You are on page 1of 93

1080P Direct View LCD

42SL80

Original February 11, 2010 Updated May 04, 2010

OUTLINE
42SL80 Section 1 Contact Information, Preliminary Matters, Specifications, LCD Overview, General Troubleshooting Steps, Signal Distribution, Disassembly Instructions and Voltages Section 2 Circuit Board Operation, Troubleshooting of : Switch mode Power Supply Two Inverter Boards Main Board T-CON Board Ft Control Board
P-DIM (Digital Dimming) Routed from the Main board to the T-CON to the Ballast.

February 2010

LCD DV

42SL80

Overview of Topics to be Discussed

42SL80 LCD Direct View Display


Section 1
This Section will cover Contact Information and remind the Technician of Important Safety Precautions for the Customers Safety as well as the Technician and the Equipment. Basic Troubleshooting Techniques which can save time and money sometimes can be overlooked. These techniques will also be presented. This Section will get the Technician familiar with the Disassembly, Identification and Layout of the LCD Display Panel. At the end of this Section the Technician should be able to Identify the Circuit Boards and have the ability and knowledge necessary to safely remove and replace any Circuit Board or Assembly.

February 2010

LCD DV

42SL80

Preliminary Matters (The Fine Print)

IMPORTANT SAFETY NOTICE


The information in this training manual is intended for use by persons possessing an adequate background in electrical equipment, electronic devices, and mechanical systems. In any attempt to repair a major Product, personal injury and property damage can result. The manufacturer or seller maintains no liability for the interpretation of this information, nor can it assume any liability in conjunction with its use. When servicing this product, under no circumstances should the original design be modified or altered without permission from LG Electronics. Unauthorized modifications will not only void the warranty, but may lead to property damage or user injury. If wires, screws, clips, straps, nuts, or washers used to complete a ground path are removed for service, they must be returned to their original positions and properly fastened.

CAUTION
To avoid personal injury, disconnect the power before servicing this product. If electrical power is required for diagnosis or test purposes, disconnect the power immediately after performing the necessary checks. Also be aware that many household products present a weight hazard. At least two people should be involved in the installation or servicing of such devices. Failure to consider the weight of an product could result in physical injury.

February 2010

LCD DV

42SL80

ESD Notice

(Electrostatic Static Discharge)

Todays sophisticated electronics are electrostatic discharge (ESD) sensitive. ESD can weaken or damage the electronics in a manner that renders them inoperative or reduces the time until their next failure. Connect an ESD wrist strap to a ground connection point or unpainted metal in the product. Alternatively, you can touch your finger repeatedly to a ground connection point or unpainted metal in the product. Before removing a replacement part from its package, touch the anti-static bag to a ground connection point or unpainted metal in the product. Handle the electronic control assembly by its edges only. When repackaging a failed electronic control assembly in an anti-static bag, observe these same precautions.

Regulatory Information
This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a residential installation. This equipment generates, uses, and can radiate radio frequency energy, and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures: Reorient or relocate the receiving antenna; Increase the separation between the equipment and the receiver; Connect the equipment to an outlet on a different circuit than that to which the receiver is connected; or consult the dealer or an experienced radio/TV technician for help.

February 2010

LCD DV

42SL80

LG Contact Information
Customer Service (and Part Sales) Technical Support (and Part Sales) USA Website (GSFS) Customer Service Website LG Web Training LG CS Academy
LCD-DV: PLASMA:

(800) 243-0000 (800) 847-7597

http://gsfs-america.lge.com us.lgservice.com lge.webex.com lgcsacademy.com


Presentations with Audio/Video and Screen Marks

http://136.166.4.200

32LG40, 32LH30, 37LH55, 42LG60, 42LG70, 42LH20, 42LH40, 42LH50, 42LH90, 42SL80, 47LG90, 47LH85 42PG20, 42PQ20, 42PQ30, 50PG20, 50PS80, 50PS60, 60PS11

Also available on the Plasma page

Plasma Panel Alignment Handbook

New Training Materials on the Learning Academy site

Published February 2010 by LG Technical Support and Training LG Electronics Alabama, Inc. 201 James Record Road, Huntsville, AL, 35813.

February 2010

LCD DV

42SL80

LCD Direct View Overview


Safety and Handling Regulations
1. Approximately 20 minute pre-run time is required before making any picture performance adjustments from the Menu. 2. Refer to the Voltage/Current silk screening on the Switch Mode Power Supply. 3. C-MOS circuits are sensitive to static electricity. Use caution when dealing with these IC and circuits. 4. Exercise care when making voltage and waveform checks to prevent costly short circuits from damaging the unit. 5. Be cautious of lost screws and other metal objects to prevent a possible short in the circuitry.

Checking Points to be Considered


1. Check the appearance of the Replacement Panel and Circuit Boards for both physical damage and part number accuracy. 2. Check the model label. Verify model names and board model matches. 3. Check details of defective condition and history. Example: Oscillator failure dead set, etc

February 2010

LCD DV

42SL80

Basic Troubleshooting Steps


Define, Localize, Isolate and Correct Look at the symptom carefully and determine what circuits could be causing Define the failure. Use your senses Sight, Smell, Touch and Hearing. Look for burned parts and check for possible overheated components. Capacitors will sometimes leak dielectric material and give off a distinct odor. Frequency of power supplies will change with the load, or listen for relay closing etc. Observation of the front Power LED may give some clues. Localize After carefully checking the symptom and determining the circuits to be checked and after giving a thorough examination using your senses the first check should always be the DC Supply Voltages to those circuits under test. Always confirm the supplies are not only the proper level but be sure they are noise free. If the supplies are missing check the resistance for possible short circuits. Isolate To further isolate the failure, check for the proper waveforms with the Oscilloscope to make a final determination of the failure. Look for correct Amplitude Phasing and Timing of the signals also check for the proper Duty Cycle of the signals. Sometimes glitches or road bumps will be an indication of an imminent failure. Correct The final step is to correct the problem. Be careful of ESD and make sure to check the DC Supplies for proper levels. Make all necessary adjustments and lastly always perform a Safety AC Leakage Test before returning the product back to the Customer.

February 2010

LCD DV

42SL80

42SL80 PRODUCT INFORMATION SECTION

This section of the manual will discuss the specifications of the 42SL80 LCD Direct View Display
9 February 2010 LCD DV 42SL80

42SL80 Basic Specifications


TruMotion 240Hz Intelligent Sensor Mode Full HD 1080p HD Resolution 150,000:1 Dynamic Contrast Ratio (Brightness 500 cd/m2) 2.2ms Response Time (Gray To Gray) 500 cd/m2 Brightness Wide Color Gamut Super IPS Panel Wide Viewing Angle (178 / 178) XD Engine 24p Real Cinema ISFccc Ready Picture Wizard AV Mode II (Cinema, Sports, Game) 60,000 Hour Panel Life (typical) NTSC/ATSC Tuners with Clear QAM 2 HD Component Video Inputs 2 Composite inputs 1 Digital Audio Out USB 2.0 (JPEG, MP3, MP4, Divx) PC Connectivity (D-Sub 15pin)

10

February 2010

LCD DV

42SL80

Basic Specifications (LOGO Familiarization)


Full HD 1080p Resolution Displays HDTV programs in full 1920 x 1080p resolution for a more detailed picture.

11

February 2010

LCD DV

42SL80

Remote Control Familiarization


TOP PORTION

p/n MKJ61841701 BOTTOM PORTION

12

February 2010

LCD DV

42SL80

Accessing the Service Menu


To access the Service Menu. 1) You must have the Service Remote. p/n 105-201M 2) Press In-Start 3) A Password screen appears.

Note: A Password is required to enter the Service Menu. Enter; 0000

13

February 2010

LCD DV

42SL80

Rear and Side Input Jacks

Side Input Jacks

Rear Input Jacks

Side A/V Input

Main Board Orientation Side AV

14

February 2010

LCD DV

42SL80

42SL80 Product Dimensions


There must be at least 4 inches of Clearance on all sides Wattage Average 210W Stand By 0.36W 39.3/8" 1000mm 7-7/8" 200mm

42LS80 Dimensions

1.13/16" 4.572mm

24.1/2 622.3

15. 400mm

6.11/16" 170mm 12.1/4 31.15mm Model No. Serial No. Label

19.11/16" 500.06mm 27.1/8" 688.34mm Model No. Serial No. Label 10.1/16" 255mm

Center

7-7/8" 200mm

7-7/8" 200mm

Remove 4 screws to remove stand for wall mount

2-5/8" 66.04mm Weight without Stand: 41.2 lb Weight with Stand: 52.2 lb 21.7/8" 500mm 11.5/16" 287.02mm

15

DISASSEMBLY and TROUBLESHOOTING SECTION


This section of the manual will discuss Disassembly, Layout and Circuit Board Identification, of the 42SL80 LCD Direct View Television.

The Stand must be assembled when TV first received out of the box.

Decorative Cap (If Installed) Must be removed To take back off.

Upon completion of this section the Technician will have a better understanding of the disassembly procedures, the layout of the printed circuit boards and be able to identify each board.

16

February 2010

LCD DV

42SL80

Removing the Back Cover

The Stand does not need to be removed Remove the 19 screws indicated. Pay attention to the size and type of screw as there are many different types. Putting in the improper screw when reassembling may Cause damage.

The top two stand screws Need to be removed, but Not the bottom two screws. Warning: The stand base is Glass be careful, it will break.

If the customer has installed the decorative Plastic Cap, it must be removed before the back will come off.

17

February 2010

LCD DV

42SL80

Circuit Board Layout


INVERTER A

Inverters p/n EAY60750201 p/n EAT60667401

INVERTER B T-CON

LVDS
p/n EAY58470001

MAIN
LVDS

SMPS
p/n EBR63774601

FRONT CONTROL (IR)


p/n EBR63322103

SIDE A/V

KEY BOARD
p/n EBR63609903

Main Power Switch

Invisible Speakers EAB60866701

AC Input

Invisible Speakers EAB60866701

18

February 2010

LCD DV

42SL80

42LS80 Connector Identification Diagram

CN5

T-CON
MC1

CN4

TFT Panel INVERTER


SC1

INVERTER
P204 P205 P201

CN3 CN1

CN2

Black CN201 CN2 CN3 CN1 CN203 Black

POWER SUPPLY

P400 P800 P1000 P300

P801

N/C P803

CN5

MAIN BOARD
P100

CN205

P101
L LN

SK100 AC In

A/V IN P101

P101

FRONT IR P100 J2
Front Keys

Speakers (Front Right) Speakers (Front Left)

Main Power Switch

Front Soft Switch Keys

19

Power Supply Board Removal


P204 to Inverter A
P204 P205 P201

Disconnect P201, P205, P204, P101 and AC In SK100. Remove the 6 screws indicated by the arrows.

P201 to Main P205 to Inverter B

Caution: Be careful when touching the back side of the Power Supply as some capacitors can still hold a charge.
To Main Power Switch
P1 01

SK100 AC In
00 K1 S

20

February 2010

LCD DV

42SL80

Main Board Removal


Disconnect P100, P300, P400, P800, P801 Remove the 4 screws indicated by the arrows.

Flip the locking tabs upward, pull the LVDS ribbon up and out

P800

P801

To SMPS

P400

P1000

To SPKs
P300

Remove any tape holding down any cables. NOTE: Be sure to check on top and behind the Micro/Video Processor IC. Look for Chocolate (Heat Transfer Material). Be sure to transfer to new Board if present.

To A/V Board
P100

21

February 2010

LCD DV

42SL80

Removing the T-CON Board (1 of 2)


Remove the LVDS Connectors CN1 and CN2 Be careful with the tabs. They are fragile and will break. Rock the connector side ways while pulling the cable out.

Press In

Press In

Remove the 3 Screws in the T-CON shield.

There is a small lip at the top of the shield, pull straight out slightly to remove.

22

February 2010

LCD DV

42SL80

Removing the T-CON Board (2 of 2)


Flip the Locking Mechanism upward on CN4 and CN5 to release the LVDS cables to the Panel.

Flip Downward

Flip Downward

Pull out (CN3)

T-CON SERVICE POSITION Remember, these two screws have to be replaced in the board if the TV is to be run with the T-CON shield removed.

Pull Out

23

February 2010

LCD DV

42SL80

Inverter A Removal

Be careful not to drop these screws.

Remove 4 screws.
To Backlights

p/n EAY60750201 Includes both Inverters

2 CN

To T-CON
CN3

Disconnect CN1, CN2, CN3 and CN5

To Inverter B
CN1

To SMPS

CN5

24

February 2010

LCD DV

42SL80

Inverter B Removal

Be careful not to drop these screws.

Remove 4 screws.

p/n EAY60750201 Includes both Inverters

To Backlights To SMPS
CN201 CN203

To Inverter A

Disconnect CN201, CN203 and CN205


CN205

25

February 2010

LCD DV

42SL80

POWER SUPPLY SECTION

p/n EAY58470001

This set utilizes a Switch Mode Power Supply.

Input Voltages: AC Stand-By Output Voltages: +5V (Stand By 5V) to the Main. Run Output Voltages: +5V (Stand By 5V) to the Main 12V to the Main 24V to the Main
(Audio B+) (Video Processing, Tuner B+ and T-CON B+)

Run Input Commands from Main: PWR-ON (Relay On Command) INV-ON (In and Out to the Ballast) This line also called I-C
Turns on the Backlights Brings the SMPS out of Stand-By

24V to both Inverters

26

February 2010

LCD DV

42SL80

Power Supply (Main Power Switch Type 1) Location


There are three types of Main Power switch used in LG televisions. Type 1: Shuts off AC to the Power Supply. Type 2: Opens ground to the front IR board. (Stand-By 5V Remains, the Main board stays alive). This prevents any activity of the IR or the Key Board. When the Switch is opened, a line called Power Key pulls up high when ground opens. When the switch is closed, this same line called Power Key feeds back to the Microprocessor and the Micro. Turns on the Power. Type 3: Opens ground to the front IR board. (Stand-By 5V turns off, the Main board is dead). This prevents any activity of the IR or the Key Board. When the Switch is opened, a line called Power Key pulls up high when ground opens. This line feeds back to the Main board and from there it routes to the Power Supply. The high tells the Controller chip to turn off STBY-5V. When the switch is closed, this same line called Power Key now goes high and feeds back to the Power Supply and tells the controller chip to turn STBY-5V on.

If the TV wont come on, be sure to check the Main Power Switch before assuming a failure has occurred. This switch breaks AC to the SMPS.

MAIN POWER SWITCH LOCATION Type 1 (Bottom Left Side viewed from rear)

On

Off

27

February 2010

LCD DV

42SL80

Power Supply (SMPS) Board Layout

F1 3.15A/250V STBY 170V Run 388.5V From Hot Gnd

P101 To Main Power Switch

Hot Ground Shock Hazard

SK100 AC IN
L N

28

February 2010

LCD DV

42SL80

42SL80 Power Supply Start Up Sequence


AC In

Primary side fuse: POWER Stand-By 170V Run 388.5V (Hot Gnd)

SUPPLY (SMPS)
24V B+ for the Inverters
6

P205

CN101 24V Inverter B


10

CN203
To Panel Backlights

Main Power Switch

Bridge
Stand By 5V Reg

No AC Det in this model P201

Sync P203

INV On CN3

12V/24V Regulators

Inverter On Starts the Inverters


8

6 8

24V

CN1 INV On PWM-DIM

Inverter A
10

CN4

Stand By 5V
At point 4 TV is in Stand-By state. Energy Star compliant. Less than 1 Watt

12V 24V

T-CON Board
RL_ON Inv On
Video On LVDS cables 12V LVDS 12V

10 Manipulates
Backlights

CN3
8 Video

CN4 CN5

2
P400
Reg For Micro 6 5V Q408 Switch Power On

6
24V Audio

3.3V, 26V, -5V, 16V To Panel 3.3V, 26V, -5V, 16V 7 Voltages developed by U5 On T-CON

7 9
LVDS Video

IC406 3.3V 3

12V Video Processing

P800 Q408 LVDS 12V Switch 7

PWM-DIM Digital 10 Dimming

Cust Menu for Backlight and Picture Content Manipulate P-DIM

Inverter On

Tuner B+

Relay On

Other Circuits 5V General And 5V IC603 Reset Generator 3

MAIN BOARD

12V 8

Tru-Motion 9 LVDS Video

Power (RL_ON) On

Inv On/Off LVDS Panel Control Microprocessor IC600 Also Video Processor

P801 P1000

Ft IRKey

Soft Touch Key

Remote or Power Button Key 29

47LH85 P400 on Main Board to SMPS P201 Turn On Circuit


P800
1

L411

To T-CON

2 3 4

12V_TCON Panel Power

L419 6 5 L417 8 7 L418

Q408 3 4 1 2
6V

+12V Q407
R455 47K 0.6V

+3.3V_ST Q405
0V R783 10K

R454 47K

SMPS P201

MAIN PWB P400


n/c PWR On Gnd Gnd Gnd Gnd 5.14V 5.14V 5.14V 5.14V Gnd Gnd 11.9V 11.9V Gnd Gnd 24.7V 24.7V n/c 4.3V 1.6V 0V n/c 0V 4.9V 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 n/c n/c

+5V +5V General PWR ON C421 15pF

Q406 0.6V
R450 560

5.2V
R437 10K R434 0

n/c PWR Gnd Gnd Gnd Gnd

1 2 3 4 5 6 7 8 9 10 12 13 14 16 17 18 19 20 21 22 23 24

0.2V R442 0 R449 10K

R412 0

Q400

5V_ST R421 R425 R431 RL_ON

Power On/Off F6 GPIO 185

R792
100

L405

R420 0

20K

R787
100

E5 GPIO 134 Relay On Micro B+ Multiple Pins

5.2V

5V_ST

Gnd 11 Gnd 12V

C407 C412 100uF


L402

IC406 1

+3.3V_ST

C400 22uF +12V

IC600 Mstar
GPIO137 H5 Panel Control Video Processor G5 GPIO 136 R775 100

R418 3.3K

+5V General +3.3V ST


R426 10K

Gnd 15 Gnd 24V n/c I-C A.DIM ERROR n/c P-DIM

C408 47uF
L407

C405 0.1uF C425 C427 68uF +24V C430 0.1uF R414 100
L403

Q401
R422 10K

INV ON/OFF

R430 0 R713 100

R774 100

Inverter On/Off Error Out E8 GPIO 97

R427 4.7K

R726 C409 1uF


CN1 P800

PWM 3

AA13 PWM3 A-DIM P-DIM AB12 PWM2

PWM-DIM is not used


CN203
Inverter B Processes P-DIM

A-DIM (Analog Dimming) Fixed Value.


CN2
Inverter A Processes P-DIM

1.2K

CN3
Duty 1 Duty 2

CN3
Scan 1 Scan 2

1 3

9 11

INVERTER B

INVERTER A

2 3

2 3

T-CON (UC1) Processes P-DIM

R843 8 44
0

T-CON

R725 PWM 2 1.2K

30

Power Supply (SMPS) Board Operational Troubleshooting


Power Supply Troubleshooting AC voltage is supplied to the Power Supply at Connector SC100. This set does not use AC Detect. The AC input generates a Hot Ground primary power supply that runs in two states, Stand-By (170) and Run (388.5V) measured at Fuse F1 from Hot Ground. This primary voltage develops all other voltages that are output from the SMPS. During Stand-By, the 5 Volt Standby (5V_ST) should be present at connector P201, Pins 7,8,9 or 10. If Missing remove AC Power and unplug Connector P201, apply AC Power and recheck for presence of 5V_ST (5.1V to 4.7V). Loss of 5V_ST would be a SMPS Failure. If 5V_ST returns, it would be an indication of a failure on the Main Board or possibly the Front Board (IR) assembly. Suspect a possible short circuit loading the supply. Remember to observe the Front Power Indicating LED this may save some time. A lit LED indicates the Stand-By 5V voltage is present and the Microprocessor is communicating with the front LED driver IC! The Main Board sends two commands to the Power Supply Board one being PWR_ON and the other is INV ON. These two signals are used to control the SMPS turn on sequence. First the command PWR_ON (Pin 2) also known as POWER ON, activates the Inverter voltages 24V and the 24V and 12V lines to the Main board. The 2nd command is INV ON (I_C) (P201 pin 20). It is the Lamp Lighting Command Signal. If either command (PWR-ON or INV-ON) is missing it will result in a no picture symptom and the backlights will not turn on. These voltages can not be easily checked using the normal Stand-Alone Power Supply check. This Power Supply utilizes many different voltage sensing circuits that will prevent the usual procedure. The Stand-By 5V to the Main Board MUST BE LOADED for the SMPS to stay on. You can not just jump the PWR_ON command from 5V_ST like it was done before. Using a simple 12V flashlight bulb from 5V_ST to Gnd. Will supply a sufficient load to run the SMPS stand alone.

31

February 2010

LCD DV

42SL80

TEST 1 Power Supply Board Low Voltage Test


AC Should not be applied at any time while adding the light bulb, resistors or while unplugging connectors as damage to the circuit Board may occur.
The SMPS MUST be producing STBY 5V on either pin 7, 8, 9 or 10 (5V).

If 5V Standby is not being generated, the SMPS is defective and must be replaced. There is no need to continue with the next test. Unplug P400 on the Main Board. Use Main Board P400 Side to insert the light bulb and resistors. TEST 1: LOW VOLTAGE TEST: Step (A) Add a 12V Light Bulb (10W) between 5V_ST and Gnd. This Supplies a load on the 5V_ST line that will allow the supply to be powered up one section at a time. Step (B) Add a 100 watt resistor from 5V_ST to PWR ON and the 12V and 24V Run Lines will become active. Connector P201 Check pins 13 and 14 for 13.3V. Check pins 17 and 18 for 26.2V. Connector P205 Check pins 1 through 5 for 26.2V. Connector P204 Check pins 1 through 5 for 26.2V. Remove AC power.

32

February 2010

LCD DV

42SL80

TEST 2 Power Supply Board Backlight Test

TEST 2: BACKLIGHT TEST: Leave the Light Bulb and the resistor that was added in the previous steps A and B connected. Step (C) Pull the Connector CN3 from the T-CON board. Add a 100 watt resistor from 5V Standby to I-C (Inverter On) pin 20. Add AC Power, the Backlights should turn on. Note: If they do not, confirm that the I-C line (Inverter On voltage) is sent out pin 12 of both P203 and P205 going to each Inverter. If 24V and I-C are present on both Inverters, see the Inverter Section of this book. Remove AC power and return all connectors to the correct location. Note: Using the test above, Inverter B can not be run Stand-Alone. Inverter A can be run by removing Inverter B CN201. But the Right side of the screen (as viewed from the front) will be brighter and the Backlights will blink. If CN203 is removed, then Inverter A will not run. If 24V and I-C are present on both Inverters, see the Inverter Section of this book.

33

February 2010

LCD DV

42SL80

Power Supply Connector P201 Voltage and Diode Check


P201 "SMPS" to P400 "Main Board"
2

P201
Diode Check

P-DIM Pin 24 is not used.


1

Pin

Label
2

STBY

Run

24 23 22 21 20 19 17-18 16 15 13-14 11-12 7-10 3-6 2 1

P-DIM nc

n/c nc 0V 0V 0V nc 0V Gnd Gnd 0V Gnd 5.14V Gnd 0V nc

n/c nc 0V 1.67V 4.3V nc 24.7V Gnd Gnd 11.9V Gnd 5.14V Gnd 4.9V nc

Open nc Open Open Open nc 0.42V Gnd Gnd 0.72V Gnd Open Gnd 1.6V Open P201 Label

A-DIM Pin 21 Fixed Voltage I-C Same as Inverter Control On/Off

Err Out
1

A-DIM I-C nc 24V

Pin 1

AGND Gnd 12V Gnd *5.2V Gnd PWR on nc

Stand By 5V

Diode Check taken with meter in Diode Mode with all Connectors Removed

34

February 2010

LCD DV

42SL80

Power Supply P204 to Inverter A CN1 Voltage and Diode Check


There are no Stand-By voltages.
P204 "SMPS" to CN1 Inverter A"

Pin 1-5 6-10 11 12 13 14

Label 24V Gnd A-DIM I-C (INV On/Off) PWM-DIM Error

Run 24.7V Gnd 1.6V 4.3V 3.40V 0V

Diode Check 0.42V Gnd Open Open Open Open

Pin 1

Diode Check taken with meter in Diode Mode with all Connectors Removed

35

February 2010

LCD DV

42SL80

Power Supply P205 to Inverter B CN201 Voltage and Diode Check


There are no Stand-By voltages.
P205 "SMPS" to CN201 Inverter B"

Pin 1-5 6-10 11 12

Label 24V Gnd A-DIM I-C (INV On/Off)

Run 24.7V Gnd 1.6V 3.45V

Diode Check 0.42V Gnd Open Open

Pin 1

Diode Check taken with meter in Diode Mode with all Connectors Removed

36

February 2010

LCD DV

42SL80

Power Supply Connector SK100 and P101 Voltage and Diode Check
Diode Check taken with meter in Diode Mode with all Connectors Removed

SK100 "SMPS" to AC IN Pin 1 2 Label L N STBY Run Diode Check OL OL

P101 "SMPS" to MAIN POWER SWITCH Pin 1 2 Label n/a n/a STBY Run Diode Check OL OL

120Vac

120Vac

AC Voltage Readings Across Pins 1 and 2 for STBY and RUN.

AC Voltage Readings for either pin 1 or pin 2 in STBY and RUN with one lead on Neutral of SK101. With the Main Power Switch Closed (On) AC flows. When Open (Off) AC open and does not flow.

Bottom Left of SMPS

P100 To Main Power Switch From Main Neutral Power Switch Live

SK101 AC In

37

February 2010

LCD DV

42SL80

INVERTER A and B SECTION

Inverter A and B Boards


Each Inverter receives it B+ from the Switch Mode Power Supply. Inverter A CN1 Pins 1~5 and Inverter B CN201 Pins 1~5. 24V is delivered when the Power On command arrives at the SMPS. The Backlights are turned on when the Inverter On command arrives. INVON is sent from the Main board through the SMPS to Inverter A CN1 Pin 12. Then Inverter A sends the On/Off (Inverter On/Off) command to Inverter B via CN3 to CN203 pin 7. The Backlights are manipulated by the control signal P-DIM (Digital Dimming) coming from the T-CON board via CN2 pins 2 and 3 to Inverter A CN3. Then the controller chip on Inverter A sends Duty 1 and Duty 2 to Inverter B on CN205 pins 1 and 3. The output of 1.2Kv is sent to three sections of the backlight behind the LCD panel. These three sections are broken up as follows: The Top and Bottom sections are tied together, each containing 6 bulbs (total 12). The Center section has 13 bulbs. All total 25 bulbs.

38

February 2010

LCD DV

42SL80

EEFL Compared to CCFL (This set uses EEFL Bulbs)


Complex structure, High price CCFL (Cold Cathode Fluorescent Lamp) Simple structure, Low price EEFL (External Electrode Fluorescent Lamp)
Starting Voltage and Operating Voltage

V
Starting Voltage

Operating Voltage Wide Range for Operating Voltage

I
More Consistent Operating Voltage Inverter 1 Top 6 Bulbs

I
Inverter 2

Center 13 Bulbs A Transformer for every bulb. Bottom 6 Bulbs

Complicated and more expensive structure Simple structure


Lamp manufacturing process Lamp assembly structure

Low Cost
Large number of Lamp Drive by single inverter

39

February 2010

LCD DV

42SL80

EEFL Compared to CCFL Electrodes


Key: Long Life Time

For CCFL, Hg gas is consumed mainly near the internal electrode For EEFL, longer life time is expected because there is no internal electrode consuming Hg gas

40

February 2010

LCD DV

42SL80

General Backlight Information


Number of lamps 25

Connection board to 6 Bulbs Connection 25 Bulbs board to 13 Bulbs Ties Top board with bottom board Connection board to 6 Bulbs

Inverter A

Inverter B

Connection board to 6 Bulbs Connection board to 13 Bulbs Ties Top board with bottom board Connection board to 6 Bulbs

To Backlights Over 1.2KV

To Backlights Over 1.2KV

EEFL (External Electrode Fluorescent Lamp) LOW COST Large number of lamps driven by a single inverter

41

February 2010

LCD DV

42SL80

Inverter A (Shield Removed) Layout


To Top 6 bulbs and Bottom 6 bulbs Center 13 bulbs

p/n EAY60750201 Includes both Inverters

Driver ICs

CN2 CN3 CN1

To CN3 of T-CON To CN203 of Inverter B

To P204 of SMPS

Driver FETs

Ballast Transformers

F1 12A/65V

CN5 To Backlights Left Side

42

February 2010

LCD DV

42SL80

Inverter B (Shield Removed) Layout


Driver ICs To Top 6 bulbs and Bottom 6 bulbs To Center 13 bulbs

To P205 of SMPS

CN201

To CN3 of Inverter A

CN203

F201 12A/65V

Driver FETs

Ballast Transformers
p/n EAY60750201 Includes both Inverters

CN205 To Backlights Right Side

43

February 2010

LCD DV

42SL80

42SL80 Inverter A & B Layout and Component Volatages


CN1 Connector "Inverter A" to P204 "SMPS" Pin 14 13 12 11 6-10 1-5 Label STATUS NC ON/OFF Vbr-A GND VIN STBY 0V 0V 0V 0V GND 0V Run 0V 0V 4.3V 1.6V GND 24.7V Resistance OPEN OPEN OPEN OPEN GND OPEN

Inverter A
U101 & U1 are DC-AC Inverter Control ICs

Inverter B
U201 & U301 are DC-AC Inverter Control ICs

U1 U101

CN3 Connector "Inverter A" to CN203 "Inverter B" Pin 11 10 9 8 7 6 5 4 3 2 1 Pin 4 3 2 1 Label DUTY_M1 GND DUTY_M2 FB_S1 ON/OFF STB VREF FB_M1 SRT SS CT_SYNC_IN Label GND SCAN 2 SCAN 1 NC STBY GND 0V 0V 0V STBY 0V GND 0V 0V 0V 0V 0V 0V 0V 0V 0V Run GND 0.67V-2.4V 0.67V-2.4V 3.3V Run 0.71V-2.4V GND 0.71V-2.4V 0.96V 4.3V 3.2V 1.0V 1.0V 1.4V 2.9V 1.5V Resistance OPEN GND OPEN 2.9V OPEN OPEN OPEN 2.9V OPEN OPEN 1.7V

Do Not Adjust

CN201 Connector "Inverter B" to P205 "SMPS"

U201

U301

Pin 1-5 6-10

Label VIN GND Vbr-A n/c

STBY 0V GND 0V n/c

Run 24.7V GND 1.6V 4.3V

Resistance OPEN GND OPEN OPEN

C43 35V 680 uF

CN201
C8 35V 680 uF

C243 35V 680 uF

C208 35V 680 uF

11 12

CN203 Connector "Inverter A" to CN3 "Inverter B" Pin 1 2 3 4 5 Label DUTY_S1 GND DUTY_S2 FB_S1 ON/OFF STB VREF FB_M1 SRT SS CT_SYNC_IN STBY 0V GND 0V 0V 0V 0V 0V 0V 0V 0V 0V Run 0.71V-2.4V GND 0.71V-2.4V 0.96V 4.3V 3.2V 1.0V 1.0V 1.4V 2.9V 1.5V Resistance OPEN GND OPEN 2.9V OPEN OPEN OPEN 2.9V OPEN OPEN 1.7V

- +

CN2 CN203

- +

- +

- +
Q104
D

CN2 Connector "Inverter A" to CN3 "T-CON" Diode Check GND OPEN OPEN OPEN

Q102

Q2

Q4

CN3
D F1 S 65V/ 12A

F1 65V/ 12A

Q202
D

Q204 Q304
D D

Q302
D

7 8 9 10

S S G G S

S G

G S G G S

G G S

G S

G G S

S S G

11

Q106
D

Q103
D D

Backlights at 100%

Q2/Q4 G D S 24.1V 24.6V 20.3V G D S

Q3/Q6 0.73V 20.4V GND

Q3

Q6
D

Q203
D

S G

Q206
D

Q208
D

Q303
D
Backlights at 100%

Q202/Q204 G D S 24.1V 24.6V 20.3V

Q203/Q206 G D S 0.73V 20.4V GND

CN1

Q104/Q102 G D S
Backlights at 0%

Q106/Q103 G D S 0.6V 21.6V Gnd Q3/Q6 G D S 0.3V 23.0V GND

Q302/Q304 G D S 21.7V 24.6V 24.8V

Q306/Q303 G D S 0.6V 21.6V Gnd

21.7V 24.6V 24.8V Q2/Q4

G D S

26.9V 24.6V 23.1V

T101

T1

T201

T301

Backlights at 0%

Q202/Q204 G D S 26.9V 24.6V 23.1V

Q203/Q206 G D S 0.3V 23.0V GND

Q104/Q102 G D S 27.0V 24.6V 23.1V

Q106/Q103 G D S 0.28V 23V Gnd

Q302/Q304 G D 27.0V 24.6V 23.1V

Q306/Q303 G D S 0.28V 23V Gnd

Backlights at 100% CN5 Connector "Inverter A" TO MC1 and Black "LCD Panel" Pin 1 2 Label TO MC1 TO BLACK Run AC Resistance 1.2Kv 1.2Kv 72 Ohms 72 Ohms

CN5

CN205
Pin 1 2

Backlights at 100% CN205 Connector "Inverter B" TO "LCD Panel" Label TO SC1 TO BLACK Run AC Resistance 1.2Kv 1.2Kv 72 Ohms 72 Ohms

44

Ballast Transformer Waveforms


FET Drivers Primary
6 1 6 1

Both Inverters have 2 Drive Transformers. They have the same configuration. Warning, secondary is over 1.2Kv Do Not Measure without proper equipment.

Secondary

29.2V p/p 48kHz (5uSec) All Transformers Pin 1

30V p/p 48kHz (5uSec) All Transformers Pin 6

45

February 2010

LCD DV

42SL80

Ballast Transformer Noise Suppression Pads


Both Inverters have 2 Drive Transformers. There is a rubber pad that covers both drive transformers on both A and B Inverters. These pads reduce the vibration noise being generated from these transformers, be sure to replace these. Padding

Drive Transformers

46

February 2010

LCD DV

42SL80

RF Prevention Shields behind the Inverters


Behind the Inverters are shields

Inverters A side

Inverters B side

The Shield on Inverters A side is adhered to the panel.

The Shield on Inverters B side is adhered to the panel.

Shield

Shield

47

February 2010

LCD DV

42SL80

42LS80 Inverters Turn On Circuit P400 on Main Board To Power Supply P201
INVERTER A CN3
11 Pins Carrying On/Off, Duty, Sync and Drive signals. Receiving Error feedback. 11 Pins Receiving On/Off, Duty, Sync and Drive signals. Sending Error feedback.

CN203 INVERTER B

P205
1~5

POWER SUPPLY

P201
7 8

P700
9 10 Stby 5V INV On/Off 4.82V PWR 2.86V 12V 5V_ST Q400

MAIN PWB 5V General Q401 G5 Inverter On GPIO136 E5 Relay On


For Circuit Details, see P400 ON MAIN PWB TO SMPS P201 TURN ON CIRCUIT

CN1
On/Off INV On/Off VIN 24V 12 4.3V 24.7V

P204
12 SMPS Controler 20 20

IC600 Mstar

CN201
1~5 24.7V VIN 24V

1~5

1~5

24V 24V Reg

2 13 14 17 18

2 13 14 17 18 22 21 24

GPIO131

12V Reg

24V

ERROR 4th time this line goes high, power shuts off. GPIO97 VBR-A PWM-0 VBR-B PWM-2
Ballast Driver 2 Ballast Driver 1

ERR

14 11 13

0V 1.6V Fixed n/c

14 11 13

Hi if Lamps do not light A-DIM P-DIM not used

22 21 24

ERR 0V 1.67V A-DIM (Analog Dimming) Fixed Voltage 1.6V

E8 AB13 AB12 PWM-DIM 44 8

Ballast Driver 1

Ballast Driver 2

n/c

48K Drive signals


Output FETs Output Transformers

CN2
2 3

PWM-DIM (PWM Dimming) Manipulates the Backlight Brightness via Customers OSD, via the video processor IC400 and by the Intelligent Sensor. Darker Picture, Darker Backlights to facilitate improved Contrast Ratio. 0.7V ~ 2.4V Range

LVDS Cable 2 3 CN3

P800 CN1

48K Drive signals


Output FETs Output Transformers

Scan 1 Scan 2
SCAN 1 and SCAN 2 are manipulated by PWM-DIM (PWM Dimming)

UC1
T-CON PWB

1.2kV Out

1.2kV Out

48

Power Supply Backlight Drive Signal Effects

PWM-DIM manipulates the Burst Triangle Oscillator in the ballast drive IC. A-DIM also manipulates the Burst Triangle Oscillator But it is not used.

Note: Backlights will attempt to fire 4 times. During these attempts, the Error line will change from 5V to 0V. 0V when lamp tries to fire or is lit. 5V when the lamps are not lit. After 4 attempts, if the Error Out line returns to 5V, this tells the Micro to turn the set off.

49

February 2010

LCD DV

42SL80

Inverter A Connector CN1 and CN2 Voltage and Diode Check


CN1 CN1 Inverter A" to P203 "SMPS" There are no Stand-By voltages.

Pin 14 13 12 11 6-10
1 Pins 2/3 (Digital Dimming) Can vary according to the brightness level of the video signal and the OSD Backlight setting. 0.67V 0% to 2.4V 100%. Output from the Video Processing chip IC100 (Mstar) through T-CON.

Label Status n/c On/Off VRB-A Gnd VIN

Run 0V 0V 4.3V 1.6V Gnd 24.7V

Diode Check Open Open Open Open Gnd Open


Pin 13 PDIM (Digital Dimming) This pin is not used.

1-5

CN2 Inverter A" to CN3 T-CON"

Pin 1 2 3 4

Label Gnd Scan 1 Scan 2 n/c

Run Gnd *0.67V~2.4V *0.67V~2.4V 3.3V

Diode Check Gnd Open Open Open


1

CN2

Diode Check taken with meter in Diode Mode with all Connectors Removed

50

February 2010

LCD DV

42SL80

Inverter A Connector CN3 Voltage and Diode Check


There are no Stand-By voltages. CN3 Inverter A" to P203 Inverter B" CN3

Pin 11 10 9 8 7 6

Label DUTY_M1 Gnd DUTY_M2 FB_S1 ON/OFF STB VREF On/Off SRT SS CT-SYNC-IN

Run *0.71V~2.4V Gnd *0.71V~2.4V 0.96V 4.3 3.2V 1.0V 1.0V 1.4V 2.9V 1.5V

Diode Check Open Gnd Open 2.9V Open Open Open 2.9V Open Open 1.7V

Varies with PDIM

Varies with PDIM

5 4 3 2 1

Diode Check taken with meter in Diode Mode with all Connectors Removed

51

February 2010

LCD DV

42SL80

Inverter B Connector CN201 Voltage and Diode Check


CN201 There are no Stand-By voltages.

CN201 Inverter B" to P205 "SMPS"

Pin 1-5 6-10 11-12

Label VIN Gnd N/C

Run 24.7V Gnd 1.6V

Diode Check Open Gnd Open

Pin 11 and 12 are not used. F201 24.7V Fuse

Diode Check taken with meter in Diode Mode with all Connectors Removed

52

February 2010

LCD DV

42SL80

Inverter B Connector CN203 Voltage and Diode Check


There are no Stand-By voltages. CN203 CN203 Inverter B" to CN3 Inverter A"

Pin 1 2 3 4 5 6 7 8 9 10 11

Label DUTY_S1 Gnd DUTY_S2 FB_S1 ON/OFF STB VREF FB_M1 SRT SS CT-SYNC-IN

Run *0.71V~2.4V Gnd *0.71V~2.4V 0.96V 4.3 3.2V 1.0V 1.0V 1.4V 2.9V 1.5V

Diode Check Open Gnd


Varies with PDIM Varies with PDIM

Open 2.9V Open Open Open 2.9V Open Open Open


Pins 1/3 Duty (Digital Dimming) Can vary according to the brightness level of the video signal and the OSD Backlight setting. 0.67V 0% to 2.4V 100%. Output from the Video Processing chip IC100 (Mstar) through T-CON.

Diode Check taken with meter in Diode Mode with all Connectors Removed

53

February 2010

LCD DV

42SL80

T-CON (TFT DRIVE) SECTION

LCD Controller Board


The T-CON IC UC1 receives from the Main Boards LVDS Video Signals at CN1 and CN2. This is a Dual 12 Bit (24 pin) LVDS Video Signal which it processes into TFT Drive Signals which are delivered through connectors CN4 and CN5 to the LCD TFT Panel. T-CON B+: 12V is supplied to the T-Con Board on connector CN1 from the Main Board P800 easily measured at fuse F1, (3A and 125V). There is a DC to DC converter (U5) that creates; (16V Measured at VDD). (26V Measured at pin 8 of U5). (3.3V Measured at VCC). (-5V Measured at D9 top right leg). These Voltages can also be measured at the ribbon connectors delivering signals to the TFT panel (CN4 26V pin 4, -5V pin 2, 3.3V pins 53, 54 and 16V pins 56, 57 and 58). (CN5 26V pin 57, -5V pin 59, 3.3V pins 7, 8 and 16V pins 3,4 and 5). See the 11X17 Foldout (Interconnect Diagram) for more details. In the set the T-CON also receives the P-DIM voltage from the Main board on CN1 pin 8. Then the Controller UC1 outputs P-DIM control signals now called Scan 1 and Scan 2 on the CN3 connector, pins 2 and 3 to Inverter A CN2.

54

February 2010

LCD DV

42SL80

T-CON (TFT Drive) with (Shield Removed) Components Identified


p/n EAT60667401
(VGL) Pin 59 (VGH_M) Pin 57 -5V 26V (VDD_LCM) Pin 3,4,5 16V (VCC) Pin 7,8 3.3V
3.3V 16.3V

(VDD_LCM) Pin 56,57,58 16V (VCC) Pin 53,54 3.3V


16.3V 3.3V

(VGL) Pin 2 -5V (VGH_M) Pin 4 26V

TO TFT MODULE CN5

TO TFT MODULE CN4

C303 C304

C307 C308

C306 C305

1) 6.9V 2) 13.7V 3) 15.7V 4) 13.7V 5) 13.0V 6) 12.0V 7) 10.9V 8) Gnd 9) 16.0V 10) 10.1V 11) 8.2V 12) 7.7V 13) 3.3V 14) 3.3V

U12

15) 3.3V 16) Gnd 17) Gnd 18) Gnd 19) 5.8V 20) 5.0V 21) 3.9V 22) 2.9V 23) 6.0V 24) Gnd 25) 2.2V 26) 0.3V 27) 2.2V 28) 6.9V

C302 C301

T-CON BOARD (TFT Driver) U13

VCC 3.3V

Gnd Protect VGL -5V Gnd 27V D9 D7 -2.4V 20.5V D10 14.25V
R704 R705 R706

FL2

L2 UC1
3.8V P/P 9.97Mhz

1) Gnd 2) 1.8V FL3 3) 3.3V Gnd Protect

U11 1 2 3
5) 0V 6) 3.3V 7) 3.3V 8) 3.3V

2 C 3.3V F1 (12V) 125V / 3A Q1 B E 2.78V 3.3V

3.3V Gnd 12V L1

U5

U10 1~4) Gnd

26V VGH_M
C744 R721

D8

16V VDD

(CN1) Pin 48-51 CN1

U5 B+ 12V 16V CN2

CN3

Warning: T-Con PWB under shield. Be sure to reinsert screws before operating set with shield removed.

55

T-CON (TFT Drive) Board Checks


Check the Regulator for Correct Voltage Gnd

T-CON Board (Locations)

U11
3.3V

1.8V

F1 1~4) Gnd 5) 0V 6) 3.3V 7) 3.3V 8) 3.3V


Check Fuse F1 (12V)

U10

CN1

Check Fuse F1 for 12V Voltage supplied from CN1 Pins 48, 49, 50, and 51.

56

February 2010

LCD DV

42SL80

T-CON (TFT Drive) Panel Voltage Development Checks

The development for the voltages on the CN4 and CN5 connectors are shown here. This is an excerpt from the Interconnect diagram. Panel voltages are outlined in the rounded cornered boxes.

57

February 2010

LCD DV

42SL80

T-CON Board Connector CN1 to Main Board Voltage and Diode Check
CN1 CONNECTOR "T-CON Board to P800 "Main"
Pin 48-51 41 40 39 38 36 35 33 32 31 30 29 28 27 25 24 Label 12V T-CON URSA_B-4 URSA_B+4 URSA_B-3 URSA_B+3 URSA_BCKURSA_BCK+ URSA_B-2 URSA_B+2 URSA_B-1 URSA_B+1 URSA_B-0 URSA_B+0 N/C URSA_A-2 URSA_A+2 Run 12.06V 1.3V 1.3V 1.3V 1.3V 1.1V 1.2V 1.3V 1.3V 1.3V 1.3V 1.3V 1.3V 0V 1.3V 1.3V Diode Check 3.18V 1.1V 1.1V 1.1V 1.1V 1.1V 1.1V 1.1V 1.1V 1.1V 1.1V 1.1V 1.1V Open 1.1V 1.1V Pin 23 22 20 19 17 16 15 14 13 12 11 10 9 8 7 Label URSA_A-3 URSA_A+3 URSA_ACKURSA_ACK+ URSA_A-2 URSA_A+2 URSA_A-1 URSA_A+1 URSA_A-0 URSA_A+0 N/C OPC_EN N/C PWM-DIM N/C Run 1.3V 1.3V 1.2V 1.1V 1.1V 1.2V 1.3V 1.3V 1.3V 1.3V 0V 0.6V 0V *2.7V 0V Diode Check 1.1V 1.1V 1.1V 1.1V 1.1V 1.1V 1.1V 1.1V 1.1V 1.1V Open 1.75V Open 1.3V Open

Pins 1, 18, 21, 26, 34, 37, 42, 43, 44, 45 and 46 are all ground. Pins 2, 3, 4, 5, 6 and 47 are all no connection.

Text in Blue are LVDS video signals.

CN1

*Pin 8 PWM-DIM 3.15V (Max 100%) to 0.6V (Min 0%) Customers Menu Backlight setting. Diode Check taken with meter in Diode Mode with all Connectors Removed See arrow on the T-CON board CN1 indicating pin 1

58

February 2010

LCD DV

42SL80

T-CON Board Connector CN2 to the Main Board (Voltage and Diode Check)
CN2 T-CON to P801 CONNECTOR "Main"
Pin 1-9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 n/c URSA-C+0 URSA-C-O URSA-C+1 URSA-C-1 URSA-C+2 URSA-C-2 Gnd URSA-CCK+ URSA-CCKGnd URSA-C+3 URSA-C-3 URSA-C+4 URSA-C-4 Gnd Gnd Label Run n/c 1.28V 1.2V 1.3V 1.2V 1.3V 1.2V Gnd 1.23V 1.23V Gnd 1.3V 1.2V 1.13V 1.18V Gnd Gnd Diode Test n/c Open Open Open Open Open Open Gnd Open Open Gnd Open Open Open Open Gnd Gnd Pin 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40-41 Label URSA-D+0 URSA-D-0 URSA-D+1 URSA-D-1 URSA-D+2 URSA-D-2 Gnd URSA-DCK+ URSA-DCKGnd URSA-D+3 URSA-D-3 URSA-D+4 URSA-D-4 Gnd Run 1.29V 1.25V 1.29V 1.3V 1.3V 1.2V Gnd 1.23V 1.29V Gnd 1.3V 1.25V 1.4V 1.15V Gnd Diode Test Open Open Open Open Open Open Gnd Open Open Gnd Open Open Open Open Gnd

See arrow on the T-CON board CN1 indicating pin 1

CN2

Text in Blue are LVDS video signals.

Diode Mode values taken with all Connectors Removed

59

February 2010

LCD DV

42SL80

T-CON Board Connector CN3 to Inverter A (Voltage and Diode Check)


See arrow on the T-CON board CN3 indicating pin 1

CN3 T-CON to CN2 Inverter A" Pin 1 2 3 4 Label n/c SCAN 1 SCAN 2 Gnd Run n/c 0.67V~2.4V 0.67V~2.4V Gnd Diode Test n/c Open Open Gnd

CN3

Pins 2 SCAN 1 and 3 SCAN 2 (Digital Dimming) Can vary according to the brightness level of the video signal and the OSD Backlight setting. 0.67V 0% to 2.4V 100%. P-DIM Output from the Video Processing chip IC100 (Mstar) and input on CN1 pin 8 T-CON.

Diode Mode values taken with all Connectors Removed

60

February 2010

LCD DV

42SL80

MAIN BOARD SECTION


The Main board receives its operational B+ from the Power Supply via P400. There are two LVDS cable feeds that go to the T-CON (TFT Driver) section. These carry the Dual 12 bit LVDS Video signals and the TruMotion 60Hz Dual 12 bit LVDS. These signals have already been prepared for the T-CON board. The Main board also includes the Tuner, Audio and Audio/Video inputs and selection circuits. Input Voltages from SMPS. STAND-BY STBY 5V pins 7~10 RUN
Stand By

For all other regulators except 12V/24V and output to Ft. IR

12V pins 13 and 14 24V pins 17 and 18.

For Tuner Voltage (Dropped to 5V) and output (Switched) for T-CON For Audio Amplification (Converted to 24V_Amp)

The Main board also develops several B+ sources on the board. STAND-BY VOLTAGES 3.3V_ST Voltage_Stand By LVDS LVDS 12V GENERAL 5V_General For Video Processing / DDRs 5V_EXT For Tuner Demodulator Low Voltage
Development

For Microprocessor and output to Ft. IR Not generated, but switched from the 12V arriving from the SMPS.

TUNER and VSB CIRCUIT 9V For Tuner B+ Developed from 12V Input Mstar IC600 Video and Micro Processors 5V TU Tuner Developed from 9V above 1.2V Motion 3.3V_DVDD_PVSB Digital Video Demodulator/Decoder IC3502 Tru-Motion IC. Estimation Progressive Vestal Side Band 1.2V_DVDD_PVSB 1.26V_MEMC, 1.8V_MEMC, Motion (Dif + / Dif -) 3.3V_DVDD_PVSB Compensation IF_P / IF_N 1.8V_DDR, and 3.3V
Double Data Rate-Synchronous RAM Memory

AUDIO 3.3V 1.8V_AMP

Amplifier (Audio)

61

February 2010

LCD DV

42SL80

Additional Main Board Information

Input Signal Processing


IC600 is the main Microprocessor and the main Signal Processor. The Main board is responsible for : ATSC, NTSC, and QAM reception and processing RS 232 service only Port (software upgrades and home theater environment). Wired Remote Port (2) Component Input Y, Pr, Pb and Audio L R (3) HDMI Inputs (back) (1) HDMI (Side Input) RGB PC and (PC Audio) USB (software upgrades using flash drive). USB located on the Side. AV Composite (1 Rear and 1 Side Input) SIF and SAP

Output Signals

Dual 12 Bit (24 pin) LVDS to the T-CON Board via P800 and P801. Including 12V T-CON. Audio output signals to the Speakers P300. Digital Audio Output Coaxial and Optical Always active, (Note: HDMI converts to Stereo) ON OFF Controls to the SMPS turning on low voltage generation and Backlights. Backlight intensity control signal (Digital Dimming) P-DIM sent to the T-CON board.

62

February 2010

LCD DV

42SL80

Main Board Layout


VIDEO PROCESSOR IC600 RUNS HOT, THIS IS NORMAL. P700 To SMPS

T-CON Board

P800

P801

T-CON Board

IC600 Microprocessor and Video Processor IC801 Tru-Motion

To Front IR Board Assembly

P1000

To Speakers

P300

IC1200 Audio Amp

Look carefully on top and behind the Video Processor IC for Chocolate (Heat Transfer) material. Be sure to transfer to new Board if replaced.

63

February 2010

LCD DV

42SL80

42SL80 Main Board (Front Side) Component Layout

IC406

E B C

P800
12V LVDS Pins 1~4

P801

Q406

P400

Q408 L412 IC605


2 1 3

IC901 DDR X800 25Mhz

IC400 L406

IC801
TruMotion IC900 DDR P803 N/A

IC2 DDR

IC801 Operates at high temperature

P1000

IC300 IC602
C

IC1 DDR

42LS80 MAIN BOARD


IC600 Mstar
IC604

L422

IC404

L424

E B

Q1000

C A1 A2

D1003

NAND FLASH
IC600 Micro/Video Processor Mstar USB

L305

P300
RR+ LL+ L304

X600 12Mhz

IC1200

IC301 SW600 IC504

HDMI 4

PC

RS232 D500
(1)

IC500

IC502 HDMI 3 PC Audio HDMI 2 Y HDMI 1 Y Pr Pb Audio Pr Pb L R Q500


E B C

(4) Tuner 5V_TU (8) Data (9) Clock

TU500 Tuner TDVW-H103F

Video

X500 25Mhz

(12) Dig DIF+ (13) Dig DIF(16) SIF (19) Analog Video

P100

64

42SL80 Main (Front Side) Component Voltages


IC300 +1.8V AMP Pin Regulator [1] Gnd [2] 1.8V [3] 3.3V +1.8V_DDR Regulator n/c 3.2V 3.2V n/c n/c 1.8V 0.8V Gnd +1.8V_MEMC Regulator 0.8V Gnd 4.92V 6.5V 4.8V 1.8V 1.8V 4.8V IC406 +3.3V_ST Pin Regulator [1] 0V [2] 3.3V [3] 5.0V 9V Reg to IC501 Tuner 5V 12V Gnd 8.9V +3.3V_PVSB Regulator 4.94V 4.94V Gnd 3.4V 1.25V HDCP EEPROM Gnd Gnd 5.0V Gnd 3.3V 3.3V 5.0V 5.0V IC605 Pin [1] [2] [3] Reset Gen for Power_Det Gnd 3.5V 3.3V Q500 Tuner Video Pin Buffer B 1.7V C 0V E 2.3V Moving LED Pin Inverter B 0V C 3.3V E Gnd Speed Up Reset Pin IC502 C 3.4V A 3.38V Moving LED Pin Routing A1 0V C 0.1V A2 0V IC403 Pin [1] [2] [3] [4] [5] [6] [7] [8] +1.6V_MEMC Regulator 0V 0.8V 1.2V 1.2V 1.8V 5.0V 1.2V 5.0V

IC400

Pin [1] [2] [3] [4] [5] [6] [7] [8]

IC500

Pin [1] [2] [3]

Q406

5V Switch Pin Control B 0.6V C 0V E Gnd +5V/12VLVDS Switch 5.1V 0.29V 11.9V 5.99V 11.98V 11.98V 5.06V 5.06V

Q1000

IC504

IC404

Pin [1] [2] [3] [4] [5] [6] [7] [8]

Pin [1] [2] [3] [4] [5]

Q408

IC602

Pin [1] [2] [3] [4] [5] [6] [7] [8]

Pin [1] [2] [3] [4] [5] [6] [7] [8]

D500

D1003

65

42SL80 Main Board (Back Side) Component Layout

Q407 IC800
C

42SL80 MAIN BOARD (Back View)

E B C

IC402

B E

Q405
C B E B E C

Q604

Q400
B E C

Q605 IC401 Q401


E B C

IC504

Q600
B C E

IC606 IC601

IC1000 IC503 D600


A1 A2 C C B C E C E

Q300 D200
A1 A2 C

IC501 Q101
B C E

IC603
3 1 2 B B E

Q603

Q602

Q200 D129

A1 A2 C

1 TUNER TU500 TDVW-H103F

(1)

IC100
(4) Tuner 5V_TU (8) Data (9) Clock (12) Dig DIF+ (13) Dig DIF(16) SIF C B E

IC102 IC101

Q501

(19) Analog Video

66

42SL80 Main (Back Side) Component Voltages


IC100 Pin [1] [2] [3] [4] [5] [6] [7] [8] [9] [10] [11] [12] [13] [14] [15] [16] IC101 Pin [1] [2] [3] [4] [5] IC102 Pin [1] [2] [3] [4] [5] [6] [7] [8] IC401 Pin [1] [2] [3] [4] [5] [6] [7] [8] RS232 Rx/Tx 3.3V 5.56V 0.02V 0.03V 5.5V 5.5V 5.5V 0V 3.29V 3.24V n/c 3.31V 0V 5.5V Gnd 3.29V SPIF Optical Audio 0.03V 0V 0V 0V 0V RGB EEPROM Gnd Gnd Gnd Gnd 3.3V 3.3V 3.18V 0V +1.26V_VDDC Regulator Gnd 5.0V 6.0V 4.9V 0V 0V 3.2V WARNING Measure Pin 1 with O-scope ONLY IC504 Pin [1] [2] [3] [4] [5] [6] [7] [8] 0.8V 0V 11.8V 9.6V 5.0V 5.0V 5.0V 0.9V IC402 Pin [1] [2] [3] [4] [5] [6] [7] [8] IC405 Pin [1] [2] [3] [4] [5] [6] [7] [8] IC501 Pin [1] [2] [3] [4] [5] IC503 Pin [1] [2] [3] [4] [5] [6] [7] [8] 0V 3.3V 3.4V 0V 0V 1.2V 0.8V 0V +1.26V_PVSB Regulator 8.92V 1.88V 5.04V 0V Gnd +1.2V_PVSB Regulator IC1000 Pin [1] [2] [3] [4] [5] [6] IC603 0.8V Gnd 12V 9.6V 5V 4.97V 4.97V 1.9V +5V_TU for Tuner IC800 Pin [1] [2] [3] [4] [5] [6] [7] [8] +3.3V_MEMC Regulator Gnd 4.98V 7.6V 4.9V 3.3V 3.3V 0V WARNING Measure Pin 1 with O-scope ONLY IC601 Pin [1] [2] [3] [4] [5] [6] [7] [8] IC606 Pin [1] [2] [3] [4] [5] [6] [7] [8] Serial Flash for Boot 0.04V 3.2V 2.5V 0V 0V 0V 3.2V 3.2V Micro IC600 EEPROM Gnd Gnd Gnd Gnd 3.24V 3.24V 0V 3.24V SPI Flash IC801 Memory 0V 0.8V 3.2V 0V 0V 0.09V 3.2V 3.2V USB +5V Switch 4.95V Gnd 3.21V 4.95V 0V 4.95V Q101 IR RS232 Pin Buffer B 0.634V C 0V E 0V HDMI CEC Pin [1] [2] [3] [4] [5] [6] Q300 3.2V 3.2V 0V 0V 0V 3.16V Q501 Tuner SIF Pin Buffer B 2.4V C 0V E 3.0V Write Protect Pin for IC601 B 0V C 2.5V E Gnd S5/S6 Reset Switch for Mstar 0V 3.28V 0V Power_On_ Delay Switch 0V 0.04V Gnd

Q200

Q600

+5V EXT Regulator

Q602 Pin B C E Q603 Pin B C E Q604

Audio Mute Pin Switch B 0.62V C 0.01V E Gnd PWR On/Off Pin Switch B 2.9V C 5V E 5V INV_ON Pin Inverter B 0.05V C 4.35V E Gnd 12V LVDS Pin Switch Control B 0.05V C 0.65V E Gnd 12V LVDS Pin Source B 0.65V C 0.0V E Gnd

Q400

Q401

Power_Det Pin Switch B 0V C 3.3V E Gnd Power_Det Pin +12V Side B 0.65V C 0.0V E Gnd 5V Routing Pin for IC1200 A1 0.03V C 4.5V A2 5.1V Shunt for Pin Q200 A1 0V C 3.1V A2 3.2V Audio Mute Pin Routing A1 0.01V C 2.7V A2 3.29V

Q605

Q405

D129

Q407

Reset Gen Pin for IC600 [1] 0V [2] 0V [3] 3.3V

D200

D600

67

Main Board X600 and X800 Check


IC600 Microprocessor Crystal 2.28Vp/p 12Mhz 2.8Vp/p 12Mhz

X600
Set on or off Only when set is on

1.58V

1.62V

1.6V

X600 Location

X800
X800 Location

1.58V Crystal for TruMotion IC801

MAIN Board

68

February 2010

LCD DV

42SL80

Main Board Tuner with Shield Off (Pin ID)

1 4 8 9 12 13 18 19

69

February 2010

LCD DV

42SL80

Main Board Tuner Video and SIF Output Check


MAIN Board Tuner Location USING COLOR BAR SIGNAL INPUT Note: Dig IF Signal only when receiving a Digital Channel. Pin 12 and Pin 13 Dig IF Signal

Pin 1 700mVp/p

Pin 16 SIF Signal

Pin 19 Video Signal 2.24Vp/p Note: Video Out Signal only when receiving an analog Channel. 450mVp/p

70

February 2010

LCD DV

42SL80

Main Board Tuner Clock and Data Lines


Note: SCL and SDA only active during an actual Channel Change. Pin 8 SDA

1V per/div

100uS

5V p/p

Pin 9 SCL

1V per/div

100uS

5V p/p

71

February 2010

LCD DV

42SL80

Main Board LVDS P800 Video Output Check


To confirm that the Main Board is outputting Picture Content signals, check P800 (LVDS) cable for output. Check pins 11-14,16-17, 19-24, 27-30, 32-33 and 35-40. Pins 35-36 carry the clock for TA and 19-20 carry the clock for TB. These signals vary from each other, but looking for signals like the ones shown below on any of these pins will confirm the output of video content. This signal is using standard SMTE Color Bar output from a generator as the input source.
Pin 51 P800 Pin 1 2uS

Pin 1, 2, 3, 4 (LVDS 12V) P800 Location MAIN Board

Pin 11

500nS

2uS

Pin 39 This is just a sample of two pins on the LVDS. There are 20 pins on P801 carrying video. 500nS

72

February 2010

LCD DV

42SL80

Main Board Connector P400 to Power Supply Voltage and Diode Check
P400 Main to P201 SMPS
Pin Label STBY Run Diode Check P400

1 2 Stand By 5V 3-6 7-10 11-12 13-14 15-16 17-18 19 20 21 22 23 24


1

nc PWR on Gnd 5.2V Gnd 12V Gnd 24V nc INV.ON


1

nc 0V Gnd 5.14V Gnd 0V Gnd 0V nc 0V 0V 0V nc 0V


2

nc 4.9V Gnd 5.14V Gnd 11.9V Gnd 24.7V nc 4.3V 1.8V 0V nc 0V

nc 2.7V Gnd 1.1V Gnd 2.1V Gnd Open nc Open Open Open nc Open

A-DIM nc

ERROR
2

PDIM

(A-DIM) Pin 21 Fixed and not used

PDIM Pin 24 is open on the Main Board

Diode Check taken with meter in Diode Mode with all Connectors Removed

73

February 2010

LCD DV

42SL80

Main Board LVDS Connector P800 Pin Identification


P800 51 1 12V for T-CON Board

10bit TA or 10bit TB

Video Video Video

Video Video

Video

TB Clock

Resolution

TA Clock

Pin 44 PDIM (Digital Dimming) Can vary according to the brightness level of the video signal and the OSD Backlight setting. 0.6V 0% to 3.3V 100%. Output from the Video Processing chip IC100 (Mstar).

74

February 2010

LCD DV

42SL80

Main Board Connector P800 to T-CON Voltage and Diode Check


Diode Check taken with meter in Diode Mode with all Connectors Removed

P800 "Main" CONNECTOR to CN1 "T-CON Board


Pin 1~4 11 12 13 14 16 17 19 20 21 22 23 24 25 27 Label 12V T-CON URSA_B-4 URSA_B+4 URSA_B-3 URSA_B+3 URSA_BCKURSA_BCK+ URSA_B-2 URSA_B+2 URSA_B-1 URSA_B+1 URSA_B-0 URSA_B+0 N/C URSA_A-2 Run 12.06V 1.3V 1.3V 1.3V 1.3V 1.1V 1.2V 1.3V 1.3V 1.3V 1.3V 1.3V 1.3V N/C 1.3V Diode Check 3.18V 1.1V 1.1V 1.1V 1.1V 1.1V 1.1V 1.1V 1.1V 1.1V 1.1V 1.1V 1.1V N/C 1.1V Pin 28 29 30 32 33 35 36 37 38 39 40 41 42 43 44 45 Label URSA_A+2 URSA_A-3 URSA_A+3 URSA_ACKURSA_ACK+ URSA_A-2 URSA_A+2 URSA_A-1 URSA_A+1 URSA_A-0 URSA_A+0 N/C OPC_EN N/C PWM-DIM N/C Run 1.3V 1.3V 1.3V 1.2V 1.1V 1.1V 1.2V 1.3V 1.3V 1.3V 1.3V N/C 0.6V N/C *3.2V N/C Diode Check 1.1V 1.1V 1.1V 1.1V 1.1V 1.1V 1.1V 1.1V 1.1V 1.1V 1.1V N/C 1.75V N/C 1.3V N/C

Pins 5, 41, 43, 46, 47, 48, 49 and 50 are all no connection. Pins 6,7,8,9,10, 15, 18, 26, 31, 34, and 51 are all ground. Text in Blue are LVDS video signals.

*Pin 44 PWM-DIM 3.2V (Max 100%) to 0.6V (Min 0%) Customers Menu Backlight setting. The T-CON then routes P-DIM to the Ballast. (Pin 1) is on the right

75

February 2010

LCD DV

42SL80

Main Board Connector P801 to the T-CON Board Voltage and Diode Check
P801 CONNECTOR "Main" to CN2 T-CON"
Pin 1-2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 Label Gnd URSA-D-4 URSA-D+4 URSA-D-3 URSA-D+3 Gnd URSA-DCKURSA-DCK+ Gnd URSA-D-2 URSA-D+2 URSA-D-1 URSA-D+1 URSA-D-0 URSA-D+0 Gnd Gnd Run Gnd 1.15V 1.4V 1.25V 1.3V Gnd 1.29V 1.23V Gnd 1.2V 1.3V 1.3V 1.29V 1.25V 1.29V Gnd Gnd Diode Test Gnd Open Open Open Open Gnd Open Open Gnd Open Open Open Open Open Open Gnd Gnd (Pin 1) is on the right Pin 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34-41 Label URSA-C-4 URSA-C+4 URSA-C-3 URSA-C+3 Gnd URSA-CCKURSA-CCK+ Gnd URSA-C-2 URSA-C+2 URSA-C-1 URSA-C+1 URSA-C-O URSA-C+0 n/c n/c Run 1.18V 1.13V 1.2V 1.3V Gnd 1.23V 1.23V Gnd 1.2V 1.3V 1.2V 1.3V 1.2V 1.28V n/c n/c Diode Test Open Open Open Open Gnd Open Open Gnd Open Open Open Open Open Open n/c n/c Text in Blue are LVDS video signals.

Diode Mode values taken with all Connectors Removed

76

February 2010

LCD DV

42SL80

Main Board Connector P1000 to (Ft. IR/LED Control) Voltage and Diode Check
P1000 CONNECTOR "MAIN Board" to P100 "Front IR / LED Board Assy" Pin Label SCL SDA Gnd Key1 Key2 5V ST Gnd Warm_ST IR Gnd 3.3V_ST PWR_ON STBY 0V 0V Gnd 3.26V 3.26V 5.1V Gnd Gnd 4.18V Gnd 3.31V 0V Run 3.2V 3.2V Gnd 3.26V 3.26V 5.1V Gnd Gnd 4.18V Gnd 3.31V 3.29V Diode Check 1.6V 1.6V Gnd 1.0V 1.3V 1.1V Gnd Gnd Open Gnd 0.67V Open

1 2 3 4 5 6 7 8 9

P1000

10 11 12

Diode Check taken with meter in Diode Mode with all Connectors Removed

77

February 2010

LCD DV

42SL80

Main Board Connector P300 to Speakers Voltage and Diode Check


P300 CONNECTOR "Main" to "Speakers"

Pin 1 2 3 4

LABEL SPK-R(-) SPK-R(+) SPK-L(-) SPK-L(+)

SBY 0V 0V 0V 0V

Run 12.0V 12.0V 12.0V 12.0V

Diode Check 2.63V 2.63V 2.63V 2.63V

Use speaker out to test for defective Audio Amp IC301

IC301

Diode Check taken with meter in Diode Mode with all Connectors Removed

78

February 2010

LCD DV

42SL80

Side A/V Board Connector P100 to Main P101 Voltage and Diode Check
P101 Connector Side A/V IN Board" to P100 "Main" Pin 1 2 3 4 5 6 7 8 Label Gnd CVBS_IN AV_DET Gnd AV_L_IN Gnd AV_R_IN Gnd STBY Gnd 0V 0V Gnd 0V Gnd 0V Gnd Run Gnd 0V 0V Gnd 0V Gnd 0V Gnd Diode Check Gnd Open Open Gnd Open Gnd Open Gnd 1 Main 1 Diode Check taken with meter in Diode Mode with all Connectors Removed

P100

P100 Connector Main" to P100 " Side A/V IN Board" Diode Pin Label STBY Run Check 8 7 6 5 4 3 2 1 Gnd AV_R_IN Gnd AV_L_IN Gnd AV_DET CVBS_IN Gnd Gnd 0V Gnd 0V Gnd 0V 0V Gnd Gnd 0V Gnd 0V Gnd 0V 0V Gnd Gnd Open Gnd Open Gnd Open 0.07V Gnd

Main P101

Side AV Board

79

February 2010

LCD DV

42SL80

FRONT IR SECTION
The Front IR board contains the Infrared receiver and the Intelligent Sensor. This board receives its B+ (STBY5V) from the Main Board. It also has connections to the side Key board. The 3.3V pull up for the Soft Touch Keys is routed from the Main board through the Front IR board to the Soft Touch Key board. The Front Power LEDs are now on the Soft Touch Key Board section and pulsate incrementally as the set turns on and decrease as the set turns off. This is accomplished using an LED driver IC which communicates with the Main board via Clock and Data lines. There are several Zener diodes on the board as well and since it receives STAND-BY 5V (STBY 5V) it could make the Power Supply or the Main board appear to be defective if a short was introduced to the stand by line.

IR Board

Soft Touch Key and LED Board

80

February 2010

LCD DV

42SL80

Front Board Assembly (IR and Power LED) Layout (Front and Back View)
Main Power SW Removed To Main Board

P100

P101
To Soft Touch Key Board

P100
To Main Board

P101
IR Sensor

IC101 IR Sensor Intelligent Sensor

Note: STBY5V is routed to this board. Be aware of a possibility for a short.

p/n: EBR63322103

81

February 2010

LCD DV

42SL80

Front Board Assembly Component Check


D100

0V
Q100

D100 5.14V both sides 0V 5.14V

IC101

5V

Gnd

4.18V

82

February 2010

LCD DV

42SL80

Front Connector P100 to Main Voltage and Diode Check


P100 Connector IR Board to "MAIN Board" P1000 Pin 12 11 10 9 8 7 6 5 4 3 2 1 Label POWER_ON 3.3V_ST Gnd IR Gnd Gnd 5V ST Key2 Key1 Gnd SDA SCL STBY 0V 3.31V Gnd 4.18V Gnd Gnd 5.1V 3.26V 3.26V Gnd 0V 0V Run 3.29V 3.31V Gnd 4.18V Gnd Gnd 5.1V 3.26V 3.26V Gnd 3.2V 3.2V Diode Check Open Open Gnd 2.6V Gnd Gnd 2.6V Open Open Gnd Open Open

P100

Diode Check taken with meter in Diode Mode with all Connectors Removed

83

February 2010

LCD DV

42SL80

Front Connector P101 to Soft Key Board Voltage and Diode Check
P101 Connector IR Board to Soft Touch Key Board" J2 Pin 1 2 3 4 5 6 7 8 Label SCL SDA Gnd 5V ST Reset Key1 Key2 PWM BUZZ STBY 0V 3.31V Gnd 5.1V 0V 3.26V 3.26V 0V Run 3.29V 3.31V Gnd 5.1V 0V 3.26V 3.26V 0V Diode Check Open Open Gnd Open Open Open Open 0.8V

P101

Diode Check taken with meter in Diode Mode with all Connectors Removed

84

February 2010

LCD DV

42SL80

SOFT TOUCH KEY BOARD SECTION

To Ft. IR

p/n: EBR63609903 J2
Note: The Soft Touch Key Board is Glued into place.
1

Glue 85 February 2010 LCD DV 42SL80

Soft Touch Key Assembly J2 Information


1

P101 Connector IR Board to Soft Touch Key Board" J2 Pin 1 2 3 4 5 6 7 8 Label SCL SDA Gnd 5V ST Reset Key1 Key2 PWM BUZZ STBY 0V 3.31V Gnd 5.1V 0V 3.26V 3.26V 0V Run 3.29V 3.31V Gnd 5.1V 0V 3.26V 3.26V 0V

J2
Diode Check 1.5V 1.5V Gnd 1.6V Open 1.5V 1.5V 1.3V

86

February 2010

LCD DV

42SL80

INVISIBLE SPEAKER SYSTEM SECTION Invisible Speaker System Overview (Full Range Speakers)
The 42SL80 contains the Invisible Speaker system. The Full Range Speakers point downward, so there are no front viewable speaker grills or air ports.

Top View

Reading across speaker wires, 8.2 ohm.


Side View

p/n: EAB60866701

87

February 2010

LCD DV

42SL80

INTERCONNECT DIAGRAM (11 X 17 Foldout) SECTION

This section shows the Interconnect Diagram called the 11X17 foldout thats available in the Paper and Adobe version of the Training Manual. Use the Adobe version to zoom in for easier reading. When Printing the Interconnect diagram, print from the Adobe version and print onto 11X17 size paper for best results.

88

February 2010

LCD DV

42SL80

42SL80 INTERCONNECT DIAGRAM


MC1
To Top 6 and Bottom 6 bulbs

To Top 6 and Bottom 6 bulbs 16V 3.3V


(VGL) Pin 2 (VGH_M) Pin 4 TO TFT MODULE CN4 C306 C305

SC1 Black

P204 "SMPS" to CN1 "Inverter A"


*I-C is Inverter On *P-DIM is not used on this pin. Pin 1,2,3,4,5 6,7,8,9,10 11 12 13 14 Pin 1,2,3,4,5 1 6 6,7,8,9,10 11 11 12 12 Pin 4 3 2 1 Label Gnd Scan 2 Scan 1 n/c Label 24V Gnd A-DIM *I-C *PWM-DIM ERROR Label 24V Gnd A-DIM *I-C STBY 0V Gnd 0V 0V 0V 0V STBY 0V Gnd 0V 0V Run 24.7V Gnd 1.7V 4.3V N/C 0V Run 24.7V Gnd 1.7V 4.3V Diode Check 0.42V Gnd Open Open Open Open

(VGL) Pin 59 (VGH_M) Pin 57

-5V 26V

(VDD_LCM) Pin 3,4,5 (VCC) Pin 7,8

16V 3.3V

(VDD_LCM) Pin 56,57,58 (VCC) Pin 53,54

-5V 26V

PANEL BACKLIGHT CONNECTIONS CN3 "Inverter A" To CN203 "Inverter B" Pin 11 10 Label DUTY_M1 GND DUTY_M2 FB_S1 ON/OFF STB VREF FB_M1 SRT SS CT_SYNC_IN "A" "B" Diode Check OPEN GND OPEN 2.9V OPEN OPEN OPEN 2.9V OPEN OPEN 1.7V U201 U301 Diode STBY Run Check 0V 0.71V-2.4V OPEN GND 0V 0V 0V 0V 0V 0V 0V 0V 0V GND 0.71V-2.4V 0.96V 4.3V 3.2V 1.0V 1.0V 1.4V 2.9V 1.5V GND OPEN 2.9V OPEN OPEN OPEN 2.9V OPEN OPEN 1.7V To Center 13 bulbs

PANEL BACKLIGHT CONNECTIONS

TO TFT MODULE CN5 U12 1) 6.9V 2) 13.7V 3) 15.7V 4) 13.7V 5) 13.0V 6) 12.0V 7) 10.9V 8) Gnd 9) 16.0V 10) 10.1V 11) 8.2V 12) 7.7V 13) 3.3V 14) 3.3V 15) 3.3V 16) Gnd 17) Gnd 18) Gnd 19) 5.8V 20) 5.0V 21) 3.9V 22) 2.9V 23) 6.0V 24) Gnd 25) 2.2V 26) 0.3V 27) 2.2V 28) 6.9V

3.3V

16.3V

16.3V

3.3V

Black To Center 13 bulbs

C303 C304

Inverter A
U101 & U1 are DC-AC Inverter Control ICs

P205 "SMPS" to CN501 "Inverter B"


Diode Check 0.42V Gnd Open Open
T-CON Side

U12

T-CON BOARD (TFT Driver)


U13

C307 C308 VCC

Inverter B
U201 & U301 are DC-AC Inverter Control ICs

C302 C301

3.3V

VGL

-5V
FL2 Gnd D9 -2.4V 20.5V D10 14.25V R704 R705 R706 U5 U5 27V Gnd Protect

9 8 7 6 5 4 3 2 1

D7 L2

U1 U101

Do Not Adjust

CN2 "Inverter A" to CN3 "T-CON"


STBY Run Gnd Gnd 0V 0.67V-2.4V 0V 0.67V-2.4V n/c n/c

FL3 Gnd Protect

1) Gnd 2) 1.8V 1 2 3) 3.3V


3

U11
2

UC1

3.8V P/P 9.97Mhz

3.3V Gnd 12V

C 3.3V

35V 680 uF

F1 (12V) (CN1) Pin 48-51 125V / 3A

C744 R721

C43

C8
35V 680 uF

Diode Check Diode Check Gnd Gnd 0.98V Open 0.98V Open 0.98V Open

L1

26V
VGH_M

CN201

C243
35V 680uF

C208
35V 680uF

U10

1~4) Gnd 5) 0V 6) 3.3V 7) 3.3V 8) 3.3V

Q1
B 2.78V E 3.3V U5 B+ 12V 16V D8

16V
VDD

+ F1 65V/ 12A

CN2

CN3

CN1

CN2

CN203

24V Q202 D D Q204 Q304 D Q302 D

Q104 D Q102 Q2 D D Q4 D

CN3

F1 65V/ 12A G S Q106 G D S G S G Q103 S G S Q3 G S G S G Q6 S D

Pin 1 T101/T1 29.2V p/p 48kHz Pin 6 T101/T1 30V p/p 48kHz
F1 STBY 170V RUN 188.5V Pin 1 2 3-6 7-10 11-12 13-14 15 16 17-18 19 20 21 22 23 24

12V to T-CON Pin 48~51.

LVDS
IC406 E B Diode Check Open 1.6V Gnd Open Gnd 0.27V Gnd Gnd 0.42V Open Open Open Open Open Open
C

See second page of Interconnect Diagram for Main board DC Voltages See pages 3/4 of Interconnect Diagram for LVDS Waveforms IC800 IC901 DDR IC801 TruMotion IC801 Operates at high temperature IC900 DDR L422 P803 N/A IC405 IC404 NAND FLASH USB L424 6

G S Q203 G D S

G S G S G Q206 Q306 G S D D S

G S G S Q303 D

Q406 Q408

P201 "SMPS" to P400 "Main"


Label N/C PWR-ON Gnd 5.2V Gnd 12V Gnd A-Gnd 24V N/C I-C *A-DIM ERR OUT N/C *P-DIM STBY N/C 0V Gnd 5.14V Gnd 0V Gnd Gnd 0V N/C 0V 0V 0V N/C N/C Run N/C 4.9V Gnd 5.14V Gnd 11.9V Gnd Gnd 24.7V N/C 4.3V 1.6V 0V N/C N/C

D D

CN1

Q400
C

E Q407 B C Q405 C B E Q604 C 2 1

P800
L412 IC402 IC401 IC2 DDR 12V LVDS Pins 1~4

P801
X800 25Mhz

P204 D222 D221

P205

P201 IC251

B E B E C B E

Q605

3 IC605 IC400 L406

Power Supply
T102 T101

IC252

MC201

P400
B E C

Q401

T201

T301

IC102 T501

IC502 IC103 Q503 Q501 IC501 Q502 C612

T101

T1
F1 3.15A/250V 39uF/450V 39uF/450V

P1000
E B C

IC300

IC1 DDR

Grayed Out Components are on the Back Side Q600


C B E

IC602 IC606
C

IC600 Mstar D1003 X600 12Mhz Micro/Video Processor Mstar

IC604 IC601

C611

Q111

Q110

Q1000 A1 A2 L305

*PWM-DIM (P-DIM) is open on the Main board, n/c. *A-DIM is fixed and does not move.
SMPS TEST 1: To Force Power Supply On. Disconnect P800 on Main board. Load the 5V line using a 12V light bulb. Jump pins 7,8,9 or 10 (5V) to pin 2 using a 100 resistor. (Test Voltage Outputs 12V, 24V to Main and 24V to both Inverters). SMPS TEST 2: Jump pins 7,8,9 or 10 (5V) to pin 20 (INV-ON). The Backlights should turn on.
To Spks

CN205
IC1000 IC503 HDMI 4 IC504 Q101
C B E

39uF/450V

39uF/450V

39uF/450V

39uF/450V

P300
RR+ L304 LL+ IC1200

CN5

D600

L102 CX104 L103 CX103


L1

D602 Q605

A2 A1 C C E B IC603 IC301 Q300 C 3 Q603 E B 2 1 SW600 A2 A1 C B D200 E C

MAIN BOARD
IC501 TU500 Tuner TDVW-H103F D500 (1) IC100 IC502

C615

C614

C613

C616

Q200
A2 A1

Q602

To Backlights 1.2K CX102


PWR ON STBY 5V

PC

RS232

IC500 (4) Tuner 5V_TU (8) Data (9) Clock (12) Dig DIF+ (13) Dig DIF(16) SIF (19) Analog Video

CX105 R103 + BD101

L600 D603 Q606 L601

D129 C IC102 HDMI 3

Pin 1 T201/T301 29.2V p/p 48kHz Pin 6 T201/T301 30V p/p 48kHz

To Backlights 1.2K

01

CX101

SMPS TEST 1
P201

100 B 6 5 A 4 3 Gnd 2 1

24V 12V 24 22 20 18 16 14 12 10 8 23 21 19 17 15 13 11 9 7 24V 12V STBY 5V

F100 6.3A/250V P101 SK100

Indicates Hot Ground

IC101 HDMI 2 Y HDMI 1

PC Audio

Video

X500 25Mhz

P100
Q501
C E B

Q101 RL101

Pr

Pb

R Q500
E B C

P101

(19)

Side A/V
P101 Side A/V to P100 Main Pin Label STBY Run Diode Check 1 Gnd Gnd Gnd Gnd AV_R_IN 2 Open 0V 0V Gnd Gnd Gnd 3 Gnd 0V 0V 4 AV_L_IN Open 5 Gnd Gnd Gnd Gnd 0V 0V Open AV_DET 6 7 CVBS_IN 0V Open 0V Gnd 8 Gnd Gnd Gnd

12V Light Bulb C 100

Front IR
100 B 6 5 A 4 3 Gnd 2 1

24V 12V 24 22 20 18 16 14 12 10 8 23 21 19 17 15 13 11 9 7 24V 12V

IR Receiver Intelligent Sensor

P100

P101

SMPS TEST 2

12V Light Bulb

J2 Front Soft Switch

P1000 Main to P100 Front IR Pin Label STBY Run Diode Check SCL 0V 3.2V 1.6V Intelligent Sensor 1 SDA 0V 3.2V 1.6V Intelligent Sensor 2 3 Gnd Gnd Gnd Gnd 4 Key1 3.26V 3.26V 1.0V 5 Key2 3.26V 3.26V 1.3V Stand-by 5V 6 5V_ST 5.1V 5.1V 1.1V 7 Gnd Gnd Gnd Gnd Keys 8 Warm_ST Gnd Gnd Gnd

Pr

Pb

Audio

STBY 5V

P1000 Main to P100 Front IR Pin Label STBY Run Diode Check Remote 9 IR 4.18V 4.18V Open 10 Gnd Gnd Gnd Gnd 11 3.3V_ST 3.31V 3.31V 0.67V 12 PWR_ON 0V Open 3.29V

P100 Main to P101 Side A/V Pin Label STBY Run Diode Check 8 Gnd Gnd Gnd Gnd 7 AV_R_IN Open 0V 0V Gnd Gnd Gnd Gnd 6 0V 0V 5 AV_L_IN Open 4 Gnd Gnd Gnd Gnd 0V 0V Open AV_DET 3 0V 0V 2 CVBS_IN 0.07V Gnd Gnd Gnd 1 Gnd

STBY 5V

INV-ON

P201

42SL80 MAIN (FRONT SIDE) SIMICONDUCTORS IC300 +1.8V AMP Pin Regulator [1] Gnd [2] 1.8V [3] 3.3V +1.8V_DDR Regulator n/c 3.2V 3.2V n/c n/c 1.8V 0.8V Gnd IC404 Pin [1] [2] [3] [4] [5] [6] [7] [8] IC406 +1.8V_MEMC Regulator 0.8V Gnd 4.92V 6.5V 4.8V 1.8V 1.8V 4.8V IC504 Pin [1] [2] [3] [4] [5] IC602 Pin [1] [2] [3] [4] [5] [6] [7] [8] +3.3V_PVSB Regulator 4.94V 4.94V Gnd 3.4V 1.25V HDCP EEPROM Gnd Gnd 5.0V Gnd 3.3V 3.3V 5.0V 5.0V IC605 Pin [1] [2] [3] Q406 Reset Gen for Power_Det Gnd 3.5V 3.3V Q500 Tuner Video Pin Buffer B 1.7V C 0V E 2.3V Moving LED Pin Inverter B 0V C 3.3V E Gnd Speed Up Reset Pin IC502 C 3.4V A 3.38V Moving LED Pin Routing A1 0V C 0.1V A2 0V IC403 Pin [1] [2] [3] [4] [5] [6] [7] [8] +1.6V_MEMC Regulator 0V 0.8V 1.2V 1.2V 1.8V 5.0V 1.2V 5.0V

IC400 Pin [1] [2] [3] [4] [5] [6] [7] [8]

5V Switch Pin Control B 0.6V C 0V E Gnd +5V/12VLVDS Switch 5.1V 0.29V 11.9V 5.99V 11.98V 11.98V 5.06V 5.06V

Q1000

+3.3V_ST Pin Regulator [1] 0V [2] 3.3V [3] 5.0V 9V Reg Pin to IC501 Tuner 5V [1] 12V [2] Gnd [3] 8.9V

Q408 Pin [1] [2] [3] [4] [5] [6] [7] [8]

D500

IC500

D1003

42SL80 MAIN (BACK SIDE) SIMICONDUCTORS IC100 Pin [1] [2] [3] [4] [5] [6] [7] [8] [9] [10] [11] [12] [13] [14] [15] [16] IC101 Pin [1] [2] [3] [4] [5] RS232 Rx/Tx 3.3V 5.56V 0.02V 0.03V 5.5V 5.5V 5.5V 0V 3.29V 3.24V n/c 3.31V 0V 5.5V Gnd 3.29V SPIF Optical Audio 0.03V 0V 0V 0V 0V IC102 Pin [1] [2] [3] [4] [5] [6] [7] [8] IC401 Pin [1] [2] [3] [4] [5] [6] [7] [8] IC402 Pin [1] [2] [3] [4] [5] [6] [7] [8] Gnd Gnd Gnd Gnd 3.3V 3.3V 3.18V 0V RGB EEPROM IC405 Pin [1] [2] [3] [4] [5] [6] [7] [8] +5V EXT Regulator 0.8V Gnd 12V 9.6V 5V 4.97V 4.97V 1.9V IC503 Pin [1] [2] [3] [4] [5] [6] [7] [8] IC504 Pin [1] [2] [3] [4] [5] [6] [7] [8] IC601 Pin [1] [2] [3] [4] [5] [6] [7] [8] +1.2V_PVSB Regulator 0V 3.3V 3.4V 0V 0V 1.2V 0.8V 0V +1.26V_PVSB Regulator 0.8V 0V 11.8V 9.6V 5.0V 5.0V 5.0V 0.9V Serial Flash for Boot 0.04V 3.2V 2.5V 0V 0V 0V 3.2V 3.2V IC606 Pin [1] [2] [3] [4] [5] [6] [7] [8] IC800 Pin [1] [2] [3] [4] [5] [6] [7] [8] IC1000 Pin [1] [2] [3] [4] [5] [6] Micro IC600 EEPROM Gnd Gnd Gnd Gnd 3.24V 3.24V 0V 3.24V SPI Flash IC801 Memory 0V 0.8V 3.2V 0V 0V 0.09V 3.2V 3.2V USB +5V Switch 4.95V Gnd 3.21V 4.95V 0V 4.95V IC603 Reset Gen Pin for IC600 [1] 0V [2] 0V [3] 3.3V IR RS232 Pin Buffer B 0.634V C 0V E 0V HDMI CEC Pin [1] [2] [3] [4] [5] [6] Q300 3.2V 3.2V 0V 0V 0V 3.16V Q401 INV_ON Pin Inverter B 0.05V C 4.35V E Gnd 12V LVDS Pin Switch Control B 0.05V C 0.65V E Gnd 12V LVDS Pin Source B 0.65V C 0.0V E Gnd Tuner SIF Pin Buffer B 2.4V C 0V E 3.0V Write Protect Pin for IC601 B 0V C 2.5V E Gnd S5/S6 Reset Switch for Mstar 0V 3.28V 0V Q603 Power_On_ Pin Delay Switch B 0V C 0.04V E Gnd Power_Det Pin Switch B 0V C 3.3V E Gnd Power_Det Pin +12V Side B 0.65V C 0.0V E Gnd 5V Routing Pin for IC1200 A1 0.03V C 4.5V A2 5.1V Shunt for Pin Q200 A1 0V C 3.1V A2 3.2V Audio Mute Pin Routing A1 0.01V C 2.7V A2 3.29V

Q101

Q405

Q604

+1.26V_VDDC Regulator 8.0V Oscilloscope ONLY Gnd WARNING 5.0V IC501 +5V_TU Measure Pin 6.0V Pin for Tuner 1 with O4.9V [1] 8.92V scope ONLY 0V [2] 1.88V 0V [3] 5.04V 3.2V [4] 0V [5] Gnd +3.3V_MEMC Regulator 8.0V Oscilloscope ONLY Gnd 4.98V WARNING Measure Pin 7.6V 1 with O4.9V scope ONLY 3.3V 3.3V 0V

Q200

Q407

Q605

Q501

D129

Audio Mute Pin Switch B 0.62V C 0.01V E Gnd PWR On/Off Pin Switch B 2.9V C 5V E 5V

Q600

D200

Q400

Q602 Pin B C E

D600

42SL80 LVDS P800 WAVEFORMS

Pin 11

Pin 12

Pin 13

Pin 14

Pin 16

Pin 17

Pin 19

Pin 20

Pin 21

Pin 22

Pin 23

Pin 24

Pin 27

Pin 28

Pin 29

Pin 30

Pin 32

Pin 33

Pin 35

Pin 36

Pin 37

Pin 38

Pin 39

Pin 40

42SL80 P800 LVDS CABLE WAVEFORMS: Waveforms taken using SMTP Color Bar input. All readings give the Scale 10mV and Time Base related to scope settings. Top waveform in each image gives a slower rate, 2us per division. Outlined area is shown in the bottom waveform at 500ns per division time base.

42SL80 LVDS P801 WAVEFORMS

Pin 3

Pin 4

Pin 5

Pin 6

Pin 8

Pin 9

Pin 11

Pin 12

Pin 13

Pin 14

Pin 15

Pin 16

Pin 19

Pin 20

Pin 21

Pin 22

Pin 24

Pin 25

Pin 27

Pin 28

Pin 29

Pin 30

Pin 31

Pin 32

42SL80 P801 LVDS CABLE WAVEFORMS: Waveforms taken using SMTP Color Bar input. All readings give the Scale 10mV and Time Base related to scope settings. Top waveform in each image gives a slower rate, 2us per division. Outlined area is shown in the bottom waveform at 500ns per division time base.

42SL80
Direct View LCD This concludes the 42SL80 training session.