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Component Locations - Prime Power Applications

26 19 16 15 25 21 23 18 19 18 15 16 14 13 7 20 25 21 21a

RENR1242-04 November 2005

Electrical Schematic Symbols And Definitions

AIR CLEANER
24
Alternator Batteries Breaker - Alternator Breaker - CB4 Breaker - ECM (Engine Control)
Component Schematic Location

Component Location
Machine Location Component Schematic Location Machine Location

Pressure Symbol

Temperature Symbol

Level Symbol

Flow Symbol

F-7 H-6 G-7 H-10 G-6 B-5 C-11 H-12 E-14 G-12 E-4 G-7 H-7 C-11 G-10 B-10 B-10 F-10 F-10 D-10 D-10 E-4,F-4 E-2 E-2 E-1

2 note 1 8 note 5 13 3 note 5 note 5 note 5 note 5 4 5 6 note 1 note 5 note 5 note 5 note 5 note 5 note 5 note 5 7 10 11 12

Sensor - Engine Coolant Level Sensor - Engine Coolant Temp Sensor - Engine Oil Press (Filtered) Sensor - Engine Oil Press (Unfiltered) Sensor - Engine Speed (EMCP) Sensor - Engine Speed Timing Sensor - Fuel Filter Press (Filtered) Sensor - Fuel Filter Press (Unfiltered) Sensor - L. Turbo Exhaust Temp Sensor - L. Turbo Inlet Press (note 3) Sensor - R. Turbo Exhaust Temp Sensor - R. Turbo Inlet Press (note 3) Sensor - Turbo Outlet Press Solenoid - Air Shut-off (Left Side) Solenoid - Air Shut-off (Right Side) Solenoid - Air Start (if equipped) Solenoid - Cylinder Head (note 2) Solenoid - Start Aid Solenoid - Start Aid Switch - Disconnect Switch - E Stop Switch - E Stop Switch - Start Aid Auto/Man Switch - Prelube Press

E-4 E-2 E-1 E-1 H-4 D-4 E-1 E-1 D-4 E-2 D-4 E-2 E-2 F-4 G-4 H-4 B-2,D-2 F-4 F-4 H-7 C-10 G-10 C-10 C-5

note 4 14 15 16 9 17 18 19 20 21,21a 22 23,23a 24 25 26 27 28 29 30 note 1 note 5 note 5 note 1 31

11 11 17 3 10 6 3 5 29 30

Normally open switch that will close with an increase of a specific condition (temp-press-etc.).

Control - Engine Control - Speed Control - Genset Status Module - Loadshare Module - Relay Motor - Prelube Motor - Starter (1/2 Group) Motor - Starter (1/2 Group) Potentiometer - Speed Adjustment

Normally open switch that is closed due to an applied condition, and will open again with a specific decrease in that condition.

Left Side View Front View


26 22 28 8

Relay - Air Shut-off Relay - Start Aid Hold Relay - Start Aid Start Relay - Mag #1 Relay - Mag #2 Relay - Prelube (Master) Relay - Prelube (Slave) Resistor Sensor - Aftercooler Temp Sensor - Atmospheric Press Sensor - Crankcase Press

3500B Engine for Electrical Power Generation (EPG) with Electronic Modular Control Panel (EMCP)
4GM171-UP 5XM1-UP 6PM1-UP 7KM1-UP 8RM175-UP 6HN138-UP 6PN249-UP 6WN114-UP 7RN428-UP 3LS1-UP 3MS1-UP 3NS1-UP 1NW1-148 2HW1-311 2JW1-UP 4AW1-1089 5AW1-UP

Normally closed switch that will open with an increase of a specific condition.

Normally closed switch that is open due to an applied condition, and will close again with a specific decrease in that condition.

12

The circle indicates that the component has screw terminals and a wire can be disconnected from it.

AIR
23 9

CLEANER
2

No circle indicates that the wire cannot be disconnected from the component.

Note 1: Customer supplied component. Note 2: One located at each cylinder. Note 3: Location marked with an "a" indicate the sensor location when the engine is NOT aquipped with an air shut-off Note 4: Located at the radiator.

23a 17

This indicates that the component has a wire connected to it that is connected to ground.

Note 5: Located in the insrtumen box mounted on the generator.

This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the machine.

27

31

Rear View
D86927 D86926

Right Side View

2005 Caterpillar All Rights Reserved

Printed in U.S.A.

Component Locations - Standy Power Applications


14

Harness And Wire Electrical Schematic Symbols


40-Pin Deutsch Connector
110-6844 Seal

4-Pin DT Plug
Wire Gauge Pin # 9W-0852 8T-8729 7N-7780 8N-1548 8N-1542 8N-1540 9X-6856 8N-1538 Socket # 9W-0844 8T-8730 7N-7779 8N-1547 8N-1543 8N-1541 9X-6857 8N-1539 Notes DT, DRC, HD, and Deutsch connectors. DT, DRC, HD, and Deutsch connectors. Surseal connectors only. 25-pin CE connectors only. 25-pin CE connectors only. 25-pin CE connectors only. 25-pin CE connectors only. 14

102-8814 Seal

A 1
. 3E-3376 Receptacle As 3E-3377Wedge 3E-3374Wedge 3E-3373 Plug As . 102-8804 Receptacle Kit Wire Gauge 14 16-18 Pin# 9W-0852 8T-8729 Socket # 9W-0844 8T-8730 102-8809 Plug Kit

AA

26

25

21

13

20

25

21 21a
110-6848 Plug As. or 110-6847 Plug As. (Service Replacement) 110-6847 Plug As. or

1 2 Typical representation of a Deutsch connector. The plug contains all sockets and the receptacle contains all pins.

1 2 Typical representation of a Sure-Seal connector. The plug and receptacle contain both pins and sockets.

16-18 14-18 4-6

Plug 2

Receptacle

23
AIR CLEANER

10 12-14 16-18 110-6848 Plug As.

Wire Gauge 14 16-18

Pin # 9W-0852 8T-8729

Socket # 9W-0844 8T-8730

24-Pin DRC Connector


24 12 18

9-Pin HD10 Receptacle


E A F J G H D C B

3E-8558 Bolt

22

24

24
11

Pin or Socket Number Wire, Cable, or Harness Assembly Identification Single Wire Connector C A
325-PK-14

10

16

15

21

21

22

24 23 22

Component Part Number

17 10

2-Pin Sure-Seal Plug


1 2

3E-4367 Ring

7X-6222 Connector As .
8T-8736 Receptacle

9X-3265 Seal Pin# 9W-0852 8T-8729 Socket # 9W-0844 8T-8730 9X-0145 Receptacle As .

A 1

AA
325-PK-14

9X-1123

Wire Gauge 14

Pin

Socket

11
3 6

7N-9737 Plug Wire Gauge 14-18 Pin # 7N-7780

7N-9738 Receptacle Socket # 7N-7779

Wire Gauge 14 16-18

Pin # 9W-0852 8T-8729

Socket # 9W-0844 8T-8730

16-18

Wire Color

25-Pin CE Plug
18 17 1 2 3 19 20 4 5 25 24 12 11 22 23 10 9 21 7 8 6 16 15 14 13 12 11 25 24 23 10 22 9 8 21 7 18 17 19 20 1 2 3 4 5 6

200-BK-14

RENR1242-04

19

13

19

Left Side View Front View


26 22 28 8

3-Pin DT Plug
102-8813 Seal

16 15 14 13

Circuit Number Identification

Wire Gauge

29

30

Electrical Schematic Symbols And Definitions


FUSE - A component in an electrical circuit that will open the circuit if too much current flows through it.

3E-3368 Wedge 3E-3307 Receptacle As. 104-2921 Plug As. 3E-3371 Wedge 102-8808 Plug Kit 102-8803 Receptacle Kit

8N-1521 Endbell As .

AIR CLEANER
23 19

3T-3044 or 8N-1518 Plug As . Wire Gauge 4-6 10 12-14 16-18 Pin # 8N-1548 8N-1542 8N-1540 9X-6856 8N-1538 Socket# 8N-1547 8N-1543 8N-1541 9X-6857 8N-1539

3T-3043 or 8N-1517 Receptacle As .

REED SWITCH - A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

Wire Gauge 14 16-18

Pin # 9W-0852 8T-8729

Socket # 9W-0844 8T-8730

SENDER - A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its resistance changes to give an indication to the gauge of the temperature or pressure.

21a

17
18

2-Pin DT Plug
102-8812 Seal
40 39 38 37 36

40-Pin DRC Connector


40 10 10 20 30

3E-8557 Bolt 3E-3365 Wedge


3 E-3362 Wedge

RELAY (Magnetic Switch) - A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close the switch part of the relay. CIRCUIT BREAKER (C/B) - A component in an electrical circuit that will open the circuit if too much current flows through it. This does not destroy the circuit breaker and it can be reset to become part of the circuit again. SOLENOID - A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work.

3E-3361 Plug As.


DEUTSCH D IP DRC16-40S

36

16

26

15

25

35

102-8802 Receptacle Kit Wire Gauge 14 Pin # 9W-0852 8T-8729 Socket # 9W-0844 8T-8730 . 8T-9834 Connector As 3E-4367 Ring

11

21

31

12

16-18

9X-3132 Seal Pin # 9W-0852 8T-8729 Socket # 9W-0844 8T-8730 . 9X-1343 Receptacle As

D86819

Wire Gauge 14

31

35

3E-3364 Plug As.

102-8807 Plug Kit

36

40

D86923

Rear View
D86924

16

15

16-18

Right Side View

D8682 0

MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is activated by electricity and held latch by a permanent magnet. It has two coils (latch and unlatch) that make electromagnet when current flows through them. It also has an internal switch that places the latch coil circuit open at the time the coil latches.

20 Page

DEUTSCH D IP DRC16-24SA US A

21 20 19
35 34 33 32 31

18

17

16

15

14

13

12

11

10

314-PU-10

RD-6

S RD-00 RD-00 1/2 MOTOR GP. 8N-3896 (3512/6) 7C-0527 (3508) BK-00 BK-00

K
DISCONNECT SWITCH 7N-0718 POS NEG BK-00 CUSTOMER SUPPLIED POS NEG BK-18 RD-18 1 2 BK-18 RD-18 EMCP ENGINE SPEED SENSOR 6V-2455

MTR BAT MOTOR

838-873

838-873 304-WH-10 314-PU-10 304-WH-10 304-WH-10

838-873 304-WH RD-00 BK-00

BK-6 838-873 304-WH BK-6 RD-6

1 304-WH 2 200-BK 115-5163

RIGHT AIR STARTER SOLENOID 5N-8980

BATT POST (+) POST BATT POST (-) POST AUX. CONTACT - NORMALLY CLOSED 1 AUX. CONTACT - NORMALLY OPEN 4 SHUNT TRIP 22 GSC ALARM 35 CHASSIS STUD EMCP ENGINE SPEED SENSOR EMCP ENGINE SPEED SENSOR ENGINE COOLANT LEVEL SENSOR VS ENGINE COOLANT LEVEL SENSOR ALARM CAT DATA LINK (+) CAT DATA LINK (-) ENGINE COOLANT LEVEL SENSOR GND XXXXXXXXXXXXXXXX RELAY MODULE (RM) KEY SWITCH INPUT 1 DIGITAL RETURN 13 START/RUN/STOP 14 FUEL SHUT-OFF SOLENOID 15 GOVERNOR SYNC MOTOR 16 STARTING MOTOR LOCKOUT 18 AIR SHUT-OFF SOLENOID 19 BATTERY CHARGER CONTROL 21 RUN RELAY 24 CRANK TERMINATE RELAY 39 1 2 9 13 19 20 31 33

L17

L13

L17

L10

GENSET STATUS CONTROL MODULE (GSC)

101-TN-14 101-TN 101-TN-10 101-TN-10 101-TN 101-TN-10 130-GN/YL-10 130-GN/YL 130-GN/YL

101-TN-10

CB4 32A

852-TN-10

101-TN-10 124-TN-10 G S 124-TN-10 101-TN-10 RD-00 150-RD-14 150-RD-14 109-RD-4 BK-00 229-BK-14 229-BK-14 200-BK-10

101-TN-10 124-TN-10 109-RD-4 150-RD-14 150-RD-14 ECM BREAKER 6T-3643 ECMCB 1 2 15A (+) RD-6 BK-6 L16 (-)

MTR BAT SHIELD BK-18 RD-18 844-80A 846-80C 893-GN 892-BR 845-80B 838-873 L5 130-GN/YL 101-TN-10 L11 L11
20 BK 0-4

838-873

1/2 MOTOR GP. 8N-3896 (3512/6) 7C-0527 (3508)

MOTOR

150-RD-14 150-RD-14 229-BK-14 229-BK-14 229-BK-14 229-BK-14 200-BK-10 200-BK-10

NON-ELECTRIC STARTER ENGINES WITH 115-5163 POWER DISTRIBUTION BOX. 101-TN-10 124-TN-10 109-RD-4 150-RD-14 150-RD-14 229-BK-14 229-BK-14 200-BK-10 200-BK-6

113-OR 998-BR F716-WH/F717-YL

F708-YL

F708-YL

130-GN/YL

101-TN-10 124-TN-10 102-GN/YL-10 130-GN/YL-10

852-TN-10

AIR SHUT OFF RELAY 9X-8124 ASOS 2 1

200-BK-6 852-TN-10 ALTCB 2 109-RD-4 80A ALTERNATOR BREAKER 171-2210 1 ALT + 35A R 200-BK-10 L17 101-TN-10 102-GN/YL-10 102-GN/YL 102-GN/YL SMMS1 852-TN-10 01 02 02 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 24 25 26 27 28 29 30 01 02 02 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 24 25 26 27 28 29 30 101-TN-10 102-GN/YL-10 XXX-XXXX XXX-XXXX XXX-XXXX XXX-XXXX XXX-XXXX 852-TN-10 XXX-XXXX XXX-XXXX XXX-XXXX XXX-XXXX XXX-XXXX XXX-XXXX XXX-XXXX XXX-XXXX XXX-XXXX XXX-XXXX XXX-XXXX XXX-XXXX XXX-XXXX XXX-XXXX XXX-XXXX XXX-XXXX XXX-XXXX 124-TN-10 XXX-XXXX 304-WH-10 314-PU-10 XXX-XXXX XXX-XXXX XXX-XXXX 130-GN/YL-10 200-BK-4 MOUNTING GP. 126-9191 109-RD-4

200-BK-6

I
852-TN-14 200-BK-14 AIR SHUT-OFF SOLENOID RH 233-8020 DIODE AS. 1W-9070

111-1324 E-STOP 1 ES1 2

109-RD-4

200-BK-10 200-BK-14

L13

L13

852-TN-10

852-TN-10

852-TN-14 200-BK-14

AIR SHUT-OFF SOLENOID LH 233-8020

DIODE AS. 1W-9070

L9

852-TN-10

L9

F716-WH/F717-YL 998-BR 113-OR

382-PK-14 200-BK-14 926-RD

A C B

382-PK-14 200-BK-14 926-RD

382-PK 200-BK

1 2

BU BK

START AID SOL #1 9X-7137 START AID SOL #2 9X-7137

101-TN-10 130-GN/YL-10

102-GN/YL

101-TN 101-TN-14

130-GN/YL-10

102-GN/YL

HARNESS AS. 119-8959 200-BK-10

382-PK 200-BK

1 2

BU BK

SMMS1

124-TN-10

2 1

ATTACHMENT WOODWARD LOADSHARE MODULE


C GENERATOR B A

161-0797

WH-18 SIGNAL BK-18 ANALOG RET OR-18 +V ANALOG

WH-18 SIGNAL BK-18 ANALOG RET OR-18 +V ANALOG

GN-18 SIGNAL YL-18 ANALOG RET OR-18 +V ANALOG

GN-18 SIGNAL YL-18 ANALOG RET OR-18 +V ANALOG

GN-18 SIGNAL YL-18 ANALOG RET OR-18 +V ANALOG

GN-18 SIGNAL YL-18 ANALOG RET OR-18 +V ANALOG

GN-18 SIGNAL YL-18 ANALOG RET OR-18 +V ANALOG

GN-18 SIGNAL YL-18 ANALOG RET OR-18 +V ANALOG

GN-18 SIGNAL YL-18 ANALOG RET OR-18 +V ANALOG

1 MAIN BUS 304-WH-10

SMMS1 124-TN-10 130-GN/YL-10

MOTOR + C465-OR-10 C465-OR-10 C465-OR-10

2 1 SMMS1 MAG RELAY #1 9X-8124

PRELUBE MOTOR AS. 3T-7583

C B A

C B A

C B A

C B A

C B A

C B A

C B A

F713-OR 993-BR 997-OR

F714-PK 993-BR 997-OR

A747-GY 993-BR 997-OR

A746-PK 993-BR 997-OR

F737-YL 993-BR 997-OR

E795-YL 993-BR 997-OR

A751-YL 993-BR 997-OR

50 50 50 51 52 53 L1 L3 GND

F716-WH/F717-YL 998-BR 113-OR

AIR SHUT-OFF SWITCH (RH) 227-7483

AIR SHUT-OFF SWITCH (LH) 227-7483

ATTACHMENTS

102-GN/YL

101-TN 101-TN-14

101-TN-10

C465-OR-10

H401-PU H401-PU H401-PU

L16

L16 993-BR 997-OR

NOTES: 1 WITH A BALANCED THREE PHASE LOAD AND UTILITY POWER FACTOR, THE CURRENT TRANSFORMERS SHOULD BE WIRED IN THE CORRECT POTENTIAL LEG AND MUST BE PHASED AT THE CONTROL AS FOLLOWS: PHASE A: POTENTIAL TERMINAL 1, WITH RESPECT TO NEUTRAL, IN PHASE WITH CT TERMINALS 4 TO .5 PHASE B: POTENTIAL TERMINAL 2, WITH RESPECT TO NEUTRAL, IN PHASE WITH CT TERMINALS 6 TO .7 PHASE C: POTENTIAL TERMINAL 3, WITH RESPECT TO NEUTRAL, IN PHASE WITH CT TERMINALS 8 TO .9 2 POWER SOURCE CURRENT TRANSFORMERS SHOULD BE SIZED TO PRODUCE 5A SECONDARY CURRENT WITH MAXIMUM GENERATOR CURRENT. CT BURDEN IS ESSENTIALLY 0VA. 3 CONTACTS TO CLOSE WHEN BREAKER CLOSES. 4 THIS CONTROL CONTAINS INTERNAL BURDEN RESISTORS. THESE BURDEN RESISTORS MUST BE CONNECTED ACROSS POWER SOURCE CURRENT TRANSFORMERS WHENEVER UNIT IS RUNNING TO PREVENT LETHAL HIGH VOLTAGE FROM DEVELOPING ON LEADS TO THESE TERMINALS. 5 POTENTIAL BURDEN IS 5VA PER PHASE 6 CONTROL SIGNAL LINES SHOULD BE TWISTED PAIRS. TO BE TIED TO GROUND AT MODULE END ONLY. SHIELD IS

WOODWARD LOADSHARE MODULE 161-0797 A B 5 C A CURRENT XFORMER A AMMETER B CURRENT XFORMER 4 B AMMETER C CURRENT XFORMER C AMMETER LOAD SHARE (+) LOAD SHARE (-) LOAD SHARE SHIELD GND DROOP SWITCH CONTACT A DROOP SWITCH CONTACT B 1 2 3 4 5 6 7 8 9 10 11 12 13 14 TO VOLTMETERS, ECT. ON SWITCHBOARD (OPTIONAL)

L8

L8

F719-BR

F715-PU

F715-PU

TO AMMETERS, ECT. ON SWITCHBOARD (OPTIONAL) + LOAD SHARING LINES COMMON TO ALL UNITS C465-OR-10 102-GN/YL 101-TN

F719-BR

50-400 HZ XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX 6 XXX-XX XXX-XX

L7

L7

L6 ENGINE SPEED/ TIMING SENSOR 129-6628 WH-18 SIGNAL BK-18 DIGITAL RET OR-18 +V SPD/TIM

L6

995-BU A751-YL F713-OR F714-PK A747-GY A746-PK 994-GY F737-YL E795-YL F725-WH E796-GN

F725-WH 993-BR 997-OR

E796-GN 993-BR 997-OR

995-BU 993-BR 997-OR

994-GY 993-BR 997-OR

C B A

C B A

C B A

C B A

L5

304-WH-10 314-PU-10

GN-18 SIGNAL YL-18 ANALOG RET OR-18 +V ANALOG

102-GN/YL

GN-18 SIGNAL YL-18 DIGITAL RET OR-18 +V ANALOG

CIRCUIT BREAKER

MAG RELAY #2 9X-8124 SMMS2 2 1 314-PU-10 124-TN-10 3 4

2 1

124-TN-10 124-TN-10 304-WH-10 314-PU-10

RES1 RD-16 RD-16 RESISTOR 9X-9584 RES2 RD-16 RD-16 RESISTOR 9X-9584

L10

ENGINE COOLANT TEMP SENSOR 102-2240

AFTER COOLER TEMP SENSOR 102-2240

200-BK-10

200-BK-10

200-BK-10

RIGHT LEFT TURBO TURBO INLET INLET PRESSURE PRESSURE SENSOR SENSOR 161-9926 161-9926

ATMOS PRESSURE SENSOR 161-9926

TURBO OUTLET PRESSURE SENSOR 194-6724

ENGINE OIL PRESSURE SENSOR FILTD 194-6725

FUEL FILTER PRESSURE SENSOR UNFILTD 194-6725

CRANK CASE PRESSURE SENSOR 161-9926

FUEL FILTER PRESSURE SENSOR FILTD 194-6725

ENGINE OIL PRESSURE SENSOR UNFILTD 194-6725

L5

844-80A 845-80B 846-80C

A B C

A B C

844-80A 845-80B 846-80C

L5

L5

844-80A 845-80B 846-80C

A B C

HARNESS AS. 111-0452

844-80A 845-80B 846-80C

A B C

RD-18 VS BK-18 GND GN-18 ALARM

ENGINE COOLANT LEVEL SENSOR 165-6634

OPEN FOR DROOP

PPRS 1 3

AUXILIARY CONTACT 3 + CUSTOM SUPPLIED 24 VDC POWER SUPPLY (FUSED) PULSE WIDTH MODULATED OUTPUT SIGNAL (TO ENGINE MOUNTED ECM)

101-TN-10 101-TN PRELUBE RELAY 4 SLAVE 9X-8124

TURBO EXHAUST TEMP LH 163-7782 WH-18 SIGNAL BK-18 DIGITAL RET OR-18 +V DIGTAL

TURBO EXHAUST TEMP RH 163-7782 WH-18 SIGNAL BK-18 DIGITAL RET OR-18 +V DIGITAL CYLINDER CYLINDER HEAD HEAD SOL 1 SOL 3 CYLINDER CYLINDER CYLINDER CYLINDER CYLINDER CYLINDER HEAD HEAD HEAD HEAD HEAD HEAD SOL 11 SOL 13 SOL 15 SOL 5 SOL 7 SOL 9

F703-GY 998-BR A700-OR

F724-PU F723-PK

A701-GY F726-YL

A703-BR F726-YL

A705-YL F728-BR

A707-PU F728-BR

A709-OR F730-GY

A711-PU F730-GY

A713-GN G769-PU

101-TN 101-TN-14

130-GN/YL 101-TN

F718-BU L4 L13 L12 L3 L13

998-BR L4 F724-PU F723-PK

F702-GN

F702-GN F722-OR -B S D +B 111-1324 E-STOP 998-BR 1 3 2 2 1 3 1A ES1 2A F719-BR L15

SPEED CONTROL 9X-9591

L7

L15

L12

998-BR F716-WH F717-YL F719-BR F715-PU 113-OR F702-GN F722-OR C465-OR-10 F705-PK F720-GN F710-BR F707-WH 382-PK-14 926-RD J982-OR J981-WH

L12 L9

F716-WH F717-YL 113-OR F720-GN

L2 F705-PK L11 L15 L9 L16 L11 L11

L9

L3 L2

999-WH 996-GN 998-BR A700-OR F703-GY F704-OR L1

L9

892-BR 893-GN F722-OR L13 L4 L2 L8 L3 L6

L11 L1

RENR1242-04

A710-GY F731-OR

A702-PU F727-GN

A704-GN F727-GN

A706-GY F729-GN

A708-BR F729-GN

A712-BR F731-OR

A714-PK G770-WH

BATTERY(+) BATTERY(+) BATTERY(-) BATTERY(-) TIMING CAL-FAN SPD(-) TIMING CAL-FAN SPD(+) START AID PULL-IN START AID HOLD-IN

PRELUBE PRESSURE SWITCH DIG SNSR PWR (8V) DIG SNSR RETURN DROOP SPD SIG (TERM D) SW10 ANA SNSR PWR (5V) ANA SNSR RETURN ENGINE SHUTDOWN SIGNAL 'C'SW2 ENGINE SHUTDOWN SIGNAL 'D'SW6 START/RUN/STOP1 SW3 ECM ON/OFF - KEYSWITCH INPUT START/RUN/STOP2 SW4 START AID AUTO/MANUAL SW8 ENG SPEED/TIMING SIG +V SPEED/TIMING CAT DATA LINK (-) CAT DATA LINK (+) SECONDARY CAT DATA LINK (-) SECONDARY CAT DATA LINK (+) CRANKCASE PRESSURE SENSOR OIL PRESSURE SNSR - UNFILTERED FUEL PRESSURE SNSR - FILTERED CAN DATA LINK (-) (UNUSED) HSDL SHIELD GROUND (UNUSED) CAN DATA LINK (+) (UNUSED) SW9 (UNUSED) SW7 (UNUSED) D-OUT 5 - LOW SIDE (UNUSED) D-OUT 3 - HIGH SIDE (UNUSED) SPD PWM 1B- (UNUSED) D-OUT 2 - HIGH SIDE (UNUSED) SPD PWM 1B+ (UNUSED)

RATED SPEED (TERMS) ATMOS PRES SNSR TURBO OUTLET PRESSURE SNSR TURBO INLET LH PRESSURE SNSR OIL PRESSURE SNSR - FILTERED TURBO INLET RH PRESSURE SNSR FUEL PRESSURE SNSR-UNFILTERED COOLANT TEMP SNSR AFTERCOOLER TEMPERATURE SNSR TURBO IN EXH LH TEMP SNSR TURBO IN EXH RH TEMP SNSR POUT 1 POUT 2 POUT 1 & 2 RETURN POUT 3 POUT 3 RETURN SOLENOID 1 POWER SOLENOID 2 POWER SOLENOID 3 POWER SOLENOID 4 POWER SOLENOID 5 POWER SOLENOID 6 POWER SOLENOID 7 POWER SOLENOID 8 POWER SOLENOID 9 POWER SOLENOID 10 POWER SOLENOID 11 POWER SOLENOID 12 POWER SOLENOID 13 POWER SOLENOID 14 POWER SOLENOID 15 POWER SOLENOID 16 POWER SOL 1&3 RETURN SOL 2&4 RETURN SOL 5&7 RETURN SOL 6&8 RETURN SOL 9&11 RETURN SOL 10&12 RETURN SOL 13&15 RETURN SOL 14&16 RETURN

101-TN 101-TN 101-TN

F707-WH 86 87 85 30 926-RD 86 87 101-TN-14 87a SAR1 START AID RELAY 3E-6477 85 30

SOLENOID 1 POWER SOLENOID 2 POWER SOLENOID 3 POWER SOLENOID 4 POWER SOLENOID 5 POWER SOLENOID 6 POWER SOLENOID 7 POWER SOLENOID 8 POWER SOL 1&3 RETURN SOL 2&4 RETURN SOL 5&7 RETURN SOL 6&8 RETURN

101-TN-14

998-BR F707-WH F710-BR 382-PK-14 926-RD

SERVICE CONNECTOR 8T-8736

C-KEY PLUG AS. 101-0204

D-KEY PLUG AS. 101-0205

D-KEY PLUG AS. 101-0205

1 2

1 2

1 2

1 2

1 2

1 2

1 2

L15

YL YL

YL YL

YL YL

YL YL

YL YL

YL YL

YL YL

20 Page, Color 2

SAR2 START AID HOLD RELAY 3E-6477

INJECTOR GP (16) CYLINDER CYLINDER CYLINDER HEAD HEAD HEAD SOL 2 SOL 4 SOL 6 CYLINDER CYLINDER CYLINDER CYLINDER CYLINDER HEAD HEAD HEAD HEAD HEAD SOL 8 SOL 10 SOL 12 SOL 14 SOL 16

YL YL

87a

1 2

RECEPT AS. (16) 9X-0352

A716-PU G770-WH

SPEED ADJUST POTENTIOMETER 1K OHM

SAS

24 20 23 14 08 02 03 09 15 25 01 19 13 07 29 35 16 40 26 34 32 28 38 22 37 18 31 12 30 06 36 10 05 11 17 21 27 33 39 04

F702-GN A747-GY A746-PK F713-OR 994-GY F714-PK F737-YL 995-BU A751-YL F703-GY F704-OR XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX A701-GY A702-PU A703-BR A704-GN A705-YL A706-GY A707-PU A708-BR A709-OR A710-GY A711-PU A712-BR A713-GN A714-PK A715-GY A716-PU F726-YL F727-GN F728-BR F729-GN F730-GY F731-OR G769-PU G770-WH

SERVICE CONNECTOR COVER 8C-6354

A701-GY A702-PU A703-BR A704-GN A705-YL A706-GY A707-PU A708-BR F726-YL F727-GN F728-BR F729-GN

893-GN 892-BR

L11

150-RD-14 150-RD-14 229-BK-14 229-BK-14 F724-PU F723-PK F710-BR F707-WH F718-BU F705-PK A700-OR 998-BR F722-OR 997-OR 993-BR F715-PU F719-BR F716-WH 113-OR F717-YL F720-GN 999-WH 996-GN 892-BR 893-GN J982-OR J981-WH E795-YL E796-GN F725-WH XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX

START AID AUTO/MAN SW 8N-0694 2 MOMENTARY NOTE A 3 F720-GN 998-BR 1

NOTE: CIRCUITS J981-WH AND J982-OR MUST BE TWISTED TOGETHER AND KEPT AS SHORT AS POSSIBLE BETWEEN DIN RAIL AND OTHER DEVICES.

A B C D E F G H J

150-RD 229-BK

150-RD 229-BK

L9

L15

A701-GY F726-YL A703-BR A705-YL F728-BR A707-PU A709-OR F730-GY A711-PU A713-GN G769-PU A715-GY A716-PU G770-WH A714-PK A712-BR F731-OR A710-GY A708-BR F729-GN A706-GY A704-GN F727-GN A702-PU

A715-GY G769-PU

998-BR

L11

L11

F704-OR 998-BR A700-OR

999-WH 998-BR 996-GN

24 VDC POWER SUPPLY (+) 15 24 VDC POWER SUPPLY (-) 16 17 18 19 PWM OUTPUT SIGNAL (+) 20 PWM OUTPUT SIGNAL (-) 21 PWM OUTPUT SHIELD GND 22 LOAD SIGNAL (+) FOR SETUP ONLY LOAD SIGNAL (-)/SPM SYNC SHIELD GND 23 SPM SYNCHRONIZER INPUT (+) 24 SPM SYNCHRONIZER INPUT (-) 25 26 SPEED TRIP POT HIGH 27 SPEED TRIM POT WIPER 28 SPEED TRIM POT LOW

2 1

F702-GN 998-BR XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX CW

+ -

L14

L14

101-TN F705-PK

C B A

C B A

C B A

LOAD SIGNAL + (FOR SETUP ONLY) + SPM SYNCHRONIZER INPUT (OPTIONAL) SPEED TRIM POTENTIOMETER (OPTIONAL) 10K, 10 TURN

PPRM 87aPRELUBE RELAY MASTER 3E-6477 87 30 101-TN 101-TN 86 85 101-TN 31 32 33 33 33 33 34 34 35 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 31 32 33 33 33 33 34 34 35 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49

998-BR

998-BR PRELUBE PRESSURE SWITCH 3N-1400 NOTE A 1 2

TIMING CALIBRATION CONNECTOR

YL YL

YL YL

YL YL

YL YL

YL YL

YL YL

YL YL

1 2

1 2

1 2

1 2

1 2

1 2

1 2

L13 L14

L11

L11

893-GN 892-BR 998-BR 998-BR 998-BR 998-BR F716-WH F717-YL F719-BR F715-PU 113-OR F702-GN F722-OR C465-OR-10 F705-PK F720-GN F710-BR F707-WH 382-PK-14 926-RD J982-OR J981-WH

893-GN 892-BR

893-GN 892-BR J982-OR J981-WH

1 2

YL YL

04 06 05 11 12 18 40 22 20 21 35 29 13 36 30 02 24 08 23 14 25 38 32 03 09 01 07 31 37 17 10 15 16 19 26 27 28 33 34 39

16 26 32 38 37 31 30 36 05 17 27 39

FOR 3512B/3516B ONLY

FOR 3508B ONLY

NOTE BLOCK

L1 L2 L3 L4 L5 L6 L7 L8 L9 L10 L11 L12 L13 L14 L15 L16 L17

INJECTOR WIRING EXH TEMP SENSOR PWR/RTN SPD/TIMING TIMING CAL/FAN SPEED COOLANT LEVEL CRANKCASE/OIL/FUEL PRESSURES ANALOG ENGINE SENSOR SIGNALS ANALOG SENSOR PWR/RTN START AID SOLENOID STARTER SOLENOID CAT/ATA DATA LINKS SHUTDOWN/REMOTE START SPEED CONTROL (+)BATTERY & (-)BATTERY WOODWARD LOADSHARE INTERFACE START AID PULL-IN/HOLD-IN ECM (+)BATT/(-)BATT BATTERY (-) & BATTERY (+) TO EMCP NOTE A: SWITCHES SHOWN IN NORMAL RUNNING POSITION NOTE B: UNLESS OTHERWISE SPECIFIED ALL WIRES ARE 16 AWG

(+) BATTERY SUPPLY WIRES INPUT SIGNAL WIRES TO ECM OUTPUT SIGNAL WIRES FROM SENSOR SUPPLY VOLTAGE SIGNAL PLUS SIGNAL MINUS (-) BATTERY / SENSOR RETURN

THIS SCHEMATIC IS FOR THE 3500B EMCP. SCHEMATIC NO. 132-8096 CHG 00

18

17

16

15

14

13

12

11

10