Part No.

7N7854 7X6212 8C9969 8N1693 8T9705 9X5322

Function
Transmission Oil Temp Brake Accumulator Press

Off Vehicle Switch Specifications

123.89 2.78C (255 9F) 5850 kPa (850 psi) 101 .67 2.78C (212 37.5F 37.8 2.8C (100 5F) 82.22 2.78C (180 9F) 90 kPa Max (13 psi)

Actuate

Implement Hydraulic Oil Temp (Perf Mon) Engine Coolant Temp (Start Aid) Steering Oil Temp (Perf Mon) Differential Lube Press N.C. = NORMALLY CLOSED

112.78C MIN (235F MIN) 5200 170 kPa (750 25 psi) 93.33C MIN (200F MIN) 26.7C MIN (80F MIN) 74C MIN (165F MIN) 35 20 kPa (5 3 psi)

Deactuate

Normal Condition
N.C. * N.C. N.C. N.C. *
21 13 8 14 7 17 18 14 33 8 21 28 16 31 15 12 4 27 B C 34 7 30 10 11 A 1 19 2 4 5 6 25 10 19 9 3 11 26 13 16 15 12 6 24 18

SENR4795 August 1990

* = Pins 1-2 N.O.; Pins 1-3 N.C. N.O. = NORMALLY OPEN

20 29 9

17 22 1 32

23

Connectors 40 Contacts

Vehicle Location *
1

Harness Connector Location Chart

Harness And/Or Components SS - 8R7668 Performance Monitor B - 8R9196 R - 8R9192 B - 8R9196 SS - 8R7668 A - 8R7096 B - 8R9196 K - 4E5165 Draft Control A - 8R7096 Turn/Hazard/Horn Switch B - 8R9196 H - 3W8747 N - 3W9273 Q - 3W9271 A - 8R7096 Key Switch A - 8R7096 S - 7T8908 B - 8R9196 C - 8R3716 N - 3W9273 Radio T - 3W8752 B - 8R9196 V - 8R8789 K - 4E5165 A - 8R7096 M - 3W9272 A - 8R7096 Front Wiper Switch B - 8R9196 J - 3W8751 T - 3W8752 Trailer Connector Schematic Location E-10 D-4 D-10 5 Contacts E-4 B-10 C-8 A-12 F-8 C-5 4 Contacts C-4 E-3 D-9 F-10 B-11 B-6 C-4 A-11 D-12
21 17 17 15 16 17 18 19 20

Connectors

Vehicle Location
10 6 14

Harness And/Or Components A - 8R7096 M - 3W9272 B - 8R9196 C - 8R3716 B - 8R9196 E - 3W8746 C - 8R3716 EE - 3W8844 C - 8R3716 FF - 3W8843 N - 3W9273 P - 8R8113 M - 3W9272 Front Wiper Motor B - 8R9196 RADAR B - 8R9196 F - 3W8749 M - 3W9272 Rear Wiper Motor N - 3W9273 P - 8R8113 N - 3W9273 P - 8R8113

Schematic Location B-6 E-3 F-3 E-2 F-2 D-9 C-9 A-5 C-12

20

37 Contacts
1

25 Contacts 24 Contacts 13 Contacts

Challenger 65 Agricultural Tractor Electrical System

8 21 7 17 C 18 7

*
2 3

7YC1453-UP

10 Contacts
4

9 Contacts

*
5 6

B 4

30 11 10

4 6 1 12 15 17

C-11 D-9
21 14 33

20 8 3 12 16 28 27 15 34 20 31 14 6

2 1

29 9

8 Contacts
7 8

CHALLENGER

9 22

D-9

13 23

19

13

16 10 19

26 3 11

18 24

32 2

7 Contacts

25

9 10 11

6 Contacts
12 13

Machine Connector And Component Locations

1990 Caterpillar All Rights Reserved
Printed in U.S.A.

Vehicle locations are repeated for connectors located close together. * = Connector is located at the component.

Vehicle Location 1 2 3 3 A 4 A A A A A A A 5 A A A A A A 6 6 7 8 9 10 C A A 11 11 A A A A 6 A 12 13 14 15 16 17 18

Component Location Chart

Component Alternator Batteries Breaker - Alternator (135A) Breaker - Main (135A) Breaker - Running Lamp (15A) Control - Draft Flasher Fuse Block Gauge - Coolant Temp Gauge - Oil Press Gauge - Steering Oil Temp Gauge - Transmission Oil Temp Horn - Alarm Horn - Forward Warning Lamp - Brake Accumulator Lamp - Differential Lube Lamp - Implement Lamp - Low Fuel Lamp - Park Brake Monitor - Performance Motor - Blower Motor - Blower Motor - Front Wiper Motor - Rear Wiper Motor - Starting Radar (Perf Mon) Radio Relay - Forward Horn Relay - Front Wiper Relay - Main Power Relay - Start Relay - Trailer Left Turn Relay - Trailer Right Turn Relay - Turn Relay - Turn Resistor - Blower Motor Speed Resistor - Flasher Load Sender - Coolant Temp Sender - Oil Press Sender - Steering Oil Temp Sender - Transmission Oil Temp Sender - Transmission Speed (Perf Mon) Sensor - Coolant Temp (Perf Mon) Sensor - Engine Oil Press (Perf Mon) Schematic Location C-2 C-1 B-2 B-2 F-7 B-10 F-5 F-6 D-7 D-7 C-7 C-7 D-10 B-1 D-7 D-7 C-10 D-7 D-7 D-10 B-3 C-3 C-9 C-11 B-2 A-4 D-9 F-5 B-5 A-2 A-2 D-5 D-5 D-5 D-6 B-3 D-5 E-2 F-2 B-12 A-5 A-5 E-2 E-2 Vehicle Location 19 20 B 21 22 23 24 C C A A C C A 25 26 27 B C A 28 28 B 29 30 B 31 31 B A 32 C 30 33 6 B 34 30 A C A A Component Sensor - Engine Speed Sensor - Fuel Level (Perf Mon) Sensor - Hitch Handle Position Sensor - Hitch Position Solenoid - Air Conditioner Clutch Solenoid - Hitch Solenoid - Start Aid Speaker - Left Speaker - Right Switch - Start Aid Switch - Air Conditioner Selector Switch - Auxiliary 1 Switch - Auxiliary 2 Switch - Blower Switch - Brake Accumulator Press Switch - Engine Coolant Temp (Start Aid) Switch - Differential Lube Press Switch - Draft On/Off/Set Switch - Flood Lamp Switch - Front Wiper Switch - Fuel Level Switch - Fuel Level (Perf Mon) Switch - Hookup Switch - Implement Hydraulic Oil Temp (Perf Mon) Switch - Key Switch - Neutral Start Switch - Parking Brake Switch - Parking Brake (Perf Mon) Switch - PTO Switch - Rear Wiper Switch - Refrigerant Switch - Running Lamp Switch - Running Lamp Dimmer Switch - Steering Oil Temp (Perf Mon) Switch - Thermostat Switch - Throttle Switch - Transmission Oil Temp Switch - Turn/Hazard/Horn Tachometer Terminal - Customer (10A) Terminal - Customer (30A) Voltmeter

Schematic Location E-2 A-10 B-10 B-12 C-3 B-12 D-2 E-9 B-9 E-8 B-9 B-9 B-9 B-8 A-7 D-3 A-8 B-10 C-9 C-4 A-6 A-5 B-11 C-12 C-5 C-11 C-10 C-10 C-10 D-8 B-2 C-9 C-5 B-12 B-3 B-10 A-5 C-8 C-7 B-9 F-7 D-7

Wire Number
101 102 105 109 112 114 115 116 118 119 123 124 129 130 135 146 147 148 153 154 172 174 175 176 176 177 178 200 201 220 221 228 304 306 307 308 310 311 320 322 403 404 414 419 428 441 447 450 456

Wire Color
RD BU BR OR PU GN PK BR GY PK WH GN BU GN BU GY PU WH WH WH GN PK PK OR YL OR GN BK BK BK BK BK WH GN OR YL PU WH OR GY GN YL PK YL OR OR PK YL BR

Wire Description Chart

Description
Power Distribution Circuits BATTERY HEAD LAMP KEY SW ALTERNATOR OUTPUT (+) TERM. MAIN POWER RELAY OUTPUT WARNING HORN (FORWARD) AUX CKT AUX CKT AUX CKT AUX CKT AUX CKT A/C AUX CKT AUX CKT AUX CKT AUX CKT AUX CKT AUX CKT 3 PT. HITCH CONT AUX CKT AUX CKT AUX CKT AUX CKT AUX CKT AUX CKT MAIN BKR MAIN BKR Ground Circuits MAIN CHASSIS OPR MON PANEL/VMIS/CMS ENG OIL PRESS. SENSOR ENG COOLANT TEMP SENSOR FUEL LEVEL SENDER Basic Machine Circuits STARTER RELAY NO.1 OUTPUT STARTER RELAY COIL TO NEUT START SW OR KEY SW KEY SW TO NEUT START SW OR VMIS SENSOR MODULE MAIN POWER RELAY COIL START AID SW TO START AID SOL START AID SOL TO TEMP SW HORN RELAY COIL TO SW WARNING HORN (FORWARD) Monitoring Circuits ALTERNATOR (R) TERM. OPR MON HYD OIL TEMP OPR MON LO FUEL OPR MON PARKING BRAKE OPR MON XMSN OIL TEMP ENG COOLANT TEMP GAGE FUEL LEVEL GAGE TACH SENDER (+) OPR MON PANEL PTO

Wire Number
457 458 459 460 463 464 466 469 500 501 502 503 504 505 508 509 511 512 513 516 517 518 521 522 539 540 541 542 557 558 567 569 579 580 595 602 604 605 606 607 608 610 611 614 619 620 630 635 635 710

Wire Color
PU PK PK BU YL GY WH GN BR GN OR BR YL BU PU WH BR GN OR GN BU OR YL WH BU WH GN BU YL GN WH PK BR OR YL WH OR YL GY PK GN OR PU PU GN WH GY BR BU GN

Description
Monitoring Circuits (Cont'd.) OPR MON PANEL GROUND SPEED SENDER OPR MON PANEL +V OPR MON PANEL IMPLEMENT POSITION OPR MON PANEL PROGRAM PIN SENSOR PRESENT OPR MON PANEL ENG OIL PRESS. SENSOR OPR MON PANEL STER OIL TEMP FUEL LEVEL SENDER B+ Accessory Circuits WIPER - FRONT (PARK) WIPER - FRONT (LO) WIPER - FRONT (HI) WIPER - REAR (PARK) WIPER - REAR (LO) WIPER - REAR (HI) RADIO SPEAKER - LEFT RADIO SPEAKER - LEFT (COMMON) RADIO SPEAKER - RIGHT RADIO SPEAKER - RIGHT (COMMON) A/C COMPRESSOR/REFRIGERANT PRESS. SW BLOWER MOTOR (MEDIUM) BLOWER MOTOR (LO) HAZARD FLASHER TO SW A/C SW TO REFRIGERANT SW A/C CLUTCH TO THERMOSTAT SW TURN SIGNAL INDICATOR BASIC/RIGHT TURN SIGNAL INDICATOR LEFT ACC 1 ACC 2 TRAILER CONNECTOR (LEFT TURN/HAZARD) TRAILER CONNECTOR (RIGHT TURN/HAZARD) A/C SW JUMPER A/C SW JUMPER NO.2 A/C BLOWER MOTOR NO.1 A/C BLOWER MOTOR NO.2 CH65 FRNT WPR SW(C) TO HI SPD RLY(30) & LO SPD(85) Lighting Circuits DOME LAMP STOP LAMP TURN LAMP - LEFT TURN LAMP - RIGHT FLOOD LAMP - FRONT FLOOD LAMP - REAR HEAD LAMP BASIC HEAD LAMP HI PARK/TAIL/DASH LAMP HEAD LAMP LO FLOOD LAMP - FRONT (ENG. FLOOD LAMP) FLOOD LAMP REAR (ATTACH) TURN SIGNAL COMMON PAYLOAD MON RED LAMP Control Circuits XMSN SPEED PICKUP SIGNAL

Electrical Schematic Symbols And Definitions

A 1 AA

Harness And Wire Electrical Schematic Symbols

1 2 Typical representation of a Deutsch connector. The plug contains all sockets and the receptacle contains all pins. 1 2 Typical representation of a Sure-Seal connector. The plugand receptacle contain both pins and sockets.

Pressure Symbol

Temperature Symbol

Level Symbol

Flow Symbol

Plug 2 Pin or Socket Number

Receptacle

Normally open switch that will close with an increase of a specific condition (temp-press-etc.).
Single Wire Connector

Wire, Cable, or Harness Assembly Identification

Component Part Number

Normally open switch that is closed due to an applied condition, and will open again with a specific decrease in that condition.
Pin

A
325-PK-14

A 1

AA
325-PK-14

9X-1123

Socket

Normally closed switch that will open with an increase of a specific condition.
2

Wire Color

200-BK-14

Normally closed switch that is open due to an applied condition, and will close again with a specific decrease in that condition.

Circuit Number Identification

Wire Gauge

The circle indicates that the component has screw terminals and a wire can be disconnected from it.

Electrical Schematic Symbols And Definitions

FUSE - A component in an electrical circuit that will open the circuit if too much current flows through it.

No circle indicates that the wire cannot be disconnected from the component.

REED SWITCH - A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

This indicates that the component has a wire connected to it that is connected to ground.

SENDER - A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its resistance changes to give an indication to the gauge of the temperature or pressure. RELAY (Magnetic Switch) - A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close the switch part of the relay. CIRCUIT BREAKER (C/B) - A component in an electrical circuit that will open the circuit if too much current flows through it. This does not destroy the circuit breaker and it can be reset to become part of the circuit again. SOLENOID - A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work. MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is activated by electricity and held latch by a permanent magnet. It has two coils (latch and unlatch) that make electromagnet when current flows through them. It also has an internal switch that places the latch coil circuit open at the time the coil latches.

This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the machine.

Vehicle locations are repeated for components located close together. A = Components in operator compartment - Dash. B = Components in operator compartment - Console. C = Components in operator compartment - Headliner.

12

11

10

3
L1

604-OR 614-PU

STOP LAMP 9W2471 LAMP AS. 9W2407

L8 201-BK 201-BK 450-YL 200-BK-4 201-BK 201-BK 450-YL 200-BK-4 L32 200-BK-14 L4 T 604-OR 614-PU 200-BK-14 557-YL 558-GN 542-BU 541-GN 459-PK 201-BK 3 4 9 2 1 8 7 6 5 L5 B L4 L4 LEFT TURN LAMP 9W2239 BULB 5M8034 OPERATOR STATION 177-OR-10 RD-18 BK-18 1 2 N L15 L15 605-YL 635-BR N 1 2 9 7 8 5 1 2 4 3 10 6 N A Q 620-WH 607-PK 630-GY 608-GN 541-GN 542-BU 635-BR 605-YL 130-GN 102-BU-14 610-OR-14 614-PU L27 L27 CUSTOMER TERMINAL (30A) 6L5855 101-RD-10 177-OR-10 A 10A 10A 20A 20A 30A 30A 10A 10A 10A 10A 177-OR-10 177-OR-10 10A 10A 15A 20A 20A 15A 15A FUSE BLOCK 9W2035 FUSE 10A - 9W1442 15A - 9W1441 20A - 9W1446 30A - 8T9636 177-OR-8 30 87A 87 FORWARD HORN RELAY 9W2494 177-OR-8 177-OR-6 FLASHER 7T4848 + BATTERY OUT (LAMP) GROUND 200-BK-14 200-BK-14 OPERATOR STATION

L8

BULB 6T7157 620-WH 200-BK Q FLOOD LAMP 6T7160

200-BK

TAIL LAMP 5M8034

E 2 1 3 614-PU 200-BK 604-OR L1

L2 L14 L14 L34

L2 L34

607-PK 200-BK 620-WH 200-BK

607-PK 200-BK

FLOOD LAMP 6T7160

611-PU 200-BK

HIGH BEAM HEAD LAMP 9W0050 HIGH/LOW BEAM HEAD LAMP 9W0049

611-PU 619-GN

611-PU 619-GN 200-BK

L2

630-GY 608-GN 153-WH 463-YL 611-PU-14 619-GN 614-PU 614-PU 604-OR 604-OR

614-PU 604-OR

L32

BULB 6T7157

153-WH 630-GY 608-GN 611-PU-14 619-GN 463-YL 614-PU 604-OR

630-GY 200-BK FLOOD LAMP 6T7160 BULB 6T7157 608-GN 200-BK FLOOD LAMP 6T7160 BULB 6T7157 200-BK 608-GN 630-GY

F
B 604-OR 614-PU 619-GN 611-PU-14 200-BK 5 1 2 4 3 E

611-PU

L6

L6

L14

L14 L16 L16

L L28 L28

175-PK 172-GN 105-BR-14 130-GN

118-GY 119-PK 114-GN

200-BK-14 200-BK-14 200-BK-14 200-BK-14 200-BK-14 200-BK 200-BK

450-YL 200-BK-4

L3

RR

L17 130-GN-14

L17

102-BU-14

200-BK 200-BK 200-BK

RADIO ANTENNA 9W3072 130-GN

130-GN-14

200-BK-10

RUNNING LAMP BREAKER 9M9085 A 101-RD-14 15A

148-WH-14 154-WH-14

L7

153-WH 124-GN 129-BU-14

85 320-YL

86

114-GN

322-GY

201-BK 201-BK

200-BK-10 174-PK-10

174-PK-10

L7

200-BK-4 TO CAB 310-PU A 14 21 20 22 24 10 12 18 17 19 23 6 5 7 2 3 8 1 13 11 9 25 4 16 15 16 4 15 13 17 18 3 8 9 10 19 23 2 14 1 12 22 25 26 27 28 5 6 24 7 20 11 21 29 30 31 32 33 34 35 36 37 B L33 L33

B 201-BK 450-YL 464-GY 220-BK 458-PK 441-OR 221-BK 463-YL 6 2 7 8 1 4 5 3

C 201-BK 463-YL 464-GY 220-BK 458-PK

C 3 4 5 2 1

FF

OIL PRESS SENDER 302010

YL-18 GN-18 BK-18 RD-18 SIGNAL -V +V ENG OIL PRESSURE SENSOR (NOTE B) 9W1807 YL-18 GN-18 BK-18 RD-18 SIGNAL -V +V V

172-GN 518-OR

200-BK-14 200-BK-4 200-BK

SS SS 1 2 3 DOOR DOME LAMP SW (NOTE E) 6T8069 130-GN

L32

2 1

614-PU

D ID CODE 0 ID CODE 1 ENG/METRIC -BATTERY

614-PU 614-PU

L23 123-WH 310-PU L31 L27 L28 L27 L28

200-BK

PANEL LAMP 8M6176

OPERATOR STATION

614-PU

PANEL LAMP 8M6176

2 A 5 A L15 N L17

1 3 4 UU 6 A REAR WIPER SW 7T2081

584-YL

L16

175-PK

L3

L3

608-GN 620-WH 630-GY 607-PK P

4 1 2 3

L25

119-PK 505-BU 503-BR 504-YL 200-BK-14

L8 TCOOLANT SW 8N1693

558-GN

614-PU 614-PU 614-PU

539-BU 172-GN

175-PK

172-GN 172-GN

172-GN 540-WH

RADIO 9X3509 201-BK N BK BK WH BK BU OR GN 3 4 5 2 1 6 7 8 200-BK 509-WH 508-PU 511-BR 512-GN 135-BU 102-BU 614-PU

U BK 1 2

T 459-PK 201-BK L7 L7

614-PU

635-BR

PERFORMANCE MONITOR PANEL 9X4781

ANTENNA GROUND LEFT SPKR LEFT SPKR RIGHT SPKR RIGHT SPKR + BATTERY MEMORY LIGHTS 200-BK-14

614-PU IGN L18 PANEL LAMP 8M6176

R IGN SEND GRD

85 30

518-OR 172-GN

614-PU GRD R VOLTMETER 4W2142

LAMP 8M6176

611-PU 200-BK 606-GY

201-BK

201-BK

HIGH BEAM IND LAMP 8M6176

518-OR

87 87A

30

635-BR

606-GY

TRAILER LEFT TURN RELAY 9W2494

513-OR 522-WH

LAMP 8M6176

86

87 TRAILER 85 RIGHT TURN RELAY 9W2494 86 87 87A 30

614-PU

87 87A

TURN RELAY 9W2494

86

85

BK-18 BK-18

464-GY

605-YL 605-YL

LOWER PANEL GROUND

PARK BRAKE 8M6176

LOW FUEL 8M6176

87A 175-PK

201-BK

123-WH OIL PRESS GAGE 4W6353

605-YL 635-BR LEFT TURN IND LAMP 8M6176

557-YL

L6

635-BR

L6

614-PU

L18

CIGAR LIGHTER HOUSING 7G9935

441-OR

SS

CIGAR LIGHTER 4K1245

200-BK

GRD

LAMP 8M6176

605-YL A

311-WH 310-PU

TRAILER CONNECTOR 9G8887 T 4 6 1 3 5 7 2 604-OR 614-PU 200-BK-14 557-YL 558-GN 542-BU 541-GN

SS

ALARM HORN 9X5316

201-BK 410-WH

PANEL LAMP 8M6176

614-PU 610-OR-14 102-BU-14 130-GN

4 1 2 3

129-BU-14

IGN SEND

614-PU

FLASHER LOAD RESISTOR 3E0108 605-YL

L29

410-WH 201-BK

BRAKE DIFF ACC LUBE 8M6176 8M6176

123-WH COOLANT TEMP GAGE 7W9648

2 3 1

123-WH-14 200-BK 614-PU

518-OR

635-BR

200-BK

PANEL LAMP 8M6176

ALTERNATOR + BATTERY LW FUEL LEVEL FUEL LEVEL FUEL LEVEL (+V) SNSR PRESENT -BATTERY ENGINE SP COOL.(SIG) COOL. (-V) FUEL LEVEL(-V) ENG OIL(SIG) ENG OIL(-V) OIL&COOL(+V) STER OIL TEMP RADAR XMSN SPEED XMSN OIL TEMP XMSN NEUT IMPL POS PTO HYD OIL PARK. BRAKE RDR ENABLE BRAKE ACC PRESS DIFF LUBE PRESS ALARM SIGNAL -BATTERY

15 17 40 30 37 38 5 18 24 19 14 13 4 25 9 32 11 6 27 3 31 26 28 33 16 21 35 2 8 34 7 20 36 39 10 1 23 22 12 29

L21

123-WH-18 201-BK-18

L26 L20 L19 L26 L20

L26

513-OR 308-YL 322-GY 177-OR-6 178-GN-8 101-RD-10 307-OR 521-YL 522-WH 200-BK-4 153-WH 614-PU 619-GN 611-PU-14 630-GY 608-GN 604-OR 463-YL

L23

C 463-YL 463-YL 441-OR 221-BK 458-PK C 201-BK 450-YL 201-BK 450-YL V 1 2 1 2 3 4 5 2 1

EE

SS 3 4 1 2

A N

310-PU 123-WH L19

COOLANT TEMP SENDER 7N8532

222-BK-18 223-BK-18 224-BK-18 201-BK-18

T-

SS 37 36 35 34 33 28 4 1 2 8 9 3 24 5 7 21 10 6 11 20 12 13 18 14 15 16 17 19 22 23 25 26 29 30 31 32 27

B WH-18 YL-18 BK-18 DOME LAMP 9W0606 BULB 7M9957 3 1 2

N 602-WH 130-GN 200-BK

COOLANT TEMP SENSOR (NOTE B) 9X8220

L23

L31

L33

BK-18 WH-18 ENGINE SPEED SENSOR 5N9292

1 2

403-GN-18 123-WH-18 414-PK-18 447-PK-18 469-GN-18 463-YL-18 201-BK-18 450-YL-18 441-OR-18 221-BK-18 228-BK-18 464-GY-18 220-BK-18 458-PK-18 466-WH-18 457-PU-18 710-GN-18 428-OR-18 409-OR-18 459-PK-18 456-BR-18 404-YL-18 419-YL-18 460-BU-18 432-PK-18 B401-GY-18

A N 509-WH 508-PU START AID SW 6T6066

L21

630-GY 608-GN 541-GN 542-BU 635-BR 605-YL 635-BR

L21

541-GN 542-BU 558-GN 557-YL 459-PK 403-GN 306-GN 457-PU 456-BR 710-GN 463-YL 447-PK 469-GN 228-BK 404-YL 460-BU 414-PK 428-OR 123-WH 466-WH 419-YL 432-PK B401-GY B403-BU B402-YL 450-YL 464-GY 201-BK 441-OR 458-PK 220-BK 221-BK

L14 310-PU 200-BK 522-WH 513-OR 403-GN

B 2 1 4 5 3

WITH DRAFT CONTROL, PLUG SPEED SENSOR INTO HARNESS V AND PLUG HARNESS V RECEPTACLE INTO HARNESS C PLUG

LEFT SPEAKER 6T7695 P 200-BK 200-BK 542-BU 541-GN 135-BU 2 3 4 5 1 N

119-PK

L24

GAGE PANEL

L24

450-YL 428-OR 466-WH 464-GY 419-YL 414-PK 441-OR 123-WH B402-GY B403-BU 201-BK

172-GN L29 L29

B 1 2 1 2 C START AID SOLENOID 3T9493

86

85

30

B A BK BK 118-GY 595-YL D C E F B WH PU GY YL PK + BATTERY HIGH LOW PARK ABBREV BK-14 WH/RD-14 FRONT WIPER SW 9X3266 BLOWER 6T1377 MOTOR 579-BR-14 148-WH-14 RD WH OR YL PK BK GY PU BR GN BU NEG POS BK-000 SYMBOL 12V BATTERY 3T5760 DESCRIPTION BLADE, SPADE, RING, OR SCREW TERMINAL CIRCUIT CONNECTED CIRCUIT NOT CONNECTED ELECTRICAL CONNECTION TO VEHICLE STRUCTURE INTERNAL ELECTRICAL CONNECTION TO SURFACE OF COMPONENT CONNECTOR ATCH WIRE, CABLE, COMPONENT Y G S L# 304-WH-10 IDENT A B C E F G H J K M N P Q R S T U V Y Z SS CIRCUIT GROUPING DESIGNATION PART NO. HARNESS AS. 8R7096 8R9196 8R3716 3W8746 3W8749 3W8750 3W8747 3W8751 4E5165 3W9272 3W9273 8R8113 3W9271 8R9192 7T8908 3W8752 3W1569 8R8789 3W8757 3W8845 8R7668 CHG 01 01 00 01 01 03 03 02 00 00 02 00 02 01 03 01 01 00 01 00 01 LOC E-4 E-4 E-3 F-3 C-12 A-12 A-12 A-11 A-10 B-6 E-8 D-9 F-8 D-4 C-4 D-12 D-12 B-12 B-2 A-6 D-10 COLOR RED WHITE ORANGE YELLOW PINK BLACK GRAY PURPLE BROWN GREEN BLUE

L3 L3 L5

L5 L8

L H MOTOR 200-BK TGN GY BR OR 1 3 4 2 M IMPLEMENT LAMP AS 6T2040 (LAMP 6T7298) 201-BK PARK BRAKE SW (NOTE B) 3T3132 201-BK PARK BRAKE SW 3T3133 J PTO SW 3T3132 J 306-GN HITCH HANDLE POSITION SENSOR 9X9646 J 419-YL M BK RD 2 1 614-PU 200-BK 504-YL 119-PK 503-BR 505-BU

A L23 HORN 610-OR-14 L 130-GN 102-BU-14 6 3 GN GY BR OR 5 MOTOR H TCOMMON COMMON BR TN LT GN BR PU LT BU DK BU DK GN YL WH BR OR BK G E F K L H J N M P A B C A 540-WH 539-BU 635-BR 320-YL 123-WH R IGN L24 466-WH STEERING OIL TEMP GAGE 7W9647 SEND GRD 614-PU LAMP 8M6176 200-BK 200-BK 123-WH 606-GY 635-BR RIGHT TURN IND LAMP 8M6176 A

L31

404-YL 466-WH B401-GY B403-BU B402-YL 432-PK 228-BK 469-GN 463-YL 306-GN 456-BR 419-YL 447-PK 457-PU 460-BU 414-PK 710-GN 123-WH 428-OR

L12

L12 200-BK

635-BR 635-BR

594-PU B-1 B-2 B-3 IGN1 105-BR-14

539-BU 540-WH 635-BR

635-BR 606-GY

GAGE PANEL 450-YL 428-OR

608-GN 620-WH 630-GY 607-PK

6 3

501-GN 118-GY 500-BR 502-OR

C
IMPLEMENT HYDRAULIC OIL SW 8C9969 (NOTE C)

PANEL LAMP 8M6176

L22

L30

SEND GRD 201-BK

GAGE PANEL

RUNNING LAMP SW 6T5814 P

AA

LEFT TURN RIGHT TURN TURN/HAZARD/ HORN SW 6T6069

200-BK 539-BU 540-WH

L9

IGN 428-OR TRANSMISSION OIL TEMP GAGE 7W9650 123-WH + R 614-PU LAMP 8M6176

619-GN 611-PU-14

REAR WIPER 6T6529

TO UPPER PANEL P

614-PU

FRONT WIPER 6T6529

200-BK 200-BK 200-BK

123-WH-14

201-BK 123-WH

SOL

307-OR

FRONT WIPER SWITCH SWITCH TERMINALS POSITION CONNECTED OFF B&C LOW B,C & D HIGH D&C WASH A&E 1 3 4 2 5 8 7 6 A L35 S L35 579-BR-14 148-WH-14 154-WH-14 580-OR-14 517-BU 516-GN-14 200-BK-14 522-WH

AIR CONDITIONER CLUTCH SOLENOID 7T7825 ALTERNATOR 9X9096 R B+ GG 109-OR-4

614-PU

2 1

403-GN

1 3 4 2

ACC RUNNING LAMP DIMMER SW 6T6067 3 2 1 VIEW OF SW TERMINALS

308-YL L35

419-YL

L5

L13

L22

L3

L5 L3 F B 2 3 1 4 201-BK 201-BK 201-BK 201-BK 201-BK

611-PU

2 1

614-PU P

450-YL

SIG -

614-PU LAMP 8M6176

610-OR-14 619-GN 611-PU-14

200-BK-4

FLOOD LAMP SW 6T5814 P 6 3 541-GN 542-BU 135-BU FLOOD LAMP SW 6T5814

T-

200-BK 200-BK-14

L18 L19

200-BK-14

517-BU

201-BK 200-BK 201-BK

KEY SW 6T6068

516-GN-14

404-YL 201-BK 201-BK 466-WH

2 3 1

201-BK NEUTRAL START SW 9G2795

456-BR

L13

201-BK

PANEL LAMP 8M6176

OFF-L ACC

580-OR-14 154-WH-14

614-PU

TURN SWITCH SWITCH TERMINALS POSITION CONNECTED NEUTRAL P,M & N A&C RIGHT J,L & N TURN P&M A&B LEFT P&N TURN L,H & M HAZARD L,P,H & K 567-WH-14 JJ 2 1 3 4 6 7 9 10 12 BLOWER SW 7T9530 HH 200-BK-14

TACHOMETER 7T7074

FRAME AA NEG POS BB 12V BATTERY 3T5760

IGN3 START ON OFF

G-1 G-2

S 2 1 BK-14 WH/RD-14

TSTEERING OIL SENDER 7W9943

153-WH 200-BK 889-GY K

1 2 3

RD-18 BK-18 WH-18

+V GROUND SIGNAL L12 DRAFT CONTROL 3E0080 24 23 12 16 17 21 20 19 18 10 15 14 9 13 22 6 5 11 4 8 7 3 2 1 L12

AUX SW 2 6T3990 P AUX SW 1 6T3990

521-YL 522-WH

124-GN

466-WH

614-PU

130-GN

A STOP LAMP SW 7T6141

200-BK-14 200-BK 200-BK

522-WH 200-BK-14

604-OR

S RESISTOR 7T7687

517-BU 516-GN-14

2 A 580-OR-14 579-BR-14 569-PK-14 8

201-BK

THROTTLE SW 9G2795 466-WH TSTEERING OIL SW (NOTE B) 8T9705 K K L9 200-BK L9 1 2 B997-PK K A220-BK K

146-GY 147-PU

A/C SELECTOR SW 6T3990

L22 L25

L21

PANEL LAMP 8M6176 L25

L27 L22

L27

200-BK 200-BK 607-PK 620-WH 620-WH 607-PK 200-BK 200-BK

S L34 L34 TL36 L36

MTR BAT MOTOR

RD-000 101-RD-2 Y STARTER 9W0058

MOTOR BLOWER 6T1377 KK BK-000

11 516-GN-14 200-BK-14 517-BU

THERMOSTAT SW 9X5445

L30 200-BK-14 200-BK-14 200-BK-14

L30

178-GN-10

L25

L20

2 4 5

890-PU

594-PU 200-BK

595-YL 595-YL

V 153-WH 200-BK 888-PK 872-YL 871-BU 870-OR 7 1 2 3 6 4 5

K 450-YL 872-YL 871-BU 870-OR 888-PK 200-BK 153-WH 201-BK 200-BK 306-GN 456-BR 419-YL

118-GY 500-BR 501-GN 502-OR 200-BK-14

V HITCH SOLENOID 7T9839

L5

P W

P CUSTOMER TERMINAL (10A) 9W0846 178-GN-8

L13

L13 500-BR 501-GN L35 L35 178-GN-8 L12 L11 513-OR 521-YL 177-OR-6 178-GN-8 308-YL 307-OR 101-RD-10 322-GY

MAIN BREAKER 7T9251 DD 135A 112-PU-8 112-PU-6 GG DD 308-YL B

MAIN BREAKER 7T9251 DD 135A

101-RD-2

L3

L3

30 87A

30 87A

304-WH-10 109-OR-4

YL BU OR

1 2 3

872-YL 871-BU 870-OR

L9

2 1 J K

200-BK 153-WH

889-GY 890-PU 450-YL 872-YL 871-BU 870-OR 888-PK 200-BK 153-WH

HANDLE POS HOOK-UP SW ENG SP UP SOL SOL COMM DOWN SOL HITCH POS -BAT +BAT L12

178-GN-8

872-YL 871-BU 870-OR 888-PK 450-YL 200-BK 153-WH

B995-GY

DRAFT SW 178-GN-10 178-GN-8 20A 10A 176-YL 200-BK

522-WH 154-WH-14 148-WH-14 580-OR-14 579-BR-14 516-GN-14 517-BU 200-BK-14

W 119-PK 503-BR 504-YL 505-BU 606-GY 635-BR

85 87

86

85 596-WH 500-BR 87

86

RIGHT SPEAKER 6T7695

200-BK 322-GY

FRONT WIPER RELAY 9W2494 596-WH 502-OR

200-BK

1 4 2 3 5

4 1 2 3 6 5

10A 20A

511-BR 512-GN

+V GROUND SIGNAL

RD-18 BK-18 WH-18

1 2 3

153-WH 200-BK 888-PK

B996-BR

SET POINT

FRONT WIPER RELAY 9W2494 501-GN

200-BK-4

HOOKUP SW 6T3990

TO FRAME

TO ENGINE

521-YL 513-OR

FUSE 10A - 9W1442 20A - 9W1446

L30

200-BK

135-BU 176-YL 116-BR 116-BR 115-PK 115-PK

HITCH POSITION SENSOR 9X9646

DRAFT ON/OFF/SET SW 9X5422

L18

IDENT CODE FP CLOCK FP DATA

L12

10A 10A 10A 10A

REFRIGERANT SW 5V5698 (NOTE A) B CC 200-BK-2 B

FORWARD WARNING HORN 7T0635

177-OR-6

GG 135A

Y B

ALTERNATOR BREAKER 7T9251 101-RD-10

608-GN 630-GY 153-WH 604-OR 614-PU 619-GN 611-PU-14 463-YL 200-BK 228-BK 469-GN 463-YL 447-PK 306-GN L9 456-BR 419-YL 457-PU 460-BU 414-PK 710-GN 123-WH 428-OR B402-YL B403-BU B401-GY 432-PK 201-BK

L11

608-GN 200-BK FLOOD LAMP 6T7160 BULB 6T7157 630-GY 200-BK

608-GN 200-BK 630-GY

L32 J 5 2 3 4 6 1

OPERATOR STATION L10 1 2 3 BK-18 RD-18 BU-18 M RD-18 BK-18 1 2 606-GY 635-BR 9X5322 DIFF LUBE PRESSURE SWITCH B402-YL B401-GY B403-BU 432-PK 414-PK 710-GN 201-BK 428-OR 457-PU 460-BU 123-WH 201-BK B401-GY B402-YL B BK RD BU 1 2 3 201-BK 432-PK B403-BU B

OPERATOR STATION L10

L32

109-OR-4 MAIN POWER RELAY 9X0253 307-OR

GG Y B

109-OR-10 START RELAY 302266

D X W L CC DD EE FF GG HH JJ UU

WIRE AS. 3W3111 3W8756 8R8114 3W9280 3W8754 3W8753 3W8844 3W8843 8Y0557 3W9279 3W9278 3W9377

01 01 00 00 01 00 00 00 01 02 02 00

D-10 C-2 B-6 F-7 A-2 A-2 E-2 F-2 A-2 B-8 C-8 D-8

608-GN 200-BK 630-GN

B 3 4 5 6 2 10 9 1 7 8 H 200-BK 200-BK-4 G 3 1 2 B 608-GN 200-BK 630-GY 604-OR 614-PU 619-GN 611-PU 463-YL 200-BK 228-BK 469-GN 463-YL 447-PK

AA BB KK RR

CABLE AS 8R2020 3W7535 8R2021 9W3073

00 02 00 02

B-1 B-1 B-2 E-11

STD STD

B 201-BK 200-BK 306-GN 456-BR 419-YL 153-WH

414-PK 201-BK B

2 1 Z

414-PK 201-BK FUEL LEVEL SW (NOTE D) 7X1161 201-BK Z

BK-18 BK-18

201-BK

FLOOD LAMP 6T7160 BULB 6T7157

RIGHT TURN LAMP 9W2239

L11

BULB 5M8034

7X6212 BRAKE ACC PRESSURE SWITCH

FUEL LEVEL SW (NOTES B&D) 9W2403 XMSN SPEED SENDER (NOTE C) 9X5393

B T-

CONNECT 428-OR TO XMSN OIL SW WHEN EQUIPTED WITH PERFORMACE MONITOR 428-OR TRANSMISSION OIL SW 7N7854 L10 L36 L36

TRANSMISSION OIL SENDER 7W9943 TB 428-OR RADAR (NOTE C) 7T2633 GROUND +BATTERY SIGNAL PROGRAM

200-BK-4 306-GN

200-BK 200-BK 306-GN

THIS IS THE SCHEMATIC FOR THE CH65 7T8883 CHG 02

B 710-GN 201-BK 1 2 WH BK

200-BK

200-BK-4 306-GN

L10

L10

STOP LAMP 5M8034 TAIL LAMP 9W2471 LAMP AS. 9W2408

H 3 1 2 604-OR 200-BK 614-PU 200-BK 611-PU 619-GN 200-BK L37

469-GN 228-BK 447-PK 463-YL

1 3 2

FUEL LEVEL SENSOR (NOTE C) 9W3075

414-PK 710-GN 201-BK 123-WH 457-PU 460-BU 428-OR

B 201-BK 123-WH 457-PU 460-BU 2 1 3 4 BK RD GN WH

L36

620-WH 200-BK 607-PK 200-BK

Q 620-WH 200-BK BULB 6T7157 Q 607-PK 200-BK BULB 6T7157

FLOOD LAMP 6T7160

611-PU 200-BK

HIGH BEAM HEAD LAMP 9W0050 H HIGH/LOW BEAM HEAD LAMP 9W0049

COMPONENTS ARE SHOWN INSTALLED ON A FULLY OPERABLE MACHINE WITH THE KEY AND ENGINE OFF AND XMSN SHIFTER IN NEUTRAL UNLESS OTHERWISE SPECIFIED: ALL WIRE IS 16 GAGE NOTE A: NORMALLY OPEN BEFORE REFRIGERANT CHARGE NOTE B: REPLACES STANDARD COMPONENT WHEN EQUIPTED WITH PERFORMANCE MONITOR NOTE C: PROVIDED WITH PERFORMANCE MONITOR NOTE D: SHOWN WITH A FULL FUEL TANK NOTE E: CLOSED WHEN DOOR OPEN

FLOOD LAMP 6T7160 L37

L37

611-PU 619-GN 200-BK 200-BK

611-PU 619-GN 200-BK

12

11

10

D31889