Component Locations

Description
Accumulator Gp - Steering Cover Cylinder Gp (2) Cylinder Gp (2) Cylinder Gp Cylinder Gp Cylinder Gp Cylinder Gp Cylinder Gp Cylinder Gp Manifold - Left Manifold - Right Motor Gp - Gear Motor Gp - Gerotor Pump Gp - Metering Pump Gp - Piston (Hydraulic Fan) (Circle Drive) (Steering) (Hydraulic Fan) (Articulation) (Blade Lift) (Blade Tip) (Center Shift) (Side Shift) Steering (LH) Steering (RH) (Wheel Lean)

Part Number
248-6251 101-9346 173-5981 262-1900 6E-1549 262-1907 112-5575 130-9041 130-9042 121-9242 102-8385 102-6238 224-7040 105-3196 222-3769 169-4883 169-4882

Machine Location
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

Schematic Location
B-6 D-1, D-14, H-6, I-14 F-5, F-6 F-13, G-1, J-2, J-4 G-11 F-4 G-12 G-8 G-7 F-3 D-8 D-6 B-5 G-10 E-7 C-10 C-9 B-5 B-7 F-11 C-13 B-5 C-7 E-6 E-9 D-8 E-11 E-13, H-4 E-2, H-3 E-12 E-3 C-11

RENR4114-04 September 2005

10
PUMP or MOTOR FLUID CONDITIONER SPRING

FLUID POWER SYMBOLS

BASIC COMPONENT SYMBOLS
MAIN AUX.

CONTROL VALVES

RESTRICTION

LINE RESTRICTION (FIXED)

2-SECTION PUMP

PUMP: VARIABLE and PRESSURE COMPENSATED

8
VARIABILITY SPRING (ADJUSTABLE) LINE RESTRICTION (VARIABLE) PRESSURE COMPENSATION HYDRAULIC PNEUMATIC ENERGY TRIANGLES LINE RESTRICTION
VARIABLE and PRESSURE COMPENSATED

ATTACHMENT

9 40 14 38 50 20 4
AB ONE POSITION TWO POSITION THREE POSITION

VALVE ENVELOPES

VALVES

VALVE PORTS

TWO-WAY

THREE-WAY

FOUR-WAY

CONTROL VALVES
AB

CHECK VALVES

4
P T NORMAL POSITION P T SHIFTED POSITION INFINITE POSITION BASIC SYMBOL SPRING LOADED SHUTTLE PILOT CONTROLLED

Pump Gp - Piston (Implement & Steering) Sensor Gp - Pressure Switch As - Pressure Swivel Gp Tank Gp & Filter Valve Gp - Check Valve Gp - Combination Valve Gp - Control Valve Gp - Control Valve Gp - Control Valve Gp - Control Valve Gp - Control Valve Gp - Control Valve Gp - Control (Articulation) (Blade Tip) (Center Shift) (Circle Drive) (Left Blade Lift) (Right Blade Lift) (Side Shift) (Fan Drive)

MEASUREMENT

ROTATING SHAFTS

(Fan Drive) 167-1709 Note C 230-5771 260-6502 207-2410 175-0447 9T-5957 6E-3028 6E-3034 6E-3029 6E-3035 6E-3037 6E-3031 6E-3036

11 25 27

28 30 36 52 6

7
PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

FLUID STORAGE RESERVOIRS

15
AA

12 24 26

33

29 31 37 53 16 35

1 41 42 43 19 23 51
BB CC

12H, 140H and 160H Motor Grader Hydraulic System

17 21

VENTED

PRESSURIZED

RETURN ABOVE FLUID LEVEL

RETURN BELOW FLUID LEVEL

COMBINATION CONTROLS

Valve Gp - Control (Wheel Lean) 6E-3030 Valve Gp - Mounting & (Fan Speed Solenoid) 191-5292 Valve Gp - Pump Control (Pressure & Flow Compensator) (for Hydraulic Fan Pump) 195-9639 (for Implement & Steering Pump) 104-3122 Valve Gp - Shuttle Note B 131-0753 Valve Gp - Unit Test 4 (LH) (Implement Control Valve Manifold) Valve Gp - Unit Test 4 (RH) (Implement Control Valve Manifold) 6E-3038 6E-3032

34 32 3

33 34 35 36 37

C-10 C-9 C-8 E-14 E-1

1251-UP 1261-UP CCA1-UP ASD1-UP CBK1-UP APM1-UP CCP1-UP AMZ1-UP

SOLENOID

SOLENOID or MANUAL

SOLENOID and PILOT

SOLENOID and PILOT or MANUAL

SERVO

THERMAL

DETENT

MANUAL CONTROL SYMBOLS

PUSH-PULL LEVER

MANUAL SHUTOFF

GENERAL MANUAL

PUSH BUTTON

PEDAL

SPRING

PILOT CONTROL SYMBOLS

RELEASED PRESSURE REMOTE SUPPLY PRESSURE

Attachments
Description
Accumulator Gp (2) Cylinder Gp - Ripper Cylinder Gp - Scarifier

EXTERNAL RETURN

INTERNAL RETURN

SIMPLIFIED

COMPLETE

Part Number
113-7754 9T-6951

Machine Location
38 39 40 41 42 43 44 45 46 47 48 49 50 51

Schematic Location
G-2, G-14 J-11 J-10 A-6 A-7 C-7 I-7 I-8 I-11 I-10 I-14 I-12 F-2, F-13 A-7

13

18 22

INTERNAL SUPPLY PRESSURE

ACCUMULATORS

CROSSING AND JOINING LINES

HYDRAULIC AND PNEUMATIC CYLINDERS

(Blade Cushion) 162-7450

SPRING LOADED

GAS CHARGED

LINES CROSSING

LINES JOINING

SINGLE ACTING

DOUBLE ACTING

Pump Gp - Electric Drive (Secondary Steering) 123-8867 Valve Gp- Check Valve Gp - Control Valve Gp - Control Valve Gp - Control Valve Gp - Control (Secondary Steering) 9T-1013 9T-6146 Valve Gp - Check (Secondary Steering)

The Following Control Valves may be located on either (LH)

HYDRAULIC PUMPS
FIXED DISPLACEMENT VARIABLE DISPLACEMENT NON-COMPENSATED

HYDRAULIC MOTORS
FIXED DISPLACEMENT VARIABLE DISPLACEMENT NON-COMPENSATED

INTERNAL PASSAGEWAYS
INFINITE POSITIONING THREE POSITION TWO POSITION

36

or (RH)

37

side of

machine dependent on machine arrangement.

(Plow/Dozer Angle) 115-1007 (Plow/Dozer Lift) 107-0547 (Ripper) 107-0545 (Scarifier) 107-0543

24 25 26 27 28 29 30 31 44 45 46 47 48 49

UNIDIRECTIONAL

UNIDIRECTIONAL
FLOW IN ONE DIRECTION PARALLEL FLOW CROSS FLOW FLOW ALLOWED IN EITHER DIRECTION

BIDIRECTIONAL

BIDIRECTIONAL

Valve Gp - Control (Snow Wing LIft - Heel) Note A 137-8106 Valve Gp - Control (Snow Wing Tilt - Toe) Note A 137-8104 Valve Gp (2) - Mounting & (Blade Cushion Solenoid Valve) 253-1320 Valve Gp - Relief (Secondary Steering) 9T-8071

Machine Component Locations

39

2005 Caterpillar All Rights Reserved

Printed in U.S.A.

AccuGrade Attachments
Description
Manifold Gp - Control (LH) Manifold Gp - Control (RH)

Part Number
239-9893 239-9894

Machine Location
52 53

Schematic Location
I-5 I-1

Misc Ref
Inst - Test 6E-3162
D FW

Steering Pump Supply Implement Supply Lines

Electrical Symbols Table

Hydraulic Symbols (Electrical)

Note A: Only avaliable on 140H and 160H. Note B: Used on ASD(279-300), APM(749-854), and AMZ(314-359). Note C: Used on CCA, ASD, CBK, APM, CCP, and AMZ.

G
Transducer (Fluid) Transducer (Gas / Air) Generator

M
Electric Motor

Tap Locations Pressure, Sampling, and Sensor

Tap Number
AA BB CC Pump Output Pressure Implement & Steering Load Sensing Signal Pressure Pump Supply Pressure (Implement / Steering)

Description
(Fan)

Schematic Location
C-12 C-9 B-8

Ripper Attachment
23
Pressure Switch Pressure Switch (Adjustable) Temperature Switch Electrical Wire

BB AA
23
Steering Cylinder Line for a Right Turn

CC
Combination Valve Outlet Port

Implement Supply Lines

Pressure Symbol

Temperature Symbol

Level Symbol

Flow Symbol

34

BB

Outlet Port to Steering Cylinders for a Left Turn Steering Cylinder Line for a Left Turn Implement Supply Lines

Load Sensing Signal Port

Hydraulic & Steering System

Harness identification code This example indicates wire 135 in harness "AG".

Wire Number Identification Codes Electrical Schematic Example Hydraulic Schematic Example
Current Standard
Wire

Inlet Port from Combination Valve

Current Standard

1 23

Circuit Number Identification

Wire Color

325-AG135 PK-14

43

CC
Alternate Location for some models.

ALT.

325-PK
Circuit Identification Number Wire Color Wire Gauge

BB
Wire

Previous Standard
Wire Color

325-PK-14

34

Combination Valve

Steering System

Combination Valve

Circuit Number Identification

Wire Gauge
(EXAMPLE VALVE)

16 Page

Implement Drain Lines

Implement Signal Lines

Electrical Symbols (Electrical)

CC

RENR4114-04

14

13

12

11
CYLINDER GP RIPPER 113-7754

10

9
CYLINDER GP SCARIFIER 9T-6951

5
BLADE LIFT

1
CYLINDER GP (BLADE LIFT) 262-1900

VALVE GP CONTROL (SNOW WING LIFT -HEEL) NOTE A 137-8106

VALVE GP CONTROL (SNOW WING TILT - TOE) NOTE A 137-8104

VALVE GP CONTROL (RIPPER) 107-0545

VALVE GP CONTROL (SCARIFIER) 107-0543

VALVE GP CONTROL (PLOW/DOZER LIFT) 107-0547

VALVE GP CONTROL (PLOW/DOZER ANGLE) 115-1007

MANIFOLD GP CONTROL (LH) 239-9893

CYLINDER GP (BLADE LIFT) 262-1900

J
MANIFOLD GP CONTROL (RH) 239-9894

A RIPPER SCARIFIER PLOW / DOZER LIFT PLOW/DOZER ANGLE

VALVE GP CONTROL (LEFT BLADE LIFT) 6E-3037

VALVE GP CONTROL (RIGHT BLADE LIFT) 6E-3031

I
COVER LEFT 101-9346
BLADE LIFT BLADE LIFT

E D C B A
SNOW WING LIFT (HEEL) SNOW WING TILT (TOE)

K J H G F
COVER RIGHT 101-9346 CYLINDER GP STEERING (LH) 130-9041 CYLINDER GP STEERING (RH) 130-9042

LS

T1

LS

T1

VALVE GP MTG & (BLADE CUSHION SOLENOID) 253-1320

CYLINDER GP (BLADE LIFT) 262-1900

CYLINDER GP (SIDE SHIFT) 112-5575

CYLINDER GP (BLADE TIP) 6E-1549 MOTOR GP GEROTOR (CIRCLE DRIVE) 105-3196

ACCUGRADE ATTACHMENTS
CYLINDER GP ARTICULATION 173-5981 ACCUMULATOR GP (BLADE CUSHION) 162-7450 CYLINDER GP (CENTER SHIFT) 262-1907 VALVE GP MTG & (BLADE CUSHION SOLENOID) 253-1320 CYLINDER GP (BLADE LIFT) 262-1900

ACCUMULATOR GP (BLADE CUSHION) 162-7450

SWIVEL GP 260-6502

CYLINDER GP (WHEEL LEAN) 121-9242 PUMP GP METERING (STEERING) 222-3769 MANIFOLD RIGHT 102-6238

F
BLADE CUSHION ATTACHMENT

BLADE CUSHION ATTACHEMENT

F
VALVE GP UNIT TEST 4 (RIGHT IMPLEMENT CONTROL VALVE MANIFOLD) 6E-3032

VALVE GP UNIT TEST 4 (LEFT IMPLEMENT CONTROL VALVE MANIFOLD) 6E-3038

VALVE GP CONTROL (LEFT BLADE LIFT) 6E-3037

VALVE GP CONTROL (SIDE SHIFT) 6E-3036

VALVE GP CONTROL (CIRCLE DRIVE) 6E-3035

VALVE GP CONTROL (BLADE TIP) 6E-3034

MANIFOLD LEFT 102-8385

VALVE GP CONTROL (ARTICULATION) 6E-3028

VALVE GP CONTROL (CENTER SHIFT) 6E-3029

VALVE GP CONTROL (WHEEL LEAN) 6E-3030

VALVE GP CONTROL (RIGHT BLADE LIFT) 6E-3031

BLADE LIFT

SIDE SHIFT

CIRCLE DRIVE

BLADE TIP

ARTICULATION

CENTER SHIFT

WHEEL LEAN

BLADE LIFT

COVER LEFT 101-9346

RENR4114-04

E D C B A
TANK GP FILTER & 207-2410 VALVE GP VALVE GP PUMP CONTROL PUMP CONTROL 195-9639 104-3122
PRESSURE & FLOW COMPENSATOR VALVE PRESSURE & FLOW COMPENSATOR VALVE

K J H G F
SIGNAL LINE PRESSURE

16 Page, Color 4

VALVE GP MTG & (FAN SPEED SOLENOID) 191-5292

BB

C
AA
PUMP OUTPUT PRESSURE
SIGNAL PURGE VALVE SIGNAL RESOLVER VALVE

VALVE GP CHECK (SECONDARY STEERING) 9T-6146

VALVE GP COMBINATION 9T-5957

MOTOR GP GEAR (HYDRAULIC FAN) 224-7040

COVER RIGHT 101-9346

LINE PATTERNS
Pressure Line Pilot / Load Sensing Pressure Drain / Return Lines Component Group Attachment Air Line

HYDRAULIC CIRCUIT COLOR DESCRIPTIONS

Implement & Steering Pump Output. Secondary Steering Pump Output. Steering Metering Pump Output and Cylinder Circuit. Hydraulic Fan Pump Output. Snow Wing Lift and Tilt Cylinder Circuits. Supply Line. Drain / Return Line. Scarifier and Ripper Cylinder Circuits. Signal Line Blade Tip Cylinder Circuit. Steering (Circle Drive) Control Circuit. Side Shift Cylinder Circuit. Blade Lift Cylinder Circuits. Articulation Cylinder Circuit. Center Shift Cylinder Circuit. Wheel Lean Cylinder Circuit. Plow/Dozer Lift and Tilt Cylinder Circuits.

ACCUMULATOR GP STEERING 248-6251

SIGNAL RELIEF VALVE

STEERING PRIORITY VALVE

CC

B
HYDRAULIC FAN PUMP IMPLEMENT / STEERING PUMP

PUMP SUPPLY PRESSURE

IMPLEMENT RELIEF VALVE

CALLOUTS
YY

Taps (Pressure, Sampling, Sensor) by letter Components by number Connections by letter

STEERING RELIEF VALVE

SWITCH AS PRESSURE Note C 230-5771

VALVE GP CHECK (FAN DRIVE) 175-0447 SENSOR GP PRESSURE (FAN DRIVE) 167-1709 PUMP GP ELECTRIC DRIVE (SECONDARY STEERING) 123-8867

1 AA

ADAPTER

Note A: Only avaliable on 140H and 160H. Note B: Used on ASD(279-300), APM(749-854), and AMZ(314-359). Note C: Used on CCA, ASD, CBK, APM, CCP, and AMZ.

A
PUMP GP PISTON (HYDRAULIC FAN) 169-4883 PUMP GP PISTON (IMPLEMENT & STEERING) 169-4882 VALVE GP SHUTTLE Note B 131-0753 VALVE GP RELIEF (SECONDARY STEERING) 9T-8071

SECONDARY STEERING HYDRAULIC PUMP

A
THIS SCHEMATIC IS FOR THE 12H, 140H and 160H Motor Grader Part #: 172-9349 CHG06
Components are shown installed on a fully operable machine with the key and engine off and transmission shifter in neutral.

VALVE GP CHECK (SECONDARY STEERING) 9T-1013

14

13

12

11

10