Engine Catalog Tiger

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KLIK PADA KELOMPOK ITEM YANG DICARI

TIGER
KELOMPOK ENGINE
E1
E2
E3
E4
E5
E6
E7
E8

Cylinder head
Cam shaft/Valve
Cam chain/Tensioner
Cylinder
Right crankcase cover
Clutch
Oil pump
Left crankcase cover

E9
E10
E11
E12
E13
E14
E15
E16
E17

Generator
Starting gear
Starting motor
Crankcase
Crankshaft/Piston
Transmission
Gearshift drum
Kick starter spindle
Carburetor

E -1
Cy

nder

head

Service
i tern
Bagian yang diservis

F. R. T.

E A D A S S Y . , C Y L I N D E R . . . . . . . . . . . ti.0
UIDE,
V A L V E . . . . . . . . . . . . . . . . . . . ~3.8
I NC . R E A MING - termasuk reaming)
A D D 0.3 FOR E A C H .

tambahkan 0,3 untukmasing)

A D D 0 . 7 F O R E\ACH.
t a m b a h k a n 0,7 untuk masingz)
A D D MORE 0.2 IF P E R F O R M E D .

tambahkan 0,2 lagi jika dilaksanakan)

iASKET, C Y L I N D E R H E A D . . . . . . . . . . *2.8
:OVER, L . C Y L I N D E R HEA-D........ 0 . 2
NSULATOR, C A R B U R E T O R . . . . . . . . . . 0 . 3
BQlT S T U D , 7X29
ADD 0.1 FOR EACH.
t a m b a h k a n 0,l untuk masing)
LUG, SPARK....................
0.1

16

ief.No.
Upmor
?etunpk

D.escription
Nama - Part

Part No.
Nomor Part

Reqd:po.
Jumlah

GL 100

1
2
3
4
5

12000-KCN-000
12204-439-305
12206-KCN-305
12251 -KCN-003
12271-383-000

H E A D ASSY., C Y L I N D E R . . . . . . . . . .
GUIDE, IN. VALVE . . . . . . . . . . . . . .
GUIDE, EX. VALVE . . . . . . . . . . . . . .
GASKET, CYLINDER HEAD . . . . . . . . .
RUBBER, OIL SEAL . . . . . . . . . . . . . .

1
1
1
1
1

6
7
8
9
10

12331-KCJ-710
12339-KCJ-710
12361-383-000
16210-KCJ-710
16222-MV4-300

COVER, L. C YL I N D E R HEAD . . . . . .
GASKET, PULSE GENERATOR BASE .
CAP, TAPPET ADJUSTING HOLE . . .
I N S U L A T O R , CARBURETOR . . . . . . . .
N U T , S Q U A R E , SMM . . . . . . . . . . . . .

.
.
.
.
.

1
1
2
1
1

11
12
13
14
15

16223-KS5-000
9 0 0 0 1 -GHB-700
90023-MM5-000
9 0 0 4 1 -KEB-900
9 0 0 8 1 -KEB-900

BAND,
BOLT,
BOLT,
BOLT,
BOLT,

16
17
18
19
20

90091 -MM5-640
90442-028-000
90443-107-000
91301-I 07-000
91301-200-000

B O L T , S O C K E T , 6X22 . .
W A S H E R , S E A L I N G , 8MM
N U T , CAP, 8MM . . . . . . .
O-RING, 75X2.5 . . . . . .
O-RING, 10X1.6 . . . . . .

21
22
23
24
25

91303-KK3-830
91304-HE3-003
94101-06000
94301-08140
960bl-06022-00

INSULATOR . . . . . .
F L A N G E , 6X35 . . .
RECESSED, 5x28 .
S T U D , 7X29 . . . . .
S O C K E T , 6X118 . .

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1
4
1
2
1

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2
4
4
1
2

O-RING, 3 5 x 3 . . . . . . . . . . . . . . . . . . .
33.5X3.0 . . . . . . . . . . . . . .
W A SH E R, P L A I N, ~MM . . . . . . . . . . . .
P I N , D O W E L , 8X14 . . . . . . . . . . . . . .
BOLT, FLANGE, 4X22............

2
1
1
2
2

O-RING,

.
.
.
.
.

S e r i a l Nb.
N o m o r Serie

Notes.
Catatan

E -1
Cylinder

P?
0
8

head

I-

4
4
14

14

Service
i tern
Bagian yang diservis

F. R. T.

Ref.No. P a r t N o .
Nomor
Nomor Part
Petunjuk
26
98069-58921

Description
Nama - Part
P L U G ,
PLUG,

1993.10.01

KCJ3-EOlOO

Reqd. N o .

Jumlah
GL 200

Serial No.
Nomor Serie

Notes
Catatan

S P A R K (DP8EA-9 NGK)..... 1
S P A R K (X24EP-U9 N D ) . . . . . 1

E-l

I i

16

E-2
Camshaft-Valve

KCJ3-E0200

Service
i tern
Bagian yang diservis

F. R. T.

C AMSHAFT COMP..................
VALVE
ROCKER..............
A, R M ,

( ADD 0.1 FOR EACH.

m2.8
*2.4

t a m b a h k a n 0,l untuk masing)

~3.6
ia ALVE..........................
I: A D D 0 . 2 F O R E A C H .
tambahkan 0.2 untuk masing*)
( I N C . R E F A C I N G - t e r m a s u k s k u r l&p)
( EXC. VALVE GUIDE REPLACEMENT,
kecuali penggantian valve guide)
S P R I N G ,
V A L V E I N N E R . . . . . . . . . . . . ~3.4
I[ADD 0 . 1 F O R E A C H .
tambahkan 0.1 untuk masing2)
RELATIVE PART
t e r m a s u k p ayr at n gb e r h u b u n g a n )

(INC.

Ref.No.
Nomor
Petunjuk

Part No.
Nomor Part

Reqd. N o .

Jumlah
GL 200

SEAL, VALVE STEM..............

1
12209-KL4-005
2 1 2 2 0 9 - 4 2 8 - 0 0 3 S E A L , V A L V E S T E M CARAI).......
3 14100-KCJ-710 C A M S H A F T COMP.................
4 14431-383-000 ARM, VALVE ROCKER.............
5 14451-437-000 SHAFT, VALVE ROCKER ARM.......
6
7
8
9
10

PLATE, VALVE ROCKER ARM SHAFT

SETTING
1 4 7 1 1 -KBE-900 V A L V E , I N . . . . . . . . . . . . . . . . . . . . .
1 4 7 2 1 -KBE-900 V A L V E ,
EX.....................
14751-383-005 SPRING, VALVE OUTER (NIPPON)..
14761-383-005 SPRING, VALVE INNER (NIPPON)..
14456-KG2-950

1
1

2
2
1
1
1
2
2

11 14771-107-020 RETAINER, VALVE SPRING........

12 14775-107-000 SEAT, VALVE SPRING OUTER......
13 14776-107-010 SEAT, VALVE SPRING INNER......
1 4 1 4 7 8 1 -MB4-000 C O T T E R , V A L V E . . . . . . . . . . . . . . . . .
1 5 90012-KN6-930 S C R E W , T A P P E T A D J U S T I N G . . . . . . .

2
2
2
4
2

16 90206-250-000 NUT, TAPPET ADJUSTING.........

1 7 93600-06016-OA S C R E W , F L A T , 6 X 1 6 . . . . . . . . . . . . .

2
1

1993.10.01

18

Description
Nama Parr

E-2

Serial No.
Nomor Serie

Notes
Catatan

11
9

E-3
C a m chain.Tensioner

KCJ3-E0300

Service
item
Bagianyang diservis
;PROCKET,
CAM..............
:HAIN,
CAM.................
CHAIN.......
[ENSIONER, CAM
.IFTER ASSY., TENSIONER....
.GASKET, TENSiONER
LIFTER
;UIDE, CAM CHAIN...........

F.R.T.

Ref.Nc. Part No.

Nomor
NomorPart
Petunjuk

0.7
1.6
1.7
0 . 4

14321-KN6-930
14401-KBB-901
14500-KBB-900
14520-KY7-000
14523-KBB-901

SPROCKET, CAM (34T)...........

CHAIN, CAM CIOZL) .............
TENSIONER, CAM CHAIN ..........
LIFTER ASSY., TENSIONER .......
GASKET, TENSIONER LIFTER ......

14535-437-000

BOLT,

7
a
9
10

14550-KCJ-710
90002-KWI-900
90005-KY7-000
90071-MGS-000

11
12
13

90475-703-000
90488-425-000
91306-MG3-000

.
.

*2.8

Description
Nama-Part

CAM

CHAIN

TENSIONER

PIVOT
GUIDE, C A M C H A I N . . . . . . . . . . . . . .
BOLT, FLANGE, 6x10 ............
SCREW, PAN, 6 X 6 ...............
BOLT, FLANGE SOCKET, 6X16 .....

Reqd.

No.

Jumlah
GL 200

Serial No.
NomorSerie

Notes
Catatan

8MM .................
SEALING, 6MM ..........
O-RING, 1 . 5 X 9 . 5 ...............
WASHER

C,

WASHER,

19

E -4
C y l i n d e r

KCJ3-E0400

Service
item
Bagian yang diservis

F. R. T.

Y L I N D E R COMP.................. g3.1
A S K E T ,

C Y L IN

R.

..............

m3.0

Description
Nama Part

Ref.Nc. P a r t N o .
Nomor
Nomor Part
Petunjuk
1
2
3

121 OO-KCN-000
12191-437-020
94301-10200

C Y L I N D E R

neqd. N o .

Jumlah
GL 200

COMP.................1

GASKET,
CYLINDER..............
P I N A , D O W E L , 10X20...........

1993.10.01

E-4

1
2

Serial No.
Nomor Serie

Notes
Catatan

E-5
Right

crankcase

cover

KCJ3-E0500

Service
i tern
Bagian yang diservis

F. R. T.

:OVER C O M P. , R . C RA N KC A S E . . . . . . 0 . 8
;ASKET, R . C O V E R . . . . . . . . . . . . . . . 0 . 7
LEVER COMP., CLUTCH
OIL SEAL, 12X22X5

Ref.No.
Nomor
Petunjuk

Description
Nama - Part

Part No.
Nomor Part

Reed. NO .

Jumlah
GL 200

11330-KCJ-710
11393-KCJ-710
15650-KCN-000
22810-KBB-900
22815-428-000

COVER COMP., R. C R A N K C A S E . . . . .
GASKET, R. COVER..............
GAUGE, OIL LEVEL..............
LEVER COMP., CLUTCH...........
SPRING, C L U T C H L E V E R . . . . . . . . . .

6
7
8
9
10

91201-148-003
91307-035-000
94301-08140
94305-30102
96001-06040-00

O I L S E A L , 1 2 X 2 2 X 5 CARAI)...... 1
O-RING,
18X3..................
1
PIN, DOWEL, 8X14.............. 2
P I N , S P R I N G , 3X10.............
1
BOLT, FLANGE, 6X40............ 11

11

96001-06050-00

BOLT,

1
2
3
4
5

1993.10.01

F L A N G E , 6X50............

Serial No.
Nomor Serie

Notes
Catatan

1
1
1
1
1

E-5

21

E-6
Clutch

Service
item
Bagianyang diservis

r=.R.T.

IUTER COMP., CLUTCH............

CENTER COMP., CLUTCH
DISK,

CLUTCH

1 .I

FRICTION

ONE OR ALL -satuatausemuanya)

INC. RELATIVE PART
.termasukpartyang berhubungan)
PRESSURE
.PLATE, CLUTCH
LIFTER.............
?OD, CLUTCH
jPRING, CLUTCH.................
(ONE OR ALL- SatU ataU semuanya)

0.7

0.8

Ref.No.
Part No.
Nomor
NomorPart
Petunjuk
1
15451-107-000

Description
Nama - Part
WASHER,

OIL

Reed. No.

Jumlah
GL 200

FILTER

ROTOR
LOCKING
COMP., CLUTCH ...........

2
3
4
5

ZZIOO-KCN-000
22121-KCS-650
22125-KW7-900
22131-KCN-000

OUTER
CENTER

COMP., C L U T C H . . . . . . . . . .
SEAT,
JUDDER
SPRING . . . . . . . . . . .
G U I D E , CLUTCH
OUTER . . . . . . . . . . .

1
1
1
1
1

6
7

9
10

22201-MJB-000
22201-166-000
22311.-62040H
22350-107-010
22361-437-000

FRICTION .........
DISK, CLUTCH
FRICTION .........
DISK, CLUTCH
PLATE, CLUTCH .................
PLATE, CLUTCH
PRESSURE ........
LIFTER . . . . . . . . . .
P L A T E , CLUTCH

1
4
4
1
1

11
12
13
14
15

22366-KCJ-710
22401-KCJ-710
22402-KW7-900
90050-357-000
90231-KBS-720

ROD, CLUTCH LIFTER ............

SPRING, CLUTCH ................
SPRING, JUDDER ................
BOLT, SPECIAL FLANGE, 6X22 ....
NUT, LOCK, 16MM ...............

1
4
1
4
1

16
17

90461-107-000
91008-KK6-000

WASHER B, SPLINE, 2OMM ........

BEARING, RADIAL BALL, 16003 ...

1
1

1993.10.01

E-6

Serial No.
NomorSerie

Notes
Catatan

E-7
Oi

I pump

0
b&9
r
17

'
P
17

KCJ3-E0700

Service
i tern
Bagianyang diservis

F.R.T.

UMP
ASSY.,
OIL................ 0.9
ROTOR COMP., OIL FILTER
EAR, OIL PUMP DRIVE........... 0.8
CAP, OIL FILTER ROTOR
EAR, PRIMARY DRIVE............ 1.1

Description
Nama-Part

Ref.Nc. Part No.

Nomor
NomorPart
Petunjuk

Serial No.
NomorSerie

1
2
3
4
5

15100-KCN-000
15131-KBB-900
15331-399-000
15332-399-000
15430-440-030

PUMP ASSY., OIL............... 1

GEAR, OIL PUMP DRIVE (34TI.... 1
ROTOR, OIL PUMP INNER (YAMADA) 1
R O T O R , OIL PUMP OUTER (YAMADA) 1
ROTOR COMP., OIL FILTER.......
1

6
7
8
9
IO

15436-107-000
15441-KCS-650
15446-107-000
15459-107-000
23121-KCN-000

CAP, OIL FILTER ROTOR.........

THROUGH, OIL..................
SPRING, OIL THROUGH...........
GASKET, OIL FILTER ROTOR CAP..
GEAR, PRIMARY DRIVE (22T).....

11 90101-440-000
12 90231-~~~-651
13 90434-KN6-930
14 91304-KK3-830
15 92101-05020-OA

1
1
1
1
1

SCREW,
FLAT,
6X30.............
2
NUT, LOCK, 16MM............... 1
W A S H E R , 16MM.................. 1
O - R I N G , 9.4X2.4...............
2
BOLT, HEX., 5X20.............. 2

16 93600-04012-OA SCREW, FLAT, 4X12.............

17' -93700-05012-OA
SCREW, OVAL, 5X12.............
P I N , L O C K , 8MM................
18 94251-08000

1993.10.01

2
3
1

E-7

Notes
Catatan

E-8
Left

crankcase

cover
13

14

Service
i tern
Bagian yang diservis
OVER,
OVER,
OVER,
ASKET

F . R. T.

L. CRANKCASE............ 0.9
REDUCTION GEAR.......... 0.2
L. RR. CRANKCASE........ 0.1
, L. COVER............... 0.6

Ref.No.
Nomor
Petunjuk

Description
Nama - Part

Part No.
N o m o r Part

KCJ3-EOBOO

neqd. No.
Jumlah
GL ZOO

1
2
3
4
5

11341-KCJ-710
11355-KCN-000
11361-KCJ-710
11363-437-620
11395-KCJ-710

COVER, L. C R A N K C A S E . . . . . . . . . . . 1
COVER, REDUCTION GEAR......... 1
COVER, L. RR. CRANKCASE....... 1
RUBBER, RR. COVER MOUNTING.... 1
GASKET, L. COVER.............. 1

6
7
8
9
10

90084-KCJ-710
90087-KCJ-710
90703-HC4-000
91303-377-000
91304-MN5-003

CAP, A.C. GENERATOR........... 1

C A P , 30MM.....................
1
P I N , D O W E L , 10X14............. 2
O-RING, 13.8X2.5.............. 1
O - R I N G , 63X3 (ARAI)...........
1

11
12
13
14
15

91356-425-003
96001-06020-00
96001-06025-00
96001-06040-00
96001-06050-00

O-RING,
BOLT,
BOLT,
BOLT,
BOLT,

(NOK)........ 1
6X20............ 1
6X25............ 2
6X40............ 4
6X50............ 1

29.7X2.4
FLANGE,
FLANGE,
FLANGE,
FLANGE,

16 96001-06060-00 BOLT, FLANGE, 6X60............

17 96001-06070-00 B O L T ,
FLANGE,
6X70............

1993.10.01

E-8

1
2

Serial No.
Nomor Serie

Notes
Catatan

E-9
Generator

KCJ3-E0900

Service
i tern
Bagian yang diservis

F. R. T.

LUTCH COMP., STARTING ONE WAY. 1.0

FLYWHEEL COMP.
GNITION PULSE GENERATOR COMP.. 0.8
TATOR COMP....................
0 . 9

ief.No. Part No.

Uomor

etunjuk

Description
Nama - Part

Nomor Part

1
2

28125-KW3-006
30300-HAO-033

3
4
5
6
7
8
9
IO

Reqd.

31110-KCJ-711
31120-KCJ-711
32975KCN-000

C L U T C H COMP., S T A R T I N G O N E W A Y
I G N I T I O N PULiE G E N E R A T O R C O M P .
(TEC)
F L Y W H E E L COMP.................
STATOR COMP...................
GUIDE, A.C. GENERATOR CORD....

90085-413-781
90089-KAS-900
90092-KES-000
90163-HA8-000
90403-KN6-930

B O L T , S O C K E T , 6MM..........
..
BOLT, FLANGE SOCKET, 5X14.. .
BOLT, STOPPER TENSIONER SHA F T .
B O L T , UES, 10X48...........
..
WASHER, 10X24..............
..

6
2
3
1
1

1993.10.01

No.

Jumlah
GL 200

Serial No.
Nomor Serie

Notes
Catatan

1
1
1
1

E-9

2 5

E - 1 0
Starting

gear

KCJ3-El000

S ervic e
item
Bagian yang diservis

F. R. T.

EAR COMP., STARTING DRIVEN.... 0.8

EAR, REDUCTION................ 0.3
EAR,
IDLE.....................
0.7

2ef.Nc.

domor

Description
Nama - Part

No.

Petunjuk
1
281 IO-KCN-000
2
28114-KN6-930
3
28130-KCN-000
4
28132-KN6-930
5
28140-KCN-000
6

26

Part

Nomor Part

28142-KWI - 9 0 0

Reqd. N o .

Jumlah
G L 200

GEAR COMP., STARTING DRIVEN...

COLLAR, STARTING DRIVEN GEAR..
G E A R , R E D U C T I O N (61T/17T).....
SHAFT, REDUCTION GEAR.........
G E A R , I D L E (15T116T)..........

1
1
1
1
1

SHAFT,

IDLE

GEAR..............

Serial No.
Nomor Serie

Notes
Catatan

r
E-11
Starting

motor

-_-

_I

KCJ3-El100

Service
i tern
BBgian yang diservis

F. R. T.

OTOR ASSY., STARTING..........

R U SH S E T, T ER M I N A L. . . . . . . . . . . .
HOLDER SET, BRUSH

0.3
0.5

Ref.Nc.
Vomor
petunjuk

Description
Nama - Part

Part No.
Nomor Part

31200-KCN-003

MOTOR

2
3
4
5

6
7
8

ASSY.,

STARTING

Jumlah
GL 100

3 1 2 0 1 -KSS-901
31204-KSS-901
31205-MN4-008
31206-KWI - 9 0 1

BRUSH S E T , T E R M I N A L . .
SPRING, CARBON BRUSH .
BOLT, SETTING . . . . . . . .
HOLDER SET, BRUSH . . . .

(MITSUEA)
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .

1
1
2
2
1

9
10

31207-KS5-901
90071 -MBO-000
90122-MN4-008
91309-425-003
91320-MBO-000

RING . . . . . . . . . . . . . . . . . . . . . . . . . .
NUT-WASHER, 6MM . . . . . . . . . . . . . . .
WASHER, STEEL PLATE . . . . . . . . . . .
O - R I N G , 2 4 . 4 x 3 . 1 (ARAI) . . . . . . .

O-RING ........................

2
2
2
1
3

11
12

95801-06035-00
95801-06060-00

B O L T , F L A N G E , 6X35 . . . . . . . . . . . .
B O L T , F L A N G E , 6X60 . . . . . . . . . . . .

1
1

1993.10.01

Serial No.
Nomor Serie

Reqd. NO.

Notes
Catatan

E-II

3 7

E-12
Crankcase

16

Service
i tern
Bagian yang diservis

F.R.T.

RANKCASE COMP., R............. zid,.9

ASKET, CRANKCASE.............. ti.4
RANKCASE COMP., L............. X5.8
CREEN, OIL FILTER............. 0.1
INC. RELATIVE PART
.termasukpartyang berhubungan)

28

ief.No.
Uomor
'etunjuk

DescriDtion
Nama-Part

Part No.
NomorPart

11100-KCJ-710
11191-KCJ-710
11200-KCJ-710
12361-383-000
14513-KBB-900

CRANKCASE COMP., R ............

GASKET,
CRANKCASE .............
CRANKCASE COMP., L ............
CAP, TAPPET ADJUSTING HOLE ....
PLATE, CAM CHAIN PETTING ......

6
7
8
9
10

15421-107-000
15426-107-000
15761-KCJ-710
15772-292-010
22838-437-000

SCREEN, OIL FILTER ............

SPRING, OIL FILTER SCREEN .....
TUBE, BREATHER ................
CLIP, BREATHER TUBE ...........
HOLDER, CLUTCH WIRE ...........

11
12
13
14
15

32976-KCN-000
35750-GS3-003
35752-028-300
90031-KN6-930
90032-KN6-930

CLAMPER, WIRE HARNESS .........

CONTACT, NEUTRAL SWITCH .......
SPACER, NEUTRAL SWITCH ........
BOLT A, CYLINDER STUD .........
BOLT El, CYLINDER STUD .........

16
17
18
19
20

90703-HC4-000
91206-286-013
91303-KK3-830
91312-107-000
95701-06012-08

PIN, DOWEL, 10x14 .............

OIL SEAL, 14X28X7 (ARAI) ......
O-RING, 35X3 ..................
.................
'
O-RING, 7 XI.7
BOLT, FLANGE, 6X12 ............

21
22
23

96001-06012-00
96001-06050-00
96001-06060-00

BOLT,
BOLT,
BOLT,

FLANGE,
FLANGE,
FLANGE,

6X12 ............
6X50 ............
6X60 ............

Read.

No.

Jumlah
GL 200
1

1
2
2

Serial N o .
YomorSerie

Notes
Catatan

E-13
C r a n k s h a f

t.Pi

S ervic e
item
Eagian yang diservis

s t o n

F. R. T.

RANKSHAFT COMP . . . . . . . . . . . . . . . .
ING SET, PISTON . . . . . . . . . . . . . . .
PISTON
I N , PISTON . . . . . . . . . . . . . . . . . . . .
OD, C ON N E C TI NG . ( A C T U A L T IM E)
INC. RELATIVE PART)
:EARINGi R A D I A L B A L L , 2 8 X 7 2 X 1 8 .

*5.3
*3.2
*3.1

a.6

Ref.No. P a r t

N O.
Nomor
Nomor Part
Petunjuk
13000-KCN-000
1
2 1 3 0 1 1 -KBB-305
13021 -KBB-305
13031 -KEtFJ-305
3 1 3 1 0 1 -KElB-901
13102-KBB-305
13103-KBEf-305
4
13111-440-000
5 13201 -KCN-300

Resd. No.

Description
Nama Part
CRANKSHAFT COMP . .
RING SET, PISTON
RING SET, PISTON
RING SET, PISTON
PISTON (STD.) . . . .
PISTON (OS 0.25) .
PISTON (OS 0.50) .
PIN, P I S T O N . . . . . .
R O D , CONNECTING . .

Jumlah

GL 200

. . . . . . . . .
(STD.) . . .
(OS 0.25)
(OS 0.50)
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
.
.
.
.
.

.
.
.
.
.
.
.
.
.

1
l
(1)
(1)
1
(I)
(I)
l
1

.
.
.
.
.

.
.
.
.
.

.
.
.
.
.

.
.
.
.
.

1
1
1
1
1

1 1 9 1 0 0 1 -KC&961H
1 2 91102-KC6-003
91103-KC6-003
91104-KC6-003
1 3 91105-KW3-003

BEARING, RADIAL BALL, 28X72X18

ROLLER, 4 X 1 4 . 8 A ( R E D ) . . . . . . . .
R O L L E R, 4x14.8 B (BLUE) . . . . . . .
ROLLER, 4X14.8 C (WHITE) . . . . . .
R E T A I N E R , CONNECTING ROD LARGE
END
CLIP, PISTON PIN, 15MN . . . . . . . .

.
.
.
.
.

.
.
.
.
.
.
.
.
.

CRANKSHAFT, R . . . . . . . . .
CRANKSHAFT, L . . . . . . . . .
PIN COMP., CRANK . . . . . .
SPROCKET, TIMING . . . . . .
K E Y , WOODRUFF, 25X14X4

1993.10.01

.
.
.
.
.

.
.
.
.
.
.
.
.
.

6
13311-KCN-300
7 13321 -KCN-300
8
13380-KCN-300
9 1 4 3 1 1 -KN6-931
1 0 9 0 7 0 1 -HO6-010

14 94601-I 5000

.
.
.
.
.

.
.
.
.
.
.
.
.
.

2
18
18
18
1
2

E-13

Serial No.
Nomor Serie

Notes
Catatan

Selection table of connecting rod large end bearing roller

(Radial Clearance 0 - 8 Mm)
Tabel pemilihan bantalan ujung besar batang penggerak
(Toleransi Radial 0 - 8 urn)

E-14
Transmisson

Service
item
Bagian yang diservis

F.R.T.

AINSHAFT

COMP.,
TRANSMISSION..
INC. RELATIVE
PART

Ref.No.
Nomor
Petunjuk

11108-KCJ-710
23210-KCJ-710
23221-KCJ-710
23421-KCJ-710
23427-439-000

PLATE, BEARING
SETTING........
MAINSHAFT
COMP.,
TRANSMISSION.
COUNTERSHAFT,
TRANSMISSION....
GEAR, COUNTERSHAFT
LOW........
COLLAR,
COUNTERSHAFT
LOW
GEAR.

6
7
a
9
10

23431-KA2-000
23431-437-000
23441-KCJ-710
23451-KCJ-710
23452-KWI-900

BUSH,
BUSH,
GEAR,
GEAR,
BUSH,

MAINSHAFT
SECOND ........
COUNTERSHAFT
S E C O N D .....
20X23X9 . . . . . . . . . . . . . . . . .

11
12
13
14
15

23461-KCJ-710
23471-KCJ-710
23491-KCJ-710
23501-KCJ-710
23511-KCJ-710

GEAR,
GEAR,
GEAR,
GEAR,
GEAR,

MAINSHAFT
THIRD & FOURTH
COUNTERSHAFT
T H I R D ......
COUNTERSHAFT
F O U R T H .....
MAINSHAFT
FIFTH .........
COUNTERSHAFT
F I F T H ......

16
17

GEAR,
GEAR,

1:
20

23512-KCJ-710
23513-KCJ-710
23801-KKI-010
23811-KR3-600
90001-KN6-930

21
22
23
24
25

90451-107-000
90451-365-000
90452-437-000
90454-107-000
90455-107-000

WASHER,
1;ASHER,
WASHER,
WASHER,

W.6

termasukpartyang berhubungan)
COUNTERSHAFT,
INC.
RFIATIVE

TRANSMISSION
PART

termasukpartyang berhubungan)
WHEN

SERVICING

COMP.,
F.R.T.

UNIT,
IS

4.8

jika unit iengkap diservis, F.R.T. adalah 4,8)

PROCKET,

30

DRIVE................

0.2

Description
Nama I Part

Part No.
NomorPart

20~~ . . . . . . . . . . . . . . . . . . . .
20MM ....................

T O P ...........
COUNTERSHAFT
TOP ........
SPROCKET, DRIVE (13T)...
PLATE AZ,
FIXING........
BOLT, SOCKET, 6X16......

WASHER

MAINSHAFT

THRUST,
THRUST,
THRUST,
THRUST,
A,

Meqd. No.

Jumlah
GL 200

1
1

1
1

15MM....
15MM....
16.5MM..

2OMM....
SPLINE, ZOMM..

2
2

Serial No.
YomorSerie

Notes
Catatan

E-14
Transmi

sson

KCJ3-El400

Service
item
Bagian yang diservis

F . R. T.

?ef.No.
rlomor
etunjuk

P e r t NO .
Nomor Part

Description
Nama - Part

Reqd. N o .

Jumlah
GL 100

26
27

90463-437-000
90464-360-000

28
29
30

90465-360-000
90601-437-000
90605-200-000

W A S H E R , S P L I N E , 22MM..........
WASHER, COUNTERSHAFT THIRD
SPLINE
WASHER, L O C K . . . . . . . . . . . . . . . . . .
C I R C L I P , E X T E R N A L , 22MM.......
S E T R I N G , 2OMM................

31
32
33
34
35

91005-KCN-003
96100-62020i-i
91201-030-033
92101-06010-OA
961 OO-62040t-i

B E A R I N G , R A D I A L B A L L , 20X55X11 1
B E A R I N G , R A D I A L B A L L , 6202U... 1
O I L S E A L , 20X34X7 CARAI)...... 1
B O L T , H E X . , 6X10..............
2
B E A R I N G , R A D I A L B A L L , 6204....
1

Serial No.
Nomor Serie

Notes
Catatan

2
1
1
2
2

31

E-15
G e a r s h i f t

d r u m

20

1'5

Service
item
Bagianyang diservis

F.R.T.

ORK, GEARSHIFT................ ti.4

ONE OR ALL - satu atau semuanya)
DRUM,
GEARSHIFT
AM,
GEARSHIFT.................
1.2
TOPPER COMP., GEARSHIFT DRUM.. 0.8
INC. RELATIVE PART
termasuk part yang berhubungan)
PLATE, GEARSHIFT
PINDLE COMP., GEARSHIFT.......

0.9

lef.No. P a r t N o .
4omor
Nomor Part
etunjuk

Description
Nama - Part

KCJ3-El500

Reqd. N o .

Jumlah
GL 200

24211-KWI-900
24221-427-010
24231-107-010
24241-KCS-650
24301-KCJ-710

FORK, R. GEARSHIFT............
FORK, L. GEARSHIFT ............
FORK, CENTER
GEARSHIFT ........
SHAFT, GEARSHIFT FORK GUIDE ...
DRUM,
GEARSHIFT ...............

6
7
8
9
IO

24411-446-650
24430-KCJ-710
24435-437-000
24610-446-650
24621-446-650

CAM, GEARSHIFT ................

STOPPER COMP., GEARSHIFT DRUM.
SPRING, SHIFT DRUM STOPPER ....
SPINDLE COMP., GEARSHIFT ......
PLATE,
GEARSHIFT ..............

1
1
1
1
1

11
12
13
14

24631-107-000
24651-437-000
35753-KG2-951
90023-KWI-900

1
1
1

15

90408-KWI-900

SPRING, GEARSHIFT PLATE .......

SPRING, GEARSHIFT RETURN ......
ROTOR, NEUTRAL SWITCH ........
BOLT, GEARSHIFT DRUM STOPPER
ARM PIVOT
WASHER, 6NM ..................

1
1

16
17
18
19
20

90451-001-000
92101-06025-OA
94251-10000
94510-12000
94510-14000

WASHER, THRUST, 14NN .........

BOLT, HEX., 6X25 .............
PIN, LOCK, IONM ..............
CIRCLIP, EXTERNAL, 12MN ......
CIRCLIP, EXTERNAL, 14MN ......

2
1
1
1
1

21

96220-40100

ROLLER,

4X10 .................

1
1
1
1
1

Serial No.
NomorSerie

Notes
Catatan

E-16
K i c k

s t a r t e r

s p i n d l e

&p
KCJ3-El600

Service
item
Bagianyang diservis

F. R. T.

PINDLE, KICK STARTER..........

INC. RELATIVE PART
termasukpartyangberhubungan)
)IL SEAL, 16X28X7..............

*3.9

0.6

lef.No.
lomor
'etunjuk

Part NO .
Nomor Part

Description
Nama-Part

Reqd.

No.

Jumlah
GL 200

1
2
3
4
5

28211-KCJ-710
28221-KCJ-710
28251-KC6-000
28253-KCJ-710
28254-437-000

PINION,
KICK
STARTER..........
RATCHET, KICK STARTER .........
SPINDLE, KICK STARTER .........
SPRING, KICK STARTER RATCHET .
SEAT, RATCHET SPRING ..........

1
1
1
1
1

6
7
8
9
10

28261-KCJ-710
28262-437-000
28263-KCJ-710
90004-437-000
90401-KCJ-710

SPRING, KICK STARTER ..........

COLLAR, KICK SPINDLE ..........
RETAINER, STARTER SPRING ......
BOLT, KICK RATCHET ............
WASHER, 12NN ..................

1
1
1
1
1

11
12
13
14
15

90453-107-000
90459-107-000
91204-259-003
94510-16000
94510-20000

WASHER A, THRUST, 2ONM ........

WASHER, THRUST, 12NN ..........
OIL S E A L , 16X28X7 CARAI) ......
CIRCLIP, EXTERNAL, 16MM .......
CIRCLIP, EXTERNAL, 2ONN .......

1
1
1
1
1

Serial No.
NomorSerie

Notes
Catatan

E-17
C a r b u r e t o r

Service
i tern
Bagian yang diservis

F. R. T.

ASKET
SET.....................
EEDLE SET, JET................
LOAT
SET......................
VALVE COMP., FLOAT
CLIP, TUBE
OP
SET........................
CHAMBER SET, FLOAT
R M
SET,
LINK..................
LINK SET
'IAPHRAGM
SET, PUMP............
'ALVE SET, AIR CUT.............
ARBURETOR ASSY................
VALVE,
THROTTLE

34

1.0
0.9
0.6
0.4
0.8
0.5
0.3
0.7

ief.No.
Jomor
etunjuk

3
4
5

Part No.
Nomor Part

1 6010-428-671
1 6012-KCJ-710
1 6013-439-921
1 6014-KZI-670
1 6015KCJ-710
6016-402-004
6018-428-671
6021-KCJ-710
6028-KBW-901
6029-426-003

Description
Nama - Part

Reqd. N o .
Jumlah
GL 200

GASKET
SET....................
NEEDLE SET, JET ...............
FLOAT SET .....................
TOP S E T . . . . . . . . . . . . . . . . . . . . . . .
CHAMBER SET, FLOAT . . . . . . . . . . . .

6
7
8
9
10

1
1
1
1
1

fl
12
13
14
15

1 6033-KCJ-710
1 6037-KCJ-710
1 6038-KCJ-710
1 6048-Kf37-901
1 6100-KCJ-710

LINK SET . . . . . . . . . .
STAY SET . . . . . . . . . .
STAY SET, CHOKE . . .
VALVE SET, AIR CUT
CARBURETOR ASSY . . .

16
17
18
19
20

16111-KBW-900
16155-397-971
16165-KBW-900
16168-382-014
16198-KBW-900

VALVE, THROTTLE . . . . . . . . . . . . . . .
VALVE COMP., FLOAT . . . . . . . . . . . .
HOLDER, NEEDLE JET . . . . . . . . . . . .
HOLDER, JET . . . . . . . . . . . . . . . . . . .
TUBE . . . . . . . . . . . . . . . . . . . . . . . . . .

21
22
23
24
25

16199-KCJ-710
93600-05010-lti
93892-03008-18
93892-04008-18
93892-04012-18

TUBE . . . . . . . . . . . . . . . . . . . . . . . . . .
SCREW, F L A T , 5X10 . . . . . . . . . . . . .
SCREW-WASHER, 3 x 8 .............
SCREW-WASHER,
4X8 .............
SCREW-WASHER, 4X12............

SCREW SET A . . .
ARM SET, LINK .
DIAPHRAGM SET,
SCREW SET 0 . . .
SCREW SET C . . .

. . . . .
. . . . .
PUMP
. . . . .
. . . . .
.
.
.
.
.

.
.
.
.
.

.
.
.
.
.

.
.
.
.
.

.
.
.
.
.

.
.
.
.
.

.
.
.
.
.

.
.
.
.
.

.
.
.
.
.

.
.
.
.
.

.
.
.
.
.

.
.
.
.
.

.
.
.
.
.

.
.
.
.
.

.
.
.
.
.

.
.
.
.
.

.
.
.
.
.

.
.
.
.
.

.
.
.
.
.

.
.
.
.
.

.
.
.
.
.

.
.
.
.
.

.
.
.
.
.

Serial No.
NomorSerie

Notes
Catatan

E -17
Carburetor

Service
i tern
Bagian-yang diservis

F. R. T.

Ref.Nc. P a r t N o .
Nomor
Nomor Part
Petunjuk

Description
Nama - Part

Reqd. N o .

Jumlah
GL 200

26
27
28
29
30

93892-04014-18
93892-04016-18
93892-05010-18
95002-02659
99101-393-1200

S C R E W - W A S H E R , 4x14............
S C R E W - W A S H E R , 4X16............
S C R E W - W A S H E R , 5X10............
C L I P , T U B E (86.5).............
J E MT A I ,N , #120...............

2
3
1
2
1

31

99103-440-0380

J E T , S L O W , #38................

Serial No.
Nomor Serie

Notes
Catatan