KENR9408-01 August 2011

BB

13
PUMP OR MOTOR FLUID CONDITIONER

FLUID POWER SYMBOLS

BASIC COMPONENT SYMBOLS
MAIN AUX

SPRING

CONTROL VALVES

RESTRICTION

LINE RESTRICTION (FIXED)

PUMP (2 - SECTION)

PUMP (VARIABLE & PRESSURE COMPENSATED)

VARIABILITY

SPRING (ADJUSTABLE)

LINE RESTRICTION (VARIABLE)

PRESSURE COMPENSATION

HYDRAULIC PNEUMATIC ENERGY TRIANGLES

LINE RESTRICTION (VARIABLE & PRESSURE COMPENSATED)

ATTACHMENT

VALVE ENVELOPES

VALVES

VALVE PORTS

ONE POSITION

TWO POSITION

THREE POSITION

TWO - WAY

THREE - WAY

FOUR - WAY

CONTROL VALVES
AB A B

CHECK VALVES

P T NORMAL POSITION

P T SHIFTED POSITION INFINITE POSITION BASIC SYMBOL SPRING LOADED SHUTTLE PILOT CONTROLLED

FLUID STORAGE RESERVOIRS

2 20 7 15 6
AA

10

25

216B3, 226B3, 236B3, 242B3, 247B3, 252B3, 257B3, and 259B3 Skid Steer Loader, Multi-terrain Loader, and Compact Track Loader Hydraulic System
216B3: JXM1-UP 247B3: TSL1-UP 226B3: MWD1-UP 252B3: TNK1-UP 236B3: A9H1-UP 257B3: B7H1-UP 242B3: SRS1-UP 259B3: YYZ1-UP

VENTED

PRESSURIZED

RETURN ABOVE FLUID LEVEL

RETURN BELOW FLUID LEVEL

MEASUREMENT

ROTATING SHAFTS

PRESSURE

TEMPERATURE

FLOW

UNIDIRECTIONAL

BIDIRECTIONAL

COMBINATION CONTROLS

SOLENOID

SOLENOID OR MANUAL

SOLENOID & PILOT

SOLENOID & PILOT OR MANUAL

SERVO

THERMAL

DETENT

DD

MANUAL CONTROL SYMBOLS

PUSH - PULL LEVER

MANUAL SHUTOFF

GENERAL MANUAL

PUSH BUTTON

PEDAL

SPRING

RELEASED PRESSURE

PILOT CONTROL SYMBOLS

REMOTE SUPPLY PRESSURE

24

19

FF

EXTERNAL RETURN

INTERNAL RETURN

SIMPLIFIED

COMPLETE

INTERNAL SUPPLY PRESSURE

ACCUMULATORS

CROSSING & JOINING LINES

HYDRAULIC & PNEUMATIC CYLINDERS

SPRING LOADED

GAS CHARGED

LINES CROSSING

LINES JOINING

SINGLE ACTING

DOUBLE ACTING

HYDRAULIC PUMPS

HYDRAULIC MOTORS
FIXED DISPLACEMENT VARIABLE DISPLACEMENT NON-COMPENSATED

INTERNAL PASSAGEWAYS
INFINITE POSITIONING

27
Volume 1 of 2: Base Machines

FIXED DISPLACEMENT

VARIABLE DISPLACEMENT NON-COMPENSATED

3 POSITION

2 POSITION

UNIDIRECTIONAL

UNIDIRECTIONAL

14

16
2011 Caterpillar, All Rights Reserved

BIDIRECTIONAL

BIDIRECTIONAL

FLOW IN ONE DIRECTION

PARALLEL FLOW

CROSS FLOW

FLOW IN EITHER DIRECTION

Printed in U.S.A.

4 9

8
Description
Accumulator Cooler As - Radiator (216) Cooler As - Radiator (226/247) Cooler As - Radiator (236/242/252/257/259) Coupling - Female Coupling - Male Cylinder Gp - Hydraulic Coupler (Volume 3)

Component Locations Volume 1

Part Number
149-0686 280-8309 280-8310 280-8312 193-8335 193-8334 192-2640 293-5706 295-6952 329-4955 297-8699 293-5705 295-6951 329-4955 297-8699 293-5708 295-6954 329-4954 293-5707 295-6953 329-4953 223-9974 308-0421 307-6115 307-3036 258-2577 280-7854 280-7856 289-6355 280-7858 307-3073 307-3071 307-3052 307-3080

Machine Location
1 2

Schematic Location
C-1 C-1 Pump GP Pump GP Pump GP Pump GP Pump GP Pump GP Pump GP -

Description
(Single Speed) (216) (Single Speed) (226/247) (Single Speed) (236/252) (Two Speed) (236/252) (Two Speed) (242) (Two Speed) (257) (Two Speed) (259)

Part Number
307-3062 307-3064 307-3070 307-3068 341-7665 341-7642 341-7669 236-5106 238-7642 269-9462 289-6358 195-6768 358-5951 192-0836 326-5781 123-4750 112-1817 336-1317 336-1319 336-1320 299-9119 233-7128 224-9418 224-9408 223-8418 356-5008 356-5009 356-5010 248-1268 233-7131 293-6591

Machine Location

Schematic Location
A-4 - A-6 A-4 - A-6 A-4 - A-6 Volume 2 Volume 2 Volume 2 Volume 2 A-3 A-3

ELECTRICAL SYMBOLS TABLE

HYDRAULIC SYMBOLS (ELECTRICAL)

15

4 4 5

E-2 E-1 Volume 2

G
TRANSDUCER (FLUID) TRANSDUCER (GAS / AIR) GENERATOR

M
ELECTRIC MOTOR

16

E-2

A-3 A-3 D-1 D-2 C-6 B-2 B-5 E-4 D-3 , D-1 E-6 Volume 2

5
CC EE

Cylinder Gp - Lift Right Hand Cylinder Gp - Lift Right Hand Cylinder Gp - Lift Right Hand Cylinder Gp - Lift Right Hand

(216/226/247) (236) (242/257/259) (252)

Screen Solenoid - Control Valve (1&2) 7 E-2 Switch As - Back Up Alarm Tank GP - Hydraulic Valve - Check 8 E-2 Valve Gp - Ball Valve Gp - Control (216/226/247) Valve Gp - Control (236) Valve Gp - Control (242/252/257/259) Valve Gp - Float Detent Magnet 10 11 12 13 C-2 C-3 Volume 2 C-2 Volume 2 B-6 , B-4 B-6 , B-4 B-6 , B-4 Volume 2 Volume 2 Volume 2 Volume 2 Volume 2 Valve Gp - Hydraulic Coupler Valve Gp - Diverter (Bucket Leveling) - Raise (216/226/247) Valve Gp - Diverter (Bucket Leveling) - Raise (236) Valve Gp - Diverter (Bucket Leveling) - Raise (242/252/257/259) Valve Gp - S-Turn Resolver Block (216, 226, 236, 242, 252) Valve Gp - S-Turn Resolver Block (247, 257) Valve Gp - S-Turn Resolver Block (259) Valve Gp - Brake (Single Speed) (216, 226, 242, 247, 257) Valve Gp - Brake (Single Speed) (236, 252) Valve Gp - Brake (Two Speed) (236/242/252/ 257/259)

17 18 19 20 21 22 23 24 25

28

Cylinder Gp - Tilt Left Hand (216/226/247) Cylinder Gp - Tilt Left Hand (236/252) Cylinder Gp - Tilt Left Hand (242/257/259) Cylinder Gp - Tilt Right Hand (216/226/247) Cylinder Gp - Tilt Right Hand (236/252) Cylinder Gp - Tilt Right Hand (242/257/259) Filter Gp - Oil Manifold As - Drain Manifold Motor Gp - A/C Compressor (226/247) Motor Gp - Fan (Standard) Motor Gp - Fan (Demand) Motor Gp - Single Speed (216/226/242) Motor Gp - Single Speed (236/252) Motor Gp - Single Speed (247/257) Motor Gp - Two Speed (236/252) Motor Gp - Two Speed - RH (242) Motor Gp - Two Speed - LH (242) Motor Gp - Two Speed (257) Motor Gp - Two Speed (259)

PRESSURE SWITCH

PRESSURE SWITCH (ADJUSTABLE)

TEMPERATURE SWITCH

ELECTRICAL WIRE

E-2

ELECTRICAL SYMBOLS (ELECTRICAL)

26

Volume 2

PRESSURE SWITCH
27 E-7

TEMPERATURE SWITCH

LEVEL SWITCH

FLOW SWITCH

14

WIRE NUMBER IDENTIFICATION CODES

B-5 28 Volume 2

ELECTRICAL SCHEMATIC EXAMPLE CURRENT STANDARD

HARNESS IDENTIFICATION CODE THIS EXAMPLE INDICATES WIRE 135 IN HARNESS AG WIRE

HYDRAULIC SCHEMATIC EXAMPLE CURRENT STANDARD

325-AG135 PK-14

CIRCUIT NUMBER IDENTIFICATION

WIRE COLOR

CIRCUIT NUMBER IDENTIFICATION

WIRE COLOR

WIRE GAUGE

325-PK

Tap Locations Pressure, Sampling, and Sensor

Tap Number
AA

Related Manuals
Description Schematic Location
D-3 C-2 B-5 B-5 B-5 B-5 A-5 A-5 Specifications Testing and Adjusting

Media Number Parts Manual

WIRE

PREVIOUS STANDARD
WIRE COLOR

Description
Main Worktool System Pressure SOS Signal Pressure Main System Pressure (Pump 1 Forward) Charge Pressure Main System Pressure (Pump 2 Forward) Main System Pressure (Pump 2 Reverse) Main System Pressure (Pump 1 Reverse)

Machine System
UENR0249 UENR0250

26

BB

325-PK-14

B
WIRE GAUGE

11 21 23 18

CC DD

Electrical System
Schematic: (Electrical System) UENR0254

17

22

EE FF GG HH

CIRCUIT NUMBER IDENTIFICATION

(EXAMPLE VALVE)

MACHINE COMPONENT LOCATIONS

16 Page,

(Dimensions: 34 inches x 24 inches)

HH

GG

Cylinder Gp - Lift Left Hand Cylinder Gp - Lift Left Hand Cylinder Gp - Lift Left Hand Cylinder Gp - Lift Left Hand

(216/226/247) (236) (242/257/259) (252)

Pump GP - Imp & Charge (216/226/247) Pump GP - Imp & Charge (236/242/252/ 257/259) Pump GP - Imp & Charge (216/226/247) Pump GP - Imp & Charge (236/242/252/ 257/259)

KENR9408-01 VOL 1 of 2

(27) VALVE GP - DRIVE PILOT CONTROL VALVE WITH S-TURN RESOLVER BLOCK 356-5008 - 216, 226, 236, 242, 252 356-5009 - 247, 257 356-5010 - 259

(24) VALVE GP - IMPLEMENT PILOT CONTROL VALVE WITH FLOAT DETENT MAGNET 299-9119

DRIVE PILOT VALVE

NEUTRAL REVERSE FORWARD LEFT NEUTRAL RIGHT DUMP

IMPLEMENT PILOT VALVE

NEUTRAL RACK LOWER NEUTRAL RAISE

(22) VALVE GP MANUAL LOADER LOWERING VALVE 112-1817

(6) CYLINDER GP - LIFT (LEFT HAND) 293-5706 - 216, 226 LIFT CYLINDERS 295-6952 - 236 329-4955 - 242 297-8699 - 252

(8) CYLINDER GP - TILT (LEFT HAND) 293-5708 - 216, 226 TILT CYLINDERS 295-6954 - 236 329-4954 - 242 295-6954 - 252

(9) CYLINDER GP - TILT (RIGHT HAND) 293-5707 - 216, 226 295-6953 - 236 329-4953 - 242 295-6953 - 252 (4) COUPLING MALE 1/2 SAE 12.5 193-8334

AUXILIARY TOOLS

(7) CYLINDER GP - LIFT (RIGHT HAND) 293-5705 - 216, 226 295-6951 - 236 329-4955 - 242 297-8699 - 252

(4) COUPLING FEMALE 1/2 SAE 12.5 193-8335

(17) SCREEN - 300 MESH SCREEN (ASSEMBLED WITH WASHER 195-6769) 195-6768
1A 1 3 2 4 1B 2A 2B 3A 3B

(23) VALVE GP IMPLEMENT CONTROL VALVE 336-1317 - 216, 226, 247 336-1319 - 236 336-1320 - 242, 252, 257, 259

D
AA
F C E D

D
(18) VALVE GP - SOLENOID CONTROL VALVE 1 & 2 358-5951

G F C D E P T

VALVE GP - SOLENOID 195-9700 (1) ACCUMULATOR (SERVICE PART 227-8807) 149-0686

(19) SWITCH AS - PRESSURE BACK UP ALARM 192-0836

ML MR HP

CI

(11) MANIFOLD AS DRAIN MANIFOLD 308-0421

(10) FILTER GP- OIL (ELEMENT: 1G-8878) 308-0421

(13) MOTOR GP - FAN (STANDARD FAN) 307-3036

C
D R A I N

(2) COOLER AS 280-8309 - 216 (17/12 RAD/OIL COOLING ROWS) 280-8310 - 226, 247 (21/9 RAD/OIL COOLING ROWS) 280-8312 - 236, 242, 252, 257, 259 (23/16 RAD/OIL COOLING ROWS)

RJ

DL

CO

KENR9408-01 VOL 1 of 2

(Dimensions: 34 inches x 24 inches)

(14) MOTOR GP - PRF (SINGLE SPEED) 280-7854 - 216, 226, 242 280-7856 - 236, 252 289-6355 - 247, 257
B A L Z C

BB CC
(28) VALVE GP (BRAKE VALVE) 248-1268 - 216, 226, 247, 257 233-7131 - 236, 252 248-1268 - 242
P
RIGHT MOTOR SOS/ DIAGNOSTIC PORT

A B

LEFT MOTOR

(14) MOTOR GP - PRF (SINGLE SPEED) 280-7854 - 216, 226, 242 280-7856 - 236, 252 289-6355 - 247, 257

B
DD
B

B
EE
Y
SPEED SENSING FWD FWD G1 G

T1

(21) VALVE - CHECK (CRACKING PRESS @34.5 KPA+/- 20 KPA) 123-4750 MG A MB

FF
B MB A R

BAFFLE

(15) PUMP GP - PS - BSC - V HYDROSTAT PUMP (SINGLE SPEED) 307-3062 - 216 307-3064 - 226, 247 307-3070 - 236, 252 341-7642 - 242, 257

(20) TANK GP - HYD (46L) COMPLETE TANK ASSEMBLY 326-5781

LINE PATTERNS
HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
Pressure Line Pilot / Load Sensing Pressure Drain / Return Lines Component Group

16 Page,

LR

LF

RF

RR

X3

X4

MA

MA

X4

X3

(16) PUMP GP - GR B IMPLEMENT AND CHARGE PUMP 236-5106 - 216, 226, 247 (STANDARD) 238-7642 - 236, 242, 252, 257, 259 (STANDARD) 269-9462 - 216, 226, 247 (QUIET) 289-6358 - 236, 242, 252, 257, 259 (QUIET)

PILOT CONTROL CIRCUIT MAIN PUMP OUTPUT TILT CYLINDER CONTROL CIRCUIT SUPPLY LINE BRAKE CONTROL CIRCUIT LEFT HYDROSTATIC PUMP CIRCUIT AUXILARY TOOLS CONTROL CIRCUIT DRAIN / RETURN LINE CHARGE SUPPLY PUMP CIRCUIT RIGHT HYDROSTATIC PUMP CIRCUIT LIFT CYLINDER CONTROL CIRCUIT

CALLOUTS
YY

Taps (Pressure, Sampling, Sensor - by letter)

(52) VALVE GP - CONTROL 138-1234 Part Number
Component Name

Callout Number
(Machine Location from Component LocationsTable)

HH

GG

THIS SCHEMATIC IS FOR THE 216B3, 226B3, 236B3, 242B3, 247B3, 252B3, 2578B3, AND 259B3 SKID STEER LOADER, MULTI-TERRAIN LOADER, AND COMPACT TRACK LOADER HYDRAULIC SYSTEM VOLUME 1 of 2: BASE MACHINES MEDIA NUMBER KENR9408-01 PART NUMBER: 326-5540, CHANGE: 01, VERSION: (-)
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter in neutral and with parking brake set. Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

KENR9408-01 August 2011

BB

13
PUMP OR MOTOR FLUID CONDITIONER

FLUID POWER SYMBOLS

BASIC COMPONENT SYMBOLS
MAIN AUX

SPRING

CONTROL VALVES

RESTRICTION

LINE RESTRICTION (FIXED)

PUMP (2 - SECTION)

PUMP (VARIABLE & PRESSURE COMPENSATED)

VARIABILITY

SPRING (ADJUSTABLE)

LINE RESTRICTION (VARIABLE)

PRESSURE COMPENSATION

HYDRAULIC PNEUMATIC ENERGY TRIANGLES

LINE RESTRICTION (VARIABLE & PRESSURE COMPENSATED)

ATTACHMENT

VALVE ENVELOPES

VALVES

VALVE PORTS

ONE POSITION

TWO POSITION

THREE POSITION

TWO - WAY

THREE - WAY

FOUR - WAY

CONTROL VALVES
AB A B

CHECK VALVES

P T NORMAL POSITION

P T SHIFTED POSITION INFINITE POSITION BASIC SYMBOL SPRING LOADED SHUTTLE PILOT CONTROLLED

FLUID STORAGE RESERVOIRS

2 20 7
AA DD

10

25

216B3, 226B3, 236B3, 242B3, 247B3, 252B3, 257B3, and 259B3 Skid Steer Loader, Multi-terrain Loader, and Compact Track Loader Hydraulic System
216B3: JXM1-UP 247B3: TSL1-UP 226B3: MWD1-UP 252B3: TNK1-UP 236B3: A9H1-UP 257B3: B7H1-UP 242B3: SRS1-UP 259B3: YYZ1-UP

VENTED

PRESSURIZED

RETURN ABOVE FLUID LEVEL

RETURN BELOW FLUID LEVEL

MEASUREMENT

ROTATING SHAFTS

PRESSURE

TEMPERATURE

FLOW

UNIDIRECTIONAL

BIDIRECTIONAL

COMBINATION CONTROLS

SOLENOID

SOLENOID OR MANUAL

SOLENOID & PILOT

SOLENOID & PILOT OR MANUAL

SERVO

THERMAL

DETENT

MANUAL CONTROL SYMBOLS

15 4 3 19 27 16 14 9 8 29

6
FF

PUSH - PULL LEVER

MANUAL SHUTOFF

GENERAL MANUAL

PUSH BUTTON

PEDAL

SPRING

RELEASED PRESSURE

PILOT CONTROL SYMBOLS

REMOTE SUPPLY PRESSURE

EXTERNAL RETURN

INTERNAL RETURN

SIMPLIFIED

COMPLETE

INTERNAL SUPPLY PRESSURE

24

ACCUMULATORS

CROSSING & JOINING LINES

HYDRAULIC & PNEUMATIC CYLINDERS

SPRING LOADED

GAS CHARGED

LINES CROSSING

LINES JOINING

SINGLE ACTING

DOUBLE ACTING

HYDRAULIC PUMPS
FIXED DISPLACEMENT VARIABLE DISPLACEMENT NON-COMPENSATED

HYDRAULIC MOTORS
FIXED DISPLACEMENT VARIABLE DISPLACEMENT NON-COMPENSATED

INTERNAL PASSAGEWAYS
INFINITE POSITIONING

3 POSITION

2 POSITION

UNIDIRECTIONAL

UNIDIRECTIONAL

Volume 2 of 2: Hydraulic Options

BIDIRECTIONAL BIDIRECTIONAL

FLOW IN ONE DIRECTION

PARALLEL FLOW

CROSS FLOW

FLOW IN EITHER DIRECTION

2011 Caterpillar, All Rights Reserved

Printed in U.S.A.

Component Locations Volume 2

Description
Accumulator Cooler As - Radiator (216) Cooler As - Radiator (226/247) Cooler As - Radiator (236/242/252/257/259) Coupling - Female 1/4 (SAE 6.3) Coupling - Male 1/4 (SAE 6.3) Coupling - Dual Flow Female 5/8 Coupling - Dual Flow Male 5/8 Coupling - Male 3/8 (SAE10) Coupling - Female 1/2 (SAE 12.5) Coupling - Male 1/2 (SAE 12.5) Cylinder Gp - Hydraulic Coupler (Volume 3)

Part Number
149-0686 280-8309 280-8310 280-8312 229-5471 229-5468 218-5841 218-5840 229-5473 193-8335 193-8334 192-2640 293-5706 295-6952 329-4955 297-8699 293-5705 295-6951 329-4955 297-8699 293-5708 295-6954 329-4954 293-5707 295-6953 329-4953 223-9974 308-0421 307-6115 307-3036 258-2577 280-7854 280-7856 289-6355 280-7858 307-3073 307-3071 307-3052 307-3080

Machine Location
1 2

Schematic Location
C-2 Volume 1 E-1 E-1 E-2 E-2 E-1 Volume 1 Volume 1 C-4 Pump GP Pump GP Pump GP Pump GP Pump GP Pump GP Pump GP -

Description
(Single Speed) (216) (Single Speed) (226/247) (Single Speed) (236/252) (Two Speed) (236/252) (Two Speed) (242) (Two Speed) (257) (Two Speed) (259)

Part Number
307-3062 307-3064 307-3070 307-3068 341-7665 341-7642 341-7669 236-5106 238-7642 269-9462 289-6358 225-9238 269-9465 195-6768 358-5951 192-0836 326-5781 123-4750 112-1817 248-7696 336-1317 336-1319 336-1320 299-9119 233-7128 224-9418 224-9408 223-8418 356-5008 356-5009 356-5010 248-1268 233-7131 293-6591

Machine Location

Schematic Location
Volume 1 Volume 1 Volume 1 A-4 - A-7 A-4 - A-7 D-5 - D-7 D-5 - D-7 Volume 1

ELECTRICAL SYMBOLS TABLE

HYDRAULIC SYMBOLS (ELECTRICAL)

15

G
TRANSDUCER (FLUID) TRANSDUCER (GAS / AIR) GENERATOR

M
ELECTRIC MOTOR

4 5

16

Volume 1

5
CC EE

Cylinder Gp - Lift Left Hand Cylinder Gp - Lift Left Hand Cylinder Gp - Lift Left Hand Cylinder Gp - Lift Left Hand

(216/226/247) (236) (242/257/259) (252) (216/226/247) (236) (242/257/259) (252)

B-3 17 18 19 20 21 22 29 23 24 25 D-1 D-2 Volume 1 C-2 Volume 1 Volume 1 B-2

E-3

Screen Solenoid - Control Valve (1 & 2) Switch As - Back Up Alarm Tank GP - Hydraulic

28

Cylinder Gp - Lift Right Hand Cylinder Gp - Lift Right Hand Cylinder Gp - Lift Right Hand Cylinder Gp - Lift Right Hand

PRESSURE SWITCH

E-3

Valve - Check Valve Gp - Ball Valve Gp - Boost Flow

PRESSURE SWITCH (ADJUSTABLE)

TEMPERATURE SWITCH

ELECTRICAL WIRE

Cylinder Gp - Tilt Left Hand (216/226/247) Cylinder Gp - Tilt Left Hand (236/252) Cylinder Gp - Tilt Left Hand (242/257/259) Cylinder Gp - Tilt Right Hand (216/226/247) Cylinder Gp - Tilt Right Hand (236/252) Cylinder Gp - Tilt Right Hand (242/257/259) Filter Gp - Oil Manifold As - Drain Manifold Motor Gp - A/C Compressor (226/247) Motor Gp - Fan (Standard) Motor Gp - Fan (Demand) Motor Gp - Single Speed (216/226/242) Motor Gp - Single Speed (236/252) Motor Gp - Single Speed (247/257) Motor Gp - Two Speed (236/252) Motor Gp - Two Speed - RH (242) Motor Gp - Two Speed - LH (242) Motor Gp - Two Speed (257) Motor Gp - Two Speed (259)

E-2

Valve Gp - Control (216/226/247) Valve Gp - Control (236) Valve Gp - Control (242/252/257/259) Valve Gp - Float Detent Magnet Valve Gp - Hydraulic Coupler Valve Gp - Diverter (Bucket Leveling) - Raise (216/226/247) Valve Gp - Diverter (Bucket Leveling) - Raise (236) Valve Gp - Diverter (Bucket Leveling) - Raise (242/252/257/259) Valve Gp - S-Turn Resolver Block (216, 226, 236, 242, 252) Valve Gp - S-Turn Resolver Block (247, 257) Valve Gp - S-Turn Resolver Block (259) Valve Gp - Brake (Single Speed) (216, 226, 242, 247, 257) Valve Gp - Brake (Single Speed) (236, 252) Valve Gp - Brake (Two Speed) (236/242/252/ 257/259)

ELECTRICAL SYMBOLS (ELECTRICAL)

D-2 , D-3 Volume 1 C-4

9 10 11 12 13

E-2 Volume 1 Volume 1 B-3 Volume 1 B-4 Volume 1 Volume 1 Volume 1 B-5 , E-5,7 B-5 , E-7 B-7 B-5 , E-5,7 B-5 , E-5,7

26

D-4, E-4

PRESSURE SWITCH

TEMPERATURE SWITCH

LEVEL SWITCH

FLOW SWITCH

WIRE NUMBER IDENTIFICATION CODES

27 Volume 1

14

ELECTRICAL SCHEMATIC EXAMPLE

Volume 1 28 Volume 1 E-6

HYDRAULIC SCHEMATIC EXAMPLE CURRENT STANDARD

CURRENT STANDARD
HARNESS IDENTIFICATION CODE THIS EXAMPLE INDICATES WIRE 135 IN HARNESS AG WIRE

325-AG135 PK-14

CIRCUIT NUMBER IDENTIFICATION

WIRE COLOR

CIRCUIT NUMBER IDENTIFICATION

WIRE COLOR

WIRE GAUGE

325-PK

Tap Locations Pressure, Sampling, and Sensor

Tap Number Description
Main Worktool System Pressure Main System Pressure (Pump 1 Forward) Charge Pressure Main System Pressure (Pump 2 Forward) Main System Pressure (Pump 2 Reverse) Main System Pressure (Pump 1 Reverse)

Related Manuals
Description Schematic Location
D-3 B-6, D-6 B-6, D-6 B-6, D-6 A-5, C-6 A-6, C-6 Specifications Testing and Adjusting

Media Number Parts Manual Machine System

UENR0249 UENR0250

PREVIOUS STANDARD
WIRE WIRE COLOR

26

AA

11 21 23 18

DD EE FF

325-PK-14

B
WIRE GAUGE

Electrical System
Schematic: (Electrical System) UENR0254

17

22

GG HH

CIRCUIT NUMBER IDENTIFICATION

(EXAMPLE VALVE)

MACHINE COMPONENT LOCATIONS

16 Page,

(Dimensions: 34 inches x 24 inches)

HH

GG

Pump GP - Implement and Charge (Standard) (216/226/247) (236/242/252/257/259) Pump GP - Implement and Charge (Quiet) (216/226/247) (236/242/252/257/259) Pump GP - Impl, Charge & Boost (226) Pump GP - Impl, Charge & Boost (226)

KENR9408-01 VOL 2 of 2

6 TWO SPEED (MODELS 257/259 )

(28) VALVE GP - BRAKE VALVE (TWO SPEED) 293-6591 - 236, 242, 252, 257, 259
P

C1 C2

(14) MOTOR GP - PRF (TWO SPEED) 307-3052 - 257 307-3080 - 259

LEFT MOTOR

(14) MOTOR GP - PRF (TWO SPEED) 307-3052 - 257 307-3080 - 259

RIGHT MOTOR

BUCKET LEVELING DIVERTER VALVE ALL MODELS

A

(7) CYLINDER GP - LIFT (RIGHT HAND) 293-5705 - 216, 226, 247 295-6951 - 236 329-4955 - 242, 257, 259 297-8699 - 252 (6) CYLINDER GP - LIFT (LEFT HAND) 293-5706 - 216, 226, 247 295-6952 - 236 329-4955 - 242, 257, 259 297-8699 - 252 (8) CYLINDER GP - TILT (LEFT HAND) 293-5708 - 216, 226, 247 295-6954 - 236 329-4954 - 242, 257, 259 LIFT CYLINDERS TILT CYLINDERS 295-6954 - 252 (3) COUPLING (9) CYLINDER GP - TILT (RIGHT HAND) MALE 3/8 SAE 10 293-5707 - 216, 226, 247 229-5473 - 226 295-6953 - 236 329-4953 - 242, 257, 259 (3) COUPLING FROM HYSTAT PUMP 295-6953 - 252 FEMALE 1/4 SAE 6.3 229-5471 - 226 (3) COUPLING MALE 1/4 SAE 6.3 229-5468 - 226

Pp

TO DRAIN MANIFOLD

T Pp

P1 FINAL DRIVE P2
TO DRIVE PILOT FROM CHARGE FILTER

P1 FINAL DRIVE P2

(26) VALVE GP - DIVERTER - C BUCKET LEVELING VALVE (RAISE) 224-9418 - 216, 226, 247 224-9408 - 236 223-8418 - 242, 252, 257, 259

AUXILIARY TOOLS

AUXILIARY TOOLS

(4) COUPLING - DUAL FLOW FEMALE DUAL FLOW ASY (5/8 SAE 16 & 1/2 SAE 12.5) 218-5841 - 226
TO IMPLEMENT JOYSTICK

TO DRAIN MANIFOLD

Dr T1

Ps

TO IMPLEMENT VALVE

DD
MG A MB B Y
SPEED SENSING

EE

FF

C Ps Dr R

FROM IMPLEMENT JOYSTICK

(4) COUPLING - DUAL FLOW MALE DUAL FLOW ASY (5/8 SAE 16 &1/2 SAE 12.5) 218-5840 - 226
1A 1B 2A 2B 3A 3B

G1 G B MB A

TO DRAIN MANIFOLD (15) PUMP GP - PS - BSC - V HYDROSTAT PUMP (TWO SPEED) 341-7642 - 257 341-7669 - 259

(17) SCREEN - 300 MESH SCREEN (ASSEMBLED WITH WASHER 195-6769) 195-6768

D
FWD

D
(23) VALVE GP IMPLEMENT CONTROL VALVE 336-1317 - 216, 228, 247 336-1319 - 236 336-1320 - 242, 252, 257, 259

FWD

AA

(18) VALVE GP - SOLENOID CONTROL VALVE 1 & 2 358-5951

LR

LF

RF

RR

X3

X4

MA

MA

X4

X3

HYDRAULIC COUPLER (ALL MODELS)

(1) ACCUMULATOR (SERVICE PART 227-8807) 149-0686

FROM DRIVE JOYSTICK

HH

GG

FROM DRIVE JOYSTICK FROM IMPLEMENT JOYSTICK

(5) CYLINDER GP - HYD COUPLER 192-2640

(5) CYLINDER GP - HYD COUPLER 192-2640

C1 S1 P T
TO DRAIN MANIFOLD

C TWO SPEED (MODELS 236/242/252 )

C1

C2

(20) TANK GP - HYD (46L) COMPLETE TANK ASSEMBLY 326-5781

(25) VALVE GP (HYD COUPLER VALVE) 233-7128

S2

BAFFLE

KENR9408-01 VOL 2 of 2

C2

(28) VALVE GP - BRAKE VALVE (TWO SPEED) P 293-6591 - 236, 242, 252, 257, 259
TO DRAIN MANIFOLD

FROM DRAIN MANIFOLD

(14) MOTOR GP - PRF (TWO SPEED-LH ) 280-7858 - 236, 252 307-3071 - 242

TO DRAIN MANIFOLD

(14) MOTOR GP - PRF (TWO SPEED) 280-7858 - 236, 252 307-3073 - 242 (13) MOTOR GP - FAN (DEMAND FAN) 258-2577

AC COMPRESSOR MOTOR TO DRAIN

MANIFOLD

T S1 C2 C1

TO DRAIN MANIFOLD

(Dimensions: 34 inches x 24 inches)

DEMAND FAN
P
To Cooler

A
LEFT MOTOR

Z
RIGHT MOTOR

S2

B
To Filter TO DRIVE PILOT FROM CHARGE FILTER
SOS/ DIAGNOSTIC PORT

AUX

(12) MOTOR GP - VALVE & T (A/C COMPRESSOR) 307-6115 - 226, 247

TO DRAIN MANIFOLD R T1 TO IMPLEMENT VALVE

AUXILIARY HIGH FLOW 226 ONLY

(29) VALVE GP (BOOST FLOW VALVE) 248-7696 - 226

DD
MG A MB B Y
SPEED SENSING

EE

FF
A R

G1 G B MB

(16) PUMP GP (IMPLEMENT, CHARGE AND BOOST) 225-9238 - 226 (STANDARD) 269-9465 - 226 (QUIET) HYDRAULIC CIRCUIT COLOR DESCRIPTIONS (15) PUMP GP - PS - BSC - V HYDROSTAT PUMP (TWO SPEED) 307-3068 - 236, 252 341-7665 - 242
MAIN PUMP OUTPUT TILT CYLINDER CONTROL CIRCUIT SUPPLY LINE BRAKE CONTROL CIRCUIT LEFT HYDROSTATIC PUMP CIRCUIT AUXILARY TOOLS CONTROL CIRCUIT DRAIN / RETURN LINE CHARGE SUPPLY PUMP CIRCUIT QUICK COUPLER CIRCUIT RIGHT HYDROSTATIC PUMP CIRCUIT LIFT CYLINDER CONTROL CIRCUIT HIGH FLOW AUXILARY TOOL CIRCUIT

LINE PATTERNS
Pressure Line Pilot / Load Sensing Pressure Drain / Return Lines Component Group

FWD

FWD

16 Page,

CALLOUTS
YY

Taps (Pressure, Sampling, Sensor - by letter)

(52) VALVE GP - CONTROL 138-1234 Part Number
Component Name

LR

LF

RF

RR

Callout Number
(Machine Location from Component LocationsTable)

X3

X4

MA

MA

X4

X3

FROM DRIVE JOYSTICK

HH

GG

FROM DRIVE JOYSTICK

THIS SCHEMATIC IS FOR THE 216B3, 226B3, 236B3, 242B3, 247B3, 252B3, 2578B3, AND 259B3 SKID STEER LOADER, MULTI-TERRAIN LOADER, AND COMPACT TRACK LOADER HYDRAULIC SYSTEM VOLUME 2 of 2: HYDRAULIC OPTIONS MEDIA NUMBER KENR9408-01 PART NUMBER: 326-5540, CHANGE: 01, VERSION: (-)
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter in neutral and with parking brake set. Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.