BOLT LENGTH USING INSULATING GASKET

( KAKG-A CPP TOPSIDES )

BOLT SET FLANGED JOINT
Size & Rating
( DN )
15
20
25
40
50
80
100
150
200
250
300

Size & Rating

( DN )
15
20
25
40
50
80
100
150
200

Size & Rating

( DN )
15
20
25
40
50
80
100

/rcj

REV. 0

ANSI 150#
b
c
Stud Bolts Size & Length per No. of
(Nut Width / Bolt
Piping Specs.
Bolts (Width of Flange)
Dia.)
1/2" x 60
4
11.11
12.70
1/2" x 70
4
12.70
12.70
1/2" x 70
4
14.29
12.70
1/2" x 80
4
17.46
12.70
5/8" x 80
4
19.05
15.88
5/8" x 100
4
23.81
15.88
5/8" x 100
8
23.81
15.88
3/4" x 100
8
25.40
19.05
3/4" x 110
8
28.58
19.05
7/8" x 120
12
30.16
22.23
7/8" x 120
12
31.75
22.23

d
(Insulating
Gasket
6.22
6.22
6.22
6.22
6.22
6.22
6.22
7.82
7.82
7.82
7.82

e
(Washer
Thickness)
3.25
3.25
3.25
3.25
3.25
3.25
3.25
3.25
3.25
3.25
3.25

ANSI 300#
b
c
Stud Bolts Size & Length per No. of
(Nut Width / Bolt
Piping Specs.
Bolts (Width of Flange)
Dia.)
1/2" x 70
4
14.29
12.70
5/8" x 80
4
15.88
15.88
5/8" x 80
4
17.46
15.88
3/4" x 90
4
20.64
19.05
5/8" x 90
8
22.23
15.88
3/4" x 110
8
28.58
19.05
3/4" x 120
8
31.75
19.05
3/4" x 130
12
36.51
19.05
7/8" x 140
12
41.28
22.23

d
(Insulating
Gasket
6.22
6.22
6.22
6.22
6.22
6.22
6.22
7.82
7.82

e
(Washer
Thickness)
3.25
3.25
3.25
3.25
3.25
3.25
3.25
3.25
3.25

ANSI 600#
c
Stud Bolts Size & Length per No. of
(Nut Width / Bolt
Piping Specs.
Bolts (Width of Flange)
Dia.)
1/2" x 80
4
20.64
12.70
5/8" x 90
4
22.23
15.88
5/8" x 90
4
23.81
15.88
3/4" x 110
4
28.58
19.05
5/8" x 110
8
31.75
15.88
3/4" x 130
8
38.10
19.05
7/8" x 150
8
44.45
22.23

d
(Insulating
Gasket
6.22
6.22
6.22
6.22
6.22
6.22
6.22

e
(Washer
Thickness)
3.25
3.25
3.25
3.25
3.25
3.25
3.25

1 of 7

DATE : 2009-DEC-15
L
(Total Length)
67
70
73
79
91
100
100
113
119
130
133

Proposed Length
70
* 70 *
75
* 80 *
90
* 100 *
* 100 *
115
120
130
135

L
(Total Length)
73
84
87
102
97
118
124
135
152

Proposed Length
75
85
90
100
100
120
125
135
155

L
(Total Length)
86
97
100
118
116
137
157

Proposed Length
90
100
100
120
120
140
160

BOLT LENGTH USING INSULATING GASKET

( KAKG-A CPP TOPSIDES )
BOLT SET FLANGED JOINT
Size & Rating
( DN )
15
20
25
50
80

Size & Rating

( DN )
15
20
25
50

REV. 0

ANSI 900#
b
c
Stud Bolts Size & Length per No. of
(Nut Width / Bolt
Piping Specs.
Bolts (Width of Flange)
Dia.)
3/4" x 110
4
28.58
19.05
3/4" x 110
4
31.75
19.05
7/8" x 130
4
34.93
22.23
7/8" x 150
8
44.45
22.23
7/8" x 150
8
44.45
22.23

d
(Insulating
Gasket
6.22
6.22
6.22
6.22
6.22

e
(Washer
Thickness)
3.25
3.25
3.25
3.25
3.25

ANSI 1500#
c
Stud Bolts Size & Length per No. of
(Nut Width / Bolt
Piping Specs.
Bolts (Width of Flange)
Dia.)
3/4" x 110
4
28.58
19.05
3/4" x 120
4
31.75
19.05
7/8" x 130
4
34.93
22.23
7/8" x 150
8
44.45
22.23

d
(Insulating
Gasket
6.22
6.22
6.22
6.22

e
(Washer
Thickness)
3.25
3.25
3.25
3.25

L = 2(c+b+e)+d+1/2c
Where:
L=
b=
c=
d=
e=

/rcj

Total Stud Bolt Length

Width of Flange
Nut Width = Bolt Dia.
Insulating Gasket Thickness
Washer Thickness

2 of 7

DATE : 2009-DEC-15
L
(Total Length)
118
124
138
157
157

Proposed Length
120
125
140
160
160

L
(Total Length)
118
124
138
157

Proposed Length
120
125
140
160

BOLT LENGTH USING INSULATING GASKET WITH BOLT TENSIONING

( KAKG-A CPP TOPSIDES )
BOLT SET FLANGED JOINT
Size & Rating
( DN )
350
400
450
500
600
700
750
850
1100

Size & Rating

( DN )

DATE : 2009-DEC-15

d
(Insulating
Gasket
7.82
7.82
7.82
7.82
7.82
7.82
7.82
7.82
7.82

e
(Washer
Thickness)
3.25
3.25
3.25
3.25
3.25
3.25
3.25
3.25
3.25

ANSI 300#
c
Stud Bolts Size & Length per No. of
(Nut Width / Bolt
Piping Specs.
Bolts (Width of Flange)
Dia.)

d
(Insulating
Gasket

e
(Washer
Thickness)

L
(Total Length)
186
185
208
214
237
284
291
332
370

Proposed Length
185
185
210
215
240
285
290
335
370

L
(Total Length)

Proposed Length

250

1" x 160

16

47.63

25.40

7.82

3.25

211

210

300

1 1/8" x 170

16

50.80

28.58

7.82

3.25

230

230

350

1 1/8" x 180

20

53.98

28.58

7.82

3.25

237

240

400

1 1/4" x 190

20

57.15

31.75

7.82

3.25

256

255

450

1 1/4" x 200

24

60.33

31.75

7.82

3.25

262

265

500

1 1/4" x 210

24

63.50

31.75

7.82

3.25

268

270

600

1 1/2" x 240

24

69.85

38.10

7.82

3.25

306

305

ANSI 600#
b
c
Stud Bolts Size & Length per No. of
(Nut Width / Bolt
Piping Specs.
Bolts (Width of Flange)
Dia.)
1" x 170
12
53.98
25.40
1 1/8" x 190
12
61.91
28.58
1 1/4" x 220
16
69.85
31.75
1 1/4" x 220
20
73.03
31.75
1 3/8" x 240
20
76.20
34.93
1 1/2" x 250
20
82.55
38.10
1 5/8" x 280
20
88.90
41.28
1 5/8" x 290
24
95.25
41.28
1 7/8" x 330
24
107.95
47.63
2" x 460
28
117.48
50.80
2" x 470
28
120.65
50.80
2 1/4" x 500
28
123.83
57.15
2 1/2" x 550
28
130.18
63.50
2 1/4" x 560
32
165.10
57.15

d
(Insulating
Gasket
7.82
7.82
7.82
7.82
7.82
7.82
7.82
7.82
7.82
7.82
7.82
7.82
7.82
7.82

e
(Washer
Thickness)
3.25
3.25
3.25
3.25
3.25
3.25
3.25
3.25
3.25
3.25
3.25
3.25
3.25
3.25

ANSI 900#
c
Stud Bolts Size & Length per No. of
(Nut Width / Bolt
Piping Specs.
Bolts (Width of Flange)
Dia.)
1" x 140
4
38.10
25.40
1 1/8" x 170
8
50.80
28.58
1 1/8" x 190
12
61.91
28.58
1 3/8" x 220
12
69.85
34.93
1 3/8" x 240
16
76.20
34.93
1 3/8" x 250
20
85.73
34.93
1 1/2" x 280
20
92.08
38.10
1 5/8" x 290
20
95.25
41.28
1 7/8" x 330
20
107.95
47.63
2" x 410
20
114.30
50.80
2 1/2" x 520
20
146.05
63.50
3" x 620
20
149.23
76.20
3" x 640
20
155.58
76.20

d
(Insulating
Gasket
6.22
6.22
7.82
7.82
7.82
7.82
7.82
7.82
7.82
7.82
7.82
7.82
7.82

e
(Washer
Thickness)
3.25
3.25
3.25
3.25
3.25
3.25
3.25
3.25
3.25
3.25
3.25
3.25
3.25

Size & Rating

( DN )
150
200
250
300
350
400
450
500
600
700
750
800
900
1000

Size & Rating

( DN )
40
100
150
200
250
300
350
400
450
500
600
700
750

/rcj

REV. 0

ANSI 150#
b
c
Stud Bolts Size & Length per No. of
(Nut Width / Bolt
Piping Specs.
Bolts (Width of Flange)
Dia.)
1" x 130
12
34.93
25.40
1" x 140
16
36.51
24.50
1 1/8" x 150
16
39.69
28.58
1 1/8" x 160
20
42.86
28.58
1 1/4" x 180
20
47.63
31.75
1 1/4" x 240
28
71.44
31.75
1 1/4" x 240
28
74.61
31.75
1 1/2" x 270
32
82.55
38.10
1 1/2" x 310
40
101.60
38.10

3 of 7

L
(Total Length)
224
252
281
287
306
332
357
370
421
452
459
491
529
573

Proposed Length
225
255
280
290
305
335
360
370
420
* 460 *
* 470 *
* 500 *
* 550 *
575

L
(Total Length)
191
229
252
294
306
325
351
370
421
446
560
618
630

Proposed Length
190
230
255
295
305
325
350
370
420
445
560
* 620 *
* 640 *

BOLT LENGTH USING INSULATING GASKET WITH BOLT TENSIONING

( KAKG-A CPP TOPSIDES )
BOLT SET FLANGED JOINT
Size & Rating
( DN )
40
80
100
150
200
250
300
350
400
450
500
600

REV. 0

ANSI 1500#
b
c
Stud Bolts Size & Length per No. of
(Nut Width / Bolt
Piping Specs.
Bolts (Width of Flange)
Dia.)
1" x 140
4
38.10
25.40
1 1/8" x 180
8
53.98
28.58
1 1/4" x 200
8
60.33
31.75
1 3/8" x 260
12
88.90
34.93
1 5/8" x 350
12
98.43
41.28
1 7/8" x 400
12
114.30
47.63
2" x 440
16
130.18
50.80
2 1/4" x 480
16
139.70
57.15
2 1/2" x 530
16
152.40
63.50
2 3/4" x 580
16
168.28
69.85
3" x 640
16
184.15
76.20
3 1/2" x 730
16
209.55
88.90

L = 2(b+e)+4c+d
Where:
L=
b=
c=
d=
e=

/rcj

Total Stud Bolt Length

Width of Flange
Nut Width = Bolt Dia.
Insulating Gasket Thickness
Washer Thickness

4 of 7

d
(Insulating
Gasket
6.22
6.22
6.22
7.82
7.82
7.82
7.82
7.82
7.82
7.82
7.82
7.82

e
(Washer
Thickness)
3.25
3.25
3.25
3.25
3.25
3.25
3.25
3.25
3.25
3.25
3.25
3.25

DATE : 2009-DEC-15
L
(Total Length)
191
235
260
332
376
433
478
522
573
630
687
789

Proposed Length
190
235
260
335
375
435
480
525
575
630
690
790

BOLT LENGTH USING NORMAL GASKET

( KAKG-A CPP TOPSIDES )
BOLT SET FLANGED JOINT

REV. 1

DATE : 2009-DEC- 12

ANSI 150#
Size & Rating
( DN )
15
20
25
40
50
80
100
150
200
250
300

Stud Bolts Size & Length per No. of

Piping Specs.
Bolts
1/2" x 60
1/2" x 70
1/2" x 70
1/2" x 80
5/8" x 80
5/8" x 100
5/8" x 100
3/4" x 100
3/4" x 110
7/8" x 120
7/8" x 120

4
4
4
4
4
4
8
8
8
12
12

b
(Width of Flange)
11.11
12.70
14.29
17.46
19.05
23.81
23.81
25.40
28.58
30.16
31.75

c
(Nut Width / Bolt
Dia.)
12.70
12.70
12.70
12.70
15.88
15.88
15.88
19.05
19.05
22.23
22.23

(Gasket Thickness)

(Total Length)

3.00
3.00
3.00
3.00
3.00
3.00
3.00
3.00
3.00
3.00
3.00

57
60
63
70
81
90
90
101
108
119
122

Proposed Length
* 60 *
* 70 *
* 70 *
* 80 *
* 80 *
* 100 *
* 100 *
* 100 *
* 110 *
* 120 *
* 120 *

ANSI 300#
Size & Rating
( DN )
15
20
25
40
50
80
100
150
200

Stud Bolts Size & Length per No. of

Piping Specs.
Bolts
1/2" x 70
5/8" x 80
5/8" x 80
3/4" x 90
5/8" x 90
3/4" x 110
3/4" x 120
3/4" x 130
7/8" x 140

4
4
4
4
8
8
8
12
12

b
(Width of Flange)
14.29
15.88
17.46
20.64
22.23
28.58
31.75
36.51
41.28

c
(Nut Width / Bolt
Dia.)
12.70
15.88
15.88
19.05
15.88
19.05
19.05
19.05
22.23

(Gasket Thickness)

(Total Length)

3.00
3.00
3.00
3.00
3.00
3.00
3.00
3.00
3.00

63
74
78
92
87
108
114
124
141

Proposed Length
* 70 *
* 80 *
* 80 *
* 90 *
* 90 *
* 110 *
* 120 *
* 130 *
* 140 *

ANSI 600#
Size & Rating
( DN )
15
20
25
40
50
80
100

Stud Bolts Size & Length per No. of

Piping Specs.
Bolts
1/2" x 80
5/8" x 90
5/8" x 90
3/4" x 110
5/8" x 110
3/4" x 130
7/8" x 150

4
4
4
4
8
8
8

b
(Width of Flange)
20.64
22.23
23.81
28.58
31.75
38.10
44.45

c
(Nut Width / Bolt
Dia.)
12.70
15.88
15.88
19.05
15.88
19.05
22.23

(Gasket Thickness)

(Total Length)

3.00
3.00
3.00
3.00
3.00
3.00
3.00

76
87
90
108
106
127
147

Proposed Length
* 80 *
* 90 *
* 90 *
* 110 *
* 110 *
* 130 *
* 150 *

ANSI 900#
Size & Rating
( DN )
15
20
25
50
80

Stud Bolts Size & Length per No. of

Piping Specs.
Bolts
3/4" x 110
3/4" x 110
7/8" x 130
7/8" x 150
7/8" x 150

Size & Rating

( DN )
15
20
25
50

Stud Bolts Size & Length per No. of

Piping Specs.
Bolts
3/4" x 110
3/4" x 120
7/8" x 130
7/8" x 150

L = 2(c+b)+d+1/2c
Where:
L=
b=
c=
d=

/rcj

4
4
4
8
8

Total Stud Bolt Length

Width of Flange
Nut Width = Bolt Dia.
Gasket Thickness

4
4
4
8

b
(Width of Flange)
28.58
31.75
34.93
44.45
44.45

c
(Nut Width / Bolt
Dia.)
19.05
19.05
22.23
22.23
22.23

ANSI 1500#
c
(Nut Width / Bolt
(Width of Flange)
Dia.)
28.58
19.05
31.75
19.05
34.93
22.23
44.45
22.23
b

(Gasket Thickness)

(Total Length)

3.00
3.00
3.00
3.00
3.00

108
114
128
147
147

(Gasket Thickness)

(Total Length)

3.00
3.00
3.00
3.00

108
114
128
147

Proposed Length
* 110 *
* 110 *
* 130 *
* 150 *
* 150 *

Proposed Length
* 110 *
* 120 *
* 130 *
* 150 *

BOLT LENGTH USING NORMAL GASKET WITH BOLT TENSIONING

( KAKG-A CPP TOPSIDES )
BOLT SET FLANGED JOINT
Size & Rating
( DN )
350
400
450
500
600
700
750
850
1100

Size & Rating

( DN )
250
300
350
400
450
500
600

Size & Rating

( DN )
150
200
250
300
350
400
450
500
600
700
750
800
900
1000

Size & Rating

( DN )
40
100
150
200
250
300
350
400
450
500
600
700
750

/rcj

REV. 0

ANSI 150#
b
c
Stud Bolts Size & Length per No. of
(Nut Width / Bolt
Piping Specs.
Bolts (Width of Flange)
Dia.)
1" x 130
12
34.93
25.40
1" x 140
16
36.51
24.50
1 1/8" x 150
16
39.69
28.58
1 1/8" x 160
20
42.86
28.58
1 1/4" x 180
20
47.63
31.75
1 1/4" x 240
28
71.44
31.75
1 1/4" x 240
28
74.61
31.75
1 1/2" x 270
32
82.55
38.10
1 1/2" x 310
40
101.60
38.10

d
(Gasket
Thickness)
3.00
3.00
3.00
3.00
3.00
3.00
3.00
3.00
3.00

e
(Washer
Thickness)

ANSI 300#
c
Stud Bolts Size & Length per No. of
(Nut Width / Bolt
Piping Specs.
Bolts (Width of Flange)
Dia.)
1" x 160
16
47.63
25.40
1 1/8" x 170
16
50.80
28.58
1 1/8" x 180
20
53.98
28.58
1 1/4" x 190
20
57.15
31.75
1 1/4" x 200
24
60.33
31.75
1 1/4" x 210
24
63.50
31.75
1 1/2" x 240
24
69.85
38.10

d
(Gasket
Thickness)
3.00
3.00
3.00
3.00
3.00
3.00
3.00

e
(Washer
Thickness)

ANSI 600#
c
Stud Bolts Size & Length per No. of
(Nut Width / Bolt
Piping Specs.
Bolts (Width of Flange)
Dia.)
1" x 170
12
53.98
25.40
1 1/8" x 190
12
61.91
28.58
1 1/4" x 220
16
69.85
31.75
1 1/4" x 220
20
73.03
31.75
1 3/8" x 240
20
76.20
34.93
1 1/2" x 250
20
82.55
38.10
1 5/8" x 280
20
88.90
41.28
1 5/8" x 290
24
95.25
41.28
1 7/8" x 330
24
107.95
47.63
2" x 460
28
117.48
50.80
2" x 470
28
120.65
50.80
2 1/4" x 500
28
123.83
57.15
2 1/2" x 550
28
130.18
63.50
2 1/4" x 560
32
165.10
57.15

d
(Gasket
Thickness)
3.00
3.00
3.00
3.00
3.00
3.00
3.00
3.00
3.00
3.00
3.00
3.00
3.00
3.00

e
(Washer
Thickness)

ANSI 900#
b
c
Stud Bolts Size & Length per No. of
(Nut Width / Bolt
Piping Specs.
Bolts (Width of Flange)
Dia.)
1" x 140
4
38.10
25.40
1 1/8" x 170
8
50.80
28.58
1 1/8" x 190
12
61.91
28.58
1 3/8" x 220
12
69.85
34.93
1 3/8" x 240
16
76.20
34.93
1 3/8" x 250
20
85.73
34.93
1 1/2" x 280
20
92.08
38.10
1 5/8" x 290
20
95.25
41.28
1 7/8" x 330
20
107.95
47.63
2" x 410
20
114.30
50.80
2 1/2" x 520
20
146.05
63.50
3" x 620
20
149.23
76.20
3" x 640
20
155.58
76.20

d
(Gasket
Thickness)
3.00
3.00
3.00
3.00
3.00
3.00
3.00
3.00
3.00
3.00
3.00
3.00
3.00

e
(Washer
Thickness)

6 of 7

DATE : 2009-DEC-15
L
(Total Length)
174
174
197
203
225
273
279
321
359

Proposed Length
175
175
200
205
225
275
280
320
360

L
(Total Length)
200
219
225
244
251
257
295

Proposed Length
200
220
225
245
250
260
295

L
(Total Length)
213
241
270
276
295
321
346
359
409
441
448
479
517
562

Proposed Length
215
240
270
275
295
320
345
360
410
460
470
500
550
560

L
(Total Length)
181
219
241
282
295
314
340
359
409
435
549
606
619

Proposed Length
180
220
240
285
295
315
340
360
410
435
550
620
640

BOLT LENGTH USING NORMAL GASKET WITH BOLT TENSIONING

( KAKG-A CPP TOPSIDES )
BOLT SET FLANGED JOINT
Size & Rating
( DN )
40
80
100
150
200
250
300
350
400
450
500
600

REV. 0

ANSI 1500#
b
c
Stud Bolts Size & Length per No. of
(Nut Width / Bolt
Piping Specs.
Bolts (Width of Flange)
Dia.)
1" x 140
4
38.10
25.40
1 1/8" x 180
8
53.98
28.58
1 1/4" x 200
8
60.33
31.75
1 3/8" x 260
12
88.90
34.93
1 5/8" x 350
12
98.43
41.28
1 7/8" x 400
12
114.30
47.63
2" x 440
16
130.18
50.80
2 1/4" x 480
16
139.70
57.15
2 1/2" x 530
16
152.40
63.50
2 3/4" x 580
16
168.28
69.85
3" x 640
16
184.15
76.20
3 1/2" x 730
16
209.55
88.90

L = 4c+2b+d
Where:
L=
b=
c=
d=

/rcj

Total Stud Bolt Length

Width of Flange
Nut Width = Bolt Dia.
Gasket Thickness

7 of 7

d
(Gasket
Thickness)
3.00
3.00
3.00
3.00
3.00
3.00
3.00
3.00
3.00
3.00
3.00
3.00

e
(Washer
Thickness)

DATE : 2009-DEC-15
L
(Total Length)
181
225
251
321
365
422
467
511
562
619
676
778

Proposed Length
180
225
250
320
365
425
470
510
565
620
675
780