DE BEERS MINING GROUP - VENETIA MINE

FAILURE MODE ANALYSIS - 18/08/2011.

97

25

26%

XDR

97

48

49%

HLH0970G2A

2*

E4

B4

XDR

97

15

15%

XVB0008E4B

2*

E4

B4

XDR

97

48

49%

DVR00085L6A

2*

E4

B4

XDR

97

45

46%

MC1187 / 40633

LLT0616F8A

2*

E4

C4

XDR

97

67

69%

MC1160

LTG0357A5A

2*

E4

B4

XDR

97

67

69%

MC1303

YVB0024G3A

2*

E4

B4

XDR

97

55

57%

40.00R57

SLH0291L8A

2*

E4

B4

XDR

97

34

35%

MICHELIN

40.00R57

GLH0334G8A

2*

E4

B4

XDR

97

18

19%

18/08/2011

MICHELIN

37.00R57

DVA0142S4A

2*

E4

B4

XDR

98

77

79%

12

18/08/2011

MICHELIN

40.00R57

EVB0087L5A

2*

E4

B4

XDR

97

0%

13

18/08/2011

MICHELIN

40.00R57

XVB0059E3B

2*

E4

B4

XDR

97

38

39%

14

18/08/2011

MICHELIN

40.00R57

XVB0010E2B

2*

E4

B4

XDR

97

64

66%

15

18/08/2011

MICHELIN

40.00R57

ZVB0025L6A

2*

E4

B4

XDR

97

64

66%

16

18/08/2011

MICHELIN

40.00R57

MC1250

HLH0412Q0A

2*

E4

B4

XDR

97

28

29%

17

18/08/2011

MICHELIN

40.00R57

MC1267

GLH0344G8A

2*

E4

B4

XDR

97

34

35%

18

18/08/2011

MICHELIN

40.00R57

MC1083

VVA0385T0A

2*

E4

B4

XDR

97

28

29%

19

18/08/2011

MICHELIN

40.00R57

MC1186 / 40586

JLT1213S3A

2*

E4

B4

XDR

97

22

23%

20

18/08/2011

MICHELIN

40.00R57

VVA386T9A

2*

E4

B4

XDR

97

66

68%

21

18/08/2011

MICHELIN

40.00R57

MC1201

IVZ1004A1B

2*

E4

B4

XDR

97

28

29%

22

18/08/2011

MICHELIN

40.00R57

XVB0012E0B

2*

E4

B4

XDR

97

30

31%

23

18/08/2011

MICHELIN

40.00R57

GLH0662G0A

2*

E4

B4

XDR

97

13

13%

24

18/08/2011

MICHELIN

40.00R57

NLH0782G0A

2*

E4

B4

XDR

97

50

52%

25

18/08/2011

MICHELIN

40.00R57

UVA0031S9C

2*

E4

B4

XDR

97

0%

26

18/08/2011 BRIDGESTONE

40.00R57

S6SKC0029

2*

E4

B4

VELSA

33

#####

27

18/08/2011

MICHELIN

37.00R57

GLN0564F0A

2*

E4

B4

XDR

97

52

54%

28

18/08/2011

MICHELIN

40.00R57

29

18/08/2011

MICHELIN

37.00R57

30

18/08/2011

MICHELIN

40.00R57

31

18/08/2011

MICHELIN

32

18/08/2011

MICHELIN

MICHELIN

40.00R57

18/08/2011

MICHELIN

40.00R57

18/08/2011

MICHELIN

40.00R57

18/08/2011

MICHELIN

40.00R57

18/08/2011

MICHELIN

40.00R57

18/08/2011

MICHELIN

40.00R57

18/08/2011

MICHELIN

40.00R57

18/08/2011

MICHELIN

40.00R57

18/08/2011

MICHELIN

10

18/08/2011

11

MC1372

MC1351

MC1301

MC1109

MC1233

PLY

TRA

OTD

RTD

RTD %

TLN0193G9A

2*

E4

B4

XDR

97

28

29%

GLH0681G1A

2*

E4

B4

XDR

97

12

12%

PLG0112F2A

2*

E4

B4

XDR

97

34

35%

40.00R57

GLH0607G5A

2*

E4

B4

XDR

97

30

31%

40.00R57

NLN0773A9A

2*

E4

B4

XDR

97

41

42%

MC1053

PRIMARY REASON FOR FAILURE

TREAD CUT SEP.

XDR

B4

18/08/2011

SERIAL NO.

REPAIR FAILURE

B4

E4

BRAND NO.

OBLIQUE SPLITS

E4

2*

SIZE

CENTER WEAR

2*

GLO0959L0A

TYRE MAKE

BEAD DAMAGE

NLH0758G4A

DATE

ORIG/ RET

PATTERN

UNIT

X
X
X

X
X
X
X
X

X
X

X
X
TCS

X
X
X
X

TOO MANY .

X
X
X

1 of 45

RUN FLAT

REPAIR TOO CLOSE

REPAIR TOO LARGE

REPAIRS TOO MANY\

IMPACT FRACTURE

DEFLATION DAMAGE

REPAIRS

COMP. CODE

BEAD SEPARATION

BEAD

TREAD DEPTH

DE BEERS MINING GROUP - VENETIA MINE

FAILURE MODE ANALYSIS - 18/08/2011.
BEAD

TREAD DEPTH
34
UNIT

MICHELIN

40.00R57

18/08/2011

MICHELIN

40.00R57

DVB0137L4A

2*

E4

B4
B4

XDR

97

64

66%

XDR

REPAIRS

PATTERN

RVZ101045B

2*

E4

B4

XDR

97

21

22%

NLH0008G8B

2*

E4

B4

XDR

97

24

25%

PLH0440G7B

2*

E4

B4

XDR

97

37

38%

40.00R57

GLH0677G5A

2*

E4

B4

XDR

97

28

29%

40.00R57

RLN0419A1B

2*

E4

B4

XDR

97

21

22%

35

18/08/2011

DATE

TYRE MAKE

MICHELIN

37.00R57

SIZE

36

18/08/2011

MICHELIN

37.00R57

37

18/08/2011

MICHELIN

40.00R57

38

18/08/2011

MICHELIN

40.00R57

39

18/08/2011

MICHELIN

40.00R57

40

18/08/2011

MICHELIN

41

18/08/2011

MICHELIN

42

18/08/2011

MICHELIN

40.00R57

43

18/08/2011

MICHELIN

40.00R57

44

18/08/2011

MICHELIN

45

18/08/2011

46

BRAND NO.

MC1061

MC1189

MC1312

XVB0057E5B

2*

E4

SERIAL NO.

PLY

TRA

E4

B4

FVV0310S6A

2*

E4

JCT0592V3A

2*

97

20

21%

XDR

97

45

46%

B4

XDR

97

30

31%

ORIG/ RET

18/08/2011

COMP. CODE

33

EVB0082L0A

2*

E4

B4

XDR

97

37

38%

2*

E4

B4

XDR

97

21

22%

55/80R57

XVU0069E2A

2*

L5

B4

XMD2

55

#####

MICHELIN

40.00R57

GLH0606G6A

2*

E4

B4

XDR

23

24%

18/08/2011

MICHELIN

37.00R57

HLT0428V7A

2*

E4

B4

XDR

23

#####

47

18/08/2011

MICHELIN

37.00R57

VVU0050S6A

2*

E4

B4

XDR

47

#####

TREAD CUT SEPARATION

48

18/08/2011

MICHELIN

40.00R57

NLH0780G2A

2*

E4

B4

XDR

97

32

33%

OBLIQUE SPLITS/ S/WALL CUTS / TOO MANY TOO LARGE

49

18/08/2011

MICHELIN

40.00R57

SLH0270L9A

2*

E4

B4

XDR

97

50

52%

TREAD CUT SEPARATION

50

18/08/2011

MICHELIN

40.00R57

NLN0771A1A

2*

E4

B4

XDR

97

49

51%

SHOULDER CUT / TOO LARGE TO REPAIR / .

51

18/08/2011

MICHELIN

40.00R57

OLH1074G8A

2*

E4

B4

XDR

97

29

30%

52

18/08/2011

MICHELIN

40.00R57

GLN0598A9A

2*

E4

B4

XDR

97

37

38%

53

18/08/2011

MICHELIN

40.00R57

JLN0586A6A

2*

E4

B4

XDR

97

54

18/08/2011

MICHELIN

37.00R57

GLN0596F8A

2*

E4

B4

XDR

55

18/08/2011

MICHELIN

40.00R57

ZVY0072L9A

2*

E4

B4

XDR

56

18/08/2011

MICHELIN

40.00R57

MC1278

GLH0623G9A

2*

E4

B4

XDR

57

18/08/2011

MICHELIN

40.00R57

MC1139

GLN0554A8A

2*

E4

B4

58

18/08/2011

MICHELIN

40.00R57

GLN1039A3A

2*

E4

B4

59

18/08/2011

MICHELIN

40.00R57

XVB0060E2B

2*

E4

60

18/08/2011

MICHELIN

37.00R57

HLT0420V5A

2*

E4

61

18-Aug-11

MICHELIN

40.00R57

OLN0500A2A

2*

62

18-Aug-11

MICHELIN

40.00R57

VYA001A3B

63

18-Aug-11

MICHELIN

40.00R57

OLM1081G1A

64

18-Aug-11

MICHELIN

40.00R57

65

18-Aug-11

MICHELIN

40.00R57

66

18-Aug-11

MICHELIN

40.00R57

67

18-Aug-11

MICHELIN

68

18-Aug-11

69

18-Aug-11

MC1252

97

X
X

X
X

X
X

X
SPIN CUTS / IMPACT FRACTURE / TREAD CUT

0%

CENTER WEAR / OBLIQUE SPLITS

#####

DEFLATION DAMAGE / BEAD SEP / S/WALL CUTS / OBLIQUE SPLITS

97

64

66%

97

33

34%

XDR

97

47

48%

TREAD CUT SEPARATION

XDR

97

0%

CENTER WEAR / SIDEWALL CUT/ INNER LINER DAMAGE

B4

XDR

97

21

22%

BEAD SEP / TREAD CUT SEP.

B4

XDR

15

#####

L4

B4

XDR

97

29

30%

IMPACT / TREAD CUT SEPARATION

2*

L4

B4

XDR

97

10

10%

OBLIQUE SPLIT / CENTRE WEAR

2*

L4

B4

XDR

97

43

44%

SIDEWALL CUT / INJURY OVER ........

TLN02597A

2*

L4

B4

XDR

97

18

19%

CENTRE WEAR / OBLIQUE SPLIT

HLM0432G0A

2*

L4

B4

XDR

97

26

27%

IMPACT / TREAD IMPACT

NLM398G4A

2*

L4

B4

XDR

97

24

25%

IMPACT

40.00R57

RLG0236A6A

2*

L4

B4

XDR

97

27

28%

MECHANICAL DAMAGE

MICHELIN

40.00R57

NLH0768G4A

2*

L4

B4

XDR

97

39

40%

CUT SEPERATION

MICHELIN

40.00R57

OLN0383A9A

2*

L4

B4

XDR

97

44

45%

IMPACT / TREAD IMPACT

MC1162

40

MC1265

NLM000492B

MC1256

PRIMARY REASON FOR FAILURE

X
IMPACT FRACTURE / OBLIQUE SPLITS

BEAD SEP / CENTER WEAR

2 of 45

DE BEERS MINING GROUP - VENETIA MINE

FAILURE MODE ANALYSIS - 18/08/2011.
BEAD

TREAD DEPTH
18-Aug-11

MICHELIN

40.00R57

71

HLN0169A3A

18-Aug-11

MICHELIN

40.00R57

MC1145

2*

L4

B4
B4

XDR

97

30

31%

XDR

20

21%

XDR

97

24

25%

XDR

97

39

40%

L4

B4

XDR

98

40

41%

L4

B4

XDR

98

40

41%

2*

L4

B4

XDR

98

24

24%

PLH044295B

2*

L4

B4

XDR

97

37

38%

TREAD CUT SEPARATION

JLT0593T2A

2*

L4

B4

XDR

97

57

59%

TREAD CUT SEPARATION / OBLIQUE SPLIT

PVA0015T0A

2*

L4

B4

XDR

97

19

20%

BEAD SEPARATION / TREAD CUT SEPARATION / SIDEWALL CUT

MC1310

XOV0027E5B

2*

L4

B4

XDR

97

36

37%

TREAD CUT SEPARATION

40.00R57

MC1320

IVZ1008A7B

2*

L4

B4

XDR

97

26

27%

SIDEWALL CUT / SHOULDER CUT

MICHELIN

40.00R57

MC1138

IVB0030L1A

2*

L4

B4

XDR

97

15

15%

TREAD CUT SEPARATION / RUN FLAT

18-Aug-11

MICHELIN

40.00R57

MC887

GLN0521A5A

2*

L4

B4

XDR

97

37

38%

SHOULDER CUT / OVLIQUE SPLIT

84

18-Aug-11

MICHELIN

37.00R57

MC575

OLT0469V6A

2*

L4

B4

XDR

98

27

28%

IMPACT / SHOULDER IMPACT / OBLIQUE SPLITS

85

18-Aug-11

MICHELIN

37.00R57

VVU0061G5A

2*

L4

B4

XDR

98

28

29%

IMPACT

86

18-Aug-11

MICHELIN

37.00R57

FVU0924G2A

2*

L4

B4

XDR

98

26

27%

IMPACT / TREAD CUT SEPARATION

87

18-Aug-11

MICHELIN

40.00R57

MC4011

HCM0972G0A

2*

L4

B4

XDR

97

19

20%

TREAD CUT SEPARATION / CENTRE WEAR / BEAD SEPARATION

88

18-Aug-11

MICHELIN

37.00R57

MC1170

EVU2756G0A

2*

L4

B4

XDR

98

53

54%

SIDEWALL CUT / OVER LIMIT

89

18-Aug-11

MICHELIN

40.00R57

MC1223

GLN0609A3A

2*

L4

B4

XDR

97

36

37%

TREAD CUT SEPARATION

90

18-Aug-11

MICHELIN

40.00R57

MC1224

NLM0005G1S

2*

L4

B4

XDR

97

53

55%

SHOULDER CUT SEPARATION

91

18-Aug-11

MICHELIN

40.00R57

MC1327

NLM0728G4A

2*

L4

B4

XDR

97

50

52%

SHOULDER CUT SEPARATION

92

18-Aug-11

MICHELIN

40.00R57

JVB0029L2A

2*

L4

B4

XDR

97

55

57%

TREAD CUT SEPARATION

93

18-Aug-11

MICHELIN

40.00R57

NLM0754G6A

2*

L4

B4

XDR

97

46

47%

BEAD DEOAMINATION / SIDEWALL SEPARATION

94

18-Aug-11

MICHELIN

40.00R57

TLN0525G7A

2*

L4

B4

XDR

97

20

21%

IMPACT / TREAD OBLIQUE SPLITS

95

18-Aug-11

MICHELIN

40.00R57

GLN0634A8A

2*

L4

B4

XDR

97

30

31%

SIDEWALL CUT / INNERLINER / BEAD DAMAGE

96

18-Aug-11

MICHELIN

40.00R57

VFA0040F0C

2*

L4

XDR

97

21

22%

IMPACT / SIDEWALL CUT SEPARATION

97

18-Aug-11

MICHELIN

37.00R57

VVU0020G6A

2*

L4

B4

XDR

98

47

48%

TREAD CUT SEPARATION

98

18-Aug-11

MICHELIN

37.00R57

GLG00.....

2*

L4

B4

XDR

98

36

37%

TREAD CUT SEPARATION / OBLIQUE SPLIT

99

18-Aug-11

MICHELIN

40.00R57

RHI0342GOA

2*

L4

B4

XDR

97

44

45%

BEAD SEPARATION / TREAD CUT SEPARATION / SIDEWALL CUT

100

18-Aug-11

MICHELIN

40.00R57

EVB0117L5A

2*

L4

B4

XDR

97

34

35%

TREAD CUT SEPARATION

101

18-Aug-11

MICHELIN

40.00R57

OLM0481G1A

2*

L4

B4

XDR

97

50

52%

IMPACT / TREAD

102

18-Aug-11

MICHELIN

40.00R57

PLM0447G0A

2*

L4

B4

XDR

97

53

55%

IMPACT / TREAD

103

18-Aug-11

MICHELIN

40.00R57

HLM0450G2A

2*

L4

B4

XDR

97

22

23%

IMPACT / TREAD

104

18-Aug-11

MICHELIN

40.00R57

MC1362

GLO0734L5A

2*

L4

B4

XDR

97

61

63%

REPAIR FAILURE

105

18-Aug-11

MICHELIN

40.00R57

MC1167

GLN0677A5A

2*

L4

B4

XDR

97

25

26%

SHOULDER CUT SEPARATION / STRESS CRACKS

106

18-Aug-11

MICHELIN

37.00R57

HLG0047F7A

2*

L4

B4

XDR

98

46

47%

SIDEWALL CUT / OBLIQUE SPLITS

2*

L4

SERIAL NO.

PLY

TRA

L4

B4

MC40674

SLT0731F2A

2*

L4

MC1961

VVU0021G5A

2*

JLG0072F2A

2*

37.00R57

XVU00205GA

MICHELIN

40.00R57

MICHELIN

40.00R57

18-Aug-11

MICHELIN

40.00R57

80

18-Aug-11

MICHELIN

40.00R57

81

18-Aug-11

MICHELIN

82

18-Aug-11

83

72

18-Aug-11

DATE

TYRE MAKE

MICHELIN

40.00R57

SIZE

BRAND NO.

73

18-Aug-11

MICHELIN

40.00R57

74

18-Aug-11

MICHELIN

37.00R57

75

18-Aug-11

MICHELIN

37.00R57

76

18-Aug-11

MICHELIN

77

18-Aug-11

78

18-Aug-11

79

MC4208

MC4109

MC1251

TLN0179G3A

2*

ORIG/ RET

97

PATTERN

OLN0301A1A

UNIT

REPAIRS

IMPACT / TREAD IMPACT

COMP. CODE

70

IMPACT / TREAD SEPARATION / SHOULDER

TREAD CUT SEPARATION

IMPACT / REPAIR FAILURE

PRIMARY REASON FOR FAILURE

SHOULDER IMPACT / OBLIQUE SPLITS

3 of 45

DE BEERS MINING GROUP - VENETIA MINE

FAILURE MODE ANALYSIS - 18/08/2011.
BEAD

TREAD DEPTH
MICHELIN

40.00R57

108

MC1088

VVA001059C

18-Aug-11

MICHELIN

40.00R57

MC1281

HLH0993G9A

2*

L4

B4
B4

XDR

97

12

12%

XDR

97

23

24%

PATTERN

XDR

98

27

28%

B4

XDR

97

47

48%

L4

B4

XDR

97

15

L4

B4

XDR

97

10

2*

L4

B4

XDR

97

NLN1142A0A

2*

L4

B4

XDR

IVU2660S6A

2*

L4

B4

VVA0384T1A

2*

L4

TLN0544G8A

2*

40.00R57

GLH0587G5A

MICHELIN

40.00R57

18-Aug-11

MICHELIN

40.00R57

121

18-Aug-11

MICHELIN

122

18-Aug-11

MICHELIN

2*

L4

109

18-Aug-11

DATE

TYRE MAKE

MICHELIN

37.00R57

SIZE

BRAND NO.

MC906

PLT0607A8A

SERIAL NO.

PLY

TRA

L4

B4

110

18-Aug-11

MICHELIN

40.00R57

MC1223

HLH0009G7B

2*

L4

111

18-Aug-11

MICHELIN

40.00R57

MC1259

NLH0384G8A

2*

112

18-Aug-11

MICHELIN

40.00R57

MC1226

GLM0719G3A

2*

113

18-Aug-11

MICHELIN

40.00R57

GLO0747L9A

114

18-Aug-11

MICHELIN

40.00R57

MC1176

115

18-Aug-11

MICHELIN

40.00R57

MC942

116

18-Aug-11

MICHELIN

40.00R57

117

18-Aug-11

MICHELIN

40.00R57

118

18-Aug-11

MICHELIN

119

18-Aug-11

120

UNIT

O
O

OBLIQUE SPLIT / TREAD CUTS

SIDEWALL CUT / SHOULDER CUT / CENTRE WEAR

IMPACT / SHOULDER

15%

CENTRE WEAR

10%

CENTRE WEAR / OBLIQUE SPLIT

45

46%

BEAD SEPARATION / TREAD CUT SEPARATION

97

51

53%

TREAD CUT SEPARATION

XDR

97

58

60%

SIDEWALL CUT

B4

XDR

97

26

27%

REPAIR FAILURE / OBLIQUE SPLIT

L4

B4

XDR

97

39

40%

SIDEWALL CUT / SIDEWALL SEPARATION / TREAD SEPARATION

2*

L4

B4

XDR

97

20

21%

IMPACT / TREAD / CENTRE WEAR

JLT0689T6A

2*

L4

B4

XDR

97

19

20%

SIDEWALL CUT

HLM0995G7A

2*

L4

B4

XDR

97

33

34%

IMPACT / SIDEWALL IMPACT

40.00R57

GLM0610G2A

2*

L4

B4

XDR

97

58

60%

TREAD CUT SEPARATION

40.00R57

VVA0001S8C

2*

L4

XDR

97

25

26%

TREAD CUT SEPARATION

34

35%

MC1215

MC1274

2*

REPAIRS

TREAD CUT SEPARATION

ORIG/ RET

18-Aug-11

COMP. CODE

107

PRIMARY REASON FOR FAILURE

TOTAL AVERAGE TREAD UTILISATION

TDR %
TDU %
UNITS

RAND VALUE LOST = R

RAND VALUE LOST PER UNIT = R

10

20

30

40

50

60

70

80

90

100

PERCENTAGE

4 of 45

WORN OUT

TREAD CUT

SIDEWALL CUTS

SIDEWALL DAMAGE

SHOULDER CUTS

SEPARATION

REMARKS

Photo no.

TOO CLOSE TO BEAD

ON SIDEWALL

X
X
X
X
X

TOO LARGE

X
X
X

5 of 45

(ON SHOULDER)
X

IMPACT ON S/WALL
ON SHOULDER

61
62
63
64
65
66
67

IRREGULAR WEAR

68
69

6 of 45

70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106

7 of 45

107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122

8 of 45

DE BEERS MINING GROUP - VENETIA MINE

FAILURE MODE ANALYSIS - 18/08/2011

UNIT

DATE

TYRE MAKE

SIZE

BRAND
NO.

SERIAL
NO.

PLY

TRA

COMP.
CODE

PATTERN

VENETIA MINE
/2011.

OTD

RTD

RTD %

ORIG/
RET

PRIMARY REASON FOR

FAILURE