Beruflich Dokumente
Kultur Dokumente
AND CONTROLLERS
based on Phil. Electrical Code part 1
with reference to product standards
20 to 30 ms
motor In Is I” short-ckt current
breaking capacity
What Current To Use ?
Sec. 4.30.1.6
p39
Temperature Limitations
Sec. 1.10.1.14 (c)
(1) Termination provisions of equipment for circuits rated 100
amperes or less, or marked for 2.0 mm2 (1.6 mm dia.) through 38
mm2 conductors, shall be used only for one of the following.
a. Conductors rated 60oC, or
b. Conductors with higher temperature ratings, provided the
ampacity of such conductors is determined based on the 60oC
ampacity of the conductor size used, or
c. Conductors with higher temperature ratings if the equipment
is listed and identified for use with such conductors, or
d. For motors marked with design letters B, C, D, or E,
conductors having an insulation rating of 75oC or higher shall be
permitted to be used provided the ampacity of such conductors
p39 does not exceed the 75oC ampacity.
NEMA Motor Design-Letters
Classification
❚ NEMA Classes A
❚ NEMA Classes B
❚ NEMA Classes C
❚ NEMA Classes D
❚ NEMA Classes F
Temperature Limitations
Sec. 1.10.1.14 (c)
p39
Minimum Branch Circuit Conductor
Size Sec. 2.10.2.1(a)
p66
MCCB Temperature Test
(Non 100% Rated)
UL 489 p 29
MCCB Temperature Test
(Non 100% Rated)
UL 489 p 29
MCCB Temperature Test
(100% Rated)
UL 489 p 30
Marking
o
A. For use with 90 C wire and the wire size. The
o
wire size shall be based on the ampacity of 75 C
rated conductor.
UL 489 p80A
Over-current Protection
For Conductors
1)
The use in service of connected conductors significantly smaller than those
listed in Table 9 & 10 could result in higher terminals & internal parts
temperature & such conductors should not be used w/o the manufacturer’s
consent since higher temp. could lead to equipment failure.
Temp-rise limits to be based on service experience or life tests but not to
2)
exceed 65K.
IEC 60947-1 p183
Motor Circuit Conductors
Sec. 4.30.2.2(b)
Line
p 588 4.30.3.5
Branch Circuit Overload Protection
Sec. 4.30.3.2(a)1
Continuous-Duty Motors.
Overload Relay?
Case 2
Case 1
Rating or Setting of Motor
Overload Device Sec. 4.60.1.9
p3.27
Rating or Setting of Motor
Overload Device. Sec. 4.60.1.9
Capacitors with Motors.
Total
*A Motor
Current B Working current from supply
Controller
Motor
C
Reactive or
magnetizing
Overload units should be set for
PF current from
125% of current produce by
Capacitor capacitor
improved power factor instead
of motor full-load current.
p3.27
*A (total motor current) = Vector sum of B and C
Rating or Setting of Motor
Overload Device. Sec. 4.60.1.9
Capacitors with Motors. Cos θ = 0.70
Ix = Magnetizing current
Ixc
L
Fe 01/98
Branch Circuit Overload Protection
Sec. 4.30.3.4
Selection of Overload Relay.
20 to 30 ms
motor In 6In I” short-ckt current
breaking capacity
Trip Class of Thermal, Time-delay Magnetic or
Solid State Overload Relays
Table I
Tripping time Tp in seconds under the conditions
Trip class specified in Table II, Column D
10 A 2 < Tp ≤ 10
10 4 < Tp ≤ 10
20 6 < Tp ≤ 20
30 9 < Tp ≤ 30
IEC 60947-4-1 p 79
Limits of Operation of Time-delay Overload
Relays When Energized on All Poles
Air-Conditioning/Refrigerating Equipment
(a) (1) Each motor-compressor shall be protected against overload
& failure to start by a separate overload relay that is
responsive to motor compressor current. This device shall be
selected to trip at not more than 140% of the motor-
compressor rated-load current.
(3) A fuse or inverse time circuit breaker responsive to motor
current, which shall also be permitted to serve as the branch-
circuit short circuit & ground fault protective device. This
device shall be rated at not more than 125% of motor
compressor rated load current.
p 639
Motor Controllers
Sec. 4.30.7.2
Controller Design.
Circuit
breaker (a) Starting and Stopping.
Each controller shall be
Motor
capable of starting and
Controller
Overload
stopping the motor it
Protection controls and shall be
capable of interrupting
the locked-rotor current
Motor
of the motor.
p605
Motor Controllers
Sec. 4.30.7.3
Ratings
p605
Motor Controllers
Sec. 4.30.7.3
Ratings
(a) General.
(1) Controllers, other than inverse time circuit breakers and
molded case switches, shall have horsepower ratings at the
application voltage not lower than the horsepower rating of the
motor. A controller for use with a Design E motor rated more than
2 hp shall (1) be marked as rated for use with a Design E motor,
or (2) have a horsepower rating not less than 1.4 times the rating
of a motor rated 3 through 100 hp, or not less than 1.3 times the
rating of a motor rated over 100 hp.
p606
Motor Controllers
Sec. 4.30.7.3
Ratings
(b) Small Motors. Device as specified in Section 4.30.7.1(b) & (c)
shall be permitted as controller.
(c) Stationary Motors of 2 Horsepower or Less. For stationary
motors rated at 2 hp or less & 300 volts or less, the controller shall
be permitted to be either of the following:
(1) A general-use switch having an ampere rating not less than
twice the full-load current rating of the motor
(2) On ac circuits, a general-use snap switch suitable only for use
on ac (not general-use ac-dc snap switches) where the motor full-
load current rating is not more than 80% of the ampere rating of the
switch.
p606
Motor Controllers
Sec. 4.30.7.3
Ratings
p606
Magnetic Starter
Specification
Rating N5 N6 N7 N8
AC- 3 200-240V 22 30 37 45
kW 3-Phase 380-440V 45 55 75 90
AC-4 200-240V 18.5 22 30 37
3-Phase 380-440V 37 45 55 75
AC- 3 200-240V 93 125 152 180
A 3-Phase 380-440V 90 110 150 180
AC-4 200-240V 80 93 125 150
3-Phase 380-440V 80 90 110 150
AC-1 200-440V 150 150 200 260
Utilization Categories of A.C.
Motor Starters
Utilization cat. Typical application
AC-1 Non-inductive or slightly inductive loads, resistive
furnaces.
AC-2 Slip-ring motors: starting, switching off
AC-3 Squirrel-cage motors: starting, switching off motors
during running1)
AC-4 Squirrel-cage motors: Starting, plugging, inching
1) AC-3 category may be used for occasional inching (jogging) or
plugging for limited time periods such as machine set-up; during such
limited periods the number of such operations should not exceed five
per min. or more than ten in a 10-min. period
IEC 60947-4-1 p55
Making & Breaking Capacities
According to Utilization Category
Utilization Make & break test conditions
category Ic/Ie Ur/Ue Cos θ On-time(s) Off-time No. of oper.
cycle
AC-1 1.5 1.05 0.80 0.05 6) 50
AC-2 4.0 1.05 0.65 0.05 6) 50
AC-39) 8.0 1.05 1) 0.05 6) 50
AC-49) 10.0 1.05 1) 0.05 6) 50
Making conditions 9)
AC-39) 10 1.05 1) 0.05 10 50
AC-49) 12 1.05 1) 0.05 10 50
Ge p 1-27, 1999
Nonreversing Combination
Mag-Break Magnetic Starters
NEMA size Volt Max. Hp Cont. Amp. Motor FL Amp. CB Rating %
0 3 18 9.6 15 156
1 7½ 27 22.0 30 136
2 15 45 42.0 50 119
3 230- 30 90 80.0 100 125
4 240 50 135 130 150 115
5 100 270 248 400 161
Ge p 1-229, 1999
Protection for Motor Branch
Circuits, NEMA AB1
200 200
100 100
TIME
TIME
Close Transition
Open Transition
Setting of Instantaneous
Element
When motor data are not available, it is usually assumed
that the locked-rotor current is equal to six times the motor
full-load current, and that the motor acceleration time is 10
seconds.
Normally, it is recommended that the setting of the motor
feeder instantaneous element be at least twice the locked-
rotor current.
Example, if locked-rotor current is 450 A, the instantaneous
elements of the 125 A MCCB should be set at 900 A,
approximately 7.2 times the CB rating.
P 3.8
Example for Motor Branch Circuit Short
Circuit & Ground Fault Protection
P 3.8
Branch-Circuit Short-circuit & Ground
Fault Protection Sec. 4.40.3.2
Air-Conditioning/Refrigerating Equipment
p635
Air Condition & Refrigeration Equipment
Short Circuit & Ground Fault Protection
60 Hz 1 PH 197 Min.V
Comp 24.0 FLA 88.0 LRA 1 PH
40 Max. Fuse Size
30 Min Circuit Ampacity
230 Volts
40A Fuse
Air Condition & Refrigeration Equipment
Short Circuit & Ground Fault Protection
What size of conductor and protection is required for 24 A
motor compressor connected to 240 V circuit?
Step 1. Branch Circuit Conductor
24 x 1.25 = 30 A, rated 30A at 75oC
Step 2. Branch Circuit Protection
24 x 1.75 = 42 A, what is the rating of protective device?
1. The full-load current used for all calculation for a sealed hermetic
motor compressor is the current marked on the unit’s nameplate.
2. For continuous operation, the branch circuit conductors must have
at least equal to 125% of 10 A or 13 A.
3. Conductors for branch circuit must, therefore, be not smaller than
2mm2 (Type TW or THW).
P 3.5
Example Calculation for Sealed
Hermetic Motor Compressor
P 3.6
Disconnecting Means
Section 4.30.10.2
(b)
Basic Rule Disconnecting means w/in sight
from motor & driven machinery
Disconnect This additional switch is not needed if
means Controller disconnect ahead of starter is lock-open
type.
Disconnect Driven
(a) means Motor Machinery
Individual disconnecting
means shall be located in
sight from each controller
location.
P 3.20
Disconnecting Means
Section 4.30.10.3
Disconnecting
Means
Operation.
Branch Circuit
Short Circuit &
The disconnecting means shall
Ground Fault open all ungrounded supply
Protection conductors & shall be designed
so that no pole can be operated
Motor Controller
independently. The
Overload disconnecting means shall be
Protection
permitted in the same enclosure
with the controller.
Motor
P 612
Disconnecting Means
Section 4.30.10.10
Ampere Rating & Interrupting Capacity.
(a) General. The disconnecting means for motor circuits rated
600 volts, nominal, or less, shall have an ampere rating of at
least 115% of the full-load current rating of the motor.
(b) Torque Motors. Disconnecting means for torque motor shall
have an ampere rating of at least 115% of the motor
nameplate current.
(c) For Combination Loads. Where two or more motors are
used together or where one or more motors are used in
combination with other loads, such as resistance heaters, &
where the combined load may be simultaneous on a single
disconnecting means, the ampere & horsepower ratings of the
combined load shall be determined as follows:
P 614
Disconnecting Means
Section 4.30.10.10
(c) For Combination Loads.
(1) The rating of the disconnecting means shall be determined from
the sum of all currents, including resistance loads, at the full
load condition & also at the locked-rotor condition.
The full load current equivalent to the hp rating of each motor
shall be selected from Tables 4.30.14.1, 4.30.14.2, 4.30.14.3, or
4.30.14.4.
The locked-rotor current equivalent to the hp rating of each
motor shall be selected from Table 4.30.14.5(a) or 4.30.14.5(b).
The locked-rotor currents shall be added to the rating in
amperes of other loads to obtain an equivalent locked-rotor
current for the combined loads.
P 615
Disconnecting Means
Section 4.30.10.10
(c) For Combination Loads.
(2) The ampere rating of the disconnecting means shall not be less
than 115 % of the sum of all currents at the full load condition
determined in accordance with Sec. 4.30.10.10(c)(1).
Exception: A listed nonfused motor circuit switch having a
horsepower rating equal to or greater than the equivalent
horsepower of the combined loads, determined in accordance
with Sec.4.30.10.10(c)(1), shall be permitted to have an ampere
rating less than 115% of the sum of all currents at the full load
condition.
Rated Max. Motor Locked-Rotor Current in Amp. 3-Phase, Design B,C,D & E
Hp 115 Volts 208 Volts 230 Volts 460 Volts
B,C,D E B,C,D E B,C,D E B,C,D E
1/2 40 40 22.1 22.1 20 20 10 10
3/4 50 50 27.6 27.6 25 25 12.5 12.5
1 60 60 33 33 30 30 15 15
1-1/2 80 80 44 44 40 40 20 20
2 100 100 55 55 50 50 25 25
3 -- -- 71 81 64 73 32 36.5
5 -- -- 102 135 92 122 46 61
7-1/2 -- -- 140 202 127 183 63.5 91.5
p627
Example of Disconnect for
Combination Load
Assume a load consists of one 5hp, one 3hp, and two 1/2hp motors,
plus a 10 kw heater, all rated 240 V, 3 phase, 60 hz. All motors are
design B motors. Determine the size of disconnect.
Sol’n.: Calculation of equivalent Full Load Current Rating
Motor & other load Table Current (A)
5 hp 4.30.14.4 15.2
3 hp 4.30.14.4 9.6
1/2 hp 4.30.14.4 2.2
1/2 hp 4.30.14.4 2.2
10 kw (10 x 1000)/(240 x 1.732) 24.1
Total 53.3
Example of Disconnect for
Combination Load
Calculation of equivalent Locked Rotor Current Rating:
Motor & other load Table Current (A)
5 hp 4.30.14.5(b) 92
3 hp 4.30.14.5(b) 64
1/2 hp 4.30.14.5(b) 20
1/2 hp 4.30.14.5(b) 20
10 kw (10 x 1000)/(240 x 1.732) 24.1
Total 220.1
Example of Disconnect for
Combination Load
Minimum ampere rating of Disconnect = 1.15 x 53.3 = 61.3 A
Using Table 4.30.14.5(b) to obtain equivalent hp = 15 hp ( locked
rotor current 232 A which is more than 220.1 A, but Table 4.30.14.4
FLA = 42A is less than 53.3A.)
General purpose switch satisfies the minimum hp requirement but
fail to satisfy the minimum current requirement of 61.3 A (53.3).
Therefor, the next larger size disconnect switch must be used
which is 20hp. 54 A (over 53.3 A), locked rotor 290 A
Based on Sec.4.30.10.10(c)(2) Exception: A listed non-fused motor circuit switch
having a horsepower rating equal to or greater than the equivalent horsepower of the
combined loads, determined in accordance with Section 4.30.10.10(C)(1), shall be
permitted to have an ampere rating less than 115% of the sum of all currents at the full
load condition.
NEC2002,p548
Load Break Switch
Disconnector Specification
Thermal current Ith 100 A 125A 160A
Rated operational current Ie A/B A/B A/B
400 V AC AC 21A / AC 21B 100 / 100 125 / 125 160 / 160
AC 22A / AC 22B 100 / 100 125 / 125 160 / 160
AC 23A / AC 23B 63 / 63 63 / 63 160 / 160
WITHSTAND (AC 23A)
Mechanical (No. of operation) 20000 20000 10000
Electrical (No. of operation) 1500 / 300 1000 / 200 1000 /
200
Sirco vm, socomec
Utilization Categories
Nature of Utilization categories
current Category A Category B Typical applications
AC-20A* AC-20B* -Connecting & disconnecting
under no-load conditions
Alternating AC-21A AC-21B -Switching of resistive loads
including moderate overloads
Current AC-22A AC-22B -Switching of mixed resistive &
inductive loads, including
moderate overloads
AC-23A AC-23B -Switching of motor loads or
other highly inductive loads
IEC 60947-3 p27 * The use of these utilization categories is not permitted in the U.S.A.
Utilization Category
Feeder Short
Circuit & Feeder tap
Ground Fault Feeder Conductor conductors shall have
Protection an ampacity not less
Feeder Tap than that required by
Conductor
Branch Circuit Part 4.30.2, shall
Short Circuit & terminate in a branch
Ground Fault
Protection circuit and, in
Motor Branch
addition, shall meet
Controller Circuit one of the following
Conductors requirements:
Motor
Feeder Tap Conductors
Sec. 4.30.2.8
p586
Motor Circuit Conductors
Sec. 4.30.2.4
Feeder Short
Circuit &
Several Motors or a
Ground Fault Feeder Conductor
Protection Motor(s) & Other Load(s)
Feeder Tap Conductors supplying
Branch Conductor several motors, or a motor
Circuit short and other load, shall have
Circuit & an ampacity at least equal
Ground Fault to the sum of the full-load
Protection current rating of all the
Motor Branch motors, plus 25% of the
Controller Circuit highest rated motor in the
Conductors group, plus the ampere
Motor rating of other loads .
p584
Motor Feeder Short-Circuit & Ground-
Fault Protection, Sec. 4.30.5.2
p600 4.30.5.3
Example of Feeder
Protection
Feeder Short
Circuit &
Ground Fault Feeder Conductor What is the size of feeder
Protection
protection (inverse time
Feeder Tap CB with 75oC terminals) &
Branch Conductor conductor are required for
Circuit short
Circuit &
the following two motors?
Ground Fault Motor 1 - 20hp, 460V, 27A
Protection
Motor Branch Motor 2 - 10hp, 460V, 14A
Controller Circuit
Conductors
Motor
p473 20 hp 10 hp
Example of Feeder
Protection
Step 1. Feeder Conductor Size
( 27A x 1.25 ) + 14 A = 48 A
Use 8 mm2 rated 50A at 75oC
Step 2. Branch Circuit protective device
20hp Motor = 27A x 2.5 = 68A, use next size up = 70A
10hp Motor = 14A x 2.5 = 35A
Step 3. Size of Feeder Protection
70A + 14A = 84A
Next size down = 80A, The next size up protection rule for branch
circuit Exception 1 does not apply to feeder protection device sizing.
p473
Motor Feeder Short-Circuit & Ground-
Fault Protection, Sec. 4.30.5.2
p600
Ex. On Motor Feeder Short-Circuit &
Ground-Fault Protection
5 Hp 10 Hp 25 Hp 25 Hp
18 A 32 A 78 A 78 A
3 phase, 200 V, 60 Hz., squirrel cage induction motors
P 5.5
Ex. On Motor Feeder Short-Circuit &
Ground-Fault Protection
3) Feeder Protection
The maximum rating or setting for the overcurrent device
protection must not be greater than the largest rating or setting of
branch circuit protective device plus the sum of the full-load
currents of the other motors.
250 + 78 + 32 + 18 = 378 A
P 5.5
Motor Control Centers
Section 4.30.8.3
Overcurrent Protection.
Motor control centers shall be provided with
overcurrent protection in accordance with
Article 2.40 based on the rating of the common
power bus. This protection shall be provided by
(1) an overcurrent protective device located
ahead of the motor control center or (2) a main
overcurrent protective device located within the
motor control center.
p608
Series Ratings
Sec.2.40.7.7
Series Ratings. Where a circuit breaker is used on a circuit
having an available fault current higher than its marked
interrupting rating by being connected on the load side of an
acceptable overcurrent protective device having higher rating,
the following shall apply.
(b) Motor Contribution. Series ratings shall not be used where:
(1) Motors are connected on the load side of higher rated
overcurrent device and on the line side of the lower rated
overcurrent device, and
(2)The sum of the motor full load currents exceeds 1% of the
interrupting rating of the lower rated circuit breaker.
p153
Series Ratings
Sec.2.40.7.7
Series combination:
22 kA interrupting rating
10kA
Fault M
Motor Contribution
NEC 2002 p169
Thank You Very
Much for
Listening