Service Manual YP-90 Series

EDITION/REVISION B/0
NINGBO DAVID
SERVICE MANUAL
YP-90
YP-90A
YP-90B
YP-90 AB
90 SERIES INFANT INCUBATOR
NINGBO DAVID MEDICAL DEVICE CO., LTD.

ADD: NO.158 DAQING ROAD, SHIPU, NINGBO, ZHEJIANG PROVINCE, CHINA POST CODE: 315731 FAX: 0086-574-65962111 MARKETING CENTER: NO. 100, JINGHUA ROAD, HI-TECH INDUSTRIAL DEVELOPMENT ZONE, NINGBO, CHINA POST CODE: 315000 TEL: 0086-574-87800008, 87800009 E-MAIL: sales@chinadavid.cn WEBSITE: http://www.nbdavid.com EUROPEAN REPRESENTATIVE: SHANGHAI INTERNATIONAL HOLDING CORP. GMBH (EUROPE) ADD: EIFFESTRASSE 80, 20537 HAMBURG, GERMANY TEL: 0049-40-2513175 FAX: 0049-40-255726
FAX: 0086-574-87801111 david@mail.nbptt.zj.cn
SERVICE MANUAL FOR INFANT INCUBATOR
WARRANTY
The product being described in this manual is warranted against defects in materials or workmanship for one year from the date of shipment, with the following exceptions. 1. All consumable and disposable products are guaranteed to be free from defects upon shipment only. 2. Calibrations are considered normal maintenance and are not included in the 1-year warranty. During the warranty period any defective parts other than those listed above will be replaced at no charge to the customer. This warranty is rendered void and our company cannot be held liable for conditions resultant therefrom if: 1. Damage to the unit is incurred as a result of mishandling. 2. The customer fails to maintain the unit in a proper manner. 3. The customer uses any parts, accessories, or fittings not specified or sold by our company. 4. Sale or service is performed by the non-certified service/dealer agency. This warranty is in lieu of all other warranties, expressed or implied, and our company shall in no event be liable for incidental or consequential damages including loss of use, property damage, or personal injury resulting from breach of warranty. The Accreditation Manual for Hospitals requires each piece of equipment to be tested prior to initial use and at least annually thereafter. To comply with this standard, we recommend that you participate in our accreditation Testing compliance Program during the warranty period. This service can be performed through our company and authorized dealers.
SERVICE
For optimal performance, product service should be performed only by qualified service personnel. Technical Services representatives can be reached for fixations and are dispatched for required maintenance by calling 0086-574-87801003, 87800002. Customers outside China should contact their local factory-authorized distributor for service.
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COMPLEMENTARY NOTICE
Since our company, conducts a continuous product improvement program, circuit and component improvements are sometimes incorporated into equipment before they can be incorporated into the printed manuals. This manual contains proprietary information, repairs and authorized modifications should be performed only by qualified service personnel to maintain your warranty and to avoid creating safety hazards. We cannot assume responsibility for any conditions affecting the proper operation of this equipment which may result from unauthorized repair modification. Therefore, some parts used in your equipment may be different than those which appear in the parts list of this manual. This sometimes occurs due to difficulty in parts procurement, but does not alter the function of the equipment The device, accessories and the packaging have to be disposed of waste correctly at the end of the usage. Please follow Local Ordinances or Regulations for disposal.
TABLE OF DEFINITIONS AND SYMBOLS

TECHNICAL DEFINITIONS
SKIN TEMPERATURE SENSOR: A sensing device including the link with the equipment intended to measure the infants skin temperature. INCUBATOR TEMPERATURE: Air temperature at a point 10cm above and centered over the mattress surface. CONTROL TEMPERATURE: The temperature set at the temperature control. AVERAGE INCUBATOR TEMPERATURE: The average of the maximum and minimum Incubator temperatures achieved during Temperature Condition. STEADY TEMPERATURE CONDITION: A condition which is reached when the temperature does not vary by more than 1 over a period of 1 hour. TEMPERATURE ALARM CHECKOUT STATE: The difference between real temperature and control temperature is within 0.5 and such state lasts for over 10 minutes. The equipment must stay in such state when check up the alarm about temperature TEMPERATURE UNIFORMITY: The amount by which the average temperature at each of four points 10cm above the mattress surface differs from the Average incubator Temperature at steady Temperature Condition. The four points are the centers of four quadrants formed by lines that divide the width and length of the mattress surface. ii
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TEMPERATURE VARIABILITY: The variability of the Incubator Temperature that will be observed over a one hour period after Incubator Temperature Equilibrium has been reached. TEMPERATURE RISING TIME: The time required for the Incubator Temperature to rise 11, when the Air Control Temperature is at least 12 above ambient.
NOTE, IMPORTANT, CAUTION AND WARNING

NOTE: A note is inserted in text to point out procedures or conditions, which may otherwise be misinterpreted or overlooked. A note may also be used to clarify apparently contradictory or confusing situations. IMPORTANT: Similar to a Note but be used where greater emphasis is required. CAUTION: A caution is inserted in text to call attention of a procedure which, It not followed exactly, can lead to damage or destruction of the equipment. WARNING: A warning is inserted in text to call attention to dangerous or hazardous conditions inherent to the operation, cleaning, and maintenance of the equipment which may result in personal Injury or death of the operator or patient.
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SYMBOLS
Attention, Consult Accompanying Documents. Class I Equipment On (Connection to the mains) On (Only For A Part Of Equipment) Type BF Applied Part Off (Disconnection to the mains) Off (Only For A Part Of Equipment)
CLASS I
RS-232
RS-232 Connector
220-230V~/50Hz AC Power 220-230V, 50Hz

Protective Earth (Ground) Weight Limit Mattress Tilt Direction High Water Level Baby Mode Key Keypad Key Set Down Key Temperature override mode selection key
High temperature warning label Earth (Ground) Heating Power Indicator Low Water Level Air Mode Key Silence / Reset Key Set Up Key Lower devices height Raise devices height F 5AH/250V Type F Fuse 5AH/250V
>37
T 400mAL/250V Type T Fuse 400mAL/250V
F 6.3AH/250V Fuse Type F 6.3AH/250V
T 160mAL/250V Type T Fuse 160mAL/250V T 800mAL/250V Type T Fuse 800mAL/250V
SN
Serial Number
CE Marking
Date Of Manufacture
220-230V~/50Hz MAX:1.6A
Auxiliary mains output, MAX:1.6A
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SEASONAL SAFETY CHECK

1. Please clean the plug of power cord at least once a year. Too much dust on plug may cause the fire. 2. The following safety checks should be performed at least every 12 months by a qualified person who has adequate training, knowledge, and practical experience to perform these tests. The data should be recorded in an equipment log. . Inspect the equipment and accessories for mechanical and functional damage. . Inspect the safety relevant labels for legibility. . Inspect the fuse to verify compliance with rated current and breaking characteristics. . Verify that the device functions properly as described in the instructions for use. . Test the protection earth resistance according IEC 60601-1:1988 + A1:1991 + A2:1995: 0.1. . Test the earth leakage current according IEC 60601-1:1988 + A1:1991 + A2:1995: Limit: 500A, SFC: 1000A. . Test the enclosure leakage current according to IEC 60601-1:1988 + A1:1991 + A2:1995: NC 100A, SFC: 500A. . Test the patient leakage current according IEC 60601-1:1988 + A1:1991 + A2:1995: Limit: for a.c.: 100A (BF), for d.c.: 10A (BF). . Test the patient leakage current under single fault condition with mains voltage on the applied part according IEC 60601-1:1988 + A1:1991 + A2:1995: Limit: for a.c.:500A (BF), for d.c.: 50A (BF). . According to the test methods of IEC 60601-1:1988 + A1:1991 + A2:1995, the patient leakage current (net voltage should be added on the applied part) of the testing device must less than 5000A.
11 . Test the patient auxiliary leakage current according IEC 60601-1:1988 + A1:1991+ A2:1995:
Limit
NC
Limit:
Limit: NC for a.c.: 100A (BF), for d.c.: 10A (BF).SFC 500A (BF), for d.c.: 50A (BF).
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TABLE OF CONTENTS SECTION PAGE

1. GENERAL INFORMATION1-1 1.1 INTRODUCTION1-1 1.2 DESCRIPTION1-1 1.3 ACCESSORIES1-1 2. INSTALLATION2-1 2.1 UNPACKING2-1 2.2 ASSEMBLING 2-1 2.3 OPERTION CHECKOUT PROCEDURES 2-6 3TECHNICAL INFORMATION3-1 3.1 SPECIFICATION3-1 3.2 WORKING PRINCIPLE3-3 4. PREVENTIVE MAINTENANCE4-1 4.1 GENERAL4-1 4.2 CLEANING4-1 4.3 STERILIZATION4-8 4.4 MAINTAINANCE4-8 5 SERVICE5-1 5.1 GENERAL5-1 5.2 REPLACEMENT OF ELDMENT5-1 5.3 SYSTEM SETTING PROCEDURES5-2 5.4 TROUBLESHOOTING PROCEDURES5-6 6. REPLACEMENT PARTS6-1 6.1 GENERAL6-1 7. DIAGRAMS7-1 7.1 GENERAL7-1
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SECTION 1 GENERAL INFORMATION

1.1 INTRODUCTION
This manual provides instructions for installation, maintenance and repair the David Infant Incubators, Model YP-90,YP-90A, YP-90B, YP-90AB. Among these models, YP-90AB is with all functions other models have. This manual is intended for use only by trained, qualified service personnel. Instructions for the operator of the equipment are provided in a separate operators manual.
1.2 DESCRIPTION
Based on YP-90, the Infant Incubator YP-90A added with baby mode , cabinet; the Infant Incubator YP-90B added the Neonate Bilirubin Phototherapy Equipment; YP-90AB added with baby mode and the Neonate Bilirubin Phototherapy Equipment, cabinet. YP-90, YP-90B just have one kind of control mode-air mode, YP-90A, YP-90AB have 2 kinds of control mode- air mode and Baby mode. Optional part :37 Temperature Override Mode, Neonate Bilirubin Phototherapy Equipment , and Vertical Height Adjustment cabinet (VHA cabinet) . If you donot purchase the optional part, please omit it.
1.3 ACCESSORIES
The following diagram shows the main parts of the Infant Incubator: Neonate Bilirubin Phototherapy Equipment I.V. Pole
Baby compartment Shelf
Controller
Base
Mobile cabinet
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1-1
DESCRIPTION OF PART I.V. Pole
EXPLANATION A kind of bearing part, which is used for hanging the infusion bottle. Max. Load: 2Kg The core part with two kinds of temperature control modes: air mode, baby mode, and the optional function :37Temperature Override Mode, and it is used for automatic controlling of heat output, please refer to section 4 on the user's manual. A kind of bearing part, which is used for putting some small objects. Max. Load: 3.5Kg It is used for place the infant inside, including the Acrylic hood, bassinet, and so on. The bassinet can be tilted at 12at the request of clinical needs. The baby scale is optional part, and the Max. Load of bassinet is 10 Kg. Size of mattress: 630mm 355mm An important part of Infant Incubator, and it is mainly composed of the Aluminium tank, humidity chamber, air filter, and so on. A bearing part for the incubator, namely stand, cabinet or VHA cabinet of the incubator. The standard equipment for YP-90 and YP90B is stand, for YP-90A and YP-90AB is cabinet. VHA cabinet is equipped as an optional part. It is intended for treating the bilirubin of patient. This part is mounted on top of Infant Incubator , and its light source has two kinds: fluorescent lamp and LED lamp, the user can choose this. for the Neonate Bilirubin Phototherapy Equipment with fluorescent lamp, please refer to the users manual XHZ-90, while for the Neonate Bilirubin Phototherapy Equipment with LED lamp, please refer to the users manual XHZ-90L.
Controller
Shelf
Baby compartment
Base
Mobile cabinet
Neonate Bilirubin Phototherapy Equipment (for YP-90B, YP-90AB)
NOTE: Size of Infant Incubator: W600H1550D1150mmYP-90YP-90B W650H1560D1440mmYP-90AYP-90AB The distance from the bassinet to the floor: 950mm Weight of Infant Incubator65KgYP-90 103KgYP-90A 75KgYP-90B 116KgYP-90AB
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SECTION 2 INSTALLATION
2.1 UNPACKING
Generally, the Infant Incubator is usually packed to two cartons: main body and fixed cabinet or Vertical Height Adjustment cabinet(VHA cabinet). When taking out the equipment from the cartons, take care not to damage the spare parts of the Infant Incubator.
2.2 ASSEMBLING
At least two professionals are required to do the installation of the Infant Incubator with spanners. 1. Install the main body onto the fixed stand/cabinet or Vertical Height Adjustment cabinet A. The installation of main body onto the fixed stand/ cabinet a. Assembling of fixed stand 1). See figure 2.1, fixed Connecting crosspiece to Left stand and Right stand with Hexagon bolt, Spring Washer, Flat Washer, external teeth serrated lock washer. 2). See figure 2.1, Inverting Square frame, place the fixed Left and Right stand on Square frame, and make the bolt and flat washer through the inner board of left stand from the bottom of t Square frame, and make the Left stand connect Square frame, and fix the outer side of left stand on the frame with bolt, Spring Washer, Flat Washer. Installation of the right stand is as same as the Left stand. 3). Connect the casters and left and right stand firmly with spring washer 12, flat washer 12 respectively. NOTE: The wheels with brakes should be installed on the front of stand (longer part of stand is the front part).
Hex head screw M8-20 Spring washer 8 Flat washer 8 Wheel Spring washer 12
Flat washer 12
Left stand
Connecting crosspiece
Hex Nut M6 Spring washer 6 Flat washer 6 Inboard plate Flat washer 6 Inboard plate Hex head screw M6-18
Right stand
Hex head screw M6-18 Spring washer 6
Flat washer 6
Square frame
FIGURE 2.1 2-1

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b. Install the main body onto the fixed stand 1). See figure 2.2, lock the casters with brake, and put the main body onto the fixed, and connect it with the lock mechanism on two sides of stand.
Main body of Incubator
Lock mechanism II Fixed Stand I
(Enlarged figure I)
(Enlarged figure II)
1 2
wheel unlocked
wheel locked
hang on the lock
close the lock spanner
NOTE: See Enlarged figure I, lock the casters as the arrow 1 indicates, and unlock the casters as the arrow 2 indicates. See Enlarged figure II, hang on the lock , and close the lock spanner. FIGURE 2.2 2-2
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B. The installation of main body onto the cabinet a. As figure 2.3 indicates, put on the spring washer, flat washer on the casters, and then connect with cabinet firmly. Note: The caster with brake must be installed in front of the cabinet.
FIGURE 2.3
b. As figure 2.2 indicates, lock the casters with brake, see figure 2.4, and put the guard rail and main body on the cabinet, and then fix them with the lock mechanism on two sides of cabinet.
Main body of incubator
Guard rail
Lock mechanism
Cabinet
FIGURE 2.4
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C. Install the main body onto the Vertical Height Adjustment Stand a. The method of installation casters is same as part B. b. The method of installation main body, guard rail on the Vertical Height Adjustment cabinet same as part B. c. After installation, insert the power cord on the right side of Vertical Height Adjustment cabinet into the power socket in figure 4.2.
Main body of incubator Power cord
Guard rail
Lock mechanism
The VHA Stand
FIGURE 2.5 The guard rail ensure grounding through bolttherefore, fixing the guard railon the cabinet with bolts.
WARNING Firm the main body onto the fixed cabinet or Vertical Height Adjustment cabinet with lock mechanism. If not, it will cause the main body to deviate from the fixed cabinet or Vertical Height Adjustment cabinet when the cabinet tilts, especially when the hood is open.
2. Install the NEONATE BILIRUBIN PHOTOTHERAPY EQUIPMENT, I.V. Pole and shelf A. Install the NEONATE BILIRUBIN PHOTOTHERAPY EQUIPMENT Please refer to the method of installation for incubator mounted PHOTOTHERAPY unit XHZ-90 and XHZ-90L in the accompanying documents. B. Install I.V. Pole 1) Install the I.V. Pole beside the incubator as figure 2.6 indicates, and then adjust the hook to a proper height, fix it with the turnbuckle. 2-4
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Hexagon bolt
Fixed seat Infusion rod Step 1: loose the hexagon bolts on the fixed seat with spanner, insert the I.V. Pole to the bottom, and fix the bolt to fasten the infusion rod.
Hook For Infusion Rod
Hexagon Bolt
Step 2: Tight the hexagon bolts on the bottom of infusion rod to fix the rod. C. Install shelf
Step 3: Rotate the hook into the I.V. Pole, and then tighten the hexagon bolts. FIGURE 2.6
Unscrew the hexagon bolts on the fixed seat for shelf, See figure 2.7, and put on the fixed seat on the infusion rod, see Enlarged figure A, to make sure the top of fixed seat and the position limit mark on the rod is on same level. And then reinstall the hexagon bolt on the fixed seat. ENLARGED FIGURE A Infusion Rod position limit mark
A
Hexagon Bolt Fixed Seat NOTE: when installing the shelf, the side with note label should face the front of incubator. FIGURE 2.7 3. Insert the power cord Insert the power cord into the socket of general power supply on the right side of main body; For the VHA stand, Insert the power cord into the socket of general power supply on the VHA stand. Check the WARMER according to the instruction in section 2.3. 2-5
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2.3 OPERATION CHECKOUT PROCEDURE

WARNING 1. Please stop using this model once some function lost or the spare parts for front access panel is loose. 2. set temperature must be high 3 than ambient temperature. And then you can proceed this checkout procedure. Please proceed the following checkout procedure each time before operation. A. Check caster Check whether the caster can drop when lifting the radiant warmer 2cm above the ground. The drop of the caster will cause danger during transporting. IMPORTANT: At least two persons are required, one lifts the warmers, and the other has to check the casters. It needs Min. 140Kg to light the whole unit. Please support the stand with block to avoid the warmer inclining if the casters drop. B. START-UP THE CONTROLLER Turn on the switch of the main power supply and controller, the controller gives sound Ding, at the same time, the Set Temperature indicator does not indicate, while the Air Temperature indicator and Skin Temperature indicator indicates--.-, it means the controller is doing self-test automatically for 5s.
After then, the Air Temperature indicator will displays air temperature, the Skin Temperature indicator displays the baby temperature, and Set Temperature indicator displays the former set value, and the controller can enter into the control mode automatically before turning off, and the relevant mode light will be on. C. CHECK POWER FAILURE ALARM Pull off the power cord of whole unit, the Power failure alarm should active, and the Power light will flash with continuous audible sound. This operation is used for checking if the power failure is normal or not. Insert the power cord again after finishing checking. IMPORTANT: Make sure that the rechargeable battery is full before usage. If not full, it may cause the power failure without the alarming indication. If full, and there is no any indication after disconnecting the main power supply, please refer to the authorized and qualified service personnel. D. CHECK HEATER Control the environment temperature at 21 ~ 26, and choose the Air Mode, and set the temperature at 33.0 , and all heat power indicator are on, and heater will output heat completely. NOTE: When the incubator works under the set state, and continue the following operation procedure.
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E. CHECK THE ACCURACY OF TEMPERATURE CONTROL Select the Air Mode, and set the air temperature at 36, after the air temperature enters into the STEADY TEMPERATURE CONDITION, put the calibrated temperature measuring device on the position above 10cm from the center of mattress to measure the air temperature, compared with the indicated air temperature to check whether the deviation between them is within 0.8. F. CHECK BABY MODE Opening
Arrow
Sensor socket
The arrow sign on the plug should aim to the opening on the sensor socket so that the sensor is inserted correctly. 1. Insert or pull out the skin sensor, you must hold the plug of skin sensor, pulling the leads is forbidden. 2. Please do not bend the connection of sensor. When the Air Mode works stably, change it into the Baby Mode, set temperature at 37. Put the skin sensor on the center position, and the incubator will give alarm after a while. The Sensor alarm light will flash with continuous audible sound, and the Set Temperature indicator will show alarm code E0.8. Pull off the skin temperature sensor, the sensor failure alarm should active. The Sensor alarm light will flash with continuous audible sound, and the Set Temperature indicator will show alarm code E0.5. G. CHECK PRECISION OF SKIN TEMPERATURE SENSOR Put the skin temperature sensor with the mercury thermograph for the accuracy with 0.1C into the water cup with the temperature as 30C5C. Make the probe of the skin temperature sensor and the mercury ball as closely as possible and stir enough, then read the value of mercury thermograph. Compare the value of the skin temperature sensor and the mercury thermograph, and the deviation must be within 0.5C. NOTE: Please check again if the accuracy of the skin temperature sensor exceeds the permissibility deviation. Please let the authorized and qualified service personnel service machine if the accuracy the skin temperature sensor exceeds the permissibility of deviation again. 2-7
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H. CHECK FAN MOTOR ALARM Block the inlet port and outlet port on the left and right side of main deck, after several minutes, the device gives alarms, the Fan alarm light will flash with continuous audible sound, and the Set Temperature indicator will show alarm code E0.7. Turn off the power supply of controller, and pull off the power cord, and take out the controller. Reconnect the power cord, and hold the fan slightly, and turn on the switch of controller, and the fan motor alarm occurs, the Fan alarm light will flash with continuous audible sound, and the Set Temperature indicator will show alarm code E0.9. WARNING: The temperature of heater inside controller is too high, and you can remove the controller or touch the heater after the unit is switched off at least 45min to avoid the burnt. I. CHECK OVER-TEMPERATURE ALARM In Air Mode, enter into the working state, press Up, Down and Silence/Reset key, there is no indication on the Set Temperature indicator, and the heat power indicator is on in full, and the controller has entered into the overtemp checkout state, and when the incubator temperature is less than 38.0, the over-temperature alarm should active. The Over light should flash with continuous audible sound, and the Set Temperature indicator should show alarm code E0.6. Under the state of 37 Override Mode, enter into the working state, press Up, Down and Silence/Reset key, there is no indication on the Set Temperature indicator, and the heat power indicator is on in full, and the controller has entered into the overtemp checkout state, and when the incubator temperature is less than 40.0, the over-temperature alarm should active. The Over light should flash with continuous audible sound, and the Set Temperature indicator should show alarm code E0.6. In Baby Mode, press Up, Down and Silence/Reset key, there is no indication on the Set Temperature indicator, and the heat power indicator is on in full, and the controller has entered into the overtemp checkout state, and when the incubator temperature is less than 40.0, the over-temperature alarm should active. The Over light should flash with continuous audible sound, and the Set Temperature indicator should show alarm code E0.6. J. CHECK DEVIATION ALARM In Air Mode, close all door and panels, set the temperature at 32 C. Enter TEMPERATURE ALARM CHECKOUT STATE, fan into the hot air inside the hood. When the Air Temperature indicator indicates 35.1C, the HIGH deviation alarm will active. The High light should flash with continuous audible sound, and the Set Temperature indicator should show alarm code E1.0; Set the temperature at 35, after the device enters into the TEMPERATURE ALARM CHECKOUT STATE, open the front access panel, when the Air Temperature indicator indicates 31.9 C, the low deviation alarm should active. The Low light should flash with continuous audible sound, and the Set Temperature indicator should show alarm code E1.1.
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NOTE: If the system can not enter into the TEMPERATURE ALARM CHECKOUT STATE or the air temperature does vary within 3 than the setting temperature, the deviation alarm can not occur. In Baby Mode, set the temperature at 35 C. Enter TEMPERATURE ALARM CHECKOUT STATE, put the skin sensor into the water cup at 37 C. When the skin temperature indicates 36.1 C, the high deviation alarm will active. The High light should flash with continuous audible sound, and the Set Temperature indicator should show alarm code E1.0; Set the temperature at 35, after the device enters into the TEMPERATURE ALARM CHECKOUT STATE, put the skin sensor into the water cup at temperature 33, when the skin temperature indicates to 33.9C, the low deviation alarm should active. The Low light should flash with continuous audible sound, and the Set Temperature indicator should show alarm code E1.1. NOTE: If the system can not enter into the TEMPERATURE ALARM CHECKOUT STATE or the baby temperature does vary within 1 than the setting temperature, the deviation alarm can not occur. K. CHECK THE HOOD OPERATION See the following figure, raise the hood until you hear the sound kata, and the hood is in the lock state. Press the lock downward as the arrow indicates so that the hood can return the original position. CAUTION: Before raise the hood, ensure all accessories is disconnected to avoid interfere operating.
Disconnect the skin sensor, slowly tilt the Hood back until the Hood locks in place.
pressing the lock as the arrow indicates, and close the hood slowly.
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L. CHECK FRONT ACCESS PANEL The Pawl Latch
LOCKED
UNLOCK
Rotate the panel Latches and open the Access Pane to the full open position (rotate downward). Close the Access Panel and rotate both latches until they are fully locked. Both latches must be fully locked to avoid accidental opening of the panel. M. CHECK IRIS ENTRY PORTS
Rotate the outer ring of each entry Port, the port should be open and close as rotation is continued through 360 degree. N. CHECK THE LATCH AND GASKET OF ACCESS DOOR
Press on-off of each access door to open it automatically and check the seal of gaskets. 2-10
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O. CHECK MATTRESS TILT MECHANISM
The mattress tilt mechanism to adjust it. P. CHECK BASSINET
Open the Access Panel and slide it out to the fully extended position indicated by the arrow. Lean on Mattress Tray to make sure it is properly supported to provide a firm infant platform. Return the mattress and close Access Panel. Q. CHECK THE AIR INTAKE FILTER Loosen the two thumb screws of the Air Intake Filter Cover and remove the cover and inspect the filter, if dirty, it should be cleaned. Put the filter cover back.
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WARNING: A dirty Air Intake filter may affect oxygen concentration and/or cause Carbon Dioxide build-up. The filter must be checked on a routine basis and changed at least every two months. R. CHECK THE HIGHT ADJUSTMENT OF THE CABINET Step the Up and Down button with your feet to adjust the height of whole unit. Down foot button
Up foot button
S. CHECK OXYGEN INPUT VALVE Connect the oxygen tube on the monitor with the oxygen input valve on back of incubator (see following figure), and make sure its seal. Input the 8lpm of oxygen, monitor it with a calibrated oxygen analyzer inside hood, check whether the indicated value of oxygen analyzer reach the predicted level as indicated on the oxygen concentration table.
T. CHECKOUT PROCEDURE ENDS
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SECTION 3 TECHNICAL INFORMATION

3.1 SPECIFICATION
Specifications for the Incubators are provided in Table 3.1. All specifications maybe subject to change without advance notice. Open Access Doors and Front Panel or change Mattress obliquity, which can alter the air flow pattern, may affect temperature uniformity, temperature variability, the correlation of the Incubator temperature reading to center mattress temperature and infant skin temperature.
TABLE 3.1 SPECIFICATIONS

This equipment belongs to Class I, Type BF applied part, normal device (IP20) continuously operated. Power RequirementsAC220V-230V/50Hz Power Output850W Heater Power Output377W/240V POWER Output SocketAC220V-230V,50Hz, MAX. CURRENT 1.6A Heater Power Display0 to 100%, adjustable in 10% increments Protectively Earthed< 0.1 Earth Leakage CurrentNormal condition: < 0.5 mA Single Fault Condition: < 1mA Patient Leakage CurrentNormal Condition: < 0.1mA Single Fault Condition: < 0.5mA Patient Leakage Current Single Fault Condition: < 5mA (Mains Voltage On The Applied Part ) Temperature control modesAir mode Baby mode Air Temperature Control range25~37 override mode: 37~39(if applicable) Baby Temperature Control range34~37 override mode: 37~38(if applicable) Temperature sensor display range5~65 Temperature rise Time*(environment temperature is +22) 30min Temperature Variation*0.5 Temperature Uniformity (mattress is on the horizental position)0.8 Temperature Uniformity (mattress is on a tilt) 1.0 Accuracy of skin temperature sensor0.3 Correlation of displayed incubator temperature to actual incubator temperature0.8 ALARM (SEE SECTION 3.2) General Power alarm Air temperature sensor failureAlarm code E0.1 The isolated air sensor failureAlarm code E0.2 3-1
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TABLE 1.1 SPECIFICATIONS (continued)

Deviation of air and isolated sensor failureAlarm code E0.3 Air flow temperature sensor failureAlarm code E0.4 Skin temperature sensor failureAlarm code E0.5 Over-temp failureAlarm code E0.6 Air cycle failure Alarm code E0.7 Wrong position of skin sensor failureAlarm code E0.8 Fan motor failureAlarm code E0.9 High deviation alarmAlarm code E1.0 Low deviation alarmAlarm code E1.1 Internal system failure..Alarm code H0.1H1.3 ENVIRONMENT TEMPERATURE Operating Range+20+30 Storage Range-40+55 ENVIRONMENT HUMIDITY Operating Range30-75%RH Storage Range< 93%RH ATMOSPHERIC PRESSUR Shipment and Store atmospheric pressure range500hPa-1060hPa Operating atmospheric pressure range700hPa-1060hPa AIR VELOCITY Ambient Air Velocity< 0.3m/s OTHER SPECIFICATION Noise level within Hood Environment< 50dB(A) Related ambient noise should be <60 dB(A) Carbon dioxide(CO2) level within the hoodLess than0.5% when a mixture of CO2 in air is delivered at 750ml/min at a point 10cm above the center of the mattress. Air Velocity Over Mattressless than 0.35m/s Lifetime of product8 years (Lifetime means the period from sell-by date to the date of discarding as useless.) SILENCE/RESET KEY Press to silence the alarming, press twice to reset alarming. Silencesilence alarming for 4min, alarming will silence if there is any other alarming actives Resetsilence alarming to come back to the setting state *Refer to Table of Definitions and Symbols 3-2
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3.2 WORKING PRINCIPLE

3.2.1 General This section contains a functional description and detailed theory of operation of the equipment. A system block diagram of the Controller is shown in Figure 3.2 and 3.3. The control of temperature is achieved by means of air circulation system as shown in Figure 3.1. A controlled amount of room air is drawn through the air intake filter by means of the motor-driven impeller on the Controller and then drawn back to motor though air return filter. Circulated air flows through temperature sensing sensor. Temperature Controller automatically modulates the temperature inside Hood according to the temperature sensed by the air temperature sensing sensor. Heat output control under air mode: control the output of heater according to the air temperature automatically; Heat output control under baby mode: control the output of heater according to the skin temperature automatically.
FIGURE 3.1
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Keypad control
Indicator
Fan motor checking I/O control Temperature heater A control
MAIN MCU
Air Temperature sensor
ADC
Skin temperature sensor
Air flow temperature sensor
ADC AUXILIARY MCU
Isolated temperature sensor
Temperature heater control
FIGURE 3.2 CONTROL BLOCK DIAGRAM
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Start INT1 Initialization Real timer
Data display
Return
Key input
YES
INT0
ADC Sampling Key handling NO Return Data handling Timer interruption
YES Trouble checking
Timer
Return NO Alarm identification Series port interruption
Heating control
Data transfer Data display Return
FIGURE 3.3 PROCEDURE BLOCK DIAGRAM
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3.2.2 Temperature Control In baby Mode, the controller will control the incubator temperature automaticlly to keep the air temperature close to the set value. Comparing the air temperature and the air set temperature, the controller will adjust the heat output proportion to keep the heat balance inside hood. The other probe inside of air sensor is regarded as the isolated temperature sensor, when set temperature is 37C incubator temperature must be 38.0C (while when set temperature is 37C incubator temperature must be 40.0C ), the heater is cut off automatically. In Air Mode, the controller will control the incubator temperature automaticlly to keep the skin temperature close to the set value. Skin sensor is attached to the skin of patient. Comparing the skin temperature and the skin set temperature, the controller will adjust the heat output proportion to keep the heat balance inside hood. In the whole baby mode, the isolated temperature sensor of air sensor is always monitor the inside temperature, when the incubator temperature is 40C, the heater is cut off automatically. When the baby mode is working, if the skin temperature sensor drops from the socket, the skin temperature indicator displays --.-, the sensor alarm actives and the heater is cut off automatically. 3.2.3 Alarm Alarm is used for monitoring the temperature control system state. The system will check the state by the alarm checkout procedure. When the checked data is abnormal, it will alarm. Table 3.2 listed alarm condition.
TABLE 3.2 ALARM

ALARM MESSAGE Power Failure indicator is on DESCRIPTION If the mains power supply fails or no power supply, the POWER alarm with audible and visual will active. In air mode, If short-circuit or open-circuit or bad connection occurs on the air temperature sensor, at the same time, heater stops working, press Silence/Reset Key to clear alarming for 4min, please refer to the service part. If short-circuit or open-circuit or bad connection occurs on the isolated temperature sensor, at the same time, heater stops working, press Silence/Reset Key to clear alarming for 4min, please refer to the service part. If the deviation between the air temperature and isolated temperature sensor is more than 0.8, at the same time, heater stops working, press Silence/Reset Key to clear alarming for 4min, please refer to the service part.
Code E0.1
Sensor Alarm indicator is on
Code E0.2
Code E0.3
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TABLE 3.2 ALARM

ALARM MESSAGE Code E0.4 Sensor Alarm indicator is on Code E0.5 DESCRIPTION If short-circuit or open-circuit or bad connection occurs on the air flow temperature sensor, at the same time, heater stops working, press Silence/Reset Key to clear alarming for 4min, please refer to the service part. In baby mode, If short-circuit or open-circuit or bad connection occurs on the skin temperature sensor, at the same time, heater stops working, press Silence/Reset Key to clear alarming for 4min, please refer to the service part. In the air mode, when the incubator temperature is less than 38 (set temperature 37) or less than 40(set temperature 37), at the same time, heater stops working, press Silence/Reset Key to clear alarming for 4min, it can not reset after clearing the failure, press Silence/Reset Key to clear alarming In the Baby mode, when the incubator temperature is less than 40, at the same time, heater stops working, press Silence/Reset Key to clear alarming for 4min, it can not reset after clearing the failure, press Silence/Reset Key to clear alarming Code E0.7 The cycle air flow way of incubator is blocked. at the same time, heater stops working, press Silence/Reset Key to clear alarming for 4min, it can reset when the failure does not exist. In baby mode, If the temperature of skin temperature sensor is always lower 2 than the set temperature or more, heater stops working, press Silence/Reset Key to clear alarming for 4min, it can reset when the failure does not exist. When the fan motor stops working, at the same time, heater stops working, press Silence/Reset Key to clear alarming for 4min, please refer to the service part. When the wind speed is lower than 1000rpm, at the same time, heater stops working, press Silence/Reset Key to clear alarming for 4min, please refer to the service part. In air mode, If the air temperature is higher 3 than the set temperature, heater stops working, press Silence/Reset Key to clear alarming for 4min, it can reset when the failure does not exist. In baby mode, If the air temperature is higher 1 than the set temperature, heater stops working, press Silence/Reset Key to clear alarming for 4min, it can reset when the failure does not exist. In air mode, If the air temperature is lower 3 than the set temperature. At this time, the heater keeps working, press Silence/Reset Key to clear alarming for 4min, it can reset when the failure does not exist.
Over-Temp Alarm indicator is on
Code E0.6
Fan alarm indicator is on
Sensor Alarm indicator is on
Code E0.8
Fan alarm indicator is on
code E0.9
HIGH Deviation Alarm indicator is on
Code E1.0
LOW Deviation Alarm indicator is on
Code E1.1
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TABLE 3.1 ALARM (CONTINUE)

ALARM MESSAGE Code H0.1 Code H0.2 Code H0.3 Code H0.4 Code H0.5 Code H0.6 Code H0.7 The system indicator is on Code H0.8 DESCRIPTION ROM inside of main MCU fails. At this time, the heater will stop working , press Silence/Reset Key to clear alarming for 4min, please refer to the service part. Internal system inside of main MCU fails. At this time, the heater will stop working, press Silence/Reset Key to clear alarming for 4min, please refer to the service part. Communication of main and auxiliary MCU A fails, At this time, the heater will stop working, press Silence/Reset Key to clear alarming for 4min, please refer to the service part. ROM inside of auxiliary MCU fails, At this time, the heater will stop working, press Silence/Reset Key to clear alarming for 4min, please refer to the service part. Internal system inside of auxiliary MCU fails, At this time, the heater will stop working, press Silence/Reset Key to clear alarming for 4min, please refer to the service part. E2ROM inside main MCU fails, At this time, the heater will stop working , press Silence/Reset Key to clear alarming for 4min, please refer to the service part. SRAM failure (including system cord failure). At this time, the heater will stop working, press Silence/Reset Key to clear alarming for 4min, please refer to the service part. Main ADC failure(e.g., auxiliary system TLV2548, including wrong sample, chip damage, no response and so on). At this time, the heater will stop working, press Silence/Reset Key to clear alarming for 4min, please refer to the service part. Auxiliary ADC failure(e.g., auxiliary system TLV2544, including wrong sample, chip damage, no response and so on). At this time, the heater will stop working, press Silence/Reset Key to clear alarming for 4min, please refer to the service part. Heat circuit failure(e.g., heater, solid relay, mechanical relay and all control circuit fails). At this time, the heater will stop working, press Silence/Reset Key to clear alarming for 4min, please refer to the service part. The timer RTC inside the system fails or is not accurate, At this time, the heater will stop working, press Silence/Reset Key to clear alarming for 4min, please refer to the service part. If the keyboard circuit is broken, At this time, the heater will stop working, press Silence/Reset Key to clear alarming for 4min, please refer to the service part. If the battery inside of the controller is error, At this time, the heater will stop working, press Silence/Reset Key to clear alarming for 4min, please refer to the service part.
Code H0.9
Code H1.0
Code H1.1
Code H1.2
Code H1.3
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SECTION 4 CLEANING AND MAINTENANCE

4.1 GENERAL
The section provides cleaning and maintenance instructions. WARNING 1.Disconnect all the connections with oxygen feeding device before cleaning and maintenance. Cleaning or maintenance in the environment full with oxygen will cause fire or explosion. 2. The incubator with cabinet adopts the connector of power cord as the isolation mains power supply, therefore, to make sure the safety, and pull off all power cord before cleaning.
4.2 CLEANING
This device must be cleaned and sterilized for the first time for initial use, or after used it for one week. 4.2.1 DISASSEMBLY BEFORE CLEANING NOTE: Please do not assemble the spare parts for regular cleaning, and it is unnecessary to depart the base and the cabinet. If need to disassemble, please refer to the section about assemble. A. Remove the controller Disconnect the Power Cord and Sensors from the side of the Incubator. Release the latch on each side of the Controller as shown in Figure 4.1 to take out the controller.
Latch
Take out the Temperature Controller as indicated by the arrow. WARNING: The controller can be taken out from the incubator, when the Spanner pull out to >90 direction. WARNING: The Controller heater can be sufficiently hot to cause burns; avoid removing the Controller or touching the heater until the unit has been switched off for at least 45 minutes. FIGURE 4.1
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4-1
B. Remove the bassinet See figure 4.2, Push bassinet inward and raise it as the arrow 1 indicates, and remove the bassinet as the arrow 2 indicates and remove the bed sheet.
FIGURE 4.2 C. Remove the Seal of the Main Deck Refer to figure 4.3, rotate the knob to the unlocked position , and take out the Seal of the Main Deck.
LOCKED
UNLOCKED
FIGURE 4.3 4-2

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D. Remove Air Intake Tube Connector See Figure 4.4, Move the Air Intake Tube out in direction of arrow 2 after disconnecting Air Intake Tube from Air Tube Connector in direction of arrow 1 .
FIGURE 4.4 E. See figure 4.6, take out the Humidity baffle. See step P in section 2.3, remove 2pcs bolts on the air filter cover, and take out the air filter. F. Remove the Access door gasket and Access door cuff, and Iris port sleeve from hood. G. Remove the soft tubing from hood. 4.2.2 CLEANING PROCEDURE CAUTION: Some chemical cleaning agents may be conductive and/or leave a residue which may permit a build-up of dust or dirt which may be conductive. Do not permit cleaning agents to contact electrical components. Do not spray cleaning solutions onto any of those surfaces.
A. Clean the skin temperature sensor

Use a disinfectant-detergent to thoroughly clean all surfaces; then dry with a clean cloth or paper towel. CAUTION: Do not steep Sensor into disinfectant-detergent. B. Clean the Soft tubing, Main Deck Seal, Gaskets, Iris Port Sleeves, Air Intake Tube Allow parts to soak as recommended by the cleaning solutions manufacturer, then remove them and dry completely with a clean cloth or paper tower. C. Clean the Hood Use a disinfectant-detergent to thoroughly clean all surfaces, including all holes, indentations, Access Doors and Iris Ports then dry them with a clean cloth or paper towel. CAUTION: Alcohol can cause crazing of the clear Acrylic panel. Do not use alcohol, acetone, or any organic solvents for cleaning. Do not expose the panel assembly to direct ultraviolet radiation.
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D. Clean the controller Use detergent to clean the all surfaces thoroughly, then be especially careful when cleaning fans, heater and surface of air temperature sensor. Then dry them with clean cloth. CAUTION: Pay particular attention to avoid liquid seeping into the Controller Hood. clean the surface of controller after the heater becomes cold. WARNING: Failure to clean the Heater and Fan Impeller could result in sufficient lint buildup to reduce airflow, which will affect temperature control and cause high CO2 concentration. E. Clean the bassinet, Main Deck, shelf Use a disinfectant-detergent to thoroughly clean all surfaces then dry them with a clean cloth or paper towel. CAUTION: Do not lubricate the Mattress Tilt Mechanism with oil or other potentially F. Clean Mattress Cover Use a disinfectant-detergent to thoroughly clean it and sun it after washing it with clean water. G. Clean Air filter Use a disinfectant-detergent to thoroughly clean all surfaces, including all holes, indentations, Access Doors and Iris Ports then dry them with a clean cloth or paper towel. If the air filter is dirt or is used for more than 2 months, please replace it. H. Clean Water tank and Humidity chamber fill spout Fill the humidity chamber with a disinfectant-detergent, completely cleaning the water chamber and cup inside and outside. (see figure 5.5)Drain the humidity chamber, scrub it thoroughly, including all indentations, then try the chamber and water cup with a clean cloth or paper towel. After scrubbing, continuous rotating water cup per counter-clockwise until it take out for separate scrubbing.
FIGURE 4.5 4-4
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I. Clean NEONATE BILIRUBIN OHOTOTHERAPY EQUIPMENT See the users manual for XHZ-90 and XZH-90L. J. Clean surface of device Use a disinfectant-detergent to thoroughly clean all surfaces, including all holes, indentations, Access Doors and Iris Ports then dry them with a clean cloth or paper towel. 4.2.3 REASSEMBLY AFTER CLEANING NOTE: Before reassembling parts into Incubator, check carefully if there is any crack or damage. Some disinfectant-detergent may cause crazing of plastic parts in Incubator. A. Install Buffer, Humidity chamber fill spout, Air Filter Place the Buffer into Trough as described in Figure 4.6 in correct direction. Humidity chamber fill spout is rotated clockwise to its original position and placed into the Air Filter Cover. All the screws should be tightened.
Correct Position FIGURE 4.6
Wrong Position
B. The Air Intake Tube should be installed by reversing the procedure , Installed Air Intake Tube must comply to Figure 4.7.
NOTE: Air Intake Tube must be placed inside the Air Intake Tube Connector and completely sealed.
FIGURE 4.7
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C. Place Main Deck back and install the seal on it. WARNING: Be sure the two thumb screws that hold the bassinet are tightened. The right side and the wrong side of seal must be placed in the right position, and make sure the airproof to avoid the inepuality of heating towards the bed. D. Install Controller back according the oposite order , see figure 4.1. Controller is the key unit of Incubator and must be installed carefully. Insert Controller into Base Assembly. After the whole part is inserted into Base Assembly, depress the snaps at both sides of Controller until they are parallel to the side then pull the Controller outward. If the Controller is not loosened, it is already locked. (See Figure 4.8)
CORRECT INSTALLATION STATE
FIGURE 4.8 E. Rotating the iris entry sleeves , see figure 4.9.
Step 1: Install the elastic band over the inner ring of the port housing. Fold back and slip elastic band over the outer ring of the port housing. 4-6
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Step 2: Rotate outer ring to close. If properly installed, the sleeve will open again if rotation is reversed. FIGURE 4.9 F. See figure 4.10, install the Access door gasket, and then install the Access door cuff. access door gasket, inner wall of hood, Access door wall, outside wall of hood, installation groove of Access door cuff. Access door wall
Inner wall of hood Access door gasket
Outside wall of hood
Installation groove of Access door cuff FIGURE 4.10 G. Install the soft tubing in figure 4.11. NOTE: The opening of soft tubing should face outward.
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FIGURE 4.11 4-7
H. Install the Mattress cover with the mattress, and put the bassinet inside hood according to the oposite order. (see Figure 4.2) WARNING: Place the bassinet as the label indicates on the infant bed.
4.3 STERILIZATION
NOTE: Please do not steam autoclave. Please sterilize under low temperature, e.g., gas sterilization. Clean the incubator before gas sterilization. WARNING: Please remove the controller when do gas sterilization, or else, it will cause danger. After gas sterilization, there will be ventilation of 16 ~ 24hrs, and then put back the controller. During the whole ventilation, the incubator shoule work under the dry environment of 32~ 35. After ventilation, please cover the dustproof cover if do not use the infant incubator. CAUTION: The temperature of sterilization should not exceed 54.5. IMPORTANT: Please check all parts prior to use.
4.4 MAINTENANCE
Please check the condition of the build-in rechargeable battery before the first use of device or in the alternation of device using. A. Operate the unit for a period of 12 to 24 hours. B. Trigger a power failure alarm by disconnecting the AC power cord. C. The power failure alarm should activate and continue to alarm for at least 10 minutes. D. Reconnect the unit to the AC line and recharge the battery. If the power failure alarm cannot last more than 10 minutes, please replace the rechargeable battery. For the replacement of battery, please refer to section 5.
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SECTION 5 SERVICE
5.1 GENERAL
This section provides system setting procedure and the troubleshooting procedure of these parts: replacement of Fuse, Internal charging Battery and Controller.
5.2 REPLACEMENT OF ELEMENT

5.2.1 REPLACEMENT OF FUSE Open Temperature Controller, replace the same type fuse with same specification accorind to the label on the circuit board. NOTE: When replacing the fuse, switch off the power supply and disconnect the power cord. 5.2.2 REPLACEMENT OF INTERNAL BATTERY See figure 5.1, Open Controller, and disonnect the battery fastener and the internal charing battery, and take out the baffle to replace the battery.
Battery Fastene
Internal Charing Battery FIGURE 5.1
Baffle
NOTICE: 1.During replacing the internal battery, the plastic washer should be placed the original position, and keep correct connection between the anode/ cathode of battery and its fastener;the faulty connection will cause the damage to the battery and no hont for power failure alarm. 2.Please replace theb internal battery after using it for three years. 3. Battery will be automatically charged when the temperature controller works, charging the battery outside of the incubator is forbidden. 4.The charging battery inside the wartmer is GP17R8H Ni-MH8.4V/170mAh, to ensure safety, do not disassemble battery. Connect the battery correctly, do not use other type battery. 5.It will not influence battery charging and the battery capacity when the battery is full. (Switch on controller) 6. Please do not throw the old battery into fire or water to avoid explosion or leakage. 7.Please dispose the Old battery accoring to local law, and please do not throw them away randomly.
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5-1
5.3 SYSTEM SETTING PROCEDURES

5.3.1 GENERAL This paragraph provides controller system setting procedure. NOTICE: Please follow by the procedures of item 5.3.3. if it is unnecessary, please do not change data of system setting to avoid hazards.
5.3.2 BRIEF INTRODUCTION Controller system setting procedures listed below: 1. LED Lightness set 2. Air temperature sensor compensation 3. Air flow temperature sensor compensation 4. Skin temperature sensor compensation 5. Machine Number 6. Motor speed alarm value 7. Set value of Low deviation for air temperature 8. Set value of High deviation for air temperature 9. Set value of Low deviation for skin temperature 10. Set value of High deviation for skin temperature 11. Minimum set value of air temperature 12. Maximum set value of air temperature 13. Minimum set value of skin temperature 14. Maximum set value of skin temperature 15. Set value of Over temperature alarm (37) 16. Set value of Over temperature alarm (37) 17. Set value of air flow Over temperature alarm (37) 18. Set value of air flow Over temperature alarm(37)
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5.3.3 PROCEDURE At first, connected power supply, press and hold Set key for 2s as soon as switch on until Air temprature indicator displays --.-, and no display on Skin and Set temprature indicator. And then, press Up or Down until Air temprature indicator displays 78.6, after then, press Set key to enter into the system set screen, or press Silence/Reset key to exit. After entering into the set screen, Set temprature indicator displays set code, Air temprature indicator displays the specific set data. Turn on the power switch Press and hold the for 3s
Enter password
Press
key, EXIT
Press
or
key to enter password 78.6, key to confirm
Then press
Error
Password check YES System setting screen Press key or the set code Brightness set of indicator Key, set temperature indicator displays
Press or Key can change current set value END Press key Press and together
SAVE and EXIT
Return to original set Figure 5.2
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5-3
CODE 00.1 LED Lightness set Indicate the lightness , and set range is 00.1~01.5. The larger the lighter. CODE 00.2 Air temperature sensor compensation Set value of temperature compensation for air temperature sensor , and set range is -5.0~05.0 ,
the first figure of set value means the increasing and decreasing value. For Example, 00.2 means that the air temperature adds 0.2 as compensation. -1.3 means that the air temperature reduces 1.3 as compensation. CODE 00.3 Air flow temperature sensor compensation temperature compensation for air flow temperature sensor , and set range is -5.0~05.0 , the first figure of set value means the increasing and decreasing value. For Example, 00.2 means that the air flow temperature adds 0.2 as compensation. -1.3 means that the air flow temperature reduces 1.3 as compensation. CODE 00.4 Skin temperature sensor compensation Set value of temperature compensation for skin temperature sensor , and set range is -5.0~05.0 , the first figure of set value means the increasing and decreasing value. For Example, 00.2 means that the skin temperature adds 0.2 as compensation. -1.3 means that the skin temperature reduces 1.3 as compensation. CODE 00.5 Machine Number Set method of machine number, and set range is 00.0~02.0. For example, 00.1 measn No. 1 machine, 01.5 means No. 15. CODE 00.6 Motor speed alarm value Set method of fan speed, and set range is 00.0~25.5. Every 0.1 means 20 rpm. For example, 05.0 means 1000 rpm. Alarm will be active if the fan speed is lower than this value. CODE 00.7 Set value of Low deviation for air temperature Set method of low deviation alarm in air mode, and set range is 00.0~05.0. For example, 00.8 means 0.8 . CODE 00.8 Set value of High deviation for air temperature Set method of high deviation alarm in air mode, and set range is 00.0~05.0. For example, 00.8 means 0.8 . CODE 00.9 Set value of low deviation for skin temperature Set method of low deviation alarm in skin mode, and set range is 00.0~05.0. For example, 00.8 means 0.8 . CODE 01.0 Set value of high deviation for skin temperature Set method of high deviation alarm in skin mode, and set range is 00.0~05.0. For example, 00.8 means 0.8 . 5-4
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CODE 01.1 Minimum set value of air temperature Set method of Minimum set value of air temperature, and set range is 20.0~34.0. For example, 25.0 means Minimum set value 25.0 .
CODE 01. 2 Maximum set value of air temperature Set method of Maximum set value of air temperature in mode of>37.0 , and set range is 37.0~39.0. For example, 39.0 means Maximum set value 39.0 . CODE 01.3 Minimum set value of skin temperature Set method of Minimum set value of skin temperature, and set range is 30.0~34.0. For example, 34.0 means Minimum set value 25.0 .
CODE 01.4 Maximum set value of skin temperature Set method of Maximum set value of skin temperature in mode of>37.0 , and set range is 37.0~39.0. For example, 39.0 means Maximum set value 39.0 . CODE 01.5 Set value of Over temperature alarm A (37 Set method of Over temperature alarm in air mode (set temperatuer 37, and set range is 37.5~39.0. For example, 38.0 means over-temp alarm value 38.0 . CODE 01.6 Set value of Over temperature alarm B (37) Set method of Over temperature alarm in air mode (set temperatuer 37, and set range is 38.5~40.0. For example, 40.0 means over-temp alarm value 40.0 . CODE 01.7 Set value of air flow Over temperature alarm A (37 Set method of alarm value for air flow blocked (set temperatuer 37, and set range is 38.5~48.0. For example, 45.0 means alarm value for air flow blocked 45.0 CODE 01.8 Set value of air flow Over temperature alarm B (37) Set method of alarm value for air flow blocked (set temperatuer >37 and set range is 40.5~52.0. , For example, 45.0 means alarm value for air flow blocked 45.0
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5.4 TROUBLESHOOTING PROCEDURES

5.4.1 GENERAL Troubleshooting guides for the Controller are provided in Paragraph 5.4.3 and Paragraph 5.4.4. Paragraph 5.4.3 provides the alarm code when the controller alarms. Paragraph 5.4.4 provides troubleshooting in the form of flowcharts. It is confirmed that the system settings are correct before troubleshooting. 5.4.2 TEST EQUIPMENT REQUIRED The test equipment listed below is required for troubleshooting the Controller. Equivalent test equipment may be substituted. Digital VOM, FLUKE 8060A 31.0 Air Temperature Simulation
Resistor Resistor R=23166/0.25W/0.5%
31.0 Air flow Temperature Simulation
Resistor Resistor R=23166/0.25W/0.5%
31.0 skin Temperature Simulation
Resistor Resistor R=23166/0.25W/0.5% 5.4.3 TROUBLESHOOTING All alarms have the relevant alarm code except for the power ailure alarm, please refer to Table 5.1. TABLE 5.1 ERROR CODES ALARM CODE E0.1 E0.2 E0.3 TYPE Air temperature sensor failure alarm Isolated temperature sensor alarm Air temperature deviation failure alarm 5-6 EXPLANATION AND CORRECTIVE ACTION Refer to Flow chart 5.1 Refer to Flow chart 5.2 Refer to Flow chart 5.3
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TABLE 5.1 ERROR CODES (Continued) ALARM CODE E0.4 E0.5 E0.6 E0.7 E0.8 E0.9 E1.0 E1.1 H0.1 H0.2 TYPE Air flow sensor alarm Skin temperature sensor failure alarm Over temperature failure alarm Air circulation failure alarm Wrong position of skin sensor alarm Fan motor stop alarm High deviation temperature failure alarm Low deviation temperature failure alarm ROM failure alarm inside of Main MCU Internal system failure alarm inside of Main MCU EXPLANATION AND CORRECTIVE ACTION Refer to Flow chart 5.4 Refer to Flow chart 5.5 Refer to Flow chart 5.6 Refer to Flow chart 5.7 Check the position of skin sensor Refer to Flow chart 5.8 Check whether there is heat source nearby, if yes, please leave far away from the heat source. Check the close condition of all doors and panels Replace Main MCU Replace Main MCU 1. Check the connection of circuit between the main MUC and auxiliary MCU 2. Replace main MUC and auxiliary MCU Replace auxiliary MCU Replace auxiliary MCU Replace Main MCU Replace U13 on mian board Refer to Flow chart 5.9 Refer to Flow chart 5.10 Refer to Flow chart 5.11 Replace U20 on mian board When the key board of the control panel on controller short-circuit alarms, please replace the control panel. Inner storage battery failure alarm: 1. Check the wire connection between the inner storage battery and the power board. 2. Replace the inner storage battery. Refer to Flow chart 5.12 5-7
H0.3
communication failure alarm
H0.4 H0.5 H0.6 H0.7 H0.8 H0.9 H1.0 H1.1 H1.2
ROM failure alarm inside auxiliary MCU Internal system failure alarm inside auxiliary MCU E2PROM failure alarm SRAM failure alarm Main ADC failure alarm Auxiliary ADC failure alarm Heat system failure alarm Real timer RTC failure alarm Keyboard fault alarm
H1.3
Battery failure alarm
Power failure alarm

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5.4.4 TROUBLESHOOTING FLOW CHART Before troubleshooting, forst, please switch off, and disconnect the power cable, and then open the top cover of warmer module and the back cover of column. And then connect the power cable and turn onthe switch, at the same time, make sure that power +5V, +12V of controller, element, and all cables are in good condition.In working state, press Up Key and Air mode Key , you can find the isolated temperature and air flow temperarture in the air and set temperature indicator respectively. So it is easy for service man to find the cause of trouble.
AIR TEMPERATURE SENSOR FAILURE ALARM E0.1
``
no Good conection? Check connection of air temperature sensor, and the wiring of all circuit board
The 31.00.2 Air Temperature Simulation (decade Equal to 23166182)is instead of the air temperature sensor, turn on power supply
the temperature display is 31.0 and add the compensation temperature of system set procedure alarm E0.1? no Replace the air temperature sensor
yes
on the main board
U11-6 is 2.3V?
no
check the connect to R21, U1-6
Yes CHECK U11
FLOW CHART 5.1 AIR TEMPERATURE SENSOR FAILURE 5-8

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ISOLATED TEMPERATURE SENSOR FAILURE ALARM E0.2 ``
no Good conection? Check connection of isolated temperature sensor, and the wiring of all circuit board
The 31.00.2 Air Temperature Simulation (decade Equal to 23166182)is instead of the isolated temperature sensor, turn on power supply
See 5.4.4, the isolated temperature is 31.0 alarm E0.2?
no Replace the isolated temperature sensor
yes
no on the main board U21-6 is 2.3V? check the connect to R16, U21-6
Yes Check U21
FLOW CHART 5.2
ISOLATED TEMPERATURE SENSOR FAILURE
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5-9
Air temperature deviation failure alarm E0.3 ``
no Good conection? Check connection of isolated temperature sensor, and the wiring of all circuit board
The 31.00.2 Air Temperature Simulation (decade Equal to 23166182)is instead of the air and isolated temperature sensor, turn on power supply
See 5.4.4, check whether The air temeprature and isolated tempertire is added the temperature compensation based on 31.0 yes alarm E0.3? no Replace sensor
U11-6, on the main board U21-6 is 2.3V?
no check the connect to R16 and U21-6, R21 and U11-6
Yes
Replace U11 or U21
FLOW CHART 5.3
AIR TEMPERATURE DEVIATION FAILURE
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Air flow sensor failure alarm E0.4
``
no Good conection? Check connection of sensor,and the wiring of all circuit board
The 31.00.2 Air Temperature Simulation (decade Equal to 23166182)is instead of air flow temperature sensor, turn on power supply
See 5.4.4, check whether The air temeprature and isolated tempertire is added the temperature compensation based on 31.0 yes alarm E0.4? no Replace air flow sensor
no on the main board U11-8 is 2.3V? check the connect to R23 and U11-8
Replace U11
FLOW CHART 5.4
AIR FLOW SENSOR FAILURE
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SKIN TEMPERATURE SENSOR FAILURE ALARM E0.5
Check connection between skin sensor Good conection? Socket and circuit board, the connection Of all circuit board
The 31.00.2 Air Temperature Simulation (decade Equal to 23166182)is instead of air flow temperature sensor, turn on power supply
the temperature display is 31.0, added the temperature compensation in system set procedure yes alarm E0.5?
no Replace the skin temperature sensor
no on the main board U11-7 is 2.3V? check connect Relay R22 to U1-7
Yes
Check U11
FLOW CHART 5.5 SKIN TEMPERATURE SENSOR FAILURE
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Over-temp failure E0.6
yes Is there heat source nearby? Far away from the heat source
no yes Air and isolated temperature Sensor is OK? Check air and isolated temperature sensor
no
Replace air and isolated temperature sensor
FLOW CHART 5.6 OVER TEMPERATURE FAILURE
Air circulation failure alarm E0.7
Check whether the inlet Or outlet is blocked
Check the air flow condition of inlet and outlet
FLOW CHART 5.7 AIR CIRCULAATION FAILURE
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Fan Motor Failure Alarm E0.9
Motor rotating
no
Motor input terminal Is AC power?
no
Check the power cord
yes yes
on the power supply board
Pulse at U5-2?
no
Check the fan detected board
Capacitor CM is good
no Replace the capacitor CM
yes
yes
no on the power supply board Pulse at U5-3 Check U5
Replace the Motor
yes
on the main board Pulse U12-16?
no check the connection between the main board and the power supply board
yes Check U12
FLOW CHART 5.8 FAN MOTOR FAILURE ALARM( SHEET 1 OF 2)
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Slow Motor Speed Alarm E0.9
yes
Motor input Voltage is ok?
no Check the power input
yes
no Capacitor CM is good Replace the capacitor CM
yes
Replace the motor
FLOW CHART 5.8 FAN MOTOR FAILURE ALARM ( SHEET 2 OF 2)
I2
5-15
Main ADC failure alarm H0.8
On main board
Crosspoint
of
R5
no Check R5, R6
and R6 is +2.5V?
Pin On main board
of
U11-13
is
no
Check the jumper wire of U11-13, R5, R6
+2.5V?
Connection On main board
of
U11 Check the connecting wire
and U12 is OK?
Replace U11
FLOW CHART 5.9 MAIN ADC FAILURE ALARM
5-16
I2
Auxiliary ADC failure alarm H0.9
On main board
Crosspoint of R14 and R15 is +2.5V?
no Check R14, R15
Pin On main board
of
U21-9
is
no
Check the jumper wire of U21-9, R14, R15
+2.5V?
Connection On main board
of
U21
Check the connecting wire
and U18 is OK?
Replace U21
FLOW CHART 5.10 AUXILIARY ADC FAILURE ALARM
I2
5-17
Heat circuit failure alarm H1.0
Disconnet power supply, measure resistance of two terminals for heater
yes Heater is open circuit or short circuit? Replace heater
no Conneat power board and main board
Element number from here is on power board Connect pin 1 (ssr-ctr) and pin 3 (relay-ctr) on J8 to VCC power make two conrol signals high level
no Base of triode Q2, Q3 is >0.7V? Check triode Q2, Q3 and resistor R8,R9
yes
there relay
+12V and
on
solid control
no Replace triode Q2 or Q3
terminal of relay K1
yes To sheet 2
FLOW CHART 5.11 HEAT SYSTEM FAILURE (SHEET 1 OF 4)
5-18
I2
SERVICE MANUAL FOR INFANT INCUBATOR From sheet 1
Output terminal of solid relay and relay K1 can work?
no
Replace solid relay or relay K1
yes no Voltage of U1-2 is > 5mV Check inductor T1
yes no Voltage of U1-1 is >2V? yes Check U1,R1 ,C4
Base of triode Q1 >0.7V?
no Check R2,R6,C5
yes
Base of triode Q1 >0V?
no Repalce triode Q1
yes Connet pin 1 (ssr-ctr) and pin3 (relay-ctr) on J8 to GND make two control signals high level
To sheet 3
I2
5-19
From sheet 2
yes Base of triode Q1,Q3 is 0V? Check triode Q2,Q3 and resistor R8, R9
no
Is there +12V on control terminal of solid relay and relay K1
yes Replace Q2 or Q3 triode
no no Voltage U1-2 is 0V? Check inductor T1
Yes no Voltage U1-1 is 0V? Check U1,R1,C4
Yes no Check R2, R6, C5
Base of triode Q1 is 0V?
yes no Replace triode Q1
Base of triode Q1 is 5V?
yes
To sheet 4
FLOW CHART 5.11 HEAT SYSTEM FAILURE (SHEET 3 OF 4) 5-20
I2
From sheet 3
Connect power board and main board
Switch off during measuring
The pins on porer board J8-1, 3, 4 and J2-1, 3, 4 on main board works?
no Replace connecting wire
yes
Element number from here is on mainboard
Connect pins U8-2, 11 to VCC power
no Pin of U8-9, 18 is 5V? Yes Check U8
Measure the voltage of U15-2 for self-checking yes no Replace U15
Voltage is changing from low level to high level?
yes Replace main board
yes Still alarming after replacing U15
I2
5-21
Power Failure Alarm
Is there AC power on input socket?
No
Check outside power input
Yse
Initial trans for mer is AC power?

Yes
No
Check the connecting wire of trans for mer and ower cord, and Fuse F1, F2, F3 on AC entry board
Secondary output of transformer is 9V, 15V?
No Replace transformer
Yes
On power board
Pin 3 on U2, U3 is +5V?
Check U2, U3 and prefix circuit
Yes
On power board
Pin4 of U4 is +12V?
No
Check U4 and prefix circuit
Yes
On power board
Cross point of R17, R18 is +2.5V?
No
Check R17, R18
Yes To sheet 2
FLOW CHART 5.12 POWER FAILURE ALARM (SHEET 1 OF 2) 5-22
I2
From sheet 1
Crosspoint of On power board R19, R20 is 2.5V?
No Replace R19, R20
Yes
Crosspoint of On power board R21, R22 is 2.1V?
No Replace R21, R22
Yes
On power board
Pins7, 1 of U6 is high level?
No Replace U6
Yes No Check the connection of power board and main board Yes
On main board
Pin5 of U8 is low level?
On main board
Pin4 of U8 is low level?
No Replace U8
Yes Replace main board
FLOW CHART 5.12 POWER FAILURE ALARM (SHEET 2 OF 2)
I2
5-23
SECTION 6 REPLACEMENT PARTS

6.1 GENERAL
This section provides parts lists for infant incubator. Part numbers of accessories are provided below:
05
03 04 02
01
FIGURE 6.1 PARTS LOCATION DIAGRAM OF WHOLE UNIT
TABLE 6.1 REPLACEMENT PARTS AND ACCESSORIES LIST ITEM No. 1 2 3 4 5

I2
DESCRIPTION Basinet Controller Hood Base I. V. Pole Groupware 6-1
PART NUMBER 01 000 00 02 000 00 03 000 00 04 000 00 05 000 00
FIGURE 6.2 PARTS LOCATION DIAGRAM, HOOD (SHEET 1 OF 2)
6-2
I2
FIGURE 6.2 PARTS LOCATION DIAGRAM, HOOD (SHEET 2 OF 2)

I2
6-3
TABLE 6.2 REPLACEMENT PARTS AND ACCESSORIES LIST ITEM No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 Outlet port Bumper Hood Direction label Access door Access panel Latch pivot Cross groove pan head bolt M325 Long chain split baffle ring 4 Flat washer 6 DESCRIPTION PART NUMBER 03 037 00 03 013 00 03 038 00 03 012 00 03 010 00 03 039 00 03 040 00 See No. of standard Parts 03 041 00 See No. of standard Parts See No. of standard Parts 03 042 00 03 043 00 03 011 00 03 044 00 03 006 00 See No. of standard Parts See No. of standard Parts 03 045 00 03 046 00 03 047 00 03 001 00 See No. of standard Parts See No. of standard Parts See No. of standard Parts 03 030 00 03 031 00 6-4
I2
Long hinge for access door Short hinge for access door Soft tubing port Right hinge Cover plate Cross groove countersunk head bolt M516 Compound nut M5 No.7 stoppert Inlet port Left hinge Fixing hook Cross groove pan head bolt M 612 Spring washer 6 Cross groove oblate head bolt M412 Pawl latch for access door Sheath for pawl latch
TABLE 6.2 REPLACEMENT PARTS AND ACCESSORIES LIST ITEM No. 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52

I2
DESCRIPTION SpringIV Hinge pivot Cross groove pan head bolt M310 Bolt cover M3 Bolt cover M5 Torsion spring Access door gasket Access door cuff, reusable O-ring 8.51.8 Top pin Rolling lock bush Spring I Latch for access door Column pin 330 Cross groove pan head bolt M 510 Flat washer 5 Spring washer 5 Iris port sleeve, reusable Ring asembly Soft retaining ring Rotatable ring Cross groove countersunk head bolt M620 Washer Cross groove pan head tapping bolt ST2.99.5 White elastic part for Pawl Latch 6-5
PART NUMBER 03 034 00 03 020 00 See No. of standard Parts 03 051 00 03 052 00 03 021 00 03 032 00 03 033 00 See No. of standard Parts 03 026 00 03 028 00 03 025 00 03 024 00 See No. of standard Parts See No. of standard Parts See No. of standard Parts See No. of standard Parts 03 027 00 03 017 00 03 018 00 03 019 00 See No. of standard Parts 03 003 00 See No. of standard Parts 03 035 00
FIGURE 6.3 PARTS LOCATION DIAGRAM, BASE (SHEET 1 OF 2)
6-6
I2
FIGURE 6.3 PARTS LOCATION DIAGRAM, BASE (SHEET 2 OF 2)
I2
6-7
TABLE 6.3 REPLACEMENT PARTS AND ACCESSORIES LIST ITEM No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 Base outer shell Lock base Cross groove countersunk head bolt M38 Humidity chamber fill spout Label for Humidity chamber fill spout O-ring 162.65 Cap of fill spout for Humidity chamber Cross groove pan head bolt M412 Flat washer 4 Small pad Limit panel Fixing boltII Bush I Seal Humidity baffle Humidity chamber Bassinet Pull handle Washer for pull handle Flat washer 8 Spring washer 8 Hexagon nut M8 6-8
I2
DESCRIPTION
PART NUMBER 04 001 00 04 002 00 See No. of standard Parts 04 004 00 04 003 00 See No. of standard Parts 04 005 00 See No. of standard Parts See No. of standard Parts 04 006 00 04 007 00 04 008 00 04 009 00 04 010 00 04 011 00 04 012 00 04 018 00 04 014 00 04 015 00 See No. of standard Parts See No. of standard Parts See No. of standard Parts
TABLE 6.3 REPLACEMENT PARTS AND ACCESSORIES LIST ITEM No. 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 Limit rod Left lock Cross groove pan head tapping bolt ST2.99.5 Flat washer 3 Label for wiring box Wiring box Winding frame Cross groove pan head bolt M410 Spring washer 4 Latch hook Bush III Torsion springI Bush II Connector for ait intake tube Air intake tube Warnning label Right lock Hexagon nut M4 Spring washer 4 Cross groove countersunk head bolt M416 knob Spring washer 6 6-9 DESCRIPTION PART NUMBER 04 016 00 04 017 00 See No. of standard Parts See No. of standard Parts 04 020 00 04 021 00 04 022 00 See No. of standard Parts See No. of standard Parts 04 023 00 04 024 00 04 025 00 04 026 00 04 027 00 04 048 00 04 030 00 04 031 00 See No. of standard Parts See No. of standard Parts See No. of standard Parts 05 001 00 See No. of standard Parts
I2
TABLE 6.3 REPLACEMENT PARTS AND ACCESSORIES LIST ITEM No. 45 46 47 48 49 50 51 52 53 Flat washer 6 Hexagon nut M612 Fixing nut Air filter Cross groove pan head bolt M412 Lock bush Spring II Cross groove pan head bolt M525 Cap for torsion spring DESCRIPTION PART NUMBER See No. of standard Parts See No. of standard Parts 04 019 00 04 028 00 See No. of standard Parts 04 032 00 04 033 00 See No. of standard Parts 04 049 00
6-10
I2
FIGURE 6.4 PARTS LOCATION DIAGRAM, I.V. POLE GROUPWAREFOR YP-90YP-90A TABLE 6.4 REPLACEMENT PARTS AND ACCESSORIES LIST ITEM No. 1 2 3 4 5 6 7 8 9 10 11 12
I2
DESCRIPTION I.V.Pole Fixng clip I hexagon tightening clamp M620 Spring washer 6 Flat washer 6 Tray holder Cross groove pan head bolt M414 Spring washer 4 Flat washer 4 Tray Notice label Weight warning label 6-11
PART NUMBER P05 008 01 05 009 00 See No. of standard Parts See No. of standard Parts See No. of standard Parts 05 011 00 See No. of standard Parts See No. of standard Parts See No. of standard Parts 05 007 00 05 012 00 05 013 00
TABLE 6.4 REPLACEMENT PARTS AND ACCESSORIES LIST ITEM No. 13 14 15 16 17 18 19 hexagon bolt M645 Fxing clip II Cross groove countersunk head bolt M410 Squareruler holder II Hexagon tightening clamp M812 Spring washer 8 Big pad 8 DESCRIPTION PART NUMBER See No. of standard Parts 05 010 00 See No. of standard Parts 05 002 01 See No. of standard Parts See No. of standard Parts See No. of standard Parts
FIGURE 6.5 PARTS LOCATION DIAGRAM, I.V.POLE GROUPWAREFOR YP-90BYP-90AB 6-12

I2
TABLE 6.5 REPLACEMENT PARTS AND ACCESSORIES LIST ITEM No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 I.V. Pole Fixing pin I hexagon tightening clamp M620 Spring washer 6 Flat washer 6 Tray holder Cross groove pan head bolt M414 Spring washer 4 Flat washer 4 Tray Caution label Weight warning label hexagon bolt M645 Fixing pin II Cross groove countersunk head bolt M410 Holder for phototherapy unit Hexagon bolt M812 Spring washer 8 Big pad 8 Hexagon nut M8 Flat washer 8 Hexagon bolt M845 DESCRIPTION PART NUMBER P05 008 01 05 009 00 See No. of standard Parts See No. of standard Parts See No. of standard Parts 05 011 00 See No. of standard Parts See No. of standard Parts See No. of standard Parts 05 007 00 05 012 00 05 013 00 See No. of standard Parts 05 010 00 See No. of standard Parts 06 019 00 See No. of standard Parts See No. of standard Parts See No. of standard Parts See No. of standard Parts See No. of standard Parts See No. of standard Parts
I2
6-13
5 3
FIGURE 6.6 PARTS LOCATION DIAGRAM, FIXED CABINET TABLE 6.6 REPLACEMENT PARTS LIST, FIXED CABINET ITEM No. 1 2 3 4 5 6 7 Guard rail Fixing shaft Caster with brake Drawer Lock machanism Cabinet Caster without brake 6-14
I2
DESCRIPTION
PART NUMBER 01 001 00 01 002 00 01 003 00 01 004 00 01 005 00 01 006 01 01 014 00
1 6 2
5 3
FIGURE 6.7 PARTS LOCATION DIAGRAM, CASTER TABLE 6.7 REPLACEMENT PARTS LIST, CASTER
ITEM No. 1 2 3 4 5 6 7 Square frame Lock mechanism Left part of stand Connecting crossbeam Caster with brake Right part of stand Caster without brake
DESCRIPTION
PART NUMBER 01 011 00 01 005 00 01 009 00 01 010 00 01 003 00 01 008 00 01 014 00
I2
6-15
FIGURE 6.8 PARTS LOCATION DIAGRAM, CONTROLLER
6-16
I2
TABLE 6.8 REPLACEMENT PARTS LIST, CONTROLLER ITEM No. DESCRIPTION Operation panel for controller YP-90 Operation panel for controller 1 YP-90A Operation panel for controller YP-90B Operation panel for controller YP-90AB Operation panel for controller 2 3 4 5 6 7 8 9 10 11 12 Operation panel groupware for controller Lock patchright O-ring 8.51.8 Warning label Cross groove pan head bolt M512 External teeth serrated lock washer 5 Flat washer 5 Spring washer 5 Frame groupware Electric nameplate Lock patchleft 02 049 01 02 050 01 02 089 00 02 090 00 02 037 00 02 004 00 See No. of standard Parts 02 003 00 See No. of standard Parts See No. of standard Parts See No. of standard Parts See No. of standard Parts 02 002 00 02 009 00 02 036 00 PART NUMBER
I2
6-17
XX xxxxxxxx
FIGURE 6.9 PARTS LOCATION DIAGRAM, FRAME GROUPWARE (SHEET 1 OF 2)
6-18
I2
FIGURE 6.9 PARTS LOCATION DIAGRAM, FRAME GROUPWARE (SHEET 2 OF 2)
I2
6-19
TABLE 6.9 REPLACEMENT PARTS AND ACCESSORIES LIST ITEM No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 frame Pin Groove Solid relay GN84137010-25 Power board Protective rod Flat washer 8 Spring washer 8 Heaxagon nut M8 Snail seal Bottom plate of heater Heat insulation pad Electrothermal tube Cross groove countersunk head bolt M412 Spring washer 4 Heaxagon nut M4 Flat washer 4 Cross groove countersunk head bolt M48 Heat insulation plate Flat washer 3 Spring washer 3 Cross groove pan head bolt M312 Air flow sensor RFP-II Snail board 6-20
I2
DESCRIPTION
PART NUMBER 02 002 00 02 034 00 02 035 00 Y02 027 00 02 033 00 02 006 00 See No. of standard Parts See No. of standard Parts See No. of standard Parts 02 007 00 02 019 00 02 101 00 02 012 00 See No. of standard Parts See No. of standard Parts See No. of standard Parts See No. of standard Parts See No. of standard Parts 02 011 00 See No. of standard Parts See No. of standard Parts See No. of standard Parts 02 042 00 02 045 00
TABLE 6.9 REPLACEMENT PARTS AND ACCESSORIES LIST ITEM No. 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 Impeller froupware Cross groove countersunk head bolt M518 Earthed label Cross groove countersunk head bolt M38 Electric board groupware Label for air temperature sensor Air temperature sensor Hoder of probe Cross groove pan head bolt M36 Cross groove countersunk head bolt M35 Hexagon insulation column HTS-306 AC entry board Plastic washer Hexagon nut M3 Adjustment wiring clip Cross groove countersunk head bolt M312 Fixing pin for capacitor Motor gruopware Battery groupware Transformer groupware Warning label Skin temperature sensor DESCRIPTION PART NUMBER 02 010 00 See No. of standard Parts 02 017 00 See No. of standard Parts 02 005 00 02 096 00 02 026 00 02 094 00 See No. of standard Parts See No. of standard Parts 02 020 00 02 021 01 P02 030 00 See No. of standard Parts 02 047 00 See No. of standard Parts 02 061 00 02 023 00 02 028 00 02 032 00 02 008 00 T02 024 00
I2
6-21
FIGURE 6.10 PARTS LOCATION DIAGRAM, OPERATION PANEL FRAME FOR CONTROLLER TABLE 6.10 REPLACEMENT PARTS AND ACCESSORIES LIST ITEM No. 1 2 3 4 5 6 operation panel frame Main board Buzzer gruopware Cross groove pan head tapping bolt ST2.913 Plastic washer Cross groove pan head bolt M36 DESCRIPTION PART NUMBER 02 037 00 02 039 00 02 040 00 See No. of standard Parts P02 030 00 See No. of standard Parts
6-22
I2
FIGURE 6.11 PARTS LOCATION DIAGRAM, WIRING BOARD FOR CONTROLLER TABLE 6.11 REPLACEMENT PARTS AND ACCESSORIES LIST ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
I2
DESCRIPTION Electric board Hexagon nut M3 Plastic washer DC entry board Hexagon insulation column HTS-306 Cross groove countersunk head bolt M35 Flat washer 3 Spring washer 3 Cross groove countersunk head bolt M316 Hexagon insulation column HTP-306 Switch groupware Socket Cross groove pan head bolt M36 Cross groove countersunk head bolt M38 Power filter FN9222-10-06
PART NUMBER 02 041 00 See No. of standard Parts P02 030 00 02 063 00 02 020 00 See No. of standard Parts See No. of standard Parts See No. of standard Parts See No. of standard Parts 02 100 00 02 027 00 02 044 00 See No. of standard Parts See No. of standard Parts 02 043 01 02 068 00
Socket for sensor ,Femal 6-23
TABLE 6.12 SATANDARD PARTS LIST ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 DESCRIPTION AND SPECIFICATION Cross groove pan head bolt M36 Cross groove pan head bolt M310 Cross groove pan head bolt M312 Cross groove pan head bolt M325 Cross groove pan head bolt M410 Cross groove pan head bolt M412 Cross groove pan head bolt M512 Cross groove pan head bolt M525 Cross groove pan head bolt M612 Cross groove countersunk head bolt M35 Cross groove countersunk head bolt M38 Cross groove countersunk head bolt M312 Cross groove countersunk head bolt M316 Cross groove countersunk head bolt M48 Cross groove countersunk head bolt M412 Cross groove countersunk head bolt M416 Cross groove countersunk head bolt M518 Cross groove pan head tapping bolt ST2.96.5 Cross groove pan head tapping bolt ST2.913 Flat wahser 3 Flat wahser 4 Flat wahser 5 PART NUMBER BZ 001 BZ 003 BZ 004 BZ 006 BZ 008 BZ 009 BZ 012 BZ 014 BZ 015 BZ 016 BZ 018 BZ 020 BZ 021 BZ 022 BZ 023 BZ 024 BZ 025 BZ 028 BZ 029 BZ 036 BZ 037 BZ 038
6-24
I2
TABLE 6.12 SATANDARD PARTS LIST ITEM No. 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 Flat wahser 6 Flat wahser 8 Spring washer 3 Spring washer 4 Spring washer 5 Spring washer 6 Spring washer 8 External teeth serrated lock washer 5 Hexagon nut M3 Hexagon nut M4 Hexagon nut M8 Hexagon bolt M612 O-ring 8.51.8 O-ring 162.65 Column pin 330 Slot wahser 4 Cross groove countersunk head bolt M620 Cross groove countersunk head bolt M410 Cross groove countersunk head bolt M516 Cross groove pan head bolt M414 Cross groove pan head bolt M510 Cross groove oblate head bolt M412 DESCRIPTION AND SPECIFICATION PART NUMBER BZ 039 BZ 040 BZ 043 BZ 044 BZ 045 BZ 046 BZ 047 BZ 051 BZ 053 BZ 054 BZ 057 BZ 061 BZ 067 BZ 069 BZ 072 BZ 074 BZ 081 BZ 085 BZ 086 BZ 098 BZ 120 BZ 155
I2
6-25
TABLE 6.12 SATANDARD PARTS LIST ITEM No. 45 46 47 48 49 50 51 52 DESCRIPTION Hexagon tightenning clamp M620 Hexagon tightenning clamp M812 Hexagon bolt M6 45 Hexagon bolt M845 Big washer 8 Slot washer 6 Knockdown cap nut M5 Cross groove pan head tapping bolt ST2.99.5 PART NUMBER BZ 178 BZ 179 BZ 180 BZ 181 BZ 182 BZ 184 BZ 185 BZ 186
6-26
I2
SECTION 7 DIAGRAMS
7.1 GENERAL The section provides schematic and wiring diagrams for Infant Incubator, parts location diagrams, and schematic diagrams of controller.
Remarks: Meaning of mark, for example, A32-1 means the point is connected with mark 1 of J2 element of A3 (Power supply board). A1AC Integration board A2DC Integration board A4Main board A5Fan detector board ZFFan sensor TTransformer R20 FFuse T1.6AL/250V MFan motor 90YY2 RLHeater AC240V/377W ZAAirIsolate temperature sensor A3Power supply board K1Solid-state relay GN84137010-25 CM 0.27 uF/500V capacitance ZSSkin temp sensor socket X2AC220V Power output socket SS-8B GBatterytype as GP17R8H Ni-MH8.4V/170mAH S Power switch S1as internal power switch, S2 as outer power switch PWL-2P2T X1AC220V Power input socketAnnex Power filter FN9222-10-06 WIRING DIAGRAM OF CONTROLLER
I2
7-1
K1
PARTS LOCATION DIAGRAM OF AC ENTRY BOARD PARTS LIST OF OF AC ENTRY BOARD ITEM NO. 1 2 3 4 CODE J1J5,J6formed by both two of them F1 F2,F3 F4 DESCRIPTION AND SPECIFICATION Power socket MB312-762M2 Fuse T 160mAL/250V Fuse F 3.15AH/250V Fuse T 1.6AL/250V QUANTITY 7 1 2 1
7-2
I2
2 1
I2
J3 2PIN
J7 2 1 J1 2 1 F4 T1.6A/250V 2 1 F2 F3.15A/250V F3 F3.15A/250V 1 2 3 4 4PIN J6 F1 T160mA/250V 2PIN 2PIN J2 2PIN
J4
1 2
2PIN
AC INTEGRATION BOARD SCHEMATIC DIAGRAM
7-3
J5
1 2
2PIN
PARTS LOCATION DIAGRAM OF DC ENTRY BOARD PARTS LIST OF OF DC ENTRY BOARD ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 J1 J5,J6 J2 J3 J4 J7 R1,R3,R4,R6,R8 R2,R5,R7,R9 C1,C2,C7~C10 C3C6 U1,U2 U3 U4 U5 U6 Q1 D1 DC1 CODE DESCRIPTION AND SPECIFICATION Socket DC-2-16S Socket XY2.5-2S Socket DB9F(WS) Socket XY4-2S Socket XY2.5-3S Socket XY2.5-4S Resistor 0805-2005% Resistor 0805-1K5% Resistor 0805-0.1uF20% Resistor CA45A-25V-1uF20% Integrated circuit K1010 Integrated circuit KP1020 Integrated circuit MAX232CSE Integrated circuit MAX489CSD Integrated circuit SN74LVC1G3157DBVR Triode S8050 Diode HZ5.6BP DC-DC F0505S-1W QUANTITY 1 2 1 1 1 1 5 4 6 4 2 1 1 1 1 1 1 1
7-4
I2
VCC 1 2
DC1 VIN GND F0505S-1W Vout+ Vout7 5
+5B R1 200 D1 HZ5.6BP C3 1uF U4 1 3 4 5 11 10 12 9 15 C1+ C1C2+ C2T1IN T2IN VDD VCC 2 16 1uF +5B T1OUT T2OUT 14 7 13 8 C5 6 1uF +5B NC RO /RE DE DI GND GND VCC NC A B Z Y NC 14 13 12 11 10 9 8 A B Z Y C2 0.1uF 1 6 2 7 3 8 4 9 5 DB9 +5B 5 2 J2 C1 0.1uF C4 +5B
U1 RXD2 R2 K1010 1K R3 200
C6 1uF
R1OUT R1IN R2OUT R2IN GND VEE
VCC R4 200 U2 TXD2 K1010 VCC R6 200 U3A WENB KP1020 VCC R8 200 U3B RENB KP1020 +5B +5B
+5B R5 1K
MAX232CSE U5 1 2 3 4 5 6 7
MAX489CSD R7 1K 3 1 4 6 U6 B1 VCC B2 A S GND
SN74LVC1G3157
R9 1K
J1 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 16PIN +5A J3 2PIN RXD2 TXD2 RENB WENB VCC +5 airflow_probe skin_probe isolated_probe air_probe
C7 0.1uF +5 3 2 1
C8 0.1uF +5A 2 1
C9 0.1uF +5 2 1
C10 0.1uF +5 4 3 2 1 J7 4PIN
J4 3PIN
J5 2PIN
J6 2PIN
SCHEMATIC DIAGRAM OF DC ENTRY BOARD
I2
7-5
PARTS LOCATION DIAGRAM FOR POWER BOARD
7-6
I2
PARTS LIST OF POWER BOARD ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

I2
CODE R1,R7,R11R13 R2,R8,R9 R5 R14 R15 R16 R17~R19 R20 R21 R22 C1C3,C6C9,C16,C18 C4 C5 C10C12,C15 C13,C14 C17 U1U6 U2,U3 U4 U5 B1,B2 D1,D3,D4,D8,D9
DESCRIPTION AND SPECIFICATION Resistor 0805-10K5% Resistor 0805-1K5% Resistor 0805-10K1% Resistor 0805-1005% Resistor 0805-30K1% Resistor 0805-100K5% Resistor 0805-2K1% Resistor 0805-7.5K1% Resistor 0805-3K1% Resistor 0805-2.2K1% Capacitor 0805-0.1uF20% Capacitor 0805-2200PF20% Capacitor 1210-16V-10uF20% Capacitor CD11-50V-470uF20% Capacitor CD11-16V-2200uF20% Capacitor 0805-0.01uF20% Integrated circuit LM358D Integrated circuit MC7805CT Integrated circuit MC7812CT Integrated circuit SN74AHCT00D Rectifier, Bridge GBU10005 Diode SM4007-D0214 7-7
QUANTITY 5 3 1 1 1 1 3 1 1 1 9 1 1 4 2 1 2 2 1 1 2 5
PARTS LIST OF POWER BOARD ITEM NO. 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 F1 F2 F3 T1 D6,D7 D10 D11 Q1Q4 Q6 J1 J2 J3 J4 J5 J8 K1 CODE DESCRIPTION AND SPECIFICATION Diode 1N5339B Diode 1N5350B Diode HZ11B1 Triode MMBT3904LT1 Triode MMBT3906LT1 Socket ME040-50802 Socket XY4-2S Socket XY4-4S Socket XY2.5-2S Socket XY2.5-3S Socket DC-2-20S Relay JW1aFSN-DC12V Heat sink GHSI-35 Heat sink 718 Fuse T 800mAL/250V Fuse T 400mAL/250V Fuse 1812L050-C Inductor TVA1421-01 QUANTITY 2 1 1 4 1 1 1 1 1 1 1 1 2 1 1 1 1 1
7-8
I2
1 2 LM358 C5 10uF GBU10005 J3 AC 2 1N4007 -
AC GBU10005
JW1aFsn D3 ssr_ctr J4 bat_switch +12 BATTERY bat+ 1N4002 bat+ C3 0.1uF bat_voltage D11 HZ11B1 C17 0.01uF R5 10K VCC +12 +5 R11 10K R14 100 bat_ctr 10K R13 10K R12 Q4 MMBT3904LT1 R15 30K motor_pulse 1N4002 D9 F3 PTC 500mA MMBT3906LT1 Q6 VA D8
Q2
R8
U3 1 C11 470uF IN
MC7805CT 3 OUT GND 2 C13 2200uF
J6 MMBT3904LT1
+12 S1 1K
1 2
1 2 3
~ ~
4 3
D5
J8 20PIN
RP1A40D5
3PIN Stream System
+12
1N4007
20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
I2
VCC R7 10K heater_state D1 1 1K 4 2 C6 0.1uF C10 470uF C14 2200uF R2 Q1 MMBT3904LT1 3 AC + IN OUT GND 1 1 3 C7 0.1uF D6 1N5339B F1 B1 VA U2 MC7805CT VCC 4 3 2 1 B2 4PIN TRANS-OUT AC 2 C16 0.1uF + IN F2 4 3 1 1 C12 470uF U4 MC7812CT OUT GND 3 C15 470uF C8 0.1uF D10 1N5350B +12 +5 C9 0.1uF D7 1N5339B C18 +5 0.1uF U6A tvb R17 2K tva R18 2K R20 7.5K tvb R19 2K R21 3K tvc R22 2.2K tvc 3 1 2 2 LM2903 U6B tva tvc R6 value_ctr 10K +12 VCC +5 Q5 R10 hum._ctr 5 7 6 LM2903 SN74AHCT00 1 U5A 3 power_state
C1
+12
0.1uF U1A
J1
T1 TVA1421-01
R1
2PIN
10K C4
Heater
K1
Q3
R9
2200pF relay_ctr
1K MMBT3904LT1
+12
J2
+12
1N4007 D4
1K
1 2
MMBT3904LT1
1N4007
SCHEMATIC DIAGRAM FOR POWER BOARD

bat_switch bat_voltage ssr_ctr hum._ctr relay_ctr heater_state power_state water_state value_ctr motor_pulse bat_ctr tank_state
7-9
2PIN
C2
SSR ctr
+5
+5
U5C
0.1uF
J5
R16 100K
1 2 3
10
SN74AHC00D
3PIN VCC motor_pulse
VCC
J7
R4 R3 10K 10K
water_state
tank_state
6 5 4 3 2 1
Q8
6PIN
Q7
D2 1N4007
R23
MMBT3904LT1
10K MMBT3906LT1
PARTS LOCATION DIAGRAM OF MAIN BOARD 7-10
top layer
I2
PARTS LOCATION DIAGRAM OF MAIN BOARD

I2
bottom layer
7-11
PARTS LIST OF MAIN BOARD ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 CODE R4,R27,R34 R7,R32 R1,R2 R29 R17,R18,R28,R30,R33, R35~R41 R26 R3,R8~R13,R19,R20 R5,R6,R14~R16,R21~R23, R31 C1,C2,C5~C23,C31,C40, C47~C49 C3,C4,C29,C30 C24 C26,C32~C39,C45,C46 C27,C28,C50,C51 C41~C44 U1,U2 U3 U4 U5,U6 U7 U8~U10 U11 U12 U13 U14 U15 U16,U17 DESCRIPTION AND SPECIFICATION Resistor 0805-2005% Resistor 0805-5105% Resistor 0805-24K5% Resistor 0805-15.4K1 Resistor 0805-1K5% Resistor 0805-1001% Resistor 0805-10K5% Resistor 0805-20K1% Capacitor 0805-0.1uF20% Capacitor CA45B-16V-10uF20% Capacitor 0805-0.01uF20% Capacitor SMD-25V-150uF20% Capacitor 0805-22PF20% Integrated circuit MAX7221CWG Integrated circuit SN74AHCT04 Integrated circuit SN74AHCT139D Integrated circuit SN74LVC1G3157DBVR Integrated circuit SN74AHCT32D Integrated circuit SN74LS244 Integrated circuit TLV2548CDW Integrated circuit AT89C51ED2-UM Integrated circuit DS1230Y-100 Integrated circuit SN74AHCT373DW Integrated circuit SN74AHC273DW Integrated circuit TPS3824-50 7-12
I2
QUANTITY 3 2 2 4 12 1 9 9 26 4 13 4 4 2 1 1 2 1 3 1 1 1 1 1 2
PARTS LIST OF MAIN BOARD ITEM NO. 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50

I2
CODE U18 U19 U20 U21 U22 U23,U26 U24 U25 JZ1,JZ2 L1~l7 Q1~Q5 V1,V2 V3 H1~H3 H4 H5 H7~H12 H13 UZ1 U12 UZ2 U13 UZ3 U20 J1 J2 J3 S1S3,S5~S7
DESCRIPTION AND SPECIFICATION Integrated circuit AT89C4051 Integrated circuit SN74AHCT74A Integrated circuit DS12C887 Integrated circuit TLV2544CD Integrated circuit MC7805BDTG Integrated circuit K1010 Integrated circuit LM358D Integrated circuit SN74AHC08D Crystal oscillator HC-48/S-SMD-11.0592MHz Inductance 1210-22 uH20% Triode MMBT3904LT1 Nixietube NET-5631AG Nixietube NET-3631AG LED 5-G
QUANTITY 1 1 1 1 1 2 1 1 2 7 5 2 1 3 1 1 6 1 1 1 1 1 1 1 6
LED 5-R LED 5-G/Y LED NEA-L10ZAD LED NEA-B10ZAG Socket of integrated circuit PLC-44 Socket of integrated circuit IC-28J Socket of integrated circuit IC-24J Socket XY2.5-2S Socket DC-2-20S Socket DC-2-16S Micro-switch B3F-4050 7-13
H4 R17 1K LED_ALARM 10K MMBT3904LT1 system_fail alarm led R3 Q2 VCC
C1 LED_ALARM2 10K MMBT3904LT1 V1 19 DIG.1 DIG.2 DIG.3 10K MMBT3904LT1 8 LED_PWR DIG2 R51 9 DIG1 Q1 R1 24K 12 DIG0 air temperature H12 KA KA R18 1K power alarm led VCC R50 Q3
VCC
0.1uF C3
U1 A B C D E F G DP NET-5631A skin temperature V2 DIG.1 Air_mode 9 8 DIG5 H1 H2 DIG4 H3 H7 AK AK H8 AK AK DIG.2 DIG.3 12 DIG3 key lock Skin_mode Fan_alm 18 14 16 20 23 21 15 17 SA1 SB1 SC1 SD1 SE1 SF1 SG1 SDP1 22
10uF SA1 SB1 SC1 SD1 SE1 SF1 SG1 SDP1 11 7 4 2 1 10 5 3
V+
DIN LEDCS CLK
DIN LEDCS CLK DIG0 DIG1 DIG2 DIG3 DIG4 DIG5
+5
1 12 13 2 11 6 7 3 10 5 8 next1 24
DIN CS CLK DIG0 DIG1 DIG2 DIG3 DIG4 DIG5 DIG6 DIG7 DOUT
ISET SEG A SEG B SEG C SEG D SEG E SEG F SEG G
SEG DP
sensor_alm devi_alm H9 AK AK H10 AK AK
over_alm DIG12 H11 AK AK SF2 SD2 SG2
10
12
14
16
18
20
DIG.2 DIG.3 8
DIG9 1 3 5 7 9 11 13 15 17 DIG10 19
MAIN BOARDSCHEMATIC DIAGRAM OF DISPLAY BOARD

SA1 SB1 SC1 SD1 SE1 SF1 SG1 SDP1 11 7 4 2 1 10 5 3 A B C D E F G DP NET_5631A SA2 SB2 SC2 SE2 SDP2 VCC
ISET SEG A SEG B SEG C SEG D SEG E SEG F SEG G SA2 SB2 SC2 SD2 SE2 SF2 SG2 DIG.1 12 SDP2 NET_3631A 22
1 next1 LEDCS 12 13 CLK DIG8 2 DIG9 11 DIG10 6 DIG11 7 DIG12 3 DIG13 10 5 8 next2 24 V3 DIG8 SA2 SB2 SC2 SD2 SE2 SF2 SG2 SDP2 11 7 4 2 1 10 5 3 A B C D E F G DP temperature set 18 14 16 20 23 21 15 17
H13 LED10
DIN CS CLK DIG0 DIG1 DIG2 DIG3 DIG4 DIG5 DIG6 DIG7 DOUT
SEG DP
4 9
GND GND
MAX7221CWG
AK AK
7-14
19 R2 24K indicator of heater SA2 SD2 SB2 SC2 SDP2
4 9
GND GND
MAX7221CWG
C2
VCC
0.1uF C4
U2
10uF
DIG11
battery state DIG13 H5 H6
V+
SF2
SG2
SA2
SD2
SE2
SB2
SC2
SDP2
I2
J2 C6 +5 +5 U21 20 19 18 17 16 15 14 13 12 11 C29 10uF C31 0.1uF +5A isolated_probe C39 R16 0.01uF 20K TLV2544 +5 CSTART C45 R5 R6 0.01uF 20K 20K SDO /CS SDI REFP SCLK REFM EOC/(-INT) FS VCC /PWDN A0 GND A1 /CSTAR A2 A3 ADCS 16 15 14 13 12 11 10 9 SDO2 1 SDI2 2 SCLK2 3 ADC2_INT 4 5 6 7 8 0.1uF ADCS2 C30 10uF +5A CSTART2 C46 R14 R15 0.01uF 20K 20K C40 0.1uF U11 C24 0.01uF C25 0.01uF R26 100 R21 20K TLV2548 +5 C21 0.1uF C22 0.1uF CS2 U4A A14 A15 2 3 A B OE CS4 6 G2 /RD U15 U4B A12 14 A13 13 A B CS3 8 CLK1 /WR 10 SN74AHC32D DQ0 DQ1 DQ2 DQ3 DQ4 DQ5 DQ6 DQ7 VCC 11 D0 12 D1 13 D2 15 D3 16 D4 17 D5 18 D6 19 D7 10 D0 D1 D2 D3 D4 D5 D6 D7 3 4 7 8 13 14 17 18 CE OE WE A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 GND DS1230Y-100 U14 RST R9 10K +5 U12 S0 WDI ADCS LEDCS CLK DIN CLK DIN DOUT RTC_INT ADC_INT 15 14 P3.3/INT1 P3.2/INT0 P3.5/T1 P3.4/T0 EA/VP XTAL1 XTAL2 RST P3.7/RD P3.6/WR AT89C51ED2_PL44 P2.0/A8 P2.1/A9 P2.2/A10 P2.3/A11 P2.4/A12 P2.5/A13 P2.6/A14 P2.7/A15 VDD VSS P3.0/RXD P3.1/TXD ALE/P PSEN 10 19 18 CSTART 17 motor_pulse 16 C43 +5 22pF 1 C44 RST /RD /WR 22pF JZ2 11.0592M 21 20 2 35 24 25 26 27 28 29 30 31 44 22 11 13 33 32 2 3 4 5 6 7 8 9 P1.0 P1.1 P1.2 P1.3 P1.4 P1.5 P1.6 P1.7 A8 A9 A10 A11 A12 A13 A14 A15 P0.0/AD0 P0.1/AD1 P0.2/AD2 P0.3/AD3 P0.4/AD4 P0.5/AD5 P0.6/AD6 P0.7/AD7 43 42 41 40 39 38 37 36 D0 D1 D2 D3 D4 D5 D6 D7 D0 D1 D2 D3 D4 D5 D6 D7 3 4 7 8 13 14 17 18 10 3 RST 1 ALE 11 OE LE D1 D2 D3 D4 D5 D6 D7 D8 GND SN74AHC373DW U20 /RST ALE CS1 /RD 18 14 13 17 /WR 15 1 +5 C8 0.1uF RXD TXD ALE R10 10K RST AS CS DS R/W MOT VCC SQW IRQ AD0 AD1 AD2 AD3 AD4 AD5 AD6 AD7 12 GND DS12887 24 C18 0.1uF VCC 23 VCC 19 RTC_INT R11 10K 4 D0 5 D1 6 D2 7 D3 8 D4 9 D5 10 D6 11 D7 VCC Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8 20 C11 0.1uF VCC 2 A0 5 A1 6 A2 9 A3 12 A4 15 A5 16 A6 19 A7 +5 D0 D1 D2 D3 D4 D5 D6 D7 VCC OE SN74AHC139D U5 TXD1 TXD2 TXD S0 3 1 4 6 B1 VCC B2 A S GND 2 SN74LVC1G3157 +5 R8 10K 14 /RST 1 2 C9 0.1uF SN74LVC1G3157 B1 VCC B2 A S GND 3 1 4 6 5 VCC RXD1 5 RXD2 C7 RXD 0.1uF S0 U6 VCC A15 /RD /WR A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 20 22 27 10 9 8 7 6 5 4 3 25 24 21 23 2 26 1 28 D0 D1 D2 D3 D4 D5 D6 D7 GND SN74AHC273DW VCC R27 200 U23 C13 0.1uF U8 20 VCC 18 16 14 12 9 7 5 3 Y1 Y2 Y3 Y4 Y5 Y6 Y7 Y8 OE1 OE2 A1 A2 A3 A4 A5 A6 A7 A8 GND 1 G2 19 2 heater_state 4 power_state 6 8 11 13 15 17 10 6 SN74AHC244DW C19 0.1uF U9 20 VCC VCC D0 D1 D2 D3 D4 D5 D6 D7 OE1 OE2 18 16 14 12 9 7 5 3 Y1 Y2 Y3 Y4 Y5 Y6 Y7 Y8 A1 A2 A3 A4 A5 A6 A7 A8 GND VCC 1 G1 19 2 4 6 8 11 13 15 17 10 SN74AHC244DW VCC 22pF R42 10K L1 22uH L2 22uH L3 22uH L4 22uH L5 22uH L6 22uH L7 22uH KC1 KC2 KC3 KC4 KC5 KC6 KC7 R35 1K R36 1K R37 1K R38 1K R39 1K R40 1K R41 1K KR1 4 KR2 KR3 KR4 KR5 KR6 KR7 S1 S2 S3 S4 S5 S6 S7 22pF C42 +5A 2 C14 0.1uF 5 +5A TXD1 K1010 U26 RXD1 R33 K1010 1K R34 200 R29 isolated_probe 15.4K ROUT R31 20K 3 2 +5A R28 1K TIN +5A 15 Y0 Y1 Y2 Y3 U13 12 CS4 11 CS2 10 CS3 9 CS5 C10 0.1uF SN74AHC32D U7C 9 /RST 1 CLK1 11 RST VCC CLK Q0 Q1 Q2 Q3 Q4 Q5 Q6 Q7 20 5 C12 0.1uF +5 2 ctr_ssr 5 ctr_bell 6 9 ctr_bat 12 WENB 15 RENB 16 19 SN74AHC139D SN74AHC32D U7B 4 1 Y0 Y1 Y2 Y3 /RD 4 5 6 CS1 7 2 SN74AHC04D C5 +5 0.1uF 3 G1 U7A 1 1 +5 2 1 U3A 2 R4 200 R7 510 2PIN Q4 bell MMBT3904LT1 J1 +5A VCC 0.1uF U10 1 19 ctr_ssr 2 4 ctr_bat 6 8 WENB 11 RENB 13 TXD2 15 TO-RXD17 10 LED_PWR U3B 3 4 SN74AHC04D LED_ALARM F1 +12 PTC 500mA OE1 OE2 A1 A2 A3 A4 A5 A6 A7 A8 GND SN74AHC244DW VCC Y1 Y2 Y3 Y4 Y5 Y6 Y7 Y8 20 C23 +5 R22 20K R23 20K DOUT 1 DIN 2 C26 CLK 3 0.01uF ADC_INT4 5 +5 air_probe 6 7 8 airflow_probe bat_voltage 9 10 SDO CS SDI REFP SCLK REFM EOC/(INT) FS VCC PWDN A0 GND A1 CSTAR A2 A7 A3 A6 A4 A5 0.1uF +5A C20 +5A
skin_probe
VCC +5
C28 150uF+12
ssr_ctr 1 2 relay_ctr 3 heater_state 4 power_state 5 6 7 motor_pulse 8 bat_ctr 9 10 11 bat_voltage12 13 14 C27 15 150uF 16 17 18 19 20
20PIN
VCC
+5A
J3
18 16 14 12 9 7 5 3 RXD2
air_probe isolated_probe skin_probe airflow_probe
+5 VCC
TO-RXD
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
U22 MC7805BDTG 1 3 IN OUT C50 GND 150uF 4
+5A
16PIN
C51 150uF
C47 0.1uF
+5A
10K 2 WDI GND VDD U17 TPS3824-50 RST C17 0.1uF 5 +5 4
+5A
C48 0.1uF
U24A
R30
1K
bell LS1 Q5 MMBT3904LT1
U25A SN74AHC08D
LM358
R32 510
C49 5
U24B +5A
0.1uF
+5A
LM358
C16 0.1uF
WDI
GND VDD
RST
10K
RST
U16 TPS3824-50 C41
10K
0.1uF
JZ1 XTAL
1 2 TIN ROUT 3 4 5 ADC2_INT 6 7 8 9 10
RST RXD TXD XTAL2 XTAL1 /INT0 /INT1 T0 T1 GND
VCC P1.7 P1.6 P1.5 P1.4 P1.3 P1.2 P1.1 P1.0 P3.7
20 19 18 17 16 15 14 13 12 11
+5A
4 3 2 1
U18
CSTART2 ADCS2 SCLK2 SDI2 SDO2
AT89C4051 +5 KR1 R43 10K VCC KC1 C32 KC2 C33 KC3 C34 KC4 C35 KC5 C36 KC6 C37 KC7 C38 KR2 R44 10K KR3 R45 10K KR4 R46 10K KR5 R47 10K KR6 R48 10K KR7 R49 10K
PRE CLK D CLR
R24
C15
+5A
Q Q
R25
+5A
R19 10K
5 6
clear
U19A SN74LS74A
R12
+5A
10K
R13
10K
I2
7-15
3 relay_ctr
R20
LED_ALARM2
MAIN BOARDSCHEMATIC DIAGRAM OF CONTROL PART
clear
Top layer
bottom layer
PARTS LOCATION DIAGRAM OF DETECTION BOARD FOR FAN MOTOR
R10 510 A15
VCC
J1 4 3 2 1
R11 100K
SCHEMATIC DIAGRAM OF DETECTION BOARD FOR FAN MOTOR PARTS LIST OF DETECTION BOARD ITEM NO. 1 2 3 4 R10 R11 A15 J1 CODE DESCRIPTION AND SPECIFICATION Resistor RJ-0.25-510 Resistor RJ-0.25-100K Photo coupler RPI-574 Socket XY2.5-4 QUANTITY 1 1 1 1
7-16
I2

Service Manual YP-90 Series

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Service Manual YP-90 Series

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EDITION/REVISION B/0

90 SERIES INFANT INCUBATOR

NINGBO DAVID MEDICAL DEVICE CO., LTD.

FAX: 0086-574-87801111 david@mail.nbptt.zj.cn

SERVICE MANUAL FOR INFANT INCUBATOR

SERVICE MANUAL FOR INFANT INCUBATOR

TABLE OF DEFINITIONS AND SYMBOLS

SERVICE MANUAL FOR INFANT INCUBATOR

NOTE, IMPORTANT, CAUTION AND WARNING

SERVICE MANUAL FOR INFANT INCUBATOR

220-230V~/50Hz AC Power 220-230V, 50Hz

T 400mAL/250V Type T Fuse 400mAL/250V

F 6.3AH/250V Fuse Type F 6.3AH/250V

T 160mAL/250V Type T Fuse 160mAL/250V T 800mAL/250V Type T Fuse 800mAL/250V

Auxiliary mains output, MAX:1.6A

SERVICE MANUAL FOR INFANT INCUBATOR

SEASONAL SAFETY CHECK

SERVICE MANUAL FOR INFANT INCUBATOR

TABLE OF CONTENTS SECTION PAGE

SERVICE MANUAL FOR INFANT INCUBATOR

SECTION 1 GENERAL INFORMATION

Baby compartment Shelf

SERVICE MANUAL FOR INFANT INCUBATOR

DESCRIPTION OF PART I.V. Pole

Neonate Bilirubin Phototherapy Equipment (for YP-90B, YP-90AB)

SERVICE MANUAL FOR INFANT INCUBATOR

Hex head screw M6-18 Spring washer 6

FIGURE 2.1 2-1

SERVICE MANUAL FOR INFANT INCUBATOR

Main body of Incubator

Lock mechanism II Fixed Stand I

(Enlarged figure II)

hang on the lock

close the lock spanner

SERVICE MANUAL FOR INFANT INCUBATOR

Main body of incubator

SERVICE MANUAL FOR INFANT INCUBATOR

Main body of incubator Power cord

The VHA Stand

SERVICE MANUAL FOR INFANT INCUBATOR

Hook For Infusion Rod

SERVICE MANUAL FOR INFANT INCUBATOR

2.3 OPERATION CHECKOUT PROCEDURE

SERVICE MANUAL FOR INFANT INCUBATOR

SERVICE MANUAL FOR INFANT INCUBATOR

SERVICE MANUAL FOR INFANT INCUBATOR

SERVICE MANUAL FOR INFANT INCUBATOR

L. CHECK FRONT ACCESS PANEL The Pawl Latch

SERVICE MANUAL FOR INFANT INCUBATOR

O. CHECK MATTRESS TILT MECHANISM

The mattress tilt mechanism to adjust it. P. CHECK BASSINET

SERVICE MANUAL FOR INFANT INCUBATOR

T. CHECKOUT PROCEDURE ENDS

SERVICE MANUAL FOR INFANT INCUBATOR

SECTION 3 TECHNICAL INFORMATION

TABLE 3.1 SPECIFICATIONS

SERVICE MANUAL FOR INFANT INCUBATOR

TABLE 1.1 SPECIFICATIONS (continued)

SERVICE MANUAL FOR INFANT INCUBATOR

3.2 WORKING PRINCIPLE

SERVICE MANUAL FOR INFANT INCUBATOR

Fan motor checking I/O control Temperature heater A control

Air Temperature sensor

Skin temperature sensor