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COMPOSITE SOLUTIONS

PRODUCT REFERENCE GUIDE

INFORMATION AS OF JANUARY 2005

CONTENTS
Owens Corning Composite Solutions Business................................... 1 Introduction by President Chuck Dana..................................................... 2 Facilities and sales locations.............................................................................. 3 Sales and service contact information ....................................................... 5 Market focus at Owens Corning .................................................................. 9 Market and product matrix.............................................................................. 11 Advantex Glass Fiber...................................................................................... 13 Silentex Noise Control System .................................................................. 14 CRATEC PLUS Chopped Strands ............................................................ 15 Composite Processes .......................................................................................... 16 Portfolio of products............................................................................................ 22 Resin compatibility table .................................................................................... 30 Products available in North America.......................................................... 38 Products available in Europe/North Africa/Middle East................. 76 Products available in Latin America ............................................................. 100 Products available in Asia Pacific.................................................................... 106 Glossary....................................................................................................................... 115 Conversion Tables....................................................................................................118

A HERITAGE OF LEADERSHIP CONTINUES


Owens Corning and its Composite Solutions Business are dedicated to creating customer value by delivering world-class products, expertise and support. To this end the company offers the widest range of glass fiber reinforcement products in the world. The business also joins forces with its customers to transform markets from traditional materials to composites. The Composite business at Owens Corning traces its roots to the mid1930s when company pioneers developed an idea for making continuous glass fibers in commercial quantities. They conducted successful experiments with the process and within one year had three bushings and winders operating at a pilot facility. That humble beginning launched a revolution in materials technology that gave birth to the global composites business. The company today continues to lead the development and growth of the composites industry worldwide. The companys strengths include a global network of manufacturing facilities with regional development centers that focus on the specific needs of local markets. The companys first factory for glass fiber reinforcements outside the U.S. was opened in Battice, Belgium, in 1966. The companys first Application Development Center was added nearby to work closely with area partners and customers in developing the regional market for composite materials. Other factories outside the U.S. were soon added and today the company operates glass fiber reinforcement facilities in Belgium, Brazil, France, India, Korea, Norway and Mexico. The companys primary Science & Technology Center is in Granville, Ohio, U.S.A., and market development facilities are in Belgium, Brazil and India. In addition to offering an unsurpassed range of glass fiber reinforcement products, Owens Corning also offers its experience and expertise to support design processes and commercialize new-concept activities. The company is committed to customer success. All of this makes Owens Corning the perfect partner in the composites business.

INTRODUCTION
Owens Corning's Composite Solutions Business strategy is based on a simple premise - when our customers grow and prosper, we grow and prosper. And our commitment to your success has never been stronger. You can see that commitment in our product line. We offer the industry's broadest reinforcement product line, providing unsurpassed design flexibility. You can see that commitment in our people. Our 5,000 commercial, operations and technical experts around the world are focused on turning problems into opportunities, and our regional business structure is focused on delivering solutions with speed. You can see that commitment in our technology. With a heritage of being first for more than 65 years, we are the innovation leaders, bringing product and process improvements that drive the growth of our markets. Finally, you can see that commitment in Owens Corning's purpose Delivering Solutions,Transforming Markets and Enhancing Lives. Everything we do is focused on making this purpose come to life. As you look through this Reference Guide, my hope is that it will offer solutions for your current applications and at the same time open up new ideas that will drive your future success. There is unlimited potential for the composites industry and I am excited about what we can do together to create the next generation of composite solutions. Give us a call.

Charles E. Dana President Composite Solutions Business

COMPOSITE SOLUTIONS BUSINESS LOCATIONS

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2 5 9 10 7 4 6

3 19

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1 2

NORTH AMERICA Toledo, Ohio, World Headquarters Granville, Ohio Science & Technology Novi, Michigan Automotive Guelph, Ontario, Canada Goshen, Indiana Nappanee, Indiana Bremen, Indiana Elkhart, Indiana Huntingdon, Pennsylvania

4 5 6 7 8 9 10

Concord, North Carolina Jackson, Tennessee Anderson, South Carolina Aiken, South Carolina Amarillo, Texas New Braunfels, Texas Mexico City, Mexico SOUTH AMERICA Rio Claro, Brazil

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12 13 14 17

22 23 24 20 21

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25

27

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12 13 14 15 16 17 18 19

EUROPE Birkeland, Norway Falkenberg, Sweden Battice, Belgium Liversedge, United Kingdom Lancaster, United Kingdom Apeldoorn, Netherlands LArdoise, France San Vicente, Spain

20 21 22 23 24 25 26

ASIA Mumbai, India Taloja, India Kimchon, South Korea Shanghai, China Hong Kong, China Guangzhou, China Singapore Tokyo, Japan

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AFRICA Springs, South Africa AUSTRALIA Dandenong South, Australia

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SALES CONTACTS - NORTH AMERICA


AREA
Eastern Canada

SALES MANAGERS

OFFICE

FAX
419.325.9540

John D'Agata 450.224.5844 john.dagata@owenscorning.com

Western Canada and WA, OR, ID, MT, WY

Le Rodenberg 235.853.5722 le.rodenberg@owenscorning.com

419.325.9632

CA, NV, UT, AZ, CO ND, SD, NE, MN, IA, WI

KS, MO, IL, IN, TN, KY

Chuck Pierce 870.430.2435 chuck.pierce@owenscorning.com Keith Smith 210.493.8908 keith.smith@owenscorning.com Ted Beam 904.636.0285 ted.beam@owenscorning.com John Seitz 419.861.4092 john.seitz@owenscorning.com Mary Wines 864.271.8017 mary.wines@owenscorning.com Jason Takac 419.248.6423 jason.takac@owenscorning.com

419.325.9005

TX, NM, OK, AR, LA

419.325.9713

MS, GA, FL, AL

419.235.9565

MI, OH

419.325.9510

VA, NC, SC

419.325.9431

Western PA, Eastern OH, WV

419.325.1423

PA, MD, DE, RI, CT, MA, Dennis Finlay 856.795.9549 NJ, NY, NH,VT, ME dennis.finlay@owenscorning.com For technical information, call 1-800-GET -PINK, Option: Composites

419.325.9706

SALES CONTACTS - EUROPE/NORTH AFRICA/MIDDLE EAST


AREA
Spain/North Africa

SALES MANAGERS

OFFICE

FAX
+34.932.800.421

Cristina Otero +34.392.800.421 cristina.otero@owenscorning.com Vicen Colldeforns +34.936.745.275 vincenc.colldeforns@owenscorning.com Frdric Calvel +33.344.540.770 frederic.calvel@owenscorning.com Eric Debondue +33.466.396.410 eric.debondue@owenscorning.com

Spain/France

+34.936.747.863

France

+33.344.547.248

France/Benelux

+33.466.396.411

UK/Ireland

Steve Cook +44.151.291.7543 +44.151.291.7329 steve.cook@owenscorning.com Alec Van Beylen +32.345.838.46 +32.345.720.420.42 alec.vanbeylen@owenscorning.com Dagobert Weller +49.612.898.296.2 +49.612.898.296.3 dagobert.weller@owenscorning.com Jens Egholt Rasmussen +45.868.222.63 jens.rasmussen@owenscorning.com +45.868.222.63

Benelux/Germany

Germany

Denmark/Germany

Italy

Giovanni Bernardi +39.035.412.303.7 +39.033.178.090.6 giovanni.bernardi@owenscorning.com Claudio di Gregorio +39.031.306.413 +39.033.178.090.6 claudio.digregorio@owenscorning.com Marco Torielli +39.022.953.280.3 +39.033.178.090.6 marco.torielli@owenscorning.com

Middle East

Tony Kotsyfas +30.210.898.607.3 +30.210.898.607.4 tony.kotsyfas@owenscorning.com Anders Hovland +47.372.765.77 anders.hovland@owenscorning.com Lars-Goran Ruhdensjo +46.346.858.13 lars.goran.ruhdensjo@owenscorning.com Milan Tomaska +42.190.571.4428 milan.tomaska@owenscorning.com +47.372.805.01

Norway/Denmark/ Iceland Sweden/Finland/ Russia Eastern Europe

+46.346.837.33

SALES CONTACTS - LATIN AMERICA, ASIA PACIFIC


AREA SALES MANAGERS OFFICE FAX

LATIN AMERICA
Mexico/ Central America Fernando Sanchez 5255.5673.3612 fernando.o.sanchez@owenscorning.com 5255.5673.3612

Ecuador/Colombia/ Srgio Falco 55.11.5514.7914 55.11.3873.2842 Venezuela/Guyana/ sergio.falcao@owenscorning.com Suriname/French Guiana Brazil Flvio Pacheco 55.11.5514.7932 55.11.3771.3869 flavio.pacheco@owenscorning.com Fernando Viana 55.54.228.2819 fernando.lima.viana@owenscorning.com 55.54.228.2819

Jorge Pedro 55.19.3523.4976 55.19.3527.3105 jorge.pedro@owenscorning.com Peru/Bolivia/Chile/ Paraguay/Argentina/ Uraguay Joaquin Poquet 54.11.4766.5556 54.11.4766.1033 joaquin.poquet@owenscorning.com

ASIA PACIFIC
India Sunil Saxena 91.22.5668.1706 91.22.5668.1701 sunil.saxena@owenscorning.com Karl Jin 86.21.5058.1200 86.21.5058.1766 kezhong.jin@owenscorning.com CY Toh 65.6359.9607 choo.yong.toh@owenscorning.com Joseph D. Choi 82.2.768.6422 joseph.d.choi@owenscorning.com Tetsuo Takeda 81.3.5733.1674 tetsuo.takeda@owenscorning.com 65.6256.3733

China

ASEAN Countries

Korea

82.2.768.6510

Japan

81.3.5733.1677

Australia/New Zealand Ray Seddon 61.3.9799.8622 raymond.seddon@owenscorning.com

61.3.9799.7613

SALES CONTACTS - SOUTHERN AFRICA


AREA
Southern Africa

8 FAX
+27.21.762.3067

SALES MANAGERS

OFFICE

John Mather +27.82.829.3996 john.mather@owenscorning.co.za Grant Richardson +27.11.360.8200 grant.richardson@owenscorning.co.za

Southern Africa

+27.11.813.4414

CREATING TOMMOROWS OPPORTUNITIES


While the core of the reinforcement business at Owens Corning will continue to support direct customers with world-class glass reinforcement products, the business also recognizes the need to join with its customers in aggressively promoting the use of composite materials in selected markets. This work is critically important in creating future demand for composite materials and applications. Market and application development work is so deeply ingrained in the glass reinforcements business at Owens Corning that some say the activities are part of the companys DNA. The company and its customers built the first fiberglass-reinforced boats, car parts and plumbing fixtures applications that are all but taken for granted today. What applications will be the lifeblood of the composites industry tomorrow? No one knows for sure, but chances are good that tomorrows products will be going to markets where active development work is underway today, in markets such as automotive, construction, consumer products, electronics, heavy transportation, infrastructure, and sports and recreation. Within the broad range of markets with attractive potential, Owens Corning has selected a handful for special attention automotive, construction, long-fiber thermoplastics, marine and wind energy. Automotive With a team totally focused on the needs of the global automotive industry, OC Automotive is a recognized leader in implementing unique structural, acoustic and thermal composite solutions. Building on more than 65 years of Owens Corning research and development in glass fiber technology, OC Automotive is committed to continued leadership in advancing the global composites industry. To support the growth of composites, OC Automotive maintains two state-of-the-art facilities that demonstrate the latest composites technology and provide dynamic environments for the development of unique programs. OC Automotive is headquartered in Novi, Michigan, at the heart of the industry in North America. European operations are based in Battice, Belgium. Both facilities are designed to maximize Owens Corning strengths in application development and program management, and provide areas for extensive prototyping and new technology demonstrations.

CREATING TOMMOROWS OPPORTUNITIES


Construction Already the largest global market for composite materials, glass fiber reinforcements continue to find new applications in construction replacing wood and other materials. The strength and dimensional stability of Owens Corning reinforcements increase the performance and durability of building materials. The companys glass fiber composites also continue to gain importance in global infrastructure markets, emerging as the material of choice for construction of waterfront facilities, water containment and transportation, including mass transit. Long-Fiber Thermoplastics Traditional injection molding processes for thermoplastic polymers tend to reduce fiber length and limit reinforcement properties. New processes producing materials such as StaMax P glass/polypropylene thermoplastic yield longer fiber lengths in finished parts to improve strength in appliances and automotive applications. Marine Despite the fact that composite materials are the overwhelming choice for pleasure boats today, there are still challenges to be addressed in the marine industry, such as reducing manufacturing costs and lowering or eliminating resin emissions to comply with industry standards and regulations. Wind Energy Recent technical advances have enabled wind energy to compete on a large, industrialized scale with other energy sources such as fossil fuel, hydro and nuclear power. To promote composite materials in these important markets, Owens Corning has dedicated technical support networks and is working closely with other leading companies.

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MARKET AND PRODUCT MATRIX


The following table shows the processes and products commonly used in each of the principal markets for glass fiber reinforcements:

MARKETS
Automotive

PROCESSES
Compression molding, injection molding, long-fiber injection molding (LFI) preforming, reaction injection molding (RIM) and resin transfer molding (RTM)

PRODUCTS
Chopped strands, multiend roving, single-end roving (Type 30), Continuous Filament Mat (CFM), for long-fiber thermoplastics, Silentex noise control system, StaMax P long-fiber glass/polypropylene thermoplastic, veil and specialty non-woven mat and wet-formed mat Chopped Strand Mat (CSM)., Continuous Filament Mat (CFM), fabrics, single-end roving, multi-end roving and veil Continuous Filament Mat (CFM), single end roving, Chopped Strand Mat (CSM), fabrics, chopped strands, multi-end roving and veil. Closed-mold roving, wetformed mat, chopped strands and CFM Multi-end roving, Continuous Filament Mat (CFM), chopped strands, Chopped Strand Mat (CSM), fabrics and veil.

Buildings

Continuous lamination, infusion molding, pultrusion hand lay-up and spray-up

Consumer goods

Compression molding, filament winding, hand lay-up, injection molding, pultrusion, RIM, RTM and spray-up

Electronics

Continuous lamination, injection molding and RIM

Heavy transportation

Compression molding, injection molding, continuous lamination, hand lay-up, preforming, RTM and spray-up

MARKET AND PRODUCT MATRIX

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MARKETS
Infrastructure

PROCESSES
Centrifugal casting, filament winding, pultrusion and spray-up

PRODUCTS
Multi-end roving, singleend roving,fabrics and veil. Continuous Filament Mat (CFM), Chopped Strand Mat (CSM), fabrics, multi-end roving and veil. Continuous Filament Mat (CFM), Chopped Strand Mat (CSM), single-end roving, multiend roving, fabrics and veil. Chopped Strand Mat (CSM), Continuous Filament Mat (CFM), fabrics, multi-end roving, single-end roving and veil.

Marine

Cold press molding, hand lay-up, infusion molding, RTM, spray-up and vacuum bagging

Sports & Recreation

Cold press molding, filament winding, infusion molding, preforming, pultrusion, RTM and spray-up

Wind Energy

Hand lay-up, infusion molding, preforming, pultrusion, RTM, sprayup and vacuum bagging

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ADVANTEX GLASS FIBER THE NEW STANDARD


Advantex glass fiber reinforcements from Owens Corning are the innovative solution to a wide range of customer needs. Conversion to the formula at the companys reinforcement plants now exceeds 80 percent of total capacity. The benefits of Advantex glass fiber begin with a common technology platform that is being implemented across Owens Corning product lines and around the globe. It provides customers with a uniform basis for glass fiber specifications offering the same products anywhere in the world. Owens Corning Advantex glass has been formulated to be a boron-free E-glass and to possess significantly improved resistance to the corrosive effects of a range of environments. Advantex glass is both an E-CR glass and an E-glass, in accordance with ASTM D578. When introduced in 1997, Advantex glass was expected to provide superior corrosion resistance in acidic environments. That benefit was confirmed with field use data comparing the acid resistance of Advantex glass to that of traditional E-glass indicating that Advantex glass provides significantly improved resistance to the corrosive effects of acidic environments. Field experience also shows that the product performs well in any aqueous environment, including water and alkaline solutions. Advantex glass products also have a higher softening-point temperature than traditional E-glass an advantage for some applications. Advantex glass fiber also has significant environmental benefits. The product is made in a boron-free process that reduces boron mining and minimizes air pollutants at the source-in the manufacturing process-yet it offers the same recycling opportunities available with traditional E-glass. The Owens Corning global network of technical service experts are teaming with customers and using their experience to solve material, process and application development challenges. This creates new value by ensuring that customers receive optimal benefit from Advantex glass fiber. Advantex glass fibers reflect our unique ability to combine our extensive technical and market knowledge, our experience in composites manufacturing and our leading-edge resources in materials, equipment and processes. It is also Owens Cornings competitive advantage in helping its customers create integrated solutions and high value applications.

SILENTEX SYSTEM SOLVES NOISE PROBLEM


Another pioneering composite solution from Owens Corning is the Silentex noise control system for automotive mufflers and silencers. As roads become more populated, the pressure to reduce noise pollution continues to increase. At the same time, the space automakers are willing to allow for the muffler or silencer is getting smaller. How to control noise more effectively in a smaller space? The solution from Owens Corning is the OC Silentex noise control system that meets the extensive requirements of muffler manufacturers and automotive OEMs. The Silentex noise control process is an integrated system using hightemperature glass fiber roving, tailor-made muffler filling machinery and a cost-effective filling process. Owens Cornings Advantex continuous roving exhibits significantly higher heat and corrosion resistance than traditional absorbent materials. The increased durability of the continuous Advantex glass fiber allows mufflers to be designed with consistent sound quality for the life of the vehicle. For exhaust manufacturers, the versatility of the Silentex technology provides exceptional benefits. The Advantex roving is introduced directly into the muffler cavity using a highly automated and efficient process that results in high accuracy and low waste. The Silentex noise control system uses continuous glass fiber roving that offers outstanding sound absorption properties and better long-term performance than traditional glass fiber and wool filling products. A patented injection-filling process needs 20 percent less roving to meet regulated noise levels and reduces the overall weight and cost of the muffler. Through the companys operations in the USA, Sweden and China, Owens Corning also supplies semi-finished products and bags filled with Silentex roving. The manufacturing operations are certified to ISO 9001 and ISO 9002 standards.

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CRATECPLUS CHOPPED STRANDS


CRATEC is the registered trademark used for Dry-Use Chopped Strand glass made with the company's unique in-line process, which is named after the Owens Corning inventor of the process. CRATEC PLUS fibers, another unique product only available from Owens Corning, are chopped strands manufactured in slightly larger and more compact bundles resulting in a product that flows 50 percent faster than regular CRATEC products while creating less fuzz and fines. Because the chemical sizing on CRATEC PLUS fibers is identical to that of CRATEC chopped strands, the only difference will be seen during manufacturing, not in end-use properties. OC Dry-Use Chopped Strands are fibers of varying diameters chopped into a standard length of 4mm and coated with a chemical sizing for particular resin compatibility. The fibers are typically used in processes such as extrusion, injection molding and compounding. OC Dry-Use Chopped Strands are used in thermoplastic and thermoset applications for excellent dimensional stability, shrinkage control, high modulus and chemical resistance. OC Dry-Use Chopped Strands are engineered to improve processing productivity, exceeding the flowability of some competitive chopped strands. OC Dry-Use Chopped Strands are engineered in various diameters to better meet customer requirements. They are designed to improve dimensional stability at high temperatures, to better control the shrinkage of the molded part, and to improve tensile and flexural modulus and impact. OC Dry-Use Chopped Strands are compatible with resins such as unsaturated polyester (UP), polyamide (PA), polybutadiene terephthalate (PBT), polypropylene (PP), modified polyphenylene oxide (PPO), polyphenylene sulphide (PPS), polycarbonate (PC), styrenics, polyethylene terephthalate (PET), and polyurethane (PU), polyethylene (PE), polyvinylchloride (PVC), polyethersulfone (PES), liquid crystal polymer (LCP), polyetherestherketone (PEEK) and blends.

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COMPOSITE PROCESSES
Right after they found a way to make continuous strands of glass fibers in commercial quantities more than 65 years ago, Owens Corning pioneers started developing the processes for combining that material with resin to make reinforced composites. Basic processes like hand lay-up and spray-up came first, of course, followed later by compression molding and filament winding. Today there is a host of sophisticated processes for combining glass reinforcements with a variety of resins to make literally thousands of products. Owens Corning was intimately involved in the development of many of the processes commonly used today.

PROCESS NAME
Cold Press Molding

DESCRIPTION
A semi-open molding process using lighter duty, reinforced cast composite matched tools mounted into a press. Reinforcements, usually continuous filament mats (CFM), are placed into the tool and a highly filled polyester resin is poured onto them. The press is closed and the part is cured. The process requires lower pressures, 15 - 100 lb/in2, and temperatures averaging 130F (55C). Cycle times are in the range of 10 - 20 minutes. Other glass fiber fabrics, mats, veils and preforms are also used. A mass production method where molding compounds and other resin/glass combinations are compressed in matched metal tools located between the platens in a press. Pressures of 150 lbs/in2 and temperatures between 265F (130C) and 340F (170C) are required. Typical cycle times of 2 - 3 minutes are achieved. Molding compounds comprised of a thermoset resin, chopped roving, fillers and a catalyst are used in both sheet form (SMC) and paste (BMC). SMC is placed in the tool to produce parts such as automotive body panels, appliance housings and composite doors, while BMC which can be injected is used for parts needing less overall strength and no Class A surface.

TYPICAL MARKETS
Consumer goods, heavy transportation, sports and recreation; parts usually have a fair-to-poor surface, so uses are under-hood auto and truck components like fan shrouds, brackets and battery supports.

OC PRODUCTS USED
Continuous Filament Mat (CFM), fabrics, Chopped Strand Mat (CSM), multi-end roving and veil.

Automotive, appliance, heavy transportation

Compression Molding

Multi-end roving, chopped strands, Chopped Strand Mat (CSM) and Continuous Filament Mat (CFM).

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COMPOSITE PROCESSES
PROCESS NAME
Hand Lay-Up

DESCRIPTION
A combination of reinforcements, including chopped strand mat and woven or knitted fabric, is laid into an open mold with a gel-coat surface and impregnated with resin layer by layer. The resin is manually rolled into the reinforcement to remove any air pockets and to produce a consistent part. Once the resin cures, the finished part is removed from the mold. Chopped multi-end roving, continuous filament mat, reinforcing fabric or chopped strand mat are combined with resin and "sandwiched" between two plastic carrier films. The sheet is pulled through forming rollers and the resin is heated and cured to form flat or contoured composite sheet.

TYPICAL MARKETS
Consumer goods, infrastructure, marine, wind energy; hand lay-up is suited for making high strength parts of any size at low to medium production volumes.

OC PRODUCTS USED
Chopped Strand Mat (CSM), fabrics and veil.

Continuous Lamination

Building products, electronics, heavy transportation; composite construction panels and electrical insulating materials are made in a continuous lamination process. Applications include truck trailer linings, clear truck trailer roofs, wall coverings and corrugated roof panels.

Multi-end roving, Chopped Strand Mat (CSM), Continuous Filament Mat (CFM), fabrics and veil.

Centrifugal Casting

Chopped strand mat and/or fabrics are loaded into a stationary mold which is then rotated at a high speed. Resin is applied to the interior of the mold and the reinforcements and resin are consolidated through centrifugal force to the internal profile of the mold. Chopped multi-end roving can also be sprayed with resin into a cylindrical mold that is already rotating at high-speed.

Cylindrical, hollow infrastructure applications such as tanks, pipes and poles

Multi-end roving, fabrics and Chopped Strand Mat (CSM).

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COMPOSITE PROCESSES
PROCESS NAME
Filament Winding

DESCRIPTION
Filament winding is an automated open molding process that uses a rotating mandrel as the mold. Type 30 singleend roving or specialized fabric tapes are drawn through a resin and pulled by the force of a rotating mandrel. The mandrel can be covered with a veil for an inner, corrosion resistant surface, and the roving is spun around the veil. An outer-surface veil can also be applied for corrosion resistance and aesthetics. The process is completed by heating and curing the composite into the final product. Infusion molding processes use a single-sided mold that is covered with reinforcements and sealed with a flexible vacuum bag or film. A vacuum is drawn on the space between the mold and the seal containing the reinforcements, and a thermoset resin is allowed to infiltrate the reinforcements. The resin flows through the reinforcements and cures to form the finished composite. Low-cost composite tooling can be used and environmental emissions are controlled within the closed process. The process of forming a countinuous profile by forcing resin and reinforcements through an endless screw; the softened, compressed material is then passes through an extrusion die to shape the product or part; extrusion is used to manufacture long parts such as piping, cables, fencing and profiles, or molded parts for doors and windows.

TYPICAL MARKETS
Consumer goods, infrastructure, sports and recreation; filament winding is used to make high strength, hollow and (generally) cylindrical composite products such as pipe, storage tanks and pressure vessels.

OC PRODUCTS USED
Single-end roving, fabrics and veil.

Infusion Molding

Building products, heavy transportation, infrastructure, marine, and wind energy

Continuous Filament Mat (CFM), Chopped Strand Mat (CSM), fabrics and veil.

Extrusion

Automotive, building products, consumer goods, infrastructure, sports and recreation

Chopped strands

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COMPOSITE PROCESSES
PROCESS NAME
Injection Molding

DESCRIPTION

TYPICAL MARKETS

OC PRODUCTS USED
Dry-use chopped strands, multiend roving, long fiber thermoplastics (LFT) Type 30 single-end roving, milled fibers, StaMax P long fiber thermoplastic, dry-use chopped strands

Injection molding is a closed-molding process where filled or Automotive, building products, electrical unfilled polymer resins are injected into closed matchedand electronics, sports and recreation metal molds. Polymers are commonly thermoplastic, and processed by heating the raw polymer in pellet form to melt point and injecting it into the cooled mold. Thermosets such as Bulk Molding Compounds (BMC) are also used - they are injected into heated molds to effect the cross linking and cure. For higher strength parts, fillers, milled and chopped fibers are blended into the resin with a screw-type extruder. Long Fiber Thermoplastics (LFTP) such as StaMax thermoplastics have a longer fiber length that further improves strength - increasingly important in the appliance and automotive fields.
Preforming is an intermediate molding process where the Marine, sports and recreation, wind energy reinforcement is assembled in the shape of the part to be molded. This helps to ensure uniform properties in a composite product and speed the molding cycle. Most common are directed fiber preforms made by chopping multi-end roving with a binder resin and applying it on top of a molded screen. Held in place with vacuum pressure, the screen is placed into an oven to dry and activate the binder. Another method uses continuous filament mat with a thermoformable binder. Complex preform assemblies can be made using combinations of materials and fabrics in bladder presses or under vacuum. Resin binder, adhesive or mechanical (plastic staples) can be used.

Preforming

Multi-end roving, single-end roving and fabrics.

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COMPOSITE PROCESSES
PROCESS NAME
Pultrusion

DESCRIPTION

TYPICAL MARKETS

OC PRODUCTS USED
Single-end roving, bulky roving, Continuous Filament Mat (CFM), fabrics and veil.

Pultrusion is a continuous process for making lightweight Consumer goods, infrastructure, sports and lineal profiles such as reinforcing rods, I-beams and tubing. recreation, telecommunications After the reinforcement is impregnated with resin, the material is pulled through a heated die that gives it a cross sectional shape, and then is cured to create the composite profile.

Reaction Injection Molding (RIM)

Reaction Injection Molding (RIM) is a closed-molding process Automotive, consumer goods, electronics where reactive liquid components - usually thermoset polyurethane - are mixed in a high pressure mix head and injected into heated, closed, matched-metal molds. Parts have excellent surface appearance and some semi-structural properties. RIM includes RRIM, where a particulate filler, milled fiber or flake reinforcement is blended into the resin to produce higher strength parts, and SRIM, used for the highest strength parts. Here, reinforcements are loaded into tools to dry, and the reactive resin system can then be dispensed before the tool is closed or injected after closing.

Milled fiber, chopped strands, Continuous Filament Mat (CFM) and fabrics.

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COMPOSITE PROCESSES
PROCESS NAME
Resin Transfer Molding

DESCRIPTION

TYPICAL MARKETS

OC PRODUCTS USED
Continuous Filament Mat (CFM), Chopped Strand Mat (CSM), fabrics, multi-end roving and veil.

Consumer goods, heavy transportation, sports Resin Transfer Molding is a liquid molding process where a thermosetting resin is injected into a closed mold cavity to make and recreation, wind energy moderate volume semi-structural or appearance parts. Dry fiber reinforcement is placed in the bottom half of matching molds, the mold is closed and sealed, then resin is pumped into the mold. The resin wets through the reinforcement and solidifies to form a composite part such as semi-truck parts and electrical cabinets. Molding pressure is lower than in the compression molding process, so tooling and equipment capital costs are lower than high volume compression molding, but higher than open molding processes. Spray-up uses multi-end roving that is fed into a "gun" and chopped Building products, consumer goods, heavy transportation, marine; large, complex parts into bundles of predetermined length. The bundles are sprayed into a resin stream and deposited onto a mold cavity that is gel- such as boat hulls and bath tubs coated for a consistent, smooth surface finish. Once the resin cures, the part is removed from the mold. Spray-up is similar to and often combined with the hand lay-up process. Materials that are pre-impregnated with resin are typically laminated Aerospace, heavy transportation, infrastructure, marine, sports and recreation, wind energy with vacuum bagging. The components include a film or fabric, breather medium and plastic film that is applied in sequence on top of a laminate stack in an airtight mold. Air between the mold and film is extracted with a vacuum pump, resulting in a positivepressure force; this compression forces air and excess resin from a composite laminate or components. Vacuum bagging is also used in conjunction with other processes such as infusion molding and wet lay-up.

Spray-Up

Multi-end roving.

Vacuum Bagging

Continuous Filament Mat (CFM), Chopped Strand Mat (CSM), fabrics and veil.

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PORTFOLIO OF PRODUCTS
Owens Corning offers the widest range of world-class composite products in the world. The company makes those products using global processes that provide consistent quality wherever they are manufactured or used. Glass fiber reinforcements are manufactured with the most advanced equipment, innovative surface chemistry and caring people. Quality management programs at the companys factories are grounded in statistical process control and certified as meeting the requirements of ISO 9002.

PRODUCT NAME
Single End Continuous Roving

DESCRIPTION
OC Single-End Continuous Rovings (trademarked Type 30) are individual fibers pulled directly from the bushing and wound onto a roving package ready for shipment

COMMONLY USED MARKETS PROCESS


Filament winding, longfiber thermoplastics, pultrusion, knitting and weaving

APPLICATION EXAMPLES

RESIN COMPATIBILITY

Aerospace, military Small diameter oil field UP, VE, EP, PN, PP, PA, N transportation, electrical pipe, down hole tubing, well casing, chemical processing pipe, electrical rod, grating systems, handrails, large cross-section structural parts, knitted and woven glass fabrics, central stiffness members of fiber optic cabling, filament wound pipe, tubes or tanks

ABS = Acrylonitrile Butadiene Styrene CR = Chloroprene Rubber DCPD = Dicyclopentadiene EP = Epoxy N = Nylon PA = Polyamide PBT = Polybutylene Terephtalate PC = Polycarbonate PE = Polyethylene PET = Polyethylene Terephtalate PN = Phenolic PP = Polypropylene PPO = Polyphenylene Oxide PPS = Polyphenylene Sulphide PTFE = Polytetrafluoroethylene PU = Polyurethane PVC = Polyvinyl Chloride SAN = Styrene Acrylonitrile SBR = Styrene Butadiene SMA = Styrenic Maleic Anhydride UP = Unsaturated Polyester VE = Vinyl Ester

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PRODUCT NAME
Multi-End Continuous Roving

DESCRIPTION
OC Multi-End Continuous Rovings are a collection of continuous glass filaments, gathered and wound, without mechanical twists, into a square edge cylindrical package

COMMONLY USED PROCESS


Sheet Molding Compound (SMC), Continuous Molding Compunds (CMC), Glass Mat Thermoplastics (GTM), Long Fiber Injection (LFI)

MARKETS
Automotive, recreational vehicles, business equipment, construction, anticorrosion, marine, consumer-recreation, transportation

APPLICATION EXAMPLES
Automotive internal components and exterior body panels with Class A surfaces, recreational vehicle housings, automotive and recreational semistructural applications, business equipment

RESIN COMPATIBILITY
VE, PU, PP, EP, UP

Bulky Roving

OC Bulky Rovings are lofted Pultrusion assembled rovings with a uniformly disoriented but essentially continuous filament structure

Building materials

Window lineals, structural profiles

UP, EP, VE

Dry-Use Chopped Strands (Cratec & Cratec Plus )

OC Dry-Use Chopped Strands are fibers of varying diameters chopped into a standard length of 4mm and coated with a chemical sizing for particular resin compatibility

Extrusion, injection molding, sheet molding compound and bulk molding compound

Appliance and auto Transportation, recreation, construction, parts consumer, electrical/electronics and anti-corrosion

UP, PA, PBT, PP, PPO, PPS, PC, PET, PU, PVC, SMA, ABS, SAN

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PRODUCT NAME
Wet-Use Chopped Strands

DESCRIPTION
OCWet-use Chopped Strands are coated fiberglass filaments specifically engineered for use in wet-process, nonwoven applications

COMMONLY USED PROCESS


Used in wetprocess, nonwoven applications

MARKETS
Building products, construction, industrial

APPLICATION EXAMPLES
Residential and commercial roofing, facers and flooring tiles; specialty papers such as filters, gaskets, printed circuit boards, acoustic tiles, thermal barriers and felt for vinyl-coated flooring

RESIN COMPATIBILITY
Disperse uniformly and quickly in water-based bonding systems, whether acidic, neutral or basic

Milled Fiber

OC Milled Fibers are glass Thermoplastic filaments coated with a specific and thermoset sizing to enhance resin compounds compatibility and milled to a specified bulk density; made in two forms (powder and floccular) with the powder form having the shorter fiber length OC Chopped Strand Mats are comprised of randomly oriented chopped glass fiber strands bonded together into mats, either with an emulsion binder or with a small amount of highly soluble polyester powder Hand lay-up, compression molding, continuous lamination and vacuum bagging

Automotive, electrical, Numerous consumer, construction, aerospace

Chopped Strand Mat

Marine, transportation, recreation, construction, consumer and anticorrosion

Auto parts, boats, chemical tanks, surfboard panels, swimming pools

UP, DCPD, VE, PN, PU

ABS = Acrylonitrile Butadiene Styrene CR = Chloroprene Rubber DCPD = Dicyclopentadiene EP = Epoxy N = Nylon PA = Polyamide PBT = Polybutylene Terephtalate PC = Polycarbonate PE = Polyethylene PET = Polyethylene Terephtalate PN = Phenolic PP = Polypropylene PPO = Polyphenylene Oxide PPS = Polyphenylene Sulphide PTFE = Polytetrafluoroethylene PU = Polyurethane PVC = Polyvinyl Chloride SAN = Styrene Acrylonitrile SBR = Styrene Butadiene SMA = Styrenic Maleic Anhydride UP = Unsaturated Polyester VE = Vinyl Ester

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PRODUCT NAME
Continuous Filament Mat

DESCRIPTION
OC Continuous Filament Mats are continuous fiber, non-woven mats containing either a soluble or insoluble binder

COMMONLY USED PROCESS


Compression molding, infusion molding and pultrusion

MARKETS

APPLICATION EXAMPLES

RESIN COMPATIBILITY

Electrical and nonElectrical apparatus, UP, PU, VE, EP, PN utility and transportation electrical laminates, ladder rails, rapid-transit third-rail covers and high-voltage transmission line equipment Building products Roofing shingles, Not applicable underlayment and other water proofing systems

Wet Formed Mat

Wet-Formed Mats are randomly dispersed chopped glass fibers bonded together with a resinous binder system

Used as a substrate for asphalt-coated products

Veil (Available as Dry Process C Veils and Wet Laid ECR Veils)

OC Surfacing Veils are chopped filaments of fiberglass reinforcement bonded together with a proprietary soft binder system designed to conform and be compatible with composite resin systems

Designed to reduce the print-through of coarse structural reinforcements in closed molding processes such as vacuum infusion and Resin Transfer Molding (RTM), and also in pultrusion

Automotive, building products, marine, recreation and transportation

Acoustical ceiling panels, UP, VE, EP flooring, insulation, gypsum and exterior products, batteries, panels and separator applications, and headliner reinforcement

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PRODUCT NAME
Woven Roving

DESCRIPTION
Knytex and OC Fabrics combine reinforcing materials to achieve special performance benefits; fabrics include woven rovings, high performance fabrics, knitted fabrics, specialty products and tape

COMMONLY USED PROCESS


Virtually all processes from hand lay-up and spray-up to the more complex closed molding processes

MARKETS
Marine, transportation, recreation, construction, consumer and anticorrosion

APPLICATION EXAMPLES
Shipping containers, ballistic armor, wind generator blades and door

RESIN COMPATIBILITY
Fabric has mechanical and resin compatibility characteristics tailored to specific end-use applications.

Uni-directional Fabrics

Various Knytex and OC Woven Roving Fabrics are comprised Processes of direct rovings woven into a fabric or tape giving bi-directional (0/90) reinforcement with the strength of continuous filaments Knytex and OC Various Unidirectional Fabrics are Processes comprised of continuous fibers in either a 0 or 90 direction, held in place by either interweaving a lightweight hot melt yarn to lock the unidirectional fibers in place, or by stitching the fibers in place using a stitch yarn

Various Markets

Wind blades, poles, Multiple resin stringers, columns, systems beams, pipe and fittings

Biaxial Fabrics

Various Markets

Boat hulls, truck and Multiple resin trailer panels, wind systems blades, recreational sporting equipment and bridge

ABS = Acrylonitrile Butadiene Styrene CR = Chloroprene Rubber DCPD = Dicyclopentadiene EP = Epoxy N = Nylon PA = Polyamide PBT = Polybutylene Terephtalate PC = Polycarbonate PE = Polyethylene PET = Polyethylene Terephtalate PN = Phenolic PP = Polypropylene PPO = Polyphenylene Oxide PPS = Polyphenylene Sulphide PTFE = Polytetrafluoroethylene PU = Polyurethane PVC = Polyvinyl Chloride SAN = Styrene Acrylonitrile SBR = Styrene Butadiene SMA = Styrenic Maleic Anhydride UP = Unsaturated Polyester VE = Vinyl Ester

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PRODUCT NAME
Triaxial Fabrics

DESCRIPTION

COMMONLY USED PROCESS

MARKETS
Various Markets

APPLICATION EXAMPLES

RESIN COMPATIBILITY

Various Knytex and OC Biaxial Fabrics are stitch-bonded non- Processes crimp reinforcement comprised of unidirectional warp (0) and weft (90) plies

Wind blades, boat hulls, Multiple resin storage tanks, trailer systems panels and pultruded profiles such as bridge decks

Quadaxial Fabrics

Various Knytex and OC Triaxial Fabrics are a stitch-bonded, non- Processes crimp reinforcement combining either a warp (o) or weft (90) ply with double bias (45) plies into a single multiaxial fabric. Knytex and OC Quadaxial Various Fabrics are a stitch-bonded, non- Processes crimp reinforcement combining warp (0), weft (90) and double bias (45) plies into a single multiaxial fabric Knytex and OC Double Bias Various Fabrics are a stitch-bonded Processes reinforcement combining equal amounts of continuous fiber oriented in the +45 and -45 directions into a single fabric

Various Markets

Boat hulls and decks, trailer panels, shipping containers and pultruded profiles

Multiple resin systems

Double Bias Fabrics

Various Markets

Wind blades, marine panels, snowboards, complex parts

Multiple resin systems

FlowTex Fabrics

Various Markets

Multiple resin systems

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PRODUCT NAME
FlowRo Fabric

DESCRIPTION

COMMONLY USED PROCESS

MARKETS
Marine, Wind, Infrastructure, Transportation, Industrial

APPLICATION EXAMPLES
Boat hulls and decks, wind turbine blades and nacelles

RESIN COMPATIBILITY
UP, VE, EP

Woven roving and continuous Closed filament mat stich-bonded into Molding a single fabric

BiPly Fabrics

OC BiPly and OC Agimat Various Fabrics are comprised of woven Processes roving and chopped roving stitch-bonded into one fabric

Various Markets

Boat hulls, underground Multiple resin storage vessels and systems other cost-sensitive structural laminates

High Performance Fabrics

OC High Performance Fabrics Various offer increased strength, stiffness Processes or temperature resistance compared to traditional glass fabrics. This family of products is produced with strong, lightweight fibrous materials other than just E-glass, and designed for specific applications where product performance must exceed that of E-glass.The most common materials used for making OC High Performance Fabrics include S2 Glass, aramids (e.g., Kevlar and Twaron) and carbon.

Various Markets

Ballistic armor protection, aerospace and high performance boats, rotor blades, aircraft wings and high performance sporting goods

Multiple resin systems

ABS = Acrylonitrile Butadiene Styrene CR = Chloroprene Rubber DCPD = Dicyclopentadiene EP = Epoxy N = Nylon PA = Polyamide PBT = Polybutylene Terephtalate PC = Polycarbonate PE = Polyethylene PET = Polyethylene Terephtalate PN = Phenolic PP = Polypropylene PPO = Polyphenylene Oxide PPS = Polyphenylene Sulphide PTFE = Polytetrafluoroethylene PU = Polyurethane PVC = Polyvinyl Chloride SAN = Styrene Acrylonitrile SBR = Styrene Butadiene SMA = Styrenic Maleic Anhydride UP = Unsaturated Polyester VE = Vinyl Ester

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PRODUCT NAME
Molding Mat

DESCRIPTION
Non-woven synthetic core stitch-bonded between two layers of binder-free chopped fiberglass

COMMONLY USED PROCESS


Various closed molding techniques including resin transfer (RTM), vacuum-assist (VARTM) and press molding

MARKETS
Marine

APPLICATION EXAMPLES
Boats

RESIN COMPATIBILITY
UP, VE, EP

ABS = Acrylonitrile Butadiene Styrene CR = Chloroprene Rubber DCPD = Dicyclopentadiene EP = Epoxy N = Nylon PA = Polyamide PBT = Polybutylene Terephtalate PC = Polycarbonate PE = Polyethylene PET = Polyethylene Terephtalate PN = Phenolic PP = Polypropylene PPO = Polyphenylene Oxide PPS = Polyphenylene Sulphide PTFE = Polytetrafluoroethylene PU = Polyurethane PVC = Polyvinyl Chloride SAN = Styrene Acrylonitrile SBR = Styrene Butadiene SMA = Styrenic Maleic Anhydride UP = Unsaturated Polyester VE = Vinyl Ester

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RESIN COMPATIBILITY
Like the partners in any good marriage, glass fiber reinforcements and resin need to be able to work together. The ingredient that helps the partners bond in composites is the special chemistry applied to the surface of the glass called sizing. In its broadest definition, sizing is any treatment consisting of starch, gelatin, oil, wax, or other suitable ingredient that is applied to yarn or reinforcement fibers at the time of formation to protect the surface and aid the process of handling and fabrication.The treatment contains ingredients that provide surface lubricity and binding action, but no coupling agent. The binding action is what is important in creating a strong laminate. Owens Corning technology has fueled the development of a wide variety of sizing chemicals to provide excellent bonding. So which Owens Corning product do you need to bond with your resin? The following table will help by showing the resin compatibility for many Owens Corning products. For more information on this topic, contact your Owens Corning Area Sales Manager.

RESIN
ABS

FULL NAME
Acrylonitrile Butadiene Styrene

COMMONLY USED REINFORCEMENTS


Chopped Strands (Cratec and Cratec Plus)

PROCESSES
Extrusion, injection molding and compounding

MARKETS
Automotive, electronics/electrical, recreation, construction, consumer

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RESIN COMPATIBILITY RESIN


DCPD

FULL NAME
Dicyclopentadiene

COMMONLY USED REINFORCEMENTS


Chopped Strand Mat, Multi-End Roving, Fabrics, Veil Multi-End Continuous Rovings, Single-End Continuous Rovings (Type 30), Dry-Use Chopped Strands, Veil, Fabrics

PROCESSES
Hand lay-up, spray-up

MARKETS
Marine, transportation, recreation, construction, consumer and anticorrosion Automotive, infrastructure, marine, consumer-recreation, transportation, aerospace, military and electronics/electrical

EP

Epoxy

Bulky Molding Compound (BMC) Sheet Molding Compound (SMC), Continuous Molding Compounds (CMC), Glass Mat Thermoplastics (GMT), Long Fiber Injection (LFI), preforms, panel, centrifugal casting, spray-up, filament winding, pultrusion, knitting, weaving, vacuum infusion and Resin Transfer Molding (RTM)

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RESIN COMPATIBILITY RESIN


PA

FULL NAME
Polyamide

COMMONLY USED REINFORCEMENTS


Chopped Strands (CRATEC AND CRATEC PLUS), SingleEnd Continuous Rovings (Type 30) Chopped Strands (CRATEC AND CRATEC PLUS) Chopped Strands (CRATEC AND CRATEC PLUS)

PROCESSES
Extrusion, injection molding, compounding, filament winding, longfiber thermoplastics, pultrusion, knitting and weaving Extrusion, injection molding and compounding

MARKETS
Automotive, electronics/electrical and consumer

PBT

Polybutadiene Terephthalate

Automotive, electronics/electrical and consumer Transportation, recreation, construction, consumer

PC

Polycarbonate

Extrusion, injection molding and compounding

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RESIN COMPATIBILITY RESIN


PE

FULL NAME
Polyethylene

COMMONLY USED REINFORCEMENTS


Chopped Strands (CRATEC AND CRATEC PLUS) Chopped Strands (CRATEC AND CRATEC PLUS) Single-End Continuous Rovings (Type 30), Emulsion Bonded Chopped Strand Mat, Chopped Strands

PROCESSES
Injection molding

MARKETS
Consumer

PET

Polyethylene Terephthalate

Extrusion, injection molding and compounding

Automotive, electronics/electrical and consumer

PN

Phenolic

Filament winding, molding, pultrusion, knitting and weaving, hand lay-up

Aerospace, automotive, military, transportation, electrical and building

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RESIN COMPATIBILITY RESIN


PP

FULL NAME
Polypropylene

COMMONLY USED REINFORCEMENTS


Chopped Strands (CRATEC AND CRATEC PLUS), MultiEnd Continuous Rovings, Single-End Continuous Rovings (Type 30)

PROCESSES
Extrusion, injection molding, compounding Sheet Molding Compound (SMC), Continuous Molding Compounds (CMC), Glass Mat Thermoplastics (GTM), Long Fiber Injection (LFI), preforms, panel, centrifugal casting, spray-up, filament winding, pultrusion, knitting and weaving Extrusion, injection molding and compounding

MARKETS
Automotive, electrical/electronics and consumer

PPO

Polyphenylene Oxide

Dry-Use Chopped Strands (CRATEC AND CRATEC PLUS) Chopped Strands (CRATEC AND CRATEC PLUS)

Automotive, electrical/electronics and consumer Automotive, electrical/electronics and consumer

PPS

Polyphenylene Sulphide

Extrusion, injection molding and compounding

35

RESIN COMPATIBILITY RESIN


PTFE

FULL NAME
Polytetrafluoroethylene Polyurethane

COMMONLY USED REINFORCEMENTS


Milled Fibers

PROCESSES
Compounding

MARKETS
Aerospace, automotive, electrical , consumer and construction Marine, transportation, recreation, construction, consumer, and automotive

PU

Chopped Strands (CRATEC AND CRATEC PLUS), Continuous Filament Mat, Multi-End Continuous Rovings

Extrusion, injection molding, compounding, compression molding, infusion molding, pultrusion, Sheet Molding Compound (SMC), Continuous Molding Compounds (CMC), Glass Mat Thermoplastics (GMT), Long Fiber Injection (LFI), preforms, panel, centrifugal casting or spray-up operations Extrusion, injection molding and compounding

PVC

Polyvinyl Chloride

Chopped Strands (CRATEC AND CRATEC PLUS)

Infrastructure, construction buildings

36

RESIN COMPATIBILITY RESIN


SAN

FULL NAME
Styrene Acrylonitrile

COMMONLY USED REINFORCEMENTS


Chopped Strands (CRATEC AND CRATEC PLUS) Continuous Strands Chopped Strands (CRATEC AND CRATEC PLUS)

PROCESSES
Extrusion, injection molding and compounding

MARKETS
Automotive and consumer

SBR SMA

Styrene Butadiene Styrenic Maleic Anhydride

Fiber impregnation Extrusion, injection molding and compounding

Automotive Automotive and consumer

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RESIN COMPATIBILITY RESIN


UP

FULL NAME
Unsaturated Polyester

COMMONLY USED REINFORCEMENTS


Chopped Strand Mat, Chopped Strands (CRATEC AND CRATEC PLUS), Continuous Filament Mat Fabrics Chopped Strand Mat, Multi-End Continuous Rovings, Single-End Continuous Rovings (Type 30), Veil, Fabrics

PROCESSES
Bulk molding compound, hand layup, spray-up; extrusion, injection molding, compounding, compression molding, infusion molding and pultrusion Hand lay-up, spray-up, Sheet Molding Compound (SMC), Continuous Molding Compounds (CMC), preforms, panel, centrifugal casting, spray-up, filament winding, pultrusion, knitting, weaving, vacuum infusion and Resin Transfer Molding (RTM)

MARKETS
Marine, automotive transportation, recreation, construction, consumer, anticorrosion, and infrastructure Anti-corrosion, automotive, marine, transportation, infrastructure and consumer

VE

Vinyl Ester

NORTH AMERICA
Single-End (Type 30) Roving Multi-End & Bulky Roving Continuous Strand Dry-Use Chopped Strands Wet-Use Chopped Strands Milled Fiber Chopped Strand Mat Continuous Filament Mat

PRODUCT AVAILABILITY

Veil and Specialty Non-Woven Mat Wet-Formed Mat Fabrics For more information about the products available in North America, contact your Owens Corning Area Sales Manager.

OC SINGLE-END CONTINUOUS ROVINGS (TYPE 30)


PRODUCT 366 R25H 346 158B 399 305E Silentex ST2000 R43S SE 1200 SE 2348 SE 4121 SE 8380 RESIN COMPATIBILITY polyester, vinyl ester and epoxy resins polyester, vinyl ester and epoxy resins epoxy resin epoxy resin polyester, vinyl ester and epoxy resins polypropylene PROCESS Pultrusion and Filament Winding Filament Winding and Pultrusion Filament Winding Filament Winding Pultrusion Long-Fiber Thermoplastics Muffler Filling, Sound Dampening Long-Fiber Thermoplastics knitting/weaving, pultrusion and filament winding Filament Winding Long-Fiber Thermoplastics Pultrusion

38

nylon polyester, vinyl ester and epoxy resins epoxy resin polypropylene phenolic resin

39

TYPE 30 ROVING 158B


158B Type 30 roving is specifically designed for use in fillament winding and pultrusion applications with epoxy resin systems. TYPICAL PHYSICAL PROPERTIES PRODUCT DATA NOMINAL IDENTIFICATION YIELD NUMBER (yds/lb) 158B-AA-675 671 158B-AB-450 447 158B-AC-250 248 TYPICAL PHYSICAL PROPERTIES GLASS FIBER DATA NOMINAL FILAMENT IDENTIFICATION FILAMENT DIAMETER NUMBER TYPE (IN) (MICRONS) 158B-AA-675 K 0.00053 13.4 158B-AB-450 M 0.00065 16.4 158B-AC-250 M 0.00061 15.6 Nominal specific gravity: 2.58 grams/cc (ASTM C 693) Coefficient of linear expansion: 3 x 106/F (ASTM D 696) APPROXIMATE NUMBER OF FILAMENTS 2000 2000 4000

EQUIVALENT (TEX) 735 1100 2000

NOMINAL % SOLIDS AFTER DRYING 0.55 0.67 0.74

366
OC 366 Single-End Continuous Roving is specifically designed for use in prultrusion and filament winding applications in polyester, vinyl ester and epoxy resin systems. OC 366 has also been successfully used in acrylic resin and polyurethane resin systems. STRAND TENSILES - ASTM D 2343 E701 POLYESTER RESIN OC 366-113 (4400 TEX (113yds./lb.) data for comparison) AVG STDEV POLYESTER RESIN E701, MPa (psi) 333, 4 2 (2.3) 27.3 (0.18) EPOXY RESIN DER 331, MPa (psi) 342.2 (2.36) 22.8 (0.157)

% GLASS 61.5% Glass 57.1% Glass

TYPE 30 ROVING 399


OC 399 Single-End Continuous Roving is specifically designed for processing with polyester, vinyl ester and epoxy resin systems. OC 399 Single-End Continuous Roving is designed for pultrusion applications where creel space is restricted, bulk is needed in the part, or process simplification is desired. TYPICAL PHYSICAL PROPERTIES ROD FLEX STRENGTH Sample prepared is 0.38 cm (.150 in) diameter rod pultruded with E-701 polyester resin. Sample tested per Owens Corning Test Method S-05Dd. Wet data represents samples boiled in water for 72 hours. OC 399A-AA- 8000 TEX (62 yield) Average flex strength, Gpa (Ksi) Range, Gpa (Ksi) 1.32-1.67 (191-242) Glass, % 70 Retention, % 71 DRY WET 1.54 (224) 1.09 (158) .99-1.25 (144-181) 70 71

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41

TYPE 30 ROVING 346


346 Type 30 roving is specifically designed for use in filament winding operations with epoxy resins. Use with other types of resins is not recommended. TYPICAL PHYSICAL PROPERTIES* PRODUCT DATA IDENTIFICATION NOMINAL YIELD NUMBER (yds/lb) 346-AA-675 671 346-BA-450 448 346-CA-250 249

EQUIVALENT (TEX) 735 1107 1992

NOMINAL % SOLIDS AFTER DRYING 0.47 0.55 0.60

GLASS FIBER DATA IDENTIFICATION FILAMENT NOMINAL FILAMENT DIAMETER APPROX. NUMBER NUMBER TYPE (inches) (microns) OF FILAMENTS 346-AA-675 K 0.00053 13.4 2000 346-BA-450 M 0.00065 16.4 2000 346-CA-250 M 0.00061 15.6 4000\ Nominal specific gravity: 2.58 grams/cc (ASTM C 693) Coefficient of linear expansion: 3 x 106/F (ASTM D 696) *The data is provided for information purposes only and does not constitute a specification.

TYPE 30 ROVING SE 2348


OC SE 2348 Single-End Continuous Roving (Type 30) is specifically designed for use in filament winding applications using epoxy resin systems. OC SE 2348 is designed for applications demanding high strength, excellent fatigue life and excellent processing. PHYSICAL PROPERTIES LINEAR DENSITY LINEAR DENSITY PROPERTY TEX (gm/km) YIELD (yd/lbs) SE 2348-675 735 675 SE 2348-450 1100 450 SE 2348 (M) 248 2000 248 SE 2348 (S) 250 1984 250 *Note: Linear densities specified = bare glass + sizing. FILAMENT DIAMETER PROPERTY (microns) SE 2348-675 13 SE 2348-450 17 SE 2348 (M)-248 16 SE 2348 (S) -250 22 FILAMENT DIAMETER (inches) 0.00053 0.00065 0.00062 0.00088

42

% ORGANIC SOLIDS NOMINAL 0.61 0.67 0.75 0.80

Approx. Number of Filaments 2000 2000 4000 2000

43

TYPE 30 ROVING

SE 1200
SE 1200 Type 30 Roving is specifically designed for use in knitting and weaving applications in polyester, vinyl ester, and epoxy resin systems. SE 1200 T30 rovings can be used in a variety of processes to manufacture knitted or woven glass fabrics, central stiffness members for fiber optic cabling, and filament wound pipe, tubes, or tanks. SE 1200 T30 is designed to maximize fatigue performance in polyester resin. FILAMENT DIAMETER FILAMENT DIAMETER Approx. Number PROPERTY (microns) (inches) of Filaments SE 1200-735 Tex (675 Yield) 13 0.00053 2000 SE 1200-1100 Tex (450 Yield) 17 0.00065 2000 SE 1200-2000 Tex (250 Yield) 16 0.00062 4000 SE 1200-4400 Tex (113 Yield) 23 0.00092 4000

TEX/YIELDS AVAILABLE SE 1200 T-30 is available in the following Tex (yields)


Tex Yield 200 2400 275 1800 300 1650 320 1550 410 1200 480 1033 600 825 735 675 1100 450

Tex Yield

1200 413

1500 330

2000 250

2200 225

2250 218

2400 207

4400 113

4800 103

TYPE 30 ROVING SE 1500


OC SE 1500 is specially designed for use in weaving and knitting operations where end use applications contain epoxy resins (anhydride and amine systems). It is not recommended to use OC SE 1500 Single-End Continuous Roving (Type 30) with nonepoxy resins. IMPERIAL PHYSICAL PROPERTIES / AVAILABLE PRODUCTS AVERAGE FILAMENT DIAMETER NUMBER NOMINAL % SOLIDS PRODUCT (MICRONS) (10-5 X INCHES) OF FILAMENTS AFTER DRYING SE 1500 300 15.6 61 600 0.65 SE 1500 320 16.0 63 600 0.65 SE 1500 600 17.0 67 1000 0.55 SE 1500 1200 17.0 67 2000 0.55 SE 1500 2000 15.6 61 4000 0.55 SE 1500 2400 17.0 67 4000 0.55

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45

TYPE 30 ROVING SE 8380 TYPE 30 ROVING FOR PHENOLIC RESIN SYSTEMS


OC SE 8380 Single End Continous Roving (Type 30) is specifically designed for phenolic resins applications where low smoke and excellent fire retardance are required. TYPICAL PHYSICAL PROPERTIES* LINEAR DENSITY PROPERTY TEX (Gm/Km) SE 8380 113 4429 PROPERTY SE 8380 113 FILAMENT DIAMETER (microns) 23

LINEAR DENSITY Yield (yd/lb) 112 FILAMENT DIAMETER (inches) 0.00091

% Oraginic Solids Nominal 0.55 Approx. Number of Filaments 4000

* Note: Linear densities specified = bare glass+sizing.

SE 4121 TYPE 30 ROVING POLYPROPYLENE LONG-FIBER THERMOPLASTICS


OC SE 4121 is specially designed for use in polypropylene long-fiber thermoplastic (LFT) applications. OC SE 4121 has a unique chemistry that is designed to be suitable with Direct-LFT processes as well as with pellet manufacturing. OC SE 4121 is also suitable for processes using long chopped fibers. IMPERIAL PHYSICAL PROPERTIES PRODUCT SE 4121 1200 SE 4121 2400 AVERAGE FILAMENT DIAMETER (MICRONS) (10-5 X INCHES) 17.0 67 17.0 67 NUMBER OF FILAMENTS 2000 4000

TEX (OR YIELDS) AVAILABLE OC SE 4121 Single-End Continuous Roving is available in Tex of 1200 and 2400. These Tex are equivalent to weight in grams per kilometer of the roving product. Respective Yields available are: 413 and 207. These Yields are equivalent to length in yards per pounds of the roving product. OC SE 4121 Single End Continuous Roving is globally available.

TYPE 30 ROVING

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ST2000 TYPE 30 ROVING FOR SILENTEX NOISE CONTROL SOLUTIONS


The Silentex noise control solution is a unique system that enables improved durability and acoustic performance while significantly reducing overall system cost.The 162A product is Owens Cornings 24m 4800 tex single end Type 30 roving based on the Advantex high temperature composition and is specifically engineered for use in the Silentex process. TYPICAL THERMAL PROPERTIES PHYSICAL PROPERTY STANDARD E GLASS ADVANTEX GLASS Softening point C 846 916 Annealing point C 670 736 Strain point C 630 691 Thermal expansion (ppm/C) at -30C to 250C 5.4 5.9 Density (g/cc) 2.60 2.62 Youngs modulus at 23C (GPa) 72.3 76.6 Youngs modulus at 540C (GPa) 81.3 84.3 Refractive index 1.558 1.561

GLASS FIBER NOMINAL COMPOSITIONS OXIDE SiO2 CaO Al2O3 MgO B2O3 Other oxides STANDARD E GLASS 52-56% 16-25% 12-16% 0-5% 5-10% <5% ADVANTEX GLASS 59-62% 20-24% 12-15% 1-4% <0.2% <2%

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MULTI-END OPEN MOLD ROVING ME 3021


FOR SPRAY UP RESIN COMPATIBILITY: UP, VE Identification Yield (100 yds/lb)
ME-3021-165 ME-3021-207 165 207

Linear Density (tex)


3000 2400

LOI (%)
1.15 1.15

360 RS
FOR SPRAY UP - LOW DRAG RESIN COMPATIBILITY: UP, VE Identification Yield (100 yds/lb)
360 R-159 360 RS-207 159 207

Linear Density (tex)


3120 2400

LOI (%)
1.24 1.24

MULTI-END OPEN MOLD ROVING 300 GUN ROVING


FOR SPRAY UP - FOR CUSTOMERS REQUIRING BASIC GUN ROVING RESIN COMPATIBILITY: UP Identification Yield (100 yds/lb) Linear Density (tex) LOI (%)
300 GUN ROVING 207 2400 0.84-125

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ME 3015
FOR SPRAY UP - LOW ROLL RESIN COMPATIBILITY: UP Identification Yield (100 yds/lb)
ME 3015-209 207

Linear Density (tex)


2400

LOI (%)
1.15

ME 4017
FOR FABRIC COMPLEXES & HEADLINERS RESIN COMPATIBILITY: UP, VE Identification Yield (100 yds/lb) Linear Density (tex)
ME 4017-106 ME 4017-202 106 202 4680 2460

LOI (%)
1.18 1.18

495-DI
FOR PANEL RESIN COMPATIBILITY: UP, VE, PN, PU Identification Yield (100 yds/lb)
495-DI-106 495-DI-150 106 150

Linear Density (tex)


4680 3300

LOI (%)
1.41 1.41

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STRUCTURAL SMC ROVING 495-DJ


FOR PANEL RESIN COMPATIBILITY: UP, VE, PN, PU Identification Yield (100 yds/lb)
495-DJ-150 495-DJ-205 150 207

Linear Density (tex)


3300 2400

LOI (%)
1.41 1.41

905A
FOR SMC & PREFORMS - MEDIUM SOLUBILITY, NEITHER HARD NOR SOFT GLASS RESIN COMPATIBILITY: UP, VE, PN, PU Identification Yield (100 yds/lb) Linear Density (tex) LOI (%)
905A-AA-113 905A-AB-113 113 133 4400 4400 1.10 1.70

906A
FOR SMC & PREFORMS - MEDIUM SOLUBILITY, NEITHER HARD NOR SOFT GLASS RESIN COMPATIBILITY: UP, VE, PN, PU Identification Yield (100 yds/lb) Linear Density (tex) LOI (%)
906A-AA-113 113 4400 1.10

956BC
FOR SMC & HEADLINERS - LOW SOLUBILITY RESIN COMPATIBILITY: UP, VE, PU Identification Yield (100 yds/lb) Linear Density (tex)
956-BC-113 113 4400

LOI (%)
2.14

STRUCTURAL SMC ROVING 957A


FOR SMC - LOW SOLUBILITY RESIN COMPATIBILITY: UP, VE, PU Identification Yield (100 yds/lb)
957A-AA-113 113

50

Linear Density (tex)


4400

LOI (%)
2.14

957A
FOR SMC - MEDIUM SOLUBILITY RESIN COMPATIBILITY: UP, VE Identification Yield (100 yds/lb)
973C-AA-113 973C-AA-225 973C-AB-113 973C-AB-225 113 225 113 225

Linear Density (tex)


4400 2200 4400 2200

LOI (%)
1.85 1.85 1.85 1.85

957A
FOR SMC - MEDIUM SOLUBILITY RESIN COMPATIBILITY: UP, VE Identification Yield (100 yds/lb)
985A-AA-113 113

Linear Density (tex)


4400

LOI (%)
2.14

ME 1020
FOR PUR-LFI RESIN COMPATIBILITY: UP, VE, PU Identification Yield (100 yds/lb)
ME 1020 4800 103

Linear Density (tex)


4800

LOI (%)
1.24

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OC BULKY ROVING
PRODUCT REFERENCE RB2043 20000 RB2043 15000 RB2043 10000 RB2043 5000 RB2043 2500 TEX 20000 15000 10000 5000 2500 YIELD 25 33 50 99 198 RESIN COMPATIBILITY UP/EP/VE UP/EP/VE UP/EP/VE UP/EP/VE UP/EP/VE PROCESS Pultrusion Pultrusion Pultrusion Pultrusion Pultrusion

CONTINUOUS STRAND 762


T30 TYPE PACKAGE FOR RUBBER REINFORCING CORD COATING & TELECOMMUNICATIONS REINFORCEMENT RESIN COMPATIBILITY: CR, SBR Identification Yield (100 yds/lb) Linear Density (tex) LOI (%)
H15 762 15 330 0.26

CRATEC CHOPPED STRANDS


FOR THERMOPLASTIC REINFORCEMENT
RECOMMENDED REINFORCEMENT RESIN SYSTEM
122Y 147A 165 A 123D, 173W, 173X 183F 408A 415A 473A 497A PC, PPO Polypropylene, FDA HT, PPS, PVC, FDA Polyamide PBT, PET, PCT, FDA ABS, Acetal, PBT, Polycarbonate, SMA, SAN Polycarbonate, Polyethylene PC15 HT, PPS

52

FOR BULK MOLDING COMPOUND


PRODUCT
152A-14C 163D-14C 405C-17C R63D 101C 405B

LENGTH
4 mm 4 mm 4 mm 4, 6, 13 mm 6, 13 mm 3, 4, 6, 13 mm

FOR MOLDING COMPOUNDS FOR FRICTION MATERIALS


PRODUCT
152A-14C 405D-17C 497A-14C 405B

LENGTH
4 mm 4 mm 4 mm 3, 4, 6, 13 mm

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CRATECPLUS CHOPPED STRANDS


FOR THERMOPLASTIC REINFORCEMENT
PRODUCT 122Y-14P 123D-10P (DS 1123D-10P) 123D-14P 147A-14P 147A-17P 173W-14P 173X-11P 183F-14P 408A-14P APPLICATION Modified PPO and Polycarbonate. Also used in Styrenics and Polyurethanes. Polyamide (Nylon): PA6, PA66, and their blends where hydrolysis resistance is not an end use requirement. Also used in PET, PCT and Styrenics Coupled and uncoupled Polypropylene Polyamide (Nylon): PA6, PA6,6; PA4,6; and their blends where hydrolysis/glycol resistance is required. Also used in Polyurethanes and Styrenics PBT, PET, PCT Multipolymer compatible used in PCT, Acetal, Styrenics, Polycarbonate

PHYSICAL CHARACTERISTICS
PRODUCT NOMENCLATURE
(Sizing-DiameterProcess-Length) (ex. 123D-14P-4mm)

MOISTURE CONTENT
(as produced) (% max)

STRAND SOLIDS
(nom +/- range) (%)

STRAND INTEGRITY
(% max) (shake time)

LONG FIBERS
(% max)

122Y-14P 4mm 123D-10P (DS 1123D-10P) 4mm 123D-14P 4mm 147A-14P 4mm, 13mm 147A-17P 4mm 173W-14P 4mm 173X-11P 4mm 183F-14P 4mm 408A-14P 4mm

0.06 0.05 0.05 0.06 0.06 0.05 0.05 0.05 0.06

0.6 +/- 0.20 0.6 +/- 0.15 0.6 +/- 0.15 0.65 +/- 0.20 0.65 +/- 0.20 0.7 +/- 0.15 0.7 +/- 0.15 0.7 +/- 0.15 0.7 +/- 0.15

10 (3 min) 15 (7 min) 15 (7 min) 8 (3 min) 8 (3 min) 10 (3 min) 10 (3 min) 12 (7 min) 15 (7 min)

1.99 1.99 1.99 1.99 1.99 1.99 1.99 1.99 1.99

CRATEC CHOPPED STRANDS 163D


FOR GENERAL THERMOSET USE
163-17D and 163-14D CRATEC Chopped Strands are engineered to improve impact strengths in unsaturated polyester bulk molding compound (BMC). In addition, CRATEC Chopped Strands will provide good composite properties in epoxy or phenolic molding compounds and in dry-blended phenolic friction applications. Designed for optimum performance, 163D CRATEC Chopped Strands are ideal for compounds that are injection-molded, although good composite properties are attainable with compressionmolded BMC.

54

PHYSICAL CHARACTERISTICS
AVAILABLE CHOP LENGTH(S): AVAILABLE FIBER DIAMETER(S): STRAND SOLIDS LOI: 4, 8, 13 mm (nominal) 14, 17 m (nominal) 0.60% (nominal)

408A REINFORCEMENT FOR GENERAL THERMOPLASTIC USE


408A-14C mm CRATEC Chopped Strands are engineered for use as a general purpose glass fiber reinforcement with proven high performance in the following thermoplastic polymer systems: Polybutylene Terephthalate (PBT), Acetal, Styrenic Maleic Anhydride (SMA), Acrylonitrile Butadiene Styrene (ABS), and Styrene Acrylonitrile (SAN). 408A CRATEC Chopped Strands have also been utilized very successfully in other polymer systems such as Polystyrene, Polycarbonate, and Polypropylene.

PHYSICAL CHARACTERISTICS
AVAILABLE CHOP LENGTH(S): AVAILABLE FIBER DIAMETER(S): STRAND SOLIDS LOI: 4 mm (nominal) 14 m (nominal) 0.70% (nominal)

55

CRATEC CHOPPED STRANDS 415A FOR POLYETHYLENE AND LOW GLASS CONTENT (<15%) POLYCARBONATE
415A-17 4 mm and 415A-14C 4 mm CRATEC Chopped Strands are engineered for use as glass fiber reinforements in two specific thermoplastic polymer systems: polycarbonate, where high impact requirements call for glass loading below 15 percent by weight, and polyethylene at any glass loading.

PHYSICAL CHARACTERISTICS
AVAILABLE CHOP LENGTH(S): AVAILABALE FIBER DIAMETER(S): STRAND SOLIDS LOI: 4, 13 mm (nominal) 14, 17 m (nominal) 0.29% (nominal)

497A FOR PPS, PPO, PVC, POLYSULFONE AND PHENOLICS


497A-14C mm CRATEC Chopped Strands are engineered for use as glass fiber reinforcements in high temperature thermoplastic polymers such as polyphenylene sulfide (PPS), polyphenlyene oxide (PPO) modified and polysulfone. 497A CRATEC Chopped Strands are also an excellent reinforcement for use in phenolic thermoset systems and PVC.

PHYSICAL CHARACTERISTICS
AVAILABLE CHOP LENGTH(S): AVAILABLE FIBER DIAMETER(S): STRAND SOLIDS LOI: 4 mm (nominal) 14 m (nominal) 0.41% (nominal)

CRATEC PLUS 173 FOR POLYAMIDE SPECIFICALLY GLYCOL RESISTANCE 173 PHYSICAL CHARACTERISTICS
AVAILABLE CHOP LENGTH(S): AVAILABLE FIBER DIAMETER(S): STRAND SOLIDS LOI: 4 mm (nominal) 10, 11, 14 m (nominal) 0.70% (nominal)

56

173X PHYSICAL CHARACTERISTICS


AVAILABLE CHOP LENGTH(S): AVAILABLE FIBER DIAMETER(S): STRAND SOLIDS LOI: 4 mm (nominal) 10, 11, 14 m (nominal) 0.70% (nominal)

183F THERMOPLASTIC POLYESTER PBT 183F PHYSICAL CHARACTERISTICS


AVAILABLE CHOP LENGTH(S): AVAILABLE FIBER DIAMETER(S): STRAND SOLIDS LOI: 4 mm (nominal) 10, 11, 14 m (nominal) 0.70% (nominal)

473A FOR POLYCARBONATE, POLYURETHANE 473A PHYSICAL CHARACTERISTICS


AVAILABLE CHOP LENGTH(S): AVAILABLE FIBER DIAMETER(S): STRAND SOLIDS LOI: 4 mm (nominal) 14 m (nominal) 0.63% (nominal)

57

OC WET-USE CHOPPED STRAND FINE FIBER


PRODUCT FIBER DIAMETER
IN MICRONS () 6.5

CHOP LENGTH
1/4"-6mm, 1/2"-13mm 1/8"-3mm, 1/16" mm 1/4"-6mm 1/4"-6mm 1/4"-6mm, 1/2"-13mm, 3/4"-19mm 1/4"-6mm, 1/2"-13mm, 1"-25mm, 1-1/4"-32mm

PROCESS
Wet-formed mat for specialty papers, acid white water systems Wet-formed mat for specialty papers, vinyl flooring substrates, acid white water systems Wet-formed mat for specialty papers, all white water systems Wet-formed mat for specialty papers, all white water systems Wet-formed mat for specialty papers, all white water systems Wet-formed mat for specialty papers, all white water systems Wet-formed mat for specialty papers, all white water systems

CS 691A-6.5W

CS 691A-7.5W

7.5

CS 9503C-6.5W

6.5

CS 9503AC-7.5W 7.5 CS 9501-11W 11.0

CS 9501-13.5W CS 9501-16W

13.5 16

PRODUCT CHOP NOMINCLATURE LENGTH SIZINGAVAILABLE (IN)


691A-6.5W 691A-7.5W 9501-11W 9501-11W 9503C-6.5W 9503C-7.5W 790A-16W 1/8, 1/4, 1/2 1/16, 1/8, 1/4, 1/2 1/4, 1/2, 3/4 3/4 1/4 1/4 1/2

MOISTURE CONTENT (%)


20.0 20.0 13.0 16.0 16.0 16.0 6.5

SOLIDS CONTENT (%)


.10 .10 .08 .08 .25 .25 .20

FIBER DIAMETER (MICRONS)


6.5 7.5 11.0 11.0 6.5 7.5 16.0

9501 WET-USE CHOPPED STRAND


The 9501 family of Wet-Use Chopped Strands has been specifically designed for residential and commercial roofing as well as industrial wet-formed mat specialty applications such as facers and flooring tiles. 9501 is specifically engineered to provide superior wet-tensile mat and high tear properties to allow customers to run at faster line speeds, thus increasing their productivity.

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PRODUCT DATA
Diameter Chopped Length Moisture Content Organic Content Structure Water Systems Shelf Life Packaging 9501 WET-USE CHOPPED STRAND 11, 13.5 and 16 microns 19mm, 25mm, and 31mm (3/4", 1", and 1 1/4") 13% 0.08% Single fiber to 2000-filament bundle Compatible with acidic, neutral, or basic systems 12 months from date of manufacture 1281kg (2825lb) bulk carton Wet-Use Chopped Strands products are packaged in sealed polyethylene bags to retain moisture. Owens Corning 1270-1361kg (2800-3000lb) Returnable Container.

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OC MILLED FIBER
OC Milled Fibers are produced in two general product forms: powder and floccular. In general the powdery form has shorter fiber length than the floccular form. PRODUCT REFERENCE 731 EC 731 ED 731 ED 731 ED 737 BC 737 BD 737 BD 739 DC 739 DD 739 DD SCREEN SIZE (in.) 1/32 1/32 1/16 1/8 1/64 1/32 1/16 1/32 1/32 1/16 BULK DENSITY PRODUCT (gm/cc) APPEARANCE 0.65 Powdery 0.55 Floccular 0.30 Floccular 0.17 Floccular 1.05 0.60 0.45 1.00 0.80 0.50 Powdery Floccular Floccular Powdery Floccular Floccular PRODUCT USE Thermoplastic/Thermoset compounds Thermoplastic/Thermoset compounds Thermoplastic/Thermoset compounds Thermoplastic/Thermoset compounds, needs high shear mixing Thermoplastic/Thermoset compounds, hydrolysis applications Thermoplastic/Thermoset compounds, hydrolysis applications Thermoplastic/Thermoset compounds, hydrolysis applications PTFE, High temperature applications PTFE, High temperature applications PTFE, High temperature applications

CHOPPED STRAND MAT


PRODUCT REFERENCE GR/SM WEIGHT OZ/SQ.FT RESIN COMPATABILITY PROCESS

60

POWDER
M723 M723A CM1091 225, 300, 450, 600 900 225, 300, 450, 600, 900 450, 600 0.75, 1.0, 1.5, 2.0 3.0 0.75, 1.0 1.5, 2.0, 3.0 1.5, 2.0 UP, VE STANDARD OPEN MOLD PROCESSES

UP, VE, DCPD HAND LAY-UP UP, VE STANDARD OPEN MOLD PROCESSES

Information on current widths for this and other mat products is available upon request. Non-standard weights may be available with the prior approval of the product engineer.

M723A CHOPPED STRAND MAT


M723A is recommended for skin coating and back up laminating in general pupose, open mold processes using polyester, vinyl ester and DCPD resins. It is designed to give good dry handling performance. M723A provides quick wet through and wet out, and good conformability with sufficient strength to allow wet handling.

Density, g/m2 Width, cm Width, 450 g/m2 only

225, 300, 450, 600, 900 96.5, 127, 152.4 10.2, 15.2, 20.3, 63.5, 111.7, 193.0

61

CONTINUOUS FILAMENT MAT


PRODUCT
M8610, M8620 M8635 M8643 FM 8636 FM 8686

PROCESSES
Matched Metal Die Molding Infusion Molding Pultrusion/Panels Pultrusion/PanelsEpoxy Pultrusion/PanelsPhenolic

M8635 FOR INFUSION MOLDING


AVAILABLE STANDARD PRODUCTS
A. Available Standard Weights* - Grams per square meter (Ounces per Square Foot) 300(1.0 ), 450 (1.5 ), 600(2.0), 750 (2.5), and 900(3.0) B. Available Standard Trimmed Widths * cm (in) 106.7(42), 121.9(48), 127(50), 129.5(51), 139.7(55), 172.7(68), and 182.9(72)

M8643 FOR PULTRUSION


TYPICAL PHYSICAL PROPERTIES*
Product Data Glass Size chemistry E glass Compatible with polyester resin systems 300-900 (1, 1.5, 2, 3)

Weight, g/m3 (oz/ft3) Tensile strength, kg (lb) (dependent on weight) 9.1 - 97.5 (20 - 215) sample dimensions, cm (in) 7.5 x 30.5 (3 x 12) Standard widths,** 130, 170 and 183 cm (in) (50, 68 and 72) * The data is provided for information purposes only and does not constitute a specification. ** For nonstandard widths, please call an authorized Owens Corning representative.

OC SURFACING VEILS
OC Surfacing Veils are available in two types, Dry Process C Veils and Wet Laid ECR Veils. Each is manufactured through a process that is suitable for many composite processes. C VEILS OC C Veils provide corrosion resistance and surface enhancements in many composite manufacturing processes. OC C Veils contain C Glass, which is a chemically resistant glass that withstands acid and alkaline environments. OC C Veils are typically utilized in applications that specify the use of C Glass and when the processing of conformable continuous fibers is preferred. ECR VEILS OC ECR Veils are uniform and can be used in a variety of composite manufacturing processes. OC ECR Veils are made with Advantex glass fiber reinforcements, which combine the electrical and mechanical properties of E Glass with the corrosion resistance of ECR glass. BINDERS OC Surfacing Veils are available with either high solubility or low solubility binders. Low solubility binders provide superior wet strength and resist fiber washing, yet maintain rapid wet-out. High solubility binders dissolve in styrene based resin systems and offer very fast wet-out and conformability to complex part curvatures as the binder is dissolved. All binders are compatible with polyester, vinylester and epoxy resins.

62

63

OC SURFACING VEILS
OC SURFACING VEIL PRODUCTS (M524) WET PROCESS THICKNESS BASIS WEIGHT MILS CM G/M2 ADVANTEX VEILS ECR25A 10 0.5 25 ECR50A 19 1.0 50 ECR70A 27 1.4 70 ECR30S 12 0.6 30 DRY PROCESS C VEILS C64 11 0.29 30 C33 12 0.32 33 STYRENE SOLUBILITY low low low high high low WIDTH INCHES CM 1.5 - 83 3.5 - 210 1.5 - 83 3.5 - 210 1.5 - 83 3.5 - 210 2 - 83 5 - 210 2 - 72 2 - 72 5 - 200 5 - 200 STANDARD WIDTHS STOCKED IN NORTH AMERICA 10" (25cm), 39" (1m), 50" (127cm) 39" (1m) 39" (1m) 39" (1m) 39.4" (1m), 50" (127cm) 39.4" (1m), 50" (127cm)

OC SURFACING VEILS
THICKNESS OC Surfacing Veils are generally selected first based on thickness in the composite part. The standard for corrosion resistance and surface enhancement is 10 mil (0.5 mm). Thicker veils are selected for enhanced surface print blocking or added corrosion protection through a thicker resin-rich surface layer. Generally the thinnest layer that gives sufficient surface properties is chosen. For closed molding and infusion process with higher glass content in the laminate, thicker veils are often required to mask the substrate reinforcements. SOLUBILITY AND BINDER SELECTION The selection of the appropriate binder is based on the composite process and matrix resin chemistry. For open molding and complex curvatures, a soluble binder is preferred. The soluble binder chemistry wets out the fastest and can also be used in dry winding processes where wet strength is not required. The Low Solubility binder systems are chosen when wet strength is required, or in cases where high tensile strength is preferred. Epoxy resins are not styrene based and do not quickly dissolve the soluble binder, so an insoluble binder is typically used.

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65

OC VL 8101: PULTRUSION REINFORCEMENT MAT


A UNIFORM PULTRUSION REINFORCEMENT MAT OC VL 8101 Pultrusion Reinforcement Mat is an Advantex glass fiber reinforcement mat designed to add bulk to a pultruded laminate while providing uniform reinforcement. The structure of OC VL 8101 consists of uniformly dispersed individual filaments which ensure a smooth surface appearance. The lofty, high die filling capability of OC VL 8101 at lower mat basis weights reduces cost by replacing heavier reinforcements with less expensive resins on a cost per unit volume basis. The performance of the mat gives comparable structural performance to A Glass Continuous Filament Mat (CFM) with a lower basis weight mat. The two primary applications for OC VL 8101 in pultrusion are as a laminate bulking as a center mat and as a uniform surface mat reinforcement. In laminates where high transverse structural properties are required, OC VL 8101 can be used as a center mat to bulk the laminate in combination with a more structural E Glass CFM or fabrics to give required cross machine direction properties. OC VL 8101 is composed of chopped filaments of Advantex glass fiber reinforcements bonded together with a styrene insoluble binder system designed for pultrusion processes. OC VL 8101 is available in 3/8 oz/sq. ft. (115 gsm) to 1 oz/sq. ft. (300 gsm) versions. At these weights, OC VL 8101 can fill a laminate thickness from 0.015" (0.4 mm) to 0.040" (1.0 mm) as a layer of a pultruded composite. OC VL 8101 utilizes 23-micron diameter glass fibers and a small bundle size to give a uniform and relatively closed veil-like appearance.The fiber architecture remains relatively open to enable it to easily wet out with the pultrusion resin.

OC VL 8101: PULTRUSION REINFORCEMENT MAT


PULTRUSION DIE FILLING CHARACTERISTICS OC VL 8101 brings several beneficial features to the process including volume filling capacity and mechanical strength at lower glass percentage. The resulting mat can fill greater thickness in a pultruded laminate with lower basis weight. PULTRUSION MAT INFORMATION OC VL 8101 is currently available in a product to meet the needs of pultruders as a drop-in substitution. The roll sizes match the typical equipment used to slit the product to final use widths. The product is typically supplied in 54 inch (137 cm) wide rolls 4 inch (100 mm) inside diameter cardboard cores 22-inch (56 cm) outside diameter rolls Rolls typically weigh 110 lb (50 kg) 23 micron diameter fibers for heavier weight mats for optimized wetting. 3/8 oz/sq. ft. (115 gsm) uses 16 micron diameter x 1-1/4" (32 mm) long fibers for added tensile strength and uniformity.

66

67

OC VL 8860: PRINT BLOCKING SURFACE VEIL


INTRODUCTION Owens Corning VL 8860 is an Advantex glass fiber reinforcement in the form of a surfacing veil designed to reduce the printthrough of coarse structural reinforcements in closed molding processes such as vacuum infusion and Resin Transfer Molding (RTM). OC VL 8860 eliminates the need for wet lay-up skin coat in many infusion applications and enables a smooth finished gel coat surface.Typically the higher glass loadings of many infusion and closed molding processes can lead to severe print through of fiber patterns. This uniform glass reinforcement veil provides a glass fiber layer behind the gel coat and serves as a structural element of the laminate in addition to improving surface cosmetics. When used as a molded-in surface layer, OC VL 8860 resists shrinkage and reduces internal stresses of thick skin coats. OC VL 8860 is suited for many types of composite applications including marine, transportation and recreational applications where surface quality and part performance are important. The fibers used in OC VL 8860 are designed to provide good flow of resin in the liquid molding process.

OC VL 8860: PRINT BLOCKING SURFACE VEIL


DESCRIPTION OC VL 8860 is composed of chopped filaments of Advantex glass fiber reinforcements bonded together with a proprietary Owens Corning soft binder system designed to conform and be compatible with composite resin systems. OC VL 8860 is one oz/sq. ft. (300 g/sm.) and typically produces a 0.040" (1mm) reinforced surface layer in the laminate. The fibers utilized in OC VL 8860 are highly dispersed for a uniform surface appearance.The fiberglass structure remains relatively open to enable it to easily wet out with typical closed molding resins. A chemical sizing is applied to the glass fibers to insure compatibility with common resin systems and long term durability in a composite laminate. Owens Corning has developed a soft binder technology used in OC VL 8860, which provides a soft texture along with conformability in a dry state so that the material can be used on complex part shapes. In closed molding processes using fabrics or coarse reinforcement mats, the lofty glass fibers of OC VL 8860 occupy the spaces between reinforcement fibers to prevent the resin rich areas from shrinking. Shrinkage can cause print-through. The product is typically supplied in 54 inch (137 cm) wide rolls Approximate full roll length 350 ft (107m) Approximate quantity per roll 1600 sq. ft. (150 sqm) 4 inch (100 mm) inside diameter cardboard cores 22-inch (56 cm) outside diameter rolls Rolls typically weigh 100 lb (45 kg) 12" diameter rolls are available upon request

68

69

WET-FORMED MAT SERIES 9000 FOR RESIDENTIAL ROOFING PRODUCTS


These products are wet-formed glass fiber mats comprised of randomly dispersed glass fibers bonded together with a resinous binder system. These mats are known to process sufficient durability that they will perform as a substrate for asphaltcoated products such as roofing shingles, underlayment and other water proofing systems.

OC Mat Products
9001, 9002, 9003 9501 9502 9503

Basis Weight
(S or D directionality) 0.9, 1.2, 1.65, 1.75, 1.8, 1.95, 2.1, 2.15, 2.2, 2.3, 2.35, 2.5 1.80S, 1.95S, 2.35S 1.80S, 1.95S, 2.35S 1.80S, 1.95S, 2.35S

Widths
(Inches) 28.75 thru 68.25 (available within 1/16" increments) 36, 39-3/8, 39-1/2 36, 39-3/8, 39-1/2 36, 39-3/8, 39-1/2

With prior approval of the WFM Project Engineer, nonstandard packaging methods may be available upon request.

Wet-Use Chopped Strands have been specifically developed for use in wet-formed mats/veils which are processed in either acidic or neutral white water systems. Wet-Use Chopped Strands offer improved mat properties for a wide and diverse range of enduse applications specialty papers such as filters, gaskets, printed circuit boards, acoustical tiles, thermal barriers and felt for vinylcoated flooring.

70

KNYTEX FABRICS
PRODUCT TOTAL CERTIFICATE WEIGHT (oz/yd2) PRODUCT DESCRIPTION ABS DNV WR10-5X5-38.0 10.7 WR18-5X4-12.0, -25, -30, -38, -50, -60 18.0 WR24-5X4-06.0, -08, -10, -12, -25, -30, -38, -44, -50, -60, -72 24.0 WR36-5X4-50.0, -60, -90, -98, -104 35.3 BIPLY1810G-12.0, -60, -76 27.5 BIPLY1815G-38.0, -50, -60 32.0 BIPLY1815GB-08.0, -30 32.0 BIPLY2415G-06.0, -08, -10, -12, -15, 37.7 -20, -25, -38, -44, -50, -60, -72 A130A-50.0 X 13.1 A260H-50.0 26.6 CM1701-50.0, -8.25 (uni/veil) 16.6 CM1708A-50.0, -60, other widths 24.0 CM5208-60.0 59.9 WEIGHT UNIFORMITY (oz/yd2) ROVING 0 +45 90 -45 CS CSM CFM 6.4 9.9 13.0 17.5 9.9 9.9 9.9 13.0 12.8 25.3 15.4 15.4 52.0 4.3 8.1 11.0 17.8 8.3 8.3 8.3 11.0 1.0 9.0 13.5 13.5 13.5 0.7 7.6 7.6

WOVEN ROVING

WOVEN ROVING +MAT

UNIDIRECTIONAL WARP 0, WOVEN

UNIAXIAL 0

71

KNYTEX FABRICS
PRODUCT DESCRIPTION DO75-6.25, -10 DO92A-5.75, -07.25, -08.5, -09.0 D155-09.0, -12 D155E-2.3, -4.5 CD185A-50.0 CD220A-12.5 CD360-50.0, -60.0 CDM1208-50.0 CDM1808B-50.0, -60, -12 CDM1808GB-50.0, -60, -62 CDM1815B-38.0, -50, -60 CDM1815C-50.0, -60, -12 CDM1815GB-10.0, -50 CDM2408GB-50.0, -60, -31, -38 PRODUCT CERTIFICATE ABS DNV X X X X X X X X X TOTAL WEIGHT (oz/yd2) 7.6 9.1 15.5 15.9 18.7 20.5 35.0 20.3 28.9 28.5 35.1 31.8 34.4 33.7 WEIGHT UNIFORMITY (oz/yd2) ROVING 0 +45 90 -45 CS CSM CFM 10.1 15.3 17.4 5.8 10.3 10.4 10.3 11.5 10.4 13.9 7.4 9.0 15.4 15.4 8.1 4.8 17.4 6.0 10.6 10.2 10.6 6.4 10.2 11.9 7.5 7.6 7.6 7.6 13.5 13.5 13.5

UNIAXIAL 90

BIAXIAL 0/90

72

KNYTEX FABRICS
PRODUCT CERTIFICATE PRODUCT DESCRIPTION ABS DNV CDM2415A-50.0, -60, -12, -38 X X CDM2415GB-50.0, -12, -25, -38 X CDM3208GB-50.0, -60 X CDM3215GB-08.0, -12 CDM3610GC-50.0, -60, -30, -38, -44 X CDM4410G-50.0, -60, -32, -45 DB170-50.0, -60, -10, 18(A), -20, -25, -38 DB240-60.0 DB400D-49.5 DBM1208-50.0, -30 DBM1208G-50.0, -03, -06, -38 DBM1708-50.0, -60, -06, -08, -12, -38 DBM1708G-50.0, -60, -06, -08, -10, -12, -38 DBM1708SL-50.0, -60, -08, -10, -12, -34, -40, -66 DBM1715G-04.0, -06 TOTAL WEIGHT (oz/yd2) 39.6 39.6 41.2 47.1 44.6 51.1 17.6 24.7 38.4 19.3 19.3 24.9 24.9 25.3 31.2 WEIGHT UNIFORMITY (oz/yd2) ROVING 0 +45 90 -45 CS CSM CFM 13.8 12.1 13.9 11.9 15.7 17.7 15.7 17.7 17.4 17.4 21.0 21.0 8.6 12.1 19.1 5.6 5.6 8.6 8.6 8.8 0.8 8.6 8.6 12.1 19.1 5.6 5.6 8.6 8.6 8.8 8.6 13.5 13.5 7.5 13.5 9.0 9.0 7.6 7.6 7.6 7.6 7.0 7.6

BIAXIAL 0/90 (continued)

DOUBLE BIAS (45)

73

KNYTEX FABRICS
PRODUCT CERTIFICATE PRODUCT DESCRIPTION ABS DNV DBM2408-50.0, -60, -08, -38 DBM2408G-50.0, -60, -08, -12, -15, -20, -25, -38 DBM2415-50.0, -60 DBM2415G-50.0, 08, -10, -12, -15, -20, -60 DBM2415S-50.0, -60, -08, -10, -12, -40 CDB200C-50.0 CDB340A-50.0 X CDB340X-60.0, -08, -10, -12 CDBM3408C-60.0 DDB222C-02.0, -03, -08, -50 DDBM2708-60.0 CDDB340-50.0 CDDBM3408-50.0 CDDBM4815X-50.0 CDDBM5608-50.0 TOTAL WEIGHT (oz/yd2) 32.3 32.3 38.2 38.2 38.3 22.4 33.5 34.0 40.6 21.6 34.0 34.3 42.0 61.5 64.0 WEIGHT UNIFORMITY (oz/yd2) ROVING 0 +45 90 -45 CS CSM CFM 10.2 15.4 15.7 15.4 12.2 12.2 15.7 16.5 12.1 12.1 12.1 12.1 12.2 5.6 8.6 9.0 8.6 5.6 5.6 6.8 6.8 9.0 12.8 10.2 14.8 8.3 8.3 14.1 14.0 12.1 12.1 12.1 12.1 12.2 5.6 8.6 9.0 8.6 5.6 5.6 6.8 6.8 9.0 12.8 7.6 7.6 13.5 13.5 13.5 7.6 7.6 7.6 13.5 7.6

DOUBLE BIAS (45) (continued)

TRIAXIAL

QUADAXIAL

74

KNYTEX FABRICS
PRODUCT CERTIFICATE ABS DNV TOTAL WEIGHT (oz/yd2) 24.0 11.6 15.8 17.9 7.4 10.4 19.5 9.3 18.3 27.3 10.1 14.6 19.1 WEIGHT UNIFORMITY (oz/yd2) ROVING 0 +45 90 -45 CS CSM CFM 12.0 10.0 12.0 5.6 5.6 7.6 7.6 6.9 3.5 3.5 5.0 5.0 5.8 5.8 9.3 18.3 27.3 7.6 0.9 9.0 0.9 13.5 0.9 18.0

S GLASS

ARAMID

STITCHED MAT

CFM/veil

PRODUCT DESCRIPTION SBA240F-34.0, -35, -42, -43, -50, -60 SDB120-50.0 SDB170-50.0 KCD170-50.0 KDB077-50.0 KDB110-50.0 KDBM1208G-50.0 M010-50.0 M020-50.0 M030-50.0, -60 NM0110-71.5 NM0115-68.0 NM0120-68.0

75

KNYTEX FABRICS
PRODUCT DESCRIPTION FLOWRO 2420-50.0, -60 FT BIAX+MAT 2820-50.0 FT BIAX 280-50.0 FT DB+MAT 1720-50.0 FT QUAD+MAT-4720-50.0 FT QUAD 470-50.0 MM10/50/10-49.5 MM10/70/10-49.5 MM15/50/15-49.5 MM15/70/15/DB170-49.5 MM15/70/15-49.5 MM20/50/20-49.5 MM20/70/20-49.5 MM25/50/25-49.5 PRODUCT CERTIFICATE ABS DNV TOTAL WEIGHT (oz/yd2) 42.2 46.7 28.7 36.4 64.9 46.9 23.1 25.1 32.1 52.3 34.1 41.1 43.1 52.1 WEIGHT UNIFORMITY (oz/yd2) ROVING 0 +45 90 -45 CS CSM CFM 13.0 14.2 14.2 9.1 14.2 9.1 14.2 14.2 8.6 11.0 14.2 14.2 9.1 14.2 9.1 9.1 9.1 8.6 18.0 18.0 18.0 18.0 CS CORE CS 9.0 5.0 9.0 9.0 7.0 9.0 13.5 5.0 13.5 13.5 7.0 13.5 13.5 7.0 13.5 18.0 5.0 18.0 18.0 7.0 18.0 22.5 5.0 22.5

FlowRo FlowTex

MOLDING MAT

EUROPE/NORTH AFRICA/MIDDLE EAST


PRODUCT AVAILABILITY
Single-End Direct (Type 30) Roving Assembled Multi-End and Bulky Roving Continuous Strand Dry-Use Chopped Strand Wet-Use Chopped Strand Chopped Strand Mat Continuous Filament Mat Veils Fabrics and Complexes For more information about the products available in Europe, contact your Owens Corning Sales Representative.

DIRECT ROVING, TYPE 30 R25H TYPE 30 ROVING


FOR FILAMENT WINDING, WEAVING AND PULTRUSION Avg. fil. Bare glass diameter linear density Number (m) (tex)
R25HX20 R25HX20 R25HX22 R25HX14 R25HX13 R25HX33 17 17 17 24 24 28 600 600 1200 2400 4800 4800

76

Packaging
C V C C C C

399 TYPE 30 ROVING


FOR FILAMENT WINDING AND PULTRUSION Avg. fil. Bare glass diameter linear density Number (m) (tex)
399A-AE 399A-AB 24 34 4800 9600

Packaging
C C

346 TYPE 30 ROVING


FOR FILAMENT WINDING Number
346X16 346X17 346X19

Avg. fil. diameter (m)


16 17 24

Bare glass linear density (tex)


1100 1200 2400

Packaging
C C C

77

DIRECT ROVING, TYPE 30 111A TYPE 30 ROVING


FOR FILAMENT WINDING AND WEAVING Avg. fil. Bare glass diameter linear density Number (m) (tex)
111AX14 111AX13 111AX12 111AX20 111AX11 111AX27 17 14 17 21 17 24 600 900 1200 1800 2400 4800

Packaging
C C C C C C

111A LOW TEX TYPE 30 ROVING


FOR WEAVING Number
111A 111AX23 111AX22 111AX5 111AX4

Avg. fil. diameter (m)


13 16 16 16 17

Bare glass linear density (tex)


200 300 320 410 480

Packaging
R R R R R

SE1200 TYPE 30 ROVING


FOR FILAMENT WINDING AND WEAVING OPERATIONS Avg. fil. Bare glass diameter linear density Number (m) (tex)
SE1200 600 SE1200 900 SE1200 1200 SE1200 1800 SE1200 2400 SE1200 4800 17 14 17 21 17 24 600 900 1200 1800 2400 4800

Packaging
C C C C C C

DIRECT ROVING, TYPE 30 SE1200 LOW TEX ROVING


FOR WEAVING OPERATIONS Number
SE1200 200 SE1200 300 SE1200 320 SE1200 410 SE1200 480

78

Avg. fil. diameter (m)


13 16 16 16 17

Bare glass linear density (tex)


200 300 320 410 480

Packaging
R R R R R

SE1500 TYPE 30 ROVING


FOR ENHANCED FATIGUE PERFORMANCE IN EPOXY Avg. fil. Bare glass diameter linear density Number (m) (tex)
SE1500 200 SE1500 300 SE1500 320 SE1500 600 SE1500 900 SE1500 1200 SE1500 2400 SE1500 4800 13 16 16 17 14 17 17 24 200 300 320 600 900 1200 2400 4800

Packaging
R R R C C C C C

SE 8380 TYPE 30 ROVING


FOR PULTRUSION SPECIFIC COMPATIBILITY WITH PHENOLIC RESINS Avg. fil. Bare glass diameter linear density Packaging Number (m) (tex)
SE 8380 23 4400 Y

79

DIRECT ROVING, TYPE 30 R43SX6 TYPE 30 ROVING


FOR LONG FIBER REINFORCEMENT OF THERMOPLASTICS Avg. fil. Bare glass diameter linear density Number (m) (tex)
R43SX6 R43SX6 17 17 2400 2400

Packaging
C V

SE4121 TYPE 30 ROVING


FOR POLYPROPYLENE LONG FIBER THERMOPLASTIC APPLICATIONS Avg. fil. Bare glass diameter linear density Packaging Number (m) (tex)
SE4121 1200 SE4121 2400 17 17 1200 2400 C C

PERFORMAX CONTINUOUS ROVING


FOR POLYPROPYLENE LONG FIBER THERMOPLASTIC APPLICATIONS Avg. fil. Bare glass diameter linear density Packaging Number (m) (tex)
507 19 3000 C

SILENTEX ROVING
FOR SILENCER FILLING PROCESS Avg. fil. diameter Number (m)
ST2000 ST1048 ST2070 24 28 24

Bare glass linear density (tex)


4800 4800 7000

Packaging
G, C C, G G

MULTI-END CONTINUOUS ROVING 359A-AA


FOR SPRAY-UP RESIN COMPATIBILITY: UP, VE, PN Identification Linear density (tex)
359A-AA 2400 2400

80

Yield (yds/lb)
207

LOI (%)
1.25

ME3003
FOR SPRAY-UP RESIN COMPATIBILITY: UP, VE, PN Identification Linear density (tex)
ME3003 2400 2400

Yield (yds/lb)
207

LOI (%)
1.30

300 GR
FOR SPRAY-UP RESIN COMPATIBILITY: UP Identification Linear density (tex)
300GR 2400 2400

Yield (yds/lb)
207

LOI (%)
1.05

ME 3019
FOR SPRAY-UP RESIN COMPATIBILITY: UP, VE Identification Linear density (tex)
ME3019 2400 2400

Yield (yds/lb)
207

LOI (%)
1.15

81

MULTI-END CONTINUOUS ROVING 495 EP


FOR PIPE AND FABRIC COMPLEXES RESIN COMPATIBILITY: UP, VE Identification Linear density (tex)
495-EP 2400 2400

Yield (yds/lb)
207

LOI (%)
1.50

360RS
FOR PIPE AND FABRIC COMPLEXES AND SPRAY-UP RESIN COMPATIBILITY: UP, VE Identification Linear density Yeild (tex) (yds/lb)
M360-RS 207 2400 207

LOI (%)
1.24

R63S X3
FOR BMC RESIN COMPATIBILITY: UP, VE, PN, PV Identification Linear density (tex)
R63SX3 4800 4800

Yield (yds/lb)
103

LOI (%)
0.70

R07E X1
FOR SMC - CLASS A AND GENERAL PURPOSE RESIN COMPATIBILITY: UP, VE Identification Linear density Yield (tex) (yds/lb)
R07E X1 2400 R07E X1 4800 2400 4800 207 103

LOI (%)
1.20 1.20

MULTI-END CONTINUOUS ROVING 973C-X1


FOR SMC - CLASS A AND FABRIC COMPLEXES RESIN COMPATIBILITY: UP, VE Identification Linear density Yield (tex) (yds/LB)
973C X1 225 973C X1 113 2200 4400 225 113

82

LOI (%)
1.85 1.85

954B AB
FOR SMC - ELECTRICAL RESIN COMPATIBILITY: UP, VE Identification Linear density (tex)
945B AB 4800 4800

Yield (yds/lb)
103

LOI (%)
0.97

CCR 520
FOR CENTRIFUGAL CAST PIPE RESIN COMPATIBILITY: UP, VE Identification Linear density (tex)
CCR 520 2400 2400

Yield (yds/lb)
207

LOI (%)
1.30

ME 1020
FOR SPRAY-UP RESIN COMPATIBILITY: UP, VE, PU Identification Linear density (tex)
ME 1020 4800 4800

Yield (yds/lb)
103

LOI (%)
1.24

83

MULTI-END CONTINUOUS ROVING OC BULKY ROVING


PRODUCT REFERENCE BR20000MBP BR10000MBP BR5000MBP BR2500MBP TEX 20000 10000 5000 2500 RESIN COMPATIBILITY UP/EP/VE UP/EP/VE UP/EP/VE UP/EP/VE PROCESS Pultrusion Pultrusion Pultrusion Pultrusion

CONTINUOUS STRAND T603


SPIRAL WOUND FORMING CAKE FOR RUBBER REINFORCING CORD COATING RESIN COMPATIBILITY: CR, SBR Identification Linear density Yield LOI (tex) (yds/lb) (%)
945B AB 4800 103 0.97

84

DRY-USE CHOPPED STRANDS


CRATEC, CRATEC PLUS AND CRATEC PLUS New Generation dry-use chopped strands for Thermoplastic and Thermoset resins. There are currently two nomenclature systems for Owens Corning dry-use chopped strands as the company transitions to a new nomenclature. The following information describes both systems.

NOMENCLATURE DESCRIPTION 173W-14C 4MM


CHOPPED LENGTH PROCESS: C = CRATEC P = CRATEC PLUS FIBER DIAMETER/MICRONAGE PRODUCT NAME - FAMILY/APPLICATION

NEW NOMENCLATURE DESCRIPTION DS 1105-10N 4MM


CHOPPED LENGTH PROCESS: C = CRATEC P = CRATEC PLUS N = CRATEC PLUS NEW GENERATION FIBER DIAMETER/MICRONAGE PRODUCT NAME PRODUCT FAMILY: 1 - POLYMAMIDE 2 - POLYPROPYLENE 3 - PBT DS = DRY STRAND

85

DRY-USE CHOPPED STRANDS


PRODUCT
THERMOPLASTIC 147A-14P DS 2141-13P 173W-14P 173X-11P DS 1143-10P DS 1143-13P DS 1103-10N DS 1104-11N DS 1105-10N 183F-11C/P 183F-14C/P DS 3185E-10N

CHOP LENGTH (MM)


4 4 4 4 4 4 4 4 4 4 4 4

POLYMER
POLYPROPYLENE POLYPROPYLENE POLYAMIDE PA6-PA66 POLYAMIDE PA6-PA66 POLYAMIDE PA6-PA66 POLYAMIDE PA6-PA66 POLYAMIDE PA6-PA66 POLYAMIDE PA6-PA66 POLYAMIDE PA6-PA66 PBT/PET/PCT PBT/PET/PCT PBT/PET/PCT

COMMENTS
DETERGENT RESISTANCE APPLICATIONS NEW GENERATION GENERAL PURPOSE, IMPROVED FLOWABILITY GENERAL PURPOSE AND MEDIUM HYDROLYSIS RESISTANCE GENERAL PURPOSE AND MEDIUM HYDROLYSIS RESISTANCE GENERAL PURPOSE NO HYDROLYSIS RESISTANCE NEEDED IN END USE GENERAL PURPOSE NO HYDROLYSIS RESISTANCE NEEDED IN END USE GENERAL PURPOSE HYDROLYSIS RESISTANCE GENERAL PURPOSE WITH HYDROLYSIS RESISTANCE GENERAL PURPOSE WITH HYDROLYSIS RESISTANCE AND HIGH IMPACT GENERAL PURPOSE GENERAL PURPOSE GENERAL PURPOSE WITH GOOD COLOR

86

DRY-USE CHOPPED STRANDS


PRODUCT
THERMOPLASTIC (CONTINUED) 108F-14P 122Y-14P 173W-14P 173W-14P 173X-11P 122Y-14P DS8165-10P THERMOSET 163D-14C 152A-14C 101C R63D 405B

CHOP LENGTH (MM)


4 4 4 4 4 4 4 4 4 6-13 4-6-13 3-4-6-13

POLYMER
POLYCARBONATE POLYCARBONATE STYRENICS ABS/SAN/SMA ACETAL-POM ACETAL-POM PPO PPS, PVC, PEI, PS, PES, HIGH T POLYMERS PHENOLIC, EPOXY, UNSATURATED POLYESTER UNSATURATED POLYESTER EPOXY, PHENOLIC UNSATURATED POLYESTER EPOXY, PHENOLIC UNSATURATED POLYESTER EPOXY, PHENOLIC UNSATURATED POLYESTER EPOXY, PHENOLIC

COMMENTS
FOR HIGH-IMPACT PERFORMACE IN LOW GLASS LOADING (<15%) HIGH GLASS LOADING (>15%)

HIGH T APPLICATIONS MOLDING COMPOUND, BULK MOLDING COMPOUND BULK MOLDING COMPOUND BULK MOLDING COMPOUND BULK MOLDING COMPOUND BULK MOLDING COMPOUND MOLDING COMPOUND (FRICTION)

87

WET-USE CHOPPED STRAND 777B


FOR WET-FORMED PRODUCTS Nomenclature Sizing
777B-11W 777B-13W 777B 777B 777B 777B 777B-16W 777B-23W 777B 777B

Nominal lengths
13mm 13mm 18mm 25mm 25mm 38mm

9501
FOR WET-FORMED PRODUCTS Nomenclature Sizing
9501-11W 9501-10W 9501-13W 9501-16W 9501 9501 9501 9501

Nominal lengths
4, 6, 8, 10, 13, 18 mm 6 mm 6, 13, 18 mm 13, 25 mm

2300
FOR WET-FORMED PRODUCTS Nomenclature Sizing
WS2300-10W WS2300-11W WS2300 WS2300

Nominal lengths
6, 13 mm 6, 8, 13 mm

790A
FOR GYPSUM Nomenclature
790A-16W

Sizing
790A

Nominal lengths
13 mm

CHOPPED STRAND MAT M705 MAT


EMULSION BONDED MAT FOR HAND LAY-UP RESIN COMPATIBILITY: UP, PN, PU Identification Weight g/m2
M705 M705 300, 450, 600, 900 375

88

Widths & Trims


95 1ST & 125 1ST 95 1ST & 125cm 1ST

MK12
EMULSION BONDED MAT FOR HAND LAY-UP RESIN COMPATIBILITY: UP, PN Identification Weight g/m2
MK12 450, 600

Widths & Trims


95 1ST & 125 1ST

M505 MAT
EMULSION BONDED MAT FOR HAND LAY-UP RESIN COMPATIBILITY: UP Identification Weight g/m2
M505 M505 300 450, 600

Widths & Trims


125cm 1ST 95 1ST, 95 2ST & 125 1ST

The mat width for one sided trimmed (1ST) mat shall be the width as measured from the trimmed side up to the other side (untrimmed) at a point where the mat becomes coherent.

89

CHOPPED STRAND MAT M723A MAT


POWDER BONDED MAT FOR HAND LAY-UP RESIN COMPATIBILITY: UP, VE, DCPD Identification Weight g/m2
M723A 225, 300, 450, 600, 900

Widths & Trims


95 1ST & 125 1ST

CM 1092
POWDER BONDED MAT FOR HAND LAY-UP RESIN COMPATIBILITY: UP, VE Identification
CM 1092

Weight g/m2
450, 600

Widths & Trims


125 1ST

The mat width for one sided trimmed (1ST) mat shall be the width as measured from the trimmed side up to the other side (untrimmed) at a point where the mat becomes coherent.

CONTINUOUS FILAMENT MAT M8610


FOR MATCHED METAL DIE MOULDING Weight (g/m2)
300-450 and 600

90

Width (cm)
Standard width: 130 cm - Two side trimmed Other weights & widths: Information about availability on request.

M8615
FOR MATCHED DIE MOULDING Weight (g/m2)
300-450-600 and 900

Width (cm)
Standard width:
Other widths and weights:

130 cm - Two side trimmed


Information about availability on request.

M8630
FOR MATCHED DIE MOULDING, RESIN TRANSFER MOULDING AND S-RIM PROCESSES Weight (g/m2)
300 - 450 and 600 g/m2

Widths (cm)
Standard width: 130 cm - Two side trimmed Other weights & widths: Information about availability on request.

CONTINUOUS FILAMENT MAT M8643


FOR PULTRUSION Weight (g/m2)
300-450-600 and 900

91

Width (cm)
Standard width:
Other widths and weights:

170 cm - Two side trimmed


Information about availability on request.

OC VL 8101: PULTRUSION REINFORCEMENT MAT


A UNIFORM PULTRUSION REINFORCEMENT MAT OC VL 8101 Pultrusion Reinforcement Mat is an Advantex glass fiber reinforcement mat designed to add bulk to a pultruded laminate while providing uniform reinforcement. The structure of OC VL 8101 consists of uniformly dispersed individual filaments which ensure a smooth surface appearance. The lofty, high die filling capability of OC VL 8101 at lower mat basis weights reduces cost by replacing heavier reinforcements with less expensive resins on a cost per unit volume basis. The performance of the mat gives comparable structural performance to A Glass Continuous Filament Mat (CFM) with a lower basis weight mat. The two primary applications for OC VL 8101 in pultrusion are as a laminate bulking as a center mat and as a uniform surface mat reinforcement. In laminates where high transverse structural properties are required, OC VL 8101 can be used as a center mat to bulk the laminate in combination with a more structural E Glass CFM or fabrics to give required cross machine direction properties. OC VL 8101 is composed of chopped filaments of Advantex glass fiber reinforcements bonded together with a styrene insoluble binder system designed for pultrusion processes. OC VL 8101 is available in 3/8 oz/sq. ft. (115 gsm) to 1 oz/sq. ft. (300 gsm) versions. At these weights, OC VL 8101 can fill a laminate thickness from 0.015" (0.4 mm) to 0.040" (1.0 mm) as a layer of a pultruded composite. OC VL 8101 utilizes 23-micron diameter glass fibers and a small bundle size to give a uniform and relatively closed veil-like appearance.The fiber architecture remains relatively open to enable it to easily wet out with the pultrusion resin.

92

93

OC VL 8101: PULTRUSION REINFORCEMENT MAT


PULTRUSION DIE FILLING CHARACTERISTICS OC VL 8101 brings several beneficial features to the process including volume filling capacity and mechanical strength at lower glass percentage. The resulting mat can fill greater thickness in a pultruded laminate with lower basis weight. PULTRUSION MAT INFORMATION OC VL 8101 is currently available in a product to meet the needs of pultruders as a drop-in substitution. The roll sizes match the typical equipment used to slit the product to final use widths. The product is typically supplied in 54 inch (137 cm) wide rolls 4 inch (100 mm) inside diameter cardboard cores 22-inch (56 cm) outside diameter rolls Rolls typically weigh 110 lb (50 kg) 23 micron diameter fibers for heavier weight mats for optimized wetting. 3/8 oz/sq. ft. (115 gsm) uses 16 micron diameter x 1-1/4" (32 mm) long fibers for added tensile strength and uniformity.

OC SURFACING VEILS
THICKNESS OC Surfacing Veils are generally selected first based on thickness in the composite part. The standard for corrosion resistance and surface enhancement is 10 mil (0.5 mm). Thicker veils are selected for enhanced surface print blocking or added corrosion protection through a thicker resin-rich surface layer. Generally the thinnest layer that gives sufficient surface properties is chosen. For closed molding and infusion process with higher glass content in the laminate, thicker veils are often required to mask the substrate reinforcements. SOLUBILITY AND BINDER SELECTION The selection of the appropriate binder is based on the composite process and matrix resin chemistry. For open molding and complex curvatures, a soluble binder is preferred. The soluble binder chemistry wets out the fastest and can also be used in dry winding processes where wet strength is not required. The Low Solubility binder systems are chosen when wet strength is required, or in cases where high tensile strength is preferred. Epoxy resins are not styrene based and do not quickly dissolve the soluble binder, so an insoluble binder is typically used.

94

95

OC WET FORMED MATS


PRODUCT REFERENCE
M524 ECR20A M524 ECR25A M524 M524 M524 M524 ECR30A ECR50A ECR70A ECR30S

WEIGHT
G/M2 20 25 30 50 70 30 30 25 35 115 LB/CSF 0.4 0.5 0.6 1 1.4 0.6 0.6 0.5 0.4

THICKNESS STYRENE
MIL 8 10 12 18 27 12 15 SOLUBILITY LOW LOW LOW LOW LOW VERY FAST INSOLUBLE INSOLUBLE INSOLUBLE

WIDTH
CM 5-210 IN 2.0-83

STANDARD LENGTH
METER 750 750 500 500 500 250 500 FEET 2460 2460 1640 1640 1640 820 1640

PROCESS
FILAMENT WINDING COMPRESSION MOLDING FILAMENT WINDING COMPRESSION MOLDING FILAMENT WINDING FILAMENT WINDING FILAMENT WINDING FILAMENT WINDING (DRY), PANELS FILAMENT WINDING PULTRUSION FLAT PANEL APPLICATIONS FLAT PANEL APPLICATIONS PULTRUSION

3.5-210 1.5-83 3.5-210 3.5-210 3.5-210 5-210 1.5-83 1.5-83 1.5-83 2.0-83

M524 ECR30H/3 W25-FA17 W35-FA8 YL 8101

3.5-210 1.5-83 4 4 137

54

96

OC DRY FORMED SURFACING VEIL


PRODUCT REFERENCE
M524 M524 M524 M524 M524 C50 C33 C64 C114 C35

WEIGHT
G/SM 50 33 30 30 35 OZ/SQ YD 1.5 1 0.9 0.9 1.1

REISN
COMPATABILITY P/V/ESTER, EP P/V/ESTER, EP P/V/ESTER, EP P/V/ESTER, EP P/V/ESTER, EP CM 100 5-180 5-180 100 100

WIDTH
IN 39.4 2-72 2-72 39.4 39.4

PROCESS
HAND HAND HAND HAND HAND LAY-UP LAY-UP, FILAMENT WINDING LAY-UP, FILAMENT WINDING LAY-UP LAY-UP

97

FABRICS AVAILABLE IN EUROPE


PRODUCT CERTIFICATE TOTAL DNV LLOYD WEIGHT PRODUCT DESCRIPTION g/m2 WR-350/125cm x x 350 WR-500/15cm x x 528 WR-500/125cm x x 528 WR-600/125cm x x 608 WR-800/125cm x x 802 WR A 600/125cm x 600 WR A 1200/20cm x 1197 WR-250cc/10cm 256 WRM-300.300/125cm x 660 WRM-500.300/125cm x x 832 WRM-500.450/125cm x x 982 WRM-600.300/125cm x x 910 WRM-600.300TW/125cm 910 WRM-600.450/125cm x x 1060 WEIGHT UNIFORMITY (g/m2) YARN ROVING 0 +45 90 -45 KNIT YARN 175 175 288 240 288 240 288 320 401 401 560 40 1152 45 144 112 175 175 10 288 234 10 288 234 10 288 312 10 288 312 10 288 312 10

WOVEN ROVING

WARP UNIDIRECTIONAL TAPES AGIMAT

CS 300 300 450 300 300 450

98

FABRICS AVAILABLE IN EUROPE (continued)


PRODUCT CERTIFICATE TOTAL DNV LLOYD WEIGHT PRODUCT DESCRIPTION g/m2 WRM-800.300/125cm x x 1110 WRM-800.300TW/125cm 1110 WRM-800.450/125cm x x 1260 WRM-900.300/125cm x x 1257 WRM-150.600.150/125cm x 910 WRM-300.500.300/125cm x 1132 D-250/18cm x x 240 D-475/40.6cm x x 479 D-610/40cm x x 607 CM-750.300/85cm x x 1043 CD-600NX/127cm x x 610 CD-800NX/127cm x x 813 CDM-600.100/127cm x x 710 CDM-600.200/127cm x x 810 WEIGHT UNIFORMITY (g/m2) YARN ROVING 0 +45 90 -45 KNIT YARN 400 400 10 400 400 10 400 400 10 479 468 10 288 312 10 288 234 10 2 238 4 475 12 595 720 23 283 317 10 425 378 10 283 317 10 284 317 10

AGIMAT 2 SIDES UNIDIRECTIONAL WEFT 90

UNIAXIAL 0 BIAXIAL (0, 90)

CS 300 300 450 300 300 600 300 100 200

99

FABRICS AVAILABLE IN EUROPE (continued)


PRODUCT DESCRIPTION CDM-600.300NX/127cm CDM-800.200/127cm CDM-800.450NX/127cm CDM-1200.50/30cm DB-400/127cm DB-600/127cm DB-800/127cm DB-1000/127cm DBM-600.200/127cm DDB-800/127cm DDB-1170/127cm CDB1170/127cm CDDB-800A/127cm CDDB-1200/127cm CDDBM-800.100/127cm PRODUCT CERTIFICATE TOTAL DNV LLOYD WEIGHT g/m2 x x 910 x x 1013 x x 1263 x x 1250 x x 416 x x 616 x x 816 x 1010 x x 810 x x 813 x x 1177 x x 1177 x x 813 x x 1213 x x 913 WEIGHT UNIFORMITY (g/m2) YARN ROVING 0 +45 90 -45 KNIT YARN 283 317 10 425 378 10 425 378 10 1133 47 10 3.7 200 2.6 200 10 3.7 300 2.6 300 10 3.7 400 2.6 400 10 500 500 10 300 300 10 3 200 400 200 10 300 567 300 10 567 300 300 10 198 200 200 200 15 300 300 300 300 13 198 200 200 200 15 CS 300 200 450 50 200 100

DOUBLE BIAS (-45)

TRIAXIAL

QUADAXIAL

LATIN AMERICA

PRODUCT AVAILABILITY
Single-End Direct (Type 30) Roving Multi-End Assembled & Bulky Roving Dry-Use Chopped Strands Chopped Strand Mat Continuous Filament Mat Fabrics and Complexes For more information about the products available in Latin America, contact your Owens Corning Sales Representative.

DIRECT ROVING, TYPE 30 ROVING 158B


FOR PULTRUSION, FILAMENT WINDING AND WEAVING OPERATIONS Number Bare Glass Typical Fil. Package Weight Class Linear Density Diameter (kg)* (Tex) (m) Full Doffs Partial Doffs
158B 740 158B 1100 158B 2200 158B 4400 740 1100 2200 4400 13 16 16 to 21 23 >15.00 >15,00 >15,00 >15,00 5,00 to 14,99 5,00 to 14,99 5,00 to 14,99 5,00 to 14,99

100

111A
FOR PULTRUSION, FILAMENT WINDING AND WEAVING OPERATIONS Number Typical Fil. Package Weight Class Linear Density Diameter (kg)* (Tex) (m) Full Doffs Partial Doffs
111A 600 111A 740 111A 900 111A 1100 111A 2200 111A 4400 111A 8800 600 740 900 1100 2200 4400 8800 16 13,4 15 16,3 16,3 23,0 33,0 d 5,00 26,00 >15,00 5,00 to 14,99 d 5,00 26,00 >15,00 5,00 to 14,99 >15,00 5,00 to 14,99 >15,00 5,00 to 14,99 >15,00 5,00 to 14,99

* For order quantities of more than one pallet shipment shall be composed of min 80% (by weight) of full doffs and max 20% (by weight) of partial doffs

101

DIRECT ROVING, TYPE 30 ROVING R25H


FOR FILAMENT WINDING AND PULTRUSION OPERATIONS Number Typical Fil. Package Weight Class Linear Density Diameter (kg)* (Tex) (m) Full Doffs Partial Doffs
R25H 600 R25H 1200 R25H 2400 R25H 4800 600 1200 2400 4800 16 17 22/24 24
acima de 15,00 acima de 15,00 acima de 15,00 acima de 15,00 de 5,00 14,99 de 5,00 14,99 de 5,00 14,99 de 5,00 14,99

111A LOW TEX


FOR FILAMENT WINDING AND WEAVING OPERATIONS Number Typical Fil. Package Weight Class Linear Density Diameter (kg)* (Tex) (m) Full Doffs Partial Doffs
111A 100 111A X1 200 111A 200 111A X21 275 111A X23 300 111A X22 320 111A X2 408 111A 410 111A 480 100 200 200 275 300 320 408 410 480 13 13 13 15 16 16 15/16 14/16 17 d 1,00 10,00 d 2,00 10,00
15,00 to 21,00 15,00 to 21,00 15,00 to 21,00 15,00 to 21,00 7,00 to 14,00 15,00 to 21,00 15,00 to 21,00 2,20 to 14,99 4,50 to 14,99 4,50 to 14,99 4,50 to 14,99 2,00 to 6,99 4,50 to 14,99 4,50 to 14,99

* For order quantities of more than one pallet shipment shall be composed of min 80% (by weight) of full doffs and max 20% (by weight) of partial doffs

MULTI-END CONTINUOUS ROVING 447B


FOR SPRAY UP Nomenclature
447B 447B 447B

102

Tex (g/km)
2400 4000 4800

Approx pkg weight (kg)


22,50 22,50 22,50

495EP
FOR CHOPPING OPERATIONS Nomenclature Tex (g/km)
495EP 2400

Approx pkg weight (kg)


20,00

973B
FOR SMC OPERATIONS Nomenclature
973B

Tex (g/km)
4400

Approx pkg weight (kg)


19,00 - 21,00

357D
FOR CHOPPING OPERATIONS Nomenclature Tex (g/km)
357D 2400

Approx pkg weight (kg)


20,00

103

MULTI-END CONTINUOUS ROVING ME4016


FOR TRANSLUCENT PANEL, PREFORMS AND HEAD LINERS Nomenclature Tex (g/km) Approx pkg weight (kg)
ME 4016 ME 4016 ME 4016 2400 3200 4000 20,00 20,00 20,00

R63SX3
FOR INJECTION AND COMPRESSION MOLDING COMPOUNDS Identification Bare glass linear Available Available Approx. pkg Number density (tex) package type weight (kg)
R63SX3 4800 J Tubeless 20.5

ME3014
FOR SPRAY UP Identification
ME 3014

Yeild (Nom. Yds./Lb.)


207

Linear Density (Nom. TEX)


2400

%LOI (Nominal)
1.15

CHOPPED STRAND 101C


FOR THERMOSET REINFORCEMENT Nomenclature filament diameter nominal (m)
101C 3,2 mm 101C 4,7 mm 101C 6,4 mm 101C 13 mm 13.7 13.7 13.7 13.7

104

filament diameter fiber length averge (m) nominal (mm)


13.7 1 13.7 1 13.7 1 13.7 1 3,2 4,7 6,4 13

405B
FOR THERMOSET REINFORCEMENT Nomenclature filament diameter nominal (m)
405B 3,2 mm 405B 4,7 mm 405B 6,4 mm 405B 13 mm 13 13 13 13

filament diameter fiber length averge (m) nominal (mm)


13 1 13 1 13 1 13 1 3,2 4,7 6,4 13,0

R73W
FOR THERMOPLASTIC REINFORCEMENT Nomenclature filament diameter filament diameter fiber length nominal (m) averge (m) nominal (mm)
R73W 4,5mm 10 10 1 4,5

R23D
FOR THERMOPLASTIC REINFORCEMENT Nomenclature filament diameter filament diameter fiber length nominal (m) averge (m) nominal (mm)
R23D 3,2 mm R23D 4,5 mm R23D 6,4 mm 10 10 10 10 1 10 1 10 1 3,2 4,5 6,4

105

CHOPPED STRAND MAT M810B


FOR VACUUM & S-RIM Weight (gsm) Width (cm)
450 140

M821B
FOR VACUUM, RTM, S-RIM & PRESS MOLDING Weight (gsm) Width (cm)
300, 400 & 450 140

M830B
FOR PRESS MOLDING & PULTRUSION Weight (gsm) Width (cm)
300, & 450 140

M710B
FOR HAND LAY-UP Weight (g/m2)
225, 300, 375, 450 and 600

Width (cm)
93, 124, 140 and 280 cm

CM1090
FOR HAND LAY-UP Weight (g/m2)
450, 600

Width (cm)
96.5, 127.0, 152.4

Edges
Trimmed

ASIA PACIFIC

PRODUCT AVAILABILITY
Owens Corning has manufacturing facilities in two locations in the Asia Pacific Region Kimchon, South Korea, and Taloja, India. The following section identifies the products produced at those facilities. In most cases, products produced at Taloja are indicated with an asterisk (*). The remaining products in this section are produced at Kimchon. For more information about these products and others available in the Asia Pacific Region, contact your Owens Corning Sales Representative.

Single-End Direct (Type 30) Roving Multi-End Assembled Roving CRATEC and CRATEC PLUS Chopped Strands Chopped Strand Mat

SINGLE END ROVING TYPE 30 366


FOR PULTRUSION AND FILAMENT WINDING WITH POLYESTER, VINYL ESTER AND EPOXY Identification Number Filament Diameter #Filaments Yeild
RS600-366 RS2200-366 RS2400-366 RS4400-366 RS6000-366 RS8800-366 RS9600-366 N M N T W AC AE 17 16 17 23 27 33 34 1000 4000 4000 4000 4000 4000 4000 827 225 207 113 83 56 52

106

Tex
600 2200 2400 4400 6000 8800 9600

399
FOR PULTRUSION WITH POLYESTER, VINYL ESTER AND EPOXY Identification Number Filament Diameter #Filaments Yeild
399-1200* 399-2400* 399-4800* N N T 17 17 24 2000 4000 4000 413 207 103

Tex
1200 2400 4800

*AVAILABLE FROM TALOJA

107

SINGLE END ROVING TYPE 30 158B


FOR FILAMENT WINDING AND PULTRUSION WITH EPOXY RESIN Identification Number Filament Diameter #Filaments Yeild
RS1100-158B M RS2000-158B S RS2400-158B N 158B-2100* N 16 22 17 16 2000 2000 4000 4000 450 250 207 236

Tex
1102 2000 2400 2100

SE4121
FOR POLYPROPYLENE LONG-FIBER THERMOPLASTIC (LFTP) Identification Number Filament Diameter #Filaments Yeild
RE4121-2400 N 17 4000 207

Tex
2400

SE1500
FOR KNITTING/WEAVING, PULTRUSION AND FILAMENT WINDING WITH EPOXY RESIN Identification Number Filament Diameter #Filaments Yeild Tex
SE1500-1200* N SE1500-2400* N 17 17 2000 4000 413 207 1200 2400

SE1200
FOR KNITTING/WEAVING, PULTRUSION AND FILAMENT WINDING WITH POLYESTER, VINYL ESTER AND EPOXY Identification Number Filament Diameter #Filaments Yeild Tex
SE1200-1200* N SE1200-1600* N SE1200-2400* N *AVAILABLE FROM TALOJA 17 14 17 2000 4000 4000 413 310 207 1200 1600 2400

MULTI-END ROVINGS
FOR SMC Identification Number
R07EX1

108

Nominal tex
2400, 4800

Aprox. package weight


17.5/22

Available package
CTC, BP, CP

FOR SPRAY-UP Identification Number


359A 359A* ME3003 ME3003* ME3012* 300GR* ME3021 ME3021* ME3022

Nominal tex
2400, 3460 2400, 3500 2400, 3460 2400 2400 2400 2400, 3460 2400, 3460 2400, 3460

Aprox. package weight


18 17, 22 18, 23 17, 22 22 22 18 22 18

Available package
CTC, BP, CP CTC, BP, CP CTC, BP, CP CTC, BP, CP BP, CP CTC, CP CTC, BP, CP BP CTC, BP, CP

FOR PANEL ROVING Identification Nominal tex Number


992 365 2400 2400

Aprox. package weight


17.5 17.5

Available package
BP, CP BP, CP

FOR GLASS MAT THERMOPLASTICS Identification Nominal tex Number


R37W *AVAILABLE FROM TALOJA 2400

Aprox. package weight


18

Available package
CP

109

CONTINUOUS ROVINGS
FOR CHOP AND DROP Identification Nominal tex Number
495EP 495EP* 495EP* ME4018* 495DJ* ME4017* ME4020* 2400 1333 2400 2400 2400 2400 2400

Aprox. package weight


22 21 21 21 21 21 22

Available package
BP, CP BP CTC, BP CTC, BP BP, CP BP BP, CP

FOR CENTRIFUGAL CASTING Identification Nominal tex Number


ME3016 CCR520* ME3015 *AVAILABLE FROM TALOJA 2400 2400 2400

Aprox. package weight


21 17 21

Available package
BP CTC, BP BP

SINGLE END ROVING TYPE 30 111A


FOR KNITTING/WEAVING, PULTRUSION AND FILAMENT WINDING WITH POLYESTER, VINYL ESTER AND EPOXY Identification Number Filament Diameter #Filaments Yeild Tex
RS300-111A RS600-111A RS900-111A RS1150-111A RS1800-111A RS2200-111A RS2400-111A RS4400-111A 111A-1200* 111A-1600* 111A-2400* J N L N L M N T N L N 12 17 15 17 15 16 17 23 17 14 17 1000 1000 2000 2000 4000 4000 4000 4000 2000 4000 4000 1654 827 550 430 275 225 207 113 413 310 207 300 600 900 1150 1800 2200 2400 4400 1200 1600 2400

110

R25H
FOR FILAMENT WINDING AND PULTRUSION WITH POLYESTER, VINYL ESTER AND EPOXY Identification Number Filament Diameter #Filaments Yeild
RS4400-R25H

Tex
4400 600 735 800 1200 2400 4800

RS25H-600* RS25H-735* RS25H-800* RS25H-1200* RS25H-2400* RS25H-4800*

T N Q L N T T

23 17 19 14 17 24 24

4000 1000 1000 2000 2000 2000 4000

113 827 675 620 413 207 103

*AVAILABLE FROM TALOJA

111

CHOPPED STRANDS CRATEC


Number
183F 473 415A 165A L115 DS5152 101C 101C*

Chop Length
3, 4 5 4 3 3 5 3, 6, 12 6,12

Filament Diameter
11, 14 14 14 14 14 14 13 13

Application
PBT. PET, PC (Black only) PC (Glass content >15%) PC (Glass content <15%) PPS, PVC, PES, PEI ABS, SAN BMC (Inline) BMC (Offline) BMC (Offline)

CRATECPLUS
Number
147A 123D 183F 183H 118A

Chop Length
4 4 4 4 4

Filament Diameter
10, 14 10, 13, 14 14 10, 13, 14 14

Application
PP PA 6, PA 66 PBT, PET, PC (Black only) PBT, PET, PC (Black only) PPO

*AVAILABLE FROM TALOJA

CHOPPED STRAND MAT EMULSION BOUND MAT


FOR CONTACT MOULDING

112

M705
FOR HAND LAY-UP Ideal in applications requiring rapid impregnation and excellent wetting; this product has excellent handling and tailoring properties with the ability to conform rapidly to contoured moulds. Trimmed Resin Density Width Edges Compatibility
300 375 450 600 900 300 & 450 (Wide Mat) 95, 104, 125 125 76 95, 104, 125 95, 104, 125 95, 104, 125 225, 250 1ST 1ST 2ST 1ST 1ST 1ST UP, VE UP, VE UP, VE, PU UP, VE UP, VE UP, VE UP, VE

No side
trimming

M705x12
FOR HAND LAY-UP This product has the same properties as standard M705, however it can be used under a gel-coat or in a skin coat providing a better surface finish than standard M705. Trimmed Resin Density Width Edges Compatibility
225 104 1ST UP, VE

113

CHOPPED STRAND MAT 705FOR INDIAN MARKET


FOR HAND LAY-UP
Ideal in applications requiring rapid impregnation and excellent wetting; this product has excellent handling and tailoring properties with the ability to conform rapidly to contoured molds.

Density
225 300 450 600

Width
104, 125 52 104, 125 52, 75 104, 125 104, 125

Trimmed Edges
1ST 2ST 1ST 2ST 1ST 1ST

Resin Compatibility
UP, VE UP, VE UP, VE UP, VE

505
FOR HAND LAY-UP
Designed to meet basic handling, cutting, wet out and conformability requirements; other products are recommended where higher levels of product performance and technical support are required.

Density
300 450

Width
104, 125 104, 125

Trimmed Edges
1ST 1ST

Resin Compatibility
UP UP

MK12
FOR HAND LAY-UP
This product is ideal in applications requiring slow wetout.

Density
450 600

Width
95, 125 95, 125

Trimmed Edges
1ST 1ST

Resin Compatibility
UP UP

CHOPPED STRAND MAT POWDER BOUND MAT


FOR CONTACT MOULDING Suitable for anti-corrosion applications.

114

M723
FOR HAND LAY-UP Recommended for skin coating and back-up laminating in general purpose open mold applications. This product provides quick wet through and wet out, and good conformability; it is designed to give good dry handling performance with sufficient strength to allow wet handling.

TALOJA PLANT
Density
300 450 600

Width
104, 125 104, 125 104, 125

Trimmed Edges
1ST 1ST 1ST

Resin Compatibility
UP, VE, DCPD UP, VE, DCPD UP, VE, DCPD

KIMCHON PLANT
Density
225 300 380 450 600

Width
104, 186 104, 186 104, 186 104, 186 104, 186

Trimmed Edges
2ST 2ST 2ST 2ST 2ST

Resin Compatibility
UP, VE, DCPD UP, VE, DCPD UP, VE, DCPD UP, VE, DCPD UP, VE, DCPD

115

GLOSSARY

Following are definitions of some of the uncommon terms used in this Reference Guide: Advantex Glass: Basis Weight: Biaxial Material: Binder: Bundle: Bundle Tex: Chop Length: Composite Material: Creel: A boron-free E-glass with superior corrosion resistance in a wide range of environments. Advantex glass is both an E-CR glass and an E-glass in accordance with ASTM D578. The nominal weight of mat for a certain area, ex. 1.5 oz/ft2. Material having fibers oriented in both the warp (0 degree) and weft (90 degree) direction. The agent applied to glass roving, glass mat or preforms to bind the fibers prior to laminating or molding. A general term for a collection of essentially parallel filaments or fibers. A measure of the linear density of the glass bundles in the mat or multi-end roving. The length to which the glass bundles in mat, choppable roving or chopped strands have been cut. A combination of 2 or more materials (reinforcing elements, filler, and resin). The constituents retain their identities, though they act in concert. A device for holding the required number of roving balls or mat plies in the desired position before they are fed into the resin bath. To irreversibly change the properties of a thermosetting resin by chemical reaction. Strength of the mat as received, an indication of it's handling properties prior to addition of resin. A borosilicate glass, type most commonly used in glass fibers for reinforced plastics, suitable for electrical laminates because of its high resistivity. Also called electrical glass. Defined by ASTM D578-98. A general term used to refer to filamentary materials, it is the general term for a filament of finite length. The smallest unit of fibrous material. Fabrics produced by interlooping strands of yarn, roving, etc. The Owens Corning registered brand of fabric reinforcements marketed in North America. At one time, the company producing Knytex fabrics was a joint venture between Owens Corning and Hexcel Corp. Owens Corning subsequently obtained complete ownership. The business is credited with inventing the knitted, multi-axial fabric.

Cure: Dry Strength: E glass:

Fiber: Filament: Knitted fabrics: Knytex fabrics:

GLOSSARY
Laminate: Loss on Ignition:

116
Material composed of successive layers of resin and reinforcement bonded together. (LOI) weight loss, usually expressed as percent of total, after burning off an organic sizing from glass fibers, or an organic resin or any moisture from a glass fiber laminate. A fibrous material for reinforced plastic consisting of randomly oriented chopped filaments, or swirled continuous filaments loosely held together with a binder or stitching; available in various widths, weights, and lengths. The term generally used for unsaturated polyesters, formed by the reaction of dibasic organic acids and polyhydric alcohol. Abbreviation for pre-impregnated reinforcement fibers. Prepreg is any reinforcing material loaded with B-stage resin, catalyst, and pigment ready for placement in the mold. Appearance of fiber pattern on part surface. A shape, referring to the cross-section of the part to be pultruded. A continuous process for manufacturing composites with a constant cross-sectional shape. The process consists of pulling a fiber reinforcing material through a resin impregnation bath and into a shaping die, where the resin is heated and cured. Material used to give physical and mechanical properties that plastic and other materials alone cannot provide. Typically fiberglass, graphite, aramids and others in roving, mat and/or fabric form. The material used to bind together the reinforcement material; the matrix. A number of strands, tows, or ends collected into a parallel bundle with little or no twist of reinforcing fibers. A unit of measure of the linear density of a fiberglass roving. Given in yards/lbs., the lower the number the larger the size of the roving bundle. Yarns Any treatment consisting of starch, gelatin, oil, wax, or other suitable ingredient that is applied to yarn or fibers at the time of formation to protect the surface and aid the process of handling and fabrication. The treatment contains ingredients that provide surface lubricity and binding action. Reinforcements see definition for Binder above.

Mat:

Polyester resin:

Prepreg:

Print Through: Profile: Pultrusion:

Reinforcements:

Resin: Roving: Roving yield:

Sizing:

117

GLOSSARY
A very thin ply, usually 7-20 mils thick, of highly filamentized fiberglass, or synthetic fibers, used primarily to produce a smooth, cosmetic surface on a reinforced plastic laminate. Also referred to as surfacing veils. It can also be a chopped strand mat with low bundle tex, e.g. less than 20 tex. The resistance of the mat to shearing or tearing. The maximum tensile stress sustained by a specimen prior to failure in a tensile test. Weight of strand per unit length - SI - grams/1000 meters. Capable of being repeatedly softened by increase of temperature and hardened by decrease in temperature; applicable to those materials whose change upon heating is substantially physical rather than chemical and at the softened stage can be shaped by flow into articles by molding or extrusion. A plastic that, when cured by application of heat or chemical means, changes into a substantially infusible and insoluble material. A surfacing material used to enhance surface finish, weatherability, appearance, and smoothness to the touch (see Surfacing mat). The yarn running lengthwise in a woven fabric; a group of yarns in long lengths and approximately parallel. The transverse threads or fibers in a woven fabrics; those fibers running perpendicular to the warp. Also called the fill or filling yarn. The apparent strength of mat after addition of resin, an indication of mat performance during impregnation and molding. Weight per unit length in yards/lb., for example a 113 yield product weighs 113 yards/lb.

Surfacing mat:

Tear Strength: Tensile strength: TEX: Thermoplastic:

Thermoset:

Veil:

Warp: Weft:

Wet Strength: Yield:

CONVERSION TABLES

118

ENGLISH TO METRIC
WEIGHT DENSITY LENGTH ENGLISH UNIT oz/yd2 lb/in3 inch inch foot yard ounce pound inch3 foot3 yard3 CONVERSION x 33.9057 x 27.6799 x 25.40 x 2.54 x 0.3048 x 0.9144 x 28.3495 x 0.4536 x 16.3871 x 0.0283 x 0.7646 METRIC UNIT g/m2 g/m3 millimeter centimeter meter meter gram kilogram cm3 meter3 meter3

MASS VOLUME

METRIC TO ENGLISH
WEIGHT DENSITY LENGTH ENGLISH UNIT g/m2 g/m3 millimeter centimeter meter meter gram kilogram cm3 meter3 meter3 CONVERSION x 0.0295 x 0.0361 x 0.03937 x 0.3937 x 3.2808 x 1.0936 x 0.0353 x 2.2046 x 0.0610 x 35.3147 x 1.3080 METRIC UNIT oz/yd2 lb/in3 inch inch foot yard ounce pound inch3 foot3 yard3

MASS VOLUME

119

CONVERSION TABLES

LINEAR DENSITY OF ROVING


TEX = 496052 / Y.P.P. Y.P.P. = 496052 / TEX Y.P.P. = Yards Per Pound

TEX
160 660 1200 2400 4800

Y.P.P.
3100 752 413 207 103

LEGAL NOTICE
For Industrial Use Only In determining whether the material is suitable for a particular application, such as overall product design and the processing and environmental conditions to which it will be subject should be considered by the user. The following is made in lieu of all warranties, expressed or implied: Sellers only obligation shall be to replace such quantity of this product which has proven to not substantially comply with the data presented in this publication. In the event of the discovery of a nonconforming product, Seller shall not be liable for any commercial loss or damage, direct or consequential, arising out of the use of or the inability to use the product. Before using, user shall determine the suitability of the product for his intended use and user assumes all risks and liability whatsoever in connection therein. Statements relating to possible use of our product are not guarantees that such use is free of patent infringement or that they are approved for such use by any government agency. The foregoing may not be changed except by an agreement signed by an officer of the Seller.

120

COMPOSITE SOLUTIONS
OWENS CORNING WORLD HEADQUARTERS ONE OWENS CORNING PARKWAY TOLEDO, OHIO 43659 www.owenscorning.com/composites
Pub. No. 100360 Printed in U.S.A. February 2005. THE PINK PANTHER & 2005 United Artists Corp. All rights reserved. The color PINK is a registered trademark of Owens Corning. 2005 Owens Corning. Twaron is a registered trademark of Teijin Twaron BV. Kevlar is a registered trademark of E. I. du Pont de Nemours and Company. S2 Glass is a registered trademark of AGY Holding Corporation. StaMax is a registered trademark of SABIC EuroPetrochemicals BV.

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