3 Phase Power Calculations

3 PHASE POWER CALCULATIONS
DRAWN
MAA
2008
CHECKED
VOLTS
415
Amps to Power
PF
AMPS
APPROVED
1~
3~
6.000
2086.808
0.980 11.478
3~Apparent Power - Amps

KVA
1~
2.490
3~
1500.000
3~Power - Amps
Real
KW
Reactive
KVAr
1470.000
298.496
AMPS
6.000
2086.808
(Absorbed Power = output kW {nameplate} / efficiency)
Absorbed kW
11.000
PF
0.800
3~ Real - Apparent Power

3~ Apparent - Real Power
PF
0.800 36.870
STAR DELTA CONVERSIONS

STAR
Volts
415.000
415.000
Amps
20.000
20.000
AMPS
19.129
Real
KW
100.000
100.000
Volts
Reactive
KVAr
75.000
75.000
DELTA
Amps
718.801
11.547
718.801
11.547
Res Load VA=W

Ind Load VA*pf=W
Apparent
KVA
2.490
1500.000
Real
KW
Reactive
KVAr
=IxVx3xpf/1000
=kWxTAN
Apparent
KVA
=VxI/1000
=kW/pf
AMPS
=kVAx1000/V
=kVAx1000/(Vx3)
AMPS
=kWx1000/(3xVxpf)
Apparent
KVA
125.000
125.000
Real
KW
Reactive
KVAr
=kWxTAN
=kVAxSIN
=kVAxpf
STAR
Volts
Amps
=V/3
=I*3
Apparent
KVA
=kW/pf
DELTA
Volts
=V*3
Amps
=I/3
VA
VAr
FLOW TUBE ACCURACY

DRAWN
MAA
2008
CHECKED
APPROVED
Specifications:
1 - Enter Offset, Slope (instrument spec) and

estimated diameter.
2 - Check minimum flow is within FES
acceptable error band, if not reduce diameter.
3 - Check flow range is within flow meter
manufacturers specified min/max velocities (if
not then change diameter).
Check Instrument min / max velocity

FES Requirement:
Velocity
Offset:
Slope:
Diam:
1.20
0.25
50.00
Acc'y:
0.50
Accuracy
10mm/s
Offset
Slope
Total
To
Error
Error
Error
20m/s
10
20
30
40
50
60
70
80
90
100
200
300
400
500
600
700
800
900
1000
2000
3000
4000
5000
6000
7000
8000
9000
10000
11000
12000
13000
14000
15000
16000
17000
18000
19000
20000
(mm/s)
1.20
1.20
1.20
1.20
1.20
1.20
1.20
1.20
1.20
1.20
1.20
1.20
1.20
1.20
1.20
1.20
1.20
1.20
1.20
1.20
1.20
1.20
1.20
1.20
1.20
1.20
1.20
1.20
1.20
1.20
1.20
1.20
1.20
1.20
1.20
1.20
1.20
1.20
(mm/s)
0.03
0.05
0.08
0.10
0.13
0.15
0.18
0.20
0.23
0.25
0.50
0.75
1.00
1.25
1.50
1.75
2.00
2.25
2.50
5.00
7.50
10.00
12.50
15.00
17.50
20.00
22.50
25.00
27.50
30.00
32.50
35.00
37.50
40.00
42.50
45.00
47.50
50.00
(mm/s)
1.225
1.25
1.275
1.3
1.325
1.35
1.375
1.4
1.425
1.45
1.7
1.95
2.2
2.45
2.7
2.95
3.2
3.45
3.7
6.2
8.7
11.2
13.7
16.2
18.7
21.2
23.7
26.2
28.7
31.2
33.7
36.2
38.7
41.2
43.7
46.2
48.7
51.2
mm/sec
%
mm
Change specification values in line with vendor data
%
Accuracy
Size
Flow
Total
Error
For Given
Diam
(%)
(mm)
12.25%
50
6.25%
50
4.25%
50
3.25%
50
2.65%
50
2.25%
50
1.96%
50
1.75%
50
1.58%
50
1.45%
50
0.85%
50
0.65%
50
0.55%
50
0.49%
50
0.45%
50
0.42%
50
0.40%
50
0.38%
50
0.37%
50
0.31%
50
0.29%
50
0.28%
50
0.27%
50
0.27%
50
0.27%
50
0.27%
50
0.26%
50
0.26%
50
0.26%
50
0.26%
50
0.26%
50
0.26%
50
0.26%
50
0.26%
50
0.26%
50
0.26%
50
0.26%
50
0.26%
50
Area
(mm2)
1963.495
1963.495
1963.495
1963.495
1963.495
1963.495
1963.495
1963.495
1963.495
1963.495
1963.495
1963.495
1963.495
1963.495
1963.495
1963.495
1963.495
1963.495
1963.495
1963.495
1963.495
1963.495
1963.495
1963.495
1963.495
1963.495
1963.495
1963.495
1963.495
1963.495
1963.495
1963.495
1963.495
1963.495
1963.495
1963.495
1963.495
1963.495
Velocity
(m3/hr)
0.0707
0.1414
0.2121
0.2827
0.3534
0.4241
0.4948
0.5655
0.6362
0.7069
1.4137
2.1206
2.8274
3.5343
4.2412
4.9480
5.6549
6.3617
7.0686
14.1372
21.2058
28.2743
35.3429
42.4115
49.4801
56.5487
63.6173
70.6858
77.7544
84.8230
91.8916
98.9602
106.0288
113.0973
120.1659
127.2345
134.3031
141.3717
0.5 %=FES Maximum Error

Fonterra Clandeboye
Dryer 3 Project
DC Cables
DC CABLE SIZING SCHEDULE

DRAWN
Cable
Ohm/km
DC CABLE SIZING SCHEDULE - 3 core Pos/Neg/Earth/Neutral Scn
MAA
2.5mm PVC 3c Cu NSc
7.41
Assumes 3rd core for Earth Application (Instrument or PLC earth).
2008
4mm PVC 3c Cu NSc
4.61
Neutral Screen used for screen purposes, connected at source only.
CHECKED
6mm PVC 3c Cu NSc
3.08
10mm PVC 3c Cu NSc
1.83
APPROVED
16mm XLPE 3c Cu NSc
1.15
25mm XLPE 3c Cu NSc
0.727
35mm XLPE 3c Cu NSc
0.524
50mm XLPE 3c Cu NSc
0.387
70mm XLPE 3c Cu NSc
0.268
95mm XLPE 3c Cu NSc
0.193
Future Capacity Factor
1.2 V (1.2 drop allows 1.2 from UPS and 1.2 to field box i.e. total 2.4 drop at field panel)
2.5mm
DESCRIPTION
DB Supply Cable
F/Panel Tag
DB000
Permitted Volt Drop
120%
4mm
6mm
10mm
16mm
25mm
35mm
50mm
70mm
3c Cu PVC NSc
3c Cu XLPE NSc
0.22
13.34
0.14
8.30
0.09
5.54
0.05
3.29
0.03
2.07
0.02
1.31
0.02
0.94
0.01
0.70
0.01
0.48
0.01
0.35
35mm
0.0
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.0
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.0
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.0
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.0
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.0
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.0
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.0
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.0
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.0
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.0
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.0
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.0
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.0
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.0
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.0
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.0
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.0
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.0
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.0
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.0
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.0
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.0
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.0
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.0
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.0
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.0
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.0
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.0
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.0
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.0
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.0
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.0
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.0
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.0
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.0
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
AMPS Max A Length m Ohms V drop Ohms V drop Ohms V drop Ohms V drop Ohms V drop Ohms V drop Ohms V drop Ohms V drop Ohms V drop Ohms V drop
50.0
Cable Size to Use
95mm
60.0
15
Downer MBL Ltd
Rev A
75604988.xls.ms_office
5/1/2012
Page 6 of 13
PFCU SIZING
DRAWN
Process Requirement Calcs

Installed Power
2008
Power for
Imax +
Power Factor
Req'd After
CHECKED
Future%
Correction
30%
V - ph-ph (V)
420.00
I - Max/Phase (A)
200.00
Power Real kW
109.12
141.85
Power Reactive kVAr
96.23
125.10
28.80
Power - Apparent kVA
145.49
189.14
144.75
pf (cos)
PFCU kVAr Installed:

2-SPEC YOUR UNIT CABLE AND BREAKER
APPROVED
1-SIZE YOUR PFCU
MAA
141.85
0.75
0.75
0.98
41.41
41.41
11.48
Process PFCU size kVAr:
96.30
Drawer Sizes:
69.00 kVAr
N Drawers:
1.00
Ph-Ph Volts:
420.00 V
Breaker (inst'd):
250.00 A
34.50 kVAr
Total Installed PFC KVAr:
1.00
PFCU Breaker requirements

In
142.28 A
In short t x 1.35
192.07 S
In long (t) x 10.00
1422.76 S
Cable Capacity Requirement:

Sized To PFCU x 1.35
192.07 A
Sized To Breaker x 1.35
337.50 A
Sized To Process x 1.35
132.38 A
In=kVAr(PFCU)*1000/420*SQRT3*sin()
103.5
3-SUMMARY
Summary
DESCRIPTION
Process Requirement
PFC kVAr
96.30
Total Installed PFC KVAr:
103.5
For breaker:
181.87
3 PHASE POWER SUPPLY SIZING

From The Transformer
DRAWN
Description
MAA
Supply Specifications
2008
Tran rating
CHECKED
Supply Volt
Units
1500 kVA
415 V
Supply Current 2086.8082 A
Specified
Specified
=kVA x 1000 / V x 3
APPROVED
pf spec
kW
From The MCC

Description
Supply Specifications
Tran rating
Supply Volt
0.98
1470
Specified
=I x V x 3 x pf / 1000
Units
1500 kVA
415 V
Supply Current 2086.8082 A

pf spec
kW
0.98
1470
Breaker Sizing
Impedance Voltage
4 %
Secondary ISC 52170.205
=kW / pf
Specified
"=(kW x 1000) / (V x 3 x pf)
Specified
Specified
Specified
=In x 100% / Usc
Motors
Speed
(120xfreq)/p
3ph
Freq Hz Poles
120
50
Speed
1500
From AS/NZS 3000:2007

S=(I t / k )
I=max short circuit current
t=disconnect time of device
k=installation factor (AS/NZS 3008)
NOT COMPLETED
n factor (AS/NZS 3008)
LETED
S=CSA of pretective conductor in mm
Given Values
"sqrt(3)" v
1.732051
Calculated Values
kVA
400
%Z
1000
4.5%
In A
Z
Isc A
1443.376 0.012471 32075.01

3 Phase Power Calculations

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3 Phase Power Calculations

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3 PHASE POWER CALCULATIONS

3~Apparent Power - Amps

3~ Real - Apparent Power

STAR DELTA CONVERSIONS

Res Load VA=W

FLOW TUBE ACCURACY

1 - Enter Offset, Slope (instrument spec) and

Check Instrument min / max velocity

Change specification values in line with vendor data

0.5 %=FES Maximum Error

DC CABLE SIZING SCHEDULE

DC CABLE SIZING SCHEDULE - 3 core Pos/Neg/Earth/Neutral Scn

2.5mm PVC 3c Cu NSc

Assumes 3rd core for Earth Application (Instrument or PLC earth).

4mm PVC 3c Cu NSc

Neutral Screen used for screen purposes, connected at source only.

6mm PVC 3c Cu NSc

10mm PVC 3c Cu NSc

16mm XLPE 3c Cu NSc

25mm XLPE 3c Cu NSc

35mm XLPE 3c Cu NSc

50mm XLPE 3c Cu NSc

70mm XLPE 3c Cu NSc

95mm XLPE 3c Cu NSc

Future Capacity Factor

Permitted Volt Drop

Cable Size to Use

Downer MBL Ltd

Process Requirement Calcs

Power Reactive kVAr

Power - Apparent kVA

PFCU kVAr Installed:

1-SIZE YOUR PFCU

Process PFCU size kVAr:

Total Installed PFC KVAr:

PFCU Breaker requirements

In long (t) x 10.00

Cable Capacity Requirement:

Sized To Breaker x 1.35

Sized To Process x 1.35

Total Installed PFC KVAr:

3 PHASE POWER SUPPLY SIZING

Supply Current 2086.8082 A

From The MCC

Supply Current 2086.8082 A

From AS/NZS 3000:2007

n factor (AS/NZS 3008)

S=CSA of pretective conductor in mm

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