Beruflich Dokumente
Kultur Dokumente
SUBSECTION A
Article 1 T-110 T-120 T-130 T-140 T-150 T-160 T-170 T-180 T-190 General Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Scope. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Examinations and Inspections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Evaluation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Records /Documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 12 12 12 12 13 13 13 14 14
Mandatory Appendix Appendix I Glossary of Terms for Nondestructive Examination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Article 2 T-210 T-220 T-230 T-260 T-270 T-280 T-290 Radiographic Examination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Scope. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . General Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Equipment and Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Examination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Evaluation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15 16 21 21 22 23 24 28 29
Figure T-275
26
Hole Type IQI Designation, Thickness, and Hole Diameters, in. . . . . . . . . . . . . . . . . Wire IQI Designation and Wire Diameters, in. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . IQI Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Equivalent Hole-Type IQI Sensitivity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
22 23 27 29
Mandatory Appendices Appendix I In-Motion Radiography . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Appendix II Real-Time Radioscopic Examination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Appendix III Digital Image Acquisition, Display, and Storage for Radiography and Radioscopy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Appendix IV Interpretation, Evaluation, and Disposition of Radiographic and Radioscopic Examination Test Results Produced by the Digital Image Acquisition and Display Process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Appendix V Glossary of Terms for Radiographic Examination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
31 33 35
37 39
Digital Image Acquisition, Display, Interpretation, and Storage of Radiographs for Nuclear Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Radiographic Examination of Metallic Castings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
41 47
Nonmandatory Appendices Appendix A Technique Sketches for Pipe or Tube Welds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Appendix C Hole Type IQI Placement Sketches for Welds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Appendix D Number of IQIs (Special Cases) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
48 52 57
Figures I-263 VI-A-1 C-210-1 C-210-2 C-210-3 C-210-4 D-210-1 D-210-2 D-210-3 D-210-4 D-210-5 D-210-6 D-210-7 D-210-8
........................................................................... Reference Film . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Side and Top Views of Hole Type IQI Placements . . . . . . . . . . . . . . . . . . . . . . . . . . . . Side and Top Views of Hole Type IQI Placements . . . . . . . . . . . . . . . . . . . . . . . . . . . . Side and Top Views of Hole Type IQI Placements . . . . . . . . . . . . . . . . . . . . . . . . . . . . Side and Top Views of Hole Type IQI Placements . . . . . . . . . . . . . . . . . . . . . . . . . . . . Complete Circumference Cylindrical Component. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Section of Circumference 240 Deg. or More Cylindrical Component . . . . . . . . . . . . . Section(s) of Circumference Less Than 240 Deg. Cylindrical Component . . . . . . . . . Section(s) of Circumference Equal to or More Than 120 Deg. and Less Than 240 Deg. Cylindrical Component . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Complete Circumferential Welds Spherical Component . . . . . . . . . . . . . . . . . . . . . . . . . . Welds in Segments of Spherical Component . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plan View A-A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Array of Objects in a Circle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
32 46 53 54 55 56 58 58 58 58 59 59 59 59
Article 4 T-410 T-420 T-430 T-440 T-450 T-460 T-470 T-480 T-490
Ultrasonic Examination Methods for Inservice Inspection . . . . . . . . . . . . . . . . . . . . Scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Procedure Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Examination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Evaluation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Records . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
60 63 63 63 64 67 67 67 68 68
Mandatory Appendices Appendix I Screen Height Linearity. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Appendix II Amplitude Control Linearity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
70 70
Nonmandatory Appendices Appendix A Layout of Vessel Reference Points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Appendix B General Techniques for Angle Beam Calibrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Appendix C General Techniques for Straight Beam Calibrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Appendix D Data Record Example for a Planar Reector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Appendix E Computerized Imaging Techniques . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Appendix F Nozzle Examination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
71 71 76 78 81 87
G H I J K L
........................................................................... Recording Angle Beam Examination Data for Planar Reectors. . . . . . . . . . . . . . . . . . Examination of Welds Using Angle Beam Search Units . . . . . . . . . . . . . . . . . . . . . . . . Basic Calibration Block. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Recording Straight Beam Examination Data for Planar Reectors . . . . . . . . . . . . . . . . Examination of Bolts and Studs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
89 89 90 90 93 93
Figures I-1 B-10 B-20 B-40 B-50 B-60 C-10 C-20 D-10 E-10 E-20 J-10 J-20 L-13-1
Linearity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sweep Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sensitivity and DistanceAmplitude Correction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Position Depth and Beam Path . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Planar Reections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Beam Spread . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sweep Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sensitivity and DistanceAmplitude Correction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Reector Reading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Lateral and Depth Resolution Block for 45 deg. and 60 deg. Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Lateral and Depth Resolution Block for 0 deg. Applications . . . . . . . . . . . . . . . . . . . . Basic Calibration Block. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ratio Limits for Curved Surfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Various Calibration Notch Congurations for Outside Surface Reectors . . . . . . . . . .
70 73 74 74 75 76 78 79 80 83 85 91 94 95
Hole Pattern Dimensions for Calibration Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Notch Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Typical Straight Notch Dimensions as a Function of Notch Area and Stud or Bolt Size Dimensions for 8-Thread Series (8-UN/8-UNR) . . . . . . . . . . . . . . . . .
86 95 97
Ultrasonic Examination Methods for Materials and Fabrication. . . . . . . . . . . . . . . Scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . General Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Equipment and Supplies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Evaluation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Reports and Records . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Angle Beam Calibration Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Straight Beam (FBH) Calibration Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Basic Calibration Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ratio Limits for Curved Surfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Angle Beam Calibration (Pipe Welds) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Calibration Block for Technique One . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Flat Bottom Hole Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Calibration Block Designation per Length and Hole Location . . . . . . . . . . . . . . . . . . . 5
105 105
Mandatory Appendices Appendix I Screen Height Linearity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Appendix II Amplitude Control Linearity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Appendix III Glossary of Terms for Ultrasonic Examination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
118
Linearity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Critical Radius Rc for Transducer /Couplant Combinations . . . . . . . . . . . . . . . . . . . . . . Correction Factor (Gain) for Various Ultrasonic Examination Parameters . . . . . . . . .
Table A-10
118
Article 6 T-600 T-610 T-620 T-630 T-640 T-650 T-670 T-680 T-690
Liquid Penetrant Examination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Referencing Documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Equipment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Procedure /Technique . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Examination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Evaluation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Documentation /Records . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
121 122 122 122 122 123 124 125 127 127
Figure T-653.2
125
Table T-672
127
128
Table III-723
142
Pie-Shaped Magnetic Particle Field Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Articial Flaw Shims. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Single-Turn and Two-Turn Central Conductor Technique . . . . . . . . . . . . . . . . . . . . . . . .
Mandatory Appendices Appendix I Magnetic Particle Examination on Coated Ferritic Materials Using the AC Yoke Technique . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Appendix II Glossary of Terms for Magnetic Particle Examination . . . . . . . . . . . . . . . . . . . . . . . . . . Appendix III Magnetic Flux Leakage (MFL) Examination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure III-722
142
144
Article 8 T-810 T-820 T-830 T-840 T-850 T-860 T-870 T-880 T-890
Eddy Current Examination of Tubular Products . . . . . . . . . . . . . . . . . . . . . . . . . . . . Scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Procedure Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Technique . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Examination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Evaluation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
145 147 147 148 148 148 148 149 149 149
Mandatory Appendices Appendix I Eddy Current Examination Method for Installed Nonferromagnetic Heat Exchanger Tubing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Appendix II Eddy Current Examination of Nonferromagnetic Heat Exchanger Tubing. . . . . . . . . . Appendix III Eddy Current (ET) Examination on Coated Ferritic Materials . . . . . . . . . . . . . . . . . . . . Appendix IV Glossary of Terms for Eddy Current Examination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Response From a Properly Calibrated Differential Probe System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Response From a Properly Calibrated Absolute Probe System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
151 152
I-865-1
Phase Angle vs Flaw Depth Inconel Tube, 400 kHz (Typical 0.050 in. Wall Tube). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
153
Table T-823 Article 9 T-910 T-920 T-930 T-940 T-950 T-980 T-990
Requirements of an Eddy Current Examination Procedure . . . . . . . . . . . . . . . . . . . . . . . Visual Examination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Equipment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Miscellaneous Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Technique . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Evaluation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
167
Table T-923 Article 10 T-1000 T-1010 T-1020 T-1030 T-1040 T-1050 T-1060 T-1070 T-1080 T-1090
Requirements of a Visual Examination Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Leak Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Miscellaneous Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Evaluation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
164 168 173 173 173 173 174 174 174 175 175 175
Mandatory Appendices Appendix I Bubble Test Direct Pressure Technique . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Appendix II Bubble Test Vacuum Box Technique . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Appendix III Halogen Diode Detector Probe Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Appendix IV Helium Mass Spectrometer Test Detector Probe Technique . . . . . . . . . . . . . . . . . . Appendix V Helium Mass Spectrometer Test Tracer Probe Technique . . . . . . . . . . . . . . . . . . . . Appendix VI Pressure Change Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Appendix VII Glossary of Terms for Leak Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Appendix VIII Thermal Conductivity Detector Probe Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Appendix IX Helium Mass Spectrometer Test Hood Technique . . . . . . . . . . . . . . . . . . . . . . . . . . . Appendix X Ultrasonic Leak Detector Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
176 177 178 180 182 184 186 187 190 193
195
Acoustic Emission Examination of Fiber-Reinforced Plastic Vessels . . . . . . . . . . Scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Equipment and Supplies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Application Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Evaluation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Atmospheric Vessels Stressing Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Vacuum Vessels Stressing Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Test Algorithm Flowchart for Atmospheric Vessels . . . . . . . . . . . . . . . . . . . . . . . . . Pressure Vessel Stressing Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Algorithm Flowchart for Pressure Vessels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Requirements for Reduced Operating Level Immediately Prior to Examination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Evaluation Criteria . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
198 207
Mandatory Appendices Appendix I Instrumentation Performance Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Appendix II Instrument Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Appendix III Glossary of Terms for Acoustic Emission Examination of Fiber-Reinforced Plastic Vessels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
213
Figure I-1183
211
Acoustic Emission Examination of Metallic Vessels During Pressure Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Scope. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Equipment and Supplies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Application Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Evaluation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Figure T-1244.3.2
225
Table T-1281
226
Mandatory Appendices Appendix I Instrumentation Performance Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Appendix II Instrument Calibration and Cross-Referencing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Appendix III Glossary of Terms for Acoustic Emission Examination of Metal Pressure Vessels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Nonmandatory Appendices Appendix A Sensor Placement Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Appendix B Supplemental Information for Conducting Acoustic Emission Examinations. . . . . . . .
231 237
Article 13 T-1310 T-1320 T-1330 T-1340 T-1350 T-1360 T-1370 T-1380 T-1390
Continuous Acoustic Emission Monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Scope. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Equipment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Procedure Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Examination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Evaluation /Results . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Reports /Records . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
238 242 242 243 246 247 248 249 249 250
Functional Flow Diagram Continuous AE Monitoring System . . . . . . . . . . . . . . . . Response of a Waveguide AE Sensor Inductively Tuned to 500 kHz . . . . . . . . . . . .
244 244
Mandatory Appendices Appendix I Nuclear Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Appendix II Non-Nuclear Metal Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Appendix III Non-Metallic Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Appendix IV Limited Zone Monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Appendix V Hostile Environment Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Appendix VI Leak Detection Applications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Appendix VII Glossary of Terms for Acoustic Emission Examination . . . . . . . . . . . . . . . . . . . . . . . . .
Metal Waveguide AE Sensor Construction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Mounting Fixture for Steel Waveguide AE Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
258 259
An Example of Evaluation Criteria for Zone Location . . . . . . . . . . . . . . . . . . . . . . . . . . An Example of Evaluation Criteria for Multisource Location . . . . . . . . . . . . . . . . . . . . 10
254 256
ARTICLE 1
T-110 T-120 T-130 T-140 T-150 T-160 T-170 T-180 T-190 Scope. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Equipment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Examinations and Inspections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Evaluation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Records /Documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 12 12 12 13 13 13 14 14
Mandatory Appendix Appendix I Glossary of Terms for Nondestructive Examination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I-110 Scope. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I-120 General Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I-130 Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15 15 15 15
11
(a) Unless otherwise specied by the referencing Code Section or other referencing documents, this Section of the Code contains requirements and methods for nondestructive examination which are Code requirements to the extent they are specically referenced and required by other Code Sections. These nondestructive examination methods are intended to detect surface and internal discontinuities in materials, welds, and fabricated parts and components. They include radiographic examination, ultrasonic examination, liquid penetrant examination, magnetic particle examination, eddy current examination, visual examination, leak testing, and acoustic emission examination. (b) For general terms such as Inspection, Flaw, Discontinuity, Evaluation, etc., refer to Mandatory Appendix I.
T-130
EQUIPMENT
It is the responsibility of the Manufacturer, fabricator, or installer to ensure that the examination equipment being used conforms to the requirements of this Code Section.
T-140
REQUIREMENTS
01
T-120
GENERAL
(a) Subsection A describes the methods of nondestructive examination to be used if referenced by other Code Sections. (b) Subsection B lists Standards covering nondestructive examination methods which have been accepted as standards. These standards are intended to be informative only and are nonmandatory unless specically referenced in whole or in part in Subsection A or as indicated in other Code Sections. (c) Reference to a paragraph of any Article in Subsection A of this Section or in the referencing Code Section includes all of the applicable rules in the paragraph.1 In every case, reference to a paragraph includes all the subparagraphs and subdivisions under that paragraph. (d) Reference to a Standard contained in Subsection B is mandatory only to the extent specied in an
1
(a) Nondestructive Examination Personnel shall be qualied in accordance with the requirements of the referencing Code Section. (b) For those Code Sections that directly reference this Article for the qualication of NDE personnel, the qualication shall be in accordance with one of the following documents: (1) SNT-TC-1A,3 Personnel Qualication and Certication in Nondestructive Testing; or (2) ANSI/ASNT CP-189,3 ASNT Standard for Qualication and Certication of Nondestructive Testing Personnel; or (3) ACCP,3 ASNT Central Certication Program. (c) When the referencing Code Section does not specify qualications or does not reference directly Article 1 of this Section, qualication may simply involve demonstration in routine manufacturing operations to show that the personnel performing the nonde2
For example, reference to T-270 includes all the rules contained in T-271 through T-277.3.
For example, T-233 requires that Image Quality Indicators be manufactured and identied in accordance with the requirements or alternatives allowed in SE-747 or SE-1025, and Appendices, as appropriate for the style of IQI to be used. These are the only parts of either SE-747 or SE-1025 that are mandatory in Article 2. 3 SNT-TC-1A (1996 Edition, with 1998 Addendum), Personnel Qualication and Certication in Nondestructive Testing; ANSI/ ASNT CP-189 (1995 Edition), ASNT Standard for Qualication and Certication of Nondestructive Testing Personnel; and ACCP [Revision 3 (November 1997)], ASNT Central Certication Program; published by the American Society for Nondestructive Testing, 1711 Arlingate Lane, P.O. Box 28518, Columbus, Ohio 43228-0518.
12
T-140
T-170
structive examinations are competent to do so in accordance with the Manufacturers established procedures. (d) The certicate holder shall ensure that NDE personnel are qualied and certied in accordance with this Article. The certicate holders Quality Program shall stipulate how this is to be accomplished. (e) Qualications in accordance with a prior edition of SNT-TC-1A, CP-189, or ACCP are valid until recertication. Recertication or new certication shall be in accordance with the edition of SNT-TC-1A, CP189, or ACCP specied in footnote 3. (f) Limited certication of nondestructive examination personnel who do not perform all of the operations of a nondestructive method that consists of more than one operation, or who perform nondestructive examinations of limited scope, may be based on fewer hours of training and experience than recommended in SNTTC-1A, CP-189, or ACCP. Any limitations or restrictions placed upon a persons certication shall be described in the written practice and on the certication. (g) The SNT-TC-1A document is a guide to establish practices for training, qualication, and certication of NDE personnel as required by the referencing Code Section.
Code, it shall be the responsibility of the Manufacturer, fabricator, or installer to establish nondestructive examination procedures and personnel certication procedures conforming to the referencing Code requirements. (c) When required by the referencing Code Section, all nondestructive examinations performed under this Code Section shall be done to a written procedure. This procedure shall be demonstrated to the satisfaction of the Inspector. The procedure or method shall comply with the applicable requirements of this Section for the particular examination method. Where so required, written procedures shall be made available to the Inspector on request. At least one copy of each procedure shall be readily available to the Manufacturers Nondestructive Examination Personnel for their reference and use.
T-160
CALIBRATION
T-150
PROCEDURE
(a) The Manufacturer, fabricator, or installer shall assure that all equipment calibrations required by Subsection A and /or Subsection B are performed. (b) When special procedures are developed [see T150(a)], the Manufacturer, fabricator, or installer shall specify what calibration is necessary, when calibration is required.
(a) The nondestructive examination methods included in this Section are applicable to most geometric congurations and materials encountered in fabrication under normal conditions. However, special congurations and materials may require modied methods and techniques, in which case the Manufacturer shall develop special procedures which are equivalent or superior to the methods and techniques described in this Code Section, and which are capable of producing interpretable examination results under the special conditions. Such special procedures may be modications or combinations of methods described or referenced in this Code Section, and shall be proved by demonstration to be capable of detecting discontinuities under the special conditions, and such demonstrated capabilities shall be equivalent to the capabilities of the methods described in this Code Section when used under more general conditions. Depending on the quality assurance or quality control system requirements of the referencing Code Section, these special procedures shall be submitted to the Inspector for acceptance where required, and shall be adopted as part of the Manufacturers quality control program. (b) When an examination to the requirements of this Section of the Code is required by other Sections of the
13
T-170
(a) The Inspector concerned with the fabrication of the vessel or pressure part shall have the duty of verifying to his satisfaction that all examinations required by the referencing Code Section have been made to the requirements of this Section and the referencing Code Section. He shall have the right to witness any of these examinations to the extent stated in the referencing Code Section. Throughout this Section of the Code, the word Inspector means the Authorized Inspector who has been qualied as required in the various referencing Code Sections. (b) The special distinction established in the various Code Sections between inspection and examination and the personnel performing them is also adopted in this Code Section. In other words, the term inspection applies to the functions performed by the Authorized Inspector, but the term examination applies to those quality control functions performed by personnel employed by the Manufacturer. One area of occasional deviation from these distinctions exists. In the ASTM Standard Methods and Recommended Practices incorpo-
T-170
2001 SECTION V
T-190
rated in this Section of the Code by reference or by reproduction in Subsection B, the words inspection or Inspector, which frequently occur in the text or titles of the referenced ASTM documents, may actually describe what the Code calls examination or examiner. This situation exists because ASTM has no occasion to be concerned with the distinctions which the Code makes between inspection and examination, since ASTM activities and documents do not involve the Authorized Inspector described in the Code Sections. However, no attempt has been made to edit the ASTM documents to conform with Code usage; this should cause no difculty if the users of this Section recognize that the terms inspection, testing, and examination in the ASTM documents referenced in Subsection B do not describe duties of the Authorized Code Inspector but rather
T-180
EVALUATION
The acceptance standards for these methods shall be as stated in the referencing Code Section.
T-190
RECORDS /DOCUMENTATION
Records /Documentation shall be in accordance with the referencing Code Section and the applicable requirements of Subsection A and /or B of this Code Section. The Manufacturer, fabricator, or installer shall be responsible for all required Records /Documentation.
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I-120
GENERAL REQUIREMENTS
(a) The Standard Terminology for Nondestructive Examinations (ASTM E 1316) has been adopted by the Committee as SE-1316. (b) SE-1316 Section A provides the denition of terms listed in I-130(a). (c) Paragraph I-130(b) provides a list of terms and denitions, which are in addition to SE-1316 and are Code specic.
I-130
REQUIREMENTS
(a) The following SE-1316 terms are used in conjunction with this Article: defect, discontinuity, evaluation, false indication, aw, aw characterization, imperfection, interpretation, nonrelevant indication, relevant indication. (b) The following Code terms are used in conjunction with this Article: area of interest the specic portion of the object that is to be evaluated as dened by the referencing Code Section
indication the response or evidence from a nondestructive examination that requires interpretation to determine relevance inspection the observation of any operation performed on materials and / or components to determine its acceptability in accordance with given criteria limited certication an accreditation of an individuals qualication to perform some but not all of the operations within a given nondestructive examination method or technique that consists of one or more than one operation, or to perform nondestructive examinations within a limited scope of responsibility method the following is a list of nondestructive examination methods and respective abbreviations used within the scope of Section V: RT Radiography UT Ultrasonics MT Magnetic Particle PT Liquid Penetrants VT Visual LT Leak Testing ET Electromagnetic (Eddy Current) AE Acoustic Emission nondestructive examination (NDE) the development and application of technical methods to examine materials and /or components in ways that do not impair future usefulness and serviceability in order to detect, locate, measure, interpret, and evaluate aws operation a specic phase of a method or technique procedure an orderly sequence of actions describing how a specic technique shall be applied sensitivity a measure of the level of response from a discontinuity by a nondestructive examination technique a technique is a specic way of utilizing a particular nondestructive examination (NDE) method
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