START UP PROCEDURE FOR SIEMENS M/C

 SIMOCOMU

SIMOCOMU CONFIGURATION DONE IN X AXIS, Z AXIS, SPINDLE

 WINCPIN

SETUP_T AVAILABLE IN_________________________________________________________

DATA__________________________________________________________________________

PLC ALARM____________________________________________________________________

 V3.1 PLC

PLC LOGIC_____________________________________________________________________

 DRIVE CONFIGURATION

Drive Name : X AXIS & Z AXIS

Profibus Address : 12

Motor Selection : 1FK7042-5AF7x-xxxx 3000 rpm

3.0 Nm 2.20 A (rms)

Measuring System / Encoder : 32 Lines/rev Endat

Operating Mode : Speed/torque Set Point

Direct Measuring System/Encoder : No Encoder

Accept this Drive Configuration

Save in drive (FEPROM) (Ctrl+F)

 POWER CABLE SPEC : 6FX5002-5CA01-1BA0

 ENCODER CABLE SPEC : 6FX5002-2EQ10-1BA0 (ABSOLUTE CABLE)

SPINDLE DRIVE CONFIGURATION 3.7Kw SPINDLE W/O ENCODER

Drive Name : SP
Profibus Address : 10
Motor Selection : 1PH7101-xxFxx-xLxx 460
1500 RPM 3.7Kw 10.0A (rms)
Measuring System / Encoder : No Encoder
Operating Mode : Speed/torque Set Point

Accept this Drive Configuration

Start up / Additional Parameters/Expert list

890 : 4(Give NO)

922 : 104(Give YES)
915.6 : 50017
916.6 : 50018
916.7 : 50019
916.8 : 50019
916.9 : 50020
916.10 : 50020
922 : 0(Save in FEPROM)

 FOR 3.7Kw INBUILT SPINDLE MOTOR ENCODER THE FOLLOWING

CHANGES TO DO

Motor Selection : 1PH7101-xxFxx-xxxx 426

1500 rpm 3.7Kw 10.0 A (rms)

Measuring System/Encoder : Standard Encoder 2048 lines

1. ENCODER CABLE SPEC : 6FX5002-2CA31-1BA0 (INCREMENT CABLE)

SPINDLE DRIVE CONFIGURATION 5.5Kw SPINDLE

Drive Name : SP
Profibus Address : 10
Motor Selection : 1PH7103-xxFxx-xLxx 462
1500 RPM 5.5Kw 13.0A (rms)
Measuring System / Encoder : No Encoder
Operating Mode : Speed/torque Set Point

Accept this Drive Configuration

Start up / Additional Parameters/Expert list

890 : 4(Give NO)

922 : 104(Give YES)
915.6 : 50017
916.6 : 50018
916.7 : 50019
916.8 : 50019
916.9 : 50020
916.10 : 50020
922 : 0 (Save in FEPROM)

 FOR 5.5Kw INBUILT SPINDLE MOTOR ENCODER THE FOLLOWING

CHANGES TO DO

Motor Selection : 1PH7103-xxFxx-xxxx 431

1500 rpm 5.5Kw 13.0 A (rms)

Measuring System/Encoder : Standard Encoder 2048 lines

1. ENCODER CABLE SPEC : 6FX5002-2CA31-1BA0 (INCREMENT CABLE)

SERVO TUNING for AXIS

 SELECT PC OPTION IN SIMOCOMU

KEEP THE AXES IN CENTRE POSITION X & Z AXIS

1. X AXIS – CONTROLLER

Execute Automatic speed controller setting

EXECUTE STEPS 1-4

2. Z AXIS – CONTROLLER

Execute Automatic Speed Controller setting

EXECUTE STEPS 1-4

Most important controller data……

 Speed Controller P gain 0.16 Nm*s/rad

 Speed Controller reset time 16 ms

For spindle

In Limitation - Load Limit

Torque Limit Value 175%

Power Limit 125%

CHECK THE FOLLOWING PARAMETERS

DISPLAY MD

205------------------- 0
207 to 213----------- 7
214------------------- 5
215 to 223----------- 7
374------------------- 0
375 to 377---------- 7
378------------------ 2

27880 PART_COUNTER ------------------------- 3133H

27882 PART_COUNTER_MCODES ----------- 30

Prepared by

S.Karthik
Service

/var/www/apps/scribd/scribd/tmp/scratch8/8555467.doc.