INJECTION PUMP SPECIFICATION

FULL LOAD RPM: 2300 (SEE NOTE 16) GOV. REGULATION: 8-10 % ENGINE: SUN 4 T APPLICATION: OEM CUSTOMER PART NO.: 3502 2028F CUSTOMER NAME : VM MODEL NO.: DB4427-5015 SUPERSEDES: EDITION NO.: 19 DATED: 08-29-00

NOTE: ALL SPEEDS ARE IN ENGINE RPM UNLESS OTHERWISE NOTED USE LATEST REVISION FOR ALL REFERENCED DOCUMENTS
TEST STAND: ISO 4008: 1. CALIBRATING HIGH PRESSURE PIPES...SAE J1418/ISO 4093: .063" (1.6 mm) ID X 25" (635 mm) LONG. 2. CALIBRATING INJECTORS........SAE J968/ISO 7440: 0.5 mm ORIFICE PLATE NOP: 3000 PSI (207 BAR) 3. CALIBRATION FLUID: SAE J967/ISO 4113 (REF. S.B. 201) a. TEMPERATURE 110-115F (43-46C) AT INLET. b. SUPPLY PRESSURE (S.B. 334): 5.0 0.5 PSI (34 3 kPa) AT PUMP INLET. 4. CAM MOVEMENT READ-OUT DEVICE: #23745. PUMP INSTALLATION: IT-032 ROTATION-C-* NAME PLATE-L-SIDE** #1 CYL.-4-O'CLOCK** THROTTLE-L-SIDE** TIMING MARK N/A E.S.O. (12V E.T.R.) LEVER ANGLES (REF.) THOT MIN.(B) N/A THOT MAX.(C) N/A S.O. ( E) N/A S.O. ( F) N/A PUMP SETTINGS: (CON'T) 6. 2300 RPM (WOT): a. SET TRANSFER PUMP PRESSURE FOR 90-93 PSI, (620-641 kPa)(SUPPLY SET PER TEST STAND NOTE 3B). b. ADJUST RETURN OIL TO 200-500 CC/MIN. RECHECK TRANSFER PUMP PRESSURE. c. CHECK HOUSING PRESSURE FOR 4-10.5 PSI, (28-72 kPa). 7. 2300 RPM (WOT): BACK-OUT TRIMMER SCREW TO MEASURE 0.5O" (1.27 mm) FROM FACE OF ADVANCE END PLUG. USING THE SPRING SIDE ADVANCE PLUG, ADJUST FOR TOTAL ADVANCE TRAVEL OF 6. 8. 1150 RPM (WOT): SET ADVANCE TRIMMER SCREW FOR 3.5. 9. 1500 RPM (WOT): SET ROLLER-TO-ROLLER FUEL DELIVERY: 82.5-83.5 mm/STROKE. 10. 2590 RPM (WOT): ADJUST HIGH IDLE SCREW FOR 12-14 mm/STROKE. 11. 800 RPM (L.I.): SET LOW IDLE SCREW FOR 12-14 mm/STROKE. 12. CHECK POINTS: RPM 150 400 800 800 1150 1500 2300 2300 2590 2640 THROTTLE POSITION WOT WOT* L.I. WOT WOT WOT WOT WOT* WOT WOT mm/STROKE 50 MIN. 4 MAX. 12-14 ----82.5-83.5 71-74 4 MAX. 12-14 5 MAX. ADVANCE ------0 2.5-4.5 5.75-6.25 --------T.P. PRESSURE 10 MIN.** ----------90-93*** -------

* VIEWED FROM DRIVE END ** VIEWED FROM TRANSFER PUMP END PUMP OPERATING SPEED...HALF...ENGINE SPEED AIR TIMED TO HOUSING FLANGE (S.B. 177)(SEE SPECIAL NOTES) MARK WEIGHT CAGE TO CAM PUMP CALIBRATION CHECKS: AS RECEIVED FOR SERVICE (REF. SL-222) 1. 1000 RPM (WOT): OPERATE PUMP FOR 10 MINUTES TO BRING TO OPERATING TEMPERATURE AND CLEAR AIR FROM SYSTEM. 2. DISCONNECT ANEROID OPERATING ROD FROM SHUT-OFF LEVER AND PLACE SHUT-OFF LEVER IN "RUN" POSITION BEFORE CHECKING PUMP PERFORMANCE. S.B. 225R. 3. 2590 RPM (WOT): RESET HIGH IDLE SCREW IF NECESSARY TO OBTAIN 12-14 mm/STROKE. 4. CHECK POINTS: (SEQUENCE MUST BE FOLLOWED AS LISTED) RPM 150 400 800 800 1150 1500 2300 2300 2590 2640 THROTTLE POSITION WOT WOT* L.I.** WOT WOT WOT WOT WOT* WOT WOT mm/STROKE 48 MIN. 4 MIN. 12-14 ----81-84 69.5-75.5 4 MAX. 12-14 5 MAX. ADVANCE ------0 2.5-4.5 5.75-6.25 --------a. b. c. d. e. f. g. h. i. j.

* E.S.O. DE-ENERGIZED ** (69 kPa) *** (620-641 kPa) 13. ANEROID SETTING (OFF TEST STAND) S.B. 225R. 1. SET ANEROID TRAVEL TO .630" 0.025" BY USING REAR SHUTOFF ADJUSTING SCREW. 2. CONNECT ANEROID ROD TO LEVER. LEVER SHOULD LIFT OFF FRONT SCREW AT 3" TO 4" HG. (1.5-2.0 PSI). FULL TRAVEL OF LEVER SHOULD BE OBTAINED AT 13" TO 15" HG. (6.4 TO 7.4 PSI). IF LEVER MOTION REQUIRES MORE THAN 4" HG. (2.0 PSI), LENGTHEN ROD. IF LESS THAN 3" HG. (1.5 PSI) IS REQUIRED SHORTEN ROD. 3. RE-CHECK RESPONSE AND REPEATABILITY. 4. POSITION ANEROID INLET AT 12 OCLOCK, VIEWING END CAP. SPECIAL NOTES: a. TORQUE ALL FASTENERS PER S.B. 106. b. ASSEMBLE THROTTLE LEVER SPACER AND ARM IN B4-L POSITION PER S.B. 164. c. ASSEMBLE SHUT-OFF ARM ASSEMBLY IN R4-R POSITION PER S.B. 164. d. SET FORWARD SHUT-OFF ADJUSTING SCREW AT 1500 RPM FOR 60 mm/STROKE. e. SEAL FASTENERS PER S.B. 134R AND 365R1. f. AIR TIME PUMP USING HARTRIDGE BASIC AIR TIMING TOOL 7244-27 WITH ADAPTER,P/N 29711 CONNECT AIR SUPPLY WITH 60-100 PSI (4.1-6.9 BAR) TO #1 CYLINDER OUTLET. SET TOOL TO 110 AND INSTALL TO DRIVE SHAFT. SLOWLY ROTATE TOOL CLOCKWISE UNTIL ROLLERS STRIKE CAM RING AND TOOL STOPS, SCRIBE LINE ON HOUSING FLANGE. REPEAT PROCEDURE TO ENSURE ACCURACY. IF INTERFERENCE BETWEEN STRAIGHT EDGE AND HOUSING FLANGE OCCURS, PLACE WASHER (i.e. 13521) BETWEEN STRAIGHT EDGE AND TOOL. FACTORY USE ONLY: TIME PER T-5015. FOR OPERATION AT OTHER RATED SPEEDS SET 12-14 mm/STROKE 290 R.P.M. ABOVE RATED SPEED AND RESTAMP NAMEPLATE ACCORDINGLY. PUMP TO BE TESTED PER S.B. 478. PUMP MAY BE CONVERTED TO 24V. E.T.R. WITH PART NUMBER 26387 SOLENOID FRAME ASSY WITHOUT CHANGE IN IN THE PUMP MODEL. THE GOVERNOR COVER AND PUMP NAMEPLATE MUST BE STAMPED 24V.

a. b. c. d. e. f. g. h. i. j.

14.

* E.S.O. DE-ENERGIZED ** RESET USING LOW IDLE SCREW, IF NECESSARY PUMP SETTINGS: FOLLOWING PUMP SERVICE 1. ROLLER-TO-ROLLER DIMENSION: 1.9635" .0015" (49.87 mm 0.04 mm) MAXIMUM ECCENTRICITY: .004" (0.10 mm) T.I.R. 2. GOVERNOR LINKAGE GAP: .125" TO .165" (3.2-4.2 mm) (USE KIT #23093 S.B. 95). 3. 1000 RPM (WOT): OPERATE PUMP FOR 10 MINUTES TO BRING TO OPERATING TEMPERATURE AND CLEAR AIR FROM SYSTEM. 4. DISCONNECT ANEROID OPERATING ROD FROM SHUT-OFF LEVER AND PLACE SHUT-OFF LEVER IN "RUN" POSITION BEFORE CHECKING PUMP PERFORMANCE. S.B. 225R. 5. 400 RPM (WOT): a. CHECK SHUT-OFF: 4 mm/STROKE, MAX. b. CHECK FOR MINIMUM TRANSFER PUMP LIFT OF 18" HG. (60 kPa)

15. 16. 17. 18.

STANADYNE Automotive Corp. All rights reserved. Unless otherwise specified, no part of this publication may be reproduced or utilized in any form or by any means, electronic or mechanical, including photocopying and microfilm, without permission in writing from the publisher.

DB4427-5015
DESCRIPTION SHAFT, DRIVE WASHER, DRIVE SHAFT NUT, HEX KEY, WOODRUFF QTY 1 1 1 1 P/N 30386 32787 26346 30387

EDITION 19 HOUSING & DRIVE GROUP

(60372)

DATED 08/29/2000
P/N QTY

PAGE 2 OF 4
DESCRIPTION

26355 30804 21660

1 1 1

SEAL, VITON LIP SEAL, TEFLON LIP SCREW ASSY-VENT OR 21661-21665

HOUSING ASSY, PUMP SEAL, RECT SECTION

1 1

34404 19840 12259 10464 11331 1 1 2 1 1 1 1 SCREW, PAN HEAD WASHER, SEALING SCREW, HEAD LOCKING BEARING, THRUST WASHER, THRUST RING, RETAINING WASHER, DR SH SPRING

SCREW, NAME PLATE NAME PLATE GASKET, TIMING COVER COVER, TIMING WINDOW SCREW,HEX WASH HD M NOTES:

2 1 1 1 2

24419 10394

28749 26468 26469

27603 23107 21194

28381

DESCRIPTION SCREW, LEAF SPRING SHOE, CAM ROLLER -5 OR 20123 (STD) OR 20119 (-.010) AS REQD. REF S.B. 332

QTY 2 4

P/N 15619 20124

HEAD & ROTOR GROUP

(60363)

P/N 31832 11046

QTY 1 2

DESCRIPTION HEAD & ROTOR ASSY PLUNGER, BASIC USE 11047-11050 (STD) OR 11052-11055 (O/S) PLUNGER, BASIC USE 15710-15713 (STD) OR 15960-15963 (O/S) AS IND. ON ROTOR S.B.60R SCREW, SOCKET SET SCREW, HEAD PLUG CONNECTOR, FUEL LINE SEAL, O-RING SCREW, TX DR SOC HD PLATE-LOCK VALVE, DELIVERY 30MM OR 21220 (O/S) AS REQD REF. S.B. 143B SCREW, RETAINING

15709

SPRING, LEAF ROLLER, CAM CAM RING

2 4 1

29932 11141 21687

11438 12216 20727 27601 29710 29384 21219

1 1 4 1 1 1 1

SEAL, O-RING SPRING, DLVY VALVE STOP, DELIVERY VALVE NOTES:

1 1 1

27245 20129 20128 20127 1

DESCRIPTION

QTY

P/N

TRANSFER PUMP GROUP

(60054)

P/N 20530 21232 20511 20528 28987

QTY 2 1 4 1 1

DESCRIPTION RETAINER, ROTOR LINER, TRANS. PUMP BLADE, TRANS PUMP OR 20512 REF. S.B. 304 RING, LINER LOCATING REG. ASSY, TRANS.PUMP

SEAL, TRANSFER PUMP

27608

SPRING, T.P. BLADE ROLL PIN SEAL, REG. SLEEVE

2 1 1

15699 19837 19844 28135 1 SPRING, REGULATING

PISTON, REGULATOR PLUG ASSY, TP REG FILTER, INLET

1 1 1

19895 15228 28986 33128 1 CAP, TRANS PUMP END

NOTES:

INDENTED ITEMS INCLUDED

DB4427-5015
DESCRIPTION SPRING, GOV CONTROL BLUE-GREEN ARM, GOVERNOR QTY 1 1 P/N 20859 19866

EDITION 19 GOVERNOR GROUP

(60300)

DATED 08/29/2000
P/N 12210 11966 11969 27606 QTY 1 1 1 1 1

PAGE 3 OF 4
DESCRIPTION

RETAINER, SPRING SPRING, IDLE YELLOW-YELLOW GUIDE, IDLE SPRING WASHER, SEALING STUD, GUIDE

SHAFT, GOV ARM SEAL, O-RING NUT, PIVOT SHAFT RET.

1 2 2

12214 31332 12288

24726

21895 SLEEVE, GOV. THRUST WASHER, THRUST WEIGHT, GOVERNOR RETAINER ASSY, WEIGHT NOTES: 1 1 6 1 21709 19860 19858 19893 11563 26427 20359 29136 19894 19873

1 1 1 1 3 3 6

ARM ASSY-MET.VALVE VALVE, METERING * SEE NOTE SHIM, MET.VALVE SPRG SPRING, MTR VALVE CLIP, RETAINING REF. S.B. 370 RETAINER, CUSHION CUSHION, WEIGHT RET.

* O.S. METERING VALVE AND ARM ASSEMBLY 22249 REFERENCE S.B.336

DESCRIPTION SCREW, LEVER ADJUST LOCKNUT, ADJ. SCREW LEVER, THROTTLE FORK SEAL, O-RING WASHER, SPACER SHAFT ASSY, THROTTLE SCREW, LEVER ADJUST NUT, HEX SPACER, THR.LEVER ADJ SCREW, SOCKET CAP ARM, ADJUSTING SPACER LEVER ASSY, THROTTLE SPRING, THROT. LEVER

QTY 1 1 1 2 2 1 1 1 1 1 1 1 1

P/N 12169 12175 12221 17438 14408 12019 12167 12174 16135 12051 16136 15026 13003

LINKAGE GROUP
(60373)

P/N 19778 12051 12049 12998 11582 12174 12165 12237 12249 12167 12174 18021 12360 12362 18020 12358 11919

QTY 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

DESCRIPTION LEVER ASY,ADJ SHUTOFF SCREW, SOCKET CAP LOCK WASHER, TOOTH SCREW, SOCKET CAP LOCK WASHER, TOOTH NUT, HEX SCREW, ADJUSTING SHAFT ASSY, SHUT-OFF CAM, SHUT-OFF SCREW, LEVER ADJUST NUT, HEX HOOK ASSY, GOV.LINK. SCREW, HEX HEAD MACH. LOCKWASHER,SHAKEPROOF HOOK, GOV LINK LINK ASSY, ADJUSTING SPRING, GOVERNOR LINK

SCREW, SOCKET HD CAP RETAINER, TH.LEV.SPRG NOTES:

1 1

15668 13010

THROTTLE LEVER BUSHING OUT

DESCRIPTION

QTY

P/N

AUTOMATIC ADVANCE GROUP

(60381)

P/N

QTY

DESCRIPTION

PISTON, SERVO ADVANCE VALVE, PILOT SEAT,PILOT VALVE SPRG SPRING, SERVO ADVANCE PIN, CAM ADVANCE PLUG, SPRING SIDE END SCREW, ADV. TRIMMER SEAL, O-RING LOCKNUT, TRIMMER SCRW SEAL, O-RING PLUG, ADV. SCREW HOLE NOTES:

1 1 1 1 1 1 1 1 1 1 1

21149 22156 21731 21152 21147 21150 21729 21955 22081

21161 26126 19834 21146

1 1 1 1

PLUG, POWER SIDE END SEAL, O-RING SCREW, REED VALVE VALVE, REED

22293 22080

1 1

SEAL, O-RING LOCKNUT, ADV.END PLUG

27602 22237

2 1

SEAL, O-RING SCREW ASSY, HD LOCAT. 0.015

27610 23056

INDENTED ITEMS INCLUDED

DB4427-5015
DESCRIPTION QTY P/N

EDITION 19 COVER GROUP

(60382)

DATED 08/29/2000
P/N QTY

PAGE 4 OF 4
DESCRIPTION

14760 12519 12500 26564 SCREW, BUTTON HD CAP STRAP, TERM GROUNDING LOCK WASHER, TOOTH LOCK WASHER, TOOTH WASHER, PLAIN 3 1 1 1 2 22351 20951 12049 18493 18501 30788 27607 30789

2 2 2 1 1 1

NUT, LOCK NUT, HEX WASHER, TERM INSUL REG ASSY, HSG PRESS SEAL, O-RING CAP, COVER SCREW

CUP, COVER SCREW

22567 SEAL, RECT SECTION 1 27244

COVER, GOV CONTROL

26214

SOLENOID, 12V ETR 2-23190 TUBE, INSULATE

NOTES:

INSTALL GROUNDING STRAP ON LEFT SIDE VIEWING TRANSFER PUMP REFERENCE S.B. 108

DESCRIPTION

QTY

P/N

ANEROID GROUP
(62282)

P/N

QTY

DESCRIPTION

34995 SCREW, HEX HEAD MACH. LOCK WASHER, TOOTH 4 4 19779 11582 19780 34303 16809 19776 17429

ANEROID ASSEMBLY

1 1 1 1 2

BRACKET, ANEROID NUT, BODY ASSY RET BOOT, ANEROID ROD, ANEROID RING, RETAINING

NOTES:

FOR SERVICE USE ONLY APPLICABLE SERVICE ASSEMBLIES THROTTLE SHAFT BUSHING REPLACEMENT ESO MOUNTING AND GROUNDING KIT DRIVE SHAFT SUPPORT TUBE GASKET KIT 17776 26431 30586 33702

FOR ENGINEERING USE ONLY DATE CHANGE NO. EDITION 10/23/1991 10/23/1991 08/31/1992 10/06/1992 11/16/1992 01/08/1993 01/08/1993 02/08/1993 04/02/1993 06/23/1994 07/19/1994 08/19/1994 09/20/1994 04/24/1995 01/03/1996 05/03/1996 11/07/1998 08/25/1999 03/20/2000 08/07/2000 08/29/2000 20439 21110 21803 21908 22098M 21485 22207 22298 22416 23279 23279 23279 23279 23825 24058 24058 25814 26224 26752 26752 26594 1 1 2 3 4 5 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

INDENTED ITEMS INCLUDED