clutch To Thermostat SW

F722

OR

A/C Fan Control Override SW

Control Circuits

F723

PK

Timing Cal (+)

799

WH

Sensor Power

F724

PU

Timing Cal (-)

0101

Crankcase Pressure Signal

0102

Boost Pressure

0110

Coolant Temperature

A700

OR

Digital Sensor Power(+8V)

F725

WH

Fuel Filter Differential Press SW

0168

System Voltage

A701

GY

Injector #1

F726

YL

Injector Common 1 & 3

0190

Engine Speed Signal

A702

PU

Injector #2

F727

BU

Injector Common 2 & 4

Data valid but above normal operational range.

0248

CAT Data Link

A703

BR

Injector #3

F728

BR

Injector Common 5 & 7

Data valid but below normal operational range.

0253

Personality Module

A704

GN

Injector #4

F729

GN

Injector Common 6 & 8

Data erratic, intermittent, or incorrect.

0254

Engine ECM

A705

BU

Injector #5

F730

GY

Injector Common 9 & 11

Timing Calibration

GY

Injector #6

F731

OR

Injector Common 10 & 12

Voltage above normal or shorted high.

0261

A706

PU

Injector #7

F732

PK

Fan Speed Sensor

Voltage below normal or shorted low.

Analog Sensor Supply

A707

0262

Current below normal or open circuit.

0263

Digital Sensor Supply

Parking Brake SW

5
6

Current above normal or grounded circuit.

0267

Shutdown Inputs

Mechanical system not responding properly.

0268

System Parameters

Abnormal frequency, pulse width, or period.

0273

Turbocharger Outlet Pressure

Abnormal update.

0274

10

Abnormal rate of change.

11

Failure mode not identifiable.

12

Bad device or component.

13

Failure Description

Out of calibration.

14

Parameter failures.

15

Parameter failures.

16

Parameter not available.

17

Module not responding.

18

Sensor supply fault.

19

Condition not met.

20

Parameter failures.

The FMI is a diagnostic code that indicates what type of failure has occurred.

A708

BR

Injector #8

F780

PK

A709

OR

Injector #9

J765

BU

Engine Speed Sensor

A710

GY

Injector #10

892

BR

CAT Data Link (-)

A711

PU

Injector #11

893

GN

CAT Data Link (+)

A712

BR

Injector #12

993

BR

Analog Sensor Common

Atmospheric Pressure

A746

PK

Turbo Outlet Pressure Sensor

994

GY

Oil Pressure Sensor (Filtered)

0275

Right Turbocharger Inlet Pressure

A747

GY

Atmospheric Pressure Sensor

995

BU

Engine Coolant Temperature Sensor

0276

Left Turbocharger Inlet Pressure

A751

YL

Rear After Cooler Temperature Sensor

996

GN

Engine Speed Timing Sensor

0291

Engine Cooling Fan Solenoid

E793

BU

ATA Data Link (-)

997

OR

Analog Sensor Power (+ 5V)

0296

Unable to Communicate withTransmission ECM

E794

YL

ATA Data Link (+)

998

BR

Digital Sensor Return

0338

Prelube Pump Relay

E795

YL

Crankcase Pressure Sensor

999

WH

Engine Speed Timing Sensor

0526

Wastegate Solenoid

E796

GN

Oil Pressure Sensor (Unfiltered)

E976

GN

Air Intake Temperature Sensor

0542

Unfiltered Oil Pressure Signal

0543

Filtered Oil Pressure

0544

Engine Fan Speed Sensor Signal

0545

Start Aid Relay

0546

Start Aid Hold Relay

Part No.

0562

Unable to Communicate with Caterpillar Monitoring System

124-3497

0569

Oil Renewal Solenoid

At room temperature unless otherwise noted.

37

Relay - Pre-Lubrication

E-3

10

Solenoid - Electric Fuel Priming Pump

D-5

27

0771

Shutter Relay

Sensor - Atmospheric Pressure

E-2

11

Solenoid - Fan Control

D-4

28

0799

Service Tool

Sensor - Crankcase Pressure

E-2

12

Switch - A/C Fan Control Override Pressure

D-4

29

0800

Unable to Communicates with VIMS

Sensor - Engine Cool Temp

D-2

13

Switch - Electric Fuel Priming Pump

D-5

30

0827

Left Exhaust Temp Signal

Sensor - Engine Speed

F-8

14

Switch - Engine Add Oil Level

B-2

31

0828

Right Exhaust Temp Signal

Sensor - Engine Speed Timing

E-2

15

Switch - Engine Cool Flow

A-2

32

0829

Rear Aftercooler Coolant Temperature Signal

Sensor - Fan Speed

E-2

16

Switch - Engine Low Oil Level

B-2

33

0830

Brake Oil Temperature

34

113

E038

F-5

B-2

BR

Cylinder 1 Injector Solenoid

CONN 41 (Mates to Vol.2 Connector)

Switch - Fuel Filter Diff Pressure

E799

0001

Ground - Frame

17

Alt Output (+) Term.

Description
Power Circuits

Loss of Coolant Flow Warning

36

D-2

OR

E035

Component

F-5

Sensor - LH Turbo Exhaust Temp

109

CID

CONN 40 (Mates to Vol.2 Connector)

The connectors shown in this chart are for harness to harness connectors.
Connectors that join a harness to a component are generally located at or near
the component. See the Component Location Chart.

Wire Color

High Exhaust Temperature Derate

Engine
Location

Wire
Number

E021

FMI No.

Schematic
Location

Wire Color

High Engine Coolant Temperature Warning

Failure Mode Identifiers (FMI)

Component

Wire Description (Engine Vol.3)

Wire
Number

E017

FRONT VIEW

Component Location (Engine Vol. 3)

Component Identifiers (CID)

Module Identifier (MID)
Engine Control
(MID No. 036)

Related Electrical Service Manuals

Title
Alternator:
Engine Control:

Form Number
9X-7803

SENR7508
SENR1128

The CID is a diagnostic code that indicates which circuit is faulty.

The MID is a diagnostic code that indicates which electronic control module
diagnosed the fault.

Resistor, Sender and Solenoid Specifications (Engine Vol. 3)

Component Description
Solenoid:

Resistance (Ohms)

Fan Control

2.8 0.3

Off Machine Switch Specification (Engine Vol. 3)

Part No.

Function

144-5661

Fuel Filter Differential Pressure Switch

171-8708

Engine Coolant Flow Switch

Actuate

Deactuate

Contact Position

137.9 13.8 kPa

(20.00 2.00 psi)

82.7 kPa MIN

(12.0 psi MIN)

Normally Closed

362 29 mN
(1.3 0.1 oz)
at point X

303 mN MIN
(1.1 oz MIN)
at point X

Normally Open

20 Page

34

RENR8124

FAN CONTROL
SOLENOID
(ATTACHMENT)

TO CONNECTOR F-C2
ON 235-3402 SCHEMATIC
(CHASSIS PORTION)

CONN 39

A-C37
9G4348

F715-A2 PU-16
F716-A8 WH-16
998-A148 BR-16

CONN 41

F
NOTE A
A-C23
1552269
1
513-A87 OR-14
2
522-A94 WH-14

TC TEMP SENSOR (VIMS)

118-7226

+8V
GROUND
SIGNAL

A-C4
1552269
1
J765-A96 BU-16
2

J765-A99 BU-18
452-A97 PU-18

A-C36 A-C3
3E3370 1698670
OR-18
A
799-A91 WH-18
BK-18
B
J765-A139 BU-18
C
WH-18
481-A102 GN-18

522-A15 WH-14

A-C16
1688670
A
A700-A144 OR-18
B
998-A140 BR-16
C
F732-A39 PK-18

A-C26 A-C49
1552269 3E3364
1
513-A92 OR-14
AC CLUTCH SOL
2
UNUSED
522-A93 WH-14

200-A83 BK-16

200-A82 BK-16
200-A98 BK-16
337-A10 WH-16

FROM PRE-LUBR MOTOR

ON 235-3402 SCHEMATIC
(CHASSIS PORTION)

FROM BATTERY ON
235-3402 SCHEMATIC
(CHASSIS PORTION)

RD-2

ALT
109-A121 OR-4

CBL-E1 BK-2

ENGINE BLOCK
ECM GND

997-A113 OR-16
993-A100 BR-16
E795-A31 YL-18

A700-A88
998-A148
998-A89
317-A104
200-A82

F725-A17 WH-18
F723-A18 PK-18
F721-A19 GY-18
F718-A84 BU-18
F705-A21 PK-18
F707-A22 WH-18
113-A23 OR-14
F719-A24 BR-18
F720-A25 GN-18
412-A26 BU-18

200-A82
317-A104
998-A89
998-A148
A700-A88

F708-A28 YL-18
998-A29 BR-16
993-A153 BR-16
E795-A31 YL-18
996-A32 GN-18

RD-18
RD-18

FAN CONTROL SOL

(ATCH)
124-3497

A-C50
1552269
1
329-A134 WH-16
2
229-A101 BK-16

997-A118 OR-16
993-A107 BR-16
995-A49 BU-18

997-A114 OR-16
993-A103 BR-16
A746-A63 PK-18

CYL HEAD SOL 6

150-4453

CYL HEAD SOL 4

150-4453

A700-A145 OR-18
998-A141 BR-16
F704-A41 OR-18

BR
BR
1
2

RECEPT 4
9X0352
A-C54
1552269

A702-A80 PU-16
F727-A124 BU-16

A-C56
1552269

RECEPT 2
9X0352
A-C52
1552269

997-A120 OR-16
993-A110 BR-16
F714-A42 PK-18

TRANSMISSION CONTROL CIRCUIT.

997-A116 OR-16
993-A105 BR-16
E976-A43 GN-18

997-A112 OR-16
993-A95 BR-16
A751-A55 YL-18

998-A142 BR-16
998-A141 BR-16
998-A140 BR-16

A746-A63
A747-A60
A751-A55
E795-A31
E796-A37

PU-16
BU-16
YL-16
GY-16

RECEPT 5
9X0352

RECEPT 3
9X0352

A701-A56 GY-16
F726-A122 YL-16

A703-A66 BR-16
F726-A123 YL-16

A-C53
1552269

1
2

RECEPT 7
9X0352

A-C55
1552269

F701-A53
F703-A65
F704-A41
F713-A54
F714-A42
F718-A84
F719-A24
F723-A18
F724-A12
F725-A17
F732-A39

A700-A143 OR-18
A700-A144 OR-18
A700-A145 OR-18

CYL HEAD SOL 9

150-4453

CYL HEAD SOL 7

150-4453

CYL HEAD SOL 5

150-4453

CYL HEAD SOL 3

150-4453

OR-18
YL-18
GN-18

+5V
GROUND
SIGNAL

OIL PRESS SENSOR-FILTERED

194-6725

A
B
C

OR-18
YL-18
GN-18

+5V
GROUND
SIGNAL

OIL PRESS SENSOR-UNFILTERED

194-6725

A
B
C

OR-18
YL-18
GN-18

+5V
GROUND
SIGNAL

LH TURBO INLET PRESS SENSOR

161-9926

A
B
C

OR-18
BK-18
WH-18

+5V
GROUND
SIGNAL

ENG COOL TEMP SENSOR

102-2240

A
B
C

OR-18
BK-18
WH-18

+8V
GROUND
SIGNAL

LH TURBO EXH TEMP SENSOR

163-7882

A
B
C

OR-18
YL-18
GN-18

+5V
GROUND
SIGNAL

TURBO OUTLET PRESS SENSOR

(BOOST PRESS)
194-6724

A
B
C

OR-18
BK-18
WH-18

+8V
GROUND
SIGNAL

ENGINE GND

A
B
C

AIR INTAKE TEMP SENSOR

UNUSED

A
B
C

OR-18
BK-18
WH-18

+5V
GROUND
SIGNAL

+5V
GROUND
SIGNAL

BK-18
BK-18

SYMBOL

E799-A30 BR-18

BK-18
BK-18

ENG ADD OIL LEVEL SW

(ATCH)
172-8660

CIRCUIT NOT CONNECTED

F719-A24 BR-18
998-A149 BR-16

1
2

BK-18
BK-18

ENG LOW OIL LEVEL SW

172-8660

INTERNAL ELECTRICAL
CONNECTION TO SURFACE
OF COMPONENT
CONNECTOR

1
2

BK-18
BK-18

ENG COOL FLOW SW

171-8708

ATCH WIRE, CABLE,

COMPONENT
CIRCUIT GROUPING
DESIGNATION

A-C28
1552269
412-A26 BU-18
998-A142 BR-16

A-C43
1552269

H#
#

A-C44
3E3364
1
2

A-C31
3E3364

TIMING CAL
UNUSED

A-C48
1552269
1
ORS SOLENOID
2
UNUSED

IDENT
A
E
H
R
AW

PART NO.
223-9125
153-7485
7X-6315
132-6469
116-7156

ATCH
STD
STD
STD
STD
STD

LOC
F-6
E-4
B-9
A-4
A-3

TYPE
HARNESS
CABLE
STRAP
HARNESS
CABLE

NAME
MAIN ENGINE
ALTERNATOR GND
ADEM II GND
INJECTOR TO ENG
ENG TO FRAME GND

FRAME GND

ELECTRICAL CONNECTION
TO MACHINE STRUCTURE

A-C22
1552269

BR-18
GY-18
OR-18
OR-18
PK-18
BU-18
BR-18
PK-18
PU-18
WH-18
PK-18

DESCRIPTION

BLADE, SPADE, RING,

OR SCREW TERMINAL
CIRCUIT CONNECTED

1
2

F718-A84 BU-18
998-A16 BR-16

COLOR
RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE

RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU

FUEL FLTR DIFF PRESS SW

144-5661

THIS DIAGRAM IS FOR THE ENGINE PORTION OF THE 784C & 785C MINING TRUCK.
PART NO. 235-3404 CHG 01.

NOTE A: THESE CONNECTORS ARE NOT USED ON THIS VEHICLE. SEE

235-3402 WIRING SCHEMATIC (CHASSIS PORTION) FOR PROPER
A/C HARNESS CONNECTIONS AND COMPONENTS.

ABBREV

REAR AFTCLR TEMP SENSOR

102-2240

A-C38
3E3364
START AID SOLENOID
UNUSED

NOTE B: THESE WIRES ARE NOT USED ON THIS VEHICLE AND ARE
TO BE TIED BACK TO HARNESS.

RH TURBO INLET PRESS SENSOR

161-9926

A-C2
1552269

CBL-AW1 BK-000

CYL HEAD SOL 1

150-4453

OR-18
YL-18
GN-18

1
2

F723-A18 PK-18
F724-A12 PU-18

RECEPT 1
9X0352

RH TURBO EXH TEMP SENSOR

163-7882

A
B
C

1
2

F725-A17 WH-18
998-A151 BR-16

INTEGRATED BRAKING CONTROL CIRCUIT.

HEATER AND AIR CONDITIONER CIRCUIT.
TURN SIGNAL/WIPER/WASHER CIRCUIT.

A-C29
1552269

PK-18
GY-18
YL-18
YL-18
GN-18

E799-A30 BR-18
F701-A53 BR-18
CYL HEAD SOL 11
150-4453

A
B
C

A-C32
1552269
317-A104 YL-18
200-A82 BK-16

A-C51
1552269

BR
BR

RECEPT 9
9X0352

A-C57
1552269

1
2

RECEPT 11
9X0352

A-C59
1552269

CRANKCASE PRESS SENSOR

161-9926

A-C12
1698670

E976-A43 GN-18

BR
BR

A-C61
1552269

+5V
GROUND
SIGNAL

A-C18
1552267

998-A146 BR-16
998-A147 BR-16
998-A149 BR-16
998-A151 BR-16
998-A16 BR-16

E799-A33 BR-18
E799-A47 BR-18

A705-A72 BU-16
F728-A126 BR-16

WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF.
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON.
VOLTAGE CONVERTER OUTPUT CIRCUIT.
STARTING CIRCUIT.
GROUND CIRCUIT.
STARTING AID CIRCUIT.
VIMS MONITOR CIRCUIT.
ENGINE CONTROL CIRCUIT.

A702-A80
F727-A51
F726-A45
A701-A56

A703-A66 BR-16

F728-A57 BR-16
A705-A72 BU-16

A707-A78 PU-16

F730-A67 GY-16
A709-A77 OR-16

A704-A74 GN-16

1
2

WIRE GROUP COLOR DESCRIPTIONS

A706-A68 GY-16
F729-A61 GN-16

BR
BR

ENGINE ECM HOUSING GND

A708-A62 BR-16

OR-18
YL-18
GN-18

998-A148 BR-16
998-A89 BR-16
998-A152 BR-16
998-A29 BR-16

A700-A88 OR-18
A700-A35 OR-18

A710-A58 GY-16
F731-A73 OR-16

A707-A78 PU-16
F728-A127 BR-16

WOVEN GND STRAP-H1

BR-16
GY-16
OR-16
BR-16
GY-16
GN-16
GN-16
PU-16
BU-16
YL-16
GY-16
BR-16
BR-16
BU-16
PU-16
GY-16
OR-16
PU-16

1
2

A712-A52
A710-A58
F731-A73
A708-A62
A706-A68
F729-A61
A704-A74
A702-A80
F727-A51
F726-A45
A701-A56
A703-A66
F728-A57
A705-A72
A707-A78
F730-A67
A709-A77
A711-A71

A
B
C

A-C14
3E3370

997-A112 OR-16
997-A113 OR-16
997-A114 OR-16
997-A115 OR-16
997-A117 OR-16
997-A118 OR-16
997-A119 OR-16
997-A116 OR-16
997-A120 OR-16
997-A150 OR-16

CYL HEAD SOL 2

150-4453

BR
BR
1
2

RECEPT 6
9X0352

A704-A74 GN-16
F727-A125 BU-16

1
2

A-C58
1552269

A706-A68 GY-16
F729-A128 GN-16

1
2
A708-A62 BR-16
F729-A129 GN-16

BR
BR

BR
BR

BR
BR
1
2
A710-A58 GY-16
F731-A132 OR-16

A-C60
1552269

RECEPT 8
9X0352

ATMOSPHERIC PRESS SENSOR

161-9926

A-C10
1698670

999-A38 WH-18

A702-A80 PU-16

A-C62
1552269

RECEPT 10
9X0352

BR
BR

A709-A77 OR-16
A707-A78 PU-16

TWISTED
PAIR

RECEPT 12
9X0352

A709-A77 OR-16
F730-A130 GY-16

PU-16
BU-16
OR-16
GN-16

GY-16
PU-16
BR-16
GN-16
BU-16
GY-16
PU-16
BR-16
OR-16
GY-16
PU-16
BR-16
YL-16
BU-16
BR-16
GN-16
GY-16
OR-16

993-A95 BR-16
993-A100 BR-16
993-A103 BR-16
993-A106 BR-16
993-A107 BR-16
993-A108 BR-16
993-A109 BR-16
993-A105 BR-16
993-A110 BR-16
993-A111 BR-16

997-A36 OR-16

1
2

A701-A56
A702-A80
A703-A66
A704-A74
A705-A72
A706-A68
A707-A78
A708-A62
A709-A77
A710-A58
A711-A71
A712-A52
F726-A45
F727-A51
F728-A57
F729-A61
F730-A67
F731-A73

CYL HEAD SOL 8

150-4453

+5V
GROUND
SIGNAL

A-C17
3E3370

994-A48 GY-18
995-A49 BU-18
996-A32 GN-18

BR
BR

BU-16
BR-16
BR-18
OR-18
YL-18
GY-16
BR-16
GY-16
BU-18
GY-18
GN-16
BR-16
PK-18
GN-18
GY-18
BR-16
GY-16
GY-16

A700-A143 OR-18
998-A147 BR-16
F703-A65 GY-18

993-A153 BR-16

CYL HEAD SOL 10

150-4453

OR-18
YL-18
GN-18

A-C9
1698670

200-A82 BK-16
317-A104 YL-18
412-A26 BU-18

CYL HEAD SOL 12

150-4453

A
B
C

A-C15
1698670

F700-A59 BU-18
F722-A13 OR-18
E799-A33 BR-18
998-A152 BR-16

BR
BR

E799-A47 BR-18
994-A48 GY-18
995-A49 BU-18

997-A115 OR-16
993-A106 BR-16
F713-A54 OR-18

150-A81 OR-14
229-A101 BK-16

1
2

F726-A45 YL-16

ENG SPEED TIMING SENSOR

129-6628

A-C13
3E3370

A/C FAN CONTROL (ATCH)

BK-16
YL-18
BR-16
BR-16
OR-18

A-C41
1010205

ENGINE ECM MOUNT GND

997-A117 OR-16
993-A108 BR-16
E796-A37 GN-18
1
2

+5V
GROUND
SIGNAL

A-C8
3E3370

150-A81 OR-14

412-A26 BU-18
993-A153 BR-16
994-A48 GY-18
995-A49 BU-18
996-A32 GN-18
997-A36 OR-16
998-A29 BR-16
999-A38 WH-18
A700-A35 OR-18
A746-A63 PK-18
A747-A60 GY-18
A751-A55 YL-18
E795-A31 YL-18
E796-A37 GN-18
E799-A47 BR-18
E976-A43 GN-18
F700-A59 BU-18
F701-A53 BR-18
F703-A65 GY-18
F704-A41 OR-18
F713-A54 OR-18
F714-A42 PK-18
F718-A84 BU-18
F719-A24 BR-18
F722-A13 OR-18
F723-A18 PK-18
F724-A12 PU-18
F725-A17 WH-18
F732-A39 PK-18

F704-A41 OR-18
F714-A42 PK-18
E976-A43 GN-18

A711-A71
A705-A72
F731-A73
A704-A74

OR-18
BR-16
BR-16
YL-18
BK-16

AC FAN CONTROL OVERRIDE SW

(ATCH)
111-9560

150-A81 OR-14
229-A101 BK-16

F709-A34 BU-18
A700-A35 OR-18
997-A36 OR-16
E796-A37 GN-18
999-A38 WH-18
F732-A39 PK-18
F710-A40 BR-18

F727-A51
A712-A52
F701-A53
F713-A54
A751-A55
A701-A56
F728-A57
A710-A58
F700-A59
A747-A60
F729-A61
A708-A62
A746-A63
F702-A64
F703-A65
A703-A66
F730-A67
A706-A68

150-A20 OR-14

F700-A59 BU-18
E799-A33 BR-18

323-A137 WH-14
10A
EFPP CKT BKR
6T-3642

ELEC FUEL PRIMING PUMP

(EFPP) SOL
217-7455

A712-A52 BR-16
F731-A133 OR-16

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

150-A81 OR-14

A711-A71 PU-16
F730-A131 GY-16

RH TURBO EXH TEMP

RH TURBO INLET PRESS
INTAKE AIR TEMP
UNUSED
INJ 1/3 COM
UNUSED
SOLENOID RETURN
OIL PRESS (FLTRD)
COOLANT TEMP
UNUSED
INJ 2/4 COM
INJ 12 POWER
OIL RENEWAL SOL
LH TURBO INLET PRESS
RH AFTERCOOLER TEMP
INJ 1 POWER
INJ 5/7 COM
INJ 10 POWER
FAN CLUTCH SOL
ATMOS PRESS
INJ 6/8 COM
INJ 8 POWER
BOOST PRESS
THROTTLE POS
LH TURBO EXH TEMP
INJ 3 POWER
INJ 9/11 COM
INJ 6 POWER
UNUSED
UNUSED
INJ 11 POWER
INJ 5 POWER
INJ 10/12 COM
INJ 4 POWER
UNUSED
UNUSED
INJ 9 POWER
INJ 7 POWER
UNUSED
INJ 2 POWER

150-A4 OR-14
150-A81 OR-14

BK-18
BK-18

A-C30
1552269

1
2

20 Page, Color 2

RENR8124 VOL 3

229-A11 BK-14
F724-A12 PU-18
F722-A13 OR-18
F717-A14 YL-18

BK-18
RD-18
WH-18

EFPP SW
146-0240

A-C24
3E3364
1
F722-A13 OR-18
2
998-A152 BR-16

A-C67
1698670
A
323-A135 WH-16
B
329-A134 WH-16
C
323-A136 WH-16

OR-18
BK-18
WH-18

A-C7
3E3370
997-A119 OR-16
993-A109 BR-16
994-A48 GY-18

ELEC FUEL PRIMING PUMP (EFPP)

BR
BR

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

FAN SPEED SENSOR

(ATCH)
126-1133

A-C20
3E3370

ALTERNATOR
9X-7803

ENG BLOCK GND

229-A101 BK-16

A-C40
1010204
E793-A1 BU-18
F715-A2 PU-16
892-A3 BR-18
150-A4 OR-14
229-A5 BK-14
150-A6 OR-14
E794-A7 YL-18
F716-A8 WH-16
893-A9 GN-18

A-C6
3E3370
A
996-A32 GN-18
B
998-A146 BR-16
C
999-A38 WH-18

997-A150 OR-16
993-A111 BR-16
A747-A60 GY-18

229-A5 BK-14
229-A11 BK-14

ENGINE CONTROL
132-8900
ATA DATA LINK (-)
SHUTDOWN SIG N/O
CAT DATA LINK (-)
+ BATTERY
- BATTERY
+ BATTERY
ATA DATA LINK (+)
SHUTDOWN SIG N/C
CAT DATA LINK (+)
UNUSED
- BATTERY
TIMING CAL
A/C STATUS SW
THROTTLE BYPASS
UNUSED
UNUSED
FUEL FILTER SW
TIMING CAL (+)
USER DEF SHUTDOWN
ENGINE ADD OIL LEVEL SW
CONT OIL INJ RELAY
START AID HOLD RELAY
KEY SW ON
LOW OIL LVL SW
MANUAL START AID SW
COOLANT FLOW SW
UNUSED
SHUT/FAN BRAKE SOL
DIGITAL RETURN
ANALOG RETURN
CRANKCASE PRESS
+V TIMING
UNUSED
PRE-LUBR RELAY
+V THROTTLE
+5V ANALOG SUPPLY
OIL PRESS (UNFLTRD)
ENG SPEED
ENG FAN SPEED
START AID ON RELAY

+8V
GROUND
SIGNAL

A-C19
3E3370

RD-4
PRE-LUBR RELAY
(ATCH)
3E-0154

403-A86 GN-18

113-A23 OR-14
150-A6 OR-14
892-A3 BR-18
893-A9 GN-18
E793-A1 BU-18
E794-A7 YL-18
F702-A64 GN-18
F705-A21 PK-18
F707-A22 WH-18
F708-A28 YL-18
F709-A34 BU-18
F710-A40 BR-18
F715-A2 PU-16
F716-A8 WH-16
F717-A14 YL-18
F720-A25 GN-18
F721-A19 GY-18

OR-18
BK-18
WH-18

FAN SPEED SENSOR (ATCH)

TWISTED
PAIR

TWISTED
PAIR

AC ARC SUPPRESSOR
106-8704
UNUSED

A-C25 A-C63
1552269 3E3364
1
521-A85 YL-14
AC HI LO PRESS SW
2
UNUSED
513-A90 OR-14

521-A85 YL-14

109-A121 OR-4
200-A98 BK-16
337-A10 WH-16
403-A86 GN-18
521-A85 YL-14
522-A15 WH-14

BK-18
WH-18

450-A27 YL-18

J765-A138 BU-18

113-A23 OR-14
150-A20 OR-14
150-A6 OR-14
892-A3 BR-18
893-A9 GN-18
998-A89 BR-16
A700-A88 OR-18
E793-A1 BU-18
E794-A7 YL-18
F702-A64 GN-18
F705-A21 PK-18
F707-A22 WH-18
F708-A28 YL-18
F709-A34 BU-18
F710-A40 BR-18
F717-A14 YL-18
F720-A25 GN-18
F721-A19 GY-18
317-A104 YL-18
200-A82 BK-16
998-A148 BR-16
F715-A2 PU-16
F716-A8 WH-16

TC OUT SPEED SENSOR

(XMSN IN)
183-8597

1
2

450-A27 YL-18
452-A97 PU-18
481-A102 GN-18
799-A91 WH-18
J765-A99 BU-18

BK-18
WH-18

TO CONNECTOR AE-C1
ON 235-3402 SCHEMATIC
(CHASSIS PORTION)

A
B
C

A-C5
1552269
ENG SPEED SENSOR
189-5746

A-C64
1698670

A-C42
3E3370

A-C21
9G4351

F717-A14 YL-18

YL-18
BU-18
YL-14
GN-18
GN-18
E794-A7
E793-A1
521-A85
403-A86
F720-A25

799-A91 WH-18

522-A15 WH-14

450-A27 YL-18
F708-A28 YL-18
337-A10 WH-16

481-A102 GN-18
F707-A22 WH-18

200-A98 BK-16
J765-A99 BU-18
F705-A21 PK-18

BU-18
GY-18
BR-18
YL-18
F709-A34
F721-A19
F710-A40
317-A104

CONN 40

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
OR-14
PU-18
GN-18
BR-18
OR-14
OR-18
BR-16
GN-18

150-A6 OR-14

150-A20
452-A97
893-A9
892-A3
113-A23
A700-A88
998-A89
F702-A64

A-C1
1130580

TO CONNECTOR F-C4
ON 235-3402 SCHEMATIC
(CHASSIS PORTION)

109-A121 OR-4

COMPONENTS ARE SHOWN INSTALLED ON A FULLY OPERABLE

MACHINE WITH THE KEY AND ENGINE OFF, THE XMSN
SHIFTER IN NEUTRAL AND THE PARK BRAKE SW IN THE
OFF POSITION.