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ETC PH SMART

EN 499: E 38 0 R 12 DNV LRS TUV

GOST 9467-75:?50-E51 1 Applications and Characteristics

GB

Rutile covered electrode for mild steel fabrication. Exceptional operability and weld pool control. SMART coating allows touch welding technique normally used for overhead and fillet position. Smooth metal transfer, low spatter and easy slag removal. For use with both AC (minimum OCV of 50V) and DC. Elettrodo a rivestimento rutile per fabbricazioni in acciai dolci. Eccezzionale saldabilit e controllo del bagno di saldatura. Il rivestimento di SMART consente la saldatura con tecnica a contatto, utilizzata soprattutto in sopratesta e in angolo. Dolce trasferimento del metallo dapporto, assenza di spruzzi e scoria auto rimovibile. Utilizzabile sia in CA (50V minimo in circuito aperto) che in CC. Rutil-Elektrode fr das Verschweissen bei Schmiedeeisen. Optimale Schweissbarkeit und Kontrolle des Schmelzbades. Die ETC PH SMART Unmantelung ermglicht das Verschweissen durch Heftarbeit, die besonders im Spitzen und Winkeln eingesetzt wird. Milde bertragung des Schweissgutes, spritzfrei und leicht zu entfernende Schlacke. Anwendung sowohl in CA (50 Minimum bei geffnetem Umkreis) als auch in CC. Electrodo Rutilo para soldadura de aceros dulces. Excepcional soldabilidad y control del bao de soldadura. El revestimiento SMART, permite la soldadura por contacto, utilizada principalmente en posiciones de techo y ngulo. Posee una suave transferencia del metal aportado, ausencia de proyecciones y una escoria autoeliminable. Se puede utilizar tanto en C.A. (50V mnimo en circuito abierto) como en C.C.

All-weld metal Mechanical Properties (Typical values) Heat Treatment As Welded Tensile Strength 2 N/mm 490 - 550 Yield Strength 2 N/mm 430 min Impact Value (J) 0C 50 min Hardness Elongation (%) 24 min

All-weld metal Chemical Composition (%) (Typical values) C 0.08 Mn 0.45 Si 0.46 S 0.025 max P 0.025 max Cu Ni Mo Cr As Sb Pb V Sn Nb Ti Fe Al N Nb Ta -

Current Conditions AC; DC-

Efficiency (%) 100

Storage, preservation, redrying Keep dry and store at room temperature. Packaging Diam. x Length (mm.) 2,00 x 300 2,50 x 300 2,50 x 350 3,25 x 350 3,25 x 450 4,00 x 350 4,00 x 450 5,00 x 450 Current (ampere) 40-60 55-90 55-90 80-130 80-130 120-180 120-180 160-240 Electrode average weight (gr) 11,0 14,6 17,2 30,5 39,0 47,1 60,0 102,7 Weld metal weight per electrode (gr) 6,4 7,5 11,5 19,0 24,5 27,7 36,0 59,0 Fusion time (second) 33,0 40,0 50,0 56,0 70,0 60,0 77,0 60,0 Number of pieces Guaranteed per outerbox minimum weight per outerbox (Kg) 1020 720 720 420 420 255 255 150 11,10 10,50 12,30 12,90 16,50 12,00 15,30 15,30

RUTILE ELECTRODES FOR WELDING NON-ALLOY STEELS

ELECTRODES

Classification AWS A5.1: E 6013

Welding Positions

Approvals ABS

ETC PH 28
EN 499:E 42 A R C 11 CONTROLAS LRS TUV

GOST 9467-75:?50-E51 1 Applications and Characteristics

GB

Medium-coated rutile electrode yielding a moderately quick-setting type of slag. Universal all-position electrode which is very easy to weld when used in the industries for all kinds of light constructional work, including pipes. Suitable for vertical down welding of thin plates. Operates on low open circuit voltage, so good for tack welding. Good slag detachability and excellent bead appearence. Elettrodo rutile ad alta velocit di solidificazione della scoria. Saldabile in tutte le posizioni. Adatto soprattutto per la saldatura di giunti irregolari. Buone propriet meccaniche a sollecitazioni normali. Buona estetica. Indicato per saldature di spessori sottili in verticale discendente, utilizzabile per puntature, salda con bassa tensione a vuoto. Rutil-Elektroden mit schneller Schlackenverfestigung. In allen Positionen schweibar. Besonders geeignet fr unregelmige Schweinhte. Gute mechanische Eigenschaften unter normaler Belastung. Einwandfreies Nahtergebnis Geeignet fr das Fallnahtschweien von dnnen Wandstrken. Geeignet fr Heftarbeiten, schweit mit Leerlaufspannung. Electrodo rutilo de alta velocidad de soldificacin de la escoria para soldadura en todas las posiciones. Indicado sobre todo para la soldadura de juntas irregulares. Buenas propiedades mecnicas en solicitaciones normales. Buen aspecto de cordn. Indicado incluso para soldar en espesores finos en vertical descendente y para puntear. Admite baja tensin en vaco.

All-weld metal Mechanical Properties (Typical values) Heat Treatment As Welded Tensile Strength 2 N/mm 510 - 570 Yield Strength 2 N/mm 430 min Impact Value (J) 20C 63 min Hardness Elongation (%) 24 min

Current Conditions A.C. ; D.C. (-)

Efficiency (%) 100

All-weld metal Chemical Composition (%) (Typical values) C 0.06-0.1 Mn 0.3-0.7 Si 0.3-0.7 S 0.03 max P Cu Ni Mo Cr As Sb Pb V 0.05 max Sn Nb Ti Fe Al N Nb Ta 0.05 max

Storage, preservation, redrying Keep dry and store at room temperature. Packaging Diam. x Length (mm.) 2,00 x 300 2,50 x 350 3,25 x 350 3,25 x 450 4,00 x 350 4,00 x 450 5,00 x 350 5,00 x 450 Current (ampere) 25-60 60-100 85-140 85-140 120-190 120-190 180-240 180-240 Electrode average weight (gr) 10,8 20,1 32,5 42,0 48,2 62,6 71,4 93,9 Weld metal weight per electrode (gr) 6,33 11,42 19,2 24,8 27,5 35,7 43,2 57,0 Fusion time (second) 33,0 50,0 56,0 70,0 60,0 77,0 48,0 60,0 Number of pieces Guaranteed per outerbox minimum weight per outerbox (Kg) 1080 880 560 420 380 285 210 195 11,70 17,60 18,40 17,70 18,40 17,70 15,00 18,30

RUTILE ELECTRODES FOR WELDING NON-ALLOY STEELS

ELECTRODES

Classification AWS A5.1:E 6013

Welding Positions

Approvals ABS

ETC PH 42
EN 499:E 42 A R 12

GOST 9467-75:?50-E51 1 Applications and Characteristics

GB I D

Rutile electrodes. Easy detachable slag. Suitable for 1G position welding. Small diameters are suitable for position welding. Spatter free arc combined with a very smooth bead appearance. Excellent mechanical properties. Elettrodo rutile. Scoria sufficientemente fluida. Adatto per saldature in piano. I diametri pi sottili possono essere impiegati anche per saldature in posizione. Arco dolce senza spruzzi. Buona estetica. Ottime propriet meccaniche. Rutil-Elektrode. Ausreichend flssige Schlacke. Geeignet fr Flchenschweien. Bei kleineren Durchmessern kann auch Positionsschweien durchgefhrt werden. Spritzfreier Lichtbogen. Einwandfreies Nahtergebnis. Gute mechanische Eigenschaften.Rutil-Elektrode. Ausreichend flssige Schlacke. Geeignet fr Flchenschweien. Bei kleineren Durchmessern kann auch Positionsschweien durchgefhrt werden. Spritzfreier Lichtbogen. Einwandfreies Nahtergebnis. Gute mechanische Eigenschaften. Electrodo rutilo. Fcil eliminacin de escoria. Indicado para la soldadura en plano y en dimetros delgados puede ser utilizado en todas las posiciones. Arco suave y con pocas proyecciones. Buen aspecto del cordn. Optimas propiedades mecnicas.

All-weld metal Mechanical Properties (Typical values) Heat Treatment As Welded Tensile Strength 2 N/mm 510 - 570 Yield Strength 2 N/mm 430 min Impact Value (J) 20C 47 min Hardness Elongation (%) 24 min

Current Conditions A.C.; D.C.(-)

Efficiency (%) 100

Storage, preservation, redrying Keep dry and store at room temperature.

All-weld metal Chemical Composition (%) (Typical values) C 0.05-0.11 Mn 0.4-0.7 Si 0.2-0.4 S 0.03 max P 0.03 max Cu Ni Mo Cr As Sb Pb V Sn Nb Ti Fe Al N Nb Ta -

Packaging Diam. x Length (mm.) 1,50 x 250 2,00 x 300 2,50 x 300 3,25 x 450 4,00 x 450 5,00 x 450 Current (ampere) 20-50 40-65 60-100 70-130 120-160 190-250 Electrode average weight (gr) 5,7 10,6 17,4 43,4 60,4 95,4 Weld metal weight per electrode (gr) 3,1 6,5 10,3 25,8 37,1 57,3 Fusion time (second) 38,0 45,0 48,0 75,0 78,0 92,0 Number of pieces Guaranteed per outerbox minimum weight per outerbox (Kg) 1800 1080 660 405 285 195 10,20 11,40 11,40 17,70 17,10 18,60

RUTILE ELECTRODES FOR WELDING NON-ALLOY STEELS

ELECTRODES

Classification AWS A5.1:E 6013

Welding Positions

Approvals

ETC PH 45
EN 499: E 42 0 R 12

GOST 9467-75:?50-E51 2 Applications and Characteristics

GB I D E

Medium-coated rutile electrodes, suitable for all position welding, except vertical down. The arc is stable also with welding equipment on low open circuit voltage; particularly suitable for tack welding applications on dirty or painted sheets. Elettrodo rutile con spessore di rivestimento medio, indicato per la saldatura in tutte le posizioni eccetto la verticale discendente. Ottima stabilit d'arco anche con saldatrici a bassa tensione a vuoto, ideale per applicazioni di puntatura su lamiere sporche o verniciate. Mittelstark verkleidete Rutil-Elektrode. Geeignet fr alle Schweipositionen; ausgenommen Fallnahtschweien. Gute Stabilitt des Lichtbogens auch bei Schweigerten mit Leerlaufspannung. Ideal fr Heftarbeiten auf verschmutztem oder gestrichenem Blech. Electrodo rutilo de revestimiento medio, indicado para la soldadura en todas las posiciones excepto en vertical descendente. Optima soldabilidad incluso con grupos con baja tensin en vaco. Ideal para puntear, incluso soldar sobre chapa sucia o en mal estado.

All-weld metal Mechanical Properties (Typical values) Heat Treatment As Welded Tensile Strength 2 N/mm 510 - 570 Yield Strength 2 N/mm 430 min Impact Value (J) 0C 47 min Hardness Elongation (%) 22 min

Current Conditions A.C.; D.C.(-)

Efficiency (%) 100

Storage, preservation, redrying Keep dry and store at room temperature.

All-weld metal Chemical Composition (%) (Typical values) C 0.06-0.11 Mn 0.35-0.7 Si 0.2-0.4 S 0.03 max P 0.03 max Cu Ni Mo Cr As Sb Pb V Sn Nb Ti Fe Al N Nb Ta -

Packaging Diam. x Length (mm.) 1,50 x 250 2,00 x 300 2,50 x 300 3,25 x 450 Current (ampere) 25-50 40-70 60-90 90-130 Electrode average weight (gr) 5,7 11,0 17,7 44,3 Weld metal weight per electrode (gr) 3,6 6,3 10,4 26,5 Fusion time (second) 30,0 45,0 44,0 74,0 Number of pieces Guaranteed per outerbox minimum weight per outerbox (Kg) 1800 1080 645 390 10,20 12,00 11,40 17,40

RUTILE ELECTRODES FOR WELDING NON-ALLOY STEELS

ELECTRODES

Classification AWS A5.1: E6013

Welding Positions

Approvals

ETC PH 46
EN 499: E 42 0 RR 13 DNV TUV

GOST 9467-75:?50-E51 2 Applications and Characteristics

GB I D E

Rutile electrodes for high speed welding of vertical, fillet, lap and flat butt joints. Applications: rolling industry, tanks for fuel or water, industrial supplies, etc. Elettrodo rutile per saldature veloci di giunti verticali, d'angolo, sovrapposti e di testa in piano. Applicazioni: industriali di laminazione, recipienti per combustibili ed acqua, forniture industriali. Rutil-Elektrode fr das schnelle Verschweien von vertikalen Nhten, Winkeln, berlappungen und Stirnflchen. Anwendungsbereiche: Blechverarbeitungsindustrie, Brennstoff- und Wasserbehlter, Industrieartikel usw. Electrodo rutilo para soldadura de alta velocidad en todas las posiciones. Aplicaciones: industria de laminacin, tanques para combustibles y agua, fabricacin industrial en general.

All-weld metal Mechanical Properties (Typical values) Heat Treatment As Welded Tensile Strength 2 N/mm 510 - 570 Yield Strength 2 N/mm 430 min Impact Value (J) 0C 47 min Hardness Elongation (%) 24 min

Current Conditions A.C.; D.C.(-)

Efficiency (%) 100

Storage, preservation, redrying Keep dry and store at room temperature.

All-weld metal Chemical Composition (%) (Typical values) C 0.06-0.11 Mn 0.4-0.7 Si 0.2-0.4 S 0.03 max P 0.03 max Cu Ni Mo Cr As Sb Pb V Sn Nb Ti Fe Al N Nb Ta -

Packaging Diam. x Length (mm.) 2,00 x 300 2,50 x 300 2,50 x 350 3,25 x 450 4,00 x 450 5,00 x 450 Current (ampere) 40-60 60-90 60-90 80-140 130-180 200-260 Electrode average weight (gr) 10,6 16,7 20,0 43,1 61,1 95,0 Weld metal weight per electrode (gr) 6,4 10,2 12,0 26,2 37,2 57,4 Fusion time (second) 30,0 43,0 55,0 78,0 90,0 96,0 Number of pieces Guaranteed per outerbox minimum weight per outerbox (Kg) 1050 645 645 390 285 195 11,10 10,80 12,90 16,80 17,40 18,60

RUTILE ELECTRODES FOR WELDING NON-ALLOY STEELS

ELECTRODES

Classification AWS A5.1:E 6013

Welding Positions

Approvals CONTROLAS

ETC PH 46S
EN 499: E42 0 RR 14 DNV TUV

GOST 9467-75:?50-E51 2 Applications and Characteristics

GB

Heavily-coated rutile electrode with a soft arc, low amount of spatter and a self-lifting slag. Excellent bead appearance even at high travel speed. Application in furniture, car industry and engineering workshop for welding of fillet welds and square and prepared butt joints. The smaller sizes operate on low open voltage, high travelling speed and very extended weld length also suitable for contact welding. Elettrodo rutile con rivestimento spesso. Basso contenuto di spruzzi e buona estetica del deposito. Indicato per applicazioni in industria automobilistica; adatto per la saldatura in piano e piano d'angolo. I diametri sottili possono essere saldati con bassa tensione a vuoto e con alta velocit di lavoro. Rutil-Elektrode mit starker Ummantelung. Geringe Spritzverluste und einwandfreies Nachtergebnis. Geeignet fr den Einsatz in der Autoindustrie. Fr Flchen-Schweien und das Verschweien Winkeln. Kleine Durchmesser knnen mit Leerlaufspannung und mit groer Arbeitsgeschwindigkeit verschweit werden. Electrodo rutilo con revestimiento grueso. Bajo nivel de proyecciones y excelente esttica del cordn. Especialmente indicado para la soldaura en plano y en ngulo. Los dimetros pequeos pueden utilizarse con baja tensin en vaco y alta velocidad de trabajo.

All-weld metal Mechanical Properties (Typical values) Heat Treatment As Welded Tensile Strength 2 N/mm 510 - 560 Yield Strength 2 N/mm 430 min Impact Value (J) 0C 47 min Hardness Elongation (%) 24 min

Current Conditions AC; DC Storage, preservation, redrying

Efficiency (%) 100

All-weld metal Chemical Composition (%) (Typical values) C 0.05-0.11 Mn 0.3-0.7 Si 0.3-0.6 S 0.03 max P 0.03 max Cu Ni Mo Cr As Sb Pb V Sn Nb Ti Fe Al N Nb Ta -

Packaging Diam. x Length (mm.) 2,00 x 300 2,50 x 350 3,25 x 350 3,25 x 450 4,00 x 350 4,00 x 450 5,00 x 450 Current (ampere) 40 - 60 60 - 100 80 - 150 80 - 150 160 - 210 160 - 210 220 - 290 Electrode average weight (gr) 10,6 19,5 34,2 45,0 51,8 65,9 108,0 Weld metal weight per electrode (gr) 6,5 11,0 20,5 27,0 31,2 39,6 64,8 Fusion time (second) 39,0 60,0 68,0 90,0 56,0 73,0 78,0 Number of pieces Guaranteed per outerbox minimum weight per outerbox (Kg) 1050 615 360 360 255 255 150 11,10 12,00 12,30 16,20 13,20 16,80 16,20

RUTILE ELECTRODES FOR WELDING NON-ALLOY STEELS

ELECTRODES

Classification AWS A5.1: E6013

Welding Positions

Approvals CONTROLAS

ETC PH 48E
EN 499: E38 0 R11

GOST 9467-75:?50-E51 2 Applications and Characteristics

GB I

Rutile coated electrode with a fast solidifying slag and a low amount of spatter. All-position welding with particularly satisfactory results in the vertical down welding. Good on rust and paint covered plates. Application in ship-building and general constructional structures. Elettrodo rutile ad alta velocit di solidificazione della scoria. Adatto per la saldatura in tutte le posizioni. Spruzzi molto contenuti. Buoni risultati su lamiere arruginite e su lamiere protette da vernice. Impiegato soprattutto per applicazioni navali per la saldatura di sentine e nell'industria di costruzioni meccaniche. Particolarmente indicato nella saldatura verticale discendente. Elektroden mit schneller Schlackenverfestigung. Geeignet fr alle Schweipositionen. Geringe Spritzverluste. Gute Resultate bei angerosteten und gestrichenen Blechen. Vorwiegend eingesetzt in Werften fr das Verschweien von Kielrumen und der Maschinenbauindustrie. Besonders geeignet fr das Fallnahtschweien Electrodo rutilo con alta velocidad de solidiificacin de la escoria. Indicado para soldadura en todas las posiciones especialmente en vertical descendente. Proyecciones mnimas. Buenos resultados en aplicaciones sobre aceros envejecidos o con barnices. Empleado principalmente en la industria naval y construccin de estructuras.

All-weld metal Mechanical Properties (Typical values) Heat Treatment As Welded Tensile Strength 2 N/mm 480 min Yield Strength 2 N/mm 430 min Impact Value (J) 0 C 47 min Hardness Elongation (%) 22 min

Current Conditions A.C.; DC-

Efficiency (%) 100

Storage, preservation, redrying Keep dry and store at room temperature.

All-weld metal Chemical Composition (%) (Typical values) C 0.06-0.11 Mn 0.5-0.9 Si 0.7 max S 0.03 max P 0.03 max Cu Ni Mo Cr As Sb Pb V Sn Nb Ti Fe Al N Nb Ta -

Packaging Diam. x Length (mm.) 2,00 x 300 2,50 x 350 3,25 x 350 4,00 x 350 Current (ampere) 50-90 70-100 100-135 160-180 Electrode average weight (gr) 10,3 19,2 30,8 45,9 Weld metal weight per electrode (gr) 6,3 10,0 20,1 30,2 Fusion time (second) 38,0 59,0 68,0 55,0 Number of pieces Guaranteed per outerbox minimum weight per outerbox (Kg) 1161 705 438 294 12,00 13,50 13,50 13,50

RUTILE ELECTRODES FOR WELDING NON-ALLOY STEELS

ELECTRODES

Classification AWS A5.1: E6013

Welding Positions

Approvals

ETC PH 68
EN 499: E 42 0 RC 11 DNV LRS TUV

GOST 9467-75:?50-E51 2 Applications and Characteristics

GB

Thin coated rutile electrode with a fast freezing slag. It can be used in all positions, including vertical-down. Excellent on paint and rust-covered steel. Employed in shipbuilding, repair and general construction using medium thick mild steel, and on all kind of constructions where large gaps have to be bridged. One current setting can be employed for welds in all positions. Elettrodo rutile con rivestimento di medio spessore a rapida solidificazione della scoria. Pu essere usato in tutte le posizioni inclusa la verticale discendente. Indicato per lamiere verniciate o arrugginite. Utilizzabile in cantieristica navale ed in lavori di manutenzione. Rutil-Elektrode mit mittelstarker Ummantelung und schneller Schlackenverfestigung. Kann fr alle Schweipositionen verwendet werden, einschlielich Fallnahtschweien. Geeignet fr gestrichene oder angerostete Bleche. Fr den Einsatz in Werften und fr Wartungsarbeiten. Electrodo rutilo con recubrimiento medio y rpida solidificacin de la escoria. Puede ser empleado en todas las posiciones incluida la vertical descendente. Utilizable sobre chapas envejecidas o barnizadas. Empleado en astilleros y talleres de mantenimiento.

I D E

All-weld metal Mechanical Properties (Typical values) Heat Treatment As Welded Tensile Strength 2 N/mm 510-570 Yield Strength 2 N/mm 460 min Impact Value (J) 0C 47 min Hardness Elongation (%) 24 min

Current Conditions AC; DC-

Efficiency (%) 100

Storage, preservation, redrying Keep dry and store at room temperature,

All-weld metal Chemical Composition (%) (Typical values) C 0.05-0.11 Mn 0.3-0.7 Si 0.3-0.7 S 0.03 max P 0.03 max Cu Ni Mo Cr As Sb Pb V Sn Nb Ti Fe Al N Nb Ta -

Packaging Diam. x Length (mm.) 2,50 x 350 3,25 x 350 4,00 x 350 Current (ampere) 60-75 90-120 125-170 Electrode average weight (gr) 18,8 31,0 43,8 Weld metal weight per electrode (gr) 11,3 18,6 26,4 Fusion time (second) 50,0 54,0 56,0 Number of pieces Guaranteed per outerbox minimum weight per outerbox (Kg) 690 420 315 12,90 12,90 13,80

RUTILE ELECTRODES FOR WELDING NON-ALLOY STEELS

ELECTRODES

Classification AWS A5.1: E 6013

Welding Positions

Approvals CONTROLAS

ETC PH 78E
EN 499: E 35 2 R 12 BV DNV LRS

GOST 9467-75:?46-E43 3 Applications and Characteristics

GB

The ETC PH 78 E electrode has a fluid slag and is ideally suited to positional welding in the vertical-up position. The slag readily leaves the weld pool, and is easily detached. The weld bead is of a flat finely rippled appearance. This electrode can also be used in the down-hand, horizontal-vertical and overhead positions and as such is ideally suited to a wide variety of industries including shipbulding, general construction and pipework. Elettrodo rutile a rivestimento medio con scoria fluida e notevole protezione di gas sviluppata dal rivestimento. Arco stretto e concentrato, che rende questo elettrodo impiegabile in tutte le posizioni. Particolarmente adatto per la saldatura di piccoli spessori. L'arco dell'ETC PH 78 E ha buone propriet di penetrazione che, unite al fatto che esso pu essere usato a basse intensit di corrente, lo rendono particolarmente adatto nell'esecuzione della prima passata. Rutil-Elektrode mit mittelstarker Ummantelung, flssiger Schlacke und Schutz gegen die Gasfreisetzung der Ummantelung. Enger und konzentrierter Lichtbogen, der diese Elektroden fr alle Schweipositionen geeignet macht. Besonders geeignet fr das Verschweien von dnnen Lagen. Der Lichtbogen ETC PH 78 E verfgt ber gute Durchdringeigenschaften und kann auerdem mit Schwachstrom benutzt werden, wodurch er fr den ersten Schweiauftrag besonders geeignet ist. Electrodo rutilo de revestimiento medio con escoria fluida que confiere una notable y rpida proteccin del material depositado. Arco estrecho y concentrado que consigue excelentes penetraciones. Muy indicado para pasadas de raiz. Soldadura en todas las posiciones. Admite bajas intensidades.

All-weld metal Mechanical Properties (Typical values) Heat Treatment As Welded Tensile Strength 2 N/mm 460 - 560 Yield Strength 2 N/mm 390 min Impact Value (J) -20C 47 min Hardness Elongation (%) 24 min

All-weld metal Chemical Composition (%) (Typical values) C 0.05-0.1 Mn 0.4-0.8 Si 0.7 max S 0.03 max P 0.03 max Cu Ni Mo Cr As Sb Pb V Sn Nb Ti Fe Al N Nb Ta -

Current Conditions A.C.; D.C. (-)

Efficiency (%) 100

Storage, preservation, redrying Keep dry and store at room temperature Packaging Diam. x Length (mm.) 2,00 x 300 2,50 x 300 2,50 x 350 3,25 x 350 3,25 x 450 4,00 x 350 4,00 x 450 5,00 x 450 Current (ampere) 25-60 60-90 60-90 90-140 90-140 130-210 130-210 180-240 Electrode average weight (gr) 10,6 16,8 17,9 30,0 38,7 44,6 59,0 95,4 Weld metal weight per electrode (gr) 6,4 10,1 11,2 18,0 24,8 26,9 35,1 58,4 Fusion time (second) 34,0 43,0 50,0 57,0 70,0 66,0 78,0 90,0 Number of pieces Guaranteed per outerbox minimum weight per outerbox (Kg) 1110 720 960 600 465 440 300 195 11,70 12,00 17,20 18,00 18,00 19,60 17,70 18,60

RUTILE ELECTRODES FOR WELDING NON-ALLOY STEELS

ELECTRODES

Classification AWS A5.1: E 6013

Welding Positions

Approvals ABS

ETC PH 27
EN 499: E 42 3 B 11 H10 LRS

GOST 9467-75:?50-E51 4 Applications and Characteristics

GB

This basic coated electrode is primarily used for making vertical-down filled welds. The fast welding speeds possible minimise heat imput and therefore distortion. The deposited weld metal has a flat profile of uniform cross-section. Slag is self detaching and spatter levels minimised. Applications include the shipbuilding and general constructional works. Elettrodo basico principalmente utilizzato per la saldatura di giunti in posizione verticale discendente. La elevata velocit di saldatura consente di ridurre al minimo l'apporto termico e di conseguenza le deformazioni. Ottima saldabilit e bassa proiezione di spruzzi. Indicato nella carpenteria in genere e nella carpenteria navale. Basische Elektrode; findet vorwiegend beim Fallnahtschweien Einsatz. Die hohe Schweigeschwindigkeit reduziert die Wrmebelastung auf ein Minimum und senkt somit das Risiko der Verformung. Optimale Schweibarkeit und geringe Spritzverluste. Findet vorwiegend Verwendung im Handwerk und in Werften. Electrodo bsico principalmente utilizado para la soldadura de juntas en posicin vertical descendente. La elevada velocidad de soldadura permite reducir al mnimo el aporte trmico y como consecuencia las deformaciones. Optima soldabilidad y baja emisin de proyecciones. Indicado para astilleros e industria en general.

All-weld metal Mechanical Properties (Typical values) Heat Treatment As Welded Tensile Strength 2 N/mm 510 - 590 Yield Strength 2 N/mm 440 min Impact Value (J) -30C 47 min Hardness Elongation (%) 26 min

Current Conditions DC+; AC Storage, preservation, redrying

Efficiency (%) 100

All-weld metal Chemical Composition (%) (Typical values) C 0.05-0.1 Mn 0.8-1.3 Si 0.2-0.75 S 0.025 max P 0.03 max Cu 0.1 max Ni 0.05 max Mo 0.05 max Cr 0.05 max As Sb Pb V 0.05 max Sn Nb 0.05 max Ti Fe Al N Nb Ta 0.05 max

Packaging Diam. x Length (mm.) 3,25 x 350 4,00 x 450 5,00 x 450 Current (ampere) 100 - 130 150 - 180 240 - 260 Electrode average weight (gr) 30,3 56,2 87,1 Weld metal weight per electrode (gr) 18,4 33,7 52,5 Fusion time (second) 50,0 72,0 70,0 Number of pieces Guaranteed per outerbox minimum weight per outerbox (Kg) 465 315 210 14,10 17,70 18,30

LOW HYDROGEN ELECTRODES FOR WELDING NON-ALLOY STEELS

10

ELECTRODES

Classification AWS A5.1: E7016

Welding Positions

Approvals DNV

ETC PH 27H
EN 499: E42 2 B 35 H5

GOST 9467-75:?50-E51 3 Applications and Characteristics

GB I

Electrode for vertical-down fillet welding using AC or DC with the electrode connected to the + pole. Good results can be obtained with the - pole. Ideal for tack welding in any positions. Use short arc. Excellent bead appearance and easy detacheable slag. Elettrodo studiato per la saldatura in verticale discendente usando sia la corrente alternata che la corrente continua, in questo caso preferibile il polo + , tuttavia si ottengono buoni risultati anche con la polarit -. Ideale per puntature. Da utilizzarsi in arco corto. Ottimo aspetto del cordone e scoria facilmente asportabile. Eine Elektrode, geeignet fr das Fallnahtschweien. Sie kann mit Wechselstrom und Gleichstrom benutzt werden.(- in diesem Fall ist Pol+ angebracht, es werden aber auch gute Resultate mit Pol- erzielt). Besonders geeignet fr Heftarbeiten. Fr kurzen Lichtbogen. Perfekte Schweinaht und leicht zu entfernende Schlacke. Electrodo estudiado para la soldadura en vertical descendente, usando tanto corriente alterna como contnua, en sta es preferible a polo +, aunque tambin se obtienen buenos resultados con la polaridad - . Ideal para puntear. Debe utilizarse con arco corto. Excelente aspecto del cordn y escoria facilmente eliminable.

All-weld metal Mechanical Properties (Typical values) Heat Treatment As Welded Tensile Strength 2 N/mm 510 - 590 Yield Strength 2 N/mm 460 min Impact Value (J) -20C 47 min Hardness Elongation (%) 24 min

Current Conditions DC+; AC Storage, preservation, redrying

Efficiency (%) 120

All-weld metal Chemical Composition (%) (Typical values) C 0.06-0.11 Mn 0.7-1.2 Si 0.3-0.7 S 0.025 max P 0.025 max Cu 0.3 max Ni 0.05 max Mo 0.05 max Cr 0.05 max As Sb Pb V 0.05 max Sn Nb 0.05 max Ti Fe Al N Nb Ta 0.05 max

Packaging Diam. x Length (mm.) 2,50 x 350 3,25 x 350 4,00 x 350 Current (ampere) 90 - 100 140 - 150 190 - 200 Electrode average weight (gr) 21,9 34,0 48,0 Weld metal weight per electrode (gr) 13,2 20,7 28,9 Fusion time (second) 50,0 50,0 52,0 Number of pieces Guaranteed per outerbox minimum weight per outerbox (Kg) 645 450 300 14,10 15,30 14,40

LOW HYDROGEN ELECTRODES FOR WELDING NON-ALLOY STEELS

11

ELECTRODES

Classification AWS A5.1: E7048

Welding Positions

Approvals

ETC PH 35S
EN 499: E 42 5 B 32 H5 BV CONTROLAS DB DNV GL LRS MMI RINA TUV All-weld metal Chemical Composition (%) (Typical values) C 0.04-0.08 Mn 1-1.5 Si 0.2-0.5 S 0.015 max P 0.02 max Cu 0.08 max Ni 0.08 max Mo 0.03 max Cr 0.08 max As Sb Pb V 0.025 max Sn Nb Ti Fe Al N Nb Ta -

GOST 9467-75:?50A-E51 6 Applications and Characteristics

GB

The ETC PH 35 S is a general purpose basic coated low hydrogen electrode containing a percentage of iron powder, but still suitable for positional welding. The weld appearance is excellent and spatter levels minimal. The excellent mechanical properties also makes the electrode suitable for critical applications in such industries as offshore, nuclear and pressure vessels as well as the general construction industry. Very good x ray quality. Elettrodo basico contenente polvere di ferro nel rivestimento a bassissimo tenore di H2 con rendimento elevato. Buona saldabilit nella saldatura in posizione. Ottime propriet meccaniche soprattutto a bassa temperatura. Impiegato per serbatoi in pressione, industria navale, metanodotti, macchine movimento terra, costruzioni nucleari, ecc. Ottima qualit radiografica. Basische Elektrode mit Eisenstaub-Ummantelung, sehr niedriger H2-Gehalt bei hoher Ausbringung. Gute Schweibarkeit beim Positionsschweien. Optimale mechanische Eigenschaften, insbesondere bei niedrigen Temperaturen. Findet Einsatz bei Behltern unter Druck, in der Schiffsindustrie, bei Gas-Pipelines, Bagger sowie im Nuklearbau usw. Optimale Rntgenqualitt. Electrodo bsico que contiene polvo de hierro en su revestimiento y un bajsimo contenido de hidrgeno con rendimiento elevado. Buena soldabilidad en la soldadura en posicin. Optimas propiedades mecnicas sobre todo a bajas temperaturas. Empleado en equipos a presin, industria naval, de mantenimiento, mquinas de movimiento de tierra, construccin nuclear, etc. Optima calidad radiogrfica.

All-weld metal Mechanical Properties (Typical values) Heat Treatment PWHT 620C x 1h As Welded Tensile Strength 2 N/mm 490 - 560 510 - 590 Yield Strength 2 N/mm 400 min 420 min Impact Value (J) -50C 50 min -50C 47 min Hardness Elongation (%) 26 min 26 min

Current Conditions A.C.; D.C. + (-)

Efficiency (%) 120

Storage, preservation, redrying To obtain 5-10 ml H2/100 gr of weld metal, dry at 340-370Cx1h, max 3 times. To obtain less than 5 ml H2/100 gr of weld metal, dry at 390-430Cx1h max 3 times. Keep dry and store at room temperature. Once opened, store at 90-150C until use.

Packaging Diam. x Length (mm.) 2,00 x 300 2,50 x 300 2,50 x 350 3,25 x 450 4,00 x 450 5,00 x 450 6,00 x 450 Current (ampere) 25-50 70-100 70-100 90-130 110-170 170-220 210-280 Electrode average weight (gr) 12,7 20,1 23,3 48,7 70,0 105,5 150,0 Weld metal weight per electrode (gr) 7,8 12,1 14,1 29,8 42,6 63,9 90,1 Fusion time (second) 0,0 48,0 51,0 75,0 85,0 95,0 100,0 Number of pieces Guaranteed per outerbox minimum weight per outerbox (Kg) 825 540 540 345 240 165 120 10,50 10,80 12,60 16,80 16,80 17,40 18,00

LOW HYDROGEN ELECTRODES FOR WELDING NON-ALLOY STEELS

12

ELECTRODES

Classification AWS A5.1: E 7018-1 H4

Welding Positions

Approvals ABS

ETC PH 35S DRY


EN 499: E 42 5 B 32 H 5 CONTROLAS DNV LRS RINA TUV All-weld metal Chemical Composition (%) (Typical values) C 0.04-0.08 Mn 1-1.5 Si 0.2-0.5 S 0.015 max P 0.02 max Cu 0.08 max Ni 0.08 max Mo 0.03 max Cr 0.08 max As Sb Pb V 0.025 max Sn Nb Ti Fe Al N Nb Ta -

GOST 9467-75:?50A-E51 7 Applications and Characteristics

GB

Low hydrogen electrodes containing a percentage or iron powder; H2 content 4 ml/100 g after having been left in an environement at 27C with 80% Relative Humidity for 9 hours, as per AWS A5.1. The weld appearance is excellent and spatter levels minimal. The excellent mechanical properties also makes the electrodes suitable for critical applications in such industries as offshore, nuclear and pressure vessels as well as the general construction industry. Very good X-ray quality Elettrodo basico contenente polvere di ferro nel rivestimento con tenore di H2 inferiore a 4 ml/100 gr dopo esposizione a 27C con 80% di umidit relaliva per 9 ore, in accordo con AWS A5.1. Buona saldabilit nella saldatura in posizione. Ottime propriet meccaniche soprattutto a bassa temperatura. Impiegato per serbatoi in pressione, industria navale, macchine movimento terra, costruzioni nucleari, ecc. Ottima qualit radiografica. Basische Elektrode mit Eisenstaub-Ummantelung, H2-Gehalt unter 4ml/100gr. nach der Aussetzung bei 27C mit 80% relativer Feuchtigkeit fr 9 Stunden, laut AWS A5.1. Gute Schweibarkeit beim Positionsschweien. Optimale mechanische Eigenschaften, insbesondere bei niedrigen Temperaturen. Findet Einsatz bei Druckbehltern, in der Schiffsindustrie, bei Gas-Pipelines, Bagger sowie im Nuklearbau usw. Optimale Rntgenqualitt Electrodo bsico que contiene polvo de hierro en su recubrimiento con un contenido de H2 inferior a 4 ml/100 gr despus de una exposicin a 27C con un 80% de humedad relativa durante 9 horas, de acuerdo con AWS A5.1. Buena soldabilidad en todas las posiciones. Optimas propiedades mecnicas, sobre todo a baja temperatura. Empleado en equipos a presin, como industria naval, mquinas de movimiento de tierra, construccin nuclear, etc. Optima calidad radiogrfica.

All-weld metal Mechanical Properties (Typical values) Heat Treatment PWHT 620C x 1h As Welded Tensile Strength 2 N/mm 490 - 560 510 - 590 Yield Strength 2 N/mm 380 min 420 min Impact Value (J) -50C 100 min -50C 100 min Hardness Elongation (%) 26 min 26 min

Current Conditions A.C.; D.C. +

Efficiency (%) 120

Storage, preservation, redrying To obtain 5-10 ml H2/100 gr of weld metal, dry at 340 - 370C for 1h, max 3 times. To obtain less than 5 ml H2/100 gr of weld metal, dry at 390-430C for 1h, max 3 times. Keep dry and store at room temp. Once opened, store at 90-150C until use. Packaging Diam. x Length (mm.) 2,50 x 300 2,50 x 350 3,25 x 450 4,00 x 450 5,00 x 450 Current (ampere) 70-100 70-100 90-130 110-170 170-220 Electrode average weight (gr) 20,1 23,3 48,7 70,0 105,5 Weld metal weight per electrode (gr) 12,1 14,1 29,8 42,6 63,9 Fusion time (second) 48,0 51,0 75,0 85,0 95,0 Number of pieces Guaranteed per outerbox minimum weight per outerbox (Kg) 540 540 345 240 165 10,80 12,60 16,80 16,80 17,40

LOW HYDROGEN ELECTRODES FOR WELDING NON-ALLOY STEELS

13

ELECTRODES

Classification AWS A5.1: E 7018-1 H4 R

Welding Positions

Approvals ABS

ETC PH 36D
EN 499: E42 5 B 12 H5

GOST 9467-75:?50A-E51 5 Applications and Characteristics

GB

This basic electrode has a very fine droplet transfer and a 10% higher deposition rete than conventional electrodes. Excellent for root runs and filling as well. Employed for pipe welding and all kinds of constructional work where low-hydrogen weld metal content of max. 10mlH2/100g is required. The diameter 2,50 is particularly suitable for the root pass in pipe welding. Welding should be done with a short arc and low rate of travel. Elettrodo basico particolarmente indicato nelle prime passate e nel riempimento di giunti in tutte le posizioni. Il suo arco dolce e concentrato lo rende molto adatto a conseguire ottime penetrazioni nelle prime passate. Si consiglia il diametro 2,50 per prime passate in tubazioni. Saldare con arco corto e bassa velocit di avanzamento. Basische Elektrode besonders geeignet fr den ersten Schweiauftrag und fr das Fllen von Nhten in allen Positionen. Durch einen leichten und konzentrierten Lichtbogen wird bereits beim ersten Auftrag eine optimale Durchdringlichkeit erreicht. Fr den ersten Auftrag beim Verschweien von Rohren, empfehlen wir einen Durchmesser von 2.50. Mit kurzem Lichtbogen und niedriger Geschwindigkeit schweien. Electrodo bsico particularmente indicado para primera pasada y en el relleno de juntas en todas las posiciones. Su arco suave y concentrado le confiere una alta adaptacin que consigue una ptima penetracin en la pasada de raiz. Se aconseja el dimetro 2,50 para primera pasada en tubera. Soldar con arco corto y baja velocidad de avance.

All-weld metal Mechanical Properties (Typical values) Heat Treatment As Welded Tensile Strength 2 N/mm 510 - 590 Yield Strength 2 N/mm 420 min Impact Value (J) -40C 47 min Hardness Elongation (%) 26 min

Current Conditions DC +; AC

Efficiency (%) 100

All-weld metal Chemical Composition (%) (Typical values) C 0.04-0.09 Mn 0.8-1.4 Si 0.3-0.6 S 0.015 max P 0.02 max Cu Ni Mo Cr As Sb Pb V Sn Nb Ti Fe Al N Nb Ta -

Storage, preservation, redrying To obtain 5-10 ml H2/100 gr of weld metal, dry at 350-380Cx1h, max 5 times. To obtain less than 5 ml H2/100 gr of weld metal, dry at 390-430Cx1h, max 3 times. Keep dry and store at room temperature. Once opened, store at 90-150C until use. Packaging Diam. x Length (mm.) 2,50 x 350 3,25 x 350 3,25 x 450 4,00 x 350 4,00 x 450 5,00 x 450 Current (ampere) 60 - 90 80 - 120 80 - 130 135 - 170 125 - 170 170 - 240 Electrode average weight (gr) 19,5 30,7 39,3 45,3 57,9 87,7 Weld metal weight per electrode (gr) 11,7 18,7 23,8 27,6 35,0 53,4 Fusion time (second) 50,0 68,0 88,0 98,0 97,0 97,0 Number of pieces Guaranteed per outerbox minimum weight per outerbox (Kg) 645 420 420 285 285 195 12,60 12,90 16,50 12,90 16,50 17,10

LOW HYDROGEN ELECTRODES FOR WELDING NON-ALLOY STEELS

14

ELECTRODES

Classification AWS A5.1: E7016

Welding Positions

Approvals CONTROLAS

ETC PH 36S
EN 499: E 42 3 B 12 H 10 DB DNV LRS TUV All-weld metal Chemical Composition (%) (Typical values) C 0.05-0.1 Mn 1-1.4 Si 0.4-0.75 S 0.02 max P 0.025 max Cu 0.08 max Ni 0.04 max Mo 0.03 max Cr 0.05 max As Sb Pb V 0.025 max Sn Nb Ti Fe Al N Nb Ta -

GOST 9467-75:?50A-E51 4 Applications and Characteristics

GB

Basic-coated electrode for welding root passes and filling layers in all positions. The very good weldability and excellent X-ray quality of this electrode has led to its wide use in the ship-building, boiler and pressure vessel industry, also for welding of storage tanks, etc. The electrode has been specifically designed for all position welding with specific emphasis on pipe welding. In particular the 2.50 mm diameter is ideally suited for root pass welding. The fairly wide-spreading type of arc is most helpful in avoiding slag tracks and undercut. Elettrodo dal rivestimento basico per saldatura a fondo cianfrino e per riempimenti in tutte le posizioni, ottima saldabilit e qualit radiografica del dcposito chc lo rcndono idoneo per applicazioni in cantieristica navale e carpenteria in genere. L'elettrodo stato studiato specificatamente per saldatura di tubazioni dove raccomandiamo il diametro 2.50 per la saldatura in prima passata. Arco dolce che evita incisioni marginali e inclusioni di scoria. Elektrode mit basischer Ummantelung fr das Wurzelschweien und fr die Nahtverfllung in allen Positionen; optimale Schweibarkeit und gute Rntgenqualitt des Schweigutes, wodurch sich die Elektrode besonders fr den Einsatz in Werften und dem Handwerk eignet. Die Elektrode wurde speziell fr das Schweien an Rohren ausgearbeitet, wo wir einen Durchmesser von 2.50 fr den ersten Auftrag empfehlen. Schwacher Lichtbogen zur Vermeidung von Randschnitten und Schlackenaufnahme. Electrodo de revestimiento bsico para soldadura de penetracin y para relleno en todas las posiciones. Optima soldabilidad y calidad radiogrfica del depsito, que lo hacen idoneo para aplicaciones en astilleros y construccin en general. El electrodo est estudiado especificamente para soldadura de tubera donde recomendamos el dimetro 2,50 para soldadura en primera pasada. Arco suave que evita mordeduras e inclusiones de escoria.

All-weld metal Mechanical Properties (Typical values) Heat Treatment As Welded Tensile Strength 2 N/mm 510 - 610 Yield Strength 2 N/mm 440 min Impact Value (J) -30C 47 min Hardness Elongation (%) 26 min

Current Conditions A.C.; D.C.+

Efficiency (%) 100

Storage, preservation, redrying To obtain 5-10 ml H2/100 gr of weld metal, dry at 350-380Cx1h, max 5 times. To obtain less than 5 ml H2/100 gr of weld metal, dry at 390-430Cx1h, max 3 times. Keep dry and store at room temperature. Once opened, store at 90-150C until use. Packaging Diam. x Length (mm.) 2,00 x 300 2,50 x 300 2,50 x 350 3,25 x 350 3,25 x 450 4,00 x 350 4,00 x 450 5,00 x 450 Current (ampere) 35-60 55-85 55-85 85-140 85-140 110-180 110-170 180-240 Electrode average weight (gr) 10,3 18,9 19,5 33,3 44,2 48,2 62,4 98,3 Weld metal weight per electrode (gr) 6,3 11,4 11,7 20,4 26,9 29,1 37,9 58,8 Fusion time (second) 42,0 45,0 50,0 65,0 85,0 75,0 95,0 95,0 Number of pieces Guaranteed per outerbox minimum weight per outerbox (Kg) 960 540 645 360 360 255 255 180 9,90 10,20 12,60 12,00 15,90 12,30 15,90 17,70

LOW HYDROGEN ELECTRODES FOR WELDING NON-ALLOY STEELS

15

ELECTRODES

Classification AWS A5.1: E 7016

Welding Positions

Approvals CONTROLAS

ETC PH 37
EN 499: E 42 2 B 12 H10 CONTROLAS DNV LRS

GOST 9467-75:?50A-E51 3 Applications and Characteristics

GB

Double coated low hydrogen electrode. Stable arc also when used with low open circuit voltage, both in D.C, and A.C.; spatter-free, excellent appearance and good mechanical properties up to -20C. The excellent weldability properties of this unique electrode approach those of a rutile type. Elettrodo basico speciale a doppio rivestimento. Ottima stabilit d'arco anche nel caso di utilizzo di generatori a bassa tensione di saldatura, sia in C.C. che in C.A.; esente da spruzzi. Buona estetica del cordone, buoni i valori meccanici, anche per impieghi fino a -20C. Saldabilit paragonabile a quella di un elettrodo rutile. Basische Spezial-Elektrode mit doppelter Ummantelung. Optimale Stabilitt des Lichtbogens auch beim Einsatz von niedriger Schweispannung, in C.C. und in C.A.; spritzfrei. Perfekte Schweinaht, gute mechanische Werte, auch bei Einsatz bis -20C. Die Schweibarkeit entspricht einer Rutil-Elektrode. Electrodo bsico especial con doble recubrimiento. Excelente estabilidad de arco incluso utilizando grupos con baja tensin de soldadura, tanto en C.C. como C.A.; exento de proyecciones. Muy buena esttica del cordn y buenos valores mecnicos incluso para su utilizacin a -20C. Soldabilidad comparable a la de un electrodo rutilo.

All-weld metal Mechanical Properties (Typical values) Heat Treatment As Welded Tensile Strength 2 N/mm 510 - 660 Yield Strength 2 N/mm 380 min Impact Value (J) -30C 60 min Hardness Elongation (%) 26 min

Current Conditions A.C.; D.C. +

Efficiency (%) 100

Storage, preservation, redrying To obtain 5-10 ml H2/100 gr of weld metal, dry at 250-300C for one hour, max 5 times. Keep dry and store at room temperature. Once opened, store at 90-150C until use. Packaging Diam. x Length (mm.) 2,00 x 300 2,50 x 350 3,25 x 350 3,25 x 450 4,00 x 450 5,00 x 450 Current (ampere) 40-70 60-90 95-150 95-150 140-190 190-250 Electrode average weight (gr) 10,8 19,2 32,6 42,8 63,5 95,2 Weld metal weight per electrode (gr) 6,4 11,0 19,6 25,6 38,1 57,1 Fusion time (second) 37,0 49,0 58,0 73,0 91,0 93,0

All-weld metal Chemical Composition (%) (Typical values) C 0.04-0.08 Mn 0.9-1.3 Si 0.5-0.75 S 0.03 max P 0.03 max Cu Ni 0.3 max Mo 0.3 max Cr 0.2 max As Sb Pb V 0.08 max Sn Nb Ti Fe Al N Nb Ta -

Number of pieces Guaranteed per outerbox minimum weight per outerbox (Kg) 1020 630 360 360 240 150 11,10 12,00 11,70 15,30 15,30 14,40

LOW HYDROGEN ELECTRODES FOR WELDING NON-ALLOY STEELS

16

ELECTRODES

Classification AWS A5.1 :E 7016 H 8

Welding Positions

Approvals ABS

ETC PH 55H
EN 499: E 42 5 B 32 H 5 DNV LRS MMI RINA All-weld metal Chemical Composition (%) (Typical values) C 0.04-0.08 Mn 0.9-1.6 Si 0.2-0.6 S 0.025 max P 0.025 max Cu 0.08 max Ni 0.08 max Mo 0.03 max Cr 0.08 max As Sb Pb V 0.025 max Sn Nb Ti Fe Al N Nb Ta -

GOST 9467-75:?46A-E43 6 2 Applications and Characteristics

GB I

Basic coated electrodes, high Mn content. Excellent weldability. Low Hydrogen content of the deposit; high mechanical properties. Easy position welding. Suitable for high yield strength and tensile strength steels, as Fe 52 B-C and D, Asera 52 and 52/B, Krupp UMS 55 and 65, etc. Elettrodo a rivestimento basico ad elevata percentuale Mn. Ottima saldabilit. Deposita un cordone di saldatura a bassissimo tenore di idrogeno con elevate caratteristiche meccaniche. Facile impiego in posizione. Impiegato per saldatura di acciai ad elevato limite di snervameto ed alta resistenza a trazione; ad es.: Fe52 B-C e D. Asera 52 e 52/B. Krupp UMS55 e 65, etc. Elektrode mit basischer Ummantelung und hohem Mn-Gehalt. Optimale Schweibarkeit. Erzeugt eine Schweinaht mit sehr niedrigem Wasserstoffgehalt und hohen mechanischen Eigenschaften. Einfacher Einsatz beim Positionsschweien. Verwendet fr das Verschweien von Stahl mit hohem Erlahmungslimit und groem Dehnungswiderstand; z.B. Fe52 B-C und D. Asera 52 und 52/B. Krupp UMS55 und 65 etc. Electrodo de revestimiento bsico con elevado porcentaje de Mn. Optima soldabilidad. Deposita un cordn de soldadura con bajsimo contenido de H2 y con elevadas propiedades mecnicas. Fcil empleo en posicin. Empleado para soldadura de aceros de alto limite elstico y alta resistencia a la traccin: Fe 52 B-C y D, aceros 52 y 52/B, Krupp Ums 55 y 65, etc.

All-weld metal Mechanical Properties (Typical values) Heat Treatment As Welded Tensile Strength 2 N/mm 510 - 610 Yield Strength 2 N/mm 420 min Impact Value (J) -50C 47 min Hardness Elongation (%) 26 min

Current Conditions D.C. +; A.C.

Efficiency (%) 120

Storage, preservation, redrying To obtain 5-10 ml H2/100 gr of weld metal, dry at 340 370Cx1h, max 3 times. To obtain less than 5 ml H2/100 gr of weld metal, dry at 390-430C x1h, max 3 times. Keep dry and store at room temperature. Once opened, store at 90-150C until use Packaging Diam. x Length (mm.) 2,50 x 300 3,25 x 450 4,00 x 450 5,00 x 450 6,00 x 450 Current (ampere) 70-100 90-130 110-170 175-220 210-280 Electrode average weight (gr) 20,0 48,7 70,0 105,5 150,0 Weld metal weight per electrode (gr) 12,0 29,7 42,5 63,9 90,1 Fusion time (second) 50,0 85,0 104,0 110,0 115,0

Number of pieces Guaranteed per outerbox minimum weight per outerbox (Kg) 540 345 240 165 120 10,80 16,80 16,80 17,40 18,00

LOW HYDROGEN ELECTRODES FOR WELDING NON-ALLOY STEELS

17

ELECTRODES

Classification AWS A5.1: E 7018-1 H4

Welding Positions

Approvals ABS

ETC PH 56R
EN 499: E 46 2 B 14 H 10

GOST 9467-75:?50A-E51 3 Applications and Characteristics

GB

Basic coated electrode especially designed for rapid joining of profiles with large cross sections, according to the enclosed welding process. Employed for round and flat bars, rails etc. having up to 0.65% Carbon. Use short arc and high current in one layer, without the need for intermediate chipping. Elettrodo basico particolarmente impiegato per giunzioni su profili di sezione larga, su barre tonde, rotaie con tenore di Carbonio non superiore a 0.65%. Da usare con arco corto e non nccessita la rimozione della scoria se impiegato con conchiglia in rame. Basische Elektrode, besonders geeignet fr die berbrckung breiter Spalten, Schienensthle mit einem Kohlenstoffgehalt bis 0,65%. Mit kurzen Lichtbogen zu verwenden; die Schlacke mu nicht abgetragen werden, wenn mit einer Kupferform als Unterlage gearbeitet wird. Electrdo bsico particularmente empleado para soldadura de carriles o perfiles de gran seccin mediante el mtodo de soldadura en molde. Permite soldar aceros de alto contenido en Carbono ( 0,04 a 0,65%). Debe utilizarse arco corto.

I D E

All-weld metal Mechanical Properties (Typical values) Heat Treatment As Welded Tensile Strength 2 N/mm 530 - 590 Yield Strength 2 N/mm 470 min Impact Value (J) -20C 60 min Hardness Elongation (%) 26 min

Current Conditions A.C.; D.C. +

Efficiency (%) 100

Storage, preservation, redrying To obtain 5-10 ml H2/100 gr of weld metal, dry at 340 -370Cx1h, max 3 times. To obtain less than 5 ml H2/100 gr of weld metal, dry at 390-430C x1h, max 3 times. Keep dry and store at room temperature. Once opened, store at 90-150C until use

All-weld metal Chemical Composition (%) (Typical values) C 0.06-0.1 Mn 0.8-1.2 Si 0.5-0.9 S 0.03 max P 0.03 max Cu Ni 0.3 max Mo 0.3 max Cr 0.2 max As Sb Pb V 0.08 max Sn Nb Ti Fe Al N Nb Ta -

Packaging Diam. x Length (mm.) 5,00 x 450 Current (ampere) 260 - 290 Electrode average weight (gr) 88,6 Weld metal weight per electrode (gr) 53,8 Fusion time (second) 76,0 Number of pieces Guaranteed per outerbox minimum weight per outerbox (Kg) 210 18,60

LOW HYDROGEN ELECTRODES FOR WELDING NON-ALLOY STEELS

18

ELECTRODES

Classification AWS A5.1:E 7016

Welding Positions

Approvals

ETC PH 56ST
EN 499: E 46 4 B 32 H5 MMI RINA

GOST 9467-75:?55-E51 6 Applications and Characteristics

GB I

Low hydrogen electrodes with of excellent mechanical properties; tensile > 550 N/mm2. Suitable for high yield strength and tensile strength steels, as Fe 52 B-C and D, Asera 52 and 52/B, Krupp UMS 55 and 65, etc. Elettrodo con rivestimento basico avente una ottima saldabilit. Il deposito contiene una bassissima percentuale di idrogeno, elevate caratteristiche meccaniche, carico di rottura unitario maggiore di 550 N/mm2. Indicato per la saldatura con elevato limite di snervamento ed alta resistenza a trazione es.: Fe 52 B-C e D. Asera 52 e 52 B, Krupp UMS 55 e 65, etc. Elektrode mit basischer Ummantelung und optimaler Schweibarkeit. Das Schweigut enthlt einen sehr geringen Anteil an Wasserstoff; sehr gute mechanische Eigenschaften, Einheits-Bruchbelastung ber 550/Nmm2. Geeignet fr das Schweien bei hohem Erlahmungslimit und groem Dehnungswiderstand; z.B. Fe52 B-C und D. Asera 52 und 52/B. Krupp UMS55 und 65 etc. Electrodo con revestimiento bsico que confiere una ptima soldabilidad. El depsito contiene un bajsimo porcentaje de H2, elevadas propiedades mecnicas y una carga de rotura unitaria mayor a 550 N/mm2. Indicado para soldadura con elevado limite elstico y alta resistencia a la traccin en aceros : Fe 52 B C y D. Acero 52 y 52B , Krupp Ums 55 y 65, etc.

All-weld metal Mechanical Properties (Typical values) Heat Treatment As Welded Tensile Strength 2 N/mm 550 min Yield Strength 2 N/mm 460 min Impact Value (J) -46C 70 min Hardness Elongation (%) 24 min

Current Conditions D.C. +; A.C.

Efficiency (%) 120

Storage, preservation, redrying To obtain 5-10 ml H2/100 gr of weld metal, dry at 340 - 370Cx1h, max 3 times. To obtain less than 5 ml H2/100 gr of weld metal, dry at 390-430Cx1h, max 3 times. Keep dry and store at room temperature. Once opened, store at 90-150C until use. Packaging Diam. x Length (mm.) 2,50 x 300 3,25 x 450 4,00 x 450 5,00 x 450 Current (ampere) 70-100 90-130 110-170 175-220 Electrode average weight (gr) 20,6 49,6 70,0 105,5 Weld metal weight per electrode (gr) 12,3 30,1 42,3 63,9 Fusion time (second) 60,0 93,0 100,0 113,0

All-weld metal Chemical Composition (%) (Typical values) C 0.05-0.11 Mn 1.4-1.8 Si 0.2-0.6 S 0.025 max P 0.025 max Cu 0.08 max Ni 0.08 max Mo 0.03 max Cr 0.08 max As Sb Pb V 0.025 max Sn Nb Ti 0.011 max Fe Al N Nb Ta -

Number of pieces Guaranteed per outerbox minimum weight per outerbox (Kg) 540 345 240 165 11,10 17,10 16,80 17,40

LOW HYDROGEN ELECTRODES FOR WELDING NON-ALLOY STEELS

19

ELECTRODES

Classification AWS A5.5: E 8018 G

Welding Positions

Approvals ABS

ETC PH 58
EN 499: E 42 3 B 32 H5 BV LRS

GOST 9467-75:?50A-E51 5 Applications and Characteristics

GB I

Low hydrogen elecrode with iron powder coating suitable to weld no alloyed steels. High deposition rate, ideal for ship-building applications and general construction. Weld deposited with this type have exellent x-ray quality and very good impact values on - 90C. Elettrodo basico con polvere di ferro nel rivestimento. Adatto per impieghi di carattere generale nelle costruzioni navali ed industriali. Elevato tasso di deposito, adatto per la saldatura di acciai non legati. Deposito dallottima qualit radiografica e buoni valori di resilienza. Basische Elektrode mit Eisenstaub-Ummantelung. Geeignet fr allgemeine Schweiarbeiten im Schiffsbau und bei Industrie-Konstruktionen. Hohe Schweigutmenge; fr das Verschweien von unlegiertem Stahl. Schweigut von sehr guter Rntgenqualitt und kerbfreiem bergang . Electrodo bsico con polvo de hierro en su recubrimiento. Indicado para su empleo en la construccin naval e industria en general. Elevada tasa de depsito, adaptado para la soldadura de aceros no aleados. Depsito con ptima calidad radiogrfica y buenos valores de resiliencia.

All-weld metal Mechanical Properties (Typical values) Heat Treatment PWHT 620C x 1h As Welded Tensile Strength 2 N/mm 500 min 490-550 Yield Strength 2 N/mm 420 min 400 min Impact Value (J) -30C 80 min -30C 70min Hardness Elongation (%) 26 min 26 min

Current Conditions A.C.; D.C. + (-)

Efficiency (%) 120

All-weld metal Chemical Composition (%) (Typical values) C 0.03-0.07 Mn 1-1.3 Si 0.25-0.75 S 0.03 max P 0.03 max Cu Ni 0.3 max Mo 0.3 max Cr 0.2 max As Sb Pb V 0.08 max Sn Nb Ti Fe Al N Nb Ta -

Storage, preservation, redrying Keep dry and store at room temperature. Redrying time 1 h 350C, max 5 times. Packaging Diam. x Length (mm.) 2,50 x 350 3,25 x 350 3,25 x 450 4,00 x 450 5,00 x 450 6,00 x 450 Current (ampere) 60-90 85-140 90-140 130-170 200-250 210-260 Electrode average weight (gr) 22,6 35,5 46,7 66,4 102,0 142,2 Weld metal weight per electrode (gr) 13,2 24,6 29,8 44,2 63,4 89,5 Fusion time (second) 45,0 67,0 86,0 101,0 104,0 107,0 Number of pieces Guaranteed per outerbox minimum weight per outerbox (Kg) 540 360 360 255 165 135 12,30 12,90 16,80 16,80 16,80 19,20

LOW HYDROGEN ELECTRODES FOR WELDING NON-ALLOY STEELS

20

ELECTRODES

Classification AWS A5.1: E 7018

Welding Positions

Approvals ABS

ETC PH 58S
EN 499: E42 4 B 32 H5 DNV LRS RINA TUV All-weld metal Chemical Composition (%) (Typical values) C 0.06-0.1 Mn 0.8-1.5 Si 0.5 max S 0.02 max P 0.02 max Cu Ni 0.3 max Mo 0.3 max Cr As Sb Pb V 0.08 max Sn Nb Ti Fe Al N Nb Ta -

Applications and Characteristics

GB I

Low hydrogen elecrode with iron powder coating suitable to weld no alloyed steels. High deposition rate, ideal for ship-building applications and general construction. Weld deposited with this type have exellent x-ray quality and very good impact values. Elettrodo basico con polvere di ferro nel rivestimento. Adatto per impieghi di carattere generale nelle costruzioni navali ed industriali. Elevato tasso di deposito, adatto per la saldatura di acciai non legati. Deposito dallottima qualit radiografica e buoni valori di resilienza a - 46C.. Basische Elektrode mit Eisenstaub-Ummantelung. Geeignet fr allgemeine Schweiarbeiten im Schiffsbau und bei Industrie-Konstruktionen. Hohe Schweigutmenge; fr das Verschweien von unlegiertem Stahl. Schweigut von sehr guter Rntgenqualitt und kerbfreiem bergang. Electrodo bsico con polvo de hierro en su recubrimiento. Empleado para la soldadura de aceros no aleados, en industria naval y construccin en general. Elevada tasa de depsito. Excelentes resultados radiogrficos y buenos valores de resiliencia.

All-weld metal Mechanical Properties (Typical values) Heat Treatment As Welded Tensile Strength 2 N/mm 490-550 Yield Strength 2 N/mm 400 Impact Value (J) -46C 47 min Hardness Elongation (%) 26 min

Current Conditions A.C.; D.C. + (-)

Efficiency (%) 120

Storage, preservation, redrying Keep dry and store at room temperature. Redrying time 1 h 350C, max 5 times.

Packaging Diam. x Length (mm.) 2,50 x 300 2,50 x 350 3,25 x 350 3,25 x 450 4,00 x 450 5,00 x 450 Current (ampere) 60-90 60-90 85-140 90-140 130-170 200-250 Electrode average weight (gr) 20,2 23,2 36,2 47,2 68,2 98,4 Weld metal weight per electrode (gr) 10,2 13,2 24,6 29,8 44,2 63,4 Fusion time (second) 35,0 45,0 67,0 86,0 101,0 104,0 Number of pieces Guaranteed per outerbox minimum weight per outerbox (Kg) 540 540 345 345 240 165 10,20 11,70 12,60 16,20 16,50 16,20

LOW HYDROGEN ELECTRODES FOR WELDING NON-ALLOY STEELS

21

ELECTRODES

Classification AWS A5.1: E7018.1

Welding Positions

Approvals ABS

ETC PH 77
EN 499: E 42 4 B 32 H5 BV CONTROLAS DNV LRS MMI RINA All-weld metal Chemical Composition (%) (Typical values) C 0.04-0.09 Mn 0.8-1.5 Si 0.2-0.75 S 0.025 max P 0.025 max Cu 0.07 max Ni 0.08 max Mo 0.08 max Cr 0.08 max As Sb Pb V 0.05 max Sn Nb 0.5 max Ti Fe Al N Nb Ta -

Applications and Characteristics

GB

Low hydrogen iron powder coated electrode. It maintains excellent mechanical properties and offers good weldability. It is therefore particularly suitable for welding on yard where a low hydrogen electrode is required. Used to weld boils in pressure, shipbuilding applications, earth moving machines and a wide variety of structural works. Avaiable in ETC vacuum packing Elettrodo con polvere di ferro nel rivestimento. Pur mantenendo delle notevoli propriet meccaniche del deposito, questo elettrodo offre delle eccezionali caratteristiche di saldabilit. Questo fatto lo rende particolarmente indicato nella saldatura in opera, dove si renda indispensabile l'impiego di un elettrodo basico. Viene impiegato per serbatoi in pressione, industria navale, macchine movimento terra, etc. Disponibile su imballi vacuum packing. Basische Elektrode mit Eisenstaub-Ummantelung. Trotz Bewahrung der mechanischen Eigenschaften beim Schweigut, bietet diese Elektrode eine ausgezeichnete Schweibarkeit und ist besonders fr das Schweien an bereits bestehenden Konstruktionen geeignet, wo der Einsatz einer basischen Elektrode notwendig ist. Verwendung bei Behltern unter Druck, Schiffsbauindustrie, Baggerkonstruktionen etc. Erhaltich in Vakuum verpackung. Electrodo con polvo de hierro en su revestimiento. Para mantener sus notables propiedades mecnicas del depsito, este electrodo ofrece unas excepcionales caractersticas de soldabilidad. Esto hace que est particularmente indicado para la soldadura en montajes, donde sea indispensable el empleo de un electrodo bsico. Viene siendo utilizado en recepientes a presin, industria naval, mquinaria de movimiento de tierra, etc.. Envasado al vacio V.P.

All-weld metal Mechanical Properties (Typical values) Heat Treatment As Welded Tensile Strength 2 N/mm 510 - 630 Yield Strength 2 N/mm 440 Impact Value (J) -46C 70 min Hardness Elongation (%) 26 min

Current Conditions A.C.; D.C. +

Efficiency (%) 120

Storage, preservation, redrying To obtain 5-10 ml H2/100 gr of weld metal, dry at 340-370Cx1h, max 3 times. To obtain less than 5 ml H2/100 gr of weld metal, dry at 390-430C x1h, max 3 times. Keep dry and store at room temperature. Once opened, store at 90-150C until use. Packaging Diam. x Length (mm.) 2,00 x 300 2,50 x 300 2,50 x 350 3,25 x 350 3,25 x 450 4,00 x 350 4,00 x 450 5,00 x 450 Current (ampere) 20-50 70-100 70-100 85-140 90-145 110-180 110-180 180-240 Electrode average weight (gr) 13,0 20,1 23,5 36,6 46,6 52,2 67,5 102,1 Weld metal weight per electrode (gr) 7,8 12,0 27,0 23,0 29,6 0,0 42,0 63,9 Fusion time (second) 43,0 53,0 62,0 66,0 73,0 0,0 83,0 92,0 Number of pieces Guaranteed per outerbox minimum weight per outerbox (Kg) 840 540 540 345 345 240 240 165 9,60 10,80 12,60 12,60 15,90 12,60 16,20 16,80

LOW HYDROGEN ELECTRODES FOR WELDING NON-ALLOY STEELS

22

ELECTRODES

Classification AWS A5.1: E 7018-1 H4 R

Welding Positions

Approvals ABS

ETC PH 27P
EN 499: E 46 4 B 35 H5 DNV TUV

GOST 9467-75:?55-E51 5 Applications and Characteristics

GB

Low hydrogen electrode designed primarily for the vertical-down welding of circumferential pipe butt joint. The potential risk of hydrogen associated defects is minimised particularly in relation to higher strength line pipe. In addition the low hydrogen weld metal can result in reduced preheat levels in comparison with cellulosic electrodes. The low hydrogen weld metal makes this electrode ideally suited for hot tapping or sleeving applications. Elettrodo basico per la saldatura di pipe-line. Il basso contenuto di idrogeno garantisce ottime caratteristiche meccaniche in modo particolare buoni valori di resilienza a -40C. Particolarmente adatto per la saldatura di tubazioni in acciaio X60 - X70 ed oltre. Ottima qualit radiografica. Basische Elektrode fr das Verschweien von Pipelines. Durch den niedrigen Wasserstoffgehalt werden optimale mechanische Eigenschaften und kerbfreier bergang bei -40C garantiert. Besonders geeignet fr das Verschweien von Stahlrohren X60 - X70 und darber. Gute Rntgenqualitt. Electrodo bsico para soldadura pipe-line. Su bajo contenido en H2 garantiza ptimas caractersticas mecnicas y muy particularmente buenos valores de resiliencia a -40C. Indicado para soldadura de tubera en aceros X60 - X70 y otros. Optima calidad radiogrfica.

All-weld metal Mechanical Properties (Typical values) Heat Treatment As Welded Tensile Strength 2 N/mm 550-630 Yield Strength 2 N/mm 460 min Impact Value (J) -40C 80 min Hardness Elongation (%) 25 min

Current Conditions D.C. -; +

Efficiency (%) 120

Storage, preservation, redrying To obtain 5-10 ml H2/100 gr of weld metal, dry at 280-300Cx1h. Keep dry and store at room temperature. Keep dry and store at room temperature. Once opened, store at 90-150C until use. Packaging Diam. x Length (mm.) 2,50 x 300 3,25 x 350 4,00 x 350 Current (ampere) 60-100 110-150 160-210 Electrode average weight (gr) 18,6 34,0 50,0 Weld metal weight per electrode (gr) 11,4 20,4 30,0 Fusion time (second) 50,0 53,0 50,0

All-weld metal Chemical Composition (%) (Typical values) C 0.06-0.11 Mn 0.9-1.2 Si 0.3-0.7 S 0.015 max P 0.02 max Cu 0.07 max Ni 0.05 max Mo 0.03 max Cr 0.05 max As Sb Pb V 0.03 max Sn Nb Ti Fe Al N Nb Ta -

Number of pieces Guaranteed per outerbox minimum weight per outerbox (Kg) 645 450 300 12,00 15,30 15,00

CELLULOSIC ELECTRODES FOR PIPELINE WELDING

23

ELECTRODES

Classification AWS A5.5: E 8018 G

Welding Positions

Approvals CONTROLAS

ETC PH PIPELINE 60
EN 499: E 38 0 C11 LRS

GOST 9467-75:?46-E43 2 Applications and Characteristics

GB I D E

Cellulosic electrode for all-position welding of pipelines in conformity with API 5LX42, X52. Also employed in vertical down position. Excellent mechanichal properties and very good X-ray quality. Elettrodo cellulosico idoneo per la saldatura in tutte le posizioni di tubazioni, condotte, pipeline di acciaio conforme ad API 5LX42, X52. Possibilit di saldare anche in posizione verticale discendente. Presenta ottime caratteristiche meccaniche e qualit radiografiche. Zellulose-Elektrode, geeignet fr das Schweien in allen Positionen bei Rohren, Leitungen und Pipelines aus Stahl des Typs API 5LX42, X52. Auch fr Fallnahtschweien zu verwenden. Optimale mechanische Eigenschaften und gute Rntgenqualitt. Electrodo celulsico idoneo para la soldadura en todas las posiciones de tuberas, conductos, tubera de acero conforme a API 5LX42, X52. Posibilidad de soldar incluso en vertical descendente. Optimas caractersticas mecnicas y alta calidad radiogrfica.

All-weld metal Mechanical Properties (Typical values) Heat Treatment As Welded Tensile Strength 2 N/mm 430 - 560 Yield Strength 2 N/mm 360 min Impact Value (J) -30C 30 min Hardness Elongation (%) 24 min

Current Conditions DC +

Efficiency (%) 100

Storage, preservation, redrying Keep dry and store at room temperature. Redrying at 110C for 1 h.

All-weld metal Chemical Composition (%) (Typical values) C 0.1-0.15 Mn 0.4-0.8 Si 0.15-0.5 S 0.015 max P 0.025 max Cu Ni 0.04 max Mo 0.03 max Cr 0.03 max As Sb Pb V Sn Nb Ti Fe Al N Nb Ta -

Packaging Diam. x Length (mm.) 2,50 x 350 3,25 x 350 4,00 x 350 5,00 x 350 Current (ampere) 40-80 55-110 80-150 110-170 Electrode average weight (gr) 16,7 27,6 42,7 60,4 Weld metal weight per electrode (gr) 8,5 16,8 25,3 39,0 Fusion time (second) 52,0 73,0 79,0 109,0 Number of pieces Guaranteed per outerbox minimum weight per outerbox (Kg) 825 495 330 225 13,80 13,80 14,10 13,50

CELLULOSIC ELECTRODES FOR PIPELINE WELDING

24

ELECTRODES

Classification AWS A5.1: E 6010

Welding Positions

Approvals ABS

ETC PH PIPELINE 60A


DIN EN 1913: E 5143 C 4 499: E 420 C 11

GOST 9467-75:?46-E43 2 Applications and Characteristics

GB I D E

Cellulosic electrode for all-position welding of pipelines in conformity with API 5LX42, X52. Also employed in vertical down position. Excellent mechanichal properties and very good X-ray quality. Elettrodo cellulosico idoneo per la saldatura in tutte le posizioni di tubazioni, condotte, pipeline di acciaio conforme ad API 5LX42, X52. Possibilit di saldare anche in posizione verticale discendente. Presenta ottime caratteristiche meccaniche e qualit radiografiche. Zellulose-Elektrode, geeignet fr das Schweien in allen Positionen bei Rohren, Leitungen und Pipelines aus Stahl des Typs API 5LX42, X52. Auch fr Fallnahtschweien zu verwenden. Optimale mechanische Eigenschaften und gute Rntgenqualitt. Electrodo celulsico idoneo para la soldadura de tubera en todas las posiciones. Conforme a API 5LX42, X52. Posibilidad de soldar incluso en posicin vertical descendente. Presenta ptimas caractersticas mecnicas y calidad radiogrfica.

All-weld metal Mechanical Properties (Typical values) Heat Treatment As Welded Tensile Strength 2 N/mm 510 - 550 Yield Strength 2 N/mm 470 min Impact Value (J) 0C 60 min Hardness Elongation (%) 23 min

Current Conditions DC + Storage, preservation, redrying

Efficiency (%) 100

All-weld metal Chemical Composition (%) (Typical values) C 0.08 max Mn 0.5 max Si 0.4 max S 0.03 max P 0.03 max Cu Ni 0.04 max Mo 0.03 max Cr 0.03 max As Sb Pb V Sn Nb Ti Fe Al N Nb Ta -

Packaging Diam. x Length (mm.) 2,50 x 300 3,25 x 350 4,00 x 350 5,00 x 350 Current (ampere) 40 - 80 55 - 110 80 - 150 110 - 170 Electrode average weight (gr) 15,4 30,7 43,2 62,9 Weld metal weight per electrode (gr) 8,5 16,8 25,3 39,0 Fusion time (second) 52,0 73,0 79,0 109,0 Number of pieces Guaranteed per outerbox minimum weight per outerbox (Kg) 720 420 285 210 11,10 12,90 12,30 13,20

CELLULOSIC ELECTRODES FOR PIPELINE WELDING

25

ELECTRODES

Classification AWS A5.1: E 6010

Welding Positions

Approvals

ETC PH PIPELINE 70
EN 499: E 42 0 Mo C 11

GOST 9467-75:?50-E51 3 Applications and Characteristics

GB I D E

Cellulosic electrodes in conformity with API 5 LX, suitable for welding of pipes up to X60. Elettrodo cellulosico rispondente alle normative API 5 LX, indicato per la saldatura di tubazioni fino a X 60. Zellulose-Elektrode laut Norm API 5 LX, geeignet fr das Verschweien von Rohren bis X 60. Electrodo celulsico correspondiente a la normativa API 5LX, indicado para soldadura de tuberas hasta grado X 60. All-weld metal Chemical Composition (%) (Typical values) C 0.08-0.12 Mn 0.3-0.6 Si 0.1-0.4 S 0.04 max P 0.03 max Cu Ni Mo 0.4-0.65 Cr As Sb Pb V Sn Nb Ti Fe Al N Nb Ta -

All-weld metal Mechanical Properties (Typical values) Heat Treatment As Welded Tensile Strength 2 N/mm 510 - 610 Yield Strength 2 N/mm 450 min Efficiency (%) 0 Impact Value (J) 0C 50 min Hardness Elongation (%) 25 min

Current Conditions A.C.; D.C. +

Storage, preservation, redrying Keep dry and store at room temperature. Redrying at 110C

Packaging Diam. x Length (mm.) 2,50 x 350 3,25 x 350 4,00 x 350 5,00 x 350 Current (ampere) 50-90 70-130 90-170 120-180 Electrode average weight (gr) 15,7 26,7 39,2 62,7 Weld metal weight per electrode (gr) 7,5 16,0 24,0 37,1 Fusion time (second) 50,0 70,0 75,0 107,0 Number of pieces Guaranteed per outerbox minimum weight per outerbox (Kg) 900 540 360 225 14,10 14,40 14,10 14,10

CELLULOSIC ELECTRODES FOR PIPELINE WELDING

26

ELECTRODES

Classification AWS A5.5: E 7010-G

Welding Positions

Approvals

ETC PH PIPELINE 80
EN 499: E 46 0 C 11

GOST 9467-75:?55-E51 3 Applications and Characteristics

GB

Cellulosic electrodes in conformity with API 5LX, suitable for high quality welding of steel material and tanks. Particularly suitable for welding of vertical down joints. Very thin and easy detachable slag. Suitable for welding of tube up to X42 - X70. Used for oil and methane pipeline constructions, etc. Elettrodo cellulosico rispondente alle norrne API 5LX per saldatura di alta qualit nelle costruzioni in acciaio e di serbatoi. Adatto particolarrnente per la saldatura di giunti verticali discendenti. Scoria molto sottile e di facile asportazione. Adatto per saldatura di tubi tipo X42-X70. Impiegato per la costruzione di oleodotti, metanodotti, ecc. Zellulose-Elektrode laut Norm API 5 LX fr Qualittsschweien bei Stahlkonstruktionen und Tanks. Besonders geeignet fr das Fallnahtschweien. Sehr dnne, und leicht abzutragende Schlacke. Geeignet fr das Verschweien von Rohren bis X42 - X70. Findet Einsatz bei l- und Gaspipelines etc. Electrodo celulsico correspondiente a la norma API5LX para soldadura de alta calidad en la construccin en aceros de construccin y tanques. Indicado particularmente para la soldadura de juntas en vertical descendente. Escoria muy fluida y de fcil eliminacin. Adaptado para la soldadura de tubera tipo X42 - X70. Empleado en la construccin de oleoductos, gasoductos, etc.

All-weld metal Mechanical Properties (Typical values) Heat Treatment As Welded Tensile Strength 2 N/mm 550 - 590 Yield Strength 2 N/mm 460 min Impact Value (J) -20C 70 min Hardness Elongation (%) 24 min

Current Conditions A.C.; D.C. +

Efficiency (%) 100

All-weld metal Chemical Composition (%) (Typical values) C 0.08-0.12 Mn 1 max Si 0.1-0.4 S 0.04 max P 0.03 max Cu Ni Mo 0.4-0.65 Cr As Sb Pb V Sn Nb Ti Fe Al N Nb Ta -

Storage, preservation, redrying Keep dry and store at room temperature. Redrying at 110CX1h Packaging Diam. x Length (mm.) 2,50 x 350 3,25 x 350 4,00 x 350 5,00 x 350 Current (ampere) 50-90 70-130 90-150 120-180 Electrode average weight (gr) 15,0 26,8 38,6 59,2 Weld metal weight per electrode (gr) 9,0 16,0 23,1 35,5 Fusion time (second) 51,0 72,0 76,0 108,0 Number of pieces Guaranteed per outerbox minimum weight per outerbox (Kg) 420 260 180 130 6,30 6,90 6,90 7,70

CELLULOSIC ELECTRODES FOR PIPELINE WELDING

27

ELECTRODES

Classification AWS A5.1: E 8010-G

Welding Positions

Approvals

ETC PH C23
EN 499: E 42 0 RR 54 CONTROLAS DNV LRS RINA TUV All-weld metal Chemical Composition (%) (Typical values) C 0.06-0.11 Mn 0.5-1 Si 0.3-0.7 S 0.025 max P 0.025 max Cu 0.15 max Ni 0.3 max Mo 0.2 max Cr 0.2 max As Sb Pb V 0.05 max Sn Nb 0.05 max Ti Fe Al N Nb Ta -

GOST 9467-75:?50-E51 2 Applications and Characteristics

GB

Rutile iron-powder electrode with 160% recovery. Excellent starting and re-starting properties and a self-releasing slag. It deposits very smooth standing and fillet welds at high deposition rates. Also frequently employed for filling grooves in the downhand position. Applications are in the ship-building and pressure vessel industry, fabrication on rolling stock, tank bottom and bridge, etc. Very good weldability and bead appareance. Suitable for welding on primer-coated plates. Elettrodo a rivestimento rutile con polvere di ferro rendimento pari al 160% ca. con eccellenti propriet di innesco e rinnesco all'arco elettrico. Usato molto spesso per la saldatura di giunti testa a testa in piano. Applicazioni: industria navale, serbatoi in pressione, ponti, etc. Ottima saldabilit e aspetto del cordone. Idoneo per saldatura su lamiere trattate con primer. Rutil- Elektrode mit Eisenstaub-Ummantelung, Ausbringung ca. 160% mit guter Leitkapazitt des elektrischen Lichtbogens. Findet oft Einsatz beim Schweien von Stirnflchen. Verwendungsgebiet: Schiffsbauindustrie, Behlter unter Druck, Brcken etc. Optimale Schweibarkeit und perfekte Schweinaht. Geeignet fr das Verschweien von Blechen mit Primer-Behandlung. Electrodo rutilo con polvo de hierro y rendimiento 160%, con excelente comportamiento de cebado y recebados del arco elctrico. Usado en grandes dimetros para la soldadura y relleno de juntas a tope en plano. Aplicaciones: industria naval, equipos a presin, puentes, pilares, etc. Optima soldabilidad y aspecto del cordn. Idoneo para soldadura de chapa imprimada.

All-weld metal Mechanical Properties (Typical values) Heat Treatment As Welded Tensile Strength 2 N/mm 500 - 560 Yield Strength 2 N/mm 430 min Impact Value (J) 0C 47 min Hardness Elongation (%) 24 min

Current Conditions A.C.; D.C. (-)

Efficiency (%) 160

Storage, preservation, redrying Keep dry and store at room temperature. Packaging Diam. x Length (mm.) 3,25 x 450 4,00 x 450 5,00 x 450 5,00 x 700 6,00 x 450 6,00 x 700 Current (ampere) 130-160 170-210 250-290 210 - 320 310-360 280 - 410 Electrode average weight (gr) 67,0 93,9 144,7 256,0 185,0 301,0 Weld metal weight per electrode (gr) 40,2 56,4 86,8 153,6 120,7 180,6 Fusion time (second) 70,0 80,0 75,0 161,0 86,0 165,0 Number of pieces Guaranteed per outerbox minimum weight per outerbox (Kg) 255 195 120 240 99 200 17,10 18,30 17,40 61,40 18,30 60,20

HIGH EFFICIENCY RUTILE ELECTRODES

28

ELECTRODES

Classification AWS A5.1: E 7024

Welding Positions

Approvals ABS

ETC PH C23H
EN 499: E 42 0 RR 74 LRS RINA TUV

GOST 9467-75:?50-E51 2 Applications and Characteristics

GB

This particular electrode is a heavy coated rutile type with a nominal efficiency of 185%. The electrode is ideally suited to the welding of standing and gravity fillets as well as downhand butt joints. The slag is self-detaching and the weld bead profile is excellent. ETC PH C 23H is capable of depositing heavy welds of great length at high speeds. Applications in ship-building, construction of bridges, storage tanks, pressure-vessel industry. Elettrodo a rivestimento rutile con polvere di ferro nel rivestimento. Rendimento pari al 185%. Altissima velocit di deposito. Trova applicazione nella cantieristica navale e in tutte le situazioni di saldatura dove si richiedono cordoni di dimensioni notevoli e di bell'estetica. Rutil-Elektrode mit Eisenstaub-Ummantelung. Ausbringung 185%. Sehr schneller Auftrag. Findet Einsatz in Schiffswerften und bei allen Schweiarbeiten, wo dicke, aber einwandfreie Schweinhte erforderlich sind. Electrodo rutilo con polvo de hierro en el revestimiento. Rendimiento 185%. Altsima velocidad de depsito. Aplicndose en la industria naval y en todas las situaciones de soldadura donde sean necesarios cordones de dimensiones notables y bella esttica.

I D E

All-weld metal Mechanical Properties (Typical values) Heat Treatment As Welded Tensile Strength 2 N/mm 510 - 570 Yield Strength 2 N/mm 430 min Impact Value (J) 0C 47 min Hardness Elongation (%) 24 min

Current Conditions D.C. +; A.C.

Efficiency (%) 185

Storage, preservation, redrying Keep dry and store at room temperature.

All-weld metal Chemical Composition (%) (Typical values) C 0.06-0.11 Mn 0.5-1 Si 0.3-0.7 S 0.025 max P 0.025 max Cu 0.15 max Ni 0.3 max Mo 0.3 max Cr 0.2 max As Sb Pb V 0.08 max Sn Nb 0.05 max Ti Fe Al N Nb Ta -

Packaging Diam. x Length (mm.) 3,25 x 450 4,00 x 450 5,00 x 450 6,00 x 450 Current (ampere) 130-165 180-210 260-300 320-380 Electrode average weight (gr) 70,0 106,0 160,0 230,4 Weld metal weight per electrode (gr) 44,5 64,7 96,4 144,3 Fusion time (second) 71,0 72,0 74,0 78,0 Number of pieces Guaranteed per outerbox minimum weight per outerbox (Kg) 240 150 105 69 16,80 15,90 16,80 15,90

HIGH EFFICIENCY RUTILE ELECTRODES

29

ELECTRODES

Classification AWS A5.1: E 7024

Welding Positions

Approvals ABS

ETC PH C23S
EN 499: E42 2 RR 54 CONTROLAS DNV LRS TUV All-weld metal Chemical Composition (%) (Typical values) C 0.03-0.1 Mn 0.5-0.8 Si 0.3-0.7 S 0.03 max P 0.02 max Cu 0.3 max Ni 0.3 max Mo 0.2 max Cr 0.2 max As Sb Pb V 0.05 max Sn Nb 0.05 max Ti Fe Al N Nb Ta -

GOST 9467-75:?50-E51 3 Applications and Characteristics

GB

This is an heavy coated rutile iron powder electrode ideally suited for the welding of standing fillets in mild steel. Welds of exceptionalrun-out-length can be achieved with a mitreweld profile. The slag detachability is self releasing under optimum conditions and the spatter levels low for an electrode of this type. The electrode is employed with the touch-welding tecnique. This type is highly appreciated for welding stiffening profiles, heavy beams, girders, and so on, in series or in mass production. Elettrodo dallo spesso rivestimento con polvere di ferro, adatto per la saldatura d'angolo di acciai dolci. Ottime caratteristiche di saldabilitin angolo lungo tutto il cordone. Scoria facilmente remivibile, pochi spruzzi in considerazione dell'elevato rendimento. ETC PH C 23S ist eine Elektrode mit dicker Eisenstaubummantelung fr das Verschweien von Winkeln bei Schmiedeeisen. Ausgezeichnete Eigenschaften beim Winkelschweien ber die gesamte Schweinaht. Leicht abzutragende Schlacke und trotz hoher Ausbringung geringe Spritzverluste. Electrodo rutilo de revestimiento grueso con polvo de hierro, desarrollado para soldadura en plano y ngulo de acero dulce y al carbono. Excelentes caractersticas de soldabilidad en ngulo en largos cordones de soldadura. Escoria facilmente eliminable, pocas proyecciones considerando su elevado rendimiento.

I D

All-weld metal Mechanical Properties (Typical values) Heat Treatment As Welded Tensile Strength 2 N/mm 500 - 560 Yield Strength 2 N/mm 420 min Impact Value (J) - 20C 47 min Hardness Elongation (%) 24 min

Current Conditions DC +; AC Storage, preservation, redrying

Efficiency (%) 140

Packaging Diam. x Length (mm.) 3,25 x 450 4,00 x 450 5,00 x 450 6,00 x 450 Current (ampere) 130 - 170 170 - 210 235 - 300 295 - 390 Electrode average weight (gr) 68,2 83,7 129,1 189,1 Weld metal weight per electrode (gr) 40,8 50,2 77,4 113,4 Fusion time (second) 60,0 82,0 85,0 88,0 Number of pieces Guaranteed per outerbox minimum weight per outerbox (Kg) 240 210 135 90 16,50 17,70 17,40 17,10

HIGH EFFICIENCY RUTILE ELECTRODES

30

ELECTRODES

Classification AWS A5.1: E7024

Welding Positions

Approvals ABS

ETC PH C6
EN 499: E 42 4 B 54 H 10 DNV

GOST 9467-75:?50A-E51 5 Applications and Characteristics

GB

Low-hydrogen contact electrode having a recovery of 160%. For very fast welding of gravity fillet joints and prepared butt joints x-ray quality weld metal can be deposited in heavy layers so minimizing distortion. Spatter loss is minimal. Deslagging properties are outstanding. Applications are in shipbuilding, bridge construction, boiler and pressure vessel industry, for heavy section joints. Elettrodo basico per la saldatura a contatto di acciai non legati. Rivestimento con polvere di ferro, rendimento 160%; indicato per saldatura in gravit di giunti ad angolo. Ottima qualit radiografica del deposito e buone caratteristiche con valori di tenacit fino a -40. Arco stabile con pochi spruzzi, scoria facilmente removibile. Utilizzabile nella costruzione navale e carpenteria. Basische Elektrode fr das Kontaktschweien von unlegiertem Stahl. Eisenstaub-Ummantelung; Ausbringung 160%; fr Schwerkraftschweien bei Verschweien von Winkeln. Gute Rntgenqualitt des Schweigutes und hohe Festigkeit bis - 40. Stabiler Lichtbogen und geringe Spritzverluste, leicht abzutragende Schlacke. Geeignet fr den Schiffsbau und das Handwerk. Electrodo bsico para soldadura por contacto de aceros no aleados. Revestimiento con polvo de hierro, rendimiento 160%; indicado para soldadura por grvedad de juntas en ngulo. Optima calidad radiogrfica del depsito y buenas caractersticas con valores de tenacidad hasta -40. Arco estable con pocas proyecciones, escoria facilmente eliminable. Utilizado en construccin naval e industria en general.

All-weld metal Mechanical Properties (Typical values) Heat Treatment As Welded Tensile Strength 2 N/mm 510 - 590 Yield Strength 2 N/mm 420 min Impact Value (J) -40C 50 min Hardness Elongation (%) 26 min

All-weld metal Chemical Composition (%) (Typical values) C 0.04-0.08 Mn 1.1-1.5 Si 0.3-0.7 S 0.025 max P 0.03 max Cu 0.07 max Ni 0.05 max Mo 0.05 max Cr 0.05 max As Sb Pb V 0.04 max Sn Nb 0.05 max Ti Fe Al N Nb Ta -

Current Conditions D.C.+; A.C.

Efficiency (%) 160

Storage, preservation, redrying To obtain 5-10 ml H2/100 gr of weld metal, dry at 280 - 300C for one hour, max 3 times. Keep dry and store at room temperature. Once opened, store at 90-150C until use. Packaging Diam. x Length (mm.) 3,25 x 350 3,25 x 450 4,00 x 450 5,00 x 450 6,00 x 450 Current (ampere) 135 - 160 135 - 160 190 - 250 260 - 320 330 - 380 Electrode average weight (gr) 46,3 65,0 92,7 140,0 207,4 Weld metal weight per electrode (gr) 28,5 36,6 60,0 89,1 125,8 Fusion time (second) 63,0 70,0 72,0 83,0 84,0 Number of pieces Guaranteed per outerbox minimum weight per outerbox (Kg) 240 240 165 105 81 11,10 15,60 15,30 14,70 16,80

HIGH EFFICIENCY LOW HYDROGEN ELECTRODES

31

ELECTRODES

Classification AWS A5.1: E 7028

Welding Positions

Approvals CONTROLAS

ETC PH C6HH
EN 499: E 42 4 B 74 H5 DNV LRS RINA TUV All-weld metal Chemical Composition (%) (Typical values) C 0.06-0.11 Mn 0.7-1.25 Si 0.3-0.7 S 0.03 max P 0.03 max Cu Ni 0.15 max Mo 0.15 max Cr 0.15 max As Sb Pb V 0.05 max Sn Nb 0.05 max Ti Fe Al N Nb Ta -

GOST 9467-75:?50-E51 2 Applications and Characteristics

GB

An iron powder basic coated welding electrode with a nominal efficiency of 250%. Ideally suited for the fast filling of downhand butt joints. Slag detachability is good and mechanical properties excellent for an electrode of this type. Spatter losses are very low. Applications include materials up to BS 4360. Applications are in shipbuilding, bridge construction, boiler and pressure vessel industry, for joints in heavy sections. Elettrodo con rivestimento basico ad alto rendimento 250%. Indicato per la saldatura in piano ed angolo di acciai al carbonio. Altissima velocit di deposito e ottime caratteristiche meccaniche. Utilizzabile su acciai non legati. Deposito a basso contenuto di idrogeno. Trova impiego nella cantieristica navale e carpenteria pesante. Bassissima proiezione di spruzzi e scoria facilmente asportabile. Elektrode mit basischer Ummantelung und hoher Ausbringung 250%. Fr das Flchenschweien und das Verschweien von Winkeln bei Kohlenstoff-Stahl. Sehr schneller Auftrag und sehr gute mechanische Eigenschaften. Fr unlegierten Stahl. Schweigut mit geringem Wasserstoffgehalt. Findet Einsatz im Schiffsbau und dem Handwerk. Sehr geringe Spritzverluste und leicht abzutragende Schlacke. Electrodo con revestimiento bsico y alto rendimiento 250%. Indicado para soldadura en plano y ngulo de aceros al C no aleados. Altisma velocidad de depsito y ptimas caractersticas mecnicas.Depsito con bajo contenido de H2. Empleado en la industria naval e industria pesada. Bajsima emisin de proyecciones y escoria facilmente eliminable.

All-weld metal Mechanical Properties (Typical values) Heat Treatment As Welded Tensile Strength 2 N/mm 510 - 560 Yield Strength 2 N/mm 420 min Impact Value (J) -40C 48 min Hardness Elongation (%) 26 min

Current Conditions D.C. +; A.C.

Efficiency (%) 250

Storage, preservation, redrying To obtain 5-10 ml H2/100 gr of weld metal, dry at 400 - 420C for one hour, max 3 times. Keep dry and store at room temperature. Once opened, store at 90-150C until use. Packaging Diam. x Length (mm.) 4,00 x 450 5,00 x 450 6,00 x 450 Current (ampere) 200-240 250-300 400-450 Electrode average weight (gr) 137,5 212,0 306,3 Weld metal weight per electrode (gr) 83,5 127,4 180,0 Fusion time (second) 75,0 73,0 76,0 Number of pieces Guaranteed per outerbox minimum weight per outerbox (Kg) 120 75 48 16,50 15,90 14,70

HIGH EFFICIENCY LOW HYDROGEN ELECTRODES

32

ELECTRODES

Classification AWS A5.1: E 7028

Welding Positions

Approvals CONTROLAS

ETC PH C16S
EN 499: E 42 3 B 54 H10 CONTROLAS DNV LRS RINA All-weld metal Chemical Composition (%) (Typical values) C 0.06-0.11 Mn 1.1-1.45 Si 0.3-0.7 S 0.025 max P 0.025 max Cu 0.15 max Ni 0.3 max Mo 0.2 max Cr 0.2 max As Sb Pb V 0.05 max Sn Nb 0.05 max Ti Fe Al N Nb Ta -

GOST 9467-75:?50-E51 3 Applications and Characteristics

GB

Basic coated electrodes with iron powder. Efficiency 160%. Low Hydrogen content of the deposit and excellent mechanical properties. Designed for high speed filing of flat butt joints and fillet joints on medium and large thickness sheets. Applications are in shipbuilding, bridge construction, boiler and pressure vessel industry, tor heavy section joints. Elettrodo con rivestimento basico con polvere in ferro. Rendimento 160%. Basso contenuto di idrogeno del metallo depositato con eccellenti caratteristiche meccaniche ed in particolar modo delle buone resilienze a temperature sotto zero. Impiegato per il riempimento veloce di giunti in piano testa a testa ed angolo su lamiere di spessori medi e grossi nei cantieri navali, nella grossa carpenteria. etc. Basische Elektrode mit Eisenstaubummantelung. Ausbringung 160%. Niedriger Wasserstoffgehalt im Schweigut und ausgezeichnete mechanische Eigenschaften. Kerbfreier bergang bei Temperaturen unter Null. Geeignet fr das schnelle Verfllen von Nhten bei Stirnflchen und Winkeln mit mittelstarken und dicken Blechwnden im Schiffsbau und im Handwerk etc. Electrodo con revestimiento bsico con polvo de hierro. Rendimiento 160%. Bajo contenido de hidrgeno en el metal depositado con excelentes caractersticas mecnicas y de particular manera con buenas resiliencias a temperatura bajo cero. Empleado para la ejecucin a alta velocidad de juntas en plano a tope y en ngulo sobre chapa de espesor medio o grueso, en astilleros y estructuras de gran espesor.

All-weld metal Mechanical Properties (Typical values) Heat Treatment As Welded Tensile Strength 2 N/mm 510 - 610 Yield Strength 2 N/mm 450 min Impact Value (J) -30C 47 min Hardness Elongation (%) 26 min

Current Conditions D.C. +; A.C.

Efficiency (%) 160

Storage, preservation, redrying To obtain 5-10 ml H2/100 gr of weld metal, dry at 250-300C for one hour, max 3 times. Keep dry and store at room temperature. Once opened, store at 90-150C until use. Packaging Diam. x Length (mm.) 3,25 x 450 4,00 x 450 5,00 x 450 6,00 x 450 Current (ampere) 140-170 180-210 230-290 310-360 Electrode average weight (gr) 77,1 108,0 145,0 206,7 Weld metal weight per electrode (gr) 46,8 60,3 84,6 125,5 Fusion time (second) 68,0 80,0 100,0 140,0 Number of pieces Guaranteed per outerbox minimum weight per outerbox (Kg) 210 150 120 90 16,20 16,20 17,40 18,60

HIGH EFFICIENCY LOW HYDROGEN ELECTRODES

33

ELECTRODES

Classification AWS A5.1: E 7028

Welding Positions

Approvals ABS

ETC PH C57H
EN 499: E 42 4 B 74 H10 CONTROLAS DNV GL LRS RINA All-weld metal Chemical Composition (%) (Typical values) C 0.05-0.1 Mn 0.8-1.3 Si 0.3-0.7 S 0.02 max P 0.02 max Cu 0.15 max Ni 0.15 max Mo 0.15 max Cr 0.15 max As Sb Pb V 0.05 max Sn Nb 0.05 max Ti Fe Al N Nb Ta -

GOST 9467-75:?50A-E51 5 Applications and Characteristics

GB

Low hydrogen coated electrode with a 180% efficiency. Designed for high speed welding of standing fillet joints and for filling prepared butt joints of mild and medium tensile steels. Good weld appearance. Easy slag detachability able to deposit short and long welds as well is remarcable for a low hydrogen electrode. Welds appearance including those of standing fillet welds are smooth and flat, with a nice tie in with the base metal. Elettrodo basico con rendimento 180%. Studiato per la saldatura rapida di giunti orizzontali d'angolo e per il riempimento di giunti testa a testa di acciai dolci e a media resistenza. Ottimo aspetto del riporto. Facile rimozione della scoria. Il cordone depositato si raccorda bene con il materiale base rendendo il deposito esteticamente apprezzabile. Basische Elektrode mit 180% Ausbringung. Gedacht fr das schnelle Verschweien von horizontalen Winkelnhten und fr das Verfllen von Stirnflchen bei Schmiedeeisen und Stahl vom mittlerer Festigkeit. Perfekte Schweinaht. Leichter abzutragende Schlacke. Das Schweigut verbindet sich problemlos mit dem Grundmaterial und hinterlt eine perfekte Schweinaht. Electrodo bsico con rendimiento 180%. Desarrollado para soldadura rpida de juntas horizontales en ngulo y para la unin de juntas a tope de acero dulce y de media resistencia. Optimo aspecto del depsito. Fcil eliminacin de la escoria. El cordn depositado es de buen aspecto esttico.

All-weld metal Mechanical Properties (Typical values) Heat Treatment As Welded Tensile Strength 2 N/mm 510 - 590 Yield Strength 2 N/mm 420 min Impact Value (J) -40C 47 min Hardness Elongation (%) 26 min

Current Conditions D.C. +; A.C.

Efficiency (%) 180

Storage, preservation, redrying To obtain 5-10 ml H2/100 gr of weld metal, dry at 280-300CX1h, max 3 times. To obtain less than 5 ml H2/100 gr of weld metal, dry at 400-430C x 1h, max 1 times. Keep dry and store at room temperature. Once opened, store at 90-150C until use. Packaging Diam. x Length (mm.) 3,25 x 450 4,00 x 450 4,60 x 700 5,00 x 450 5,00 x 700 6,00 x 700 Current (ampere) 150-180 190-240 180 - 240 230-340 200 - 290 300 - 430 Electrode average weight (gr) 72,3 110,0 215,4 154,3 257,2 374,0 Weld metal weight per electrode (gr) 43,9 66,5 132,4 93,6 154,3 224,4 Fusion time (second) 73,0 85,0 162,0 91,0 163,0 167,0

Number of pieces Guaranteed per outerbox minimum weight per outerbox (Kg) 195 150 270 105 220 170 14,10 16,50 58,10 16,20 56,50 63,50

HIGH EFFICIENCY LOW HYDROGEN ELECTRODES

34

ELECTRODES

Classification AWS A5.1: E 7028

Welding Positions

Approvals ABS

ETC PH KV1
EN 1599: E CrMo0,5 B22H5

GOST 9467-75:?09MX Applications and Characteristics

GB

Low hydrogen electrode for all-position welding of steels having 0.5% Cr 0.5% Mo, or 0.9% Cr 0.5% Mo. Also used for welding of high tensile steels; in this case you are suggested to follow strictly the general steel specifications. Good X-ray quality and high resistance to solidification cracking. Short arc and slow welding speed. Pre-heat and interpass temperature between 150-200 are advised. Elettrodo per la saldatura in tutte le posizioni di acciai con 0.5% Cr 0.5% Mo, o con 0.9% Cr 0.5% Mo. Usato anche per la saldatura di acciai ad alta resistenza; in questo caso si dovranno seguire strettamente le prescrizioni previste per l'acciaio. Le saldature presentano un'ottima qualit radiografica. La composizione chimica del deposito presenta un'alta insensibilit alla fessurazione di solidificazione. La saldatura andr eseguita in arco corto ed a bassa velocit di lavoro. Consigliato preriscaldo ed interpass di 150-200C. Elektrode fr das Schweien von Stahl mit 0,5% Cr, 0,5% Mo oder mit 0,9% Cr und 0,5% Mo in allen Positionen. Geeignet auch fr Stahl mit hohem Widerstand; fr diesen Stahl mssen die Hinweise fr das Schweien strengstens beachtet werden. Die Schweinhte haben eine optimale Rntgenqualitt. Durch die chemische Zusammensetzung ist das Schweigut fast unempfindlich gegen Rissbildung whrend der Verfestigung. Mit kurzem Lichtbogen und niedriger Geschwindigkeit schweien. Ein Vorwrmen und Interpass von 150-200C wird empfohlen. Electrodo para la soldadura en todas las posiciones con 0,5% Cr 0,5% Mo, o con 0,9% Cr 0,5% Mo. Usado tambin para la soldadura de aceros de alta resistencia; en este caso se debern seguir estrictamente las prescripciones previstas para estos aceros. La soldadura presenta una ptima calidad radiogrfica. La composicin qumica presenta una alta insensibilidad a la fisuracin por solidificacin. La soldadura deber efectuarse con arco corto y a baja velocidad de trabajo. Aconsejamos precalentamiento y entrepasadas entre 150 - 200C.

All-weld metal Mechanical Properties (Typical values) Heat Treatment PWHT *620C x 1h Tensile Strength 2 N/mm 550 min Yield Strength 2 N/mm 460 min Impact Value (J) 20C 70 min Hardness Elongation (%) 19 min

All-weld metal Chemical Composition (%) (Typical values) C 0.05-0.1 Mn 0.5-0.9 Si 0.6 max S 0.025 max P 0.025 max Cu Ni Mo 0.4-0.65 Cr 0.4-0.65 As Sb Pb V Sn Nb Ti Fe Al N Nb Ta -

Current Conditions D.C. +; A.C.

Efficiency (%) 100

Storage, preservation, redrying To obtain 5-10 ml H2/100 gr of weld metal, dry at 350-370CX1h, max 5 times. To obtain less than 5 ml H2/100 gr of weld metal, dry at 400-420C x 1h, max 1 times Keep dry and store at room temperature. Once opened, store at 90-150C until use. Packaging Diam. x Length (mm.) 2,50 x 300 3,25 x 350 4,00 x 350 5,00 x 450 6,00 x 450 Current (ampere) 60-95 90-130 125-165 170-220 240-290 Electrode average weight (gr) 18,9 36,7 49,4 92,3 132,0 Weld metal weight per electrode (gr) 11,6 21,4 30,0 56,7 79,2 Fusion time (second) 54,0 69,0 80,0 96,0 114,0 Number of pieces Guaranteed per outerbox minimum weight per outerbox (Kg) 540 360 255 195 150 10,20 13,20 12,60 18,00 19,80

SERIES KV-KVL ELECTRODES FOR LOW-ALLOY STEELS

35

ELECTRODES

Classification AWS A5.5: E 8016-B1

Welding Positions

Approvals MMI

ETC PH KV2
EN 1599: E Mo B 22 H5 RINA TUV

GOST 9467-75:?09M Applications and Characteristics

GB

Low hydrogen electrode for all-position welding of steels having 0.5% Mo. Also used for welding of high tensile steels; in this case you are suggested to follow strictly the general steel specifications. Excellent weldability and stable arc. Good X-ray quality and high resistance to solidification cracking. Short arc and slow welding speed. Pre-heat and interpass temperature between 100-150C are advised. Elettrodo per la saldatura in tutte le posizioni di acciai contenenti circa lo 0.5% Mo. Usato anche per la saldatura di acciai ad alta resistenza; in questo caso si dovranno seguire strettamente le prescrizioni previste per l'acciaio. La saldatura di tubi in opera con questo tipo di elettrodo non presenta difficolt data la buona saldabilit e stabilit d'arco. Ottima qualit radiografica; il metallo depositato presenta un'alta insensibilit alla fessurazione di solidificazione. Saldatura in arco corto ed a bassa velocit di lavoro. Consigliato preriscaldo ed interpass di 100-150C. Elektrode fr das Schweien von Stahl mit ca. 0,5% Mo-Gehalt, in allen Positionen. Geeignet auch fr das Verschweien von Stahl mit hohem Widerstand; bei diesem Stahl die Anweisungen fr das Schweien strengstens beachten. Das Schweien mit dieser Elektrode an bereits installierten Rohren ist auf Grund guter Schweibarkeit und Stabilitt des Lichtbogens kein Problem. Gute Rntgenqualitt. Das Schweigut ist unempfindlich gegen Rissbildung whrend der Verfestigung. Schweien mit kurzem Lichtbogen und niedriger Geschwindigkeit. Vorwrmen und Interpass von 100-150C wird empfohlen. Electrodo para la soldadura en todas las posiciones de aceros con contenido de 0,5% Mo. Usado tambin para la soldadura de aceros de alta resistencia, en este caso se deber seguir estrictamente las prescripciones previstas por el acero. La soldadura de tubos con este tipo de electrodo no presenta dificultad alguna dada la buena soldabilidad y estabilidad del arco. Optima calidad radiogrfica; el metal depositado presenta una alta insensibilidad a la fisuracin por solidificacin. Soldadura en arco corto y a baja velocidad de trabajo. Aconsejamos precalentamiento y entrepasadas entre 100 - 150C.

All-weld metal Chemical Composition (%) (Typical values) C 0.05-0.1 Mn 0.75-0.9 Si 0.1-0.6 S 0.015 max P 0.02 max Cu 0.07 max Ni 0.08 max Mo 0.4-0.6 Cr 0.08 max As 0.02 max Sb 0.01 max Pb V 0.02 max Sn 0.015 max Nb Ti Fe Al N Nb Ta -

All-weld metal Mechanical Properties (Typical values) Heat Treatment PWHT 620C x 1h Tensile Strength 2 N/mm 510 - 610 Yield Strength 2 N/mm 420 min Impact Value (J) -40C 47 min Hardness Elongation (%) 24 min

Current Conditions D.C. +; A.C.

Efficiency (%) 100

Storage, preservation, redrying To obtain 5-10 ml H2/100 gr of weld metal, dry at 350-370Cx1h, max 5 times. To obtain less than 5 ml H2/100 gr of weld metal, dry at 400-420C x1h, max 1 times. Keep dry and store at room temperature. Once opened, store at 90-150C until use. Packaging Diam. x Length (mm.) 2,50 x 300 3,25 x 350 4,00 x 350 5,00 x 450 6,00 x 450 Current (ampere) 65-95 90-130 125-165 170-220 240-290 Electrode average weight (gr) 18,9 34,2 49,4 96,7 133,3 Weld metal weight per electrode (gr) 11,5 20,8 29,7 55,7 80,0 Fusion time (second) 62,0 70,0 79,0 97,0 113,0 Number of pieces Guaranteed per outerbox minimum weight per outerbox (Kg) 540 360 255 180 135 10,20 12,30 12,60 17,40 18,00

SERIES KV-KVL ELECTRODES FOR LOW-ALLOY STEELS

36

ELECTRODES

Classification AWS A5.5: E 7015-A1

Welding Positions

Approvals CONTROLAS

ETC PH KV2HR
EN 1599: E Mo B 32 H5

GOST 9467-75:?09M Applications and Characteristics

GB

Low hydrogen iron-powder electrode for all-position welding of steels having 0.5% Mo. Also used for welding of high tensile steels; in this case you are suggested to follow strictly the general steel specifications. Excellent weldability and stable arc. Good X-ray quality and high resistance to solidification cracking, pre-heat and interpass temperature between 100-150C are advised. Elettrodo con polvere di ferro nel rivestimento per la saldatura in tutte le posizioni di acciai contenenti circa lo 0.5% Mo. Usato anche per la saldatura di acciai ad alta resistenza; in questo caso si dovranno seguire strettamente le prescrizioni previste per l'acciaio. Buona saldabilit e stabilit d'arco. Ottima qualit radiografica; il metallo depositato presenta un'alta insensibilit alla fessurazione di solidificazione. Sono consigliati saldatura con arco corto, consigliato preriscaldo ed interpass di 100-150C. Elektrode mit Eisenstaub-Ummantelung fr das Schweien von Stahl mit ca. 0,5% Mo-Gehalt, in allen Positionen. Geeignet auch fr das Verschweien von Stahl mit hohem Widerstand; bei diesem Stahl die Anweisungen fr das Schweien strengstens beachten. Das Schweien mit dieser Elektrode an bereits installierten Rohren ist auf Grund guter Schweibarkeit und Stabilitt des Lichtbogens kein Problem. Gute Rntgenqualitt. Das Schweigut ist unempfindlich gegen Rissbildung whrend der Verfestigung. Schweien mit kurzem Lichtbogen und niedriger Geschwindigkeit. Vorwrmen und Interpass von 100-150C wird empfohlen. Electrodo con polvo de hierro en su recubrimiento para la soldadura en todas las posiciones de aceros con contenido de 0,5% Mo. Usado tambin para la soldadura de aceros de alta resistencia, en este caso se deber seguir estrictamente las prescripciones previstas por el acero. La soldadura de tubos con este tipo de electrodo no presenta dificultad alguna dada la buena soldabilidad y estabilidad del arco. Optima calidad radiogrfica; el metal depositado presenta una alta insensibilidad a la fisuracin por solidificacin. Soldadura en arco corto y a baja velocidad de trabajo. Aconsejamos precalentamiento y entrepasadas entrea 100 - 150C.

All-weld metal Chemical Composition (%) (Typical values) C 0.05-0.1 Mn 0.75-0.9 Si 0.1-0.6 S 0.015 max P 0.015 max Cu 0.06 max Ni 0.08 max Mo 0.4-0.6 Cr 0.08 max As Sb Pb V 0.02 max Sn Nb Ti Fe Al N Nb Ta -

All-weld metal Mechanical Properties (Typical values) Heat Treatment PWHT 620C x 1h Tensile Strength 2 N/mm 510 - 610 Yield Strength 2 N/mm 420 min Impact Value (J) -40C 47 min Hardness Elongation (%) 24 min

Current Conditions D.C. +;A.C. Storage, preservation, redrying

Efficiency (%) 120

To obtain 5-10 ml H2/100 gr of weld metal, dry at 350- 370Cx1h, max 5 times. To obtain less than 5 ml H2/100 gr of weld metal, dry at 400-420C x 1h , max 1 times. Keep dry and store at room temperature. Once opened,store at 90-150C until use.

Packaging Diam. x Length (mm.) 2,50 x 300 3,25 x 350 4,00 x 350 5,00 x 450 6,00 x 450 Current (ampere) 65-95 90-130 125-165 170-220 240-290 Electrode average weight (gr) 18,8 35,7 51,3 106,0 145,7 Weld metal weight per electrode (gr) 11,5 20,8 29,7 70,6 0,0 Fusion time (second) 54,0 68,0 78,0 115,0 0,0 Number of pieces Guaranteed per outerbox minimum weight per outerbox (Kg) 495 345 240 150 105 9,30 12,30 12,30 15,90 15,30

SERIES KV-KVL ELECTRODES FOR LOW-ALLOY STEELS

37

ELECTRODES

Classification AWS A5.5: E 7018-A1

Welding Positions

Approvals TUV

ETC PH KV2L
EN 1599: E Mo B 22 H5

GOST 9467-75:?09MX Applications and Characteristics

GB I D

The ETC PH KV 2 L is an positional basic coated electrode alloyed with a nominal 0.5% Mo. The low carbon content reduce the risk of cracks, mainly during root pass, heat and interpass temperature of 100-150C should be adopted. Elettrodo per la saldatura in tutte le posizioni di acciai contenenti circa lo 0.5% Mo. Il basso tenore di carbonio riduce al massimo i rischi di cricche, durante la saldatura, soprattutto durante la prima passata. Consigliato preriscaldo ed interpass di 100-150C. Elektrode fr das Schweien von Stahl mit ca. 0,5% Mo-Gehalt, in allen Positionen. Durch den niedrigen Kohlenstoffgehalt wird die Gefahr der Rissbildung whrend des Schweiens (besonders beim ersten Auftrag) auf ein Minimum reduziert. Vorwrmen und Interpass von 100-150C wird empfohlen. Electrodo para soldadura en todas posiciones de aceros con 0,5% Mo. Su bajo contenido de C reduce al mximo el riesgo de rotura, durante la soldadura, sobre todo durante la primera pasada. Aconsejamos precalentamiento y entrepasadas entre 100 - 150C

All-weld metal Mechanical Properties (Typical values) Heat Treatment PWHT 620C x 1h Tensile Strength 2 N/mm 510 - 610 Yield Strength 2 N/mm 420 min Impact Value (J) -40C 47 min Hardness Elongation (%) 24 min

Current Conditions D.C. +; A.C.

Efficiency (%) 100

Storage, preservation, redrying To obtain 5-10 ml H2/100 gr of weld metal, dry at 350-370Cx1h, max 5 times. To obtain less than 5 ml H2/100 gr of weld metal, dry at 400-420C x 1h, max 1 times. Keep dry and store at room temperature. Once opened, store at 90-150C until use.

All-weld metal Chemical Composition (%) (Typical values) C 0.05 max Mn 0.5-0.9 Si 0.6 max S 0.015 max P 0.015 max Cu 0.07 max Ni 0.08 max Mo 0.4-0.6 Cr 0.08 max As 0.02 max Sb 0.01 max Pb 0.01 max V 0.02 max Sn 0.015 max Nb Ti Fe Al N Nb Ta -

Packaging Diam. x Length (mm.) 2,50 x 300 3,25 x 350 4,00 x 350 5,00 x 450 6,00 x 450 Current (ampere) 65-95 90-130 125-165 170-220 240-290 Electrode average weight (gr) 18,9 34,2 49,4 96,7 133,0 Weld metal weight per electrode (gr) 11,5 20,8 29,7 38,3 80,1 Fusion time (second) 54,0 68,0 78,0 97,0 114,0 Number of pieces Guaranteed per outerbox minimum weight per outerbox (Kg) 540 360 255 180 135 10,20 12,30 12,60 17,40 18,00

SERIES KV-KVL ELECTRODES FOR LOW-ALLOY STEELS

38

ELECTRODES

Classification AWS A5.5: E 7015-A1

Welding Positions

Approvals RINA

ETC PH KV3
EN 1599: E CrMo2 B 22 H5

GOST 9467-75:?09X2M1 Applications and Characteristics

GB

The ETC PH KV 3 is a basic coated low hydrogen electrode for the all position welding of 2.25% Cr 1% Mo creep resisting steels. The deposit weld metal ensure the optimum mechanical properties and low sensitive to solidification problems. In order to achieve the desired level of heat affected zone properties it is recommended that a preheat and interpass temperature of between 200-250C be adopted. Elettrodo a rivestimento basico per la saldatura in tutte le posizioni di acciai 2.25% Cr 1% Mo resistenti allo scorrimento a caldo. Il deposito garantisce ottima resistenza alla fessurazione di solidificazione. Si consiglia preriscaldo e interpass tra i 200-250C. Elektrode mit basischer Ummantelung fr das Schweien von warmfesten Stahl 2,25% Cr, 1% Mo; fr alle Schweipositionen. Das Schweigut ist unempfindlich gegen Rissbildung whrend der Verfestigung. Vorwrmen und Interpass von 200-250C wird empfohlen. Electrodo con revestimiento bsico para soldadura en todas las posiciones de aceros 2,25% Cr 1,0% Mo resistentes a la fluencia. El depsito garantiza una ptima resistencia a la fisuracin por solidificacin. Se aconseja precalentamiento y entrepasadas entre 200 - 250C.

I D E

All-weld metal Mechanical Properties (Typical values) Heat Treatment PWHT 700C x 1h Tensile Strength 2 N/mm 630 - 720 Yield Strength 2 N/mm 540 min Impact Value (J) -20C 55 min Hardness Elongation (%) 18 min

Current Conditions DC + ; A.C.

Efficiency (%) 100

Storage, preservation, redrying To obtain 5-10 ml H2/100 gr of weld metal, dry at 350-370Cx1h, max 5 times. To obtain less than 5 ml H2/100 gr of weld metal, dry at 400-420C x 1h, max 1 times. Keep dry and store at room temperature. Once opened, store at 90-150C until use.

All-weld metal Chemical Composition (%) (Typical values) C 0.05-0.1 Mn 0.5-0.9 Si 0.6 max S 0.015 max P 0.015 max Cu Ni 0.08 max Mo 0.9-1.2 Cr 2-2.5 As 0.02 max Sb 0.01 max Pb V 0.02 max Sn 0.015 max Nb Ti Fe Al N Nb Ta -

Packaging Diam. x Length (mm.) 2,50 x 300 3,25 x 350 4,00 x 350 5,00 x 450 6,00 x 450 Current (ampere) 65-95 90-130 125-165 170-220 240-290 Electrode average weight (gr) 19,4 33,3 50,6 96,7 128,0 Weld metal weight per electrode (gr) 11,8 20,0 30,3 56,6 80,7 Fusion time (second) 54,0 68,0 78,0 97,0 114,0 Number of pieces Guaranteed per outerbox minimum weight per outerbox (Kg) 540 360 255 180 150 10,50 12,00 12,90 17,40 19,20

SERIES KV-KVL ELECTRODES FOR LOW-ALLOY STEELS

39

ELECTRODES

Classification AWS A5.5: E 9015-B3

Welding Positions

Approvals

ETC PH KV3HR
EN 1599: E CrMo2 B 32 H5

GOST 9467-75:?09X2M1 Applications and Characteristics

GB I

All-position electrode with basic coating for welding creep resisting steels alloyed with 2.25% Cr 1.0% MoThe chemical composition of the weld metal guarantees a low sensitivity to solidification cracking. Preheat and interpass temperature 200250C are required. Elettrodo per la saldatura in tutte le posizioni di acciai resistenti allo scorrimentoa caldo, contenenti 2.25% Cr, 1.0% Mo. L'eccellente saldabilit e stabilit d'arco. Il deposito insensibile al fenomeno di fessurazioni di solidificazione. Consigliata la saldatura con arco corto, preriscaldo ed interpass di 200 250C. Elektrode fr das Verschweien von Stahl mit 2,25% Cr, 1.0 Mo, bestndig gegen lamellenfrmiges Abgleiten; fr alle Schweipositionen geeignet. Durch gute Schweibarkeit und Stabilitt des Lichtbogens ist diese Elektrode auch fr das Verschweien von bereits installierten Rohren geeignet. Das Schweigut ist rissfest whrend der Verfestigung. Zu verwenden mit kurzem Lichtbogen bei niedriger Geschwindigkeit. Vorwrmen und Interpass von 200250C wird empfohlen. Electrodo con polvo de hierro en su recubrimiento para soldadura en todas posiciones de aceros resistentes a la fluencia con contenido 2,25% Cr 1,0% Mo. Excelente soldabilidad y estabilidad de arco. El depsito es insensible al fenmeno de la fisuracin por solidificacin. Aconsejada la soldadura con arco corto, precalentamiento y entrepasadas entre 200 - 250C.

All-weld metal Mechanical Properties (Typical values) Heat Treatment PWHT 700C x 1h Tensile Strength 2 N/mm 630 - 720 Yield Strength 2 N/mm 540 min Impact Value (J) -20C 55min Hardness Elongation (%) 20 min

Current Conditions D.C. +; A.C.

Efficiency (%) 120

All-weld metal Chemical Composition (%) (Typical values) C 0.05-0.1 Mn 0.5-0.9 Si 0.2-0.6 S 0.01 max P 0.01 max Cu Ni 0.08 max Mo 0.9-1.2 Cr 2-2.5 As 0.02 max Sb 0.01 max Pb 0.01 max V 0.03 max Sn 0.012 max Nb Ti Fe Al N Nb Ta -

Storage, preservation, redrying To obtain 5-10 ml H2/100 gr of weld metal, dry at 350-370Cx1h, max 5 times. To obtain less than 5 ml H2/100 gr of weld metal, dry at 400-420C x 1h max 1 times. Keep dry and store at room temperature. Once opened, store at 90-150C until use. Packaging Diam. x Length (mm.) 2,50 x 300 3,25 x 350 4,00 x 350 5,00 x 450 Current (ampere) 65-95 90-130 125-165 170-220 Electrode average weight (gr) 19,4 37,4 53,0 106,0 Weld metal weight per electrode (gr) 11,5 21,5 31,0 70,0 Fusion time (second) 54,0 68,0 78,0 115,0 Number of pieces Guaranteed per outerbox minimum weight per outerbox (Kg) 495 345 240 150 9,60 12,90 12,60 16,50

SERIES KV-KVL ELECTRODES FOR LOW-ALLOY STEELS

40

ELECTRODES

Classification AWS A5.5: E 9018-B3

Welding Positions

Approvals TUV

ETC PH KV3L
EN 1599: E CrMo2L B 22 H5 RINA TUV

Applications and Characteristics

GB

The ETC PH KV 3 L electrodes are a basic coated low hydrogen electrode for the all position welding of 2.25% Cr 1% Mo creep resisting steels. The low Carbon content reduce the risk of cracks. In order to achieve the desired level of heat accected zone properties it is recamended that a preheat and interpass temperature of between 200-250C be adopted. Elettrodo per la saldatura in tutte le posizioni di acciai debolmente legati con 2.25% Cr 1% Mo. Il basso contenuto di carbonio riduce al massimo il rischio di cricche durante la saldatura. Consigliato preriscaldo ed interpass di 200-250C. Elektrode fr das Schweien von leicht legiertem Stahl (2,25% Cr, 1% Mo), in allen Positionen. Durch den niedrigen Kohlenstoffgehalt wir die Gefahr der Rissbildung whrend des Schweiens auf ein Minimum reduziert. Vorwrmen und Interpass von 200-250C wird empfohlen. Electrodo para la soldadura en todas las posiciones de aceros debilmente aleados 2,25% Cr 1,0% Mo. El bajo contenido de C reduce al mximo el riesgo de rotura durante la soldadura. Aconsejamos precalentamiento y entrepasadas entre 200 - 250 C.

I D

All-weld metal Mechanical Properties (Typical values) Heat Treatment PWHT 700C x 1 h Tensile Strength 2 N/mm 580 - 680 Yield Strength 2 N/mm 480 min Impact Value (J) -20C 55 min Hardness Elongation (%) 28 min

Current Conditions D.C. +

Efficiency (%) 100

Storage, preservation, redrying To obtain 5-10 ml H2/100 gr of weld metal, dry at 350-370Cx1h, max 5 times. To obtain less than 5 ml H2/100 gr of weld metal, dry at 400-420C x 1h max 1 times. Keep dry and store at room temperature. Once opened, store at 90-150C until use.

All-weld metal Chemical Composition (%) (Typical values) C 0.05 max Mn 0.9 max Si 0.1-0.6 S 0.015 max P 0.02 max Cu max Ni 0.08 max Mo 0.9-1.2 Cr 2-2.5 As 0.02 max Sb 0.01 max Pb V 0.02 max Sn 0.01 max Nb Ti Fe Al N Nb Ta -

Packaging Diam. x Length (mm.) 2,50 x 300 3,25 x 350 4,00 x 350 5,00 x 450 6,00 x 450 Current (ampere) 65-95 90-130 125-165 170-220 240-290 Electrode average weight (gr) 19,4 35,0 50,6 96,7 133,3 Weld metal weight per electrode (gr) 11,9 21,0 30,8 56,6 80,7 Fusion time (second) 54,0 68,0 78,0 97,0 114,0 Number of pieces Guaranteed per outerbox minimum weight per outerbox (Kg) 540 360 255 180 135 10,50 12,60 12,90 17,40 18,00

SERIES KV-KVL ELECTRODES FOR LOW-ALLOY STEELS

41

ELECTRODES

Classification AWS A5.5: E 8015-B3L

Welding Positions

Approvals CONTROLAS

ETC PH KV4
EN 1599: E CrMo5 B 22 H5

GOST 9467-75:?10X5M? similar Applications and Characteristics

GB

Basic-coated all-position electrode developed for welding creep resisting steels containing 4-6% Cr and 0.45-0.65% Mo, such as 12 Cr Mo 19 5. These steels are often used in the oil industry, e.g. parts for high pressure hydrogenation vessels which must have good resistance against corrosion. Preheat and interpass temperature 250-300C is required. Elettrodo per la saldatura in tutte le posizioni, messo a punto per la saldatura di acciai resistenti allo scorrimento a caldo con 4-6% Cr e 0.45 0.65% Mo. Questi acciai sono spesso impiegati nell'industria petrolifera, ad esempio nei serbatoi di idrogenazione ad alta pressione. L'elettrodo presenta una buona saldabilit ed un arco stabile anche nella saldatura di tubi in opera. Eccellente qualit radiografica ed alto grado di insensibilit alle fessurazioni di solidificazione. Va saldato in arco corto ed a bassa velocit di lavoro. Consigliato preriscaldo ed interpass di 250-300C. Elektrode fr das Schweien in allen Positionen, gedacht fr das Verschweien von Stahl mit 4-6% Cr und 0,45-0,65% Mo (resistent gegen Warmabgleiten). Diese Stahlsorten werden hufig in der Minerall-Industrie verwendet, z.B. bei unter Hochdruck stehenden Hydrier-Tanks. Die Elektrode zeigt eine gute Schweibarkeit und einen stabilen Lichtbogen auch beim Schweien an bereits installierten Rohren unter Hochdruck. Sie hat eine ausgezeichnete Rntgenqualitt und ist unempfindlichen gegen Rissbildung whrend der Verfestigung. Zu Schweien mit kurzem Lichtbogen und niedriger Geschwindigkeit. Es wird Vorwrmen und Interpass bei 250-300C empfohlen. Electrodo para soldadura en todas las posiciones de aceros resistentes a la fluencia con 4 6% Cr y 0,45 - 0,65% Mo. Estos aceros se emplean principalmente en la industria petrolfera, por ej. En equipos de hidrogenacin y de alta presin. El electrodo presenta una buena soldabilidad y arco estable incluso en la soldadura de tuberas en montajes. Excelente calidad radiogrfica y alto grado de insensibilidad a la fisuracin por solidificacin. Se debe soldar con arco corto y baja velocidad de trabajo. Es aconsejable precalentamiento y entrepasadas entre 250 - 300C.

All-weld metal Chemical Composition (%) (Typical values) C 0.05-0.1 Mn 0.5-0.9 Si 0.5 max S 0.015 max P 0.012 max Cu 0.01 max Ni 0.08 max Mo 0.4-0.65 Cr 4-6 As Sb Pb V Sn Nb Ti Fe Al N Nb Ta -

All-weld metal Mechanical Properties (Typical values) Heat Treatment PWHT 740C x 2h Tensile Strength 2 N/mm 540 - 640 Yield Strength 2 N/mm 460 min Impact Value (J) - 20C 70 min Hardness Elongation (%) 20 min

Current Conditions D.C. +; A.C.

Efficiency (%) 100

Storage, preservation, redrying To obtain 5-10 ml H2/100 gr of weld metal, dry at 350-370Cx1h, max 5 times. To obtain less than 5 ml H2/100 gr of weld metal, dry at 400-420C x 1h, max 1 times. Keep dry and store at room temperature. Once opened, store at 90-150C until use. Packaging Diam. x Length (mm.) 2,50 x 300 3,25 x 350 4,00 x 350 5,00 x 450 Current (ampere) 65-95 90-130 125-165 170-220 Electrode average weight (gr) 18,3 35,8 51,8 96,7 Weld metal weight per electrode (gr) 11,3 21,9 31,5 57,1 Fusion time (second) 62,0 69,0 80,0 97,0 Number of pieces Guaranteed per outerbox minimum weight per outerbox (Kg) 540 360 255 180 9,90 12,90 13,20 17,40

SERIES KV-KVL ELECTRODES FOR LOW-ALLOY STEELS

42

ELECTRODES

Classification AWS A5.5: E 8015-B6

Welding Positions

Approvals CONTROLAS

ETC PH KV4L
EN 1599: E CrMo5L B 22 H5 TUV

Applications and Characteristics

GB

Basic-coated all-position electrode (max. 0.05%C) developed for welding creep resisting steels containing 4-6% Cr and 0.45-0.65% Mo, such as 12 Cr Mo 19 5. These steels are often used in the oil industry, e.g. parts for high pressure hydrogenation vessels which must have good resistance against corrosion. Preheal and interpass temperature 250 to 300C are required. Elettrodo basico per la saldatura di acciai con 46% di Cr e 0.5% Mo. Il basso contenuto di carbonio riduce al massimo i rischi di cricche e fessurazioni durante la saldatura. Si consiglia un interpass e preriscaldo di 250 300C. Basische Elektrode fr das Verschweien von Stahl mit 46% Cr und 0,5% Mo. Durch den niedrigen Kohlenstoffgehalt wird die Gefahr der Rissbildung whrend des Schweiens auf ein Minimum reduziert. Vorwrmen und Interpass von 250300C wird empfohlen. Electrodo bsico para la soldadura de aceros 4 - 6% Cr y 0,5% Mo. Su bajo contenido en C reduce al mximo el riesgo de rotura y fisuracin durante la soldadura. Se aconseja precalentamiento y entrepasadas entre 250 - 300C.

I D E

All-weld metal Mechanical Properties (Typical values) Heat Treatment PWHT 740C x 2h Tensile Strength 2 N/mm 540 - 640 Yield Strength 2 N/mm 460 min Impact Value (J) 20C 70 min Hardness Elongation (%) 20 min

Current Conditions D.C. +; A.C.

Efficiency (%) 100

Storage, preservation, redrying To obtain 5-10 ml H2/100 gr of weld metal, dry at 350-370Cx1h, max 5 times. To obtain less than 5 ml H2/100 gr of weld metal, dry at 400-420C x 1h, max 1 times. Keep dry and store at room temperature. Once opened, store at 90-150C until use.

All-weld metal Chemical Composition (%) (Typical values) C 0.05 max Mn 0.5-1 Si 0.5 max S 0.015 max P 0.015 max Cu 0.1 max Ni 0.08 max Mo 0.45-0.65 Cr 9-6 As Sb Pb V Sn Nb Ti Fe Al N Nb Ta -

Packaging Diam. x Length (mm.) 2,50 x 300 3,25 x 350 4,00 x 350 5,00 x 450 Current (ampere) 65-95 90-130 125-165 170-220 Electrode average weight (gr) 20,0 35,0 52,9 98,3 Weld metal weight per electrode (gr) 12,1 22,3 31,8 59,3 Fusion time (second) 61,0 70,0 91,0 97,0 Number of pieces Guaranteed per outerbox minimum weight per outerbox (Kg) 540 360 255 180 10,80 12,60 13,50 17,70

SERIES KV-KVL ELECTRODES FOR LOW-ALLOY STEELS

43

ELECTRODES

Classification AWS A5.5: E 8015-B6L

Welding Positions

Approvals CONTROLAS

ETC PH KV5
EN 1599: E CrMo 1 B 22 H5

GOST 9467-75:?09X1M similar Applications and Characteristics

GB

All-position electrode with basic coating for welding creep resisting steels alloyed with 1.25% Cr 0.5% Mo. The ETC PH KV 5 is also recommended for welding 0.9% Cr 0.5% Mo steel. The chemical composition of the weld metal guarantees a low sensitivity to solidification cracking. Preheat and interpass temperature 150200C are required. Elettrodo per la saldatura in tutte le posizioni di acciai resistenti allo scorrimento lamellare, contenenti 1.25% Cr, 0.5% Mo. Pu essere usato anche per la saldatura dell'acciaio con 0.9% Cr 0.5% Mo. Data l'eccellente saldabilit e stabilit d'arco permette la saldatura in opera di tubi, senza difficolt. Il deposito insensibile al fenomeno di fessurazioni di solidificazione. Esso va saldato in arco corto ed a bassa velocit di lavoro. Consigliato preriscaldo ed interpass di 150 200C. Elektrode fr das Verschweien von Stahl mit 1,25% Cr, 05% Mo, bestndig gegen lamellenfrmiges Abgleiten; fr alle Schweipositionen geeignet. Auch verwendbar fr das Verschweien von Stahl mit 0,9% Cr und 0,5% Mo. Durch gute Schweibarkeit und Stabilitt des Lichtbogens ist diese Elektrode auch fr das Verschweien von bereits installierten Rohren geeignet. Das Schweigut ist rissfest whrend der Verfestigung. Zu verwenden mit kurzem Lichtbogen bei niedriger Geschwindigkeit. Vorwrmen und Interpass von 150200C wird empfohlen. Electrodo para la soldadura en todas las posiciones de aceros resistentes a la fluencia con contenido 1,25% Cr y 0,5% Mo. Puede ser usado tambin para soldadura de aceros con 0,9% Cr y 0,5% Mo. Dada la excelente soldabilidad y estabilidad del arco permite la soldadura de tubera en montaje sin ninguna dificultad. El depsito es insensible al fenmeno de fisuracin por solidificacin. Debe ser empleado con arco corto y baja velocidad de trabajo. Es aconsejable precalentamiento y entrepasadas entre 150 - 200C.

All-weld metal Mechanical Properties (Typical values) Heat Treatment PWHT 690C x 1h Tensile Strength 2 N/mm 550 - 650 min Yield Strength 2 N/mm 470 min Impact Value (J) -40C 47 min Hardness Elongation (%) 22 min

All-weld metal Chemical Composition (%) (Typical values) C 0.05-0.1 Mn 0.5-0.9 Si 0.6 max S 0.015 max P 0.02 max Cu 0.07 max Ni 0.08 max Mo 0.4-0.65 Cr 1-1.5 As 0.02 max Sb 0.01 max Pb V 0.02 max Sn 0.015 max Nb Ti Fe Al N Nb Ta -

Current Conditions D.C. +; A.C.

Efficiency (%) 100

Storage, preservation, redrying To obtain 5-10 ml H2/100 gr of weld metal, dry at 350-370Cx1h, max 5 times. To obtain less than 5 ml H2/100 gr of weld metal, dry at 400-420C x 1h, max 1 times. Keep dry and store at room temperature. Once opened, store at 90-150C until use. Packaging Diam. x Length (mm.) 2,50 x 300 3,25 x 350 4,00 x 350 5,00 x 450 Current (ampere) 65-95 90-130 125-165 170-220 Electrode average weight (gr) 18,9 34,2 49,4 96,7 Weld metal weight per electrode (gr) 11,4 20,7 29,9 56,3 Fusion time (second) 54,0 69,0 77,0 96,0 Number of pieces Guaranteed per outerbox minimum weight per outerbox (Kg) 540 360 255 180 10,20 12,30 12,60 17,40

SERIES KV-KVL ELECTRODES FOR LOW-ALLOY STEELS

44

ELECTRODES

Classification AWS A5.5: E 8016-B2

Welding Positions

Approvals

ETC PH KV5HR
EN 1599: E CrMo 1 B 32 H5

GOST 9467-75:?09X1M similar Applications and Characteristics

GB

All-position electrode with basic coating for welding creep resisting steels alloyed with 1.25% Cr 0.5% Mo. The ETC PH KV 5 HR is also recommended for welding 0.9% Cr 0.5% Mo steel. The chemical composition of the weld metal guarantees a low sensitivity to solidification cracking. Preheat and interpass temperature 150200C are required. The iron-powder electrode with 120% recovery. Elettrodo per la saldatura in tutte le posizioni di acciai resistenti allo scorrimento lamellare, contenenti 1.25% Cr, 0.5% Mo. Pu essere usato anche per la saldatura dell'acciaio con 0.9% Cr 0.5% Mo. L'eccellente saldabilit e stabilit d'arco. Il deposito insensibile al fenomeno di fessurazioni di solidificazione. Va saldato in arco corto, consigliato preriscaldo ed interpass di 150 200C. Elettrodo con polvere di ferro rendimento pari al 120%. Elektrode fr das Verschweien von Stahl mit 1,25% Cr, 05% Mo, bestndig gegen lamellenfrmiges Abgleiten; fr alle Schweipositionen geeignet. Auch verwendbar fr das Verschweien von Stahl mit 0,9% Cr und 0,5% Mo. Durch gute Schweibarkeit und Stabilitt des Lichtbogens ist diese Elektrode auch fr das Verschweien von bereits installierten Rohren geeignet. Das Schweigut ist rissfest whrend der Verfestigung. Zu verwenden mit kurzem Lichtbogen bei niedriger Geschwindigkeit. Vorwrmen und Interpass von 150-200C wird empfohlen. Elektrode mit Eisenstaub-Ummantelung, Ausbringung ca. 120% Electrodo con polvo de hierro para la soldadura en todas las posiciones de aceros resistentes a la fluencia con contenido 1,25% Cr 0,5% Mo. Puede ser usado tambin para soldadura de aceros con 0,9% Cr 0,5% Mo. Excelente soldabilidad y estabilidad de arco. El depsito es insensible al fenmeno de fisuracin por solidificacin. Debe ser empleado con arco corto, es aconsejable precalentamiento y entrepasadas entre 150 - 200C.

All-weld metal Mechanical Properties (Typical values) Heat Treatment PWHT 690C x 1h Tensile Strength 2 N/mm 550 - 690 min Yield Strength 2 N/mm 470 min Impact Value (J) -40C 47 min Hardness Elongation (%) 22 min

All-weld metal Chemical Composition (%) (Typical values) C 0.05-0.1 Mn 0.5-0.9 Si 0.2-0.6 S 0.01 max P 0.012 max Cu 0.06 max Ni 0.08 max Mo 0.4-0.6 Cr 1-1.3 As 0.01 max Sb 0.05 max Pb V Sn 0.015 max Nb Ti Fe Al N Nb Ta -

Current Conditions D.C. +; A.C.

Efficiency (%) 120

Storage, preservation, redrying To obtain 5-10 ml H2/100 gr of weld metal, dry at 350-370Cx1h, max 5 times. To obtain less than 5 ml H2/100 gr of weld metal, dry at 400-420C x 1h, max 1 times. Keep dry and store at room temperature. Once opened, store at 90-150C until use. Packaging Diam. x Length (mm.) 2,50 x 300 3,25 x 350 4,00 x 350 5,00 x 450 Current (ampere) 65 - 95 90 - 130 125 -165 170 - 220 Electrode average weight (gr) 19,4 35,7 52,5 106,0 Weld metal weight per electrode (gr) 12,1 21,3 30,6 58,0 Fusion time (second) 54,0 68,0 77,0 115,0 Number of pieces Guaranteed per outerbox minimum weight per outerbox (Kg) 495 345 240 150 9,60 12,30 12,60 15,90

SERIES KV-KVL ELECTRODES FOR LOW-ALLOY STEELS

45

ELECTRODES

Classification AWS A5.5: E 8018-B2

Welding Positions

Approvals TUV

ETC PH KV5L
EN 1599: E CrMo1L B 22 H5 RINA TUV

Applications and Characteristics

GB I

All-position electrode (max. 0.05%C) with basic coating for welding creep resisting steels alloyed with 1.25% Cr 0.5% Mo. Is also recommended for welding 0.9 Cr 0.5 Mo steel. The chemical composition of the weld metal guarantees a low sensitivity to solidification cracking Elettrodo per la saldatura in tutte le posizioni, di acciai resistenti allo scorrimento lamellare, contenenti 1.25% Cr 0.5% Mo. Pu essere usato anche per la saldatura dell'acciaio con 0.9% Cr 0.5% Mo. Il basso tenore di carbonio riduce al massimo il rischio di cricche durante la saldatura, soprattutto durante la prima passata. Elektrode fr das Verschweien von Stahl mit 1,25% Cr, 05% Mo, bestndig gegen lamellenfrmiges Abgleiten; fr alle Schweipositionen geeignet. Auch verwendbar fr das Verschweien von Stahl mit 0,9% Cr und 0,5% Mo. Durch niedrigen Kohlenstoffgehalt ist die Gefahr der Rissbildung whrend des Schweiens, besonders whrend des ersten Schweiauftrages, auf ein Minimum reduziert. Electrodo para la soldadura en todas las posiciones, de acero resistente a la fluencia, con contenido de 1,25% Cr 0,5% Mo. Puede ser tambin usado para la soldadura de aceros con 0,9% Cr 0,5% Mo. Su bajo contenido de C reduce al mximo el riesgo de rotura de la soldadura, sobre todo en la primera pasada.

All-weld metal Mechanical Properties (Typical values) Heat Treatment PWHT 690C x 1h Tensile Strength 2 N/mm 550 - 650 Yield Strength 2 N/mm 470 min Impact Value (J) -40C 47 min Hardness Elongation (%) 22 min

Current Conditions D.C. + ; A.C.

Efficiency (%) 100

Storage, preservation, redrying To obtain 5-10 ml H2/100 gr of weld metal, dry at 350-370Cx1h, max 5 times. To obtain less than 5 ml H2/100 gr of weld metal, dry at 400-420C x 1h, max 1 times. Keep dry and store at room temperature. Once opened, store at 90-150C until use. Packaging Diam. x Length (mm.) 2,50 x 300 3,25 x 350 4,00 x 350 5,00 x 450 6,00 x 450 Current (ampere) 65-95 90-130 125-165 170-220 240-290 Electrode average weight (gr) 18,9 35,0 49,4 96,7 131,1 Weld metal weight per electrode (gr) 11,4 21,0 30,0 58,3 106,4 Fusion time (second) 54,0 68,0 77,0 96,0 112,0

All-weld metal Chemical Composition (%) (Typical values) C 0.05 max Mn 0.5-0.9 Si 0.45 max S 0.015 max P 0.015 max Cu Ni Mo 0.4-0.65 Cr 1-1.5 As Sb Pb V Sn Nb Ti Fe Al N Nb Ta -

Number of pieces Guaranteed per outerbox minimum weight per outerbox (Kg) 540 360 255 180 135 10,20 12,60 12,60 17,40 17,70

SERIES KV-KVL ELECTRODES FOR LOW-ALLOY STEELS

46

ELECTRODES

Classification AWS A5.5: E 7015-B2L

Welding Positions

Approvals CONTROLAS

ETC PH KV7
EN 1599: E CrMo9 B 22 H5

Applications and Characteristics

GB I

The ETC PH KV 7 is a basic coated, low hydrogen electrode developed for the welding of creep resistant steels containing 9% Cr - 1% Mo. During welding the preheat and interpass temperature controls should be between 250 - 300C. Elettrodo basico per la saldatura in tutte le posizioni, di acciai resistenti allo scorrimento a caldo, legati al 9% di Cr e 1% Mo. Questo tipo di acciaio impiegato soprattutto nell'industria petrolifera per temperature di esercizio fino a +625C, ma a pressioni relativamente basse, dove si richieda particolare resistenza alla corrosione in presenza di idrogeno. La saldatura va eseguita in arco corto ed a bassa velocit di lavoro. Consigliato preriscaldo ed interpass di 250-300 C. Basische Elektrode fr das Verschweien von warmfesten Stahl mit 9% Cr, 1% Mo; fr alle Schweipositionen geeignet. Dieser Stahl wird vorwiegend in der Minerall-Industrie verwendet, bei Betriebstemperaturen bis +625C und relativ geringem Druck. Besonders geeignet wo Korrosionswiderstand bei hoher Feuchtigkeit notwendig ist. Das Schweien erfolgt mit kurzem Lichtbogen und niedriger Geschwindigkeit. Vorwrmen und Interpass von 250300C wird empfohlen. Electrodo bsico para la soldadura en todas las posiciones de aceros resistentes a la fluencia, aleado al 9% Cr 1,0% Mo. Este tipo de acero viene siendo empleado sobre todo en industria petrolfera con temperatura de ejercicio hasta +625C con presiones relativamente bajas, donde se requiera particularmente resistencia a la corrosin en presencia de H2. La soldadura debe ser ejecutada con arco corto y baja velocidad de trabajo. Es aconsejable precalentamiento y entrepasadas entre 250 - 300C.

All-weld metal Mechanical Properties (Typical values) Heat Treatment PWHT 750C x 1h Tensile Strength 2 N/mm 560 min Yield Strength 2 N/mm 460 min Impact Value (J) 20C 40 min Hardness Elongation (%) 20 min

All-weld metal Chemical Composition (%) (Typical values) C 0.04-0.1 Mn 0.5-0.9 Si 0.6 max S 0.015 max P 0.015 max Cu 0.05 max Ni Mo 0.85-1.2 Cr 9-10 As Sb Pb V Sn Nb Ti Fe Al N Nb Ta -

Current Conditions D.C. +; A.C.

Efficiency (%) 100

Storage, preservation, redrying To obtain 5-10 ml H2/100 gr of weld metal, dry at 350-370Cx1h, max 5 times. To obtain less than 5 ml H2/100 gr of weld metal, dry at 400-420C x 1h, max 1 times. Keep dry and store at room temperature. Once opened, store at 90-150C until use. Packaging Diam. x Length (mm.) 2,50 x 300 3,25 x 350 4,00 x 350 5,00 x 450 Current (ampere) 65-95 90-130 125-165 170-220 Electrode average weight (gr) 20,0 35,8 51,8 93,9 Weld metal weight per electrode (gr) 12,2 21,8 31,3 56,7 Fusion time (second) 56,0 74,0 90,0 111,0 Number of pieces Guaranteed per outerbox minimum weight per outerbox (Kg) 540 360 255 195 10,80 12,90 13,20 18,30

SERIES KV-KVL ELECTRODES FOR LOW-ALLOY STEELS

47

ELECTRODES

Classification AWS A5.5: E 8015-B8

Welding Positions

Approvals

ETC PH KV7M
EN 1599: E CrMo 91 B 32 H5

Applications and Characteristics

GB

The ETC PH KV7M is a basic coated, suited for creep resistance for temperatures up to 500 C, developed for the welding of creep resistant steels containing 9% Cr, 1% Mo and V, types T91. Used in petrochemical applications and power generation industry. Excellent weldability in all positions except vertical down. ETC PH KV7 M un elettrodo a rivestimento basico, impiegato per applicazioni resistenti allo scorrimento a caldo, con temperature superiori ai 500 C e su acciai quali 9% Cr 1% Mo con o senza V, tipo T 91. Usato nei settori quali petrolchimico e di generazione della corrente elettrica. Eccellente saldabilit in tutte le posizioni eccetto la verticale discendente. ETC PH KV7 M ist eine Elektrode mit basischer Ummantelung, fr das Verschweien von hitzebestndigen Bausthlen, bei ber 500 C und Bausthlen des Typs 9% Cr, 1% Mo, V und T 91. Sie findet Einsatz auf dem Sektor der Minerallindustrie und der Energieerzeugung. Auer fr das Fallnahtschweien, fr alle Schweipositionen geeignet. ETC PH KV7M es un electrodo bsico, empleado para aplicaciones resistentes a la fluencia en temperaturas superiores a 500C, sobre aceros con 9% Cr 1,0%Mo con o sin V, tipo P91. Usado principalmente en el sector petroqumico y de generacin de corriente elctrica. Excelente soldabilidad en todas las posiciones excepto en vertical descendente.

All-weld metal Mechanical Properties (Typical values) Heat Treatment PWHT 750C x 2h Tensile Strength 2 N/mm 640 min Yield Strength 2 N/mm 480 min Impact Value (J) 0C 70 min Hardness Elongation (%) 20 min

Current Conditions DC +; A.C.

Efficiency (%) 120

Storage, preservation, redrying To obtain 5-10 ml H2/100gr of weld metal, dry at 350- 370Cx1h, max 5 times. To obtain lessthan 5 ml H2/100gr of weld metal, dry at 400-420C x 1h, max 1 times. Keep dry and store at room temperature. Once opened, store at 90-150C until use. Packaging Diam. x Length (mm.) 2,50 x 350 3,25 x 350 4,00 x 350 Current (ampere) 70-95 90-120 135-165 Electrode average weight (gr) 20,5 35,0 52,0 Weld metal weight per electrode (gr) 12,0 22,0 31,0 Fusion time (second) 61,0 72,0 91,0

All-weld metal Chemical Composition (%) (Typical values) C 0.13 max Mn 1 max Si 0.3 max S 0.01 max P 0.01 max Cu 0.1 max Ni 1 max Mo 0.85-1.2 Cr 8-10 As 0.01 max Sb 0.01 max Pb V 0.15-0.25 Sn 0.01 max Nb 0.03-0.1 Ti Fe Al 0.04 max N 0.02-0.07 Nb Ta -

Number of pieces Guaranteed per outerbox minimum weight per outerbox (Kg) 630 360 225 12,90 12,60 11,70

SERIES KV-KVL ELECTRODES FOR LOW-ALLOY STEELS

48

ELECTRODES

Classification AWS A5.5: E 9018-B9

Welding Positions

Approvals

ETC AL CROMO E225


EN E Cr Mo Z B 22 H5 TUV

GOST 9467-75:?09X2M1 Applications and Characteristics

GB I D

Low-hydrogen electrodes suitable for welding of 2.25% Cr, 1.00% Mo steels after step cooling applications. Controlled X and J factor. Suitable for welding of steels type: 10 Cr Mo 910, A 182 Cr F22, F22a 10CrMo910, SAS42 Tp B Cl4, SA508 and Gr22Cl3 Elettrodo basico per la saldatura di acciai 2.25% Cr e 1.00% Mo per applicazioni dopo step cooling. X e J factor controllati. Adatto per la saldatura di acciai tipo: 10 Cr Mo 910, A 182 Cr F22, F22a, 10CrMo910, SAS42 Tp B Cl4, SA508 e Gr22Cl3 Basische Elektrode fr das Verschweien von Stahl mit 2,25% Cr und 1,00% Mo; Fr den Einsatz nach step cooling gedacht. Kontrollierte X- und J-Faktoren. Geeignet fr das Verschweien von folgenden Stahlsorten: 10 Cr Mo 910, A 182 Cr F22, F22a 10CrMo910, SAS42 Tp B Cl4, SA508 und Gr22Cl3 Electrodo bsico para la soldadura de aceros 2,25% Cr 1,0%Mo para aplicaciones despus de step cooling. Factores X y J controlados. Desarrollado para la soldaura de aceros tipo: 10 Cr Mo 910, A 182 Cr F22, F22a 10CrMo910, SAS42 Tp B Cl4, SA508 y Gr22Cl3.

All-weld metal Mechanical Properties (Typical values) Heat Treatment PWHT 690C x 8h Tensile Strength 2 N/mm 620 - 750 Yield Strength 2 N/mm 420 min Impact Value (J) -29C 54 min Hardness Elongation (%) 20 min

Current Conditions DC +;AC

Efficiency (%) 100

Storage, preservation, redrying To obtain 5-10 ml H2/100 gr of weld metal, dry at 350370Cx1h, max 5 times. To obtain less than 5 ml H2/100 gr of weld metal, dry at 400-420Cx1h, max 1 times. Keep dry and store at room temperature. Once opened, store at 90-150C until use.

All-weld metal Chemical Composition (%) (Typical values) C 0.12 max Mn 1 max Si 0.3 max S 0.01 max P 0.01 max Cu 0.2 max Ni 0.2 max Mo 0.9-1.1 Cr 2.2-2.5 As 0.01 max Sb 0.01 max Pb V 0.02 max Sn 0.01 max Nb 0.01 max Ti Fe Al N Nb Ta -

Packaging Diam. x Length (mm.) 3,25 x 350 4,00 x 450 5,00 x 450 Current (ampere) 85 - 130 130 - 170 170 - 220 Electrode average weight (gr) 33,3 60,0 94,6 Weld metal weight per electrode (gr) 19,5 37,8 58,2 Fusion time (second) 0,0 0,0 0,0 Number of pieces Guaranteed per outerbox minimum weight per outerbox (Kg) 360 270 165 12,00 16,20 15,60

CHROME-MOLYBDENUM ELECTRODES FOR APPLICATIONS AFTER STEP COOLING

49

ELECTRODES

Classification AWS A5.5: E 9015-B3

Welding Positions

Approvals CONTROLAS

ETC AL CROMO E225V


EN E ZB 22 H5

Applications and Characteristics

GB I D E

Low-hydrogen electrodes suitable for welding of 2.25% Cr, 1.00% Mo, V steels after step cooling applications. Controlled X and J factor. Suitable for welding of steels type: 12 Cr Mo V 910, SA 336 F22V, SA 541 Gr 22v Elettrodo basico per la saldatura di acciai 2.25% Cr, 1.00% Mo, V per applicazioni dopo step cooling. X e J factor controllati. Adatto per la saldatura di acciai tipo: 12 Cr Mo V 910, SA 336 F22V, SA 541 Gr 22v Basische Elektrode fr das Verschweien von Stahl mit 2,25% Cr und 1,00% Mo, V; auch nach dem step cooling einzusetzen. Geeignet fr das Verschweien von folgenden Stahlsorten: 12 Cr Mo V 910, SA 336 F22V, SA 541 Gr 22v Electrodo bsico para la soldadura de aceros 2,25% Cr 1,0%Mo, V para aplicaciones despus de step cooling. Factores X y J controlados. Desarrollado para la soldaura de aceros tipo: 12 Cr Mo V 910, SA 336 F22V, SA 541 Gr 22v

All-weld metal Mechanical Properties (Typical values) Heat Treatment PWHT 710C x 8h Tensile Strength 2 N/mm 560 - 750 Yield Strength 2 N/mm 415 min Impact Value (J) -18C 54 min Hardness Elongation (%) 18 min

Current Conditions DC +; AC

Efficiency (%) 100

Storage, preservation, redrying To obtain 5-10 ml H2/100 gr of weld metal, dry at 350370Cx1h, max 5 times. To obtain less than 5 ml H2/100 gr of weld metal, dry at 400-420Cx1h, max 1 times. Keep dry and store at room temperature. Once opened, store at 90-150C until use.

All-weld metal Chemical Composition (%) (Typical values) C -0.13 Mn 1 max Si 0.3 max S 0.01 max P 0.01 max Cu 0.2 max Ni 0.2 max Mo 0.9-1.1 Cr 2.2-2.5 As 0.01 max Sb 0.01 max Pb V 0.2-0.4 Sn 0.01 max Nb 0.01-0.025 Ti Fe Al N Nb Ta -

Packaging Diam. x Length (mm.) 3,25 x 350 4,00 x 450 5,00 x 450 Current (ampere) 85 - 130 130 - 170 170 - 220 Electrode average weight (gr) 33,3 61,1 92,7 Weld metal weight per electrode (gr) 19,5 37,8 58,2 Fusion time (second) 0,0 0,0 0,0 Number of pieces Guaranteed per outerbox minimum weight per outerbox (Kg) 360 270 165 12,00 16,50 15,30

CHROME-MOLYBDENUM ELECTRODES FOR APPLICATIONS AFTER STEP COOLING

50

ELECTRODES

Classification AWS A5.5: E 9015-G

Welding Positions

Approvals

ETC AL CROMO E300V


EN E ZB 22 H5

Applications and Characteristics

GB

Low-hydrogen electrodes for welding of low-alloyed steels 3.00% Cr, 1.00% Mo, V. Suitable for welding of steels type: SA 182 Gr F 3V, SA 542 Tp G Cl 4a, SA 832 Gr 21V. Applications: chemical industry i.e. hydrocracking and synthesis of Ammonia. Controlled X and J factors. Suitable for after step cooling applications Elettrodo basico per la saldatura di acciai debolmente legati 3.00% Cr, 1.00% Mo, V. Adatto per la saldatura di acciai tipo: SA 182 Gr F 3V, SA 542 Tp G Cl 4a, SA 832 Gr 21V. Applicazioni nella saldatura di reattori per la sintesi dell'ammoniaca o del petrolchimico. X e J factor controllati. Adatto a trattamenti di step cooling. Basische Elektrode fr das Verschweien von leicht legiertem Stahl (3,00% Cr und 1,00% Mo, V). Geeignet fr folgende Stahlsorten: SA 182 Gr F 3V, SA 542 Tp G Cl 4a, SA 832 Gr 21V. Eingesetzt fr das Schweien an Reaktoren und der Ammoniak- oder minerallchemische Synthese. Kontrollierter X und J-Faktor. Auch nach step cooling geeignet. Electrodo bsico para soldadura de aceros debilmente aleados 3% Cr, 1,00%Mo, V. Desarrollado para la soldadura de aceros tipo : SA 182 Gr F 3V, SA 542 Tp G Cl 4a, SA 832 Gr 21V. Para aplicaciones en la soldadura de reactores para la sntesis del amonaco o petroqumico. Factores X y J controlados. Desarrollado para tratamientos de step cooling.

All-weld metal Mechanical Properties (Typical values) Heat Treatment PWHT 710C x 8h Tensile Strength 2 N/mm 550 - 750 Yield Strength 2 N/mm 400 min Impact Value (J) -29C 54 min Hardness Elongation (%) 18 min

Current Conditions DC +; AC

Efficiency (%) 100

Storage, preservation, redrying To obtain 5-10 ml H2/100 gr of weld metal, dry at 350370Cx1h, max 5 times. To obtain less than 5 ml H2/100 gr of weld metal, dry at 400-420Cx1h, max 1 times. Keep dry and store at room temperature. Once opened, store at 90-150C until use. Packaging Diam. x Length (mm.) 3,25 x 350 4,00 x 450 5,00 x 450 Current (ampere) 85 - 130 140 - 170 180 - 230 Electrode average weight (gr) 33,3 62,2 109,1 Weld metal weight per electrode (gr) 19,5 37,5 58,2 Fusion time (second) 0,0 0,0 0,0

All-weld metal Chemical Composition (%) (Typical values) C 0.12 max Mn 1 max Si 0.3 max S 0.01 max P 0.01 max Cu 0.2 max Ni 0.2 max Mo 0.9-1.1 Cr 2.75-3.25 As 0.01 max Sb 0.01 max Pb V 0.2-0.3 Sn 0.01 max Nb 0.01-0.03 Ti Fe Al N Nb Ta -

Number of pieces Guaranteed per outerbox minimum weight per outerbox (Kg) 360 270 165 12,00 16,80 18,00

CHROME-MOLYBDENUM ELECTRODES FOR APPLICATIONS AFTER STEP COOLING

51

ELECTRODES

Classification AWS A5.5: E 9015-G

Welding Positions

Approvals

ETC PH GO
Classification Welding Positions Approvals

Applications and Characteristics

GB I D

Cutting, gouging or chamfering of mild and low-alloy steels, cast iron, Nickel-based alloys, etc. Also removing defects in castings or risers and gates, gouging out defective welds, back-gouging root runs and removing rivets. Elettrodo indicato per il taglio, la cianfrinatura e la scriccatura di acciai al Carbonio debolmente legati, ghisa, leghe al nichel, ecc. Utilizzato per rimuovere difetti di colata o ritiri di materozza, scriccare saldature difettose, eseguire riprese a rovescio e rimuovere rivettature. Elektrode fr das Schneiden, die Nahtvorbereitung und das Brennputzen von leicht legiertem Kohlenstoff-Stahl, sowie fr Gueisen und Nickel-Legierungen etc. Geeignet fr die Beseitigung von Schmelzdefekten, Abnahme des Angusses, Brennputzen von defekten Schweinhten, Schweien der Wurzelseite und das Entfernen von Nieten. Electrodo indicado para el corte o ranurado de aceros al carbono, debilmente aleados, fundicin, aleaciones de nquel, etc. Utilizar intensidad elevada.

All-weld metal Mechanical Properties (Typical values) Heat Treatment Tensile Strength 2 N/mm Yield Strength 2 N/mm Efficiency (%) Impact Value (J) (%)

Current Conditions D.C. (-); A.C.

Hardness

Storage, preservation, redrying Keep dry and store at room temperature.

All-weld metal Chemical Composition (%) (Typical values) C Mn Si S P Cu Ni Mo Cr As Sb Pb V Sn Nb Ti Fe Al N Nb Ta

Packaging Diam. x Length (mm.) 3,25 x 350 4,00 x 350 5,00 x 350 Current (ampere) 130-150 200-230 220-280 Electrode average weight (gr) 35,3 56,1 82,5 Weld metal weight per electrode (gr) 0,0 0,0 0,0 Fusion time (second) 0,0 0,0 0,0 Number of pieces Guaranteed per outerbox minimum weight per outerbox (Kg) 285 180 120 10,20 10,20 9,90

CUTTING ELECTRODES

52

ELECTRODES

ETC PH NiCrFe7
ELECTRODES
Classification AWS A5.11: E NiCrFe-7 Welding Positions Approvals

Applications and Characteristics

GB I D E

Electrode for all-position welding of nickel alloy steels type INCONEL 690. Good mechanical test. Elettrodo per la saldatura in tutte le posizioni di acciai al nichel tipo INCONEL 690. Ottime propriet meccaniche. Elektrode fr das Schweien von in Stahlsorten mit Nickel. Optimale mechanische Eigenschaften. Electrodo para la soldadura en todas las posiciones de aceros al Ni, tipo INCONEL 690. Utilizado normalmente en la industria nuclear. Optimas propiedades mecnicas.

All-weld metal Mechanical Properties (Typical values) Heat Treatment As Welded Tensile Strength 2 N/mm 550 min Yield Strength 2 N/mm 340 min Impact Value (J) -196C 60 min Hardness Elongation (%) 31 min

Current Conditions D.C. + Storage, preservation, redrying

Efficiency (%) 100

Keep dry and store at room temperature. Once opened, store at 90-150C until use. Redrying time 1h 280C, max 5 times.

All-weld metal Chemical Composition (%) (Typical values) C 0.05 max Mn 5 max Si 0.75 max S 0.01 max P 0.015 max Cu Ni Mo 0.5 max Cr 28-31 As Sb Pb V Sn Nb Ti Fe 7-12 Al N Nb Ta 2.5 max

Packaging Diam. x Length (mm.) 4,00 x 350 Current (ampere) 100-130 Electrode average weight (gr) 50,8 Weld metal weight per electrode (gr) 31,0 Fusion time (second) 68,0 Number of pieces Guaranteed per outerbox minimum weight per outerbox (Kg) 255 12,90

ELECTRODES FOR CRYOGENIC AND LOW TEMPERATURE APPLICATIONS

53

ETC PH 75H
EN 499: E 42 6 2Ni B 32 H5 RINA

GOST 9467-75:?50A-E51 7 Applications and Characteristics

GB I

Low hydrogen Ni alloyed electrodes. High impact value even in case of temperature below zero. ETC PH 75H is used for the construction of tanks, etc. Use short arc and low travel speed. Efficiency about 120%. Elettrodo basico con deposito legato al nichel. La presenza del nichel migliora i valori di resilienza a basse temperature anche nel caso di saldature in posizione, e dopo trattamento termico. L'ETC PH 75H viene impiegato nella costruzione di serbatoi, contenitori, etc. Come tutti gli elettrodi basici la saldatura va eseguita in arco corto ed a bassa velocit di lavoro. Rendimento pari al 120% circa. Basische Elektrode mit Nickel-Schweigut. Durch den Nickelgehalt verbessert sich der kerbfreie bergang bei niedrigen Temperaturen, auch beim Positionsschweien und nach einer Wrmebehandlung. Die Elektrode ETC PH 75H wird beim Bau von Tanks, Behltern etc. eingesetzt. Das Schweien erfolgt mit kurzem Lichtbogen und niedriger Geschwindigkeit. Ausbringung ca. 120%. Electrodo bsico con depsito aleado al Ni. La presencia del Ni mejora los valores de resiliencia a baja temperatura tambin en el caso de soldadura en posicin, y despus de tratamieto trmico. ETC PH 75H viene siendo empleado en la construccin de depsitos, contenedores qumicos etc. Como todos los electrodos bsicos la soldadura debe ser ralizada con arco corto y baja velocidad de trabajo. Rendimiento 120%.

All-weld metal Mechanical Properties (Typical values) Heat Treatment PWHT 620C x 1h As Welded Tensile Strength 2 N/mm 510 min 510 - 660 Yield Strength 2 N/mm 420 min 440 min Impact Value (J) -60C 60 min -60C 60 min Hardness Elongation (%) 26 min 26 min

All-weld metal Chemical Composition (%) (Typical values) C 0.05 max Mn 0.3-0.7 Si 0.2-0.5 S 0.015 max P 0.015 max Cu 0.07 max Ni 2-2.75 Mo 0.01 max Cr 0.05 max As Sb Pb V 0.02 max Sn Nb Ti Fe Al N Nb Ta -

Current Conditions D.C. +; A.C.

Efficiency (%) 120

Storage, preservation, redrying To obtain 5-10 ml H2/100 gr of weld metal, dry at 350-370Cx1h, max 5 times. To obtain less than 5 ml H2/100 gr of weld metal, dry at 400-420C x 1h, max 1 times. Keep dry and store at room temperature. Once opened, store at 90-150C until use. Packaging Diam. x Length (mm.) 2,50 x 300 3,25 x 450 4,00 x 450 5,00 x 450 Current (ampere) 60-120 100-140 120-190 180-250 Electrode average weight (gr) 16,7 47,0 66,2 101,8 Weld metal weight per electrode (gr) 10,0 29,5 44,4 66,7 Fusion time (second) 40,0 63,0 72,0 90,0 Number of pieces Guaranteed per outerbox minimum weight per outerbox (Kg) 645 360 240 165 10,80 16,80 15,90 16,80

ELECTRODES FOR CRYOGENIC AND LOW TEMPERATURE APPLICATIONS

54

ELECTRODES

Classification AWS A5.5: E 7018-C1L

Welding Positions

Approvals DNV

ETC PH 85
EN 499: E 46 5 1 Ni B 12 H 5

GOST 9467-75:?55-E51 6 Applications and Characteristics

GB I D

Electrodes suitable to weld fine grain steels having 1% Ni and all kind of steels operating at excise temperatures down to -50C, as ASTM A333-67, A334-67, gr. 1/6 a. Use short arc and low travel speed. Elettrodo messo a punto per la saldatura di acciai a grano fine, all' 1% di nichel e per tutti i tipi di acciai con temperatura di esercizio di circa -50C, come il tipo ASTM A333-67, A334-67, gr. 1/6 a. Saldatura in arco corto ed a bassa velocit di lavoro. Elektrode fr das Schweien von Feinkornbaustahl, 1% Nickel; geeignet fr alle Stahlsorten, die bei einer Betriebstemperatur von ca. -50C eingesetzt werden, wie ASTM A333-67, A334-67, gr. 1/6 a. Das Schweien erfolgt mit kurzem Lichtbogen und niedriger Geschwindigkeit. Electrodo desarrollado para la soldadura de aceros de grano fino al 1% Ni y para todo tipo de aceros con temperatura de ejercicio a -50, segn los tipos ASTM A333-67 A334-67 Gr1/6 a. Soldadura con arco corto y baja velocidad de trabajo.

All-weld metal Mechanical Properties (Typical values) Heat Treatment As Welded Tensile Strength 2 N/mm 560 min Yield Strength 2 N/mm 470 - 550 Impact Value (J) - 50C 54 min Hardness Elongation (%) 24 min

Current Conditions DC +; AC

Efficiency (%) 100

Storage, preservation, redrying To obtain 5-10 ml H2/100 gr of weld metal, dry at 350-370Cx1h, max 5 times. To obtain less than 5 ml H2/100 gr of weld metal, dry at 400-420C x 1h, max 1 times. Keep dry and store at room temperature. Once opened, store at 90-150C until use.

All-weld metal Chemical Composition (%) (Typical values) C 0.04-0.08 Mn 0.4-1.2 Si 0.6 max S 0.02 max P 0.02 max Cu Ni 0.8-1.1 Mo 0.35 max Cr 0.15 max As Sb Pb V 0.05 max Sn Nb Ti Fe Al N Nb Ta -

Packaging Diam. x Length (mm.) 2,50 x 300 3,25 x 350 4,00 x 350 5,00 x 450 Current (ampere) 60 - 90 80 - 130 120 - 165 170 - 220 Electrode average weight (gr) 19,4 34,2 51,2 104,0 Weld metal weight per electrode (gr) 11,9 21,2 31,2 62,7 Fusion time (second) 57,0 62,0 88,0 107,0 Number of pieces Guaranteed per outerbox minimum weight per outerbox (Kg) 540 360 255 150 10,50 12,30 13,20 15,60

ELECTRODES FOR CRYOGENIC AND LOW TEMPERATURE APPLICATIONS

55

ELECTRODES

Classification AWS A5.5: E 8016 - C3

Welding Positions

Approvals

ETC PH 87
EN 499: E 42 6 3 Ni B 12 H5

GOST 9467-75:?50A-E51 7 Applications and Characteristics

GB

Electrodes suitable to weld fine grain steels, 3.5% Ni alloyed. Employed for welding of steels operating at temperatures down to -73C. Excellent resulls are been obtained also at -101C. Suitable to weld steel pipes, tanks, containers, etc. type ASTM A203-67, gr. B; A333-67, A334-67 gr. 3, etc. Elettrodo per la saldatura di acciai a grano fine, legati al 3.5% di nichel. Impiegato per la saldatura di acciai con temperature di esercizio fino a -73C. Ottimi risultati sono stati ottenuti anche a -101C. Impiegato nella saldatura di tubi, serbatoi, contenitori, etc. in acciaio del tipo ASTM A203-67, gr. B: A333-67, A334-67, gr. 3: etc. Elektrode fr das Schweien von Feinkorbaustahl, 3,5% Nickel; geeignet fr alle Stahlsorten, die bei einer Betriebstemperatur bis ca. -73C eingesetzt werden; sehr gute Resultate wurden auch bei -101C erzielt. Die Elektrode wird eingesetzt fr das Verschweien von Rohren, Tanks, Behlter etc. aus Stahl des Typs ASTM A203-67, gr. B; A333-67; A334-67, gr. 3 etc. Electrodo para la soldadura de acero de grano fino, aleado al 3,5% Ni. Empleado para la soldadura de aceros con temperatura de ejercicio hasta -73C. Optimos resultados conseguidos tambien a -101C. Empleado en la soldadura de tubera, equipos, depsitos, etc. En acero del tipo ASTM A 203 - 67 GrB: A333-67, A334-67 Gr3: etc

All-weld metal Mechanical Properties (Typical values) Heat Treatment PWHT 620C x 1h As Welded Tensile Strength 2 N/mm 510 min 510 min Yield Strength 2 N/mm 440 min 440 min Impact Value (J) -101C 27 min -101C 27 min Hardness Elongation (%) 25 min 25 min

All-weld metal Chemical Composition (%) (Typical values) C 0.05 max Mn 0.3-1.25 Si 0.5 max S 0.015 max P 0.02 max Cu 0.07 max Ni 3.3-3.75 Mo 0.03 max Cr 0.05 max As Sb Pb V Sn Nb Ti Fe Al N Nb Ta -

Current Conditions D.C. +; A.C.

Efficiency (%) 100

Storage, preservation, redrying To obtain 5-10 ml H2/100 gr of weld metal, dry at 350-370Cx1h, max 5 times. To obtain less than 5 ml H2/100 gr of weld metal, dry at 400-420C x 1h, max 1 times. Keep dry and store at room temperature. Once opened, store at 90-150C until use. Packaging Diam. x Length (mm.) 2,50 x 300 3,25 x 350 4,00 x 350 5,00 x 450 Current (ampere) 60-90 90-140 120-180 190-250 Electrode average weight (gr) 17,5 34,2 53,8 93,3 Weld metal weight per electrode (gr) 10,8 18,6 27,7 53,4 Fusion time (second) 46,0 70,0 75,0 100,0 Number of pieces Guaranteed per outerbox minimum weight per outerbox (Kg) 600 360 240 180 10,50 12,30 12,90 16,80

ELECTRODES FOR CRYOGENIC AND LOW TEMPERATURE APPLICATIONS

56

ELECTRODES

Classification AWS A5.5: E 7016 C2L

Welding Positions

Approvals

ETC PH CN182
Wr. 2.4807

Applications and Characteristics

GB I D

Electrodes suitable to weld 9% Ni steels and operating at temperatures down to -196C, as type ASTM A333-64, gr. 8, A533-68, gr. A and B, etc. Also suitable to weld dissimilar, refractory and hard-to-weld steels. Elettrodo per la saldatura di acciai al 9% Ni e comunque, acciai con temperatura di esercizio fino a -196C, come ASTM A333-64, gr. 8, A553 68, gr. A e B, ecc. E' comunque idoneo per la saldatura di acciai dissimili, refrattari e difficilmente saldabili. Elektrode fr das Schweien von Stahl mit 9% Nickel und Stahlsorten fr eine Betriebstemperatur bis minus196C, wie ASTM A333-64, gr. 8, A553-68, gr. A und B etc Geeignet auch fr das Verschweien von unterschiedlichen, hitzefesten und schwer schweibaren Stahlsorten. Electrodo para la soldadura de aceros al 9%Ni y aceros con temperatura de ejercicio hasta -196, segn ASTM A333-64 Gr8, A553 58 Gr A y B. Es especialmente idoneo para soldadura de aceros disimilares, refractarios y dificilmente soldables.

All-weld metal Mechanical Properties (Typical values) Heat Treatment As Welded Tensile Strength 2 N/mm 550 min Yield Strength 2 N/mm 390 min Impact Value (J) -196C 65 min Hardness Elongation (%) 30 min

Current Conditions D.C. +

Efficiency (%) 100

Storage, preservation, redrying Keep dry and store at room temperature. Once opened, store at 90-150C until use. Redrying time 1 h 280C, max 5 times.

All-weld metal Chemical Composition (%) (Typical values) C 0.1 max Mn 5-9.5 Si 1 max S 0.015 max P 0.02 max Cu 0.5 max Ni 59 min Mo Cr 13-17 As Sb Pb V Sn Nb 1-2.5 Ti 1 max Fe 10 max Al N Nb Ta -

Packaging Diam. x Length (mm.) 2,50 x 300 3,25 x 350 4,00 x 350 5,00 x 350 Current (ampere) 50-70 75-95 100-130 140-170 Electrode average weight (gr) 18,5 36,0 52,9 80,0 Weld metal weight per electrode (gr) 11,1 21,6 32,1 48,0 Fusion time (second) 46,0 62,0 64,0 72,0 Number of pieces Guaranteed per outerbox minimum weight per outerbox (Kg) 600 375 255 180 11,10 13,50 13,50 14,40

ELECTRODES FOR CRYOGENIC AND LOW TEMPERATURE APPLICATIONS

57

ELECTRODES

Classification AWS A5.11: E NiCrFe-3

Welding Positions

Approvals CONTROLAS

ETC PH 625
ELECTRODES
Classification AWS A5.11: E NiCrMo-3 Welding Positions Approvals

Applications and Characteristics

GB

A low hydrogen electrode for welding in all position for Ni steel series, alloys 625 and 825. It can also be used for welding cryogenic unions with 9% Ni, other different steels with working temperatures up to 196C. The deposited material can resist inter-granular corrosion, pitting and oxidation at high temperatures (max. 1200). Elettrodo basico per la saldatura in tutte le posizioni di acciai al Ni serie alloy 625 e 825. E pure impiegato per la saldatura di giunti criogenici al 9% di Ni, acciai dissimili con temperatura di esercizio fino a 196C. Il materiale di deposito riesce a resistere alla corrosione intergranulare, pitting e alla ossidazione ad alte temperature (max. 1200). Basische Elektrode zum Verschweien von Ni-Sthlen der Serie 625 oder 825 in allen Lagen. Sie wird auch fr kryogenische Schweinhte bei 9% Ni, unhnlicher Sthle bei einer Betriebstemperatur bis zu 196C zum Einsatz gebracht. Das Auftragsmaterial hlt der Pitting-Korrosion der Zwischenkrnung sowie der Oxidation bei hohen temperaturen stand (max. 1200C). Electrodo bsico para la soldadura en todas las posiciones de aceros al Ni serie alloy 625 y 825. indicado para soldadura de aceros criognicos al 9% de Ni, aceros disimilares con temperaturas de ejercicio de hasta -196C. El material de depsito es resistente a la corrosin intergranular, picaduras y a la oxidacin a altas temperaturas ( mx. 1200C.)

All-weld metal Mechanical Properties (Typical values) Heat Treatment As Welded Tensile Strength 2 N/mm 760 min Yield Strength 2 N/mm 440 min Impact Value (J) -196C 50 min Hardness Elongation (%) 30 min

Current Conditions D.C. + Storage, preservation, redrying Packaging Diam. x Length (mm.) 2,50 x 300 3,25 x 350 4,00 x 350 5,00 x 350 Current (ampere) 50-70 75-95 100-130 140 - 170

Efficiency (%) 100

All-weld metal Chemical Composition (%) (Typical values) C 0.1 max Mn 1 max Si 0.75 max S 0.015 max P 0.015 max Cu 0.1 max Ni 55 min Mo 8-10 Cr 20-23 As Sb Pb V Sn Nb 3.2 max Ti Fe 7 max Al 0.4 max N Nb Ta 3.15-4.15

Keep dry and store at room temperature. Once opened, store at 90-150C until use. Redrying time 1h 280C, max 5 times.

Electrode average weight (gr) 18,5 36,0 51,8 90,0

Weld metal weight per electrode (gr) 11,1 21,6 32,1 43,0

Fusion time (second) 46,0 62,0 64,0 72,0

Number of pieces Guaranteed per outerbox minimum weight per outerbox (Kg) 600 375 255 150 11,10 13,50 13,20 13,50

ELECTRODES FOR CRYOGENIC AND LOW TEMPERATURE APPLICATIONS

58

ETC PH 98
EN 757: E 55 5 Z B 32 H 5

GOST 9467-75:?60-06?H1-6 Applications and Characteristics

GB

The ETC PH 98 ia a basic coated electrode depositing low hydrogen weld metal with an efficiency of 110-120%. It is generally applied for the welding of high strength steels with tensile, properties of 600 N/mm2 min. It has also been applied for the welding of root runs and standing fillets in higher strength steels. Elettrodo basico per la saldatura di acciai debolmente legati aventi carichi di rottura compresi tra 600-700 N/mm2. Deposito di eccezionale tenuta anche a bassa temperatura. Si raccomanda l'impiego ad arco corto. Basische Elektrode fr das Schweien von leicht legiertem Stahl mit einer Bruchfestigkeit zwischen 600-700 N/mm2. Zhes Schweigut, auch bei niedrigen Temperaturen. Es wird ein kurzer Lichtbogen empfohlen. Electrodo bsico para la soldadura de aceros debilmente aleados con craga de rotura comprendida entre 600-700 N/mm2. Depsito de excepcionales propiedades incluso a bajas temperaturas. Se recomienda el empleo de arco corto.

I D E

All-weld metal Mechanical Properties (Typical values) Heat Treatment As Welded Tensile Strength 2 N/mm 620 min Yield Strength 2 N/mm 540 - 620 Impact Value (J) -51C 70 min Hardness Elongation (%) 24 min

Current Conditions D.C. +; A.C.

Efficiency (%) 120

Storage, preservation, redrying To obtain 5-10 ml H2/100 gr of weld metal, dry at 350-370Cx1h, max 5 times. To obtain less than 5 ml H2/100 gr of weld metal, dry at 400-420C x 1h, max 1 times. Keep dry and store at room temperature. Once opened, store at 90-150C until use.

All-weld metal Chemical Composition (%) (Typical values) C 0.04-0.08 Mn 0.7-1.25 Si 0.2-0.5 S 0.02 max P 0.02 max Cu 0.05 max Ni 1.4-1.8 Mo 0.15-0.35 Cr 0.05 max As Sb Pb V 0.05 max Sn Nb Ti Fe Al N Nb Ta -

Packaging Diam. x Length (mm.) 2,50 x 300 3,25 x 350 4,00 x 350 5,00 x 450 Current (ampere) 55-105 90-140 110-180 170-240 Electrode average weight (gr) 15,8 35,7 52,5 110,0 Weld metal weight per electrode (gr) 9,6 21,6 31,8 66,4 Fusion time (second) 45,0 66,0 96,0 103,0 Number of pieces Guaranteed per outerbox minimum weight per outerbox (Kg) 645 345 240 150 10,20 12,30 12,60 16,50

ELECTRODES FOR WELDING HIGH-STRENGTH STEELS

59

ELECTRODES

Classification AWS A5.5: E 9018-M

Welding Positions

Approvals

ETC PH 118
EN 757: E 69 5 Z B 32 H5 DNV

GOST 9467-75:?70-06?H2-6 Applications and Characteristics

GB

All-position low-hydrogen electrode with an efficiency of 110-120% for welding of high strength steels having tensile properties of 760-870 N/mm2 e.g. T1, HY 80, etc. Use shortest possible arc and low travel speed. The low hydrogen weld metal avoids any cold cracking risks. Low heat input is reccomended. Elettrodo basico per la saldatura di acciai debolmente legati con resistenza alla trazione di 760-870 N/mm2, come il T-1, HY 80, etc. Elettrodo con rendimento di circa 110-120%, caratterizzato da un'alta velocit di deposito con ottime qualit del giunto saldato. La composizione chimica ben bilanciata del metallo depositato garantisce delle buone propriet di resilienza a temperature sotto zero. Inoltre, dato il basso contenuto di idrogeno, il rischio di cricche praticamente inesistente. Si dovr porre particolare cura durante l'impiego di questi elettrodi affinch l'assorbimento di idrogeno sia ridotto al minimo. La saldatura va eseguita in arco corto ed a bassa velocit di lavoro. Basische Elektrode fr das Schweien von leicht legiertem Stahl mit einer Bruchgrenze von 760-870 N/mm2, wie T-1, HY 80 etc., geeignet fr alle Schweipositionen; Ausbringung ca. 110-120% mit flssigem Schweigut und ausgezeichnetem Nahtergebnis. Die chemische Zusammensetzung des Schweigutes garantiert einen kerbfreien bergang bei Temperaturen unter Null und durch einen niedrigen Wasserstoffgehalt ist eine Bildung von Rissen praktisch ausgeschlossen. Es ist darauf zu achten, da die Feuchtigkeitsaufnahme whrend des Einsatzes so gering wie mglich ist. Das Schweien erfolgt mit kurzem Lichtbogen und niedriger Geschwindigkeit. Electrodo bsico para la soldadura de aceros debilmente aleados con resistencia a la traccin de 760-870 N/mm2, como los tipos T-1, HY-80, etc. Electrodo con rendimiento entre 110-120%, caracterizado por una alta velocidad de depsito con ptima calidad de las juntas soldadas. Su composicin qumica, bien equilibrada en el material de depsito, garantiza buenas propiedades de resiliencia a temperaturas bajo cero. Adems, dado el bajo contenido de hidrgeno, el riesgo de fisuracin es prcticamente inexistente. Se deber tener particular cuidado durante el empleo de estos electrodos de modo que la absorcin de hidrgeno sea reducida al mnimo. Es recomendable un aporte trmico bajo.

All-weld metal Chemical Composition (%) (Typical values) C 0.04-0.08 Mn 1.3-1.8 Si 0.2-0.5 S 0.01 max P 0.01 max Cu 0.1 max Ni 1.5-2.5 Mo 0.25-0.5 Cr 0.35 max As Sb Pb V 0.05 max Sn Nb Ti Fe Al N Nb Ta -

All-weld metal Mechanical Properties (Typical values) Heat Treatment As Welded Tensile Strength 2 N/mm 760 min Yield Strength 2 N/mm 680 - 760 Impact Value (J) -60C 70 min Hardness Elongation (%) 20 min

Current Conditions D.C. +; A.C.

Efficiency (%) 120

Storage, preservation, redrying To obtain 5-10 ml H2/100 gr of weld metal, dry at 350- 370Cx1h, max 5 times. To obtain less than 5 ml H2/100 gr of weld metal, dry at 400-420C x 1h, max 1 times. Keep dry and store at room temperature. Once opened, store at 90-150C until use. Packaging Diam. x Length (mm.) 2,50 x 300 3,25 x 350 4,00 x 350 5,00 x 450 Current (ampere) 55-105 90-140 110-180 170-240 Electrode average weight (gr) 16,3 34,2 52,5 108,0 Weld metal weight per electrode (gr) 10,1 22,2 32,4 66,0 Fusion time (second) 44,0 66,0 88,0 108,0 Number of pieces Guaranteed per outerbox minimum weight per outerbox (Kg) 645 360 240 150 10,50 12,30 12,60 16,20

ELECTRODES FOR WELDING HIGH-STRENGTH STEELS

60

ELECTRODES

Classification AWS A5.5: E 11018-M

Welding Positions

Approvals ABS

ETC PH 128
GOST 9467-75:?85-08?2H2-6 Applications and Characteristics

GB

All-position low-hydrogen electrode with an efficiency of 110-120% for welding of high strength steels having yield strenght up to 850 N/mm2. Use shortest possible arc and low travel speed. The low hydrogen weld metal avoids any cold cracking risks. Low heat input is recommended. Elettrodo basico per la saldatura di acciai debolmente legati con resistenza alla trazione superiore a 850 N/mm2. Elettrodo con rendimento di circa 110-120%, caratterizzato da un'alta velocit di deposito con ottime qualit del giunto saldato. La composizione chimica ben bilanciata del metallo depositato garantisce delle buone propriet di resilienza a temperature sotto zero. Inoltre, dato il basso contenuto di idrogeno, il rischio di cricche praticamente inesistente. Si dovr porre particolare cura durante l'impiego di questi elettrodi affinch l'assorbimento di idrogeno sia ridotto al minimo. La saldatura va eseguita in arco corto ed a bassa velocit di lavoro. Basische Elektrode fr das Schweien von leicht legiertem Stahl mit einer Bruchgrenze von 850 N/mm2, geeignet fr alle Schweipositionen; Ausbringung ca. 110-120% mit flssigem Schweigut und ausgezeichnetem Nahtergebnis. Die chemische Zusammensetzung des Schweigutes garantiert einen kerbfreien bergang bei Temperaturen unter Null und durch einen niedrigen Wasserstoffgehalt ist eine Bildung von Rissen praktisch ausgeschlossen. Es ist darauf zu achten, da die Feuchtigkeitsaufnahme whrend des Einsatzes so gering wie mglich ist. Das Schweien erfolgt mit kurzem Lichtbogen und niedriger Geschwindigkeit. Electrodo bsico para la soldadura de aceros debilmente aleados con resistencia a la traccin de 850 N/mm2. Electrodo con rendimiento entre 110-120%, caracterizado por una alta velocidad de depsito con ptima calidad de las juntas soldadas. Su composicin qumica, bien equilibrada en el material de depsito, garantiza buenas propiedades de resiliencia a temperaturas bajo cero. Adems, dado el bajo contenido de hidrgeno, el riesgo de fisuracin es prcticamente inexistente. Se deber tener particular cuidado durante el empleo de estos electrodos de modo que la absorcin de hidrgeno sea reducida al mnimo. Es recomendable un aporte trmico bajo.

All-weld metal Chemical Composition (%) (Typical values) C 0.05-0.1 Mn 1.3-1.9 Si 0.2-0.35 S 0.01 max P 0.01 max Cu 0.06 max Ni 1.75-2.2 Mo 0.3-0.55 Cr 0.3-0.5 As Sb Pb V 0.02 max Sn Nb 0.01 max Ti Fe Al N Nb Ta -

All-weld metal Mechanical Properties (Typical values) Heat Treatment PWHT 580C x 4 h As Welded Tensile Strength 2 N/mm 800 min 830 min Yield Strength 2 N/mm 740 min 745 min Impact Value (J) -51C 45 min -51C 45 min Hardness Elongation (%) 19 min 18 min

Current Conditions DC+ ; AC

Efficiency (%) 120

Storage, preservation, redrying To obtain 5-10 ml H2/100 gr of weld metal, dry at 460C for 1,5 hour, max 3 times. To obtain less than 5 ml H2/100 gr of weld metal, dry at 400-420C for one hour, max 1 times. Keep dry and store at room temperature. Packaging Diam. x Length (mm.) 2,50 x 300 3,25 x 350 4,00 x 350 Current (ampere) 55 - 105 90 - 140 110 - 180 Electrode average weight (gr) 16,7 34,3 51,7 Weld metal weight per electrode (gr) 10,1 22,2 32,4 Fusion time (second) 44,0 66,0 88,0 Number of pieces Guaranteed per outerbox minimum weight per outerbox (Kg) 690 360 240 11,40 12,60 12,60

ELECTRODES FOR WELDING HIGH-STRENGTH STEELS

61

ELECTRODES

Classification AWS A5.5: E 12018 M

Welding Positions

Approvals

ETC PH 85CP
EN 499: E 46 2 B 12 H10

GOST 9467-75:?50-E51 3 Applications and Characteristics

GB

Low Hydrogen electrodes suitable for welding of steels having high atmospheric corrosion resistance and high content of P and Cu. Ideal for Cor-Ten A steel welding. Due to its characteristics of high atmospheric corrosion resistance and also mechanical resistance, comparing to a simple Carbon steel, Cor-Ten is particularly suitable to build movable structures, as lorries, trailers, etc. Cor-Ten is also used by building industries because of the particular colour of its surface which does not need any further painting. The deposit made with ETC PH 85CP has the very same appearance as Cor-Ten A steel. Elettrodo basico per la saldatura di acciai resistenti alla corrosione atmosferica, contenenti percentuali relativamente alto di fosforo rame. Idoneo per la saldatura dell'acciaio Cor-Ten A. L'alta resistenza alla corrosione ed alla abrasione atmosferica, e l'alta resistenza meccanica, confrontate a quelle di un acciaio al carbonio normale, rendono il Cor-Ten idoneo alla costruzione di strutture mobili, come autocarri, rimorchi, macchine movimento terra, etc. Esso viene impiegato pure nelle costruzioni edili, poich la particolare colorazione della superficie fa s che non vi sia bisogno di vernice. Il deposito dello ETC PH 85CP ha le stesse caratteristiche dell'acciaio Cor-Ten A. Basische Elektrode fr das Verschweien von witterungsbestndigem Stahl mit einem hohen Gehalt an Phosphor/Kupfer. Geeignet fr Cor-Ten A-Stahl. Im Gegensatz zu normalen, unlegierten Stahlsorten ist der Cor-Ten A-Stahl mit seiner hohen Witterungs- und Korrosionsbestndigkeit, sowie dem hohen Festigkeitsgrad besonders geeignet fr mobile Konstruktionen, wie Lastwagen, Anhnger, Bagger etc. Dieser Stahl wird auch im Bauwesen eingesetzt, da seine besondere Oberflchenfrbung keinen zustzlichen Anstrich verlangt. Das Schweigut der ETC PH 85CP hat die gleichen Eigenschaften des Cor-Ten A-Stahls. Electrodo bsico para la soldadura de aceros resistentes a la corrosin atmosfrica con contenidos porcentuales relativamente altos de fsforo y cobre. Idoneo para la soldaduara de aceros COR-TEN A. La alta resistencia a la corrosin y a la abrasin atmosfrica sumada a las elevadas propiedades mecnicas lo convierte en un material muy atractivo para la industria, su color particular debido a la autoproteccin superficial, elimina el uso de otros acabados finales con pinturas o barnices. El depsito del ETC PH 85 CP es de similares caractersticas al del propio acero COR-TEN A.

All-weld metal Chemical Composition (%) (Typical values) C 0.03-0.08 Mn 0.6-0.9 Si 0.5-1 S 0.02 max P 0.02 max Cu 0.2-0.5 Ni 0.3-0.5 Mo 0.1 max Cr 0.3-0.7 As Sb Pb V 0.05 max Sn Nb Ti Fe Al N Nb Ta -

All-weld metal Mechanical Properties (Typical values) Heat Treatment As Welded Tensile Strength 2 N/mm 560 min Yield Strength 2 N/mm 480 min Impact Value (J) -20C 50 min Hardness Elongation (%) 27 min

Current Conditions A.C.; D.C.+

Efficiency (%) 100

Storage, preservation, redrying To obtain 5-10 ml H2/100 gr of weld metal, dry at 350-370Cx1h, max 5 times. To obtain less than 5 ml H2/100 gr of weld metal, dry at 400-420C x 1h, max 1 times. Keep dry and store at room temperature. Once opened, store at 90-150C until use. Packaging Diam. x Length (mm.) 2,50 x 300 3,25 x 450 4,00 x 450 5,00 x 450 Current (ampere) 60-90 80-140 110-180 160-240 Electrode average weight (gr) 18,3 44,2 64,7 96,7 Weld metal weight per electrode (gr) 11,2 26,8 39,0 58,6 Fusion time (second) 46,0 82,0 96,0 105,0 Number of pieces Guaranteed per outerbox minimum weight per outerbox (Kg) 540 360 255 180 9,90 15,90 16,50 17,40

ELECTRODES FOR COR-TEN STEELS

62

ELECTRODES

Classification AWS A5.5: E 8016-G

Welding Positions

Approvals

ETC PH 56S
EN 499: E 42 5 B 12 H5 BV CONTROLAS DB DNV GL LRS MMI RINA TUV All-weld metal Chemical Composition (%) (Typical values) C 0.04-0.09 Mn 0.8-1.4 Si 0.3-0.6 S 0.015 max P 0.02 max Cu 0.08 max Ni 0.07 max Mo 0.02 max Cr 0.05 max As Sb Pb V 0.02 max Sn Nb 0.05 max Ti Fe Al N Nb Ta -

GOST 9467-75:?50A-E51 6 Applications and Characteristics

GB

The ETC PH 56 S is a basic coated low hydrogen electrode with a very thin coating to improve joint access and make the electrode suitable for root pass welding. The principal applications are related to all positional welding of materials to BS 4360-50D or equivalent. The electrode is ideally suited for pipe welding using the vertical-up technique. The main related industries are offshore, petrochemical and power engineering. Elettrodo a rivestimento basico con ottima saldabilit in tutte le posizioni. Deposita un cordone di saldatura a bassissimo tenore di idrogeno con elevate caratteristiche meccaniche. Particolarmente indicato per la saldatura di off-shore e piattaforme marine. Ottimi risultati di C.O.D.. Arco molto protetto, ottima qualit radiografica. Elektrode mit basischer Ummantelung und optimaler Schweibarkeit in allen Positionen. Das Schweigut enthlt nur geringe Mengen Wasserstoff und besitzt hohe mechanischen Eigenschaften. Besonders geeignet fr das Offshore-Schweien und den Bau von Bohrplattformen. Ausgezeichnete C.O.D. Resultate; geschtzter Lichtbogen und optimale Rntgenqualitt. Electrodo de revestimiento bsico con ptima soldabilidad en todas las posiciones. Deposita un cordn de soldadura con bajsimo contenido de hidrgeno y elevadas caractersticas mecnicas. Particularmente indicado para la soldadura de OFF-SHORE y plataformas marinas. Optimos resultados C.O.D. Arco muy protegido y excelentes resultados radiogrficos.

All-weld metal Mechanical Properties (Typical values) Heat Treatment PWHT 620C x 1h As Welded Tensile Strength 2 N/mm 510 min 510 - 590 Yield Strength 2 N/mm 390 min 420 min Impact Value (J) -50C 47 min -50C 47 min Elongation (%) 28 min 26 min

Current Conditions A.C.; D.C. -;+

Efficiency (%) 100

Hardness

Storage, preservation, redrying To obtain 5-10 ml H2/100 gr of weld metal, dry at 350-370Cx1h, max 5 times. To obtain less than 5 ml H2/100 gr of weld metal, dry at 390-420C x 1h, max 1 times. Keep dry and store at room temperature. Once opened, store at 90-150C until use.

Packaging Diam. x Length (mm.) 2,00 x 300 2,50 x 300 2,50 x 350 3,25 x 350 3,25 x 450 4,00 x 350 4,00 x 450 5,00 x 450 Current (ampere) 60-75 60-90 60-90 80-130 80-120 125-170 125-170 170-240 Electrode average weight (gr) 10,3 16,3 19,5 30,7 39,3 45,3 57,9 87,7 Weld metal weight per electrode (gr) 6,3 10,0 11,7 18,7 23,8 27,6 35,0 53,4 Fusion time (second) 45,0 48,0 51,0 53,0 73,0 62,0 83,0 90,0 Number of pieces Guaranteed per outerbox minimum weight per outerbox (Kg) 960 645 645 420 420 285 285 195 9,90 10,50 12,60 12,90 16,50 12,90 16,50 17,10

ELECTRODES FOR OFF-SHORE WELDING

63

ELECTRODES

Classification AWS A5.1: E 7016.1-H4

Welding Positions

Approvals ABS

ETC PH 75S
EN 499: E 50 6 2Ni B 32 H5 DNV LRS

GOST 9467-75:?55-E51 7 Applications and Characteristics

GB I D

Low Hydrogen electrodes suitable for all-position welding of offshore platforms. Deposit with a 2,5% Ni content; excellent mechanical properties and C.O.D. tests. To be used also in combination with ETC PH 88S or ETC PH 88S HR. Elettrodo basico per la saldatura in tutte le posizioni di offshore e piattaforme marine. Da origine ad un deposito con il 2,5% di Ni che conferisce ottime caratteristiche meccaniche e di C.O.D. test. Per le applicazioni pu essere abbinato all'ETC PH 88S o ETC PH 88S HR. Basische Elektrode fr das Schweien in allen Positionen, sowie Off-shore-Schweien und den Bau von Bohrplattformen. Schweigut mit 2,5% Ni, das optimale mechanische Eigenschaften und C.O.D. Tests garantiert. Sie kann in Kombination mit der Elektrode ETC PH 88S oder ETC PH 88S HR eingesetzt werden. Electrodo bsico para la soldadura en todas las posiciones de OFF-SHORE y plataformas marinas. Depsito con contenido de 2,5% de Ni que confiere magnficas caracrtersticas mecnicas y de ensayos C.O.D. Segn las aplicaciones puede ser combinado con los electrodos ETC PH 88S ETC PH 88S HR.

All-weld metal Mechanical Properties (Typical values) Heat Treatment PWHT 620C x 1h As Welded Tensile Strength 2 N/mm 520 - 640 560 - 640 Yield Strength 2 N/mm 490 min 490 min Impact Value (J) -60C 60 min -60C 60 min Hardness Elongation (%) 26 min 26 min

Current Conditions D.C. +; AC

Efficiency (%) 120

Storage, preservation, redrying To obtain 5-10 ml H2/100 gr of weld metal, dry at 250-300C for one hour, max 5 times. Keep dry and store at room temperature. Once opened, store at 90-150C until use. Packaging Diam. x Length (mm.) 2,50 x 350 3,25 x 350 3,25 x 450 4,00 x 350 4,00 x 450 5,00 x 450 Current (ampere) 50-100 90-140 100-140 120-180 120-190 180-270 Electrode average weight (gr) 19,5 35,7 47,0 51,3 66,2 100,0 Weld metal weight per electrode (gr) 11,7 21,9 28,5 31,4 42,1 60,9 Fusion time (second) 50,0 53,0 58,0 66,0 68,0 80,0

All-weld metal Chemical Composition (%) (Typical values) C 0.035-0.075 Mn 0.7-1.2 Si 0.2-0.5 S 0.015 max P 0.015 max Cu 0.07 max Ni 2.3-2.75 Mo 0.03 max Cr 0.05 max As Sb Pb V 0.02 max Sn Nb Ti Fe Al N Nb Ta -

Number of pieces Guaranteed per outerbox minimum weight per outerbox (Kg) 645 345 345 240 240 165 12,60 12,30 16,20 12,30 15,90 16,50

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ELECTRODES

Classification AWS A5.5: E 8018-C1

Welding Positions

Approvals ABS

ETC PH 76S
EN 499: E 46 6 1Ni B 32 H5 BV CONTROLAS DNV GL LRS RINA All-weld metal Chemical Composition (%) (Typical values) C 0.03-0.07 Mn 1.3-1.7 Si 0.4 max S 0.01 max P 0.015 max Cu 0.03 max Ni 0.6-1 Mo 0.01 max Cr 0.2 max As Sb Pb V Sn Nb Ti Fe Al N Nb Ta -

GOST 9467-75:?55-E51 7 Applications and Characteristics

GB

ETC PH 76S is well suited for welding BS 4360 50D and similar grades used for offshore contructions. Satisfactory C.T.O.D. results avoid stress relieving for joints in plates up to approx. 50 mm thick. Many approved welding procedures for offshore and construction industries exist for this electrode. Very good properties are obtained even when no heat treatment is carried out. This electrode is of major importance for offshore work; it enables higher yield steels to be welded with absolute confidence. Elettrodo ideato per la saldatura di acciai corrispondenti alle classificazioni BS 4360 50D e similari. Ottime caratteristiche di tenacit a bassa temperatura e ottimi valori di C.O.D. test. Ottime caratteristiche anche senza trattamento termico. Trova maggior applicazione in offshore, per la saldatura di strutture di primaria importanza dove assolutamente importante avere un prodotto di sicura affidabilit Elektrode fr das Verschweien von Stahl der Klasse BS 4360 50D oder artverwandte Stahlsorten. Ausgezeichneter Festigkeitsgrad bei niedrigen Temperaturen und optimaler C.O.D.-Test. Ideal fr den Offshore-Einsatz. Sehr gute Eigenschaften auch ohne Wrmebehandlung. Wird vorwiegend bei Offshore-Schweiarbeiten eingesetzt und bei Strukturen, wo absolute Zuverlssigkeit erforderlich ist Electrodo desarrollado para la soldadura de aceros correspondientes a las clasificaciones BS 4360 50D o similares. Optimas caractersticas de tenacidad a bajas temperaturas y excelentes resultados en ensayos C.O.D. Optimas propiedades incluso sin tratamiento trmico. Indicado principalmente para la industria de OFF-SHORE o en aplicaciones donde es absolutamente necesario un producto de altas garantas.

All-weld metal Mechanical Properties (Typical values) Heat Treatment PWHT 620C x 1h As Welded Tensile Strength 2 N/mm 490 - 560 510 - 620 Yield Strength 2 N/mm 390 min 460 min Impact Value (J) -60C 60 min -60C 60 min Hardness Elongation (%) 28 min 26 min

Current Conditions D.C. +; A.C.

Efficiency (%) 120

Storage, preservation, redrying To obtain 5-10 ml H2/100 gr of weld metal, dry at 350-370Cx1h, max 3 times. To obtain less than 5 ml H2/100 gr of weld metal, dry at 400-420C x 1h, max 3 times. Keep dry and store at room temperature. Once opened, store at 90-150C until use. Packaging Diam. x Length (mm.) 2,50 x 300 2,50 x 350 3,25 x 350 3,25 x 450 4,00 x 450 5,00 x 450 Current (ampere) 80-100 80-100 100-140 100-130 120-180 180-270 Electrode average weight (gr) 18,1 20,9 36,5 47,0 67,1 101,8 Weld metal weight per electrode (gr) 10,9 12,8 21,3 27,4 40,4 63,6 Fusion time (second) 56,0 59,0 60,0 96,0 100,0 106,0 Number of pieces Guaranteed per outerbox minimum weight per outerbox (Kg) 645 645 345 345 255 165 11,70 13,50 12,60 16,20 17,10 16,80

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ELECTRODES

Classification AWS A5.5: E 7018-G

Welding Positions

Approvals ABS

ETC PH 88S
EN 499: E 50 6 Mn 1 Ni B 12 DNV LRS

GOST 9467-75:?60-06?2H1-7 Applications and Characteristics

GB

The ETC PH 88S electrode is a low-alloyed developed for welding higher yield steels (min. 450/mm2), usually BS 4360-55 E/F and E 450 EMZ, introduced for topside facilities of production platforms. This electrode provides high impact and fracture (C.O.D.) toughness in as-welded and stress relieved conditions. Offshore yards report very favourable results with this electrode in all welding positions. This electrode is of major importance for offshore work; it enablcs higher yield steels to be welded with absolute confidence. Yards have reported low repair rates even when welds are subject to very intensive inspections. ETC PH 88S un elettrodo basico debolmente legato sviluppato per la saldatura di acciai ad elevato limite elastico (min. 450/mm2) tipo BS 4360-55 E/F e E 450EMZ, normalmente utilizzati nella costruzione offshore. Il deposito di questo elettrodo garantisce elevati valori di tenacit e ottimi C.T.O.D., sia allo stato come saldato che dopo trattamento termico. Die ETC PH 88S ist eine basische Elektrode mit geringem Gehalt und fr das Verschweien von hochelastischemStahl mind. (450/mm2) der Klasse BS 4360-55 E/F und E 450EMZ, gedacht. Sie findet Einsatz bei Offshore-Konstruktionen. Schweigut mit sehr hoher Festigkeit und ausgezeichneten C.T.O.D.-Werten im verschweiten Zustand und nach Wrmebehandlung. Sie wird vorwiegend bei Offshore-Schweiarbeiten eingesetzt und bei Strukturen, wo absolute Zuverlssigkeit erforderlich ist. ETC PH 88S es un electrodo bsico debilmente aleado desarrollado para la soldadura de aceros de elevado lmite elstico (mn. 450 N/mm2) tipo BS 4360-55 E/F y E 450EMZ, normalmente utilizado en la construccin OFF-SHORE. El depsito de este electrodo gatrantiza elevados valores de tenacidad y ptimos valores en ensayos C.T.O.D. tanto sin o con tratamiento trmico.

All-weld metal Mechanical Properties (Typical values) Heat Treatment PWHT 620C x 1h As Welded Tensile Strength 2 N/mm 570 - 640 600 - 660 Yield Strength 2 N/mm 460 min 500 min Impact Value (J) -60C 60 min -60C 60 min Hardness Elongation (%) 26 min 24 min

All-weld metal Chemical Composition (%) (Typical values) C 0.04-0.08 Mn 1.6-1.9 Si 0.2-0.5 S 0.015 max P 0.015 max Cu 0.07 max Ni 0.6-1 Mo 0.03 max Cr 0.05 max As Sb Pb V Sn Nb Ti Fe Al N Nb Ta -

Current Conditions DC +; AC

Efficiency (%) 100

Storage, preservation, redrying To obtain 5-10 ml H2/100 gr of weld metal, dry at 350-370Cx1h, max 3 times. To obtain less than 5 ml H2/100 gr of weld metal, dry at 400-420C x 1h, max 3 times. Keep dry and store at room temperature. Once opened, store at 90-150C until use. Packaging Diam. x Length (mm.) 2,50 x 350 3,25 x 450 4,00 x 450 5,00 x 450 Current (ampere) 55-85 80-130 110-180 180-230 Electrode average weight (gr) 19,1 39,3 59,0 90,8 Weld metal weight per electrode (gr) 11,7 23,7 35,4 54,7 Fusion time (second) 50,0 58,0 82,0 89,0 Number of pieces Guaranteed per outerbox minimum weight per outerbox (Kg) 645 420 255 195 12,30 16,50 16,80 17,70

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ELECTRODES

Classification AWS A5.5: E 8016 G

Welding Positions

Approvals ABS

ETC PH 88S HR
EN 757: E 55 6 Mn 1Ni B 32

GOST 9467-75:?60-06?2H1-7 Applications and Characteristics

GB

The ETC PH 88S HR iron-powder electrode is a low-alloyed Mn/Ni developed for welding higher yield steels (min. 450/mm2), usually BS 4360-55 E/F and E 450EMZ, introduced for topside facilities of production platforms. This electrode provides high impact and fracture (C.O.D.) toughness in as-welded and stress relieved conditions. This electrode is of major importance for offshore work; it enables higher yield steels to be welded with absolute confidence. L'ETC PH 88 HR un elettrodo basico con polvere di ferro nel rivestimento, debolmente legato Mn/Ni sviluppato per la saldatura di acciai ad elevato limite elastico (min. 450/mm2) tipo BS 4360-55 E/F e E 450 EMZ, normalmente utilizzati nella costruzione offshore. Il deposito di questo elettrodo garantisce elevati valori di tenacit e ottimi C.T.O.D., sia allo stato come saldato che dopo trattamento termico Die ETC PH 88HR ist eine basische Elektrode mit eisenstaub-Ummantelung, mit geringem C/Mn/Ni-Gehalt und fr das Verschweien von hochelastischem Stahl (mind. 450/mm2) der Klasse BS 4360-55 E/F und E 450EMZ, gedacht. Sie findet Einsatz bei Offshore-Konstruktionen. Schweigut von sehr hoher Festigkeit und ausgezeichneten C.T.O.D.-Werten im verschweiten Zustand und nach Wrmebehandlung. Eine Ausbringung von 120% verleiht der Elektrode ETC PH 88S HR eine optimale Schweibarkeit und einen leichten Lichtbogen in allen Positionen. ETC PH 88S HR es un electrodo bsico con polvo de hierro debilmente aleado al Mn/Ni ideado para la soldadura de aceros de elevado lmite elstico (mn. 450 N/mm2) tipo BS 4360-55 E/F y E450 EMZ, normalmente utilizado en la construccin OFF-SHORE. El depsito de este electrodo garantiza elevados valores de tenacidad y ptimos valores en ensayos C.T.O.D. tanto sin o con tratamiento trmico.

All-weld metal Mechanical Properties (Typical values) Heat Treatment PWHT 620C x 1h As Welded Tensile Strength 2 N/mm 570 - 640 600 - 680 Yield Strength 2 N/mm 460 min 500 min Impact Value (J) -60C 60 min -60C 60 min Hardness Elongation (%) 26 min 24 min

All-weld metal Chemical Composition (%) (Typical values) C 0.04-0.08 Mn 1.1-1.6 Si 0.2-0.5 S 0.015 max P 0.015 max Cu 0.07 max Ni 0.6-1 Mo 0.1-0.4 Cr 0.05 max As Sb Pb V Sn Nb Ti Fe Al N Nb Ta -

Current Conditions D.C. +; A.C.

Efficiency (%) 120

Storage, preservation, redrying To obtain 5-10 ml H2/100 gr of weld metal, dry at 350-370Cx1h, max 3 times. To obtain less than 5 ml H2/100 gr of weld metal, dry at 400-420C x 1h, max 3 times. Keep dry and store at room temperature. Once opened, store at 90-150C until use. Packaging Diam. x Length (mm.) 2,50 x 300 3,25 x 450 4,00 x 450 5,00 x 450 Current (ampere) 60-100 80-140 120-180 180-270 Electrode average weight (gr) 18,9 47,0 67,1 101,8 Weld metal weight per electrode (gr) 11,7 27,4 40,4 63,6 Fusion time (second) 60,0 97,0 102,0 106,0 Number of pieces Guaranteed per outerbox minimum weight per outerbox (Kg) 540 345 255 165 10,20 16,20 17,10 16,80

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67

ELECTRODES

Classification AWS A5.5: E 8018-G

Welding Positions

Approvals

ETC PH RSP
Classification Welding Positions Approvals

Applications and Characteristics

GB

Semi-basic electrode depositing an austenitic-ferritic weld metal which is highly resistant to cracking. Particularly suitable for dissimilar steels (i.e. stainless steel with mild steel) where heat treatments are applicable, both before and after welding. For hardfacing the RSP is applied as a buffer layer to absorb stresses which can be expected between parent metal and lhe hard top layer. Excellent weldability with a spatter free arc; self-releasing slag combined with a very smooth bead appearance. Elettrodo semi-basico con deposito austenitico-ferritico di alta resistenza alla criccabilit. Particolarmente indicato per la saldatura di acciai dissimili (ad es. inox con acciaio dolce) dove sia possibile eseguire trattamenti termici prima o dopo saldatura. Non deve essere impiegato come metallo d'apporto resistente alla corrosione. Impiegato come strato intermedio nei riporti duri per assorbire le tensioni tra il metallo base ed il riporto. Eccellente saldabilit con un arco completamente privo di proiezioni; scoria facilmente asportabile e cordone dall'aspetto piano e perfettamente raccordato. Halbbasische Elektrode mit austenitischem, ferrithaltigem Schweigut von hohem Risswiderstand. Besonders geeignet fr das Verschweien von unterschiedlichen Stahlsorten (z.B.rostfreier Stahl mit Schmiedeeisen), wo eine thermische Vor- oder Nachbehandlung mglich ist. Es sollte nicht als korrosionsbestndiges Schweigut eingesetzt werden. Es ist geeignet fr die Zwischenlage bei der Hartmetallauftragung, um die Spannung zwischen dem Grundmetall und dem Schweigut zu reduzieren. Sehr gute Schweibarkeit bei spritzfreiem Lichtbogen; leicht zu entfernende Schlacke. Flache und perfekte Naht und einwandfreie Schweiverbindungen. Electrodo semi-bsico con depsito austentico-ferrtico de alta resistencia a la fisuracin. Particularmente indicado para la soldadura de aceros disimilares (inoxidable con acero al Carbono) donde es posible tratar trmicamente antes o despus de la soldadura. No debe ser empleado como material de aportacin resistente a la corrosin. Utilizado como capa intermedia en los recargues duros puede absorver buena parte de las tensiones del metal base y del recargue. Excelente soldabilidad con un arco practicamente exento de proyecciones, escoria facilmene eliminable y cordn de aspecto plano y homogeno.

All-weld metal Chemical Composition (%) (Typical values) C 0.05 max Mn 1 max Si 1 max S 0.02 max P 0.025 max Cu 0.15 max Ni 9-12 Mo 3-4 Cr 17.5-20 As Sb Pb V Sn Nb Ti Fe Al N Nb Ta F. N.: 10 - 20 (WRC)

All-weld metal Mechanical Properties (Typical values) Heat Treatment As Welded Tensile Strength 2 N/mm 680 - 780 Yield Strength 2 N/mm 580 - 680 Impact Value (J) 20C 60 min Hardness Elongation (%) 26 min

Current Conditions A.C.; D.C. +

Efficiency (%) 100

Storage, preservation, redrying Keep dry and store at room temperature. Once opened, store at 90-150C until use. Redrying time 1 h 350C, max 5 times. Packaging Diam. x Length (mm.) 2,00 x 300 2,50 x 300 3,25 x 350 4,00 x 350 5,00 x 350 Current (ampere) 30-50 45-75 60-120 90-140 130-180 Electrode average weight (gr) 11,3 18,4 35,0 51,3 84,0 Weld metal weight per electrode (gr) 6,9 10,6 19,5 28,8 50,8 Fusion time (second) 39,0 52,0 58,0 61,0 75,0 Number of pieces Guaranteed per outerbox minimum weight per outerbox (Kg) 930 570 360 240 150 10,50 10,50 12,60 12,30 12,60

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ELECTRODES

ETC PH RSP-B
Classification Welding Positions

Applications and Characteristics

GB

Basic version of the electrode ETC PH RSP, depositing an austenitic-ferritic weld metal which has extremely high resistance to cracking. ETC PH RSP-B is particularly suitable for welding dissimilar metals (i.e. for joining stainless steel to mild steel). This electrode is also applied for depositing buffer layers before hardfacing, to absorb stresses resulting from the deposition of a hard top layer, or to compensate the incompatibility of the chemical compositions of parent metal and surfacing material. Versione basica dell'elettrodo ETC PH RSP con deposito austenitico-ferritico di alta resistenza alla criccabilit. ETC PH RSP-B particolarmente indicato per la saldatura di acciai dissimili (ad esempio inox con acciaio dolce). Utilizzato anche come strato intermedio nei riporti duri per assorbire le tensioni tra il metallo base ed il riporto. Basische Ausfhrung der Elektrode ETC PH RSP mit austenitischem, ferrithaltigem Schweigut und hohem Risswiderstand. Die Elektrode ETC PH RSP-B ist besonders geeignet fr das Verschweien von unterschiedlichen Stahlsorten (z.B. rostfreier Stahl mit Schmiedeeisen), auch geeignet als Zwischenlage bei der Hartmetallauftragung, um die Spannung zwischen dem Grundmetall und dem Schweigut zu reduzieren. Versin bsica del electrodo ETC PH RSP con depsito austentico-ferrtico de alta resistencia a la rotura. ETC PH RSP-B est particularmente indicado para la soldadura de aceros disimilares ( inoxidable con Carbono). Utilizado como capa intermedia en los recargues duros para absorver buena parte de las tensiones del metal base y del recargue.

All-weld metal Mechanical Properties (Typical values) Heat Treatment As Welded Tensile Strength 2 N/mm 680 - 780 Yield Strength 2 N/mm 580 - 680 Impact Value (J) 20C 80 min Hardness Elongation (%) 29 min

All-weld metal Chemical Composition (%) (Typical values) C 0.05 max Mn 2 max Si 0.5 max S 0.02 max P 0.025 max Cu 0.15 max Ni 9-12 Mo 3-4 Cr 17.5-20.5 As Sb Pb V Sn Nb Ti Fe Al N Nb Ta F. N.: 10 -20 (WRC)

Current Conditions A.C.; D.C. +

Efficiency (%) 100

Storage, preservation, redrying Keep dry and store at room temperature. Once opened, store at 90-150C until use. Redrying time 1 h 350C, max 5 times. Packaging Diam. x Length (mm.) 2,50 x 300 3,25 x 350 4,00 x 350 Current (ampere) 40-75 60-120 90-140 Electrode average weight (gr) 17,0 32,6 48,9 Weld metal weight per electrode (gr) 10,3 19,6 29,5 Fusion time (second) 52,0 58,0 61,0 Number of pieces Guaranteed per outerbox minimum weight per outerbox (Kg) 600 405 270 10,20 13,20 13,20

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69

ELECTRODES

Approvals CONTROLAS

ETC PH BS 307
EN Wr. 1600: E 18 9 MnMo B 12 1.4370

GOST 10052-75: ?10X20H9?6C

Applications and Characteristics

GB I D

Basic-coated electrode suitable for dissimilar steels welding, quenched and tempered steels and also steels having 13% Mn and Cr steels. Good corrosion and wear resistance. Excellent mechanical properties and high crack resistance. Elettrodo a rivestimento basico, adatto alla saldatura di acciai dissimili, acciai da bonifica acciai al 13% Mn, acciai al Cr, ecc. Il deposito resistente all'usura e all'ossidazione. Elettrodo con notevoli caratteristiche meccaniche e dall'alta resistenza alla fessurazione. Elektrode mit basischer Ummantelung. Geeignet fr das Verschweien von unterschiedlichen Stahlsorten, Vergtungsstahl, Stahl mit 13 % Mn, Chrom-Stahl etc. Das Schweigut ist resistent gegen Verschlei und Oxydation. Elektrode mit guten mechanischen Eigenschaften und resistent gegen Ribildung. Electrodo de revestimiento bsico, indicado para la soldadura de aceros disimilares, aceros al 13% Mn, al Cr, etc. El depsito es resistente al desgaste y a la oxidacin. Electrodo con notables caractersticas mecnicas y alta resistencia a la fisuracin.

All-weld metal Mechanical Properties (Typical values) Heat Treatment As Welded Tensile Strength 2 N/mm 590 min Yield Strength 2 N/mm 320 min Impact Value (J) 20C 80 min Hardness Elongation (%) 30 min

Current Conditions A.C.; D.C. +

Efficiency (%) 100

Storage, preservation, redrying Keep dry and store at room temperature. Once opened, store at 90-150C until use. Redrying time 1 h 280C, max 5 times.

All-weld metal Chemical Composition (%) (Typical values) C 0.04-0.1 Mn 3.3-4.75 Si 0.9 max S 0.025 max P 0.025 max Cu 0.3 max Ni 9-10.5 Mo 0.5-1.5 Cr 18-20.5 As Sb Pb V Sn Nb Ti Fe Al N Nb Ta F. N.: 5 - 10 (WRC)

Packaging Diam. x Length (mm.) 2,50 x 300 3,25 x 350 4,00 x 350 5,00 x 350 Current (ampere) 50-75 70-120 90-120 110-115 Electrode average weight (gr) 18,0 34,4 49,4 73,9 Weld metal weight per electrode (gr) 10,8 21,0 29,7 45,0 Fusion time (second) 41,0 50,0 62,0 64,0 Number of pieces Guaranteed per outerbox minimum weight per outerbox (Kg) 600 375 255 195 10,80 12,90 12,60 14,40

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70

ELECTRODES

Classification AWS A5.4: E 307-15

Welding Positions

Approvals

ETC PH BS 308L
EN Wr. 1600: E 19 9 L B 12 1.4316

GOST 10052-75: ?04X20H9

Applications and Characteristics

GB

The ETC PH BS 308L is a basic coated all position stainless steel welding electrode ideally suited for pipe welding applications. The arc characteristics are such that a root bead of positive penetration can be easily achieved. Max service temperature +350C. The electrode ETC PH BS 308 having C 0.08% max is available on request. ETC PH BS 308L un elettrodo a rivestimento basico per tutte le posizioni ideali per applicazioni su tubi. Le caratteristiche dell'arco consentono di avere in prima passata penetrazione al vertice. Massima temperatura di esercizio +350C. Su richiesta disponibile l'elettrodo ETC PH BS 308 con C max 0.08%. ETC PH BS 308L mit basischer Ummantelung. Elektrode fr alle Schweipositionen und besonders geeignet fr das Schweien an Rohren. Durch die besonderen Eigenschaften des Lichtbogens erfolgt bereits beim ersten Auftrag ein maximales Durchdringen. Max. Betriebstemperatur + 350C. Auf Anfrage ist die Elektrode ETC PH BS 308 mit max. C 0,08% erhltlich. ETC PH BS 308L es un electrodo de revestimiento bsico para soldadura en todas las posiciones, ideal para trabajos en tubera. Las caractersticas del arco permite realizar las pasadas de raiz con una excelentes penetraciones. Mxima temperatura de ejercicio +350C. Bajo pedido es posible confeccionar este electrodo con C mx. 0,08%

All-weld metal Mechanical Properties (Typical values) Heat Treatment As Welded Tensile Strength 2 N/mm 520 min Yield Strength 2 N/mm 350 min Impact Value (J) +20C 80 min Hardness Elongation (%) 35 min

Current Conditions A.C.; D.C. +

Efficiency (%) 100

All-weld metal Chemical Composition (%) (Typical values) C 0.04 max Mn 1-1.7 Si 0.4 max S 0.025 max P 0.025 max Cu 0.1 max Ni 9-11 Mo 0.2 max Cr 18-21 As Sb Pb V Sn Nb Ti Fe Al N Nb Ta F. N.: 5 - 10 (WRC)

Storage, preservation, redrying Keep dry and store at room temperature. Once opened, store at 90-150C until use. Redrying time 1 h 280C, max 5 times. Packaging Diam. x Length (mm.) 2,00 x 300 2,50 x 300 3,25 x 350 4,00 x 350 5,00 x 350 Current (ampere) 30-55 45-70 65-120 100-140 130-170 Electrode average weight (gr) 10,0 17,0 32,6 48,9 70,8 Weld metal weight per electrode (gr) 6,0 10,5 19,6 29,7 43,2 Fusion time (second) 39,0 47,0 68,0 75,0 81,0

Number of pieces Guaranteed per outerbox minimum weight per outerbox (Kg) 960 600 405 270 195 9,60 10,20 13,20 13,20 13,80

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71

ELECTRODES

Classification AWS A5.4: E 308L-15

Welding Positions

Approvals

ETC PH BS 308L VU
EN 1600: E 19 9 L B 12

GOST 10052-75: ?04X20H9 Applications and Characteristics

GB

Low hydrogen electrode suitable for welding of austenitic stainless steels like AISI 304L or 308L. The special coating allows vertical up welding and makes ETC PH 308L-VU particularly suitable for welding on yards. The heavily basic coating allows the excellent protection of the weld pool from oxide. The electrode ETC PH BS 308 VU having C 0.08% max is available on request. Elettrodo basico per la saldatura di acciai inossidabili austenitici tipo AISI 304L o 308L. Lo speciale rivestimento consente di saldare in posizione verticale ascendente e rende l'elettrodo ETC PH BS 308 L-VU ideale per applicazioni in opera. Il rivestimento altamente basico consente una eccezionale protezione del bagno dalla ossidazione. Su richiesta disponibile l'elettrodo ETC PH BS 308 VU con C max 0.08%. Basische Elektrode fr das Verschweien von rostfreiem, austenitischem Stahl, Typ AISI 304L oder 308L. Durch die Spezial-Ummantelung ist Fallnahtschweien mglich und macht die Elektrode ETC PH BS 308L-VU besonders geeignet fr bereits bestehende Konstruktionen. Die hoch basische Ummantelung schtzt das Schmelzbad vor der Oxydation. Auf Anfrage ist die Elektrode ETC PH BS 308 VU mit max. C 0,08% erhltlich. Electrodo bsico para la soldadura de aceros inoxidables austenticos tipo AISI 304L 308L. Su especial revestimiento permite sbre todo la soldadura en vertical ascendente, muy indicado para soldadura en montaje. El revestimiento altamente bsico le da una alta proteccin al bao protegindole de oxidaciones. Bajo pedido se puede confeccionar ETC PH BS 308L VU con C mx. 0,08%.

All-weld metal Mechanical Properties (Typical values) Heat Treatment As Welded Tensile Strength 2 N/mm 550 min Yield Strength 2 N/mm 380 min Efficiency (%) 100 Impact Value (J) 20 60 min Hardness Elongation (%) 35

All-weld metal Chemical Composition (%) (Typical values) C 0.04 max Mn 1.3-1.7 Si -0.5 S 0.03 max P 0.03 max Cu 0.1 max Ni 9-11 Mo 0.2 max Cr 18-21 As Sb Pb V Sn Nb Ti Fe Al N Nb Ta F. N.: 4 - 8 (WRC)

Current Conditions A.C.; D.C. +

Storage, preservation, redrying Keep dry and store at room temperature. Once opened, store at 90-150C until use. Redrying time 1 h 280C, max 5 times. Packaging Diam. x Length (mm.) 2,50 x 300 3,25 x 350 4,00 x 350 Current (ampere) 60 - 90 80 - 110 100 - 130 Electrode average weight (gr) 17,4 31,2 49,4 Weld metal weight per electrode (gr) 10,4 18,9 29,7 Fusion time (second) 42,0 61,0 67,0 Number of pieces Guaranteed per outerbox minimum weight per outerbox (Kg) 570 375 255 9,90 11,70 12,60

ELECTRODES FOR WELDING STAINLESS STEELS

72

ELECTRODES

Classification AWS A5.4: E308L-15

Welding Positions

Approvals

ETC PH BS 308LT
EN 1600: E 19 9L B 12

GOST 10052-75: ?04X20H9 Applications and Characteristics

GB I D E

Low hydrogen electrodes suitable for austenitic stainless steels welding. Low carbon content and very good mechanical properties at -196C. Elettrodo basico per la saldatura di acciai inox austenitici. Basso tenore di carbonio e ottime caratteristiche meccaniche a 196C. Basische Elektrode fr das Verschweien von austenitischem, rostfreiem Stahl. Niedriger Kohlenstoffgehalt und optimale mechanische Eigenschaften bei minus 196C. Electrodo bsico para la soldadura de aceros inoxidables austenticos. Bajo contenido de carbono y ptimas propiedades mecnicas a -196C.

All-weld metal Mechanical Properties (Typical values) Heat Treatment As Welded Tensile Strength 2 N/mm 520 min Yield Strength 2 N/mm 350 min Impact Value (J) -196C 47 min Hardness Elongation (%) 35 min

Current Conditions A.C.; D.C. +

Efficiency (%) 100

Storage, preservation, redrying Keep dry and store at room temperature. Once opened, store at 90-150C until use. Redrying time 1 h 280C, max 5 times.

All-weld metal Chemical Composition (%) (Typical values) C 0.04 max Mn 1-1.7 Si 0.4 max S 0.025 max P 0.025 max Cu 0.1 max Ni 9-11 Mo 0.2 max Cr 18-21 As Sb Pb V Sn Nb Ti Fe Al N Nb Ta F. N.: 1 - 5 (WRC)

Packaging Diam. x Length (mm.) 2,50 x 300 3,25 x 350 4,00 x 350 Current (ampere) 45-70 65-120 100-140 Electrode average weight (gr) 15,7 31,9 47,1 Weld metal weight per electrode (gr) 9,5 19,2 28,6 Fusion time (second) 40,0 61,0 66,0 Number of pieces Guaranteed per outerbox minimum weight per outerbox (Kg) 690 405 255 10,80 12,90 12,00

ELECTRODES FOR WELDING STAINLESS STEELS

73

ELECTRODES

Classification AWS A5.4: E 308L-15

Welding Positions

Approvals

ETC PH RS 308L
EN Wr. 1600: E 19 9L R 12 1.4316 CONTROLAS MMI TUV

GOST 10052-75: ?04X20H9

Applications and Characteristics

GB

Semi-basic electrode suitable for welding of austenitic steels having 16-20% Cr and 8-12% Ni (i.e. AISI 308 and 308L). Deposit with a Carbon content max 0.04%. Particularly suitable for nuclear, chemical and alimentary fields. Excellent weldability with a spatter tree arc; self-releasing slag combined with a very smooth bead appearance. Max service temperature +300C. The electrode ETC PH RS 308 having C 0.08% max is available on request. Elettrodo semi-basico per la saldatura di acciai inossidabili austenitici contenenti dal 16 al 20% di Cr e dall'8 al 12% di Ni (ad es. AISI 308 e 308L). Deposito con contenuto di carbonio massimo dello 0.04%. Impiegato negli impianti nucleari, alimentari e chimici. Eccellente saldabilit con un arco completamente privo di proiezioni; scoria facilmente asportabile e cordone dall'aspetto piano e perfettamente raccordato. Temperatura massima di esercizio +300C. Su richiesta disponibile l'elettrodo ETC PH RS 308 con C max 0.08%. Halbbasische Elektrode fr das Verschweien von rostfreiem, austenitischem Stahl mit 16-20% Cr und 8-12% Ni (z.B. AISI 308 und 308L). Schweigut mit einem Kohlenstoffgehalt von max. 0,04%, Verwendet bei Nuklear-, Lebensmittel- und Chemie-Anlagen. Sehr gute Schweibarkeit mit einem spritzfreien Lichtbogen; leicht zu entfernende Schlacke. Flache und perfekte Naht und einwandfreie Schweiverbindungen. Maximale Betriebstemperatur +300C. Auf Anfrage ist die Elektrode ETC PH RS 308 mit max. C 0,08% erhltlich. Electrodo semi-bsico para la soldura de aceros inoxidables austenticos con 16-20% Cr y 8-12% Ni (AISI 308 Y 308L). Depsito con un Carbono mximo de 0.04%. Particularmente indicado para la industria nuclear, alimentaria y qumica. Excelente soldabilidad con un arco carente practicamente de proyecciones, escoria facilmente eliminable y cordn de aspecto plano y homogeneo. Temperatura mxima de ejercicio +300C. Bajo pedido se puede suministrar el electrodo ETC PH RS 308 con C mx. 0,08%.

All-weld metal Mechanical Properties (Typical values) Heat Treatment As Welded Tensile Strength 2 N/mm 520 min Yield Strength 2 N/mm 350 min Impact Value (J) 20C 80 min Hardness Elongation (%) 35

All-weld metal Chemical Composition (%) (Typical values) C 0.035 max Mn 0.5-1 Si 0.6-0.9 S 0.025 max P 0.025 max Cu 0.1 max Ni 9-11 Mo 0.2 max Cr 18-21 As Sb Pb V Sn Nb Ti Fe Al N Nb Ta F. N.: 5 - 10 (WRC)

Current Conditions A.C. ; D.C. +

Efficiency (%) 100

Storage, preservation, redrying Keep dry and store at room temperature. Once opened, store at 90-150C until use. Redrying time 1 h 350C, max 5 times. Packaging Diam. x Length (mm.) 1,50 x 250 2,00 x 300 2,50 x 300 3,25 x 350 4,00 x 350 5,00 x 350 Current (ampere) 20-30 30-60 50-80 60-120 100-140 130-180 Electrode average weight (gr) 5,4 11,0 18,4 35,0 52,8 80,0 Weld metal weight per electrode (gr) 3,2 6,7 11,2 21,0 31,6 48,9 Fusion time (second) 23,0 27,0 39,0 61,0 68,0 78,0 Number of pieces Guaranteed per outerbox minimum weight per outerbox (Kg) 1290 930 570 360 240 150 6,90 10,20 10,50 12,60 12,60 12,00

ELECTRODES FOR WELDING STAINLESS STEELS

74

ELECTRODES

Classification AWS A5.4: E 308L-16

Welding Positions

Approvals ABS

ETC PH RS 308L VD
EN Wr. 1600: E 19 9 LR 12 1.4316

GOST 10052-75: ?04X20H9

Applications and Characteristics

GB I

The ETC PH RS 308L VD is an electrode developed for welding of AISI 304L and 308L stainless steels. Excellent weldability with a spatter free arc; self-releasing slag combined with a very smooth bead appearance. ETC PH RS 308L VD un elettrodo studiato per la saldatura di in verticale discendente, impiegato su lamiere inox tipo AISI 304L o 308L. Il particolare rivestimento garantisce delle ottime caratteristiche operative: scoria facilmente rimovibile, pochi spruzzi e cordoni di ottimo aspetto. ETC PH RS 308L VD ist eine Elektrode fr das Fallnahtschweien bei rostfreiem Stahlblech, Typ AISI 304L oder 308L. Die spezielle Ummantelung garantiert ausgezeichnete Qualitt beim Schweien, leicht zu entfernende Schlacke, geringer Spritzverlust und sehr schnes Nahtbild. ETC PH RS 308L VD, es un electrodo estudiado para la soldadura en vertical descendente, empleado sobre aceros inoxidables tipos AISI 304L o 308L. Su particular revestimiento garantiza unas ptimas caractersticas operativas. Escoria facilmente eliminable, pocas proyecciones y cordn de ptimo aspecto.

All-weld metal Mechanical Properties (Typical values) Heat Treatment As Welded Tensile Strength 2 N/mm 520 min Yield Strength 2 N/mm 350 min Impact Value (J) 20C 60 min Hardness Elongation (%) 35

Current Conditions A.C.; D.C. +

Efficiency (%) 100

Storage, preservation, redrying Keep dry and store at room temperature. Once opened, store at 90-150C until use. Redrying time 1 h 350C, max 5 times.

All-weld metal Chemical Composition (%) (Typical values) C 0.03 max Mn 0.5-1.5 Si 0.6-0.9 S 0.025 max P 0.025 max Cu 0.1 max Ni 9-11 Mo 0.2 max Cr 18-21 As Sb Pb V Sn Nb Ti Fe Al N Nb Ta F. N.: 5 - 10 (WRC)

Packaging Diam. x Length (mm.) 2,50 x 300 3,25 x 350 Current (ampere) 50 - 80 60 - 100 Electrode average weight (gr) 16,0 30,4 Weld metal weight per electrode (gr) 11,2 21,0 Fusion time (second) 39,0 61,0 Number of pieces Guaranteed per outerbox minimum weight per outerbox (Kg) 600 405 9,60 12,30

ELECTRODES FOR WELDING STAINLESS STEELS

75

ELECTRODES

Classification AWS A5.4: E308L-16

Welding Positions

Approvals

ETC PH BS 309Cb
EN 1600: E 23 12 Nb B 12

GOST 10052-75: ?10 25H13?2 ? Applications and Characteristics

GB

Low hydrogen electrode suitable for welding of stainless steels AISI 309. The Nb presence improves the intergranular corrosion resistance and also the mechanical properties when working at high service temperature. Used for welding of buffer layers of AISI 347 clad steels and dissimilar steels. Max service temperature +1000C. Elettrodo basico per la saldatura di acciai inossidabili AISI 309. La presenza del niobio assicura un'azione stabilizzante agli effetti della corrosione intergranulare e migliora le caratteristiche meccaniche ad alte temperature di esercizio. Usato come strato intermedio per la placcatura dell'acciaio AISI 347 e per la saldatura degli acciai dissimili. Massima temperatura di esercizio +1000C. Basische Elektrode fr das Verschweien von rostfreiem Stahl AISI 309. Der Gehalt von Noibium garantiert eine Stabilisierung der Krnung-Korrosion und verbessert die mechanischen Eigenschaften bei hohen Betriebstemperaturen. Verwendet als Zwischenlage fr die Plattierung bei Stahl AISI 347 und fr das Verschweien von unterschiedlichen Stahlsorten. Max. Betriebstemperatur + 1000C. Electrodo bsico para la soldadura de aceros inoxidables AISI 309. La presencia de Nb asegura una accin estabilizante a efectos de la corrosin intergranular y mejora las caractersticas mecnicas a altas temperaturas de ejercicio. Puede ser usado como capa intermedia para el plaqueado de aceros AISI 321o para la soldadura de aceros disimilares. Mxima temperatura de ejercicio +1000C

All-weld metal Mechanical Properties (Typical values) Heat Treatment As Welded Tensile Strength 2 N/mm 550 min Yield Strength 2 N/mm 400 min Impact Value (J) 20C 60 min Hardness Elongation (%) 30 min

All-weld metal Chemical Composition (%) (Typical values) C 0.06 max Mn 1.2-1.7 Si 0.4-0.9 S 0.025 max P 0.025 max Cu 0.1 max Ni 12-14 Mo 0.1 max Cr 22-25 As Sb Pb V Sn Nb Ti Fe Al N Nb Ta 0.7-1 F. N.: 9 - 14 (WRC)

Current Conditions A.C.; D.C. +

Efficiency (%) 100

Storage, preservation, redrying Keep dry and store at room temperature. Once opened, store at 90-150C until use. Redrying time 1 h 280C, max 5 times. Packaging Diam. x Length (mm.) 2,50 x 300 3,25 x 350 4,00 x 350 5,00 x 350 Current (ampere) 45-70 65-120 115-140 130-180 Electrode average weight (gr) 18,0 36,0 50,0 76,9 Weld metal weight per electrode (gr) 11,0 21,8 30,6 46,4 Fusion time (second) 43,0 61,0 67,0 67,0 Number of pieces Guaranteed per outerbox minimum weight per outerbox (Kg) 600 375 270 195 10,80 13,50 13,50 15,00

ELECTRODES FOR WELDING STAINLESS STEELS

76

ELECTRODES

Classification AWS A5.4: E 309Cb-15

Welding Positions

Approvals TUV

ETC PH BS 309L
EN Wr. 1600: E 23 12 L B 12 1.4332

GOST 10052-75: ?10X25H13?2

Applications and Characteristics

GB

Low-hydrogen electrode suitable for welding of austenitic stainless steels having 22-25% Cr and 12-14% Mo (AISI 309). Deposit with a Carbon content max of 0.04%. Suitable for welding of dissimilar steels (i.e. Carbon steel with stainless steel) and for buffer layers cladding. Excellent weldability with a spatter free arc; self-releasing slag combined with a very smooth bead appearance. Good corrosion resistance. Elettrodo basico per la saldatura di acciai inox del tipo austenitico contenenti 22-25% Cr e 12-14% Mo (AISI 309). Deposito con contenuto di carbonio massimo 0.04%. Indicato per la saldatura di acciai dissimili, come acciaio al carbonio con acciaio inox e sottostrato di placcatura. Eccellente saldabilit con un arco completamente privo di proiezioni; scoria facilmente asportabile e cordone dall'aspetto piano e perfettamente raccordato. Buona resistenza alla corrosione. Basische Elektrode fr das Verschweien von austenitischen, rostfreiem Stahl mit 22-25% Cr und 12-14% Mo (AISI 309). Schweigut mit max. 0,04% Kohlenstoff. Geeignet fr das Verschweien von unterschiedlichen Stahlsorten, z.B. unlegierter Stahl mit rostfreiem Stahl oder Unterlage bei Plattierung. Sehr gute Schweibarkeit mit einem spritzfreien Lichtbogen; leicht zu entfernende Schlacke. Flache und perfekte Naht und einwandfreie Schweiverbindungen. Guter Korrosionswiderstand. Auf Anfrage ist die Elektrode ETC PH BS 309 mit max. C 0,08% erhltlich. Electrodo bsico para la soldadura de acero inoxidable tipo austentico con 22-25% Cr y 12-14% Mo (AISI 309). Depsito con contenido de Carbono mximo 0,04%. Indicado para la soldadura de aceros disimilares, como acero al carbono con acero inoxidable o plaqueados. Excelente soldabilidad con un arco con prctica ausencia de proyecciones; fcil eliminacin de la escoria, cordn con excelente aspecto. Buena resistencia a la corrosin.

All-weld metal Mechanical Properties (Typical values) Heat Treatment As Welded Tensile Strength 2 N/mm 520 min Yield Strength 2 N/mm 350 min Impact Value (J) 20C 60 min Hardness Elongation (%) 30 min

All-weld metal Chemical Composition (%) (Typical values) C 0.04 max Mn 0.5-1.5 Si 0.2-0.6 S 0.025 max P 0.03 max Cu 0.5 max Ni 12-14 Mo 0.5 max Cr 22-25 As Sb Pb V Sn Nb Ti Fe Al N Nb Ta F. N.: 8 - 14 (WRC)

Current Conditions A.C.; D.C. +

Efficiency (%) 100

Storage, preservation, redrying Keep dry and store at room temperature. Once opened, store at 90-150C until use. Redrying time 1 h 280C, max 5 times. Packaging Diam. x Length (mm.) 2,50 x 300 3,25 x 350 4,00 x 350 5,00 x 350 Current (ampere) 45-70 65-120 115-140 130-180 Electrode average weight (gr) 17,0 34,4 48,9 73,9 Weld metal weight per electrode (gr) 11,1 21,4 29,7 45,0 Fusion time (second) 47,0 73,0 65,0 78,0 Number of pieces Guaranteed per outerbox minimum weight per outerbox (Kg) 600 375 270 195 10,20 12,90 13,20 14,40

ELECTRODES FOR WELDING STAINLESS STEELS

77

ELECTRODES

Classification AWS A5.4:E 309L-15

Welding Positions

Approvals MMI

ETC PH BS 309Mo
EN Wr. 1600: E 23 12 2L B 12 1.4459

Applications and Characteristics

GB I

Low hydrogen electrode suitable for welding of stainless steels AISI 309. Particularly suitable for welding of dissimilar steels (stainless steels with Carbon steels). Service temperature up to +1000C. In this case the content of Mo improves the creep properties. Elettrodo basico per la saldatura di acciai inossidabili AISI 309. particolarmente indicato per la saldatura di acciai dissimili (acciaio inossidabile con acciaio al carbonio). indicato per temperature di esercizio fino a +1000C. In tale caso la presenza di Mo migliora la resistenza allo scorrimento lamellare. Basische Elektrode fr das Verschweien von rostfreiem Stahl AISI 309. Besonders geeignet fr das Verschweien von unterschiedlichen Stahlsorten (rostfreier Stahl mit unlegiertem Stahl). Max. Betriebstemperatur + 1000C. In diesem Fall verbessert das Mo den Widerstand gegen das lamellenfrmige Abflieen. Electrodo bsico para la solsdaura de aceros inoxidables AISI 309. Est particularmente indicado para la soldadura de aceros disimilares (acero inoxidable con acero al carbono). Est indicado para temperaturas de ejercicio hasta +1000C. En tal caso la presencia de Mo mejora la resistencia a la fatiga laminar.

All-weld metal Mechanical Properties (Typical values) Heat Treatment As Welded Tensile Strength 2 N/mm 550 min Yield Strength 2 N/mm 400 min Impact Value (J) 20C 60 min Hardness Elongation (%) 30 min

Current Conditions A.C.; D.C. +

Efficiency (%) 100

Storage, preservation, redrying Keep dry and store at room temperature. Once opened, store at 90-150C until use. Redrying time 1 h 280C, max 5 times.

All-weld metal Chemical Composition (%) (Typical values) C 0.08 max Mn 1-1.5 Si 0.9 max S 0.02 max P 0.025 max Cu 0.1 max Ni 12-14 Mo 2-3 Cr 22-25 As Sb Pb V Sn Nb Ti Fe Al N Nb Ta F. N.: 9 - 15 (WRC)

Packaging Diam. x Length (mm.) 2,50 x 300 3,25 x 350 4,00 x 350 5,00 x 350 Current (ampere) 45-70 65-120 115-140 130-180 Electrode average weight (gr) 18,5 36,0 51,8 78,2 Weld metal weight per electrode (gr) 11,1 22,0 31,6 46,5 Fusion time (second) 42,0 60,0 62,0 66,0 Number of pieces Guaranteed per outerbox minimum weight per outerbox (Kg) 600 375 255 165 11,10 13,50 13,20 12,90

ELECTRODES FOR WELDING STAINLESS STEELS

78

ELECTRODES

Classification AWS A5.4: E 309Mo-15

Welding Positions

Approvals

ETC PH RS 309L
EN Wr. 1600: E 23 12L R 12 1.4332 TUV

GOST 10052-75: ?10X25H13?2

Applications and Characteristics

GB

Semi-basic electrode suitable for welding of stainless steels having 22-25% Cr and 12-14% Ni (AISI 309). Particularly suitable for dissimilar steels welding. Service temperature +1000C. Excellent weldability with a spatter free arc; self-releasing slag combined with a very smooth bead appearance. The electrode ETC PH RS 309 having C 0.08% max is available an request. Elettrodo semi-basico per la saldatura di acciai inossidabili contenenti 22-25% Cr e 12-14% Ni (AISI 309). particolarmente indicato per la saldatura di acciai dissimili. Temperatura di esercizio +1000C. Eccellente saldabilit con un arco completamente privo di proiezioni; scoria facilmente asportabile e cordone dall'aspetto piano e perfettamente raccordato. Su richiesta disponibile l'elettrodo ETC PH RS 309 con C max 0.08%. Halbbasische Elektrode fr das Verschweien von rostfreiem Stahl mit 22-25% Cr und 12-14% Ni (AISI 309). Besonders geeignet fr das Verschweien von unterschiedlichen Stahlsorten. Betriebstemperatur + 1000C. Sehr gute Schweibarkeit mit einem spritzfreien Lichtbogen; leicht zu entfernende Schlacke. Flache und perfekte Naht und einwandfreie Schweiverbindungen. Auf Anfrage ist die Elektrode ETC PH RS 309 mit max. C 0,08% erhltlich. Electrodo semibsico para la soldadura de aceros inoxidables con 22-25% de Cr y 12-14% Ni (AISI 309). Esta particularmente indicado para la soldadura de aceros disimilares. Temparatura mxima de egercicio +1000C. Excelente soldabilidad con un arco practicamente sin proyecciones; escoria facilmente eliminale y cordn de aspecto plano y homogeneo. Bajo pedido se puede suministrar el electrodo ETC PH RS 309 con C mx. 0,08%.

All-weld metal Mechanical Properties (Typical values) Heat Treatment As Welded Tensile Strength 2 N/mm 520 min Yield Strength 2 N/mm 400 min Impact Value (J) 20C 60 min Hardness Elongation (%) 30 min

All-weld metal Chemical Composition (%) (Typical values) C 0.04 max Mn 0.5-1 Si 0.5-0.9 S 0.03 max P 0.025 max Cu 0.1 max Ni 12-14 Mo 0.1 max Cr 22.5-24.5 As Sb Pb V Sn Nb Ti Fe Al N Nb Ta F. N.: 8 - 14 (WRC)

Current Conditions A.C.; D.C. +

Efficiency (%) 100

Storage, preservation, redrying Keep dry and store at room temperature. Once opened, store at 90-150C until use. Redrying time 1 h 350C, max 5 times. Packaging Diam. x Length (mm.) 2,00 x 300 2,50 x 300 3,25 x 350 4,00 x 350 5,00 x 350 Current (ampere) 30-50 45-70 65-120 115-140 130-180 Electrode average weight (gr) 11,6 19,0 35,8 53,8 86,0 Weld metal weight per electrode (gr) 7,0 11,6 21,6 32,4 52,0 Fusion time (second) 34,0 40,0 58,0 62,0 71,0 Number of pieces Guaranteed per outerbox minimum weight per outerbox (Kg) 930 570 360 240 150 10,80 10,80 12,90 12,90 12,90

ELECTRODES FOR WELDING STAINLESS STEELS

79

ELECTRODES

Classification AWS A5.4: E 309L-16

Welding Positions

Approvals CONTROLAS

ETC PH RS 309Mo
EN Wr. 1600: E 23 12 2L R 12 1.4459

GOST 10052-75: ?10X25H13?2

Applications and Characteristics

GB I

Rutile electrode suitable for welding of steels type AISI 309. Also suitable for welding of dissimilar steels and buffer layers cladding. Excellent weldability with a spatter free arc; self-releasing slag combined with a very smooth bead appearance. Elettrodo rutile per la saldatura di acciai di tipo AISI 309. Indicato per la saldatura di acciai dissimili e sottostrati per placcature. Eccellente saldabilit con un arco completamente privo di proiezioni; scoria facilmente asportabile e cordone dall'aspetto piano e perfettamente raccordato. Rutil-Elektrode fr das Verschweien von Stahl des Typs AISI 309. Geeignet fr das Verschweien von unterschiedlichen Stahlsorten und als Unterlage bei Plattierung. Sehr gute Schweibarkeit mit einem spritzfreien Lichtbogen; leicht zu entfernende Schlacke. Flache und perfekte Naht und einwandfreie Schweiverbindungen. Electrodo rutilo para la soldadura de aceros inoxidables tipo AISI 309. Indicado para la soldadura de aceros inoxidables y plaqueado. Excelente soldabilidad con un arco practicamente exento de proyecciones; escoria facilmente eliminable y cordn de aspecto plano y homogeneo.

All-weld metal Mechanical Properties (Typical values) Heat Treatment As Welded Tensile Strength 2 N/mm 550 min Yield Strength 2 N/mm 400 min Impact Value (J) 20C 60 min Hardness Elongation (%) 30 min

Current Conditions A.C.; D.C. +

Efficiency (%) 100

Storage, preservation, redrying Keep dry and store at room temperature. Once opened, store at 90-150C until use. Redrying time 1 h 350C, max 5 times.

All-weld metal Chemical Composition (%) (Typical values) C 0.08 max Mn 1.5 max Si 0.9 max S 0.02 max P 0.02 max Cu 0.1 max Ni 12-14 Mo 2-3 Cr 22-25 As Sb Pb V Sn Nb Ti Fe Al N Nb Ta F. N.: 9-15 (WRC)

Packaging Diam. x Length (mm.) 2,00 x 300 2,50 x 300 3,25 x 350 4,00 x 350 5,00 x 350 Current (ampere) 30-50 45-70 65-120 115-140 130-180 Electrode average weight (gr) 11,9 19,0 36,7 55,0 86,0 Weld metal weight per electrode (gr) 7,1 11,9 22,0 33,1 52,3 Fusion time (second) 38,0 42,0 55,0 54,0 64,0 Number of pieces Guaranteed per outerbox minimum weight per outerbox (Kg) 930 570 360 240 150 11,10 10,80 13,20 13,20 12,90

ELECTRODES FOR WELDING STAINLESS STEELS

80

ELECTRODES

Classification AWS A5.4: E 309Mo-16

Welding Positions

Approvals RINA

ETC PH BS 310
EN Wr. 1600: E 25 20 B 12 1.4842

Applications and Characteristics

GB I D E

Full austenitic basic electrodes suitable to weld heat resisting alloys (up to 1150C) containing 25% Cr and 20% Ni (AISI 310). Elettrodo basico di deposito completamente austenitico per la saldatura di leghe resistenti al calore (fino a 1150C) contenenti 25% Cr e 20% Ni (AISI 310). Basische Elektrode mit komplett austenitischem Schweigut fr das Verschweien von warmfesten Legierungen (bis 1150C) mit 25% Cr und 20% Ni. (AISI 310). Electrodo bsico de depsito completamente austentico para la soldadura de aleaciones resistentes al calor (hasta 1150C) con 25% Cr y 20% Ni (AISI 310).

All-weld metal Mechanical Properties (Typical values) Heat Treatment As Welded Tensile Strength 2 N/mm 550 min Yield Strength 2 N/mm 400 min Impact Value (J) -196C 27 min Hardness Elongation (%) 30 min

Current Conditions A.C.; D.C. +

Efficiency (%) 100

Storage, preservation, redrying Keep dry and store at room temperature. Once opened, store at 90-150C until use. Redrying time 1 h 280C, max 5 times.

All-weld metal Chemical Composition (%) (Typical values) C 0.08-0.15 Mn 1.5-2.5 Si 0.3-0.75 S 0.02 max P 0.03 max Cu 0.2 max Ni 20-22 Mo 0.1 max Cr 25-28 As Sb Pb V Sn Nb Ti Fe Al N Nb Ta F. N.: AUSTENITE

Packaging Diam. x Length (mm.) 2,50 x 300 3,25 x 350 4,00 x 350 5,00 x 350 Current (ampere) 45-70 70-120 110-140 140-170 Electrode average weight (gr) 18,4 34,4 50,6 76,4 Weld metal weight per electrode (gr) 11,2 20,7 30,9 46,5 Fusion time (second) 43,0 69,0 78,0 81,0 Number of pieces Guaranteed per outerbox minimum weight per outerbox (Kg) 570 375 255 165 10,50 12,90 12,90 12,60

ELECTRODES FOR WELDING STAINLESS STEELS

81

ELECTRODES

Classification AWS A5.4: E 310-15

Welding Positions

Approvals MMI

ETC PH BS 310Mo
ELECTRODES
Classification AWS A5.4: E 310Mo-15 Welding Positions Approvals

Applications and Characteristics

GB I D

Full austenitic deposit basic electrode suitable for heat resisting alloys welding (up to +1150C) containing 25% Cr and 20% Ni (AISI 310). Used to weld buffer layers of AISI 316 clad steels and dissimilar steels. Elettrodo basico di deposito completamente austenitico per la saldatura di leghe resistenti al calore (fino a 1150C) contenenti 25% Cr e 20% Ni (AISI 310). Usato nell'esecuzione dello strato intermedio nella placcatura degli acciai AISI 316 e per la saldatura degli acciai dissimili. Basische Elektrode mit komplett austenitischem Schweigut fr das Verschweien von warmfesten Legierungen (bis 1150C) mit 25% Cr und 20% Ni. (AISI 310). Verwendet fr die Zwischenlage bei Plattierungen von Stahl AISI 316 und fr das Verschweien von unterschiedlichen Stahlsorten. Electrodo bsico de depsito completamente austentico para la soldadura de aleaciones resistentes al calor (hasta 1150C) con 25% Cr y 20% Ni (AISI 310). Usado en la ejecucin de capas intermedias en los plaqueados de aceros tipo AISI 316 y para la soldadura de aceros disimilares.

All-weld metal Mechanical Properties (Typical values) Heat Treatment As Welded Tensile Strength 2 N/mm 550 min Yield Strength 2 N/mm 400 min Impact Value (J) -196C 27 min Hardness Elongation (%) 30 min

Current Conditions A.C.; D.C. +

Efficiency (%) 100

Storage, preservation, redrying Keep dry and store at room temperature. Once opened, store at 90-150C until use. Redrying time 1 h 280C, max 5 times.

All-weld metal Chemical Composition (%) (Typical values) C 0.08-0.12 Mn 0.5-1.5 Si 0.5-0.9 S 0.02 max P 0.03 max Cu 0.1 max Ni 20-22 Mo 2-3 Cr 25-28 As Sb Pb V Sn Nb Ti Fe Al N Nb Ta F. N.: AUSTENITE

Packaging Diam. x Length (mm.) 2,50 x 300 3,25 x 350 4,00 x 350 Current (ampere) 45-70 70-120 110-140 Electrode average weight (gr) 18,0 32,6 50,0 Weld metal weight per electrode (gr) 10,9 19,8 30,0 Fusion time (second) 45,0 64,0 64,0 Number of pieces Guaranteed per outerbox minimum weight per outerbox (Kg) 600 405 270 10,80 13,20 13,50

ELECTRODES FOR WELDING STAINLESS STEELS

82

ETC PH RS 310
EN Wr. 1600: E 25 20 R 12 1.4842

Applications and Characteristics

GB

Rutile electrode having full austenitic structure suitable for welding of AISI 310 and of heat resistant alloys (up to 1150C) containing 25% Cr and 20% Ni. Excellent weldability with a spatter free arc; self-releasing slag combined with a very smooth bead appearance Elettrodo semibasico con struttura completamente austenitica per la saldatura di AISI 310 e per leghe resistenti al calore (fino a 1150C) contenenti 25% Cr e 20% Ni. Eccellente saldabilit con un arco completamente privo di proiezioni; scoria facilmente asportabile e cordone dall'aspetto piano e perfettamente raccordato. Rutil-Elektrode mit komplett austenitischer Struktur fr das Verschweien von AISI 310 und fr warmfeste Legierungen (bis 1150C) mit 25% Cr und 20% Ni. Sehr gute Stabilitt mit einem spritzfreien Lichtbogen; leicht zu entfernende Schlacke. Flache und perfekte Naht und einwandfreie Schweiverbindungen. Electrodo rutilo con estructura completamente austentica para soldadura de AISI 310 y para aleaciones resistentes al calor (hasta 1150C.) con 25% Cr y 20% Ni. Excelente soldabilidad con un arco practicamente exento de proyecciones, escoria facilmene eliminable y cordn de aspecto plano y homogeno.

All-weld metal Mechanical Properties (Typical values) Heat Treatment As Welded Tensile Strength 2 N/mm 550 min Yield Strength 2 N/mm 400 min Impact Value (J) 20C 60 min Hardness Elongation (%) 30 min

Current Conditions A.C.; D.C. +

Efficiency (%) 100

Storage, preservation, redrying Keep dry and store at room temperature. Once opened, store at 90-150C until use. Redrying time 1 h 350C, max 5 times. Packaging Diam. x Length (mm.) 2,50 x 300 3,25 x 350 4,00 x 350 Current (ampere) 45-70 70-120 110-140 Electrode average weight (gr) 17,9 34,2 52,5 Weld metal weight per electrode (gr) 10,9 20,7 32,1 Fusion time (second) 40,0 57,0 62,0

All-weld metal Chemical Composition (%) (Typical values) C 0.08-0.12 Mn 1.9-2.5 Si 0.8-1.25 S 0.02 max P 0.03 max Cu 0.2 max Ni 20-22 Mo 0.75 max Cr 25-28 As Sb Pb V Sn Nb Ti Fe Al N Nb Ta F. N.: AUSTENITE

Number of pieces Guaranteed per outerbox minimum weight per outerbox (Kg) 570 360 240 10,20 12,30 12,60

ELECTRODES FOR WELDING STAINLESS STEELS

83

ELECTRODES

Classification AWS A5.4: E 310-16

Welding Positions

Approvals

ETC PH BS 311 Cu LC H
EN 1600: E Z 20 25 5 CuL B

Applications and Characteristics

GB I D

Electrode suitable for welding of Ni-Cr-Mo stainless steel; low Carbon content. Very good resistance to intergranular and pitting corrosion. It is particularly suitable for steels URANUS B6 - NSCD - HU7 - HU9. Elettrodo per la saldatura di acciai inox Ni - Cr - Mo a basso contenuto di carbonio. Ottima resistenza alla corrosione in miscele solforose calde e cloridriche fredde. Buona resistenza intergranulare su acciai URANUS B6 - NSCD - HU7 - HU9. Elektrode fr das Verschweien von rostfreiem Stahl (Ni-Cr-Mo) mit niedrigen Kohlenstoffgehalt. Sehr guter Korrosionswiderstand bei warmen Schwefellsungen und kalten chlorhaltigen Lsungen. Guter Krnungswiderstand bei Stahl URASNUS B6 - NSCD -HU7 - HU9. Electrodo para la soldadura de aceros inox. Ni-Cr-Mo con bajo contenido de Carbono. Optima resistencia a la corrosin por mezclas sufurosas calientes y clorhdricas fras. Buena resistencia intergranular sobre aceros URANUS B6 - NSCD - HU7 - HU9.

All-weld metal Mechanical Properties (Typical values) Heat Treatment As Welded Tensile Strength 2 N/mm 460 min Yield Strength 2 N/mm 320 min Impact Value (J) 20C 40 min Hardness Elongation (%) 35 min

Current Conditions A.C.; D.C. +

Efficiency (%) 150

Storage, preservation, redrying Keep dry and store at room temperature. Once opened, store at 90-150C until use. Redrying time 1 h 280C, max 5 times.

All-weld metal Chemical Composition (%) (Typical values) C 0.03 max Mn 1-2.5 Si 0.75 max S 0.03 max P 0.03 max Cu 1.2-2 Ni 24-26 Mo 4.2-5.2 Cr 19.5-21.5 As Sb Pb V Sn Nb Ti Fe Al N Nb Ta F. N.: 0 WRC

Packaging Diam. x Length (mm.) 2,50 x 300 3,25 x 350 4,00 x 350 5,00 x 350 Current (ampere) 65-80 95-120 130-160 165-200 Electrode average weight (gr) 25,7 50,0 72,6 112,5 Weld metal weight per electrode (gr) 15,4 30,0 46,0 54,1 Fusion time (second) 40,0 61,0 70,0 72,0 Number of pieces Guaranteed per outerbox minimum weight per outerbox (Kg) 420 240 165 105 10,80 12,00 12,00 11,70

ELECTRODES FOR WELDING STAINLESS STEELS

84

ELECTRODES

Classification AWS A5.4: E 385-15

Welding Positions

Approvals

ETC PH RS 312
EN Wr. 1600: E 29 9 R 12 1.4337

Applications and Characteristics

GB

Semi-basic coated electrodes suitable for welding and hard-facing of armour steels having 13% Mn. Used to weld buffer layers. The excellent mechanical properties and the high crack resistance make this electrode suitable to a general use. Excellent weldability with a spatter free arc; self-releasing slag combined with a very smooth bead appearance. Elettrodo a rivestimento semi-basico per la saldatura e la ricarica di acciai difficilmente saldabili, tipo acciai da corazza, al 13% Mn. Adatto per l'esecuzione di strati intermedi di riporti duri. Le elevate caratteristiche meccaniche e la grande resistenza alla fessurazione, rendono questo elettrodo di impiego universale. Eccellente saldabilit con un arco completamente privo di proiezioni; scoria facilmente asportabile e cordone dall'aspetto piano e perfettamente raccordato. Elektrode mit halb basischer Ummantelung fr das Verschweien und Auftragschweien von schwer schweibarem Stahl, z.B. Panzerstahl mit 13% Mn. Geeignet fr die Zwischenlage bei der Hartmetallauftragung. Die guten mechanischen Eigenschaften und der groe Risswiderstand machen diese Elektrode zu einer Universal-Elektrode. Sehr gute Schweibarkeit bei spritzfreiem Lichtbogen; leicht zu entfernende Schlacke. Flache und perfekte Naht und einwandfreie Schweiverbindungen. Electrodo de revestimiento semi-bsico para soldadura y recargue de aceros dificilmente soldables, tipo 13% Mn. Indicado para la ejecucin de capas intermedias y de recargue duro. Las elevadas caractersticas mecnicas y la gran resistencia a la fisuracin, hacen que este electrodo sea de empleo universal. Excelente soldabilidad con un arco practicamente exento de proyecciones, escoria facilmene eliminable y cordn de aspecto plano y homogeno.

All-weld metal Mechanical Properties (Typical values) Heat Treatment As Welded Tensile Strength 2 N/mm 660 min Yield Strength 2 N/mm 450 min Impact Value (J) 20C 60 min Hardness Elongation (%) 22 min

All-weld metal Chemical Composition (%) (Typical values) C 0.15 max Mn 0.5-1.5 Si 0.9 max S 0.02 max P 0.025 max Cu 0.2 max Ni 8.5-10.5 Mo 0.2 max Cr 27-30 As Sb Pb V Sn Nb Ti Fe Al N Nb Ta F. N.: 12 - 20 (WRC)

Current Conditions A.C.; D.C. +

Efficiency (%) 100

Storage, preservation, redrying Keep dry and store at room temperature. Once opened, store at 90-150C until use. Redrying time 1 h 350C, max 5 times. Packaging Diam. x Length (mm.) 2,50 x 300 3,25 x 350 4,00 x 350 5,00 x 350 Current (ampere) 50-70 70-120 90-120 110-155 Electrode average weight (gr) 17,4 32,5 50,0 76,0 Weld metal weight per electrode (gr) 10,5 19,8 30,3 42,0 Fusion time (second) 36,0 58,0 60,0 76,0 Number of pieces Guaranteed per outerbox minimum weight per outerbox (Kg) 570 360 240 150 9,90 11,70 12,00 11,40

ELECTRODES FOR WELDING STAINLESS STEELS

85

ELECTRODES

Classification AWS A5.4: E 312-16

Welding Positions

Approvals

ETC PH BM 316L N
ELECTRODES
Classification Wr. 1.4455 Welding Positions Approvals

Applications and Characteristics

GB I D E

Electrode suitable for welding of steel containing 19%Cr 12%Ni 2%Mo. The weld metal has an excellent resistance to very aggressive corrosive environments, such as urea. Good impact value at 196C. Elettrodo adatto per la saldatura di acciai 19%Cr 12%Ni 2%Mo. Il metallo depositato ha uneccellente resistenza in ambienti estremamente corrosivi, come lurea. Il deposito garantisce unottimo valore di tenacit a 196C. Elektrode fr das Verschweien von austenitischem, rostfreiem von Stahl mit 19% Cr, 12% Ni 2%Mo.Schweigut mit guten mechanischen Eigenschaften und hohem Widerstand gegen chemische Korrosion. bergang bei -196C garantiert. Electrodo para la soldadura de aceros 19% Cr 12% Ni 2% Mo. El metal depositado tiene una excelente resistencia en ambientes extremadamente corrosivos, como la urea. El depsito garantiza unos ptimos valores de tenacidad a -196C.

All-weld metal Mechanical Properties (Typical values) Heat Treatment As Welded Tensile Strength 2 N/mm 550 min Yield Strength 2 N/mm 420 min Impact Value (J) -196C 30 min Hardness Elongation (%) 30 min

Current Conditions A.C.; D.C. +

Efficiency (%) 100

Storage, preservation, redrying Keep dry and store at room temperature. Once opened, store at 90-150C until use. Redrying time 1 h 280C, max 5 times.

All-weld metal Chemical Composition (%) (Typical values) C 0.035 max Mn 6-7.2 Si 0.2-0.35 S 0.02 max P 0.02 max Cu 0.2 max Ni 15-17 Mo 2.7-3.5 Cr 18-20 As Sb Pb V Sn Nb Ti Fe Al N 0.15-0.2 Nb Ta F. N.: 0 (WRC)

Packaging Diam. x Length (mm.) 2,50 x 300 3,25 x 350 4,00 x 350 Current (ampere) 45-70 65-120 115-140 Electrode average weight (gr) 14,8 30,1 46,7 Weld metal weight per electrode (gr) 10,48 19,9 28,5 Fusion time (second) 44,0 61,0 67,0 Number of pieces Guaranteed per outerbox minimum weight per outerbox (Kg) 690 420 270 10,20 12,60 12,60

ELECTRODES FOR WELDING STAINLESS STEELS

86

ETC PH BS 316L
EN Wr. 1600: E 19 12 2L B 12 1.4430

GOST 10052-75: ?02X20N14?2

Applications and Characteristics

GB I D

Suitable for welding of austenitic stainless steels AISI 316 and 316L. Excellent mechanical properties of the deposit and good chemical corrosion resistance. Max service temperature +400C.The electrode ETC PH BS 316 having C 0.08% max is available on request. Elettrodo per la saldatura di acciai inossidabili austenitici AISI 316 e 316L. Deposito di ottime propriet meccaniche e di grande resistenza alla corrosione chimica. Massima temperatura di esercizio +400C.Su richiesta disponibile l'elettrodo ETC PH BS 316 con C max 0.08%. Elektrode fr das Verschweien von austenitischem, rostfreiem Stahl (AISI 316 und 316L).Schweigut mit guten mechanischen Eigenschaften und hohem Widerstand gegen chemische Korrosion. Max. Betriebstemperatur +400C.Auf Anfrage ist die Elektrode ETC PH BS 316 mit max. C 0,08% erhltlich. Electrodo para la soldadura de aceros inoxidables austenticos AISI 316 y 316L. Depsito con ptimas propiedades mecnicas y de gran resistencia a la corrosin qumica. Mxima temperatura de ejercicio +400C.Bajo pedido es posible confeccionar este electrodo con C mx. 0,08%

All-weld metal Mechanical Properties (Typical values) Heat Treatment As Welded Tensile Strength 2 N/mm 490 min Yield Strength 2 N/mm 350 min Impact Value (J) 20C 60 min Hardness Elongation (%) 30 min

Current Conditions A.C.; D.C. +

Efficiency (%) 100

Storage, preservation, redrying Keep dry and store at room temperature. Once opened, store at 90-150C until use. Redrying time 1 h 280C, max 5 times.

All-weld metal Chemical Composition (%) (Typical values) C 0.035 max Mn 0.5-1.5 Si 0.5 max S 0.02 max P 0.025 max Cu 0.15 max Ni 11-14 Mo 2-3 Cr 17-20 As Sb Pb V Sn Nb Ti Fe Al N Nb Ta F. N.: 4 - 8 (WRC)

Packaging Diam. x Length (mm.) 2,50 x 300 3,25 x 350 4,00 x 350 5,00 x 350 Current (ampere) 45-70 65-120 115-140 130-170 Electrode average weight (gr) 16,5 32,6 46,7 70,8 Weld metal weight per electrode (gr) 10,48 19,9 28,5 42,7 Fusion time (second) 45,0 60,0 65,0 73,0 Number of pieces Guaranteed per outerbox minimum weight per outerbox (Kg) 600 405 270 195 9,90 13,20 12,60 13,80

ELECTRODES FOR WELDING STAINLESS STEELS

87

ELECTRODES

Classification AWS A5.4: E 316L-15

Welding Positions

Approvals

ETC PH BS 316L VU
EN Wr. 1600: E 19 12 3L B 12 1.4430

GOST 10052-75: ?02X20N14?2

Applications and Characteristics

GB I D E

Low hydrogen electrodes suitable for welding of stainless steels type AISI 316 and 316L. Excellent performance in vertical-up position. The low carbon content allows a better resistance to corrosion. Elettrodo basico, per la saldatura di acciai inossidabili tipo AISI 316 e 316L. Ottima la saldabilit in posizione verticale ascendente. Il basso contenuto di C favorisce la resistenza alla corrosione. Basische Elektrode fr das Verschweien von rostfreiem Stahl, Typ AISI 316 und 316L. Optimale Schweibarkeit bei Fallnahtschweien. Der niedrige Kohlenstoffgehalt erhht den Korrosionswiderstand. Electrodo bsico, para la soldadura de aceros inoxidables tipo AISI 316 y 316L. Optima soldabilidad en posicin vertical ascendente. El bajo contenido de Carbono favorece la resistencia a la corrosin.

All-weld metal Mechanical Properties (Typical values) Heat Treatment As Welded Tensile Strength 2 N/mm 490 min Yield Strength 2 N/mm 350 min Impact Value (J) 20C 60 min Hardness Elongation (%) 30 min

Current Conditions A.C.; D.C. +

Efficiency (%) 100

Storage, preservation, redrying Keep dry and store at room temperature. Once opened, store at 90-150C until use. Redrying time 1 h 280C, max 5 times.

All-weld metal Chemical Composition (%) (Typical values) C 0.035 max Mn 0.5-1.5 Si 0.5 max S 0.02 max P 0.025 max Cu 0.15 max Ni 11-14 Mo 2-3 Cr 17-20 As Sb Pb V Sn Nb Ti Fe Al N Nb Ta F. N.: 4 - 8 (WRC)

Packaging Diam. x Length (mm.) 2,50 x 300 3,25 x 350 4,00 x 350 Current (ampere) 45-70 65-120 115-140 Electrode average weight (gr) 18,4 32,8 51,8 Weld metal weight per electrode (gr) 11,1 19,9 31,2 Fusion time (second) 43,0 62,0 68,0 Number of pieces Guaranteed per outerbox minimum weight per outerbox (Kg) 570 375 255 10,50 12,60 13,20

ELECTRODES FOR WELDING STAINLESS STEELS

88

ELECTRODES

Classification AWS A5.4: E 316L-15

Welding Positions

Approvals

ETC PH BS 316LT
DIN 1600: E 19 12 2L B 12

Applications and Characteristics

GB I D E

Low hydrogen electrodes suitable for welding of stainless steels AISI 316 and 316L. Excellent mechanical properties of the deposit up to -196C. Elettrodo basico pcr la saldatura degli acciai inossidabili tipo AISI 316 e 316L. Ottime caratteristiche meccaniche di deposito fino a -196C. Basische Elektrode fr das Verschweien von rostfreiem Stahl, Typ AISI 316 und 316L. Gute mechanische Eigenschaften und geeignet bis minus 196C. Electrodo bsico para la soldadura de aceros inoxidables AISI 316 y 316L. Excelentes valores mecnicos y de resiliencia a -196C.

All-weld metal Mechanical Properties (Typical values) Heat Treatment As Welded Tensile Strength 2 N/mm 520 min Yield Strength 2 N/mm 350 min Impact Value (J) -196C 47 min Hardness Elongation (%) 35 min

Current Conditions A.C.; D.C. +

Efficiency (%) 100

Storage, preservation, redrying Keep dry and store at room temperature. Once opened, store at 90-150C until use. Redrying time 1 h 280C, max 5 times.

All-weld metal Chemical Composition (%) (Typical values) C 0.035 max Mn 1.2-1.5 Si 0.4 max S 0.02 max P 0.025 max Cu 0.1 max Ni 11-14 Mo 2-2.5 Cr 17-20 As Sb Pb V Sn Nb Ti Fe Al N Nb Ta F. N.: 1 - 5 (WRC)

Packaging Diam. x Length (mm.) 2,50 x 300 3,25 x 350 4,00 x 350 Current (ampere) 45-70 65-120 115-140 Electrode average weight (gr) 16,1 31,1 47,1 Weld metal weight per electrode (gr) 9,6 18,9 28,8 Fusion time (second) 48,0 58,0 63,0 Number of pieces Guaranteed per outerbox minimum weight per outerbox (Kg) 690 405 255 11,10 12,60 12,00

ELECTRODES FOR WELDING STAINLESS STEELS

89

ELECTRODES

Classification AWS A5.4: E 316L-15

Welding Positions

Approvals

ETC PH RS 316L
EN Wr. 1600: E 19 12 3L R12 1.4430 CONTROLAS MMI RINA TUV

GOST 10052-75: ?02X20N14?2

Applications and Characteristics

GB

Semi-basic electrodes suitable for welding of austenitic stainless steels containing 16-20% Cr, 10-14% Ni and 2-3% Mo (AISI 316 and 316 L). Good chemical corrosion resistance. The low Carbon content of the deposit guarantees a free-of-cracking welding. Max service temperature +400C. Excellent weldability with a spatter free arc; self-releasing slag combined with a very smooth bead appearance. Elettrodo semi-basico per la saldatura di acciai inossidabili austenitici contenenti 16-20% Cr, 10-14% Ni e 2-3% Mo (AISI 316 e 316 L). Ottima resistenza alla corrosione chimica. Il basso contenuto di carbonio del deposito assicura una saldatura esente da cricche. Massima temperatura di esercizio +400C. Eccellente saldabilit con un arco complelamente privo di proiezioni; scoria facilmente asportabile e cordone dall'aspetto piano e perfettamente raccordato. Elektrode mit halb basischer Ummantelung fr das Verschweien von austenitischem, rostfreiem Stahl mit 16-20% Cr, 10-14% Ni und 2-3% Mo (AISI 316 und 316L). Guter Widerstand gegen chemische Korrosion. Der niedrige Kohlenstoffgehalt garantiert ein rissfreies Schweien. Max. Betriebstemperatur +400C. Sehr gute Schweibarkeit bei spritzfreiem Lichtbogen; leicht zu entfernende Schlacke. Flache und perfekte Naht und einwandfreie Schweiverbindungen. Electrodo semibsico para la soldadura de aceros inoxidables austenticos, con 16-20%Cr, 10-14% Ni y 2-3% Mo ( AISI 316 Y 316L). Optima resistencia a la corrosin qimica. El bajo contenido en C. Del depsito asegura una soldadura exenta de fisuraciones. Mxima temperatura de ejercicio +400C. Excelente soldabilidad con un arco practicamente exento de proyecciones, escoria facilmene eliminable y cordn de aspecto plano y homogeno.

All-weld metal Mechanical Properties (Typical values) Heat Treatment As Welded Tensile Strength 2 N/mm 490 min Yield Strength 2 N/mm 350 min Impact Value (J) 20C 60 min Hardness Elongation (%) 30 min

All-weld metal Chemical Composition (%) (Typical values) C 0.035 max Mn 0.5-1 Si 0.6-1 S 0.02 max P 0.025 max Cu 0.15 max Ni 11-13 Mo 2-3 Cr 17.5-19.5 As Sb Pb V Sn Nb Ti Fe Al N Nb Ta F. N.: 5 - 10 (WRC)

Current Conditions A.C.; D.C. +

Efficiency (%) 100

Storage, preservation, redrying Keep dry and store at room temperature. Once opened, store at 90-150C until use. Redrying time 1 h 350C, max 5 times. Packaging Diam. x Length (mm.) 1,50 x 250 2,00 x 300 2,50 x 300 3,25 x 350 4,00 x 350 5,00 x 350 Current (ampere) 20-30 30-60 50-80 60-120 100-140 130-190 Electrode average weight (gr) 5,4 11,5 18,1 35,7 52,3 84,0 Weld metal weight per electrode (gr) 3,2 6,9 11,3 21,4 31,3 50,8 Fusion time (second) 31,0 38,0 42,0 60,0 68,0 70,0 Number of pieces Guaranteed per outerbox minimum weight per outerbox (Kg) 1290 930 570 360 240 150 6,90 10,80 10,20 12,90 12,60 12,60

ELECTRODES FOR WELDING STAINLESS STEELS

90

ELECTRODES

Classification AWS A5.4: E 316L-16

Welding Positions

Approvals ABS

ETC PH RS 317
ELECTRODES
Classification AWS A5.4: E 317-16 Welding Positions Approvals

Applications and Characteristics

GB

Semi-basic electrode suitable for austenitic stainless steels welding having 16-20% Cr, 10-14% Ni and 3-4% Mo (AISI 317). The use of this kind of steels, and consequently of electrodes, is limited to strict corrosion conditions in the presence of sulphuric, and sulphurous acids and their salts. Excellent weldability with a spatter free arc; self-releasing slag combined with a very smooth bead appearance. Elettrodo semi-basico per la saldatura di acciai austenitici contenenti 16-20% Cr, 10-14% Ni e 3-4% Mo (AISI 317). L'uso di tali acciai, e di conseguenza degli elettrodi, limitato ad applicazioni in severe condizioni di corrosione, in presenza di acido solforico e solforoso e dei loro sali. Eccellente saldabilit con un arco completamente privo di proiezioni; scoria facilrnente asportabile e cordone dall'aspetto piano e perfettamente raccordato. Halb-basische Elektrode fr das Verschweien von austenitischem Stahl mit 16-20% Cr., 10-14% Ni und 3-4% Mo (AISI 317). Diese Elektrode wird fr das Verschweien von Stahl mit extremer Belastung durch Korrosion, Schwefelsure und schwefelhaltigen Suren, sowie Salzen eingesetzt. Sehr gute Schweibarkeit bei spritzfreiem Lichtbogen; leicht zu entfernende Schlacke. Flache und perfekte Naht und einwandfreie Schweiverbindungen. Electrodo semi-bsico para la soldadura de aceros austenticos con 16-20% Cr, 10-14% Ni. y 3-4% Mo (AISI317). El uso de tales aceros, y como consecuencia de los electrodos, esta limitado a aplicaciones con severas condiciones de corrosin, en presencia de cido sulfrico o sulfuroso o de otras sales. Excelente soldabilidad con un arco practicamente exento de proyecciones, escoria facilmene eliminable y cordn de aspecto plano y homogeno.

All-weld metal Mechanical Properties (Typical values) Heat Treatment As Welded Tensile Strength 2 N/mm 550 min Yield Strength 2 N/mm 400 min Impact Value (J) 20C 28 min Hardness Elongation (%) 30 min

All-weld metal Chemical Composition (%) (Typical values) C 0.08 max Mn 0.5-1.5 Si 0.5-0.9 S 0.03 max P 0.03 max Cu 0.15 max Ni 12-14 Mo 3-4 Cr 18-21 As Sb Pb V Sn Nb Ti Fe Al N Nb Ta F. N.: 5 - 10 (WRC)

Current Conditions A.C.; D.C. +

Efficiency (%) 100

Storage, preservation, redrying Keep dry and store at room temperature. Once opened, store at 90-150C until use. Redrying time 1 h 350C, max 5 times. Packaging Diam. x Length (mm.) 2,50 x 300 3,25 x 350 4,00 x 350 5,00 x 350 Current (ampere) 50-80 70-120 110-140 120-170 Electrode average weight (gr) 18,4 35,0 55,0 78,0 Weld metal weight per electrode (gr) 11,2 21,4 33,0 42,1 Fusion time (second) 43,0 62,0 68,0 74,0 Number of pieces Guaranteed per outerbox minimum weight per outerbox (Kg) 570 360 240 150 10,50 12,60 13,20 11,70

ELECTRODES FOR WELDING STAINLESS STEELS

91

ETC PH BS 318
EN 1600: E 19 12 3Nb B 12

Applications and Characteristics

GB

Basic electrode suitable for stabilized austenitic stainless AISI 318. The Niobium content allows a stabilizing effect with regard to the intergranural corrosion caused by the carbides precipitation. Mainly used for welding of steels having the same chemical composition. Max service temperature 450C. Elettrodo basico per la saldatura degli acciai inossidabili austenitici stabilizzati AISI 318. La presenza del Niobio assicura un'azione stabilizzante agli effetti della corrosione intergranulare dovuta alla precipitazione di carburi. Impiegato soprattutto per la saldatura di acciai della stessa composizione chimica. Massima temperatura di esercizio +450C. Basische Elektrode fr das Verschweien von rostfreiem, austenitischem, stabilisiertem Stahl AISI 318. Der Gehalt an Niobium wirkt durch die Ausscheidung von Karbiten stabilisierend bei der Krnung-Korrosion. Sie wird vorwiegend fr das Verschweien von Stahl mit der gleicher chemischer Zusammensetzung verwendet. Max. Betriebstemperatur plus 450C. Electrodo bsico para la soldadura de acero inoxidable austentico estabilizado AISI 318. La presencia del Nb asegura una accin estabilizante a efecto de la corrosin intergranular debida a la precipitacin de carburos. Empleado principalmente para la soldadura de aceros de similar composicin qumica. Mxima temperatura de ejercicio +450C.

All-weld metal Mechanical Properties (Typical values) Heat Treatment As Welded Tensile Strength 2 N/mm 550 min Yield Strength 2 N/mm 400 min Impact Value (J) 20C 50 min Hardness Elongation (%) 25 min

Current Conditions A.C.; D.C. +

Efficiency (%) 100

Storage, preservation, redrying Keep dry and store at room temperature. Once opened, store at 90-150C until use. Redrying time 1 h 350C, max 5 times. Packaging Diam. x Length (mm.) 2,50 x 300 3,25 x 350 4,00 x 350 5,00 x 350 Current (ampere) 50-80 70-120 110-140 120-170 Electrode average weight (gr) 17,4 33,6 49,1 71,1 Weld metal weight per electrode (gr) 11,3 21,4 31,3 50,8 Fusion time (second) 37,0 50,0 66,0 87,0

All-weld metal Chemical Composition (%) (Typical values) C 0.06 max Mn 0.5-1.5 Si 0.5 max S 0.02 max P 0.025 max Cu 0.15 max Ni 11-14 Mo 2-3 Cr 17-20 As Sb Pb V Sn Nb Ti Fe Al N Nb Ta 1 max F. N.: 5 - 10 (WRC)

Number of pieces Guaranteed per outerbox minimum weight per outerbox (Kg) 600 405 270 195 10,50 13,50 13,20 13,80

ELECTRODES FOR WELDING STAINLESS STEELS

92

ELECTRODES

Classification AWS A5.4: E 318-15

Welding Positions

Approvals

ETC PH RS 318
EN Wr. 1600: E 19 12 3Nb R 12 1.4576

GOST 10052-75: ?08X19H10?2

Applications and Characteristics

GB

Semi-basic electrode suitable for stabilized austenitic stainless steels AISI 318. The Niobium content allows a stabilizing effect with regard to the intergranular corrosion caused by the carbides precipitation. Mainly used for welding of steels having the same chemical composition. Max service temperature +450C. Excellent weldability with a spatter free arc; self-releasing slag combined with a very smooth bead appearance. The electrode ETC PH RS 318L having C 0.04% max is available on request. Elettrodo semi-basico per la saldatura degli acciai inossidabili austenitici stabilizzati AISI 318. La presenza del Niobio assicura un'azione stabilizzante agli effetti della corrosione intergranulare dovuta alla precipitazione di carburi. Impiegato soprattutto per la saldatura di acciai della stessa composizione chimica. Massima temperatura di esercizio +450C. Eccellente saldabilit con un arco completamente privo di proiezioni; scoria facilmente asportabile e cordone dall'aspetto piano e perfettamente raccordato. Su richiesta disponibile l'elettrodo ETC PH RS 318L con C max 0.04%. Halb-basische Elektrode fr das Verschweien von rostfreiem, austenitischem, stabilisiertem Stahl AISI 318. Der Gehalt an Niobium wirkt durch die Ausscheidung von Karbiten stabilisierend bei der Krnung-Korrosion. Sie wird vorwiegend fr das Verschweien von Stahl mit der gleicher chemischer Zusammensetzung verwendet. Max. Betriebstemperatur plus 450C. Sehr gute Schweibarkeit bei spritzfreiem Lichtbogen; leicht zu entfernende Schlacke. Flache und perfekte Naht und einwandfreie Schweiverbindungen. Auf Anfrage ist auch die Elektrode ETC PH RS 318L mit max. C 0,04% erhltlich. Electrodo semi-bsico para la soldadura de acero inoxidable austentico estabilizado AISI 318. La presencia del Nb asegura una accin estabilizante a efectos de la corrosin intergranular debida a la precipitacin de carburos. Empleado sobre todo para soldadura de aceros de la misma composicin qumica. Mxima temperatura de ejercicio +400C. Excelente soldabilidad con un arco practicamente exento de proyecciones, escoria facilmene eliminable y cordn de aspecto plano y homogeno. Bajo pedido puede suministrarse el electrodo ETC PH RS318 con C mx. 0,08%.

All-weld metal Chemical Composition (%) (Typical values) C 0.06 max Mn 0.5-1 Si 0.5-0.9 S 0.02 max P 0.025 max Cu 0.15 max Ni 11-13 Mo 2-3 Cr 17.5-19.5 As Sb Pb V Sn Nb Ti Fe Al N Nb Ta 1 max F. N.: 5 - 10 (WRC)

All-weld metal Mechanical Properties (Typical values) Heat Treatment As Welded Tensile Strength 2 N/mm 550 min Yield Strength 2 N/mm 400 min Impact Value (J) 20C 50 min Hardness Elongation (%) 24 min

Current Conditions A.C.; D.C. +

Efficiency (%) 100

Storage, preservation, redrying Keep dry and store at room temperature. Once opened, store at 90-150C until use. Redrying time 1 h 350C, max 5 times. Packaging Diam. x Length (mm.) 2,00 x 300 2,50 x 300 3,25 x 350 4,00 x 350 5,00 x 350 Current (ampere) 30-50 50-80 70-120 110-140 120-170 Electrode average weight (gr) 11,3 18,4 35,0 51,3 78,6 Weld metal weight per electrode (gr) 6,9 11,3 21,4 31,3 50,8 Fusion time (second) 33,0 37,0 50,0 66,0 87,0 Number of pieces Guaranteed per outerbox minimum weight per outerbox (Kg) 930 570 360 240 150 10,50 10,50 12,60 12,30 11,70

ELECTRODES FOR WELDING STAINLESS STEELS

93

ELECTRODES

Classification AWS A5.4: E 318-16

Welding Positions

Approvals TUV

ETC PH BS 347
EN Wr. 1600: E 19 9Nb B 12 1.4551

GOST 10052-75: ?08X20H10?

Applications and Characteristics

GB I D E

Low hydrogen electrode suitable for stabilized austenitic stainless steels AISI 321 and AISI 347. In comparison with the semi-basic type, the general properties have been considerably improved. Elettrodo basico per la saldatura degli acciai inossidahili austenitici stabilizzati AISI 321 e AISI 347. Le propriet generali presentano un miglioramento rispetto alla versione semi-basica. Basische Elektrode fr das Verschweien von rostfreiem, austenitischem, stabilisiertem Stahl AISI 321 und AISI 347. Die Leistungen dieser Elektrode verbessern sich gegenber der halb-basischen Elektrode erheblich. Electrodo bsico para la soldadura de aceros inoxidables austenticos estabilizados AISI 321 y AISI 347. Las propiedades generales presentan una mejora respecto a la versin semibsica.

All-weld metal Mechanical Properties (Typical values) Heat Treatment As Welded Tensile Strength 2 N/mm 550 min Yield Strength 2 N/mm 400 min Impact Value (J) 20C 48 min Hardness Elongation (%) 30 min

Current Conditions A.C.; D.C. +

Efficiency (%) 100

Storage, preservation, redrying Keep dry and store at room temperature. Once opened, store at 90-150C until use. Redrying time 1 h 280C, max 5 times.

All-weld metal Chemical Composition (%) (Typical values) C 0.08 max Mn 1-1.7 Si 0.5 max S 0.02 max P 0.025 max Cu 0.15 max Ni 9-11 Mo 0.75 max Cr 18-21 As Sb Pb V Sn Nb Ti Fe Al N Nb Ta 1 max F. N.: 5 - 10 (WRC)

Packaging Diam. x Length (mm.) 2,50 x 300 3,25 x 350 4,00 x 350 5,00 x 350 Current (ampere) 45-70 65-120 115-140 130-170 Electrode average weight (gr) 17,5 32,6 47,8 75,4 Weld metal weight per electrode (gr) 10,6 19,9 28,9 45,6 Fusion time (second) 49,0 59,0 65,0 76,0 Number of pieces Guaranteed per outerbox minimum weight per outerbox (Kg) 600 405 270 195 10,50 13,20 12,90 14,70

ELECTRODES FOR WELDING STAINLESS STEELS

94

ELECTRODES

Classification AWS A5.4: E 347-15

Welding Positions

Approvals TUV

ETC PH RS 347
EN Wr. 1600: E 19 9Nb R 12 1.4551 MMI TUV

GOST 10052-75: ?08X20H10?

Applications and Characteristics

GB

Semi-basic electrode suitable for stabilized austenitic stainless steels AISI 321 and AISI 347. The Nb+Ta presence in the weld metal is due to the Ti sublimation at the liquidus temperature of the weld pool. The general properties are considerably improved at high temperatures. Max service temperature +400C. Excellent weldability with a spatter free arc; self-releasing slag combined with a very smooth bead appearance. Elettrodo semi-basico per la saldatura degli acciai inossidabili austenitici stabilizzati AISI 321 e AISI 347, solitamente stabilizzati al titanio. La presenza del Nb+Ta nel metallo d'apporto giustificata dal fatto che il Ti, alla temperatura di fusione del bagno di saldatura, sublimerebbe, compromettendo cos l'azione stabilizzante nel deposito. Si ha un miglioramento delle propriet generali alle alte temperature. Max temperatura di esercizio +400C. Eccellente saldabilit con un arco completamente privo di proiezioni; scoria facilmente asportabile e cordone dall'aspetto piano e perfettamente raccordato. Halb-basische Elektrode fr das Verschweien von rostfreiem, austenitischem, stabilisiertem Stahl AISI 321 und AISI 347, Titan stabilisiert. Der Gehalt an Nb + Ta im Schweigut entsteht durch die Sublimierung des Ti bei der Schmelztemperatur, wodurch die Stabilitt des Schweigutes geschwcht wird. Bei hohen Temperaturen bessern sich die technischen Leistungen. Max. Betriebstemperatur plus 400C. Sehr gute Schweibarkeit bei spritzfreiem Lichtbogen; leicht zu entfernende Schlacke. Flache und perfekte Naht und einwandfreie Schweiverbindungen. Electrodo semi-bsico para la soldadura de aceros inoxidables austenticos estabilizados AISI 321 Y AISI 347. La presencia de Nb + Ta en el metal de aportacin est justificada por el hecho de que el Ti a la temperatura de fusin del bao de soldadura, se volatizara, comprometiendo as la accin estabilizante en el material depositado. Se obtiene una mejora de las propiedades generales a altas temperaturas. Mxima temperatura de ejercicio +400C. Excelente soldabilidad con un arco practicamente exento de proyecciones, escoria facilmene eliminable y cordn de aspecto plano y homogeno.

All-weld metal Chemical Composition (%) (Typical values) C 0.08 max Mn 0.5-1 Si 0.5-0.9 S 0.02 max P 0.025 max Cu 0.15 max Ni 9-11 Mo 0.75 max Cr 19-21 As Sb Pb V Sn Nb Ti Fe Al N Nb Ta 1 max F. N.: 5 - 10 (WRC)

All-weld metal Mechanical Properties (Typical values) Heat Treatment As Welded Tensile Strength 2 N/mm 550 min Yield Strength 2 N/mm 400 min Impact Value (J) 20C 48 min Hardness Elongation (%) 30 min

Current Conditions A.C.; D.C. +

Efficiency (%) 100

Storage, preservation, redrying Keep dry and store at room temperature. Once opened, store at 90-150C until use. Redrying time 1 h 350C, max 5 times. Packaging Diam. x Length (mm.) 2,00 x 300 2,50 x 300 3,25 x 350 4,00 x 350 5,00 x 350 Current (ampere) 30-60 50-80 60-120 100-140 130-180 Electrode average weight (gr) 11,1 18,7 35,0 52,5 82,6 Weld metal weight per electrode (gr) 6,6 11,2 21,0 31,5 49,5 Fusion time (second) 37,0 39,0 54,0 57,0 63,0 Number of pieces Guaranteed per outerbox minimum weight per outerbox (Kg) 930 570 360 240 150 10,50 10,80 12,60 12,60 12,30

ELECTRODES FOR WELDING STAINLESS STEELS

95

ELECTRODES

Classification AWS A5.4: E 347-16

Welding Positions

Approvals CONTROLAS

ETC PH BS 410 NiMoS


Wr. 1.4351

Applications and Characteristics

GB I D E

Low hydrogen electrode suitable for welding of ASTM CA6NM steels or similar. Weld metal free of micro-structural ferrite and obtained by balancing the Ni and Mo content. Elettrodo basico per la saldatura di acciai ASTM CA6NM o analoghi. Deposito esente da ferrite microstrutturale ottenuto bilanciando il contenuto di Ni e Mo. Basische Elektrode fr das Verschweien von ASTM CA6NM Stahl oder artverwandten Stahlsorten. Ein optimales Gleichgewicht des Ni und Mo Gehaltes ermglicht ein Schweigut ohne mikrostrukturellem Ferrit. Electrodo bsico para la soldadura de aceros ASTM CA6NM o anlogos. Depsito carente de ferrita microestructural obtenido del equilibrio en el contenido de Ni y Mo.

All-weld metal Mechanical Properties (Typical values) Heat Treatment PWHT 600C x 1h Tensile Strength 2 N/mm 850 Yield Strength 2 N/mm 700 Efficiency (%) 100 Impact Value (J) 20C 65 Hardness Elongation (%) 22

Current Conditions A.C.; D.C. +

Storage, preservation, redrying Keep dry and store at room temperature. Once opened, store at 90-150C until use.

All-weld metal Chemical Composition (%) (Typical values) C 0.06 max Mn 1 max Si 0.9 max S 0.03 max P 0.03 max Cu 0.5 max Ni 4-5 Mo 0.4-0.7 Cr 11-12.5 As Sb Pb V Sn Nb Ti Fe Al N Nb Ta -

Packaging Diam. x Length (mm.) 2,50 x 300 3,25 x 350 4,00 x 350 5,00 x 350 Current (ampere) 65-95 85-140 120-190 190-240 Electrode average weight (gr) 18,5 38,3 56,3 86,0 Weld metal weight per electrode (gr) 11,12 23,0 34,0 52,5 Fusion time (second) 60,0 68,0 81,0 86,0 Number of pieces Guaranteed per outerbox minimum weight per outerbox (Kg) 600 360 240 150 11,10 13,80 13,50 12,90

ELECTRODES FOR WELDING STAINLESS STEELS

96

ELECTRODES

Classification AWS A5.4: E 410 NiMo

Welding Positions

Approvals

ETC PH BS 410S
EN 1600: E 13 B 12

GOST 10052-75: ?12X13 similar Applications and Characteristics

GB I

Low hydrogen electrode suitable for welding of 15-17% Cr steels (AISI 430). This kind of steel has been developed for air hardening and need therefore pre-heating and stress relieving treatments in order to obtain a suitable ductility to allow mechanical working. Elettrodo basico per la saldatura di acciai al 15-17% Cr (AISI 430). Tali tipi di acciaio sono previsti per la tempra in aria e richiedono pertanto dei trattamenti di preriscaldo e di distensione al fine di ottenere delle saldature di sufficiente duttilit per la lavorazione meccanica. Basische Elektrode fr das Verschweien von Stahl mit 15-17% Cr (AISI 430). Diese Stahlsorten sind fr das Lufthrten vorgesehen und verlangen daher ein Vorwrmen und eine Vordehnung, um eine ausreichend flexible Naht fr die nachfolgende mechanische Bearbeitung zu schaffen. Electrodo bsico para la soldadura de aceros 12% Cr (AISI 410). Tales tipos de aceros estn previstos para su temple en aire y requiere por lo tanto de tratamiento de precalentamiento y de distensionado a fin de obtener la suficiente ductibilidad para su posterior mecanizado.

All-weld metal Mechanical Properties (Typical values) Heat Treatment PWHT 780C x 2h Tensile Strength 2 N/mm 620 Yield Strength 2 N/mm 450 min Impact Value (J) 40 min 20C Hardness Elongation (%) 20 min

Current Conditions A.C.; D.C. +

Efficiency (%) 100

Storage, preservation, redrying Keep dry and store at room temperature. Once opened, store at 90-150C until use. Redrying time 1 h 280C, max 5 times.

All-weld metal Chemical Composition (%) (Typical values) C 0.08 max Mn 1 max Si 0.9 max S 0.03 max P 0.03 max Cu 0.5 max Ni 0.6 max Mo 0.5 max Cr 11-13.5 As Sb Pb V Sn Nb Ti Fe Al N Nb Ta -

Packaging Diam. x Length (mm.) 2,50 x 300 3,25 x 350 4,00 x 350 5,00 x 350 Current (ampere) 65-95 85-140 120-190 190-240 Electrode average weight (gr) 18,0 38,2 55,0 86,0 Weld metal weight per electrode (gr) 10,9 23,2 33,8 52,9 Fusion time (second) 46,0 65,0 67,0 80,0 Number of pieces Guaranteed per outerbox minimum weight per outerbox (Kg) 600 330 240 150 10,80 12,60 13,20 12,90

ELECTRODES FOR WELDING STAINLESS STEELS

97

ELECTRODES

Classification AWS A5.4: E 410-15

Welding Positions

Approvals

ETC PH BS 430S
EN Wr. 1600: E 17 B 12 1.4016

Applications and Characteristics

GB I

Low hydrogen electrode suitable for welding of 15-17% Cr steels (AISI 430). This kind of steel has been developed for air hardening and need therefore pre-heating and stress relieving treatments in order to obtain a suitable ductility to allow mechanical working. Elettrodo basico per la saldatura di acciai al 15-17% Cr (AISI 430). Tali tipi di acciaio sono previsti per la tempra in aria e richiedono pertanto dei trattamenti di preriscaldo e di distensione al fine di ottenere delle saldature di sufficiente duttilit per la lavorazione meccanica. Basische Elektrode fr das Verschweien von Stahl mit 15-17% Cr (AISI 430). Diese Stahlsorten sind fr das Lufthrten vorgesehen und verlangen daher ein Vorwrmen und eine Vordehnung, um eine ausreichend flexible Naht fr die nachfolgende mechanische Bearbeitung zu schaffen. Electrodo bsico para la soldadura de aceros 15-17% Cr (AISI 430). Tales tipos de aceros estn previstos para su temple en aire y requiere por lo tanto de tratamiento de precalentamiento y de distensionado a fin de obtener la suficiente ductibilidad para su posterior mecanizado.

All-weld metal Mechanical Properties (Typical values) Heat Treatment PWHT 760C x 2h Tensile Strength 2 N/mm 450 min Efficiency (%) 100 Hardness Yield Strength 2 N/mm Impact Value (J) Elongation (%) 20 min

Current Conditions A.C.; D.C. +

Storage, preservation, redrying Keep dry and store at room temperature. Once opened, store at 90-150C until use. Redrying time 1 h 280C, max 5 times.

All-weld metal Chemical Composition (%) (Typical values) C 0.08 max Mn 1 max Si 0.9 max S 0.03 max P 0.03 max Cu 0.5 max Ni 0.6 max Mo 0.5 max Cr 15-18 As Sb Pb V Sn Nb Ti Fe Al N Nb Ta -

Packaging Diam. x Length (mm.) 3,25 x 350 4,00 x 350 Current (ampere) 85-140 120-190 Electrode average weight (gr) 40,0 55,0 Weld metal weight per electrode (gr) 24,1 33,0 Fusion time (second) 65,0 67,0 Number of pieces Guaranteed per outerbox minimum weight per outerbox (Kg) 330 240 13,20 13,20

ELECTRODES FOR WELDING STAINLESS STEELS

98

ELECTRODES

Classification AWS A5.4: E 430-15

Welding Positions

Approvals

ETC PH RS 22.9.3L
EN Wr. 1600: E 22 9 3 NL R 12 1.4462 DNV RINA

Applications and Characteristics

GB

Electrodes particularly suitable for welding of Duplex steels having 22% Cr, 9% Ni and 3% Mo. Excellent resistance to intergranular corrosion. Low carbon content. Excellent weldability with a spatter free arc; self-releasing slag combined with a very smooth bead appearance Elettrodo particolarmente adatto per la saldatura di acciai Duplex con 22% Cr 9% di Ni 3% Mo. Ottima resistenza alla corrosione intergranulare. Basso contenuto di Carbonio. Eccellente saldabilit con un arco completamente privo di proiezioni; scoria facilmente asportabile e cordone dall'aspetto piano e perfettamente raccordato. Austenitisch-ferritische elektrode mit einem Ferritgehalt von 25-30% zum Schweien von korrosionsbestndigen, ferritisch-austenitischen Sthlen (Duplex-sthle). Das schweigut der inox 1.4462hat eine hohe sichertheit gegenber Spannungsrikorrosion und Lochfrakorrosion in chlorund schwefelwasserstoffhaltigen Meddien bei Betriebstemperaturen bis 300C. Electrodo particularmente indicado para la soldadura de aceros DUPLEX con 22% Cr 9% Ni y 3% Mo. Optima resistencia a la corrosin intergranular. Bajo contenido de Carbono. Excelente soldabilidad con un arco casi privado de proyecciones, escoria facilmente removible y cordn de excelente aspecto.

All-weld metal Mechanical Properties (Typical values) Heat Treatment As Welded Tensile Strength 2 N/mm 700 min Yield Strength 2 N/mm 600 min Efficiency (%) 100 Impact Value (J) 20C 60 Hardness Elongation (%) 25 min

Current Conditions A.C.; D.C. +

Storage, preservation, redrying Keep dry and store at room temperature. Once opened, store at 90-150C until use. Redrying time 1 h 350C, max 5 times. Packaging Diam. x Length (mm.) 2,50 x 300 3,25 x 350 4,00 x 350 5,00 x 350 Current (ampere) 35-70 60-120 90-140 140-210 Electrode average weight (gr) 18,4 37,5 55,0 82,0 Weld metal weight per electrode (gr) 11,3 22,5 33,4 50,3 Fusion time (second) 38,0 56,0 53,0 67,0

All-weld metal Chemical Composition (%) (Typical values) C 0.03 max Mn 0.5-2.5 Si 0.5-0.9 S 0.03 max P 0.03 max Cu Ni 8-10.5 Mo 2.5-3.7 Cr 21-23 As Sb Pb V 0.17 Sn Nb Ti Fe Al N 0.1-0.16 Nb Ta F. N.: 35 - 60

Number of pieces Guaranteed per outerbox minimum weight per outerbox (Kg) 570 360 240 150 10,50 13,50 13,20 12,30

ELECTRODES FOR WELDING STAINLESS STEELS

99

ELECTRODES

Classification AWS A5.4: E 2209-16

Welding Positions

Approvals BV

ETC PH RS 308L EW
EN Wr. EN 1600: E 19 9 L R 12 1.4316

GOST 10052-75: ?04X20H9

Applications and Characteristics

GB

ETC PH RS 308L EW is an 17 version electrode, suitable in all positions except in vertical down. Used for stainless steels structures as 19%Cr, 10%Ni. Good weldability with a spatter free arc; self releasing slag combined with a very smooth bead appearance. Available in all standard diameters, the type 4.00 and 5.00 mm with efficency about 120% is available in vacuum packing. ETC PH RS 308L EW un elettrodo versione 17, impiegato principalmente nella saldatura di strutture in acciaio inox austenitico tipo 19% Cr 10% Ni. Ottima operativit, scoria facilmente rimovibile. cordoni di ottimo aspetto. Disponibile su formato standard per tutti i diametri, i tipi 4.00 e 5.00mm per lunghezza 450 con un rendimento 120%, sono disponibili su imballi vacuum packing. ETC PH RS 308L EW ist eine Elektrode in Ausfhrung 17. Sie ist besonders geeignet fr das Verschweien von austenitischen, rostfreien Bausthlen des Typs 19% Cr und 10% Ni. Sehr gute Schweibarkeit, leicht zu entfernende Schlacke und sehr schnes Nahtbild. In den Standard-Gren fr alle Durchmesser lieferbar. Die Gren 4.00 und 5.00 mm mit einer Lnge von 450 und einer Ausbringung von 120%, werden Vakuum verpackt ausgeliefert. ETC PH RS308L EW es un electrodo en versin -17, empleado principalmente en la soldadura de aceros inoxidables austenticos tipo 19% Cr 10% Ni. Optima operatividad, escoria facilmente eliminable y cordones de excelente aspecto. Disponible en formato standard para todos los dimetros y en dimetro 4,00 y 5,00 mm. con longitud de 450 mm, con un rendimiento de 120%, envasados al vaco V.P.

All-weld metal Mechanical Properties (Typical values) Heat Treatment As Welded Tensile Strength 2 N/mm 520 min Yield Strength 2 N/mm 350 min Impact Value (J) 20C 60 min Hardness Elongation (%) 35 min

All-weld metal Chemical Composition (%) (Typical values) C 0.04 max Mn 0.5-1 Si 0.6-0.9 S 0.03 max P 0.03 max Cu 0.1 max Ni 9-11 Mo 0.2 max Cr 18-21 As Sb Pb V Sn Nb Ti Fe Al N Nb Ta F. N.: 5 - 10 (WRC)

Current Conditions A.C.; D.C. +

Efficiency (%) 100

Storage, preservation, redrying Keep dry and store at room temperature. Once opened, store at 90-150C until use. Redrying time 1 h 350C, max 5 times. Packaging Diam. x Length (mm.) 2,00 x 300 2,50 x 300 3,25 x 350 4,00 x 450 5,00 x 450 Current (ampere) 30-60 50-80 60-120 100-140 130-180 Electrode average weight (gr) 11,2 17,9 34,7 90,1 134,0 Weld metal weight per electrode (gr) 6,7 11,3 21,0 58,0 90,0 Fusion time (second) 27,0 39,0 61,0 85,0 90,0 Number of pieces Guaranteed per outerbox minimum weight per outerbox (Kg) 960 540 330 180 108 10,80 9,60 11,40 16,20 14,40

EASY WELD ELECTRODES

100

ELECTRODES

Classification AWS A5.4: E 308 L-17

Welding Positions

Approvals

ETC PH RS 309L EW
EN EN 1600: E 23 12 L R 12

Applications and Characteristics

GB

ETC PH RS 309L EW is an 17 version electrode, suitable in all positions except in vertical down. Used for stainless steels structures as 23%Cr, 12%Ni. Good weldability with a spatter free arc; self releasing slag combined with a very smooth bead appearance. Available in all standard diameters, the type 4.00 and 5.00 mm with efficency about 120% is available in vacuum packing. ETC PH RS 309L EW un elettrodo versione 17, impiegato principalmente nella saldatura di strutture in acciaio inox austenitico tipo 23% Cr 12% Ni. Ottima operativit, scoria facilmente rimovibile. cordoni di ottimo aspetto. Disponibile su formato standard per tutti i diametri, i tipi 4.00 e 5.00mm per lunghezza 450 con un rendimento 120%, sono disponibili su imballi vacuum packing. ETC PH RS 309L EW ist eine Elektrode in Ausfhrung 17. Sie ist besonders geeignet fr das Verschweien von austenitischen, rostfreien Bausthlen des Typs 23% Cr und 12% Ni. Sehr gute Schweibarkeit, leicht zu entfernende Schlacke und sehr schnes Nahtbild. In den Standard-Gren fr alle Durchmesser lieferbar. Die Gren 4.00 und 5.00 mm mit einer Lnge von 450 und einer Ausbringung von 120%, werden Vakuum verpackt ausgeliefert. ETC PH RS309L EW es un electrodo en versin -17, empleado principalmente en la soldadura de trabajos en aceros inoxidables austenticos 23% Cr y 12% Ni. Optima operatividad, escoria facilmente eliminable y aspecto excelente. Disponible en formato standard para todos los dimetros. Dimetros 4,00 y 5,00 mm son de 450 mm. de longitud con un rendimiento 120%, envasados al vaco V.P.

All-weld metal Mechanical Properties (Typical values) Heat Treatment As Welded Tensile Strength 2 N/mm 550 min Yield Strength 2 N/mm 450 min Impact Value (J) 20C 60 min Hardness Elongation (%) 30 min

All-weld metal Chemical Composition (%) (Typical values) C 0.04 max Mn 0.5-1 Si 0.5-0.9 S 0.025 max P 0.03 max Cu 0.1 max Ni 12-14 Mo 0.1 max Cr 22.4-24.5 As Sb Pb V Sn Nb Ti Fe Al N Nb Ta F. N.: 9 - 15 (WRC)

Current Conditions A.C.; D.C. +

Efficiency (%) 100

Storage, preservation, redrying Keep dry and store at room temperature. Once opened, store at 90-150C until use. Redrying time 1 h 350C, max 5 times. Packaging Diam. x Length (mm.) 2,00 x 300 2,50 x 300 3,25 x 350 4,00 x 350 5,00 x 350 Current (ampere) 30-50 45-70 65-100 115-140 130-180 Electrode average weight (gr) 11,8 19,3 36,2 54,1 86,6 Weld metal weight per electrode (gr) 7,0 11,1 21,4 29,7 45,0 Fusion time (second) 40,0 47,0 73,0 65,0 78,0 Number of pieces Guaranteed per outerbox minimum weight per outerbox (Kg) 960 540 330 240 120 10,80 10,80 12,00 13,20 10,20

EASY WELD ELECTRODES

101

ELECTRODES

Classification AWS A5.4: E 309 L-17

Welding Positions

Approvals

ETC PH RS 316L EW
EN Wr. 1600: E19 12 3 LR 12 1.4430

GOST 10052-75: ?02X20N14?2

Applications and Characteristics

GB

The ETC PH RS 316L EW is an 17 version electrode, suitable in all positions ecept in vertical down. Used for stainless steels structures as 18%Cr, 12%Ni, 2.5%Mo. Good weldability with a spatter free arc; self releasing slag combined with a very smooth bead appearance. Available in all standard diameters, the 4.00 and 5.00 mm have an efficency about 120% and are available in vacuum packing. ETC PH RS 316L EW un elettrodo versione-17, impiegato in tutte le posizioni tranne che per la verticale discendente. Usato su strutture in acciaio inox austenitico del tipo 18%Cr, 12%Ni, 2.5%Mo. Ottima operabilit, scoria facilmente rimovibile, pochi spruzzi e cordoni di buon aspetto. Disponibile su formato standard per tutti i diametri, i tipi 4.00 e 5.00 nelle lunghezze 450 con rendimento 120% sono disponibili su imballi vacuum packing. ETC PH RS 316L EW ist eine Elektrode in Ausfhrung 17. Sie kann in allen Positionen eingesetzt werden, nicht geeignet fr Fallnahtschweien. Geeignet fr das Verschweien von austenitischen, rostfreien Bausthlen der Zusammensetzung: 18% Cr., 12% Ni und 2,5% Mo. Sehr gute Schweibarkeit; leicht zu entfernende Schlacke, geringer Spritzverlust und sehr schnes Nahtbild. In den Standard-Gren fr alle Durchmesser lieferbar. Die Gren 4.00 und 5.00, Lnge 450, mit einer Ausbringung von 120%, werden Vakuum verpackt ausgeliefert. ETC PH RS316L EW es un electrodo en versin -17, empleado en todas las posiciones incluida la vertical descendente. Usado en trabajos de acero inoxidable austentio del tipo 18% Cr, 12% Ni y 2,5% Mo. Optima operatividad, escoria facilmente eliminable, pocas proyecciones y cordn de buen aspecto. Disponible en empaquetado standard para todos los dimetros. Dimetros 4,00 y 5,00 mm. con longitud de 450 mm. con rendimiento 120%. estn envasados al vaco V.P.

All-weld metal Mechanical Properties (Typical values) Heat Treatment As Welded Tensile Strength 2 N/mm 550 min Yield Strength 2 N/mm 400 min Impact Value (J) 20C 60 min Hardness Elongation (%) 30 min

All-weld metal Chemical Composition (%) (Typical values) C 0.03 max Mn 0.5-1.5 Si 0.6-0.9 S 0.02 max P 0.025 max Cu 0.5 max Ni 11-13 Mo 2-3 Cr 17.5-19.5 As Sb Pb V Sn Nb Ti Fe Al N Nb Ta F. N.: 5 - 10 (WRC)

Current Conditions A.C.; DC +

Efficiency (%) 100

Storage, preservation, redrying Keep dry and store at room temperature. Once opened, store at 90-150C until use. Redrying time 1 h 350C, max 5 times. Packaging Diam. x Length (mm.) 2,00 x 300 2,50 x 300 3,25 x 350 4,00 x 450 5,00 x 450 Current (ampere) 30-60 50-80 60-120 150-200 220-270 Electrode average weight (gr) 11,2 18,1 34,2 90,1 129,5 Weld metal weight per electrode (gr) 6,9 11,3 21,2 54,0 80,5 Fusion time (second) 38,0 42,0 60,0 90,0 110,0 Number of pieces Guaranteed per outerbox minimum weight per outerbox (Kg) 960 540 330 180 108 10,80 9,60 11,40 16,20 13,80

EASY WELD ELECTRODES

102

ELECTRODES

Classification AWS A5.4: E 316L-17

Welding Positions

Approvals

ETC PH RS 308H
EN 1600: E 19 9 R 12

GOST 10052-75: ?07X20H9 Applications and Characteristics

GB I D E

Semi-basic electrode for welding type AISI 304 or 308 high carbon content steels. NOTE: Basic electrode available on request. Elettrodo semibasico per la saldatura di acciai ad alto tenore di carbonio serie AISI 304 o AISI 308. Su richiesta disponibile l'elettrodo basico. Halbbasische Elektrode fr das Verschweissen von Sthlen mit einem hohen Kohlenstoffgehalt des Typs AISI 304 oder AISI 308. Auf Anfrage ist die basische Elektrode erhltlich. Electrodo semi-bsico para la soldura de aceros inoxidables austenticos con 16-20% Cr y 8-12% Ni (AISI 308 Y 308L). Depsito con un Carbono mximo de 0.08%. Particularmente indicado para la industria nuclear, alimentaria y qumica. Excelente soldabilidad con con un arco carente practicamente de proyecciones, escoria facilmente eliminable y cordn de aspecto plano y homogeneo. Temperatura mxima de ejercicio +300C.

All-weld metal Mechanical Properties (Typical values) Heat Treatment As Welded Tensile Strength 2 N/mm 520 min Yield Strength 2 N/mm 350 min Impact Value (J) 20C 60 min Hardness Elongation (%) 35 min

Current Conditions A.C. ; D.C.+

Efficiency (%) 100

Storage, preservation, redrying Keep dry and store at room temperature. Once opened, store at 90-150C until use. Redrying time 1 h 350C, max 5 times.

All-weld metal Chemical Composition (%) (Typical values) C 0.04-0.08 Mn 0.5-1.5 Si 0.6-0.9 S 0.03 max P 0.03 max Cu 0.75 max Ni 9-11 Mo 0.75 max Cr 18-21 As Sb Pb V Sn Nb Ti Fe Al N Nb Ta F. N.: 5 - 10 (WRC)

Packaging Diam. x Length (mm.) 2,50 x 300 3,25 x 350 4,00 x 350 5,00 x 350 Current (ampere) 50-80 60-120 100-140 130-180 Electrode average weight (gr) 18,4 35,0 52,5 80,0 Weld metal weight per electrode (gr) 11,2 21,0 31,6 48,9 Fusion time (second) 39,0 61,0 68,0 78,0 Number of pieces Guaranteed per outerbox minimum weight per outerbox (Kg) 570 360 240 150 10,50 12,60 12,60 12,00

HIGH CARBON ELECTRODES FOR WELDING STAINLESS STEELS

103

ELECTRODES

Classification AWS A5.4: E 308H-16

Welding Positions

Approvals

ETC PH 801
ELECTRODES
Classification AWS A5.15: E Ni CI Welding Positions Approvals

Applications and Characteristics

GB

For welding of cast irons, particularly malleable and nodular types, normally without preheating. Also joining these cast irons to steel. It deposits nearly pure nickel which is fully machinable. Narrow fusion zone, thus heat affected areas are minimal. Smooth quiet arc suitable for deep cracks and cavities. Typical applications are repair of castings, usually without need for preheating during production. Also for cracks or fractures of machine bases, engine blocks, gear and pump housings and correcting machining errors. Elettrodo con deposito di nichel quasi puro. Il metallo d'apporto ha una zona di fusione molto ristretta e, pertanto, anche quando si prendano particolari precauzioni, le zone alterate termicamente sono molto contenute. Questo tipo di elettrodo lavora a tensione bassa, con arco molto dolce, e ci necessario per introdurre il minimo calore richiesto dalla ghisa. Si pu saldare la ghisa grigia con l'acciaio. Impiegato anche nella costruzione di ingranaggi, camme, blocchi motore, in bronzo d'alluminio, etc. Elektrode mit fast reinem Nickelschweigut. Der Werkstoff hat eine begrenzte Schmelzzone und auch bei besonders sorgfltigem Schweien sind Wrmeeinfluzonen sehr gering. Die Elektrode arbeitet mit niedriger Spannung und sehr leichtem Lichtbogen. Diese Eigenschaften sind notwendig, um die Erwrmung bei Gueisen so gering wie mglich zu halten. Graugu kann mit Stahl verschweit werden. Verwendet beim Bau von Zahnrdern, Nocken, Motorblcke aus Aluminiumbronze etc. Electrodo con depsito de Ni casi puro. El material de aporte afecta a una zona de fusin muy reducida y por tanto, siempre que se tenga una particular precaucin, la zona alterada trmicamente es mnima. Este tipo de electrodo trabaja con baja tensin, con arco suave y es necesario introducir el mnimo aporte trmico posible al material base. Se puede soldar fundicin con acero. Empleado en la construccin y mantenimiento de engranajes, bloques y bases de motores, tambin en bronce aluminio, etc.

All-weld metal Mechanical Properties (Typical values) Heat Treatment Tensile Strength 2 N/mm Yield Strength 2 N/mm Impact Value (J) (%)

All-weld metal Chemical Composition (%) (Typical values) C 2 max Mn 2.5 max Si 4 max S 0.03 max P 0.03 max Cu 2.5 max Ni 85 min Mo Cr As Sb Pb V Sn Nb Ti Fe 8 max Al 1 max N Nb Ta -

Current Conditions D.C. +; A.C.(*)

Efficiency (%) 100

Hardness

Storage, preservation, redrying Keep dry and store at room temperature. Redrying time 1 h 180C, max 5 times. Packaging Diam. x Length (mm.) 2,50 x 300 3,25 x 350 4,00 x 350 Current (ampere) 30-80 50-100 80-130 Electrode average weight (gr) 16,0 30,6 45,8 Weld metal weight per electrode (gr) 9,9 18,1 27,9 Fusion time (second) 50,0 51,0 50,0 Number of pieces Guaranteed per outerbox minimum weight per outerbox (Kg) 900 510 360 14,40 15,60 16,50

ELECTRODES FOR WELDING CAST-IRON

104

ETC PH 802
ELECTRODES
Classification AWS A 5.15: E NiFe CI Welding Positions Approvals

Applications and Characteristics

GB

It deposits a nickel-iron alloy of relatively high strenght and ductility, particularly suitable for all kind of cast irons, included those having a high phosphorus content. Deposited weld metal is machinable and resistant to cracking. Easy detachable slag. ETC PH 802 is suitable for welding mild steel to all grades of cast iron. Ideal for repairs to production castings and damaged castings Particularly suitable for ordinary grey irons, modern spheroidal cast irons, type "Ductile", "Meehanite", etc. Elettrodo con deposito in lega ferro-nichel. Adatto per tutti i tipi saldabili di ghisa, incluse quelle con un alto contenuto di fosforo. Il deposito privo di cricche e pori e si pu lavorare. Estrema facilit di saldatura e deposito piano di bell'aspetto. Facilit di rimozione della scoria. Impiegato per la saldatura di grossi pezzi o laddove ci sia presenza di alte sollecitazioni. L'ETC PH 802 adatto per la saldatura di ghise ferritiche o perlitiche, grafitosferoidali, come il tipo "Ductile", "Meehanite", etc. e per la saldatura di queste all'acciaio. Elektrode mit Eisen-Nickelschweigut. Geeignet fr alle schweibaren Gueisen, auch mit hohem Phosphorgehalt. Das Schweigut ist nicht pors und frei von Rissen; es lt sich leicht bearbeiten. Leichtes Verschweien und eine glattes Nahtbild. Die Schlacke ist problemlos abzutragen. Geeignet fr das Verschweien von groen Teilen oder fr Schweinhte, die groer Belastung ausgesetzt sind. Die ETC PH 802 eignet sich fr das Schweien von eisenhaltigem, perlithaltigem oder kugelgrafithaltigem Gueisen, wie Ductile, Meehanite etc. und das Verschweien dieser Gueisensorten mit Stahl. Electrodo con depsito de aleacin Ferro - Niquel. Adaptado para todos los tipos de fundicin soldable, incluso aquella con un alto contenido de fosforo. El depsito es mecanizable y resistente a la fisuracin. Extrema facilidad de soldadura y cordn plano con buen aspecto. Escoria facilmente eliminable. Empleado para la soldadura de piezas gruesas con presencia de altas solicitaciones. ETC PH 802 est ideado para la soladura de fundicin ferrtica o perltica,graftica esferoidal, como el tipo "Ductile", "Meehanite", etc.

All-weld metal Chemical Composition (%) (Typical values) C 1.5 Mn 0.7 max Si 2.5 max S 0.03 max P 0.03 max Cu 2.5 max Ni 45-60 Mo Cr As Sb Pb V Sn Nb Ti Fe 30 min Al 1 max N Nb Ta -

All-weld metal Mechanical Properties (Typical values) Heat Treatment Tensile Strength 2 N/mm Yield Strength 2 N/mm Impact Value (J) (%)

Current Conditions D.C. +; A.C.

Efficiency (%) 100

Hardness

Storage, preservation, redrying Keep dry and store at room temperature. Redrying time 1 h 180C, max 5 times. Packaging Diam. x Length (mm.) 2,50 x 300 3,25 x 350 4,00 x 350 Current (ampere) 30-80 50-100 80-130 Electrode average weight (gr) 15,1 30,0 48,0 Weld metal weight per electrode (gr) 9,2 17,5 29,1 Fusion time (second) 38,0 71,0 72,0 Number of pieces Guaranteed per outerbox minimum weight per outerbox (Kg) 795 480 300 12,00 14,40 14,40

ELECTRODES FOR WELDING CAST-IRON

105

ETC PH 803
ELECTRODES
Classification AWS A5.15: E NiCu B Welding Positions Approvals

Applications and Characteristics

GB I D E

It deposits a Monel alloy of relatively high strength and ductility and having a low fusion point. Particularly suitable for reparing of production castings and damaged casting. Elettrodo che deposita una lega tipo Monel. Tale lega ha un punto basso di fusione e garantisce una completa lavorabilit ed elasticit del deposito. Indicato per la riparazione di fusioni e getti. Elektrode mit Monel-Schweigut. Diese Legierung hat einen niedrigen Schmelzpunkt und garantiert Bearbeitbarkeit und Elastizitt des Schweigutes. Geeignet fr die Reparatur von Gueisen und Gustcken. Electrodo que deposita una aleacin tipo MONEL. Tal aleacin tiene un punto bajo de fusin que garantiza una buena soldabilidad y esttica del depsito. Indicado para la reparacin de fundicin gris mediante relleno de las zonas defectuosas. Facilmente mecanizable.

All-weld metal Mechanical Properties (Typical values) Heat Treatment As Welded Current Conditions D.C. +; A.C. Efficiency (%) 100 Hardness Tensile Strength 2 N/mm Yield Strength 2 N/mm Impact Value (J) (%)

Storage, preservation, redrying Keep dry and store at room temperature. Redrying time 1 h 180C, max 5 times.

All-weld metal Chemical Composition (%) (Typical values) C 0.35-0.55 Mn 2.3 max Si 0.75 max S 0.025 max P Cu 30-35 Ni 65-70 Mo Cr As Sb Pb V Sn Nb Ti Fe 3-6 Al N Nb Ta -

Packaging Diam. x Length (mm.) 2,50 x 300 3,25 x 350 4,00 x 350 Current (ampere) 45-80 90-120 120-140 Electrode average weight (gr) 16,0 31,2 45,8 Weld metal weight per electrode (gr) 9,7 18,9 27,9 Fusion time (second) 51,0 70,0 71,0 Number of pieces Guaranteed per outerbox minimum weight per outerbox (Kg) 900 510 360 14,40 15,90 16,50

ELECTRODES FOR WELDING CAST-IRON

106

ETC PH HCM
ELECTRODES
Classification DIN 8555: E 6-500 Welding Positions Approvals

Applications and Characteristics

GB I

ETC PH HMC deposits a weld metal of martensitic structure. The weld metal harness is ~ 500 HV, no heat treatment required. Thin runs are suggested. Particularly suitable when resistance to abrasion and corrosion is required. Elettrodo con deposito a struttura martensitica. Il metallo depositato raggiunge la durezza di ~ 500 HV senza essere sottoposto a trattamento temnico. Il deposito presenta un'altissima resistenza all'usura e all'abrasione. Adatto per il recupero di miscelatori, pale di escavatori, ecc. Si raccomanda di depositare delle passate sottili. Elektrode mit martensistischer Struktur. Das Schweigut erreicht ein Hrtegrad von ca. 500 HV, ohne Wrmebehandlung. Das Schweigut zeigt einen sehr hohen Verschlei- und Abriebwiderstand. Geeignet fr die Regenerierung von Mischern, Baggerschaufeln etc. Es werden dnne Auftrge empfohlen. Electrodo con depsito de estructura martenstica. El metal depositado llega a alcanzar la dureza de 500 Hv sin necesidad de tratamiento trmico. El depsito presenta una altsima resistencia al golpe y a la abrasin. Empleado en la recuperacin de mezcladores, palas excavadoras, etc. Se recomienda depositar cordones finos.

All-weld metal Mechanical Properties (Typical values) Heat Treatment As Welded Current Conditions D.C. +; A.C. Efficiency (%) 100 Hardness 550 Tensile Strength 2 N/mm Yield Strength 2 N/mm Impact Value (J) (%)

Storage, preservation, redrying Keep dry and store at room temperature. Redrying time 1 h 350C, max 5 times. Packaging Diam. x Length (mm.) 3,25 x 450 4,00 x 450 5,00 x 450 Current (ampere) 75-105 100-135 150-185 Electrode average weight (gr) 42,9 64,2 96,7 Weld metal weight per electrode (gr) 25,7 39,0 58,4 Fusion time (second) 93,0 110,0 140,0

All-weld metal Chemical Composition (%) (Typical values) C 1.7 max Mn 1.7 max Si 5 max S P Cu Ni Mo 2.5 Cr 6.5 As Sb Pb V Sn Nb Ti Fe Al N Nb Ta -

Number of pieces Guaranteed per outerbox minimum weight per outerbox (Kg) 420 285 180 18,00 18,30 17,40

ELECTRODES FOR HARDFACING

107

ETC PH MN
DIN 8555: E7-250K

Applications and Characteristics

GB

ETC PH Mn ia a basic-coated electrode, alloyed at 14% Mn, depositing an austenitic weld metal which is ideally suited to applications where heavy impact loads are involved. Short arc and low current input are suggested. In certain case it may be necessary to apply a buffer layer with ETC PH 35S. Elettrodo basico per leghe al 14% di Mn. La struttura austenitica. Si raccomanda di riportare in arco corto ed a bassa intensit di corrente. La martellatura dopo deposito migliora la durezza e la resistenza alla criccatura. E' consigliabile eseguire un deposito con un elettrodo basico classico (come l'ETC PH 35S) prima di depositare l'ETC PH MN. Basische Elektrode mit austenitischer Struktur. Es wird ein kurzer Lichtbogen und niedrige Stromzufuhr empfohlen. Das Nachhmmern erhht den Hrtegrad und den Riwiderstand. Es wird ein erster Auftrag mit einer basischen Elektrode (z.B. ETC PH 35S) vor dem endgltigen Auftrag mit der ETC PH MN empfohlen. Electrodo bsico de estrucutra austentica (14% Mn). Se recomienda soldar con arco corto y a baja intensidad de corriente. El martilleo sobre el material depositado mejora la dureza y la resistencia al agrietamiento. Es aconsejable establecer un depsito intermedio en el material base con un electrodo bsico clsico ( como ETC PH 35S) antes de depositar el ETC PH MN.

All-weld metal Mechanical Properties (Typical values) Heat Treatment As Welded Current Conditions D.C. +; A.C. Efficiency (%) 100 Hardness 220 min Tensile Strength 2 N/mm Yield Strength 2 N/mm Impact Value (J) (%)

Storage, preservation, redrying Keep dry and store at room temperature. Redrying time 1 h 350C, max 5 times. Packaging Diam. x Length (mm.) 3,25 x 450 4,00 x 450 5,00 x 450 Current (ampere) 90-130 125-170 190-230 Electrode average weight (gr) 53,7 71,4 113,3 Weld metal weight per electrode (gr) 32,4 43,7 69,3 Fusion time (second) 119,0 156,0 152,0

All-weld metal Chemical Composition (%) (Typical values) C 0.5-0.9 Mn 11-16 Si 0.3-1.3 S P 0.03 max Cu Ni Mo 0.6-1.4 Cr 0.5 max As Sb Pb V Sn Nb Ti Fe Al N Nb Ta -

Number of pieces Guaranteed per outerbox minimum weight per outerbox (Kg) 285 210 135 15,30 15,00 15,30

ELECTRODES FOR HARDFACING

108

ELECTRODES

Classification AWS A5.13: E FeMn B

Welding Positions

Approvals

ETC PH 250
ELECTRODES
Classification DIN 8555: E 1-250 Welding Positions Approvals

Applications and Characteristics

GB

The ETC PH 250 electrode is designed to deposit an air hardening deposit. Thanks to its basic coating there is no risk of cracking. Downhand or vertical down application. The deposited weld metal hardness is between 250-350 HV but can be increased by quenching in water or oil from a temperature of 900C. Elettrodo per riporti duri con deposito resistente all'usura e con notevole resistenza all'urto. Pu essere saldato in piano o in verticale ascendente. Grazie al rivestimento basico il rischio di cricche praticamente escluso. La durezza del deposito funzione della velocit di raffreddamento. In genere essa di 250-350 HV circa; pertanto il deposito lavorabile. Raffreddando il deposito in acqua o olio da 900C si pu raggiungere una durezza di circa 500 HV. Elektrode fr die Hartmetallauftragung, mit hoher Verschleibelastbarkeit und Stowiderstand. Geeignet fr das Flchen- und Fallnahtschweien. Durch die basische Ummantelung ist die Rissempfindlichkeit praktisch ausgeschlossen. Der Hrtegrad des Schweigutes hngt von der Abkhlgeschwindigkeit ab. Der Hrtegrad liegt normalerweise zwischen 250-350 HV. Das Schweigut kann daher bearbeitet werden. Durch eine Abkhlung in Wasser oder l bei 900C, kann ein Hrtegrad von 500 HV erreicht werden. Electrodo para recargue duro con depsito resistente a la abrasin y con notable resistencia al impacto. Puede ser empleado en soldadua en plano o vertical ascendente. Gracias a su recubrimiento bsico el riesgo de fisuracin est practicamente excluido. La dureza del depsito viene en funcin de la velocidad de enfriamiento. En general la dureza alcanzada oscila entre 250 - 350 Hv, por lo tanto su depsito es mecanizable. Enfriando el depsito con agua o aceite a 900C. se pueden conseguir durezas de hasta 500 Hv.

All-weld metal Mechanical Properties (Typical values) Heat Treatment As Welded Current Conditions D.C. +; A.C. Efficiency (%) 100 Hardness 250 - 350 HV Tensile Strength 2 N/mm Yield Strength 2 N/mm Impact Value (J) (%)

All-weld metal Chemical Composition (%) (Typical values) C 0.3 Mn 0.8-1.2 Si 0.6-1 S P Cu Ni Mo Cr As Sb Pb V Sn Nb Ti Fe Al N Nb Ta -

Storage, preservation, redrying Keep dry and store at room temperature. Redrying time 1 h 350C, max 5 times. Packaging Diam. x Length (mm.) 3,25 x 450 4,00 x 450 5,00 x 450 Current (ampere) 85-130 100-165 170-210 Electrode average weight (gr) 43,1 63,3 95,4 Weld metal weight per electrode (gr) 25,9 38,2 57,7 Fusion time (second) 72,0 105,0 108,0 Number of pieces Guaranteed per outerbox minimum weight per outerbox (Kg) 390 270 195 16,80 17,10 18,60

ELECTRODES FOR HARDFACING

109

ETC PH 450
ELECTRODES
Classification DIN 8555: E 1-450 Welding Positions Approvals

Applications and Characteristics

GB

ETC PH 450 is a basic-coated hardfacing electrode. The hardness of the metal is approx 450 HV wheather heat treatment is applied or not. Fields of application include workpieces which have to undergo a heat treatment (forging) following hardfacing, or components in respect of which, owing to their shape or size, the cooling-rate cannot be controlled properly. Elettrodo per riporti duri. Il metallo depositato raggiunge la durezza di 450 HV ~ senza necessit di trattamento termico. Il campo di applicazione include sia materiali che devono essere sottoposti a trattamento termico (forgiati) e a riporti duri, sia materiali la cui velocit di raffreddamento non facilmente controllabile di particolari forme o misure. Elektrode fr die Hartmetallauftragung. Das Schweigut erreicht einen Hrtegrad von ca. 450 HV und bedarf keiner Wrmebehandlung. Das Anwendungsgebiet umfat Material fr eine Hartmetallauftragung mit Wrmebehandlung (geschmiedet), sowie Material, dessen Abkhlungsgeschwindigkeit auf Grund seiner Form oder Ausmae nur schwer kontrollierbar ist. Electrodo para recargue duro. El metal depositado consigue durezas de hasta 450Hv sin necesidad de tratamiento trmico. El campo de aplicacin incluye piezas con o sin necesidad de tratamiento trmico (forja) y de recargues duros.

All-weld metal Mechanical Properties (Typical values) Heat Treatment As Welded Current Conditions D.C. + ; A.C. Efficiency (%) 100 Hardness 400 - 550 HV Tensile Strength 2 N/mm Yield Strength 2 N/mm Impact Value (J) (%)

All-weld metal Chemical Composition (%) (Typical values) C 0.1-0.2 Mn 3.5-4.5 Si 0.5-0.9 S P Cu Ni Mo Cr 0.2-0.4 As Sb Pb V Sn Nb Ti Fe Al N Nb Ta -

Storage, preservation, redrying Keep dry and store at room temperature. Redrying time 1 h 350C, max 5 times. Packaging Diam. x Length (mm.) 3,25 x 450 4,00 x 450 Current (ampere) 75-130 100-180 Electrode average weight (gr) 43,2 63,5 Weld metal weight per electrode (gr) 26,6 39,3 Fusion time (second) 84,0 101,0 Number of pieces Guaranteed per outerbox minimum weight per outerbox (Kg) 375 255 16,20 16,20

ELECTRODES FOR HARDFACING

110

ETC PH 600
ELECTRODES
Classification DIN 8555: E 2-55 Welding Positions Approvals

Applications and Characteristics

GB I

This electrode deposits a weld metal of martensitic structure with finely disperced chrome-carbides. The deposit has to be ground and is ideally suited to applications where resistance to abrasion, shock and friction is required Elettrodo per riporti duri con deposito a struttura martensitica con carburi di cromo finemente distribuiti. Alta resistenza all'azione abrasiva nei casi di attrito radente e volvente. Non ne raccomandato l'impiego in presenza di forti urti. Il deposito lavorabile. La durezza di questo funzione della velocit di raffreddamento e dell'uso di preriscaldi. Impiegato per il recupero di trapani, pale, utensili per escavatori, ecc. Elektrode mit martensistischer Struktur und dnn verteiltem Chromkarbid fr Hartmetallauftragungen. Hoher Abriebwiderstand bei Flchenreibung. Bei starker Schlageinwirkung wird der Einsatz dieser Elektrode nicht empfohlen. Das Schweigut kann bearbeitet werden. Der Hrtegrad des Schweigutes hngt von der Abkhlgeschwindigkeit und eventuellem Vorwrmen ab. Wird verwendet bei der Aufarbeitung von Bohrspitzen, Schaufeln, Baggerbauteilen etc. Electrodo para recargue duro con depsito de estructura martenstica con carburos de Cr finamente distribuidos. Alta resistencia a la accin abrasiva. No es recomendado su empleo en presencia de fuertes golpes. Depsito mecanizable. La dureza alcanzada est en funcin de la velocidad de enfriamiento y del suo de precalentamiento. Empleado en la recuperacin de trpanos, palas, coronas, etc.

All-weld metal Mechanical Properties (Typical values) Heat Treatment As Welded Current Conditions D.C. +; A.C. Efficiency (%) 100 Hardness 550 - 800 HV Tensile Strength 2 N/mm Yield Strength 2 N/mm Impact Value (J) (%)

All-weld metal Chemical Composition (%) (Typical values) C 0.5-0.8 Mn 0.6-1 Si 0.5-1 S P Cu Ni Mo Cr 2-2.9 As Sb Pb V Sn Nb Ti Fe Al N Nb Ta -

Storage, preservation, redrying Keep dry and store at room temperature. Redrying time 1 h 350C, max 5 times. Packaging Diam. x Length (mm.) 2,50 x 300 3,25 x 450 4,00 x 450 5,00 x 450 6,00 x 450 Current (ampere) 50-100 85-130 100-165 170-210 200-290 Electrode average weight (gr) 17,5 42,1 62,1 100,0 133,3 Weld metal weight per electrode (gr) 10,5 26,1 37,5 60,3 81,0 Fusion time (second) 30,0 83,0 105,0 127,0 150,0 Number of pieces Guaranteed per outerbox minimum weight per outerbox (Kg) 600 420 285 195 135 10,50 17,70 17,70 19,50 18,00

ELECTRODES FOR HARDFACING

111

ETC PH CuNi 70-30


ELECTRODES
Classification AWS A5.6: E CuNi Welding Positions Approvals MMI

Applications and Characteristics

GB I D

Electrodes suitable for welding or facing alloys having the same chemical composition. Weld metal with excellent mechanical properties. High chemical corrosion resistance in saline environments. Typical application in desalination plants. Elettrodo studiato per la saldatura o ricarica di leghe con uguale composizione chimica. Ottime carattetistiche meccaniche del deposito. Elevata resistenza alla corrosione chimica in ambiente salino. Campo di applicazione nei dissalatori. Elektrode fr das Verschweien oder das Auftragschweien von Legierungen mit gleicher, chemischer Zusammensetzung. Sehr gute mechanische Eigenschaften des Schweigutes. Hoher Korrosionswiderstand gegen chemische Substanzen in salzhaltiger Umgebung. Sie findet Einsatz in Entsalzungsanlagen. Electrodo desarrollado paa soldadura o plaqueado de aleaciones de igual composicin qumica. Optimas caractersticas mecnicas del depsito. Elevada resistencia a la corrosin qumica en ambiente salino. Campo de aplicacin: plantas desalinizadoras.

All-weld metal Mechanical Properties (Typical values) Heat Treatment As Welded Tensile Strength 2 N/mm 350 min Efficiency (%) 100 Hardness Yield Strength 2 N/mm Impact Value (J) Elongation (%) 20 min

Current Conditions D.C. +; A.C.

Storage, preservation, redrying Keep dry and store at room temperature. Redrying time 1 h 280C, max 5 times.

All-weld metal Chemical Composition (%) (Typical values) C 0.05 max Mn 1-2.5 Si 0.5 max S P 0.02 max Cu remaining Ni 29-33 Mo Cr As Sb Pb 0.02 max V Sn Nb Ti 0.5 max Fe 0.4-0.7 Al N Nb Ta -

Packaging Diam. x Length (mm.) 2,50 x 300 3,25 x 350 4,00 x 350 Current (ampere) 50-70 75-100 90-130 Electrode average weight (gr) 17,5 35,2 52,9 Weld metal weight per electrode (gr) 10,6 21,2 32,1 Fusion time (second) 0,0 0,0 0,0 Number of pieces Guaranteed per outerbox minimum weight per outerbox (Kg) 600 375 255 10,50 13,20 13,50

ELECTRODES FOR WELDING NICKEL AND CU-NI ALLOYS

112

ETC PH NiCu 70-30


ELECTRODES
Classification AWS A5.11: E NiCu-7 Welding Positions Approvals MMI

Applications and Characteristics

GB I D E

Electrodes suitable for welding or facing alloys having the same chemical composition or for cladding. Excellent mechanical properties and chemical corrosion resistance. Typical application in desalination plants for MONEL type alloy. Elettrodo con deposito indicato per la saldatura o ricarica di leghe aventi uguale composizione chimica o per sottostrati di placcature. Ottime caratteristiche meccaniche e resistenza chimica. Applicazione negli impianti di dissalazione per acciai tipo MONEL. Elektrode fr das Verschweien oder das Auftragschweien von Legierungen mit gleicher, chemischer Zusammensetzung oder als Unterlage bei Plattierungen. Sehr gute mechanische Eigenschaften und chemischer Widerstand. Sie findet Einsatz in Entsalzungsanlagen. Electrodo indicado para soldadura o recargues de aleaciones de igual composicin qumica.Optimas caractersticas mecnicas y resistencia qumica. Aplicaciones: plantas desalinizadoras para aceros tipo MONEL.

All-weld metal Mechanical Properties (Typical values) Heat Treatment As Welded Tensile Strength 2 N/mm 480 min Efficiency (%) 100 Hardness Yield Strength 2 N/mm Impact Value (J) Elongation (%) 30 min

Current Conditions D.C. +; A.C.

Storage, preservation, redrying Keep dry and store at room temperature. Redrying time 1 h 280C, max 5 times.

All-weld metal Chemical Composition (%) (Typical values) C 0.05 max Mn 2-4 Si 1 max S 0.015 max P 0.02 max Cu remaining Ni -1 Mo 62-68 Cr As Sb Pb V Sn Nb Ti 1 max Fe 2.5 max Al 0.75 max N Nb Ta -

Packaging Diam. x Length (mm.) 2,50 x 300 3,25 x 350 4,00 x 350 Current (ampere) 50-70 75-100 90-130 Electrode average weight (gr) 16,3 31,0 47,4 Weld metal weight per electrode (gr) 9,8 18,9 28,8 Fusion time (second) 0,0 0,0 0,0 Number of pieces Guaranteed per outerbox minimum weight per outerbox (Kg) 720 435 285 11,70 13,50 13,50

ELECTRODES FOR WELDING NICKEL AND CU-NI ALLOYS

113

ETC PH Al
ELECTRODES
Classification AWS A5.3: E 1100 Welding Positions Approvals

Applications and Characteristics

GB

ETC PH Al stick electrodes are designed for welding the majority of grades of commercially pure aluminium. The electrode deposits a high purity weld metal. The special flux coating provides good arc stability and slag fluidity and ensures the removal of surface oxide during the welding operation. Particular attention should be paid to joint region which must be clean and free from any contamination. The electrode should be preferably welded in the downhand position. Preheat in the range 100-300C and use short arc to avoid excessive spattering. ETC PH Al indicato per la saldatura di tutti i tipi di materiale in alluminio puro al 99.5% tipo Al 99.9-Mg 0.5. Lo speciale rivestimento garantisce stabilit d'arco e fluidit della scoria e assicura la rimozione dell'ossido di superficie durante la saldatura. L'elettrodo da utilizzarsi preferibilmente in posizione piana. Preriscaldo tra i 100-300C; si consiglia arco corto per evitare spruzzi eccessivi. Die Elektrode ETC PH A1 ist fr das Verschweien von reinem Aluminium ( 99,5%), Typ A1 99.9-Mg 0.5 geeignet. Die Spezial-Ummantelung garantiert Stabilitt des Lichtbogens, flssige Schlacke, baut das sich whrend des Schweiens bildende Oxyd ab. Diese Elektrode eignet sich vorwiegend fr das Flchenschweien. Vorwrmung zwischen 100-300C. Es wird ein kurzer Lichtbogen empfohlen, um bermige Spritzverluste zu vermeiden. ETC PH Al est indicado para todos los tipos de materiales con aluminio puro al 99,5%( Al 99,9 - Mg 0,5). Su recubrimiento especial garantiza una estabilidad de arco y fluidez de la escoria y asegura el desprendimiento de xido de la superficie durante la soldadura. Este electrodo debe utilizarse preferiblemente en posicin plana. Precalentamiento entre 100 - 300C.; se aconseja arco corto para evitar proyecciones excesivas.

All-weld metal Mechanical Properties (Typical values) Heat Treatment As Welded Tensile Strength 2 N/mm 80 min Yield Strength 2 N/mm 30 min Efficiency (%) 100 Hardness Impact Value (J) Elongation (%) 30 min

All-weld metal Chemical Composition (%) (Typical values) C Mn 0.05 max Si 0.3 max S P Cu Ni 0.05 min Mo Cr As Sb Pb V Sn Nb Ti Fe 0.4 max Al 99.5 min N Nb Ta -

Current Conditions D.C. +

Storage, preservation, redrying Keep dry and store at room temperature. Redrying time 1 h 280C, max 5 times. Packaging Diam. x Length (mm.) 2,50 x 350 3,25 x 350 Current (ampere) 40-70 60-90 Electrode average weight (gr) 8,0 13,3 Weld metal weight per electrode (gr) 5,5 8,2 Fusion time (second) 0,0 0,0 Number of pieces Guaranteed per outerbox minimum weight per outerbox (Kg) 600 450 4,80 6,00

ELECTRODES FOR WELDING ALUMINUM

114

ETC PH Al 5Si
ELECTRODES
Classification AWS A5.3: E4043 Welding Positions Approvals

Applications and Characteristics

GB

ETC PH Al Si5 is aluminium 5% silicon stick electrode for the fabrication and repair of aluminium silicon alloys. The special flux coating provides good arc stability and slag fluidity and ensures the removal of surface oxide during welding operation. Particular attention should be paid to the joint region which must be free from any contamination. The electrode should be preferably welded in the downhand position. Preheat in the range 100-300C and use short arc to avoid excessive spattering. ETC PH Al Si5 indicato per la saldatura di alluminio con il 5% di silicio. Lo speciale rivestimento garantisce stabilit d'arco e fluidit della scoria e assicura la rimozione dell'ossido di superficie durante la saldatura. Consigliamo una particolare cura nella pulizia del giunto pre-saldatura. L'elettrodo da utilizzarsi preferibilmente in posizione piana. Preriscaldo tra i 100-300C; si consiglia arco corto per evitare spruzzi eccessivi . Die Elektrode ETC PH l Si5 ist fr das Verschweien von Aluminium mit 5% Silizium geeignet. Die Spezial-Ummantelung garantiert Stabilitt des Lichtbogens, flssige Schlacke, baut das sich whrend des Schweiens bildende Oxyd ab. Es wird eine akkurate Suberung der Schweiflchen vor dem Schweien empfohlen. Diese Elektrode eignet sich vorwiegend fr das Flchenschweien. Vorwrmung zwischen 100-300C. Es wird ein kurzer Lichtbogen empfohlen, um bermige Spritzverluste zu vermeiden. ETC PH AL Si5 est indicado para soldadura de aluminio al 5% de silicio. Las caractersticas de su recubrimiento garantizan un arco estable y una escoria fluida que asegura el desprendimiento del xido de la superficie durante la operacin de soldadura. Aconsejamos un particular cuidado en la limpieza de las juntas antes de la soldadura. El electrodo ha de utilizarse preferiblemente en posicin plana. Precalentamiento entre 100 - 300C.; se aconseja arco corto para evitar excesivas proyecciones.

All-weld metal Mechanical Properties (Typical values) Heat Treatment As Welded Tensile Strength 2 N/mm 160 min Yield Strength 2 N/mm 90 min Efficiency (%) 100 Hardness Impact Value (J) Elongation (%) 15 min

All-weld metal Chemical Composition (%) (Typical values) C Mn 0.05 max Si 4.5-6 S P Cu 0.2 max Ni Mo Cr As Sb Pb V Sn Nb Ti 0.2 max Fe Al 99 min N Nb Ta -

Current Conditions D.C. +

Storage, preservation, redrying Keep dry and store at room temperature. Redrying time 1 h 280C, max 5 times. Packaging Diam. x Length (mm.) 2,50 x 350 3,25 x 350 Current (ampere) 40-70 60-90 Electrode average weight (gr) 8,0 13,3 Weld metal weight per electrode (gr) 5,5 8,2 Fusion time (second) 0,0 0,0 Number of pieces Guaranteed per outerbox minimum weight per outerbox (Kg) 600 450 4,80 6,00

ELECTRODES FOR WELDING ALUMINUM

115

ETC PH Al 12Si
ELECTRODES
Classification DIN 1732: EL-AlSi12 Welding Positions Approvals

Applications and Characteristics

GB

ETC PH Al 12Si in an aluminium 12% silicon stick electrode for the fabrication and repair of aluminium silicon alloys. The special flux coating provides good arc stability and slag fluidity and ensures the removal of surface oxide during welding operation. Particular attention should be paid to the joint region which must be free from any contamination. The electrode should be preferably welded in the downhand position. Preheat in the range 100-300C and use short arc avoid excessive spattering. ETC PH Al 12Si indicato per la saldatura di alluminio con il 12% di silicio. Lo speciale rivestimento garantisce stabilit d'arco e fluidit della scoria e assicura la rimozione dell'ossido di superficie durante la saldatura. Consigliamo una particolare cura nella pulizia del giunto pre-saldatura. L'elettrodo da utilizzarsi preferibilmente in posizione piana. Preriscaldo tra i 100-300C; si consiglia arco corto per evitare spruzzi eccessivi. Die Elektrode ETC PH A1 12Si ist fr das Verschweien von Aluminium mit 12% Silizium geeignet. Die Spezial-Ummantelung garantiert Stabilitt des Lichtbogens, flssige Schlacke, baut das sich whrend des Schweiens bildende Oxyd ab. Es wird eine akkurate Suberung der Schweiflchen vor dem Schweien empfohlen. Diese Elektrode eignet sich vorwiegend fr das Flchenschweien. Vorwrmung zwischen 100-300C. Es wird ein kurzer Lichtbogen empfohlen, um bermige Spritzverluste zu vermeiden. ETC PH AL 12 Si est indicado para soldadura de aluminio al 12% de silicio. Las caractersticas de su recubrimiento garantizan un arco estable y una escoria fluida que asegura el desprendimiento del xido de la superficie durante la operacin de soldadura. Aconsejamos un particular cuidado en la limpieza de las juntas antes de la soldadura. El electrodo ha de utilizarse preferiblemente en posicin plana. Precalentamiento entre 100 - 300C.; se aconseja arco corto para evitar excesivas proyecciones.

All-weld metal Mechanical Properties (Typical values) Heat Treatment As Welded Tensile Strength 2 N/mm 180 min Yield Strength 2 N/mm 80 min Efficiency (%) 100 Hardness Impact Value (J) Elongation (%) 5 min

All-weld metal Chemical Composition (%) (Typical values) C Mn 0.3 max Si 11-13.5 S P Cu 0.05 min Ni Mo Cr As Sb Pb V Sn Nb Ti 0.05 max Fe 0.4 max Al remaining N Nb Ta -

Current Conditions D.C. +

Storage, preservation, redrying Keep dry and store at room temperature. Redrying time 1 h 280C, max 5 times. Packaging Diam. x Length (mm.) 2,50 x 350 3,25 x 350 Current (ampere) 40-70 60-90 Electrode average weight (gr) 8,0 13,3 Weld metal weight per electrode (gr) 5,5 8,2 Fusion time (second) 0,0 0,0 Number of pieces Guaranteed per outerbox minimum weight per outerbox (Kg) 600 450 4,80 6,00

ELECTRODES FOR WELDING ALUMINUM

116

Vacuum packing data for ETC PH Electrodes


micro small large Trade denomination Diam. Lenght (mm) (mm) Packing (n. pcs.) large Code small micro

Rutile electrodes for welding non-alloy steels


ETC PH 28
2,50 300 600 10011112

Low hydrogen electrodes for welding non-alloy steels


ETC PH 27 ETC PH 35S DRY
3,25 4,00 2,50 2,50 3,25 4,00 5,00 2,00 2,50 3,25 4,00 2,00 2,5 3,25 4,00 2,00 2,50 2,50 3,25 3,25 4,00 4,00 5,00 2,50 3,25 4,00 5,00 3,25 3,25 4,00 2,50 3,25 4,00 5,00 2,50 2,50 350 450 300 350 450 450 450 300 350 350 450 300 350 450 450 300 300 350 350 450 350 450 450 300 450 450 450 450 350 350 350 450 350 450 350 350 840 540 540 360 360 255 255 180 450 300 540 540 330 240 150 900 495 330 240 960 540 330 240 750 540 540 330 330 240 240 150 540 330 270 180 720 480 480 240 240 216 216 156 540 10603009 10603012 10603212 10603215 10603015 10603216 10603016 10603018 10606515 10606516 10603509 10603512 10603712 10603715 10603515 10603716 10603516 10603518 10605512 10605515 10605516 10605518 10604009 10604012 10604212 10604215 10604015 10604216 10604016 10604018 10605412 12101515 12101516 10610012 10610212 10610015 10610016 10610018 10605209 10605212 10605215 10605216 10605109 10605112

ETC PH 37

ETC PH 56ST ETC PH 77

ETC PH 55H

ETC PH 36S

240 330 350 540 330 240 150 540 240 10604515 10604516 10605012 10605015 10605016 10605018

10607015

10604312 10608512

ETC PH 58S

ELECTRODES

117

Vacuum packing data for ETC PH Electrodes


micro small large Trade denomination Diam. Lenght (mm) (mm)
2,5 2,5 3,25 4,00 5,00 2,5 300 350 450 450 450 350

Packing (n. pcs.) large

Code small
10602012 10602312 10602015 10602016 10602018

micro
10610512

ETC PH 35S

540 540 330 240 150

108

ETC PH 58

240

1068512

Cellulosic electrodes for pipeline welding


ETC PH 27P
2,5 3,25 4,00 300 350 350 540 420 300 12102015 12102016 12102012

High efficiency low hydrogen electrodes


ETC PH C57H ETC PH C6
4,00 5,00 3,25 4,00 5,00 450 450 450 450 450 120 90 11106016 11106018 11106515 11106516 11106518

150 108

Series KV-KVL electrodes for low-alloy steels


ETC PH KV2
2,50 3,25 4,00 2,50 3,25 4,00 2,50 3,25 4,00 2,50 3,25 4,00 2,50 3,25 4,00 5,00 300 350 350 300 350 350 300 350 350 300 350 350 300 350 350 450 480 330 240 480 330 240 480 330 240 480 330 240 480 13103512 13103515 13103516 13107512 13107515 13107516 13108512 13108515 13108516 13109012 13109015 13109016 13103712

ETC PH KV3L

13107712

ETC PH KV4L

480

13108712

ETC PH KV5L

480

13109212

ETC PH KV5HR

480 330 240 120 13124515 13124516 13124518

13124512

ELECTRODES

118

Vacuum packing data for ETC PH Electrodes


micro small large Trade denomination Diam. Lenght (mm) (mm) Packing (n. pcs.) large Code small micro

Electrodes for cryogenic and low temperature applications


ETC PH 625
2,50 3,25 4,00 5,00 300 350 350 350 660 360 270 240 12109012 12109015 12109016 12109018

Electrodes for welding high-strength steels


ETC PH 128
2,50 3,25 4,00 2,50 3,25 4,00 5,00 2,50 3,25 4,00 5,00 300 350 350 300 350 350 450 300 350 350 450 690 360 240 540 330 240 120 540 330 240 120 12116015 12116016 12116018 12107515 12107516 12107518 12116012 12107112 12107115 12107116 12107512

ETC PH 118

ETC PH 98

Electrodes for off-shore welding


ETC PH 76S
3,25 3,25 4,00 4,00 5,00 2,50 2,50 3,25 2,00 4,00 4,00 5,00 6,00 3,25 2,50 3,25 4,00 5,00 3,25 350 450 350 450 450 350 300 450 300 350 450 450 450 350 300 350 450 450 450 330 330 240 240 150 540 540 390 270 180 180 120 390 240 216 156 540 540 240 960 216 216 180 240 480 330 240 150 330 12105815 12105716 12105718 12105715 12102915 12102715 12102916 12102716 12102718 12102912 10606012 10606015 10606316 10606016 10606018 10606020 10606315 12112015 12112016 12112018 12112012 10606412 10608015 10606409 10608316 10608016 10608018 10608315 12105712

ETC PH 56S

ETC PH 88S HR

ELECTRODES

119

Vacuum packing data for ETC PH Electrodes


micro small large Trade denomination Diam. Lenght (mm) (mm)
2,50 3,25 4,00 5,00 2,5 3,25 3,25 4,00 5,00 350 350 450 450 350 350 450 450 450

Packing (n. pcs.) large

Code small
12102512 12102515 12102516 12102518 12105012 12105015 12105315 12105016 12105018

micro
12111512 12111515 12111516

ETC PH 75S

540 330 210 150 600 390 390 270 150

540 240 216

ETC PH 88S

540 240 240

12113512 12113015 12113016

Electrodes for welding stainless steels


ETC PH RS 308L ETC PH RS 309L
2,5 3,25 2,50 3,25 4,00 2,5 3,25 4,00 2,50 3,25 4,00 300 350 300 350 350 300 350 350 300 350 350 540 330 540 330 240 540 330 240 540 330 240 540 12611012 12611015 12613012 12613015 12613016 12618012 12618015 12618016 1261012 12612012

540

12614012

ETC PH RS 316L

540

12619012

ETC PH RS 347

540

12621512 12621015 12621016

Easy Weld electrodes


ETC PH RS 308L EW
2,00 2,50 3,25 4,00 5,00 2,50 3,25 2,00 2,50 3,25 4,00 5,00 300 300 350 450 450 300 350 300 300 350 450 450 960 540 330 180 108 540 330 960 540 330 180 108 12618515 12618516 12618518 12613515 12618509 12618512 12611515 12611516 12611518 12613512 12611509 12611512

ETC PH RS 309L EW ETC PH RS 316L EW

ELECTRODES

120

Vacuum packing data for ETC PH Electrodes


micro small large Trade denomination Diam. Lenght (mm) (mm) Packing (n. pcs.) large Code small micro

Electrodes for hardfacing


ETC PH 1000
4,00 5,00 350 350 150 108 14012016 14012018

Solid wires for welding stainless steels


ETC 309L Si

SOLID WIRES

121

ETC SG1
Classification AWS A5.18: ER 70S-3 EN 440: G3Si1 Welding Positions Approvals

Applications and Characteristics

GB I

Solid wire suitable to weld in CO2 or Mix conditions. Excellent mechanical properties. ETC SG1 is indicated to weld fabrication, no-alloyed and carbon steels. Good x-ray quality and excellent coating appearance. Filo pieno dalle ottime propriet meccaniche usato per la saldatura in atmosfera di CO2 o miscela. Indicato nelle carpenterie per l'unione di acciai non legati ed al carbonio. Buona qualit radiografica ottimo aspetto della ramatura. Verkupferte Massivdrahtelektrode mit ausgezeichneten mechanischen Eigenschaften fr das Schweien in CO2- oder Mischgasatmosphre. Geeignet im Stahlbau fr das Verschweien von unlegierten und Kohlenstoff-Sthlen. Gute Rntgenqualitt. Hilo slido de ptimas propeidades mecnicas utilizado para soldadura con atmsfera de CO2 o mezcla. Indicado para la unin de aceros no aleados y al Carbono. Buena calidad radiogrfica y ptimo aspecto del cobrizado.

D E

Suitable For

St 33, St 37, St 44, St 52-3, St 50-2, St 60-2, St 45.8, St E 210.7, St E 240.7, St E 290.7, St E 320.7, St B 360.7 St E 255, St E 285, St E 315, St E 355, W St E 255, W St E 285, U St 37.0, St 37.0, St 37.4, St 44.0, St 44.4, St 52.0, St 52.4, St 35.8, W St E 315, W St E 355, T St E 255, T St E 285, T St E 315, T St E 355, W St E 315, W St E 355, T St E 255, T St E 285, T St E 315, T St E 355,

All-weld metal Chemical Composition (%) (Typical values) C 0.07 Mn 0.87 Si 0.63 S 0.035 max P 0.025 max Cu 0.5 max Ni Mo Cr As Sb Pb V Sn Nb Ti Fe Mg Al N 0.025 max Nb Ta -

All-weld metal Mechanical Properties (Typical values) Heat Treatment As Welded Tensile Strength 2 N/mm 480 min Yield Strength 2 N/mm 420 min Elongation 5d (%) 22 min Test Temperature (C) 0C KV (J) 90 min

Hardness HB Shielding Gas Current Conditions Sizes/Packing Mix of 80% Ar 20% CO2 or only CO2 DC + See Standard Packing data page 253

SOLID WIRES FOR WELDING NON-ALLOY STEELS

122

GMAW

ETC SG2
Classification AWS A5.18: ER 70S-6 EN 440: G 42 2 M G3 Si1 Welding Positions Approvals DB LRS RINA TUV All-weld metal Chemical Composition (%) (Typical values) C 0.07 Mn 1.45 Si 0.8 S 0.01 P 0.01 Cu 0.04 Ni Mo Cr As Sb Pb V Sn Nb Ti Fe Mg Al N Nb Ta -

Applications and Characteristics

GB

Solid wire suitable to weld in CO2 or 80% Ar-20% CO2 conditions. Excellent mechanical properties. ETC SG2 is indicated to weld fabrication, non-alloyed and carbon steels. Good x-ray quality and excellent coating appearance. Filo pieno dalle ottime propriet meccaniche usato per la saldatura in atmosfera di CO2 o miscela. Indicato nelle carpenterie per l'unione di acciai non legati ed al carbonio. Buona qualit radiografica ottimo aspetto della ramatura Verkupferte Massivdrahtelektrode mit ausgezeichneten mechanischen Eigenschaften fr das Schweien in CO2- oder Mischgasatmosphre. Geeignet im Stahlbau fr das Verschweien von unlegierten und Kohlenstoff-Sthlen. Gute Rntgenqualitt. Hilo slido de ptimas propeidades mecnicas utilizado para soldadura con atmsfera de CO2 o mezcla. Indicado para la unin de aceros no aleados y al Carbono. Buena calidad radiogrfica y ptimo aspecto del cobrizado.

D E

Suitable For

H I, H II, 17 Mn 4, 19 Mn 5, St 33, St 37, St 44, St 52-3, St 50-2, St 60-2, St 45.8, St E 210.7, St E 240.7, St E 290.7, St E 320.7, St B 360.7 St E 255, St E 285, St E 315, St E 355, W St E 255, W St E 285 U St 37.0, St 37.0, St 37.4, St 44.0, St 44.4, St 52.0, St 52.4, St 35.8, W St E 315, W St E 355, T St E 255, T St E 285, T St E 315, T St E 355,

All-weld metal Mechanical Properties (Typical values) Heat Treatment As Welded Tensile Strength 2 N/mm 510 min Yield Strength 2 N/mm 430 min Elongation 5d (%) 24 min Test Temperature (C) -29C KV (J) 47 min

Hardness HB Shielding Gas Current Conditions Sizes/Packing Mix of 80% Ar 20% CO2 or only CO2 DC + See Standard Packing data page 253

SOLID WIRES FOR WELDING NON-ALLOY STEELS

123

GMAW

ETC SG3
Classification AWS A5.18: ER 70S-6 EN 440: G4 Si1 Welding Positions Approvals DB RINA

Applications and Characteristics

GB I

Use with CO2 or mixed Ar/CO2 shielding gas. Suited for metal structural work, earthmoving and construction site work. Suitable for high strength carbon-managese steels types Fe 490 Fe 510. Da utilizzarsi con protezione di gas CO2 o miscele Ar/CO2. Adatto per lavori di carpenteria, movimento terra e costruzione. Indicato per acciai al carbonio-manganese ad alta resistenza tipo Fe 490 Fe 510. Verkupferte Massivdrahtelektrode. Einzusetzen unter CO2- oder Mischgasatmosphre Ar/CO2. Geeignet im Stahlbau, fr das Schweien an Gerten fr die Erdreichbewegung und Konstruktionen. Geeignet fr hochfeste Kohlenstoff-Mangan-Sthle, Typ Fe 490 Fe 510. Debe utilizarse con proteccin de gas CO2 o mezcla. Indicado para trabajos de la industria, movimiento de tierra y construccin en general. Idoneo para aceros al carbono - manganeso y de alta resistencia tpo Fe 490 Fe 510.

D E

Suitable For

All-weld metal Chemical Composition (%) (Typical values) C 0.08 max Mn 1.7 Si 1 S 0.03 max P 0.02 max Cu 0.25 max Ni Mo Cr As Sb Pb V Sn Nb Ti Fe Mg Al N Nb Ta -

All-weld metal Mechanical Properties (Typical values) Heat Treatment As Welded Tensile Strength 2 N/mm 550 min Yield Strength 2 N/mm 440 min Elongation 5d (%) 24 Test Temperature (C) -29C KV (J) 47 min

Hardness HB Shielding Gas Current Conditions Sizes/Packing Mix of 80% Ar 20% CO2 DC + See Standard Packing data page 253

SOLID WIRES FOR WELDING NON-ALLOY STEELS

124

GMAW

ETC 6000
Classification AWS A5.18: ER 70S-6 EN 440: G3 Si1 Welding Positions Approvals CONTROLAS DNV GL LRS TUV All-weld metal Chemical Composition (%) (Typical values) C 0.06-0.13 Mn 1.3-1.6 Si 0.7-1 S 0.025 max P 0.025 max Cu 0.3 max Ni Mo Cr As Sb Pb V Sn Nb Ti Fe Mg Al N Nb Ta -

Applications and Characteristics

GB

Solid wire suitable to weld in CO2 or 80% Ar-20% CO2 conditions. Excellent mechanical properties. ETC 6000 is indicated to weld fabrication, non-alloyed and carbon steels. Good x-ray quality and excellent coating appearance. Filo pieno dalle ottime propriet meccaniche usato per la saldatura in atmosfera di CO2 o miscela. Indicato nelle carpenterie per l'unione di acciai non legati ed al carbonio. Buona qualit radiografica ottimo aspetto della ramatura. Verkupferte Massivdrahtelektrode mit ausgezeichneten, mechanischen Eigenschaften fr das Schweien in CO2- oder Mischgasatmosphre. Findet Einsatz in der Schmiede fr das Verschweien von unlegierten Bausthlen und Kohlenstoffbausthlen. Sehr gute Rntgenqualitt. Hilo slido de ptimas propiedades mecnicas usado para soldadura en atmsfera de CO2 o mezcla. Indicado en la unin de aceros no aleados y al Carbono. Buena calidad radiogrfica. Optimo aspecto del cobrizado.

Suitable For

H I, H II, 17 Mn 4, 19 Mn 5 St 33, St 37, St 44, St 52-3, St 50-2, St 60-2, St 45.8, St E 210.7, St E 240.7, St E 290.7, St E 320.7 U St 37.0, St 37.0, St 37.4, St 44.0, St 44.4, St 52.0 W St E 315, W St E 355, T St E 255, T St E 285, T St E 315, T St E 355,

All-weld metal Mechanical Properties (Typical values) Heat Treatment As Welded Tensile Strength 2 N/mm 500 min Yield Strength 2 N/mm 420 min Elongation 5d (%) 24 Test Temperature (C) -29C KV (J) 47 min

Hardness HB Shielding Gas Current Conditions Sizes/Packing Mix of 80% Ar 20% CO2 or only CO2 DC + See Standard Packing data page 253

SOLID WIRES FOR WELDING NON-ALLOY STEELS

125

GMAW

ETC 6000 CF
Classification AWS A5.18: ER 70S-6 EN 440: G42 2 M G3 Si1 Welding Positions Approvals

Applications and Characteristics

GB I

Copper free solid wire, suitable to weld in CO2 or 80% Ar-20% CO2 conditions. Excellent mechanical properties. ETC 6000CF is indicated to weld fabrication, non-alloyed and carbon steels. Filo pieno non ramato dalle ottime propriet meccaniche usato per la saldatura in atmosfera di CO2 o miscela. Indicato nelle carpenterie per l'unione di acciai non legati ed al carbonio. Buona qualit radiografica. Unverkupferte Massivdrahtelektrode mit optimalen mechanischen Eigenschaften, die zum Verschweien in Kohlendioxid-Umgebung oder Mischgasatmosphre verwendet wird. Eignet sich im Metallbau zur Verbindung von unlegierten und Kohlenstoffsthlen. Gutes Rntgenverhalten. Hilo slido no cobrizado con ptimas propiedades mecnicas usado para soldadura en atmsfera de CO2 o mezcla. Indicado para uniones de aceros no aleados y al carbono, buena calidad radiogrfica.

Suitable For

H I, H II, 17 Mn 4, 19 Mn 5, St 33, St 37, St 44, St 52-3, St 50-2, St 60-2, St 45.8, St E 210.7, St E 240.7, St E 290.7, St E 320.7, St B 360.7 St E 255, St E 285, St E 315, St E 355, W St E 255, W St E 285, U St 37.0, St 37.0, St 37.4, St 44.0, St 44.4, St 52.0, St 52.4, St 35.8, W St E 315, W St E 355, T St E 255, T St E 285, T St E 315, T St E 355,

All-weld metal Chemical Composition (%) (Typical values) C 0.06-0.12 Mn 1.4-1.7 Si 0.75-1.1 S 0.03 max P 0.02 max Cu Ni Mo Cr As Sb Pb V Sn Nb Ti Fe Mg Al N Nb Ta -

All-weld metal Mechanical Properties (Typical values) Heat Treatment As Welded Tensile Strength 2 N/mm 510 min Yield Strength 2 N/mm 430 min Elongation 5d (%) 24 min Test Temperature (C) - 29C KV (J) 27 min

Hardness HB Shielding Gas Current Conditions Sizes/Packing Mix of 80% Ar 20% CO2 or only CO2 DC + See Standard Packing data page 253

SOLID WIRES FOR WELDING NON-ALLOY STEELS

126

GMAW

ETC 6010 TP
Classification AWS A5.18: ER 70S-6 EN 440: G 42 3 M G3 Si1 Welding Positions Approvals DB DNV LRS TUV All-weld metal Chemical Composition (%) (Typical values) C 0.08 Mn 1.65 Si 0.9 S 0.015 max P 0.015 max Cu 0.04 Ni Mo Cr As Sb Pb V Sn Nb Ti Fe Mg Al N Nb Ta -

Applications and Characteristics

GB

Use with CO2 or mixed Ar/CO2 shielding gas. Suited for metal structural work, earthmoving and construction site work. Suitable for high strength carbon-managese steels types Fe 490 Fe 510. * DEVELOPED FOR TIME PROCESS WELDING. Da utilizzarsi con protezione di gas CO2 o miscele Ar/CO2. Adatto per lavori di carpenteria, movimento terra e costruzione. Indicato per acciai al carbonio-manganese ad alta resistenza tipo Fe 490 Fe 510. * SVILUPPATO PER APPLICAZIONI TIME PROCESS. Zum Einsatz unter CO2- oder Mischgasatmosphre Ar/CO2. Geeignet fr das Schweien von Bausthlen, im Stahlbau, Bauteile fr Maschinen fr die Erdreichbewegung. Geeignet fr hochfeste Kohlenstoff-Mangan-Sthle, z.B. Fe 490 Fe 510. * GEDACHT FR TIME PROCESS-VERFAHREN. De utilizacin con proteccin de gas CO2 o mezcla e indicado para trabajos industriales, construccin y movimiento de tierras. Indicado para aceros al carbono - manganeso y de alta resistencia tipo Fe 490 Fe 510. * DESARROLLADO PARA APLICACIN "TIME PROCES".

Suitable For

H I, H II, 17 Mn 4, St 33, St 37, St 44, St 52-3,St E 255, St E 285, St E 315. St E 355, W St E 255, W St E 285, St 45.8, St E 210.7, St E 240.7, St E 290.7, St E 320.7, St E 360.7 U St 37.0, St 37.0, St 37.4, St 44.0, St 44.4, St 52.0, St 52.4, St 35.8, W St E 315, W St E 355, T St E 255, T St E 285, T St E 315, T St E 355,

All-weld metal Mechanical Properties (Typical values) Heat Treatment As Welded Tensile Strength 2 N/mm 560 min Yield Strength 2 N/mm 450 min Elongation 5d (%) 24 min Test Temperature (C) -29C KV (J) 50 min

Hardness HB Shielding Gas Current Conditions Sizes/Packing Mix of 80% Ar 20% CO2 or only CO2. * TIME PROCES is indicate for ternary and quaternary mix DC + See Standard Packing data page 253

SOLID WIRES FOR WELDING NON-ALLOY STEELS

127

GMAW

GUAINA
Classification Welding Positions Approvals

Applications and Characteristics

GB I D E
Suitable For

All-weld metal Chemical Composition (%) (Typical values) C Mn Si S P Cu Ni Mo Cr As Sb Pb V Sn Nb Ti Fe Mg Al N Nb Ta

All-weld metal Mechanical Properties (Typical values) Heat Treatment As Welded Tensile Strength 2 N/mm Yield Strength 2 N/mm (%) Test Temperature (C) KV (J)

Hardness HB Shielding Gas Current Conditions Sizes/Packing See Standard Packing data page 253

DAYTONA SYSTEM

128

GMAW

KIT
Classification Welding Positions Approvals

Applications and Characteristics

GB I D E
Suitable For

All-weld metal Chemical Composition (%) (Typical values) C Mn Si S P Cu Ni Mo Cr As Sb Pb V Sn Nb Ti Fe Mg Al N Nb Ta

All-weld metal Mechanical Properties (Typical values) Heat Treatment Tensile Strength 2 N/mm Yield Strength 2 N/mm (%) Test Temperature (C) KV (J)

Hardness HB Shielding Gas Current Conditions Sizes/Packing See Standard Packing data page 253

DAYTONA SYSTEM

129

GMAW

ETC CU
Classification AWS A5.28: ER 80S-G EN 440: G 46 2 MC G0 Welding Positions Approvals

Applications and Characteristics

GB I

Solid wire suitable to weld carbon steels like COR-TEN. ETC Cu mechanical properties allow its use on high yield strength steels. Filo per la saldatura sotto protezione gassosa di acciai al carbonio tipo Cor Ten. Le sue caratteristiche meccaniche consentono l' impiego anche su acciai ad elevato limite elastico. Acciai tipo Cor Ten A.B.C. Resco 36, Patinox, Tenaspo ecc. Massivdrahtelektrode fr das Verschweien von Kohlenstoffsthlen, Typ COR-TEN, unter Schutzgasatmosphre. Seine mechanischen Eigenschaften erlauben einen Einsatz auch bei Bausthlen mit hoher Streckgrenze. zB Stahltypen COR TEN A.B.C. Resco 36, Patinox, Tenaspo etc. Hilo slido para soldadura bajo proteccin gaseosa de aceros al carbono tipo COR-TEN. Sus caractersticas mecnicas admiten su empleo incluso sobre aceros de elevado lmite elstico. Aplicaciones: aceros tipo Cor-Ten A.B.C. Ensacor, Resco 36, Patinox, Tenaspo, etc.

Suitable For

Cor Ten A.B.C., Resco 36, Patinox, Tenaspo

All-weld metal Mechanical Properties (Typical values) Heat Treatment PWHT 690 C x 1h Tensile Strength 2 N/mm 550 min Yield Strength 2 N/mm 460 min Elongation 5d (%) 24 min Test Temperature (C) -20C KV (J) 60 min

Hardness HB Shielding Gas Current Conditions Sizes/Packing Mix of 80% Ar 20% CO2 or only CO2 DC + See Standard Packing data page 253

SOLID WIRES FOR WELDING COR-TEN STEELS

130

GMAW

All-weld metal Chemical Composition (%) (Typical values) C 0.1 Mn 1.4 Si 0.8 S 0.03 max P 0.02 max Cu 0.4 Ni 0.6 Mo Cr As Sb Pb V 0.04 Sn Nb Ti Fe Mg Al N Nb Ta -

ETC 116
Classification AWS A5.28: ER 100S-G EN 12534: G 55 2 M Mn 3 Ni Welding Positions Approvals

Applications and Characteristics

GB

Alloyed solid wire Cr-Ni-Mo suitable for MAG welding of high tensile strength steels like Tl -HY 80. Excellent mechanical properties. Low heat inputs are suggested to obtain a good performance. Filo pieno legato Cr-Ni-Mo impiegato nella saldatura MAG di acciai ad elevata resistenza e del tipo T1-HY80. Ottime propriet meccaniche del materiale deposilato. Si consiglia di lavorare con bassi apporti termici al fine di ottenere migliori caratteristiche. Massivdrahtelektrode mit Cr-Ni-Mo-Legierung. Geeignet fr das MAG-Schweiverfahren bei hochfesten Sthlen und Stahl des Typs TI-HY80. Optimale mechanische Eigenschaften des Schweigutes. Fr ein besseres Schweiergebnis, wird ein Schweien unter geringer Wrmezufuhr empfohlen. Hilo slido aleado Cr-Ni-Mo indicado para soldadura MAG de aceros de elevada resistencia y del tipo T1 - HY80. Optimas propiedades mecnicas del material depositado. Se aconseja trabajar con baja aportacin trmica con el fin de obtener mejores caractersticas.

Suitable For

T1 - HY80, NAXTRA 70

All-weld metal Chemical Composition (%) (Typical values) C 0.08 Mn 1.4 Si 0.7 S 0.03 max P 0.02 max Cu 0.25 Ni 0.54 Mo 0.2 Cr 0.52 As Sb Pb V Sn Nb Ti Fe Mg Al N Nb Ta -

All-weld metal Mechanical Properties (Typical values) Heat Treatment As Welded Tensile Strength 2 N/mm 690 min Yield Strength 2 N/mm 610 min Elongation 5d (%) 16 min Test Temperature (C) -20C KV (J) 70 min

Hardness HB Shielding Gas Current Conditions Sizes/Packing Mix of 80% Ar 20% CO2 DC + See Standard Packing data page 253

SOLID WIRES FOR WELDING HIGH TENSILE STEELS

131

GMAW

ETC 116S
Classification AWS A5.28: ER 100 SG EN 12534: G 62 3 M Mn 3 Ni Welding Positions Approvals CONTROLAS DB TUV

Applications and Characteristics

GB I

Alloyed solid wire Cr-Ni-Mo used for MAG welding of high tensile strength steels and type Tl-HY80. Excellent mechanical properties. Low heat inputs are suggested to obtain a good performance. Filo pieno legato al Cr-Ni-Mo impiegato nella saldatura MAG di acciai ad elevata resistenza tipo T1-HY80. Ottime propriet meccaniche del materiale depositato. Si consiglia di lavorare con bassi apporti termici al fine di ottenere migliori caratteristiche. Massivdrahtelektrode mit Cr-Ni-Mo-Legierung. Geeignet fr das MAG-Schweiverfahren bei hochfesten Sthlen und Stahl des Typs TI-HY80. Optimale mechanische Eigenschaften des Schweigutes. Fr ein besseres Schweiergebnis, wird ein Schweien unter geringer Wrmezufuhr empfohlen. Hilo slido aleado Cr-Ni-Mo indicado para soldadura MAG de aceros de elevada resistencia y del tipo T1 - HY80. Optimas propiedades mecnicas del material depositado. Se aconseja trabajar con baja aportacin trmica con el fin de obtener mejores caractersticas.

Suitable For

T1 - HY80, NAXTRA 70

All-weld metal Chemical Composition (%) (Typical values) C 0.07 Mn 1.55 Si 0.6 S 0.002 max P 0.002 max Cu 0.15 Ni 1.5 Mo 0.25 Cr 0.3 As Sb Pb V 0.05 Sn Nb Ti Fe Mg Al 0.005 N Nb Ta -

All-weld metal Mechanical Properties (Typical values) Heat Treatment As Welded Tensile Strength 2 N/mm 770 - 890 Yield Strength 2 N/mm 690 min Elongation 5d (%) 16 min Test Temperature (C) -40C KV (J) 50 min

Hardness HB Shielding Gas Current Conditions Sizes/Packing Mix of 80% Ar 20% CO2 or only CO2 DC + See Standard Packing data page 253

SOLID WIRES FOR WELDING HIGH TENSILE STEELS

132

GMAW

ETC 120
Classification AWS A5.28: ER 110S-1(approx) EN 12534: G 89 2 M Mw 4 Ni Welding Positions Approvals

Applications and Characteristics

GB I

Solid wire suitable to weld Cr-Ni-Mo low alloyed steels and high yield strength. Excellent mechanical properties yield strength 900 N/mm2 and tensile strength = 950 N/mm2. Filo pieno per la saldatura di acciai debolmente legati al Cr-Ni-Mo ed acciai ad elevato limite elastico. Ottime caratteristiche meccaniche del metallo depositato con limite elastico = 900 N/mm2 carico di rottura = 950 N/mm2. Massivdraht fr das Verschweien von Cr-Ni-Mo schwach legierten Bausthlen und Baustahl mit hohem Strecklimit. Optimale mechanische Eigenschaften des Schweigutes mit einem Strecklimit = 900 N/mm2 und Bruchgrenze = 950 N/mm2. Hilo slido para la soldadura de aceros debilmente aleados al Cr-Ni-Mo y aceros de alto lmite elstico. Optimas caractersticas mecmicas del metal depositado con lmite elstico = 900 N/mm2 carga de rotura = 950 N/mm2.

Suitable For

Tl - HY80, NAXTRA 70, XABO 90

All-weld metal Mechanical Properties (Typical values) Heat Treatment As Welded Tensile Strength 2 N/mm 900 min Yield Strength 2 N/mm 850 min Elongation 5d (%) 16 min Test Temperature (C) -20C KV (J) 70 min

Hardness HB Shielding Gas Current Conditions Sizes/Packing Mix of 80% Ar 20% CO2 DC + See Standard Packing data page 253

SOLID WIRES FOR WELDING HIGH TENSILE STEELS

133

GMAW

All-weld metal Chemical Composition (%) (Typical values) C 0.1 Mn 1.7 Si 0.75 S 0.02 max P 0.02 max Cu Ni 2 Mo 0.55 Cr 0.3 As Sb Pb V Sn Nb Ti Fe Mg Al N Nb Ta -

ETC 1Ni
Classification AWS A5.28: ER 80S-Ni1 EN 440: G50 6M G3Ni1 Welding Positions Approvals

Applications and Characteristics

GB I D E

Solid wire suitable for low alloyed 1% Ni and fine grain steels for low temperature applications. Filo pieno per la saldatura di acciai debolmente legati al 1% Ni e a grano fine per applicazione a bassa temperatura. Massivdraht fr das Verschweien von schwach legierten Feinkornbausthlen mit 1% Ni, fr den Einsatz bei niedrigen Temperaturen. Hilo slido para soldadura de aceros debilmente aleados al 1% Ni y con grano fino para aplicaciones a baja temperatura.

Suitable For

ASTM A 333-67 A 334-67

All-weld metal Chemical Composition (%) (Typical values) C 0.08 Mn 1.4 Si 0.6 S 0.02 max P 0.02 max Cu Ni 1.15 Mo 0.3 Cr 0.15 As Sb Pb V 0.05 Sn Nb Ti Fe Mg Al N Nb Ta -

All-weld metal Mechanical Properties (Typical values) Heat Treatment As Welded Tensile Strength 2 N/mm 640 min Yield Strength 2 N/mm 540 min Elongation 5d (%) 20 min Test Temperature (C) -60C KV (J) 35 min

Hardness HB Shielding Gas Current Conditions Sizes/Packing Mix of 80% Ar 20% CO2 or only CO2 DC + See Standard Packing data page 253

SOLID WIRES FOR WELDING ALLOY AND LOW-ALLOY STEELS

134

GMAW

ETC 2Ni
Classification AWS A5.28: ER 80S-Ni2 EN 440: G50 6M G2Ni22 Welding Positions Approvals

Applications and Characteristics

GB I

Solid wire suitable to weld low alloyed steels 2% Ni and low temperature applications. Excellent mechanical properties both in as-welded and stress relieved conditions. Filo pieno per la saldatura di acciai debolmente legati al 2% Ni e per applicazioni a bassa temperatura. Ottime caratteristiche meccaniche sia in condizioni as-welded che dopo trattamento termico di distensione. Massivdrahtelectrode fr das Verschweien von niedriglegierten Feinkornbausthlen mit 2% Ni, fr den Einsatz bei niedrigen Temperaturen. Gute mechanische Eigenschaften in unbehandeltem und spannungsarmgeglhtem Zustand. Hilo slido para soldadura de acero debilmente aleado al 2% Ni y para aplicaciones a baja temperatura. Optimas caractersticas mecnicas tanto sin tratamiento trmico como con tratamiento trmico de distensionado.

Suitable For

14 Ni 6, l0 Ni 14, 16 Ni 14, TT SE 35 N E SE E 380

All-weld metal Mechanical Properties (Typical values) Heat Treatment As Welded Tensile Strength 2 N/mm 620 min Yield Strength 2 N/mm 510 min Elongation 5d (%) 25 min Test Temperature (C) -60C KV (J) 40 J

Hardness HB Shielding Gas Current Conditions Sizes/Packing Mix of 80% Ar 20% CO2 or only CO2 DC + See Standard Packing data page 253

SOLID WIRES FOR WELDING ALLOY AND LOW-ALLOY STEELS

135

GMAW

All-weld metal Chemical Composition (%) (Typical values) C 0.08 Mn 1.1 Si 0.5 S 0.02 max P 0.02 max Cu Ni 2.8 Mo Cr As Sb Pb V Sn Nb Ti Fe Mg Al N Nb Ta -

ETC KV2
Classification AWS A5.28: ER 80S-D2 EN 440: G 46 A M G4Mo Welding Positions Approvals

Applications and Characteristics

GB I D E

Solid wire suitable to weld 0,5 Mo steels and high resistant steels. Cold cracking - free weld deposit. Filo pieno per la saldatura di acciai 0,5 Mo, usato anche per la saldatura di acciai ad alta resistenza. Il metallo depositato presenta una alta insensibilit alla fessurazione. Massivdrahtelektrode fr das Verschweien von Stahl mit 0,5 Mo-Gehalt. Geeignet auch fr hochfeste Sthle. Das Schweigut besitzt hohe Riunempfindlichkeit. Hilo slido para soldadura de aceros con 0,5 Mo, usado para la soldadura de acero de alta resistencia. El metal depositado presenta una alta insensibilidad a la fisuracin.

Suitable For ASTM A 335-76, A 369-76

All-weld metal Chemical Composition (%) (Typical values) C 0.09 Mn 1.9 Si 0.6 S 0.02 max P 0.02 max Cu 0.3 Ni 0.15 Mo 0.5 Cr As Sb Pb V Sn Nb Ti Fe Mg Al N Nb Ta -

All-weld metal Mechanical Properties (Typical values) Heat Treatment PWHT 690C x 1h Tensile Strength 2 N/mm 560 min Yield Strength 2 N/mm 470 min Elongation 5d (%) 22 min Test Temperature (C) -20C KV (J) 80 min

Hardness HB Shielding Gas Current Conditions Sizes/Packing Mix of 80% Ar 20% CO2 DC + See Standard Packing data page 253

SOLID WIRES FOR WELDING ALLOY AND LOW-ALLOY STEELS

136

GMAW

ETC KV3
Classification AWS A5.28: ER 90S-B3 EN 12070: G CrMo 2Si Welding Positions Approvals

Applications and Characteristics

GB I

Solid wire suitable to weld low alloyed 2,25% Cr steels or 10 Cr Mo 910-G5 or 10 Cr Mo 910 steels. Excellent mechanical properties and notch-free weld deposit. Good x-ray quality. Filo adatto per la saldatura dell'acciaio debolmente legato con 2,25% Cr o del tipo 10 Cr Mo 910-G5 o 10 Cr Mo 910. Ottime caratteristiche meccaniche e deposito insensibile alle fessurazioni. Buone qualit radiografiche. Massivdrahtelektrode fr das Verschweien von niedriglegiertem Stahl mit 2,25% Cr oder 10 Cr Mo 910-G5 und 10 Cr Mo 910. Gute mechanische Eigenschaften; hohe Ribestndigkeit und gute Roentgenqualitt. Hilo slido indicado para la soldadura de aceros debilmente aleados con 2,25% de Cr o del tipo 10 Cr Mo 910-G5 10 Cr Mo 910. Optimas caractersticas mecnicas y depsito insensible a la fisuracin. Buena calidad radiogrfica.

Suitable For

10 Cr Mo 910 10 Cr Mo 910-G5, ASTM A 199-76, ASTM A 200-75, ASTM A 369-76,

All-weld metal Mechanical Properties (Typical values) Heat Treatment PWHT 690C x 1h Tensile Strength 2 N/mm 620 min Yield Strength 2 N/mm 540 min Elongation 5d (%) 20 min Test Temperature (C) -20C KV (J) 70 min

Hardness HB Shielding Gas Current Conditions Sizes/Packing Mix of 80% Ar 20% CO2 DC + See Standard Packing data page 253

SOLID WIRES FOR WELDING ALLOY AND LOW-ALLOY STEELS

137

GMAW

All-weld metal Chemical Composition (%) (Typical values) C 0.07 Mn 0.5 Si 0.5 S 0.02 max P 0.02 max Cu 0.21 Ni 0.2 Mo 1 Cr 2.5 As Sb Pb V Sn Nb Ti Fe Mg Al N Nb Ta -

ETC KV4
Classification AWS A5.28: ER 80S-B6 EN 12070: G CrMo 5Si Welding Positions Approvals

Applications and Characteristics

GB I

Solid wire suitable to weld creep resistant 5,5% Cr 0,5% Mo steels, suitable for chemical and ammonia synthesis applications. Pre- heating and interpass 250-300C are suggested. Filo pieno per la saldatura di acciai resistenti allo scorrimento a caldo con 5,5% Cr 0,5% Mo. Impiegato nell'industria chimica e nei processi di sintesi dell'ammoniaca. Si consiglia preriscaldo ed interpass di 250-300C. Massivdrahtelektrode fr das Verschweien von Sthlen mit 5,5% Cr 0,5% Mo und hitzebestndigen Stahlsorten. Eingesetzt in der chemischen Industrie und bei der Ammoniak-Synthese. Vorwrmen und von Schweitemperatur von 250-300 C wird empfohlen. Hilo slido para soldadura de aceros resistentes a la fluencia con 5,5% Cr 0,5% Mo. Empleado en la industria qumica y en procesos de sntesis del amoniaco. Se aconseja precalentamiento y temperatura entre pasadas de 250 - 350C.

Suitable For

ASTM A 199-76, ASTM A 200-75, ASTM A 213-76d ASTM A 335-76, ASTM A 369-76, ASTM A 387-76

All-weld metal Mechanical Properties (Typical values) Heat Treatment PWHT 750C x 2h Tensile Strength 2 N/mm 630 min Yield Strength 2 N/mm 480 min Elongation 5d (%) 20 min Test Temperature (C) -20C KV (J) 47 min

Hardness HB Shielding Gas Current Conditions Sizes/Packing Mix of 80% Ar 20% CO2 DC + See Standard Packing data page 253

SOLID WIRES FOR WELDING ALLOY AND LOW-ALLOY STEELS

138

GMAW

All-weld metal Chemical Composition (%) (Typical values) C 0.07 Mn 0.5 Si 0.5 S 0.02 max P 0.02 max Cu Ni 0.6 Mo 0.6 Cr 5.7 As Sb Pb V Sn Nb Ti Fe Mg Al N Nb Ta -

ETC KV5
Classification AWS A5.28: ER 80S-B2 Welding Positions Approvals RINA

Applications and Characteristics

GB I

Solid wire suitable to weld 1,25% Cr 0,5% Mo steels. Excellent mechanical properties. It can also be used to weld 0,9% Cr 0.5% Mo steels. Cold cracking - free weld deposit. Filo impiegato per la saldatura di acciai con 1,25% Cr e 0,5% Mo. Ottime caratteristiche meccaniche. Pu essere anche usato per la saldatura dall'acciaio con 0,9% Cr e 0.5% Mo. Il deposito insensibile alle fessurazioni di solidificazione. Massivdrahtelektrode fr das Verschweien von Stahl mit 1,25% Cr und 0,5% Mo. Gute mechanische Eigenschaften. Kann auch fr das Verschweien von Stahl mit 0,9% Cr und 0,5% Mo eingesetzt werden. Das Schweigut ist riunempfindlich whrend der Verfestigung. Hilo slido para soldadura de aceros con 1,25% de Cr y 0,5% Mo. Optimas caractersticas mecnicas. Igualmente puede ser usado para la soldadura de aceros con 0,9% Cr y 0,5% Mo. El depsito es insensible a la fisuracin por solidificacin.

Suitable For

ASTM A 199-76, ASTM A 200-75, ASTM A 213-76d ASTM A 335-76, ASTM A 396-76, ASTM A 387-76

All-weld metal Mechanical Properties (Typical values) Heat Treatment PWHT 620C x 1h Tensile Strength 2 N/mm 560 min Yield Strength 2 N/mm 470 min Elongation 5d (%) 22 min Test Temperature (C) -20C KV (J) 70 min

Hardness HB Shielding Gas Current Conditions Sizes/Packing Mix of 80% Ar 20% CO2 DC + See Standard Packing data page 253

SOLID WIRES FOR WELDING ALLOY AND LOW-ALLOY STEELS

139

GMAW

All-weld metal Chemical Composition (%) (Typical values) C 0.09 Mn 0.6 Si 0.6 S 0.02 max P 0.02 max Cu Ni 0.2 Mo 0.5 Cr 1.3 As Sb Pb V Sn Nb Ti Fe Mg Al N Nb Ta -

ETC KV7
Classification AWS A5.28: ER 80S-B8 Welding Positions Approvals

Applications and Characteristics

GB

ETC KV7 is a solid wire developed for the welding of creep resistant steels containing 9%Cr and 1%Mo. During welding the preheat and interpass temperature controls should be between 250-300C. Filo pieno per la saldatura di acciai resistenti allo scorrimento a caldo, legati al 9%Cr e 1%Mo. Questo tipo di acciaio impiegato soprattutto nell'industria petrolifera per temperature di esercizio fino a +625C, ma a pressioni relativamente basse, dove si richieda particolare resistenza alla corrosione in presenza di idrogeno. Consigliato preriscaldo ed interpass di 250-300C. Draht fr das Verschweien von warmfesten Stahl mit 9%Cr, 1%Mo; fr alle Schweipositionen geeignet. Dieser Stahl wird vorwiegend in der Minerall-Industrie verwendet, bei Betriebstemperaturen bis +625C und relativ geringem Druck. Besonders geeignet wo Korrosionswiderstand bei hoher Feuchtigkeit notwendig ist. Vorwrmen und Interpass von 250-300C wird empfohlen. Hilo slido para la soldadura de aceros resistentes a la fluencia, aleados al 9% Cr y 1% Mo. Este tipo de acero es empleado sobre todo en la industria petrolfera para temperaturas de ejercicio hasta +625C, con una presin relativamente baja, donde se requiera particularmente resistencia a la corrosin en presencia de hidrgeno. Es aconsejable precalentamiento y temperatura entre pasadas de 250 - 300C.

Suitable For

ASTM A 199-76, ASTM A 200-75, ASTM A 213-76d ASTM A 335-76, ASTM A 396-76, ASTM A 387-76

All-weld metal Chemical Composition (%) (Typical values) C 0.04-0.1 Mn 0.7-1 Si 0.5 S 0.025 max P 0.025 max Cu 0.35 max Ni 0.2 max Mo 0.95 Cr 9 As Sb Pb V Sn Nb Ti Fe Mg Al N Nb Ta -

All-weld metal Mechanical Properties (Typical values) Heat Treatment PWHT 750C x 1h Tensile Strength 2 N/mm 560 min Yield Strength 2 N/mm 470 min Elongation 5d (%) 22 min Test Temperature (C) KV (J) 70 min

Hardness HB Shielding Gas Current Conditions Sizes/Packing Mix of 80% Ar 20% CO2 DC + See Standard Packing data page 253

SOLID WIRES FOR WELDING ALLOY AND LOW-ALLOY STEELS

140

GMAW

ETC 307
Classification AWS A5.9: ER 307 (approx) EN 12070: G 18 8Mn Welding Positions Approvals

Applications and Characteristics

GB I

Stainless solid wire suitable to weld dissimilar steels, hardening and tempering steels, 13% Mn steels, Cr steels and ballistic steels. Good mechanical properties and wear standing. ETC 307 is also indicated for buffer layers. Filo inox per la saldatura di acciai dissimili, acciai da bonifica, al 13% Mn, acciai al Cr, acciai da corazza a balistici. Deposito con notevoli caratteristiche meccaniche e di resistenza all usura. Indicato anche per l'esecuzione di strati cuscinetto e strati intermedi di placcature. Rostfreier Massivdrahtelektrode fr das Verschweien von unterschiedlichen Bausthlen, Vergtungssthlen mit 13% Mn, Cr-Stahl und ballistischem Panzerstahl. Schweigut mit guten mechanischen Eigenschaften und Verschleifestigkeit. Geeignet fr die Bildung von Pufferlagen und Zwischenlagen bei Plattierung. Hilo slido inoxidable para soldadura de aceros disimilares, aceros bonificados, al 13% Mn, aceros al Cr, aceros de blindaje. Depsito con notables caractersticas mecnicas y de resistencia al desgaste. Indicado para la ejecucin como capa tampn capa intermedia en plaqueados.

Suitable For

1.4301 - X 5 Cr Ni 18 10 1.4303 - X 5 Cr Ni 18 12 1.4306 - X 2 Cr Ni 19 11 1.4541 - X 6 Cr Ni Ti 18 10 1.4543 - X 5 Cr Ni Nb 18 9 1.4550 - X 6 Cr Ni Nb 18 10 AISI 307, dissimilar steels

All-weld metal Chemical Composition (%) (Typical values) C 0.1 Mn 7.15 Si 0.8 S 0.03 P 0.03 Cu 0.7 Ni 9.15 Mo 0.75 Cr 19.45 As Sb Pb V Sn Nb Ti Fe Mg Al N Nb Ta -

All-weld metal Mechanical Properties (Typical values) Heat Treatment As Welded Tensile Strength 2 N/mm 590 Yield Strength 2 N/mm 420 min Elongation 4d (%) 30 min Test Temperature (C) 20C KV (J) 50 min

Hardness HB Shielding Gas Current Conditions Sizes/Packing Mix of 98% Ar 2% O2 or DC + See Standard Packing data page 253 99% Ar 1% O2

SOLID WIRES FOR WELDING STAINLESS STEELS

141

GMAW

ETC 308H
Classification AWS A5.9: ER 308H EN 12070: G 19 9H Welding Positions Approvals

Applications and Characteristics

GB I D E

Stainless solid wire like ER 308H suitable to weld austenitic stainless steels like AISI 304H and AISI 308H. Excellent corrosion resistance and good mechanical properties. Notch-free weld deposit. Filo inox del tipo ER 308H indicato per la saldatura di acciai inox austenici del tipo AISI 304H e 308H. Ottima resistenza meccanica e alla corrosione. Elevata resistenza alla fessurazione. Rostfreier Massivdrahtelektrode des Typs ER 308H; geeignet fr das Verschweien von rostfreien austenitischen Bausthlen, z.B. AISI 304H und 308H. Sehr gute mechanische Bestndigkeit und Korrosionswiderstand. Sehr hohe Riunempfindlichkeit. Hilo slido inoxidable ER 308H indicado para la soldadura de acero inoxidable austentico del tipo AISI 304H y 308H. Excelente resistencia a la corrosin y buenas propiedades mecnicas. Elevada resistencia a la fisuracin.

Suitable For

1.4301 - X 5 Cr Ni 18 10 1.4303 - X 5 Cr Ni 18 12 1.4306 - X 2 Cr Ni 19 11 1.4541 - X6 Cr Ni Ti 18 10 1.4543 - X 5 Cr Ni Nb 18 9 1.4550 - X 6 Cr Ni Nb 18 10

All-weld metal Chemical Composition (%) (Typical values) C 0.06 Mn 1.9 Si 0.45 S 0.02 P 0.03 Cu 0.3 Ni 10.4 Mo 0.5 Cr 20 As Sb Pb V Sn Nb Ti Fe Mg Al N Nb Ta -

All-weld metal Mechanical Properties (Typical values) Heat Treatment As Welded Tensile Strength 2 N/mm 520 min Yield Strength 2 N/mm 400 min Elongation 4d (%) 35 min Test Temperature (C) 20C KV (J) 47J min

Hardness HB Shielding Gas Current Conditions Sizes/Packing Mix of 98% Ar 2% O2 or DC + See Standard Packing data page 253 99% Ar 1% O2

SOLID WIRES FOR WELDING STAINLESS STEELS

142

GMAW

ETC 308L
Classification AWS A5.9: ER 308L EN Wr. 12072: G 19 9L 1.4316 Welding Positions Approvals

Applications and Characteristics

GB I D E

Stainless solid wire like ER 308L suitable to weld austenitic stainless steels like AISI 304 and AISI 308. Excellent corrosion resistance and good mechanical properties. Notch-free weld deposit. Filo inox del tipo ER 308L indicato per la saldatura di acciai inox austenici del tipo AISI 304 e 308. Ottima resistenza meccanica e alla corrosione. Elevata resistenza alla fessurazione. Rostfreier Massivdrahtelektrode des Typs ER 308L. Geeignet fr das Verschweien von austenitischem, rostfreiem Stahl des Typs AISI 304 und 308. Hohe Korrosionsbestndigkeit und Riunempfindlichkeit. Hilo slido inoxidable del tipo ER308L indicado para la soldadura de aceros inoxidables austenticos del tipo AISI304 y 308. Optima resistencia mecnica y a la corrosin. Elevada resistencia a la fisuracin.

Suitable For

1.4301 - X 5 Cr Ni 18 10 1.4303 - X 5 Cr Ni 18 12 1.4306 - X 2 Cr Ni 19 11 1.4541 - X 6 Cr Ni Ti 18 10 1.4543 - X 5 Cr Ni Nb 18 9 1.4550 - X 6 Cr Ni Nb 18 10 AISI 308

All-weld metal Chemical Composition (%) (Typical values) C 0.02 Mn 1.8 Si 0.45 S 0.02 P 0.025 Cu 0.2 Ni 10 Mo 0.2 Cr 20 As Sb Pb V Sn Nb Ti Fe Mg Al N Nb Ta -

All-weld metal Mechanical Properties (Typical values) Heat Treatment As welded Tensile Strength 2 N/mm 540 min Yield Strength 2 N/mm 350 min Elongation 5d (%) 35 min Test Temperature (C) 20C KV (J) 47 min

Hardness HB Shielding Gas Current Conditions Sizes/Packing Mix of 98% Ar 2% O2 or DC + See Standard Packing data page 253 99% Ar 1% O2

SOLID WIRES FOR WELDING STAINLESS STEELS

143

GMAW

ETC 308L Si
Classification AWS A5.9: ER 308L Si EN Wr. 12072: G 19 9 Lsi 1.4316 Welding Positions Approvals TUV

Applications and Characteristics

GB I

Stainless solid wire like ER 308L suitable to weld austenitic stainless steels like AISI 304 and AISI 308L Excellent corrosion resistance and good mechanical properties. Si = 0,85% content improves weldability and appearance. Filo inox del tipo ER 308L indicato per la saldatura di acciai inox austenici del tipo AISI 304 e 308L. Ottima resistenza meccanica e alla corrosione. Il contenuto Si = 0,85% conferisce una migliore caratteristica di saldabilit ed estetica. Rostfreier Massivdrahtelektrode des Typs ER 308L. Geeignet fr das Verschweien von austenitischem, rostfreiem Stahl des Typs AISI 304 und 308L. Hohe Korrosionsbestndigkeit und mechanische Bestndigkeit. Der Si-Gehalt (0,85%) garantiert verbesserte Schweibarkeit und ein schnes Nahtbild. Hilo slido inoxidable tipo ER308L indicado para soldadura de aceros inoxidables austenticos del tipo AISI 304 y 308L. Optima resistencia mecnica y a la corrosin. El contenido de Si = 0,085% le confiere unas mejores caractersticas de soldabilidad y esttica.

Suitable For

1.4301 - X 5 Cr Ni 18 10 1.4303 - X 5 Cr Ni 18 12 1.4306 - X 2 Cr Ni 19 11 1.4541 - X 6 Cr Ni Ti 18 10 1.4543 - X 5 Cr Ni Nb 18 9 1.4550 - X 6 Cr Ni Nb 18 10 AISI 308

All-weld metal Chemical Composition (%) (Typical values) C 0.025 Mn 1.8 Si 0.85 S 0.02 P 0.025 Cu 0.2 Ni 10.2 Mo 0.2 Cr 20 As Sb Pb V Sn Nb Ti Fe Mg Al N Nb Ta -

All-weld metal Mechanical Properties (Typical values) Heat Treatment As welded Tensile Strength 2 N/mm 520 min Yield Strength 2 N/mm 350 min Elongation 4d (%) 35 min Test Temperature (C) 20C KV (J) 47J

Hardness HB Shielding Gas Current Conditions Sizes/Packing Mix of 98% Ar 2% O2 DC + See Standard Packing data page 253 or 99%Ar 1%O2

SOLID WIRES FOR WELDING STAINLESS STEELS

144

GMAW

ETC 309L
Classification AWS A5.9: ER 309L EN Wr. 12072: G 23 12L 1.4332 Welding Positions Approvals

Applications and Characteristics

GB I

Stainless solid wire suitable to weld austenitic-ferritic steels with 25% Cr and 12% Ni. Temperature up to 300C. Upon request we can supply ETC 309 full wire with max. C. 0.12%. Filo inox per la saldatura di acciai austeno-ferritici con 25% Cr e 12% Ni. Massima temperatura di esercizio + 300C. Il filo pieno ETC 309 con C 0.12% max, disponibile su richiesta. Rostfreie Massivdrahtelektrode fr das Verschweien von austenitisch ferritischem Stahl mit 25% Cr und 12% Ni. Maximale Betriebstemperatur plus 300 C. Auf Anfrage ist der Massivdraht ETC 309 mit max C 0,12% erhltlich. Hilo slido inoxidable para la soldadura de aceros austenticos-ferrticos, con 25% Cr y 12% Ni. Temperatura mxima de ejercicio 300C. Este hilo con C mx. 0,12% est disponible bajo pedido.

D E

Suitable For

AISI 309, X 6 Cr Ni 2314, SUS 309S, dissimilar steels

All-weld metal Chemical Composition (%) (Typical values) C 0.02 Mn 1.8 Si 0.45 S 0.03 max P 0.03 max Cu 0.2 Ni 13.45 Mo 0.3 Cr 24 As Sb Pb V Sn Nb Ti Fe Mg Al N Nb Ta -

All-weld metal Mechanical Properties (Typical values) Heat Treatment As welded Tensile Strength 2 N/mm 520 min Yield Strength 2 N/mm 350 min Elongation 5d (%) 30 min Test Temperature (C) 20C KV (J) 47 min

Hardness HB Shielding Gas Current Conditions Sizes/Packing Mix of 98% Ar2% O2 DC + See Standard Packing data page 253 or 99%Ar 1%O2

SOLID WIRES FOR WELDING STAINLESS STEELS

145

GMAW

ETC 309L Mo
Classification AWS A5.9: ER 309L Mo EN 12070: G 23 12 2L Welding Positions Approvals

Applications and Characteristics

GB I

Stainless solid wire like 25Cr Ni l2 with low C and high Mo. Suitable to weld austenitic stainless steels like AISI 309. ETC 309L Mo is generally used to weld dissimilar steels. Filo inox del tipo 25Cr 12Ni con basso contenuto di C e alto contenuto di Mo. E' indicato per la saldatura di acciai inox austenitici del tipo AISI 309. Viene impiegato per la saldatura di acciai dissimili. Rostfreie Massivdrahtelektrode des Typs 25 Cr und 12 Ni mit niedrigem Kohlenstoffgehalt und hohem Mo-Gehalt. Geeignet fr das Verschweien von rostfreiem, austenitischem Stahl des Typs AISI 309. Es wird fr das Verschweien von unterschiedlichen Bausthlen eingesetzt. Hilo slido inoxidable del tipo 25% Cr 12% Ni con bajo contenido en C y alto contenido de Mo. Est indicado para la soldadura de aceros inoxidables austenticos del tpo AIS I309. Es muy empleado para la soldadura de aceros disimilares.

Suitable For

AISI 309, X 6 Cr Ni 2314, SUS 309S, Dissimilar steels

All-weld metal Mechanical Properties (Typical values) Heat Treatment As welded Tensile Strength 2 N/mm 520 min Yield Strength 2 N/mm 350 min Elongation 4d (%) 30 min Test Temperature (C) 20C KV (J) 47J

Hardness HB Shielding Gas Current Conditions Sizes/Packing 98% Ar 2% O2 DC + See Standard Packing data page 253 or 99%Ar 1%O2

SOLID WIRES FOR WELDING STAINLESS STEELS

146

GMAW

All-weld metal Chemical Composition (%) (Typical values) C 0.03 Mn 1.6 Si 0.45 S 0.03 max P 0.03 max Cu 0.5 Ni 15 Mo 2.7 Cr 22 As Sb Pb V Sn Nb Ti Fe Mg Al N Nb Ta -

ETC 309L Si
Classification AWS A5.9: ER 309L Si EN 12072: G 23 12 L Si Welding Positions Approvals

Applications and Characteristics

GB I

Stainless solid wire like 25 Cr 12 Ni low C content. The increased Si quantity gives the wire an excellent weldability. ETC 309L Si is suitable to weld austenitic stainless steels like AISl 309. It is generally used to weld dissimilar steels and buffer layers. Filo inox del tipo 25Cr 12Ni con basso contenuto di C. La pi alta percentuale di Si conferisce al filo un'ottima saldabilit. E' indicato per la saldatura di acciai inox austenitici del tipo AISI 309. Viene impiegato per la saldatura di acciai dissimili e per strati cuscinetto. Rostfreie Massivdrahtelektrode des Typs 25Cr und 12Ni mit niedrigem Kohlenstoffgehalt. Der hhere Si-Gehalt verleiht dem Draht eine gute Schweibarkeit. Geeignet fr das Verschweien von rostfreiem, austenitischem Stahl des Typs AISI 309. Es wird eingesetzt fr das Verschweien von unterschiedlichen Bausthlen und die Bildung von Pufferlagen. Hilo slido inoxidable tipo 25Cr 12%Ni con bajo contenidoo en C. El alto porcentaje de Si le confiere una ptima soldablidad. Est indicado para la soldadura de aceros inoxidables austenticos del tipo AISI 309. Muy empleado en la soldadura de aceros disimilares y plaqueados.

Suitable For

AISI 309

All-weld metal Chemical Composition (%) (Typical values) C 0.02 Mn 1.5 Si 0.85 S 0.03 max P 0.03 max Cu 0.3 Ni 13.1 Mo 0.3 Cr 24 As Sb Pb V Sn Nb Ti Fe Mg Al N Nb Ta -

All-weld metal Mechanical Properties (Typical values) Heat Treatment As welded Tensile Strength 2 N/mm 550 min Yield Strength 2 N/mm 400 min Elongation 4d (%) 30 min Test Temperature (C) 20C KV (J) 47J

Hardness HB Shielding Gas Current Conditions Sizes/Packing 98% Ar 2% O2 DC + See Standard Packing data page 253 or 99% Ar 1% O2

SOLID WIRES FOR WELDING STAINLESS STEELS

147

GMAW

ETC 310
Classification AWS A5.9: ER 310 EN 12070: G 25 20 Welding Positions Approvals

Applications and Characteristics

GB I

Stainless solid wire like ER310 with 25% Cr and 20% Ni. Suitable for welding steels having the same chemical compositions or dissimilar steels. The deposit is totally austenitic. Excellent high temperature corrosion resistance. Filo inox del tipo ER310 con 25%Cr e 20%Ni indicato per la saldatura di acciai aventi la stessa composizione chimica o per acciai dissimili. Deposito completamente austenico. Ottima resistenza alla corrosione anche a caldo.Filo inox del tipo ER310 con 25%Cr e 20%Ni indicato per la saldatura di acciai aventi la stessa composizione chimica o per acciai dissimili. Deposito completamente austenico. Ottima resistenza alla corrosione anche a caldo. Rostfreie Massivdrahtelektrode des Typs ER 310 mit 25% Cr und 20% Ni. Geeignet fr das Verschweien von Bausthlen mit gleicher chemischer Zusammensetzung oder unterschiedlichen Stahlsorten. Voll austenitisches Schweigut. Gute Korrosionsfestigkeit auch im Warmzustand. Hilo slido inoxidable del tipo ER 310 con 25%Cr y 20%Ni indicado para la soldadura de aceros con la misma composicin qumica o para aceros disimilares. Depsito completamente austentico. Optima resistencia a la corrosin incluso en caliente.

Suitable For

AISI 310, X 22 Cr Ni 2520

All-weld metal Chemical Composition (%) (Typical values) C 0.12 Mn 1.8 Si 0.6 S 0.03 max P 0.03 max Cu 0.3 Ni 21 Mo 0.3 Cr 26 As Sb Pb V Sn Nb Ti Fe Mg Al N Nb Ta -

All-weld metal Mechanical Properties (Typical values) Heat Treatment As welded Tensile Strength 2 N/mm 550 Yield Strength 2 N/mm 390 min Elongation 5d (%) 30 min Test Temperature (C) 20C KV (J) 47J

Hardness HB Shielding Gas Current Conditions Sizes/Packing 98% Ar 2% O2 DC + See Standard Packing data page 253 or 99% Ar 1% O2

SOLID WIRES FOR WELDING STAINLESS STEELS

148

GMAW

ETC 311 CuL


Classification AWS A5.9: ER 385 L Welding Positions Approvals

Applications and Characteristics

GB I

Solid wire for welding of stainless steels type 904L; low carbon content. Very good resistance to intergranular and pitting corrosion. Filo pieno per la saldatura di acciai tipo AISI 904L altamente legati, con basso contenuto di carbonio. Ottima resistenza alla corrosione in miscele solforose e cloridriche. Buona resistenza alla corrosione intergranulare. Rostfreie Massivdrahtelektrode zum Verschweien von hochlegiertem Stahl des Typs AISI 904L mit niedrigem Kohlenstoffgehalt. Optimale Korrosionsbestndigkeit in Schwefeldioxidund Salzsure- Mischungen. Gute Korrosionsbestndigkeit der Zwischenkrnung. Hilo slido para la soldadura de aceros tipo AISI 904L altamente aleado, con bajo contenido de C. Optima resistencia a la corrosin en mezclas sulfurosas y clorhdricas. Buena resistencia a la corrosin intergranular.

Suitable For

AISI 904L.

All-weld metal Mechanical Properties (Typical values) Heat Treatment As welded Tensile Strength 2 N/mm 560 Yield Strength 2 N/mm 410 Elongation 5d (%) 35 min Test Temperature (C) -70C KV (J) 100 J min

Hardness HB Shielding Gas Current Conditions Sizes/Packing 98% Ar 2% O2 DC + See Standard Packing data page 253 or 99% Ar 1% O2

SOLID WIRES FOR WELDING STAINLESS STEELS

149

GMAW

All-weld metal Chemical Composition (%) (Typical values) C 0.025 Mn 1.9 Si 0.4 S 0.025 max P 0.02 max Cu 1.5 Ni 25 Mo 4.5 Cr 20 As Sb Pb V Sn Nb Ti Fe Mg Al N Nb Ta -

ETC 312
Classification AWS A5.9: ER 312 EN Wr. 12072: G 29 9 1.4337 Welding Positions Approvals

Applications and Characteristics

GB I

Stainless solid wire suitable for welding or surfacing hardly weldable steels. Suitable to weld buffer layers of hard depositions. The excellent mechanical properties and the notch resistance make this wire of general use. Filo inox per la saldatura e la ricarica di acciai difficilmente saldabili. Adatto per l'esecuzione di strati intermedi di riporti duri. Le elevate caratteristiche meccaniche e la grande resistenza alla fessurazione rendono questo filo di impiego universale. Rostfreie Massivdrahtelektrode fr das Verschweien und das Auftragschweien schwer schweibarer Bausthle. Geeignet fr die Schaffung von Zwischenlagen bei Hartmetallauftrag. Durch seine sehr guten mechanischen Eigenschaften und groe Riunempfindlichkeit findet dieser Draht als universal Werkstoff seinen Einsatz. Hilo slido inoxidable para la soldadura y recargue de aceros dificilmente soldables. Indicado para la ejecucin de capas intermedias en recargues duros. Sus elevadas caractersticas mecnicas y la gran resistencia a la fisuracin hacen que este hilo sea de empleo universal.

Suitable For

AISI 312

All-weld metal Chemical Composition (%) (Typical values) C 0.1 Mn 1.8 Si 0.4 S 0.03 P 0.03 Cu 0.25 Ni 9 Mo 0.2 Cr 29 As Sb Pb V Sn Nb Ti Fe Mg Al N Nb Ta -

All-weld metal Mechanical Properties (Typical values) Heat Treatment As welded Tensile Strength 2 N/mm 650 min Yield Strength 2 N/mm 450 min Elongation 5d (%) 22 min Test Temperature (C) 20C KV (J) 47J

Hardness HB Shielding Gas Current Conditions Sizes/Packing 98% Ar 2% O2 DC + See Standard Packing data page 253 or 99% Ar 1% O2

SOLID WIRES FOR WELDING STAINLESS STEELS

150

GMAW

ETC 316L
Classification AWS A5.9: ER 316L EN Wr. 12072: G 19 12 3L 1.4430 Welding Positions Approvals

Applications and Characteristics

GB

Stainless solid wire like ER 316L with C 0,03% max. Excellent mechanical and chemical resistance, suitable for welding or surfacing stainless steels having the same chemical analysis. Excellent appearance. Upon request we can supply ETC 316H full wire with max. C. 0.08%. (AWS A5.9: ER 316H) Filo inox tipo ER 316L con C 0,03% max. Ottima resistenza meccanica e chimica, indicato nella saldatura o ricarica di acciai inox con uguale composizione chimica. Ottima estetica. Il filo pieno ETC 316H con C 0.08% max, disponibile su richiesta (AWS A5.9: ER 316H) Rostfreie Massivdrahtelektrode, Typ ER 316L mit 0,03% max Kohlenstoff. Optimale mechanische und chemische Bestndigkeit. Geeignet fr das Verschweien oder das Auftragschweien von rostfreiem Stahl mit gleicher chemischer Zusammensetzung. Gutes Nahtergebnis. Auf Anfrage ist der Massivdraht ETC 316H mit max C 0,08% erhltlich. (AWS A5.9: ER 316H) Hilo slido inoxidable tipo ER 316L con C. mx. 0,03%. Excelentes caractersticas mecnicas y qumicas. Indicado en la soldadura y recargue de aceros inoxidables con igual composicin qumica. Excelente esttica del cordn. El hilo ETC 316L con C mx. 0,08% est disponible bajo pedido. (AWS A5.9: ER 316H)

Suitable For

AISI 316 L, X 2 Cr Ni Mo 1712, X 2 Cr Ni Mo 1713

All-weld metal Mechanical Properties (Typical values) Heat Treatment As welded Tensile Strength 2 N/mm 550 min Yield Strength 2 N/mm 400 min Elongation 4d (%) 30 min Test Temperature (C) 20C KV (J) 47J

Hardness HB Shielding Gas Current Conditions Sizes/Packing 98% Ar 2% O2 DC + See Standard Packing data page 253 or 99% Ar 1% O2

SOLID WIRES FOR WELDING STAINLESS STEELS

151

GMAW

All-weld metal Chemical Composition (%) (Typical values) C 0.02 Mn 1.4 Si 0.45 S 0.02 P 0.025 Cu 0.2 Ni 12.3 Mo 2.6 Cr 20 As Sb Pb V Sn Nb Ti Fe Mg Al N Nb Ta -

ETC 316L N
Classification DIN 8556: 20 16 3 Mn L Welding Positions Approvals RINA

Applications and Characteristics

GB I D

Stainless steel solid wire like ER 316L with N. Good mechanical and chemical resistance, suitable for welding or hardfacing stainless steels and 5% Ni steels. Filo inox tipo ER 316L con aggiunta di azoto. Ottima resistenza meccanica e chimica, indicato nella saldatura o ricarica di acciai inox e acciai al 5% di Ni. Massivdrahtelektrode, hnlich ER 316L mit Stickstoff, zum Schweien von korrossionsbestndigen Sthlen. Hohe mechanische und chemische Bestndigkeit, geeignet zum Verbindungs- oder Auftragschweien korossionsbestndiger Sthle und 5 % Nickel-Sthle. Hilo slido inoxidable tipo ER 316L con aadido de N. Optima resistencia mecnica y qumica, indicado en la soldadura o recargue de aceros inoxidables con igual composicin qumica.

Suitable For

Vessels, boiler fabrication.

All-weld metal Chemical Composition (%) (Typical values) C 0.02 Mn 7 Si 0.9 S 0.02 max P 0.02 max Cu Ni 17 Mo 3 Cr 20 As Sb Pb V Sn Nb Ti Fe Mg Al N 0.15 Nb Ta -

All-weld metal Mechanical Properties (Typical values) Heat Treatment As welded Tensile Strength 2 N/mm 580 Yield Strength 2 N/mm 450 Elongation 4d (%) 38 Test Temperature (C) -120C KV (J) 47

Hardness HB Shielding Gas Current Conditions Sizes/Packing 98% Ar 2% O2 DC + See Standard Packing data page 253 99% Ar 1% O2

SOLID WIRES FOR WELDING STAINLESS STEELS

152

GMAW

ETC 316L Si
Classification AWS A5.9: ER 316L Si EN Wr. 12072: G 19 12 3L Si 1.4430 Welding Positions Approvals TUV

Applications and Characteristics

GB I

Stainless solid wire like ER 316 with C 0.03% max and Si 0,85 %. Excellent mechanical and chemical resistance, suitable for welding or surfacing stainless steels having the same chemical analysis. Excellent appearance. Filo inox tipo ER 316L con C 0,03%max con Si 0,85%. Ottima resistenza meccanica e chimica, indicato nella saldatura o ricarica di acciai inox con uguale composizione chimica. Ottima estetica. Rostfreie Massivdrahtelektrode, Typ ER 316L mit 0,03%max C und 0,85% Si. Optimale mechanische und chemische Bestndigkeit. Geeignet fr das Verschweien oder das Auftragschweien von rostfreiem Stahl mit gleicher chemischer Zusammensetzung. Gutes Nahtergebnis. Hilo slido inoxidable tipo ER 316L con C mx. 0,03% y 0,85% de Si. Optima resistencia mecnica y qumica, indicado para soldadura o recargue de aceros inoxidables con igual composicin qumica. Excelente esttica del cordn.

Suitable For

AISI 316

All-weld metal Chemical Composition (%) (Typical values) C 0.02 Mn 1.8 Si 0.85 S 0.02 P 0.025 Cu 0.2 Ni 12 Mo 2.7 Cr 20 As Sb Pb V Sn Nb Ti Fe Mg Al N Nb Ta -

All-weld metal Mechanical Properties (Typical values) Heat Treatment As welded Tensile Strength 2 N/mm 510 Yield Strength 2 N/mm 350 Elongation 4d (%) 30 Test Temperature (C) 20C KV (J) 47

Hardness HB Shielding Gas Current Conditions Sizes/Packing 98% Ar 2% O2 DC + See Standard Packing data page 253 or 99% Ar 1% O2

SOLID WIRES FOR WELDING STAINLESS STEELS

153

GMAW

ETC 318 Si
Classification EN 12072: 19 12 3 Nb Si Wr. 1.4576 Welding Positions Approvals

Applications and Characteristics

GB I D E

Stainless solid wire suitable to weld stabilised austenitic steels like AISI 318. Nb + Ta improve the weld deposit oxidation resistance. Filo inox per la saldatura di degli acciai austenitici stabilizzati del tipo AISI 318. La presenza di stabilizzanti migliora la resistenza allossidazione del deposito. Rostfreie Massivdrahtelektrode zum Verschweien von austenitischem stabilisiertem AISI 318-Stahl. Das Vorhandensein von Stabilisierern verbessert die Oxidationsfestigkeit des Auftrags. Hilo slido inoxidable para la soldadura de aceros austenticos estabilizados del tipo AISI 318. La presencia de estabilizantes mejora la resistencia a la oxidacin del depsito.

Suitable For

Metal working industry. Pipes fabrications. Vessels, boilers fabrication including for chemical industry.

All-weld metal Chemical Composition (%) (Typical values) C 0.07 Mn 1.75 Si 0.85 S 0.015 P 0.02 Cu 0.25 Ni 12.6 Mo 2.6 Cr 19 As Sb Pb V Sn Nb Ti Fe Mg Al N Nb Ta 0.7

All-weld metal Mechanical Properties (Typical values) Heat Treatment As welded Tensile Strength 2 N/mm 550 min Yield Strength 2 N/mm 400 min Elongation 4d (%) 30 min Test Temperature (C) 20C KV (J) 47 min

Hardness HB Shielding Gas Current Conditions Sizes/Packing 98% Ar 2% O2 DC + See Standard Packing data page 253 or 99% Ar 1% O2

SOLID WIRES FOR WELDING STAINLESS STEELS

154

GMAW

ETC 347
Classification AWS A5.9: ER 347 EN Wr. 12072: G 19 9Nb 1.4551 Welding Positions Approvals

Applications and Characteristics

GB I D E

Stainless solid wire suitable to weld stabilised austenitic steels like AISI 321 and 347. Nb+Ta improve the weld deposit oxidation resistance. Filo inox per la saldatura degli acciai austenici stabilizzati, del tipo AISI 321 e 347. La presenza dello stabilizzante migliora notevolmente la resistenza all'ossidazione del deposito. Rostfreie Massivdrahtelektrode fr das Verschweien von stabilisierten, austenitischen Sthlen, Typ AISI 321 und 347. Der Stabilisator verbessert die Oxydationsbestndigkeit des Auftrages. Hilo slido inoxidable para soldadura de aceros austenticos estabilizados del tipo AISI 321 y 347. La presencia de estabilizantes mejora notablemente la resistencia a la oxidacin del depsito.

Suitable For

AISI 347, X 6 Cr Ni Nb 1811, AISI 321

All-weld metal Chemical Composition (%) (Typical values) C 0.05 Mn 1.6 Si 0.45 S 0.03 P 0.03 Cu Ni 10 Mo 0.75 Cr 19.5 As Sb Pb V Sn Nb Ti Fe Mg Al N Nb Ta 0.4

All-weld metal Mechanical Properties (Typical values) Heat Treatment As welded Tensile Strength 2 N/mm 550 min Yield Strength 2 N/mm 400 min Elongation 4d (%) 30 min Test Temperature (C) 20C KV (J) 47 min

Hardness HB Shielding Gas Current Conditions Sizes/Packing 98% Ar 2% O2 DC + See Standard Packing data page 253 or 99% Ar 1% O2

SOLID WIRES FOR WELDING STAINLESS STEELS

155

GMAW

ETC 410 NiMo


Classification AWS A5.9: ER 410 NiMo EN 12072: W 13 4 Welding Positions Approvals

Applications and Characteristics

GB I

Solid wire to weld steels AISI 410 Ni Mo. These are self- hardening steels and usually require pre-heating and stress relieved treatments in order to obtain ductile metals. Filo pieno per la saldatura di acciai serie AISI 410 Ni Mo. Tali acciai sono del tipo autotemprante e pertanto richiedono trattamenti di preriscaldo e di distensione al fine di ottenere delle saldature con sufficiente duttilit. Rostfreie Massivdrahtelektrode fr das Verschweien von Sthlen mit AISI 410 Ni Mo. Diese Stahlsorten sind selbsthrtend und mssen daher fr eine ausreichende Dehnbarkeit der Naht, vorgewrmt und vorgestreckt werden. Hilo slido para la soldadura de aceros serie AISI 410 Ni Mo. Tales aceros son del tipo autotemplados y por tanto requieren tratamientos de precalentamiento y distensionado a fin de obtener una soldadura con suficiente ductilidad.

Suitable For

Chemical and petrochemical hard facing.

All-weld metal Mechanical Properties (Typical values) Heat Treatment As Welded Tensile Strength 2 N/mm 760 min Yield Strength 2 N/mm 400 min Elongation 4d (%) 20 min Test Temperature (C) 20C KV (J) 47J

Hardness HB Shielding Gas Current Conditions Sizes/Packing 98% Ar 2% O2 DC + See Standard Packing data page 253 or 99% Ar 1% O2

SOLID WIRES FOR WELDING STAINLESS STEELS

156

GMAW

All-weld metal Chemical Composition (%) (Typical values) C 0.06 Mn 0.6 Si 0.5 S 0.03 P 0.03 Cu 0.7 Ni 5 Mo 0.7 Cr 12.5 As Sb Pb V Sn Nb Ti Fe Mg Al N Nb Ta -

ETC 410L
Classification AWS A5.9: ER 410 EN Wr. 12070: G 13L 1.4009 Welding Positions Approvals

Applications and Characteristics

GB I

Solid wire to weld 12%Cr steels (AISI 410). These are self- hardening steels and usually require pre-heating and stress relieved treatments in order to obtain ductile metals. Upon request we can supply ETC 410 solid wire with max C 0,08%. Filo pieno per la saldatura di acciai al 12% Cr (AISI 410).Tali acciai sono del tipo autotemprante e pertanto richiedono trattamenti di preriscaldo e di distensione al fine di ottenere delle saldature con sufficiente duttilit. Il filo pieno ETC 410 con C 0,08% max, disponibile su richiesta. Rostfreie Massivdrahtelektrode fr das Verschweien von Sthlen mit 12% Cr (AISI 410). Diese Stahlsorten sind selbsthrtend und mssen daher fr eine ausreichende Dehnbarkeit der Naht, vorgewrmt und vorgestreckt werden. Auf Anfrage ist der Massivdraht ETC 410 mit max C 0,08%. Hilo slido para soldadura de aceros al 12% Cr (AISI410).Tales aceros son del tipo autotemplados y por tanto requiere tratamiento de precalentamiento y de distensionado a fin de obtener una soldadura con suficiente ductilidad. El hilo ETC 410 con C mx.0,08% est disponible bajo pedido.

Suitable For

AISI 410, X 12 Cr 13

All-weld metal Chemical Composition (%) (Typical values) C 0.03 Mn 0.4 Si 0.5 S 0.03 P 0.03 Cu 0.2 Ni 0.6 Mo 0.7 Cr 13.5 As Sb Pb V Sn Nb Ti Fe Mg Al N Nb Ta -

All-weld metal Mechanical Properties (Typical values) Heat Treatment PWHT 750C x 1h Tensile Strength 2 N/mm 450 min Yield Strength 2 N/mm 400 min Elongation 4d (%) 20 min Test Temperature (C) 20C KV (J) 47 min

Hardness HB Shielding Gas Current Conditions Sizes/Packing Mix of 98% Ar 2% O2 DC + See Standard Packing data page 253 or 99% Ar 1% O2

SOLID WIRES FOR WELDING STAINLESS STEELS

157

GMAW

ETC 420
Classification AWS A5.9: ER 420 EN 12072: G 13L Welding Positions Approvals

Applications and Characteristics

GB I

Solid wire to weld steels AISI 420. These are self- hardening steels and usually require pre-heating and stress relieved treatments in order to obtain ductile metals. Filo pieno per la saldatura di acciai serie AISI 420. Tali acciai sono del tipo autotemprante e pertanto richiedono trattamenti di preriscaldo e di distensione al fine di ottenere delle saldature con sufficiente duttilit. Rostfreie Massivdrahtelektrode fr das Verschweien von Sthlen mit AISI 420. Diese Stahlsorten sind selbsthrtend und mssen daher fr eine ausreichende Dehnbarkeit der Naht, vorgewrmt und vorgestreckt werden. Hilo slido para la soldadura de aceros de la serie AISI 420, que son del tipo autotemplante, por lo que requieren tratamiento de precalentamiento y de distensionado, a fin de obtener una soldadura con la suficiente ductilidad.

Suitable For

AISI 410, X 12 Cr 13

All-weld metal Mechanical Properties (Typical values) Heat Treatment PWHT 750C x 1h Tensile Strength 2 N/mm 450 min Yield Strength 2 N/mm 400 min Elongation 4d (%) 20 min Test Temperature (C) 20C KV (J) 47 min

Hardness HB Shielding Gas Current Conditions Sizes/Packing 98% Ar 2% O2 DC + See Standard Packing data page 253 or 99% Ar 1% O2

SOLID WIRES FOR WELDING STAINLESS STEELS

158

GMAW

All-weld metal Chemical Composition (%) (Typical values) C 0.3 Mn 0.45 Si 0.4 S 0.025 P 0.03 Cu 0.2 Ni 0.45 Mo 0.2 Cr 13.5 As Sb Pb V Sn Nb Ti Fe Mg Al N Nb Ta -

ETC 430
Classification AWS A5.9: ER 430 EN 12072: G 17 Welding Positions Approvals

Applications and Characteristics

GB I

Solid wire suitable for welding of 15-17% Cr steels (AISI 430). This kind of steel has been developed for air hardening and need therefore pre-heating and stress relieving treatments in order to obtain a suitable ductility to allow mechanical working. Filo pieno per la saldatura di acciai al 15-17% Cr (AISI 430). Tali tipi di acciaio sono previsti per la tempra in aria e richiedono pertanto dei trattamenti di preriscaldo e di distensione al fine di ottenere delle saldature di sufficiente duttilit per la lavorazione meccanica. Rostfreie Massivdrahtelektrode fr das Verschweien von Stahl mit 15-17% Cr (AISI 430). Diese Stahlsorten sind fr das Lufthrten vorgesehen und verlangen daher ein Vorwrmen und eine Vordehnung, um eine ausreichend flexible Naht fr die nachfolgende mechanische Bearbeitung zu schaffen. Hilo slido para la soldadura de aceros al 15-17% Cr (AISI 430). Tales tipos de aceros estn previstos para su temple al aire y requieren por tanto de tratamiento de precalentamiento y de distensionado a fin de obtener la suficiente ductilidad para su mecanizado.

Suitable For

AISI 430.

All-weld metal Chemical Composition (%) (Typical values) C 0.055 max Mn 0.6 Si 0.4 S 0.03 max P 0.03 max Cu 0.45 max Ni 0.45 Mo 0.64 Cr 17 As Sb Pb V Sn Nb Ti Fe Mg Al N Nb Ta -

All-weld metal Mechanical Properties (Typical values) Heat Treatment PWHT 770C x 2h Tensile Strength 2 N/mm 450 Yield Strength 2 N/mm 400 min Elongation 4d (%) 20 min Test Temperature (C) 20C KV (J) 47 min

Hardness HB Shielding Gas Current Conditions Sizes/Packing 98% Ar 2% O2 DC + See Standard Packing data page 253 or 99% Ar 1% O2

SOLID WIRES FOR WELDING STAINLESS STEELS

159

GMAW

ETC 22 9 3L
Classification AWS A5.9: ER 2209 EN Wr. 12072: G 22 9 3NL 1.4462 Welding Positions Approvals

Applications and Characteristics

GB I

Solid wire suitable to weld two-phase Duplex. The excellent corrosion resistance and the weld metal mechanical properties depend on welding procedures. Temperature up to 280C. Filo pieno per la saldatura di acciai bifasici tipo Duplex. La ottima resistenza alla corrosione e le caratteristiche meccaniche del deposito dipendono molto dalla tecnica di saldatura. Temperatura di esercizio fino a 280C. Rostfreie Massivdrahtelektrode fr das Verschweien von Zweiphasen-Stahl, Typ Duplex. Eine gute Korrosionsbestndigkeit und gute mechanische Eigenschaften des Auftrages hngen in bedeutendem Ausma von der angewandten Schweitechnik ab. Betriebstemperatur bis 280C. Hilo slido para soldadura de aceros tipo Duplex. La ptima resistencia a la corrosin y las caractersticas mecnicas del depsito dependen mucho de la tcnica de soldadura. Temperatura de ejercicio hasta 280C.

Suitable For

Duplex 1.4462

All-weld metal Chemical Composition (%) (Typical values) C 0.02 Mn 1.7 Si 0.5 S 0.012 P 0.025 Cu Ni 9 Mo 3 Cr 23 As Sb Pb V Sn Nb Ti Fe Mg Al N 0.15 Nb Ta -

All-weld metal Mechanical Properties (Typical values) Heat Treatment As Welded Tensile Strength 2 N/mm 800 min Yield Strength 2 N/mm 600 min Elongation 4d (%) 26 min Test Temperature (C) 20C KV (J) 80 J

Hardness HB Shielding Gas Current Conditions Sizes/Packing Mix of 99% Ar 1% O2 DC + See Standard Packing data page 253 or 99% Ar 1% O2

SOLID WIRES FOR WELDING STAINLESS STEELS

160

GMAW

ETC Ni 90
Classification AWS A5.14: ER Ni-1 Welding Positions Approvals

Applications and Characteristics

GB I D E

Solid wire suitable to weld alloys with equal chemical analysis. Good appearance and excellent chemical resistance. Filo pieno indicato per la saldatura o ricarica di leghe con uguale composizione chimica. Buona estetica e ottima resistenza agli agenti chimici. Massivdrahtelektrode fr das Verschweien oder Auftragschweien von Legierungen mit gleicher chemischer Zusammensetzung. Gutes Nahtergebnis und hohe Bestndigkeit gegen chemische Substanzen. Hilo slido indicado para la soldadura o recargue de aleaciones con igual composicin qumica. Buena estetica y ptima resistencia a agentes qumicos.

Suitable For

All-weld metal Chemical Composition (%) (Typical values) C 0.1 Mn 1 Si 0.7 S 0.015 P 0.03 Cu 0.25 max Ni 93 Mo Cr As Sb Pb V Sn Nb Ti 3 Fe 0.15 Mg Al N Nb Ta -

All-weld metal Mechanical Properties (Typical values) Heat Treatment As Welded Tensile Strength 2 N/mm 380 min Yield Strength 2 N/mm 509 Elongation 4d (%) 38 Test Temperature (C) KV (J)

Hardness HB Shielding Gas Current Conditions Sizes/Packing 99% Ar + O2 1% DC + See Standard Packing data page 253 or 75% He + 25% Ar

SOLID WIRES FOR WELDING NICKEL AND CU-NI ALLOYS

161

GMAW

ETC CuNi 70-30


Classification AWS A5.7: ER CuNi Welding Positions Approvals

Applications and Characteristics

GB I D E

Solid wire suitable to weld alloys with equal chemical analysis. Good appearance and excellent weld deposit properties. Excellent corrosion resistance in saline solutions. Filo indicato per la saldatura o ricarica di leghe con uguale composizione chimica. Buona estetica e ottima resistenza agli agenti chimici e marini (es. dissalatori). Massivdrahtelektrode fr das Verschweien oder Auftragschweien von Legierungen mit gleicher chemischer Zusammensetzung. Gutes Nahtergebnis und hohe Bestndigkeit gegen chemische und salzhaltige Substanzen (z.B. Entsalzungsanlagen). Hilo slido para soldadura o recargue de aleaciones con iguales composiciones qumicas. Buena esttica y ptima resistencia a agentes qumicos y marinos. (Ej:desalinizadoras).

Suitable For

Cladding Off-shore fabrication. Pipes fabrication. Vessels, boiler fabrication (including the chemical/petrochemical industry).

All-weld metal Chemical Composition (%) (Typical values) C 0.1 Mn 1 Si 1 S P Cu remaining Ni 30 Mo Cr As Sb Pb 0.02 max V Sn Nb Ti 0.3 Fe 0.5 Mg Al N Nb Ta -

All-weld metal Mechanical Properties (Typical values) Heat Treatment As welded Tensile Strength 2 N/mm 345 min Yield Strength 2 N/mm Elongation 4d (%) 20 min Test Temperature (C) KV (J)

Hardness HB Shielding Gas Current Conditions Sizes/Packing 99% Ar 1% O2 DC + See Standard Packing data page 253

SOLID WIRES FOR WELDING NICKEL AND CU-NI ALLOYS

162

GMAW

ETC NiCu 70-30


Classification AWS A5.14: ER NiCu7 Welding Positions Approvals

Applications and Characteristics

GB I

Solid wire suitable to weld alloys with equal chemical analysis. Good appearance and excellent corrosion resistance in saline solutions. Suitable for desalination plant construction, MONEL type alloy. Filo pieno indicato per la saldatura o ricarica di leghe con uguale composizione estetica e ottima resistenza alla corrosione in presenza di ambienti salini. Applicazione tipo dissalatori per leghe tipo MONEL. Massivdrahtelektrode fr das Verschweien oder Auftragschweien in salzhaltigem Umfeld, von Legierungen mit gleichen Nahteigenschaften und guter Korrosionsbestndigkeit. Anwendungsbereich z.B. Entsalzungsanlagen. Hilo slido indicado para soldadura de recargue de aleaciones de igual composicin. Optima esttica y excelente resistencia a la ocrrosin en presencia de ambientes salinos. Aplicaciones en plantas desalinizadoras para aceros tipo MONEL.

D E

Suitable For

Cladding Off-shore fabrication Pipes fabrication Vessels, boiler fabrication (including the chemical / petrochemical industry)

All-weld metal Chemical Composition (%) (Typical values) C Mn Si S P Cu Ni -1 Mo Cr As Sb Pb V Sn Nb Ti Fe Mg Al N Nb Ta -

All-weld metal Mechanical Properties (Typical values) Heat Treatment As Welded Tensile Strength 2 N/mm 480 min Yield Strength 2 N/mm Elongation 4d (%) 30 min Test Temperature (C) KV (J)

Hardness HB Shielding Gas Current Conditions Sizes/Packing 99% Ar 1% O2 DC + See Standard Packing data page 253

SOLID WIRES FOR WELDING NICKEL AND CU-NI ALLOYS

163

GMAW

ETC CuNi 90-10


Classification DIN 1733: PART.1 n 2.0873 Welding Positions Approvals

Applications and Characteristics

GB I D E

Solid wire suitable to weld alloys with equal chemical analysis. Good appearance and excellent weld deposit properties. Excellent corrosion resistance in saline solutions. Filo indicato per la saldatura o ricarica di leghe con uguale composizione chimica. Buona estetica e ottima resistenza agli agenti chimici e marini (es. dissalatori). Massivdrahtelektrode fr das Verschweien oder Auftragschweien von Legierungen mit gleicher chemischer Zusammensetzung. Gutes Nahtergebnis und hohe Bestndigkeit gegen chemische und salzhaltige Substanzen (z.B. Entsalzungsanlagen). Hilo slido indicado para la soldadura o recargues con igual composicin qumica. Buena esttica y ptima resistencia a los agentes qumicos o marinos ( ej. Desalinizadoras).

Suitable For

All-weld metal Chemical Composition (%) (Typical values) C 0.05 Mn 1 Si 0.2 max S 0.015 max P 0.02 max Cu remaining Ni 9-11 Mo Cr As Sb Pb V Sn Nb Ti 1.5 min Fe 1.5 max Mg Al N Nb Ta -

All-weld metal Mechanical Properties (Typical values) Heat Treatment As welded Tensile Strength 2 N/mm 380 Yield Strength 2 N/mm (%) Test Temperature (C) KV (J)

Hardness HB Shielding Gas Current Conditions Sizes/Packing 99% Ar 1% O2 DC + See Standard Packing data page 253

SOLID WIRES FOR WELDING NICKEL AND CU-NI ALLOYS

164

GMAW

ETC 82
Classification AWS A5.14: ER NiCr-3 Wr. 2.4806 Welding Positions Approvals

Applications and Characteristics

GB I

Solid wire for inconel 600 or incoloy 800 alloys welding. ETC 82 is also suitable to weld dissimilar or hardly weldable steels. Excellent mechanical properties and corrosion resistance.Up to 1100C high temperature. Filo pieno per la saldatura o ricarica di leghe inconel 600 o incoloy 800. ETC 82 anche indicato nel caso di saldature di acciai dissimili o difficilmente saldabili. Ottime caratteristiche meccaniche e resistenza alla corrosione. Massivdrahtelektrode fr das Verschweien oder Auftragschweien von Legierungen Inconel 600 oder Incoloy 800. ETC 82 ist auch fr das Verschweien von artfremden oder schwer schweibaren Sthlen geeignet. Sehr gute mechanische Eigenschaften und Korrosionsbestndigkeit. Hilo slido para la soldadura o recargues de aleaciones inconel 600 o incoloy 800. ETC 82 est tambin indicado en los casos de soldaduras de aceros disimilares o dificilmente soldables. Optimas caractersticas mecnicas y a la corrosin.

Suitable For

INCONEL 600, INCOLOY 800

All-weld metal Chemical Composition (%) (Typical values) C 0.01 max Mn 2.5-3.5 Si 0.5 max S 0.015 max P 0.03 max Cu 0.5 max Ni 67 min Mo Cr 18-22 As Sb Pb V Sn Nb Ti 0.75 max Fe 3 max Mg Al N Nb Ta 2-3

All-weld metal Mechanical Properties (Typical values) Heat Treatment As welded Tensile Strength 2 N/mm 550 min Yield Strength 2 N/mm 380 min Elongation 5d (%) 25 min Test Temperature (C) -196C KV (J) 55 min

Hardness HB Shielding Gas Current Conditions Sizes/Packing 99% Ar + 1% O2 DC + See Standard Packing data page 253 or 98% He + 2% Ar

SOLID WIRES FOR WELDING NI-CR ALLOYS

165

GMAW

ETC 625
Classification AWS A5.14: ER NiCrMo-3 EN Wr. 12072: W 19 9 Nb 2.4831 Welding Positions Approvals

Applications and Characteristics

GB I

Austentic solid wire, for use in cryogenic welding and 9% Ni steel welding, thanks to the good resistance to high temperatures(1100C) it can be used for any parts which will undergo heat treatments. Good resistance to intercrystalline corrosion. Filo pieno a struttura austenitica, pu essere utilizzato per saldature criogeniche e acciai al 9% Ni, grazie alla sua buona tenuta alle alte temperature(1100C) pu essere utilizzato su tutte le installazioni soggette a trattamento termico. Buona resistenza alla corrosione intercristallina. Austenitischer Massivdrahtelektrode, der fr kryogenisches Schweien und Verschweien von Sthlen mit 9% Ni verwendet werden kann. Dank seiner Hochwrmefestigkeit ist er bei smtlichen Installationen einzusetzen, die wrmebehandelt werden mssen. Gute Korrosionsbestndigkeit der Zwischenkrnung. Hilo slido con estrucutra austentica que puede ser usado para soldadura criognica de aceros al 9% Ni, gracias a su buena capacidad a la alta temperatura(1100C) puede ser utilizado sobre todas las instalaciones sometidas a tratamiento trmico. Buena resistencia a la corrosin intercristalina.

Suitable For

Cladding Off-shore fabrication. Pipes fabrication. Vessels, boiler fabrication (including the chemical/petrochemical industry).

All-weld metal Chemical Composition (%) (Typical values) C 0.1 max Mn 0.5 max Si 0.5 max S 0.012 max P 0.02 max Cu 0.5 max Ni 58 min Mo 8-10 Cr 20-23 As Sb Pb V Sn Nb 4 Ti 0.4 max Fe 5 max Mg Al 0.4 max N Nb Ta 3.15-2.15

All-weld metal Mechanical Properties (Typical values) Heat Treatment As Welded Tensile Strength 2 N/mm 750 min Yield Strength 2 N/mm 440 min Elongation A5 (%) 35 min Test Temperature (C) -196C KV (J) 55 min

Hardness HB Shielding Gas Current Conditions Sizes/Packing Ar + 2-3%CO2 - Ar + 1-3% O2 Ar + He DC + See Standard Packing data page 253

SOLID WIRES FOR WELDING NI-CR ALLOYS

166

GMAW

ETC Al
Classification AWS A5.10: ER 1100 Wr. 3.0259 Welding Positions Approvals

Applications and Characteristics

GB I

Solid wire that deposits 99,5% pure Al. Suitable to weld Al and pure Al alloys. Good mechanical properties and magnetic permeability. Excellent chemical corrosion resistance. Filo pieno che deposita alluminio al 99,55. Adatto per la saldatura di leghe d'alluminio e alluminio puro. Buone caratteristiche meccaniche e buona permeabilit magnetica. Ottima resistenza alla corrosione chimica. Massivdrahtelektrode mit einem Schweigut von 99,55 Al. Geeignet fr das Verschweien von Aluminiumlegierungen und Reinaluminium. Gute mechanische Eigenschaften und gute magnetische Durchlssigkeit. Hohe Bestndigkeit gegen chemische Korrosion. Hilo slido con depsito 99,5% de Al puro. Indicado para la soldadura de aleaciones de aluminio puro. Buenas caractersticas mecnicas y buena permeabilidad magntica. Optima resistencia a la corrosisin qumica.

Suitable For

Al 99.0 - Al 99.5 - Al 99.7- E-Al

All-weld metal Mechanical Properties (Typical values) Heat Treatment As Welded Tensile Strength 2 N/mm 65 min Yield Strength 2 N/mm 20 min Elongation 5d (%) 35 min Test Temperature (C) KV (J)

Hardness HB Shielding Gas Current Conditions Sizes/Packing Ar DC + See Standard Packing data page 253

SOLID WIRES FOR WELDING ALUMINUM

167

GMAW

All-weld metal Chemical Composition (%) (Typical values) C 0.05 Mn 0.3 Si 0.3 S P Cu 0.2 Ni Mo Cr As Sb Pb V Sn Nb Ti 0.05 Fe 0.4 Mg Al remaining N Nb Ta -

ETC Al Mg 4,5Mn
Classification AWS A5.10: ER 5183 Wr. 3.0259 Welding Positions Approvals DB

Applications and Characteristics

GB I D E

Solid wire that deposits a 4,5% Mg alloy. Good mechanical properties. Filo pieno che deposita una lega con 4,5% di Mg. Ottime caratteristiche meccaniche. Massivdrahtelektrode mit einem Schweigut von 4,5% Mg. Gute mechanische Eigenschaften. Hilo slido que deposita una aleacin con 4,5Mg. Optimas caractersticas mecnicas. All-weld metal Chemical Composition (%) (Typical values) C Mn 0.8 Si 0.25 max S P Cu 0.1 max Ni Mo Cr 0.1 As Sb Pb V Sn Nb Ti 0.15 max Fe 0.4 max Mg 4.5 Al remaining N Nb Ta -

Suitable For

AL MG 1 SiCu, Al Mg Si 0,7; Al Mg 3, Al Mg 5, Al Mg Mn, Al Zn Mg 1; G-Al Mg 3Si; G-Al Mg 5Si; G-AlMg 10;

All-weld metal Mechanical Properties (Typical values) Heat Treatment As Welded Tensile Strength 2 N/mm 240 min Yield Strength 2 N/mm 110 min Elongation 5d (%) 17 Test Temperature (C) KV (J)

Hardness HB Shielding Gas Current Conditions Sizes/Packing Ar DC + See Standard Packing data page 253

SOLID WIRES FOR WELDING ALUMINUM

168

GMAW

ETC Al Mg 5
Classification AWS A5.10: ER 5356 Wr. 3.3556 Welding Positions Approvals DB LRS RINA

Applications and Characteristics

GB I D E

Solid wire that deposits a 5% Mg alloy. Good mechanical properties. Filo pieno che deposita una lega con 5% di Magnesio. Ottime caratteristiche meccaniche. Massivdrahtelektrode mit einem Schweigut von 5% Magnesium. Gute mechanische Eigenschaften. Hilo slido que deposita una aleacin con 5% Mg. Optimas caractersticas mecnicas. All-weld metal Chemical Composition (%) (Typical values) C Mn 0.1 Si 0.2 S P Cu 0.1 Ni Mo Cr 0.1 As Sb Pb V Sn Nb Ti 0.1 Fe 0.3 Mg 5 Al remaining N Nb Ta -

Suitable For

Al Mg 1SiCu, Al Mg Si 0,7; Al Mg 3, Al Mg 5, Al Mg Mn, Al Zn Mg 1; G-Al Mg 3Si; G-Al Mg 5Si; G-AlMg 10;

All-weld metal Mechanical Properties (Typical values) Heat Treatment As Welded Tensile Strength 2 N/mm 240 min Yield Strength 2 N/mm 110 min Elongation 5d (%) 17 Test Temperature (C) KV (J)

Hardness HB Shielding Gas Current Conditions Sizes/Packing Ar DC + See Standard Packing data page 253

SOLID WIRES FOR WELDING ALUMINUM

169

GMAW

ETC Al Si 5
Classification AWS A5.10: ER 4043 Wr. 3.2245 Welding Positions Approvals

Applications and Characteristics

GB I D E

Solid wire that deposits a 5% Si alloy. Excellent welding characteristics and good mechanical properties. Filo pieno che deposita una lega con 5% di Si. Ottima saldabilit e buone caratteristiche meccaniche. Massivdrahtelektrode mit einem Gehalt mit 5% Si. Gute Schweibarkeit und gute mechanische Eigenschaften. Hilo slido que deposita una aleacin con 5% de Si. Optima soldabilidad y buenas carctersticas mecncias.

Suitable For

Al MgSi1, Al Zn Mg, Al Cu Mg Al Si5, Al Mg Si0.5, Al Mg Si 0.8

All-weld metal Chemical Composition (%) (Typical values) C Mn 0.05 Si 5 S P Cu 0.3 Ni Mo Cr As Sb Pb V Sn Nb Ti 0.2 Fe 0.8 Mg 0.05 Al remaining N Nb Ta -

All-weld metal Mechanical Properties (Typical values) Heat Treatment As Welded Tensile Strength 2 N/mm 120 min Yield Strength 2 N/mm 40 min Elongation 5d (%) 8 min Test Temperature (C) KV (J)

Hardness HB Shielding Gas Current Conditions Sizes/Packing Ar DC + See Standard Packing data page 253

SOLID WIRES FOR WELDING ALUMINUM

170

GMAW

ETC 350
Classification Welding Positions Approvals

Applications and Characteristics

GB I

Solid wire for hardfacing suitable to restore surfaces to be subjected to abrasive wear. 320-380 Hb is obtained in all weld metal conditions. In some cases the use of a buffer layer is suggested. Fili pieni per riporti antiusura indicati per pristinare superfici che devono essere sottoposte ad abrasioni. Le caratteristiche di durezza si ottengono in condizioni di solo materiale d'apporto. Si consiglia in alcuni casi uno strato cuscinetto. Massivdrahtelektrode fr das verschleifeste Auftragschweien zur Regenerierung von abrasionsbestndigen Oberflchen. Das Schweigut nimmt eine hohe Hrte an, und der Auflegierungseffekt hngt stark von den gewhlten Schweidaten ab. In einigen Fllen werden Zwischenschichten empfohlen. Hilo slido para recargue antidesgaste indicado para recargar superficies que deben ser expuestas a la abrasin. Las caractersticas de dureza se obtienen en condiciones de material de aporte puro. Se aconseja en algunos casos el uso de capa tampn.

Suitable For

All-weld metal Chemical Composition (%) (Typical values) C 0.15 Mn 1.1 Si 0.8 S P Cu Ni Mo 1 Cr 6 As Sb Pb V Sn Nb Ti Fe Mg Al N Nb Ta -

All-weld metal Mechanical Properties (Typical values) Heat Treatment As Welded Tensile Strength 2 N/mm Yield Strength 2 N/mm (%) Test Temperature (C) KV (J)

Hardness HB Shielding Gas Current Conditions Sizes/Packing

320-380 Mix of 80% Ar 20% CO2 DC + See Standard Packing data page 253

SOLID WIRES FOR HARDFACING

171

GMAW

ETC 650
Classification Welding Positions Approvals

Applications and Characteristics

GB I

Solid wire for hardfacing suitable to restore surfaces to be subjected to abrasive wear. 570-660 Hb is obtained in all weld metal conditions. In some cases the use of a buffer layer is suggested. Fili pieni per riporti antiusura indicati per ripristinare superfici che devono essere sottoposte ad abrasione. Le caratteristiche di durezza si ottengono in condizioni di solo materiale d'apporto. Si consiglia in alcuni casi uno strato cuscinetto. Massivdrahtelektrode fr das verschleifeste Auftragschweien zur Regeneration von abrasionsbestndigen Oberflchen. Das Schweigut nimmt eine hohe Hrte an, und der Auflegierungseffekt hngt stark von den gewhlten Schweidaten ab. In einigen Fllen werden Zwischenschichten empfohlen. Hilo slido para recargue antidesgaste indicado para el plaqueado superficial que debe ser expuesto a la abrasin. Las caractersticas de dureza se obtienen cuando se consigue un aporte de material puro.

Suitable For

All-weld metal Chemical Composition (%) (Typical values) C 0.35 Mn 0.4 Si 1.1 S P Cu Ni Mo 1.4 Cr 5.2 As Sb Pb V 0.4 Sn Nb Ti Fe Mg Al N Nb Ta -

All-weld metal Mechanical Properties (Typical values) Heat Treatment As Welded Tensile Strength 2 N/mm Yield Strength 2 N/mm (%) Test Temperature (C) KV (J)

Hardness HB Shielding Gas Current Conditions Sizes/Packing

570-660 Mix of 80% Ar 20% CO2 DC + See Standard Packing data page 253

SOLID WIRES FOR HARDFACING

172

GMAW

Solid Wires - Standard Packing


Trade denomination
D 200 Plastic K200 Basket (3 inner boxes) (3 inner boxes) D 300 Plastic K 300 Basket BS 300 Basket 52 Daytona System

LW

LW

LW

LW

LW

Solid wires for welding non-alloy steels


ETC SG1 ETC SG2 ETC SG3 ETC 6000 ETC 6000 CF ETC 6010 TP
Kg 15 Kg 15 Kg 15 Kg 15 Kg 15 Kg 15 Kg 15 Kg 15 Kg 15 Kg 15 Kg 15 Kg 15 Kg 15 Kg 16 Kg 16 Kg 16 Kg 16 Kg 16 Kg 16 Kg 16 Kg 16 Kg 16 Kg 16 Kg 16 Kg 16 Kg 16 Kg 16 Kg 16 Kg 16 Kg 16 Kg 16 Kg 250 Kg 250 Kg 250 Kg 250 Kg 250 Kg 250

Daytona System
GUAINA KIT

Solid wires for welding COR-TEN steels


ETC CU
Kg 16

Solid wires for welding high tensile steels


ETC 116 ETC 116S ETC 120
Kg 16 Kg 16 Kg 16

Solid wires for welding alloy and low-alloy steels


ETC 1Ni ETC 2Ni ETC KV2 ETC KV3 ETC KV4 ETC KV5
Kg 15 Kg 15 Kg 15 Kg 15 Kg 15 Kg 15

SOLID WIRES

173

Solid Wires - Standard Packing


Trade denomination
D 200 Plastic K200 Basket (3 inner boxes) (3 inner boxes) D 300 Plastic K 300 Basket BS 300 Basket 52 Daytona System

R
ETC KV7

LW

LW

LW
Kg 15

LW

LW

Solid wires for welding stainless steels


ETC 307 ETC 308H ETC 308L ETC 308L Si ETC 309L ETC 309L Mo ETC 309L Si ETC 310 ETC 311 CuL ETC 312 ETC 316L ETC 316L N ETC 316L Si ETC 318 Si ETC 347 ETC 410 NiMo ETC 410L ETC 420 ETC 430 ETC 22 9 3L
Kg 15 Kg 15 Kg 15 Kg 15 Kg 15 Kg 15 Kg 15 Kg 15 Kg 15 Kg 15 Kg 15 Kg 15 Kg 15 Kg 15 Kg 15 Kg 15 Kg 15 Kg 15 Kg 15 Kg 15 Kg 15 Kg 15 Kg 200

Solid wires for welding Nickel and Cu-Ni alloys


ETC Ni 90
Kg 16

SOLID WIRES

174

Solid Wires - Standard Packing


Trade denomination
D 200 Plastic K200 Basket (3 inner boxes) (3 inner boxes) D 300 Plastic K 300 Basket BS 300 Basket 52 Daytona System

R
ETC CuNi 70-30 ETC NiCu 70-30 ETC CuNi 90-10

LW

LW

LW

LW

LW
Kg 16

Kg 16

Solid wires for welding Ni-Cr alloys


ETC 82 ETC 625
Kg 15 Kg 15

Solid wires for welding aluminum


ETC Al ETC Al Mg 4,5Mn ETC Al Mg 5 ETC Al Si 5
Kg 6 Kg 6 Kg 6 Kg 6 Kg 6 Kg 6 Kg 6 Kg 7 Kg 7 Kg 7 Kg 7

Solid wires for hardfacing


ETC 350 ETC 650
Kg 15 Kg 15

SOLID WIRES

175

ETC 6103
Classification AWS A5.18: E 70C-6MH4 EN 758 : T 42 3 M M1 H5 Welding Positions Approvals ABS BV CONTROLAS DNV LRS RINA TUV All-weld metal Chemical Composition (%) (Typical values) C 0.08 Mn 1.3 Si 0.6 S 0.02 max P 0.02 max Cu Ni Mo Cr As Sb Pb V Sn Nb Ti Fe Mg Al N Nb Ta -

Applications and Characteristics

GB

Metal cored flux cored wire with excellent welding properties with short and spray arc. Almost spatter free in the spray-arc range. Good restricting characteristic even with cold wire and, consequently suitable for robotic applications. Characteristic features are: good edge wetting, finely rippled welds, notch-free weld transition, little oxide formation on the weld surface - multipass welding possible without cleaning between runs. Because of the easily controllable weld profile, this wire is well suited for gap bridging and positional welding. Weld with wire pointing towards the weld pool. Filo animato Metal Cored con ottima saldabilit sia in short arc che in spray arc. Cordone senza spruzzi e con maglia regolare. Il deposito senza scoria rende ideale il filo animato metal cored ETC 6103 in applicazioni automatiche ed in isole robotizzate. E' possibile eseguire pi cordoni di saldatura senza dover eliminare la scoria tra una passata e l'altra. Ottima qualit radiografica anche in fondo cianfrino. Buone caratteristiche meccaniche fino a -30C.

Metallpulver-Flldraht. Gute Schweibarkeit in Kurz- und Sprhlichtbogen. Geringer Spritzverlust und gleichmiges Nahtbild. Durch seinen schlackefreien Auftrag ist der Flldraht ETC6103 besonders fr das automatische Schweien oder das Schweien mit Robotertechnik geeignet. Es knnen mehrere Schweiablufe hintereinander, ohne Entfernung von Schlacke, ausgefhrt werden. Gute Roentgenqualitt auch bei Wurzelnhten. Gute mechanische Eigenschaften bis minus 30C. Optima soldabilidad tanto en arco corto como en arco spray. Cordn exento de proyecciones y aspecto uniforme. El depsito sin escoria da un rendimiento ideal a este hilo tubular con polvo de hierro, ETC 6103, para el uso en aplicaciones automticas o de robtica. Es posible depositar ms cordones de soldadura sin tener que eliminar la escoria entre una pasada y otra. Optima calidad raiogrfica incluso en pasada de raiz. Buenas caractersticas mecnicas hasta -30C.

Suitable For

Fine-grain structural steels St E 255 to St E 460 H I, H II, 17 Mn 4, Shipbuilding steels A, B, D, E, AH 32 bis EH 36 St 33, St 37-2, St 44-2, St 52-3, St E 290.7 TM to St E 480.7 TM, X 42 to X 70

All-weld metal Mechanical Properties (Typical values) Heat Treatment As Welded Tensile Strength 2 N/mm 580 Yield Strength 2 N/mm 420 min Elongation A5 (%) 24 min Test Temperature (C) -30C KV (J) 60 min

Hardness HB Shielding Gas Current Conditions Sizes/Packing Mix of 80% Ar 20% CO2 DC + See Standard Packing data page 311 Diffusible H2 (ml/100g) 4

TUBULAR FLUX CORED WIRES FOR WELDING NON-ALLOY STEELS

176

FCAW

ETC 6104
Classification AWS A5.18: E 70C-6MH4 EN 758 : T 46 2 M M1 H5 Welding Positions Approvals DNV GL LRS TUV All-weld metal Chemical Composition (%) (Typical values) C 0.08 Mn 1.35 Si 0.6 S 0.02 max P 0.02 max Cu Ni Mo Cr As Sb Pb V Sn Nb Ti Fe Mg Al N Nb Ta -

Applications and Characteristics

GB

Metal cored flux cored wire with excellent welding properties with short and spray arc. Almost spatter free in the spray-arc range. Good restricting characteristic even with cold wire and, consequently suitable for robotic applications. Characteristic features are: good edge wetting, finely rippled welds, notch-free weld transition, little oxide formation on the weld surface - multipass welding possible without cleaning between runs. Because of the easily controllable weld profile, this wire is well suited for gap bridging and positional welding. Weld with wire pointing towards the weld pool. Good wetting also on oxided points. Filo animato Metal Cored con ottima saldabilit sia in short arc che in spray arc. Cordone senza spruzzi e con maglia regolare. Il deposito senza scoria rende ideale il filo animato metal cored ETC 6104 in applicazioni automatiche ed in isole robotizzate. E' possibile eseguire pi cordoni di saldatura senza dover eliminare la scoria tra una passata e l'altra. Ottima qualit radiografica anche in fondo cianfrino. Ottima bagnabilit anche su giunti con presenza di ossidi superficiali. Metallpulver-Flldraht. Gute Schweibarkeit in Kurz- und Sprhlichtbogen. Geringer Spritzverlust und gleichmiges Nahtbild. Durch seinen schlackefreien Auftrag ist der Flldraht ETC 6104 besonders fr das automatische Schweien oder das Schweien mit Robotertechnik geeignet. Es knnen mehrere Schweiablufe hintereinander, ohne Entfernung von Schlacke, ausgefhrt werden. Gute Roentgenqualitt auch bei Wurzelnhten. Optima soldabilidad tanto en arco corto como en arco spray. Cordn exento de proyecciones y aspecto uniforme. El depsito sin escoria da un rendimiento ideal a este hilo tubular con polvo de hierro, ETC 6104, para el uso en aplicciones automticas o de robtica. Es posible depositar ms cordones de soldadura sin tener que eliminar la escoria entre una pasada y otra. Optima soldabilidad incluso sobre juntas con presencia de xidos superficiales.

Suitable For

Fine-grain structural steels St E 255 to St E 460 H I, H II, 17 Mn4 St 33, St 37-2, St 44-2, St 52-3

All-weld metal Mechanical Properties (Typical values) Heat Treatment PWHT 620C x 1h As Welded Tensile Strength 2 N/mm 510 540 Yield Strength 2 N/mm 390 460 Elongation 5d (%) 27 24 Test Temperature (C) -20C -20C KV (J) 50 min 60 min

Hardness HB Shielding Gas Current Conditions Sizes/Packing Mix of 80% Ar 20% CO2 DC + See Standard Packing data page 311 Diffusible H2 (ml/100g) 4

TUBULAR FLUX CORED WIRES FOR WELDING NON-ALLOY STEELS

177

FCAW

ETC 6105
Classification AWS A5.18: E 70C-6MH4 EN 758 : T 46 4 M M 1 H5 Welding Positions Approvals ABS BV CONTROLAS DB DNV LRS RINA TUV All-weld metal Chemical Composition (%) (Typical values) C 0.08 Mn 1.55 Si 0.45 S 0.025 P 0.025 Cu Ni Mo Cr As Sb Pb V Sn Nb Ti Fe Mg Al N Nb Ta -

Applications and Characteristics

GB

Metal cored flux cored wire with excellent welding properties with short and spray arc. Almost spatter free in the spray-arc range. Good restricting characteristic even with cold wire and, consequently suitable for robotic applications. Characteristic features are: good edge wetting, finely reppled welds, notch-free weld transition, little oxide formation on the weld surface - multipass welding possible without cleaning between runs. Because of the easily controllable weld profile, this wire is well suited for gap bridging and positional welding. Weld with wire pointing towards the weld pool. Filo animato Metal Cored con ottima saldabilit sia in short arc che in spray arc. Cordone senza spruzzi e con maglia regolare. Il deposito senza scoria rende ideale il filo animato metal cored ETC 6105 in applicazioni automatiche ed in isole robotizzate. E' possibile eseguire pi cordoni di saldatura senza dover eliminare la scoria tra una passata e l'altra. Ottima qualit radiografica anche in fondo cianfrino. Buone caratteristiche meccaniche fino a -40C. Metallpulver-Flldraht. Sehr gute Schweibarkeit im Kurz- und Sprhlichtbogen.Spritzfreier Auftrag. Ebenmige Schweinaht. Durch den schlackenfreien Auftrag wird dieses Flldraht ETC 6105 ideal fr automatische Anlagen und Robotertechnik. Es knnen mehrere Schweiauftrge hintereinander ohne Schlackenentfernung vorgenommen werden. Sehr gute Roentgenqualitt auch bei Wurzelnhten. Gute mechanische Eigenschaften bis minus 40 C. Optima soldabilidad tanto en arco corto como en arco spray. Cordn exento de proyecciones y aspecto uniforme. El depsito sin escoria da un rendimiento ideal a este hilo tubular con polvo de hierro ETC 6105 para el uso en aplicciones automticas o de robtica. Es posible depositar mas cordones de soldadura sin tener que eliminar la escoria entre una pasada y otra. Optima calidad raiogrfica incluso en pasada de raiz. Buenas caractersticas mecnicas hasta -40C.

Suitable For

Fine-grain structural steels St E 255 to St E 460 HI, H II, 17 Mn 4, Shipbuilding steels A, B, D, E, AH 32 bis EH 36 St 33, St 37-2, St 44-2, St 52-3, St E 209.7 TM to St E 480.7 TM, X 42 to X 70,

All-weld metal Mechanical Properties (Typical values) Heat Treatment PWHT Mix 620C 1h As Welded Mix Tensile Strength 2 N/mm 520-620 530 -650 Yield Strength 2 N/mm 400 460 Elongation 5d (%) 27 24 Test Temperature (C) -40C -40C KV (J) 100 60

Hardness HB Shielding Gas Current Conditions Sizes/Packing Mix of 80% Ar 20% CO2 DC + See Standard Packing data page 311 or CO2 Diffusible H2 (ml/100g) 4

TUBULAR FLUX CORED WIRES FOR WELDING NON-ALLOY STEELS

178

FCAW

ETC 6111
Classification AWS A5.20: E 71T-GH4 AWS EN EN A5.20: E 71T-MH4 758: T 42 2 PM 1 H5 758: T 42 0 PC 1 H5 Welding Positions Approvals ABS LRS

Applications and Characteristics

GB I

Rutil flux cored wire, excellent bead appearence, easy slag removal, stable, pratically spatter-free arc. For structures subject to low temperature: down to - 20C, welded under Ar/CO2 shielding mix. Filo animato tubolare a caratteristica rutile. Deposita un cordone di ottimo aspetto e con scoria facilmente eliminabile. Arco elettrico stabile in qualsiasi condizione di impiego ed esente da proiezioni di spruzzi. Indicato per la saldatura sia in miscela che in CO2. Utilizzato per acciai al C-Mn ed a grana fine. Rutil- Flldraht. Bildet eine schne Schweinaht mit leicht zu entfernender Schlacke. Spritzfreier, stabiler Lichtbogen unter allen Arbeitsbedingungen. Fr das Schweien unter CO2 -Atmosphre oder Mischung geeignet. Eingesetzt fr das Verschweien von C-Mn Feinkornbaustahl. Hilo tubular con caractersticas de rutilo. Deposita un cordn de ptimo aspecto y con escoria facilmente eliminable. Arco elctrico muy estable en cualquier condicin de empleo y exento de proyecciones. Indicado para soldadura con proteccin tanto de mezcla como CO2. Utilizado para soldaduras de aceros al C - Mn y de grano fino.

Suitable For

Carbon steel Fine - grain structural steels St E 255 to St E 460 H I, H II, 17 Mn 4, St E 290.7 TM to ST E 480.7 TM X 42 to X 70

All-weld metal Mechanical Properties (Typical values) Heat Treatment As Welded Mix As Welded CO2 Tensile Strength 2 N/mm 510 - 560 500 - 550 Yield Strength 2 N/mm 430 min 420 min Elongation 5d (%) 24 min 26 min Test Temperature (C) -20C 0C KV (J) 50 min 70 min

Hardness HB Shielding Gas Current Conditions Sizes/Packing Mix of 80% Ar 20% CO2 or only CO2 DC + See Standard Packing data page 311 Diffusible H2 (ml/100g) 4

TUBULAR FLUX CORED WIRES FOR WELDING NON-ALLOY STEELS

179

FCAW

All-weld metal Chemical Composition (%) (Typical values) C 0.05 Mn 1.4 Si 0.6 S 0.03 max P 0.03 max Cu Ni Mo Cr As Sb Pb V Sn Nb Ti Fe Mg Al N Nb Ta -

ETC 6112
Classification AWS A5.20: E 71T-1 H4 EN 758: T 46 2 PC1H5 Welding Positions Approvals ABS GL LRS All-weld metal Chemical Composition (%) (Typical values) C 0.05 Mn 1.25 Si 0.55 S 0.03 max P 0.03 max Cu Ni Mo Cr As Sb Pb V Sn Nb Ti Fe Mg Al N Nb Ta -

Applications and Characteristics

GB

The easily controllable weld pool means that excellent welding properties are obtained in all position when high currents are used, thus increasing the deposition rate. Also suited to welding in the transverse position e.g. vertical storage tanks. Little formation of spatter, good slag detachability, fine bead appearance and excellent x-ray quality. Filo animato rutile con scoria a rapida solidificazione. Indicato per la saldatura in tutte le posizioni anche nel caso vengano impiegate elevate correnti di saldatura. Indicato per la saldatura di serbatoi di stoccaggio. Minima formazione di spruzzi, scoria facilmente eliminabile. Ottima qualit radiografica. Rutil- Flldraht mit schneller Schlackenverfestigung. Geeignet fr alle Positionen, auch im Fall von erhhter Stromzufuhr. Geeignet fr das Verschweien von Lagerbehltern. In vertikaler Position mit einem Durchmesser von 1,2 ist Fallnahtschweien mglich. Geringe Spritzverluste; leicht zu entfernende Schlacke. Gute Roentgenqualitt. Hilo tubular rutilo con escoria de rpida solidificacin. Indicado para soldadura en todas las posiciones donde se puede emplear elevada corriente de soldadura. Utilizado en la soldadura de tanques. Mnima formacin de proyecciones, escoria facilmente eliminable, ptima calidad radiogrfica.

Suitable For

Carbon Steel H I H II M Fine-grain structural steels St E 255 to St E 460 H I,H II, 17 Mn 1, St E 290.7 TM to St E 480.7 TM X 42 to X 70

All-weld metal Mechanical Properties (Typical values) Heat Treatment As Welded Tensile Strength 2 N/mm 530 - 600 Yield Strength 2 N/mm 460 min Elongation 5d (%) 24 min Test Temperature (C) -20C KV (J) 70 min

Hardness HB Shielding Gas Current Conditions Sizes/Packing CO2 DC + See Standard Packing data page 311 Diffusible H2 (ml/100g) 4

TUBULAR FLUX CORED WIRES FOR WELDING NON-ALLOY STEELS

180

FCAW

ETC 6114
Classification AWS A5.20: E 71T-1MJH4 EN 758: T 46 2 PM 1 H5 Welding Positions Approvals ABS BV CONTROLAS DNV GL LRS TUV All-weld metal Chemical Composition (%) (Typical values) C 0.05 Mn 1.2 Si 0.5 S 0.03 max P 0.03 max Cu Ni Mo Cr As Sb Pb V Sn Nb Ti Fe Mg Al N Nb Ta -

Applications and Characteristics

GB

Easily controllable weld profile, excellent welding properties in all positions. This allows all-position welding with high currents, consequently giving a high deposition rate. Partly and fully mechanised circumferential pipe welding is a particular strengh of this wire. When carrying out orbital welding the best results are to be achieved in the 6 oclock position with wire dia. 1.2-1.4 mm. Low spatter losses, good slag detatchability, fine bead appearance, porosity-free welds, notch-free interface. Filo animato rutile con scoria a rapida solidificazione. Indicato per la saldatura in tutte le posizioni anche nel caso vengano impiegate elevate correnti di saldatura. Indicato per la saldatura di serbatoi di stoccaggio. Minima formazione di spruzzi, scoria facilmente eliminabile. Ottima qualit radiografica. Rutil- Flldraht, geeignet fr das Schweien unter Mischgas-Atmosphre. Erlaubt auch den Einsatz bei erhhter Stromzufuhr. In diesem Fall garantiert das ETC Massivdraht 6114 erhhte Schweigeschwindigkeit. Geeignet fr das Verschweien von Pipeline in Verbindung mit Orbital-Automation. Stabiler und spritzfreier Lichtbogen. Hilo tubular rutilo con escoria de rpida solidificacin. Indicado para soldadura en todas las posiciones donde se puede emplear elevada corriente de soldadura. Utilizado en la soldadura de tanques. Mnima formacin de proyecciones, escoria facilmente eliminable, ptima calidad radiogrfica.

Suitable For

Fine-grain structural steels St E 255 to St E 460 H I, H II, 17 Mn 4, St 33, St 37-2, St 44-2, St 52-3 M St E 290.7 TMH I St E 480.7 TM to H II X 42 to X 70

All-weld metal Mechanical Properties (Typical values) Heat Treatment As Welded Tensile Strength 2 N/mm 530 Yield Strength 2 N/mm 460 min Elongation 5d (%) 23 min Test Temperature (C) -20C KV (J) 80 min

Hardness HB Shielding Gas Current Conditions Sizes/Packing Mix of 80% Ar 20% CO2 DC + See Standard Packing data page 311 Diffusible H2 (ml/100g) 4

TUBULAR FLUX CORED WIRES FOR WELDING NON-ALLOY STEELS

181

FCAW

ETC 6114 CF
Classification AWS A5.20: E 71T-1H4 AWS EN EN A5.20: E 71T-1 MH4 758: T 46 2 PC 1 H5 758: T 46 2 PC 1 H5 Welding Positions Approvals

Applications and Characteristics

GB I D E

Copper free flux cored wire, for welding in single or multipass technique. Ideal for shipbuilding application, storage tanks and general applications. Shielding gas Mix. Filo animato tubolare non ramato per saldatura in multipass di strutture metalliche. Indicato per carpenteria, caldareria e cantieristica navale. Utilizzo in miscela. Nicht kupferplattierter Flldraht zum Verschweissen von Metallbauteilen in mehrfacher Lage. Geeignet fr Stahlbau und Schiffbau. Anwendung unter Formiergas. Hilo tubular no cobreado para soldadura con multipasadas de estructuras metlicas. Indicado para carpintera, calderera y construccin naval. Gas de proteccin mezcla.

Suitable For

Fine grain structural steels St E 255 to St E 460 H I, H II, 17 Mn 4, St 33, St 37-2, St 44-2, St 52-3 M St e 290.7 TMH I St E 480.7 TM to H II X 42 to x 70

All-weld metal Chemical Composition (%) (Typical values) C 0.05 Mn 1.3 Si 0.4 S 0.02 max P 0.02 max Cu Ni Mo Cr As Sb Pb V Sn Nb Ti Fe Mg Al N Nb Ta -

All-weld metal Mechanical Properties (Typical values) Heat Treatment As Welded Mix As Welded CO2 Tensile Strength 2 N/mm 550 - 680 530 - 620 Yield Strength 2 N/mm 460 min 460 min Elongation 5d (%) 23 min 23 min Test Temperature (C) -20C -20C KV (J) 80 min 80 min

Hardness HB Shielding Gas Current Conditions Sizes/Packing Mix of 80% Ar 20% CO2 or CO2 DC + See Standard Packing data page 311 Diffusible H2 (ml/100g) 4

TUBULAR FLUX CORED WIRES FOR WELDING NON-ALLOY STEELS

182

FCAW

ETC 6114E
Classification AWS A5.20: E 71T1 MH4 AWS EN EN A5.20: E 71T-1 H4 758: T 46 2 PM 1 H5 758: T 46 2 PC 1 H5 Welding Positions Approvals ABS BV CONTROLAS DNV GL LRS TUV All-weld metal Chemical Composition (%) (Typical values) C 0.05 Mn 1.3 Si 0.5 max S 0.03 max P 0.03 max Cu Ni Mo Cr As Sb Pb V Sn Nb Ti Fe Mg Al N Nb Ta -

Applications and Characteristics

GB

Easily controllable weld profile, excellent welding properties in all positions. This allows all-position welding with high currents, consequently giving a high deposition rate. Partly and fully mechanised circumferential pipe welding is a particular strengh of this wire. When carrying out orbital welding the best results are to be achieved in the 6 oclock position with wire dia. 1.2-1.4 mm. Low spatter losses, good slag detatchability, fine bead appearance, porosity-free welds, notch-free interface. Filo animato rutile con scoria a rapida solidificazione. Indicato per la saldatura in tutte le posizioni anche nel caso vengano impiegate elevate correnti di saldatura. Indicato per la saldatura di serbatoi di stoccaggio. Minima formazione di spruzzi, scoria facilmente eliminabile. Ottima qualit radiografica. Rutil- Flldraht, geeignet fr das Schweien unter Mischgas-Atmosphre. Erlaubt auch den Einsatz bei erhhter Stromzufuhr. In diesem Fall garantiert das ETC Massivdraht 6114E erhhte Schweigeschwindigkeit. Geeignet fr das Verschweien von Pipeline in Verbindung mit Orbital-Automation. Stabiler und spritzfreier Lichtbogen. Hilo tubular rutilo con escoria de rpida solidificacin. Indicado para la soldadura en todas las posiciones donde se puede utilizar elevada corriente de soldadura. Utilizado en la soldadura de tanques y equipos. Mnima formacin de proyecciones, escoria facilmente eliminable y ptima calidad radiogrfica.

Suitable For

Fine - grain structural steels St E 255 to St E 460 H I, H II, 17 Mn 4, Shipbuilding steels A,B,D,E,AH 32 bis EH 36 St 33, St 37-2, St 44-2, St 52-3 St E 290.7 TM to St E 480.7 TM, X 42 to X 70 X X O

All-weld metal Mechanical Properties (Typical values) Heat Treatment As Welded Tensile Strength 2 N/mm 500 - 630 Yield Strength 2 N/mm 450 min Elongation 5d (%) 23 min Test Temperature (C) -20C KV (J) 80 min

Hardness HB Shielding Gas Current Conditions Sizes/Packing Mix of 80% Ar 20% CO2 DC + See Standard Packing data page 311 Diffusible H2 (ml/100g) 4

TUBULAR FLUX CORED WIRES FOR WELDING NON-ALLOY STEELS

183

FCAW

ETC 6119
Classification AWS A5.20: E 71T-1H4 EN 758: T 46 2 P C 1 H5 Welding Positions Approvals ABS BV DNV GL LRS All-weld metal Chemical Composition (%) (Typical values) C 0.05 Mn 1.45 Si 0.5 S 0.02 max P 0.02 max Cu Ni Mo Cr As Sb Pb V Sn Nb Ti Fe Mg Al N Nb Ta -

Applications and Characteristics

GB

Rutile seamless copper coated cored wire, for welding metal constructions in single or multipass technique. Excellent welding properties in all positions. This allows all-position welding with high currents, consequently giving a high deposition rate. Particularly designed for shipbuilding application, especially for vertical up welding, even without waving the torch in order to obtain small size beads. Shielding gas: CO2. Filo animato tubolare ramato per saldatura in passata singola o multipass di strutture metalliche. Permette di realizzare alte velocit di deposito, con arco stabile, assenza di spruzzi, facile rimozione della scoria. Particolarmente indicato per impieghi in cantieristica navale soprattutto nella saldatura in posizione verticale discendente. Impiego sotto protezione gassosa di CO2. Kupferplattierter Flldraht zum Verschweien von Metallbauteilen in einfacher oder mehrfacher Lage. Hohe Auftragsgeschwindigkeiten bei stabilem Bogen, spritzfrei, einfach zu entfernende Schlacke. Besonders geeignet fr den Einsatz im Schiffbau, vor allem beim vertikalen Abwrtsschweien. Anwendung unter CO2-Schutzgas. Hilo tubular para la soldadura de una sola pasada o multipasadas en estrucutras metlicas. Permite realizar una alta velocidad de depsito con arco estable exento de proyecciones, fcil eliminacin de la escoria. Particularmente indicado para su empleo en astilleros, sobre todo en soldadura en vertical descendente. Proteccin gaseosa de CO2.

Suitable For

Fine-grain structural steels St E 255 to St E 460 H I, H II, 17 Mn 4, Shipbuilding steels A,B,D,E,AH 32 bis EH 36 St 33, St 37-2, St 44-2, St 52-3 M St E 290.7 TMH I St E 480.7 TM to H II X 42 to X 70

All-weld metal Mechanical Properties (Typical values) Heat Treatment As Welded Tensile Strength 2 N/mm 530 - 650 Yield Strength 2 N/mm 460 min Elongation 5d (%) 22 min Test Temperature (C) -20C KV (J) 90 min

Hardness HB Shielding Gas Current Conditions Sizes/Packing CO2 DC + See Standard Packing data page 311 Diffusible H2 (ml/100g) 4

TUBULAR FLUX CORED WIRES FOR WELDING NON-ALLOY STEELS

184

FCAW

ETC 6123
Classification AWS A5.29. E 81 T1-1Ni EN 758: T46 Ni PC1H5 Welding Positions Approvals ABS GL LRS RINA All-weld metal Chemical Composition (%) (Typical values) C 0.06 Mn 1.4 Si 0.8 S 0.015 max P 0.015 max Cu Ni 1 max Mo Cr As Sb Pb V Sn Nb Ti Fe Mg Al N Nb Ta -

Applications and Characteristics

GB

Rutile copper coated flux cored wire, for welding in all position of carbon and low alloy steels with approximately 1%Ni. Designed for CO2 shielding gas especially for vertical up welding, even without weaving the torch in order to obtain small sized beads. Low spatters, easy slag removal and good bead aspect. Filo animato tubolare rutile per la saldatura in tutte le posizioni di acciai al carbonio e basso legati con circa 1% Ni. Da utilizzare sotto protezione gassosa in CO2 pura, in particolare per saldature in posizione verticale ascendente, consentendo la realizzazione di cordoni di piccolo calibro. Pochi spruzzi, facile distacco della scoria, ottima estetica del cordone e totale assenza di porosit. Verkupferte Rutil-Flldrahtelektrode zum Schweien in allen Positionen unter dem Schutzgas CO2, geeignet fr unlegierte- und niedriglegierte Sthle mit ca. 1 % Ni, mit besonderer Eignung fr das Schweien in senkrechter Position, wobei ohne Pendeln schmale Schweiraupen zu erzielen sind. Hilo tubular cobreado de tipo rutilo, para la soldadura en todas las posiciones de aceros al carbono y de baja aleacin con 1% Ni. Debe utilizarse bajo proteccin gaseosa de CO2, especialmente en soldadura en posicin vertical ascendente, admitiendo la realizacin de cordones finos incluso sin balanceo de la antorcha. Mnimas proyecciones, fcil desprendimiento de la escoria y ptima esttica del cordn.

Suitable For

Shipbuilding steels AH 32 to EH 36,

All-weld metal Mechanical Properties (Typical values) Heat Treatment As Welded Tensile Strength 2 N/mm 550-660 Yield Strength 2 N/mm 470 min Elongation A5 (%) 24 min Test Temperature (C) -40C KV (J) 70 min

Hardness HB Shielding Gas Current Conditions Sizes/Packing CO2 DC + See Standard Packing data page 311 Diffusible H2 (ml/100g) <=4

TUBULAR FLUX CORED WIRES FOR WELDING NON-ALLOY STEELS

185

FCAW

ETC 6130
Classification AWS A5.20: E 70T5M-JH4 AWS EN EN A5.20: E 70-T5 JH4 758: T 42 4 BM 3 H5 758: T 42 4 BC 3 H5 Welding Positions Approvals ABS LRS TUV

Applications and Characteristics

GB

Basic flux cored wire. The properties obtained with this wire are to be compared to those obtained with low hydrogen coated electrodes. Suitable for crack resistant and tough welds. Quiet and smooth running with low spatter loss. Easy deslagging. Fine bead apperance. Excellent x-ray quality. Low convexity bead profile, therefore suitable for fillet welds. Filo animato a caratteristica basica. Le caratteristiche del deposito ottenute con questo filo si possono assimilare alle caratteristiche ottenute con elettrodi rivestiti basici. quindi indicato per saldature fortemente sollecitate e per acciai ad elevato contenuto di carbonio equivalente. Bassissimo contenuto di H2 nel deposito, ottima qualit radiografica e facile rimozione della scoria. Basisches Flldraht. Die Eigenschaften des Auftrages entsprechen dem Schweigut einer Elektrode mit basischer Ummantelung. Es ist daher fr Schweinhte mit besonderer Belastung und Sthlen mit hohem, quivalenten Kohlenstoffgehalt geeignet. Sehr niedriger H-Gehalt im Auftrag; gute Roentgenqualitt und leicht zu entfernende Schlacke. Hilo tubular bsico. Las caractersticas del depsito de este hilo son similares a las obtenidas con electrodos de revestimiento bsico. Est indicado para soldaduras con fuertes solicitaciones y para aceros de elevado contenido de C equivalente. Bajsimo contenido de H2 en el depsito, ptima calidad radiogrfica y fcil eliminacin de la escoria.

Suitable For

Boiler plates H I, H II, 17 Mn 4, 19 Mn 5 Fine grain structural steels including the thermo.mechanical grades Non-alloyed structural steel St 33, St 37, St 44, St 52-3, St 50, St 60, St 70 Pipe steels U St 37.0, St 37.0, St 34.0, St 44.4, St 52.0, St 52.4, St 35.8 St 45.8, St E 210.7, St E 240.7, St E 290.7, St E 320.7, St E 360.7 St E 255 to St E 355 W St E 255 to W St E 355 T St E 255 to St E 355

All-weld metal Chemical Composition (%) (Typical values) C 0.05 Mn 1.4 Si 0.4 S 0.025 max P 0.025 max Cu Ni Mo Cr As Sb Pb V Sn Nb Ti Fe Mg Al N Nb Ta -

All-weld metal Mechanical Properties (Typical values) Heat Treatment As welded Mix As Welded CO2 Tensile Strength 2 N/mm 500 - 560 500 - 570 Yield Strength 2 N/mm 430 min 420 min Elongation A5 (%) 26 26 Test Temperature (C) -40C -40C KV (J) 70 min 80 min

Hardness HB Shielding Gas Current Conditions Sizes/Packing Mix of 80% Ar 20% CO2 or only CO2 DC + See Standard Packing data page 311 Diffusible H2 (ml/100g) 4

TUBULAR FLUX CORED WIRES FOR WELDING NON-ALLOY STEELS

186

FCAW

ETC 6131
Classification AWS A5.20: E 71T-5MJH4 EN 758: T 42 4B M1H5 Welding Positions Approvals ABS BV CONTROLAS DNV GL LRS TUV All-weld metal Chemical Composition (%) (Typical values) C 0.08 Mn 1.35 Si 0.45 S 0.03 max P 0.03 max Cu Ni Mo Cr As Sb Pb V Sn Nb Ti Fe Mg Al N Nb Ta -

Applications and Characteristics

GB

Basic flux cored wire. The properties obtained with this wire are to be compared to those obtained with low hydrogen coated electrodes. Suitable for crack resistant and tough welds. Quiet and smooth running with low spatter loss. Easy deslagging. Fine bead appearance. Excellent x-ray quality. Low convexity bead profile therefore suitable for fillet welds. Good weldability, vertical- up position. Filo animato a caratteristica basica. Le caratteristiche del deposito ottenute con questo filo si possono assimilare alle caratteristiche ottenute con elettrodi rivestiti basici. E' quindi indicato per saldature fortemente sollecitate e per acciai ad elevato contenuto di carbonio equivalente. Bassissimo contenuto di H2 nel deposito, ottima qualit radiografica e facile rimozione della scoria. Ottima saldabilit anche in posizione verticale ascendente. Basisches Flldraht. Die Eigenschaften des Auftrages entsprechen dem Schweigut einer Elektrode mit basischer Ummantelung. Es ist daher fr Schweinhte mit besonderer Belastung und Sthlen mit hohem, quivalentem Kohlenstoffgehalt geeignet. Sehr niedriger H-Gehalt im Auftrag; gute Roentgenqualitt und leicht zu entfernende Schlacke. Gute Schweibarkeit auch beim Fallnahtschweien. Hilo tubular bsico. Las caractersticas del depsito obtenidas con este hilo son similares a las obtenidas con electrodos de revestimiento bsico. Est indicado para soldaduras con fuertes solicitaciones y para aceros de elevado contenido de C equivalente. Bajsimo contenido de H2 en el depsito, ptima calidad radiogrfica y fcil eliminacin de la escoria. Adaptado para la soldadura en todas las posiciones.

Suitable For

Boiler plates H I, H II, 17 Mn 4, 19 Mn 5 Fine grain structurals steels St E 255 to St E 355 Non-alloyed structural steel St 33, St 37, St 44, St 52-3, St 50, St 60, St 70 B l M M Pipe steels U St 37.0, St 37.0,ilSt 34.0, StH I HSt 52.0, St 52.4,St 35.8 44.4, II St 45.8, St E 210.7, St E 240.7, St E 290.7, St E 320.7, St E 360.7 St 45.8, St E 210.7, St E 240.7, St E 290.7, St E 320.7, St E 360.7 Fi i l W St E 255 to W St E 355 T St E 255 to T St E 355 l S E S E

All-weld metal Mechanical Properties (Typical values) Heat Treatment As Welded Tensile Strength 2 N/mm 510 - 560 Yield Strength 2 N/mm 420 min Elongation A5 (%) 24 min Test Temperature (C) -40C KV (J) 80 min

Hardness HB Shielding Gas Current Conditions Sizes/Packing Mix of 80% Ar 20% CO2 DC See Standard Packing data page 311 Diffusible H2 (ml/100g) 4

TUBULAR FLUX CORED WIRES FOR WELDING NON-ALLOY STEELS

187

FCAW

ETC 6149B
Classification AWS A5.29: E80T5-G EN EN 758: T 46 6 1Ni BM3 H5 758: T 46 6 1 Ni BC3 H5 Welding Positions Approvals

Applications and Characteristics

GB I

Basic flux cored wire, suitable for welding weather proof and fine-grain stuctural steels. Low spatter loss. Easy slag removal, regular bead appearance. Filo animato basico per la saldatura di acciai resistenti alla corrosione atmosferica. Ottima penetrazione ed eccellenti caratteristiche del metallo depositato. Buona rimozione della scoria, cordone di bell'aspetto. Basisches Flldraht fr das Verschweien von witterungsbestndigen Bausthlen. Gutes Durchdringen und optimale Schweieigenschaften des Auftrages. Leicht zu entfernende Schlacke und schnes Nahtergebnis. Hilo tubular bsico para soldadura de aceros resistentes a la corrosin atmosfrica. Excelente penetracin y buenas caractersticas del metal depositado. Fcil eliminacin de la escoria y buen aspecto del cordn.

D E

CuNi alloyed fine-grain structural steel St E 420, St E 460 E St E 420, E St E 460 Hoesch Resista, Patinax 37, RBH 35 T St E 420, T St E 460 ES E W St E 420, W St E 460 E S E Weatherproof steels WT St 37 Wt St 52, e.g.

All-weld metal Mechanical Properties (Typical values) Heat Treatment As Welded Mix Tensile Strength 2 N/mm 550 - 600 Yield Strength 2 N/mm 470 min Elongation A5 (%) 24 min Test Temperature (C) -60C KV (J) 50 min

Hardness HB Shielding Gas Current Conditions Sizes/Packing Mix of 80% Ar 20% CO2 or CO2 DC + See Standard Packing data page 311 Diffusible H2 (ml/100g) 4

TUBULAR FLUX CORED WIRES FOR WELDING COR-TEN STEELS

188

FCAW

Suitable For

Acor 37, Acor 50, Acor 50 Super

All-weld metal Chemical Composition (%) (Typical values) C 0.05 Mn 1.4 Si 0.35 S 0.03 max P 0.03 max Cu 0.5 max Ni 1.2 Mo Cr As Sb Pb V Sn Nb Ti Fe Mg Al N Nb Ta -

ETC 6149R
Classification AWS A5.29: E81T1-W Welding Positions Approvals

Applications and Characteristics

GB I D E

Rutile flux cored wire, suitable for welding weatherproof steels. ETC 6149B is better suited for thick work-pieces and for use under conditions of high restraint. Particularly suitable for fillet welds. Fine bead appearance. Pore-free weld seams. Versione rutile del filo animato ETC 6149B. Indicato per la saldatura di acciai resistenti alla corrosione atmosferica, ottima saldabilit ed estetica del deposito. Die Rutil-Ausfhrung des Flldraht ETC 6149B. Fr das Verschweien von witterungsbestndigen Bausthlen. Optimale Schweieigenschaften und schnes Nahtergebnis. Versin rutilo del hilo tubular ETC 6149B. Indicado para la soldadura de aceros resistentes a la corrosin atmosfrica, ptima soldabilidad y esttica del depsito.

Suitable For

COR-TEN A, B, C e.g. Acor 37, Acor 50, Acor 50 Super Hoesch Resista, Patinax 37, RBH 35 Weatherproof steels WT St 37-2, WT St 37-3, WT St 52-3,

All-weld metal Chemical Composition (%) (Typical values) C 0.05 Mn 1.2 Si 0.6 S 0.02 max P 0.02 max Cu 0.6 max Ni 0.6 Mo Cr 0.5 As Sb Pb V Sn Nb Ti Fe Mg Al N Nb Ta -

All-weld metal Mechanical Properties (Typical values) Heat Treatment As Welded Tensile Strength 2 N/mm 570 - 690 Yield Strength 2 N/mm 470 min Elongation A5 (%) 20 min Test Temperature (C) -30C KV (J) 27 min

Hardness HB Shielding Gas Current Conditions Sizes/Packing Mix of 80% Ar 20% CO2 DC + See Standard Packing data page 311 Diffusible H2 (ml/100g) 4

TUBULAR FLUX CORED WIRES FOR WELDING COR-TEN STEELS

189

FCAW

ETC 6154
Classification DIN 8555: MSG DIN 8555: MSG Welding Positions Approvals

Applications and Characteristics

GB

Medium-alloy basic type-cored wire for tough and abrasion resistant overlaying of component parts subjected to high wear and tear. Weld metal is crack and pore-free and resistant to load and impact conditions. Machining is possihle only by grinding. A buffer layer (with ETC 6130) is required only on base materials which are difficult to weld. Filo animato basico indicato per riporti resistenti all'abrasione. Deposito resistente alla criccalura ed esente da porosit. La lavorazione meccanica possibile solo mediante molatura. Si consiglia: per riporti di spessore elevato una imburatura con filo animato ETC 6130, per materiali ad elevato contenuto di carbonio equivalente un filo austenitico. Basisches Flldraht fr das abrasionsbestndige Auftragschweien. Rifester und porenfreier Auftrag. Eine mechanische Bearbeitung kann nur durch Schleifen erfolgen. Fr dickes Auftragschweien wird eine Vorbehandlung mit ETC 6130, und fr Material mit einem hohen Gehalt an quivalentem Kohlenstoff, mit einem austenitischen Flldraht empfohlen. Hilo tubular bsico indicado para recargues resistentes a la abrasin. Su mecanizado es posible mediante amolado. Se aconseja para recargues de grandes espesores, donde es recomendable dar una capa tampn con el hilo tubular ETC 6130. Para materiales de elevado contenido de C equivalente es aconsejable utilizar como capa intermedia un hilo austentico.

Suitable For

beaters, crusher jaws, crusher cones, etc. excavator parts, bucket teeth, grab teeth, worm conveyors,

All-weld metal Chemical Composition (%) (Typical values) C 0.5 Mn 1.5 Si 0.6 S 0.03 max P 0.03 max Cu Ni Mo 0.6 Cr 5.5 As Sb Pb V Sn Nb Ti Fe Mg Al N Nb Ta -

All-weld metal Mechanical Properties (Typical values) Heat Treatment Hard. In as-welded d Hardness HB Shielding Gas Current Conditions Sizes/Packing 57 -62 HRC Mix of 80% Ar 20% CO2 or CO2 DC + See Standard Packing data page 311 Diffusible H2 (ml/100g) 4 Tensile Strength 2 N/mm Yield Strength 2 N/mm (%) Test Temperature (C) KV (J)

TUBULAR FLUX CORED WIRES FOR HARDFACING

190

FCAW

ETC 6121
Classification AWS A5.29: E 81 T1-Ni1 EN 758: T 46 4 1 Ni P M 1H5 Welding Positions Approvals TUV

Applications and Characteristics

GB

Rutile flux-cored wire with a rapidly solidifying slag Easily controllable weld pool, excellent welding properties in all positions. This allows all-position welding with high currents, consequently giving a high deposition rate. Partly and fully mechanised circumferential pipe welding is a particular strength of this wire. When carrying out orbital welding the best results are to be achieved in the 6 o'clock and 12 o'clock positions with wire 1.2-1.4 mm. Low spatter losses, good slag detachability, fine bead appearance, excellent x-ray quality. Filo animato rutile a scoria di rapida solidificazione. Arco facilmente controllabile in tutte le posizioni. Deposito di elevate caratteristiche meccaniche e di ottima resistenza a basse temperature. Indicato per la saldatura di acciai a grana fine, tubazioni per impieghi in off-shore. Rutil- Flldraht mit schneller Schlackenverfestigung. In allen Positionen leicht zu kontrollierender Lichtbogen. Auftrag mit hohen mechanischen Eigenschaften und guter Kerbschlagzhigkeit bei niedrigen Temperaturen. Geeignet fr Feinkornbausthle und das Verschweien von Rohren im Offshorebereich. Hilo tubular rutilo con escoria de rpida solidificcin. Arco de fcil control en todas las posiciones. Depsito de elevadas caractersticas mecnicas y de ptima resistencia a baja temperatura. Indicado para la soldadura de grano fino y tubera para empleo en off-shore.

Suitable For

H I, H II, 17 Mn 4,

DIN 17 155

Shipbuilding steels AH 32 to EH 36, St 33, St 37-2, St 44-2, St 52-3, DIN 17 100 St 37.0 to St 52.4 DIN 1628/1630

All-weld metal Mechanical Properties (Typical values) Heat Treatment As Welded Tensile Strength 2 N/mm 570 - 670 Yield Strength 2 N/mm 490 Elongation (%) 22 min Test Temperature (C) -40C KV (J) 80 min

Hardness HB Shielding Gas Current Conditions Sizes/Packing Mix of 80% Ar 20% CO2 DC + See Standard Packing data page 311 Diffusible H2 (ml/100g) 4

TUBULAR FLUX CORED WIRES FOR WELDING LOW-ALLOY STEEL

191

FCAW

All-weld metal Chemical Composition (%) (Typical values) C 0.045 Mn 1.25 Si 0.5 S 0.015 max P 0.015 max Cu Ni 0.9 Mo Cr As Sb Pb V Sn Nb Ti Fe Mg Al N Nb Ta -

ETC 6132
Classification AWS A5.29: E 110 T5-K4 EN EN 12535: T 69 6 Mn 2 Ni Cr 12535: T 69 6 Mn 2 Ni Cr Welding Positions Approvals ABS DNV

Applications and Characteristics

GB I

Basic flux cored wire, suitable for welding high strength fine-grain stuctural steels. Low spatter, easy slag removal, regular bead appearance. Filo animato basico indicato per la saldatura di acciai legati al Cr-Ni-Mo utilizzati per la costruzione di macchine movimento terra, carri ponte e strutture dove vengono richieste elevate caratteristiche maccaniche. Deposito esente da spruzzi e con scoria facilmente eliminabile. Basisches Flldraht fr das Verschweien von Cr-Ni-Mo legierten Bausthlen, Bauteilen fr Erdreichbewegungsmaschinen, von Krnen und Strukturen die hohe mechanische Eigenschaften erfordern. Spritzfreier Auftrag und leicht zu entfernende Schlacke. Hilo tubular bsico idnicado para la soldadura de aceros aleados al Cr-Ni-Mo utilizados en la construccin de maquinaria de movimientos de tierra, gruas y estructuras donde son requeridas elevadas caractersticas mecnicas. Depsito exento de proyecciones con escoria facilmente eliminable.

D E

Suitable For

Creep resistant fine-grain structural steels e.g. N-A-XTRA 63, T 1, T 1 A, T 1 B

All-weld metal Chemical Composition (%) (Typical values) C 0.05 Mn 1.5 Si 0.5 S 0.025 max P 0.025 max Cu Ni 2.2 Mo 0.4 Cr 0.4 As Sb Pb V 0.05 max Sn Nb Ti Fe Mg Al N Nb Ta -

All-weld metal Mechanical Properties (Typical values) Heat Treatment As Welded Mix Tensile Strength 2 N/mm 760 - 850 Yield Strength 2 N/mm 680 min Elongation A5 (%) 17 min Test Temperature (C) -60C KV (J) 40 min

Hardness HB Shielding Gas Current Conditions Sizes/Packing Mix of 80% Ar 20% CO2 or CO2 DC + See Standard Packing data page 311 Diffusible H2 (ml/100g) 4

TUBULAR FLUX CORED WIRES FOR WELDING LOW-ALLOY STEEL

192

FCAW

ETC 6133
Classification AWS A5.29: E111 T5-G Welding Positions Approvals ABS

Applications and Characteristics

GB

Basic seamless cored wire, copper coated, special Cr-Ni-Mo alloyed, for applications requiring very high yeld points and impacts values at very low temperatures. Suitables for steels like E 690 (A 517 FCR Creusot-Loire) and similars. Suitable in all positions welding. To be used with Ar/CO2 mix shielding gas. Filo animato tubolare ramato basico speciale legato al Cr-Ni-Mo,per applicazioni richiedenti elevatissimi valori di limite elastico e di resilienza a bassa temperatura. Indicato per acciai tipo E 690 (A 517 FCR Creusot-Loire) e simili. Utilizzabile in tutte le posizioni di saldatura. Usare gas di protezione miscela Ar/CO2. Einsetzbar fr das Verschweien von Cr-Ni-Mo an hochfesten Feinkornbausthlen. Geringe Spritzverluste, guter Schlackenabgang, gleichmige Nahtzeichnung. Hilo tubular cobreado, de tipo bsico, para la soldadura de aceros al Cr-Ni-Mo, para aplicaciones donde son requeridos elevados valores de lmite elstico y de resiliencia a bajas temperaturas. Indicado en aceros tipo E 690 (A 517 FCR Creusot-Loire) o similares. Admite soldadura en todas las posiciones. Gas de proteccin, mezcla Ar/CO2.

D E

Suitable For

OFF-SHORE APPLICATION

All-weld metal Chemical Composition (%) (Typical values) C 0.09 Mn 1.65-1.8 Si 0.4-0.5 S 0.015 max P 0.015 max Cu Ni 2.25 Mo 0.5 Cr 0.3 As Sb Pb V Sn Nb Ti Fe Mg Al N Nb Ta -

All-weld metal Mechanical Properties (Typical values) Heat Treatment As Welded Tensile Strength 2 N/mm 760-900 Yield Strength 2 N/mm 690 Elongation 5d (%) 15 min Test Temperature (C) -60 KV (J) 47 min

Hardness HB Shielding Gas Current Conditions Sizes/Packing Mix of 82% Ar 18% CO2 DCSee Standard Packing data page 311 Diffusible H2 (ml/100g) 3

TUBULAR FLUX CORED WIRES FOR WELDING LOW-ALLOY STEEL

193

FCAW

ETC 6602
Classification AWS A5.29: E 80T5-G EN EN 758: T46 2 Mo BM 3 H5 758: T46 2 Mo BC 3 H5 Welding Positions Approvals

Applications and Characteristics

GB

Medium-alloy highly basic type flux-cored wire. Suitable for welding creep resistant steel with 0.5% Mo, boiler plates, pipe steels and fine-grain structural steels up to operating temperatures of 500C. Stable arc, low spatter loss, easy slag removal, regular bead appearance. Pore-free weld seams. Filo animato basico per la saldatura degli acciai 0,5% Mo. Trova il suo campo di impiego nell'unione di acciai a grana fine con temperature di esercizio fino a 500C. Ottima estetica e alto tasso di deposito. Basisches Flldraht fr das Verschweien von Bausthlen mit 0,5% Mo. Zum Verschweien von Feinkornbausthlen bei Betriebstemperaturen bis 500C. Gutes Nahtergebnis und hohe Schweigutmenge. Hilo tubular bsico para la soldadura de aceros al 0,5% Mo. Se utiliza para uniones de acero de grano fino con temperaturas de ejercicio hasta 500C. Optima esttica y alta tasa de depsito.

D E

Suitable For

Boiler plates and pipe steels 17 Mn 4, 19 Mn 5, 15 Mo 3, 16 Mo 5, St 45.8 S E S E S E i l 4, h h h l Cast steels GS-52, GS-60, GS-20 Mn 5, GS-22 Mo di GS-22 Mo V 22, GS-24 iMn Mo Fine-grain structural steels St E 355 to St E 460 St E 360.7, St E 385.7, St E 415.7 including the thermo mechanical grades Steels to API-Norm X 52, X 56, X 60 T St E 355 to T St E 460 W St E 355 to W St E 460

All-weld metal Chemical Composition (%) (Typical values) C 0.05 Mn 1.4 Si 0.35 S 0.015 P 0.012 Cu Ni Mo 0.5 Cr As Sb Pb V Sn Nb Ti Fe Mg Al N Nb Ta -

All-weld metal Mechanical Properties (Typical values) Heat Treatment PWHT Mix 620C 1h As Welded Mix Tensile Strength 2 N/mm 550 - 650 570 - 650 Yield Strength 2 N/mm 470 min 480 min Elongation A5 (%) 22 min 22 min Test Temperature (C) -40C -40C KV (J) 47 min 47 min

Hardness HB Shielding Gas Current Conditions Sizes/Packing Mix of 80% Ar 20% CO2 e CO2 DC + See Standard Packing data page 311 Diffusible H2 (ml/100g) 4

TUBULAR FLUX CORED WIRES FOR WELDING LOW-ALLOY STEEL

194

FCAW

ETC 6603
Classification AWS A5.29: E 90T5-B3 EN EN 12071: T CrMo 2 BM 3 H5 12071: T CrMo 2 BC 3 H5 Welding Positions Approvals

Applications and Characteristics

GB

Medium-alloy highly basic type flux-cored wire. Specially developed for MAG Welding of type 2,25 Cr - 1 Mo creep resistant steels. Weld metal will meet step cooling requirements, i.e., when correct welding parameters are used, adequate resistance to in-service embrittlements is obtained. Field application: chemical plant, e.g. hydrocrackers, ammonia syntheses, also for coal gasification. Pre-heating and interpass 200-250C are suggested Filo animato basico per la saldatura degli acciai debolmente legati al 2,25% Cr - 1% Mo. Deposito altamente insensibile alla fessurazione a caldo. Eccellente qualit radiografica, ottima saldabilit operativa ed elevati rendimenti. Il basso contenuto di impurezze conferisce eccezionali caratteristiche di tenacit, a tal proposito si raccomanda di limitare l'apporto termico a 12 KJ su cm. Consigliato preriscaldo ed interpass a temperatura di 200-250C. Basisches Flldraht fr leicht legierte Stahle mit 2,25% Cr - 1% Mo. Unempfindlich gegen Warmribildung. Sehr gute Roentgenqualitt, sehr gute Schweiausfhrbarkeit und hohe Ausbringung. Durch hohen Reinheitsgrad wird optimale Festigkeit erreicht. Es wird empfohlen, die Wrmezufuhr auf 12 KJ/cm zu beschrnken. Vorwrmen und Interpass bei 200-250C wird empfohlen. Hilo tubular bsico para soldadura de aceros debilmente aleados al 2,25% Cr - 1% Mo. Depsito altamente insensible a la fisuracin en caliente. Excelente calidad radiogrfica, ptima soldabilidad operativa y elevado rendimiento. Su bajo contenido de impurezas le confiere unas excepecionales caractersticas de tenacidad, se recomienda limitar el aporte trmico a 12 Kj/cm. Aconsejamos precalentamiento e interpasadas a temperatura entre 200-250C.

Suitable For

10 Cr Mo 9 10, 12 Cr Mo 9 10, A 387 Gr. 22 Cl. 1 and 2, A 182 Gr. F 22, A 336 Gr. F 22 and F 22 A

All-weld metal Chemical Composition (%) (Typical values) C 0.09 Mn 1 Si 0.4 S 0.02 max P 0.02 max Cu Ni Mo 1 Cr 2.3 As Sb Pb V Sn Nb Ti Fe Mg Al N Nb Ta -

All-weld metal Mechanical Properties (Typical values) Heat Treatment PWHT Mix 690C x 1h Tensile Strength 2 N/mm 550 - 690 Yield Strength 2 N/mm 470 min Elongation A5 (%) 19 min Test Temperature (C) 20C KV (J) 27 min

Hardness HB Shielding Gas Current Conditions Sizes/Packing Mix of 80% Ar 20% CO2 e CO2 DC + See Standard Packing data page 311 Diffusible H2 (ml/100g) 4

TUBULAR FLUX CORED WIRES FOR WELDING LOW-ALLOY STEEL

195

FCAW

ETC 6605
Classification AWS A5.29: E 80T5-B2 EN EN 12071: T CrMo 1 BM 3 H5 12071: T CrMo 1 BC 3 H5 Welding Positions Approvals

Applications and Characteristics

GB

Medium-alloy highly basic type flux-cored wire. Suitable for welding high temperature, creep resistant 1.25% Cr - 0.5% Mo alloy boiler plates and pipe steels up to operating temperatures of 550C. Quiet and smooth running, low spatter loss. Easy slag removal. Regular bead appearance, pore-free weld seams. Filo animato basico per la saldatura degli acciai debolmente legati 1,25% Cr - 0,5% Mo. Deposita una struttura resistente allo scorrimento a caldo particolarmente indicata per la saldatura di recipienti a pressione e tubazioni che lavorano a temperature di 550C. Arco stabile, scoria facilmente asportabile, ottimo rendimento. Basisches Flldraht fr niedrig-legierte Bausthle mit 1,25% Cr - 0,5% Mo. Der Auftrag ist bestndig gegen das Warmabgleiten. Besonders geeignet fr das Verschweien von Druckbehltern und Rohrleitungen bei Betriebstemperaturen von 550C. Stabiler Lichtbogen, leicht zu entfernende Schlacke. Hohe Ausbringung. Hilo tubular bsico para la soldadura de aceros debilmente aleados 1,25% Cr - 0,5% Mo. Deposita una estructura resistente a la fisuracin en caliente, particularmente indicado para la soldadura de recipientes a presin y tuberas que trabajan a temperaturas de 550C. Arco estable, escoria facilmente eliminable y ptimo rendimiento.

Suitable For

Boiler plates and pipe steels 13 CrMo 44, 15 CrMo 3, 13 CrMo V 42, H IV L C l GS C M GS C M GS C M V GS

All-weld metal Chemical Composition (%) (Typical values) C 0.06 Mn 1 Si 0.35 S 0.03 max P 0.03 max Cu Ni Mo 0.5 Cr 1.2 As Sb Pb V Sn Nb Ti Fe Mg Al N Nb Ta -

All-weld metal Mechanical Properties (Typical values) Heat Treatment PWHT 690C x 1h Tensile Strength 2 N/mm 550 - 650 Yield Strength 2 N/mm 470 min Elongation A5 (%) 20 min Test Temperature (C) 20C KV (J) 80 min

Hardness HB Shielding Gas Current Conditions Sizes/Packing Mix of 80% Ar 20% CO2 e CO2 DC + See Standard Packing data page 311 Diffusible H2 (ml/100g) 4

TUBULAR FLUX CORED WIRES FOR WELDING LOW-ALLOY STEEL

196

FCAW

ETC 6100
Classification AWS A5.20: E 71T-1 MJ EN EN 758: T 46 2 RM1 H5 758: T 46 2 RC1 H5 Welding Positions Approvals ABS BV CONTROLAS DNV LRS RINA TUV All-weld metal Chemical Composition (%) (Typical values) C 0.05 Mn 1.35 Si 0.55 S 0.02 max P 0.02 max Cu Ni Mo Cr As Sb Pb V Sn Nb Ti Fe Mg Al N Nb Ta -

Applications and Characteristics

GB

The easily controllable weld profile means that excellent welding properties are obtained in all position. Also suited to welding in the transverse position e.g. vertical storage tanks, wire diameter 1,2 mm suitable for vertical down welds. Little formation of spatter, good slag detachability, fine bead appearance and porosity-free welds, notch-free weld interface. Filo animato a piattina di tipo rutile con scoria a rapida solidificazione. Indicato per la saldatura in tutte le posizioni verticale discendente inclusa. Indicato per la saldatura di serbatoi di stoccaggio. Cantieristica navale, carpenteria in genere. Minima formazione di spruzzi, scoria facilmente eliminabile. Ottima qualit radiografica. Rutil- Flldraht mit schnell erstarrender Schlacke. Geeignet fr alle Schweipositionen, einschlielich das Fallnahtschweien. Geeignet fr das Verschweien von Lagerbehltern. Findet Einsatz im Schiffs- und Stahlbau. Geringe Spritzbildung, leicht zu entfernende Schlacke und gute Roentgenqualitt. Hilo tubular rutilo de pletina con escoria de rpida solidificacin. Indicado para la soldadura en todas las posiciones, incluida la de vertical descendente. Utilizado en la soldadura de tanques de almacenamiento, construccin naval e industria en general. Mnima formacin de proyecciones, escoria facilmente eliminable y ptima calidad radiogrfica.

Suitable For

A 510 AP - E 355 - FE 410 to 510 Fine-grain structural steel St E 255 to St E 460 Shipbuilding steels A,B,D,E,AH 32 bis EH 36 St E 290.7 TM to St E 480.7 TM X 42 to X 70

All-weld metal Mechanical Properties (Typical values) Heat Treatment As Welded Mix As Welded CO2 Tensile Strength 2 N/mm 590 510 Yield Strength 2 N/mm 540 470 Elongation 5d (%) 26 29 Test Temperature (C) -20 C -20 C KV (J) 90 min 80 min

Hardness HB Shielding Gas Current Conditions Sizes/Packing Mix of 80% Ar 20% CO2 or only CO2 DC + See Standard Packing data page 311 Diffusible H2 (ml/100g) <5

STRIP FLUX CORED WIRES FOR WELDING NON-ALLOY AND LOW-ALLOY STEELS

197

FCAW

ETC 6100C
Classification AWS A5.20: E 71T-1 EN 758: T 42 2 PC 1 H5 Welding Positions Approvals DNV MMI RINA All-weld metal Chemical Composition (%) (Typical values) C 0.05 Mn 1.2 Si 0.35 S 0.02 max P 0.02 max Cu Ni 0.4 Mo Cr As Sb Pb V Sn Nb Ti Fe Mg Al N Nb Ta -

Applications and Characteristics

GB

The easily controllable weld profile means that excellent welding properties are obtained in all position.Also suited to welding in the transverse position e.g. vertical storage tanks, wire diameter 1,2 mm suitable for vertical down welds. Little formation of spatter, good slag detachability, fine bead appearance and pore-free welds, notch-free weld interface. Shielding gas CO2 Filo animato a piattina di tipo rutile con scoria a rapida solidificazione. Indicato per la saldatura in tutte le posizioni verticale discendente inclusa. Indicato per la saldatura di serbatoi di stoccaggio. Cantieristica navale, carpenteria in genere. Minima formazione di spruzzi, scoria facilmente eliminabile. Ottima qualit radiografica. Gas di protezione solo in CO2. Rutil-Flldraht mit schnellfestigender Schlacke. Eignet sich zum Schweien in allen Lagen, einschlielich abfallender Position. Fr das Verschweien von Lagertanks besonders angezeigt. Schiffbau, Metallbau im allgemeinen. Geringe Spritzentwicklung, leicht zu entfernende Schlacke. Optimales Rntgenverhalten. Schutzgas nur bei Kohlendioxid. Hilo tubular rutilo de pletina con escoria de rpida solidificacin. Indicado para la soldadura en todas las posiciones incluida la vertical descenedente. Desarrollado para la soldadura de tanques de almacenamiento, construccin naval e industria en general. Mnima formacin de proyecciones, escoria facilmente liminable y ptima calidad radiogrfica.

Suitable For

A 510 AP - E 355 - FE 410 to 510 Fine-grain structural steels St E 255 to St E 460 Shipbuilding steels A,B,D,E,AH 32 bis EH 36 St E 290.7 TM to St E 480.7 TM X 42 to X 70

All-weld metal Mechanical Properties (Typical values) Heat Treatment As Welded CO2 Tensile Strength 2 N/mm 550 Yield Strength 2 N/mm 500 Elongation 5d (%) 28 min Test Temperature (C) -20 C KV (J) 100

Hardness HB Shielding Gas Current Conditions Sizes/Packing CO2 DC + See Standard Packing data page 311 Diffusible H2 (ml/100g) <= 5

STRIP FLUX CORED WIRES FOR WELDING NON-ALLOY AND LOW-ALLOY STEELS

198

FCAW

ETC 6100E
Classification AWS A5.20: E 71T-1 EN 758: T 42 2 PC 1 H5 Welding Positions Approvals ABS DNV LRS RINA All-weld metal Chemical Composition (%) (Typical values) C 0.06 max Mn 1.35 Si 0.5 S 0.02 max P 0.02 max Cu Ni Mo Cr As Sb Pb V Sn Nb Ti Fe Mg Al N Nb Ta -

Applications and Characteristics

GB I

Rutile flux-cored wire. It can be used in any position, easy scale removal, excellent finish to the welding bead. It is suitable in small and medium metal work, and it can be used with CO2. Filo animato a piattina versione rutilica. Impiegato in tutte le posizioni, facile rimozione della scoria, ottima estetica del cordone di saldatura. Trova applicazione nella piccola e media carpenteria, con utilizzo dello stesso in CO2. Rutil-Flldraht. In allen Positionen einzusetzen, leicht zu entfernende Schlacke, sehr gutes Nahtergebnis. Anwendung im Klein und mittleren Stahlbau CO2. Hilo tubular rutilo de pletina. Empleado en todas las posiciones con fcil eliminacin de escoria y ptima esttica del cordn de soldadura. Especialmente indicado en pequea y mediana carpintera metlica, con utilizacin de CO2.

D E

Suitable For

A 510 AP - E 355 - FE 410 to 510 S E TM TM Fine-grain structural steels StS 255 to St E 460 EE Shipbuilding steels A,B,D,E,AH 32 bis EH 36 i l S E St E 290.7 TMFi St E 480.7 TM l to X 42 to X 70 S E

All-weld metal Mechanical Properties (Typical values) Heat Treatment As Welded CO2 Tensile Strength 2 N/mm 480 min Yield Strength 2 N/mm 420 min Elongation 5d (%) 20 min Test Temperature (C) -20 C KV (J) 60

Hardness HB Shielding Gas Current Conditions Sizes/Packing Only CO2 DC + See Standard Packing data page 311 Diffusible H2 (ml/100g) <= 5

STRIP FLUX CORED WIRES FOR WELDING NON-ALLOY AND LOW-ALLOY STEELS

199

FCAW

ETC 6100Ni
Classification AWS A5.29: E 81T1-Ni1 EN 758: T 46 5 1 Ni PC 1H10 Welding Positions Approvals RINA

Applications and Characteristics

GB I

Rutile stripflux cored wire with good slag detachability. Suitable for welding in all position, of carbon steel at -50C. Ideal for application in storage tanks, naval shipyards, and general fabrication. Filo animato a piattina di tipo rutile con scoria a rapida solidificazione. Indicato per la saldatura in tutte le posizioni, su materiali in acciaio al carbonio per temperature a -50C. Ideale su applicazioni quali serbatoi di stoccaggio, cantieristica navale, carpenteria in genere. Utizzo con gas di protezione CO2. Rutil- Flldraht mit schnell erstarrender Schlacke. Geeignet fr alle Schweipositionen, einschlielich das Fallnahtschweien. Geeignet fr das Verschweien von Lagerbehltern. Findet Einsatz im Schiffs- und Stahlbau. Geringe Spritzerbildung, leicht zu entfernende Schlacke und gute Roentgenqualitt. Gute mechanische werte bei 50C. Hilo tubular rutilo de pletina con escoria de rpida solidificacin. Indicado para soldadura en todas posiciones, sobre materiales de acero al carbono para temperaturas a -50C. Ideal para trabajos en tanques de almacenamiento, construccin naval e industria en general.

Suitable For

E St E 255 to E St E 460 H I, H II,17 Mn 4, St E 210.7 to St E 415.7 X 42 to X 80 API-Norm

DIN 17 102 DIN 17 155 DIN 17 100 DIN 17 172 DIN 17 172

St 33, St 37-2, St 44-2, St 52-3 St E 290.7 TM to St 480.7 TM

All-weld metal Chemical Composition (%) (Typical values) C 0.06 Mn 1 Si 0.25 S 0.012 max P 0.015 max Cu Ni 0.8 Mo Cr As Sb Pb V Sn Nb Ti Fe Mg Al N Nb Ta -

All-weld metal Mechanical Properties (Typical values) Heat Treatment As Welded CO2 Tensile Strength 2 N/mm 590 590 Yield Strength 2 N/mm 540 540 Elongation A5 (%) 23 23 Test Temperature (C) -40 C -50 C KV (J) 70 47

Hardness HB Shielding Gas Current Conditions Sizes/Packing only CO2 DC + See Standard Packing data page 311 Diffusible H2 (ml/100g) <5

STRIP FLUX CORED WIRES FOR WELDING NON-ALLOY AND LOW-ALLOY STEELS

200

FCAW

ETC 6117
Classification AWS A5.20: E71T-1 M EN 758: T 42 2 PM1 H5 Welding Positions Approvals LRS RINA

Applications and Characteristics

GB

The easily controllable weld profile means that excellent welding properties are obtained in all position. Also suited to welding in the transverse position e.g. vertical storage tanks, wire diameter 1,2 mm suitable for vertical down welds. Little formation of spatter, good slag detachability, fine bead appearance and porosity-free welds, notch-free weld interface. Filo animato a piattina di tipo rutile con scoria a rapida scolidificazione. Indicato per la saldatura in tutte le posizioni, verticale discendente inclusa. Indicato per la saldatura di serbatoi di stoccaggio, cantieristica navale, carpenteria in genere. Minima formazione di spruzzi, scoria facilmente eliminabile, ottima qualit radiografica. Rutil- Flldraht mit schnell erstarrender Schlacke. Geeignet fr alle Schweipositionen, einschlielich das Fallnahtschweien. Geeignet fr das Verschweien von Lagerbehltern. Findet Einsatz im Schiffs- und Stahlbau. Geringe Spritzbildung, leicht zu entfernende Schlacke und gute Roentgenqualitt. Hilo tubular rutilo de pletina con escoria de rpida solidificacin. Indicado para la soldadura en todas las posiciones, incluida la de vertical descendente. Utilizado en la soldadura de tanques de almacenamiento, construccin naval e industria en general. Mnima formacin de proyecciones, escoria facilmente eliminable y ptima calidad radiogrfica.

Suitable For

A 510 AP - E 355 - FE 410 to 510 S E TM TM Fine-grain structural steels StS 255 to St E 460 EE Shipbuilding steels A,B,D,E,AH 32 bis EH 36 i l S E St E 290.7 TMFi St E 480.7 TM l to X 42 to X 70 S E

All-weld metal Chemical Composition (%) (Typical values) C 0.05 Mn 1.3 Si 0.55 S 0.02 max P 0.02 max Cu Ni Mo Cr As Sb Pb V Sn Nb Ti Fe Mg Al N Nb Ta -

All-weld metal Mechanical Properties (Typical values) Heat Treatment As Welded Tensile Strength 2 N/mm 545 Yield Strength 2 N/mm 475 Elongation A5 (%) 28 Test Temperature (C) -20C KV (J) 90

Hardness HB Shielding Gas Current Conditions Sizes/Packing 82% Ar + 18% CO2 DC+ See Standard Packing data page 311 Diffusible H2 (ml/100g) <5

STRIP FLUX CORED WIRES FOR WELDING NON-ALLOY AND LOW-ALLOY STEELS

201

FCAW

ETC 6121S
Classification AWS A5.29: E 81T1 Ni1 H4 EN 758: T 46 5 1Ni PM 1H5 Welding Positions Approvals DNV RINA

Applications and Characteristics

GB I

Strip proceeding flux cored wire with rutile properties. All-position excellent weldability. Suitable for fine-grain structural steels for low temperature applications. Ideal for offshore and naval shipyard fields. Filo animato a piattina a caratteristica rutile. Ottima saldabilit in tutte le posizioni. Indicato per la saldatura di acciai a grana fine per applicazioni a bassa temperatura. Ideale per applicazioni offshore e cantieristica navale. Rutil-Flldraht. Gute Schweibarkeit in allen Positionen. Hohe Auftragsmenge; geeignet fr das Verschweien von Feinkornbausthlen bei niedrigen Temperaturen. Geeignet fr den Offshore-Bereich und Schiffswerften. Hilo tubular rutilo de pletina. Optima soldabilidad en todas posiciones. Indicado para soldadura de grano fino para aplicaciones a baja temperatura. Ideal en trabajos off-shore y navales.

D E

Suitable For

E St E 255 to E St E 460 H I, H II,17 Mn 4,

DIN 17 102 DIN 17 155 DIN 17 100 DIN 17 172

Fine-grain structural steels St E 255 to St E 460 Shipbuilding steels AH 32 to EH 36, St 33, St 37-2, St 44-2, St 52-3 St E 210.7 to St E 415.7 X 42 to X 80 API-Norm DIN 17 172 St E 290.7 TM to St 480.7 TM

All-weld metal Chemical Composition (%) (Typical values) C 0.07 Mn 1.4 Si 0.4 S 0.01 max P 0.01 max Cu Ni 0.9 Mo Cr As Sb Pb V Sn Nb Ti Fe Mg Al N 45 max Nb Ta -

All-weld metal Mechanical Properties (Typical values) Heat Treatment As Welded Tensile Strength 2 N/mm 620 Yield Strength 2 N/mm 550 Elongation (%) 23 min Test Temperature (C) -50 C KV (J) 80

Hardness HB Shielding Gas Current Conditions Sizes/Packing Mix of 80% Ar 20% CO2 DC + See Standard Packing data page 311 Diffusible H2 (ml/100g) <4

STRIP FLUX CORED WIRES FOR WELDING NON-ALLOY AND LOW-ALLOY STEELS

202

FCAW

ETC 6121SR
Classification AWS A5.29: E81 T1 Ni1 H4 EN 758: T 46 5 1 Ni PM 1 H5 Welding Positions Approvals

Applications and Characteristics

GB I

Strip proceeding flux cored wire with rutile properties. All-position excellent weldability. Suitable for fine-grain structural steels for low temperature applications. Ideal for offshore and naval shipyard fields. Filo animato a piattina a caratteristica rutile. Ottima saldabilit in tutte le posizioni. Indicato per la saldatura di acciai a grana fine per applicazioni a bassa temperatura. Ideale per applicazioni offshore e cantieristica navale. Rutil-Flldraht. Gute Schweibarkeit in allen Positionen. Hohe Auftragsmenge; geeignet fr das Verschweien von Feinkornbausthlen bei niedrigen Temperaturen. Geeignet fr den Offshore-Bereich und Schiffswerften. Hilo tubular rutilo de pletina. Optima soldabilidad en todas posiciones. Indicado para soldadura de grano fino para aplicaciones a baja temperatura. Ideal en trabajos off-shore y navales.

D E

Suitable For

E St E 255 to E St E 460 DIN 17 102 Fine-grain structural steels St E 255 to St E 460 H I, H II,17 Mn 4,DIN 17 155 Shipbuilding steels AH 32 to EH 36, St 33, St 37-2, St 44-2, St 52-3 St E 210.7 to St E 415.7 X 42 to X 80 API-Norm DIN 17 172 DIN 17 172 St E 290.7 TM to St 480.7 TM DIN 17 100

All-weld metal Chemical Composition (%) (Typical values) C 0.05 Mn 1.25 Si 0.35 S 0.01 max P 0.01 max Cu Ni 0.8 Mo Cr As Sb Pb V Sn Nb Ti Fe Mg Al N Nb Ta -

All-weld metal Mechanical Properties (Typical values) Heat Treatment PWHT 580C x 2 h As Welded Tensile Strength 2 N/mm 540 580 Yield Strength 2 N/mm 420 510 Elongation 5d (%) 26 24 Test Temperature (C) -60 C -60 C KV (J) 35 70

Hardness HB Shielding Gas Current Conditions Sizes/Packing Mix of 80% Ar 20% CO2 DC + See Standard Packing data page 311 Diffusible H2 (ml/100g) 4

STRIP FLUX CORED WIRES FOR WELDING NON-ALLOY AND LOW-ALLOY STEELS

203

FCAW

ETC 6170
Classification AWS A5.29: E 101T1-G H4 Welding Positions Approvals

Applications and Characteristics

GB I

Rutile flux cored wire, low alloyed with Cr-Ni-Mo, especially suitable for welding high strength fine-grain structural steels. Low spatter, easy slag removal, regular bead appearance Filo animato rutile indicato per la saldatura di acciai legati al Cr-Ni-Mo utilizzati per la costruzione di macchine movimento terra, carri ponte e strutture dove vengono richieste elevate caratteristiche maccaniche. Deposito esente da spruzzi e con scoria facilmente eliminabile. Massiv-Flachdraht mit Rutileigenschaften fr das Verschweien von Cr-Ni-Mo legierten Bausthlen, Bauteilen fr Erdreichbewegungsmaschinen, von Krnen und Strukturen die hohe mechanische Eigenschaften erfordern. Spritzfreier Auftrag und leicht zu entfernende Schlacke. Hilo tubular rutilo indicado para la soldadura de aceros aleados al Cr-Ni-Mo, utilizado para la construccin de mquinas de movimiento de tierras, puentes gruas y estructuras donde son necesarias elevadas caractersticas mecnicas. Depsito exento de poryeccioens y fcil eliinacin de escoria.

Suitable For

E St E 255 to E St E 460 DIN 17 102 Fine-grain structural steels St E 255 to St E 460 H I, H II,17 Mn 4,DIN 17 155 Shipbuilding steels AH 32 to EH 36, St 33, St 37-2, St 44-2, St 52-3 DIN 17 100 St E 210.7 to St E 415.7 DIN 17 172 St E 290.7 TM to St 480.7 TM DIN 17 172 X 42 to X 80 API-Norm

All-weld metal Chemical Composition (%) (Typical values) C 0.07 Mn 1.4 Si 0.4 S 0.015 max P 0.015 max Cu 0.01 Ni 2.5 Mo Cr As Sb Pb V Sn Nb Ti Fe Mg Al N Nb Ta -

All-weld metal Mechanical Properties (Typical values) Heat Treatment As Welded Tensile Strength 2 N/mm 770 Yield Strength 2 N/mm 680 Elongation (%) 20 Test Temperature (C) - 60C KV (J) 60

Hardness HB Shielding Gas Current Conditions Sizes/Packing Mix of 80% Ar 20% CO2 DC + See Standard Packing data page 311 Diffusible H2 (ml/100g) 4

STRIP FLUX CORED WIRES FOR WELDING NON-ALLOY AND LOW-ALLOY STEELS

204

FCAW

ETC 6200
Classification AWS A5.18: E 70 C-6 M EN 758: T 46 4 MM 1H5 Welding Positions Approvals ABS BV CONTROLAS DB DNV LRS RINA TUV All-weld metal Chemical Composition (%) (Typical values) C 0.04 Mn 1.6 Si 0.5 S 0.02 max P 0.02 max Cu Ni Mo Cr As Sb Pb V Sn Nb Ti Fe Mg Al N Nb Ta -

Applications and Characteristics

GB

Excellent welding properties with short and spray arc. Almost spatter free in the spray-arc range. Metal cored flux wire with high deposition rate. Particularly suitable for robotic applications. Characteristic feautures are: good edge wetting, finely rippled welds, notch-free weld transition, little oxide formation on the weld surface - multipass welding possible without cleaning between runs. Because of the easily controllable weld profile, this wire is well suited for gap bridging and positional welding. Filo animato a piattina del tipo Metal Cored con elevato tasso di deposito e ottima stabilit sia in short arc che in spray arc. Cordone senza spruzzi e con maglia regolare. Il deposito senza scoria rende ideale il filo animato ETC 6200 in applicazioni automatiche ed in isole robotizzate. Ottima qualit radiografica anche in fondo cianfrino. Metallpulver-Flldraht mit hoher Auftragsmenge und guter Schweibarkeit in Short Arc und Spray Arc. Spritzfreier Auftrag und gleichmige Nahtzeichnung. Durch den schlackenfreien Auftrag ist das ETC Draht 6200 fr automatische Schweisvorgnge oder Robotertechnik geeignet. Es ist mglich, mehrere Schweivorgnge ohne Schlackenabtragung auszufhren. Gute Roentgenqualitt auch bei Wurzelnhten. Hilo tubular Metal Cored de pletina con elevada tasa de depsito y ptima estabilidad, tanto en arco corto como en arco spray. Cordn exento de proyecciones y de aspecto regular. El depsito sin escoria hace del hilo ETC 6200 un producto ideal para aplicaciones automticas o robotizadas. Optima calidad radiogrfica inluso en pasada de raiz.

Suitable For

Fine-grain structural steels St E 255 to St E 460 H I, H II, 17 Mn 4 Shipbuilding steels, A, B, D, E, AH 32 bis EH 36 St 33, St 37-2, St 44-2, St52-3 St E 290.7 TM to St E 480.7 TM X 42 to X 70

All-weld metal Mechanical Properties (Typical values) Heat Treatment PWHT 620C x 2h As Welded Tensile Strength 2 N/mm 540 580 Yield Strength 2 N/mm 450 480 Elongation A5 (%) 24 min 24 min Test Temperature (C) -40C -40C KV (J) 100 80

Hardness HB Shielding Gas Current Conditions Sizes/Packing Mix of 80% Ar 20% CO2 DC + See Standard Packing data page 311 Diffusible H2 (ml/100g) <=5

STRIP FLUX CORED WIRES FOR WELDING NON-ALLOY AND LOW-ALLOY STEELS

205

FCAW

ETC 6202
Classification AWS A5.18: E 70 C-G EN 758: T 46 6 Mn 1Ni MM 1 Welding Positions Approvals DNV

Applications and Characteristics

GB

Metal cored flux wire with iron powder. No slag bead, suitable for multipass automatic welding of heavy thickness. Suitable for fine-grain structural quenched and tempered steels. High deposition rate in all positions. Diffusible Hydrogen 5 ml/100 g. Main applications: offshore and naval shipyards. Filo animato con polvere di ferro (Metal cored). Deposito senza scoria, ideale per la saldatura in automatico in multipass di forti spessori. Utilizzabile su acciai a grana fine temprati e rinvenuti, per applicazioni a bassa temperatura. Alto tasso di deposito in tutte le posizioni. Idrogeno diffusibile 5 ml/100 g. Applicazioni principali: offshore e cantieristica navale. Metallpulver-Flldraht. Schlackefreier Auftrag. Besonders geeignet fr automatisierte Schweiverfahren in Multipass von dicken Werkstcken. Geeignet fr das Verschweien von gehrteten und angelassenen Feinkornbausthlen und niedrigen Betriebstemperaturen. Hohe Auftragsmenge in allen Positionen. Diffusibler Wasserstoff 5 ml/100 gr. Haupteinsatzbereich: Offshore-Bereich und Schiffswerften. Hilo tubular con polvo de hierro (Metal Cored). Depsito sin escoria ideal para soldadura en automatismos y en multipasadas en juntas de grandes espesores. Utilizado sobre aceros de grano fino templados y revenidos, para aplicacioens a baja temperatura. Alta tasa de depsito en todas las posiciones. Hidrgeno difusible < 5 ml/100 gr. Aplicaciones principales: off-shore y construccin naval.

Suitable For

E St E 255 to E St E 460 DIN 17 102 Fine-grain structural steels St E 255 to St E 460 H I, H II,17 Mn 4,DIN 17 155 Shipbuilding steels AH 32 to EH 36, St 33, St 37-2, St 44-2, St 52-3 St E 210.7 to St E 415.7 X 42 to X 80 API-Norm DIN 17 172 DIN 17 172 St E 290.7 TM to St 480.7 TM DIN 17 100

All-weld metal Chemical Composition (%) (Typical values) C 0.04 Mn 1.7 Si 0.5 S 0.02 max P 0.02 max Cu Ni 0.9 Mo Cr As Sb Pb V Sn Nb Ti Fe Mg Al N Nb Ta -

All-weld metal Mechanical Properties (Typical values) Heat Treatment PWHT 580C x 2h As Welded Tensile Strength 2 N/mm 560 600 Yield Strength 2 N/mm 450 530 Elongation (%) 27 27 Test Temperature (C) -60C -60C KV (J) 60 60

Hardness HB Shielding Gas Current Conditions Sizes/Packing Mix of 80% Ar 20% CO2 DC + See Standard Packing data page 311 Diffusible H2 (ml/100g) 5

STRIP FLUX CORED WIRES FOR WELDING NON-ALLOY AND LOW-ALLOY STEELS

206

FCAW

ETC 6205
Classification AWS A5.18: E 70 C-6 M EN 758: T 46 4 MM 1 H5 Welding Positions Approvals

Applications and Characteristics

GB

Metal cored wire with high deposition rate. No slag bead, suitable for automatic welding on carbon steel. Excellent x-ray quality, this wire is well suited for gap bridging and positional welding. ETC 6205 is random packed on spools. Filo animato metal cored, ad elevato tasso di deposito. Lassenza di scoria lo rende ideale per impieghi in automatico su acciai al carbonio. Ottima qualit radiografica anche in fondo cianfrino. Il filo animato viene confezionato su bobine in random. Metallpulver-Flldraht mit hoher Auftragsleistung. Die Schlackenfreiheit macht ihn ideal fr den automatischen Einsatz auf Kohlenstoffsthlen. Optimale Rntgeneigenschaften auch unter Stemmeissel. Der Flldraht wird auf Random-Spulen geliefert. Hilo tubular metal cored con elevada tasa de depsito. La ausencia de escoria lo hace ideal para su empleo automtico sobre aceros al C. Optima calidad radiogrfica incluso en pasada de raiz. Este hilo viene confeccionado con bobinado tipo random.

Suitable For

H I, H II, 17Mn 4 St 33, St 37-2, St 44-2, St52-3 X 42 to X 70

All-weld metal Chemical Composition (%) (Typical values) C 0.04 Mn 1.6 Si 0.5 S 0.02 max P 0.02 max Cu Ni Mo Cr As Sb Pb V Sn Nb Ti Fe Mg Al N Nb Ta -

All-weld metal Mechanical Properties (Typical values) Heat Treatment PWHT 620C x 2h As Welded Tensile Strength 2 N/mm 540 580 Yield Strength 2 N/mm 450 480 Elongation A5 (%) 24 24 Test Temperature (C) -40C -40C KV (J) 100 80

Hardness HB Shielding Gas Current Conditions Sizes/Packing Mix of 80% Ar 20% CO2 DC + See Standard Packing data page 311 Diffusible H2 (ml/100g) <=5

STRIP FLUX CORED WIRES FOR WELDING NON-ALLOY AND LOW-ALLOY STEELS

207

FCAW

ETC 6206
Classification AWS A5.18: E 70 C3 M EN 758: T 46 3 MM 1H 5 Welding Positions Approvals BV CONTROLAS DNV LRS All-weld metal Chemical Composition (%) (Typical values) C 0.06 Mn 1.6 Si 0.6 S 0.02 max P 0.02 max Cu Ni Mo Cr As Sb Pb V Sn Nb Ti Fe Mg Al N Nb Ta -

Applications and Characteristics

GB

Strip proceding metal cored wire. High deposition rate and exellent arc weldability. No slag bead, suitable for single and multipass automatic welding. Main applications: mechanical constructions, earth movement machines. Diffusible hydrogen 5 ml/100g. max. Filo animato a piattina tipo metal cored, con elevato tasso di deposito e ottima stabilit darco. Deposito senza scoria, ideale per la saldatura in automatico con una o pi passate. Principali applicazioni nelle costruzioni di tipo meccanico, macchine movimento terra, ecc.. Idrogeno diffusibile 5 ml/100g. max. Metallpulver-Flldraht mit hohem Schweiauftrag und sehr guter Lichtbogenstabilitt. Schlackenfreier Auftrag. Besonders geeignet fr das automatische Schweien von Einzelnhten oder in Multipass. Wird vorwiegend im Maschinenbau und fr Bauteile von Maschinen fr die Erdreichbewegung usw. eingesetzt. Diffusibler Wasserstoff max. 5 ml/100 g. Hilo tubular metal cored de pletina, con elevada tasa de depsito y ptima estabilidad de arco. Depsito sin escoria, ideal para soldadura en automtico, con una o ms pasadas. Principales aplicaciones en la construccin de tipo mecnico, mquinas de movimiento de tierras, etc. Hidrgeno difusible 5 ml/100 gr. mx.

Suitable For

A 33 A 34-1 e 2 A52 CP e AP E 36-3, E 355 R

E 24-2, 3 e 4 E 28-2, 3 e 4 A 50-1 e 2 XC 10 a X 25 A 42 CP e AP A 37 CP e AP

All-weld metal Mechanical Properties (Typical values) Heat Treatment As Welded Tensile Strength 2 N/mm 560 Yield Strength 2 N/mm 480 Elongation 5d (%) 28 Test Temperature (C) -30C KV (J) 60

Hardness HB Shielding Gas Current Conditions Sizes/Packing Mix of 80% Ar 20% CO2 DC + See Standard Packing data page 311 Diffusible H2 (ml/100g) 5

STRIP FLUX CORED WIRES FOR WELDING NON-ALLOY AND LOW-ALLOY STEELS

208

FCAW

ETC 6212
Classification AWS A5.29: E 81 T5 B2 EN 12071: T CrMo 1 L Welding Positions Approvals

Applications and Characteristics

GB I

Metal cored wire for chromium molybdenum steels resistant to creep. Main application in sheet metal works, petroleum chemistry, chemistry, heat exchangers. NOTE: AVAILABLE IN VACUUM PACK SYSTEM. Filo animato a piattina tipo metal cored, utilizzato per acciai debolmente legati serie cromo molibdeno in posizioni piano e piano frontale. Settori di applicazione petrolchimico, chimico e costruzione di scambiatori di calore. NOTA: FORNITO SU IMBALLO SOTTO VUOTO. Metal cored Flldraht zum Schweissen von Chrom-Molibdn legierten Stahl. Besonders eingesetzt im chemischen und petrochemischen Bereich und in Wrmeaustauscher. NOTE: IN VAKUUMVERPACKUNG GELIEFERT. Hilo tubular "metal cored" con tecnologa de pletina, utilizado para la soldadura de aceros debilmente aleados de la seria Cr-Mo. Sectores tpicos de aplicacin: petroqumico, qumico y construccon de intercambiadores de calor. NOTA: ENVASADO AL VACIO (V.P.)

D E

Suitable For

ASTM A 182 Gr11 ASTM A 182 Gr12 ASTM A 387 Gr11 ASTM A 387 Gr12

All-weld metal Chemical Composition (%) (Typical values) C 0.4 Mn 0.7 Si 0.6 S 0.015 P 0.01 Cu Ni Mo 0.4-0.5 Cr 1.25 As Sb Pb V Sn Nb Ti Fe Mg Al N Nb Ta -

All-weld metal Mechanical Properties (Typical values) Heat Treatment PWHT 700C x 1 h Tensile Strength 2 N/mm 580 Yield Strength 2 N/mm 480 Elongation A5 (%) 23 min Test Temperature (C) -20 C KV (J) 60

Hardness HB Shielding Gas Current Conditions Sizes/Packing Mix of 82% Ar + 18% CO2 DC + See Standard Packing data page 311 Diffusible H2 (ml/100g) <=5

STRIP FLUX CORED WIRES FOR WELDING NON-ALLOY AND LOW-ALLOY STEELS

209

FCAW

ETC 6225
Classification AWS A5.29: E 91 T5 B3 EN 12071: TCr Mo2 Welding Positions Approvals

Applications and Characteristics

GB

Metal cored wire for chromium molybdenum steels resistant to creep. Main application in sheet metal works, petroleum chemistry, chemistry, heat exchangers. Root pass with back penetration. NOTE: AVAILABLE IN VACUUM PACK SYSTEM. Filo animato metal cored per la saldatura di acciai legati cromo molibdeno. Principali applicazioni nei settori chimici, petrolchimici, scambiatori di calore.i, soprattutto nelle prime passata. NOTA: FORNITO SU IMBALLO SOTTO VUOTO. Metal cored Flldraht zum Verschweissen von Chrom-Molibdn legierten Sthlen. Besonders eingesetzt im chemischen und petrochemischen Bereich und in Wrmeaustauscher. Geeignet fr das Schweissen in allen Positionen, vor allem beim ersten Schweissauftrag. NOTE: IN VAKUUMVERPACKUNG GELIEFERT. Hilo tubular metal cored, utilizado para la soldadura de aceros resistentes a la fluencia con 2.25% Cr 1.00 Mo. Desarrollado para la soldadura en todas las posiciones y muy indicado para primera pasada de penetracin. Principales aplicaciones: qumico, petroqumico e intercambiadores de calor. NOTA: ENVASADO AL VACIO (V.P.)

Suitable For

ASTM A 182 Gr22 ASTM A 387 Gr22

All-weld metal Chemical Composition (%) (Typical values) C 0.08 Mn 1 Si 0.5 S 0.012 max P 0.012 max Cu Ni Mo 1.1 Cr 2.25 As Sb Pb V Sn Nb Ti Fe Mg Al N Nb Ta -

All-weld metal Mechanical Properties (Typical values) Heat Treatment PWHT 690C x 14 h Tensile Strength 2 N/mm 660 Yield Strength 2 N/mm 540 Elongation A5 (%) 19 min Test Temperature (C) -20C KV (J) 47

Hardness HB Shielding Gas Current Conditions Sizes/Packing Mix of 82% Ar + 18% CO2 DC + See Standard Packing data page 311 Diffusible H2 (ml/100g) <=4

STRIP FLUX CORED WIRES FOR WELDING NON-ALLOY AND LOW-ALLOY STEELS

210

FCAW

ETC 6291
Classification AWS A 5.28: ER90S-B9 EN 12071: TZ MM 1-H5 Welding Positions Approvals

Applications and Characteristics

GB I

Metal cored wire for steel resistant to creep (9% Cr, 1%Mo, 0.25% V). Usable in all position. Main application: petroleum chemistry, incinerators, energy production (boiler). Filo animato a piattina metal cored. Utilizzato per la saldatura in posizione piano e piano frontale degli acciai debolmente legati tipo 9%Cr - 1%Mo - 0.25V . Particolarmente indicato in applicazioni quali chimico, petrolchimico, fonderie, ripristino di fusione. NOTA: FORNITO SU IMBALLO SOTTO VUOTO. Metal cored Strip-Flldraht. Geeignet fr das Schweissen in allen Positionen von leicht legierten Sthlen des Typs 9%Cr - 1%Mo - 0.25 . Findet Einsatz besonders im chemischen und petrochemischen Bereich. NOTE: IN VAKUUMVERPACKUNG GELIEFERT. Hilo tubular metal cored de pletina. Utilizado para soldadura en todas posicioens de aceros debilmente aleados, tipo 9% Cr - 1% Mo - 0,25% V. Particularmente indicado en aplicaciones qumicas, petroqumicas. NOTA: ENVASADO AL VACIO V.P.

Suitable For ASTM A 369 P91/ P22

All-weld metal Chemical Composition (%) (Typical values) C 0.11 Mn 1.15 max Si 0.35 S 0.01 P 0.01 Cu Ni 0.09 Mo 1 Cr 9.3 As Sb Pb V 0.25 Sn Nb 0.06 max Ti Fe Mg Al N 0.05 Nb Ta -

All-weld metal Mechanical Properties (Typical values) Heat Treatment PWHT 760C x 2h Tensile Strength 2 N/mm 710 Yield Strength 2 N/mm 540 Elongation A5 (%) 22 min Test Temperature (C) 20C KV (J) 47 min

Hardness HB Shielding Gas Current Conditions Sizes/Packing Mix of 82% Ar + 18% CO2 DC + See Standard Packing data page 311 Diffusible H2 (ml/100g) <4

STRIP FLUX CORED WIRES FOR WELDING NON-ALLOY AND LOW-ALLOY STEELS

211

FCAW

ETC 6400
Classification AWS A5.20: E 71T-5 EN 758: T 42 5 BM 1H5 Welding Positions Approvals BV CONTROLAS DNV LRS RINA All-weld metal Chemical Composition (%) (Typical values) C 0.06 Mn 1.5 Si 0.6 S 0.025 max P 0.025 max Cu Ni Mo Cr As Sb Pb V Sn Nb Ti Fe Mg Al N Nb Ta -

Applications and Characteristics

GB

Strip proceeding low Hydrogen flux cored wire; exellent mechanical properties, high creep resistance. Suitable for heavy thickness welding. Excellent low temperature impact value and stess-relieved conditions. Stable arc, spatter-free both in flat and vertical positions. Depost with a very low Hydrogen content: 5 ml/100g. Filo animato basico con tecnologia a piattina: ottime caratteristiche meccaniche, elevata resistenza alle fessurazioni. Utilizzato per saldatura di strutture molto sollecitate o di elevato spessore. Ottimi valori di resilienza a bassa temperatura sia allo stato come saldato che dopo distensione. Arco stabile ed esente da spruzzi sia in posizione piana che verticale. Deposito a basso contenuto di idrogeno diffusibile 5 ml/100g. Basischer Flldraht mit Striptechnologie. Gute mechanische Eigenschaften; hohe Riunempfindlichkeit. Geeignet fr das Verschweien von besonders dicken Werkstcken oder stark belastete Strukturen. Gute Kerbschlagzhigkeit bei niedrigen Temperaturen in unbehandelten und spannungsarmgeglhtem Zustand. Stabiler und spritzerfreier Lichtbogen in flacher oder vertikaler Position. Auftrag mit sehr niedrigem, diffusiblem Wasserstoffgehalt 5 ml/100gr. Hilo tubular bsico de pletina con ptimas caractersticas mecnicas y elevada resistencia a la fisuracin. Utilizado para la soldadura de estructuras con altas solicitaciones o de elevado espesor. Optimos valores de resiliencia a baja temperatura tanto antes como despus de tratamiento de distensionado. Arco estable y exento de proyecciones, tanto en posicin plana como en vertical. Depsito con bajo contenido de hidrgeno difusible <5ml/100 gr.

Suitable For

Boiler plates H I, H II, 17 Mn 4, 19 Mn 5 Fine-grain structural steels St E 225 to St E 355 Non-alloyed structural steel St 33, St 37, St 44, St 52-3, St 50, St 60, St 70 Pipe steels U St 37.0, St 37.0, St 34.0, St 44.4, St 52.0, St 52.4, St 35.8 St 45.8, St E 210.7, St E 240.7, St E 290.7,St 320.7, St E 360.7 including the h h i l d

All-weld metal Mechanical Properties (Typical values) Heat Treatment PWHT 580C x 2h As Welded Tensile Strength 2 N/mm 545 560 Yield Strength 2 N/mm 440 450 Elongation (%) 27 25 Test Temperature (C) -50C -50C KV (J) 60 60

Hardness HB Shielding Gas Current Conditions Sizes/Packing Mix of 80% Ar 20% CO2 or only CO2 DC See Standard Packing data page 311 Diffusible H2 (ml/100g) 5

STRIP FLUX CORED WIRES FOR WELDING NON-ALLOY AND LOW-ALLOY STEELS

212

FCAW

ETC 6625
Classification AWS A5.11: E NiCrMo3 Welding Positions Approvals

Applications and Characteristics

GB I

Cored rutile strip wire, used for welding cryogenic steels with 9% Ni, Inconel 625 alloys, other different steels with a working temperature up to - 196C. The bead is resistant to integranular corrosion, pitting and oxidation at high tempeartures (max 1200C) Filo animato rutili a piattina, utilizzato per la saldatura di acciai criogenici al 9% N e leghe Inconel 625. Grazie alla sua buona tenuta alle alte temperature pu essere utilizzato su tutte le istallazioni soggette a trattamento termico e per la minore imburratura di acciai dissimili. Buona resisenza alla corrosione untercristallina. Rutil-Flldrahtelektrode, geeignet fr das Schweien von kaltzhlen Sthlen mit 9 % Ni, Inconel 625-Legierungen oder anderen Sthlen mit einer Einsatztemperatur bis zu -196C. Das Schweigut ist bestndig gegen interkristalline Korrosion, Lochfra und Oxidation bei hohen Temperaturen (max. 1200C). Hilo tubolar rutilo con tecnologa de pletina, utilizado para la soldadura de aceros criognicos al 9% Ni. Gracias a su buen comportamiento a altas temperaturas puede ser utilizado sobre equipos o trabajos sujetos a tratamientos trmicos. Buena resistencia a la corrosin intercristallina.

Suitable For

Inconel 625

All-weld metal Chemical Composition (%) (Typical values) C 0.01 max Mn 1 max Si 0.75 max S 0.01 max P 0.01 max Cu 0.5 max Ni -1 Mo 9 Cr 21.5 As Sb Pb V Sn Nb Ti Fe 7 max Mg Al N Nb Ta 3.15-4.15

All-weld metal Mechanical Properties (Typical values) Heat Treatment As Welded Tensile Strength 2 N/mm 750 min Yield Strength 2 N/mm 440 min Elongation A5 (%) 35 min Test Temperature (C) - 196C KV (J) 55 min

Hardness HB Shielding Gas Current Conditions Sizes/Packing

90-92 HRB Mix of 80% Ar 20% CO2 DC + See Standard Packing data page 311 Diffusible H2 (ml/100g)

STRIP FLUX CORED WIRES FOR WELDING NON-ALLOY AND LOW-ALLOY STEELS

213

FCAW

ETC ZN
Classification AWS A5.18: E 70 C GS EN 758: T 3 TZV 1H15 Welding Positions Approvals

Applications and Characteristics

GB

Metal cored wire suitable for manual or automatic, single-pass welding of thin zinc-coated or painted plates (0,8 to 4 mm). Main applications are in the car industry, shipyards, air conditioning equipments. Low spatter and excellent bead appereance. Limited oxidation zone around the bead. Filo metal cored indicato per la saldatura in passata unica, manuale o automatica, di lamiere zincate con spessore da 0,8 a 4,00 mm. Principali applicazioni nellindustria automobilistica, cantieri navali impianti di condizionamento, strutture zincate in genere. Bagno con pochissimi spruzzi, ottima estetica del cordone. Limitata zona di ossidazione su bordo cordone. Flldraht fr das Schweien im Einzelnahtverfahren von verzinkten Blechen mit Wandstrke von 0,8 bis 4 mm im manuellen oder automatischen Schweivorgang. Findet vorwiegend Einsatz in der Autoindustrie, im Schiffsbaubereich beim Bau von Klimaanlagen und beim allgemeinen Schweien von verzinkten Bauteilen. Geringer Spritzverlust; schnes Nahtergebnis. Begrenzter Oxydationsbereich an den Nahtkanten. Hilo tubular metal cored indicado en soldadura de una nica pasada, manual o automtica de chapas zincadas o galvanizadas en espesores entre 0,8 a 4,00 mm. Se aplica principalmente en la industria automovilstica, astilleros, maquinaria de refrigeracin y estructuras zincadas en general. Bao con poqisimas proyecciones, ptima esttica del cordn. La zona de oxidacin est limitada al borde del cordn.

Suitable For

All-weld metal Chemical Composition (%) (Typical values) C Mn Si S P Cu Ni Mo Cr As Sb Pb V Sn Nb Ti Fe Mg Al N Nb Ta

All-weld metal Mechanical Properties (Typical values) Heat Treatment Tensile Strength 2 N/mm Yield Strength 2 N/mm (%) Test Temperature (C) KV (J)

Hardness HB Shielding Gas Current Conditions Sizes/Packing Mix of 99% Ar + 1% O2 or mix of 80% Ar + 20% CO2 DC See Standard Packing data page 311 Diffusible H2 (ml/100g)

STRIP FLUX CORED WIRES FOR WELDING NON-ALLOY AND LOW-ALLOY STEELS

214

FCAW

ETC 6293V
Classification AWS A5.22: E 2209 T-1/4 EN 12073: T 22 9 3 NL P M1 Welding Positions Approvals RINA

Applications and Characteristics

GB I

Rutile flux cored wire suitable to weld duplex austenitic-ferritic steels X 2 CrNiMoN 22 5 3/1.4462 e 1.4362 UNS S 31803. Good saldability in all the positions, also vertical-up position. Excellent bead appereance. Filo animato rutile utilizzato per la saldatura di acciai della serie duplex austeno-ferritici X2 CrNiMoN 22 5 3/1.4462 e 1.4362 UNS S 31803. Buona la saldabilit nella posizione verticale ascendente, ottima lestetica del cordone di saldatura. Rutil-Flldraht fr das Verschweien von austenisch-ferritischen Duplex-Sthlen, z.B. X2 CrNiMoN 22 5 3/1.4462 und 1.4362, UNS S 31803. Gute Schweibarkeit bei ansteigender Vertikalnaht. Sehr gutes Nahtergebnis. Hilo tubular rutilo utilizado para la soldadura de aceros de la serie dplex austentico-ferrticoo X2 CrNiMoN 22 5 3/1.4462 y 1,4362 UNS S 31803. Buena soldabilidad en posicin vertical ascendente y ptima estetica del cordn de soldadura.

D E

Suitable For

1.4552 G-X 5 Cr Ni Nb 18 9

All-weld metal Chemical Composition (%) (Typical values) with Mix Gas C 0.04 max Mn 1.1 Si 0.5 S 0.025 max P 0.012 max Cu Ni 9 Mo 3 Cr 22 As Sb Pb V Sn Nb Ti Fe Mg Al N 0.15 Nb Ta -

All-weld metal Mechanical Properties (Typical values) Heat Treatment As Welded Mix Tensile Strength 2 N/mm 700 Yield Strength 2 N/mm 585 Elongation A5 (%) 20 min Test Temperature (C) -30 C KV (J) 45 min

Hardness HB Shielding Gas Current Conditions Sizes/Packing Mix of 80% Ar + 20% CO2 or CO2 DC + See Standard Packing data page 311 Diffusible H2 (ml/100g)

STRIP FLUX CORED WIRES FOR WELDING STAINLESS STEELS

215

FCAW

ETC 6307L
Classification AWS A5.22: E 307T01/4 EN 12073: T 18 8 Mn Rm Welding Positions Approvals

Applications and Characteristics

GB I D E

Stainless flux cored wire for welding of dissimilar steels, hardening and tempering steels and 12% Mn steels. Excellent bead appearance; particularly suitable for robotic applications. Filo animato inox, per la saldatura di acciai dissimili, acciai da bonifica e al 12% Mn. Ottima estetica del cordone di saldatura. Utilizzabile su impianti robotizzati. Rostfreier Flldraht fr das Verschweien von artfremden Bausthlen, Vergtungssthlen und Bausthlen mit 12% Mn. Sehr gutes Nahtergebnis. Geeignet fr den Einsatz bei Roboter-Anlagen. Hilo tubular inoxidable, para la soldadura de aceros disimilares, y aceros bonificados al 12% Mn. Optima esttica del cordn de soldadura. Utilizable sobre equipos robotizados.

Suitable For

1.4552 G-X 5 Cr Ni Nb 18 9

All-weld metal Chemical Composition (%) (Typical values) with Mix Gas C 0.03 Mn 6.5 Si 0.7 S 0.03 P 0.03 max Cu Ni 8 Mo Cr 19 As Sb Pb V Sn Nb Ti Fe Mg Al N Nb Ta -

All-weld metal Mechanical Properties (Typical values) Heat Treatment As Welded Tensile Strength 2 N/mm 640 Yield Strength 2 N/mm 440 Elongation A5 (%) 35 Test Temperature (C) -20 C KV (J) 50

Hardness HB Shielding Gas Current Conditions Sizes/Packing Mix of 80% Ar + 20% CO2 or only CO2 DC + See Standard Packing data page 311 Diffusible H2 (ml/100g)

STRIP FLUX CORED WIRES FOR WELDING STAINLESS STEELS

216

FCAW

ETC 6308H
Classification AWS A5.22: E308 HT1-1/4 Welding Positions Approvals

Applications and Characteristics

GB

Cored stainless steel wire, for welding high carbon content stainless steel. It forms a bead of austenitic Cr-Ni alloy. It is perfect for working at high temperatures, such as in the chemical and petrocemical industries. Bead with ferrite F.N. 3-10 (WRC) SUPPLIED IN VACUUM PACKING. Filo animato inox, adatto per la saldatura di acciai ad alto Carbonio. Deposita una lega austenitica Cr-Ni. Particolarmente indicato in applicazioni ad alte temperature, quali chimico, petrolchimico. Deposito con ferrite F.N. 3-10 (WRC) FORNITO SU IMBALLO VACUUM PACKING. Hochlegierte Flldrahtelektrode zum Schweien von hoch kohlenstoffhaltigen hochlegierten Sthlen. Das Schweigut entspricht einer austenitischen Chrom-Nickel-Legierung. Es eignet sich sehr gut fr das Schweien von Bauteilen, die bei hohen Temperaturen betrieben werden, wie z. B. in der chemischen und petrochemischen Industrie. Das Schweigut hat einen Ferritgehalt F.N. 3-10 (WRC). Der Draht wird in Vakuumverpackung geliefert. Hilo tubolar inoxidable, indicado para la soldadura en aceros con alto contenido en Carbono. Deposita una aleacin austentica Cr-Ni. Particularmenteindicado para aplicaciones a altas temperaturas en industria qumica, petroqumica.

Suitable For

F. N.: 3-10 (WRC) All-weld metal Mechanical Properties (Typical values) Heat Treatment As Welded Tensile Strength 2 N/mm 550 Yield Strength 2 N/mm 350 Elongation A5 (%) 35 min Test Temperature (C) -20C KV (J) 30

Hardness HB Shielding Gas Current Conditions Sizes/Packing Mix of 80% Ar 20% CO2 CO2 DC + See Standard Packing data page 311 Diffusible H2 (ml/100g)

STRIP FLUX CORED WIRES FOR WELDING STAINLESS STEELS

217

FCAW

All-weld metal Chemical Composition (%) (Typical values) with Mix Gas C 0.08 max Mn 1.6 Si 0.85 S 0.015 max P 0.2 max Cu 0.1 max Ni 10 Mo Cr 20 As Sb Pb V Sn Nb Ti Fe Mg Al N Nb Ta -

ETC 6308L
Classification AWS A5.22: E 308LT1-1/4 EN 12073: T 19 9L P M1 Welding Positions Approvals CONTROLAS TUV

Applications and Characteristics

GB

Austenitic CrNi-flux cored wire in extra low carbon (ELC) quality with rutile type slag base. Suitable for MAG welding of unstabilised and stabilised 19/9 CrNi stainless steels. Resistant to grain disintegration at operating temperatures up to 350C, scale resistant at up to approx.800C. Exceptionally pleasant, almost spatter free welding properties are typical of ETC 6308L. Slag-detachability is excellent, even in fillets and tight angles. Particularly fine bead appearance, flat notch-free weld interface. Low pickling costs as only slight discolouring of welds due to annealing. Filo animato che deposita una lega austenitica Cr Ni. lndicato per la saldatura di acciai inox stabilizzati e non stabilizzati del tipo 19/9. Ottima resistenza alla corrosione intergranulare fino a temperature di 350C. Ottima estetica del deposito, scoria facilmente asportabile. Il deposito non necessita di particolari trattamenti di decapaggio. ln caso, comunque, si consiglia di applicare il prodotto specifico ETC INOXGEL. Flldraht mit austenitischem CrNi Legierung. Geeignet fr das Verschweien von stabilisierten und nicht stabilisierten, rostfreiem Stahl des Typs 19/9. Korrosionsbestndigkeit der Zwischenkrnung bis 350C. Gutes Nahtergebnis; leicht zu entfernende Schlacke. Der Auftrag bedarf keiner besonderen Abbeizbehandlung. Sollte ein Abbeizen notwendig werden, so empfehlen wir ETC INOXGEL. Hilo tubular que deposita una aleacin austentica al Cr Ni. Indicado para la soldadura de aceros inoxidables estabilizados y no estabilizados del tipo 19/9. Optima resistencia a la corrosin intergranular hasta temperaturas de 350C. Excelente esttica del depsito, escoria facilmente eliminble. El depsito no necesita de particulares tratamientos de decapado. En cualquier caso, puede ser aconsejable el uso del decapante ETC INOXGEL.

Suitable For

1.4301 X 5 Cr Ni 18 10 1.4303 X 5 Cr Ni 18 12 1.4306 X 2 Cr Ni 19 11 1.4311 X 2 Cr Ni N 18 10 Steel grades:

also:

1.4541 X 6 Cr Ni Ti 18 10

1.4543 X 5 Cr Ni Nb 18 9 1.4550 X 6 Cr Ni Nb 18 10 1.4552 G-X 5 Cr Ni Nb 18 9

All-weld metal Chemical Composition (%) (Typical values) with Mix Gas C 0.03 Mn 1.4 Si 0.6 S 0.02 P 0.02 Cu Ni 9.8 Mo Cr 20 As Sb Pb V Sn Nb Ti Fe Mg Al N Nb Ta F. N.: 3-10 (WRC)

All-weld metal Mechanical Properties (Typical values) Heat Treatment As Welded Mix Tensile Strength 2 N/mm 550 - 620 Yield Strength 2 N/mm 350 min Elongation A5 (%) 35 min Test Temperature (C) -196 C KV (J) 27

Hardness HB Shielding Gas Current Conditions Sizes/Packing Mix of 80% Ar + 20% CO2 or only CO2 DC + See Standard Packing data page 311 Diffusible H2 (ml/100g)

STRIP FLUX CORED WIRES FOR WELDING STAINLESS STEELS

218

FCAW

ETC 6308LF
Classification AWS A5.22: E 308LT0-1/4 EN 12073: T 19 9 LRM5 Welding Positions Approvals

Applications and Characteristics

GB

This flux cored wire is excellent for welding in flat position. Resistant to grain disintegration at operating temperatures up to 350C. Slag-detachability is excellent, even in fillets and tight angles. Particularly fine bead appearance, flat notch-free weld interface. Low pickling costs as only slight discolouring of welds due to annealing. Filo animato ottimo per la saldatura in posizione piana. lndicato per la saldatura di acciai inox stabilizzati e non stabilizzati del tipo 19/9. Ottima resistenza alla corrosione intergranulare fino a temperature di 350C. Ottima estetica del deposito, scoria facilmente asportabile. Massivdraht geeignet fr das schweissen in flacher position. Flldraht mit austenitischem CrNi Legierung. Geeignet fr das Verschweien von stabilisierten und nicht stabilisierten, rostfreiem Stahl des Typs 19/9. Korrosionsbestndigkeit der Zwischenkrnung bis 350C. Gutes Nahtergebnis; leicht zu entfernende Schlacke. Der Auftrag bedarf keiner besonderen Abbeizbehandlung. Hilo tubular para soldadura en plano principalmente, que deposita una aleacin austentica al Cr- Ni. Indicado para la soldadura de aceros inoxidables estabilizados y no estabilizados del tipo 19/9. Optima resistencia a la corrosin intergranular hasta temperaturas de 350C. Excelente esttica del depsito, escoria facilmente eliminble. El depsito no necesita de particulares tratamientos de decapado. En cualquier caso puede ser aconsejable el uso del decapante ETC INOXGEL.

Suitable For

1.4301 X 5 Cr Ni 18 10 1.4303 X 5 Cr Ni 18 12 1.4306 X 2 Cr Ni 19 11 1.4311 X 2 Cr Ni N 18 10 Steel grades:

also:

1.4541 X 6 Cr Ni Ti 18 10

1.4543 X 5 Cr Ni Nb 18 9 1.4550 X 6 Cr Ni Nb 18 10 1.4552 G-X 5 Cr Ni Nb 18 9

All-weld metal Chemical Composition (%) (Typical values) with Mix Gas C 0.03 Mn 1.6 Si 0.65 S 0.02 max P 0.02 max Cu Ni 10.5 Mo Cr 19.5 As Sb Pb V Sn Nb Ti Fe Mg Al N Nb Ta F. N.: 3 - 10 (WRC)

All-weld metal Mechanical Properties (Typical values) Heat Treatment As Welded Mix Tensile Strength 2 N/mm 550 - 620 Yield Strength 2 N/mm 350 min Elongation A5 (%) 35 min Test Temperature (C) -20 C KV (J) 27

Hardness HB Shielding Gas Current Conditions Sizes/Packing Mix of 80% Ar + 20% CO2 or only CO2 DC + See Standard Packing data page 311 Diffusible H2 (ml/100g)

STRIP FLUX CORED WIRES FOR WELDING STAINLESS STEELS

219

FCAW

ETC 6309L
Classification AWS A5.22: E 309LT1-1/4 EN 12073: T23 12L P M1 Welding Positions Approvals CONTROLAS TUV

Applications and Characteristics

GB I

ETC 6309L is characterised by good, almost spatter-free welding properties. Finely rippled welds, very good slag detachability. Flat notch-free welds with a clean surface. Special in all positions. Filo animato che deposita una struttura austeno-ferritica Cr Ni. Indicato per la saldatura di acciai dissimili e per strati intermedi su riporti duri. Ottima stabilit darco e scoria facilmente asportabile. Impiego in tutte le posizioni Flldraht mit ferritisch-austenitischen CrNi Auftrag. Geeignet fr das Verschweien von artfremden Bausthlen und fr Zwischenlagen beim Auftragschweien. Gute Stabilitt und leicht zu entfernende Schlacke Hilo tubular que deposita una estrucutra austeno-ferrtica al Cr- Ni. Indicado para la soldadura de aceros disimilares y para capas intermedias en plaqueados. Optima estabilidad de arco y fcil eliminacin de la escoria. Puede ser empleado en todas las posiciones.

D E

Suitable For

1.4713 X 10 Cr A1 7 1.4724 X 10 Cr Al 13 1.4742 X 10 Cr Al 18 1.4826 G-X 40 Cr Ni Si 22 9 1.4828 X 15 Cr Ni Si 20 12 1.4832 G-X 25 Cr Ni Si 20 14 1.4837 G-X 40 Cr Ni Si 25 12 Dissimilar joints (e.g 1 4583 - H11). Heat resisting steels e.g. material nos.

All-weld metal Chemical Composition (%) (Typical values) with Mix Gas C 0.3 Mn 1.6 Si 0.6 S 0.02 max P 0.02 max Cu Ni 12.6 Mo Cr 24 As Sb Pb V Sn Nb Ti Fe Mg Al N Nb Ta F. N.: 10 - 20 (WRC)

All-weld metal Mechanical Properties (Typical values) Heat Treatment As Welded Mix Tensile Strength 2 N/mm 610 Yield Strength 2 N/mm 460 Elongation (%) 31 Test Temperature (C) -60 C KV (J) 30

Hardness HB Shielding Gas Current Conditions Sizes/Packing Mix of 80% Ar + 20% CO2 or only CO2 DC + See Standard Packing data page 311 Diffusible H2 (ml/100g)

STRIP FLUX CORED WIRES FOR WELDING STAINLESS STEELS

220

FCAW

ETC 6309L Mo
Classification AWS A5.22: E 309LMo T1-1/4 EN 12073: T23 12 2L R M5 Welding Positions Approvals RINA

Applications and Characteristics

GB I

Stainless flux cored wire with austenitic-ferritic deposit. Suitable for dissimilar steels welding and buffer layers cladding. Self-removable slag combined with a very smooth bead appearance. Filo animato che deposita una struttura austeno-ferritica. Indicato per la saldatura di acciai eterogenei e sottostrati di placcature. Scoria facilmente asportabile con cordone di saldatura dallaspetto piano e perfettamente raccordato. Flldraht mit austenisch-ferritischem Schweigut. Fr das Verschweien von artgleichen Bausthlen und fr Zwischenlagen bei Plattierung. Leicht anzutragende Schlacke. Einwandfreies Nahtergebnis bei kerbfreiem Nahtbergang. Hilo tubular que deposita una estructura austeno-ferrtica. Indicado para soldadura de aceros disimilares y capas intermedias en plaqueado. Escoria facilmente eliminable con un cordn de soldadura de aspecto plano y perfectamente recortado.

D E

Suitable For

1.4713 X 10 C r A1 7 1.4724 X 10 Cr Al 13 1.4742 X 10 Cr Al 18 1.4826 G-X 40 Cr Ni Si 22 9 1.4828 X 15 Cr Ni Si 20 12 1.4832 G-X 25 Cr Ni Si 20 14 1.4837 G-X 40 Cr Ni Si 25 12 Dissimilar joints (e.g 1 4583 - H11). Heat resisting steels e.g. material nos.

All-weld metal Chemical Composition (%) (Typical values) with Mix Gas C 0.03 Mn 1.6 Si 0.7 S 0.02 max P 0.02 max Cu Ni 13 Mo 2.6 Cr 24 As Sb Pb V Sn Nb Ti Fe Mg Al N Nb Ta -

All-weld metal Mechanical Properties (Typical values) Heat Treatment As Welded Mix Tensile Strength 2 N/mm 710 Yield Strength 2 N/mm 530 Elongation (%) 30 min Test Temperature (C) -40 C KV (J) 30

Hardness HB Shielding Gas Current Conditions Sizes/Packing Mix of 80% Ar + 20% CO2 or only CO2 DC + See Standard Packing data page 311 Diffusible H2 (ml/100g)

STRIP FLUX CORED WIRES FOR WELDING STAINLESS STEELS

221

FCAW

ETC 6309LF
Classification AWS A5.22: E 309LT0-1/4 EN 12073: T 23 12 LRM5 Welding Positions Approvals

Applications and Characteristics

GB I

This flux cored wire is excellent for welding in flat position. ETC 6309LF is characterised by good, almost spatter-free welding properties. Finely rippled welds, very good slag detachability. Flat notch-free welds with a clean surface. Filo animato ottimo per la saldatura in posizione piana. ETC 6309LF deposita una struttura austeno-ferritica Cr Ni. Indicato per la saldatura in posizione piana di acciai dissimili e per strati intermedi su riporti duri. Ottima stabilit darco e scoria facilmente asportabile. Massivdraht geeignet fr das schweissen in flacher position. Flldraht mit ferritisch-austenitischen CrNi Auftrag. Geeignet fr das Verschweien von artfremden Bausthlen und fr Zwischenlagen beim Auftragschweien. Gute Stabilitt und leicht zu entfernende Schlacke. Hilo tubular que deposita una estrucutra austeno-ferrtica al Cr- Ni. Indicado para la soldadura de aceros disimilares y para capas intermedias en plaqueados. Optima estabilidad de arco y fcil eliminacin de la escoria. Indicado para soldadura en plano principalmente.

1.4724 X 10 Cr Al 13 1.4742 X 10 Cr Al 18 1.4826 G-X 40 Cr Ni Si 22 9 1.4828 X 15 Cr Ni Si 20 12 1.4832 G-X 25 Cr Ni Si 20 14 1.4837 G-X 40 Cr Ni Si 25 12 Dissimilar joints (e.g 1 4583 - H11). Heat resisting steels e.g. material nos.

All-weld metal Mechanical Properties (Typical values) Heat Treatment As Welded Mix Tensile Strength 2 N/mm 610 Yield Strength 2 N/mm 460 Elongation 5d (%) 31 Test Temperature (C) -60 C KV (J) 35

Hardness HB Shielding Gas Current Conditions Sizes/Packing Mix of 80% Ar + 20% CO2 or only CO2 DC + See Standard Packing data page 311 Diffusible H2 (ml/100g)

STRIP FLUX CORED WIRES FOR WELDING STAINLESS STEELS

222

FCAW

Suitable For

1.4713 X 10 Cr A1 7

All-weld metal Chemical Composition (%) (Typical values) with Mix Gas C 0.03 Mn 1.55 Si 0.7 S 0.02 max P 0.02 max Cu Ni 13 Mo Cr 24 As Sb Pb V Sn Nb Ti Fe Mg Al N Nb Ta -

ETC 6316L
Classification AWS A5.22: E 316LT1-1/4 EN EN 12073: T19 12 3LP M1 12073: T19 12 3LR M5 Welding Positions Approvals CONTROLAS TUV

Applications and Characteristics

GB

Austenitic CrNiMo-flux cored in extra low carbon (ELC) quality with rutile type slag base. Suitable for MAG welding unstabilised and stabilised 19/12/3 CrNiMo stainless steels. Resistant to grain corrosion at operating temperatures up to 400C. Exceptionally pleasant, almost spatter free welding properties are typical of ETC 6316L. Slag-detachability is excellent, even in fillets and tight angles. Particularly fine bead appearance, flat, notch-free weld interface. Filo animato austenitico per la saldatura di acciai Cr Ni Mo. Indicato per la saldatura degli acciai tipo 19/12/3 anche se stabilizzati. Resistente alla corrosione intergranulare fino a temperature di 400C. Ottima qualit radiografica e resistenza alla criccabilit. Deposito di buona estetica ed arco stabile e senza spruzzi. ll deposito pu essere decapato con prodotto ETC INOXGEL. Austenitischer Flldraht fr das Verschweien von CrNiMo-Bausthlen. Geeignet fr das Verschweien von, auch stabilisierten Bausthlen des Typs 19/12/3,. Korrosionsbestndigkeit der Zwischenkrnung bis 400C. Gute Roentgenqualitt und hohe Riunempfindlichkeit. Schnes Nahtergebnis und spritzfreier stabiler Lichtbogen. Der Auftrag kann mit ETC INOXGEL abgebeizt werden. Hilo tubular austentico para la sodadura de aceros Cr- Ni -Mo. Indicado en los aceros tipo 19/12/3 incluso estabilizados. Resistente a la corrosin intergranular hasta temperatura de +400C. Optima calidad radiogrfica y a la rotura. Depsito de buena esttica y arco estable sin proyecciones. El cordn de soldadura puede ser decapado con ETC INOXGEL.

Suitable For

1.4401 X 5 Cr Ni Mo 17 12 2 1.4404 X 2 Cr Ni Mo 17 13 2 1.4406 X 2 Cr Ni Mo N 17 12 2 1.4435 X 2 Cr Ni Mo 18 14 3 1.4436 X 5 Cr Ni Mo 17 13 3 Steel grades:

also:

1.4571 X 6 Cr Ni Mo Ti 17 12 2

1.4573 X 10 Cr Ni Mo Ti 18 12 1.4580 X 10 Cr Ni Mo Nb 18 10 1.4581 G-X 5 Cr Ni Mo Nb 18 10 1.4583 X 10 Cr Ni Mo Nb 18 12

All-weld metal Chemical Composition (%) (Typical values) with Mix Gas C 0.03 Mn 1.6 Si 0.6 S 0.02 max P 0.02 max Cu Ni 12 Mo 2.6 Cr 19.5 As Sb Pb V Sn Nb Ti Fe Mg Al N Nb Ta F. N.: 5-10 (WRC)

All-weld metal Mechanical Properties (Typical values) Heat Treatment As Welded Mix Tensile Strength 2 N/mm 580 Yield Strength 2 N/mm 450 min Elongation (%) 35 min Test Temperature (C) -110 C KV (J) 32

Hardness HB Shielding Gas Current Conditions Sizes/Packing Mix of 80% Ar + 20% CO2 or only CO2 DC + See Standard Packing data page 311 Diffusible H2 (ml/100g)

STRIP FLUX CORED WIRES FOR WELDING STAINLESS STEELS

223

FCAW

ETC 6316LF
Classification AWS A5.22: E 316LT0-1/4 EN 12073: T19 12 3LRM5 Welding Positions Approvals

Applications and Characteristics

GB

This flux cored wire is excellent for welding in flat position. Resistant to grain corrosion at operating temperatures up to 400C. Exceptionally pleasant, almost spatter free welding properties are typical of ETC 6316LF. Slag-detachability is excellent, even in fillets and tight angles. Particularly fine bead appearance, flat, notch-free weld interface. Filo animato ottimo per la saldatura in posizione piana. Resistente alla corrosione intergranulare fino a temperature di 400C. Ottima qualit radiografica e resistenza alla criccabilit. Deposito di buona estetica ed arco stabile e senza spruzzi. ll deposito pu essere decapato con prodotto ETC INOXGEL. Massivdraht geeignet fr das schweissen in flacher position. Austenitisches Flldraht fr das Verschweien von CrNiMo-Bausthlen. Geeignet fr das Verschweien von, auch stabilisierten Bausthlen des Typs 19/12/3,. Korrosionsbestndigkeit der Zwischenkrnung bis 400C. Gute Roentgenqualitt und hohe Riunempfindlichkeit. Schnes Nahtergebnis und spritzfreier stabiler Lichtbogen. Der Auftrag kann mit ETC INOXGEL abgebeizt werden. Hilo tubular austentico para sodadura en plano principalmente de aceros Cr- Ni - Mo. Indicado en los aceros tipo 19/12/3 incluso estabilizados. Resistente a la corrosin intergranular hasta temperatura de +400C. Optima calidad radiogrfica y a la rotura. Depsito de buena esttica y arco estable sin proyecciones. El cordn de soldadura puede ser decapado con ETC INOXGEL.

Suitable For

1.4401 X 5 Cr Ni Mo 17 12 2 1.4404 X 2 Cr Ni Mo 17 13 2 1.4406 X 2 Cr Ni Mo N 17 12 2 1.4435 X 2 Cr Ni Mo 18 14 3 1.4436 X 5 Cr Ni Mo 17 13 3 Steel grades:

also: 1.4571 X 6 Cr Ni Mo Ti 17 12 2 1.4573 X 10 Cr Ni Mo Ti 18 12 1.4580 X 10 Cr Ni Mo Nb 18 10 1.4581 G-X 5 Cr Ni Mo Nb 18 10 1.4583 X 10 Cr Ni Mo Nb 18 12

All-weld metal Chemical Composition (%) (Typical values) with Mix Gas C 0.03 Mn 1.6 Si 0.55 S 0.02 max P 0.02 max Cu Ni 12 Mo 2.6 Cr 20 As Sb Pb V Sn Nb Ti Fe 8 Mg Al N Nb Ta F. N.: 5-10 (WRC)

All-weld metal Mechanical Properties (Typical values) Heat Treatment As Welded Tensile Strength 2 N/mm 570 Yield Strength 2 N/mm 430 Elongation (%) 35 Test Temperature (C) -110 KV (J) 32

Hardness HB Shielding Gas Current Conditions Sizes/Packing Mix of 80% Ar + 20% CO2 or only CO2 DC + See Standard Packing data page 311 Diffusible H2 (ml/100g)

STRIP FLUX CORED WIRES FOR WELDING STAINLESS STEELS

224

FCAW

ETC 6347
Classification AWS A5.22: E 347LT0-1/4 EN 12073: T 19 9 Nb RM1 Welding Positions Approvals

Applications and Characteristics

GB I

Stainless flux cored wire suitable to weld stabilised austenitic steels like AISI 321 and 347, Nb+Ta improve the welld deposit oxidation resistance. Excellent x-ray quality and crack resistance. Filo animato austenitico per la saldatura degli acciai austenitici stabilizzati del tipo AISI 321 e 347. La presenza dello stabilizzante migliora la resistenza allossidazione del deposito.Ottima qualit radiografica e resistenza alla criccabilit. Austenitischer Flldraht zum Veschweien von stabilisiertem Stahl des Typs AISI 321 und 347. Der Stabilisator verbessert die Oxidationsfestigkeit des Auftrags. Optimales Rntgenverhalten und Rifestigkeit. Hilo tubular austentico para la soldadura de aceros estabilizados del tipo AISI 321 y 347. La presencia del estabilizante mejora la resistencia a la oxidacin del depsito. Optima calidad radiogrfica y resistente a la rotura.

D E

All-weld metal Mechanical Properties (Typical values) Heat Treatment As Welded CO2 Tensile Strength 2 N/mm 580 Yield Strength 2 N/mm 410 Elongation A5 (%) 35 Test Temperature (C) 20 C KV (J) 60

Hardness HB Shielding Gas Current Conditions Sizes/Packing Mix of 80% Ar + 20% CO2 or only CO2 DC + See Standard Packing data page 311 Diffusible H2 (ml/100g)

STRIP FLUX CORED WIRES FOR WELDING STAINLESS STEELS

225

FCAW

Suitable For

Steel grades: AISI 347, X 6 CrNiNb 1811, AISI 321.

All-weld metal Chemical Composition (%) (Typical values) with Mix Gas C 0.03 Mn 1.6 Si 0.6 S 0.03 max P 0.03 max Cu Ni 10 Mo 0.15 Cr 19 As Sb Pb V Sn Nb Ti Fe Mg Al N Nb Ta 0.6

Flux Cored Wires - Standard Packing


Trade denomination
D 200 Plastic K200 Basket (3 inner boxes) (3 inner boxes) D 300 Plastic K 300 Basket BS 300 Basket 52 Daytona System

LW

LW

LW

LW

LW

Tubular flux cored wires for welding non-alloy steels


ETC 6103 ETC 6104 ETC 6105 ETC 6111 ETC 6112 ETC 6114 ETC 6114 CF ETC 6114E ETC 6119 ETC 6123 ETC 6130 ETC 6131
Kg 15 Kg 15 Kg 15 Kg 15 Kg 15 Kg 15 Kg 15 Kg 15 Kg 15 Kg 16 Kg 16 Kg 16 Kg 16 Kg 16 Kg 16 Kg 16 Kg 16 Kg 16 Kg 16 Kg 16 Kg 160 Kg 16 Kg 200 Kg 200 Kg 16 Kg 16

Tubular flux cored wires for welding COR-TEN steels


ETC 6149B ETC 6149R
Kg 16 Kg 16

Tubular flux cored wires for hardfacing


ETC 6154
Kg 16

Tubular flux cored wires for welding low-alloy steel


ETC 6121 ETC 6132 ETC 6133 ETC 6602 ETC 6603 ETC 6605
Kg 15 Kg 16 Kg 16 Kg 16 Kg 16 Kg 16 Kg 16 Kg 200

TUBULAR FLUX CORED WIRES

226

Flux Cored Wires - Standard Packing


Trade denomination
D 200 Plastic K200 Basket (3 inner boxes) (3 inner boxes) D 300 Plastic K 300 Basket BS 300 Basket 52 Daytona System

LW

LW

LW

LW

LW

Strip flux cored wires for welding non-alloy and low-alloy steels
ETC 6100 ETC 6100C ETC 6100E ETC 6100Ni ETC 6117 ETC 6121S ETC 6121SR ETC 6170 ETC 6200 ETC 6202 ETC 6205 ETC 6206 ETC 6212 ETC 6225 ETC 6291 ETC 6400 ETC 6625 ETC ZN
Kg 15 Kg 15 Kg 15 Kg 15 Kg 15 Kg 15 Kg 14 Kg 15 Kg 15 Kg 15 Kg 14 Kg 15 Kg 15 Kg 16 Kg 16 Kg 16 Kg 16 Kg 16 Kg 16 Kg 16 Kg 18 Kg 18 Kg 18 Kg 16 Kg 16 Kg 16 Kg 16 Kg 16 Kg 16 Kg 16 Kg 15

Strip flux cored wires for welding stainless steels


ETC 6293V ETC 6307L ETC 6308H ETC 6308L ETC 6308LF
Kg 15 Kg 15 Kg 15 Kg 15 Kg 15 Kg 15 Kg 15

STRIP FLUX CORED WIRES

227

Flux Cored Wires - Standard Packing


Trade denomination
D 200 Plastic K200 Basket (3 inner boxes) (3 inner boxes) D 300 Plastic K 300 Basket BS 300 Basket 52 Daytona System

R
ETC 6309L ETC 6309L Mo ETC 6309LF ETC 6316L ETC 6316LF ETC 6347

LW
Kg 15 Kg 15

LW

LW
Kg 15 Kg 15 Kg 15 Kg 15 Kg 15 Kg 15

LW

LW

STRIP FLUX CORED WIRES

228

ETC TIG SG1


Classification AWS A5.18: ER 70S-3 EN 1668: W 42 5 W 2Si Welding Positions Approvals CONTROLAS DNV

Applications and Characteristics

GB

TIG rod suitable to weld mild and carbon steels; ETC TIG SG1 is generally used in root pass and to support the welding when no back pass is possible. Excellent mechanical and toughness properties when in low temperature conditions. * THE TYPE ETC SG1 FF TO 1KG, FOR APPLICATIONS IN COLD WIRE, IS AVAILABLE ON REQUEST Barretta TIG per la saldatura di acciai dolci e al carbonio impiegata nelle prime passate e a fondo cianfrino come passata di supporto o nei casi dove sia impossibile la ripresa a rovescio. Ottime caratteristiche meccaniche e di tenacit a bassa temperatura. * SU RICHIESTA DISPONIBILE LA VERSIONE ETC SG1 FF DA KG1, PER APPLICAZIONI A FILO FREDDO. WIG-Schweistab fr das Verschweien von Gueisen und Kohlenstoffstahl. Geeignet fr den ersten Auftrag und fr Wurzelnhte als Sttznaht, wo ein Schweien in Lage- und Gegenlage nicht mglich ist. Sehr gute mechanische Eigenschaften und hohe Festigkeit bei niedrigen Temperaturen. * AUF ANFRAGE STEHT DIE AUSFHRUNG ETC SG1 FF DER ELEKTRODE KG1, FR DAS KALTZNDEN ZUR VERFGUNG. Varilla TIG para soldadura de acero dulce y al carbono empleada en la primera pasada como penetracin o pasada de soporte. Optimas caractersticas mecnicas y de tenacidad a baja temperatura. * BAJO PEDIDO SE ENCUENTRA DISPONIBLE LA VERSION TIG SG1 FF DE 1 KG, PARA APLICACIONES EN " HILO FRIO".

Suitable For

Rod Chemical Composition (%) (Typical values) C 0.08 Mn 1.25 Si 0.6 S 0.025 max P 0.025 max Cu 0.35 max Ni Mo Cr As Sb Pb V Sn Nb Ti Fe Mg Al N Nb Ta -

All-weld metal Mechanical Properties (Typical values) Heat Treatment As Welded Tensile Strength 2 N/mm 500-640 Yield Strength 2 N/mm 420 min Elongation 5d (%) 22 min Test Temperature (C) -50 C KV (J) 47 min

Shielding Gas Current Conditions Standard Packing

Ar DC Tube 5 Kg * Spool 1 Kg

TIG RODS FOR WELDING NON-ALLOY STEELS

229

GTAW

ETC TIG SG2


Classification AWS A5.18: ER 70S-6 EN 1668: W 42 5 W3Si1 Welding Positions Approvals

Applications and Characteristics

GB I

TIG rod suitable to weld mild and carbon steels; ETC TIG SG2 is generally used in root pass and to support the welding when no back pass is possible. Excellent mechanical and toughness properties when in low temperature conditions. Barretta TIG per la saldatura di acciai dolci e al carbonio impiegata nelle prime passate e a fondo cianfrino come passata di supporto o nei casi dove sia impossibile la ripresa a rovescio. Ottime caratteristiche meccaniche e di tenacit a bassa temperatura. WIG-Schweistab fr das Verschweien von Gueisen und Kohlenstoffstahl. Geeignet fr den ersten Auftrag und fr Wurzelnhte als Sttznaht, wo ein Schweien in Lage- und Gegenlage nicht mglich ist. Sehr gute mechanische Eigenschaften und hohe Festigkeit bei niedrigen Temperaturen. Varilla TIG para soldadura de acero dulce y al carbono empleada en la primera pasada como penetracin o pasada de soporte. Optimas caractersticas mecnicas y de tenacidad a baja temperatura.

Suitable For

Rod Chemical Composition (%) (Typical values) C 0.09 Mn 1.4 Si 0.4 max S 0.025 max P 0.025 max Cu 0.35 max Ni Mo Cr As Sb Pb V Sn Nb Ti Fe Mg Al N Nb Ta -

All-weld metal Mechanical Properties (Typical values) Heat Treatment As Welded Tensile Strength 2 N/mm 520-640 Yield Strength 2 N/mm 420 min Elongation 5d (%) 22 min Test Temperature (C) -50C KV (J) 47 min

Shielding Gas Current Conditions Standard Packing

Ar

Tube 5 Kg

TIG RODS FOR WELDING NON-ALLOY STEELS

230

GTAW

ETC TIG 1 Ni
Classification AWS A5.28: ER 80S-Ni1 EN 1668: W3 Ni1 Welding Positions Approvals

Applications and Characteristics

GB I D E

TIG rod suitable for low alloy 1% Ni and fine grain steels for low temperature applications. Barretta TIG per la saldatura di acciai debolmente legati al 1% Ni e a grana fine per applicazione a bassa temperatura. WIG-Schweistab fr das Verschweien von leicht legierten Bausthlen (1% Ni) und Feinkornbausthlen sowie Schweien bei niedrigen Temperaturen. Varilla TIG para soldadura de aceros debilmente aleados al 1% Ni y de grano fino para aplicaciones a baja temperatura. Rod Chemical Composition (%) (Typical values) C 0.08 Mn 1-1.6 Si 0.6 S 0.025 max P 0.025 max Cu Ni 0.8-1.3 Mo 0.15 Cr As Sb Pb V Sn Nb Ti Fe Mg Al N Nb Ta -

Suitable For

ASTM A 333-67 A 334-67

All-weld metal Mechanical Properties (Typical values) Heat Treatment As Welded Tensile Strength 2 N/mm 640 - 740 Yield Strength 2 N/mm 540 - 640 Elongation 5d (%) 24 Test Temperature (C) -60C KV (J) 40 min

Shielding Gas Current Conditions Standard Packing

Ar DC Tube 5 Kg

TIG RODS FOR WELDING ALLOY AND LOW-ALLOY STEELS

231

GTAW

ETC TIG 2 Ni
Classification AWS A5.28: ER 80S-Ni2 EN 1668: W2 Ni2 nearest Welding Positions Approvals

Applications and Characteristics

GB I

TIG rod suitable to weld low alloy steels 2% Ni and low temperature applications. Excellent mechanical properties both in as-welded and stress relieved conditions. Barretta TIG per la saldatura di acciai debolmente legati al 2% Ni e per applicazioni a bassa temperatura. Ottime caratteristiche meccaniche sia in condizione as-welded che dopo trattamento termico di distensione. WIG-Schweistab fr das Verschweien von niedriglegierten Bausthlen (2% Ni) und fr Schweien bei niedrigen Temperaturen. Gute mechanische Eigenschaften im geschweiten und spannungsarmglhem Zustand. Varilla TIG para soldadura de aceros debilmente aleados al 2% Ni y para aplicaciones a baja temperatura. Optimas caractersticas mecnicas, tanto en condiciones sin tratamiento trmico, como despus tratamiento trmico de distensionado.

D E

Suitable For

14 Ni 6, 10 Ni 14, 16 Ni 14, TT SE 35 N E SE E 380

Rod Chemical Composition (%) (Typical values) C 0.08 Mn 1.1 Si 0.5 S 0.02 max P 0.02 max Cu Ni 2.8 Mo Cr As Sb Pb V Sn Nb Ti Fe Mg Al N Nb Ta -

All-weld metal Mechanical Properties (Typical values) Heat Treatment PWHT 620C x 1h Tensile Strength 2 N/mm 620 - 720 Yield Strength 2 N/mm 510 - 610 Elongation 4d (%) 24 min Test Temperature (C) -60C KV (J) 47 min

Shielding Gas Current Conditions Standard Packing

Ar DC Tube 5 kg

TIG RODS FOR WELDING ALLOY AND LOW-ALLOY STEELS

232

GTAW

ETC TIG KV2


Classification AWS A5.28: ER 80S-D2 Welding Positions Approvals CONTROLAS TUV Applications and Characteristics

GB

TIG rod suitable to weld 0,5 Mo steels and high resistant steels. Cold cracking-free weld deposit. *THE TYPE ETC KV2 FF TO 1KG, FOR APPLICATIONS IN COLD WIRE, IS AVAILABLE ON REQUEST. Barretta per la saldatura di acciai debolmente legati con 0,5 Mo e per acciai con elevata resistenza. Il metallo depositato presenta una notevole insensibilit alle cricche e alla fessurazione da solidificazione. *SU RICHIESTA DISPONIBILE LA VERSIONE ETC KV2 FF DA KG1, PER APPLICAZIONI A FILO FREDDO. WIG-Schweistab fr das Verschweien von niedriglegierten Bausthlen mit 0,5 Mo und hochfesten Bausthlen. Das Schweigut ist rifest und unempfindlich gegen Ribildung auch wahrend der Verfestigung. *AUF ANFRAGE STEHT AUCH DIE VERSION ETC KV2 FF DER ELEKTRODE KG, FR DAS KALTZNDEN, ZUR VERFGUNG. Varilla TIG para soldadura de aceros debilmente aleados con 0,05% Mo y para aceros con elevada resistencia. El metal depositado presenta una notable insensibilidad a la rotura y a la fisuracin por solidificacin. * BAJO PEDIDO ES DISPONIBLE LA VERSION ETC TIG KV2 FF DE UN 1 KG PARA APLICACIONES CON " HILO FRIO".

Suitable For

10 Cr Mo 9 10 ASTM A 335-76, A 369-76

Rod Chemical Composition (%) (Typical values) C 0.08 Mn 1.9 Si 0.5 S 0.02 max P 0.02 max Cu Ni 0.15 max Mo 0.5 Cr As Sb Pb V Sn Nb Ti Fe Mg Al N Nb Ta -

All-weld metal Mechanical Properties (Typical values) Heat Treatment PWHT 620C x 1h Tensile Strength 2 N/mm 550 min Yield Strength 2 N/mm 470 min Elongation 5d (%) 17 min Test Temperature (C) -29C KV (J) 27 min

Shielding Gas Current Conditions Standard Packing

Ar DC Tube 5 kg * Spool 1 Kg

TIG RODS FOR WELDING ALLOY AND LOW-ALLOY STEELS

233

GTAW

ETC TIG KV3


Classification AWS A5.28: ER 90S-B3 EN 12070: W CrMo Welding Positions Approvals

Applications and Characteristics

GB

TIG rod suitable to weld low alloy 2,25% Cr steels or 10 Cr Mo 910-G5 or 10 Cr Mo 910 steels. Excellent mechanical properties and notch-free weld deposit. Good x-ray quality. *THE TYPE ETC KV3 FF TO 1KG, FOR APPLICATIONS IN COLD WIRE, IS AVAILABLE ON REQUEST. Barretta adatta per la saldatura di acciai con 2,25% Cr. Indicata anche per la saldatura degli acciai debolmente legati con 2,25% Cr 1,0% Mo. Ottime caratteristiche meccaniche e deposito e grande insensibilit alle fessurazioni. *SU RICHIESTA DISPONIBILE LA VERSIONE ETC KV3 FF DA KG1, PER APPLICAZIONI A FILO FREDDO. WIG-Schweistab fr das Verschweien von Bausthlen mit 2.25% Cr. Geeignet fr das Verschweien von niedriglegierten Bausthlen mit 2,25% Cr 1,0% Mo. Sehr gute mechanische Eigenschaften; Schweigut unempfindlich gegen Ribildung. *AUF ANFRAGE STEHT AUCH DIE VERSION ETC KV3 FF DER ELEKTRODE KG1, FR DAS KALTZNDEN, ZUR VERFGUNG. Varilla TIG indicada para la soldadura de aceros con 2,25% Cr. Puede ser utilizada igualmente para soldadura de aceros debilmente aleados con 2,25% Cr - 1,0 % Mo. Optimas caractersticas mecnicas del depsito y gran insensibilidad a la fisuracin. * BAJO PEDIDO ES DISPONIBLE LA VERSION ETC TIG KV3 FF DE UN 1 KG, PARA APLICACIONES CON " HILO FRIO".

Suitable For

10 Cr Mo 910-G5, 10 Cr Mo 910 ASTM A 199-76, ASTM A 200-75, ASTM A 369-76

Rod Chemical Composition (%) (Typical values) C 0.08 Mn 0.9 Si 0.6 S 0.02 max P 0.02 max Cu Ni Mo 1.1 Cr 2.5 As Sb Pb V Sn Nb Ti Fe Mg Al N Nb Ta -

All-weld metal Mechanical Properties (Typical values) Heat Treatment PWHT 690C x 1h Tensile Strength 2 N/mm 570 - 680 Yield Strength 2 N/mm 470 - 550 Elongation 5d (%) 17 min Test Temperature (C) -29C KV (J) 70

Shielding Gas Current Conditions Standard Packing

Ar DC Tube 5 kg * Spool 1 Kg

TIG RODS FOR WELDING ALLOY AND LOW-ALLOY STEELS

234

GTAW

ETC TIG KV4


Classification AWS A5.28: ER EN 12070 W CrMo 5Si Welding Positions Approvals

Applications and Characteristics

GB I

TIG rod suitable to weld creep resistant 5% Cr 0,5% Mo steels. Suitable for chemical and ammonia synthesis applications. Pre- heating and interpass 250-300C are suggested. Barretta TIG per la saldatura di acciai resistenti allo scorrimento a caldo con 5% Cr 0,5% Mo. Impiegato nell'industria chimica e nei processi di sintesi dell'ammoniaca. Si consiglia preriscaldo ed interpass di 250-300C. WIG-Schweistab fr das Verschweien von warmfesten Bausthlen mit 5% Cr und 0,5% Mo. Sie findet Einsatz in der chemischen Industrie und bei der Ammoniak-Synthese. Ein Vorwrmen und Interpass bei 250-300 C wird empfohlen. Varilla TIG para la soldadura de aceros resistentes a la fluencia con 5% Cr 0,5% Mo. Empleada en la industria qumica y en los procesos de sntesis del amonaco. Se aconseja precalentamiento e interpasadas entre 250 - 300C.

D E

Suitable For

ASTM A 199-76, ASTM A 200-75, ASTM A 213-76d, ASTM A 335-76 ASTM A 369-76, ASTM A 387-76

Rod Chemical Composition (%) (Typical values) C 0.07 Mn 0.5 Si 0.5 S 0.02 max P 0.02 max Cu Ni Mo 0.6 Cr 5.2 As Sb Pb V Sn Nb Ti Fe Mg Al N Nb Ta -

All-weld metal Mechanical Properties (Typical values) Heat Treatment PWHT 840C x 2h Tensile Strength 2 N/mm 630 - 730 Yield Strength 2 N/mm 480 - 560 Elongation 5d (%) 19 min Test Temperature (C) -29C KV (J) 60

Shielding Gas Current Conditions Standard Packing

Ar DC Tube 5 kg

TIG RODS FOR WELDING ALLOY AND LOW-ALLOY STEELS

235

GTAW

ETC TIG KV5


Classification AWS A5.28: ER 80S-B2 EN 12070: W CrMo 1Si Welding Positions Approvals

Applications and Characteristics

GB

TIG rod suitable to weld 1,25% Cr 0,5% Mo steels. Excellent mechanical properties. It can also be used to weld 0,9% Cr 0,5% Mo steels. Cold cracking-free weld deposit. * THE TYPE ETC KV5 FF TO 1KG, FOR APPLICATIONS IN COLD WIRE, IS AVAILABLE ON REQUEST. Barretta TIG per la saldatura di acciai con 1,25% Cr e 0,5% Mo. Ottime caratteristiche meccaniche. Pu essere impiegato per la saldatura dell'acciaio con 0,9% Cr e 0,5% Mo. Il deposito insensibile al fenomeno delle fessurazioni. * SU RICHIESTA DISPONIBILE LA VERSIONE ETC KV5 FF DA KG1, PER APPLICAZIONI A FILO FREDDO. WIG-Schweistab fr das Verschweien von Bausthlen mit 1,25% Cr und 0,5% Mo. Sehr gute mechanische Eigenschaften. Kann auch fr das Verschweien von Bausthlen mit 0,9% Cr und 0,5% Mo verwendet werden. Das Schweigut ist unempfindlich gegen Rissbildung. * AUF ANFRAGE STEHT AUCH DIE VERSION ETC KV5 FF DER ELEKTRODE KG1, FR DAS KALTZNDEN, ZUR VERFGUNG. Varilla TIG para la soldadura de aceros con 1,25% Cr y 0,5% Mo. Optimas caractersticas mecnicas. Puede ser empleado para la soldadura del acero con 0,9% Cr y 0,5% Mo. El depsito es insensible al fennmeno de la fisuracin. * BAJO PEDIDO ES DISPONIBLE LA VERSION ETC TIG KV5 FF DE 1 KG, PARA APLICACIONES CON " HILO FRIO".

Suitable For

ACTM A 369-76, ACTM A 387-76 ASTM A 199-76, ASTM A 200-75, ASTM A 213-76d, ASTM A 335-76

Rod Chemical Composition (%) (Typical values) C 0.09 Mn 0.6 Si 0.6 S 0.02 max P 0.02 max Cu Ni Mo 0.5 Cr 1.3 As Sb Pb V Sn Nb Ti Fe Mg Al N Nb Ta -

All-weld metal Mechanical Properties (Typical values) Heat Treatment PWHT 620C x 1h Tensile Strength 2 N/mm 560 - 670 Yield Strength 2 N/mm 470 - 540 Elongation 5d (%) 20 min Test Temperature (C) -29C KV (J) 70

Shielding Gas Current Conditions Standard Packing

Ar DC Tube 5kg

TIG RODS FOR WELDING ALLOY AND LOW-ALLOY STEELS

236

GTAW

ETC TIG KV7


Classification AWS A5.28: ER 80S-B8 EN 12070: W CrMo 9 Welding Positions Approvals

Applications and Characteristics

GB I D E

Tig rod suitable to weld 9.0% Cr 1% Mo steels. Excellent mechanical proprieties. Cold cracking-free weld deposit. Barretta TIG per la saldatura di materiali tipo 9.0% Cr 1% Mo. Buone le caratteristiche meccaniche. WIG Schweistab fr das Verschweien von Bausthlen mit 9,0% Cr und 1% Mo. Gute mechanische Eigenschaften. Varilla TIG para la soldadura de materiales tipo 9,0 % Cr 1% Mo. Buenas caractersticas mecnicas.

Suitable For

SA 182 - P9 SA 387 - Gr9

Rod Chemical Composition (%) (Typical values) C 0.7 max Mn 0.6 max Si 0.5 S 0.02 max P 0.02 max Cu Ni Mo 1.1 Cr 9 As Sb Pb V Sn Nb Ti Fe Mg Al N Nb Ta -

All-weld metal Mechanical Properties (Typical values) Heat Treatment PWHT 750C x 1h Tensile Strength 2 N/mm 550 min Yield Strength 2 N/mm 470 min Elongation 5d (%) 20 min Test Temperature (C) -20C KV (J) 60 C

Shielding Gas Current Conditions Standard Packing

Ar DC Tube 5 kg

TIG RODS FOR WELDING ALLOY AND LOW-ALLOY STEELS

237

GTAW

ETC TIG KV7M


Classification AWS A5.28: ER 90S-B9 Welding Positions Approvals

Applications and Characteristics

GB I D E

TIG rod for welding type P91 low-alloy steels. Excellent mechanical proprieties. Barretta TIG per la saldatura di acciai debolmente legati tipo P91. Buone le caratteristiche meccaniche. WIG Schweistab fr das Verschweien von leicht legierten Bausthlen des typst P91. Gute mechanische Eigenschaften. Varilla TIG para la soldadura de aceros resistentes a la fluencia tipo P91. Buenas propiedades mecnicas. Rod Chemical Composition (%) (Typical values) C 0.1 Mn 1.25 max Si 0.3 S 0.01 P 0.1 Cu 0.2 Ni 1 max Mo 1 Cr 9 As Sb 0.2 Pb V 0.21 min Sn Nb 0.02-0.1 Ti Fe Mg Al 0.04 max N 0.03-0.07 Nb Ta -

Suitable For

SA 355 - P 31 SA 387 - Gr 91

All-weld metal Mechanical Properties (Typical values) Heat Treatment PWHT 750C x 1h Tensile Strength 2 N/mm 620 min Yield Strength 2 N/mm 420 Elongation 4d (%) 21 min Test Temperature (C) -20C KV (J) 60

Shielding Gas Current Conditions Standard Packing

Ar DCTube 5 kg

TIG RODS FOR WELDING ALLOY AND LOW-ALLOY STEELS

238

GTAW

ETC AL CROMO W 225


Classification AWS A5.28: ER 90S Welding Positions Approvals

Applications and Characteristics

GB I D E

TIG welding rods suitable for welding of 2.25% Cr 1% Mo for step cooling applications. ONLY REQUEST. Barretta TIG per la saldatura di acciai 2.25% Cr 1% Mo per applicazioni in step cooling. SU RICHIESTA. WIG-Schweistab fr das Verschweien von Stahl mit 2,25% Cr und 1% Mo fr den Einsatz nach Step cooling. ZUR VERFUGUNG. Varilla TIG para soldadura de aceros 2,25% Cr 1% Mo para aplicaciones con step cooling. BAJO PEDIDO

Suitable For

SA 182 P 22 SA 387 Gr 22 SA 508 Gr 22 Cl 3

Rod Chemical Composition (%) (Typical values) C 0.12 Mn 0.7 max Si 0.3 max S 0.01 max P 0.01 max Cu 0.1 max Ni 0.2 max Mo 0.9-1.2 Cr 2.3-2.6 As 0.01 max Sb 0.01 max Pb V 0.02 max Sn 0.01 max Nb Ti Fe Mg Al N Nb Ta -

All-weld metal Mechanical Properties (Typical values) Heat Treatment PWHT 690C x 2h Tensile Strength 2 N/mm 650 Yield Strength 2 N/mm 550 Elongation 5d (%) 20 Test Temperature (C) -29C KV (J) 54 min

Shielding Gas Current Conditions Standard Packing

Ar DC Tube 5 kg

TIG RODS CHROME-MOLYBDENUM FOR APPLICATIONS AFTER STEP COOLING

239

GTAW

ETC AL CROMO W 225 V


Classification AWS A5.28: ER 90S-G Welding Positions Approvals

Applications and Characteristics

GB I D E

TIG welding rods suitable for welding of 2.25% Cr V steels. Very low impurity deposit. Particulary suitable for applications after step cooling. ONLY REQUEST. Barretta TIG per la saldatura di acciai 2.25% Cr V. Deposito a bassissime impurezze. Adatto per applicazioni dopo step cooling. SU RICHIESTA. WIG-Schweistab fr das Verschweien von Stahlmit 2,25% Cr V. Auftrag mit sehr geringer Verunreinigung. Geeignet fr einen Einsatz nach Step cooling. ZUR VERFUGUNG. Varilla TIG para soldadura de aceros 2,25% Cr V. Depsito con niveles bajsimos de impurezas. Desarrollado para aplicaciones con step cooling. BAJO PEDIDO.

Suitable For

12 Cr Mo V 910 SA 336 F 22 V SA 541 Gr 22 V

Rod Chemical Composition (%) (Typical values) C 0.12 Mn 0.45-0.6 Si 0.3 max S 0.01 max P 0.01 max Cu 0.1 max Ni 0.15 max Mo 0.9-1.2 Cr 2.4-2.6 As 0.01 max Sb 0.01 max Pb V 0.25-0.4 Sn 0.015 max Nb 0.018-0.023 Ti Fe Mg Al N Nb Ta -

All-weld metal Mechanical Properties (Typical values) Heat Treatment PWHT 710C x 8h Tensile Strength 2 N/mm 550-750 Yield Strength 2 N/mm 550 Elongation 5d (%) 18 Test Temperature (C) -29C KV (J) 54 J

Shielding Gas Current Conditions Standard Packing

Ar DC Tube 5 kg

TIG RODS CHROME-MOLYBDENUM FOR APPLICATIONS AFTER STEP COOLING

240

GTAW

ETC AL CROMO W 300 V


Classification AWS A5.28: ER 90S-G Welding Positions Approvals

Applications and Characteristics

GB I D E

TIG welding rods for welding of 3% Cr V steels. Very low impurity deposit. Suitable for step cooling applications. ONLY REQUEST. Barretta TIG per la saldatura di acciai al 3% di Cr V. Deposito a bassissime impurezze. Adatto per applicazioni in step cooling. SU RICHIESTA. WIG-Schweistab fr das Verschweien von Stahl mit 3% Cr V. Auftrag mit sehr geringer Verunreinigung. Geeignet fr einen Einsatz nach Step cooling. ZUR VERFUGUNG Varilla TIG para soldadura de aceros 3,00% Cr V. Depsito con niveles bajsimos de impurezas. Desarrollado para aplicaciones con step cooling. BAJO PEDIDO.

Suitable For

SA 182 Gr F 3 V SA 542 Tp C Cl 4 a SA 832 Gr 21 V

Rod Chemical Composition (%) (Typical values) C 0.12 Mn 0.4-0.7 Si 0.3 max S 0.01 max P 0.01 max Cu 0.1 max Ni 0.1 max Mo 0.95-1.12 Cr 2.9-3.2 As 0.01 max Sb 0.01 max Pb V 0.2-0.35 Sn 0.01 max Nb 0.01-0.02 Ti Fe Mg Al N Nb Ta -

All-weld metal Mechanical Properties (Typical values) Heat Treatment PWHT 710C x 8h Tensile Strength 2 N/mm 550-750 Yield Strength 2 N/mm 540 Elongation 5d (%) 18 min Test Temperature (C) -29C KV (J) 54

Shielding Gas Current Conditions Standard Packing

Ar DC Tube 5 kg

TIG RODS CHROME-MOLYBDENUM FOR APPLICATIONS AFTER STEP COOLING

241

GTAW

ETC TIG 308H


Classification AWS A5.9: ER 308H EN 12072: W 19 9 H Welding Positions Approvals

Applications and Characteristics

GB I D E

Stainless TIG rod like ER 308 H suitable to weld stainless austenitic steels like AISI 304H. Excellent mechanical resistance. Barretta TIG per la saldatura di acciai inox austenitici del tipo AISI 304H. Ottima resistenza meccanica. WIG-Schweistab,rostfrei fr das Verschweien von austenitischen Bausthlen, Typ AISI 304H. Sehr gute mechanische Bestndigkeit. Varilla TIG para la soldadura de acero inoxidable austentico tipo AISI 304H. Optima resistencia mecnica.

Suitable For

1.4301 - X 5 Cr Ni 18 10 1.4543 - X 5 Cr Ni Nb 18 9 l.4306 - X 2 Cr Ni l9 11

1.4303 - X 5 Cr Ni 18 12 1.4550 - X 6 Cr Ni Nb 18 10 l.454l - X 6 Cr Ni Ti l8 l0

Rod Chemical Composition (%) (Typical values) C 0.05 Mn 1.8 Si 0.4 S 0.03 max P 0.03 max Cu Ni 9.5 Mo Cr 20 As Sb Pb V Sn Nb Ti Fe Mg Al N Nb Ta -

All-weld metal Mechanical Properties (Typical values) Heat Treatment As Welded Tensile Strength 2 N/mm 520 min Yield Strength 2 N/mm 350 min Elongation 5d (%) 35 min Test Temperature (C) -196C KV (J) 60 min

Shielding Gas Current Conditions Standard Packing

Ar DC Tube 5 kg

TIG RODS FOR WELDING STAINLESS STEELS

242

GTAW

ETC TIG 308L


Classification AWS A5.9: ER 308L EN 12072: W 19 9L Welding Positions Approvals MMI TUV

Applications and Characteristics

GB I

Stainless TIG rod like ER 308L suitable to weld austenitic stainless steels like AISI 304 and 308. Excellent corrosion resistance and good mechanical properties. Notch-free weld deposit. Barretta TIG inox del tipo ER 308L indicata per la saldatura di acciai inox austenitici del tipo AISI 304 e 308. Ottima reistenza meccanica e alla corrosione. Elevata resistenza alla fessurazione. WIG-Schweistab, rostfrei, Typ 308L; geeignet fr das Verschweien von austenitischen, rostfreien Sthlen, Typ AISI 304 und 308. Sehr guter mechanischer Widerstand und Korrosionsbestndigkeit. Hohe Riunempfindlichkeit. Varilla TIG del tipo ER 308L indicada para la soldadura de aceros inoxidables austenticos del tipo AISI 304 y 308. Optima resistencia mecnica y a la corrosin. Elevada resistencia a la fisuracin.

D E

Suitable For

1.4301 - X 5 Cr Ni 18 10 l.4306 - X 2 Cr Ni l9 11

1.4303 - X 5 Cr Ni 18 12 l.454l - X 6 Cr Ni Ti l8 l0

1.4543 - X 5 Cr Ni Nb 18 9 1.4550 - X 6 Cr Ni Nb 18 10

Rod Chemical Composition (%) (Typical values) C 0.02 Mn 1.7 Si 0.4 S 0.03 max P 0.03 max Cu Ni 10 Mo Cr 20 As Sb Pb V Sn Nb Ti Fe Mg Al N Nb Ta -

All-weld metal Mechanical Properties (Typical values) Heat Treatment As Welded Tensile Strength 2 N/mm 520 min Yield Strength 2 N/mm 350 min Elongation 5d (%) 35 min Test Temperature (C) -196C KV (J) 60 min

Shielding Gas Current Conditions Standard Packing

Ar DC Tube 5 kg

TIG RODS FOR WELDING STAINLESS STEELS

243

GTAW

ETC TIG 309L


Classification AWS A5.9: ER 309L EN 12072: W 23 12L Welding Positions Approvals

Applications and Characteristics

GB I

Stainless TIG rod like ER 309L to weld stainless austenitic steels like AISI 309. It is generally used to weld dissimilar and hardly weldable steels. ETC 309L is also suitable for buffer layers. Excellent high temperature oxidation resistance. Barretta TIG per la saldatura di acciai inox austenitici tipo AISI 309. Per le sue particolari caratteristiche chimico meccaniche viene impiegata per la saldatura anche di acciai dissimili inox ferro per sottostrati di riporti. Buone caratteristiche meccaniche di resistenza all'ossidazione a caldo. WIG-Schweistab, rostfrei, zum Verschweien von austenitischem AISI 309-Edelstahl. Aufgrund seiner besonderen chemisch- mechanischen Eigenschaften wird er auch zum Verschweien von Eisenstahl durch Auftragsunterschichten verwendet. Guter mechanischer Widerstand bei Warmoxidierung. Varilla TIG para la soldadura de acero inoxidables austentico tipo AISI 309. Por sus particulares caractersticas qumicas y mecnicas se viene empleando para la soldadura de aceros disimilares y para plaqueado. Buenas caractrersticas mecnicas de resistencia a la oxidacin en caliente.

Suitable For

AISI 309, X 16 Cr Ni 2314, SUH 309, Dissimilar steels

Rod Chemical Composition (%) (Typical values) C 0.02 Mn 1.8 Si 0.5 S 0.03 max P 0.03 max Cu Ni 13 Mo 0.75 Cr 24 As Sb Pb V Sn Nb Ti Fe Mg Al N Nb Ta -

All-weld metal Mechanical Properties (Typical values) Heat Treatment As welded Tensile Strength 2 N/mm 520 min Yield Strength 2 N/mm 350 min Elongation 5d (%) 30 Test Temperature (C) 20C KV (J) 47 min

Shielding Gas Current Conditions Standard Packing

Ar DC Tube 5 kg

TIG RODS FOR WELDING STAINLESS STEELS

244

GTAW

ETC TIG 310


Classification AWS A5.9: ER 310 Wr. 1.4842 Welding Positions Approvals

Applications and Characteristics

GB I

Stainless TIG rod like ER 310 with 25% Cr and 20% Ni. Suitable for welding steels having the same chemical compositions or dissimilar steels. The deposit is totally austenitic. Excellent high temperature corrosion resistance. Barretta TIG per la saldatura di acciai inox Completamente austenitici del tipo AISI 310 o similari. Il deposito completamente austenitico conferisce grandi qualit di resistenza alla corrosione ad alte temperature, pu essere impiegata anche per la saldatura o placcatura di acciai dissimili o al carbonio. WIG-Schweistab, rostfrei, fr das Verschweien von voll austenitischen und rostfreien Bausthlen des Typs AISI 310 oder artverwandte Bausthle. Das voll austenitische Schweigut garantiert einen groen Korrosionswiderstand bei hohen Temperaturen. Sie kann auch fr das Verschweien oder die Plattierung von artfremden Bausthlen oder Kohlenstoffstahl eingesetzt werden. Varilla TIG para la soldadura de acero inoxidable completamente austentico del tipo AISI 310 o similares. El depsito confiere una gran calidad de resistencia a la corrosin a altas temperaturas, puede ser empleada tanto para la soldadura, como para el plaqueado de aceros disimilares o al carbono.

Suitable For

AISI 310, X 22 Cr Ni 2520

Rod Chemical Composition (%) (Typical values) C 0.12 Mn 1.8 Si 0.45 S 0.03 max P 0.03 max Cu Ni 20 Mo Cr 26 As Sb Pb V Sn Nb Ti Fe Mg Al N Nb Ta -

All-weld metal Mechanical Properties (Typical values) Heat Treatment Tensile Strength 2 N/mm 550 Yield Strength 2 N/mm 400 Elongation 5d (%) 30 min Test Temperature (C) 20C KV (J) 47 min

Shielding Gas Current Conditions Standard Packing

Ar DC Tube 5 kg

TIG RODS FOR WELDING STAINLESS STEELS

245

GTAW

ETC TIG 311 CuL


Classification AWS A5.9: ER 385 L Welding Positions Approvals

Applications and Characteristics

GB I

TIG wire for welding of stainless steels type AISI 904L; low carbon content. Very good resistance to intergranular and pitting corrosion. Bacchetta TIG per la saldatura di acciai tipo AISI 904L altamente legati, con basso contenuto di carbonio. Ottima resistenza alla corrosione in miscele solforose e cloridriche. Buona resistenza alla corrosione intergranulare. WIG-Schweistab Rostfreie Massivdrahtelektrode zum Verschweien von hochlegiertem Stahl des Typs AISI 904L mit niedrigem Kohlenstoffgehalt. Optimale Korrosionsbestndigkeit in Schwefeldioxid- und Salzsure- Mischungen. Gute Korrosionsbestndigkeit der Zwischenkrnung. Varilla TIG para soldadura de aceros tipo AISI 904L altamente aleado, con bajo contenido de carbono. Optima resistencia a la corrosin en ambientes sulfurosos y clorhdricos. Buena resistencia a la corrosin intergranular.

Suitable For

AISI 904L.

Rod Chemical Composition (%) (Typical values) C 0.025 max Mn 1.9 Si 0.4 S 0.02 max P 0.02 max Cu 1.5 Ni 25 Mo 4.6 Cr 20 As Sb Pb V Sn Nb Ti Fe Mg Al N 0.12 Nb Ta -

All-weld metal Mechanical Properties (Typical values) Heat Treatment As Welded Tensile Strength 2 N/mm 560 min Yield Strength 2 N/mm 430 min Elongation 5d (%) 32 min Test Temperature (C) -70C KV (J) 90 min

Shielding Gas Current Conditions Standard Packing

Mix of 98% Ar 2% O2 or 99% Ar 1% O2 DC + Tube 5 kg

TIG RODS FOR WELDING STAINLESS STEELS

246

GTAW

ETC TIG 312


Classification AWS A5.9: ER 312 Wr. 1.4337 Welding Positions Approvals

Applications and Characteristics

GB I

Stainless TIG rod suitable for welding or surfacing hardly weldable steels. Suitable to weld buffer layers of hard depositions. The excellent mechanical properties and the notch resistance make this rod of general use. Barretta TIG per la saldatura di acciai inox di eguale composizione chimica e di acciai difficilmente saldabili quali acciai al C al Mn al Cr acciai da corazza e balistici. La notevole elasticit del deposito e la grande resistenza alle fessurazioni rendono l'impiego di tale bacchetta universale. WIG-Schweistab, rostfrei, fr das Verschweien von rostfreiem Stahl mit gleicher, chemischer Zusammensetzung und schwer schweibare Bausthlen, wie C-, Mn- oder Cr-Stahl, Panzerstahl oder ballistischer Stahl. Die hohe Dehnbarkeit und Riunempfindlichkeit des Schweigutes machen diese Schweisstab zum universellen Schweizusatz. Varilla TIG para la soldadura de aceros inoxidables de igual composicin qumica y de aceros dificilmente soldables, aceros al C, al Mn, al Cr y aceros de blindaje. La notable elasticidad del depsito y la gran resistencia a la fisuracin hace de esta varilla que sea de empleo universal.

Suitable For

AISI 312

Rod Chemical Composition (%) (Typical values) C 0.1 Mn 1.8 Si 0.4 S 0.03 max P 0.02 max Cu Ni 9 Mo Cr 30 As Sb Pb V Sn Nb Ti Fe Mg Al N Nb Ta -

All-weld metal Mechanical Properties (Typical values) Heat Treatment As Welded Tensile Strength 2 N/mm 660 Yield Strength 2 N/mm 450 Elongation 5d (%) 22 Test Temperature (C) 20C KV (J) 40 min

Shielding Gas Current Conditions Standard Packing

Ar DC Tube 5 kg

TIG RODS FOR WELDING STAINLESS STEELS

247

GTAW

ETC TIG 316L


Classification AWS A5.9: ER 316L EN Wr. 12072: W 19 12 3L 1.4430 Welding Positions Approvals MMI TUV

Applications and Characteristics

GB I

Stainless TIG rod like ER 316L with C 0.03%. Excellent mechanical and corrosion resistance, suitable for welding or surfacing stainless steels having the same chemical analysis. Upon request we can supply TIG 316H rods with max. C. 0.08%. Barretta in acciaio inox del tipo AISI 316L indicato per la saldatura di acciai inox con analoga composizione chimica. Buone caratteristiche di resistenza alla corrosione trova il suo naturale campo di applicazione nell'industria chimica e petrolchimica. La barretta TIG 316H con C max 0,08% disponibile su richiesta. WIG-Schweistab, rostfrei; Geeignet fr das Verschweien von rostfreiem Stahl mit gleicher chemischer Zusammensetzung. Hoher Korrosionswiderstand. Findet Einsatz in der chemischen Industrie und der Minerallindustrie. Auf Anfrage ist auch der TIG-Schweistab 316H mit max C 0,08% erhltlich Varilla TIG en acero inoxidable del tipo AISI 316L indicado para la soldadura de aceros inoxidables con anloga composicin qumica. Buenas caractersticas de resistencia a la corrosin siendo su natural campo de aplicacin la industria qumica y petroqumica. La varilla ETC TIG 316H con C mx. 0,08% es disponible bajo pedido.

Suitable For

AISI 316 L, X 2 Cr Ni Mo 1712, X 2 Cr Ni Mo 1713

Rod Chemical Composition (%) (Typical values) C 0.02 Mn 1.4 Si 0.45 S 0.03 max P 0.03 max Cu Ni 12 Mo 2.5 Cr 19 As Sb Pb V Sn Nb Ti Fe Mg Al N Nb Ta -

All-weld metal Mechanical Properties (Typical values) Heat Treatment As Welded Tensile Strength 2 N/mm 490 Yield Strength 2 N/mm 350 Elongation 5d (%) 30 Test Temperature (C) 20C KV (J) 47 min

Shielding Gas Current Conditions Standard Packing

Ar DC Tube 5 kg

TIG RODS FOR WELDING STAINLESS STEELS

248

GTAW

ETC TIG 318 Si


Classification AWS A5.9: ER 318 EN Wr. 12072: W 20 10 3 1.4576 Welding Positions Approvals

Applications and Characteristics

GB I D E

Stainless TIG rod suitable to weld stabilised austenitic steels like AISI 318. Nb improve considerably; the weld deposit oxidation resistance. Barretta in acciaio inox del tipo AISI 318. La presenza di stabilizzanti migliora la resistenza allossidazione del deposito. WIG-Schweistab, rostfrei; Die Stabilisatoren verbessern den Oxydationswiderstand des Schweigutes. Varilla TIG en acero inoxidable del tipo AISI 318. La presencia de estabilizantes mejora la resistencia a la oxidacin del depsito.

Suitable For

Metal working industry. Pipes fabrications. Vessels, boilers fabrication including for chemical industry.

Rod Chemical Composition (%) (Typical values) C 0.04 Mn 1.85 Si 0.65 S 0.03 max P 0.03 max Cu Ni 13 Mo 2.5 Cr 19 As Sb Pb V Sn Nb 1 max Ti Fe Mg Al N Nb Ta -

All-weld metal Mechanical Properties (Typical values) Heat Treatment As welded Tensile Strength 2 N/mm 550 min Yield Strength 2 N/mm 350 min Elongation 5d (%) 25 min Test Temperature (C) 20C KV (J) 47 min

Shielding Gas Current Conditions Standard Packing

Ar DC Tube 5 kg

TIG RODS FOR WELDING STAINLESS STEELS

249

GTAW

ETC TIG 347


Classification AWS A5.9: ER 347 Wr. 1.4551 Welding Positions Approvals

Applications and Characteristics

GB I

Stainless TIG rod suitable to weld stabilised austenitic steels like AISI 321 and 347. Nb improve considerably the weld deposit oxidation resistance. Barretta TIG per la saldatura di acciai inox stabilizzati. La presenza dello stabilizzante migliora le caratteristiche di resistenza alla corrosione a temperatura. Trova il suo campo d'impiego nella saldatura di AISI 347 e 321 in prima passata o ripristini di placcatura. WIG-Schweistab, rostfrei, fr das Verschweien von stabilisierten Bausthlen. Der Stabilisator erhht die Korrosionsbestndigkeit bei niedrigenTemperaturen. Findet Einsatz beim Verschweien von Bausthlen des Typs AISI 347 und 321, fr den ersten Schweiauftrag oder bei der Regeneration von Plattierungen. Varilla TIG para soldadura de aceros inoxidables estabilizados. La presencia de los estabilizantes mejora las caractersticas de resistencia a la corrosin por temperatura. Su campo de empleo se utiliza en la soldadura de AISI 347 y 321 como primera pasada o para relleno.

Suitable For

AISI 347, X 6 Cr Ni Nb 1811, AISI 321

Rod Chemical Composition (%) (Typical values) C 0.05 Mn 1.6 Si 0.45 S 0.03 max P 0.03 max Cu Ni 10 Mo 0.75 Cr 19.5 As Sb Pb V Sn Nb 0.4 Ti Fe Mg Al N Nb Ta -

All-weld metal Mechanical Properties (Typical values) Heat Treatment As Welded Tensile Strength 2 N/mm 520 Yield Strength 2 N/mm 400 Elongation 5d (%) 30 Test Temperature (C) 20C KV (J) 47 min

Shielding Gas Current Conditions Standard Packing

Ar DC Tube 5 kg

TIG RODS FOR WELDING STAINLESS STEELS

250

GTAW

ETC TIG 410L


Classification AWS A5.9: ER 410 Welding Positions Approvals

Applications and Characteristics

GB I D E

TIG rod with high carbon content for welding 12% Cr steels (AISI 410). Barretta TIG per la saldatura di acciaio con 12%Cr tipo AISI 410. Rostfreie Massivdrahtelektrode fr das Verschweien von Sthlen mit 12% Cr (AISI 410). Varilla TIG para la soldadura de aceros con 12% Cr tipo AISI 410. Rod Chemical Composition (%) (Typical values) C 0.03 Mn 0.4 Si 0.3 S 0.03 max P 0.03 max Cu Ni 0.3 Mo 0.2 Cr 13.5 As Sb Pb V Sn Nb Ti Fe Mg Al N Nb Ta -

Suitable For

AISI 410, X 12 Cr 13

All-weld metal Mechanical Properties (Typical values) Heat Treatment PWHT 750C x 1h Tensile Strength 2 N/mm 400 min Yield Strength 2 N/mm 450 min Elongation 5d (%) 20 Test Temperature (C) 20C KV (J) 47 min

Shielding Gas Current Conditions Standard Packing

Ar DCTube 5 kg

TIG RODS FOR WELDING STAINLESS STEELS

251

GTAW

ETC TIG 22 9 3L
Classification AWS A5.9: ER 2209 EN Wr. 12072: W 22 9 3NL 1.4462 Welding Positions Approvals

Applications and Characteristics

GB I

TIG rod suitable to weld two-phase Duplex. The excellent corrosion resistance and the weld metal mechanical properties depend on welding procedures. Temperature up to 280C. Barretta TIG per la saldatura di acciai bifasici tipo Duplex. La ottima resistenza alla corrosione e le caratteristiche meccaniche del deposito dipendono molto dalla tecnica di saldatura. Temperatura di esercizio fino a 280C. WIG-Schweistab fr das Verschweien von Zweiphasen-Stahl, Typ Duplex. Eine gute Korrosionsbestndigkeit und gute mechanische Eigenschaften des Auftrages hngen vorallem von der Schweitechnik ab. Betriebstemperatur bis 280C. Varilla TIG para soldadura de aceros bimetlicos tpo Duplex. La ptima resistencia a la corrosin y a las caractersticas mecnicas del depsito dependen mucho de la tcnica de soldadura. Temperatura de ejercicio hasta 280C.

D E

Suitable For

Duplex 1.4462

Rod Chemical Composition (%) (Typical values) C 0.02 Mn 1.6 Si 0.5 S 0.02 max P 0.03 max Cu Ni 9 Mo 3 Cr 23 As Sb Pb V Sn Nb Ti Fe Mg Al N 0.15 Nb Ta -

All-weld metal Mechanical Properties (Typical values) Heat Treatment As Welded Tensile Strength 2 N/mm 800 Yield Strength 2 N/mm 600 Elongation 4d (%) 26 Test Temperature (C) -50C KV (J) 100 min

Shielding Gas Current Conditions Standard Packing

Ar DC Tube 5 kg

TIG RODS FOR WELDING STAINLESS STEELS

252

GTAW

ETC TIG CuNi 70-30


Classification AWS A5.7: ER CuNi Welding Positions Approvals

Applications and Characteristics

GB I

Solid wire suitable to weld alloys with equal chemical analysis. Good appearance amd excellent weld deposit properties. Excellent corrosion resistance in saline solutions. Barretta GTAW indicata per la saldatura di leghe con uguale composizione chimica. Buona estetica ed ottime caratteristiche del deposito. Ottima resistenza alla corrosione agli agenti chimici e marini. WIG-Schweistab fr das Verschweien von Legierungen mit gleicher chemischer Zusammensetzung. Schnes Nahtergebnis und gute Eigenschaften des Auftrages. Hoher Korrosionswiderstand gegen chemische und salzhaltige Substanzen. Varilla TIG para la soldadura de aleaciones con igual composicin qumica. Buena esttica y ptima resistencia a la corrosin en presencia de ambientes salinos y agentes qumicos. Aplicacin tpica en desalinizadoras.

D E

Suitable For

Cladding Off-shore fabrication. Pipes fabrication.

Rod Chemical Composition (%) (Typical values) C 0.05 Mn 1 Si 0.25 S P -1 Cu remaining Ni 30 Mo Cr As Sb Pb V Sn Nb Ti 0.3 Fe 0.5 Mg Al N Nb Ta -

All-weld metal Mechanical Properties (Typical values) Heat Treatment As Welded Tensile Strength 2 N/mm 345 min Yield Strength 2 N/mm Elongation 5d (%) 20 Test Temperature (C) KV (J)

Shielding Gas Current Conditions Standard Packing

Ar DC Tube 5 kg

TIG RODS FOR WELDING NICKEL AND CU-NI ALLOYS

253

GTAW

ETC TIG NiCu 70-30


Classification AWS A5.14: ERNiCu 7 AWS Wr. A5.14: ER NiCu 7 2.4377 Welding Positions Approvals

Applications and Characteristics

GB I

TIG rod suitable to weld alloys with equal chemical analysis. Good appearance and excellent corrosion resistance in saline solutions. Suitable for desalination plant construction for MONEL type alloy. Barrette per la saldatura GTAW di leghe con uguale composizione chimica. Buona estetica e ottima resistenza alla corrosione in presenza di ambienti salini. Applicazione tipo dissalatori per leghe tipo MONEL. WIG-Schweistab fr das Verschweien von Legierungen mit gleicher chemischer Zusammensetzung. Schnes Nahtergebnis und hoher Korrosionswiderstand in salzhaltiger Umgebung. Findet z.B. Einsatz in Entsalzungsanlagen. Varilla TIG para la soldadura de aleaciones con igual composicin qumica. Buena esttica y ptima resistencia a la corrosin en presencia de ambientes salinos. Aplicacines en plantas desalinizadoras para aceros tipo MONEL.

D E

Suitable For

Cladding Off-shore fabrication. Pipes fabrication.

Rod Chemical Composition (%) (Typical values) C 0.1 Mn 4 Si 1.25 S P Cu Ni 69 Mo Cr As Sb Pb V Sn Nb Ti 1.5 Fe 2.2 Mg Al N Nb Ta -

All-weld metal Mechanical Properties (Typical values) Heat Treatment As Welded Tensile Strength 2 N/mm 480 min 480 Yield Strength 2 N/mm Elongation 5d (%) 30 30 Test Temperature (C) KV (J)

Shielding Gas Current Conditions Standard Packing

Ar DC Tube 5 kg

TIG RODS FOR WELDING NICKEL AND CU-NI ALLOYS

254

GTAW

ETC TIG 82
Classification AWS A5.14: ER NiCr 3 Wr. 2.4806 Welding Positions Approvals

Applications and Characteristics

GB I

TIG rod for inconel 600 or incoloy 800 alloys welding. ETC 82 is also suitable to weld dissimilar or hardly weldable steels. Excellent mechanical properties and corrosion resistancc. Barretta per la saldatura GTAW di leghe inconel 600 o incoloy 800. La barretta ETC TIG 82 anche indicata nel caso di saldature di acciai difficilmente saldabili e dissimili. Ottima resistenza meccanica ed alla corrosione. WIG-Schweistab fr das Verschweien von Legierungen Inconel 600 oder Incoloy 800. Der Schweistab ETC TIG 82 ist auch fr schwer schweibare und artfremde Stahlsorten geeignet. Hoher mechanischer Widerstand und Korrosisonsbestndigkeit. Varilla TIG para soldadura de aleaciones inconel 600 o incoloy 800. Indicada en el caso de soldadura de aceros dificilmente soldables y disimilares. Optima resistencia mecnica y a la corrosin.

D E

Suitable For

INCONEL 600, INCOLOY 800

Rod Chemical Composition (%) (Typical values) C 0.01 max Mn 2.5-3.5 Si 0.5 max S 0.015 max P 0.03 max Cu 0.5 max Ni -1 Mo Cr 18-22 As Sb Pb V Sn Nb Ti 0.75 max Fe 3 max Mg Al N Nb Ta 2-3

All-weld metal Mechanical Properties (Typical values) Heat Treatment As Welded Tensile Strength 2 N/mm 550 min Yield Strength 2 N/mm 360 min Elongation 4d (%) 25 min Test Temperature (C) KV (J)

Shielding Gas Current Conditions Standard Packing

Ar DC Tube 5 kg

TIG RODS FOR WELDING NI-CR ALLOYS

255

GTAW

ETC TIG 625


Classification AWS A5.14: ER NiCrMo-3 EN Wr. 12072: W 19 9 Nb 2.4831 Welding Positions Approvals

Applications and Characteristics

GB I

Austentic TIG wire, for use in cryogenic welding and 9% Ni steel welding, thanks to the good resistance to high temperatures it can be used for any parts which will undergo heat treatments. Good resistance to intercrystalline corrosion. Barretta TIG a struttura austenitica, impiego per saldature criogeniche e acciai al 9% Ni, grazie alla sua buona tenuta alle alte temperature pu essere utilizzato su tutte le installazioni soggette a trattamento termico. Buona resistenza alla corrosione intercristallina. Austenitischer WIG-Schweistab, der fr kryogenisches Schweien und Verschweien von Sthlen mit 9% Ni verwendet werden kann. Dank seiner Hochwrmefestigkeit ist er bei smtlichen Installationen einzusetzen, die wrmebehandelt werden mssen. Gute Korrosionsbestndigkeit der Zwischenkrnung. Varilla TIG de estructura austentica empleada para la soldadura criognica de aceros al 9% Ni. Gracias a su buen comportamiento a las altas temperaturas puede ser utilizada en todas las instalaciones sujetas a tratamiento trmico. Buena resistencia a la corrosin intercristalina.

Suitable For

Rod Chemical Composition (%) (Typical values) C 0.1 max Mn 0.5 max Si 0.5 max S 0.012 max P 0.02 max Cu 0.5 max Ni -1 Mo 8-10 Cr 20-23 As Sb Pb V Sn Nb Ti 0.4 max Fe 5 max Mg Al 0.4 max N Nb Ta 3.15-4.15

All-weld metal Mechanical Properties (Typical values) Heat Treatment As Welded Tensile Strength 2 N/mm 750 min Yield Strength 2 N/mm 440 min Elongation A5 (%) 35 min Test Temperature (C) -196C KV (J) 55 min

Shielding Gas Current Conditions Standard Packing

Ar + 2-3%CO2 - Ar + 1-3% O2 Ar + He DC + Tube 5 kg

TIG RODS FOR WELDING NI-CR ALLOYS

256

GTAW

ETC TIG Al
Classification AWS A5.10: ER 1100 Wr. 3.0259 Welding Positions Approvals

Applications and Characteristics

GB I

TIG rod that deposits 99,5% pure Al. Suitable to weld Al and pure Al alloys. Good mechanical properties and magnetic permeability. Excellent chemical corrosion resistance. Barretta che deposita alluminio puro al 99,5%. Adatto per la saldatura con procedimento TIG alluminio al 99,5-99,8%. Buone caratteristiche di saldabilit e permeabilit magnetica. Ottima resistenza alla corrosione. WIG-Schweistab mit 99,5% Gehalt Reinaluminium. Schweistab geeignet fr das WIG-Verfahren mit Aluminium 99,5-99,8%. Gute Schweieigenschaften und magnetische Durchlssigkeit. Hohe Korrosionsbestndigkeit. Varilla TIG que deposita aluminio puro al 99,5%. Desarrollada para la soldura con procedimiento TIG de alumino al 99,5-99,8%. Buenas caractersticas de sodabilidad y pearmibilidad magntica. Optima resistencia a la corrosin.

D E

Suitable For

P-ALP 99 UNi 3567, P-ALP 99,5 UNi 4507, P-ALP 99.8 UNi 4509

Rod Chemical Composition (%) (Typical values) C Mn 0.04 Si 0.3 S P Cu 0.05 Ni Mo Cr As Sb Pb V Sn Nb Ti 0.05 Fe 0.4 Mg Al remaining N Nb Ta -

All-weld metal Mechanical Properties (Typical values) Heat Treatment As welded Tensile Strength 2 N/mm 65 min Yield Strength 2 N/mm 20 min Elongation 5d (%) 35 min Test Temperature (C) KV (J)

Shielding Gas Current Conditions Standard Packing

Ar DCTube 5 kg

TIG RODS FOR WELDING ALUMINUM

257

GTAW

ETC TIG Al Mg5


Classification AWS A5.10: ER 5356 Wr. 3.3556 Welding Positions Approvals

Applications and Characteristics

GB I D E

TIG rod that deposits a 5% Mg alloy. Suitable to weld alloys like Peraluman 3,5 and 5 and Anticorodal 11. Barretta che deposita una lega di alluminio al 5% di Magnesio. Indicato per la saldatura di leghe tipo Peraluman ed Anticoral. Ottime caratteristiche meccaniche. WIG-Schweistab mit 5% Magnesiumgehalt. Geeignet fr das Verschweien von Legierungen des Typs Peraluman und Anticoral. Gute mechanische Eigenschaften. Varilla TIG que deposita una aleacin de aluminio al 5% Mg. Indicado para la soldadura de aleaciones tipo Peraluman y Anticoral. Optimas caractersticas mecnicas.

Suitable For

P-Al Mg 1,2 UNi 3568, P-Al Mg 2,5 UNi 3574, P-Al Mg 3,5 UNi 3575 P-Al Mg 4,4 UNi 5452, P-Al Mg 5 UNi 3576, Peraluman 3.5 - Peraluman 5 - Anticorodal 11

Rod Chemical Composition (%) (Typical values) C Mn 0.1 Si 0.2 S P Cu 0.15 Ni Mo Cr As Sb Pb V Sn Nb Ti 0.1 Fe 0.3 Mg 5 Al remaining N Nb Ta -

All-weld metal Mechanical Properties (Typical values) Heat Treatment As welded Tensile Strength 2 N/mm 240 Yield Strength 2 N/mm 110 min Elongation 5d (%) 17 Test Temperature (C) KV (J)

Shielding Gas Current Conditions Standard Packing

Ar AC Tube 5 kg

TIG RODS FOR WELDING ALUMINUM

258

GTAW

ETC TIG Al Si5


Classification AWS A5.10: ER 4043 Wr. 3.2245 Welding Positions Approvals

Applications and Characteristics

GB I D E

TIG rod that deposits a 5% Si aluminum alloy. Suitable for welding Anticorodal 163 and 11 alloys. Barretta TIG che deposita una lega di alluminio al 5%Si. E' adatto per la saldatura di leghe Anticorodal 163 e 11. WIG -Schweissstab mit Auftrag einer Aluminium Legierung mit 5% Si Gehalt. Geeignet fr das Verschweissen von Legierungen des Typs Anticorodal 163 und 11. Varilla TIG que deposita una aleacin de aluminio al 5% Si. Adaptada para la soldadura de aleaciones ANTICORODAL 163 y 11.

Suitable For

Metal working industry Railways and civil works

Rod Chemical Composition (%) (Typical values) C Mn 0.05 max Si 5 max S P Cu 0.3 Ni Mo Cr As Sb Pb V Sn Nb Ti 0.2 Fe 0.8 Mg 0.05 Al remaining N Nb Ta -

All-weld metal Mechanical Properties (Typical values) Heat Treatment As Welded Tensile Strength 2 N/mm 255 Yield Strength 2 N/mm 110 min Elongation 5d (%) 18 Test Temperature (C) KV (J)

Shielding Gas Current Conditions Standard Packing

Ar AC Tube 5 kg

TIG RODS FOR WELDING ALUMINUM

259

GTAW

ETC TIG Al Mg4.5 Mn


Classification AWS A5.10: ER 5183 Wr. 3.3548 Welding Positions Approvals

Applications and Characteristics

GB I D E

TIG wire that deposits a 4,5% Mg alloy. Good mechanical properties. Barretta TIG che deposita una lega con 4,5 %Mg. Ottime caratteristiche meccaniche. WIG-Schweistab mit einem Schweigut von 4,5% Mg. Gute mechanische Eigenschaften. Varilla TIG que deposita una aleacin con 4,5% Mg. Optimas caractersticas mecnicas. Rod Chemical Composition (%) (Typical values) C Mn 0.8 Si 0.25 max S P Cu Ni Mo Cr 0.1 As Sb Pb V Sn Nb Ti 0.1 Fe 0.4 max Mg 4.5 Al remaining N Nb Ta -

Suitable For

Al Mg 1SiCu, Al Mg Si 0.7; Al Mg 3, Al Mg 5, Al Mg Mn, Al Zn Mg 1; G-Al Mg 3Si; G-Al Mg 5Si, G-AlMg10;

All-weld metal Mechanical Properties (Typical values) Heat Treatment As welded Tensile Strength 2 N/mm 240 Yield Strength 2 N/mm 110 min Elongation 5d (%) 17 Test Temperature (C) KV (J)

Shielding Gas Current Conditions Standard Packing

Ar DCTube 5 kg

TIG RODS FOR WELDING ALUMINUM

260

GTAW

ETC FX 28R
Classification AWS A5.17:F7A0 - EL12 AWS EN A5.17:F7A0 - EM12K 760: SA AR 1 97 AC Approvals ETC AS1 ETC AS2

XXXXXXXX

Applications and Characteristics

GB

ETC FX 28R is an agglomerated aluminate rutile type flux for welding general structural steels, pressure vessel steels as well as fine-grain steels with a yield strength of up to 355 N/mm . On account of its good slag detachability ETC FX 28R is very commonly used when welding fillets. The weld metal is not susceptible to porosity when welding on workpiece surfaces contaminated by rust, scale, etc. ETC FX 28R can be welded on DC or AC at up to 1000 A (with the single-wire process). Damp flux should be redried at 300-350C. Grain size in accordance with DIN 32 522: 2-16. Il flusso ETC FX 28R un flusso agglomerato di tipo alluminato-rutile, adatto per saldare acciai da costruzione, serbatoi e carpenteria in generale. Pu essere utilizzato anche su acciai a grana fine, con limite elastico fino a 355 N/mm . Questo flusso ha una scoria facilmente asportabile. Il metallo saldato non suscettibile di porosit, quando si fanno saldature su superfici in opera contaminate da ruggine, scorie, ecc. ETC FX 28R pu essere saldato con AC o DC fino a 1000 A (nellambito di un procedimento ad un solo filo). Il flusso umido dovrebe essere ritrattato a 300-350C. La granulometria secondo DIN 32 522: 2-16. ETC FX 28R ist ein agglomeriertes Schweipulver des Typs Aluminat-Rutil fr das Verschweien von allgemeinen Bausthlen, Kesselbausthlen und das Schweien im Stahlbau. Es kann auch zum Schweien an Feinkornbausthlen bis zu einer Streckgrenze von 355 N/mm2 eingesetzt werden. ETC FX 28R ist fr das Schweien an Gleich- und Wechselstrom bis 1000 A geeignet (im Einzeldraht-Verfahren). Feuchtes Pulver mu bei 300-350C nachgetrocknet werden. Krnung gem DIN 32 522:2-16. El flux ETC FX 28R es un flux aglomerado de tipo alumino-rutilo, indicado para la soldadura de aceros de construccin, equipos industriales e industria en general. Puede ser utilizado en aceros de grano fino con lmite elstico hasta 355 N/mm2. Este flux tiene una escoria de fcil eliminacin. El metal depositado no es susceptible de porosidad, incluso cuando se trabaja sobre superficies sucias o mal preparadas. Admite tanto corriente continua como alterna hasta 1000 A (en procesos de sodadura con un solo hilo). El flux hmedo debe ser reacondicionado a 300-350C. Su granulometra se correspode con DIN 32 522: 2-16 Basicity to Boniszewski 30 % 55 % 5 % Metallurgical Behaviour 0,4

Main Constituents SiO2 + TiO2 Al2O3 + MnO CaF2

All Weld Metal Chemical Analysis Values (typical values)


With wire C Cr Mn Si % Weight Ni Mo S P Cu

ETC AS1 ETC AS2 ETC AS2 Mo

0.04-0.08 0.03-0.08 0.04-0.08

0.9-1.3 1.2-1.6 1.2-1.6

0.5-0.8 0.5-0.8 0.5-0.8

0.5

0.02 max 0.03 max 0.35 max 0.02 max 0.03 max 0.35 max 0.02 max 0.03 max 0.35 max

Mechanical Properties
With Wire

Heat Treatment As Welded As Welded As Welded

ETC AS1 ETC AS2 ETC AS2 Mo

Tensile Strength 2 N/mm 450 - 550 500 - 600 580 - 680

Yield Strength 2 N/mm 360 min 400 min 450 min

Elongation 4d (%) 22 min 22 min 18 min

RUTILE FLUXES FOR NON-ALLOY STEELS

261

FLUXES & WIRES

ETC FX 28R
Charpy Notch
With Wire Heat Treatment + 20 Charpy V Notch Impact Strength (J) 0 - 18 - 20 - 40 - 60 - 80

ETC AS1 ETC AS2 ETC AS2 Mo

As Welded As Welded As Welded

60 min 50 min 50 min

Application Material
Boiler steels Boiler steels Boiler steels Boiler steels General structural steels General structural steels Pipe steels Pipe steels Pipe steels Pipe steels Pipe steels H I, H II 17 Mn 4, 19 Mn 5 15 Mo 3 13 Cr Mo 44 St 37-2, U St 37-2, R St 37-2 St 44-2, St 44-3, St 52-3 St E 210.7, St E 240.7, St E 290.7 St E 320.7, St E 360.7 St 37, St 37.4, St 35.8 St 44, St 44.4, St 45.8 St 52, St 52.4
ETC AS1 ETC AS1 ETC AS1 ETC AS2 ETC AS1 ETC AS1 ETC AS1 ETC AS2 ETC AS1 ETC AS1 ETC AS1 ETC AS1 ETC AS1 ETC AS1 ETC AS2 ETC AS2 ETC AS2 ETC AS2 ETC AS2 ETC AS2 ETC AS2 Si ETC AS2 Si ETC AS2 Si ETC AS2 Si ETC AS2 Si

For multipass joint welds, typical values for as-welded condition


ETC AS1 ETC AS2 ETC AS2 Mo

For joint welds with two run tech, typical values for as-welded cond.
ETC AS1 ETC AS1 ETC AS1 ETC AS2 Mo ETC AS2 ETC AS2 ETC AS2

Standard Packing

25 Kg PLASTIC BAGS

RUTILE FLUXES FOR NON-ALLOY STEELS

262

ETC FXA 28R


Classification AWS A5.17: F7A0 EM 12K AWS AWS EN EN EN A 5.23: F8 AZ - EG-G A5.17: F7A0 EL 12 756: S 4T 0 AR S2 760: SA AR 1 87 AC 756: S 4T A AR S1 ETC AS1 Approvals ETC AS2 ETC AS48 ETC AS1 ETC AS2

XXXXXXXX

Applications and Characteristics

GB

ETC FXA 28R is an agglomerated rutile type flux for welding general structural steels. It can also be used for welding fine-grain steels with a yield strength of up to 355 N/mm2. Relatively high silicon pick-up is achieved with the flux and when used in conjunction with ETC AS1, ETC AS2 wire electrodes manganese pick-up also results. ETC FXA 28R is particularly well-suited to twin-wire, tandem and multi-wire welding at high speeds. It can also be used with the two-run technique especially when welding Ihin-walled spiral tubes. On account of its good slag detachability ETC FXA 28R is very commonly used when welding fillets. ETC FXA 28R can be welded on DC or AC at up to 1000 A. Il flusso ETC FXA 28R del tipo agglomerato rutile indicato per la saldatura di normale carpenteria. Pu essere anche utilizzato su acciai a grano fine con limite elastico non superiore a 355 N/mm2. Ha un comportamento attivo in Mn e Si che lo rende idoneo alla saldatura fino a tre passate. Pu essere impiegato anche a filo doppio ed in tandem. Ottimo distacco della scoria anche in fondo a cianfrini particolarmente stretti. Indicato per la saldatura sia in corrente continua che in corrente alternata. ETC FXA 28R ist ein agglomeriertes Schweispulver der Rutil-Typengruppe geeignet fr den allgemeinen Stahlbau. Es kann auch zum Schweien an Feinkornbausthlen mit Strecklimit von 355 n/mm2 eingesetzt werden. Das Pulver hat ein Mn- und Si-aktives Verhalten, wodurch es bis zu drei Nahtgngen eingesetzt werden kann. Auch geeignet fr das Doppeldraht- oder Tandemverfahren. Gute Schlackenlslichkeit, auch bei besonders engen Wurzelnhten. Geeignet fr Gleich- und Wechselstrom. El flux ETC FXA 28R es del tipo aglomerado rutilo, indicado para la soldadura de estructuras en general. Tambin puede ser usado en aceros de grano fino con lmite elstico no superior a 355 N/mm2. Tiene un comportamiento activo con el Mn y el Si que le hace idoneo para la soldadura hasta tres pasadas. Puede ser empleado con hilo doble o en tandem. Excelente desprendimiento de la escoria incluso en pasadas de penetracin en juntas estrechas. Admite tanto corriente continua como alterna hasta 1000 A. Basicity to Boniszewski 19 % 17 % 52 % 17 % Metallurgical Behaviour 0,4

Main Constituents SiO2 CaO + CaF2 + MgO Al2O3 + TiO2 + ZrO2 Mo + FeO

All Weld Metal Chemical Analysis Values (typical values)


With wire C Cr Mn Si % Weight Ni Mo S P Cu

ETC AS1 ETC AS2 ETC AS48 Mechanical Properties


With Wire

0.03-0.05 0.025-0.05

0.9-1.4 1.1-1.5

0.6-1 0.5-1.1 0.6-1

0.6-0.9

0.02 max 0.03 max 0.35 max 0.02 max 0.03 max 0.35 max 0.02 max 0.03 max 0.5 max

0.03-0.05 0.2-0.4 1.2-1.6

Heat Treatment As Welded As Welded As Welded

ETC AS1 ETC AS2 ETC AS48

Tensile Strength 2 N/mm 520 - 650 520 - 650 550 - 690

Yield Strength 2 N/mm 400 min 400 min 470 min

Elongation 4d (%) 22 min 22 min 22 min

RUTILE FLUXES FOR NON-ALLOY STEELS

263

FLUXES & WIRES

ETC FXA 28R


Charpy Notch
With Wire Heat Treatment 0 - 18 Charpy V Notch Impact Strength (J) - 20 - 40 - 60 - 80 - 101

ETC AS1 ETC AS2 ETC AS48

As Welded As Welded As Welded 30 min

27 min 27 min

Application Material
General structural steels General structural steels Pipe steels Pipe steels Pipe steels Pipe steels Pipe steels St 44-2, St 44-3, St 52-3 St 37-2, U St 37-2, R St 37-2 St E 210.7, St E2 40.7, St E 290.7 St 37, St 37.4, St 35.8 St E 320.7, St E 360.7 St 44, St 44.4, St 45.8 St 52, St 52.4

For multipass joint welds, typical values for as-welded condition


ETC AS1 ETC AS1 ETC AS1 ETC AS1 ETC AS2 ETC AS1 ETC AS1 ETC AS2

For joint welds with two run tech, typical values for as-welded cond.
ETC AS1 ETC AS1 ETC AS1 ETC AS1 ETC AS1 ETC AS1 ETC AS1 ETC AS2 ETC AS2 ETC AS2 ETC AS2 ETC AS2 ETC AS2 ETC AS2

Standard Packing

25kg PLASTIC BAGS

RUTILE FLUXES FOR NON-ALLOY STEELS

264

ETC FX 42R
Classification AWS A5.17: F7AZ-F7PZ EL 12 AWS EN A5.17: F7A-F7PZ EM 12K 760: AR 1 88 AC Approvals ETC AS1 ETC AS2

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Applications and Characteristics

GB

FX 42R is an agglomerated aluminate-rutile type flux for welding general structural steels, pressure vessel steels and pipe steels as well as fine-grain steels with a yield strength of up to 355 N/mm . High silicon and manganese pick-up is obtained with this flux and it can therefore be combined with wire electrodes ETC AS1, ETC AS2 and ETC AS 2Si. ETC FX 42R is well suited to high-speed welding with the twin-wire process, as well as to tandem and multi-wire welding. The metallurgical behaviour of this flux mean that it can be used to good effect when welding with the two-run tecnique, e.g. longitudinal pipeline welds or spiral tubes in thin materials. A further application is the welding of pipe-web-pipe joints or membrane wall welds. On account of the goods slag detachability ETC FX 42R is particularly suitable for fllet welding applications. ETC FX 42R can be welded with DC or AC at up to 1000 A. When using DC the wire electrode should be connected to the +pole. Damp flux should be redried at 300-350C. Grain size in accordance with DIN 32 522: 2-16. ETC FX 42R un flusso agglomerato rutil-alluminio indicato per la saldatura di acciai non legati e a grano fine con limite elastico max. 355 N/mm2.Il deposito additivato con Silicio e Manganese ed particolarmente bilanciato per limpiego con fili del tipo ETC AS1, ETC AS2, ETC AS2Si. Lelevata conducibilit elettrica consente alte velocit di saldatura sia con procedimento a monofilo che a doppio filo in tandem o twin-arc. Indicato per saldatura dangolo o testa a testa a passate contrapposte. Il distacco della scoria estremamente facile, tale da consentire limpiego anche su cianfrini molto stretti. Si pu utilizzare sia in corrente continua che in corrente alternata con amperaggi massimi di 1000 A. Ottima resistenza al campo magnetico. In caso di umidit il flusso deve essere ricondizionato ad una temperatura di 300-350 C. Grano di dimensioni conformi alle DIN 32522: 2-16. ETC FX 42R ist ein agglomeriertes Schweipulver der Rutil-Aluminat-Typengruppe und geeignet fr das Verschweien von unlegierten Bausthlen und Feinkornbausthlen mit einer Streckgrenze 355N/mm2. Der Auftrag bewirkt einen Silizium- und Manganzubrand und eignet sich besonders fr den Einsatz mit einer Elektrode des Typs ETC AS1 und AS2. Die hohe elektrische Leitfhigkeit erlaubt eine hohe Schweigeschwindigkeit im Einzeldraht-, Doppeldraht-, Tandemoder Twin-Arc-Verfahren. Geeignet fr das Winkel- bzw. Stirnflchenschweien in Lage-Gegenlage. Die leichte Schlackenlslichkeit erlaubt einen Einsatz auch bei sehr engen Wurzelnhten. Geeignet fr Gleich- und Wechselstrom bis 1000 A. Guter Magnetfeldwiderstand. Bei Feuchtigkeit wird ein Nachtrocknen bei 300-350C empfohlen. Krnung laut DIN 32 522:2-16. ETC FX 42R es un flux aglomerado de alumino-rutilo indicado para la soldadura de aceros no aleados y de grano fino con lmite elstico hasta 355 N/mm2. El depsito tiene aditivos de Si y Mn y est particularmente equilibrado, siendo su empleo con hilos del tipo ETC AS1, ETC AS2, ETC AS2SI. La elevada conductividad elctrica conlleva una alta velocidad de soldadura tanto con procedimiento monohilo como con doble hilo, en tandem o twin-arc. Indicado para la soldadura en ngulo o a tope con multipasada. Se destaca que su escoria es extremadamente fcil de eliminar, lo cual permite su utilizacin en juntas muy estrechas. Puede ser utilizado tanto en c.c. como en c.a., con un amperaje mx. de 1000A. Optima resistencia al campo magntico. En caso de humedad en el flux debe ser reacondicionado a una temperatura de 300-350C. Talla del grano conforme a DIN 32522: 2-16.

Main Constituents CaF2 SiO2 + TiO2 Al2O3 + MnO 10 % 30 % 50 %

Basicity to Boniszewski Metallurgical Behaviour

0,4

RUTILE FLUXES FOR NON-ALLOY STEELS

265

FLUXES & WIRES

ETC FX 42R
All Weld Metal Chemical Analysis Values (typical values)
With wire C Cr Mn Si % Weight Ni Mo Nb N Cu

ETC AS1 ETC AS2 ETC AS2 Mo Mechanical Properties


With Wire

0.03-0.08 0.04-0.08 0.04-0.08

1.1-1.5 1.3-1.7 1.3-1.7

0.6-0.9 0.6-0.9 0.6-0.9

0.5

Heat Treatment As Welded As Welded As Welded

ETC AS1 ETC AS2 ETC AS2 Mo Charpy Notch


With Wire Heat Treatment

Tensile Strength 2 N/mm 520 - 620 560 - 660 610 - 710

Yield Strength 2 N/mm 420 min 450 min 490 min

Elongation 4d (%) 22 min 22 min 18 min

+ 20

Charpy V Notch Impact Strength (J) 0 - 18 - 20 - 40

- 60

- 80

ETC AS1 ETC AS2 ETC AS2 Mo Application Material


Boiler steels Boiler steels Boiler steels Fine-grain structural steels General structural steels General structural steels Pipe steels Pipe steels Pipe steels Pipe steels Pipe steels

As Welded As Welded As Welded

50 min 50 min 50 min

For multipass joint welds, typical values for as-welded condition


ETC AS2 ETC AS2 Mo ETC AS1 ETC AS1 ETC AS1 ETC AS1 ETC AS1 ETC AS1 ETC AS2 ETC AS1 ETC AS1 ETC AS2 ETC AS2 ETC AS2

For joint welds with two run tech, typical values for as-welded cond.
ETC AS1 ETC AS2 Mo ETC AS1 ETC AS2 ETC AS1 ETC AS1 ETC AS1 ETC AS1 ETC AS1 ETC AS1 ETC AS1 ETC AS2 ETC AS2 ETC AS2 ETC AS2 ETC AS2 ETC AS2 ETC AS2 ETC AS2 ETC AS2

17 Mn 4, 19 Mn 5 15 Mo 3 H I, H II St E 225 - St E 335 St 37-2, U St 37-2, R St 37-2 St 44-2, St 44-3, St 52-3 St E 210.7, St E2 40.7, St E 290.7 St 52, St 52.4 St E 320.7, St E 360.7 St 44, St 44.4, St 45.8 St 37, St 37.4, St 35.8

Standard Packing

25 Kg PLASTIC BAGS

RUTILE FLUXES FOR NON-ALLOY STEELS

266

ETC FX 46R
Classification AWS A5.17: F7A2 EM 12K AWS EN A5.17: F7AZ EL 12 760: SA CS 1 77 AC ETC AS2 ETC AS1 Approvals ABS LRS RINA ETC AS2 ETC AS2 ETC AS2

XXXXXXXX
Applications and Characteristics

GB I

ETC FX 46R is an agglomerated calcium-silicate type flux, most suited to welding low alloy steels and fine-grain steels. Its particularly indicated for welding multi-wire and high-speed. Damp flux should be redried at 300-350C. Grain size in accordance with DIN 32 522: 2-16. ETC FX 46R un flusso agglomerato calcio-silicato indicato per la saldatura di acciai non legati e a grano fine. particolarmente indicato per la saldatura in multifilo e ad alte velocit. In caso di umidit il flusso il flusso deve essere ricondizionato ad un atemperatura di 300-350C. Grano di dimensioni conforme alle DIN 32 522: 2-16. ETC FX 46R ist ein agglomeriertes Schweipulver des Typs Kalzium-Silikat, geeignet fr das Verschweien von unlegierten Bausthlen und Feinkornbausthlen. Es ist besonders fr das Mehrdrahtverfahren bei hoher Geschwindigkeit geeignet. Feuchtes Pulver mu bei 300-350 C nachgetrocknet werden. Krnung laut DIN 32 522:2-16. ETC FX 46R es un flux aglomerado calcio-silicato indicado para soldadura de aceros no aleados y de grano fino. Particularmente indicado en la soldadura multihilo y de alta velocidad. En caso de humedad en el flux, este debe ser reacondicionado a una temperatura de 300-350C. Talla del grano conforme a DIN 32 522: 2-16.

D E

Main Constituents Al2O3 + MnO CaF2 SiO2 + TiO2 CaO + MgO 25 % 10 % 40 % 20 %

Basicity to Boniszewski Metallurgical Behaviour

All Weld Metal Chemical Analysis Values (typical values)


With wire % Weight Ni

Cr

Mn

Si

Mo

Nb

Cu

ETC AS1 ETC AS2

0.04-0.08 0.04-0.08

0.8-1.3 1.1-1.7

0.3-0.7 0.3-0.7

Mechanical Properties
With Wire

Heat Treatment As Welded As Welded

ETC AS1 ETC AS2

Tensile Strength 2 N/mm 420 - 520 520 - 620

Yield Strength 2 N/mm 360 min 400 min

Elongation 4d (%) 24 min 24 min

Charpy Notch
With Wire Heat Treatment + 20 Charpy V Notch Impact Strength (J) 0 - 18 - 20 - 40 - 60 - 80

ETC AS1 ETC AS2

As Welded As Welded

47 min 50 min

RUTILE FLUXES FOR NON-ALLOY STEELS

267

FLUXES & WIRES

ETC FX 46R
Application Material
Boiler steels Boiler steels General structural steels General structural steels Pipe steels Pipe steels Pipe steels Pipe steels Pipe steels Pipe steels Pipe steels 17 Mn 4, 19 Mn 5 H I, H II St 44-2, St 44-3, St 52-3 St 37-2, U St 37-2, R St 37-2 St 52, St 52.4 St E 320.7, St E 360.7 X 42 St E 210.7, St E2 40.7, St E 290.7 St 45, St 45.4, St 45.8 X 46, X 52, X 56 St 35, St 35.4, St 35.8

For multipass joint welds, typical values for as-welded condition


ETC AS2 ETC AS1 ETC AS2 ETC AS1 ETC AS2 ETC AS2 ETC AS1 ETC AS1 ETC AS2 ETC AS2 ETC AS1

For joint welds with two run tech, typical values for as-welded cond.
ETC AS2 ETC AS2 ETC AS2 ETC AS1 ETC AS2 ETC AS2 ETC AS2 ETC AS1 ETC AS2 ETC AS2 ETC AS1 ETC AS2 ETC AS2 ETC AS2

Standard Packing

25Kg PLASTIC BAGS

RUTILE FLUXES FOR NON-ALLOY STEELS

268

ETC FX 27SB
Classification AWS A5.17: F7A5-F6P5 EM 12K AWS AWS AWS EN A5.23: F7 A2 - EA2 A2 A5.17: F7A4-F6P4 EH 12K A5.17: F6A4-F6P5 EL12 760: SA FB 1 65 AC H5 Approvals ETC AS2 ETC AS2 Mo ETC ASH3 ETC AS1

XXXXXXXX

Applications and Characteristics

GB

ETC FX 27 SB is an agglomerated fluoride-basic type flux for joint welding general structural steels, pressure vessel steels, pipe steels and fine-grain steels. ETC FX 27 SB has a high current-carrying capacity and is therefore also suited to welding fillets with a large throat thickness in steel constructions. The flux has an easily detechable slag. As the bulk density is low, so is the consumption rate. ETC FX 27 SB can be welded on DC + pole and AC at up to 1200 A. The special production method ensures that the flux has low moisture pick-up and the weld metal a low hydrogen content. Damp flux should be redried at 300-350C. Grain size in accordance with DIN 32 522: 2-20. ETC FX 27 SB un flusso agglomerato di tipo fluor-basico adatto per la saldatura di acciai al carbonio, contenitori a pressione, carpenteria in acciai e acciai a grano fine. ETC FX 27 SB un elevato conduttore di corrente, ed perci adatto per la saldatura di cordoni sovrapposti. La scoria di questo flusso facilmente asportabile, pu essere saldato sia in DC polo +, che in AC fino a 1200 A. Lo speciale metodo di produzione garantisce un basso contenuto di umidit, ed un basso contenuto di idrogeno nel deposito. Il flusso umido dovrebbe essere ricondizionato a 300-350C. La granulometria secondo DIN 32 522: 2-20. ETC FX 27 SB ist ein agglomeriertes Schweipulver der fluoridbasischen Typengruppe und geeignet fr das Verschweien von Kohlenstoffsthlen, Druckbehltern, Feinkornbausthlen und das Schweien im Stahlbau. ETC FX 27 SB kann in DC Pol +, wie auch in AC bis 1200 A verschweit werden. Das besondere Herstellungsverfahren garantiert einen niedrigen Feuchtigkeitsgehalt und einen geringen Wasserstoffgehalt im Auftrag. Feuchtes Schweipulver mu bei 300-350C nachgetrocknet werden. Die Krnung ist nach DIN 32 522:2-20. ETC FX 27 SB es un flux aglomerado del tipo flor-bsico adaptado para la soldadura de aceros al C en recipientes a presin y trabajos en aceros y aceros de grano fino. ETC FX 27SB tiene una elevada conduccin de corriente y est muy indicado para la soldadura de multipasadas. Tiene una escoria facilmente eliminable, admite c.c y c.a hasta 1200 A. Su especial mtodo de produccin garantiza un bajo contenido de humedad y por lo tanto bajo contenido de H2 en el depsito. El flux hmedo deber ser reacondicionado a 300-350C. Su granulometra es conforme a DIN 32 522: 2 - 20.

Main Constituents CaO + MgO Al2O3 + MnO CaF2 SiO2 + TiO2 30 % 25 % 20 % 20 %

Basicity to Boniszewski Metallurgical Behaviour

1,7

All Weld Metal Chemical Analysis Values (typical values)


With wire C Cr Mn Si % Weight Ni Mo Nb N Cu

ETC AS1 ETC AS2 ETC AS2 Mo ETC ASH3

0.04-0.08 0.04-0.08 0.04-0.08 0.04-0.08

0.9-1.3 0.8-1.2 0.8-1.2

0.5-0.8 0.1-0.2 0.1-0.2

0.5 min -

0.5 max 0.3 max -

1.3-1.6 0.15-0.25

BASIC AND SEMI-BASIC FLUXES FOR ALLOY AND NON-ALLOY STEELS

269

FLUXES & WIRES

ETC FX 27SB
Mechanical Properties
With Wire

Heat Treatment As Welded As Welded As Welded As Welded

ETC AS1 ETC AS2 ETC AS2 Mo ETC ASH3 Charpy Notch
With Wire Heat Treatment

Tensile Strength 2 N/mm 450 - 550 450 - 550 550 - 650 500 - 600

Yield Strength 2 N/mm 360 min 400 min 480 min 400 min

Elongation 4d (%) 24 min 24 min 20 min 24 min

+ 20

Charpy V Notch Impact Strength (J) 0 - 18 - 20 - 40

- 60

- 80

ETC AS1 ETC AS2 ETC AS2 Mo ETC ASH3

As Welded As Welded As Welded As Welded

110 min

95 min

85 min 90 min 40 min 100 min 70 min

150 min 110 min 90 min 70 min

160 min 130 min

BASIC AND SEMI-BASIC FLUXES FOR ALLOY AND NON-ALLOY STEELS

270

ETC FX 27SB
Application Material
Boiler steels Boiler steels Boiler steels Boiler steels Fine-grain structural steels Fine-grain structural steels Fine-grain structural steels Fine-grain structural steels Fine-grain structural steels Fine-grain structural steels Fine-grain structural steels Fine-grain structural steels Fine-grain structural steels General structural steels General structural steels General structural steels Pipe steels Pipe steels Pipe steels Pipe steels Pipe steels Pipe steels Pipe steels Pipe steels Pipe steels 15 Mo 3 17 Mn 4, 19 Mn 5 H I, H II 13 Cr Mo 44 St E 420, W St E 420 St E 225, W St E 255 T St E 380 St E 315, W St E 315 St E 380, W St E 380 T St E 315, T St E 355 St E 285, W St E 285 St E 355, W St E 355 T St E 255, T St E 285 St 37-2, U St 37-2, R St 37-3 St 37-3, St 44-2, St 44-3 St 52-3 X 60, X 65, X 70 St 52, St 52.4 St 37, St 37.4, St 35.8 St 44, St 44.4, St 45.8 X 42 St E 415.7, St E 445.7, St E 480.7 St E 320.7, St E 360.7, St E 385.7 X46, X 52, X 56 St E 210.7, St E 240.7, St E 290.7

For multipass joint welds, typical values for as-welded condition


ETC ASH3 ETC AS2 ETC AS2 ETC AS2 Mo ETC AS2 Mo ETC AS2 ETC ASH3 ETC AS2 ETC ASH3 ETC ASH3 ETC AS2 ETC ASH3 ETC ASH3 ETC AS1 ETC AS2 ETC AS2 ETC AS2 Mo ETC ASH3 ETC AS2 ETC AS2 ETC AS2 Mo ETC AS2 Mo ETC ASH3 ETC AS2 Mo ETC AS2 ETC ASH3 ETC AS2

For joint welds with two run tech, typical values for as-welded cond.
ETC ASH3 ETC AS2 ETC AS2 ETC AS2 Mo ETC AS2 Mo ETC AS2 ETC AS2 Mo ETC AS2 Mo ETC AS2 Mo ETC AS2 Mo

ETC AS2 ETC ASH3

ETC AS2 Mo ETC AS2 Mo

ETC AS2 ETC ASH3

ETC AS2 Mo ETC AS2 Mo

ETC AS2 ETC AS2 ETC ASH3 ETC AS2 Mo ETC ASH3 ETC AS2 ETC AS2 ETC AS2 ETC AS2 Mo ETC ASH3 ETC AS2 Mo ETC AS2

ETC AS2 Mo ETC AS2 Mo ETC AS2 Mo

ETC AS2 Mo ETC AS2 Mo ETC AS2 Mo

ETC AS2 Mo

ETC AS2 Mo

Standard Packing

25Kg PLASTIC BAGS

BASIC AND SEMI-BASIC FLUXES FOR ALLOY AND NON-ALLOY STEELS

271

ETC FXA 27SB


Classification AWS A5.17:F6A2 F6P2-EL12 AWS AWS AWS AWS EN A5.17: F7A4 F7P4 - EM12K A5.17:F7A6 F7P6-EH12K A5.23:F8A2 F8P2-EA2 A2 A5.23:F7A2 - EG-G 760:S A AB 1 67 AC H5 ETC AS1 ETC AS2 ETC ASH3 ETC AS2 Mo ETC AS48 Approvals ABS GL LRS RINA TUV ETC AS2 ETC AS2 ETC AS2 / ETC AS2 Mo ETC AS2 / ETC AS2 Mo ETC AS2

XXXXXXXX

Applications and Characteristics

GB

ETC FXA 27 SB is an agglomerated semi basic type flux for joint welding general structural steels, pressure vessel steels, pipe steels and fine-grain steels. The flux behaviour in terms of manganese is neutral, the use of wires with a relatively high manganese content is therefore required (ETC AS1 - ETC ASH3) ETC FXA 27 SB is suitable for submerged- arc twin-wire, tandem and multi-wire welding a well as for welding with the two-run techinique, e.g. in the production of large pipes. ETC FXA 27 SB can be welded on DC and AC. Il flusso ETC FXA 27 SB un flusso basico per la saldatura di strutture sollecitate meccanicamente, recipienti a pressione, tubazioni ed accia a grana fine. Ha un comportamento metallurgico neutro con l'impiego di fili del tipo ETC AS1 - ETC AS2 - ETC ASH3. Pu essere utilizzato in twin-arc tandem e multipass anche con elevata velocit di deposito. Ideale per la saldatura di pipe dove si ottengono degli ottimi risultati in termini d produttivit. Pu essere utilizzato sia in corrente continua che in corrente alternata. ETC FXA 27 SB ist ein basisches Schweipulver fr das Verschweien von Strukturen mit mechanischer Belastung, Druckbehltern, Rohrleitungen und Feinkornbausthlen. Bei Einsatz von Draht des typs ETC AS1, ETC AS2 und ETC ASH3 bewirkt es ein neutrales metallurgisches Verhalten. Es kann in Twin-Arc-, Tandem- und Multipassverfahren auch mit hoher Schweigeschwindigkeit eingesetzt werden. Besonders geeignet fr das Schweien an Pipeline, wo hohe Ausbringung bewirkt wird. Kann mit Gleich- und Wechselstrom eingesetzt werden. ETC FXA 27 SB es un flux bsico para la soldadura de estructuras con elevadas propiedas mecnicas, recipientes a presin, tubera y acero de grano fino. Tiene un comportamiento metalrgico neutro con el empleo de hilos del tipo ETC AS1, ETC AS2, ETC ASH3. Puede ser utilizado en twin-arc o tandem y en multipasadas con un elevada velocidad de depsito. Ideal para soldadura de tubera donde deben ser obtenidos los mejores resultados en trminos de productividad. Puede ser utilizado en c.c o c.a.

Main Constituents MnO + FeO CaO + CaF2 + MgO Al2O3 + TiO2 + ZrO2 SiO2 9 % 39 % 30 % 20 %

Basicity to Boniszewski Metallurgical Behaviour

1,3

All Weld Metal Chemical Analysis Values (typical values)


With wire C Cr Mn Si % Weight Ni Mo Nb N Cu

ETC AS1 ETC AS2 ETC AS2 Mo ETC AS3 Mo ETC AS48 ETC ASH3

0.03-0.06 0.03-0.05 0.04-0.08 0.04-0.08 0.04-0.08 0.04-0.08

0.6-1 1-1.6 1.1-1.4 1.3-1.7 1.4-1.6 1.3-1.6

0.1-0.5 0.2-0.6 0.2-0.6 0.2-0.6 0.2-0.3 0.2-0.4

0.7 -

0.4-0.65 0.4-0.65 -

0.5 max 0.3 max 0.4 max -

BASIC AND SEMI-BASIC FLUXES FOR ALLOY AND NON-ALLOY STEELS

272

FLUXES & WIRES

ETC FXA 27SB


Mechanical Properties
With Wire

Heat Treatment As Welded As Welded 620C x 1 h As Welded 620C x 1 h As Welded 620C x 1 h As Welded As Welded 620C x 1 h

ETC AS 3 Mo ETC AS1 ETC AS1 ETC AS2 ETC AS2 ETC AS2 Mo ETC AS2 Mo ETC AS48 ETC ASH3 ETC ASH3 Charpy Notch
With Wire Heat Treatment

Tensile Strength 2 N/mm 560 - 680 450 - 550 420 - 550 520 - 620 490 - 650 560 - 680 560 - 690 500 - 600 530 - 650 510 - 650

Yield Strength 2 N/mm 490 min 360 min 330 min 430 min 400 min 500 min 480 min 450 min 440 min 420 min

Elongation 4d (%) 22 min 24 min 22 min 24 min 22 min 22 min 20 min 25 min 22 min 22 min

+ 20

Charpy V Notch Impact Strength (J) 0 - 30 - 40 - 51

- 60

- 80

ETC AS1 ETC AS2 ETC AS2 Mo ETC ASH3 ETC AS 3 Mo ETC AS1 ETC AS2 ETC AS2 Mo ETC AS48 ETC ASH3

620C x 1 h 620C x 1 h 620C x 1 h 620C x 1 h As Welded As Welded As Welded As Welded As Welded As Welded

27 min 60 min 27 min 60 min 50 min 27 min 70 min 27 min 27 min 70 min 27 min 27 min 27 min 47 min

BASIC AND SEMI-BASIC FLUXES FOR ALLOY AND NON-ALLOY STEELS

273

ETC FXA 27SB


Application Material
Boiler steels Boiler steels Boiler steels Boiler steels Fine-grain structural steels Fine-grain structural steels Fine-grain structural steels Fine-grain structural steels Fine-grain structural steels Fine-grain structural steels Fine-grain structural steels Fine-grain structural steels Fine-grain structural steels General structural steels General structural steels General structural steels Pipe steels Pipe steels Pipe steels Pipe steels Pipe steels Pipe steels Pipe steels Pipe steels Pipe steels 17 Mn 4 19 Mn 5 15 Mo 3 H I, H II St E 285, W St E 285 St E 315, W St E 315 T St E 315, T St E 355 T St E 380 St E 225, W St E 255 T St E 255, T St E 285 St E 355, W St E 355 St E 420, W St E 420 St E 380, W St E 380 St 52-3 St 37-3, St 44-2, St 44-3 St 37-2, U St 37-2, R St 37-3 St E 210.7, St E 240.7, St E 290.7 St E 320.7, St E 360.7, St E 385.7 X 42 St 44, St 44.4, St 45.8 X 60, X 65, X 70 St 37, St 37.4, St 35.8 St 52, St 52.4 St E 415.7, St E 445.7, St E 480.7 X 46, X52, X 56

For multipass joint welds, typical values for as-welded condition


ETC AS2 ETC ASH3 ETC AS2 Mo ETC AS2 ETC AS2 ETC AS2 ETC ASH3 ETC ASH3 ETC AS2 ETC ASH3 ETC ASH3 ETC AS2 Mo ETC ASH3 ETC AS2 ETC AS2 ETC AS2 ETC AS2 ETC ASH3 ETC AS2 Mo ETC AS2 ETC AS2 Mo ETC AS2 ETC ASH3 ETC AS2 Mo ETC AS2 Mo

For joint welds with two run tech, typical values for as-welded cond.
ETC AS1 ETC ASH3 ETC AS2 Mo ETC AS1 ETC AS2 ETC AS2 ETC AS2 ETC AS2 Mo ETC AS2 Mo ETC AS2 ETC AS2 Mo

ETC AS2

ETC AS2 Mo

ETC ASH3 ETC AS2 Mo ETC ASH3 ETC ASH3 ETC AS2 ETC AS2 ETC AS2 ETC ASH3 ETC AS2 Mo ETC AS2 ETC AS2 Mo ETC AS2 ETC ASH3 ETC AS2 Mo ETC AS2 Mo

ETC AS2 Mo

ETC AS2 Mo ETC AS2 Mo ETC AS2 Mo ETC AS2 Mo ETC AS2 Mo ETC AS2 Mo

ETC AS2 Mo

ETC AS2 Mo ETC AS2 Mo

Standard Packing

25 kg PLASTIC BAGS

BASIC AND SEMI-BASIC FLUXES FOR ALLOY AND NON-ALLOY STEELS

274

ETC FX 35B
Classification AWS A5.23: F8A8-F6P5 EA2 AWS AWS EN A5.17: F7A8-F6P8 EH12K A5.23: F7A8 - F7P10 ENi1 760: SA FB 1 53 DC H5 Approvals ETC AS2 Mo ETC ASH3 ETC AS2 Ni 1

XXXXXXXX

Applications and Characteristics

GB

ETC FX 35B is an agglomerated fluoride-basic type flux for welding high-tensile finegrain steels as well as heat-resistant structural steels. In the nuclear sector it can be used for many applications when combined with different wires. It is best used for joint welding components such as reactor pressure vessels, steam generators, pressurizer, reactor safety tanks and pipes in the primary and secondary circuits as well as the auxiliary units. ETC FX 35B should be welded on DC+ pole at up to approximately 800 A. Damp flux should be redried at 300-350C. Grain size accordance with DIN 32 522: 2-20. ETC FX 35B un flusso agglomerato di tipo fluor-basico adatto per la saldatura di acciai a grano fine ed elevato carico di rottura. E anche adatto per la saldatura di acciai resistenti allo scorrimento a caldo. Nel campo nucleare p essere usato in molte applicazioni, abbinandolo a diversi fili. E particolarmente adatto per la saldatura di componenti, come recipienti a pressione per reattori, generatori a vapore,compressori, serbatoi di sicurezza per reattori, nei circuiti primari e secondari, come pure negli elementi ausiliari. ETC FX 35B deve essere saldato in DC polo + , fino ad un massimo di 800 A circa. Il flusso umido deve essere ricondizionato a 300 - 350C. La granulometria secondo DIN 32 522: 2-20. ETC FX 35B ist ein agglomeriertes Schweipulver der fluoridbasischen-Typengruppe fr das Verschweien von Feinkornbausthlen mit hoher Streckgrenze. Es kann auch fr warmfesten Bausthle eingesetzt werden. Im Nuklearbereich findet es zahlreiche Anwendungsmglichkeiten in Kombination mit verschiedenen Schweidrhten. Es ist besonders geeignet fr das Verschweien von Bauteilen, z.B. Druckbehlter fr Reaktoren, Dampfkessel, Kompressoren, Sicherheitsbehlter fr Reaktoren, Rohrleitungen im Primr- und Sekundrbereich sowie Nebenanlagen. ETC FX 35B ist an Gleichstrom +Pol bis etwa 800 A verschweibar. Feuchtes Pulver ist bei 300-350C nachzutrocknen. Krnung gem DIN 32 522:2-20. ETC FX 35B es un flux aglomerado del tipo flor-bsico. Indicado para soldadura de acero de grano fino y elevada carga de rotura. Est muy indicado para soldadura de aceros resistentes a la fisuracin en caliente. En el campo nuclear puede ser usado en distintas aplicaciones, suministrando diversos hilos. Est particularmente desarrollado para soldadura de recipientes a presin para reactores, generadores de vapor, compresores, equipos de seguridad para reactores, en el circuito primario y secundario, asi como para los elementos auxiliares. ETC FX 35B debe ser soldado en DC+, hasta un mx. de 800 A. El flux hmedo debe ser reacondicionado a 300-350C. La granulometra es conforme a DIN 32 522: 2 - 20.

Main Constituents CaO + MgO CaF2 SiO2 + TiO2 Al2O3 + MnO 35 % 30 % 10 % 20 %

Basicity to Boniszewski Metallurgical Behaviour

3,1

All Weld Metal Chemical Analysis Values (typical values)


With wire C Cr Mn Si % Weight Ni Mo Nb N Cu

ETC AS1 Cr Mo 2 ETC AS1 Cr Mo 5 ETC AS2 Cr Mo 1 ETC AS2 Mo ETC AS2 Ni 1 ETC ASH3

0.05-0.08 0.05-0.08 0.05-0.08 0.04-0.08 0.05-0.08 0.05-0.08

2.2 5 1 0.15 -

0.4-0.6 0.4-0.6 0.7-0.9 0.7-0.9 0.9-1.2 1.2

0.1-0.2 0.2-0.3 0.1-0.2 0.1-0.2 0.2-0.3 0.2-0.3

1.15 -

1 0.6 0.5 0.5 0.3 -

BASIC AND SEMI-BASIC FLUXES FOR ALLOY AND NON-ALLOY STEELS

275

FLUXES & WIRES

ETC FX 35B
Mechanical Properties
With Wire

Heat Treatment PWHT PWHT As Welded PWHT As Welded PWHT As Welded

ETC AS1 Cr Mo 2 ETC AS2 Cr Mo 5 ETC AS2 Mo ETC AS2 Ni 1 ETC AS2 Ni 1 ETC AS2Cr Mo 1 ETC ASH3 Charpy Notch
With Wire Heat Treatment

Tensile Strength 2 N/mm 550 - 650 550 - 650 570 - 670 480 - 500 500-600 530-630 530 - 630

Yield Strength 2 N/mm 450 min 450 min 490 min 380 min 420 min 380 min 450 min

Elongation 4d (%) 22 min 20 min 20 min 26 min 24 min 24 min 24 min

+ 20

Charpy V Notch Impact Strength (J) 0 - 18 - 20 - 40

- 60

- 80

ETC AS2 Mo ETC AS2 Ni 1 ETC ASH3 ETC AS1 Cr Mo 2 ETC AS2 Cr Mo 5 ETC AS2 Ni 1 ETC AS2Cr Mo 1

As Welded As Welded As Welded PWHT PWHT PWHT PWHT

140 min 120 min 150 min 130 min 170 min 150 min 140 min 100 min 100 min 50 min

100 min 100 min 120 min

70 min 70 min 70 min

50 min 50 min 40 min

170 min 140 min 200 min 150 min

110 min

90 min

70 min

BASIC AND SEMI-BASIC FLUXES FOR ALLOY AND NON-ALLOY STEELS

276

ETC FX 35B
Application Material
General structural steels General structural steels General structural steels General structural steels General structural steels General structural steels General structural steels General structural steels General structural steels Heat-resistant steels Heat-resistant steels Heat-resistant steels Low temperature steels Low temperature steels Low temperature steels Nuclear steels Nuclear steels Nuclear steels Nuclear steels St E 420, W St E 420 T St E 420 St E 355, W St E 355,T St E 355 St E 460, W St E 460 T St E 460 St E 315, W St E 315, T St E 315 St E 285, W St E 285, T St E 285 St E 380, W St E 380 T St E 380 St E 500, W St E 500 T St E 500 St E 255, W St E 255, T St E 255 St E 500, W St E 500 T St E 500 13 CrMo44 12 Cr Mo 19 5 10 Cr Mo 9 10 TT St 35 N, TT St 35 V 10 Ni 14 TT St 41 N, TT St 41 V 15 Mn Ni 63 22 Ni Mo Cr 37 15 Ni Cu Mo Nb 5 20 Mn Mo Ni 55

For multipass joint welds, typical values for as-welded condition


ETC ASH3 ETC ASH3 ETC ASH3 ETC ASH3 ETC ASH3 ETC ASH3 ETC ASH3 ETC ASH3 ETC ASH3 Ni Mo 1 ETC AS2 Cr Mo 1 ETC AS1 Cr Mo 5 ETC AS1 Cr Mo 2 ETC AS2 Ni 2 ETC AS2 Ni 2 ETC AS2 Ni 2 ETC AS2 Ni 1 ETC ASH3 Ni Mo 1 ETC ASH3 Ni Mo 1 ETC ASH3 Ni Mo 1 ETC AS2 Ni 1 ETC AS2 Ni 1 ETC AS2 Ni 1 ETC AS2 Ni 1 ETC AS2 Ni 1 ETC AS2 Ni 1

Standard Packing

25 kg PLASTIC BAGS

BASIC AND SEMI-BASIC FLUXES FOR ALLOY AND NON-ALLOY STEELS

277

ETC FX 76B
Classification AWS A5.23:F8P2-EB3-B3 AWS AWS AWS AWS AWS EN A5.23:F8P4-EB2-B2 A5.17:F7A6-F7P6 EH12K A5.23:F8A6-F8P6 EA2 A5.23:F7A8-F7P8 ENi1 A5.17: F7A2 - F6P3 EM12K 760: SA FB 1 55 AC H5 ETC AS1 Cr Mo 2 ETC AS2 Cr Mo 1 ETC ASH3 ETC AS2 Mo ETC AS2 Ni 1 ETC AS2 Approvals C O N T R O L ETC ASH3 AS DNV ETC ASH3 RINA TUV TUV ETC AS2 Ni2 ETC AS3 Ni Mo 1 ETC ASH3

XXXXXXXX

Applications and Characteristics

GB

ETC FX 76B is an agglomerated basic type flux most suited to welded joints on high-tensile, fine-grain steels as well as steels which are tough at sub-zero temperatures and resistant to ageing. The neutral behaviour of ETC FX 76B in terms of silicon and manganese pick-up and burn-out implies that it should be welded with wires like ETC ASH3. The flux is particularly well- suited to welding with tandem and multi-wire processes. As a result of the COD test carricd out with wire electrode ETC ASH3, ETC FX 76B is widely used for welding offshore components. The weld metal deposited when ETC FX 76B is used in combination with suitable wire electrodes, satisfies high requirements at sub-zero temperatures. The resulting slag is short allowing circumferantial welding on small-diameter parts without the risk of uncontrolled slag. Regularly shaped welds are deposited without reduction of area or interface notches. The flux can be welded on DC-pole and AC at up to approximately 1000 A. Damp flux should be redried at 300 - 350C. Grain size in accordance with DIN 32 522: 2-20. Il flusso ETC FX 76B del tipo agglomerato di tipo fluor basico indicato per la saldatura di strutture altamente sollecitate,acciai a grano fine, applicazioni a bassa temperatura e acciai debolmente legati L'ETC FX 76B ha un comportamento neutro per quanto riguarda lapporto di silicio e manganese, per cui necessario saldare con fili contenenti manganese e silicio in quantit relativamente elevate. Questo flusso particolarmente adatto per la saldatura in tandem e multi filo. Indicato per la saldatura in off-shore anche quando viene richiesto il C.T.O.D. Si possono fare saldature circoferenziali su elementi di diametro sottile, senza correre il rischio di avere problemi di scorificazione.Adatto sia per corrente continua che per corrente alternata. Il flusso pu essere ricondizionato a 300 - 350C. La granulometria secondo DIN 32522:2-20. ETC FX76 ist ein agglomeriertes Schweipulver der fluoridbasischen Typengruppe und besonders geeignet fr das Verbindungsschweien von Komponenten mit groer mechanischer Belastung, Feinkornbausthle, fr das Verschweien bei niedrigen Temperaturen sowie fr schwach legierte Bausthlen. Das Schweipulver verhlt sich hinsichtlich Silizium und Mangan neutral, d.h. es erfolgt weder Zu- noch Abbrand, so da Drahtelektroden mit hheren Mangan- und Siliziumgehalt verwendet werden mssen. Dieses Schweipulver ist besonders fr das Tandem- und Mehrdrahtschweiverfahren geeignet. ETC FX 76B wird auf Grund seiner erfolgreichen COD-Prfung bevorzugt im Offshorebereich eingesetzt. Es kann fr das Schweien von Rundnhten an Bauteilen mit kleinerem Durchmesser eingesetzt werden ohne da die Schlacke abfliet. Das Schweipulver kann in Gleichstrom Pol+ und Wechselstrom bis 1000 A geschweit werden. Feuchtes Schweipulver mu bei 300-350C nachgetrocknet werden. Krnung laut DIN 32 522:2-20 ETC FX 76B es un flux aglomerado del tipo flor-bsico para soldadura de estructuras con altas solicitaciones, aceros de grano fino, apliciones a baja temperatura y aceros debilmente aleados. ETC FX 76B tiene un comportamiento neutro debido al aporte de Si y Mn, por esto es necesario soldar con hilos con contenidos de Mn y Si relativamente altos. Este flux est especialmente indicado para la soldadura en tandem o multihilo. Indicado para la soldadura de off-shore incluso cuando tiene requerimientos de C.T.O.D. Se pueden realizar soldaduras circunferenciales sobre elementos de dimetro pequeo sin correr riesgos por problemas de escorificacin. Admite tanto c.c como c.a. El flux puede ser reacondicionado a 300-350C. Su granulometra es conforme a DIN 32 522: 2 - 20.

Main Constituents SiO2 + TiO2 CaO + MgO Al2O3 + MnO CaF2 15 % 40 % 20 % 25 %

Basicity to Boniszewski Metallurgical Behaviour

3,1

BASIC AND SEMI-BASIC FLUXES FOR ALLOY AND NON-ALLOY STEELS

278

FLUXES & WIRES

ETC FX 76B
All Weld Metal Chemical Analysis Values (typical values)
With wire C Cr Mn Si % Weight Ni Mo Nb N Cu

ETC AS1CrMo2 ETC AS1CrMo5 ETC AS2 ETC AS2 Mo ETC AS2 Ni 1 ETC AS2 Ni 3 ETC AS2CrMo1 ETC AS3NiMo1 ETC AS4 ETC ASH3

0.05-0.08 0.05-0.08 0.05-0.08 0.05-0.08 0.05-0.08 0.13 0.05-0.08 0.05-0.08 0.05-0.08 0.05-0.08

2.2 5 1 -

0.5-0.8 0.5-0.8 0.7-1 0.7-1 1-1.3

0.2-0.3 0.2-0.4 0.15-0.25 0.15-0.25 0.25-0.4

1.2 3.5 1 -

1 0.6 0.5 0.15 0.5 0.6 -

0.6-1.2 0.05-0.3 0.7-1 1.3-1.6 1.5-2 0.2-0.3 0.2-0.4 0.15-0.25

1.3-1.5 0.25-0.4

Mechanical Properties
With Wire

Heat Treatment PWHT PWHT As Welded As Welded PWHT As Welded PWHT As Welded As Welded PWHT PWHT As Welded As Welded As Welded

ETC AS1CrMo2 ETC AS1CrMo5 ETC AS2 ETC AS2 Mo ETC AS2 Ni 1 ETC AS2 Ni 1 ETC AS2 Ni 3 ETC AS2 Ni 3 ETC AS2 Si ETC AS2CrMo1 ETC AS3NiMo1 ETC AS3NiMo1 ETC AS4 ETC ASH3

Tensile Strength 2 N/mm 550 - 650 550 - 650 450 - 550 580-680 480 - 580 500 - 600 500 - 610 565 - 645 480 - 560 530 - 630 630 - 730 650 - 750 540-630 560 - 640

Yield Strength 2 N/mm 450 min 450 min 360 min 500 min 380 min 420 min 430 min 460 min 330 min 380 min 540 min 540 min 470 min 450 min

Elongation 4d (%) 22 min 22 min 28 min 20 min 26 min 24 min 26 min 24 min 24 min 24 min 22 min 20 min 24 min 25 min

BASIC AND SEMI-BASIC FLUXES FOR ALLOY AND NON-ALLOY STEELS

279

ETC FX 76B
Charpy Notch
With Wire Heat Treatment 0 - 18 Charpy V Notch Impact Strength (J) - 20 - 40 - 60 - 80 - 101

ETC AS2 ETC AS2 Mo ETC AS2 Ni 1 ETC AS2 Ni 3 ETC AS2 Si ETC AS3NiMo1 ETC AS4 ETC ASH3 ETC AS1CrMo2 ETC AS1CrMo5 ETC AS2 Ni 1 ETC AS2 Ni 3 ETC AS2CrMo1 ETC AS3NiMo1

As Welded 160 min As Welded 120 min As Welded 130 min As Welded 140 min As Welded 100 min As Welded 120 min As Welded 130 min As Welded 160 min PWHT PWHT PWHT PWHT PWHT PWHT 100 min 90 min 110 min 160 min 150 min 140 min

100 min 100 min 100 min 120 min 80 min 90 min 100 min 140 min 50 min 70 min 60 min 100 min 70 min 50 min 70 min 70 min 100 min 50 min 50 min 70 min 50 min 50 min

140 min

120 min 40 min

90 min

70 min

60 min

120 min

90 min

70 min

BASIC AND SEMI-BASIC FLUXES FOR ALLOY AND NON-ALLOY STEELS

280

ETC FX 76B
Application Material For multipass joint welds, typical values for as-welded condition

Ageing resistant steels Ageing resistant steels General structural steels General structural steels General structural steels General structural steels General structural steels General structural steels General structural steels General structural steels General structural steels General structural steels General structural steels General structural steels General structural steels General structural steels General structural steels General structural steels Heat-resistant steels Heat-resistant steels Heat-resistant steels Heat-resistant steels Low temperature steels Low temperature steels Low temperature steels

A St 35, A St 41 A St 45. A St 52 St E 255. W St E 255 St E 285, W St E 285 St E 315, W St E 315 St E 355, W St E 355 St E 380, W St E 380 St E 420, W St E 420 St E 460, W St E 460 St E 500, W St E 500 T St E 255 T St E 285 T St E 315 T St E 355 T St E 380 T St E 420 T St E 460 T St E 500 15 Mo 3 13 Cr Mo 44 10 Cr Mo 9 10 12 Cr Mo 19 5 10 Ni 14 TT St 35 N, TT St 35 V TT St 41 N, TT St 41 V

ETC ASH3 ETC ASH3 ETC ASH3 ETC ASH3 ETC ASH3 ETC ASH3 ETC ASH3 ETC ASH3 ETC ASH3 ETC ASH3 ETC ASH3 ETC ASH3 ETC ASH3 ETC ASH3 ETC ASH3 ETC ASH3 ETC ASH3 ETC ASH3 ETC AS2 Mo ETC AS2 Cr Mo 1 ETC AS1 Cr Mo 2 ETC AS1 Cr Mo 5 ETC AS2 Ni 2 ETC AS2 Ni 2 ETC AS2 Ni 2 ETC ASH3 Ni Mo 1 ETC ASH3 Ni Mo1 ETC AS2 Ni 1 ETC AS2 Ni 1 ETC AS2 Ni 1 ETC AS2 Ni 1 ETC AS2 Ni 1 ETC AS2 Ni 1

Standard Packing

25kg PLASTIC BAGS 281

BASIC AND SEMI-BASIC FLUXES FOR ALLOY AND NON-ALLOY STEELS

ETC FXA 76B


Classification AWS A5.17: F7A8 EH12K EN 760: S A FB 1 55 AC H5 ETC ASH3 Approvals DNV ETC ASH3

XXXXXXXX

Applications and Characteristics

GB

ETC FXA 76B is an agglomerated basic type flux most suited to welded joints on high-tensile, fine-grain steels as well as steels which are tough at sub-zero temperatures and resistant to ageing. The neutral behaviour of ETC FXA 76B in terms of silicon and manganese pick-up and burn-out implies that it should be welded with wires like ETC ASH3. The flux is particularly well- suited to welding with tandem and multi-wire processes. As a result of the C.T.O.D. test carried out with wire electrode ETC ASH3, ETC FXA 76B is widely used for welding offshore components. The flux can be welded on DC and AC. Damp flux should be redried at 300 - 350C. Il flusso ETC FXA 76B del tipo agglomerato di tipo basico indicato per la saldatura di strutture altamente sollecitate, anche a bassa temperatura. Ideale per lunione di acciai a grana fine e debolmente legati. L'ETC FXA 76B ha un comportamento neutro per quanto riguarda lapporto di silicio e manganese, anche nel caso di utilizzo di fili del tipo ETC ASH3. Tale abbinamento pu soddisfare le pi selettive richieste meccaniche sia in tandem che in multipass. Adatto sia per corrente continua che per corrente alternata. Il flusso pu essere ricondizionato a 300 - 350C. ETC FXA 76B ist ein agglomeriertes Schweipulver der basischen Typengruppe fr das Verschweien von Bauteilen mit hoher mechanischer Belastung, auch bei niedrigen Temperaturen. Geeignet fr das Verbindungsschweien von Feinkornbausthlen und schwach legierten Bausthlen. Auch unter Einsatz einer Drahtelektrode des Typs ETC ASH3 bewirkt das Schweipulver ETC FXA 76B hinsichtlich Si und Mn ein neutrales Verhalten. Dieses Verhalten wird auch sehr hohen mechanischen Ansprchen beim Tandem- und Multipassverfahren gerecht. Geeignet fr das Offshorebereich, auch von ein C.T.O.D.-Test erforderlich wird. Mit Gleichstrom und Wechselstrom zu verschweien. Das Schweipulver kann bei 300 - 350C nachgetrocknet werden. ETC FXA 76B es un flux de tipo aglomerado-bsico, indicado para la soldadura de estructuras con altas solicitaciones, incluso a baja temperatura. Ideal para la unin de aceros de grano fino y debilmente aleados. ETC FXA 76B tiene un comportamiento neutro debido al aporte del Si y Mn, incluso en el caso de utilizacin de hilos del tipo ETC ASH3.Tal combinacin puede satisfacer las mas elevadas propiedades mecnicas, tanto en tandem como en multipasadas. Puede ser utilizado tanto en c.c. como en c.a. Puede ser reacondicionado a 300 - 350C.

Main Constituents MgO SiO2 Mn CaO CaFe2 28 % 15 % 4 % 18 % 25 %

Basicity to Boniszewski Metallurgical Behaviour

2,7

All Weld Metal Chemical Analysis Values (typical values)


With wire C Cr Mn Si % Weight Ni Mo Nb N Cu

ETC ASH3 Mechanical Properties


With Wire

0.05-0.08

1.3-1.8 0.25-0.4

Heat Treatment As Welded

ETC ASH3 Charpy Notch


With Wire Heat Treatment

Tensile Strength 2 N/mm 540 - 640

Yield Strength 2 N/mm 450 min

Elongation 4d (%) 25 min

+ 20

Charpy V Notch Impact Strength (J) 0 - 18 - 20 - 40

- 60

- 80

ETC ASH3

As Welded

200 min 180 min

140 min

100 min

70 min

BASIC AND SEMI-BASIC FLUXES FOR ALLOY AND NON-ALLOY STEELS

282

FLUXES & WIRES

ETC FXA 76B


Application Material
Ageing resistant steels Ageing resistant steels General structural steels General structural steels General structural steels General structural steels General structural steels General structural steels General structural steels General structural steels General structural steels General structural steels General structural steels General structural steels General structural steels General structural steels General structural steels General structural steels Heat-resistant steels Heat-resistant steels Heat-resistant steels Heat-resistant steels Low temperature steels Low temperature steels Low temperature steels A St 45. A St 52 A St 35, A St 41 St E 380, W St E 380 T St E 380 St E 315, W St E 315 St E 420, W St E 420 St E 500, W St E 500 T St E 255 St E 285, W St E 285 T St E 315 T St E 500 T St E 420 St E 255. W St E 255 St E 355, W St E 355 T St E 355 St E 460, W St E 460 T St E 460 T St E 285 13 Cr Mo 44 12 Cr Mo 19 5 15 Mo 3 10 Cr Mo 9 10 TT St 41 N, TT St 41 V TT St 35 N, TT St 35 V 10 Ni 14
ETC ASH3 ETC ASH3 ETC ASH3 ETC ASH3 ETC ASH3 ETC ASH3 ETC ASH3 ETC ASH3 ETC ASH3 ETC ASH3 ETC ASH3 ETC ASH3 ETC ASH3 ETC ASH3 ETC ASH3 ETC ASH3 ETC ASH3 ETC ASH3 ETC AS2 Cr Mo 1 ETC AS1 Cr Mo 5 ETC AS2 Mo ETC AS1 Cr Mo 2 ETC AS2 Ni 2 ETC AS2 Ni 2 ETC AS2 Ni 2

For multipass joint welds, typical values for as-welded condition

Standard Packing

25 kg PLASTIC BAGS

BASIC AND SEMI-BASIC FLUXES FOR ALLOY AND NON-ALLOY STEELS

283

ETC FX 77SB
Classification AWS A5.17:F7AZ-F7PZ EM 12K AWS AWS EN A5.17:F7AZ-F7PZ EL 12 A5.23:F8A2-EA2-A2 760: SA AB 1 67 AC Approvals ETC AS2 ETC AS1 ETC AS2 Mo

XXXXXXXX

Applications and Characteristics

GB

ETC FX 77SB is an agglomerated aluminate-basic type for welding general structural steels, pipe steels, pressure vessel steels as well as fine-grain steels. Slight silicon pick-up and average manganese pick-up and average manganese pick-up occur. On account of its metallurgical behaviour, ETC FX 77SB can be used with ETC AS1, ETC AS2, ETC AS2 Mo wire electrodes. It is suitable for submerged-arc single-wire, tandem and multi-wire welding as well as when using the two-run technique, e.g. in the production of large pipes. ETC FX 77SB has a short slag i.e. circumferantial welding can be carried out on small-diameter workpieces, without the ride of uncontrollable slag. ETC FX 77SB can be welded on DC and AC at up to 1000A. Damp flux should be redried at 300 350C. Grain size in accordance with DIN 32 522: 2-20. Il flusso ETC FX 77SB del tipo agglomerato di tipo basico-alluminato, adatto per la saldatura di acciai al carbonio, ed acciai a grana fine. La riduzione di manganese che si verifica nella media, mentre la riduzione di silicio lieve. Il flusso indicato pu essere adatto in abbinamento con i fili ETC AS1, ETC AS2 oppure ETC AS2Mo. ETC FX 77SB ha una buona scorificazione, che lorende adatto alla saldatura circonferenziale su pezzi in opera di piccolo diametro. Adatto sia per corrente continua che per corrente alternata fino a 1000A. Il flusso umido pu essere ricondizionato a 300 - 350C. La granulometria secondo DIN 32522:2-20. ETC FX 77SB ist ein aluminate-basisches Schweipulver fr das Verschweien von Strukturen mit mechanischer Belastung, Druckbehltern, Rohrleitungen und Feinkornbausthlen. Bei Einsatz von Draht des Typs ETC AS1, ETC AS2 und ETC ASH3 bewirkt es ein neutrales metallurgisches Verhalten. Es kann in Twin-Arc-, Tandem- und Multipassverfahren auch mit hoher Schweigeschwindigkeit eingesetzt werden. Besonders geeignet fr das Schweien an Pipeline, wo hohe Ausbringung bewirkt wird. Kann mit Gleich- und Wechselstrom eingesetzt werden. ETC FX 77 SB es un flux aglomerado del tipo alumino-bsico, desarrollado para soldadura de aceros al C y soldadura de aceros de grano fino. La reduccin de Mn verificada esta en la media, mientras que la reduccin de Si es leve. Este flux puede ser combinado con los hilos ETC AS1 ETC AS2 o ETC AS2MO. ETC FX 77SB tiene una buena solidificcin de escoria, que confiere una buena adaptacin para la soldadura circunferencial de piezas de poco dimetro. Adpatado tanto para c.c como para c.a hasta 1000A. El flux hmedo puede ser reacondicionado a 300-3501C. Granulometra conforme a DIN 32 522: 2 - 20.

Main Constituents Al2O3 + MnO SiO2 + TiO2 CaF2 CaO + MgO 45 % 20 % 10 % 20 %

Basicity to Boniszewski Metallurgical Behaviour

1,0

All Weld Metal Chemical Analysis Values (typical values)


With wire C Cr Mn Si % Weight Ni Mo Nb N Cu

ETC AS1 ETC AS2 ETC AS2 Mo

0.05-0.08 0.05-0.08 0.05-0.08

0.7-1.1 1.2-1.6 1.2-1.6

0.2-0.4 0.2-0.4 0.2-0.4

0.5

BASIC AND SEMI-BASIC FLUXES FOR ALLOY AND NON-ALLOY STEELS

284

FLUXES & WIRES

ETC FX 77SB
Mechanical Properties
With Wire

Heat Treatment As Welded As Welded As Welded

ETC AS1 ETC AS2 ETC AS2 Mo

Tensile Strength 2 N/mm 420 - 520 500 - 600 600 - 700

Yield Strength 2 N/mm 360 min 400 min 450 min

Elongation 4d (%) 24 min 22 min 18 min

Charpy Notch
With Wire Heat Treatment + 20 Charpy V Notch Impact Strength (J) 0 - 18 - 20 - 40 - 60 - 80

ETC AS1 ETC AS2 ETC AS2 Mo

As Welded As Welded As Welded

90 min 90 min 65 min

50 min 50 min 50 min

35 min 35 min 35 min

Application Material
Boiler steels Boiler steels Boiler steels Boiler steels General structural steels General structural steels Pipe steels Pipe steels Pipe steels Pipe steels Pipe steels Pipe steels Pipe steels Pipe steels 13 Cr Mo 44 17 Mn 4, 19 Mn 5 15 Mo 3 H I, H II St 37-2, U St 37-2, R St 37-3 St 37-3, St 44-2, St 44-3, St 52-3 X46, X 52, X 56 St 44, St 44.4, St 45.8 St E 290.7, St E 320.7, St E 360.7 X 42 St 37, St 37.4, St 35.8 X 60, X 65, X 70 St 52, St 52.4 St E 210.7, St E 240.7

For multipass joint welds, typical values for as-welded condition


ETC AS2 Mo ETC AS2 ETC ASH3 ETC AS2 ETC ASH3 ETC AS2 ETC AS2 ETC AS2 ETC AS2 ETC AS1 ETC AS1 ETC AS2 Mo ETC AS2 ETC AS1

For joint welds with two run tech, typical values for as-welded cond.
ETC AS2 Mo ETC AS2 ETC ASH3 ETC AS2 ETC AS2 ETC AS2 ETC AS2 ETC AS2 ETC AS2 ETC AS2 ETC AS2 ETC AS2 ETC AS2 ETC AS2 ETC AS2 Mo ETC AS2 Mo ETC AS2 Mo ETC AS2 Mo ETC AS2 Mo ETC AS2 Mo ETC AS2 Mo ETC AS2 Mo ETC AS2 Mo ETC AS2 Mo ETC AS2 Mo ETC AS2 Mo ETC AS2 Mo

Standard Packing

25kg PLASTIC BAGS

BASIC AND SEMI-BASIC FLUXES FOR ALLOY AND NON-ALLOY STEELS

285

ETC AL CROMO F 537


Classification AWS A5.23: F9P2 EB3RB3R AWS AWS AWS EN A5.23: F9P2 EGR GR A5.23: F9P2 EGR GR A5.23: F8P2EB6B6 760: SA FB 1 55 AC H5 ETC AL CROMO S 225 ETC AL CROMO S 300 V ETC AL CROMO S 225 V ETC AS1 CrMo5 Approvals TUV ETC AL CROMO S 225

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Applications and Characteristics

GB

ETC AL CROMO F 537 is a special agglomerated fluoride-basic type flux best suited to welding heat-resistant steels after step cooling. Exceptionally low silicon pick-up and neutral behaviour in terms of manganese are typical of the metallurgical properties of this flux. It can be welded on D.C. and A.C. at up to 800 A. As the bulk density of this flux is low, so is the rate of consumption. The flux can be welded with the twin-wire process and can also be used for tandem welding with two or more wire electrodes. Damp flux should de redried at 300-350C. Grain size in accordancc with DIN 32 522: 2-20. ETC AL CROMO F 537 un flusso speciale agglomerato fluor basico studiato principalmente per la saldatura di acciai resistenti allo scorrimento a caldo per applicazioni dopo step cooling. Estremamente basso l'apporto di Si e neutro in termini di Mn, pu essere utilizzato in A.C./D.C. con amperaggi fino a 800 A. Flusso a bassa densit e a basso tasso di consumo. Il flusso pu essere utilizzato con procedimenti twin-arc o tandem. Il flusso pu essere ricondizionato a 300-350C, le dimensioni del grano sono in accordo con le DIN 32 522: 2-20. ETC AL CROMO F 537 ist ein agglomeriertes Spezialschweipulver der fluoridbasischen Typengruppe, besonders geeignet fr das Verschweien von hitzebestndigen Bausthlen und nach Einsatz von Step Cooling. Hinsichtlich Si erfolgt ein geringer Zubrand, wahrend fr Mn ein neutrales Verhalten erfolgt. Es kann in Gleich- und Wechselstrom bis 800 A verschweit werden. Das Schweisspulver hat ein geringes Schttgewicht mit entsprechend niedrigem Verbrauch. Es kann fr das Twin-Arc- oder Tandemverfahren eingesetzt werden. Nachtrocknen bei 300-350C. Krnung laut DIN 32 522:2-20. ETC AL CROMO F 537 es un flux especial aglomerado tipo flor-bsico, estudiado principalmente para soldadura de aceros resistentes a la fluencia despus de tratamiento de step-cooling. Tiene un bajsimo aporte de Si y neutro en Mn, puede ser utilizado en A.C./ D.C con amperajes hasta 800A. Es un flux con baja densidad y una baja tasa de consumo. Este flux puede ser utilizado con procedimientos twin-arc o tandem. Puede ser reacondicionado a 300-350C. Granulometra conforme a DIN 32 522: 2 - 20.

Main Constituents CaO + MgO CaF2 Al2O3 + MnO SiO2 + TiO2 40 % 25 % 20 % 15 %

Basicity to Boniszewski Metallurgical Behaviour

~ 2,6

All Weld Metal Chemical Analysis Values (typical values)


With wire C Cr Mn Si % Weight Ni Mo Nb V XFAL

ETC AL CROMO S 225

0.12 max

2.2 2.4 3 5

1 max 0.05-0.25 1 max 0.05-0.25 1 max 0.05-0.25 1 max 0.6 max

1 1 1 0.5

ETC AL CROMO S 225 V 0.12 max ETC AL CROMO S 300 V 0.12 max ETC AS1 Cr Mo 5 0.12 max

0.01-0.025 0.2-0.4 0.01-0.025 0.2-0.4 -

FLUXES FOR CHROME-MOLYBDENUM STEELS IN APPLICATIONS AFTER STEP COO ING

286

FLUXES & WIRES

ETC AL CROMO F 537


X
factor

= 10P + 5Sb + 4Sn + As (ppm) 100


4

<15

J factor = (Mn + Si) x (P + Sn) x 10

<150

Mechanical Properties
With Wire

Heat Treatment PWHT PWHT PWHT PWHT

ETC AL CROMO S 225 ETC AL CROMO S 225 V ETC AL CROMO S 300 V ETC AS1 Cr Mo 5 Charpy Notch
With Wire Heat Treatment

Tensile Strength 2 N/mm 620 - 750 620 - 750 620 - 750 550 - 700

Yield Strength 2 N/mm 540 min 540 min 540 min 470 min

Elongation 4d (%) 18 min 18 min 18 min 20 min

+ 20

Charpy V Notch Impact Strength (J) 0 - 18 - 20 - 40

- 60

- 80

ETC AL CROMO S 225 ETC AL CROMO S 225 V ETC AL CROMO S 300 V ETC AS1 Cr Mo 5

PWHT PWHT PWHT PWHT

100 min

100 min 100 min 100 min 54 min

50 min

Application Material
Creep resistant steels Creep resistant steels Creep resistant steels Creep resistant steels Creep resistant steels Creep resistant steels Creep resistant steels Creep resistant steels 12 Cr MoV 9 10 SA 336 F 22 V SA 541 Gr 22 V SA 182 Gr F 3 V SA 542 Tp 4 Cl 4a SA 832 Gr 21 V SA 387 Gr 22 SA 387 Gr 5

For multipass joint welds, typical values for as-welded condition


ETC AL CROMO S 225 V ETC AL CROMO S 225 V ETC AL CROMO S 225 V ETC AL CROMO S 300 V ETC AL CROMO S 300 V ETC AL CROMO S 300 V ETC AL CROMO S 225 ETC AS 1 CrMo5

For joint welds with two run tech, typical values for as-welded cond.

Standard Packing

25kg PLASTIC BAGS

FLUXES FOR CHROME-MOLYBDENUM STEELS IN APPLICATIONS AFTER STEP COO ING

287

ETC FX 300 IR
Classification EN 760: SA AF 2 54 DC Approvals RINA RINA RINA TUV Applications and Characteristics ETC AS 22.9.3L ETC AS 309L Mo ETC AS 316LN ETC AS 316L

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GB
ETC FX 300 IR is a special semi-basic welding flux used for welding stainless and heat resistant steels in combination with the wire electrodes of DIN 8556. In respect to the carbon content of the weld metal, ETC FX 300 IR is neutral. The welds are smooth and have a fine ripple without undercuts at the toe of base metal and without slag residues. Also, slag detachability is superb, therefore this flux is ideal for fillet welding. It is used on DC with up to 800 A. Damp flux should be redried at 300-350C. Particle size distribution according to DIN 32 522:2-16. Il tipo ETC FX 300IR un flusso semi basico, speciale per la saldatura di acciai inossidabili e resistenti al calore in combinazione a filo conforme a DIN 8556. I cordoni di saldatura si prestano piani e regolari senza tracce di ossidazione in zona di transizione e senza residui di scoria. Il flusso si evidenzia grazie anche alla sua eccellente propriet di rimozione della scoria ed pertanto particolarmente appropriato per la saldatura in angoli stretti. Adatta per D.C. fino a 800A. Il flusso umido deve essere ricondizionato a 300 - 350C. Granulometria in base a norma DIN 32 522: 2-16. ETC FX300 IR ist ein Sonderschweipulver der basischen Typengruppe fr das Verschweien von rostfreien und hitzebestndigen Bausthlen, in Kombination mit einer Drahtelektrode nach DIN 8556. Hinsichtlich des Kohlenstoffgehaltes im Schweigut verhalt sich das Schweipulver ETC FX 300 IR neutral. Das Pulver zeichnet sich durch eine gute Schlackenentfernbarkeit aus und eignet sich daher besonders fr das Schweien von engen Winkeln. Geeignet fr das Schweien an Gleichstrom +Pol bis 800 A. Feuchtes Schweisspulver mu bei 300-350 C nachgetrocknet werden. Krnung laut DIN 32 522:2-16. ETC FX 300IR es un flux semi bsico, especial para la soldadura de de aceros inoxidables y resistentes al calor que se usa en combinacin con hilos conforme a DIN 8556. El cordn de soldadra es plano y de aspecto muy regular sin trazas de oxidacin en la zona de transicin y sin residuos producidos por la escoria, que adems es de fcil eliminacin, lo que le confiere una gran adaptacin a la soldadura de raiz en juntas de ngulo estrecho. Indicado para C.C. Reacondicionamiento a 300-350C.

Main Constituents SiO2 + TiO2 Al2O3 + MnO CaF2 10 % 35 % 50 %

Basicity to Boniszewski Metallurgical Behaviour

1,8

FLUXES FOR STAINLESS STEELS

288

FLUXES & WIRES

ETC FX 300 IR
All Weld Metal Chemical Analysis Values (typical values)
With wire C 0.03 max 0.06 max 0.03 max 0.03 max 0.025 max 0.06 max 0.03 max 0.07 max 0.07 max 0.015 max Cr 23 min 18 min 18 min 21 min 19 min 18 min 18 min 18 min 18 min 18.8 Mn 5 Si 0.6 % Weight Ni 9 min 9 min 9 min 15 min 22 min 10 min 10 min 10 min 9 min 15 Mo 3 min 3 min 4 min 2.5 min 2.5 min 2.5 min 2.75 Nb 0.025 N 0.15 Cu 1.5 -

ETC AS 22 9 3L ETC AS 308 H ETC AS 308 L ETC AS 309LMo ETC AS 311 CuL ETC AS 316 ETC AS 316 L ETC AS 318 ETC AS 347 ETC AS316 LN Mechanical Properties
With Wire

Heat Treatment As Welded As Welded As Welded As Welded As Welded As Welded As Welded As Welded As Welded As Welded

ETC AS 308 H ETC AS 308 L ETC AS 316 ETC AS 316L ETC AS 316LN ETC AS 318 ETC AS 347 ETC AS311CuL ETCAS2293L ETCAS309LMo

Tensile Strength 2 N/mm 550 min 500 min 550 min 525 min 570 min 600 min 575 min 560 min 680 min 600 min

Yield Strength 2 N/mm 350 min 350 min 350 min 350 min 390 min 370 min 370 min 370 min 500 min 420 min

Elongation 4d (%) 35 min 35 min 30 min 30 min 35 min 30 min 30 min 35 min 25 min 25 min

FLUXES FOR STAINLESS STEELS

289

ETC FXA 300IR


Classification EN 760: S A FB 2 53 AC Approvals RINA RINA TUV Applications and Characteristics ETC AS 309LMo ETC AS 22 9 3L ETC AS 316L

XXXXXXXX
GB I D
ETC FXA 300IR is a special agglomerated flux used to weld austenitic stainless steels even when stabilised. ETC FXA 300IR has a chromium compensation. The flux is particularly well-suited to welding with single wire and multiwire. Suitable to weld thin plate at high travel speed. Excellent slag detachability also on hot plates. I1 flusso ETC FXA 300IR del tipo agglomerato indicato per la saldatura di acciai inox austenitici anche se stabilizzati. E' compensante per quanto riguarda il contenuto di Cr. Indicato sia per la saldatura a filo singolo che a pi fili. Adatto per la saldatura di spessori sottili ad alte velocit di lavoro. Ottima rimozione della scoria anche su lamiere calde. ETC FXA 300IR ist ein agglomeriertes Schweisspulver fr das Verschweien von rostfreien, austenitischen, auch stabilisierten Bausthlen. Es verhlt sich neutral hinsichtlich des Kohlenstoffgehaltes. Eignet fr das Einzeldraht- und Mehrdrahtverfahren. Es knnen auch Bauteilen mit kleinerem Durchmesser bei hoher Geschwindigkeit verschweit werden. Gute Schlackenentfernbarkeit auch bei warmen Blechen. ETC FXA 300IR es del tipo aglomerado indicado para la soldadura de aceros inoxidables austenticos incluso estabilizados. Esta compensado considerando su contenido de Cr. Indicado para la soldadura con un solo hilo o multihilos. Desarrollado para soldadura de espesores pequeos y con alta velocidad de trabajo. Excelente eliminacin de la escoria incluso con metal base caliente.

Main Constituents SiO2 CaO + CaF2 + MgO Al2O3 7 % 54 % 37 %

Basicity to Boniszewski Metallurgical Behaviour

2,2

All Weld Metal Chemical Analysis Values (typical values)


With wire C 0.03 max 0.06 max 0.03 max 0.03 max 0.025 max 0.06 max 0.03 max 0.07 max 0.07 max Cr 21.5 min 18 min 18 min 21 min 19 min 18 min 18 min 18 min 18 min Mn 1.1-1.5 1-2 1-2 1-2 1-2 1-2 1-2 1-2 1-2 Si 0.5-0.8 0.3-0.8 0.3-0.8 0.3-0.8 0.3-0.8 0.3-0.8 0.3-0.8 0.3-0.8 0.3-0.8 % Weight Ni 8 min 9 min 9 min 15 min 24 min 11 min 10 min 10 min 9 min Mo 3 min 3 min 4 min 2.5 min 2.5 min 2.5 min Nb -1 N 0.12-0.18 0.04-0.06 0.04-0.06 0.04-0.06 Cu 0.35 max 1.5 0.35 max 0.35 max

ETC AS 22 9 3L ETC AS 308H ETC AS 308L ETC AS 309LMo ETC AS 311 CUL ETC AS 316 ETC AS 316L ETC AS 318 ETC AS 347

FLUXES FOR STAINLESS STEELS

291

FLUXES & WIRES

ETC FXA 300IR


Mechanical Properties
With Wire

Heat Treatment As Welded As Welded As Welded As Welded As Welded As Welded As Welded As Welded As Welded

ETC AS 22 9 3L ETC AS 308H ETC AS 308L ETC AS 309LMo ETC AS 311 CUL ETC AS 316 ETC AS 316L ETC AS 318 ETC AS 347

Tensile Strength 2 N/mm 690 min 550 min 500 min 600 min 570 min 550 min 525 min 600 min 575 min

Yield Strength 2 N/mm 400 min 350 min 350 min 370min 420 min 370 min 350 min 390 min 500 min

Elongation 4d (%) 25 min 35 min 35 min 25 min 30 min 30 min 30 min 30 min 30 min

Application
Material Material no. 1.4462 1.4306 1.4301 1.4300 1.4401 1.4404 1.4435 1.4580 1.4571 1.4573 1.4583 1.4541 1.4543 1.4870 1.4550 With wire ETC AS 22 9 3 L ETC AS 308H ETC AS 308L ETC AS 308L ETC AS 316 ETC AS 316, ETC AS 316 L ETC AS 316, ETC AS 316 L ETC AS 318 ETC AS 318 ETC AS 318 ETC AS 318 ETC AS 347 ETC AS 347 ETC AS 347, ETC AS 318 ETC AS 347, ETC AS 318 l.4551 1.4576 1.4302 1.4403 1.4430 Material no. ~ 1.4462 1.4316

X 2 Cr Ni Mo N 22 5 X 2 Cr Ni 18 9 X 5 Cr Ni 18 8 X 2 Cr Ni 18 8 X S Cr Ni Mo 18 10 X 2 Cr Ni Mo 18 10 X 2 Cr Ni Mo 18 12 X 10 Cr Ni Mo Nb 18 l0 X 10 Cr Ni Mo Ti 18 10 X 10 Cr Ni Mo Ti 18 12 X 10 Cr Ni Mo Nb 18 12 X 10 Cr Ni Ti 18 9 X S Cr Ni Nb 18 9 X 12 Cr Ni Ti 18 9 X 10 Cr Ni Nb 18 9

Standard Packing

25kg PLASTIC BAGS

FLUXES FOR STAINLESS STEELS

292

ETC FX 300 IR
Application
Material Material no. With wire Material no.

X 2 Cr Ni Mo N 22 5 X 2 Cr Ni 18 9 X 2 Cr Ni 18 8 X 5 Cr Ni 18 8 X S Cr Ni Mo 18 10 X 2 Cr Ni Mo 18 10 X 2 Cr Ni Mo 18 12 X 10 Cr Ni Mo Ti 18 10 X 10 Cr Ni Mo Ti 18 12 X 10 Cr Ni Mo Nb 18 l0 X 10 Cr Ni Mo Nb 18 12 X 10 Cr Ni Ti 18 9 X S Cr Ni Nb 18 9 X 10 Cr Ni Nb 18 9 X 12 Cr Ni Ti 18 9

1.4462 1.4306 1.4300 1.4301 1.4401 1.4404 1.4435 1.4571 1.4573 1.4580 1.4583 1.4541 1.4543 1.4550 1.4870

ETC AS 22 9 3 L ETC AS 308 H ETC AS 308 L ETC AS 308 L ETC AS 316 ETC AS 316, ETC AS 316L ETC AS 316, ETC AS 316L ETC AS 318 ETC AS 318 ETC AS 318 ETC AS 318 ETC AS 347 ETC AS 347 ETC AS 347, ETC AS 318 ETC AS 347, ETC AS 318

1.4462 1.4316 1.4302

1.4403 1.4430

1.4576

1.4551

Standard Packing

25 Kg PLASTIC BAGS

FLUXES FOR STAINLESS STEELS

290

ETC FX 300B
Classification AWS A5.23: F 62PZ EB9R-B9 EN 760: SA FB 2 55 AC H5 Approvals ETC AS KV7M

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Applications and Characteristics

GB

ETC FX 300 B is a special agglomerated, fluoride-basic type flux welding stainless and heat-resistant steels when used in conjunction with wire electrodes to DIN 8556. In terms of weld metal C content, the behaviour of ETC FX 300 B can be described as neutral, thus if suitable wires are used, ELC quality steels may be welded. In terms of silicon and manganese, the metallurgical behaviour is neutral, i.e. there is neither pick-up nor burn-out. Manganese burn-out only occurs when wires with a high manganese content are used. ETC FX 300 B is intended for joint welding large cross-sections. It is one of the range of controlled-hydrogen fluxes, which deposit a weld metal with a low diffusible hydrogen content. ETC FX 300 B is particularly suited to tandem and multi-wire welding. Smooth welds with a good finish and free from notches in the transition zone are a further advantage of this flux. It is equally suited to welding on DC+ and AC at up to 800A. Damp flux should be redried at 300-350C. Grain size in accordance with DIN 32 522: 2-20. ETC FX 300 B un flusso basico per la saldatura degli acciai inossidabili a struttura austenitica e austeno-ferritica, nonch stabilizzati. Da un punto di vista metallurgico ha un comportamento moderatamente compensante per quanto riguarda il Cromo. E indicato per la saldatura di acciai austenitici anche del tipo E.L.C. In termini di Manganese ha unazione compensante nel caso di fili con contenuti normali di Manganese e riducente solo nel caso si utilizzino fili alto legati in Manganese. LETC FX 300 B indicato per la saldatura di grossi spessori anche in multipass. Il deposito a bassissimo contenuto di Idrogeno ed ha una grande resistenza alle fessurazioni. Indicato per la saldatura sia in corrente alternata che in corrente continua. Il flusso pu essere ricondizionato a temperature comprese tra i 300 ed i 350C. La granulometria conforme alle DIN 32 522: 2-20. ETC FX 300 B ist ein basisches Schweisspulver fr das Verschweien von rostfreien, austenitischen und austeno-ferritischen, auch stabilisierten Bausthlen. Es hat ein Chromabbrand ausgleichendes Verhalten und ist fr das Verschweien von austenitischen Bausthlen (auch des Typs E.L.C.) geeignet. Beim Einsatz von Drahtelektroden mit einem normalen Mangangehalt hat es hinsichtlich des Mangans ein ausgleichendes Verhalten. Ein Abbrand erfolgt nur beim Einsatz von Elektroden mit einem hohen Mangangehalt. ETC FX 300 B ist geeignet fr das Verschweien von dicken Werkstcken, auch im Multipassverfahren. Der Auftrag hat einen sehr geringen Wasserstoffgehalt und hohe Ribestndigkeit. Fr das Schweien in Gleich- oder Wechselstrom geeignet. Das Schweisspulver kann bei 300-350C nachgetrocknet werden. Krnung nach DIN 32 522:2-20. ETC FX 300B es un flux bsico para la soldadura de aceros inoxidables de estructura austentica y austentica-ferrtica no estabilizadas. Desde un punto de vista metalrgico tiene un comportamiento moderamente compensatorio por su relacin con el Cr. Est indicado para la soldadura de aceros austenticos y tambin del tipo ELC . El Mn tiene una accin equilibrante en el caso de utilizar hilos con contenidos normales de este elemento y de reduccin solo en el caso de utilizar hilos con alta aleacin de Mn. ETC FX 300 B est indicado para soldadura de grandes espesores o multipasada. El depsito posee un bajsimo contenido de H2 que le confiere una gran resistencia a la fisuracin. Indicado para la soldaura tanto en c.a como en c.c. El flux puede ser reacondicionado a temperaturas comprendidas entre 300 y 350C. Granulometra conforme a DIN 32 522: 2 - 20.

Main Constituents CaO + MgO CaF2 SiO2 + TiO2 Al2O3 + MnO 40 % 25 % 15 % 20 %

Basicity to Boniszewski Metallurgical Behaviour

~ 2,7

FLUXES FOR STAINLESS STEELS

293

FLUXES & WIRES

ETC FX 300B
All Weld Metal Chemical Analysis Values (typical values)
With wire C 0.03 max 0.03 max Cr 23 18 min 20 18 min 20 18 min 18 min 20-23 19-22 8-9.5 Mn 1.1 max Si 0.5 max % Weight Ni Mo 9 9 min 25 10 min 16 10 min 9 min 60 min 74 min 1 max 3 4.6 2.5 min 3 2.5 min 8-10 0.8-1.2 Nb 3.5 2.5 0.3-0.1 N 0.1 0.13 0.15 0.03-0.07 Cu 1.5 0.25 max V 0.15-0.25

ETC AS 22 9 3L ETC AS 308L

ETC AS 311 CuL 0.025 max ETC AS 316L ETC AS 316N ETC AS 318 ETC AS 347 ETC AS 625 ETC AS 82 ETC AS KV7M
0.03 max 0.03 max 0.07 max 0.07 max 0.03 max 0.03 max 0.13 max

Mechanical Properties
With Wire

Heat Treatment As Welded As Welded As Welded As Welded As Welded As Welded As Welded As Welded PWHT

ETC AS 22 9 3 L ETC AS 308 L ETC AS 311 Cu L ETC AS 316 L ETC AS 316 N ETC AS 318 ETC AS 347 ETC AS 625 ETC AS KV7M Charpy Notch
With Wire Heat Treatment

Tensile Strength 2 N/mm 650 min 550 min 560 min 550 min 600 min 600 min 575 min 760 min 680 min

Yield Strength 2 N/mm 350min 350 min 380 min 370 min 410 min 370 min 370min 450 min 550 min

Elongation 4d (%) 25 min 35 min 35 min 30 min 30 min 30 min 30 min 23 min 22 min

+ 20

Charpy V Notch Impact Strength (J) 0 - 18 - 20 - 40

- 60

- 80

ETC AS 22 9 3 L ETC AS 308 L ETC AS 311 Cu L ETC AS 316 L ETC AS 316 N ETC AS 318 ETC AS 347 ETC AS 625

As Welded As Welded As Welded As Welded As Welded As Welded As Welded As Welded

100 min 75 min 60 min 75 min 120 min 65 min 65 min 60 min 70 min

FLUXES FOR STAINLESS STEELS

294

ETC FX 300B
Application
Material Material no. 1.4462 1.4301 1.4301 1.4306 1.4306 1.4401 1.4435 1.4404 1.4404 1.4435 1.5680 1.5662 1.5637 1.4583 1.4583 1.4571 1.4573 1.4580 1.4571 1.4580 1.4573 1.4541 1.4550 1.4878 1.4878 1.4543 With wire ETC AS 22 9 3 L ETC AS 308 ETC AS 308 ETC AS 308 ETC AS 308 L ETC AS 316 ETC AS 316 L ETC AS 316 L ETC AS 316 L ETC AS 316 L ETC AS 316 N ETC AS 316 N ETC AS 316 N ETC AS 318 ETC AS 318 ETC AS 318 ETC AS 318 ETC AS 318 ETC AS 318 ETC AS 318 ETC AS 318 ETC AS 347 ETC AS 347 ETC AS 347 ETC AS 347 ETC AS 347 1.4576 1.4455 1.4455 1.4430 1.4316 1.4302 Material no. ~ 1.4462

X 2 Cr Ni Mo N 22 5 X 5 Cr Ni 18 8 X 5 Cr Ni 18 8 X 2 Cr Ni 18 9 X 2 Cr Ni 19 11 X 5 Cr Ni Mo 18 10 X 2 Cr Ni Mo 18 12 X 2 Cr Ni Mo 18 10 X 2 Cr Ni Mo 18 10 X 2 Cr Ni Mo 18 12 12 Ni 19 X 8 Ni 9 10 Ni 14 X 10 Cr Ni Mo Nb 18 12 X 10 Cr Ni Mo Nb 18 12 X 10 Cr Ni Mo Ti 18 10 X 10 Cr Ni Mo Ti 18 12 X 10 Cr Ni Mo Nb 18 10 X 10 Cr Ni Mo Ti 18 10 X 10 Cr Ni Mo Nb 18 l0 X 10 Cr Ni Mo Ti 18 12 X 10 Cr Ni Ti 18 9 X 10 Cr Ni Nb 18 9 X 12 Cr Ni Ti 18 9 X 12 Cr Ni Ti 18 9 X 5 Cr Ni Nb 18 9

Standard Packing

25 kg PLASTIC BAGS

FLUXES FOR STAINLESS STEELS

295

ETC FX 350 B
Classification EN 760: SA CS 3 97 CrMo AC Applications and Characteristics Approvals

XXXXXXXX
GB
ETC FX 350 B is an agglomerated, alloy-fortified surfacing flux intended for use with a low-alloy wire. The alloying effect is greatly dependent on the welding data chosen. The optimum parameters when welding with wires 4 mm in diameter are DC and AC. It should be stored in a dry condition. Damp flux should be redried at 300C. ETC FX 350 B un flusso agglomerato speciale per riporti anti usura bilanciato per avere un deposito di 350 Hb nel caso venga abbinato a fili del tipo ETC AS1. Si consiglia lutilizzo con filo di diametro 4,00 mm, 600 A, 32 V e velocit di 50 cm/min. Indicato per la saldatura sia in corrente continua che in corrente alternata. Il flusso pu essere ricondizionato a 300C. ETC FX 350B ist ein agglomeriertes Spezialschweipulver fr auflegiertes, verschleifestes Auftragschweien, fr einen Auftrag 350 Hb bei eventueller Kombination mit Schweidraht des Typs ETC AS1. Es wird ein Draht mit Durchmesser 4.00mm, 600 A, 32 V und einer Geschwindigkeit von 50 cm/Min. empfohlen. Geeignet fr das Schweien an Gleich- und Wechselstrom. Das Schweisspulver kann bei 300C nachgetrocknet werden. ETC FX 350 B es un flux aglomerado especial para recargues antidesgaste equilibrado para conseguir un depsito de 350 Hb en caso de ser combinado con un hilo del tipo ETC AS1. Se aconseja la utilizacin con hilo de dimetro 4,00 mm , 600 A 32 V y velocidad de 50 cm/min. Indicado para soldadura tanto en c.c como en c.a. El flux puede ser reacondicionado a 300C.

All Weld Metal Chemical Analysis Values (typical values)


With wire C Cr Mn Si % Weight Ni Mo Nb N Cu

ETC AS1

0.25

1.7

0.5

0.4

Mechanical Properties
With Wire Flux Hardness * HB 30

ETC AS1

ETC FX 350 B

350-450

Applications

For alloy welding of coupling parts, piston rods ends and excavator parts. Adatto per accompagnamenti scorrevoli, pistoni e parti di escavatori. Fr Auftragschweiungen an Kupplungsteilen, Kolbenstangenenden und Baggerteilen. Adapt pour pices coulissantes, pistons et parties dexcavateurs.

Standard Packing

25kg PLASTIC BAGS

FLUXES FOR STAINLESS STEELS

296

FLUXES & WIRES

ETC FX IRC
Classification EN 760: SA CS 2 99 Cr AC Applications and Characteristics Approvals

XXXXXXXX

GB

ETC FX IRC is an agglomerated flux for joint welding and strip cladding with chrome, chrome nickel, and chrome nickel molybdenum consumables. It is also suitable when cladding with nickel-based alloys. The flux has a bulk density of approx. 1 kg/dm3. Flux consumption is aproximately 650g per kg weld metal. ETC FX IRC has chrome compensation. This flux may be welded on either AC or DC. When used for cladding, however, the best results are abtained on DC (+pole). The flux can be supplied in metal drums to prevent moisture pick-up. Damp flux should be redried at 300-350C. Grain size in accordance with DIN 32 522: 2-20. ETC FX IRC un flusso agglomerato specifico per la placcatura a nastro. Indicato per essere utilizzato con nastri austenitici Cr Ni, Cr Ni Mo. Pu essere impiegato anche per leghe alto legate in Nichel. Il flusso caratterizzato da una bassa densit e ne consegue un limitato consumo per kg di materiale depositato. Si pu saldare sia in corrente continua che in corrente alternata. Il flusso pu essere ricondizionato a 300-350C. La granulometria conforme alle normative DIN 32 522: 2-20. ETC FX IRC ist ein agglomeriertes Spezialschweipulver fr das Bandplattieren. Geeignet fr das Schweien mit austenitischen Cr-Ni-, Cr-Ni-Mo-Zustzen. Es kann auch fr Legierungen mit einem hohen Nickelgehalt eingesetzt werden. Das Schweisspulver hat ein geringes Schttgewicht mit entsprechend niedrigem Verbrauch. Fr das Schweien an Gleich- oder Wechselstrom geeignet. Das Schweisspulver kann bei 300-350C nachgetrocknet werden. Die Krnung entspricht DIN 32 522:2-20. ETC FX IRC es un flux aglomerado especfico para el plaqueado mediante banda. Indicado para ser utilizado con fleje austentico Cr Ni, Cr Ni Mo. Puede ser empleado tambin para aleaciones de alto contenido en Ni. El flux est caracterizado por tener una baja densidad y conseguir una limitacin de consumo por kg de material depsitado. Se puede soldar tanto en c.c como en c.a. El flux puede ser reacondicionado a 300 - 350C. Granulometra acorde con DIN 32 522: 2 - 20.

Main Constituents CaO + MgO CaF2 Al2O3 + MnO SiO2 + TiO2 20 % 10 % 25 % 35 %

Basicity to Boniszewski

1,0

All Weld Metal Chemical Analysis Values (typical values)

ETC AS 308L ETC AS 316L ETC AS 318 ETC AS 347

0.03 max 0.03 max 0.07 max 0.07 max

18 min 18 min 18 min 18 min

9 min 10 min 10 min 9 min

2.5 min 2.5 min -

-1

Mechanical Properties
With Wire

Heat Treatment As Welded As Welded As Welded As Welded

ETC AS 308L ETC AS 316L ETC AS 318 ETC AS 347

Tensile Strength 2 N/mm 550 min 550 min 600 min 575 min

Yield Strength 2 N/mm 350 min 370 min 370 min 350 min

Elongation 4d (%) 35 min 30 min 30 min 30 min

RUTILE FLUXES FOR STAINLESS STEEL CLADDING

297

FLUXES & WIRES

With wire

Cr

Mn

Si

% Weight Ni

Mo

Nb

Cu

ETC FX IRC
Charpy Notch
With Wire Heat Treatment + 20 Charpy V Notch Impact Strength (J) 0 - 18 - 20 - 40 - 60 - 80

ETC AS 308L ETC AS 316L ETC AS 318 ETC AS 347 Application


Material

As Welded As Welded As Welded As Welded

55 min 55 min 45 min 45 min

Material no. 1.4306 1.4435 1.4404 1.4571 1.4573 1.4580 1.4583 1.4541 1.4878 1.4550 1.4543

With wire ETC AS 308L ETC AS 316 L ETC AS 316L ETC AS 318 ETC AS 318 ETC AS 318 ETC AS 318 ETC AS 347 ETC AS 347 ETC AS 347 ETC AS 347

Material no. 1.4316

X 2 Cr Ni 19 11 X 2 Cr Ni Mo 18 12 X 2 Cr Ni Mo 18 10 X 10 Cr Ni Mo Ti 18 10 X 10 Cr Ni Mo Ti 18 12 X 10 Cr Ni Mo Nb 18 l0 X 10 Cr Ni Mo Nb 18 12 X 10 Cr Ni Ti 18 9 X 12 Cr Ni Ti 18 9 X 10 Cr Ni Nb 18 9 X 5 Cr Ni Nb 18 9

1.4430

1.4576

l.4551

Standard Packing

25kg PLASTIC BAGS

RUTILE FLUXES FOR STAINLESS STEEL CLADDING

298

ETC FX 300P
Classification Applications and Characteristics Approvals

XXXXXXXX
GB I D E
Agglomerated flux for submerged arc cladding of inox materials AISI 300 Cr-Ni stabilizing and not. Flusso agglomerato per placcatura in arco sommerso di materiali serie inox AISI 300 Cr Ni stabilizzati e non. Agglomeriertes Schweipulver fr Plattierung im UP-Verfahren bei rostfreien Bausthlen des Typs AISI 300 Cr-Ni, stabilisiert und nicht stabilisiert. Flux aglomerado para plaqueado mediante arco sumergido de materiales serie inoxidables AISI 300 Cr - Ni estabilizados o no.

Basicity to Boniszewski Current Condition Grain Size Redrying Standard Packing

~ 1,0 DC +

DRUM 30kG

RUTILE FLUXES FOR STAINLESS STEEL CLADDING

299

FLUXES & WIRES

ETC FX 400P
Classification Applications and Characteristics Approvals

XXXXXXXX
GB I D E
Agglomerated flux for submerged arc cladding of inox materials AISI 400 Cr Flusso agglomerato per placcatura in arco sommerso di materiali serie inox AISI 400 Cr. Agglomeriertes Schweipulver fr Plattierungen im UP-Verfahren bei rostfreien Bausthlen des Typs AISI 400 Cr. Flux aglomerado para plaqueado mediante arco sumergido de materiales serie inox AISI 400 Cr.

Basicity to Boniszewski Current Condition Grain Size Redrying Standard Packing

~ 1,0 DC +

DRUM 30kG

RUTILE FLUXES FOR STAINLESS STEEL CLADDING

300

FLUXES & WIRES

ETC Submerged Arc Wires


Submerged arc wires for non-alloy steels
ETC AS1
Classification AWS EN Wire Chemical % Analysis
C Si Mn Mo Cr Ni

A5.17: EL 12 756: S1 S 0.02 V Nb -

Cu -

N -

P 0.02

0.1

0.1
Weight Kg

0.5

Standard Packaging
Spool 1.60 36505506 2.00 2.40 Diameter (mm) 2.50 3.20 4.00 4.75 5.00

K 415

27

36505509

36505511

36505514

36505516

36505543

ETC AS2

Classification AWS EN A5.17: EM 12K 756: S2 S 0.01 V Nb -

Wire Chemical % Analysis


C Si Mn Mo Cr Ni

Cu 0.07

N -

P 0.01

0.1

0.1
Weight Kg

Standard Packaging
Spool 1.60 36506006 2.00 2.40 Diameter (mm) 2.50 3.20 4.00 4.75 5.00

K 415

27

36506009

36506011

36506014

36506016

36506043

ETC ASH3

Classification AWS EN A5.17: EH 12K 756: S3 Si S 0.006 V Nb -

Wire Chemical % Analysis


C Si Mn Mo Cr Ni

Cu 0.04

N -

P 0.01

0.1

0.3
Weight Kg

1.7

Standard Packaging
Spool 1.60 2.00 2.40 Diameter (mm) 2.50 3.20 4.00 4.75 5.00

K 415

27

36507509

36507511

36507514

36507516

36507543

ETC AS48
Wire Chemical % Analysis
C Si Mn Mo Cr Ni

Classification

Cu 0.4

N -

P 0.02

S 0.02

V -

Nb -

0.1

0.25
Weight Kg

Standard Packaging
Spool 1.60 36508006 2.00 2.40 Diameter (mm) 2.50 3.20 4.00 4.75 5.00

K 415

27

36508009

36508011

36508014

36508016

36508043

SUBMERGED ARC WIRES FOR NON-ALLOY STEELS

301

ETC Submerged Arc Wires


Submerged arc wires for low-alloy steels
ETC AS2 Mo
Classification AWS EN Wire Chemical % Analysis
C Si Mn Mo Cr Ni

A5.23: EA2 756: S2 Mo S V Nb -

Cu -

N -

P -

0.1

0.2
Weight Kg

0.5

Standard Packaging
Spool 1.60 2.00 2.40 Diameter (mm) 2.50 3.20 4.00 4.75 5.00

K415

27

37012009

37012012

37012014

37012016

ETC AS3 Mo
Wire Chemical % Analysis
C Si Mn Mo Cr Ni

Classification AWS A5.23: EA4 Cu N P 0.02 S 0.02 V Nb -

0.1

0.1
Weight Kg

1.5

0.5

Standard Packaging
Spool 1.60 2.00 2.40 Diameter (mm) 2.50 3.20 4.00 4.75 5.00

ETC AS4
Wire Chemical % Analysis
C Si Mn Mo Cr Ni

Classification AWS A5.17 EH14 Cu 0.07 N P 0.01 S 0.01 V Nb -

0.1

0.1
Weight Kg

Standard Packaging
Spool 1.60 36506506 2.00 2.40 Diameter (mm) 2.50 3.20 4.00 4.75 5.00

K 415

27

36506506

36506511

36506514

36506516

36506543

ETC AS KV7M
Wire Chemical % Analysis
C Si Mn Mo Cr Ni

Classification AWS Cu 0.1 max N P A.23: EB9 S V Nb 0.03-0.1

0.07-0.13

Weight Kg

1.1 max

0.8-1.2

8-9.5

0.4-1

0.03-0.07 0.01 max 0.01 max 0.15-0.25

Standard Packaging
Spool 1.60 2.00 2.40 Diameter (mm) 2.50 3.20 4.00 4.75 5.00

K415

25

37017809

37017812

SUBMERGED ARC WIRES FOR LOW-ALLOY STEELS

302

ETC Submerged Arc Wires


ETC AS1 Cr Mo 2
Wire Chemical % Analysis
C Si Mn Mo Cr Ni

Classification AWS Cu N P A5.23: EB3 S V Nb -

0.12

0.2
Weight Kg

0.5

2.5

Standard Packaging
Spool 1.60 2.00 2.40 Diameter (mm) 2.50 3.20 4.00 4.75 5.00

K415

25

37017012

37017013

37017016

ETC AS1 Cr Mo 5
Wire Chemical % Analysis
C Si Mn Mo Cr Ni

Classification AWS Cu N P A5.23: EB6 S V Nb -

0.1 max

0.3
Weight Kg

0.5

0.6

5.5

Standard Packaging
Spool 1.60 2.00 2.40 Diameter (mm) 2.50 3.20 4.00 4.75 5.00

K415

25

37017512

37017513

37017516

ETC AS2 Cr Mo 1
Wire Chemical % Analysis
C Si Mn Mo Cr Ni

Classification AWS Cu N P A5.23: EB2 S V Nb -

0.12

0.2
Weight Kg

0.5

1.2

Standard Packaging
Spool 1.60 2.00 2.40 Diameter (mm) 2.50 3.20 4.00 4.75 5.00

K415

27

37016811

37016814

37016816

ETC AS2 Ni 1
Wire Chemical % Analysis
C Si Mn Mo Cr Ni

Classification AWS Cu N P A5.23: E Ni1 S V Nb -

0.1

0.15
Weight Kg

1.1

Standard Packaging
Spool 1.60 2.00 2.40 Diameter (mm) 2.50 3.20 4.00 4.75 5.00

K 415

25

37014012

37014013

37014016

SUBMERGED ARC WIRES FOR LOW-ALLOY STEELS

303

ETC Submerged Arc Wires


ETC AS3 Ni Mo 1
Wire Chemical % Analysis
C Si Mn Mo Cr Ni

Classification AWS Cu 0.06 N P 0.007 A5.23: EM2 S 0.006 V Nb -

0.045

0.3
Weight Kg

1.4

0.3

0.1

1.5

Standard Packaging
Spool 1.60 2.00 2.40 Diameter (mm) 2.50 3.20 4.00 4.75 5.00

K415

25

37015511

37015514

37015516

SUBMERGED ARC WIRES FOR LOW-ALLOY STEELS

304

ETC Submerged Arc Wires


Submerged arc wires for chrome-molybdenum in applications after step cooling
ETC AL CROMO S 225
Wire Chemical % Analysis
C Si Mn Mo Cr Ni

Classification AWS Cu N P 0.01 A5.23: EB3 S 0.01 V Nb -

0.13 max

0.2 max
Weight Kg

1 max

2.5

0.2

Standard Packaging
Spool 1.60 2.00 2.40 Diameter (mm) 2.50 3.20 4.00 4.75 5.00

K415

27

37018214

37018216

37018218

ETC AL CROMO S 225 V


Wire Chemical % Analysis
C Si Mn Mo Cr Ni

Classification AWS Cu N P A5.23: EG S V 0.25 Nb -

0.13 max

0.2 max
Weight Kg

1 max

2.5

Standard Packaging
Spool 1.60 2.00 2.40 Diameter (mm) 2.50 3.20 4.00 4.75 5.00

K415

27

37018414

37018416

37018418

ETC AL CROMO S 300 V


Wire Chemical % Analysis
C Si Mn Mo Cr Ni

Classification AWS Cu N P A5.23: EG S V 0.25 Nb -

0.13 max

0.2 max
Weight Kg

1 max

Standard Packaging
Spool 1.60 2.00 2.40 Diameter (mm) 2.50 3.20 4.00 4.75 5.00

K415

27

37018514

37018516

37018518

SUBMERGED ARC WIRES FOR CHROME-MOLYBDENUM IN APPLICATIONS AFTER STEP COO ING

305

ETC Submerged Arc Wires


Submerged arc wires for welding stainless steels
ETC AS 308H
Wire Chemical % Analysis
C Si Mn Mo Cr Ni

Classification AWS Cu N P A5.9: ER 308H S V Nb -

0.05

0.4
Weight Kg

1.8

0.2

20

9.5

Standard Packaging
Spool 1.60 2.00 2.40 Diameter (mm) 2.50 3.20 4.00 4.75 5.00

K415

25

37510212

37510215

ETC AS 308L
Wire Chemical % Analysis
C Si Mn Mo Cr Ni

Classification AWS Cu N P A5.9:ER 308L S V Nb -

0.02

0.2
Weight Kg

1.8

0.1

20

10.2

Standard Packaging
Spool 1.60 2.00 2.40 Diameter (mm) 2.50 3.20 4.00 4.75 5.00

K415

25

37510009

37510012

37510015

37510016

ETC AS 309L
Wire Chemical % Analysis
C Si Mn Mo Cr Ni

Classification AWS Cu N P A5.9: ER 309L S V Nb -

0.02

0.45
Weight Kg

1.8

0.2

24

13.5

Standard Packaging
Spool 1.60 2.00 2.40 Diameter (mm) 2.50 3.20 4.00 4.75 5.00

K415

25

37510509

37510512

37510515

37510516

ETC AS 309LMo
Wire Chemical % Analysis
C Si Mn Mo Cr Ni

Classification

Cu -

N -

P -

S -

V -

Nb -

0.02

0.4
Weight Kg

1.5

2.7

21.5

12.5

Standard Packaging
Spool 1.60 2.00 2.40 Diameter (mm) 2.50 3.20 4.00 4.75 5.00

K415

25

37510709

37510712

37510715

37510716

SUBMERGED ARC WIRES FOR WELDING STAINLESS STEELS

306

ETC Submerged Arc Wires


ETC AS 310
Wire Chemical % Analysis
C Si Mn Mo Cr Ni

Classification AWS Cu N P A5.9: ER310 S V Nb -

0.12

0.45
Weight Kg

1.8

0.3

26

20.8

Standard Packaging
Spool 1.60 2.00 2.40 Diameter (mm) 2.50 3.20 4.00 4.75 5.00

K415

25

37511009

37511012

37511015

37511016

ETC AS 311 CuL


Wire Chemical % Analysis
C Si Mn Mo Cr Ni

Classification AWS Cu N 0.1-0.15 P A5.9: ER 385 S V Nb -

-0.025

0.4
Weight Kg

1.9

4.6

20

25

0.02 max 0.02 max

Standard Packaging
Spool 1.60 2.00 2.40 Diameter (mm) 2.50 3.20 4.00 4.75 5.00

K415

25

37511212

37511215

ETC AS 312
Wire Chemical % Analysis
C Si Mn Mo Cr Ni

Classification AWS Cu N P A5.9: ER 312 S V Nb -

0.1

0.4
Weight Kg

1.8

0.2

30

9.2

Standard Packaging
Spool 1.60 2.00 2.40 Diameter (mm) 2.50 3.20 4.00 4.75 5.00

K415

25

37511309

37511312

37511315

37511316

ETC AS 316H
Wire Chemical % Analysis
C Si Mn Mo Cr Ni

Classification AWS Cu N P A5.9: ER 316H S V Nb -

0.05

0.4
Weight Kg

1.8

2.2

19.5

11.5

Standard Packaging
Spool 1.60 2.00 2.40 Diameter (mm) 2.50 3.20 4.00 4.75 5.00

K415

25

37511412

37511415

SUBMERGED ARC WIRES FOR WELDING STAINLESS STEELS

307

ETC Submerged Arc Wires


ETC AS 316L
Wire Chemical % Analysis
C Si Mn Mo Cr Ni

Classification AWS Cu 0.1 N P 0.015 A5.9: ER 316L S 0.01 V Nb -

0.01

0.4
Weight Kg

1.6

2.6

18.2

12.2

Standard Packaging
Spool 1.60 2.00 2.40 Diameter (mm) 2.50 3.20 4.00 4.75 5.00

K415

25

37511509

37511512

37511515

37511516

ETC AS 318
Wire Chemical % Analysis
C Si Mn Mo Cr Ni

Classification AWS Cu N P A5.9: ER 318 S V Nb -1

0.04

0.85
Weight Kg

1.4

2.6

19

11.5

Standard Packaging
Spool 1.60 2.00 2.40 Diameter (mm) 2.50 3.20 4.00 4.75 5.00

K415

25

37511909

37511912

37511915

37511916

ETC AS 347
Wire Chemical % Analysis
C Si Mn Mo Cr Ni

Classification AWS Cu N P A5.9: ER 347 S V Nb max

Weight Kg

Standard Packaging
Spool 1.60 2.00 2.40 Diameter (mm) 2.50 3.20 4.00 4.75 5.00

K415

25

37512009

37512012

37512015

37512016

ETC AS 410
Wire Chemical % Analysis
C Si Mn Mo Cr Ni

Classification AWS Cu 0.75 max N P A5.9: ER 410 S V Nb -

0.12 max

0.5 max
Weight Kg

0.4 max

0.75 max

13

0.6 max

Standard Packaging
Spool 1.60 2.00 2.40 Diameter (mm) 2.50 3.20 4.00 4.75 5.00

K415

25

37512308

37512312

37512315

37512316

SUBMERGED ARC WIRES FOR WELDING STAINLESS STEELS

308

ETC Submerged Arc Wires


ETC AS 410L
Wire Chemical % Analysis
C Si Mn Mo Cr Ni

Classification AWS Cu N P A5.9: ER 410 S V Nb -

0.03

0.3
Weight Kg

0.4

0.2

12.5

0.3

Standard Packaging
Spool 1.60 2.00 2.40 Diameter (mm) 2.50 3.20 4.00 4.75 5.00

K415

25

37512509

37512512

37512515

37512516

ETC AS 420
Wire Chemical % Analysis
C Si Mn Mo Cr Ni

Classification AWS Cu 0.75 max N P A5.9: ER 420 S V Nb -

0.3 max

0.5 max
Weight Kg

0.1 max

0.75 max

13

0.6 max

Standard Packaging
Spool 1.60 2.00 2.40 Diameter (mm) 2.50 3.20 4.00 4.75 5.00

K415

25

37512708

37512712

37512715

ETC AS 430
Wire Chemical % Analysis
C Si Mn Mo Cr Ni

Classification AWS Cu 0.75 max N P A5.9: ER 430 S V Nb -

0.1 max

0.5 max
Weight Kg

0.6 max

0.75 max

16

0.6 max

Standard Packaging
Spool 1.60 2.00 2.40 Diameter (mm) 2.50 3.20 4.00 4.75 5.00

K415

25

37512809

37512812

37512815

37512816

ETC AS 22 9 3L
Wire Chemical % Analysis
C Si Mn Mo Cr Ni

Classification AWS Cu N 0.1 P A5.9: ER 2209 S V Nb -

0.025

0.2
Weight Kg

23

Standard Packaging
Spool 1.60 2.00 2.40 Diameter (mm) 2.50 3.20 4.00 4.75 5.00

K415

25

37515009

37515012

37515015

37515016

SUBMERGED ARC WIRES FOR WELDING STAINLESS STEELS

309

ETC Submerged Arc Wires


Submerged arc wires for welding Ni-Cr
ETC AS 82
Wire Chemical % Analysis
C Si Mn Mo Cr Ni

Classification AWS Cu N P A5.14: ER NiCr-3 S V Nb -

0.02

0.1
Weight Kg

20

74

Standard Packaging
Spool 1.60 2.00 2.40 Diameter (mm) 2.50 3.20 4.00 4.75 5.00

K 415

25

37513009

37513012

37513015

37513016

ETC AS 625
Wire Chemical % Analysis
C Si Mn Mo Cr Ni

Classification

Cu -

N -

P -

S -

V -

Nb -

0.05 max

0.5 max
Weight Kg

0.05 max

8-10

20-23

60 min

Standard Packaging
Spool 1.60 2.00 2.40 Diameter (mm) 2.50 3.20 4.00 4.75 5.00

K 415

25

37514012

37514015

37514016

SUBMERGED ARC WIRES FOR WELDING NI-CR

310

ETC Submerged Arc Wires


Submerged arc wires for welding Ni steels
ETC AS2 Ni 3
Wire Chemical % Analysis
C Si Mn Mo Cr Ni

Classification AWS Cu 0.35 N P A5.23: E Ni3 S V Nb -

0.1

0.1
Weight Kg

0.1

3.5

Standard Packaging
Spool 1.60 2.00 2.40 Diameter (mm) 2.50 3.20 4.00 4.75 5.00

K 415

25

37014811

37014814

37014816

ETC ASH3 1 Ni 0,25 Mo


Wire Chemical % Analysis
C Si Mn Mo Cr Ni

Classification AWS Cu N P A5.23: EG S V Nb -

0.12

0.15
Weight Kg

1.7

0.25

Standard Packaging
Spool 1.60 2.00 2.40 Diameter (mm) 2.50 3.20 4.00 4.75 5.00

K 415

27

37016211

37016214

37016216

SUBMERGED ARC WIRES FOR WELDING NI STEELS

311

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