GA 90-315

Oil injected Rotary Screw Air Compressors

GA 90-315

Single Stage Air or Watercooled Complete Package Available with integrated refrigerated dryer (Full Feature)

GA 90-315

Proven Technology / Superior Engineering Efficient Reliable Easily Maintained

GA 90-315 Product Range

Product Range Power: 125 350hp Capacity: 405-1647cfm Pressure variants: 100, 125, 150, 200 psig

Note: GA200 has 100, 125, and 150 psig variants

GA 90-315 Air Inlet System

Air Inlet System Heavy-duty inlet filter/silencer Easy to service replaceable dry paper cartridge 3 micron rating P sensor for filter Air inlet valve with load/noload control

GA oil-injected rotary screw element

COMPRESSION PRINCIPLE

4 4 4 4 4 4

positive displacement compressor Atlas Copco asymmetrical rotor profile most efficient combination: 4/6 ratio Male rotor = 4 equally spaced helical lobes Female rotor = 6 equally spaced flutes delivers pulsation-free compressed air

GA oil-injected rotary screw element

BEARING DESIGN

discharge side

4 paired set 4-point contact ball bearings (axial) and cylindrical roller bearings (radial) 4 high-pressure side

inlet side 4 roller (radial) bearings 4 low-pressure side

GA oil-injected rotary screw element

DRIVE ARRANGEMENT

4 rotary screw element & motor are permanently aligned 4 flexible coupling design reduces starting torque stress 4 GA90-315 is driven by a high efficient, TEFC electric motor (IP-55, class-F insulation) 4 both compressor elements of the GA200-315 unit are bolted to a common gear casing 4 main drive gear drives the pinion gear of both compressor element

GA 90-160 Single Stage

GA200-315 Twin Element

GA 90-315 Drive Motor

Drive Motor The WEG motor is standard TEFC High-efficiency 460 voltage 1800 RPM Wye-delta starting Class F insulation Other voltages available

GA 90-315 Oil System

Oil System Factory fill HD Rotofluid (8000 hr lifetime) Easy access spin-on oil filters Inverted position allows the excess oil to drain no messy drips or spills Hinged air/oil separator tank cover Swivels out of the way for easy
element replacement

GA 90-315 Oil System

Ease of Maintenance Oil changes are easy: Easy accessed oil drains and filler plugs Flexible oil drain hoses assist in clean easy oil changes Oil drain plugs and filler caps are color coded for simple identification

GA 90-315 Coolers

Oilcooler and Aftercooler (Aircooled) High efficiency fin designed heat exchangers Coolers are mounted on rubber buffers to avoid vibration and thermal stress Flexible compensators ensure stress-free connections

GA 90-315 Coolers

Oilcooler and Aftercooler (Aircooled) Axial cooling fans with TEFC fan motors Fan guards, housings and motor installed on hinged assembly Simple maintenance Standard air/water separator

GA 90-315 Coolers

air out air in

oil in

oil out

Oilcooler and Aftercooler (Watercooled) Brazed plate stainless steel heat exchanger Aftercooler and oilcooler combined into one compact combi-cooler No gaskets Eliminates possibility of leaks

GA 90-315 Component Compartments

Cool side

Warm side

Cool Side Electrical enclosure, motor and starter panel Air inlet Optimal inlet capacity efficiency Warm Side Compressor element, air/oil separator tank and oil filters Excess water condensate in
lubricant averted by properly maintained air/oil temperatures

Separated component compartments

GA 90-160 FF Flow Diagram (Aircooled)

Refrigerant liquid Refrigerant gas/liquid Refrigerant gas Compressed refrigerant gas

Insulation
Condensate Oil

Incoming gas Air/oil mixture Wet air Dry air

GA 200-315 FF Flow Diagram (Aircooled)

Refrigerant Liquid Refrigerant Gas/Liquid Refrigerant Gas Compressed Refrigerant Gas

Insulation Condensate Oil

Incoming Gas Air/Oil Mixture Wet Air Dry Air

GA90-315 Elektronikon Control Module

LCD Displays Operating pressures and

temperatures Adjustable set points Service messages Alarm messages Shutdown messages LCD readouts available in several languages LED Indicators Voltage on Automatic operation General alarm

GA90-315 Elektronikon Control Module

Operating Modes Local control Remote control MCC control Control and Regulation Programmable start/stop Automatic and manual
load/unload Programmed stop Controlled stop Emergency stop

Standard Options

Full Feature Integrated Refrigeration Dryer

Dry Air as standard option on a GA Full Feature unit 4 refrigeration type air dryer completely integrated 4 uses R 404 refrigerant gas to meet environmental regulations 4 ensures quality end-product and system protection 4 by-pass valve included as standard

Quality Air Integrated DD Filter

Dry Quality Air with integrated DD filter 4 air outlet filter as standard option 4 particle removal down to 1 ppm and maximum remaining oil aerosol of 0.1 ppm 4 class 2.4.2 dry quality air according to ISO8573-1

Modulating Control
PRESSURE SETTINGS ON MODULATION CONTROL
100 80

116
SAVINGS

60 40 20 0

% LOAD

25

50

75

100

MODULATING CONTROL LOAD / NO LOAD CONTROL

Modulating Control Principle 4 capacity modulates from 50-100% 4 pressure band: 3 psig

Environmental Protection
Oil Separating Device (OSD) 4 OSD315 for the compressor unit 4 separate OSD90 for the integrated dryer 4 completely integrated in the compressor unit 4 effluent purity of 10 mg oil/liter (.000083lb oil/gal)

Oil Containing Frame 4 contains oil in case of leakage

Climatic Conditions
Electronic Water Drain (EWD) 4 efficient automatic condensate draining 4 warning signal foreseen

HAT version 4 for high ambient temperature operating conditions up to 122F 4 available for 100, 125, 150psig versions 4 not foreseen on Full Feature units

Cooling air outlet ducting 4 divert exhaust hot air away from cooling air inlet grating Heavy-duty intake filter

Rain Protection 4 for units in outdoor installation

4 prolongs the life of air intake filter in dusty installation

Unit Protection
drive motor Options: 4 anti-condensation heaters 4 PT 1000 thermal protection

Phase sequence relay prevents reverse rotation of 3 drive motor

Anchor pads 4 secures further the compressor unit to the ground

GA 90-315

Oil injected Rotary Screw Air Compressors