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Protocol Operation

Modbusr Communications Protocol

Models:

Generator Set Controllers:

Decision-Makerr 3+ Decision-Makerr 340 Decision-Makerr 550 Decision-Makerr 6000 M340/M340+ MPACt1000 MPACt1500

Transfer Switch Controllers:

Power Monitor PM340

TP-6113 10/10f

Table of Contents
Safety Precautions and Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Modbus Protocol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . List of Related Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Service Assistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 7 7 7 8

Section 1 Configurations and Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 1.1 Network Configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 1.2 Serial Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 1.3 Modbus Protocol Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 1.4 Modbus Functions and Exception Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Section 2 Decision-Maker 6000 Generator Set Controllers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.1 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.2 Hardware Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.3 Controller Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.4 Modbus Registers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.4.1 Guide to the Register Map . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.4.2 Modbus Registers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.4.3 Remapped Registers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.4.4 Relay Driver Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.4.5 System Event Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.4.6 System Event Code Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.4.7 Digital Auxiliary Input Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Section 3 Decision-Maker 550 Generator Set Controllers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.1 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2 Hardware Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.3 Controller Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.4 Controller Application Code Versions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.5 Modbus Maps for Controllers with Application Code Versions 2.10 or Higher . . 3.5.1 Guide to the Register Map . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.5.2 Modbus Registers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.5.3 Remapped Registers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.5.4 Relay Driver Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.5.5 System Event Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.5.6 System Event Code Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.5.7 Digital Auxiliary Input Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Section 4 Decision-Maker 340 Generator Set Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.2 Hardware and Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.3 Controller Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.4 Modbus Registers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.5 Alert Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Section 5 Decision-Maker 3+ Controller with Communications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.2 Communication Board Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.3 Controller Connection and Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.3.1 Network Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.3.2 Controller Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.4 Modbus Registers and Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.4.1 Modbus Registers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.4.2 Shutdown Fault Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.4.3 MDEC/ADEC Fault Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.4.4 Flags/Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TP-6113 10/10

13 13 13 15 16 16 17 30 31 31 32 34 35 35 35 37 37 38 38 39 50 51 51 52 53 55 55 55 56 56 59 61 61 62 62 62 63 63 63 64 65 65
3

Table of Contents

Table of Contents, continued


Section 6 MPAC 1500 ATS Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.1 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.2 Hardware Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.3 Controller Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.4 Modbus Registers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.4.1 Guide to the Register Map . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.4.2 Passwords . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.4.3 Modbus Registers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.4.4 Event Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Section 7 MPAC 1000 ATS Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.1 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.2 Hardware Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.3 Controller Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.4 Modbus Registers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.4.1 Guide to the Register Map . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.4.2 Modbus Registers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.4.3 Event Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Section 8 M340 and M340+ ATS Controllers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.2 Hardware and Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.3 Controller Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.4 Modbus Registers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.5 M340/M340+ Alert Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Section 9 Power Monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.2 Hardware and Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.3 Device Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.4 Power Monitor Modbus Registers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.5 Alert Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67 67 67 68 70 70 70 71 85 87 87 87 88 88 89 89 96 99 99 99 100 100 104 105 105 105 106 106 108

Appendix A Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109 Appendix B Noise and Wiring Practices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Appendix C Decison-Maker 550 Controllers, Versions Below 2.10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Guide to Register Map . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Modbus Registers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Message Codes: Event History, Common Fault, and RDO Byte Summary . . . . . . . . . . Function Codes: Digital Auxiliary Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111 112 112 113 121 122

Table of Contents

TP-6113 10/10

Safety Precautions and Instructions


IMPORTANT SAFETY INSTRUCTIONS.

Electromechanical equipment, including generator sets, transfer switches, switchgear, and accessories, can cause bodily harm and pose life-threatening danger when improperly installed, operated, or maintained. To prevent accidents be aware of potential dangers and act safely. Read and follow all safety precautions and instructions. SAVE THESE INSTRUCTIONS. This manual has several types of safety precautions and instructions: Danger, Warning, Caution, and Notice.

Accidental Starting
WARNING

Hazardous Voltage/ Moving Parts


DANGER

Accidental starting. Can cause severe injury or death. Disconnect the battery cables before working on the generator set. Remove the negative (--) lead first when disconnecting the battery. Reconnect the negative (--) lead last when reconnecting the battery. Disabling the generator set. Accidental starting can cause severe injury or death. Before working on the generator set or connected equipment, disable the generator set as follows: (1) Move the generator set master switch to the OFF position. (2) Disconnect the power to the battery charger. (3) Remove the battery cables, negative (--) lead first. Reconnect the negative (--) lead last when reconnecting the battery. Follow these precautions to prevent starting of the generator set by an automatic transfer switch, remote start/stop switch, or engine start command from a remote computer.

Hazardous voltage. Will cause severe injury or death. Disconnect all power sources before opening the enclosure.

DANGER

DANGER
Danger indicates the presence of a hazard that will cause severe personal injury, death, or substantial property damage.

Hazardous voltage. Will cause severe injury or death. Only authorized personnel should open the enclosure. Grounding electrical equipment. Hazardous voltage can cause severe injury or death. Electrocution is possible whenever electricity is present. Ensure you comply with all applicable codes and standards. Electrically ground the generator set, transfer switch, and related equipment and electrical circuits. Turn off the main circuit breakers of all power sources before servicing the equipment. Never contact electrical leads or appliances when standing in water or on wet ground because these conditions increase the risk of electrocution.

WARNING
Warning indicates the presence of a hazard that can cause severe personal injury, death, or substantial property damage.

CAUTION
Caution indicates the presence of a hazard that will or can cause minor personal injury or property damage.

NOTICE
Notice communicates installation, operation, or maintenance information that is safety related but not hazard related. Safety decals affixed to the equipment in prominent places alert the operator or service technician to potential hazards and explain how to act safely. The decals are shown throughout this publication to improve operator recognition. Replace missing or damaged decals.

TP-6113 10/10

Safety Precautions and Instructions

Servicing the transfer switch. Hazardous voltage can cause severe injury or death. Deenergize all power sources before servicing. Turn off the main circuit breakers of all transfer switch power sources and disable all generator sets as follows: (1) Move all generator set master controller switches to the OFF position. (2) Disconnect power to all battery chargers. (3) Disconnect all battery cables, negative (--) leads first. Reconnect negative (--) leads last when reconnecting the battery cables after servicing. Follow these precautions to prevent the starting of generator sets by an automatic transfer switch, remote start/stop switch, or engine start command from a remote computer. Before servicing any components inside the enclosure: (1) Remove all jewelry. (2) Stand on a dry, approved electrically insulated mat. (3) Test circuits with a voltmeter to verify that they are deenergized. Making line or auxiliary connections. Hazardous voltage can cause severe injury or death. To prevent electrical shock deenergize the normal power source before making any line or auxiliary connections. Short circuits. Hazardous voltage/current can cause severe injury or death. Short circuits can cause bodily injury and/or equipment damage. Do not contact electrical connections with tools or jewelry while making adjustments or repairs. Remove all jewelry before servicing the equipment.

Notice
NOTICE
Electrostatic discharge damage. Electrostatic discharge (ESD) damages electronic circuit boards. Prevent electrostatic discharge damage by wearing an approved grounding wrist strap when handling electronic circuit boards or integrated circuits. An approved grounding wrist strap provides a high resistance (about 1 megohm), not a direct short, to ground.

Safety Precautions and Instructions

TP-6113 10/10

Introduction
This manual provides instructions for using the Modbusr RTU communication protocol with the following Kohlerr controllers:
D Decision-Makerr 6000 paralleling generator set

responsibility for use of third-party application software that will be used to control the equipment.

List of Related Materials


The protocol covered in this manual is part of a total control system. The controller operation manual provides information about setting up the controller to enable remote communications and programming. It also provides information about equipment operating limits, specifications, and functions. See Figure 1 for document part numbers. Consult the specification sheets, accessory installation instructions, service bulletins, application notes, drawings, and other applicable literature for additional information on equipment operating limits and specifications. Contact your local distributor/dealer or the equipment manufacturer to obtain applicable literature.
Operation Manual for Model: Decision-Makerr 6000 Controller Decision-Makerr 550 Controller: Version 2.10 and higher Versions prior to 2.10 Controller Setup and Application Decision-Makerr 340 Controller Decision-Makerr 3+ Controller MPACt 1500 Version 2.00 and higher Model KCS, KCP Model KSS, KSP Model KBS, KBP Bypass/Isolation Model KGS, KGP Bypass/Isolation Model KCT, KCP Model KBT, KBP Bypass/Isolation Model KDT, KDP M340+ Transfer Switch Controller PM340 power monitor Installation Instructions, Connection and Converter Kits Communication Module for the Decision-Makert3+ Generator Set Controller Part Number TP-6750 TP-6200 TP-6083 TP-6140 TP-5829 TP-6161 TP-6714 TP-6446 TP-6447 TP-6448 TP-6449 TP-6126 TP-6128 TP-6225 TP-5664 TP-5875 TT--1405 TT--1377

controller
D Decision-Makerr 550 generator set controller D Decision-Makerr 3+ generator set controller with

communications
D Decision-Makerr 340 generator set controller * D MPACt 1500 ATS controller D MPACt 1000 ATS controller D M340/M340+ ATS controller * D PM340Power Monitor *

Information in this publication represents data available at the time of print. Kohler Co. reserves the right to change this literature and the products represented without notice and without any obligation or liability whatsoever. Read this manual and carefully follow all procedures and safety precautions to ensure proper equipment operation and to avoid bodily injury. Read and follow the Safety Precautions and Instructions section at the beginning of this manual. Keep this manual with the equipment for future reference.

Modbus Protocol
The Modbusr protocol, initially developed by the Modicon Corporation, is a de facto industry communication standard used by a controller to communicate with other devices. A complete discussion of the protocol is beyond the scope of these instructions. See the applicable Modbusr master application program documentation or other reliable technical information sources for Modbusr protocol details. This manual contains:
D Modbusr connection information D Controller setup instructions D Modbusr register documentation

Automatic Transfer Switches with MPACt1500 Controls:

Automatic Transfer Switches with MPACt1000 Controls:

The system designer assumes responsibility for ensuring that the equipment is used only as intended by the manufacturer. Always conduct a full test and debug of the programming software prior to installing and using it in the system. The manufacturer disclaims any and all

Figure 1

List of Related Materials

* Device must be equipped with Modbus/KBUS converter kit GM41143-KP3 for Modbus communication. Modbusr is a registered trademark of Schneider Electric. TP-6113 10/10 Introduction 7

Service Assistance
For professional advice on generator set power requirements and conscientious service, please contact your nearest Kohler distributor or dealer.
D Consult the Yellow Pages under the heading

GeneratorsElectric.
D Visit

China North China Regional Office, Beijing Phone: (86) 10 6518 7950 (86) 10 6518 7951 (86) 10 6518 7952 Fax: (86) 10 6518 7955 East China Regional Office, Shanghai Phone: (86) 21 6288 0500 Fax: (86) 21 6288 0550 India, Bangladesh, Sri Lanka India Regional Office Bangalore, India Phone: (91) 80 3366208 (91) 80 3366231 Fax: (91) 80 3315972 Japan, Korea North Asia Regional Office Tokyo, Japan Phone: (813) 3440-4515 Fax: (813) 3440-2727 Latin America Latin America Regional Office Lakeland, Florida, USA Phone: (863) 619-7568 Fax: (863) 701-7131

the Kohler Power Systems website at KohlerPower.com. or review the appropriate literature or documents included with the product.

D Look at the labels and stickers on your Kohler product

D Call toll free in the US and Canada 1-800-544-2444. D Outside the US and Canada, call the nearest regional

office. Headquarters Europe, Middle East, Africa (EMEA) Kohler Power Systems 3 rue de Brennus 93200 Saint Denis France Phone: (33) 1 49 178300 Fax: (33) 1 49 178301 Asia Pacific Power Systems Asia Pacific Regional Office Singapore, Republic of Singapore Phone: (65) 6264-6422 Fax: (65) 6264-6455

Service Assistance

TP-6113 10/10

Section 1 Configurations and Definitions


1.1 Network Configurations
A controller can communicate directly to a Modbusr master or participate in a network of devices. It can also be used to interface a local master to a network of devices. The Modbusr master polls slave devices for data. Controller devices are slaves. Examples of master devices are a personal computer running Monitor III software (or other Modbus driver) and the RSA 1000 remote serial annunciator. In an RS-485 network, there can be only one master device. See Figure 1-1 through Figure 1-4 for an overview of the possible configurations. The configuration chosen determines required connections and the controller setup. A Modbus/Ethernet converter can be used to connect a controller or multiple controllers connected in an RS-485 network to the ethernet. See Figure 1-5. One or more Modbus masters can then communicate with the devices over the Ethernet. The MPACt1500 transfer switch controller does not require a Modbus/Ethernet converter. The 550 controller can use either RS-232 or RS-485 connections, and can function as an RS-232 to RS-485 converter. Other controllers covered in this manual use RS-485 connections. All devices in a network must use the same baud rate. Note: Install communication conductors in raceways, cables, or conduit separate from AC power conductors.
Modbusr Master RS-485 Modbus Slave RS-485 Modbusr Slave (Controller) RS-485 Modbusr Slave RS-485
tp6113

Figure 1-3

RS-485 Network

RS-485 Modbusr Slave RS-485 Modbusr Master RS-232 Modbusr Slave (550 Controller) RS-485 Modbusr Slave

Modbusr Master

RS-485 Controller
tp6113

RS-485
tp6113

Figure 1-4

Figure 1-1

Single RS-485 Connection

RS-485 Network with the 550 Controller used as a Converter

Modbusr Master

RS-232

550 Controller
tp6113

Figure 1-2

Single RS-232 Connection, 550 Controller

Modbusr is a registered trademark of Schneider Electric. TP-6113 10/10 Section 1 Configurations and Definitions 9

Modbusr RTU RS-485 Converter, Modbusr/Ethernet IP xx.xx.xx.06 Modbusr TCP/IP Modbusr TCP/IP Category 5e

Device

PC with network interface card IP xx.xx.xx.01

Modbusr TCP/IP

Ethernet Network

Modbusr TCP/IP Category 5e

1500 ATS Controller

PC with network interface card IP xx.xx.xx.02


Modbusr RTU RS-485

Modbusr TCP/IP Category 5e Modbusr TCP/IP Category 5e

Modbusr RTU RS-485

Device

Converter, Modbusr/Ethernet IP xx.xx.xx.05 Converter, Modbusr/Ethernet IP xx.xx.xx.03 Modbusr TCP/IP Category 5e

RS-485

RSA 1000 Master

Device

Modbusr RTU RS-485 Converter, Modbusr/Ethernet IP xx.xx.xx.04

RS-485

RSA 1000 Slave

Terminating resistor

Last device

Additional RSA Slaves

Note: The RSA 1000 monitors only one 550 or 16-light controller. That controller must have Modbus address=1. Note: The 1500 ATS controller can connect to the Ethernet without a Modbus/Ethernet converter.

Figure 1-5

Ethernet Connections

1.2 Serial Settings


Kohlerr Figure 1-6. controllers use the settings shown in

1.3 Modbus Protocol Definitions


The Kohlerr devices covered by this manual use the Modbus codes listed in this document to communicate with Kohlerr Monitor III software. For other Modbus applications, the Modbus master must be programmed to read the Modbus registers shown in this manual. A system designer trained in the application of Modbusr protocol must write and thoroughly test the program before implementation. The tables in Sections 2 through 9 document the generator set controller information available using the Modbusr protocol.

All devices in a network must use the same baud rate. Refer to TT-1405 or the section in this manual for your device to find the available baud rates.
Property Data Bits Parity Stop Bits Setting 8 None 1

Figure 1-6

Serial Settings

TP-6113 10/10

Section 1 Configurations and Definitions

10

In the tables, all word (16-bit) expressions are integers unless otherwise noted and are shown in decimal notation unless otherwise noted. Hexadecimal expressions begin with 0x. Characters are in the standard 8-bit ASCII character set. Unspecified bytes are undefined, such as the high (most significant) byte of holding registers that contain byte data in the low (least significant) byte. This section defines terms and symbols found used in the Modbus rester tables. Register. Modbusr registers are 16-bit registers and are numbered consecutively. Request no more than 50 registers at one time. Registers are grouped into blocks of related data. Do not read registers past the end of the block where noted in the tables. Access. The access column shows the type of access allowed to the register. RO is read only, WO is write only, and RW is read and write. Data Description. The data description column describes the information located at the address. Data Type. The data type column indicates whether the parameter is a WORD, SWORD, or LONG. See Figure 1-7. If multiple registers are used, the data type column shows the number of words used (e.g. WORD*10), and the range/units/notes column provides a breakdown of the information available within the parameter.
Data Type WORD SWORD LONG Description 16-bit unsigned (neither positive nor negative) value 16-bit signed (twos complement) value 32-bit unsigned value. The least significant word (LSW) is first (at the lowest address).

Example: From Section 6.4, MPACr 1000 register number 41320 contains the system start date. Bits 0 through 4 contain the date of the month, 0--31, represented in binary format. Bits 5 through 8 contain the month, 1--12. Bits 9--15 give the year, starting with the year 2000 (number 0) and extending through 2127 (number 127). For example, the 10th of February, 2025, would be represented as shown in Figure 1-8. Metric or English Units. The controller display setting determines whether the units are returned or interpreted as metric or English. Read or alter this setting in register 40139 (550 controller only). Pipe (|). A pipe symbol (|) indicates the breakdown of data within a word, with the most significant byte first. For example, min.|sec means that the most significant byte contains minutes and the least significant byte contains seconds. In the 550 controller defined common fault registers, selected|setpoint shows that the first byte indicates whether a given fault has been assigned to the defined common fault, and the last byte indicates the setpoint value for that item. Pipe Example: Refer to address 40113 for the 550 controller. The table shows that the current date starts at register 40113 and that the date requires two words, or two registers. Register 40113 contains day|month and register 40114 contains year (two-digits)|day of the week. Using the read holding registers function to read two registers gives the following hexadecimal data: Register 40113: Register 40114: 190C 0102

Figure 1-7

Data Types

The most significant byte of register 40113 is 19 hexadecimal, which equals 25. This is the day. The least significant byte of register 40113 is 0C hexadecimal, which equals 12. This is the month, December. The most significant byte of register 40114 is 01 hexadecimal, which equals 1. This gives the year, 2001. The least significant byte of register 40114 is 02 hexadecimal, which equals 2. This gives the day of the week, Tuesday(0= Sunday.) The date is December 25, 2001, a Tuesday.

WORD [0:15]. Represents a 16-bit word that may be divided to contain several items. Bits 0 through 15 are arranged right-to-left, with bit 0 on the right. See Figure 1-8. Bit 15 Bit 0

0011001001001010
Year Figure 1-8 Month Day

16-Bit Word Containing Date 10 February, 2025 (see the example)

Setpoints. Setpoints are non-zero values only for analog inputs. The setpoint values for the analog inputs are: 1=Low Warning 2=High Warning 3=Low Shutdown 4=High Shutdown All other setpoint values are zero (0=none).

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11

Strings. Strings are character data represented in standard ASCII code. Strings are written as they appear on the controller display, with spaces used to pad to the right. The first character in a string is located in the most significant byte in the first register. The last character is located in the least significant byte of the last word. Range/Units. This column lists additional information about the register type when applicable. For example, if multiple WORDs are used, this column describes the information stored in each WORD. It also lists the units for measurements that have them, the range for valid input or output when applicable, and the scale factor for some parameters. Bit 0 is the least significant bit and bit 15 is the most significant. Ranges and Bits. Some registers list a range of items with a bit set for each item. Interpret the first number in the range as corresponding to Bit 0 and the last number in the range as corresponding to Bit 15. See Section 2.4.6, System Event Codes, for an example. ECM only. This notation indicates that the item is available only for generator sets equipped with engine control modules (ECMs).

Device ID. Register 49999 contains the device ID for the devices shown in Figure 1-9. The device ID for 340-series devices is set with DIP switches on the Modbus/KBUS converter. See TT-1405, Installation Instructions, provided with the converter.
Controller Decision-Makerr3+ MPACt1000 Decision-Makerr550 MPACt1500 Decision-Makerr 6000 Device ID in Register 49999 18 19 20 23 41

Figure 1-9

Device ID

1.4 Modbus Functions and Exception Codes


The controllers support the Modbusr functions listed in Figure 1-10. The controller sends exception codes to the Modbusr master to indicate errors. Figure 1-11 lists the exception codes and possible causes.

Modbusr Function Function Name 03 06 16 Read Holding Registers Preset Single Register

Description Reads a single register or a range of registers. Sets the value of a single register. Use this function to set all data occupying a single register.

Preset Multiple Registers Sets the value of a sequence of registers. Use this function to set all data occupying multiple registers. The maximum number of registers is 16.

Figure 1-10 Supported Modbusr Functions


Exception Code Message 01 Illegal Function

Possible Causes Violates the register access type. Attempts to write registers when the controller programming mode is not set to remote. Attempts to write too many registers using Preset Multiple Registers. The maximum number of registers is 16. Function is not supported. Attempts to read too many registers. The maximum is 50. Attempts to access a nonexistent register. Attempts to set a register to a value outside of the allowable limits. Attempts to set system parameters while the generator set is not in OFF or AUTO. Specifies an incorrect number of registers while attempting to read or write data occupying a sequence of registers. Attempts to modify digital input while the input is high. Attempts to modify analog input while the input is out of range. Attempts to modify preset input that cannot be changed. Attempts to read outside a restricted block. Attempts to define an invalid common fault. Attempts to activate an RDO that is not software-controlled. Attempts to start the engine while the timed run is active.

02 03

Illegal Data Address Illegal Data Value

Figure 1-11 Supported Modbusr Exception Codes


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Section 2 Decision-Maker 6000 Generator Set Controllers


2.1 Specifications
The Decision-Makerr 6000 controllers Modbusr communication capability:
D Supports industry-standard Modbusr RTU protocol. D Can use Modbusr TCP protocol with the addition of a

Modbus/Ethernet converter.
D Connects to a Modbusr master singly over an

Plan the connections and refer to Figure 1-1 through Figure 1-4 to identify the cables needed. Use either an RS-232 cable or the supplied RS-485 connector with Belden #9841 or equivalent cable for a single connection. Use the RS-485 connector and Belden #9841 or equivalent cable to connect devices in a network. Attach the RS-485 connectors as shown in Figure 2-1. Use the termination resistor on the last device in the network.

RS-232 line.
D Uses RS-485 connections to connect to a Modbusr 6000 Controller P19 or P20

master singly or over an RS-485 network.


D Connects to an Ethernet network using a Modbus/

Ethernet converter.
D Can operate as an RS-232 to RS-485 converter. D Uses standard baud rates of 9600 or 19200.

2.2 Hardware Connections


WARNING
Connect + to + -- to -GND to shield between devices Accidental starting. Can cause severe injury or death. Disconnect the battery cables before working on the generator set. Remove the negative (--) lead first when disconnecting the battery. Reconnect the negative (--) lead last when reconnecting the battery. Disabling the generator set. Accidental starting can cause severe injury or death. Before working on the generator set or connected equipment, disable the generator set as follows: (1) Move the generator set master switch to the OFF position. (2) Disconnect the power to the battery charger. (3) Remove the battery cables, negative (--) lead first. Reconnect the negative (--) lead last when reconnecting the battery. Follow these precautions to prevent starting of the generator set by an automatic transfer switch, remote start/stop switch, or engine start command from a remote computer. Belden #9841 or equivalent *

X-6058-27 resistor (121 ohms) connect + to -- on last device in network


t1283

Figure 2-1

RS-485 Connector Details

Circuit isolation is recommended for installations that may be exposed to electrical noise. See Appendix B, Noise and Wiring Practices. Use the following procedure to connect the hardware. Observe the safety precautions. Controller Connection Procedure 1. Press the OFF button on the Decision-Maker 6000. 2. Disconnect the power to the battery charger, if equipped. 3. Disconnect the generator set engine starting battery(ies), negative (--) lead first.

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13

4. Turn off and disconnect the power to all devices in the system. 5. Open the enclosure and locate the connection ports as shown in Figure 2-2 and Figure 2-3. 6. Make connections to the desired controller port(s). For RS-232 connections, use connector P18. For RS-485 connections, use the Modbusr RS-485 connector, P20 (connectors P19 and P21 are used for other applications). 7. Close the controller enclosure. 8. Verify that the Decision-Maker 6000 is off. 9. Reconnect the generator set engine starting battery, negative (--) lead last. 10. Reconnect power to the battery charger, if equipped.

tt1283

1. Main logic board 2. Communication connections. See Figure 2-3.

Figure 2-2

Communication Port Locations for Decision-Maker 6000 Generator Set Controller

ADV-7862

1. 2. 3. 4.

P19 RS-485 port (Modbus for DPS, SiteTech software, Ethernet converter) P21 PGEN paralleling connection P20 RS-485 Modbusr non-isolated connection for RSA or Ethernet converter P18 RS-232 non-isolated connections (Monitor III connection)

Figure 2-3

Communication Connections Pin Identification

14

Section 2 Decision-Maker 6000 Generator Set Controllers

TP-6113 10/10

2.3 Controller Setup


After connecting the hardware, set up the controller. Enter the communication settings shown in the procedure below. Refer to the controller operation manual for detailed instructions on how to enter settings through the controller keypad. Note: Changing the programming mode requires entering the generator set controller access code. Refer to the controller operation manual for more information. Controller Setup Procedure 1. Go to Menu 14Programming Mode using the controller keypad. Enter the local programming mode to allow changes to the controller communication settings. 2. Enter the controller access code when prompted by the controller. 3. Go to Menu 13Communications. 4. Use the MENU arrow buttons to move to the Protocol Modbus 0 heading. 5. Enter Yes at the Modbus Online Y/N display. 6. Choose the connection type. Choose Converter and proceed to step 8 if the controller is converting RS-232 to RS-485. Otherwise, choose Single and proceed to step 7. Note: The controller automatically selects RS-232 for the primary port if Converter is chosen for the connection type. 7. Choose RS-232 or RS-485 for the primary port, which is the port connected to the Modbusr master. 8. Enter the network address of the controller. Enter 1 (one) for a single connection. Note: Use a unique network address for each unit. Use numbers between 1 and 246. Do not use 0 (zero). 9. Select the baud rate. Choose the same baud rate for the Modbusr master, modems, and connected devices .

10. Go to Menu 14Programming Mode again. Choose either remote programming mode, local programming mode, or programming mode off as described below: a. To allow the Modbusr master to read and write to the controller, choose Remote; or b. To allow only monitoring through the Modbusr connections but local programming through the controller keypad, choose Local; or c. To turn the programming mode off, allowing no controller programming from either the Modbusr master or the local keypad, choose Off. 11. Enter the controller access code when prompted by the controller.

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15

2.4 Modbus Registers


This section contains Modbusr registers for the Decision- Maker 6000 controller. Refer to Section 1.3 for definitions of terms and symbols used in the register tables. Time delays, setpoints, inputs and outputs, and other user-defined parameters are entered through the controller keypad, Monitor III software, or SiteTech software. Refer to the operation manuals for the controller or software for instructions. See the List of Related Materials for document part numbers. The system event stack registers 41500--41515 contain the status (active or inactive) of fault warnings and shutdowns, inputs, outputs, and MDEC/ADEC alarms. See Section 2.4.6. The event history registers 40871--41270 contain the time and date information for the last 100 events. See Section 2.4.6 for event message codes.

2.4.1

Guide to the Register Map


Registers 40001--40083 40001--40032 40033--40060 40061--40076 40077--40078 40079--40083 40084--40112 40113--40115 40116--40124 40125--40146 40147--40226 40227--40499 40500--40739 40740--40837 40838--40839 40840--40870 40871--41270 41271--41295 41296--41305 41306--41413 41314--41499 41500--41515

Description Monitoring Electrical Output Engine Status Analog Input Status Digital Input Status Controller Status Maintenance Time/Date Time Delay Settings Settings and Setpoints Factory Setup Digital Input Setup Analog Input Setup Remapped Registers * Relay Driver Output Status (see Section 2.4.4) Relay Driver Output Setup Event History Customer-Defined Character Strings Reserved and Write-Only Registers Remote Functions Reserved for Factory Use System Event Stack (status of fault warnings and shutdowns, inputs, outputs, and MDEC alarms; see Section 2.4.6.) Reserved for Wireless Monitor Reserved Defined Common Faults (Define/Inspect) Reserved Device ID

41516--41536 41537--41549 41550--41805 41806--49998 49999

* Registers 40740--40837 have been mapped to 41550--41647 (Defined Common Faults). See Section 2.4.3.

16

Section 2 Decision-Maker 6000 Generator Set Controllers

TP-6113 10/10

2.4.2
40001 40002 40003 40004 40005 40006 40007 40008 40009 40010 40011 40012 40013 40014 40015 40016 40017 40018 40019 40020 40021 40022 40023 40024 40025 40026 40027 40028

Modbus Registers
Access Data Type RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD SWORD WORD SWORD WORD SWORD WORD SWORD SWORD SWORD SWORD SWORD WORD WORD WORD WORD WORD Range/Units/Notes Volts AC Volts AC Volts AC Volts AC Volts AC Volts AC Amps AC Amps AC Amps AC Hz X 100 kW % Rated kW PF X 100 (SIGNED) kW PF X 100 (SIGNED) kW PF X 100 (SIGNED) kW PF X 100 (SIGNED) kVAR (SIGNED) kVAR (SIGNED) kVAR (SIGNED) kVAR (SIGNED) kVA kVA kVA kVA Bits 0--1 Bits 2--3 Bits 4--5 Bits 6--7 Total Current L1 Current -L2 Current -L3 Current --- Leading = 10 Lagging = 01 Leading = 10 Lagging = 01 Leading = 10 Lagging = 01 Leading = 10 Lagging = 01 L1 -- L2 Voltage L2 -- L3 Voltage L3 -- L1 Voltage L1 -- L0 Voltage L2 -- L0 Voltage L3 -- L0 Voltage L1 Current L2 Current L3 Current Frequency Total kW Percent of Rated kW Total Power Factor L1 kW L1 Power Factor L2 kW L2 Power Factor L3 kW L3 Power Factor Total kVAR L1 kVAR L2 kVAR L3 kVAR Total kVA L1 kVA L2 kVA L3 kVA Current Lead/Lag

Register Data Description

40029 40030 40031 40032 40033 40034 40035 40036 40037 40038 40039 40040 40041 40042 40043

Reserved For Future Use Reserved For Future Use Reserved For Future Use Reserved For Future Use Oil Pressure* Coolant Temperature* Engine Speed* Local Battery Voltage* Fuel Pressure* Fuel Temperature* Fuel Rate* Used Last Run* Coolant Pressure* Coolant Level* Lube Oil Temperature*

RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO

WORD WORD WORD WORD WORD SWORD WORD WORD WORD SWORD WORD WORD WORD WORD SWORD kPa/psi Degrees C/Degrees F RPM Volts DC X 10 kPa/psi DDEC/MDEC/ADEC only Degrees C/Degrees F DDEC/MDEC/ADEC only Liters/Hour X 100 or Gallons/Hour X 100 DDEC only Liters/Gallons DDEC only kPa/psi DDEC only % X 10 DDEC only Degrees C/Degrees F DDEC/MDEC/ADEC only
Section 2 Decision-Maker 6000 Generator Set Controllers 17

TP-6113 10/10

Register Data Description 40044 40045 40046 40047 40048 40049 40050 40051 40052 40053 40054 Oil Level* Crankcase Pressure* Ambient Temperature * ECM Battery Voltage* ECM Status Intake Air Temperature Intake Air Pressure MDEC/ADEC Fault Codes Reserved For Future Use Reserved For Future Use Reserved For Future Use

Access Data Type RO RO RO RO RO RO RO RO RO RO RO WORD WORD SWORD WORD WORD SWORD WORD WORD WORD WORD WORD

Range/Units/Notes % X 10 DDEC only kPa/psi DDEC only Degrees C/Degrees F DDEC only Volts DC X 10 DDEC/MDEC/ADEC only 0 = DDEC-Equipped, 1 = Non-ECM, 2 = MDEC/ADEC-Equipped Degrees C/Degrees F MDEC/ADEC only Degrees C/Degrees F MDEC/ADEC only Numeric Fault Code MDEC/ADEC only

Mapped to register 41500 for compatibility with earlier controller application code versions. Note: Code versions 2.10 and higher use more registers for the Event Stack than previous versions.

40055 40056 40057 40058 40059 40060 40061 40062 40063 40064 40065 40066 40067 40068 40069 40070 40071 40072 40073 40074 40075 40076

Reserved For Future Use Reserved For Future Use Reserved For Future Use Reserved For Future Use Reserved For Future Use Reserved For Future Use Analog Input 01* Analog Input 02* Analog Input 03* Analog Input 04* Analog Input 05* Analog Input 06* Analog Input 07* Reserved For Additional Input Reserved For Additional Input Reserved For Additional Input Reserved For Additional Input Reserved For Additional Input Reserved For Additional Input Reserved For Additional Input Reserved For Additional Input

RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO

WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD Volts DC User-defined and calibrated through the 6000 controller. See the controller operation manual.

Analog Input 00 (Battery Voltage)* RO

18

Section 2 Decision-Maker 6000 Generator Set Controllers

TP-6113 10/10

Register Data Description 40077-40078 Digital Input Status/Option Flags

Access Data Type RO 2 WORDS

Range/Units/Notes Word #1 Digital Inputs 0--15: Bit 0 Remote start contacts Bit 1 Emergency stop Bit 2 Low coolant level Bit 3 Digital Input #1 Bit 4 Digital Input #2 Bit 5 Digital Input #3 Bit 6 Digital Input #4 Bit 7 Digital Input #5 Bit 8 Digital Input #6 Bit 9 Digital Input #7 Bit 10 Digital Input #8 Bit 11 Digital Input #9 Bit 12 Digital Input #10 Bit 13 Digital Input #11 Bit 14 Digital Input #12 Bit 15 Digital Input #13 Word #2: Bit 0 Digital Input #14 Bit 1 Digital Input #15 Bit 2 Digital Input #16 Bit 3 Digital Input #17 Bit 4 Digital Input #18 Bit 5 Digital Input #19 Bit 6 Digital Input #20 Bit 7 Digital Input #21 Bit 8 DDEC Flag Bit 9 MDEC/ADEC Flag Bit 10 Tier1 Flag Bit 11 Waukesha Flag Bits 12--15 Unused Input Is high/option enabled if bit is set. Digital inputs are user-defined through the controller or Monitor III software. See the related operation manual. 0 = Error, 1 = Auto, 2 = Off, 3 = Run 1 = Off, 2 = Local, 3 = Remote

40077-40078, cont.

Digital Input Status/Option Flags

RO

2 WORDS

40079 40080 40081 40082 40083 40084 40085 40087 40089 40091 40093 40095 40097 40099 40101 40103 40104 40105 40107 40108 40109 40110

Master Switch Position Programming Mode Status Reserved For Future Use Reserved For Future Use Reserved For Future Use Total Number of Starts Total Run Time Hrs Total Run Time Loaded Hrs Total Run Time Unloaded Hrs Total Run Time kW Hrs RTSM Total Hrs RTSM Loaded Hrs RTSM Unloaded Hrs RTSM kW Hrs Last Maintenance Date Operating Days Since Maint. Number of Starts Since Maint. Last Start Date Last Start Time Last Run Length Last Run Loaded Timed Run Time (Hr:Min)

RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RW

WORD WORD WORD WORD WORD WORD LONG LONG LONG LONG LONG LONG LONG LONG 2 WORDS WORD WORD 2 WORDS WORD WORD WORD WORD

Starts HRS X 100 (LSW FIRST) HRS X 100 (LSW FIRST) HRS X 100 (LSW FIRST) kW Hrs (LSW First) HRS X 100 (LSW FIRST) HRS X 100 (LSW FIRST) HRS X 100 (LSW FIRST) kW Hrs (LSW FIRST) Day | Month -- Year Days Starts Day | Month -- Year Hr|Min Hrs X 100 0 = Unloaded, 1 = Loaded Hr|Min

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19

Register Data Description 40111 40112 40113 40115 40116 40117 40118 40119 40120 40121 40122 40123 40124 40125 Timed Run Remaining (Hr:Min) Is Timed Run Active Current Date Current Time (24 Hr Clock) Time Delay Engine Start Time Delay Starting Aid Time Delay Crank On Time Delay Crank Pause Time Delay Engine Cooldown Time Delay Crank Cycles Time Delay Overvoltage Time Delay Undervoltage Time Delay Load Shed kW Operating Mode

Access Data Type RO RO RW RW RW RW RW RW RW RW RW RW RW RW WORD WORD 2 WORDS WORD (Hr|Min) WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD

Range/Units/Notes Hr|Min 1 = True, 0 = False Day | Month -- 2 Digit Year | Day of Week ( 0=Sunday) Hr|Min Min | Sec Min | Sec Min | Sec Min | Sec Min | Sec Cycles Min | Sec Min | Sec Min | Sec Bits 0--1: Operating Mode 1=Standby, 2=Prime Power Bit 2: Unused Bit 3: MDEC/ADEC DSC Mode 1 = Enabled, 0 = Disabled Bit 4: MDEC/ADEC VSG Mode 1 =Enabled, 0 = Disabled Bits 5--7: Temp Sensor Type Volts AC Hz 1 = 3 Phase Delta, 2 = 3 Phase Wye, 3 = Single Phase kW % of kW RATING % of System Voltage % of System Voltage % of System Frequency % of System Frequency Hz Volts DC X 10 Volts DC X 10 Volts DC X 10 1 = True, 0 = False 1 = True, 0 = False Amps AC 1 = True, 0 = False

40126 40127 40128 40129 40130 40131 40132 40133 40134 40135 40136 40137 40138 40139 40140 40141 40142 40143 40144 40145 40146 40147 40149 40151 40152 40165 40173
20

System Voltage System Frequency System Phase kW Rating Load Shed Output Overvoltage Undervoltage Overfrequency Underfrequency Overspeed Battery Voltage Lo Battery Voltage Hi Battery Voltage Metric Units NFPA 110 Defaults Enabled Rated Current Cooldown Temperature Override Reserved For Future Use Reserved For Future Use Reserved For Future Use Reserved For Future Use Final Assembly Date Final Assembly Clock No. Total Operating Days Model No. Spec. No. Genset Serial No.

RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RO RW RO RO RO RO RO RO RO RO RO RO

WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD 2 WORDS LONG WORD 13 WORDS 8 WORDS 10 WORDS

Day | Month -- Year 99999 Max (LSW FIRST) Days 26 Character String 16 Character String 20 Character String
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Section 2 Decision-Maker 6000 Generator Set Controllers

Register Data Description 40183 40193 40203 40205 40208 40209 40213 40218 40223 40227 40240 40253 40266 40279 40292 40305 40318 40331 40344 40357 40370 40383 40396 40409 40422 40435 40448 40461 40474 40487 Alternator Part No. Engine Part No. Control No. Code Version Setup Lock Engine Model No. Engine Serial No. Unit No. ECM Serial No. Digital Input 01 Digital Input 02 Digital Input 03 Digital Input 04 Digital Input 05 Digital Input 06 Digital Input 07 Digital Input 08 Digital Input 09 Digital Input 10 Digital Input 11 Digital Input 12 Digital Input 13 Digital Input 14 Digital Input 15 Digital Input 16 Digital Input 17 Digital Input 18 Digital Input 19 Digital Input 20 Digital Input 21

Access Data Type RO RO RO RO RO RO RO RO RO RW 10 WORDS 10 WORDS LONG 3 WORDS WORD 4 WORDS 5 WORDS 5 WORDS 4 WORDS

Range/Units/Notes 20 Character String 20 Character String (LSW FIRST) 6 Character String 1 = Locked, 0 = Unlocked 8 Character String 10 Character String 10 Character String 8 Character String ECM only ECM only ECM only ECM only

Digital Inputs 1-21 Setup (for status see 40077-40079): 13 WORDS Word 1: Enabled | Function ID PER INPUT Word 2: Inhibit Time (Min|Sec) Word 3: Delay Time (Min|Sec) Word 4--13: 10 Words for 20 Character Description String Refer to Section 2.4.7, Digital Auxiliary Input Functions, for descriptions and codes. See the controller operation manual for factory-reserved and user-selectable inputs for various applications.

Note: Cannot read past end of block Analog Input Setup (for status see registers 40061-40068) 40500 40516 40532 40548 40564 40580 40596 Analog Input 01 Analog Input 02 Analog Input 03 Analog Input 04 Analog Input 05 Analog Input 06 Analog Input 07 RW 16 WORDS Refer to the controller operation manual for PER INPUT identification of user inputs and factory-reserved inputs for specific applications.

Note: Cannot read past end of block

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21

Register Data Description Analog Inputs 8-15 Setup 40612 40628 40644 40660 40676 40692 40708 40724 Note: Cannot read past end of block Reserved For Non-ECM

Access Data Type RO 16 WORDS PER INPUT

Range/Units/Notes

Registers 40740-40837 have been mapped to 41550-41647. Define/Inspect RDO Status (2 WORDS). See Section 2.4.4. 40838 40839 RDO Status: RDO1 -- RDO16 RDO Status: RDO17 -- RDO31 RO* RO* WORD WORD Output Is High If Individual Bit Is Set. Bit 0 = RDO 1 Output Is High If Individual Bit Is Set. Bit 0 = RDO 17

* Software-controlled RDOs are RW.

Note: Cannot read past end of block Define/Inspect RDOs (RW, 1 WORD per RDO). See Section 2.4.6 40840 40841 40842 40843 40844 40845 40846 40847 40848 40849 40850 40851 40852 40853 40854 40855 40856 40857 40858 40859 40860 40861 40862 40863 Relay Driver Output 01 Relay Driver Output 02 Relay Driver Output 03 Relay Driver Output 04 Relay Driver Output 05 Relay Driver Output 06 Relay Driver Output 07 Relay Driver Output 08 Relay Driver Output 09 Relay Driver Output 10 Relay Driver Output 11 Relay Driver Output 12 Relay Driver Output 13 Relay Driver Output 14 Relay Driver Output 15 Relay Driver Output 16 Relay Driver Output 17 Relay Driver Output 18 Relay Driver Output 19 Relay Driver Output 20 Relay Driver Output 21 Relay Driver Output 22 Relay Driver Output 23 Relay Driver Output 24 RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD Selection | Setpoint

22

Section 2 Decision-Maker 6000 Generator Set Controllers

TP-6113 10/10

Register Data Description 40864 40865 40866 40867 40868 40869 40870 Relay Driver Output 25 Relay Driver Output 26 Relay Driver Output 27 Relay Driver Output 28 Relay Driver Output 29 Relay Driver Output 30 Relay Driver Output 31

Access Data Type RW RW RW RW RW RW RW WORD WORD WORD WORD WORD WORD WORD

Range/Units/Notes Function | Setpoint Function uses the event codes in Section 2.4.6. Setpoints are for analog inputs only; otherwise setpoint=0.

Note: Cannot read past end of block Event History. See Section 2.4.6 for event codes. 40871-40910 40911-40950 40951-40990 40991-41030 41031-41070 41071-41110 41111-41150 41151-41190 41191-41230 41231-41270 Event History -- Page 1 (1--10) Event History -- Page 2 (11--20) Event History -- Page 3 (21--30) Event History -- Page 4 (31--40) Event History -- Page 5 (41--50) Event History -- Page 6 (51--60) Event History -- Page 7 (61--70) Event History -- Page 8 (71--80) Event History -- Page 9 (81--90) RO RO RO RO RO RO RO RO RO 40 WORDS 40 WORDS 40 WORDS 40 WORDS 40 WORDS 40 WORDS 40 WORDS 40 WORDS 40 WORDS 40 WORDS 10 events, 4 words each: Event Code|Setpoint Hr|Min Day|Month Year See Section 2.4.6 for event codes. Setpoints are for analog inputs only; otherwise setpoint=0 Note: Message code = 0xFFat end of history

Event History -- Page 10 (91--100) RO

Note: Cannot read past end of block. Customer-Defined Character Strings (defined through Monitor software) 41271 41276 41286 41296 41297 41298 41299 41300 41301 41302 41303 41304 41305 Designation Load Location Reserved for future use Reserved for future use Reserved for future use Reserved for future use Reserved for future use Reserved for future use Reserved for future use Reserved for future use Reserved for future use Reserved for future use RW RW RW RO RO RO RO RO RO RO RO RO RO 5 WORDS 10 WORDS 10 WORDS WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD 9 Character String 20 Character String 20 Character String

Note: Cannot read past end of block.

Note: Cannot Read Past End of Block

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Section 2 Decision-Maker 6000 Generator Set Controllers

23

Register Data Description Remote Functions 41306 41307 41308 41309 41310 41311 41312 41313 41314-41499 41500 41501 41502 41503 41504 41505 41506 41507 41508 41509 41510 41511 41512 41513 41514 41515 41516-41536 41537-41549 Start Timed Run Stop Timed Run Reset Maintenance Records Remote Fault Reset Reserved for future use Reserved for future use Reserved for future use Reserved for future use Reserved for factory use

Access Data Type WO WO WO WO RO RO RO RO WORD WORD WORD WORD WORD WORD WORD WORD

Range/Units/Notes 1 = Start, 0 = No Start 1 = Stop, 0 = No Stop 1 = Reset, 0 = No Reset 1 = Reset, 0 = No Reset

System Event Stack (must be read as 16 register block). See Sections 2.4.5 and 2.4.6. System Events 0--15 Word #1 System Events 16--31 Word #2 System Events 32--47 Word #3 System Events 48--63 Word #4 System Events 64--79 Word #5 System Events 80--95 Word #6 System Events 96--111 Word #7 System Events 112--127 Word #8 System Events 128--143 Word #9 System Events 144--159 Word #10 System Events 160--175 Word #11 System Events 176--191 Word #12 System Events 192--207 Word #13 System Events 208--223 Word #14 System Events 224--239 Word #15 System Events 240--255 Word #16 Reserved Reserved RO RO WORD WORD Reserved for the Wireless Monitor Reserved for future use RO 16 WORDS System event status. 0=not active 1=active Each bit corresponds to a different event code. See Sections 2.4.5 and 2.4.6.

Note: Cannot Read Past End of Block.

24

Section 2 Decision-Maker 6000 Generator Set Controllers

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Register Data Description Define/Inspect Defined Common Faults: 41550 41551 41552 41553 41554 41555 41556 41557 41558 41559 41560 41561 41562 41563 41564 41565 41566 41567 41568 41569 41570 41571 41572 41573 41574 41575 41576 41577 41578 41579 41580 Emergency Stop Overspeed Overcrank High Coolant Temperature Shutdown Oil Pressure Shutdown Low Coolant Temperature Warning (ECM only) Low Fuel High Coolant Temperature Warning Oil Pressure Warning Master Not In Auto NFPA 110 Fault Low Battery Voltage High Battery Voltage Battery Charger Fault System Ready Loss of ECM Comm (ECM only) No Oil Pressure Signal High Oil Temperature Shutdown No Coolant Temperature Signal Low Coolant Level Speed Sensor Fault Locked Rotor Master Switch Error Master Switch Open Master Switch Off AC Sensing Loss Over Voltage Under Voltage Weak Battery Over Frequency Under Frequency

Access Data Type RW WORD

Range/Units/Notes Selected | Setpoint The selected byte indicates whether a given fault has been assigned to the defined common fault: 0=not assigned to the defined common fault; 1=assigned to the defined common fault. The setpoint byte indicates the setpoint value for that item.

RW

WORD

Selected | Setpoint The selected byte indicates whether a given fault has been assigned to the defined common fault: 0=not assigned to the defined common fault; 1=assigned to the defined common fault. The setpoint byte indicates the setpoint value for that item.

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25

Register Data Description 41581 41582 41583 41584 41585 41586 41587 41588 41589 41590 41591 41592 41593 41594 41595 41596 41597 41598 41599 41600 41601 41602 41603 41604 41605 41606 41607 41608 41609 41610 41611 41612 41613 41614 41615 41616 41617 41618 41619 41620 41621 41622 41623 41624 41625 41626 41627
26

Access Data Type RW WORD

Range/Units/Notes Selected | Setpoint

Load Shed kW Overload Load Shed kW Under Frequency Over Current Warning EPS Supplying Load Internal Fault Engine Cooldown Delay Engine Start Delay Starting Aid Generator Running Air Damper Control Ground Fault EEPROM Write Failure Critical Overvoltage Alternator Protect Shutdown Air Damper Indicator Digital Input 01 Digital Input 02 Digital Input 03 Digital Input 04 Digital Input 05 Digital Input 06 Digital Input 07 Digital Input 08 Digital Input 09 Digital Input 10 Digital Input 11 Digital Input 12 Digital Input 13 Digital Input 14 Digital Input 15 Digital Input 16 Digital Input 17 Digital Input 18 Digital Input 19 Digital Input 20 Digital Input 21 Analog Input 01 Analog Input 02 Analog Input 03 Analog Input 04 Analog Input 05 Analog Input 06 Analog Input 07 Reserved for additional input Reserved for additional input Reserved for additional input Reserved for additional input

RW

WORD

Note: Analog and digital inputs are user-defined through the controller or using Monitor III or SiteTech software. See the related operation manual.

RW

WORD

Section 2 Decision-Maker 6000 Generator Set Controllers

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Register Data Description 41628 41629 41630 41631 41632 41633 41634 41635 41636 41637-41648 41649 41650 41651 41652 41653 41654 41655 41656 41657 41658 41659 41660 41661 41662 41663 41664 41665 Reserved for additional input Reserved for additional input Reserved for additional input Reserved for additional input Defined Common Fault Software Controlled RDO#1 Software Controlled RDO#2 Software Controlled RDO#3 Software Controlled RDO#4 Reserved for factory use Genset Parameter Warning Genset S/N Mismatch Warning Genset S/N Mismatch Shutdown Reserved for factory use Protective Relay Overvoltage Protective Relay Under Voltage Protective Relay Overfrequency Protective Relay Underfrequency Protective Relay Reverse Power Protective Relay Over Power Protective Relay Loss of Field Protective Relay Overcurrent Vr Reverse Power Shutdown Over Power Shutdown Loss of Field Shutdown Over Current Shutdown

Access Data Type RW WORD

Range/Units/Notes

Define/Inspect Defined Common Faults, continued:

RW

WORD

Selected | Setpoint

RW

WORD

Selected | Setpoint

RW

WORD

Switchgear applications only. Cannot be defined as common fault or assigned as RDO, but can referenced in event stack/log.

RW

WORD

Switchgear applications only

Common Protective Relay Output RW

WORD

Switchgear applications only. Cannot be defined as common fault, but can be assigned as RDO and referenced in event stack/log. Switchgear applications only. Waukesha only.

41666 41667 41668 41669 41670 41671 41672 41673 41674 41675

In Synch Breaker Trip Fuel Valve Relay Pre Lube Relay Air -Fuel Module Start Oil Temperature Loss of Signal High Oil Temperature Warning Intake Air Temperature Loss of Signal High Intake Air Temperature Warning High Intake Air Temperature Shutdown

RW RW

WORD WORD

RW

WORD

MDEC/ADEC only.

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27

Register Data Description 41676 41677 41678 41679 41680 41681 41682 41683-41740 41741 41742 41743 41744 41745 41746 41747 41748 41749 41750 41751 41752 41753 41754 41755 41756 41757 41758 41759 41760 41761 41762 41763 41764 41765 41766 41767 41768 41769 41770 41771 41772 MDEC/ADEC Yellow Alarm MDEC/ADEC Red Alarm MDEC/ADEC Block Heater Control Low Coolant Temperature Shutdown MDEC/ADEC Load Shed Over Temperature Maintenance Reminder Engine Derate Active (ECM only) Reserved For Future Use Air-Fuel Module Start No Dial Tone Dialout Message Sent No Modem at Powerup Modem Connection Failed Close Button Pressed Open Button Pressed Key Switch Locked Key Switch Unlocked Auto Button Pressed Off Button Pressed Run Button Pressed Gen Circuit Breaker Closed Gen Circuit Breaker Opened Util Circuit Breaker Closed Util Circuit Breaker Opened Common Warning Common Load Shed PGEN General Warning PGEN General Fault PGEN Comm Not Online PGEN Duplicate ID PGEN Missing Node PGEN Extra Node Auto Synch Disabled Gen Volts and Hz Ok Synch Frequency Match Synch Phase Match Synch Volts Match Breaker Trip to Shutdown Time Delay Expired Dead Bus Sense Fault First On Fault

Access Data Type RW WORD

Range/Units/Notes MDEC/ADEC only.

RW RW RW RW RW

WORD WORD WORD WORD WORD Waukesha only. With optional dial-out feature only.

RW

WORD

28

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Register Data Description 41773 41774 41775 41776 41777 41778 41779 41780 41781 41782 41783-41791 41792 41793 41794 41795 41796 41797 41798 41799 41800 41801 41802 41803 41804-49998 Device ID 49999 Device ID Fail to Synch Timeout Circuit Breaker Close Fault Circuit Breaker Close Atts Fault Circuit Breaker Open Fault Circuit Breaker Current Fault Circuit Breaker Common Fault Contactor Output Close Generator Circuit Breaker Output Trip Generator Circuit Breaker Output Remote Shutdown Reserved For Future Use Dual Start Application Starter A Failure Starter B Failure Dual Starter B Controller Setup Warning Phase Selection Error Voltage Selection Error Frequency Selection Error kW Selection Error EEPROM Block Initialized Date Changed Controller Initialized Reserved For Future Use

Access Data Type RW WORD

Range/Units/Notes

RW RW

WORD WORD

RW

WORD

RO
0x7FFF = data is out of range.

WORD

Decision-Maker 6000 Device ID = 41

*0x7FD6 = data unavailable.

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Section 2 Decision-Maker 6000 Generator Set Controllers

29

2.4.3

Remapped Registers
mapped to

Registers 40740--40837 have been 41550--41647 (defined common faults).


Register Mapped to: 40740 41550 40741 41551 40742 41552 40743 41553 40744 40745 40746 40747 40748 40749 40750 40751 40752 40753 40754 40755 40756 40757 40758 40759 40760 40761 40762 40763 40764 40765 40766 40767 40768 40769 40770 40771 40772 40773 40774 40775 40776 40777 40778 40779 40780 40781 40782 40783 40784 40785 40786
30

41554 41555 41556 41557 41558 41559 41560 41561 41562 41563 41564 41565 41566 41567 41568 41569 41570 41571 41572 41573 41574 41575 41576 41577 41578 41579 41580 41581 41582 41583 41584 41585 41586 41587 41588 41589 41590 41591 41592 41593 41594 41595 41596

Description Emergency Stop Overspeed Overcrank High Coolant Temperature Shutdown Oil Pressure Shutdown Low Coolant Temperature Warn. Low Fuel High Coolant Temperature Warning Oil Pressure Warning Master Not In Auto NFPA 110 Fault Low Battery Voltage High Battery Voltage Battery Charger Fault System Ready Loss of ECM Comm No Oil Pressure Signal High Oil Temperature Shutdown No Coolant Temperature Signal Low Coolant Level Speed Sensor Fault Locked Rotor Master Switch Error Master Switch Open Master Switch Off AC Sensing Loss Over Voltage Under Voltage Weak Battery Over Frequency Under Frequency Load Shed kW Overload Load Shed kW Under Frequency Over Current Warning EPS Supplying Load Internal Fault Engine Cooldown Delay Engine Start Delay Starting Aid Generator Running Air Damper Control Ground Fault EEPROM Write Failure Critical Overvoltage Alternator Protect Shutdown Air Damper Indicator Digital Input 01

Register 40787 40788 40789 40790 40791 40792 40793 40794 40795 40796 40797 40798 40799 40800 40801 40802 40803 40804 40805 40806 40807 40808 40809 40810 40811 40812 40813 40814 40815 40816 40817 40818 40819 40820 40821 40822 40823 40824 40825 40826 40827 40828 40829 40830 40831 40832 40833 40834 40835 40836 40837

Mapped to: 41597 41598 41599 41600 41601 41602 41603 41604 41605 41606 41607 41608 41609 41610 41611 41612 41613 41614 41615 41616 41617 41618 41619 41620 41621 41622 41623 41624 41625 41626 41627 41628 41629 41630 41631 41632 41633 41634 41635 41636 41637 41638 41639 41640 41641 41642 41643 41644 41645 41646 41647

Description Digital Input 02 Digital Input 03 Digital Input 04 Digital Input 05 Digital Input 06 Digital Input 07 Digital Input 08 Digital Input 09 Digital Input 10 Digital Input 11 Digital Input 12 Digital Input 13 Digital Input 14 Digital Input 15 Digital Input 16 Digital Input 17 Digital Input 18 Digital Input 19 Digital Input 20 Digital Input 21 Analog Input 01 Analog Input 02 Analog Input 03 Analog Input 04 Analog Input 05 Analog Input 06 Analog Input 07

Reserved for additional input

Defined Common Fault Software Controlled RDO#1 Software Controlled RDO#2 Software Controlled RDO#3 Software Controlled RDO#4

Reserved for factory use

Section 2 Decision-Maker 6000 Generator Set Controllers

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2.4.4

Relay Driver Outputs

To identify the functions assigned to the RDOs, check registers 40840--40870. Setup. Registers 40840--40870 contain the RDO function and setpoint information. The function assigned to the RDO is indicated by the event codes shown in the first byte of the register. Event codes are listed in the table in Section 2.4.6. Setpoints are for analog inputs only; otherwise setpoint=0.

Status. Registers 40838--40839 contain the status (active or not active) of the relay driver outputs (RDOs). Each register is a 16-bit word and each individual bit corresponds to one RDO. Figure 2-6 illustrates how the RDO status codes are stored. The RDO is active if the corresponding bit is set (equal to 1). The example in Figure 2-5 shows that RDOs 7, 8, 12, 18, 23, and 30 are active.
Register 40848 40849

16

15 31

14 30

13 29

12 28

RDO Number Corresponding to Each Bit 11 10 9 8 7 6 5 27 26 25 24 23 22 21

4 20

3 19

2 18

1 17

Figure 2-4
Register 40848 40849

RDO Status Registers


RDO Status: 0 = Not Set (not active), 1 = Set (active) 1 0 0 0 1 1 0 0 0 0 0 0 0 0 1 0 0 0

0 0

0 1

0 0

0 0

0 1

0 0

Figure 2-5

RDO Status Example The condition indicated by the message code is active if the corresponding bit is set. Figure 2-7 shows register 41500 indicating low battery voltage, a high coolant temperature warning, and a low fuel condition.

2.4.5

System Event Codes

Event codes are contained in registers 41500 through 41515. Each register is a 16-bit word, and each bit corresponds to a system event code. Figure 2-6 illustrates how the event codes are stored in the system event stack registers. The numbers 0--255 in Figure 2-6 correspond to the event codes shown in the System Event Codes table, Section 2.4.6. For example, number 6 corresponds to low fuel.
Register 41500 41501 41502 41503 41504 41505 41506 41507 41508 41509 41510 41511 41512 41513 41514 41515 Event Code Indicated by Each Bit 14 13 12 11 10 9 30 29 28 27 26 25 46 45 44 43 42 41 62 61 60 59 58 57 78 77 76 75 74 73 94 93 92 91 90 89 110 109 108 107 106 105 126 125 124 123 122 121 142 141 140 139 138 137 158 157 156 155 154 153 174 173 172 171 170 169 190 189 188 187 186 185 206 205 204 203 202 201 222 221 220 219 218 217 238 237 236 235 234 233 254 253 252 251 250 249

15 31 47 63 79 95 111 127 143 159 175 191 207 223 239 255

(See Section 2.4.6 for event code identification.) 8 7 6 5 4 3 2 1 24 23 22 21 20 19 18 17 40 39 38 37 36 35 34 33 56 55 54 53 52 51 50 49 72 71 70 69 68 67 66 65 88 87 86 85 84 83 82 81 104 103 102 101 100 99 98 97 120 119 118 117 116 115 114 113 136 135 134 133 132 131 130 129 152 151 150 149 148 147 146 145 168 167 166 165 164 163 162 161 184 183 182 181 180 179 178 177 200 199 198 197 196 195 194 193 216 215 214 213 212 211 210 209 232 231 230 229 228 227 226 225 248 247 246 245 244 243 242 241

0 16 32 48 64 80 96 112 128 144 160 176 192 208 224 240

Figure 2-6
Register 41500

Event Codes Stored in System Event Stack Registers 41500 through 41515
Event Code Status: 0 = Not Set, 1 = Set 0 0 0 1 1 0 0

Figure 2-7
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Event Code Status Example, Register 41500


Section 2 Decision-Maker 6000 Generator Set Controllers 31

2.4.6

System Event Code Table

The system event codes in the following table are used for relay driver output functions as well as for events in the event history and the event stack.
Code 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46
32

Description Emergency Stop Overspeed Overcrank High Coolant Temperature Shutdown Oil Pressure Shutdown Low Coolant Temperature Low Fuel Warning High Coolant Temperature Warning Oil Pressure Warning Master Not In Auto NFPA 110 Fault Low Battery Voltage High Battery Voltage Battery Charger Fault System Ready Loss of ECM Comm No Oil Pressure Signal High Oil Temperature Shutdown No Coolant Temperature Signal Low Coolant Level Speed Sensor Fault Locked Rotor Master Switch Error Master Switch Open Master Switch Off AC Sensing Loss Over Voltage Under Voltage Weak Battery Over Frequency Under Frequency Load Shed kW Overload Load Shed kW Under Frequency Over Current EPS Supplying Load Internal Fault Engine Cooldown Delay Engine Start Delay Starting Aid Generator Running Air Damper Control Ground Fault EEPROM Write Failure Critical Overvoltage Alternator Protect Shutdown Air Damper Indicator Digital Input 01

Code 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 99 100 101 103 104 105 106 107 108 109 110 111

Description Digital Input 02 Digital Input 03 Digital Input 04 Digital Input 05 Digital Input 06 Digital Input 07 Digital Input 08 Digital Input 09 Digital Input 10 Digital Input 11 Digital Input 12 Digital Input 13 Digital Input 14 Digital Input 15 Digital Input 16 Digital Input 17 Digital Input 18 Digital Input 19 Digital Input 20 Digital Input 21 Analog Input 01 Analog Input 02 Analog Input 03 Analog Input 04 Analog Input 05 Analog Input 06 Analog Input 07 Reserved for additional input Reserved for additional input Reserved for additional input Reserved for additional input Reserved for additional input Reserved for additional input Reserved for additional input Reserved for additional input Defined Common Fault Software Controlled RDO#1 Software Controlled RDO#2 Software Controlled RDO#3 Software Controlled RDO#4 Genset Parameter Warning Genset S/N Mismatch Warning Genset S/N Mismatch Shutdown Protective Relay Overvoltage Protective Relay Under Voltage Protective Relay Overfrequency Protective Relay Underfrequency Protective Relay Reverse Power Protective Relay Over Power Protective Relay Loss of Field Protective Relay Overcurrent Vr Reverse Power Shutdown

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Code 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133-190 191 192 193 194 195 196 197 198 199 200 201 202 203 204 205 206 207 208 209 210 211 212 213 214 215 216 217

Description Over Power Shutdown Loss of Field Shutdown Over Current Shutdown Common Protective Relay Output In Synch Breaker Trip Fuel Valve Relay Pre Lube Relay Air -Fuel Module Start Oil Temperature Loss of Signal High Oil Temperature Warning Intake Air Temperature Loss of Signal High Intake Air Temperature Warning High Intake Air Temperature Shutdown MDEC/ADEC Yellow Alarm MDEC/ADEC Red Alarm MDEC/ADEC Block Heater Control Low Coolant Temperature Shutdown MDEC/ADEC Load Shed Over Temperature Reserved For Future Use Engine Derate Active Reserved for Future Use Air -Fuel Module Start No Dial Tone Dialout Message Sent No Modem at Powerup Modem Connection Failed Close Button Acknowledged Open Button Acknowledged Key Switch Locked Key Switch Unlocked Auto Button Acknowledged Off Button Acknowledged Run Button Acknowledged Generator Circuit Breaker Closed Generator Circuit Breaker Open Utility circuit Breaker Closed Utility Circuit Breaker Open Common Warning Common Load Shed PGEN Common Warning PGEN Common Fault PGEN Comm Not Online PGEN Duplicate ID PGEN Missing Node PGEN Extra Node Auto Synch Disabled Volts and Freq OK Synch Frequency matched

Code 218 219 220 221 222 223 224 225 226 227 228 229 230 231 232 233241 242 243 244 245 246 247 248 249 250 251 252 253

Description Synch Phase matched Synch Volts Matched CB Trip to Shutdown Timeout Dead Bus Sense Error First On Fault Fail to Synch Timeout CB Close Fault CB Close Attempts Fault CB Open Fault CB Current Fault CB Common Fault Contactor Output Close Generator Circuit Breaker External Breaker Trip Remote Shutdown Reserved for Future Use Dual Starter App Starter A Failure Starter B Failure Dual Starter B Controller Setup Error Phase Selection Error Voltage Selection Error Frequency Selection Error kW Selection Error EEPROM Block Initialized Date Changed Controller Initialized

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33

2.4.7

Digital Auxiliary Input Functions

Function ID Name 36 37 38 39 40 41 42 43 44 45 46 First On Reset Load Enable kW Baseload Mode Load Ramp Hold Frequency Trim Enable Voltage Trim Enable System kW Control Enable System kVAR/PF Control Enable External kW Setpoint Enable External kVAR/PF Setpoint Enable kVAR Control Enable PF Control Enable Reactive Droop Enable Circuit Breaker Fault Reset Gen CB over Current Trip VSG Disable

Notes

The following function ID codes are used in registers 40227--40499 to identify the function that is assigned to each digital input. The functions are assigned through the controller keypad or using Monitor III or SiteTech software.
Function ID Name 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 Warning Shutdown Type A Shutdown Type B Voltage Raise Voltage Lower VAR PF Mode Remote Shutdown Remote Reset Air Damper Low Fuel Warning Field Over Volts Idle Mode Battle Switch Ground Fault Bat Chgr Fault High Oil Temperature Low Coolant Lvl Low Coolant Temperature Breaker Closed Enable Synch AFM Shutdown Knock Shutdown Deton Warning Deton Shutdown Low Fuel Shutdown Utility CB Aux Contacts Auxiliary Open Command Auxiliary Close Command Speed Raise Speed Lower Auto Synch Synch Permissive Synch Test/Check Synch Reset First Enable (not user-assignable) Waukesha only (not user-assignable) ECM only (not user-assignable) (not user-assignable) ECM only Notes

47 48 49 50 51

34

Section 2 Decision-Maker 6000 Generator Set Controllers

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Section 3 Decision-Maker 550 Generator Set Controllers


3.1 Specifications
The Decision-Makerr 550 communication capability: controllers Modbusr Plan the connections and refer to Figure 1-1 through Figure 1-4 to identify the cables needed. Use either an RS-232 cable or the supplied RS-485 connector with Belden #9841 or equivalent cable for a single connection. Use the RS-485 connector and Belden #9841 or equivalent cable to connect devices in a network. Attach the RS-485 connectors as shown in Figure 3-1. Use the termination resistor on the last device in the network.

D Supports industry-standard Modbusr RTU protocol. D Can use Modbusr TCP protocol with the addition of a

Modbus/Ethernet converter.
D Connects to a Modbusr master singly over an

RS-232 line.
D Uses RS-485 connections to connect to a Modbusr 550 Controller P20 D Connects to an Ethernet network using a Modbus/

master singly or over an RS-485 network. Ethernet converter.


D Can operate as an RS-232 to RS-485 converter. D Uses standard baud rates of 9600 or 19200.

3.2 Hardware Connections


WARNING
Connect + to + -- to -GND to shield between devices Accidental starting. Can cause severe injury or death. Disconnect the battery cables before working on the generator set. Remove the negative (--) lead first when disconnecting the battery. Reconnect the negative (--) lead last when reconnecting the battery. Disabling the generator set. Accidental starting can cause severe injury or death. Before working on the generator set or connected equipment, disable the generator set as follows: (1) Move the generator set master switch to the OFF position. (2) Disconnect the power to the battery charger. (3) Remove the battery cables, negative (--) lead first. Reconnect the negative (--) lead last when reconnecting the battery. Follow these precautions to prevent starting of the generator set by an automatic transfer switch, remote start/stop switch, or engine start command from a remote computer. Belden #9841 or equivalent *

X-6058-27 resistor (121 ohms) connect + to -- on last device in network


t1283

Figure 3-1

RS-485 Connector Details

Circuit isolation is recommended for installations that may be exposed to electrical noise. See Appendix B, Noise and Wiring Practices. Use the following procedure to connect the hardware. Observe the safety precautions. Controller Connection Procedure 1. Place the generator set master switch in the OFF position. 2. Disconnect the power to the battery charger, if equipped.

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Section 3 Decision-Maker 550 Generator Set Controllers

35

3. Disconnect the generator set engine starting battery(ies), negative (--) lead first. 4. Turn off and disconnect the power to all devices in the system. 5. Open the enclosure and locate the connection ports as shown in Figure 3-2 and Figure 3-3. 6. Make connections to the desired controller port(s). For RS-232 connections, use connector P18. For RS-485 connections, use the Modbusr RS-485 connector, P20 (connectors P19 and P21 are used for other applications). 7. Close the controller enclosure.

2 3

tt1283

8. Check that the generator set master switch is in the OFF position. 9. Reconnect the generator set engine starting battery, negative (--) lead last. 10. Reconnect power to the battery charger, if equipped.

1. Main logic board 2. Modbusr RS-485 port (P20) 3. RS-232-C port (P18), connects with standard DB-9 RS-232 cable

Figure 3-2

Communication Port Locations for Decision-Makert550 Generator Set Controller

ADV-6602B-

1. 2. 3. 4.

P19 spare connector for factory use P21 RS-485 KBUS isolated connections P20 RS-485 Modbusr non-isolated connections P18 RS-232 non-isolated connections

Figure 3-3

Communication Connections Pin Identification

36

Section 3 Decision-Maker 550 Generator Set Controllers

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3.3 Controller Setup


After connecting the hardware, set up the controller. Enter the communication settings shown in the procedure below. Refer to the controller operation manual for detailed instructions on how to enter settings through the controller keypad. Note: Changing the programming mode requires entering the generator set controller access code. Refer to the controller operation manual for more information. Controller Setup Procedure 1. Go to Menu 14Programming Mode using the controller keypad. Enter the local programming mode to allow changes to the controller communication settings. 2. Enter the controller access code when prompted by the controller. 3. Go to Menu 13Communications. 4. Use the MENU arrow buttons to move to the Protocol Modbusr heading. 5. Enter Yes at the Modbusr Online Y/N display. 6. Choose the connection type. Choose Converter and proceed to step 8 if the controller is converting RS-232 to RS-485. Otherwise, choose Single and proceed to step 7. Note: The controller automatically selects RS-232 for the primary port if Converter is chosen for the connection type. 7. Choose RS-232 or RS-485 for the primary port, which is the port connected to the Modbusr master. 8. Enter the network address of the controller. Enter 1 (one) for a single connection. Note: Use a unique network address for each unit. Use numbers between 1 and 246. Do not use 0 (zero). 9. Select the baud rate. Choose the same baud rate for the Modbusr master, modems, and connected devices .

10. Go to Menu 14Programming Mode again. Choose either remote programming mode, local programming mode, or programming mode off as described below: a. To allow the Modbusr master to read and write to the controller, choose Remote; or b. To allow only monitoring through the Modbusr connections but local programming through the controller keypad, choose Local; or c. To turn the programming mode off, allowing no controller programming from either the Modbusr master or the local keypad, choose Off. 11. Enter the controller access code when prompted by the controller.

3.4 Controller Application Code Versions


There are two versions of the Modbusr registers for different versions of the controllers application code. Figure 3-4 shows where to find the Modbus register map for your unit based on the application code version number.
550 Controller Application Code Version Below 2.10 2.10 or higher Location of Modbus Register Map

Appendix C Section 3.5

Figure 3-4

Register Map Locations for Different Application Code Versions

Use the following procedure to access Menu 20 to check the version number of the application code loaded on your controller. Procedure to Identify the Controller Application Code Version 1. Use the controller keypad to access Menu 20. At the controller display Enter Menu No: 1--15, press 20 and the Enter key. 2. Use the down arrow key on the controller keypad to step through the factory setup items until Code Version is displayed. 3. Record the code version number shown for future reference. 4. Press the Reset Menu key on the controller keypad to exit the menu.

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Section 3 Decision-Maker 550 Generator Set Controllers

37

3.5 Modbus Maps for Controllers with Application Code Versions 2.10 or Higher
This section contains Modbusr registers for DecisionMakerr 550 controller with application code versions 2.10 or higher (for example, code version 2.20). See Section 3.4 for instructions to determine the application code version number for your controller. Refer to Section 1.3 for definitions of terms and symbols used in the register tables. Time delays, setpoints, inputs and outputs, and other user-defined parameters are entered through the controller keypad or Monitor III software. Refer to the operation manuals for the 550 controller and Monitor III software for instructions. See the List of Related Materials for document part numbers. The system event stack registers 41500--41515 contain the status (active or inactive) of fault warnings and shutdowns, inputs, outputs, and MDEC/ADEC alarms. See Section 3.5.6. The event history registers 40871--41270 contain the time and date information for the last 100 events. See Section 3.5.6 for event message codes.

3.5.1

Guide to the Register Map


Registers 40001--40083 40001--40032 40033--40060 40061--40076 40077--40078 40079--40083 40084--40112 40113--40115 40116--40124 40125--40146 40147--40226 40227--40499 40500--40739 40740--40837 40838--40839 40840--40870 40871--41270 41271--41295 41296--41305 41306--41413 41314--41499 41500--41515

Description Monitoring Electrical Output Engine Status Analog Input Status Digital Input Status Controller Status Maintenance Time/Date Time Delay Settings Settings and Setpoints Factory Setup Digital Input Setup Analog Input Setup Remapped Registers * Relay Driver Output Status (see Section 3.5.4) Relay Driver Output Setup Event History Customer-Defined Character Strings Reserved and Write-Only Registers Remote Functions Reserved for Factory Use System Event Stack (status of fault warnings and shutdowns, inputs, outputs, and MDEC alarms; see Section 3.5.6.) Reserved for Wireless Monitor Reserved Defined Common Faults (Define/Inspect) Reserved Device ID

41516--41536 41537--41549 41550--41805 41806--49998 49999

* Registers 40740--40837 have been mapped to 41550--41647 (Defined Common Faults) for compatibility with earlier versions. See Section 3.5.3.

38

Section 3 Decision-Maker 550 Generator Set Controllers

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3.5.2
Register 40001 40002 40003 40004 40005 40006 40007 40008 40009 40010 40011 40012 40013 40014 40015 40016 40017 40018 40019 40020 40021 40022 40023 40024 40025 40026 40027 40028

Modbus Registers
Data Description L1 -- L2 Voltage L2 -- L3 Voltage L3 -- L1 Voltage L1 -- L0 Voltage L2 -- L0 Voltage L3 -- L0 Voltage L1 Current L2 Current L3 Current Frequency Total kW Percent of Rated kW Total Power Factor L1 kW L1 Power Factor L2 kW L2 Power Factor L3 kW L3 Power Factor Total kVAR L1 kVAR L2 kVAR L3 kVAR Total kVA L1 kVA L2 kVA L3 kVA Current Lead/Lag Access RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO Data Type WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD SWORD WORD SWORD WORD SWORD WORD SWORD SWORD SWORD SWORD SWORD WORD WORD WORD WORD WORD Range/Units/Notes Volts AC Volts AC Volts AC Volts AC Volts AC Volts AC Amps AC Amps AC Amps AC Hz X 100 kW % Rated kW PF X 100 (SIGNED) kW PF X 100 (SIGNED) kW PF X 100 (SIGNED) kW PF X 100 (SIGNED) kVAR (SIGNED) kVAR (SIGNED) kVAR (SIGNED) kVAR (SIGNED) kVA kVA kVA kVA Bits 0--1 Total Current Bits 2--3 L1 Current -Bits 4--5 L2 Current -Bits 6--7 L3 Current --

-- Leading = 10 Lagging = 01 Leading = 10 Lagging = 01 Leading = 10 Lagging = 01 Leading = 10 Lagging = 01

40029 40030 40031 40032 40033 40034 40035 40036 40037 40038 40039 40040 40041 40042 40043 40044 40045 40046 40047

Reserved For Future Use Reserved For Future Use Reserved For Future Use Reserved For Future Use Oil Pressure* Coolant Temperature* Engine Speed* Local Battery Voltage* Fuel Pressure* Fuel Temperature* Fuel Rate* Used Last Run* Coolant Pressure* Coolant Level* Lube Oil Temperature* Oil Level* Crankcase Pressure* Ambient Temperature * ECM Battery Voltage*

RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO

WORD WORD WORD WORD WORD SWORD WORD WORD WORD SWORD WORD WORD WORD WORD SWORD WORD WORD SWORD WORD

kPa/psi Degrees C/Degrees F RPM Volts DC X 10 kPa/psi DDEC/MDEC/ADEC only Degrees C/Degrees F DDEC/MDEC/ADEC only Liters/Hour X 100 or Gallons/Hour X 100 DDEC only Liters/Gallons DDEC only kPa/psi DDEC only % X 10 DDEC only Degrees C/Degrees F DDEC/MDEC/ADEC/Waukesha only % X 10 DDEC only kPa/psi DDEC only Degrees C/Degrees F DDEC only Volts DC X 10 DDEC/MDEC/ADEC only

*0x7FD6 = data unavailable. TP-6113 10/10

0x7FFF = data is out of range. Section 3 Decision-Maker 550 Generator Set Controllers 39

Register Data Description 40048 ECM Status 40049 40050 40051 40052 40053 40054 Intake Air Temperature Intake Air Pressure MDEC/ADEC Fault Codes Reserved For Future Use Reserved For Future Use Reserved For Future Use

Access Data Type RO WORD RO RO RO RO RO RO SWORD WORD WORD WORD WORD WORD

Range/Units/Notes 0 = DDEC-Equipped, 1 = Non-ECM, 2 = MDEC/ADEC-Equipped Degrees C/Degrees F MDEC/ADEC/Waukesha only Degrees C/Degrees F MDEC/ADEC only Numeric Fault Code MDEC/ADEC only

Mapped to register 41500 for compatibility with earlier controller application code versions. Note: Code versions 2.10 and higher use more registers for the Event Stack than previous versions.

40055 40056 40057 40058 40059 40060 40061 40062 40063 40064 40065 40066 40067 40068 40069 40070 40071 40072 40073 40074 40075 40076 40077-40078

Reserved For Future Use Reserved For Future Use Reserved For Future Use Reserved For Future Use Reserved For Future Use Reserved For Future Use Analog Input 00 (Battery Voltage)* Analog Input 01* Analog Input 02* Analog Input 03* Analog Input 04* Analog Input 05* Analog Input 06* Analog Input 07* Reserved For Additional Input Reserved For Additional Input Reserved For Additional Input Reserved For Additional Input Reserved For Additional Input Reserved For Additional Input Reserved For Additional Input Reserved For Additional Input Digital Input Status/Option Flags

RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO

WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD 2 WORDS

Volts DC User-defined and calibrated through the 550 controller. See the controller operation manual.

Word #1 Digital Inputs 0--15: Bit 0 Remote start contacts Bit 1 Emergency stop Bit 2 Low coolant level Bit 3 Digital Input #1 Bit 4 Digital Input #2 Bit 5 Digital Input #3 Bit 6 Digital Input #4 Bit 7 Digital Input #5 Bit 8 Digital Input #6 Bit 9 Digital Input #7 Bit 10 Digital Input #8 Bit 11 Digital Input #9 Bit 12 Digital Input #10 Bit 13 Digital Input #11 Bit 14 Digital Input #12 Bit 15 Digital Input #13

*0x7FD6 = data unavailable.

0x7FFF = data is out of range.

40

Section 3 Decision-Maker 550 Generator Set Controllers

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Register Data Description 40077-- Digital Input Status/Option Flags 40078, cont.

Access Data Type RO 2 WORDS

Range/Units/Notes Word #2: Bit 0 Digital Input #14 Bit 1 Digital Input #15 Bit 2 Digital Input #16 Bit 3 Digital Input #17 Bit 4 Digital Input #18 Bit 5 Digital Input #19 Bit 6 Digital Input #20 Bit 7 Digital Input #21 Bit 8 DDEC Flag Bit 9 MDEC/ADEC Flag Bit 10 Tier1 Flag Bit 11 Waukesha Flag Bits 12--15 Unused Input Is high/option enabled if bit is set. Digital inputs are user-defined through the controller or Monitor III software. See the related operation manual. 0 = Error, 1 = Auto, 2 = Off, 3 = Run 1 = Off, 2 = Local, 3 = Remote

40079 40080 40081 40082 40083 40084 40085 40087 40089 40091 40093 40095 40097 40099 40101 40103 40104 40105 40107 40108 40109 40110 40111 40112 40113 40115 40116 40117 40118 40119 40120 40121 40122 40123 40124

Master Switch Position Programming Mode Status Reserved For Future Use Reserved For Future Use Reserved For Future Use Total Number of Starts Total Run Time Hrs Total Run Time Loaded Hrs Total Run Time Unloaded Hrs Total Run Time kW Hrs RTSM Total Hrs RTSM Loaded Hrs RTSM Unloaded Hrs RTSM kW Hrs Last Maintenance Date Operating Days Since Maint. Number of Starts Since Maint. Last Start Date Last Start Time Last Run Length Last Run Loaded Timed Run Time (Hr:Min) Timed Run Remaining (Hr:Min) Is Timed Run Active Current Date Current Time (24 Hr Clock) Time Delay Engine Start Time Delay Starting Aid Time Delay Crank On Time Delay Crank Pause Time Delay Engine Cooldown Time Delay Crank Cycles Time Delay Overvoltage Time Delay Undervoltage Time Delay Load Shed kW

RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RW RO RO RW RW RW RW RW RW RW RW RW RW RW

WORD WORD WORD WORD WORD WORD LONG LONG LONG LONG LONG LONG LONG LONG 2 WORDS WORD WORD 2 WORDS WORD WORD WORD WORD WORD WORD 2 WORDS WORD (Hr|Min) WORD WORD WORD WORD WORD WORD WORD WORD WORD

Starts HRS X 100 (LSW FIRST) HRS X 100 (LSW FIRST) HRS X 100 (LSW FIRST) kW Hrs (LSW First) HRS X 100 (LSW FIRST) HRS X 100 (LSW FIRST) HRS X 100 (LSW FIRST) kW Hrs (LSW FIRST) Day | Month -- Year Days Starts Day | Month -- Year Hr|Min Hrs X 100 0 = Unloaded, 1 = Loaded Hr|Min Hr|Min 1 = True, 0 = False Day | Month -- 2 Digit Year | Day of Week ( 0=Sunday) Hr|Min Min | Sec Min | Sec Min | Sec Min | Sec Min | Sec Cycles Min | Sec Min | Sec Min | Sec

*0x7FD6 = data unavailable.

0x7FFF = data is out of range.

TP-6113 10/10

Section 3 Decision-Maker 550 Generator Set Controllers

41

Register Data Description 40125 Operating Mode

Access Data Type RW WORD

Range/Units/Notes Bits 0--1: Operating Mode 1=Standby, 2=Prime Power Bit 2: Unused Bit 3: MDEC/ADEC DSC Mode 1 = Enabled, 0 = Disabled Bit 4: MDEC/ADEC VSG Mode 1 =Enabled, 0 = Disabled Bits 5--7: Temp Sensor Type Volts AC Hz 1 = 3 Phase Delta, 2 = 3 Phase Wye, 3 = Single Phase kW % of kW RATING % of System Voltage % of System Voltage % of System Frequency % of System Frequency Hz Volts DC X 10 Volts DC X 10 Volts DC X 10 1 = True, 0 = False 1 = True, 0 = False Amps AC 1 = True, 0 = False

40126 40127 40128 40129 40130 40131 40132 40133 40134 40135 40136 40137 40138 40139 40140 40141 40142 40143 40144 40145 40146 40147 40149 40151 40152 40165 40173 40183 40193 40203 40205 40208 40209 40213 40218 40223

System Voltage System Frequency System Phase kW Rating Load Shed Output Overvoltage Undervoltage Overfrequency Underfrequency Overspeed Battery Voltage Lo Battery Voltage Hi Battery Voltage Metric Units NFPA 110 Defaults Enabled Rated Current Cooldown Temperature Override Reserved For Future Use Reserved For Future Use Reserved For Future Use Reserved For Future Use Final Assembly Date Final Assembly Clock No. Total Operating Days Model No. Spec. No. Genset Serial No. Alternator Part No. Engine Part No. Control No. Code Version Setup Lock Engine Model No. Engine Serial No. Unit No. ECM Serial No.

RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RO RW RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO

WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD 2 WORDS LONG WORD 13 WORDS 8 WORDS 10 WORDS 10 WORDS 10 WORDS LONG 3 WORDS WORD 4 WORDS 5 WORDS 5 WORDS 4 WORDS

Day | Month -- Year 99999 Max (LSW FIRST) Days 26 Character String 16 Character String 20 Character String 20 Character String 20 Character String (LSW FIRST) 6 Character String 1 = Locked, 0 = Unlocked 8 Character String 10 Character String 10 Character String 8 Character String

ECM only ECM only ECM only ECM only

*0x7FD6 = data unavailable.

0x7FFF = data is out of range.

42

Section 3 Decision-Maker 550 Generator Set Controllers

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Register Data Description

Access Data Type

Range/Units/Notes

Digital Inputs 1-21 Setup (for status see 40077-40079): 40227 Digital Input 01 RW 13 WORDS Word 1: Enabled | Function ID PER INPUT Word 2: Inhibit Time (Min|Sec) 40240 Digital Input 02 Word 3: Delay Time (Min|Sec) 40253 Digital Input 03 Word 4--13: 10 Words for 20 Character Description 40266 Digital Input 04 String 40279 Digital Input 05 Refer to Section 3.5.7, Digital Auxiliary Input 40292 Digital Input 06 Functions, for descriptions and codes. 40305 Digital Input 07 See the controller operation manual, TP-6200, for 40318 Digital Input 08 factory-reserved and user-selectable inputs for various 40331 Digital Input 09 applications. 40344 Digital Input 10 40357 Digital Input 11 40370 Digital Input 12 40383 Digital Input 13 40396 Digital Input 14 40409 Digital Input 15 40422 Digital Input 16 40435 Digital Input 17 40448 Digital Input 18 40461 Digital Input 19 40474 Digital Input 20 40487 Digital Input 21 Note: Cannot read past end of block Analog Input Setup (for status see registers 40061-40068) 40500 Analog Input 01 RW 16 WORDS Refer to the controller operation manual, TP-6200, for PER INPUT identification of user inputs and factory-reserved inputs 40516 Analog Input 02 for specific applications. Word 1: Warning/Shutdown Enable [Bits 8,9] | 40532 Analog Input 03 Inhibit Time (Sec) Word 2: Warning Time (Sec) | Shutdown Time (Sec) 40548 Analog Input 04 Word 3: Lower Warning Limit Word 4: Upper Warning Limit 40564 Analog Input 05 Word 5: Lower Shutdown Limit Word 6: Upper Shutdown Limit 40580 Analog Input 06 Word 7--16:Analog voltage adjust for switchgear applications only; 10 words for 20 character description 40596 Analog Input 07 string Note: Cannot read past end of block Analog Inputs 8-15 Setup 40612 Reserved For Non-ECM 40628 40644 40660 40676 40692 40708 40724 Note: Cannot read past end of block 40740-- Mapped to 41550--41647 40837
*0x7FD6 = data unavailable.

RO

16 WORDS PER INPUT

0x7FFF = data is out of range.

TP-6113 10/10

Section 3 Decision-Maker 550 Generator Set Controllers

43

Register Data Description

Access Data Type

Range/Units/Notes Output Is High If Individual Bit Is Set. Bit 0 = RDO 1 Output Is High If Individual Bit Is Set. Bit 0 = RDO 17

Define/Inspect RDO Status (2 WORDS). See Section 3.5.4. 40838 RDO Status: RDO1 -- RDO16 RO* WORD 40839 RDO Status: RDO17 -- RDO31 RO* WORD Note: Cannot read past end of block
* Software-controlled RDOs are RW.

Define/Inspect RDOs (RW, 1 WORD per RDO). See Section 3.5.6 40840 Relay Driver Output 01 RW WORD 40841 Relay Driver Output 02 RW WORD 40842 Relay Driver Output 03 RW WORD 40843 Relay Driver Output 04 RW WORD 40844 Relay Driver Output 05 RW WORD 40845 Relay Driver Output 06 RW WORD 40846 Relay Driver Output 07 RW WORD 40847 Relay Driver Output 08 RW WORD 40848 Relay Driver Output 09 RW WORD 40849 Relay Driver Output 10 RW WORD 40850 Relay Driver Output 11 RW WORD 40851 Relay Driver Output 12 RW WORD 40852 Relay Driver Output 13 RW WORD 40853 Relay Driver Output 14 RW WORD 40854 Relay Driver Output 15 RW WORD 40855 Relay Driver Output 16 RW WORD 40856 Relay Driver Output 17 RW WORD 40857 Relay Driver Output 18 RW WORD 40858 Relay Driver Output 19 RW WORD 40859 Relay Driver Output 20 RW WORD 40860 Relay Driver Output 21 RW WORD 40861 Relay Driver Output 22 RW WORD 40862 Relay Driver Output 23 RW WORD 40863 Relay Driver Output 24 RW WORD 40864 Relay Driver Output 25 RW WORD 40865 Relay Driver Output 26 RW WORD 40866 Relay Driver Output 27 RW WORD 40867 Relay Driver Output 28 RW WORD 40868 Relay Driver Output 29 RW WORD 40869 Relay Driver Output 30 RW WORD 40870 Relay Driver Output 31 RW WORD Note: Cannot read past end of block
*0x7FD6 = data unavailable. 0x7FFF = data is out of range.

Selection | Setpoint Function uses the event codes in Section 3.5.6. Setpoints are for analog inputs only; otherwise setpoint=0.

Function | Setpoint Function uses the event codes in Section 3.5.6. Setpoints are for analog inputs only; otherwise setpoint=0.

44

Section 3 Decision-Maker 550 Generator Set Controllers

TP-6113 10/10

Register Data Description

Access Data Type 40 WORDS 40 WORDS 40 WORDS 40 WORDS 40 WORDS 40 WORDS 40 WORDS 40 WORDS 40 WORDS 40 WORDS

Range/Units/Notes 10 events, 4 words each: Event Code|Setpoint Hr|Min Day|Month Year See Section 3.5.6 for event codes. Setpoints are for analog inputs only; otherwise setpoint=0 Note: Message code = 0xFFat end of history

Event History. See Section 3.5.6 for event codes. 40871-- Event History -- Page 1 (1--10) RO 40910 40911-40950 40951-40990 40991-41030 41031-41070 41071-41110 41111-41150 41151-41190 41191-41230 41231-41270 Event History -- Page 2 (11--20) Event History -- Page 3 (21--30) Event History -- Page 4 (31--40) Event History -- Page 5 (41--50) Event History -- Page 6 (51--60) Event History -- Page 7 (61--70) Event History -- Page 8 (71--80) Event History -- Page 9 (81--90) RO RO RO RO RO RO RO RO

Event History -- Page 10 (91--100) RO

10 events, 4 words each: Event Code|Setpoint Hr|Min Day|Month Year See Section 3.5.6 for event codes. Setpoints are for analog inputs only; otherwise setpoint=0 Note: Message code = 0xFFat end of history

Note: Cannot read past end of block. Customer-Defined Character Strings (defined through Monitor software) 41271 Designation RW 5 WORDS 9 Character String 41276 Load RW 10 WORDS 20 Character String 41286 Location RW 10 WORDS 20 Character String Note: Cannot read past end of block. 41296 Reserved for future use RO WORD 41297 Reserved for future use RO WORD 41298 Reserved for future use RO WORD 41299 Reserved for future use RO WORD 41300 Reserved for future use RO WORD 41301 Reserved for future use RO WORD 41302 Reserved for future use RO WORD 41303 Reserved for future use RO WORD 41304 Reserved for future use RO WORD 41305 Reserved for future use RO WORD Note: Cannot Read Past End of Block Remote Functions 41306 Start Timed Run 41307 Stop Timed Run 41308 Reset Maintenance Records 41309 Remote Fault Reset 41310 Reserved for future use 41311 Reserved for future use 41312 Reserved for future use 41313 Reserved for future use 41314-- Reserved for factory use 41499
*0x7FD6 = data unavailable.

WO WO WO WO RO RO RO RO

WORD WORD WORD WORD WORD WORD WORD WORD

1 = Start, 0 = No Start 1 = Stop, 0 = No Stop 1 = Reset, 0 = No Reset 1 = Reset, 0 = No Reset

0x7FFF = data is out of range.

TP-6113 10/10

Section 3 Decision-Maker 550 Generator Set Controllers

45

Register Data Description

Access Data Type

Range/Units/Notes

System Event Stack (must be read as 16 register block). See Sections 3.5.5 and 3.5.6. 41500 System Events 0--15 Word #1 RO 16 WORDS System event status. 0=not active 41501 System Events 16--31 Word #2 1=active 41502 System Events 32--47 Word #3 Each bit corresponds to a different event code. 41503 System Events 48--63 Word #4 See Sections 3.5.5 and 3.5.6. 41504 System Events 64--79 Word #5 41505 System Events 80--95 Word #6 41506 System Events 96--111 Word #7 41507 System Events 112--127 Word #8 41508 System Events 128--143 Word #9 41509 System Events 144--159 Word #10 41510 System Events 160--175 Word #11 41511 System Events 176--191 Word #12 41512 System Events 192--207 Word #13 41513 System Events 208--223 Word #14 41514 System Events 224--239 Word #15 41515 System Events 240--255 Word #16 Note: Cannot Read Past End of Block. 41516-- Reserved RO WORD Reserved for the Wireless Monitor 41536 41537-41549 Reserved RO WORD Reserved for future use

Define/Inspect Defined Common Faults: 41550 Emergency Stop 41551 Overspeed 41552 Overcrank 41553 High Coolant Temperature Shutdown 41554 41555 41556 41557 41558 41559 41560 41561 41562 41563 41564 41565 41566 41567 41568 41569 41570 41571 Oil Pressure Shutdown Low Coolant Temperature Warning (ECM only) Low Fuel High Coolant Temperature Warning Oil Pressure Warning Master Not In Auto NFPA 110 Fault Low Battery Voltage High Battery Voltage Battery Charger Fault System Ready Loss of ECM Comm (ECM only) No Oil Pressure Signal High Oil Temperature Shutdown No Coolant Temperature Signal Low Coolant Level Speed Sensor Fault Locked Rotor

RW

WORD

Selected | Setpoint The selected byte indicates whether a given fault has been assigned to the defined common fault: 0=not assigned to the defined common fault; 1=assigned to the defined common fault. The setpoint byte indicates the setpoint value for that item.

*0x7FD6 = data unavailable.

0x7FFF = data is out of range.

46

Section 3 Decision-Maker 550 Generator Set Controllers

TP-6113 10/10

Register Data Description

Access Data Type

Range/Units/Notes Selected | Setpoint The selected byte indicates whether a given fault has been assigned to the defined common fault: 0=not assigned to the defined common fault; 1=assigned to the defined common fault. The setpoint byte indicates the setpoint value for that item.

Define/Inspect Defined Common Faults, continued: 41572 Master Switch Error RW WORD 41573 Master Switch Open 41574 Master Switch Off 41575 AC Sensing Loss 41576 Over Voltage 41577 Under Voltage 41578 Weak Battery 41579 Over Frequency 41580 Under Frequency 41581 Load Shed kW Overload RW WORD 41582 Load Shed kW Under Frequency 41583 Over Current Warning 41584 EPS Supplying Load 41585 Internal Fault 41586 Engine Cooldown Delay 41587 Engine Start Delay 41588 Starting Aid 41589 Generator Running 41590 Air Damper Control 41591 Ground Fault 41592 EEPROM Write Failure RW WORD 41593 Critical Overvoltage 41594 Alternator Protect Shutdown 41595 Air Damper Indicator 41596 Digital Input 01 RW WORD 41597 Digital Input 02 41598 Digital Input 03 41599 Digital Input 04 41600 Digital Input 05 41601 Digital Input 06 41602 Digital Input 07 41603 Digital Input 08 41604 Digital Input 09 41605 Digital Input 10 41606 Digital Input 11 41607 Digital Input 12 41608 Digital Input 13 41609 Digital Input 14 41610 Digital Input 15 41611 Digital Input 16 41612 Digital Input 17 41613 Digital Input 18 41614 Digital Input 19 41615 Digital Input 20 41616 Digital Input 21
*0x7FD6 = data unavailable. 0x7FFF = data is out of range.

Selected | Setpoint

Selected | Setpoint

Note: Analog and digital inputs are user-defined through the controller or Monitor III software. See the related operation manual.

TP-6113 10/10

Section 3 Decision-Maker 550 Generator Set Controllers

47

Register 41617 41618 41619 41620 41621 41622 41623 41624 41625 41626 41627 41628 41629 41630 41631 41632 41633 41634 41635 41636 41637-41648 41649 41650 41651 41652 41653 41654 41655 41656 41657 41658 41659 41660 41661 41662 41663 41664 41665

Data Description Analog Input 01 Analog Input 02 Analog Input 03 Analog Input 04 Analog Input 05 Analog Input 06 Analog Input 07 Reserved for additional input Reserved for additional input Reserved for additional input Reserved for additional input Reserved for additional input Reserved for additional input Reserved for additional input Reserved for additional input Defined Common Fault Software Controlled RDO#1 Software Controlled RDO#2 Software Controlled RDO#3 Software Controlled RDO#4 Reserved for factory use Genset Parameter Warning Genset S/N Mismatch Warning Genset S/N Mismatch Shutdown Reserved for factory use Protective Relay Overvoltage Protective Relay Under Voltage Protective Relay Overfrequency Protective Relay Underfrequency Protective Relay Reverse Power Protective Relay Over Power Protective Relay Loss of Field Protective Relay Overcurrent Vr Reverse Power Shutdown Over Power Shutdown Loss of Field Shutdown Over Current Shutdown Common Protective Relay Output

Access Data Type RW WORD

Range/Units/Notes Note: Analog and digital inputs are user-defined through the controller or Monitor III software. See the related operation manual.

RW

WORD

RW

WORD

Selected | Setpoint

RW

WORD

Selected | Setpoint

RW

WORD

Switchgear applications only. Cannot be defined as common fault or assigned as RDO, but can referenced in event stack/log.

RW

WORD

Switchgear applications only

RW

WORD

Switchgear applications only. Cannot be defined as common fault, but can be assigned as RDO and referenced in event stack/log. Switchgear applications only. Waukesha only.

41666 41667 41668 41669 41670 41671 41672 41673

In Synch Breaker Trip Fuel Valve Relay Pre Lube Relay Air -Fuel Module Start Oil Temperature Loss of Signal High Oil Temperature Warning Intake Air Temperature Loss of Signal

RW RW

WORD WORD

*0x7FD6 = data unavailable.

0x7FFF = data is out of range.

48

Section 3 Decision-Maker 550 Generator Set Controllers

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Register Data Description 41674 High Intake Air Temperature Warning 41675 41676 41677 41678 41679 41680 41681 41682 41683-41740 41741 41742 41743 41744 41745 41746-41791 41792 41793 41794 41795 41796 41797 41798 41799 41800 41801 41802 41803 41804-49998 High Intake Air Temperature Shutdown MDEC/ADEC Yellow Alarm MDEC/ADEC Red Alarm MDEC/ADEC Block Heater Control Low Coolant Temperature Shutdown MDEC/ADEC Load Shed Over Temperature Maintenance Reminder Engine Derate Active (ECM only) Reserved For Future Use Air -Fuel Module Start No Dial Tone Dialout Message Sent No Modem at Powerup Modem Connection Failed Reserved For Future Use Dual Start Application Starter A Failure Starter B Failure Dual Starter B Controller Setup Warning Phase Selection Error Voltage Selection Error Frequency Selection Error kW Selection Error EEPROM Block Initialized Date Changed Controller Initialized Reserved For Future Use

Access Data Type RW WORD

Range/Units/Notes Waukesha/MDEC/ADEC only.

RW

WORD

MDEC/ADEC only.

RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW

WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD Waukesha only. With optional dial-out feature only.

Device ID 49999 Device ID


*0x7FD6 = data unavailable.

RO
0x7FFF = data is out of range.

WORD

Dec 550 Device ID = 20

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Section 3 Decision-Maker 550 Generator Set Controllers

49

3.5.3

Remapped Registers

Registers 40740--40837 have been mapped to 41550--41647 (defined common faults) for compatibility with earlier code versions.
Register Mapped to: 40740 41550 40741 41551 40742 41552 40743 41553 40744 40745 40746 40747 40748 40749 40750 40751 40752 40753 40754 40755 40756 40757 40758 40759 40760 40761 40762 40763 40764 40765 40766 40767 40768 40769 40770 40771 40772 40773 40774 40775 40776 40777 40778 40779 40780 40781 40782 40783 40784 40785
50

41554 41555 41556 41557 41558 41559 41560 41561 41562 41563 41564 41565 41566 41567 41568 41569 41570 41571 41572 41573 41574 41575 41576 41577 41578 41579 41580 41581 41582 41583 41584 41585 41586 41587 41588 41589 41590 41591 41592 41593 41594 41595

Description Emergency Stop Overspeed Overcrank High Coolant Temperature Shutdown Oil Pressure Shutdown Low Coolant Temperature Warn. Low Fuel High Coolant Temperature Warning Oil Pressure Warning Master Not In Auto NFPA 110 Fault Low Battery Voltage High Battery Voltage Battery Charger Fault System Ready Loss of ECM Comm No Oil Pressure Signal High Oil Temperature Shutdown No Coolant Temperature Signal Low Coolant Level Speed Sensor Fault Locked Rotor Master Switch Error Master Switch Open Master Switch Off AC Sensing Loss Over Voltage Under Voltage Weak Battery Over Frequency Under Frequency Load Shed kW Overload Load Shed kW Under Frequency Over Current Warning EPS Supplying Load Internal Fault Engine Cooldown Delay Engine Start Delay Starting Aid Generator Running Air Damper Control Ground Fault EEPROM Write Failure Critical Overvoltage Alternator Protect Shutdown Air Damper Indicator

Register 40786 40787 40788 40789 40790 40791 40792 40793 40794 40795 40796 40797 40798 40799 40800 40801 40802 40803 40804 40805 40806 40807 40808 40809 40810 40811 40812 40813 40814 40815 40816 40817 40818 40819 40820 40821 40822 40823 40824 40825 40826 40827 40828 40829 40830 40831 40832 40833 40834 40835 40836 40837

Mapped to: 41596 41597 41598 41599 41600 41601 41602 41603 41604 41605 41606 41607 41608 41609 41610 41611 41612 41613 41614 41615 41616 41617 41618 41619 41620 41621 41622 41623 41624 41625 41626 41627 41628 41629 41630 41631 41632 41633 41634 41635 41636 41637 41638 41639 41640 41641 41642 41643 41644 41645 41646 41647

Description Digital Input 01 Digital Input 02 Digital Input 03 Digital Input 04 Digital Input 05 Digital Input 06 Digital Input 07 Digital Input 08 Digital Input 09 Digital Input 10 Digital Input 11 Digital Input 12 Digital Input 13 Digital Input 14 Digital Input 15 Digital Input 16 Digital Input 17 Digital Input 18 Digital Input 19 Digital Input 20 Digital Input 21 Analog Input 01 Analog Input 02 Analog Input 03 Analog Input 04 Analog Input 05 Analog Input 06 Analog Input 07

Reserved for additional input

Defined Common Fault Software Controlled RDO#1 Software Controlled RDO#2 Software Controlled RDO#3 Software Controlled RDO#4

Reserved for factory use

Section 3 Decision-Maker 550 Generator Set Controllers

TP-6113 10/10

3.5.4

Relay Driver Outputs

To identify the functions assigned to the RDOs, check registers 40840--40870. Setup. Registers 40840--40870 contain the RDO function and setpoint information. The function assigned to the RDO is indicated by the event codes shown in the first byte of the register. Event codes are listed in the table in Section 3.5.6. Setpoints are for analog inputs only; otherwise setpoint=0.

Status. Registers 40838--40839 contain the status (active or not active) of the relay driver outputs (RDOs). Each register is a 16-bit word and each individual bit corresponds to one RDO. Figure 3-7 illustrates how the RDO status codes are stored. The RDO is active if the corresponding bit is set (equal to 1). The example in Figure 3-6 shows that RDOs 7, 8, 12, 18, 23, and 30 are active.
Register 40848 40849

16

15 31

14 30

13 29

12 28

RDO Number Corresponding to Each Bit 11 10 9 8 7 6 5 27 26 25 24 23 22 21

4 20

3 19

2 18

1 17

Figure 3-5
Register 40848 40849

RDO Status Registers


RDO Status: 0 = Not Set (not active), 1 = Set (active) 1 0 0 0 1 1 0 0 0 0 0 0 0 0 1 0 0 0

0 0

0 1

0 0

0 0

0 1

0 0

Figure 3-6

RDO Status Example The condition indicated by the message code is active if the corresponding bit is set. Figure 3-8 shows register 41500 indicating low battery voltage, a high coolant temperature warning, and a low fuel condition.

3.5.5

System Event Codes

Event codes are contained in registers 41500 through 41515. Each register is a 16-bit word, and each bit corresponds to a system event code. Figure 3-7 illustrates how the event codes are stored in the system event stack registers. The numbers 0--255 in Figure 3-7 correspond to the event codes shown in the System Event Codes table, Section 3.5.6. For example, number 6 corresponds to low fuel.
Register 41500 41501 41502 41503 41504 41505 41506 41507 41508 41509 41510 41511 41512 41513 41514 41515 Event Code Indicated by Each Bit 14 13 12 11 10 9 30 29 28 27 26 25 46 45 44 43 42 41 62 61 60 59 58 57 78 77 76 75 74 73 94 93 92 91 90 89 110 109 108 107 106 105 126 125 124 123 122 121 142 141 140 139 138 137 158 157 156 155 154 153 174 173 172 171 170 169 190 189 188 187 186 185 206 205 204 203 202 201 222 221 220 219 218 217 238 237 236 235 234 233 254 253 252 251 250 249

15 31 47 63 79 95 111 127 143 159 175 191 207 223 239 255

(See Section 3.5.6 for event code identification.) 8 7 6 5 4 3 2 1 24 23 22 21 20 19 18 17 40 39 38 37 36 35 34 33 56 55 54 53 52 51 50 49 72 71 70 69 68 67 66 65 88 87 86 85 84 83 82 81 104 103 102 101 100 99 98 97 120 119 118 117 116 115 114 113 136 135 134 133 132 131 130 129 152 151 150 149 148 147 146 145 168 167 166 165 164 163 162 161 184 183 182 181 180 179 178 177 200 199 198 197 196 195 194 193 216 215 214 213 212 211 210 209 232 231 230 229 228 227 226 225 248 247 246 245 244 243 242 241

0 16 32 48 64 80 96 112 128 144 160 176 192 208 224 240

Figure 3-7
Register
41500

Event Codes Stored in System Event Stack Registers 41500 through 41515
Event Code Status: 0 = Not Set, 1 = Set
0 0 0 0 1 0 0 0 1 1 0 0 0 0 0 0

Figure 3-8
TP-6113 10/10

Event Code Status Example, Register 41500


Section 3 Decision-Maker 550 Generator Set Controllers 51

3.5.6

System Event Code Table

The system event codes in the following table are used for relay driver output functions as well as for events in the event history and the event stack.
Code 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46
52

Description Emergency Stop Overspeed Overcrank High Coolant Temperature Shutdown Oil Pressure Shutdown Low Coolant Temperature Low Fuel Warning High Coolant Temperature Warning Oil Pressure Warning Master Not In Auto NFPA 110 Fault Low Battery Voltage High Battery Voltage Battery Charger Fault System Ready Loss of ECM Comm No Oil Pressure Signal High Oil Temperature Shutdown No Coolant Temperature Signal Low Coolant Level Speed Sensor Fault Locked Rotor Master Switch Error Master Switch Open Master Switch Off AC Sensing Loss Over Voltage Under Voltage Weak Battery Over Frequency Under Frequency Load Shed kW Overload Load Shed kW Under Frequency Over Current EPS Supplying Load Internal Fault Engine Cooldown Delay Engine Start Delay Starting Aid Generator Running Air Damper Control Ground Fault EEPROM Write Failure Critical Overvoltage Alternator Protect Shutdown Air Damper Indicator Digital Input 01

Code 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 99 100 101 103 104 105 106 107 108 109 110 111

Description Digital Input 02 Digital Input 03 Digital Input 04 Digital Input 05 Digital Input 06 Digital Input 07 Digital Input 08 Digital Input 09 Digital Input 10 Digital Input 11 Digital Input 12 Digital Input 13 Digital Input 14 Digital Input 15 Digital Input 16 Digital Input 17 Digital Input 18 Digital Input 19 Digital Input 20 Digital Input 21 Analog Input 01 Analog Input 02 Analog Input 03 Analog Input 04 Analog Input 05 Analog Input 06 Analog Input 07 Reserved for additional input Reserved for additional input Reserved for additional input Reserved for additional input Reserved for additional input Reserved for additional input Reserved for additional input Reserved for additional input Defined Common Fault Software Controlled RDO#1 Software Controlled RDO#2 Software Controlled RDO#3 Software Controlled RDO#4 Genset Parameter Warning Genset S/N Mismatch Warning Genset S/N Mismatch Shutdown Protective Relay Overvoltage Protective Relay Under Voltage Protective Relay Overfrequency Protective Relay Underfrequency Protective Relay Reverse Power Protective Relay Over Power Protective Relay Loss of Field Protective Relay Overcurrent Vr Reverse Power Shutdown

Section 3 Decision-Maker 550 Generator Set Controllers

TP-6113 10/10

Code 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 191 192 193 194 195 196241 242 243 244 245 246 247 248 249 250 251 252 253

Description Over Power Shutdown Loss of Field Shutdown Over Current Shutdown Common Protective Relay Output In Synch Breaker Trip Fuel Valve Relay Pre Lube Relay Air -Fuel Module Start Oil Temperature Loss of Signal High Oil Temperature Warning Intake Air Temperature Loss of Signal High Intake Air Temperature Warning High Intake Air Temperature Shutdown MDEC/ADEC Yellow Alarm MDEC/ADEC Red Alarm MDEC/ADEC Block Heater Control Low Coolant Temperature Shutdown MDEC/ADEC Load Shed Over Temperature Reserved For Future Use Engine Derate Active Air -Fuel Module Start No Dial Tone Dialout Message Sent No Modem at Powerup Modem Connection Failed Reserved for Future Use Dual Starter App Starter A Failure Starter B Failure Dual Starter B Controller Setup Error Phase Selection Error Voltage Selection Error Frequency Selection Error kW Selection Error EEPROM Block Initialized Date Changed Controller Initialized

3.5.7

Digital Auxiliary Input Functions

The following function ID codes are used in registers 40227--40499 to identify the function that is assigned to each digital input. The assignment is done through the controller keypad or Monitor III software. See the operation manual for the 550 controller or Monitor III software.
Function ID 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 Name Warning Shutdown Type A Shutdown Type B Voltage Raise Voltage Lower VAR PF Mode Remote Shutdown Remote Reset Air Damper Low Fuel Warning Field Over Volts Idle Mode Battle Switch Ground Fault Bat Chgr Fault High Oil Temperature Low Coolant Lvl Low Coolant Temperature Breaker Closed Enable Synch AFM Shutdown Knock Shutdown Deton Warning Deton Shutdown Low Fuel Shutdown VSG Disable Notes

ECM only

ECM only (not user-assignable) (not user-assignable) (not user-assignable) Waukesha only (not user-assignable) Waukesha only (not user-assignable) Waukesha only (not user-assignable) Waukesha only (not user-assignable) (not user-assignable)

TP-6113 10/10

Section 3 Decision-Maker 550 Generator Set Controllers

53

Notes

54

Section 3 Decision-Maker 550 Generator Set Controllers

TP-6113 10/10

Section 4 Decision-Maker 340 Generator Set Controller


4.1 Introduction
The Decision-Makerr 340 controller uses KBUS protocol for communication. Modbus/KBUS converter kit GM41143-KP3 is required for Modbus communication with this controller. See Figure 4-1. Installing the Modbusr/KBUS converter kit allows this controller to communicate with a personal computer running Monitor III software. For other Modbus applications, the Modbus master must be programmed to read the Modbus registers shown in this manual. A system designer trained in the application of Modbusr protocol must write and thoroughly test the program before implementation. Refer to Installation Instructions TT-1405, provided with the converter kit, for converter installation and connection instructions. Set the converter DIP switches for baud rate, device type, and network address as described in TT-1405.

4 5

Decision-Makert 340 Controller

KBUS at 9600 Baud

1. P10, ribbon cable connection for 340 generator set and power monitor 2. P13, ribbon cable connection for ATS controller 3. RS-485 connection TB1 4. RS-232 connection P19 5. DIP switches 1--8

Figure 4-2

Modbus/KBUS Converter Board

Modbus/KBUS Converter
KBUS at 9600 Baud or Modbus RTU at 9600 or 19200 Baud

KBUS or Modbus Network


tt1405

Figure 4-1

Modbus/KBUS Converter Function


1

4.2 Hardware and Connections


The Modbus/KBUS converter replaces RS-232 and RS-485 communication modules and allows the selection of either KBUS or Modbus communication. Figure 4-2 shows the Modbus/KBUS converter circuit board. See Figure 4-3 for the converter location inside the controller. If your device is equipped with an RS-232/RS-485 communication module, remove the old communication module and ribbon cable before installing the new Modbus/KBUS converter and ribbon cable.

tt1405

1. Converter location inside controller

Figure 4-3

Modbus/KBUS Converter Location

TP-6113 10/10

Section 4 Decision-Maker 340 Generator Set Controller

55

4.3 Controller Setup


Configure the controller for remote communications by setting the parameters shown in Figure 4-4. See TT-1405 and the controller operation manual for more information.
Device Decision-Makert 340 generator set controller Menu or Index Parameter Menu 10, Remote Control: Online? Remote Control Remote Control: Local, LAN, Remote, or Remote Area Network? Address Baud rate Setting YES Select the appropriate setting for your connection type. Use Local for Ethernet connections. See TT-1405 for more information. Any * 9600 [

* The network address for Series 340 devices is set using DIP switches on the converter module and will override the network address on the controller. [ This baud rate must be set at 9600 to match the KBUS side of the Modbus/KBUS converter. It may be different from the Modbus baud rates of other devices in the system.

Figure 4-4

Controller Settings for Modbus Communication

4.4 Modbus Registers


Refer to Section 1.3 for definitions of terms and symbols used in the register tables.
Register 40001 40002 40003 40004 40005 40006 40007 40008 40009 40010 40011 40012 40013 40014 40015 40016 40017 40018 40019 40020 40021 40022 40023 40024 40025 Data Description System Time Day of Week Month Day Year Week of Month Voltage L1--L2 Voltage L2--L3 Voltage L3--L1 Frequency Voltage L1--L0 Voltage L2--L0 Voltage L3--L0 Alert Code Engine Speed Coolant Temp Oil Pressure Battery Voltage L1 Current L2 Current L3 Current Power Factor Total Real Power Percent of Max. Power Access RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO Data Type WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD Range/Units

1--12 1--31

Volts Volts Volts Hz Volts Volts Volts Alert Code

VDC * 10 Amps Amps Amps * 100 kW % * 100

56

Section 4 Decision-Maker 340 Generator Set Controller

TP-6113 10/10

Register 40034

Data Description Status

Access RO

Data Type WORD[0--7]

Range/Units 0--1: Sw. Position (00=open; 01=auto; 10=run; 11=off) 2--3: Gen. Status (00=stopped; 01=running; 10=crank; 11=undefined) 4--5: Program Mode (00=off; 01=remote; 10=local; 11=undefined)

40048 40049 40050 40051 40052 40053 40054 40055 40056 40057 40058 40059 40060 40061 40062 40063 40064 40065 40066 40067 40068 40069 40070 40071 40072 40073 40074 40076 40078 40080 40081 40083 40084 40085 40086 40087 40089 40091 40092 40094 40095 40096 40097 40098 40099 40100 40101
TP-6113 10/10

Engine Start Time Crank Time Crank Pause Time Num of Crank Cycles Engine Cooldown Time Over Voltage Time Delay Under Voltage Time Delay Starting Aid Time Aux 1 Inhibit Time Aux 1 Delay Time Aux 2 Inhibit Time Aux 2 Delay Time Aux 3 Inhibit Time Aux 3 Delay Time Aux 4 Inhibit Time Aux 4 Delay Time Over Voltage Trip Point Under Voltage Trip Point Over Freq Trip Point Under Freq Trip Point Over Speed Trip Point Low Battery Voltage Trip Point High Battery Voltage Trip Point System Voltage System Frequency Genset Rating Battery Voltage Run Time Loaded Since Reset Run Time Unloaded Since Reset Days of Operation Since Reset kW--Hrs Since Reset Number Starts Since Reset Month of Reset Day of Reset Year of Reset Run Time Loaded Since Startup Run Time Unloaded Since Startup Days of Operation Since Startup kW--Hrs Since Startup Number Starts Since Startup Month of Startup Day of Startup Year of Startup Month of Last Start Day of Last Start Year of Last Start Time of Last Start

RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO

WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD*2 WORD*2 WORD WORD*2 WORD WORD WORD WORD WORD*2 WORD*2 WORD WORD*2 WORD WORD WORD WORD WORD WORD WORD WORD

Sec Sec Sec Sec Sec Sec Sec Sec Sec Sec Sec Sec Sec Sec Sec %, 105--135 %, 70--95 %, 102--140 %, 80--98 %, 55--70 <------? VDC * 10 VDC * 10 Volts, 105--14600 Hz, 48--62 kW, 0--3000 VDC, 12 or 24

1--12 1--31

1--12 1--31 1--12 1--31

Section 4 Decision-Maker 340 Generator Set Controller

57

Register 40102 40112 40113 40114 40115 40116 40117 40118 40119 40120 40121 40122 40123 40124 40125 40126 40127 40140--40144 40145--40154 40155--40164 40165--40177 40178--40185 40186--40188 40189--40191 40204--40213 40214--40223 40224--40233 40234--40243 40245 40264 40265 40266 40267 40268 40269 40270 40271 40272 40273 40274 40275 40276 40277 40278 40279 40300 40350

Data Description Duration of Last Run Shutdown #1 Code Shutdown #1 Month Shutdown #1 Day Shutdown #1 Year Shutdown #2 Code Shutdown #2 Month Shutdown #2 Day Shutdown #2 Year Shutdown #3 Code Shutdown #3 Month Shutdown #3 Day Shutdown #3 Year Shutdown #4 Code Shutdown #4 Month Shutdown #4 Day Shutdown #4 Year Designation Load Description Location Model No. Spec. No. Serial No. Controller Serial No. Auxiliary 1 Description Auxiliary 2 Description Auxiliary 3 Description Auxiliary 4 Description Auxiliary Function Operation Relay Driver #1 Code Relay Driver #2 Code Relay Driver #3 Code Relay Driver #4 Code Relay Driver #5 Code Relay Driver #6 Code Relay Driver #7 Code Relay Driver #8 Code Relay Driver #9 Code Relay Driver #10 Code Common Fault #1 Code Common Fault #2 Code Common Fault #3 Code Common Fault #4 Code Common Fault #5 Code Common Fault #6 Code Run Time Reset Faults

Access RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO WO WO

Data Type WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD*5 WORD*10 WORD*10 WORD*13 WORD*8 WORD*3 WORD*3 WORD*10 WORD*10 WORD*10 WORD*10 WORD [0-3] WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD[0]

Range/Units Code 1--12 1--31 Code 1--12 1--31 Code 1--12 1--31 Code 1--12 1--31 9 chars, 1 per byte, first char = LSB, last byte ignored 20 chars, 1 per byte, first char = LSB 20 chars, 1 per byte, first char = LSB 26 chars, 1 per byte, first char = LSB 16 chars, 1 per byte, first char = LSB 6 chars, 1 per byte, first char = LSB 6 chars, 1 per byte, first char = LSB 20 chars, 1 per byte, first char = LSB 20 chars, 1 per byte, first char = LSB 20 chars, 1 per byte, first char = LSB 20 chars, 1 per byte, first char = LSB 0 = shutdown; 1 = warning (one bit per function) Code Code Code Code Code Code Code Code Code Code Code Code Code Code Code Code Min 0: 1=reset faults; 0=ignored

58

Section 4 Decision-Maker 340 Generator Set Controller

TP-6113 10/10

4.5 Alert Codes


Code Message Summary
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29

Code Message Summary


30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59

Defined Common Fault Air Damper Over Voltage Under Voltage Under Frequency Shutdown Low Coolant Level High Oil Temperature Auxiliary 1 Auxiliary 2 Auxiliary 3 Auxiliary 4 Locked Rotor Internal Error EPS Supplying Load Speed Sensor Fault Load Shed kW Overload Under Frequency Warning High Battery Voltage Coolant Temperature Signal Loss Oil Pressure Signal Loss Ground Fault Detected Over Current Engine Cooldown Time Delay Engine Start Generator Running NFPA 110 Common Alarm Starting Aid Low Oil Pressure High Coolant Temperature

Overcrank Overspeed Emergency Stop Not In Auto System Ready Low Battery Voltage Battery Charger Fault Low Fuel High Coolant Temperature Warning Low Oil Pressure Warning Low Coolant Temperature Weak Battery Load Shed Underfrequency Load Shed Excess kW Low AC Output Overvoltage L1-L2 Overvoltage L2-L3 Overvoltage L3-L1 Overvoltage L1-L0 Overvoltage L2-L0 Overvoltage L3-L0 Undervoltage L1-L2 Undervoltage L2-L3 Undervoltage L3-L1 Undervoltage L1-L0 Undervoltage L2-L0 Undervoltage L3-L0 Master Switch Open (OFF/RESET) Power-Down Error Overfrequency Shutdown

TP-6113 10/10

Section 4 Decision-Maker 340 Generator Set Controller

59

Notes

60

Section 4 Decision-Maker 340 Generator Set Controller

TP-6113 10/10

Section 5 Decision-Maker 3+ Controller with Communications


5.1 Introduction
Decision-Makerr 3+ 16-Light controllers equipped with red main logic boards and one of the communication boards shown in Figure 5-1 have Modbusr communication capability. The controller:
D Requires the red logic board and a communication D D D D D

The communication board is required for Modbusr communication with this controller. See Figure 5-3 and Figure 5-2. The communication board accessory kits are:
D GM32644-KA1 or KA2 (factory-installed) D GM32644-KP1 (field-installed)

board for Modbus communication. Supports industry-standard Modbusr RTU protocol. Can use Modbusr TCP protocol with the addition of a Modbus/Ethernet converter. Uses RS-485 connections to connect to a Modbusr master singly or over an RS-485 network. Connects to an Ethernet network using a Modbus/ Ethernet converter. Uses 19200 baud rate.

The kit includes the communication board, cables, mounting hardware, and installation instructions.

16-Light Controller
Internal Communication

Communication Board Accessory


Modbus RTU at 19200 Baud

Modbus Network
GM47242 tt1405

Figure 5-2

Communication Board Function

GM49791-1

GM32644-B

1. Communication Module

Figure 5-1

Communication Boards

Figure 5-3

Communication Board Location (Controller Top View)

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Section 5 Decision-Maker 3+ Controller with Communications

61

5.2 Communication Board Identification


Selected generator set models may be equipped with a gauge driver board, which does not provide Modbusr communication. The gauge driver board looks similar to the communication boards shown in Figure 5-1 and is installed in the same location. To identify the board, check the part number on the printed circuit board (PCB) and see Figure 5-4. Part numbers GM47242 and GM49791-1 are Modbusr communication boards. Gauge driver board part number GM49791-2 does not provide Modbusr communication. Obtain kit GM32644-KP1 to replace the gauge driver board, if necessary.
PCB Part Number GM47242 GM49791-1 GM49791-2

5.3.1

Network Connection

Use Belden #9841 or equivalent cable to connect to other devices in an RS-485 network. Connect to the TB5 connector on the controller circuit board shown in Figure 5-5. Attach to the RS-485 connector as shown in Figure 5-6. Use a termination resistor on the last device in the network. Circuit isolation is recommended for installations that may be exposed to electrical noise. See Appendix B, Noise and Wiring Practices.

Description Communication Board. Superseded by GM49791-1. Communication and Gauge Driver Board Gauge Driver Board (no Modbus communication)

Figure 5-4

PCB Board Identification


1 2

tt1285

5.3 Controller Connection and Setup


This section describes how to connect the controller to other devices in a Modbusr network and set up the controller for Modbusr communication. Refer to TT--1377, provided with the communication module, for additional information.

1. DIP switches 2. TB5 connector Modbus RS-485 communication connection

Figure 5-5

Decision-Makerr 3+ Controller Circuit Board with DIP Switches

Belden #9841 or equivalent

TB5 connector -+ GND -+ GND Connect A to --, B to +, and GND to shield

DANGER
X-6058-27 resistor (121 ohms) connect + to -- on last device in network

Hazardous voltage. Will cause severe injury or death. Disconnect all power sources before opening the enclosure.

tp6113

Figure 5-6 NOTICE


Electrostatic discharge damage. Electrostatic discharge (ESD) damages electronic circuit boards. Prevent electrostatic discharge damage by wearing an approved grounding wrist strap when handling electronic circuit boards or integrated circuits. An approved grounding wrist strap provides a high resistance (about 1 megohm), not a direct short, to ground.

RS-485 Connection Details

62

Section 5 Decision-Maker 3+ Controller with Communications

TP-6113 10/10

5.3.2

Controller Setup
1 2 3 4 5 6 7 8

The controller circuit board contains eight DIP switches. Use DIP switches 6, 7, and 8 to set the controllers Modbusr address as described below. See Figure 5-5 for the DIP switch location on the controller circuit board. Each Modbusr device in the network requires a unique address. Use DIP switches 6, 7, and 8 to assign a unique Modbusr address to each controller in the network. Figure 5-7 shows the DIP switch positions for each address number. Push down the end of the DIP switch near the OPEN label to open the switch, or push down the other end to close it. See Figure 5-8.
DIP Switches Modbusr Address 1 3 5 7 9 11 13 15 6 Value = 2 Open Closed Open Closed Open Closed Open Closed 7 Value = 4 Open Open Closed Closed Open Open Closed Closed 8 Value = 8 Open Open Open Open Closed Closed Closed Closed

OPEN
1. Push this side down to open the switch.

1 6126

Figure 5-8

DIP Switch Operation

5.4 Modbus Registers and Codes


This section contains Modbusr registers and codes for the Decision-Makert3+ controller with communications. Refer to Section 1.3 for definitions of terms and symbols used in the register tables.

Figure 5-7

Modbusr Address DIP Switches

5.4.1
Register 40001

Modbus Registers
Parameter System status Access Data Type RO WORD (0:3) Range/Units 0: 1: 2: 3: 4: 5: Set if in run mode, otherwise cleared Set if in cooldown mode, otherwise cleared 0 = 50 Hz; 1 = 60 Hz Set if continuous crank enabled, Cleared if cyclic crank enabled Set if generator running Set if system ready Common fault Low fuel Battery charger fault Low battery voltage Air damper switch Low coolant temperature (non-ECM and J1939) Pre-high coolant temperature (non-ECM) Emergency stop ATS Emergency on User Input #1 User Input #2 User Input #3 (dedicated to high battery voltage) Communications module DIP switch #1 status Communications module DIP switch #2 status Communications module DIP switch #3 status Communications module DIP switch #4 status

40002

Remote input status

RO

WORD[0:15]

0: 1: 2: 3: 4: 5: 6: 7: 8: 9: 10: 11: 12: 13: 14: 15:

40003 40004
TP-6113 10/10

Master switch position Engine RPM

RO RO

WORD WORD

0 = Fault; 1 = Run; 2 = Auto; 4 = Off 0--4000 RPM


Section 5 Decision-Maker 3+ Controller with Communications 63

Register 40005 40006 40007 40008 40009 40010 40011 40012 40013 40016 40017 40018 40019 40020

Parameter Shutdown fault number Flags and warnings Oil pressure Coolant temperature Fuel pressure Fuel temperature Charge air pressure Charge air temperature ECM supply voltage ECM temperature MDEC/ADEC fault codes Engine communication protocol Code version Manual operations

Access Data Type RO RO RO RO RO RO RO RO RO RO RO RO RO RO WO WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD * 2 WORD WORD WORD WORD WORD[0:2]

Range/Units See S/D Fault Code Table, Section 5.4.2, and Section 5.4.3 See Flags/Warnings Code Table, Section 5.4.4. Condition exists if bit is set. kPa C + 273 kPa C + 273 kPa C + 273 VDC * 10 (0.0 -- 99.9 VDC) Hrs * 10 (0.0 -- 99999.9 hr.) (most significant word first) C + 273 See MDEC/ADEC engine documentation and Section 5.4.3 0 = Non ECM; 1 = MTU; 2 = J1939; 3 = MTU w/VSG 0--7: Minor version 8--15: Major version 0: 1: 2: Remote start Remote stop Remote fault reset

40014--40015 ECM hours

49999

Device ID

RO

WORD

Decision-Makerr 3+ = 18

5.4.2
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

Shutdown Fault Codes


Description No faults present Master switch not in auto (warning) Master switch error Overcrank Locked rotor Overspeed Low oil pressure prealarm (warning) Low oil pressure shutdown High coolant temperature prealarm (warning) High coolant temperature shutdown Low coolant temperature (warning) Aux. delay Aux. immediate MDEC/ADEC yellow alarm (warning) MDEC/ADEC red alarm Loss of ECM comms

Fault Codes

64

Section 5 Decision-Maker 3+ Controller with Communications

TP-6113 10/10

5.4.3

MDEC/ADEC Fault Codes


Register 40005 15 9 14 5 7 14 14 14 Register 40017 67 68 30 15 16 See MDEC/ADEC documentation See MDEC/ADEC documentation 5 6 24 51 See MDEC/ADEC documentation See MDEC/ADEC documentation Controller Response Auxiliary Fault LED on steady, horn on. High Engine Temperature Prealarm LED on steady, horn on. High Engine Temperature Prealarm and Shutdown LEDs on steady, horn on. Low Water Temperature LED on steady, horn on. Low Water Temperature and Auxiliary Fault LEDs on steady, horn on. Overspeed LED on steady, horn on. Low Oil Pressure Prealarm LED on steady, horn on. Low Oil Pressure Prealarm and Shutdown LEDs on steady, horn on. Auxiliary Fault LED flashing, horn cycling on/off. Auxiliary Fault LED on steady, horn on. Auxiliary Fault LED flashing, horn cycling on/off. Auxiliary Fault LED on steady, horn on. Auxiliary Fault LED on steady, horn on. Auxiliary Fault LED flashing, horn cycling on/off. Auxiliary Fault LED flashing, horn cycling on/off. Auxiliary Fault LED on steady, horn on.

Fault Condition Loss of ECM communications High engine temperature prealarm High engine temperature shutdown Low engine temperature prealarm Low engine temperature shutdown Overspeed shutdown Low oil pressure prealarm Low oil pressure shutdown Low fuel pressure prealarm Low fuel pressure shutdown High charge air temperature prealarm High charge air temperature shutdown Low coolant level shutdown High lube oil temperature prealarm Generic MDEC/ADEC yellow alarm (prealarm) Generic MDEC/ADEC red alarm (shutdown)

5.4.4

Flags/Warnings
No AC voltage MDEC/ADEC yellow alarm Speed sensor fault Intermittent speed sensor Master switch not in auto MDEC/ADEC charge air temperature warning MDEC/ADEC low fuel pressure warning MDEC/ADEC high oil temperature warning Low oil pressure warning High coolant temperature warning (MDEC/ADEC and J1939) Low coolant temperature warning (MDEC/ADEC) Unused Unused Unused Unused Unused
Section 5 Decision-Maker 3+ Controller with Communications 65

Warning Bits Description Bit 0 (LSB) Bit 1 Bit 2 Bit 3 Bit 4 Bit 5 Bit 6 Bit 7 Bit 8 Bit 9 Bit 10 Bit 11 Bit 12 Bit 13 Bit 14 Bit 15 (MSB)
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Notes

66

Section 5 Decision-Maker 3+ Controller with Communications

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Section 6 MPAC 1500 ATS Controller


6.1 Specifications
The MPACt1500 controllers Modbusr communication capability:
D Supports industry-standard Modbusr RTU protocol

3. RS-485 connection: a. Remove the controller housing cover to gain access to connector TB2.. See Figure 6-1. b. Use #12--24 AWG twisted-pair shielded cable; Belden cable #9841 or equivalent is recommended. Connect the Modbusr input and output to terminal strip TB2. See Figure 6-2. Connect A to negative (--), B to positive (+), and the shield to ground as shown in Figure 6-2. c. Tighten the connections to 0.5 Nm (4.4 in. lb.). d. Replace the controller housing cover. 4. Close and lock the transfer switch enclosure door before reconnecting the power. Note: Install communication conductors in raceways, cables, or conduit separate from AC power conductors.
1

through the RS-485 serial ports.


D Uses Modbusr TCP protocol through the Ethernet

port.
D Uses RS-485 connections to a single Modbusr

master or a network of devices.


D Connects directly to an Ethernet network (RJ-45

connector on the main logic board).


D Uses standard baud rates of 9600, 19200, or 57600.

6.2 Hardware Connections


DANGER

Hazardous voltage. Will cause severe injury or death. Disconnect all power sources before opening the enclosure. -+ Logic Board

NOTICE
Electrostatic discharge damage. Electrostatic discharge (ESD) damages electronic circuit boards. Prevent electrostatic discharge damage by wearing an approved grounding wrist strap when handling electronic circuit boards or integrated circuits. An approved grounding wrist strap provides a high resistance (about 1 megohm), not a direct short, to ground.

--

Power Board

The controller uses a non-isolated RS-485 port with connection speeds of 9.6, 19.2, and 57.6 kbps. 1. Disconnect power to the transfer switch by opening switches or circuit breakers before opening the enclosure. 2. Ethernet connection: Use CAT5 network cable to connect to RJ-45 connector P13 on the controller. See Figure 6-1 for the connector location.
GM46733

1. RS-485 connection TB2 2. Ethernet connection RJ-45 P13

Figure 6-1

ATS Controller, Cover Removed

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Section 6 MPAC 1500 ATS Controller

67

6.3 Controller Setup


Set the controller communications settings through the controller user interface. Navigate to the Communications Setup screen and set the parameters for serial or ethernet communication as shown in Figure 6-3. Refer to the ATS Operation/Installation for more detailed instructions. See List of Related Materials in the Introduction to this manual. Set the baud rate of the Modbusr network interface port to match the other devices in the network. Allowable baud rates are 9600,19200, and 57600 baud.
GND1 B1(+) A1(--) GND2 B2(+) A2(--)

GND1

GND2

B1(+)

A1(--)

B2(+)

A2(--)

Choose a unique network address for each device in the network. The MPACt 1500 controller does not operate as a Modbus-to-Ethernet converter for other devices in a network. For multiple device networks connected to the personal computer through the Ethernet, use a Modbus-to-Ethernet converter for the other devices in the network. See TT-1405, provided with the converter, for connection instructions.

6431

Note: Belden cable #9841 or equivalent is recommended. Figure 6-2 RS-485 Connections

68

Section 6 MPAC 1500 ATS Controller

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Needed for Connection Type: Remote Serial (modem)

Setting Modbus Server TCP Modbus Server Port 1 Modbus Server Port 2 Modbus Addr Port 1 Modbus Addr Port 2 Baud Rate Port 1 Baud Rate Port 2

Range Enabled or Disabled Enabled or Disabled Enabled or Disabled 001--247 default 1 001--247 default 2 9600, 19200, 57600 9600, 19200, 57600

Serial

Ethernet X

Notes Enable for network communication through the ethernet port. Enable for Modbus communication through serial port 1 on the main logic board. Enable for Modbus communication through serial port 2 on the main logic board. Address for RS-485 serial port 1 (on the main logic board). Each port must have a different address. Address for RS-485 serial port 2 (on the main logic board). Each port must have a different address. Baud rate in bits per second for serial communication between the controller and a personal computers COM port. All devices in a network must use the same baud rate. Factory-set to 3. A unit ID is required for Modbus over TCP communication. The unit ID for TCP communication is analogous to the Modbus address for serial communication through the RS-485 ports. Obtain from your local network administrator. Every device on the network must have a unique IP address. Obtain from your local network administrator. Hardware address, entered at the factory. Not adjustable. Appears only in the Communications View on the controllers display.

X X X X X X

X X X X X X

Modbus TCP Unit ID

IP Address Subnet Mask MAC Address Factory-set

X X X

Figure 6-3

Communication Settings

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69

6.4 Modbus Registers


Refer to Section 1.3 for definitions of terms and symbols used in the register tables. Time delays, setpoints, inputs and outputs, and other user-defined parameters are programmed using the Setup Program. Refer to the Setup Program Operation Manual for instructions. See the List of Related Materials for document part numbers.

6.4.2

Passwords

Note: Password-protected parameters are factory-set and should not require changes unless the transfer switch controller is replaced. If the transfer switch controller needs replacement, some password-protected settings may need to be changed after the new controller assembly is installed. Setup registers, serial numbers, and calibration registers require the distributor-level password, which is not the same as the setup or test passwords for the transfer switch. Distributors must contact the Kohler Power Systems Service Department to obtain the distributor-level password. Send the data register and the password in the same request. For example, send register 43400 and 43401 together to change the calibration of the L1L2N (normal source) voltage.

6.4.1

Guide to the Register Map


Registers 40001--40054 40057-40058 400059-40077 40078-40107 40108-40153 40154-40161 40194-40255 40260-40349 40740-40742 40743 40750-40787 40800-40864 40905-40994 41010-41013 41110-41149 41150-41167 41200-41201 41202 41250-41254 41300-41320 41350-41352 42150-42854 43400-43429 49999

Description Monitoring Setup * Time delays Trip point settings Outputs (event code) Modules types I/O status Remote I/O descriptions Accessories DIP switch positions Pre/post transfer delays Common alarms Exerciser Last outage Customer-defined descriptions [ Password-protected factory settings * Code versions MAC address Time/date Maintenance history Manual operations Event history Calibration * Device ID

* Distributor-level password required to write to these registers [ Descriptions entered through Monitor III software

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6.4.3

Modbus Registers
Access RO Data Type WORD [0:14] Range/Units 0--1: Contactor Position (00 = Off; 01 = Normal; 10 = Emerg; 11 = Fault) 2: Preferred Source (0 = Source1; 1= Source2) 3--12: Top Event on Warning Stack 13: Preferred Source Available (0 = No, 1 = Yes) 14: Standby Source Available (0 = No, 1 = Yes) 15: Reserved for future use (always 0) Volts AC * 10 Volts AC * 10 Volts AC * 10 Volts AC * 10 Volts AC * 10 Volts AC * 10 Volts AC * 10 Volts AC * 10 Volts AC * 10 Volts AC * 10 Volts AC * 10 Volts AC * 10 Hz * 10 Hz * 10 Amps * 10 Amps * 10 Amps * 10 Degrees Return 0 0 = Auto Override, 1 = Non-Automatic 0-32768 0-10 degrees 0%-5% 0.0Hz.-0.3Hz. (Hz * 0.1) 0 = None; 1 = Insulated Case Circuit Breaker, 2 = Molded Case Circuit Breaker, 3 = Contactor 0 = disabled; 1 = ABC; 2 = CBA (MSB = Normal; LSB = Emerg.) 0 = disabled; 1 = ABC; 2 = CBA Volts AC * 10 Volts AC * 10 Hz * 10 Hz * 10 1 or 3 1 or 3 0--4000 Return 0

Register Data Description 40001 System Overview

40002 40003 40004 40005 40006 40007 40008 40009 40010 40011 40012 40013 40014 40015 40016 40017 40018 40019 40020-40038 40039 40040 40041 40042 40043 40044 40045 40046 40047 40048 40049 40050 40051 40052 40053 40054 40055 40056

Source N Line--Neutral L1--L0 Source N Line--Neutral L2--L0 Source N Line--Neutral L3--L0 Source E Line--Neutral L1--L0 Source E Line--Neutral L2--L0 Source E Line--Neutral L3--L0 Source N Line Voltage L1--L2 Source N Line Voltage L2--L3 Source N Line Voltage L3--L1 Source E Line Voltage L1--L2 Source E Line Voltage L2--L3 Source E Line Voltage L3--L1 Source N Frequency Source E Frequency Current L1 Current L2 Current L3 Closed Transition In Phase Degree Delta Reserved for future use Closed-Programmed Transition Override Mode Password for writing register 40042 Synchronous Voltage Phase Angle Synchronous Voltage Differential Synchronous Frequency Differential Service Entrance Type Phase Rotation Actual Phase Rotation Expected Nominal Normal Voltage Nominal Emergency Voltage Nominal Normal Frequency Nominal Emergency Frequency Normal Number of Phases Emergency Number of Phases Rated Amperage Reserved for future use Proprietary Proprietary

RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RW WO RO RW RW RW RO RW RW RW RW RW RW RW RW

WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD

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71

Register Data Description Transition Mode 40057 Mode of Operation Supervised Transfer Control Switch Position 40058 40059 40060 40061 40062 40063 40064 40065 40066 40067 40068 40069 40070 40071 40072 40073 40074 40075 40076 40077 40078 40079 40080 40081 40082 40083 40084 40085 40086 40087 40088 40089 40090 40091 40092 40093 40094 40095 40096 40097 40098 40099
72

Access RW

Data Type WORD [0:4]

Range/Units 0--1: 00 = Open; 01 = Programmed; 10 = Closed; 11 = Reserved 2--3: 01 = Genset to Util; 10 = Util to Util; 00 = Genset to Genset; 11 = Util to Gen--Gen 4: 0 = Auto; 1 = Manual

Password for writing register 40057 Normal Engine Start Time Delay Emergency Engine Start Time Delay Normal Ext. Engine Start Time Delay Emergency Ext. Engine Start Time Delay Normal Engine Cooldown Emergency Engine Cooldown Standby to Preferred Preferred to Standby Off (Preferred to Standby -- Prog. Transition) Off (Standby to Preferred -- Prog. Transition) Fail to Acquire Preferred Fail to Acquire Standby Fail to Synchronize Fail to Synch. Enable Reserved for future use Reserved for future use Active Time Delay # Active Time Delay Remaining Active Time Delay Preset Normal Over Voltage Dropout Normal Over Voltage Pickup Normal Under Voltage Pickup Normal Under Voltage Dropout Normal Unbalance Enabled Normal Unbalance Voltage Dropout Normal Unbalance Voltage Pickup Normal Voltage Debounce Time Emergency Over Voltage Dropout Emergency Over Voltage Pickup Emergency Under Voltage Pickup Emergency Under Voltage Dropout Emergency Unbalance Enabled Emergency Unbalance Voltage Dropout Emergency Unbalance Voltage Pickup Emergency Voltage Debounce Time Normal Over Freq Dropout Normal Over Freq Pickup Normal Under Freq Dropout Normal Under Freq Pickup Normal Freq Dropout Time Emergency Over Freq Dropout

WO RW RW RW RW RW RW RW RW RW RW RW RW RW RW RO RO RO RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW

WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD

0 -- 32768 0--10 sec 0--10 sec 0--3600 sec 0--3600 sec 0--3600 sec 0--3600 sec 0--3600 sec 0--3600 sec 0--3600 sec 0--3600 sec 1--3600 sec (1--300 sec for closed transition) 1--3600 sec (1--300 sec for closed transition) 1--3600 sec 0 = disabled; 1 = enabled Return 0 Return 0 Seconds * 10 Seconds * 10 105%--135% of Nominal 95%--100% of Nominal 85%--100% of Nominal 75%--98% of Pickup 0 = disabled; 1 = enabled 5%--20% 3%--18% 0.1 -- 9.9 sec * 10 105%--135% of Nominal 95%--100% of Nominal 85%--100% of Nominal 75%--98% of Pickup 0 = disabled; 1 = enabled 5%--20% 3%--18% 0.1 -- 9.9 sec * 10 101%--105% of Pickup 105%--120% of Nominal 95%--99% of Pickup 80%--95% of Nominal 0.1 -- 15.0 sec * 10 101%--105% of Pickup
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Register 40100 40101 40102 40103 40104 40105 40106 40107 40108 40109 40110 40111 40112 40113 40114 40115 40116 40117 40118 40119 40120 40121 40122 40123 40124 40125 40126 40127 40128 40129 40130 40131 40132 40133 40134 40135 40136 40137 40138-40143 40144 40145 40146 40147 40148 40149 40150 40151 40152 40153

Data Description Emergency Over Freq Pickup Emergency Under Freq Dropout Emergency Under Freq Pickup Emergency Freq Dropout Time Reserved for future use Reserved for future use Reserved for future use Reserved for future use MLB Programmable Output #1 MLB Programmable Output #2 Reserved for future use MLB Programmable Input #1 MLB Programmable Input #2 Reserved for future use Expansion Board Address 1 Output #1 Expansion Board Address 1 Output #2 Expansion Board Address 1 Output #3 Expansion Board Address 1 Output #4 Expansion Board Address 1 Output #5 Expansion Board Address 1 Output #6 Expansion Board Address 2 Output #1 Expansion Board Address 2 Output #2 Expansion Board Address 2 Output #3 Expansion Board Address 2 Output #4 Expansion Board Address 2 Output #5 Expansion Board Address 2 Output #6 Expansion Board Address 3 Output #1 Expansion Board Address 3 Output #2 Expansion Board Address 3 Output #3 Expansion Board Address 3 Output #4 Expansion Board Address 3 Output #5 Expansion Board Address 3 Output #6 Expansion Board Address 4 Output #1 Expansion Board Address 4 Output #2 Expansion Board Address 4 Output #3 Expansion Board Address 4 Output #4 Expansion Board Address 4 Output #5 Expansion Board Address 4 Output #6 Reserved for future use Expansion Board Address 1 Input #1 Expansion Board Address 1 Input #2 Expansion Board Address 2 Input #1 Expansion Board Address 2 Input #2 Expansion Board Address 3 Input #1 Expansion Board Address 3 Input #2 Expansion Board Address 4 Input #1 Expansion Board Address 4 Input #2 Reserved for future use Reserved for future use

Access RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW

Data Type WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD

Range/Units 105%--120% of Nominal 95%--99% of Pickup 80%--95% of Nominal 0.1 -- 15.0 sec * 10 Return 0 Return 0 Return 0 Return 0 Event Code Event Code Return 0 Event Code Event Code Return 0 Event Code Event Code Event Code Event Code Event Code Event Code Event Code Event Code Event Code Event Code Event Code Event Code Event Code Event Code Event Code Event Code Event Code Event Code Event Code Event Code Event Code Event Code Event Code Event Code Return 0 Event Code Event Code Event Code Event Code Event Code Event Code Event Code Event Code Return 0 Return 0

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Register Data Description 40154 Expansion Board Address 1 Board Type 40155 Expansion Board Address 2 Board Type 40156 Expansion Board Address 3 Board Type 40157 Expansion Board Address 4 Board Type 40158 Reserved for future use 40159 Reserved for future use 40160 Alarm Option Board 40161 40162-40193 40194 40195 40196 40197 40198 40199 40200 40201 40202 40203 40250 40251 40252 40253 40260-40269 40270-40279 40280-40289 40290-40299 40300-40309 40310-40319 40320-40329
74

Access RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RW RO RO RO RW RW RW RW RW RW

Data Type WORD WORD WORD WORD WORD WORD WORD [0:1] WORD [0:1] WORD [0:X] WORD [0:X] WORD [0:X] WORD [0:X] WORD [0:1] WORD [0:1] WORD [0:1] WORD [0:1] WORD [0:3] WORD [0:3] WORD [0:4] WORD [0:4] WORD*10 WORD*10 WORD*10 WORD*10 WORD*10 WORD*10

Range/Units 0 = No Board Installed; 1 = Standard; 2 = Power 0 = No Board Installed; 1 = Standard; 2 = Power 0 = No Board Installed; 1 = Standard; 2 = Power 0 = No Board Installed; 1 = Standard; 2 = Power Return 0 Return 0 0 = No Board Installed; 1 = Normal; 2 = Chicago; 3 = Silence 0 = No Board Installed; 1 = Installed Return 0 One bit per output One bit per input One bit per output

Battery Option Board Installed Reserved for future use MLB Output State MLB Input State Expansion Board #1 Outputs State Expansion Board #2 Outputs State Expansion Board #3 Outputs State Expansion Board #4 Outputs State Expansion Board #1 Inputs State Expansion Board #2 Inputs State Expansion Board #3 Inputs State Expansion Board #4 Inputs State Software Controlled Outputs State Software Controlled Outputs Assigned Remote Monitoring Input State Remote Monitoring Input Assigned SCO #1 Description SCO #2 Description SCO #3 Description SCO #4 Description Reserved for future use Remote Monitored Input #1 Description Remote Monitored Input #2 Description

One bit per input

One bit per output One bit per output One bit per input One bit per input Software controller output

Return 0 (all registers)

Section 6 MPAC 1500 ATS Controller

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Register Data Description 40330-- Remote Monitored Input #3 40339 Description 40340-- Remote Monitored Input #4 40349 Description 40350-- Reserved for future use 40359 40600-40698 40699 40700 40740 Reserved for future use Proprietary Proprietary Accessory Setup

Access RW RW RW

Data Type WORD*10 WORD*10 WORD [0:15]

Range/Units

Return 0 (all registers) Return 0 (all registers)

0: Enable Engine Start Extended Time Delay 1: Reserved for future use (always 0) 2: Enable In Phase Monitor 3: Remote Test Loading (0=Loaded; 1=Unloaded) 4: Commit to Transfer 5: Peak Shave Delay Bypass 6: 3--Source Eng. Start Mode (0=pref. first; 1=both @ same time) 7: 3--source Pref. Source Toggle 8: In Phase Transition Angle (0=Lagging; 1=Leading)

40741 40742

Reserved for future use Accessory Status

RO

WORD [0:6]

40743

DIP Switch Position

RO

WORD [0:4]

9--15: In Phase Transition Angle Return 0 0: Exercise In Progress 1: In Phase Monitor Active 2: Load Control In Progress 3: Peak Shaving In Progress 4: Loaded Test Occurring 5: Unloaded Test Occurring 6: Auto-Loaded Test Occurring 0: Maintenance Mode 1: Password Disabled 2: Spare 3 On 3: Spare 4 On Return 0 0--3600 Sec 0--3600 Sec 0--3600 Sec 0--3600 Sec 0--3600 Sec 0--3600 Sec 0--3600 Sec 0--3600 Sec

40744 40750 40751 40752 40753 40754 40755 40756 40757

Reserved for future use Load Shed: Source N Disconnect Time#1 Load Shed: Source N Disconnect Time#2 Load Shed: Source N Disconnect Time#3 Load Shed: Source N Disconnect Time#4 Load Shed: Source N Disconnect Time#5 Load Shed: Source N Disconnect Time#6 Load Shed: Source N Disconnect Time#7 Load Shed: Source N Disconnect Time#8

RW RW RW RW RW RW RW RW

WORD WORD WORD WORD WORD WORD WORD WORD

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Register Data Description 40758 Load Shed: Source N Disconnect Time#9 40759 Load Shed: Source E Reconnect Time #1 40760 Load Shed: Source E Reconnect Time #2 40761 Load Shed: Source E Reconnect Time #3 40762 Load Shed: Source E Reconnect Time #4 40763 Load Shed: Source E Reconnect Time #5 40764 Load Shed: Source E Reconnect Time #6 40765 Load Shed: Source E Reconnect Time #7 40766 Load Shed: Source E Reconnect Time #8 40767 Load Shed: Source E Reconnect Time #9 40768 Load Shed: Source E Disconnect Time #1 40769 Load Shed: Source E Disconnect Time #2 40770 Load Shed: Source E Disconnect Time #3 40771 Load Shed: Source E Disconnect Time #4 40772 Load Shed: Source E Disconnect Time #5 40773 Load Shed: Source E Disconnect Time #6 40774 Load Shed: Source E Disconnect Time #7 40775 Load Shed: Source E Disconnect Time #8 40776 Load Shed: Source E Disconnect Time #9 40777 Load Shed: Source N Reconnect Time #1 40778 Load Shed: Source N Reconnect Time #2 40779 Load Shed: Source N Reconnect Time #3 40780 Load Shed: Source N Reconnect Time #4 40781 Load Shed: Source N Reconnect Time #5 40782 Load Shed: Source N Reconnect Time #6 40783 Load Shed: Source N Reconnect Time #7 40784 Load Shed: Source N Reconnect Time #8 40785 Load Shed: Source N Reconnect Time #9

Access RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW

Data Type WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD

Range/Units 0--3600 Sec 0--3600 Sec 0--3600 Sec 0--3600 Sec 0--3600 Sec 0--3600 Sec 0--3600 Sec 0--3600 Sec 0--3600 Sec 0--3600 Sec 0--3600 Sec 0--3600 Sec 0--3600 Sec 0--3600 Sec 0--3600 Sec 0--3600 Sec 0--3600 Sec 0--3600 Sec 0--3600 Sec 0--3600 Sec 0--3600 Sec 0--3600 Sec 0--3600 Sec 0--3600 Sec 0--3600 Sec 0--3600 Sec 0--3600 Sec 0--3600 Sec

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Register Data Description 40786 Load Shed: Source N Number of Loads to Add 40787 Load Shed: Source E Number of Loads to Add 40788-- Reserved for future use 40799 40800-40864 Common Event Alarms

Access RW RW RW

Data Type WORD WORD WORD* 65 [0:15]

Range/Units 1--9 1--9 Return 0 (all registers) 0--12: Msg Code of defined common alarm 13: 0=Not audible alarm; 1 = Audible alarm 14: 0=Not assigned to DCA #2; 1= Assigned to DCA #2 15: 0=Not assigned to DCA #1; 1= Assigned to DCA #1

40900 40901 40902 40903 40905

Reserved for future use Reserved for future use Reserved for future use Reserved for future use Enabled / Loaded / Interval Code / Repeat Rate Next Cal. Event

RW

WORD [0:7]

Return 0 Return 0 Return 0 Return 0 0: 0 = Disabled; 1 = Enabled 1: 0 = Unloaded; 1 = Loaded 2--3: Interval Code (00 = DMO; 01 = day; 10 = week; 11 = month) 4--7: Repeat Rate (1--12) 8: 0 = Not Running; 1 = Running (read only) Minutes since midnight 0--4: Day of Month 5--8: Month of Year 9--15: Year + 2000 (2000--2128) 1--5999 Minutes Return 0 0: 0 = Disabled; 1 = Enabled 1: 0 = Unloaded; 1 = Loaded 2--3: Interval Code (00 = DMO; 01 = day; 10 = week; 11 = month) 4--7: Repeat Rate (1--12) 8: 0 = Not Running; 1 = Running (read only) 9: 0 = N source; 1 = E source (Gen--Gen Only) Minutes since midnight 0--4: Day of Month 5--8: Month of Year (Jan = 1, Feb = 2, Dec = 12) 9--15: Year + 2000 (2001--2128) 1--5999 Minutes Same structure as Exer. Event #1 Return 0 (all registers) Minutes since midnight 0--4: Day of Month 5--8: Month of Year 9--15: Year + 2000 (2000--2128) Minutes

40906 40907

Start Time Next Cal. Event Start Date Next Cal. Event

RW RW

WORD WORD [0:15] WORD WORD [0:7]

40908 40909 40910

Run Time Next Cal. Event Reserved for future use Enabled / Loaded / Interval Code / Repeat Rate Exer. Event #1

RW RW

40911 40912

Start Time Exer. Event #1 Start Date Exer. Event #1

RW RW

WORD WORD [0:15]

40913 40914-40994 40995-40999 41010 41011

Run Time Exer. Event #1 Exer. Events #2--#21 (same as above) Reserved for future use Last Outage Time Last Outage Date

RW RW RO RO

WORD WORD * 80 WORD WORD [0:15] WORD * 2

41012-41013 41110-41119

Duration of Last Outage Designation

RO RW

WORD * 10 20 ASCII characters

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77

Register Data Description 41120-- Load Description 41129 41130-41139 41140-41149 41150-41154 41155 41156-41160 41161 41162-41166 41167 41168-41187 41200 41201 41202 41250 41251 Branch Description Location ATS Serial Number Password for registers 41150--41154 Controller Serial Number (FACTORY ONLY) Password for registers 41156--41160 Contactor Serial Number Password for registers 41162--41166 Reserved for future use 1500 Code Revision FPGA Revision MAC Address (least significant bits only) Time Date (day) Date (month) Date (year) Adjust for daylight savings time Date to move clock forward (day of week) Date to move clock forward (month) Date to move clock forward (week of month) 41254 Date to move clock backward (day of week) Date to move clock backward (month) Date to move clock backward (week of month) 41255-41260 41295 41296 41297 41298 41299 41300-41301 41302-41303 41304-41305 41306-41307
78

Access RW RW RW RW WO RW WO RW WO RO RO RO RW RW

Data Type Range/Units WORD * 10 20 ASCII characters WORD * 10 20 ASCII characters WORD * 10 20 ASCII characters WORD * 5 WORD WORD * 5 WORD WORD * 5 WORD WORD [0:15] WORD WORD [0:14] WORD WORD [0:15] 10 ASCII characters 0 -- 32768 10 ASCII characters 0 -- 32768 (FACTORY ONLY) 10 ASCII characters 0 -- 32768 Return 0 (all registers) 0--7: Minor Version 8--15: Major Version 0--7: Minor Version Bits 0--14 only Minutes since midnight 0--4: Day of Month 5--8: Month of Year (Jan = 1, Feb = 2, Dec = 12)

41252 41253

RW RW

WORD [0] WORD [0:9]

9--15: Year + 2000 (2001--2128) 0: 0 = do not adjust; 1 = adjust 0--2: Day of Month (Sun = 0, Mon = 1, Sat = 6) 3--6: Month of Year (Jan = 1, Feb = 2, Dec = 12) 7--9: Week of Month (1 -- 4 only)

RW

WORD [0:9]

0--2: Day of Month (Sun = 0, Mon = 1, Sat = 6) 3--6: Month of Year (Jan = 1, Feb = 2, Dec = 12) 7--9: Week of Month (1 -- 4 only)

Reserved for future use Close Transition Parallel Time Transfer Time N->Open Transfer Time N->Close Transfer Time E->Open Transfer Time E->Close Minutes not in Preferred Total Minutes not in Preferred since Reset Minutes in Standby Total Minutes in Standby since Reset

RO RO RO RO RO RO RO RO RO

WORD WORD WORD WORD WORD WORD * 2 WORD * 2 WORD * 2 WORD * 2

Return 0 (all registers) milliseconds milliseconds milliseconds milliseconds milliseconds minutes (most significant word first) minutes (most significant word first) minutes (most significant word first) minutes (most significant word first)

Section 6 MPAC 1500 ATS Controller

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Register Data Description 41308-- Minutes of Operation Total 41309 41310-41311 41312 41313 41314 41315 41316 41317 41318 41319 41320 Minutes of Operation since Reset Switch Transfers Total Switch Transfers since Reset Failures to Transfer Total Failures to Transfer since Reset Loss of Preferred Transfers Total Loss of Preferred Transfers since Reset Transfer Time N-->E Transfer Time E-->N Last Maintenance Date

Access RO RO RO RO RO RO RO RO RO RO RO

Data Type WORD * 2 WORD * 2 WORD WORD WORD WORD WORD WORD WORD WORD WORD [0:15]

Range/Units minutes (most significant word first) minutes (most significant word first)

milliseconds milliseconds 0--4: Day of Month 5--8: Month of Year (Jan = 1, Feb = 2, Dec = 12) 9--15: Year + 2000 (2001--2128)

41321 41322 41323-41330 41350

Proprietary Proprietary Reserved for Future Use Maintenance/Test and Manual Operations

WO

WORD [0:9] 0: Reset Maintenance Records 1: Start Peak Shave 2: End Peak Shave 3: Start Remote Loaded Test 4: Start Remote Unloaded Test 5: Reserved for future use (always 0) 6: End Remote Test 7: Force Transfer to OFF 8: Resume Program Trans. Operation 9: End Current Time Delay Minutes (sending any non--zero value starts test) 0: 1=Clear Log Return 0 Time, Date, Code, Param1, Param2 Time, Date, Code, Param1, Param2 Time, Date, Code, Param1, Param2 Time, Date, Code, Param1, Param2 Time, Date, Code, Param1, Param2 Return 0 (all registers) Minutes since midnight 0--4: Day of Month 5--8: Month of Year (Jan = 1, Feb = 2, Dec = 12) 9--15: Year + 2000 (2000--2128) Minutes since midnight

41351 41352 41353 42150-42249 42250-42349 42350-42449 42450-42549 42550-42649 42650-42749 42750 42751

Auto--Load Run Time Clear Event Log Reserved for future use Events 0 -- 19 Events 20 -- 39 Events 40 -- 59 Events 60 -- 79 Events 80 -- 99 Reserved for future use Event Window Start Time Event Window Start Date

WO WO RO RO RO RO RO RW RW

WORD WORD [0] WORD * 100 WORD * 100 WORD * 100 WORD * 100 WORD * 100 WORD WORD [0:15]

42752

Event Window End Time

RW

WORD

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79

Register Data Description 42753 Event Window End Date

Access RW

Data Type WORD [0:15]

Range/Units 0--4: Day of Month 5--8: Month of Year (Jan = 1, Feb = 2, Dec = 12) 9--15: Year + 2000 (2000--2128)

42754 42755-42854 42900-42949 43400 43401 43402 43403 43404 43405 43406 43407 43408 43409 43410 43411 43412 43413 43414 43415 43416 43417 43418 43419 43420 43421 43422 43423 43424 43425 43426 43427 43428 43429 43450 43500
80

Number of Events in Window Windowed Events 0 -- 19 Reserved for Future Use Calibrate L1L2 Normal Source Voltage Password for 43400 Calibrate L2L3 Normal Source Voltage Password for 43402 Calibrate L3L1 Normal Source Voltage Password for 43404 Calibrate L1L2 Emergency Source Voltage Password for 43406 Calibrate L2L3 Emergency Source Voltage Password for 43408 Calibrate L3L1 Emergency Source Voltage Password for 43410 Calibrate L1L0 Normal Source Voltage Password for 43412 Calibrate L2L0 Normal Source Voltage Password for 43414 Calibrate L3L0 Normal Source Voltage Password for 43416 Calibrate L1L0 Emergency Source Voltage Password for 43418 Calibrate L2L0 Emergency Source Voltage Password for 43420 Calibrate L3L0 Emergency Source Voltage Password for 43422 Calibrate L1 Current Password for 43424 Calibrate L2 Current Password for 43426 Calibrate L3 Current Password for 43428 Key Press Status User Defined Value

RO RO WO WO WO WO WO WO WO WO WO WO WO WO WO WO WO WO WO WO WO WO WO WO WO WO WO WO WO WO WO WO RO RW

WORD WORD* 100 WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD [0:3] WORD

Time, Date, Code, Param1, Param2 Return 0 (all registers) Volts * 10 0 -- 32768 Volts * 10 0 -- 32768 Volts * 10 0 -- 32768 Volts * 10 0 -- 32768 Volts * 10 0 -- 32768 Volts * 10 0 -- 32768 Volts * 10 0 -- 32768 Volts * 10 0 -- 32768 Volts * 10 0 -- 32768 Volts * 10 0 -- 32768 Volts * 10 0 -- 32768 Volts * 10 0 -- 32768 Amps * 10 0 -- 32768 Amps * 10 0 -- 32768 Amps * 10 0 -- 32768 One bit per button For internal use
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Register 43501 43502 43503 43504 43505 43506 43507 43508 43509 4355243599 43700

Data Description User Defined Value User Defined Value User Defined Value User Defined Value User Defined Value User Defined Value User Defined Value User Defined Value User Defined Value Reserved for future use

Access RW RW RW RW RW RW RW RW RW

Data Type WORD WORD WORD WORD WORD WORD WORD WORD WORD

Range/Units For internal use For internal use For internal use For internal use For internal use For internal use For internal use For internal use For internal use Return 0 (all registers)

Controller Parameter Force Save Status Password for register 43550 Reserved for future use Load Control Mode Source 1 Add Load Amperage Source 1 Remove Load Amperage Source 2 Add Load Amperage Source 2 Remove Load Amperage Source 1 Current Based Load Control Output 1 Enable Source 1 Current Based Load Control Output 2 Enable Source 1 Current Based Load Control Output 3 Enable Source 1 Current Based Load Control Output 4 Enable Source 1 Current Based Load Control Output 5 Enable Source 1 Current Based Load Control Output 6 Enable Source 1 Current Based Load Control Output 7 Enable Source 1 Current Based Load Control Output 8 Enable Source 1 Current Based Load Control Output 9 Enable Source 1 Current Based Load Control Output 1 Add Priority Source 1 Current Based Load Control Output 2 Add Priority Source 1 Current Based Load Control Output 3 Add Priority Source 1 Current Based Load Control Output 4 Add Priority Source 1 Current Based Load Control Output 5 Add Priority Source 1 Current Based Load Control Output 6 Add Priority Source 1 Current Based Load Control Output 7 Add Priority Source 1 Current Based Load Control Output 8 Add Priority Source 1 Current Based Load Control Output 9 Add Priority

RW

WORD

43701 43800 43801 43802 43803 43804 43805 43806 43807 43808 43809 43810 43811 43812 43813 43814 43815 43816 43817 43818 43819 43820 43821 43822 43823

WO RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW

WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD

0: Idle 1: Force the parameters to be saved 2. Parameters have been saved succesfully 0 - 32768 (factory password) 0 = None, 1 = Time Based, 2 = Current Based 0 = None, 1 = Time Based, 2 = Current Based 0-4000 Amps 0-4000 Amps 0-4000 Amps 0-4000 Amps 0 = Disabled; 1= Enabled 0 = Disabled; 1= Enabled 0 = Disabled; 1= Enabled 0 = Disabled; 1= Enabled 0 = Disabled; 1= Enabled 0 = Disabled; 1= Enabled 0 = Disabled; 1= Enabled 0 = Disabled; 1= Enabled 0 = Disabled; 1= Enabled 1-9 1-9 1-9 1-9 1-9 1-9 1-9 1-9 1-9

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81

Register Data Description 43824 43825 43826 43827 43828 43829 43830 43831 43832 43833 43834 43835 43836 43837 43838 43839 43840 43841 43842 43843 43844 43845 43846 43847 43848 43849 43850 43851 43852 43853 Source 1 Current Based Load Control Output 1 Remove Priority Source 1 Current Based Load Control Output 2 Remove Priority Source 1 Current Based Load Control Output 3 Remove Priority Source 1 Current Based Load Control Output 4 Remove Priority Source 1 Current Based Load Control Output 5 Remove Priority Source 1 Current Based Load Control Output 6 Remove Priority Source 1 Current Based Load Control Output 7 Remove Priority Source 1 Current Based Load Control Output 8 Remove Priority Source 1 Current Based Load Control Output 9 Remove Priority Source 1 Current Based Load Control Output 1 Add Time Source 1 Current Based Load Control Output 2 Add Time Source 1 Current Based Load Control Output 3 Add Time Source 1 Current Based Load Control Output 4 Add Time Source 1 Current Based Load Control Output 5 Add Time Source 1 Current Based Load Control Output 6 Add Time Source 1 Current Based Load Control Output 7 Add Time Source 1 Current Based Load Control Output 8 Add Time Source 1 Current Based Load Control Output 9 Add Time Source 1 Current Based Load Control Output 1 Remove Time Source 1 Current Based Load Control Output 2 Remove Time Source 1 Current Based Load Control Output 3 Remove Time Source 1 Current Based Load Control Output 4 Remove Time Source 1 Current Based Load Control Output 5 Remove Time Source 1 Current Based Load Control Output 6 Remove Time Source 1 Current Based Load Control Output 7 Remove Time Source 1 Current Based Load Control Output 8 Remove Time Source 1 Current Based Load Control Output 9 Remove Time Source 2 Current Based Load Control Output 1 Enable Source 2 Current Based Load Control Output 2 Enable Source 2 Current Based Load Control Output 3 Enable

Access RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW

Data Type WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD

Range/Units 1-9 1-9 1-9 1-9 1-9 1-9 1-9 1-9 1-9 0-3600 0-3600 0-3600 0-3600 0-3600 0-3600 0-3600 0-3600 0-3600 0-3600 0-3600 0-3600 0-3600 0-3600 0-3600 0-3600 0-3600 0-3600 0 = Disabled; 1= Enabled 0 = Disabled; 1= Enabled 0 = Disabled; 1= Enabled

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Register Data Description 43854 43855 43856 43857 43858 43859 43860 43861 43862 43863 43864 43865 43866 43867 43868 43869 43870 43871 43872 43873 43874 43875 43876 43877 43878 43879 43880 43881 43882 43883 Source 2 Current Based Load Control Output 4 Enable Source 2 Current Based Load Control Output 5 Enable Source 2 Current Based Load Control Output 6 Enable Source 2 Current Based Load Control Output 7 Enable Source 2 Current Based Load Control Output 8 Enable Source 2 Current Based Load Control Output 9 Enable Source 2 Current Based Load Control Output 1 Add Priority Source 2 Current Based Load Control Output 2 Add Priority Source 2 Current Based Load Control Output 3 Add Priority Source 2 Current Based Load Control Output 4 Add Priority Source 2 Current Based Load Control Output 5 Add Priority Source 2 Current Based Load Control Output 6 Add Priority Source 2 Current Based Load Control Output 7 Add Priority Source 2 Current Based Load Control Output 8 Add Priority Source 2 Current Based Load Control Output 9 Add Priority Source 2 Current Based Load Control Output 1 Remove Priority Source 2 Current Based Load Control Output 2 Remove Priority Source 2 Current Based Load Control Output 3 Remove Priority Source 2 Current Based Load Control Output 4 Remove Priority Source 2 Current Based Load Control Output 5 Remove Priority Source 2 Current Based Load Control Output 6 Remove Priority Source 2 Current Based Load Control Output 7 Remove Priority Source 2 Current Based Load Control Output 8 Remove Priority Source 2 Current Based Load Control Output 9 Remove Priority Source 2 Current Based Load Control Output 1 Add Time Source 2 Current Based Load Control Output 2 Add Time Source 2 Current Based Load Control Output 3 Add Time Source 2 Current Based Load Control Output 4 Add Time Source 2 Current Based Load Control Output 5 Add Time Source 2 Current Based Load Control Output 6 Add Time

Access RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW

Data Type WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD

Range/Units 0 = Disabled; 1= Enabled 0 = Disabled; 1= Enabled 0 = Disabled; 1= Enabled 0 = Disabled; 1= Enabled 0 = Disabled; 1= Enabled 0 = Disabled; 1= Enabled 1-9 1-9 1-9 1-9 1-9 1-9 1-9 1-9 1-9 1-9 1-9 1-9 1-9 1-9 1-9 1-9 1-9 1-9 0-3600 0-3600 0-3600 0-3600 0-3600 0-3600

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83

Register Data Description 43884 43885 43886 43887 43888 43889 43890 43891 43892 43893 43894 43895 Source 2 Current Based Load Control Output 7 Add Time Source 2 Current Based Load Control Output 8 Add Time Source 2 Current Based Load Control Output 9 Add Time Source 2 Current Based Load Control Output 1 Remove Time Source 2 Current Based Load Control Output 2 Remove Time Source 2 Current Based Load Control Output 3 Remove Time Source 2 Current Based Load Control Output 4 Remove Time Source 2 Current Based Load Control Output 5 Remove Time Source 2 Current Based Load Control Output 6 Remove Time Source 2 Current Based Load Control Output 7 Remove Time Source 2 Current Based Load Control Output 8 Remove Time Source 2 Current Based Load Control Output 9 Remove Time Prime Power Event Source 1 Duration Prime Power Event Source 2 Duration Prime Power Event Source 1 Count Down Prime Power Event Source 2 Count Down Prime Power Event Start/Stop USB Data Logging Period Min/Max Logging Period Min/Max Logging Calendar Start Date (day) Min/Max Logging Calendar Start Date (month) Min/Max Logging Calendar Start Date (year) Min/Max Logging Start Time Min/Max Logging Calendar Stop Date (day) Min/Max Logging Calendar Stop Date (month) Min/Max Logging Calendar Stop Date (year) Min/Max Logging Stop Time Min/Max Logging Days Min/Max Logging Weeks Device ID

Access RW RW RW RW RW RW RW RW RW RW RW RW

Data Type WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD

Range/Units 0-3600 0-3600 0-3600 0-3600 0-3600 0-3600 0-3600 0-3600 0-3600 0-3600 0-3600 0-3600

43920 43921 43922 43924 43926 43930 43940 43941

RW RW RO RO RW RW RW RW

WORD WORD WORD*2 WORD*2 WORD WORD WORD WORD [0:15]

(Hours * 0.1) (Hours * 0.1) Minutes Minutes 0 = Stop, 1 = Start 0 = Seconds; 1 = Minutes, 2 = Hours; 3 = Days 0 = Continuous; 1 = Calendar; 2 = Daily; 3 = Weekly 0-4: Day of Month 5-8: Month of Year (Jan = 1, Feb = 2, Dec = 12) 9-15: Year + 2000 (2001-2128)

43942 43943

RW RW

WORD WORD [0:15]

Minutes 0-4: Day of Month 5-8: Month of Year (Jan = 1, Feb = 2, Dec = 12) 9-15: Year + 2000 (2001-2128)

43944 43945 43946 49999

RW RW RW RO

WORD WORD WORD WORD

Minutes Number of days in period Number of weeks in period MPACt 1500 ATS Controller = 0x17

84

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6.4.4

Event Codes
Code 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92--98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113--119 120 121 Description Source E Under Voltage Source E Over Voltage Source E Voltage Unbalanced Source E Loss of Phase Source E Phase Rotation Error Source E Over Frequency Source E Under Frequency Failure to Acquire Standby Failure to Acquire Preferred Failure to Transfer I/O Module Comms Lost Audible Alarm Status Aux. Switch Fault Aux. Switch Open Load Control Output #0 Load Control Output #1 Load Control Output #2 Load Control Output #3 Load Control Output #4 Load Control Output #5 Load Control Output #6 Load Control Output #7 Load Control Output #8 Modbus Controlled RDO #1 Modbus Controlled RDO #2 Modbus Controlled RDO #3 Modbus Controlled RDO #4 3 Source System Disable Output Common Alarm 2 Audible Alarm Has Been Silenced Reserved for future use No Input Function Defined Forced Transfer to Off Peak Shave Mode Inhibit Transfer Remote End Time Delay Remote Test Low Battery Voltage Remote Common Alarm Bypass Contactor Disable 3 Source System Disable Input Remote Monitor Input #1 Remote Monitor Input #2 Remote Monitor Input #3 Remote Monitor Input #4 Reserved for future use System Ready Critical Service Required

Event codes are used in the following registers:


D Programmable

inputs

and

outputs,

registers

40108--40153
D Common event alarms, registers 40800--40864 D Event log registers 42150-42649 Code 1 2 3 4 5 6 7 8 9 10 11--26 27 28--32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 Description End Time Delay Button Test Button Exercise Button Lamp Test Button Service Required Reset Maintenance DIP Switch Changed State Password DIP Switch Changed State Spare DIP Switch Changed State Spare DIP Switch Changed State Supervised Transfer Switch Changed State Reserved New I/O Module Detected Reserved No Output Function Defined Preferred Source Available Standby Source Available Contactor in Preferred Position Contactor in Standby Position Contactor in Off Position Contactor in Source N Position Contactor in Source E Position Not in Auto Load Control Active Low Battery on Standby Source Exerciser Started Test Mode Active Peak Shave Active Non-Emergency Transfer Back--up Battery Low Maintenance Mode Active Load Bank Activate Start Source N Generator Start Source E Generator In Phase Monitor Waiting for Synch Common Alarm Source N Under Voltage Source N Over Voltage Source N Voltage Unbalanced Source N Loss of Phase Source N Phase Rotation Error Source N Over Frequency Source N Under Frequency

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85

Code 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138--147 148 149--174 175 176--200 201 202 203 204 205 206 207 208 209 210 211 212 213--214 215 216 217--222 223 224 225 226--247 248 249--250 251 252 256

Description Non----Critical Service Required System Parameter Changed Source N Available Source E Available Over Frequency Under Frequency Loss of Phase Phase Rotation Error Over Voltage L1----L2 Over Voltage L2----L3 Over Voltage L3----L1 Under Voltage L1----L2 Under Voltage L2----L3 Under Voltage L3----L1 Voltage Unbalanced History Log Saved Reserved Inphase Synching Reserved for future use Auto Loaded Test Complete Reserved for future use Transfer Mode Changed Default History Loaded Reserved for future use Default Settings Loaded MLB Programmable Input Changed MLB Programmable Output Changed Exercise Loaded Changed Test Loaded Changed One/Two Week Exercise Changed Disable Exercise Changed Preferred Source Changed Default Settings Loaded Reserved for future use Backup Parameter File Loaded Backup History File Loaded Reserved for future use Modbus Force Transfer to Off Modbus Peak Shave Modbus System Test Reserved for future use Battery Backup Output Changed Reserved for future use A USB Device Has Been Connected A USB Device Has Been Disconnected System Ready

86

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Section 7 MPAC 1000 ATS Controller


7.1 Specifications
The MPACt1000 controllers Modbusr communication capability:
D Supports industry-standard Modbusr RTU protocol. D Can use Modbusr TCP protocol with the addition of a D D D D

Connection Procedure 1. Disconnect power to the transfer switch by opening switches or circuit breakers before opening the enclosure. 2. Open the controller housing and locate terminal strip TB1. See Figure 7-1.

Modbus/Ethernet converter. Connects to a Modbusr master singly over an RS-232 line. Uses RS-485 connections to connect to a Modbusr master singly or over an RS-485 network. Connects to an Ethernet network using a Modbus/ Ethernet converter. Uses standard baud rates of 9600 or 19200.

7.2 Hardware Connections


DANGER

Hazardous voltage. Will cause severe injury or death. Disconnect all power sources before opening the enclosure.

GM21364

1. Terminal strip TB1 (inputs, output, Modbus connections)

NOTICE
Electrostatic discharge damage. Electrostatic discharge (ESD) damages electronic circuit boards. Prevent electrostatic discharge damage by wearing an approved grounding wrist strap when handling electronic circuit boards or integrated circuits. An approved grounding wrist strap provides a high resistance (about 1 megohm), not a direct short, to ground.

Figure 7-1

ATS Controller, Cover Removed

3. Connect the Modbusr input and output to the terminals shown in Figure 7-2. Use #12-24 AWG twisted-pair shielded cable; Belden cable #9841 or equivalent is recommended. Connect A to negative (--), B to positive (+), and the shield to ground as shown in Figure 7-2. 4. Tighten the connections to 0.5 Nm (4.4 in. lb.). 5. Replace the controller housing cover. 6. Close and lock the transfer switch enclosure door before reconnecting the power.

Note: Install communication conductors in raceways, cables, or conduit separate from AC power conductors. The controller uses a non-isolated RS-485 port with connection speeds of 9.6 kbps and 19.2 kbps.

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Section 7 MPAC 1000 ATS Controller 87

TRANSFER PRE-SIGNAL 10A@30VDC/250VAC

Figure 7-3

Network Interface Port Display Window

PROGRAMMABLE OUTPUT 2A@30VDC/250VAC

The Network Interface Port display window shows the address and baud rate of the Modbusr network interface port. Use the Network Interface Port setup window to set the Modbusr network interface port to communicate with the other devices in the network. See Figure 7-4.

PROGRAMMABLE INPUT 1

PROGRAMMABLE INPUT 2

MODBUS RS485

B (+) A (--)

MODBUS RS485

B (+)

Figure 7-4
A (--)

Network Interface Port Setup Window

GM22366

Customer connections Figure 7-2 Terminal Strip TB1 Connections

Choose a unique network address for each device in the network. Type in the address or use the up and down arrows. Choose the baud rate from the drop-down list. Allowable baud rates are 9600 and 19200 baud. Select the baud rate to match the other devices on the network.

7.4 Modbus Registers


Refer to Section 1.3 for definitions of terms and symbols used in the register tables. Time delays, setpoints, inputs and outputs, and other user-defined parameters are programmed using the Setup Program. Refer to the Setup Program Operation Manual for instructions. See the List of Related Materials for document part numbers.

7.3 Controller Setup


Use a personal computer (PC) running the ATS Controller Setup Program to set the address and baud rate of the Modbusr network interface port. Refer to the Setup Program Operation Manual for instructions for using the program, including creating data windows. Follow the instructions in the Setup Program Operation Manual to use the Network Interface Port data window to check and set the address and baud rate of the Modbusr network interface port to match the other devices in the network. See Figure 7-3.

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7.4.1

Guide to the Register Map


Registers 40001--40021 40022--40030 400032--40044 40045--40064 40066--40089 40090--40099 40150--40550 40600--40605 40650--40652 40740--40742 40743 40750--40785 40800--40864 40900--40994 41010--41013 41110--41149 41200--41205 41250--41254 41300--41351 41352 49999

Description Monitoring Setup Time delays Trip point settings Outputs (event code) Inputs (event code) Event history I/O status Active time delay Accessories DIP switch positions Pre/post transfer delays Common alarms Exerciser Last outage Customer-defined descriptions * Code versions Time/date Maintenance history Disable manual exercise Device ID

* Descriptions entered through Setup or Monitor III software.

7.4.2

Modbus Registers
Access Data Type RO WORD [0:14] Range/Units 0--1: Contactor Position (00 = Off; 01 = Normal; 10 = Emerg; 11 = Fault) 2: Preferred Source (0 = Source1; 1= Source2) 3--12: Top Event on Warning Stack 13: Preferred Source Available (0 = No, 1 = Yes) 14: Standby Source Available (0 = No, 1 = Yes)

Register Data Description 40001 System Overview

40002 40003 40004 40005 40006 40007 40008 40009 40010 40011 40012 40013

SourceA Line-Neutral L1-L0 SourceA Line-Neutral L2-L0 SourceA Line-Neutral L3-L0 SourceB Line-Neutral L1-L0 SourceB Line-Neutral L2-L0 SourceB Line-Neutral L3-L0 SourceA Line Voltage L1-L2 SourceA Line Voltage L2-L3 SourceA Line Voltage L3-L1 SourceB Line Voltage L1-L2 SourceB Line Voltage L2-L3 SourceB Line Voltage L3-L1

RO RO RO RO RO RO RO RO RO RO RO RO

WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD

Volts AC * 10 Volts AC * 10 Volts AC * 10 Volts AC * 10 Volts AC * 10 Volts AC * 10 Volts AC * 10 Volts AC * 10 Volts AC * 10 Volts AC * 10 Volts AC * 10 Volts AC * 10

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Section 7 MPAC 1000 ATS Controller 89

Register 40014 40015 40016 40017 40018 40019 40020 40021 40022

Data Description SourceA Frequency SourceB Frequency Reserved for future use Reserved for future use Reserved for future use Reserved for future use Reserved for future use Reserved for future use Source Phase Sequence Actual

Access RO RO

Data Type WORD WORD Hz * 10 Hz * 10 Return 0 Return 0 Return 0 Return 0 Return 0

Range/Units

RO

Return 0 WORD[0:3] 0--1: SourceA 01 = ABC; 00 = CBA; 10 = N/A; 11 = ERR 2--3: SourceB 01 = ABC; 00 = CBA; 10 = N/A; 11 = ERR

40023 40024 40025 40026 40027 40028 40029 40030 40032 40033 40034 40035 40036 40037 40038 40039 40040 40041 40042 40043 40044 40045 40046 40047 40048 40049 40050 40051 40052 40053 40054 40055

Source Phase Sequence Expected SourceA Nominal Voltage SourceB Nominal Voltage SourceA Nominal Frequency SourceB Nominal Frequency SourceA Number of Phases SourceB Number of Phases Rated Amperage SourceA Engine Start Time Delay (ID 0x0001) SourceB Engine Start Time Delay (ID 0x0002) SourceA Ext Engine Start Time Delay (ID 0x0003) SourceB Ext Engine Start Time Delay (ID 0x0004) SourceA Engine Cooldown Time Delay (ID 0x0005) SourceB Engine Cooldown Time Delay (ID 0x0006) Preferred to Standby Time Delay (ID 0x0007) Standby to Preferred Time Delay (ID 0x0008) Off to Preferred Time Delay (ID 0x0009) Off to Standby Time Delay (ID 0x000A) Acquire Standby Source (ID 0x000B) InPhase Monitor Synch (ID 0x000C) Reserved for future use SourceA Over Volt Dropout Trip Point SourceA Over Volt Pickup Trip Point SourceA Under Volt Pickup Trip Point SourceA Under Volt Dropout Trip Point SourceA Voltage Debounce Time SourceB Over Volt Dropout Trip Point SourceB Over Volt Pickup Trip Point SourceB Under Volt Pickup Trip Point SourceB Under Volt Dropout Trip Point SourceB Voltage Debounce Time SourceA Over Freq Dropout Trip Point

RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW

WORD[0] WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD

0: 1 = ABC; 0 = CBA Volts AC * 10 Volts AC * 10 Hz * 10 Hz * 10 1 or 3 1 or 3 0--4000 0--6 sec 0--6 sec 0--5999 sec 0--5999 sec 0--5999 sec 0--5999 sec 0--5999 sec 0--5999 sec 0--5999.9 sec * 10 0--5999.9 sec * 10 1--5999 sec 1--5999 sec Return 0 (105 -- 135) % of rated source voltage (95 -- 100)% of over voltage dropout point (85 -- 100) % of rated source voltage (75 -- 98) % of overvoltage pickup point Sec * 10 (0.1--9.9) (105 -- 135) % of rated source voltage (95 -- 100)% of over voltage dropout point (85 -- 100) % of rated source voltage (75 -- 98) % of overvoltage pickup point Sec * 10 (0.1--9.9) (101 --105) % of overfreq pickup point
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Register 40056 40057 40058 40059 40060 40061 40062 40063 40064 40065 40066 40067 40068 40069 40070 40071 40072 40073 40074 40075 40076 40077 40078 40079 40080 40081 40082 40083 40084 40085 40086 40087 40088 40089 40090 40091 40092 40093 40094 40095 40096 40097 40098 40099 40150 40250 40350

Data Description SourceA Over Freq Pickup Trip Point SourceA Under Freq Dropout Trip Point SourceA Under Freq Pickup Trip Point SourceA Freq Dropout Time SourceB Over Freq Dropout Trip Point SourceB Over Freq Pickup Trip Point SourceB Under Freq Dropout Trip Point SourceB Under Freq Pickup Trip Point SourceB Freq Dropout Time ATS Controller Output I/O Module 1 Output 1 I/O Module 1 Output 2 I/O Module 1 Output 3 I/O Module 1 Output 4 I/O Module 1 Output 5 I/O Module 1 Output 6 I/O Module 2 Output 1 I/O Module 2 Output 2 I/O Module 2 Output 3 I/O Module 2 Output 4 I/O Module 2 Output 5 I/O Module 2 Output 6 I/O Module 3 Output 1 I/O Module 3 Output 2 I/O Module 3 Output 3 I/O Module 3 Output 4 I/O Module 3 Output 5 I/O Module 3 Output 6 I/O Module 4 Output 1 I/O Module 4 Output 2 I/O Module 4 Output 3 I/O Module 4 Output 4 I/O Module 4 Output 5 I/O Module 4 Output 6 TSI1 Event TSI2 Event I/O Module 1 Input 1 I/O Module 1 Input 2 I/O Module 2 Input 1 I/O Module 2 Input 2 I/O Module 3 Input 1 I/O Module 3 Input 2 I/O Module 4 Input 1 I/O Module 4 Input 2 Events 0 -- 19 Events 20 -- 39 Events 40 -- 59

Access RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RO RO RO

Data Type WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD

Range/Units (105 -- 120) % of rated source freq (95 -- 99) % of underfreq pickup point (80 -- 95)% of rated system frequency Sec * 10 (0.1--15.0) (101 --105) % of overfreq pickup point (105 -- 120) % of rated source freq (95 -- 99) % of underfreq pickup point (80 -- 95)% of rated system frequency Sec * 10 (0.1--15.0) Event Code (see Section 7.4.3) Event Code (see Section 7.4.3) Event Code (see Section 7.4.3) Event Code (see Section 7.4.3) Event Code (see Section 7.4.3) Event Code (see Section 7.4.3) Event Code (see Section 7.4.3) Event Code (see Section 7.4.3) Event Code (see Section 7.4.3) Event Code (see Section 7.4.3) Event Code (see Section 7.4.3) Event Code (see Section 7.4.3) Event Code (see Section 7.4.3) Event Code (see Section 7.4.3) Event Code (see Section 7.4.3) Event Code (see Section 7.4.3) Event Code (see Section 7.4.3) Event Code (see Section 7.4.3) Event Code (see Section 7.4.3) Event Code (see Section 7.4.3) Event Code (see Section 7.4.3) Event Code (see Section 7.4.3) Event Code (see Section 7.4.3) Event Code (see Section 7.4.3) Event Code (see Section 7.4.3) Event Code (see Section 7.4.3) Event Code (see Section 7.4.3) Event Code (see Section 7.4.3) Event Code (see Section 7.4.3) Event Code (see Section 7.4.3) Event Code (see Section 7.4.3) Event Code (see Section 7.4.3) Event Code (see Section 7.4.3) Event Code (see Section 7.4.3) Event Code (see Section 7.4.3)

WORD*100 Time, Date, Code (see Section 7.4.3), Param1, Param2 WORD*100 Time, Date, Code (see Section 7.4.3), Param1, Param2 WORD*100 Time, Date, Code (see Section 7.4.3), Param1, Param2

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Section 7 MPAC 1000 ATS Controller 91

Register 40450 40550 40600 40601

Data Description Events 60 -- 79 Events 80 -- 99 SCRDOs (software-controlled relay driver outputs) MLB (main logic board) I/O Status

Access RO RO RW RO

Data Type

Range/Units

WORD*100 Time, Date, Code (see Section 7.4.3), Param1, Param2 WORD*100 Time, Date, Code (see Section 7.4.3), Param1, Param2 WORD[0:1] X0 = Off; X1 = On; 0X = Unassigned; 1X = Assigned WORD [0:4] One bit per I/O: Bit 0=Programmable Output Bit 1=Programmable Input #1 Bit 2=Programmable Input #2 Bit 3=Fixed Output LSDO Bit 4=Fixed Output Source 2 Engine Start WORD [0:7] For each I/O module: Bit 0=Programmable Output #1 WORD [0:7] Bit 1=Programmable Output #2 Bit 2=Programmable Output #3 Bit 3=Programmable Output #4 WORD [0:7] Bit 4=Programmable Output #5 Bit 5=Programmable Output #6 WORD [0:7] Bit 6=Programmable Input #1 Bit 7=Programmable Input #2 WORD WORD WORD WORD [0:15] Seconds Seconds 0: Enable Engine Start Extended Time Delay 1: Reserved for future use (always 0) 2: Enable In Phase Monitor 3: Reserved for future use (always 0) 4: Commit to Transfer 5: Peak Shave Delay Bypass 6- Reserved for future use (always 0) -7: 8: In Phase Transition Angle (0=Lagging; 1=Leading) 9--15: In Phase Transition Angle 1--4

40602 40603 40604 40605 40650 40651 40652 40740

I/O Module1 I/O Status I/O Module2 I/O Status I/O Module3 I/O Status I/O Module4 I/O Status Active Time Delay Number Active Time Delay Remaining Active Time Delay Preset Accessory Setup

RO RO RO RO RO RO RO RW

40741 40742

No. of I/O Modules Accessory Status

RW RO

40743

DIP Switch Position

RO

WORD WORD[0:4] 0: Exercise In Progress 1: In Phase Monitor Active 2: Load Shed In Progress 3: Peak Shaving In Progress 4: Test Occurring WORD[0:4] 0: Transfer Inhibited 1: Loaded/Unloaded Test 2: Exercise Inhibited 3: Loaded/Unloaded Exercise (Push Button Only) (0=Unloaded; 1=Loaded) 4: Exercise Interval (Push Button Only) (0=1 week; 1=2 week)

40750 40751 40752 40753 40754 40755 40756

Before Transfer to Source 1 Mtr Load Discon. Output Before Transfer Source 1 Delay #1 Before Transfer Source 1 Delay #2 Before Transfer Source 1 Delay #3 Before Transfer Source 1 Delay #4 Before Transfer Source 1 Delay #5 Before Transfer Source 1 Delay #6

RW RW RW RW RW RW RW

WORD WORD WORD WORD WORD WORD WORD

0--3600 Sec 0--3600 Sec 0--3600 Sec 0--3600 Sec 0--3600 Sec 0--3600 Sec 0--3600 Sec
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Section 7 MPAC 1000 ATS Controller 92

Register 40757 40758 40759 40760 40761 40762 40763 40764 40765 40766 40767 40768 40769 40770 40771 40772 40773 40774 40775 40776 40777 40778 40779 40780 40781 40782 40783 40784

Data Description Before Transfer Source 1 Delay #7 Before Transfer Source 1 Delay #8 After Transfer to Source 1 Mtr Load Discon. Output After Transfer Source 1 Delay #1 After Transfer Source 1 Delay #2 After Transfer Source 1 Delay #3 After Transfer Source 1 Delay #4 After Transfer Source 1 Delay #5 After Transfer Source 1 Delay #6 After Transfer Source 1 Delay #7 After Transfer Source 1 Delay #8 Before Transfer to Source 2 Mtr Load Discon. Output Before Transfer Source 2 Delay #1 Before Transfer Source 2 Delay #2 Before Transfer Source 2 Delay #3 Before Transfer Source 2 Delay #4 Before Transfer Source 2 Delay #5 Before Transfer Source 2 Delay #6 Before Transfer Source 2 Delay #7 Before Transfer Source 2 Delay #8 After Transfer to Source 2 Mtr Load Discon. Output After Transfer Source 2 Delay #1 After Transfer Source 2 Delay #2 After Transfer Source 2 Delay #3 After Transfer Source 2 Delay #4 After Transfer Source 2 Delay #5 After Transfer Source 2 Delay #6 After Transfer Source 2 Delay #7

Access RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW

Data Type WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD * 65 [0:15] 0--3600 Sec 0--3600 Sec 0--3600 Sec 0--3600 Sec 0--3600 Sec 0--3600 Sec 0--3600 Sec 0--3600 Sec 0--3600 Sec 0--3600 Sec 0--3600 Sec 0--3600 Sec 0--3600 Sec 0--3600 Sec 0--3600 Sec 0--3600 Sec 0--3600 Sec 0--3600 Sec 0--3600 Sec 0--3600 Sec 0--3600 Sec 0--3600 Sec 0--3600 Sec 0--3600 Sec 0--3600 Sec 0--3600 Sec 0--3600 Sec 0--3600 Sec 0--3600 Sec

Range/Units

40785 After Transfer Source 2 Delay #8 40800-- Common Event Alarms 40864

0--14: Event code of defined common alarm (DCA) (see Section 7.4.3) 15: 0=Not assigned to DCA; 1= Assigned to DCA

40900 40901 40902 40903

Plant Exerciser Mode Length Push Button Exercise Time of Push Button Exercise Initial Date of Push Button Exercise

RW RW RO RO

WORD WORD WORD WORD [0:15]

0 = Push Button Mode; 1 = Calendar Only; 2 = Calendar w/ Override 1--5999 Minutes Minutes since midnight

40905

Enabled / Loaded / Interval Code / Repeat Rate Next Cal. Event

RW

0--4: Day of Month 5--8: Month of Year 9--15: Year + 2000 (2000--2127) WORD[0:8] 0: 0 = Disabled; 1 = Enabled 1: 0 = Unloaded; 1 = Loaded 2--3: Interval Code ( 00 = DMO; 01 = day; 10 = week; 11 = month ) 4--7: Repeat Rate ( 1--12 ) 8: 0 = Not Running; 1 = Running (read only) Minutes since midnight

40906

Start Time Next Cal. Event

RW

WORD

TP-6113 10/10

Section 7 MPAC 1000 ATS Controller 93

Register Data Description 40907 Start Date Next Cal. Event

Access Data Type RW WORD [0:15] RW RW

Range/Units 0--4: Day of Month 5--8: Month of Year 9--15: Year + 2000 (2000--2127) 1--5999 Minutes

40908 40910

Run Time Next Cal. Event Enabled / Loaded / Interval Code / Repeat Rate Exer. Event #1

WORD WORD[0:8] 0: 0 = Disabled; 1 = Enabled 1: 0 = Unloaded; 1 = Loaded 2--3: Interval Code ( 00 = DMO; 01 = day; 10 = week; 11 = month ) 4--7: Repeat Rate ( 1--12 ) 8: 0 = Not Running; 1 = Running (read only) Minutes since midnight 0--4: Day of Month 5--8: Month of Year 9--15: Year + 2000 (2000--2127) 1--5999 Minutes

40911 40912

Start Time Exer. Event #1 Start Date Exer. Event #1

RW RW

WORD WORD [0:15] WORD

40913

Run Time Exer. Event #1

RW RW RO RO

40914-- Exer. Events #2--#21 (same as above) 40994 41010 41011 Last Outage Time Last Outage Date

WORD * 80 Same structure as Exer. Event #1 WORD WORD [0:15] WORD * 2 Minutes since midnight 0--4: Day of Month 5--8: Month of Year 9--15: Year + 2000 (2000--2127) Minutes

41012-- Duration of Last Outage 41013 41110-41119 41120-41129 41130-41139 41140-41149 41200 41201 41202 41203 41204 41205 41250 41251 Designation Load Description Branch Description Location ATS Controller Code Revision PIC Code Revision I/O Module1 Code Revision I/O Module2 Code Revision I/O Module3 Code Revision I/O Module4 Code Revision Time Date (day) Date (month) Date (year) Adjust for daylight savings time

RO RW RW RW RW RO RO RO RO RO RO RW RW

WORD * 10 20 ASCII characters WORD * 10 20 ASCII characters WORD * 10 20 ASCII characters WORD * 10 20 ASCII characters WORD [0:15] WORD [0:15] WORD [0:15] WORD [0:15] WORD [0:15] WORD [0:15] WORD WORD [0:15] 0--7: Minor Version 8--15: Major Version 0--7: Minor Version 8--15: Major Version 0--7: Minor Version (return 0 if not installed) 8--15: Major Version (return 0 if not installed) 0--7: Minor Version (return 0 if not installed) 8--15: Major Version (return 0 if not installed) 0--7: Minor Version (return 0 if not installed) 8--15: Major Version (return 0 if not installed) 0--7: Minor Version (return 0 if not installed) 8--15: Major Version (return 0 if not installed) Minutes since midnight 0--4: Day of Month 5--8: Month of Year 9--15: Year + 2000 (2000--2127) 0: 0 = do not adjust; 1 = adjust

41252

RW

WORD [0]

Section 7 MPAC 1000 ATS Controller 94

TP-6113 10/10

Register Data Description 41253 Date to move clock forward (day) Date to move clock forward (month) Date to move clock forward (year) Date to move clock backward (day)

Access RW

Data Type WORD [0:15]

Range/Units 0--4: Day of Month 5--8: Month of Year 9--15: Year + 2000 (2000--2127) 0--4: Day of Month 5--8: Month of Year 9--15: Year + 2000 (2000--2127) minutes (most significant word first) minutes (most significant word first) minutes (most significant word first) minutes (most significant word first) minutes (most significant word first) minutes (most significant word first)

41254

RW

WORD [0:15]

Date to move clock backward (month) Date to move clock backward (year) 41300-- Minutes not in Preferred Total 41301 41302-- Minutes not in Preferred since Reset 41303 41304-- Minutes in Standby Total 41305 41306-- Minutes in Standby since Reset 41307 41308-- Minutes of Operation Total 41309 41310-- Minutes of Operation since Reset 41311 41312 41313 41314 41315 41316 41317 41318 41319 41320 Switch Transfers Total Switch Transfers since Reset Failures to Transfer Total Failures to Transfer since Reset Loss of Preferred Transfers Total Loss of Preferred Transfers since Reset Transfer Time N-->E Transfer Time E-->N System Start Date

RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO

WORD * 2 WORD * 2 WORD * 2 WORD * 2 WORD * 2 WORD * 2 WORD WORD WORD WORD WORD WORD WORD WORD WORD [0:15] WORD [0:15] WORD [0:9]

milliseconds milliseconds 0--4: Day of Month 5--8: Month of Year 9--15: Year + 2000 (2000--2127) 0--4: Day of Month 5--8: Month of Year 9--15: Year + 2000 (2000--2127) 0: Reset Maintenance Records 1: Start Peak Shave 2: End Peak Shave 3: Start Remote Test 4: End Remote Test 5: Force Transfer to OFF 6: Resume Program Trans. Operation 7: End Current Time Delay 8: Remote Manual Exercise Start 0: 1=Clear Log 0: 0=Enabled; 1=Disabled MPAC r1000 ATS controller= 19

41321

Last Maintenance Date

RO

41350

Maintenance/Test & Manual Actions

WO

41351 41352 49999

Clear Event Log Disable Manual Exercise Device ID

WO RW RO

WORD[0] WORD[0] WORD

TP-6113 10/10

Section 7 MPAC 1000 ATS Controller 95

7.4.3

Event Codes

Code 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108--114 115 116 117 118 119 120 121 122 123 124 125--131 132 133 134 135 136 137 138 139 140 141

Description Source E Under Voltage Source E Over Voltage Source E Loss of Phase Source E Phase Rotation Error Source E Over Frequency Source E Under Frequency Failure to Acquire Standby Failure to Transfer I/O Module Comms Lost I/O Module Not Found I/O Module Not Installed Aux. Switch Fault Aux. Switch Open Load Control Output #0 Load Control Output #1 Load Control Output #2 Load Control Output #3 Load Control Output #4 Load Control Output #5 Load Control Output #6 Load Control Output #7 Load Control Output #8 Modbus Controlled RDO #1 Modbus Controlled RDO #2 Modbus Controlled RDO #3 Modbus Controlled RDO #4 3 Source System Disable
Reserved

Event codes are used in the Event History registers 40150-40599.


Code 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17--45 46 47 48--54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 Description End Time Delay Button Test Button Exercise Button Lamp Test Button Service Required Reset Exerciser Set Maintenance DIP Switch Exerciser Loaded DIP Switch Test Loaded DIP Switch One/Two Week DIP Switch Disable Exercise DIP Switch Supervised Switch in Manual Supervised Immediate Transfer Supervised Switch in Auto Source N Preferred Source E Preferred Reserved I/O Module Timeout I/O Module Bus Error Reserved for future use No Function Defined Preferred Source Available Standby Source Available Contactor in Preferred Position Contactor in Standby Position Contactor in Off Position Contactor in Source N Position Contactor in Source E Position Not in Auto Load Control Active Low Battery on Standby Source Exerciser Started Test Mode Active Peak Shave Active Non-Emergency Transfer Load Bank Activate Start Source N Generator Start Source E Generator In Phase Monitor Waiting for Synch Common Alarm Source N Under Voltage Source N Over Voltage Source N Loss of Phase Source N Phase Rotation Error Source N Over Frequency Source N Under Frequency

for future use

No Function Defined Forced Transfer to Off Peak Shave Mode Inhibit Transfer Remote End Time Delay Remote Test Low Battery Voltage Remote Common Alarm Bypass Contactor Disable 3 Source System Disable Reserved for future use Contactor Moved EEPROM Access Warning Internal Fault System Ready Critical Service Required Non-Critical Service Required System Parameter Changed Source N Available Source E Available Over Frequency Source E

Section 7 MPAC 1000 ATS Controller 96

TP-6113 10/10

Code 142 143 144 145 146 147 148 149 150 151--201 202 203--209 210 212 213 214 211 215 216 217 218 219--222 223 224 225 232

Description Under Frequency Source E Loss of Phase Source E Phase Rotation Error Source E Over Voltage L1-L2 Source E Over Voltage L2-L3 Source E Over Voltage L3-L1 Source E Under Voltage L1-L2 Source E Under Voltage L2-L3 Source E Under Voltage L3-L1 Source E Reserved Partial Meter Read Reserved for future use History Read from EEPROM DCA Read from EEPROM Exercise Time Updated Network Settings Updated Settings Read from EEPROM Transfer Mode Changed Default History Loaded Default Settings Loaded Default Common Alarms Loaded Reserved for future use Modbus Force Transfer to Off Modbus Peak Shave Modbus System Test System Ready

TP-6113 10/10

Section 7 MPAC 1000 ATS Controller 97

Notes

Section 7 MPAC 1000 ATS Controller 98

TP-6113 10/10

Section 8 M340 and M340+ ATS Controllers


8.1 Introduction
The M340 and M340+ ATS controllers use KBUS protocol for communication. Modbusr/KBUS converter kits are required for Modbus communication with these controllers. See Figure 8-1.
4 1 2 3

M340 and M340+ Controller

5
1. P10, ribbon cable connection for 340 generator set and power monitor 2. P13, ribbon cable connection for ATS controller 3. RS-485 connection TB1 4. RS-232 connection P19 5. DIP switches 1--8

KBUS at 9600 Baud Modbus/KBUS Converter KBUS at 9600 Baud or Modbus RTU at 9600 or 19200 Baud KBUS or Modbus Network
tt1405

Figure 8-2

Modbus/KBUS Converter Board

Figure 8-1

Modbus/KBUS Converter Function


1
tt1405

Installing the Modbus/KBUS converter kit allows this controller to communicate with a personal computer running Monitor III software. For Modbus applications other than Monitor III, the Modbus master must be programmed to read the Modbus registers shown in this manual. A system designer trained in the application of Modbus protocol must write and thoroughly test the program before implementation.

1. Circuit board

2. Ribbon cable

Figure 8-3

Modbus/KBUS Converter Kit, Installed

8.2 Hardware and Connections


Modbus/KBUS converter kit GM41143-KP3 replaces RS-232 and RS-485 communication modules and allows the selection of either KBUS or Modbus communication. Figure 8-2 shows the Modbus/KBUS converter circuit board. See Figure 8-3 and Figure 8-4 for the converter location inside the controller. If your device is equipped with an RS-232/RS-485 communication module, remove the old communication module and ribbon cable before installing the new Modbus/KBUS converter and ribbon cable. Refer to Installation Instructions TT-1405, provided with converter kit, for converter installation and connection instructions. Set converter DIP switches for baud rate, device type, and network address as described in TT-1405.
TP-6113 10/10 1. ATS enclosure door 2. Converter module location
A

BW-295000A

Figure 8-4

Modbus/KBUS Converter Location


Section 8 M340 and M340+ ATS Controllers 99

8.3 Controller Setup


Configure the controller for remote communications by setting the parameters shown in Figure 8-5. See TT-1405 and the controller Operation Manual for more information.
Device M340 or M340+ATS Controller Menu or Index Index 13, Remote Control and Monitoring Settings Parameter Remote Control, On-Line? Local, LAN, Remote, or Remote Area Network Setting YES Select the appropriate setting for your connection type. Use Local for Ethernet connections. See TT-1405 for more information. Any * 9600 [

Address Baud rate

* The network address for Series 340 devices is set using DIP switches on the converter module and will override the network address on the controller. [ This baud rate must be set at 9600 to match the KBUS side of the Modbus/KBUS converter. It may be different from the Modbus baud rates of other devices in the system.

Figure 8-5

Controller Settings for Modbus Communication

8.4 Modbus Registers


Refer to Section 1.3 for definitions of terms and symbols used in the register tables.
Register Data Description 40001 40002 40003 40004 40005 40006 40007 40008 40009 40010 40011 40012 40013 40014 40015 40016 40017 40018 40019 40020 40021 40022 40023 40024 40025 40026 System Time Day of Week Month Day Year Week of Month Time Not In Normal Since Reset Time In Emergency Since Reset Days of Operation Since Reset Transfers Since Reset Month of Reset Day of Reset Year of Reset Time Not In Normal Time In Emergency Days of Operation Transfers Month in Operation Day in Operation Year in Operation Voltage A--B Normal Voltage B--C Normal Voltage C--A Normal Freq. A--C Normal Voltage A--B Emerg. RO RO RO RO RO RO RO RO RO RO RO RO WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD volts volts volts Hz volts 1--12 1--31 hrs hrs days 1--12 1--31 RO RO RO RO RO RO RO WORD WORD WORD WORD WORD WORD WORD hrs hrs days 1--12 1--31 Access Data Type Range/Units

Section 8 M340 and M340+ ATS Controllers 100

TP-6113 10/10

Register Data Description 40027 40028 40029 40030 40031 40032 40033 40034 40035 40036 40037 40038 40039 40040 40041 40042 40043 40044 40045 40046 40047 40048 40049 40050 40051 40052 40064 Voltage B--C Emerg. Voltage C--A Emerg. Freq. A--C Emerg. Exerciser Time Remaining Month of Last Exercise Day of Last Exercise Year of Last Exercise Time of Last Outage Month of Last Outage Day of Last Outage Year of Last Outage Duration of Last Outage History Event #1 Code History Event #2 Code History Event #2 Month History Event #2 Day History Event #2 Year History Event #3 Code History Event #3 Month History Event #3 Day History Event #3 Year History Event #4 Code History Event #4 Month History Event #4 Day History Event #4 Year Alert Code Status

Access RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO

Data Type WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD

Range/Units volts volts Hz 1--12 1--31

1--12 1--31

code code 1--12 1--31 code 1--12 1--31 code 1--12 1--31

WORD Alert Code WORD[0--7] 0--1: Sw. Position (00=undefined; 01=Normal; 10=Emerg.; 11=undefined) 2: Normal Source Available 3: Emerg. Source Available 4--5: Prog. Mode Sw. (00=Off; 01=Remote; 10=Local; 11= undefined) 6: Test Sw. In Auto 7: Manual Transfer Mode WORD[0--7] 0: Plant Exerciser Enabled 1: Load Shed Enabled 2: In Phase Monitor Enabled 3: Area Protection Enabled 4: Normal Phase Sequence (0=ABC; 1=BAC) 5: Emerg. Phase Sequence (0=ABC; 1=BAC) 6: Normal Number of Phases (0=Single; 1=Three) 7: Emerg. Number of Phases (0=Single; 1=Three)

40066

Settings

RO

400677

Settings

RO

40078 40079 40080 40081

Off to Emergency Time Delay Off to Normal Time Delay Engine Start Time Delay Normal to Emerg. Time Delay

RO RO RO RO

WORD[4--6] 4: Extended Time Delays Enabled 5: Manual Override Enabled 6: Load Transfer Enabled WORD 0-5940 seconds; 0x7FFF if NOT M340+ WORD WORD WORD
Section 8 M340 and M340+ ATS Controllers 101

0-5940 seconds; 0x7FFF if NOT M340+

TP-6113 10/10

Register Data Description 40082 40083 40084 40085 40086 40087 40088 40089 40090 40091 40092 40093 40094 40095 40096 40097 40098 40099 40100 40101 40102 40103 40104 40105 40106 40107 40108 40109 40110 40111 40120-40124 40125-40134 40135-40144 40145-40153 40154-40171 40172-40174 40175-40177 40178-40179 40180 40194 40195 40196 40197 40198
102

Access RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO

Data Type WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD*5 WORD*10 WORD*10 WORD*9 WORD*18 WORD*3 WORD*3 WORD*2 WORD WORD WORD WORD WORD WORD

Range/Units

Emerg. To Normal Time Delay Engine Cooldown Time Delay Before Emerg. Time Delay After Emerg. Time Delay Sequence to Emerg. Time Delay Return to Emerg. Loads Before Normal Time Delay After Normal Time Delay Sequence to Normal Time Delay Return to Normal Loads Over Voltage Dropout Normal Over Voltage Pickup Normal Under Voltage Pickup Normal Under Voltage Dropout Normal Over Frequency Dropout Normal Over Frequency Pickup Normal Under Frequency Pickup Normal Under Frequency Dropout Normal Over Voltage Dropout Emerg. Over Voltage Pickup Emerg. Under Voltage Pickup Emerg. Under Voltage Dropout Emerg. Over Frequency Dropout Emerg. Over Frequency Pickup Emerg. Under Frequency Pickup Emerg. Under Frequency Dropout Emerg. System Voltage Normal System Frequency Normal System Voltage Emerg. System Frequency Emerg. Designation Load Description Location Branch Options Serial No. Controller Serial No. Switch Size in Amps Number of Poles Calendar Start Time #1 Calendar Run Time #1 Calendar Start Time #2 Calendar Run Time #2 Calendar Start Time #3

(1-9)

(1-9)

9 chars, 1 per byte, first char = LSB, last byte ignored 20 chars, 1 per byte, first char = LSB 20 chars, 1 per byte, first char = LSB 18 chars, 1 per byte, first char = LSB 36 chars, 1 per byte, first char = LSB 6 chars, 1 per byte, first char = LSB 6 chars, 1 per byte, first char = LSB 4 chars, 1 per byte, first char = LSB 1 char, first char = LSB

Section 8 M340 and M340+ ATS Controllers

TP-6113 10/10

Register Data Description 40199 40200 40201 40202 40203 40204 40205 40206 40207 40208 40209 40210 40211 40212 40213 40214 40215 40216 40217 40218 40219 40220 40221 40222 40223 40224 40225 40226 40227 40228 40229 40230 40231 40232 40233 40234 40235 40236 40237 40238 40239 40240 40241 40242 40243 40300 Calendar Run Time #3 Calendar Start Time #4 Calendar Run Time #4 Calendar Start Time #5 Calendar Run Time #5 Day of Week #1 (Calendar) First Week of Month #1 (Calendar) Day of Week #2 (Calendar) First Week of Month #2 (Calendar) Day of Week #3 (Calendar) First Week of Month #3 (Calendar) Day of Week #4 (Calendar) First Week of Month #4 (Calendar) Day of Week #5 (Calendar) First Week of Month #5 (Calendar) Day of Week #1 (14--day) Second Day of Week #1 (14--day) Week #1 (14--day) Day of Week #2 (14--day) Second Day of Week #2 (14--day) Week #2 (14--day) Day of Week #3 (14--day) Second Day of Week #3 (14--day) Week #3 (14--day) Day of Week #4 (14--day) Second Day of Week #4 (14--day) Week #4 (14--day) Day of Week #5 (14--day) Second Day of Week #5 (14--day) Week #5 (14--day) First Day of Week #1 (7--day) Second Day of Week #1 (7--day) First Day of Week #2 (7--day) Second Day of Week #2 (7--day) First Day of Week #3 (7--day) Second Day of Week #3 (7--day) First Day of Week #4 (7--day) Second Day of Week #4 (7--day) First Day of Week #5 (7--day) Second Day of Week #5 (7--day) Timed Run Time

Access RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RW

Data Type WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD

Range/Units

Second Week of Month #1 (Calendar) RO

Second Week of Month #2 (Calendar) RO

Second Week of Month #3 (Calendar) RO

Second Week of Month #4 (Calendar) RO

Second Week of Month #5 (Calendar) RO

minutes

TP-6113 10/10

Section 8 M340 and M340+ ATS Controllers 103

8.5 M340/M340+ Alert Codes


Alert Code 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 Description N Overvoltage AB N Overvoltage BC N Overvoltage CA N Undervoltage AB N Undervoltage BC N Undervoltage CA N Overfrequency N Underfrequency N Phase Loss E Overvoltage AB E Overvoltage BC E Overvoltage CA E Undervoltage AB E Undervoltage BC E Undervoltage CA E Overfrequency E Underfrequency E Phase Loss N Overvoltage 1-phase N Undervoltage 1-phase N Overfrequency 1-phase N Underfrequency 1-phase E Overvoltage1-phase E Undervoltage1-phase E Overfrequency 1-phase E Underfrequency 1-phase Aux. Sw. Fault Double Aux. Sw. Fault Transfer Hang Power Down Error RAM Error Memory Error Manual Transfer Remote Fault #1 Remote Fault #2

Section 8 M340 and M340+ ATS Controllers 104

TP-6113 10/10

Section 9 Power Monitor


9.1 Introduction
The Power Monitor uses KBUS protocol for communication. The Modbusr/KBUS converter kit is required for Modbus communication with these devices. See Figure 9-1. Installing the Modbusr/KBUS converter kit allows this controller to communicate with a personal computer running Monitor III software. For other Modbus applications, the Modbus master must be programmed to read the Modbus registers shown in this manual. A system designer trained in the application of Modbusr protocol must write and thoroughly test the program before implementation. Refer to Installation Instructions TT-1405, provided with the converter kit, for converter installation and connection instructions. Set the converter DIP switches for baud rate, device type, and network address as described in TT-1405.

4 5
1. P10, ribbon cable connection for 340 generator set and power monitor 2. P13, ribbon cable connection for ATS controller 3. RS-485 connection TB1 4. RS-232 connection P19 5. DIP switches 1--8

Power Monitor

KBUS at 9600 Baud Figure 9-2 Modbus/KBUS Converter Board

Modbus/KBUS Converter
KBUS at 9600 Baud or Modbus RTU at 9600 or 19200 Baud

KBUS or Modbus Network


tt1405

Figure 9-1

Modbus/KBUS Converter Function

9.2 Hardware and Connections


The Modbus/KBUS converter kit GM41143-KP3 replaces RS-232 and RS-485 communication modules and allows the selection of either KBUS or Modbus communication. Figure 9-2 shows the Modbus/KBUS converter circuit board. See Figure 9-3 for the converter location inside the controller. If your device is equipped with an RS-232/RS-485 communication module, remove the old communication module and ribbon cable before installing the new Modbus/KBUS converter and ribbon cable.
1. Ribbon cable 2. Converter board

tt1405

Figure 9-3

Converter Module Location for Power Monitor

TP-6113 10/10

Section 9 Power Monitor 105

9.3 Device Setup


Configure power monitor for remote communications by setting the parameters shown in Figure 9-4. See TT-1405 and the controller operation manual for more information.
Device Power monitor Menu or Index Parameter Menu 8, On Line Remote Control Local, LAN, Remote, or Remote Area Network Address Baud rate Setting YES Select the appropriate setting for your connection type. Use Local for Ethernet connections. See TT-1405 for more information. Any * 9600 [

* The network address is set using DIP switches on the converter module and will override the network address on the controller. [ This baud rate must be set at 9600 to match the KBUS side of the Modbus/KBUS converter. It may be different from the Modbus baud rates of other devices in the system.

Figure 9-4

Controller Settings for Modbus Communication

9.4 Power Monitor Modbus Registers


Refer to Section 1.3 for definitions of terms and symbols used in the register tables.
Register 40001 40002 40003 40004 40005 40006 40007 40008 40009 40010 40011 40012 40013 40014 40015 40016 40017 40019 40020 40021 40022 40023 40024 40025 40026 40030 Data Description System Time Day of Week Month Day Year Week of Month Voltage L1--L2 Voltage L2--L3 Voltage L3--L1 Frequency Voltage L1--L0 Voltage L2--L0 Voltage L3--L0 Alert Code Analog Input #1 Percentage Analog Input #2 Percentage Power Supply Voltage L1 Current L2 Current L3 Current Power Factor Total Real Power Total Imaginary Power PF Lead/Lag System Status Access RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO Data Type WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD[0] WORD[0:7] Range/Units

1--12 1--31

volts volts volts Hz * 10 volts volts volts Alert Code % * 10 % * 10 VDC * 10 amps amps amps * 100 kW kVAR 0: 0 = leading; 1 = lagging 0--1: Switch Position (00=off; 01=Normal; 10=Emerg; 11=Undefined) 2--3: Contactor Position (00=off; 01=Normal; 10=Emerg; 11=Undefined) 4--5: Program Mode (00=off; 01=Remote; 10=Local; 11=Undefined)

Section 9 Power Monitor 106

TP-6113 10/10

Register 40030, cont. 40040 40041 40042 40043 40044 40045 40046 40047 40048 40049 40056--40057 40058--40059 40060--40061 40062 40063 40064 40065 40066 40067 40068 40069 40070 40071 40072 40073 40074 40075 40076 40077 40095--40099 40100--40109 40110--40119 40120--40132 40133--40140 40141--40143 40144--40146 40147--40156 40157--40166 40167--40176 40177--40186 40187--40196 40197--40206 40207--40216 40217--40226 40300

Data Description System Status

Access RO

Data Type WORD[0:7]

Aux 1 Delay Time Aux 2 Delay Time Aux 3 Delay Time Aux 4 Delay Time Aux 5 Delay Time Aux 6 Delay Time System Voltage System Frequency ATS Rating Connection Time in Normal Time in Off Time in Emergency Shutdown #1 Code Shutdown #1 Month Shutdown #1 Day Shutdown #1 Year Shutdown #2 Code Shutdown #2 Month Shutdown #2 Day Shutdown #2 Year Shutdown #3 Code Shutdown #3 Month Shutdown #3 Day Shutdown #3 Year Shutdown #4 Code Shutdown #4 Month Shutdown #4 Day Shutdown #4 Year Designation Load Description Location Model No. Spec. No. Serial No. Controller Serial No. Analog Input #1 Description Analog Input #2 Description Auxiliary 1 Description Auxiliary 2 Description Auxiliary 3 Description Auxiliary 4 Description Auxiliary 5 Description Auxiliary 6 Description Timed Run Time

RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RW

WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD[0:1] WORD*2 WORD*2 WORD*2 WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD*5 WORD*10 WORD*10 WORD*13 WORD*8 WORD*3 WORD*3 WORD*10 WORD*10 WORD*10 WORD*10 WORD*10 WORD*10 WORD*10 WORD*10 WORD

Range/Units 6: Test Mode Timed 7: Test Mode Active 8--15: Unused sec. sec. sec. sec. sec. sec. volts, 105--14600 Hz, 48--62 A, 0--3000 0: 0=wye; 1=delta 1: 0=single phase; 1=three phase hours * 10 hours * 10 hours * 10 code 1--12 1--31 code 1--12 1--31 code 1--12 1--31 code 1--12 1--31 9 chars, 1 per byte, first char = LSB, last byte ignored 20 chars, 1 per byte, first char = LSB 20 chars, 1 per byte, first char = LSB 26 chars, 1 per byte, first char = LSB 16 chars, 1 per byte, first char = LSB 6 chars, 1 per byte, first char = LSB 6 chars, 1 per byte, first char = LSB 20 chars, 1 per byte, first char = LSB 20 chars, 1 per byte, first char = LSB 20 chars, 1 per byte, first char = LSB 20 chars, 1 per byte, first char = LSB 20 chars, 1 per byte, first char = LSB 20 chars, 1 per byte, first char = LSB 20 chars, 1 per byte, first char = LSB 20 chars, 1 per byte, first char = LSB minutes

TP-6113 10/10

Section 9 Power Monitor 107

9.5 Alert Codes


Alert Code 0 1 2 3 4 5 6 7 8 9 Description Auxiliary 1 Auxiliary 2 Auxiliary 3 Auxiliary 4 Auxiliary 5 Auxiliary 6 Test Mode Active Internal Error System Ready Power Down Error

Section 9 Power Monitor 108

TP-6113 10/10

Appendix A Abbreviations
The following list contains abbreviations that may appear in this publication.
A, amp ABDC AC A/D ADC adj. ADV Ah AHWT AISI ALOP alt. Al ANSI AO APDC API approx. AQMD AR AS ASE ASME assy. ASTM ATDC ATS auto. aux. avg. AVR AWG AWM bat. BBDC BC BCA BCI BDC BHP blk. blk. htr. BMEP bps br. BTDC Btu Btu/min. C cal. CAN CARB CB cc CCA ccw. CEC cert. cfh ampere after bottom dead center alternating current analog to digital advanced digital control; analog to digital converter adjust, adjustment advertising dimensional drawing amp-hour anticipatory high water temperature American Iron and Steel Institute anticipatory low oil pressure alternator aluminum American National Standards Institute (formerly American Standards Association, ASA) anticipatory only Air Pollution Control District American Petroleum Institute approximate, approximately Air Quality Management District as required, as requested as supplied, as stated, as suggested American Society of Engineers American Society of Mechanical Engineers assembly American Society for Testing Materials after top dead center automatic transfer switch automatic auxiliary average automatic voltage regulator American Wire Gauge appliance wiring material battery before bottom dead center battery charger, battery charging battery charging alternator Battery Council International before dead center brake horsepower black (paint color), block (engine) block heater brake mean effective pressure bits per second brass before top dead center British thermal unit British thermal units per minute Celsius, centigrade calorie controller area network California Air Resources Board circuit breaker cubic centimeter cold cranking amps counterclockwise Canadian Electrical Code certificate, certification, certified cubic feet per hour cubic feet per minute center of gravity cubic inch displacement centerline centimeter complementary metal oxide substrate (semiconductor) cogen. cogeneration com communications (port) coml commercial Coml/Rec Commercial/Recreational conn. connection cont. continued CPVC chlorinated polyvinyl chloride crit. critical CRT cathode ray tube CSA Canadian Standards Association CT current transformer Cu copper cUL Canadian Underwriters Laboratories CUL Canadian Underwriters Laboratories cu. in. cubic inch cw. clockwise CWC city water-cooled cyl. cylinder D/A digital to analog DAC digital to analog converter dB decibel dB(A) decibel (A weighted) DC direct current DCR direct current resistance deg., degree dept. department DFMEA Design Failure Mode and Effects Analysis dia. diameter DI/EO dual inlet/end outlet DIN Deutsches Institut fur Normung e. V. (also Deutsche Industrie Normenausschuss) DIP dual inline package DPDT double-pole, double-throw DPST double-pole, single-throw DS disconnect switch DVR digital voltage regulator E, emer. emergency (power source) ECM electronic control module, engine control module EDI electronic data interchange EFR emergency frequency relay e.g. for example (exempli gratia) EG electronic governor EGSA Electrical Generating Systems Association EIA Electronic Industries Association EI/EO end inlet/end outlet EMI electromagnetic interference emiss. emission eng. engine EPA Environmental Protection Agency EPS emergency power system ER emergency relay ES engineering special, engineered special ESD electrostatic discharge cfm CG CID CL cm CMOS est. E-Stop etc. exh. ext. F fglass. FHM fl. oz. flex. freq. FS ft. ft. lb. ft./min. ftp g ga. gal. gen. genset GFI GND, gov. gph gpm gr. GRD gr. wt. HxWxD HC HCHT HD HET hex Hg HH HHC HP hr. HS hsg. HVAC HWT Hz IC ID IEC IEEE IMS in. in. H2O in. Hg in. lb. Inc. ind. int. int./ext. I/O IP ISO J JIS estimated emergency stop et cetera (and so forth) exhaust external Fahrenheit, female fiberglass flat head machine (screw) fluid ounce flexible frequency full scale foot, feet foot pounds (torque) feet per minute file transfer protocol gram gauge (meters, wire size) gallon generator generator set ground fault interrupter ground governor gallons per hour gallons per minute grade, gross equipment ground gross weight height by width by depth hex cap high cylinder head temperature heavy duty high exhaust temp., high engine temp. hexagon mercury (element) hex head hex head cap horsepower hour heat shrink housing heating, ventilation, and air conditioning high water temperature hertz (cycles per second) integrated circuit inside diameter, identification International Electrotechnical Commission Institute of Electrical and Electronics Engineers improved motor starting inch inches of water inches of mercury inch pounds incorporated industrial internal internal/external input/output iron pipe International Organization for Standardization joule Japanese Industry Standard

TP-6113 10/10

Appendix 109

kilo (1000) kelvin kiloampere kilobyte (210 bytes) Kohler communication protocol kilogram kilograms per square centimeter kgm kilogram-meter kg/m3 kilograms per cubic meter kHz kilohertz kJ kilojoule km kilometer kOhm, k kilo-ohm kPa kilopascal kph kilometers per hour kV kilovolt kVA kilovolt ampere kVAR kilovolt ampere reactive kW kilowatt kWh kilowatt-hour kWm kilowatt mechanical kWth kilowatt-thermal L liter LAN local area network L x W x H length by width by height lb. pound, pounds lbm/ft3 pounds mass per cubic feet LCB line circuit breaker LCD liquid crystal display ld. shd. load shed LED light emitting diode Lph liters per hour Lpm liters per minute LOP low oil pressure LP liquefied petroleum LPG liquefied petroleum gas LS left side Lwa sound power level, A weighted LWL low water level LWT low water temperature m meter, milli (1/1000) M mega (106 when used with SI units), male m3 cubic meter m3/hr. cubic meters per hour m3/min. cubic meters per minute mA milliampere man. manual max. maximum MB megabyte (220 bytes) MCCB molded-case circuit breaker MCM one thousand circular mils meggar megohmmeter MHz megahertz mi. mile mil one one-thousandth of an inch min. minimum, minute misc. miscellaneous MJ megajoule mJ millijoule mm millimeter mOhm, mmilliohm MOhm, Mmegohm MOV metal oxide varistor MPa megapascal mpg miles per gallon mph miles per hour MS military standard ms millisecond m/sec. meters per second MTBF mean time between failure

k K kA KB KBus kg kg/cm2

MTBO mtg. MTU MW mW F N, norm. NA nat. gas NBS NC NEC NEMA

mean time between overhauls mounting Motoren-und Turbinen-Union megawatt milliwatt microfarad normal (power source) not available, not applicable natural gas National Bureau of Standards normally closed National Electrical Code National Electrical Manufacturers Association NFPA National Fire Protection Association Nm newton meter NO normally open no., nos. number, numbers NPS National Pipe, Straight NPSC National Pipe, Straight-coupling NPT National Standard taper pipe thread per general use NPTF National Pipe, Taper-Fine NR not required, normal relay ns nanosecond OC overcrank OD outside diameter OEM original equipment manufacturer OF overfrequency opt. option, optional OS oversize, overspeed OSHA Occupational Safety and Health Administration OV overvoltage oz. ounce p., pp. page, pages PC personal computer PCB printed circuit board pF picofarad PF power factor ph., phase PHC Phillipsr head Crimptiter (screw) PHH Phillipsr hex head (screw) PHM pan head machine (screw) PLC programmable logic control PMG permanent magnet generator pot potentiometer, potential ppm parts per million PROM programmable read-only memory psi pounds per square inch psig pounds per square inch gauge pt. pint PTC positive temperature coefficient PTO power takeoff PVC polyvinyl chloride qt. quart, quarts qty. quantity R replacement (emergency) power source rad. radiator, radius RAM random access memory RDO relay driver output ref. reference rem. remote Res/Coml Residential/Commercial RFI radio frequency interference RH round head RHM round head machine (screw) rly. relay

rms rnd. ROM rot. rpm RS RTU RTV RW SAE scfm SCR s, sec. SI SI/EO sil. SN SNMP SPDT SPST spec specs sq. sq. cm sq. in. SS std. stl. tach. TD TDC TDEC TDEN TDES TDNE TDOE TDON temp. term. THD TIF TIR tol. turbo. typ. UF UHF UL UNC UNF univ. US UV V VAC VAR VDC VFD VGA VHF W WCR w/ w/o wt. xfmr

root mean square round read only memory rotate, rotating revolutions per minute right side remote terminal unit room temperature vulcanization read/write Society of Automotive Engineers standard cubic feet per minute silicon controlled rectifier second Systeme international dunites, International System of Units side in/end out silencer serial number simple network management protocol single-pole, double-throw single-pole, single-throw specification specification(s) square square centimeter square inch stainless steel standard steel tachometer time delay top dead center time delay engine cooldown time delay emergency to normal time delay engine start time delay normal to emergency time delay off to emergency time delay off to normal temperature terminal total harmonic distortion telephone influence factor total indicator reading tolerance turbocharger typical (same in multiple locations) underfrequency ultrahigh frequency Underwriters Laboratories, Inc. unified coarse thread (was NC) unified fine thread (was NF) universal undersize, underspeed ultraviolet, undervoltage volt volts alternating current voltampere reactive volts direct current vacuum fluorescent display video graphics adapter very high frequency watt withstand and closing rating with without weight transformer

110 Appendix

TP-6113 10/10

Appendix B Noise and Wiring Practices


Electrical noise is an unwanted electrical signal that can cause errors in measurement, loss of control, malfunctions in microprocessor-based control systems, errors in data transfer between systems over communication links, or reductions in system performance. Good system design and wiring practices can minimize noise levels and the effects of noise. Noise, because of its random nature, is typically characterized by frequency distribution. Many noise sources are broad-spectrum, that is, they produce many frequencies distributed over a wide range. Broadspectrum noise is particularly troublesome because it cannot be removed easily by filtering, and because it can affect a variety of systems in unpredictable ways. One common source of broad-spectrum noise is a switch, which can produce voltage and current changes when an electrical circuit is connected and disconnected. Coupling is the transfer of signals between separate circuits. Signals from one circuit become noise in another. The amount of coupling is cumulative and is a function of the proximity of the circuits, their orientation, exposed area, and length of run. Minimize coupling by the following:
D Isolating circuits from each other by using separate D General Purpose Power Distribution. Circuits to

medium-power loads such as lighting, offices, lightduty equipment, and small motors such as fans and pumps can emit transient, medium levels of broad-spectrum noise. Some electronic equipment, such as computers, emits constant levels of broad-spectrum noise in addition to transient broad-spectrum noise. Loads on general-purpose circuits, except for sensitive electronic equipment, are nearly immune to noise.
D Control.

Control circuits include DC circuits and 120 VAC maximum AC circuits that operate at a low power level (less than 1 W). Typical circuits include circuits to switches, actuators, and dry-contact relays, including the generator engine-start circuit. Control circuits emit transient low levels of broad-spectrum noise and are fairly immune to noise. that convey measurement information as relatively small changes in current or voltage. Typical circuits include those connected to the controllers analog inputs. Analog circuits create the lowest noise levels and are the most sensitive to noise.

D Analog. Analog circuits are low-voltage DC circuits

D Communication and Signaling.

raceways or conduit
D Separating circuits from each other by locating them

as far apart as possible


D Enclosing circuits with a grounded metallic shield

such as an enclosure, metallic conduit, or cable shield


D Running conductors perpendicular, rather than

Communication and signaling circuits are low-voltage circuits that convey information. Typical circuits include RS-232 and RS-485 serial communication lines, telephone lines, and computer network lines. These circuits create noise with frequencies related to the communication signaling rate. These circuits have some level of built-in noise immunity. Typical systems will detect or correct errors caused by noise below certain levels, but with a corresponding reduction in the data transfer rate.

parallel, to each other


D Running wires loosely and randomly rather than

bundling them tightly together


D Twisting a circuits wires together in pairs

In an industrial environment, there are typically five types of circuits with different noise emission and rejection capabilities. The five types of circuits are as follows:
D High-Power Distribution.

When planning an installation, separate all of these types of circuits as much as possible to minimize the hazards of insulation failure, accidental miswiring, and noise coupling. For best results, install control circuits, analog circuits, and communication and signaling circuits separately. Combining circuit types is unavoidable in the controllers enclosure and some other areas. Note: It is very important to isolate high- and mediumpower circuits in raceways or conduit separate from the other types of circuits.

Circuits to high-power loads such as large electric motors and heaters can emit transient high levels of broad-spectrum noise. Loads on high-power distribution circuits are nearly immune to noise.

TP-6113 10/10

Appendix 111

Appendix C Decison-Maker 550 Controllers, Versions Below 2.10


This section contains Modbusr registers for DecisionMakerr550 controller with application code versions numbered below 2.10 (for example, code version number 1.34). See Section 3.4 for instructions to determine the application code version number for your controller.

Guide to Register Map


Description Monitoring Electrical Output Reserved Engine Status Reserved Analog Input Status Reserved Digital Input status Reserved Maintenance Time/Date Time Delay Settings Settings and Setpoints Factory Setup Digital Input Setup Analog Input Setup Remapped Registers * Relay Driver Output Status Relay Driver Output Setup Event History Miscellaneous Strings Reserved and Write-Only Registers Registers 40001--40083 40001--40027 40028--40032 40033--40054 40055--40060 40061--40068 40069--40076 40077--40078 40079--40083 40084--40112 40113--40115 40116--40124 40125--40146 40147--40226 40227--40499 40500--40739 40740--40837 40838--40839 40840--40870 40871--41270 41271--41295 41296--41308

112 Appendix

TP-6113 10/10

Modbus Registers
Register 40001 40002 40003 40004 40005 40006 40007 40008 40009 40010 40011 40012 40013 40014 40015 40016 40017 40018 40019 40020 40021 40022 40023 40024 40025 40026 40027 40028 40029 40030 40031 40032 40033 40034 40035 40036 40037 40038 40039 40040 40041 40042 40043 40044 40045 40046 40047 40048 40049 40050 Parameter L1 -- L2 Voltage L2 -- L3 Voltage L3 -- L1 Voltage L1 -- L0 Voltage L2 -- L0 Voltage L3 -- L0 Voltage L1 Current L2 Current L3 Current Frequency Total kW Percent Of Rated kW Total Power Factor L1 kW L1 Power Factor L2 kW L2 Power Factor L3 kW L3 Power Factor Total kVAR L1 kVAR L2 kVAR L3 kVAR Total kVA L1 kVA L2 kVA L3 kVA
Reserved for Future Use Reserved for Future Use Reserved for Future Use Reserved for Future Use Reserved for Future Use

Oil Pressure* Coolant Temperature* Engine Speed* Local Battery Voltage* Fuel Pressure* Fuel Temperature* Fuel Rate* Used Last Run* Coolant Pressure* Coolant Level* Oil Temperature* Oil Level* Crankcase Pressure* Ambient Temperature* ECM Battery Voltage* ECM Status
Reserved for Future Use Reserved for Future Use

Access RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO

Data Type WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD SWORD WORD SWORD WORD SWORD WORD SWORD SWORD SWORD SWORD SWORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD SWORD WORD WORD WORD SWORD WORD WORD WORD WORD SWORD WORD WORD SWORD WORD WORD WORD WORD

Range/Units Volts AC Volts AC Volts AC Volts AC Volts AC Volts AC Amps AC Amps AC Amps AC Hz x 100 kW % Rated kW PF x 100 kW PF x 100 kW PF x 100 kW PF x 100 kVAR kVAR kVAR kVAR kVA kVA kVA kVA

kPa/psi C/F rpm Volts DC x 10 kPa/psi (ECM only) C/F (ECM only) Liters/Hour x 100/Gallons/Hour x 100 (ECM only) Liters/Gallons (ECM only) kPa/psi (ECM only) % x 10 (ECM only) C/F (ECM only) % x 10 (ECM only) kPa/psi (ECM only) C/F (ECM only) Volts DC x 10 (ECM only) 0 = ECM--Equipped, 1 = Non--ECM

*0x7FD6 = data unavailable. TP-6113 10/10

0x7FFF = data is out of range. Appendix 113

Register 40051 40052 40053 40054

Parameter
Reserved for Future Use Reserved for Future Use Reserved for Future Use

System Event Stack

Access RO RO RO RO

Data Type WORD WORD WORD 7 WORDS

Range/Units

40061 40062 40063 40064 40065 40066 40067 40068 40069 40070 40071 40072 40073 40074 40075 40076 40077-40078

Analog Input 00(Battery voltage)* Analog Input 01* Analog Input 02* Analog Input 03* Analog Input 04* Analog Input 05* Analog Input 06* Analog Input 07*
Reserved for Additional Input Reserved for Additional Input Reserved for Additional Input Reserved for Additional Input Reserved for Additional Input Reserved for Additional Input Reserved for Additional Input Reserved for Additional Input

RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO

WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD 2 WORDS

Word #1: System Events 0--15 Word #2: System Events 16--31 Word #3: System Events 32--47 Word #4: System Events 48--63 Word #5: System Events 64--79 Word #6: System Events 80--95 Word #7: System Events 96--99 (bits 4--15 unused) Event exists if individual bit is set. Refer to Message Codes Section in this Appendix for message codes and descriptions. Volts DC User-Defined User-Defined User-Defined User-Defined User-Defined User-Defined User-Defined

Digital Input Status

Input is high if individual bit is set. 40077 Word #1 Digital Inputs 0--15: Bit 0 Remote start contacts Bit 1 Emergency stop Bit 2 Low coolant level Bit 3 Digital Input #1 Bit 4 Digital Input #2 Bit 5 Digital Input #3 Bit 6 Digital Input #4 Bit 7 Digital Input #5 Bit 8 Digital Input #6 Bit 9 Digital Input #7 Bit 10 Digital Input #8 Bit 11 Digital Input #9 Bit 12 Digital Input #10 Bit 13 Digital Input #11 Bit 14 Digital Input #12 Bit 15 Digital Input #13

*0x7FD6 = data unavailable.

0x7FFF = data is out of range.

114 Appendix

TP-6113 10/10

Register Parameter 40077-Digital Input Status 40078, cont.

Access Data Type RO 2 WORDS

Range/Units 40078 Word #2 Digital Inputs 16--23 (Bits 8--15 Unused): Bit 0 Digital Input #14 Bit 1 Digital Input #15 Bit 2 Digital Input #16 Bit 3 Digital Input #17 Bit 4 Digital Input #18 Bit 5 Digital Input #19 Bit 6 Digital Input #20 Bit 7 Digital Input #21 Bit 8 Unused Bit 9 Unused Bit 10 Unused Bit 11 Unused Bit 12 Unused Bit 13 Unused Bit 14 Unused Bit 15 Unused

40079 40080 40081 40082 40083 40084 40085 40087 40089 40091 40093 40095 40097 40099 40101 40103 40104 40105 40107 40108 40109 40110 40111 40112 40113 40115 40116 40117 40118 40119 40120 40121 40122 40123 40124 40125

Reserved for Future Use Reserved for Future Use Reserved for Future Use Reserved for Future Use Reserved for Future Use

Total Number Of Starts Total Run Time Hours Total Run Time Loaded Hours Total Run Time Unloaded Hours Total Run Time kW Hours RTSM (Run Time Since Maintenance) Total Hours RTSM Loaded Hours RTSM Unloaded Hours RTSM kW Hours Last Maintenance Date Operating Days Since Maint. Number Of Starts Since Maint. Last Start Date Last Start Time Last Run Length Last Run Loaded Timed Run Time Timed Run Remaining Is Timed Run Active Current Date Current Time (24 Hr. Clock) Time Delay Engine Start Time Delay Starting Aid Time Delay Crank On Time Delay Crank Pause Time Delay Engine Cooldown Time Delay Crank Cycles Time Delay Overvoltage Time Delay Undervoltage Time Delay Load Shed kW Operating Mode

RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RW RO RO RW RW RW RW RW RW RW RW RW RW RW RW

WORD WORD WORD WORD WORD WORD LONG LONG LONG LONG LONG LONG LONG LONG 2 WORDS WORD WORD 2 WORDS WORD WORD WORD WORD WORD WORD 2 WORDS WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD

Starts Hrs. x 100 (LSW First) Hrs. x 100 (LSW First) Hrs. x 100 (LSW First) kW Hrs. (LSW First) Hrs. x 100 (LSW First) Hrs. x 100 (LSW First) Hrs. x 100 (LSW First) kW Hrs. (LSW First) Day| Month, Year Days Starts Day| Month, Year Hr. |Min. Hrs. x 100 0 = Unloaded, 1 = Loaded Hr. | Min. Hr. | Min. 1 = True, 0 = False Day| Month, 2 Digit Year | Day Of Week ( 0 = Sunday) Hr.|Min. Min. | Sec. Min. | Sec. Min. | Sec. Min. | Sec. Min. | Sec. Cycles Min. | Sec. Min. | Sec. Min. | Sec. 1 = Standby, 2 = Prime Power

*0x7FD6 = data unavailable. TP-6113 10/10

0x7FFF = data is out of range. Appendix 115

Register Parameter 40126 System Voltage 40127 System Frequency 40128 System Phase 40129 40130 40131 40132 40133 40134 40135 40136 40137 40138 40139 40140 40141 40142 40143 40144 40145 40146 40147 40149 40151 40152 40165 40173 40183 40193 40203 40205 40208 40209 40213 40218 40223 40227-40499: 40227 40240 40253 40266 40279 40292 40305 40318 40331 40344 40357 40370 kW Rating Load Shed Output Overvoltage Undervoltage Overfrequency Underfrequency Overspeed Battery Voltage Low Battery Voltage High Battery Voltage Metric Units NFPA 110 Defaults Enabled Rated Current
Reserved for Future Use Reserved for Future Use Reserved for Future Use Reserved for Future Use Reserved for Future Use

Access RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RW RW RW RW RW RW RW RW RW RW RW RW RW

Data Type WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD WORD 2 WORDS LONG WORD 13 WORDS 8 WORDS 10 WORDS 10 WORDS 10 WORDS LONG 3 WORDS WORD 4 WORDS 5 WORDS 5 WORDS 4 WORDS 13 WORDS PER INPUT 13 WORDS 13 WORDS 13 WORDS 13 WORDS 13 WORDS 13 WORDS 13 WORDS 13 WORDS 13 WORDS 13 WORDS 13 WORDS 13 WORDS

Range/Units Volts AC Hz 1 = 3 Phase Delta, 2 = 3 Phase Wye, 3 = Single Phase kW % of kW Rating % of System Voltage % of System Voltage % of System Frequency % of System Frequency Hz Volts DC x 10 Volts DC x 10 Volts DC x 10 1 = True, 0 = False 1 = True, 0 = False Amps AC

Final Assembly Date Final Assembly Clock No. Total Operating Days Model No. Spec. No. Genset Serial No. Alternator Part No. Engine Part Number Control No. Code Version Setup Lock Engine Model Number Engine Serial Number Unit Number ECM Serial Number Digital Inputs Digital Input 01 Digital Input 02 Digital Input 03 Digital Input 04 Digital Input 05 Digital Input 06 Digital Input 07 Digital Input 08 Digital Input 09 Digital Input 10 Digital Input 11 Digital Input 12

Day| Month, Year 99999 Max (LSW First) Days 26 Character String 16 Character String 20 Character String 20 Character String 20 Character String (LSW First) 6 Character String 1 = Locked, 0 = Unlocked 8 Character String (ECM only) 10 Character String (ECM only) 10 Character String (ECM only) 8 Character String (ECM only) For each digital input: Word #1: Enabled (1 = True, 0 = False | Function Code Word #2: Inhibit Time (Min.|Sec.) Word #3: Delay Time (Min.|Sec.) Words #4--13: 10 words for 20-character description string. Refer to the Function Codes section in this Appendix for digital input function codes.

*0x7FD6 = data unavailable.

0x7FFF = data is out of range.

116 Appendix

TP-6113 10/10

Register Parameter 40383 Digital Input 13 40396 Digital Input 14 40409 Digital Input 15 40422 Digital Input 16 40435 Digital Input 17 40448 Digital Input 18 40461 Digital Input 19 40474 Digital Input 20 40487 Digital Input 21
Note: Cannot read past end of block

Access RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RO RO RO RO RO RO RO RO RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW

Data Type Range/Units 13 WORDS For each digital input: 13 WORDS Word #1: Enabled (1 = True, 0 = False | Function Code 13 WORDS Word #2: Inhibit Time (Min.|Sec.) 13 WORDS Word #3: Delay Time (Min.|Sec.) 13 WORDS Words #4--13: 10 words for 20-character description 13 WORDS string. Refer to the Function Codes section in this Appendix for digital input function codes. 13 WORDS 13 WORDS 13 WORDS
16 WORDS 16 WORDS 16 WORDS

40500-40739: 40500 40516 40532 40548 40564 40580 40596

Analog Inputs Analog Input 01 (ECM only) Analog Input 02 (ECM only) Analog Input 03 Analog Input 04 Analog Input 05 Analog Input 06 Analog Input 07

16 WORDS 16 WORDS 16 WORDS 16 WORDS 16 WORDS 16 WORDS 16 WORDS 16 WORDS 16 WORDS 16 WORDS 16 WORDS 16 WORDS 16 WORDS 1 WORD per DCF 1 WORD 1 WORD 1 WORD 1 WORD 1 WORD 1 WORD 1 WORD 1 WORD 1 WORD 1 WORD 1 WORD 1 WORD 1 WORD 1 WORD 1 WORD 1 WORD

For each analog input: Word #1: Warning/Shutdown Enable [bits 8,9] (1 = True, 0 = False) | Inhibit Time (Sec.) Word #2: Warn Time (Sec) | Sdwn Time (Sec.) Word #3: Lower Warn Limit Word #4: Upper Warn Limit Word #5: Lower Sdwn Limit Word #6: Upper Sdwn Limit Words #7--16: 10 words for 20-character description string

Note: Cannot read past end of block Reserved for additional analog input 40612

40628 40644 40660 40676 40692 40708 40724 40740-40837: 40740 40741 40742 40743 40744 40745 40746 40747 40748 40749 40750 40751 40752 40753 40754 40755

Reserved for additional analog input Reserved for additional analog input Reserved for additionalanalog input Reserved for additional analog input Reserved for additional analog input Reserved for additionalanalog input Reserved for additional analog input

For each analog input: Word #1: Warning/Shutdown Enable [bits 8,9] (1 = True, 0 = False) | Inhibit Time (Sec.) Word #2: Warn Time (Sec) | Sdwn Time (Sec.) Word #3: Lower Warn Limit Word #4: Upper Warn Limit Word #5: Lower Sdwn Limit Word #6: Upper Sdwn Limit Words #7--16: 10 words for 20-character description string For all DCFs: Selected (1 = True, 0 = False) | Setpoint (Analog inputs only)

Note: Cannot read past end of block

Defined Common Faults Emergency Stop Overspeed Overcrank High Coolant Temperature Shutdown Oil Pressure Shutdown Low Coolant Temperature Low Fuel High Coolant Temperature Warning Oil Pressure Warning Master Not In Auto NFPA 110 Fault Low Battery Voltage High Battery Voltage Battery Charger Fault System Ready Loss of ECM Comm

Note: DCF and RDO on ECM only

Note: DCF and RDO on ECM only

*0x7FD6 = data unavailable.

0x7FFF = data is out of range.

TP-6113 10/10

Appendix 117

Register Parameter 40756 No Oil Pressure Signal 40757 High Oil Temperature Shutdown 40758 No Coolant Temperature Signal 40759 Low Coolant Level 40760 Speed Sensor Fault 40761 Locked Rotor 40762 Master Switch Error 40763 Master Switch Open 40764 Master Switch Off 40765 AC Sensing Loss 40766 Overvoltage 40767 Undervoltage 40768 Weak Battery 40769 Overfrequency 40770 Underfrequency 40771 Load Shed kW Overload 40772 Load Shed kW Underfrequency 40773 Over Current 40774 EPS Supplying Load 40775 Internal Fault 40776 Engine Cooldown Delay 40777 Engine Start Delay 40778 Starting Aid 40779 Generator Running 40780 Air Damper Control 40781 Ground Fault 40782 EEPROM Write Failure 40783 Critical Overvoltage 40784 Alternator Protect Shutdown 40785 Air Damper Indicator 40786 Digital Input 01 40787 Digital Input 02 40788 Digital Input 03 40789 Digital Input 04 40790 Digital Input 05 40791 Digital Input 06 40792 Digital Input 07 40793 Digital Input 08 40794 Digital Input 09 40795 Digital Input 10 40796 Digital Input 11 40797 Digital Input 12 40798 Digital Input 13 40799 Digital Input 14 40800 Digital Input 15 40801 Digital Input 16 40802 Digital Input 17 40803 Digital Input 18 40804 Digital Input 19 40805 Digital Input 20 40806 Digital Input 21
*0x7FD6 = data unavailable. 118 Appendix

Access RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW

Data Type 1 WORD 1 WORD 1 WORD 1 WORD 1 WORD 1 WORD 1 WORD 1 WORD 1 WORD 1 WORD 1 WORD 1 WORD 1 WORD 1 WORD 1 WORD 1 WORD 1 WORD 1 WORD 1 WORD 1 WORD 1 WORD 1 WORD 1 WORD 1 WORD 1 WORD 1 WORD 1 WORD 1 WORD 1 WORD 1 WORD 1 WORD 1 WORD 1 WORD 1 WORD 1 WORD 1 WORD 1 WORD 1 WORD 1 WORD 1 WORD 1 WORD 1 WORD 1 WORD 1 WORD 1 WORD 1 WORD 1 WORD 1 WORD 1 WORD 1 WORD 1 WORD

Range/Units

0x7FFF = data is out of range. TP-6113 10/10

Register 40807 40808 40809 40810 40811 40812 40813 40814 40815 40816 40817 40818 40819 40820 40821 40822 through 40837 40838 40839

Parameter Analog Input 01 Analog Input 02 Analog Input 03 Analog Input 04 Analog Input 05 Analog Input 06 Analog Input 07
Reserved for Additional Input Reserved for Additional Input Reserved for Additional Input Reserved for Additional Input Reserved for Additional Input Reserved for Additional Input Reserved for Additional Input Reserved for Additional Input Reserved for Future Use

Access RW RW RW RW RW RW RW RO RO RO RO RO RO RO RO RO

Data Type 1 WORD 1 WORD 1 WORD 1 WORD 1 WORD 1 WORD 1 WORD 1 WORD 1 WORD 1 WORD 1 WORD 1 WORD 1 WORD 1 WORD 1 WORD

Range/Units

Note: Non-zero setpoint values apply only to Analog Inputs 1--7.

Note: Cannot read past end of block

RDO Status -- RDO1 --> RDO16 RDO Status -- RDO17 --> RDO31 Relay Driver Output 01 Relay Driver Output 02 Relay Driver Output 03 Relay Driver Output 04 Relay Driver Output 05 Relay Driver Output 06 Relay Driver Output 07 Relay Driver Output 08 Relay Driver Output 09 Relay Driver Output 10 Relay Driver Output 11 Relay Driver Output 12 Relay Driver Output 13 Relay Driver Output 14 Relay Driver Output 15 Relay Driver Output 16 Relay Driver Output 17 Relay Driver Output 18 Relay Driver Output 19 Relay Driver Output 20 Relay Driver Output 21 Relay Driver Output 22 Relay Driver Output 23 Relay Driver Output 24 Relay Driver Output 25 Relay Driver Output 26

RO* RO*

1 WORD 1 WORD

Output is high if individual bit is set. Bit 0 = RDO 1 Software-controlled RDOs are RW. Output is high if individual bit is set. Bit 0 = RDO 17 Software-controlled RDOs are RW.

Note: Cannot read past end of block

40840 40841 40842 40843 40844 40845 40846 40847 40848 40849 40850 40851 40852 40853 40854 40855 40856 40857 40858 40859 40860 40861 40862 40863 40864 40865

RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW

1 WORD 1 WORD 1 WORD 1 WORD 1 WORD 1 WORD 1 WORD 1 WORD 1 WORD 1 WORD 1 WORD 1 WORD 1 WORD 1 WORD 1 WORD 1 WORD 1 WORD 1 WORD 1 WORD 1 WORD 1 WORD 1 WORD 1 WORD 1 WORD 1 WORD 1 WORD

For RDOs: Message Code | Setpoint Note: Non-zero setpoint values apply only to RDOs assigned to analog inputs. See the Message Codes section in this Appendix for message codes.

*0x7FD6 = data unavailable.

0x7FFF = data is out of range.

TP-6113 10/10

Appendix 119

Register Parameter 40866 Relay Driver Output 27 40867 Relay Driver Output 28 40868 Relay Driver Output 29 40869 Relay Driver Output 30 40870 Relay Driver Output 31
Note: Cannot read past end of block

Access RW RW RW RW RW RO RO RO RO RO RO RO RO RO RO RW RW RW RO

Data Type 1 WORD 1 WORD 1 WORD 1 WORD 1 WORD 40 WORDS 40 WORDS 40 WORDS 40 WORDS 40 WORDS 40 WORDS 40 WORDS 40 WORDS 40 WORDS 40 WORDS 5 WORDS 10 WORDS 10 WORDS WORD

Range/Units For RDOs: Message Code | Setpoint Note: Non-zero setpoint values apply only to RDOs assigned to analog inputs. See the Message Codes section in this Appendix for message codes.

40871 40911 40951 40991 41031 41071 41111 41151 41191 41231 41271 41276 41286 41296-41305 41306 41307 41308

Event History, Page 1 (1--10) Event History, Page 2 (11--20) Event History, Page 3 (21--30) Event History, Page 4 (31--40) Event History, Page 5 (41--50) Event History, Page 6 (51--60) Event History, Page 7 (61--70) Event History, Page 8 (71--80) Event History, Page 9 (81--90) Event History, Page 10 (91--100) Designation Load Location Reserved for Future Use

For event history: Message code|Setpoint* Hr.|Min. Day|Month, Year


* Analog Inputs only

See the Message Codes section inthis Appendix for message codes
Note: Message code = 0xFFat end of history.

Note: Cannot read past end of block

9-Character String 20-Character String 20-Character String

Note: Cannot read past end of block

Note: Cannot read past end of block

Start Timed Run Stop Timed Run Reset Maintenance Records

WO WO WO

WORD WORD WORD

1 = Start, 0 = No Start 1 = Stop, 0 = No Stop 1 = Reset, 0 = No Reset

*0x7FD6 = data unavailable.

0x7FFF = data is out of range.

120 Appendix

TP-6113 10/10

Message Codes: Event History, Common Fault, and RDO Byte Summary
Code 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 Display Message Emergency Stop Overspeed Overcrank High Coolant Temperature Shutdown Oil Pressure Shutdown Low Coolant Temperature Note: DCF and RDO on ECM only Low Fuel High Coolant Temperature Warning Oil Pressure Warning Master Not In Auto NFPA 110 Fault Low Battery Voltage High Battery Voltage Battery Charger Fault System Ready Loss of ECM Comm Note: DCF and RDO on ECM only No Oil Pressure Signal High Oil Temperature Shutdown No Coolant Temperature Signal Low Coolant Level Speed Sensor Fault Locked Rotor Master Switch Error Master Switch Open Master Switch Off AC Sensing Loss Overvoltage Undervoltage Weak Battery Overfrequency Underfrequency Load Shed kW Overload Load Shed kW Underfrequency Over Current Emergency power supply (EPS) Supplying Load Internal Fault Engine Cooldown Delay Engine Start Delay Starting Aid Generator Running Air Damper Control Ground Fault EEPROM Write Failure Critical Overvoltage Alternator Protect Shutdown Air Damper Indicator Digital Input 01 Digital Input 02 Code 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74--81 Display Message Digital Input 03 Digital Input 04 Digital Input 05 Digital Input 06 Digital Input 07 Digital Input 08 Digital Input 09 Digital Input 10 Digital Input 11 Digital Input 12 Digital Input 13 Digital Input 14 Digital Input 15 Digital Input 16 Digital Input 17 Digital Input 18 Digital Input 19 Digital Input 20 Digital Input 21 Analog Input 01 Analog Input 02 Analog Input 03 Analog Input 04 Analog Input 05 Analog Input 06 Analog Input 07 Reserved for Future Use

The following system message codes cannot be defined as common faults but can be assigned to RDOs and are referenced in the event stack and history.
Message Code 82 83 84 85 86 87--98

Description Defined Common Fault Software-Controlled RDO #1 Software-Controlled RDO #2 Software-Controlled RDO #3 Software-Controlled RDO #4 Reserved

The following system message codes cannot be defined as common faults or assigned to RDOs but can be referenced in the event stack and history.
Message Code 99 100 101

Description Genset Parameter Warning Genset S/N Mismatch Warning Genset S/N Mismatch Shutdown

TP-6113 10/10

Appendix 121

Function Codes: Digital Auxiliary Input


Code Name 1 Warning 2 Shutdown Type A 3 Shutdown Type B 4 Voltage Raise 5 Voltage Lower 6 VARPf Mode 7 Remote Shutdown 8 Remote Reset 9 Air Damper 10 Low Fuel 11 Field Over Voltage 12 Idle Mode 13 Battle Switch 14 Ground Fault 15 Bat Chgr Fault 16 High Oil Temperature 17 Low Coolant Lvl 18 Low Coolant Temperature Notes

ECM only

ECM only. Not user-assignable.

122 Appendix

TP-6113 10/10

KOHLER CO. Kohler, Wisconsin 53044 Phone 920-457-4441, Fax 920-459-1646 For the nearest sales/service outlet in the US and Canada, phone 1-800-544-2444 KohlerPower.com Kohler Power Systems Asia Pacific Headquarters 7 Jurong Pier Road Singapore 619159 Phone (65) 6264-6422, Fax (65) 6264-6455

TP-6113 10/10f
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