THIS DOCUMENT CONTAINS TRADE SECRET AND PROPRIETARY INFORMATION, THE PROPERTY OF HALDOR TOPSE A/S, AND IS ISSUED

ON CONDITION THAT IT IS RECEIVED AND HELD IN CONFIDENCE. NEITHER IT NOR THE INFORMATION HEREIN SHALL BE REPRODUCED, SOLD,
LENT, DISCLOSED OR USED FOR ANY PURPOSE OTHER THAN THAT FOR WHICH IT HAS BEEN ISSUED WITHOUT WRITTEN AUTHORISATION OF
HALDOR TOPSE A/S.

Alt

STEAM FROM UNIT 200

670

270

Alt

40.2

39.2

670

269

4658

TO STEAM TURBINE
695

695

673

BFW TO UNIT 200

625

625
4658
693

Alt

2.8

142

Alt

50
601

7.0
40
4414

DEAERATOR

Alt

B 161

250
1583

STEAM DRUM
42.2

130

1.7

270
6242
645

Alt

127

E 964
BFW PREHEATER
20

-15

F 180

F 181

SO2 QUENCH

SO2 SCRUBBER

620

0.67

Alt

1.6
11

57
-2

20947
30

Alt

10000

15

R 103

30000

11

30

430
80

9137

* 905 *
Alt

SULPHUR
900

4.0

130

400

CAUSTIC DOSING
PUMP

1120
Alt

4.0

2000

WATER
550

550

2.22

430
90

2237

40
17262
240

ACID VESSEL
22
0.79

E 104
INTERBED GAS
COOLER

E 122

3.2

B 120

Alt

ACID COOLER
70
20000

270
29308
* 100 *

2.0

70

40

220

2738

SULPHURIC ACID
260

* 260 *

210

0.22

P 121 A/B
ACID PUMP

Alt

4.0

32

900

COOLING WATER

21648

520

520
2.08

Alt

E 106

3.0

PROCESS GAS
COOLER

STREAMS
COMP.
C4+
C2H6
C3H8
CH4
CO2
CS2
H2S
H2SO4
N2+ Ar
O2
SO2
SO3
H2O
DRY
TOTAL
MOLE WEIGHT

EFFLUENT
580

580

Alt

504
70

121

P 183 A/B

CAUSTIC
CIRCULATION
PUMP

COOLING AIR
BLOWER

200

Alt

NATURAL GAS
905

P 182 A/B

K 131

2738
237

450
* 60 *

6.0

NaOH
560

65

9990
11

42
42941

320

* 10 *

EFFLUENT WATER

0
560

203

SO2
CONVERTER

LEAN GAS
BLOWER

WSA CONDENSER

555

305

27

40

575

310

AIR FILTER

K 100

35

850
25

100

A 130

12

6
-10

50

30013

540

LEAN GAS TO UNIT 200

6

163

300

640

316
30191

COMBUSTOR

-30

VENTURI WASHER

1.0

H 101

106

F 170

444

66

135000

E 107

0.67

35
42941

CLEAN GAS TO STACK

125

CLEAN GAS
BLOWER

P 963 A/B
STEAM
GENERATOR

36490

K 110
0

E 162

75
* 125 *

* 118 *

100
28454
115

BFW PUMP

19

43

0
325

6242
630

615

230
6369
605

602
80
700

HOT AIR
340
TO FLASH DRIERS

40.2

255

52.0

142
502
690

36000

6941
335

Alt

Alt

Alt

422
691

2.8

LEAN GAS
5

203

38.7

600

WATER
540

22

340

665

LP STEAM
690

0
341

660

Alt

B 960

EXPORT STEAM
680

* 10 *
Nm/h
mole %

8 281 ppm
114
0.38
108
0.36
22188
5896

1686
30000
28.55

73.96
19.65

5.62
100.00

* 60 *
Nm/h mole %

259

0.86

* 100 *
Nm/h mole %

259

0.88

* 118 *
Nm/h mole %

259

0.88

* 125 *
Nm/h mole %

261

* 260 *
kg/h
wt %

0.72

* 905 *
Nm/h mole %
2
1.38
5
3.86
3
2.16
107
89.27
3
2.70
1 ppm

22188
4854
615
2158
30074
28.92

73.77
16.14
2.05
7.18
100.00

29308
29.68

100.00

2656
22188
75.08
4551
15.40
8 280 ppm
2543
29549
28.02

8.61
100.00

97.00

27419
75.14
5941
16.28
8 226 ppm

Calc No's: 1084340

Reference pressure: 1006 mbar

2861
36490
28.11

7.84
100.00

82
2738
86.54

0.63

3.00
100.00

121
121
18.71

100.00

2
1
0

Alt

Pressure bar g

21648

COOLING WATER
530

530

Pressure mbar g

462
1.58
22187
75.70
4551
15.53
8 282 ppm
145
0.49
1696
5.79

42

Duty Gcal/h
Flow kg/h
Lower Heating Value kcal/kg
Flow Nm/h
Lower Heating Value kcal/Nm
Power kW
Temperature C

Layout: L1

Case: C1

PFF: F4

Name: PFD1

General Revision
Updated according to project meeting
First Issue

Rev

3-Jun-2008 ERSE TS TS
27-Mar-2008 ERSE TS TS
18-Feb-2008 ERSE TS TS

Description

Date

Made By

Checker Approver

HALDOR TOPSE A/S

DK-2800 LYNGBY, DENMARK

Indo Bharat Rayon

Doc Grp

WSA Plant

41
Job

Design
WSA Unit

Doc No

S-01158

Rev

1313207

2
(I)

DEMINERALIZED WATER
600

680

610