SMALL SHIP DIVISION

1/045

001/

CAUTION
This oIro.wingor docunerrt is the property of CSL and Must not be po.rtio.lly or wholly copieol o.noluseol for o.ny other purposes without prior written per-nls slon,
TOTAL 045 PAGES INCLUDING COVER, A4-045 SH,A3-NIL SH

COCHIN SHIPYARD LTD

A GOVERNMENT OF INDIA ENTERPRISE COCHIN-682015 • INDIA. YARD NO: BY 77 - 80 CLASS: OWNER: APPROVED B.SHANKAR ~HECKED SUDHANSHU ABS

SMALL SHIP DIVISION

STANDARD PIPING WORKS (PRACTICE)

PREPARED ARUN DATE: 11/02/2009 SCALE: NTS DRG NO: M-900-600A REV NO: RI
NON CLASSIFIED

SMALL

SHIP DIVISION

PLAN HISTORY
~

PART NO: 00.00 DRG NO:

1%
045 APPROVED

M-900-600A

DATE

REV. NO

MARK

DESCRIPTION

DRAWN ED

CHECKED

11-02-2009

Rl

&

THE OVERBOARD PIPE WELDING CHANGED TO FULL PENETRATION

DET.A ON PAGE 035 WELDING.

IS

ARUN

SUDHANSHU

B.SHANKER

COCHIN

SHIPYARD

LTD

NON CLASSIFIED

SMALL SHIP DIVISION

INDEX
~

PART NO: ORG NO:

1%
045
M-900-600A

PART 01
01.01 01.02 01.03 01.04 01.05 01.06 01.07 01.08 01.09 01.10 01.11 01.12 01.13

DESCRIPTION PIPE JOINTS AND FITTINGS

JIS 5 Kg/cm2 FLANGE FOR ANSI PIPES JIS 10 Kg/cm2 FLANGE FOR ANSI PIPES JIS 16 Kg/cm2 FLANGE FOR ANSI PIPES JIS 20 Kg/cm2 FLANGE FOR ANSI PIPES JIS 30 Kg/cm2 FLANGE FOR ANSI PIPES JIS FLANGES FOR COPPER PIPE PIPE FLANGE (COMPOSITE) WITH WELDABLE! SILVER ~RAZABLE COLLAR (CUNI PIPE) BLIND STEEL FLANGE 5Kg/cm2 BLIND STEEL FLANGE 10Kg/cm2 INTERNATIONAL SHORE CONNECTION FLANGE BULKHEAD FLANGE (10 K) BULKHEAD FLANGE (16 K) BOLTS FOR JIS FLANGE JOINTS

PAGE NO

005 006 007 008 009 010 011 012 013 014 015 016 017 018 019 - 020 021 022 023 024 025

02
02.01 GENERAL

FABRICATION OF PIPES WELDING METHOD OF PIPES AND FITTINGS

03.01 03.02 03.03 03.04 03.05 03.06 EDGE PREPARATION (FOR FERROUS PIPES) EDGE PREPARATION (FOR NON FERROUS PIPES) WELDING METHOD OF FLANGE AND SOCKET TO PIPE WELDING METHOD FOR BRANCH (FERROUS & NONFERROUS) WELDING METHOD FOR STUD RING WELDING METHOD FOR BLIND PLATE

03

COCHIN SHIPYARD LTD

NON CLASSIFIED

SMALL SHIP DIVISION

INDEX
~

PART NO: ORG NO:

1%
045
M-900-600A

PART

DESCRIPTION PIPE BRANCHES

04.01 04.02 BOSS CONNECTION BOSS CONNECTION - PLUG

PAGE NO

04

026 027 028 029 030 031 032 033 034 035 036 037 038 039 040 041 042
(C3 TYPE) (C7 TYPE) (CB TYPE)

05
05.01 05.02 05.03 05.04 05.05 GENERAL

BULK HEAD PENETRATION

THREE FLANGE TYPE RING SLEEVE TYPE WELDABLE SLEEVES BRAZING METHOD OF SLEEVE JOINT

06
06.01 06.02

HULL TANK CONNECTIONS

SOUNDING PIPE BOTTOM PIECE TANK SUCTION BELLMOUTH

07
07.01

SHIP SIDE CONNECTIONS

FITTING GUIDANCE

08
OB.01 OB.02 OB.03 OB.07 OB.OB OB.09 OB.10 OB.11 OB.12 OB.13 GENERAL

PIPE SUPPORTS

PIPE SUPPORT TO HULL STRUCTURE WELDING METHOD FOR PIPE SUPPORT ARRANGEMENT OF U -BOLT PIPE HANGERS FOR COPPER AND PRECISION STEEL PIPE PIPE HANGERS FOR Cu Ni PIPES CLAMPS FOR HYDRAULIC PIPES PIPE BAND FOR COPPER PIPE PIPE BAND FOR COPPER PIPE PIPE BAND FOR COPPER PIPE

043 044 045

COCHIN SHIPYARD LTD

NON CLASSIFIED

SMALL SHIP DIVISION

PIPE JOINTS AND FITTINGS

~

PARTNO: 01.01 ORGNO:

1%

MATERIAL : STEEL IS 2062

JIS 5 Kg/em2 FLANGE FOR ANSI PIPES

M-900-600A

d1¢ h¢--U- I I
%ll~
~~

I
JIS 5 KG/CM NOM. OIA 15 20 25 32 40 50 65 80 100 125 150 200 250 300 350 400 450 500 550 600 650 700 2

C¢DI:>

n¢

SLIP ON FLANGE FOR ASTM PIPE

00
80 85 95 115 120 130 155 180 200 235 265 320 385 430 480 540 605 655 720 770 825 875

dl0
22.3 27.7 34.5 43.2 49.3 61.3 74.0 90.0 115.5 142.5 169.6 220.5 274.~ 325.5 357.6 408.4 510.5 562.0 613.0 664.0 715.0

00 OF
PIPE 21.3 26.7 33.4 42.2 48.3 60.3 73.0 88.9 114.3 141.3 168.3 219.1 273.0 323.8 355.6 406.4 508.0 558.8 609.6 660.4 711.2
\ \

t
9 10 10 12

BOLT&HOLE

WT.
No 4 (KG) 0.30 0.37 0.45 0.78 0.83 1.07

C0
60 65 75 90 95 105 130 145 165 200 230 280 345 390 435 495 555 605 665 715 770 820

h0 BOLT
12
\/

MIO
\/

15

MI2

t
14

\/

\/

t
16

1.49
\

19

MI6

1.99 2.39 3.23 4.41

8
\/ \/

W
18 20 22

23
\

M20
\/

\I

6.33 9.45 10.3 14.0 16.9 24.80 26.90 34.10 37.50 42.80 45.40

12
I

t
24

25

M22

W
16 16

459.1 457.2
26

\I

20 20 20 24

27

M24

\/

\I

24

COCHIN SHIPYARD LTD

NON CLASSIFIED

SMALL SHIP DIVISION

PIPE JOINTS AND FITTINGS

~

PARTNO: 01.02 ORGNO:

1%

JIS 10 Kg/cm2 FLANGE FOR ANSI PIPES

M-900-600A

MATERIAL

: STEEL IS 2062

h~
II

~
v.11 ~

C/)

I
JISIO KG/CM NOM. DIA 15 20 25 32 40 50 65 80 100 125 150 200 250 300 350 400 450 500 D0 95 100 125 135 140 155 175 185 210 250 280 330 400 445 490 560 620 675 2

~C/) ~ DC/)

~I~

SLIP ON FLANGES FOR ASTM PIPES OD OF PIPE 21.3 26.7 33.4 42.2 48.3 60.3 73.0 88.9 114.3 \I 141.3 20 168.3 22 219.1 22 273.0 24 323.8 355.6 406.4 457.2 508.0 26 26 28 30 30 t 12 14 16
I II

dl0 22.3 27.7 34.5 43.2 49.3 61.3 74.0 90.0 115.5 142.5 169.6 220.5 274.4 325.5 357.6 408.4 459.7 510.5

BOLTBHOLE C0 h0 BOLT 70 75 90 100 105 120 140 150 175 210 240 290 355 400 445 510 565 620
IV

WT.
No 4 (KG) 0.57 0.73 1.13 1.48 1.56 1.88
III

15
~

MI2

1
18

19

MI6

2.60 2.61 3.14 4.77

8
\V

23

M20
\I

6.34 7.53 11.8 13.6 18.2 25.2 33.0 37.6

'v
25 25 25 27
I II

\V

12 12 16

M22
\11

M24
\11

w
20

COCHIN SHIPYARD LTD

NON CLASSIFIED

SMALL SHIP DIVISION

PIPE JOINTS AND FITTINGS

~

PARTNO: 01.03 ORGNO:

1%
045

JIS 16 Kg/cm2 FLANGE FOR ANSI PIPES

M-900-600A

MATERIAL

: STEEL IS 2062

h¢

d: ¢

~I~
II

lb,~
D~

II

SLIP ON FLANGES FOR ASTM PIPES NOM. DIA 15 20 25 32 40 50 65 80 100 125 150 200 250 300 350 400 450 500 D0 95 100 125 135 140 155 175 200 225 270 305 350 430 480 540 605 675 730

dl0
22.3 27.7 34.5 43.2 49.3 61.3 74.0 90.0 115.5 142.5 169.6 220.5 274.4 325.5 357.6 408.4 459.7 510.5

OD OF PIPE 21.3 26.7 33.4 42.2 48.3 60.3 73.0 88.9 114.3 141.3 168.3 219.1 273.0 323.8 355.6 406.4 457.2 508.0

t 12

BOLT&HOLE C0 h0 BOLT 70 75 90 100 105 120 140 160 185 225 260 305 380 430 480 540 605 660
\I , II ' II

WT.
No 4 (KG) 0.58 0.75 1.16 1.53
' II

15

j_
'II

14 16

MI2

19

MI6

1.64 1.83 2.58 3.66 4.94

8
'II

18 20 22 24

23

M20

t
25
\1

t
M22
, II
\1

7.00 9.62 12.1 20.0 24.4 35.0 46.2 61.1 73.6

12 27 M24 M30
\1

26 28 30 34 38 40 42

t
33

" t 16
20

COCHIN SHIPYARD LTD

NON CLASSIFIED

SMALL SHIP DIVISION

PIPE JOINTS AND FITTINGS JIS 20 Kg/cm2 FLANGE FOR ANSI PIPES

PARTNO: 01.04 ORGNO:

1%

M-900-600A

MATERIAL

: STEEL IS 2062

NOM,

DIA2
15 20 25 32 40 50 65 80 100 125 150 200 250 300 350

D¢
95 100 125 135 140 155 175 200 225 270 305 350 430 480 540

OD
cll¢
22,3 27,7 34,5 43,2 49,3 61.3 74,0 90,0 115,5 142,5 169,6 220,5 274.4 325,5 357,6

OF PIPE
21.3 26,7 33.4 42,2 48,3 60,3 73,0 88,9 114,3 141.3 168,3 219.1 273,0 323,8 355,6

t
14 16

BOLT8cHOLE C¢
70 75 90

\.JT,
(KG)

h¢ BOLT
15 15 19 19 19 19 19 23 23 25 25 25 27 27 33 M12 M12 M16 M16 M16 M16 M16 M20 M20 M22 M22 M22 M24 M24 M30

No
4 51 56 67 76

1 1 1

0,66 0,81 1.20 1.60 1.69 1.92 2.46 3,82 4,96 8.47 10,3 12,8 22,7 27,2 39.1

18

100 105 120

2 2
2

\11 8

81 96 116 132 160

20

140 160 185 225 260 305 380 430 480

2
2 2

22
24 26 28 30 34 36 40

\1
12

195 230 275

2 2 2
2 3 3

\11
16

345
395

440

COCHIN SHIPYARD LTD

NON CLASSIFIED

SMALL SHIP DIVISION

PIPE JOINTS AND FITTINGS

~

PARTNO: 01.05 ORGNO:

1%
045

JIS 30 Kg/cm2 FLANGE FOR ANSI PIPES

M-900-600A

MATERIAL

: STEEL IS 2062

h~~

!
I

I
NOM, O,D OF PIPE 21.3 26,7 33.4 42,2 48,3 60,3 73,0 88,9 114,3 141.3 168,3 219.1 273,0 323,8 355,6

~::~f
I
II
30kg/M 2 BOLT8cHOLE t C¢ 80 85 95 105 120 130 160 170 195 230 275 320 390 450 495 h¢ 19 19 19 19 23 23 23 23 25 25 25 27 33 33 33 BOLT M16 M16 M16 M16 M20 M20 M20 M20 M22 M22 M24 M24 M30 M30 M30

.,.

~!EI
g No 4 55 60 70 80 1 1 1 2 2 2 2 2 2 2 2 2 2 3 3
f

vr.
(KG)

DIA
15 20 25 32 40 50 65 80 100 125 150 200 250 300 350

D¢ 115 120 130 140 160 165 200 210 240 275 325 370 450 515 560

0I1¢ 22,3 27,7 34,5 43,2 49,3 61.3 74,0 90,0 115,5 42,5 69,6 220,5 274,4 325,5 357,6

18 18 20 22 22 22 26 28 32 36 38 42 48 52 54

1.2 1.3 1.7 2.1 2,8 2,8 4,8 5,7 8 11.6 17 22 36,8 49 60,4

\V
8

90 105 130 140 160

\V
12

195 235 280

\V
16

345 405 450

COCHIN SHIPYARD LTD

NON CLASSIFIED

SMALL SHIP DIVISION

PIPE JOINTS AND FITTINGS

~

PARTNO: 01.06 ORGNO:

1%
045

JIS FLANGES FOR COPPER PIPES

M-900-600A

COMPOSITE FLANGE FOR CU / CUNI PIPE (BRAZING) JIS 5Kg/cm2

COPPER PIPE

~V--,,-

~INNER

FLANGE

d~¢ A¢
~

II
~

r-t

D1¢ d¢ p¢ D¢

I d1¢

III

/ :::r::: :::r:: ~ _@
...---

f..--OUTER

FLANGE

~I

cu

NB 20 25 32 40 50

PIPE

00

D 85 95 115 120

P 65 75 90 95

T 10 10 12 12

DI

h BOLT No d dl

d2

tl

HI

WT.

KG.

22 28 35 42 54

27.7 12 MIO 4 48 34.5 4 58 43.2 49.1 61.1 15 MI2

26 22.10 33 28.10 41 35.12 47 42.14 59 54.20

1.8 1.4 37 1.8 1.4 38 2.3 1.6 44 2.3 1.8 46 3.0 2.0 50

16 0.42 17 0.54 20 0.90 22 0.99 24 1.35

4 68 4 75 4 85

130 105 14

"

, II

MATERIAL:

OUTER FLANGE----STEEL INNER FLANGE-----COPPER

IS 2062 (GALV.) PIPE

COCHIN SHIPYARD LTD

NON CLASSIFIED

SMALL SHIP DIVISION

PIPES JOINTS AND FITTINGS PIPE FLANGE (COMPOSITE) WITH WELDABLE/ SILVER BRAZABLE COLLAR CUNI PIPE
DIMENSIONS FOR PN 10 COMPOSITE FLANGE WITH WELDABLEI BRAZABLE

PARTNO: 01.07 ORGNO: M-900-600A

COLLAR

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COCHIN SHIPYARD LTD

NON CLASSIFIED

SMALL SHIP DIVISION

PIPE JOINTS AND FITTINGS

~

PARTNO: 01.08 ORGNO:

1%
045

BLIND STEEL FLANGE 5Kg/cm2

M-900-600A

MATERIAL

: STEEL IS 2062

,-....)

21111

ZS

II

c
D

IIII~
,I I

NOMINAL SIZE 15 25 32 40 50 65 80 100 125 150 200

BOL T D 80 95 115 120 130 155 180 200 235 265 320
T

e
d

BOLT HOLE. BOLT MIO MIO MI2 MI2 MI2 MI2 MI6 MI6 MI6 MI6 M20 No. 4 4 4 4 4 4 4 8 8 8 8

C 60 75 90 95 105 130 145 165 200 230 280

UNIT WT.KG. 0.33 0.53 0.911 1.01 1.39 2.21 2.90 3.95 5.52 2.90 3.95

9 10 12 12 14 14 14 16 16 18 20

12 12 15 15 15 15 19 19 19 19 23

COCHIN SHIPYARD LTD

NON CLASSIFIED

SMALL SHIP DIVISION

PIPE JOINTS AND FITTINGS

~

PARTNO: 01.09 ORGNO:

BLIND STEEL FLANGE 1o Kg/cm2

%
5

M-900-600A

MATERIAL

: STEEL IS 2062

n
21111

IV

II
NOMINAL SIZE 15 25 32 40 50 65 80 100 125 150 200
D

l5.l5.

IIII~ II

BOL T & BOLT HOLE. UNIT No. WT.KG d BOLT C 70 90 100 105 120 140 150 175 210 240 290 15 19 19 19 19 19 19 19 23 23 23 MI2 MI6 MI6 MI6 MI6 MI6 MI6 MI6 M20 M20 M20 4 0.61 4 1.24 4 1.65 4 I.81 4 2.24 4 3.46 8 3.72 8 4.87 8 7.6 8 10.69 12 14.84

95 125 135 140 155 175 185 210 250 280 330

12 14 16 16 16 18 18 18 20 22 22

COCHIN SHIPYARD LTD

NON CLASSIFIED

SMALL SHIP DIVISION

PIPE JOINTS AND FITTINGS INTERNATIONAL SHORE CONNECTION FLANGE

PARTNO: 01.10 ORGNO: M-900-600A

'---'-1

+rl~---+-I---rl~
11-r-1;

:<

191f HOLE (4 NOS.)

145
•
1

iI
6S.NB SPECIAL FLANGE FOR INTERNATIONAL SHORE CONNECTION 6S.NB SPECIAL INTERNATIONAL

:~! I I r

BLIND FLANGES FOR SHORE CONNECTION

NB. 65,NB 65.NB SPECIAL SPECIAL FLANGE

ITEM

wt.
2.2 2.7

MATERIAL

STEEL IS 2062

BLIND FLANGE

COCHIN SHIPYARD LTD

NON CLASSIFIED

SMALL SHIP DIVISION

PIPE JOINTS AND FITTINGS

~

PART NO: 01.11 ORG NO:

BULKHEAD FLANGE 10K

1%
045

M-900-600A

APPLICATION TYPE MATERIAL PRESSURE RATING

FOR JOINING STEEL PIPES WELDING FLANGES FOR BULKHEAD. STEELE IS 2062 10 K JIS (10Kg I crJ )

~~~ i~

<7<7

~~ I

<>.U

I
I

U
k

~~

~% I

0D

PIPE NB 20 25 32 40 50 65 80 100 125 150 200 250 300 350 400 NOTE ~

d 27.7 34.5 43.2 49.1 61.1 77.1 90 115.4 141.2 166.6 218.0 269.5 321.0 358.1 409

D 100 125 135 140 155 175 185 210 250 280 330 400 445 490 560

h1 19 19 24 24 24 24 24 24 24 29 29 34 36 36 36

h2 12 16 16 16 16 16 16 16 20 20 20 22 22 22 24

DRILL & TAP ~DIA(d1) M 12 M 16 M 16 M 16 M 16 M 16 M 16 M 16 M20 M20 M20 M22 M22 M22 M24

k pcd 75 90 100 105 120 140 150 175 210 240 290 355 400 445 510

BOLT HOLE WEIGHT NUMBER 4 4 4 4 4 4 8 8 8 8 12 12 16 16 16

DRILL AND TAP ON ONE SIDE ON CENTRE AND OTHER SIDE ON OFF CENTRE

COCHIN SHIPYARD LTD

NON CLASSIFIED

SMALL SHIP DIVISION

PIPE JOINTS AND FITTINGS

~

PART NO: 01.12 ORG NO:

BULKHEAD FLANGE 16K

1%
045

M-900-600A

APPLICATION TYPE MATERIAL PRESSURE RATING

FOR JOINING STEEL PIPES WELDING FLANGES FOR BULKHEAD. STEELE IS 2062 16 K JIS (16Kg I crJ )

~~~ i~

<7<7

~~ I

.... %

I
I

U
k

~~

~% I

0D

PIPE NB 20 25 32 40 50 65 80 100 125 150 200 250 300 350 400 NOTE ~

d 27.7 34.5 43.2 49.1 61.1 77.1 90 115.4 141.2 166.6 218.0 269.5 321.0 358.1 409

D 100 125 135 140 155 175 200 225 270 305 350 430 480 540 605

h1 19 19 24 24 24 24 28 28 30 30 30 34 36 40 40

h2 12 16 16 16 16 16 20 20 22 22 22 24 24 30 30

DRILL & TAP ~DIA(d1) M 12 M 16 M 16 M 16 M 16 M 16 M20 M20 M22 M22 M22 M24 M24 M 30 M 30

k pcd 75 90 100 105 120 140 160 185 225 260 305 380 430 480 540

BOLT HOLE WEIGHT NUMBER 4 4 4 4 8 8 8 8 8 12 12 12 16 16 16

DRILL AND TAP ON ONE SIDE ON CENTRE AND OTHER SIDE ON OFF CENTRE

COCHIN SHIPYARD LTD

NON CLASSIFIED

SMALL SHIP DIVISION

PIPE JOINTS AND FITTINGS

~

PART NO: 01.13 ORG NO:

BOLTS FOR JIS FLANGE JOINTS

1%
045

M-900-600A

FLA.SIZE N.B 15 25 40 50 65 80 100 125 150 200 250 300 350 400 450 500

JIS5K
I::iULI

JIS 10K

JIS 16K NOOF BOLT 4 4 4 8 8 8 8 8 12 12 12 16 16 16 20 20

NOOF SIZE LENGTH BOLT 30 35 40 45 45 50

50/55 50/55 50/55

M 10 M 10 M 12 M 12 M 12 M 16 M 16 M 16 M 16 M 20 M 20 M 20 M 22 M 22 M 22 M 22

4 4 4 4 4 4 8 8 8 8 12 12 12 16 16 20

BOLT NOOF BOLT SIZE LENGTH BOLT SIZj LENGTH M 12 M 12 40 4 40 M 16 M 16 M 16 M 16 M 16 M 16 M 20 M 20 M 20 M 22 M 22 M 22 M 24 M 24 M 24 50 50

50/55 50/55 55/60 55/60

4 4 4 4 8 8 8 8 12 12 16 16 16 20 20

M 16 M 16 M 16 M 16 M 20 M 20 M 22 M 22 M 22 M 24 M 24 M 30 M 30 M 30 M 30

50 50
50/55 50/55

65 70
70175

65 70 70
75/80

80 80
85/90 90/95

65 70
70175

80
80/85

80 80 80 80

105 115 12'0 12,0

90
90/95 90/95

COCHIN SHIPYARD LTD

NON CLASSIFIED

SMALL SHIP DIVISION

FABRICATION OF PIPES GENERAL

PARTNO: 02.01 ORGNO:

1%

M-900-600A

GENERAL

Welded beads on inside surface of fabricated pipes, excepting butt welded joints using backing ring, shall be finished to suit to the purpose of the respective piping system in accordance with the following three grades. In case of TIG welding pipes, inside finishing of butt joint shall be omitted. GRADE A Welded beads of inside pipes shall be finished smoothly and welding spatters and slags shall be removed.{to the extent of practical feasibility) This grade applies to - Lubricating oil pipes{except drain,air vent,open ended pipes) - F.O Burning pipes after fine filter for main engine and aux. diesel engine - Hydraulic oil pipes GRADE B Welding spatters and slags shall be removed and welded beads shall be cleaned with wire brush or grinder This grade applies to - Condensate water pipe and exhaust pipes - fuel oil service I transfer pipes - Sea water cooling pipes and fresh water cooling pipes, Bilge & Ballast - Compressed air pipes - Fresh water and hot water pipes - Tank level gauge, draft gauge pipes etc. GRADE C Welding spatters and slags on the flange face shall be removed but, welded beads inside pipes shall not be finished. This grade applies to all other pipes which are not specified in GRADE A and GRADE B, and such open ended lines as drains, over flows, vents and boiler escape pipes{lf mentioned specifically).

COCHIN SHIPYARD LTD

NON CLASSIFIED

SMALL SHIP DIVISION

WELDING METHOD OF PIPES AND FITTINGS EDGE PREPARATION (FOR FERROUS PIPES)

PARTNO: 03.01 ORGNO: M-900-600A

NO

METHODS

DIMENSION

APPLICATION

i ~ 15 ~ T _j~

1 I~ 1

T1 ~3.0 T1 =T2 S=2±1 PIPE TO PIPE OR PIPE TO FITTINGS

COCHIN SHIPYARD LTD

NON CLASSIFIED

SMALL SHIP DIVISION

WELDING METHOD OF PIPES AND FITTINGS EDGE PREPARATION (FOR FERROUS PIPES)

PARTNO: 03.01 ORGNO:

1%

M-900-600A

BUTT WELDING METHOD (METAL ARC WELDING) OF GRADE'A', GRADE 'B' & GRADE 'C' STEEL I STAINLESS STEEL PIPE
EDGE PREPARATION

~~L ItqZ
~0.8-2.4mm

55°

5°

~
I
125

~~

TABLE OF GAP "G" ~ SCH40 SCH80 SCH 120 15

20

25

32

40

50

65

80

100

150

200

250

300

~~~tE

G = 1.5mm G=2mm

HEIGHT OF INSIDE WELD BEAD FOR GRADE 'A', GRADE 'B', GRADE 'C' PIPE

TABLE OF"S" GRADE OF PIPE GRADE A GRADE B GRADEC

ALLOWABLE LIMIT (mm)

0-2.5 0-3.0 0-3.5

COCHIN SHIPYARD LTD

NON CLASSIFIED

SMALL SHIP DIVISION

WELDING METHOD OF PIPES AND FITTINGS EDGE PREPARATION (FOR NON-FERROUS PIPES)

PARTNO: 03.02 ORGNO: M-900-600A

NO

METHODS

DIMENSION

APPLICATION

;::::

_l

15

5 I~
DETAIL B Q2

_j~

1 1

T1 < 3.0 T1 =T2 S=2±1

PIPE TO PIPE OR PIPE TO FITTINGS

DETAIL A

DETAIL 'A' FOR T1'::22 Q1 = 27.5· ± 2.5· DETAIL 'B' FOR T1 > 22 Q2 = 10· ± 1.0· T2 = 19 DETAILS OF EDGE PREPARATION

~1~ ~~' T ~. T .___0 J 1 ;::::Ig~ ~~I~ T ~~~ 1

_,,~

S=2±1 B = 1.6 ± 0.8 Q = SEE DETAIL 'A' AND 'B'

T1 = T2 PIPE TO PIPE OR PIPE TO FITTINGS

r:
2

1~ IV T ~~~

r_)l~
0

IF B1':: 1+10% OF T1 S=2±1 B = 1.6 ± 0.8 Q = SEE DETAIL 'A' AND 'B' T1 < T2 PIPE TO PIPE OR IF 1+1 0% OF T1 < A 1 < 4 S=2±1 B = 1.0 ± 0.5 Q = SEE DETAIL 'A' AND 'B' L = 4A1 PIPE TO FITTINGS

)IA~/13
1 d_jb.1

NOTE: IF THE DIFFERENCE OF THICKNESS BETWEEN PIPES TO BE BUTTWELDED EXCEEDS 10% OF THE THICKNESS OF THE THINNER PIPE PLUS 1 MM, SUBJECT TO A MAXIMUM OF 4 MM, THE THICKER PIPE IS TO BE THINNED DOWN TO THE THICKNESS OF THE THINNER PIPE ON A LENGTH AT LEAST EQUAL TO 4 TIMES THE OFFSET, INCLUDING THE WIDTH OF THE WELD IF SO DESIRED.

COCHIN SHIPYARD LTD

NON CLASSIFIED

SMALL SHIP DIVISION

WELDING METHOD OF PIPES AND FITTINGS WELDING METHOD OF FLANGE AND SOCKET TO PIPE

PARTNO: 03.03 ORGNO: M-900-600A

GENERAL
(1) PIPE TO FLANGE W

= 1.5 t, BUT = t, BUT

NOT LESS THAN 5mm

C : MAXIMUM 2mm (NOT TO BE TIGHT FIT), AND SUM OF THE CLEARANCE DIAMETRICALLY OPPOSITE IS NOT TO EXCEED 3mm W1 NOT TO EXCEED O.3T

F= O.7W

e = PULL

DIMENSION
... ___.... ...

------ ......................

(TYPICAL

/~

DETAIL "F" & "W" \

'" -,.
\

\{~";> "
-,

~W

)
/'
_/-

. ".........

,I

------,_....

(2)

PIPE TO SLEEVE W ?_1.1 t C : MAXIMUM 2mm (NOT TO BE TIGHT FIT)

(3)

PIPE TO SOCKET W>1.1t C : MAXIMUM 2mm (NOT TO BE TIGHT FIT)

Maxim

rB }~I1=I--}
C -jWi• I
m 1.5mm •

II.

COCHIN SHIPYARD LTD

NON CLASSIFIED

SMALL SHIP DIVISION

WELDING METHOD OF PIPES AND FITTINGS WELDING METHOD FOR BRANCH (FERROUS & NON FERROUS)

PARTNO: 03.04 ORGNO: M-900-600A

90° BRANCH

INCLINED BRANCH

DETAIL "A"

DETAIL "C"

F=the smaller of 6.4mm or t

VIEW 8-8

Sharp edge to be ground smoothly

F=the smaller of 6.4mm or 0.7t

e = MINIMUM e = MINIMUM

60° FOR 32NB AND BELOW PIPE 45° FOR 40NB AND ABOVE PIPE

COCHIN SHIPYARD LTD

NON CLASSIFIED

SMALL SHIP DIVISION

WELDING METHOD OF PIPES AND FITTINGS

~

PART NO: 03.05 ORG NO:

1%
045

WELDING METHOD FOR STUD RING

M-900-600A

FOR AIR PIPE ETC.

. /% ~

I'

Ld
4-9 10 11 12 13 14 15 16 17 18

I I]~~

:ti-J

LlW

FOR FILLING AND DISCHARGE PIPE

j %'11

/Lr='~%1 qr-1.

~~E3
9.0 10.0 10.0 10.5 11.0 11.5 12.0 13.0 17.0

THICKNESS (t)

LEG LENGTH 0N) 4.5 5.0 5.5 6.0 6.5 7.0 7.5 8.0 8.0 9.0

THICKNESS (t) 19 20 21 22 23 24 25 26-30 30-40

LEG LENGTH 0N)

NOTE: 0D1 SHALL BE EQUAL TO PIPE BORE DIAMETER.(ID) 0D2 SHALL BE EQUAL TO OD OF PIPE + 4W (MINIMUM)

COCHIN SHIPYARD LTD

NON CLASSIFIED

SMALL SHIP DIVISION

WELDING METHOD OF PIPES AND FITTINGS WELDING METHOD FOR BLIND PLATE

PARTNO: 03.06 ORGNO:

1%

M-900-600A

__ ~2
~'

FOR 125NB AND BELOW

FOR 150NB AND ABOVE

TYPICAL DETAIL "A"

TYPICAL DETAIL "B"

-r=>

<,_

t~
I

//~r-

~I..J
l_~

l\\
t)
/
/

1.4t or min 6.5mm

\~

'\.

W = 1.4t

'-..,_-----/'

COCHIN SHIPYARD LTD

NON CLASSIFIED

SMALL SHIP DIVISION

PIPE BRANCHES BOSS CONNECTION

PARTNO: 04.01 ORGNO: M-900-600A

BOSS FOR GAUGE

MATERIAL FOR BOSS ::c PIPE

Carbon steel

BOSS
Steel

REMARKS

90/10 CU-NI
Copper

90/10 CU-NI
Brass

d2 d3

Nominal Dia of Thread (d)

d1

d2

d3

d4

Dia. of Main pipe applied

Weight (Kg)

Remarks

35 70

0.151 0.382 0.667 0.382 0.667 0.151 0.382 0.667 0.382 0.667 ValvelCock to be applied is 3/8" BSPP Male and with other end 3/8" BSPP Female Thd. ValvelCock to be applied is 1/4" BSPP Male and with other end 1/4" BSPP Female Thd.

1/4" BSPP

24

14

15

10.5

15

*7

25NB

110 130 160 35 70

3/8" BSPP

26

14

15

14

15

*7

25 NB and over

110 130 160

*
NOTE:

For CU-NI and Copper pipe value of 'M' = 5mm below 25NB

1) T -Piece shall be used for Branch connection

2) Suitable higher 'H' shall be used for Insulated main pipes

COCHIN SHIPYARD LTD

NON CLASSIFIED

SMALL SHIP DIVISION

PIPE BRANCHES BOSS CONNECTION - PLUG

PARTNO: 04.02 ORGNO:

1%

M-900-600A

PLUG FOR BOSS

Nominal Dia of Screw Thd. (d) 1/4" BSPP

3/8" BSPP

Weight (Kg)

Remarks

13.16 16.66

24

19 19

9 9

12 12

3 3

2.5 2.5

0.14 0.14

26

MATERIAL FOR BOSS PIPE Carbon steel 90/10 CU-NI Copper BOSS Mild steel 90/10 CU-NI Brass REMARKS

COCHIN SHIPYARD LTD

NON CLASSIFIED

SMALL SHIP DIVISION

BULK HEAD PENETRATION

~

PART NO: 05.01 ORG NO:

1%
045

GENERAL

M-900-600A

Type and standard application of penetration piece. Generally application of penetration piece to be in accordance with the followings. 1) For the spaces where the sleeves welded joints to be used, welding sleeve type penetration pieces to be generally used, but in case that the welding sleeve type cannot be used for adjustment of pipe alignment, penetration piece with middle flange and welding sleeves at both ends may be used at yard option. For the other Spaces, penetration pieces with middle flange and same joints as in the space at both penetrating pipe ends to be used. The sleeves shall be of extra strong pipe.

2)

For accommodation quarter deck penetration pieces with middle flange to be fitted from the under side for convenience of welding on the hull blocks and mastic compound to be filled in the middle flange to avoid water accumulation in the case where compensation to be required at the penetrating part, the thickness and plate lapping of middle flange to as per classification societies requirements. Penetration piece for refrigeration Freon and chilled water piping to be of manufacture's standard heat insulation tipe.

3)

COCHIN SHIPYARD LTD

NON CLASSIFIED

SMALL SHIP DIVISION

BULK HEAD PENETRATION

~

PART NO: 05.02 ORG NO:

%
5

THREE FLANGE nPE

M-900-600A

I2d

t l+' t

[_
t

....

....
".

....
".

....I

.....

....
~ ....I

...
D2= D1+21o T=12,t:S12 T=15't:S15 T=20,t:S2O

I
b

h_
0)1 002

PIPE

N.D
10A 15A 20A 25A 32A 40A 50A 65A BOA 100A 125A 150A 200A 250A 300A 350A 400A 450A 500A 550A 600A 650A 700A

D.D
17.3 21.7 27.2 34.0 42.7 48.6 60.5 76.3 89.1 114.3 139.8 165.2 216.3 267.4 318.5 355.6 406.4 457.2 508.0 558.8 609.8 660.4 711.2

01 5K 80 85 90 100 120 125 135 160 185 205 240 270 325 390 435 485 545 610 660 725 775 830 880 10K 95 100 105 130 140 145 160 180 190 215 255 285 335 405 450 495 565 625 680 750 800 850 910 16K 95 100 105 130 140 145 160 180 205 230 275 310 355 435 485 545 610 680 735 800 850 30K 115 120 125 135 145 165 170 205 215 245 280 330 375 455 520 565 635 40K 115 120 125 135 145 165 170 205 215 255 305 360 410 480 545 590 650 lOOK 210K

18 23 28 35 30 44 50 62 78 91 116 142 167 219 270 40 322 359 411 462 512 563 50 614 665 716

125 130 150 165 180 185 220 260 300 335 380 460 545 610

105 112 130 145 160 177 220 240

300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300

COCHIN SHIPYARD LTD

NON CLASSIFIED

SMALL SHIP DIVISION

BULK HEAD PENETRATION

~

PART NO: 05.03 ORG NO:

1%
045

RING SLEEVE TYPE

M-900-600A

r--

.... --r

en
C
"0

_l t

t
lSI

lSI

()
'IIIIr--

) )

l..A L

PIPE
d D t

REMARKS

N.D 20A 25A 32A 40A 50A 65A 80A 100A 125A 150A 200A

D.D 27.2 34.0 42.7 48.6 60.5 76.3 89.1 114.4 139.8 165.2 216.3 35.8 44 51.5 62.3 73.9 87.6 100.1 126.6 151.0 190.9 242.0 46.0 55.0 63.5 76.3 89.1 101.6 114.3 139.8 165.2 216.3 267.4 5.1 5.5 6.0 7.0 7.6 7.0 7.1 6.6 7.1 12.7 12.7 75 75 75 75 75 75 75 100 100 100 100 4.30 5.00 4.40 6.85 6.70 5.65 5.50 6.15 5.60 12.85 12.85 49 58 66 80 90 104 117 142 168 219 270 25A SLEEVE 32A SLEEVE 50A #80 PIPE 65A #160 PIPE 80A #80 PIPE 90A #60 PIPE 100A #60 PIPE 125A #40 PIPE 150A #40 PIPE 200A #80 PIPE 250A #80 PIPE

COCHIN SHIPYARD LTD

NON CLASSIFIED

SMALLSHIPDIVISION

BULK HEAD PENETRATION WELDABLE SLEEVES

PARTNO: 05.04 ORGNO:

1%

M-900-600A

TYPE APPLICATION MATERIAL END CONNECTION

WELDABLE SLEEVESS1 AND S2 FOR JOINING CARBONSTEEL PIPES CARBON STEEL (ASTM A 1061 A 53 GRADE B) WELDABLE

r~ ,
T
C
'0

LENGTH

w
/

/////

////

'0

-+-----+-If-----{+Y///// ///// //f

"]1. ~
0 ~
U

...L,_

1:}\'
S1 SLEEVE JOINTS FOR NORMALPIPE S2 SLEEVE

DK or BHD

BHD PENETRATIONPIECE

NOM. SIZE. 15 20 25 32 40 50 65 80 100 125 150 200 250 300 350 400 450 500 550 600

PIPE O.D 21.34 26.67 33.40 42.16 48.26 60.32 73.03 88.90 114.29 141.30 168.27 219.10

LENGTH D 33.40 42.16 48.26 60.32 60.32 73.03 88.90 114.29 141.29 168.27 197.27 248.10 d 24.30 29.46 38.10 42.84 49.24 62.71 73.66 92.03 115.90 146.33 171.27 222.10 T 4.55 6.35 5.08 8.74 5.54 5.16 7.62 11.13 12.70 10.97 13.00 13.00 13.00 13.00 13.00 13.00 13.00 13.00 13.00 13.00
I---~--i

CUT DIA. 36 45 51 63 63 76 92 117 144 171 200 251 305 356 388 438 489 540 591 642

2C (C+C) 2.96 2.79 4.70 0.68 0.98 2.39 0.63 3.13 1.60 5.03 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.50 3.50
W

WEIGHT SLEEVE PIPE TYPE I SIZE 25 NB SCH 80 32 NB SCH 160 40 NB SCH 80 50 NB SCH 160 50 NB SCH 80 65 NB SCH 40 80 NB SCH 80 100 NB SCH 120 125 NB SCH 120 150 NB SCH 80 FABRICATEDFROM 13 TK PLATE FABRICATEDFROM 13 TK PLATE FABRICATEDFROM13TKPLATE S1 0.13 0.22 0.22 0.56 0.37 0.43 0.92 1.98 3.02 3.40 5.91 8.29 S2 0.32 0.56 0.54 1.11 0.75 0.86 1.53 2.83 4.03 4.26 5.91 8.29

S1 40 40 40 50 50 50 60 70 75 80 100 110 120 130 130 150 150 150 150 150

S2 100 100 100 100 100 100 100 100 100 100 100 110 120 130 130 150 150 150 150 150

4 5 6 6 6 7 8 9 9 10 11 12 12 12 12 12 12 12 12 12

273.04302.04276.04 323.84 355.60 406.40 457.20 352.84 384.60 435.40 486.20 326.84 358.60 409.40 460.20 511.00 562.30 613.10

11.1211.12 14.16 15.49 20.31 22.76

FABRICATEDFROM 13 TK PLATE 14.16 FABRICATEDFROM 13 TK PLATE 15.49 FABRICATEDFROM 13 TK PLATE 20.31 FABRICATEDFROM 13 TK PLATE 22.76 FABRICATEDFROM13TKPLATE

508.00537.00 558.80 609.60 588.30 639.10

25.2025.20 27.67 30.11

FABRICATEDFROM 13 TK PLATE 27.67 FABRICATEDFROM13TKPLATE 30.11

COCHIN SHIPYARD LTD

NONCLASSIFIED

SMALL SHIP DIVISION

BULK HEAD PENETRATION

~

PART NO: 05.05 ORG NO:

1%

BRAZING METHOD OF SLEEVE JOINT

M-900-600A

BRAZING METHOD OF SLEEVE JOINT FOR COPPER PIPE

Nom. Dia. 4-80

Nom. Dia. 100-150

Brazing,

\L=-_
~A L

t.

::;,....----,.

-,
t
-

,....-----.

lSl

c -

I---

_J

()

\L=-r
_F
I

t.

-~

-,
t
I---

c 1'-

lSl

_J

()

AF, L

A L

A
I

Brazing

(UNIT:

mm)

NOM. DIA. 4 6 10 15 25 40 50 65 80 100 125 150 20 32

PIPE d 6 10 15 20 30 45 55 70 85 110 140 160 25 35 t1 1 1.2 1.5 1.5 1.8 2.9 2.3 3.0 3.5 4.0 5.0 5.5 1.5 1.8 6.09 10.09 15.12 20.12 30.15 45.15 55.18 70.28 85.32 110.45 140.55 160.68 25.15 35.15 D F 6 10 12 14 16 20 22 26 30 34 40 46 15 18

DIMENSIONS L 9 15 17 21 24 30 33 39 45 51 60 69 22.5 27

-o.os
to.12 to.12

tU.Ul:I

-o.rs

-o.ia
so.so

1"0.15

-o.so -o.eo -o.so -o.ao

-o.rs

-o.is

A 311.0 5 -'1.0 5 !'l.0 7 !'l.0 8 !'l.0 10!'l·0 11 !'l.0 13-2.0 15!"2.0 17!"2.0 20-2.0 23-2.0 7.5!'l·0 9 n.n

t 1 1.2 1.4 1.6 1.8 2.3 3 3.5 4 4 5 5.5 1.8 2.3

REMARKS

COCHIN SHIPYARD LTD

NON CLASSIFIED

SMALL SHIP DIVISION

HULL TANK CONNECTIONS SOUNDING PIPE BonOM PIECE

PARTNO: 06.01 ORGNO:

1%

M-900-600A

FIXEDBOTTOMPIECE VI EW-"AA"

I
BOTHSIDE~
STRIKE PLATE ~"

:c-~
, ~A 3-10 mmT

i~

!I~

I
B '=-'0

l'i

14

SOUNDING PIPEBOTTOM PIECE

PIPE N.B 40 50

OD 48.03 60.32 73.03 88.90

A 60 70 85 100

B 100 100 100 100

C 10 10 10 10

FIXED BOTTOM

65 80

PARTNO: PARTNAME 1 FLANGE

MATERIAL STEELTO IS 2062

DIMENSION JIS 10K

REMARKS

~2r-~------~C-A-R-BO-N--S-TE-E-L-T-0-A-S-T-M-A-1-0-6-~-5-3-+-----------------r------------_, I PIPE GRADEB AS PERANSI 36.10SCH.40

"YY
3

STRIKE PLATE

STEELTO IS 2062

COCHIN SHIPYARD LTD

NON CLASSIFIED

SMALL SHIP DIVISION

HULL TANK CONNECTIONS TANK SUCTION BELLMOUTH

SUCTION BELLMOUTH A-TYPE (FOR 50-150) B-TYPE (FOR 200 - 350) Y

PARTNO: 06.02 ORGNO: M-900-600A

~'1l1.
30Jt

of)J}
,,05

2.5 ± 0.5

><
Detail 'A' For Edge Preparation

_QJ
VIEW'P-P'

~I
o o

.....
I

0D1

TYPE

NOMINAL SIZE 25 32 40 50

BODY D D1 33.40 42.16 48.26 60.32 73.03 88.90 114.29 141.3 168.27 219.1 273.04 323.84 355.60 100 100 100 120 130 150 200 250 295 345 H1 60 80 90 100 120 150 180 240 250 320 400 500 600 MATERIAL STEEL TO IS 2062 CARBON STEEL TO ASTM A106/A53 GRADEB STEEL TO IS 2062 STEEL TO IS 2062 X Y C 30 30 30 t 5 5 5 6 6 6 6 6 8 10 10 10 10 d 06 06 06 06 06 06 06 06 06 010 010 010 010 L 30 30 30 30 30 30 30 30 35 35 50 50 50 REMARKS

WEIGHT Kg 2.0 3.0 3.5 4.9 6.3 7.8 10.9 15.6 23.2 38.0 58.8 83.6 108.5

375 375 375

460 600 650

35 35 35 35 40 40 45 50 60 70

65 80 100 125 150 200 250

300 350

PART NO: PART NAME 1 2 3 4 COCHIN SHIPYARD LTD FLANGE PIPE BELL MOUTH SUPPORT LEG

DIMENSION JIS 5K110K AS PER ANSI 36.10 SCH.40/80

NON CLASSIFIED

SMALL SHIP DIVISION

SHIPSIDE CONNECTIONS

PARTNO: 07.01 ORGNO: M-900-600A

FiniNG GUIDANCE

PIPE N.D.

TYPICAL SKETCH

NOTE

::J'IIiii;==='

en w o
25A350A

w ::c

cn~_ ....~
FRAME

3- BRACKETS SHALL BE FITTED

::J,IIiii;===.

400 A AND ABOVE

en w o

w ::c

TRANS.FRAME

/tx!x1
~
4 - BRACKETS SHALL BE FITTED

cn~_ ..... ~

DET.A

BRACKET

SIZE

TYPICAL SKETCH

SIZE

<

~O~!o

BRACKET THICKNESS BRACKET MATERIAL

: 10mm : IS 2062

COCHIN SHIPYARD LTD

NON CLASSIFIED

SMALL SHIP DIVISION

PIPE SUPPORTS GENERAL

PARTNO: 08.01 ORGNO:

1%

M-900-600A

FITTING METHOD

OF PIPE SUPPORTS

(FOR HULL PART)

General 1) In general pipe supports to be fitted on plate where having stiffening member behind. 2) Where pipe supports are fitted on having no stiffening or additional following table. 3) Where supports to be fitted directly on the webframe, longitudinal's, 4) no pad to be provided. bigger than with the stringer, girder and lapping member behinds, pads with

stiffeners to be provided to protect the plate in accordance

Where supports to be fitted directly on the web or webframe width of 1 meter, following table. pad or additional

stiffener to be provided inaccordance

5)

Supports to shell plate should be avoided.

1) PIPE SUPPORT/HANGERS
A) Round bar (U-Clamp

OF THE FOLLOWING

TYPES SHALL BE USED.

support) Hanger

This type of hangers shall be used for carbon steel/ stainless steel pipes passing through tanks (carring liquid),machinery space and non machinery space. Non galvanized U- clamps shall be used inside FO and LO tanks B) Copper pipe hanger This type hangers shall be used for precision steel tubes, copper and cupro nickel pipes. C) Special support for high pressure hydraulic lines This type of support shall be used for high pressure hydraulic system piping

(Unit:

mm)

Location Hull part & Accommodation and stores deck and wall.

Support Scantling

Support Scantling

75x75 Angle below

Pad

75x75 Angle and above

Stiffener

COCHIN SHIPYARD LTD

NON CLASSIFIED

SMALL SHIP DIVISION

PIPE SUPPORTS PIPE SUPPORT TO HULL STRUCTURE

PARTNO: 08.02 ORGNO:

1%

M-900-600A

DETAIL OF FITTING! WELDING PIPE SUPPORT OR SUPPORTING STRUCTURE TO HULL STRUCTURE

ANGLE STIFFENERS

Min. 15

(preferbaly)

BUILT UP STIFFENERS

r--/
"-

--./

-JlMin. 15
I

=
-

oZ co .... ::E

~ ~~
Min. 15

g5'
BULB

-;»

-Jk

Min. 15

(preferbaly)
L2 TYPE T TYPE

L1 TYPE

F.B. STIFFENER

PLATE STIFFENER

"-

"-

"-

j
0

-1
BULKHEAD SURFACE

co

l~ ~l
-

_l

oZ co .... ::E

j
oZ co .... ::E

-1

PIPE AND PILLAR

~I---------'(

~ -1;TIFFENER

(IF PROVIDED) ON HULL STRUCTURE

CJUNG

114
1 ' 1

L-k=
1 '

1 'II 10'0 I~===============~( IL_

1 1 I'

COCHIN SHIPYARD LTD

NON CLASSIFIED

SMALL SHIP DIVISION

PIPE SUPPORTS WELDING METHOD FOR PIPE SUPPORT

PARTNO: 08.03 ORGNO: M-900-600A

~ [

-",

"H"

DETAIL "G"

DETAIL "H"

r
ALL ROUND WELD ALL ROUND WELD

"W" SHALL BE NOT LESS THAN O.7t ALL ROUND WELD

COCHIN SHIPYARD LTD

NON CLASSIFIED

SMALL SHIP DIVISION

PIPE SUPPORTS ARRANGEMENT OF U-BOLT

PARTNO: 08.07 ORGNO:

1%
-+-h

M-900-600A

::c ::c dl

~~

Detail of bolt hole

~---.~

U1 TYPE FOR PIPES BONBAND BELOW

U2 TYPE FOR PIPES 100NB AND ABOVE

MATERIALS MARK ITEM 1 U-80L T 2 NUT MATERIAL STEEL-IS2062 STEEL-IS2062 QTY 1 4

U-BOL T FOR STEEL PIPE TYPE NB (WITH DOUBLE NUT) U-BOLT OUT DIA ~~---r--~----~---r---r---r----'---~ Bolt hole R d1 P E H d2 dia. (h) 21.3 26.7 33.4 42.2 48.3 60.3 73.0 88.9 114.3 141.3 168.3 12 15 18 23 26 32 40 46 59 72 86 10 10 M10 M10 12 12 12 12 12 12 15 15 19 19 19 23 23 27 27 27 33 33 33 39 39 39 34 40 46 56 62 74 92 104 134 160 186 242 294 350 386 438 496 548 598 656 706 758 58 64 70 80 85 100 120 135 160 188 215 275 330 390 423 474 540 590 640 705 760 810 30 32 34 36 38 43 45 48 50 50 50 60 60 70 70 70 85 85 85 100 100 100

mm
15

inch 1/2

WT(Kg) 0.031 0.04 0.06 0.08 0.16 0.3 0.31 0.34 0.76 1.4 2.4 2.9 3.3 6.5 6.9 7.6 8.3 13.6 14.6 15.7 16.0 17.7

6
6

20
w 25 32 40 50 65 80 100 125 150 200 250 300 350 w
a, n,

3/4 1
11/4 11/2 2 21/2 3 4 5 6 8 10 12 14 16 18 20 22 24 26 28

10 M10 10 M10 10 M10 10 M10 12 12 16 16 16 20 20 24 24 24 30 30 30 36 36 36 M12 M12 M16 M16 M16 M20 M20 M24 M24 M24 M30 M30 M30 M36 M36 M36

6
6 6 6 8 8 8 9 9 9 10 10 12 12 12 12 12 12 16 16

219.1 112 273.0 139 323.8 165 355.6 181 406.4 207 457.2 232 508.0 259 558.8 284 609.6 310 660.4 335 711.2 361

400 450 500 550 600 650 700

~ N =>

COCHIN SHIPYARD LTD

NON CLASSIFIED

SMALL SHIP DIVISION

PIPE SUPPORTS PIPE HANGERS FOR COPPER AND PRECISION STEEL PIPE
A

PARTNO: 08.08 ORGNO:

1%

M-900-600A

APPLICATION PIPE HANGERS (GALVANISED) FOR PRECISION STEEL AND COPPER PIPE PIPE CLAMP WARM BENT FLAT BAR - STEEL TO BS 4360 GRADE 40Al GRADE 43 A liS 2062 OR EQUIVALENT ANGLE STEEL TO IS 2062 OR EQUIVALENT LINING NEOPRENE OF 1.5 THICK STUCK TO THE HANGER BOLT AND NUT TWO NUMBERS OF BOLT & NUT SHALL BE SUPPLIED WITH EACH PIPE BAND. TREATMENT PIPE BANDS SHALL BE ELECTRO GALVANIZED.

Ji" + iii
--t--~'~-+tt-l
i ~

~!~
~
I

MANUAL METAL ___/ / ARC WELDING

J_ ~
I

NEOPRENE

F
b -

{Pl;1
BOLT SIZE** M8X20X M8X20X M8X20X M8X20X M8X20X M8X20X 18 18 18 18 18 18 NUT M6 M6 M6 M6 M8 M8 M8 M8 M10 M10 20X20X3 20X20X3 20X20X3 20X20X3 20X20X3 20X20X3 25X25X4 25X25X4 25X25X4 25X25X4

I~
WEIGHT KG 0.20 0.24 0.26 0.27 0.29 0.30 0.48 0.52 0.53 0.55
QTY

SINo 1 2 3 4 5 6 7 8 9 10

PIPE OD 10 12 15 18 20 22 28 30 35 42

wXt 20 X 1.6 20 X 1.6 20 X 1.6 20 X 1.6 20X3 20X3 20X3 25X4 25X4 25X4

b 9 9 9 9 10 10 10 12 12 12

A 68 68 68 75 80 100 105 105 110 120

B 48 48 48 55 60 75 80 80 85 95

G 2 2 3 3 4 4 5 6 6 6

h (Max) 250 250 250 250 250 250 250 250 250 250

SIZE OF ANGLE

M10X35X30 M10X35X30 M10X35X30 M10X35X30

* HEIGHT 'h' TO BE CUT TO SUIT AT SITE HEIGHT 'h' SHALL NOT BE GREATER THAN 250mm

COCHIN SHIPYARD LTD

NON CLASSIFIED

SMALL SHIP DIVISION

PIPE SUPPORTS PIPE HANGERS FOR CU.NI. PIPES

A

PARTNO: 08.09 ORGNO:

1%

M-900-600A

APPLICATION PIPE HANGERS PIPE CLAMP WARM BENT FLAT BAR - STEEL TO BS 4360 GRADE 40Al GRADE 43 A liS 2062 OR EQUIVALENT ANGLE STEEL TO IS 2062 OR EQUIVALENT LINING NEOPRENE BOLT AND NUT TWO NUMBERS OF BOLT & NUT SHALL BE SUPPLIED WITH EACH PIPE BAND. TREATMENT PIPE BANDS SHALL BE ELECTRO GALVANIZED. PIPE NB 15 20 25 32 40 50 65 80 100 125 150 200 250 300 350 400 PIPE OD 20.0 25.0 30.0 38.0 44.5 57.0 76.1 88.9 108.0 133.0 159.0 219.1 267.0 323.9 368.0 419.0 OF 1.5 THICK STUCK TO THE HANGER (GALVANISED) FOR CUPRO NICKEL

Ji" + iii
--t--~'~-+tt-l
i ~

~!~
~ /
I

MANUAL METAL ___/ ARC WELDING

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I

NEOPRENE

F
b -

{Pl;1
BOLT SIZE** M8 X 30 X 25 M8 X 30 X 25 M10X35X30 M10X35X30 M10X35X30 M12X40X30 M12X40X30 M12X40X30 M12X40X30 M16X45X35 M16X45X35 M16X45X35 M16 X 50 X 35 M16 X 50 X 35 M20 X 55 X 40 M20 X 55 X 40 NUT M8 M8 M10 M10 M10 M12 M12 M12 M12 M16 M16 M16 M16 M16 M20 M20

I~
WEIGHT KG 0.29 0.30 0.52 0.53 0.55 0.88 0.95 1.00 1.61 1.82 3.11 3.65 6.28 7.06 7.83 9.75 15 10 15 QTY

wXt
20X3 20X3 25X4 25X4 25 X4 30X5 30 X5 30X5 45 X 5 45 X 5 60X6 60X6 70 X 8 70 X 8 70 X 8 80 X 8

b 10 10 12 12 12 14 14 14 14 18 18 18 18 18 22 22

A 75 80 100 105 115 135 155 165 185 230 255 315 365 420 485 535

B
55 60 75 80 90 105 125 135 155 190 215 275 325 380 440 490

h (Max) 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250

SIZE OF ANGLE 20 X 20 X 3 20 X 20 X 3 25X25X4 25X25X4 25X25X4 30X30X5 30X30X5 30X30X5 45X45X5 45X45X5 60X60X6 60X60X6 70 X 70 X 8 70 X 70 X 8 70 X 70 X 8 80 X 80 X 8

4 5 5 6 6
7 7

7 9 9 9 9
10 10 11 11

5 5
10

* HEIGHT 'h' TO BE CUT TO SUIT AT SITE HEIGHT 'h' SHALL NOT BE GREATER THAN 250mm

COCHIN SHIPYARD LTD

NON CLASSIFIED

SMALL SHIP DIVISION

PIPE SUPPORTS CLAMPS FOR HYDRAULIC PIPES

PARTNO: 08.10 ORGNO: M-900-600A

1. APPLICATION: I-

CLAMP FOR HYDRAULIC

PIPING.

:::c ()

:::c

I .. L

2. DIMENSION

TABLE

UNIT:mm

PIPE
NOMI. DIA. 010 O.D 10

E
33

L
55

B
30

H
16

T
4.5

C
1

d
10

M
M8x65

REMARK
FOR TUBE (SUS316) 010 x 1.5t

GS-20A GS-25A GS-32A GS-40A GS-50A REMARKS:

27.2 34.0 42.7 48.6 60.5 1) D

41 51 59 67 79

58 75 83 92 104

30 30 30 30 30

22 23 30 37 42

4.5 6 6 6 6

1 1 1 1 1

10 12 12 12 12

M8x70 M10 x 80 M10 x 90 M10 x 105 M10x115

= PIPE

O.D + 0.5mm

No.
1 2 3 4 5

DESCRIPTION
HEX. BOLT/ NUT STEEL PLATE HYD. PIPE PLASTIC CLAMP ANGLE SUPPORT

SIZE

MATERIAL
SS400 (SS41) GALV. SS400 (SS41) GALV.

REMARKS

REF. TO DIMEN. TABLE NYLON/POLYPROPYLENE IS 2062

YARD SUPPLY

YARD SUPPLY

NOTE :DRAWING SHOWN IS ONLY FOR REFERENCE. SUPPLIER SHALL QUOTE THEIR STANDARD CLAMPS WITH DIMENSIONAL

DETAILS.

COCHIN SHIPYARD LTD

NON CLASSIFIED

SMALL SHIP DIVISION

PIPE SUPPORTS PIPE BAND FOR COPPER PIPE (C3 TYPE)

R

PARTNO: 08.12 ORGNO:

1%

M-900-600A

17

7 II

1.5

I
I

17
_I
I

la.51

a
0 C\I

....
CD

II~
5
PIPE

~a
~ ~

SYMBOL C31-6 C32-6 C33-6 C34-6 C31-10 C32-10 C33-10 C34-10 C31-4 C32-4 C33-4 C34-4

NOM.SIZE OF PIPE 6

00
10

B
10.5 20.5 30.5 41.0

P 9

WT. (kg)

QTY.

0.016 0.02 0.022 0.025

10

15

7.5

15.5 30.5 45.5 61.0

14

0.021 0.022 0.026 0.031

6.5 12.5 18.5 24.5

0.014 0.015 0.016 0.017

MATERIALS MARK 1 ITEM SUPPORT MATERIAL STEEL BRASS 2 BAND MACHINE SCREW AND NUT (M 6) BRASS (IS2062) QTY. 1 WT. (kg) REMARKS

COCHIN SHIPYARD LTD

NON CLASSIFIED

SMALL SHIP DIVISION

PIPE SUPPORTS
~

PART NO: 08.13 ORG NO:

PIPE BAND FOR COPPER PIPE (C7 TYPE)

1%
045

M-900-600A

25x25x3

CD

,. ,
~

I
I

1-

M10

»:

19
J

I I

- v0)

1;:>

'"

_!

I I

1
I
I

12

/I

1/

10 UC

15

I I
I
I

~./
NEDPRI~H-60) TO BE PASTED

I
25
1

10

!
15 B

A ~

·1
A B TOTAL WT. (kg) 0.46 0.49 0.51 0.53 0.56 0.58 0.62 96 106 116 126 136 146 166 66 76 86 96 106 116 136

SYMBOL C7-05 C7-06 C7-07 C7-08 C7-09 C7-10 C7-12

NOM.SIZE OF PIPE 6 6 6 6 6 6 6

NO. OF PIPE 5 6 7 8 9 10 12

MATERIALS MARK 1 ITEM ANGLE BOLT AND NUT(G.I) MATERIAL STEEL (lS2062) MS QTY. 2

WT. (kg) REMARKS

1.12

0.09

M 10X30

3 4

PROTECTION

RING

COPPER PIPE NEOPRENE

2 2

0.10 TO BE PASTED

PROTECTION

SHEET

0.15

COCHIN SHIPYARD LTD

NON CLASSIFIED

SMALL SHIP DIVISION

PIPE SUPPORTS
~

PART NO: 08.14 ORG NO:

%
5

PIPE BAND FOR COPPER PIPE (Ca TYPE)

M-900-600A

-I

32x5

CD'" 1
F.B

1
l

I_
I

M10

_I I"
M~O

1~ I

I I
I

19
2

I" i"l
I I

12
IL

r
I

I
I

l
I

10 UC

I
I I

<.
NEDPRIN ~L TO BE PASTED

~I
~
H-60)

1~ I
I

15

I
I

B
A

15

LU
-II

5C

---rlll~

---- ---

f1--

---~
t--

SYMBOL C808 C810 C812 C814 C816 C818 C820

NOM.SIZE OF PIPE 6 6 6 6 6 6 6

NO. OF PIPE 8 10 12 14 16 18 20

TOTAL WT. (kg) 0.35 0.39 0.42 0.46 0.50 0.54 0.62

126 146 166 186 206 226 246

96 116 136 156 176 196 216

MATERIALS MARK 1 ITEM FLAT BAR BOLT AND NUT(G.I) MATERIAL STEEL (lS2062) MS QTY. 2

WT. (kg) REMARKS

1.12

0.09

M 10X30

3 4

PROTECTION

RING

COPPER PIPE NEOPRENE

2 2

0.10 TO BE PASTED

PROTECTION

SHEET

0.15

COCHIN SHIPYARD LTD

NON CLASSIFIED