STÄUBLI HOSES

FOR ALL YOUR FLUIDS

n compressed air
n cooling / heating
n hydraulics
n gases
n chemical products
Sales coordination

n steam…
Stäubli subsidiaries
Distributors
N 210.00 eA

CONNECT WITH STÄUBLI ALL OVER THE WORLD The STÄUBLI quality associated with
a complete range composed of:
UNITED KINGDOM BELGIUM JAPAN n standard, self-locking and
STÄUBLI (UK) Ltd STÄUBLI BENELUX STÄUBLI KK
Stafford Park 17 Meensesteenweg 407 4-12-4, NISHINAKAJIMA YODOGAWA-KU
special hoses
n flexible tubes
TELFORD Shropshire TF 3 3DG 8501 BISSEGEM OSAKA 532-0011
Tel. : ++44 (0) 1952/292 148 Tel.: ++32 (0) 56 36 40 03 Tel.: ++81 6 6889 3308

n equipped hoses
Fax : ++44 (0) 1952/290 057 Fax : ++32 (0) 56 36 40 10 Fax : ++81 6 6889 3118
e-mail : connectors.uk@staubli.com e-mail : benelux@staubli.com e-mail : connectors.stkk@staubli.com

NORTH AMERICA BRAZIL POLAND

(USA, Canada, Mexico) STÄUBLI COMÉRCIO, IMPORTAÇÃO, STÄUBLI Lodz Sp. z o.o.
STÄUBLI CORPORATION EXPORTAÇÃO E REPRESENTAÇÕES LTDA ul. Wigury 21 - 90319 LODZ
P.O. Box 189 - DUNCAN S.C. 29334 Rua Henri Dunant 137 Conj. D Tel. : ++48 42 636 85 04
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Toll free Number : 800/845 - 9193 Fax : ++55 (0) 11 5181 8334 PORTUGAL Our sales network is composed of
e-mail : connectors.usa@staubli.com e-mail : connectors.br@staubli.com STÄUBLI PORTUGAL REPRESENTAÇÕES LDA
Via Central de Milheiros, 171-A
highly qualified technicians trained to
CHINA answer to your question. Feel free to

24/06/04 - Crédit photos : Félix Création, M. Boudier - Gilles Piel

4475-330 MILHEIROS - MAIA
STÄUBLI (HANGZHOU) MECHATRONIC CO. LTD. Tel.: ++351 22 978 39 56/50
Hangzhou Economic & Technological Fax : ++351 22 978 39 59
contact them for any inquiry you may
Development Zone, M 2-1-3 have.
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Tel.: ++34 937 205 405
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Parc du Moulin - 31, rue du Saule Trapu - B.P. 212
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Theodor-Schmidt-Str. 25 - Postfach 10 10 37
95410 BAYREUTH TURKEY
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Fax : ++49 (0) 921/12070 TICARET LTD. STI.
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B BLOK NO:28 - 34670 IKITELLI
ITALY ISTANBUL
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INTERNATIONAL SALES COORDINATION

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Internet : http://www.staubli.com - e-mail : connectors.sales@staubli.com
is a registered trademark of STÄUBLI INTERNATIONAL AG
 COMPRESSED AIR
TUBES AND HOSES

SUMMARY BY APPLICATIONS

APPLICATIONS PRODUCTS TYPES PAGES

Compressed air n AIRFLEX-S Rubber hose 3

n AIRTANE Polyurethane hose 4
n LORPRENE Universal rubber hose 6 MADE TO MEASURE AND READY TO CONNECT
n LORTAN Self-locking polyurethane hose for filtered and/or lubricated air 4
n NYLFLEX Reinforced PVC hose 7 Stäubli hoses are made to measure and are fitted
with:
n RILFLEX Flexible polyamide tube (PA12) 8
n TUBANE Flexible polyurethane polyester tube 5 n AIRFLEX-S or AIRTANE hoses listed hereafter
n VINYFLEX Flexible PVC tube 8 n a socket from our range of RCS, ERS, ERO or RCB
Cooling / Heating n CALOREL-EC EPDM hose for: 21
• cold, hot or super-heated water up to +110 deg. C. for more information, see catalogue A 910
• water glycol down to - 30 deg. C.
n CALOREL-S Rubber hose for mineral based heat transfer fluids to operating 22
temperatures of +140 deg. C. max.
n CALORLOCK NBR/PVC self-locking hose 19
for hot, cold and treated water A I R F L E X- S
n HALOFREE HNBR self-locking hose for cooling circuits (water or water glycol) 20
not giving off halogen gas R UBBER HOSE
n LORPRENE Universal rubber hose for water up to 80 deg. C. 6 n excellent reliability: high resistance to bending,
n LORTAN Self-locking polyurethane hose for industrial treated water 4 pulling and twisting
n METAFLEX All stainless steel hose for hot water line 9 n meet NFT 47 252 B standard
n NYLFLEX Reinforced PVC hose for water line 7 n silicon free.
n
STÄUBLI AIRFLEX-S Ø PS MAX X Bar
TRESS-FLON PTFE tube with stainless steel outer braid AISI 304 11 & 12
& TRESS-FLON CONVOLUTED for heat transfer fluids
APPLICATION COMPOSITION
Hydraulics n NERFLEX Polyurethane micro-perforated hose for hydraulic fluids 15 to 18
• compressed air. • inner hose in SBR (styrene-butadiene)
Other fluids n LORPRENE Universal rubber hose for chemical products 6 • synthetic textile intermediate braid
n METAFLEX All stainless steel hose for: 9 • outer hose in chloroprene (CR).
• gases • steam • oils • acids
n NERFLEX Polyurethane micro-perforated hose for: 15 to 18
• water • gases • chemical products • paint CHARACTERISTICS OF THE HOSE ONLY
n NYLFLEX Reinforced PVC hose for chemical products 7
M.W.P M.P.A.B. WORK. RADIUS WEIGHT/ PART NUMBERS
n RILFLEX Flexible polyamide tube (PA12) for: 8 INSIDE Ø OUTSIDE Ø
at 20 deg. C at 20 deg. C TEMP. BENDING METER
• chemical products • oils • fuels • solvants mm mm bar bar deg. C mm kg 25 meter roll 50 meter roll
n TRESS-FLON PTFE tube with stainless steel outer braid AISI 304 for: 11 & 12 6 13 20 60 - 20 to + 70 35 0,160 AIRFLEX-S 06 AIRFLEX-S 06/50
& TRESS-FLON CONVOLUTED • steam to 200 deg. C 8 15 20 60 - 20 to + 70 50 0,195 AIRFLEX-S 08 AIRFLEX-S 08/50
• agressive fluids 10 17,4 18 60 - 20 to + 70 60 0,245 AIRFLEX-S 10 AIRFLEX-S 10/50
13 21,6 18 60 - 20 to + 70 80 0,350 AIRFLEX-S 13 AIRFLEX-S 13/50
n VINYFLEX Flexible PVC tube 8 16 25,4 18 60 - 20 to + 70 100 0,460 AIRFLEX-S 16 AIRFLEX-S 16/50
19 30 18 60 - 20 to + 70 120 0,625 AIRFLEX-S 19 AIRFLEX-S 19/50
n THERMAL PROTECTIVE SLEEVE 14 25 36,4 18 60 - 20 to + 70 150 0,840 AIRFLEX-S 25

n
n Max. working pressure of hoses fitted with:
CREATION OF EQUIPPED HOSES PART NUMBER 18
see conditions on page 23
n INSTALLATION AND OPERATING ADVICE 23 INSIDE Ø RECOMMENDED STÄUBLI EAR CLAMP RECOMMENDED STÄUBLI SCREW CLAMP

n For more information about our connecting accessories range please see leaflet P 001.
mm PART NUMBERS M.W.P (bar) at 20 deg. C PART NUMBERS M.W.P (bar) at 20 deg. C

n Technical tables: M.W.P. = Max. Working Pressure

6 CL 1015 20 ABA 8-14 20
8 CL 1017 20 ABA 11-17 20
10 CL 1018 18 ABA 13-20 18
M.P.A.B. = Max. Pressure to Avoid Bursting.
n Marking of the hose indicated under the visual.
13 CL 1023 18 ABA 15-24 18
16 CL 1027 15 ABA 19-28 18
19 CL 1031 15 ABA 22-32 18
25 CL 1040 15 ABA 26-38 18

3
 A I R TA N E TUBANE
POLYURETHANE HOSE FLEXIBLE POLYURETHANE POLYESTER TUBE
n excellent resistance to abrasion, wear, n precisely calibrated polyurethane
rubbing and temperatures n excellent flexibility
n very flexible n excellent resistance to abrasion and ripping
n silicon free. n meet NF E 49 101 standard
STÄUBLI AIRTANE Ø PMS : X Bar n 4 colors. TUBE POLYURETHANE CALIBRE ØINT/ØEXT

APPLICATIONS COMPOSITION
APPLICATION
• compressed air • inner hose : PVC
• particularly suited to automotive industry. • textile intermediate braid • compressed air:
• outer hose : polyurethane connection to instant couplings...
yellow (RAL 1023).
CHARACTERISTICS OF THE HOSE ONLY
M.W.P M.P.A.B. WORK. RADIUS WEIGHT/ M.W.P M.P.A.B. RADIUS WEIGHT/
INSIDE Ø OUTSIDE Ø INSIDE Ø OUTSIDE Ø bar bar BENDING METER COLORS PART NUMBERS
at 20 deg. C at 20 deg. C TEMP. BENDING METER PART NUMBER mm mm 25 meter roll
mm mm deg. C mm kg at 23 deg. C at 70 deg .C at 23 deg. C at 70 deg .C mm kg
bar bar
12,5 18,1 12 45 - 20 to + 75 72 0,164 AIRTANE 13 clear TUBANE 04
Mini. delivery length : 10 m blue TUBANE 04/KB

n Max. working pressure of hoses fitted with:

2,5 4 10 5 30 15 12 0,0092
black TUBANE 04/KN
see conditions on page 23
red TUBANE 04/KR
INSIDE Ø RECOMMENDED STÄUBLI EAR CLAMP RECOMMENDED STÄUBLI SCREW CLAMP
mm PART NUMBER M.W.P (bar) at 20 deg. C PART NUMBER M.W.P (bar) at 20 deg. C clear TUBANE 06
12,5 CL 1021 12 ABA 13-20 12
blue TUBANE 06/KB
4 6 10 5 30 15 20 0,020
black TUBANE 06/KN
L O R TA N red TUBANE 06/KR
clear TUBANE 08
SELF-LOCKING POLYURETHANE HOSE
blue TUBANE 08/KB
n technical characteristics according to CNOMO E 07 12 120 G 5,5 8 9 4,5 27 13,5 25 0,032
black TUBANE 08/KN
recommendation red TUBANE 08/KR
n self extinghishing
n excellent resistance to:
clear TUBANE 10
blue TUBANE 10/KB
• abrasion STÄUBLI LORTAN Ø/COULEUR - AIR/EAU - X bar 7 10 8 4,4 24 13,2 30 0,049
black TUBANE 10/KN
• pulling and ripping (even when used intensively) red TUBANE 10/KR
• welding projections (sparks,…)
n very good resistance to grease, mineral oils, ozone and UV clear TUBANE 12
n reliable blue TUBANE 12/KB
n silicon free.
8 12 9 4,5 27 13,5 35 0,076
black TUBANE 12/KN
red TUBANE 12/KR
APPLICATIONS COMPOSITION
• filtered or lubricated air circuits • transparent polyurethane inner hose
• water. • inner hose: transparent polyurethane
• outer cover: polyurethane polyester red or blue with antisticking
INSTR UCTIONS treatment.

• installation with STÄUBLI fittings featured on page 20 (no clamps of any kind are required)
• adhere to the assembly instructions indicated on the leaflet RV3550100 delivered with the product
• for proper assembly, we recommend to use our R 284 900 00 tools.
OUTSIDE M.W.P MAX. ROOM WORK. RADIUS WEIGHT/
INSIDE Ø Ø at 40 deg. C M.P.A.B. TEMP. TEMP. deg. C BENDING METER COLORS PART NUMBERS
mm mm bar bar deg. C air water mm kg 50 meter roll
blue LORTAN 10/KB
9,5 16 12 81 - 20 to + 60 + 10 to + 40 + 10 to + 60 50 0,163
red LORTAN 10/KR
blue LORTAN 13/KB
12,5 19 12 81 - 20 to + 60 + 10 to + 40 + 10 to + 60 60 0,194
red LORTAN 13/KR
blue LORTAN 16/KB
16,5 23 12 68 - 20 to + 60 + 10 to + 40 + 10 to + 60 80 0,240
red LORTAN 16/KR
Delivery in 25 meters roll : consult us

5
 C O M P R E S S E D A I R A N D O T H E R F LU I D S
TUBES AND HOSES NYLFLEX
REINFORCED PVC HOSE
n compatible with a very large range of fluids
n good mechanical resistance
n low pressure drop
n good flexibility at temperatures over 5 deg. C.
n 3 colors. NYLFLEX Ø - PS X Bar à 20°C

LO R P R E N E
APPLICATIONS COMPOSITION
UNIVERSAL R UBBER HOSE
n excellent mechanical resistance
• compressed air • inner & outer PVC hose,

n excellent resistance to ozone in the air and

• water, distilled water, sea water, certain vegetable intermediate polyester braid.
and mineral oils
therefore to ageing
n flexible, even at - 25 deg. C.
• alcohols to 20 deg. C...

n withstand partial vacuum

n meet NFT 47252 standard regarding diameter
STÄUBLI LORPRENE Ø R/m < 106 /m PS MAX X Bar

CHARACTERISTICS OF THE HOSE ONLY

and pressure
n electrostatics conductor M.W.P M.P.A.B.
n silicon free.
INSIDE OUTSIDE at 20 at 20 WORK. RADIUS WEIGHT/ PART NUMBERS
Ø Ø deg. C deg. C TEMP. BENDING METER COLORS
25 meter roll 50 meter roll
mm mm bar bar deg. C mm kg
4 10 15 60 - 15 to + 60 12 0,085 clear NYLFLEX 04 NYLFLEX 04/50
6 12 15 60 - 15 to + 60 18 0,100 clear NYLFLEX 06 NYLFLEX 06/50
clear NYLFLEX 08 NYLFLEX 08/50
APPLICATIONS COMPOSITION 8 14 15 60 - 15 to + 60 27 0,125 blue NYLFLEX 08/KB NYLFLEX 08/KB/50
red NYLFLEX 08/KR NYLFLEX 08/KR/50
• compressed air even in greasy environment • black smooth inner in nitrile clear NYLFLEX 10 NYLFLEX 10/50
• nitrogen, mineral and vegetable oils, petrol, • intermediate textile braid 10 16 15 60 - 15 to + 60 37 0,145 blue NYLFLEX 10/KB NYLFLEX 10/KB/50
diesel, kerosene, light acids, alcohols... • chloroprene outer. red NYLFLEX 10/KR NYLFLEX 10/KR/50
• water to 80 deg. C. clear NYLFLEX 12 NYLFLEX 12/50
• glycol from - 20 to + 70 deg. C at 10 bar. 12 19 15 60 - 15 to + 60 45 0,215 blue NYLFLEX 12/KB NYLFLEX 12/KB/50
red NYLFLEX 12/KR NYLFLEX 12/KR/50
clear NYLFLEX 13 NYLFLEX 13/50
13 20 15 60 - 15 to + 60 51 0,225 blue NYLFLEX 13/KB NYLFLEX 13/KB/50
CHARACTERISTICS OF THE HOSE ONLY red NYLFLEX 13/KR NYLFLEX 13/KR/50
16 26 15 60 - 15 to + 60 65 0,410 clear NYLFLEX 16 NYLFLEX 16/50
M.W.P M.P.A.B. WORK. RADIUS WEIGHT/ PART NUMBERS 19 27 15 60 - 15 to + 60 79 0,350 clear NYLFLEX 19
INSIDE Ø OUTSIDE Ø
at 20 deg. C at 20 deg. C TEMP. BENDING METER 25 34 15 48 - 15 to + 60 110 0,505 clear NYLFLEX 25
mm mm bar bar °C mm kg 25 meter roll 50 meter roll
32 42 12 35 - 15 to + 60 160 0,705 clear NYLFLEX 32
6 13 20 60 - 25 to + 80 35 0,160 LORPRENE 06 LORPRENE 06/50 38 48 10 35 210 0,815 clear NYLFLEX 38
- 15 to + 60
8 15,5 20 60 - 25 to + 80 50 0,210 LORPRENE 08 LORPRENE 08/50
50 64 8 26 - 15 to + 60 300 1,49 clear NYLFLEX 50
10 17,5 20 60 - 25 to + 80 60 0,240 LORPRENE 10 LORPRENE 10/50
13 21 20 60 - 25 to + 80 80 0,315 LORPRENE 13 LORPRENE 13/50
16 25 20 60 - 25 to + 80 100 0,430 LORPRENE 16 LORPRENE 16/50
19 29 20 60 - 25 to + 80 120 0,545 LORPRENE 19 LORPRENE 19/50 n Max. working pressure of hoses fitted with: see conditions on page 23
25 36 20 60 - 25 to + 80 150 0,790 LORPRENE 25 INSIDE Ø RECOMMENDED STÄUBLI EAR CLAMP RECOMMENDED STÄUBLI SCREW CLAMP
mm PART NUMBERS M.W.P (bar) at 20 deg. C PART NUMBERS M.W.P (bar) at 20 deg. C
4 CL 1011 15 ABA 8-14 15

n Max. working pressure of hoses fitted with:

6 CL 1013 15 ABA 8-14 15
see conditions on page 23 8 CL 1015 15 ABA 11-17 15
INSIDE Ø RECOMMENDED STÄUBLI EAR CLAMP RECOMMENDED STÄUBLI SCREW CLAMP 10 CL 1018 15 ABA 13-20 15
mm PART NUMBERS M.W.P (bar) at 20 deg. C PART NUMBERS M.W.P (bar) at 20 deg. C 12 CL 1020 15 ABA 15-24 15
6 CL 1015 20 ABA 8-14 20 13 CL 1021 15 ABA 15-24 15
8 CL 1017 20 ABA 11-17 20 16 CL 1027 10 ABA 19-28 15
10 CL 1018 20 ABA 13-20 20 19 CL 1028 10 ABA 22-32 15
13 CL 1023 20 ABA 15-24 20 25 CL 1037 10 ABA 26-38 15
16 CL 1027 15 ABA 19-28 20 32 ABA 38-50 8
19 CL 1031 15 ABA 22-32 20 38 ABA 44-56 6
25 CL 1040 15 ABA 26-38 20 50 ABA 58-75 4

7
 O T H E R F LU I D S
EQUIPPED HOSES

M E TA F L E X
ALL STAINLESS STEEL HOSE
Built in all AISI 316L stainless steel to give high resistance to:
• extreme temperatures
RILFLEX • chemical agents
• high pressures of 198 to 35 bar, depending on diameter
• vibrations
FLEXIBLE POLYAMIDE TUBE • ageing.
(PA12)
n opaque colour
n conforms to
NF E 49-100 - DIN 73 378. ISO 7628. APPLICATIONS COMPOSITION
• gases • entirely metal construction with parallel corrugations
APPLICATIONS • steam made from an edge to edge welded tube in AISI 316L
• hot water stainless steel
• compressed air
• oils • outer braid and end fittings in AISI 304 stainless
• oils, fuels, solvants, numerous chemical products
• agressive fluids: acids and solvents steel
• mounting with instant fittings.
• condensates • ends argon welded. This welding process has the
• heat transfer fluids considerable advantage of maintaining the required
INSIDE Ø OUTSIDE Ø M.W.P at 23 deg. C M.P.A.B. at 23 deg. C WORK. TEMP. RADIUS BENDING PART NUMBERS • cryogenics mechanical and corrosion resistance across the entire
mm mm bar bar deg. C mm 25 meter roll
• primary vacuum (for secondary vacuum applications, operating temperature range.
2 4 40 120 - 15 to + 80 24 RILFLEX 02
2,7 4 25 75 - 15 to + 80 30 RILFLEX 02/7 consult us). Part numbers of the end fittings on page 10.
4 6 26 78 - 15 to + 80 35 RILFLEX 04
6 8 19 57 - 15 to + 80 55 RILFLEX 06
8 10 14 45 - 15 to + 80 60 RILFLEX 08 M.W.P WORK. RADIUS BENDING MINI
10 12 12 36 92 RILFLEX 10 INSIDE Ø OUTSIDE Ø M.P.A.B.
- 15 to + 80 at 20 deg. C TEMP. mm PART NUMBERS
12 14 10 30 - 15 to + 80 82 RILFLEX 12 inch mm mm bar
bar deg. C Dynamic Static
1/4 6 10,8 198 594 - 270 to + 550 80 25 METAFLEX T1-06
5/16 8 13,7 176 528 - 270 to + 550 125 32 METAFLEX T1-08
VINYFLEX 3/8 10 15,7 131 393 - 270 to + 550 130 38 METAFLEX T1-10
1/2 13 18,2 93 279 - 270 to + 550 140 45 METAFLEX T1-13
FLEXIBLE PVC TUBE
n suitable to food contact according to
3/4 19 28,3 57 171 - 270 to + 550 170 70 METAFLEX T1-19
1 25 34,2 65 195 - 270 to + 550 190 85 METAFLEX T1-25
CE 2002/72
n good resistance to ageing and ozone 1 1/4 32 43 46 158 - 270 to + 550 260 105 METAFLEX T1-32
n clear colour. 1 1/2 38 52 50 150 - 270 to + 550 300 130 METAFLEX T1-38
2 50 62,6 35 105 - 270 to + 550 320 160 METAFLEX T1-50

APPLICATIONS 2 1/2 65 81,2 40 120 - 270 to + 550 460 200 METAFLEX T1-65

• compressed air • water • numerous chemical products n Pressure correction factor according to temperature
M.W.P M.P.A.B. WORK. WEIGHT/ LENGTH WORKING TEMPERATURE (deg. C) 20 100 200 300 400 500 550
INSIDE Ø OUTSIDE Ø at 20 deg. C at 20 deg. C TEMP. METER OF PART NUMBERS CORRECTION FACTOR 1 0,80 0,69 0,62 0,58 0,55 0,47
mm mm
bar bar deg. C kg DELIVERY
OPTIONS
2 4 1 3 - 15 to + 60 0,011 100 meter roll VINYFLEX 02
4 6 1 3 - 15 to + 60 0,019 50 meter roll VINYFLEX 04 • HEAT PROTECTION SLEEVE: add /GT code to part number of the hose.
6 8 1 3 - 15 to + 60 0,028 50 meter roll VINYFLEX 06 • PROTECTION SLEEVE FOR THE METAL BRAID: add /GTR code to the part number of the hose.
8 10 1 3 - 15 to + 60 0,035 50 meter roll VINYFLEX 08 See heat protection sleeve characteristics on page 14.

9
 STAINLESS STEEL END FITTINGS FOR METAFLEX HOSES

WELDED FITTINGS
INSIDE Ø HOSE E* F B PART NUMBERS
inch mm mm mm mm
1/4 6 6 8 30 MLM 06-08/IC
5/16 8 8 10 30 MLM 08-10/IC
3/8 10 12,6 17,2 40 MLM 10-17/IC
F

B 1/2 13 16,1 21,3 40 MLM 13-21/IC

3/4 19 21,7 26,9 50 MLM 19-27/IC
1 25 27,3 33,7 50 MLM 25-34/IC
T R E S S - F LO N
1 1/4 32 36 42,4 50 MLM 32-42/IC
E* = nominal Ø end fittings 1 1/2 38 41,9 48,3 50 MLM 38-48/IC
PTFE TUBE WITH STAINLESS STEEL OUTER
End fittings in AISI 304 2 50 53,1 60,3 60 MLM 50-60/IC BRAID AISI 304
stainless steel
n reliable
2 1/2 65 68,8 76,1 60 MLM 65-75/IC

n very good resistance to chemical agents and pressure

n low pressure drop
MALE BSP TAPERED FITTINGS n antiadhesive properties
n temperature resistance
INSIDE Ø HOSE E* L H n low friction coefficient
n excellent resistance to UV
inch mm mm F mm PART NUMBERS
mm
1/4 6 6 R 1/8 10 13 MMG 06-10/IC
n non flammable.
L
1/4 6 8,5 R 1/4 12 14 MMG 06-13/IC
5/16 8 8,5 R 1/4 12 14 MMG 08-13/IC
APPLICATIONS COMPOSITION
F

3/8 10 12 R 3/8 13 19 MMG 10-17/IC

H
1/2 13 15,5 R 1/2 16 22 MMG 13-21/IC • steam to 200 deg. C. • smooth white PTFE polymer inner tube
3/4 19 20 R 3/4 17 27 MMG 19-27/IC • heat transfer fluids for transformation of plastics and • AISI 304 stainless steel outer braid.
1 25 26 R1 20 35 MMG 25-34/IC
pressurised aluminium and zamak foundries
• agressive fluids: acids, solvants, bases, chlorine ASSEMBLY
E* = nominal Ø end fittings 1 1/4 32 33,5 R 1 1/4 22 46 MMG 32-42/IC
• compressed air up to 25 bar • assembly with specific end fittings presented on
End fittings in AISI 304 1 1/2 38 39,5 R 1 1/2 22 51 MMG 38-48/IC (for higher pressure: consult us).
stainless steel
page 13.
2 50 50 R2 26 64 MMG 50-60/IC
2 1/2 65 65 R 2 1/2 30 76 MMG 65-75/IC

INSIDE Ø M.W.P WORK. MINI ACCEPTABLE

OUTSIDE Ø M.P.A.B.
at 20 deg. C TEMP. RADIUS BENDING PART NUMBERS
inch mm mm bar bar deg. C Static mm
FEMALE BSP PARALLEL SWIVEL FITTINGS (SEAT FOR 60 DEG. CONE)
1/4 6 9,3 ± 0,5 220 610 - 70 to + 260 76 TRESS-FLON 06
5/16 8 11,1 ± 0,5 200 620 - 70 to + 260 102 TRESS-FLON 08
INSIDE Ø HOSE E* F L H PART NUMBERS
inch mm mm mm mm 3/8 10 13,5 ± 0,6 180 550 - 70 to + 260 133 TRESS-FLON 10
1/2 13 16,6 ± 0,6 160 480 - 70 to + 260 152 TRESS-FLON 13
L 1/4 6 4 G 1/8 0 14 MDG 06-10/IC 3/4 19 23 ± 0,8 100 310 - 70 to + 260 203 TRESS-FLON 19
1/4 6 6 G 1/4 2 19 MDG 06-13/IC 1 25 29,3 ± 0,8 80 240 - 70 to + 260 305 TRESS-FLON 25
F

5/16 8 6 G 1/4 2 19 MDG 08-13/IC

H 3/8 10 8,5 G 3/8 3 22 MDG 10-17/IC
1/2 13 12 G 1/2 4 27 MDG 13-21/IC n Pressure correction factor according to temperature
3/4 19 15,5 G 3/4 5 32 MDG 19-27/IC WORKING TEMPERATURE (deg. C) - 70 20 100 150 200 250
1 25 20 G1 6 38 MDG 25-34/IC CORRECTION FACTOR 1 1 0,75 0,5 0,2 1 bar max.
E* = nominal Ø end fittings 1 1/4 32 26 G 1 1/4 5 46 MDG 32-42/IC
End fittings in AISI 304 1 1/2 38 33,5 G 1 1/2 5 55 MDG 38-48/IC
stainless steel
2 50 39,5 G2 5 65 MDG 50-60/IC OPTIONS
2 1/2 65 50,5 G 2 1/2 7 82 MDG 65-75/IC
• HEAT PROTECTION SLEEVE: add /GT code to part number of the hose.
• PROTECTION SLEEVE FOR THE METAL BRAID: add /GTR code to the part number of the hose.
See heat protection sleeve characteristics on page 14.
To compile your part number, see page 18.

11
 T R E S S - F LO N C O N V O LU T E D END FITTINGS FOR TRESS-FLON AND TRESS-FLON CONVOLUTED HOSES

CONVOLUTED PTFE HOSE WITH AISI 304 B S P M A L E TA P E R E D F I T T I N G S

STAINLESS STEEL OUTER BRAID
n very flexible
INSIDE Ø E* CRIMPED ZINC PLATED STEEL FITTINGS CRIMPED STAINLESS STEEL AISI 316L FITTINGS

n reliable
hose F
mm mm L H/FLATS PART NUMBERS L H/FLATS PART NUMBERS
n very good resistance to chemical agents and pressure L

n low pressure drop

6 4 R 1/4 14 15 FMG 06.13 14 17 FMG 06.13/IC

n anti-adhesive properties 8 5,5 R 1/4 14 15 FMG 08.13 - - -

F
n temperature resistance H 8 5,5 R 3/8 14,5 19 FMG 08.17 14,5 19 FMG 08.17/IC
n low friction coefficient
n excellent resistance to UV rays
10 7 R 3/8 14,5 19 FMG 10.17 14,5 19 FMG 10.17/IC

n non-inflammable. 13 10 R 3/8 14,5 26 FMG 13.17 - - -

E* = nominal Ø end fittings 13 10 R 1/2 19 22 FMG 13.21 19 22 FMG 13.21/IC
APPLICATIONS COMPOSITION 19 15,5 R 3/4 19 27 FMG 19.27 19 27 FMG 19.27/IC
• steam to 200 deg. C. • inner tube: linear white corrugated PTFE polymer 25 21 R1 24 36 FMG 25.34 24 36 FMG 25.34/IC
• heat transfer fluids for transformation of plastics • outer braid: stainless steel AISI 304.
and pressurised aluminium and zamak foundries
• agressive fluids: acids, solvants, bases, chlorine ASSEMBLY
• compressed air up to 25 bar (for higher pressure:
consult us). • assembly with specific end fittings presented on page 13. FEMALE SWIVEL BSP THREAD (WITH 60 DEGREE CONE SEATS)

INSIDE Ø E* CRIMPED ZINC PLATED STEEL FITTINGS CRIMPED STAINLESS STEEL AISI 316L FITTINGS
hose F
INSIDE Ø M.W.P WORK. MINI ACCEPTABLE mm mm L H/FLATS PART NUMBERS L H/FLATS PART NUMBERS
OUTSIDE Ø M.P.A.B. L
at 20 deg. C TEMP. RADIUS BENDING PART NUMBERS
inch mm mm bar bar deg. C Static mm 6 4 G 1/4 5 19 FDG 06.13 5 19 FDG 06.13/IC
1/4 6 9,4 ± 0,25 170 520 - 70 to + 260 20 TRESS-FLON 06/CV
5/16 8 12,45 ± 0,25 100 400 - 70 to + 260 25 TRESS-FLON 08/CV 8 5 G 1/4 5 18 FDG 08.13 - - -

F
3/8 10 13,5 ± 0,25 140 410 - 70 to + 260 25 TRESS-FLON 10/CV 8 5,5 G 3/8 7 22 FDG 08.17 7 22 FDG 08.17/IC
1/2 13 18,7 ± 0,25 100 310 - 70 to + 260 25 TRESS-FLON 13/CV H
3/4 19 24,6 ± 0,6 70 210 - 70 to + 260 65 TRESS-FLON 19/CV 10 7,1 G 3/8 7 22 FDG 10.17 7 22 FDG 10.17/IC
1 25 32,9 ± 0,8 45 140 - 70 to + 260 90 TRESS-FLON 25/CV
13 8,5 G 3/8 7 22 FDG 13.17 - - -
n Pressure correction factor according to temperature E* = nominal Ø end fittings 13 10 G 1/2 7 27 FDG 13.21 7 27 FDG 13.21/IC

WORKING TEMPERATURE (deg. C) - 70 20 100 150 200 250 19 15,5 G 3/4 9 32 FDG 19.27 9 32 FDG 19.27/IC
CORRECTION FACTOR 1 1 0,75 0,5 0,2 1 bar max.
25 21 G1 10 41 FDG 25.34 10 41 FDG 25.34/IC

OPTIONS
• HEAT PROTECTION SLEEVE: add /GT code to part number of the hose. To put together your part numbers, refer to page 18
• PROTECTION SLEEVE FOR THE METAL BRAID: add /GTR code to the part number of the hose.
See heat protection sleeve characteristics on page 14.

13
 H Y D R AU L I C S
EQUIPPED HOSES

THERMAL PROTECTIVE SLEEVE NERFLEX R7

Compatible with all our hoses. MEDIUM PRESSURE
n the thickness of the fibreglass gives a fire resistant heat protection n excellent resistance to ageing
n the silicon coating gives a leak tight protection against flying objects or particles and against liquids whilst n resistance to abrasion
improving the thermal protection of the fibreglass braid which it covers n light.

STÄUBLI NERFLEX Ø/R7 PS/WP XBar

Physical and mechanical properties

• continuous temperatures of: APPLICATIONS
-55 deg. C. to +260 deg. C.
• peak temperatures: • hydraulic fluids
- 15 minutes at 1100 deg. C. • neutral gas medium pressure
- 30 minutes at 850 deg. C. • chemical products.
• fire resistance
- 30 min. at 850 deg. C according to NFE 48.084
- 15 min. at 1100 deg. C according to COMPOSITION ASSEMBLY
SAF AS 10558 • inner hose: polyester elastomer • assembly with specific end fittings presented on
• fire resistance of fireproof silicone revetment • polyester intermediate braid page 17.
according to ISO 4589 standard. • outer layer in black micro-perforated polyurethane.
Characteristics and part numbers of heat protection sleeve alone
INSIDE Ø SLEEVE OUTSIDE Ø SLEEVE MAX OUTSIDE DIA OF HOSE TO PROTECT
PART NUMBERS TECHNICAL CHARACTERISTICS
mm mm mm
13 21 11 GT 13
INSIDE OUTSIDE M.W.P WORK. RADIUS WEIGHT/
16 24 14 GT 16 Ø Ø at 20 deg. C M.P.A.B. TEMP. BENDING METER PART NUMBERS
inch mm mm bar bar deg. C mm kg
20 28 16 GT 20 3/16 4,7 9,3 200 800 - 40 to + 100 75 0,070 NERFLEX 05/R7
25 33 20 GT 25 1/4 6,5 12,7 190 760 - 40 to + 100 100 0,095 NERFLEX 06/R7
5/16 8,0 15,0 170 680 - 40 to + 100 115 0,110 NERFLEX 08/R7
35 43 30 GT 35 3/8 10,0 16,3 155 620 - 40 to + 100 127 0,135 NERFLEX 10/R7
40 48 35 GT 40 1/2 13,0 20,0 140 560 - 40 to + 100 178 0,210 NERFLEX 13/R7
5/8 16,0 23,1 100 400 - 40 to + 100 203 0,230 NERFLEX 16/R7
• packing: 10 meter roll 3/4 19,0 26,4 85 340 - 40 to + 100 254 0,300 NERFLEX 19/R7
• recommended assembly with STÄUBLI CL ear clamp.

OPTION FOR METAFLEX, TRESS-FLON AND TRESS-FLON CONVOLUTED HOSE

n add /GT code to the hose part number.

PROTECTIVE SLEEVE FOR METALLIC BRAIDED HOSE

n black polyolefine shrink-wrap outer sleeve.

Physical and mechanical properties
• working temperature
-55 deg. C to +135 deg. C.
• good resistance to chemical agents and solvents.

OPTION FOR METAFLEX, TRESS-FLON AND TRESS-FLON CONVOLUTED HOSE

n add /GTR code to part number of the hose

15
 NERFLEX R8 END-FITTINGS FOR NERFLEX R7 - R8 - TM HOSES

HIGH PRESSURE
n excellent resistance to ageing FEMALE BSP CYLINDRICAL SWIVEL FITTINGS W I T H 6 0 ° C O N E S E AT

n resistance to abrasion
n light. INSIDE
Ø hose F
CRIMPED ZINC PLATED STEEL FITTINGS CRIMPED STAINLESS STEEL AISI 316TI FITTINGS
mm E* L H/FLATS PART NUMBERS E* L H/FLATS PART NUMBERS
L
APPLICATIONS STÄUBLI NERFLEX Ø/R8 PS/WP XBar
4,7 G 1/8 3,0 4,2 14 NRF 05.100 3,0 6 14 NRF 05.100/IC

• hydraulics fluids COMPOSITION 6,5 G 1/4 4,0 5,3 19 NRF 06.101 4,0 3,1 19 NRF 06.101/IC

F
• neutral gas high pressure • inner hose: polyester elastomer 8 G 1/4 5,5 5,7 19 NRF 08.101 5,5 4,2 19 NRF 08.101/IC
• chemical products. H
• textile reinforced intermediate braid 8 G 3/8 5,5 6,0 22 NRF 08.102 5,5 4 22 NRF 08.102/IC
• outer layer in black micro-perforated
ASSEMBLY 10 G 3/8 7,0 6,0 22 NRF 10.102 6,5 4 22 NRF 10.102/IC
polyurethane.
E* = nominal Ø end fittings 10 G 1/2 7,0 6,5 27 NRF 10.103 7,0 4 27 NRF 10.103/IC
• assembly with specific end fittings presented on page 17.
13 G 1/2 9,5 6,5 27 NRF 13.103 10,0 4,1 27 NRF 13.103/IC
TECHNICAL CHARACTERISTICS 16 G 3/4 12,0 7,0 32 NRF 16.104 13,0 8,5 32 NRF 16.104/IC

M.W.P WORK. RADIUS WEIGHT/ 19 G1 15,0 11,0 38 NRF 19.105 15,0 12,2 41 NRF 19.105/IC
INSIDE Ø OUTSIDE Ø at 20 deg. C M.P.A.B. TEMP. BENDING METER PART NUMBERS
inch mm mm bar bar deg. C mm kg
3/16 4,7 9,3 345 1 380 - 40 to + 100 50 0,050 NERFLEX 05/R8
1/4 6,5 12,7 345 1 380 - 40 to + 100 60 0,110 NERFLEX 06/R8
5/16 8,0 15,0 295 1 175 - 40 to + 100 80 0,120 NERFLEX 08/R8 90° FEMALE BSP CYLINDRICAL SWIVEL FITTINGS W I T H 6 0 ° C O N E S E AT
3/8 10,0 16,3 275 1 100 - 40 to + 100 127 0,130 NERFLEX 10/R8
1/2 13,0 20,0 240 960 - 40 to + 100 178 0,220 NERFLEX 13/R8
5/8 16,0 23,1 190 760 - 40 to + 100 203 0,250 NERFLEX 16/R8 INSIDE CRIMPED ZINC PLATED STEEL FITTINGS CRIMPED STAINLESS STEEL AISI 316TI FITTINGS
L Ø hose F
3/4 19,0 27,9 155 620 - 40 to + 100 254 0,380 NERFLEX 19/R8 mm E* L H/FLATS PART NUMBERS E* L H/FLATS PART NUMBERS
4,7 G 1/8 3,0 4,2 14 NRF 05.100/RE 3,0 4 14 NRF 05.100/IC/RE
NERFLEX TM

F
6,5 G 1/4 4,0 5,3 19 NRF 06.101/RE 4,0 3,1 19 NRF 06.101/IC/RE
H 8 G 3/8 5,5 6,0 22 NRF 08.102/RE 5,5 4 19 NRF 08.102/IC/RE
HIGH PRESSURE
n low bending radius 10 G 3/8 7,0 6,0 22 NRF 10.102/RE 6,5 4 22 NRF 10.102/IC/RE
n excellent resistance to ageing 10 G 1/2 7,0 6,5 27 NRF 10.103/RE 7,0 4 27 NRF 10.103/IC/RE
n resistance to kincking and abrasion. 13 G 1/2 9,5 6,5 27 NRF 13.103/RE 10,0 4,1 27 NRF 13.103/IC/RE

APPLICATIONS E* = nominal Ø end fittings 16 G 3/4 12,0 7,0 32 NRF 16.104/RE 12,0 8,5 32 NRF 16.104/IC/RE
STÄUBLI NERFLEX Ø/TM PS/WP XBar
19 G1 15,0 11,0 38 NRF 19.105/RE 15,0 12,2 41 NRF 19.105/IC/RE
Multi functions:
• hydraulics fluids COMPOSITION
• paint
• water • inner hose: polyamide
• neutral gas high pressure • steel intermediate braid M A L E B S P TA P E R E D F I T T I N G S
• chemical products. • outer layer in black micro-perforated
polyurethane. INSIDE CRIMPED ZINC PLATED STEEL FITTINGS CRIMPED STAINLESS STEEL AISI 316TI FITTINGS
ASSEMBLY Ø hose F
mm E* L H/FLATS PART NUMBERS E* L H/FLATS PART NUMBERS
L
• assembly with specific end fittings presented on page 17. 5 R 1/8 3,0 7,7 12 NRF 05.160 3,0 10 12 NRF 05.160/IC
TECHNICAL CHARACTERISTICS 6 R 1/4 4,0 13,0 15 NRF 06.161 4,0 11,3 14 NRF 06.161/IC

F
H 8 R 1/4 5,5 13,5 15 NRF 08.161 5,5 13,5 14 NRF 08.161/IC
M.W.P WORK. RADIUS WEIGHT/
INSIDE Ø OUTSIDE Ø at 20 deg. C M.P.A.B. TEMP. BENDING METER PART NUMBERS 8 R 3/8 5,5 13,5 19 NRF 08.162 5,5 11,9 19 NRF 08.162/IC
inch mm mm bar bar deg. C mm kg
10 R 3/8 7,0 13,5 19 NRF 10.162 7,0 11,9 19 NRF 10.162/IC
3/16 4,7 9,3 345 1 380 - 40 to + 100 30 0,100 NERFLEX 05/TM
1/4 6,5 11,8 310 1 240 - 40 to + 100 40 0,160 NERFLEX 06/TM E* = nominal Ø end fittings 10 R 1/2 7,0 18,0 22 NRF 10.163 7,0 15 22 NRF 10.163/IC
5/16 8,0 13,6 250 1 000 - 40 to + 100 50 0,190 NERFLEX 08/TM
3/8 10,0 15,5 240 960 - 40 to + 100 60 0,250 NERFLEX 10/TM 13 R 1/2 9,5 18,0 22 NRF 13.163 10,0 15 22 NRF 13.163/IC
1/2 13,0 18,6 190 760 - 40 to + 100 75 0,310 NERFLEX 13/TM 16 R 3/4 12,0 18,5 27 NRF 16.164 13,0 15,9 27 NRF 16.164/IC
5/8 16,0 23,5 170 680 - 40 to + 100 100 0,430 NERFLEX 16/TM
3/4 19,0 27,0 140 560 - 40 to + 100 150 0,500 NERFLEX 19/TM 19 R1 15,0 23,0 36 NRF 19.165 14,5 21,4 36 NRF 19.165/IC

continuation of the fittings on page 18

17
 C O O L I N G H E AT I N G
HOSES
FEMALE METRIC SWIVEL FITTINGS WITH O'RING AND 24° CONE SEAT

ISO 8434 heavy duty standard.

INSIDE CRIMPED ZINC PLATED STEEL FITTINGS CRIMPED STAINLESS STEEL AISI 316TI FITTINGS
Ø hose F
mm E* L H/FLATS PART NUMBERS E* L H/FLATS PART NUMBERS
L 5 M 16x1,5 3,0 4,2 19 NRF 05.316 3,0 4,2 19 NRF 05.316/IC MADE TO MEASURE AND READY TO CONNECT
6 M 18x1,5 4,0 4,0 22 NRF 06.318 4,0 1,8 22 NRF 06.318/IC STÄUBLI hoses are made to measure and are
F

8 M 20x1,5 5,5 3,0 24 NRF 08.320 5,5 1,8 24 NRF 08.320/IC fitted with:

n one of the hoses listed hereafter

H 10 M 22x1,5 7,0 5,0 27 NRF 10.322 7,0 3,7 27 NRF 10.322/IC
13 M 24x1,5 9,5 4,0 30 NRF 13.324 10,0 3,9 30 NRF 13.324/IC
16 M 30x2 12,0 6,0 36 NRF 16.330 13,0 2,8 36 NRF 16.330/IC n a socket from our range of RPL, RMI or SPI.
E* = nominal Ø end fittings 19 M 30x2 15,0 3,5 36 NRF 19.330 15,0 2,6 36 NRF 19.330/IC

OPTIONS
C A LO R LO C K
Spring guard mounted at each hose end.
Add /RAF code to part number of the hose. SELF-LOCKING R UBBER HOSE
IN NBR/PVC FOR WATER CIRCUITS
Anti hose-whip safety cable: n easy and quick installation, even on hot water circuits
• stainless steel cable attached to hose by n silicon free.
stainless steel ear clamp every 50 cm STÄUBLI Ø/COULEUR EAU-WATER-WASSER - PMS=X bar - +3 à +90°C
• a cable loop of Ø 30 cm at each end maintained
by a cable clamp that may be adjusted to your
application.
Follow assembly procedure indicated on APPLICATIONS
instruction datasheet RV3570100.
Add /CAF code to part number of the hose. • hot, cold or treated water, especially temperature control circuits.

COMPOSITION RECOMMENDATIONS
C R E AT I O N O F E Q U I P P E D H O S E S PA R T N U M B E R • outer cover in rubber / PVC striped blue, red • installation with STÄUBLI self-lock hose stem as
n Examples valid for Tress-flon, Tress-flon Convoluted, Metaflex and Nerflex hoses.
or green presented on page 20 (does not require any clamps)
• polyamide intermediate braid • adhere to assembly instructions indicated on the
• inner tube in black NBR/PVC. instruction sheet RV3520100 supplied with the
product
a b
• for proper assembly, we recommend to use
Overall length X mm
our R 284 900 00 tools.
Part numbers: TRESS-FLON 08 3500/GT a/ FMG 08.17/IC b/ FDG 08.17/IC
INSIDE Ø OUTSIDE Ø M.W.P at M.P.A.B. WORK. RADIUS WEIGHT/ PART NUMBERS
Tress-flon hose Overall lenght a/ Swaged end, b/ Swaged end, 40 deg. C at 20 deg. C TEMP. BENDING METER COLORS
nominal Ø 8 mm 3500 mm 3/8"BSPMT thread 3/8"BSPFP thread
mm mm bar bar deg. C mm kg 20 meter roll

Thermal blue CALORLOCK 10/KB

protection sleeve 10,2 17,5 10 40 + 3 to + 90 75 0,157 red CALORLOCK 10/KR
green CALORLOCK 10/KV
Part numbers: NERFLEX 08/R7 4500/CAF a/ NRF 08.161 b/ NRF 08.320/IC blue CALORLOCK 13/KB
12,7 20,4 10 40 + 3 to + 90 125 0,197 red CALORLOCK 13/KR
Nerflex hose Overall lenght a/ Swaged end, b/ Female metric
nominal Ø 8 mm 4500 mm 1/4"BSPMT thread rotating fitting green CALORLOCK 13/KV
blue CALORLOCK 16/KB
Anti hose-whip 16 24,2 10 40 + 3 to + 90 150 0,246
red CALORLOCK 16/KR
safety cable

19
 H A LO F R E E C A L O R E L- E C
GE
HNBR SELF-LOCKING HOSE, LO HOSE FOR HOT OR COLD WATER CIRCUITS

N
HA
n good resistance to ozone and weather
FOR COOLING CIRCUITS
n halogen free n good resistance to the industrial environment.

E
n fireproof according to
F R E

NF F 16 101 I 4 F 1 standard
n silicon free. STÄUBLI HALOFREE Ø - WATER - PMS X BAR - T°: -15°C à +70°C STÄUBLI CALOREL ECØ/COULEUR - EAU-WATER-WASSER - PMS=X Bar - +110°C
APPLICATIONS
n mould cooling lines:
APPLICATIONS COMPOSITION • hot or cold water
• superheated water up to + 110 deg. C.
• cooling circuits (water or water glycol), especially used in • outer cover in HNBR (green)
• water glycol down to - 30 deg. C.
electronics • polyamide intermediate braid
• applications where absence of halogen gaseous emissions • inner hose in NBR rubber.
is required such as in enclosed areas or confined spaces
COMPOSITION
(submarines, underground equipment, atmospherically
controlled environments, power converters etc.). • EPDM* inner hose
• 2 textile intermediate braid
• outer hose in black chloroprene with red or blue
RECOMMENDATIONS stripe.
• installation with threaded STÄUBLI hose stem as shown below (without any type of hose clamp)
• adhere to the installation instructions on data sheet RV3560100 delivered with the product
• for proper assembly, we recommend to use our R 284 900 00 tools. RECOMMENDATIONS
• must be installed with worm drive hose clamps (such as STÄUBLI ABA) and STÄUBLI profile hose stem for rubber hose
• *avoid all contact with hydrocarbons and oil
M.W.P at 40 deg. C
INSIDE OUTSIDE bar M.P.A.B. WORK. RADIUS WEIGHT/ PART NUMBERS • follow installation instructions on data sheet RV3530100 delivered with the product.
Ø Ø only hose fitted with threaded bar TEMP. BENDING METER 25 meter
mm mm hose STÄUBLI hose stem deg. C mm kg roll
6,6 14,5 20 16 60 - 15 to + 70 65 0,142 HALOFREE 06/KV
10,2 17,3 20 16 60 - 15 to + 70 75 0,155 HALOFREE 10/KV M.W.P M.P.A.B. RADIUS RECOMMANDED
INSIDE OUTSIDE WORK. WEIGHT/
12,7 20,4 20 16 60 - 15 to + 70 125 0,218 HALOFREE 13/KV at 40 at 20 BENDING STÄUBLI PART NUMBERS
Ø Ø TEMP. METER COLORS
deg. C deg. C MINI. SCREW 20 meter roll
mm mm deg. C kg
bar bar mm CLAMP
black with a blue stripe CALOREL-EC 08/KB
08 16 7 30 - 30 to + 110 45 0,200 ABA 11-17
black with a red stripe CALOREL-EC 08/KR
black with a blue stripe CALOREL-EC 10/KB
10 18 7 30 - 30 to + 110 41 0,230 ABA 13-20
black with a red stripe CALOREL-EC 10/KR
SELF-LOCK HOSE STEMS CALORLOCK, LORTAN, HALOFREE 12 20 7 30 - 30 to + 110 53 0,260 ABA 15-24
black with a blue stripe CALOREL-EC 12/KB
black with a red stripe CALOREL-EC 12/KR
black with a blue stripe CALOREL-EC 16/KB
16 26 7 30 - 30 to + 110 110 0,420 ABA 15-24
black with a red stripe CALOREL-EC 16/KR
MALE BSP CYLINDRICAL SELF-LOCK BRASS HOSE STEMS WITH INTEGRATED SEALING (NBR SEAL) black with a blue stripe CALOREL-EC 19/KB
19 30 7 30 - 30 to + 110 140 0,550 ABA 19-28
black with a red stripe CALOREL-EC 19/KR

HOSES F PART NUMBERS

inch
CALORLOCK 10/KB-KR-KV - LORTAN 10/KB-KR - HALOFREE 10/KV G 1/4 AF 151 - 10/CN
F

CALORLOCK 10/KB-KR-KV - LORTAN 10/KB-KR - HALOFREE 10/KV G 3/8 AF 152 - 10/CN

CALORLOCK 13/KB-KR-KV - LORTAN 13/KB-KR - HALOFREE 13/KV G 1/4 AF 151 - 13/CN
CALORLOCK 13/KB-KR-KV - LORTAN 13/KB-KR - HALOFREE 13/KV G 3/8 AF 152 - 13/CN
CALORLOCK 13/KB-KR-KV - LORTAN 13/KB-KR - HALOFREE 13/KV G 1/2 AF 153 - 13/CN
CALORLOCK 16/KB-KR - LORTAN 16/KB-KR G 3/8 AF 152 - 16/CN
CALORLOCK 16/KB/KR - LORTAN 16/KB-KR G 1/2 AF 153 - 16/CN

21
 C A L O R E L- S I N S TA L L AT I O N A D V I C E
R UBBER HOSE FOR HOT OIL The service life of flexible hoses depends frequently on the way in which they are installed. If the following
n good resistance to ozone points are always adhered to, the hoses may be used in an optimal way to give a longer service life:
n good resistance to the industrial
environment. n each hose must be installed in a n the installation of the hoses must must be included as length
way which avoids any stresses always work in such a way that all variations will occur when under
or strains: establish required movements are within the same load.
n if a hose is installed near a heat
STÄUBLI® CALOREL SØ - HUILE - PS=X bar - +140°C
hose lengths and adhere to axis.
recommended bend radius so n when the hose is installed source, it must be separated and
as to avoid bends, flattening or straight, the hose must not be protected by a thermal sleeve.
APPLICATION COMPOSITION fluid restrictions. stretched ; a small excess length
• mould temperature control: • inner in black synthetic rubber
mineral heat transfer fluids up to 140 deg. C. • textile intermediate braid CORRECT INSTALLATION
• outer in black synthetic rubber.

RECOMMENDATIONS
• must be installed with screw clamp (such as STÄUBLI ABA 15-24) and STÄUBLI profile hose stem for rubber hose
• follow installation instructions on data sheet RV3500100 delivered with the product. INCORRECT INSTALLATION hose

INSIDE OUTSIDE M.W.P at M.P.A.B. WORK. RADIUS WEIGHT/ RECOMMANDED PART NUMBERS
Ø Ø 20 deg. C bar TEMP. BENDING METER STÄUBLI
mm mm bar deg. C MINIMUM kg SCREW CLAMP 10 meter roll 25 meter roll In order to guarantee the best working and safety condition of the
10 18 7 70 - 40 to + 140 80 0,270 ABA 15-24 CALOREL S 10 CALOREL S 10/25 STÄUBLI flexible hoses, it is necessary to respect the followings:

n operating temperature (be aware n the maximum working pressure. n fluids comptability.
12 20 7 70 - 40 to + 140 96 0,290 ABA 15-24 CALOREL S 12 CALOREL S 12/25

of pic temperature and heat

spot).

EQUIPPED HOSES (AIRFLEX-S - AIRTANE - LORPRENE - NYLFLEX)

Temperature and pressure data indicated for each hose are set up according to specific assembly & working
condition as follows:
n only STÄUBLI original parts (hose, socket, clamp, plug...)
n room temperature : 20 deg. C
n ungreased and oil free on all components
n ear clamp tools: n screw clamp torque:
PART NUMBERS CLAMP RECOMMENDED TORQUE
with normal jaws PART NUMBERS Nm
TEN 1098 ABA 8-14 3,0 - 4,0
for front clamping ABA 11-17 3,0 - 4,0
with additional jaws ABA 13-20 3,0 - 4,0
on the side TEN 1099 ABA 15-24 4,0 - 5,0
for front or side clamping ABA 19-28 4,0 - 5,0
ABA 22-32 4,0 - 5,0
n screw clamp tool: ABA 26-38
ABA 32-44
4,0 - 5,0
4,5 - 5,5
PART NUMBER ABA 38-50 4,5 - 5,5
ABA 44-56 4,5 - 5,5
flexible screwdriver ABA 3000 ABA 50-65 4,5 - 5,5
ABA 58-75 4,5 - 5,5
ABA 68-85 4,5 - 5,5
ABA 77-95 4,5 - 5,5
ABA 87-112 4,5 - 5,5
ABA 104-138 4,5 - 5,5
ABA 130-165 4,5 - 5,5
We reserve the right to make any changes or modifications to our products without prior notice. ABA 150-180 4,5 - 5,5

23