CX 24

SERVICE NOTES
CX-24 / 12
Structure & Spare Parts
1 2 3 4 5 6 7
Electrical Section
Replacement of Main Parts
Adjustment
Supplemental Information
Trouble Shooting
Supplement
Contents 1 Structure & Spare Parts

1-1 1-2 1-3 1-4 1-5 1-6
1-
COVERS ................................................................................... FRAME ...................................................................................... CARRIAGE ............................................................................... CHASSIS .................................................................................. ACCESSORIES ........................................................................ STAND PNS-24 ........................................................................
1-1 1-2 1-4 1-5 1-6 1-6
4-8 CROP MARK SENSOR CHECK .............................................. 4-16 4-9 AUTO CROP MARK SENSOR ADJUSTMENT ....................... 4-18 4-10 MANUAL CROP MARK SENSOR ADJUSTMENT .................. 4-20
5 Supplemental Information
5-1 OPERATIONAL SEQUENCE ................................................... 5-1 5-2 SENSOR MAP .......................................................................... 5-2
2 Electrical Section
2-1 WIRING MAP ............................................................................ 2-1 2-2 MAIN BOARD ............................................................................ 2-2 2-3 OTHER CIRCUIT BOARDS ...................................................... 2-4
6 Trouble Shooting
6-1 6-2 6-3 6-4 6-5 START & END POINTS DONT MATCH ................................ STITCH CUT ............................................................................. MEDIA SHIFTING ..................................................................... PEN UP/DOWN ERROR .......................................................... FAN REVOLUTION ................................................................... 6-1 6-3 6-4 6-5 6-6
3 Replacement of Main Parts

3-1 3-2 3-3 3-4 3-5 3-6 TOOL CARRIAGE_REPLACEMENT ........................................ 3-1 MAIN BOARD_REPLACEMENT ............................................... 3-8 CARRIAGE MOTOR_REPLACEMENT ................................... 3-11 GRIT MOTOR_REPLACEMENT ............................................. 3-14 PINCH ROLLER_REPLACEMENT .......................................... 3-18 CUTTER PROTECTION_REPLACEMENT ............................. 3-19
7 Supplement
7-1 INSTALLATION CHECK LISTMAINTENANCE CHECK LIST .. 7-1 7-2 MAINTENANCE CHECK LIST .................................................. 7-5 7-3 SPECIFICATIONS .................................................................... 7-6
4 Adjustment
4-1 4-2 4-3 4-4 4-5 4-6 4-7 Special Tool .............................................................................. 4-1 Service Mode ............................................................................ 4-2 Function Mode ........................................................................... 4-4 HOW TO UPGRADE FIRMWARE ............................................ 4-5 TOOL HEIGHT ADJUSTMENT ................................................. 4-6 TOOL PRESSURE ADJUSTMENT .......................................... 4-9 CALIBRATION ......................................................................... 4-12
Windows is registered trademark or trademark of Microsoft Corporation in the United States and/or other countries.
Seventh Edition
CX-24/12 '03.Feb.
Copyright 2003 ROLAND DG CORPORATION
Unauthorized copying or transferral, in whole or in part, of this manual is prohibited.
Printed in Japan
5016-06
Revision Record
Revision No. 0 1 2 3 4 Date
2000.08.01 2000.09.13 2000.10.17 2001.01.15 First Edition 3-6 (p.29) CUTTER PROTECTION REPLACEMENT 4-2, 4-3 Additional : Tool Pressure Control Command !FS 1-2 Parts List : L-BEARING,RSR9ZMUUC1 1-3 Parts List : STAY,CARRIAGE 2003.02.13 CROP MARK Sensor has been added. 1-3 Parts List : STAY,CARRIAGE 2-1 WIRING MAP 3-1 TOOL CARRIAGE_REPLACEMENT 4-2 Service Mode 4-8 CROP MARK SENSOR CHECK 4-9 AUTO CROP MARK SENSOR ADJUSTMENT 4-10 MANUAL CROP MARK SENSOR ADJUSTMENT 5-1 OPERATIONAL SEQUENCE 5-2 SENSOR MAP
Description of Changes
Approval
Inagaki Inagaki Inagaki Inagaki
Issued by
Kaneko Kaneko Kaneko Kaneko
Inagaki
Nakatani
5 6
2003.02.18 2003.02.25
1-3 CX-24 Serial Number for Crop Mark Sensor 1-3 CX-24 Serial Number for Crop Mark Sensor
Inagaki Inagaki
Nakatani Nakatani
To Ensure Safe Work
To Ensure Safe Work

About
WARNING
and
CAUTION
Notices
WARNING
Used for instructions intended to alert the operator to the risk of death or severe injury should the unit be used improperly.
CAUTION
Used for instructions intended to alert the operator to the risk of injury or material damage should the unit be used improperly. * Material damage refers to damage or other adverse effects caused with respect to the home and all its furnishings, as well to domestic animals or pets.
About the Symbols
The symbol alerts the user to important instructions or warnings. The specific meaning of the symbol is determined by the design contained within the triangle. The symbol at left means "danger of electrocution."
The symbol alerts the user to items that must never be carried out (are forbidden). The specific thing that must not be done is indicated by the design contained within the circle. The symbol at left means not to touch.
The symbol alerts the user to things that must be carried out. The specific thing that must be done is indicated by the design contained within the circle. The symbol at left means the power-cord plug must be unplugged from the outlet.
WARNING
Turn off the power SW before servicing.
-- MEMO --
1 Structure & Spare Parts

1-1 COVERS
S4 S1 4 S1 S4
S4 S4
3 6 S4 13 S4
S5
S4
S1 1 S5 2 S2 S3 S1 11 8 7 10 S3
12
CX-24
PARTS LIST -Main PartsParts No. 22805381 22025409 22025408 22025428 22025427 22025406 22025407 22025411 22025410 22495206 22475108
CX-12
PARTS LIST -Supplemental PartsParts Name

S1 SCREW,BINDING HEAD S2 SCREW,BINDING HEAD P-TIGHT S3 SCREW,BINDING HEAD P-TIGHT
Parts Name 1 ASS'Y,LCD CX-24 COVER,FRONT CX-12 2 COVER,FRONT CX-24 COVER,GUIDE R2 CX-12 3 COVER,GUIDE R2 CX-24 4 COVER,SIDE L CX-24 5 COVER,SIDE R CX-24 COVER,Y RAIL CX-12 6 COVER,Y RAIL CX-24 7 KEY TOP,CX-24 8 KNOB,CX-24 LABEL,CORPORATE LOGOTYPE 9 22535235 #LA97 10 7501623020 PANEL BOARD ASS'Y 11 12259222 SHIELD,E01S03-1YAMA 12 22255221 SHIELD,PANEL R CX-24 13 21395112 TAPE,FELT CX-24
* * * * * * * * * * * * * * * * * * * * * * * *
M4x5 Ni M3x6BC M3x8C S4 SCREW,BINDING HEAD WITH TEETH WASHER M3x8Ni S5 SCREW,W-SEMS M3x8BC
1-1
1-2 FRAME
1-2
S7 S1 S1 S6 49 16 S8 23 12 S5 30 27 5 26 22 41 S19 38 26 25 53 S15 S7 S8 13 15 S10 2 S8 S2 S8 28 8 S8 32 48 S5 30 S18 24 S15 43 S14 35 27 S5 3 12 6 29 47 S6 42 10 S15 54 S6 S9 3 39 S16 21 S5 35 46 S14 S8 S17 40 17 52 S15 S20 S6 S21 51 S13 33 20 9 S3 37 45 14 55 31 55 36 44 34 S11
S4
S12
S12
S8
18
S17 S7
S8
S8
10
42
S22
11
CX-24 CX-12
CX-24
PARTS LIST -Main PartsParts No.

S1 S2 S3 S4 S5 S6 SCREW,BINDING HEAD
PARTS LIST -Main PartsPARTS LIST -Supplemental PartsParts Name BUSH,ROLL EDGE SADDLE LIVET,PUSH NYLON RING,E RING,E
CX-12
Parts No. * * * * * * * * * * *
S7
1 22805383 2 22805382
24 22145446
3x5 EDS-3 P3550 ETW-10 SUS ETW-3 SUS M3x6 C M3x8 Ni
SCREW,BINDING HEAD WITH TEETH WASHER SCREW,BINDING HEAD WITH TEETH WASHER
S8
M4x6 Ni M3x10BC M4x35 BC
S9 SCREW,FLAT HEAD
SCREW,HEXAGON SOCKET S10 HEAD CAP SCREW,HEXAGON SOCKET

S11 HEAD CAP PRECOATING LOCK
M3x8 BC AGENT
S12 SCREW,HEXAGON SOCKET SET S13 S14 S15 S16 S17
M3x3 BC SCREW,PANHEAD SCREW,TRUSS HEAD SCREW,W-SEMS SCREW,W-SEMS SCREW,W-SEMS PRECOATING LOCK AGENT
S18
* * * * * * * * * * * * * * * * * * * * * * * * * * * * *
M3x6 Ni M2x5 BC M3x6 Ni M4x10 BC M3x8 C
SCREW,W-SEMS PRECOATING LOCK AGENT
M4x15 BC
Revised 3
* * *
S19 WASHER,PLANE S20 WASHER,PLANE S21 RING,CS S22 LIVET,PUSH NYLON
Parts Name ASS'Y,FRAME L CX-24 ASS'Y,FRAME R CX-24 3 22805380 ASS'Y,PINCH ROLLER CX-24 5 22805145 ASSY,MOTOR X PNC-960 6 22805144 ASSY,MOTOR Y PNC-960 11929116 BELT,1526P2M6 7 11929117 BELT,940P2M6 8 12159508 BUSH,SHAFT OILES 80F-1206 9 7501623060 CABLE CLAMP 10 23505639 CABLE-ASSY PPSENSOR CX-24 22025475 COVER,UNDER F.C CX-12 11 22025476 COVER,UNDER F.C CX-24 12 22265295 CUSHION 13 11719107 FAN,109BD24HA2-2 22115788 FRAME,CABLE CX-12 14 22115783 FRAME,CABLE CX-24 22115786 FRAME,CENTER CX-12 15 22115781 FRAME,CENTER CX-24 22115789 FRAME,GUIDE CX-12 16 22115784 FRAME,GUIDE CX-24 22115785 FRAME,SUPPORT CX-12 17 22115780 FRAME,SUPPORT CX-24 18 22175693 GEAR L 19 21655163 HOLDER,BELT CX-24 20 21655164 HOLDER,IDLE PULLEY CX-24 21 22485105 KNOB,LEVER CX-24 L-BEARING,RSR9NMUUC1+380LM 21895102 (CX-12 : ZO00382 and below) L-BEARING,RSR9ZMUUC1+380LM 21895134 (CX-12 : ZO00383 and above ) 22 L-BEARING,RSR9NMUUC1+680LM 21895103 (CX-24 : ZO02864 and below) L-BEARING,RSR9ZMUUC1+680LM 21895135 (CX-24 : ZO002865 and above) 22535234 LABEL,G-ROLLER CX-12 #LA96 23 22535232 LABEL,G-ROLLER CX-24 #LA170
Parts Name LEVER,HANDLE CX-24 22265101 PAD CUTTER 25 21545133 PAD,CUTTER CM-12 PAD,DUCT CX-24 26 22635376 PIN NO.1 (214-831) 27 22145831 28 21535118 PIN,STOPPER G-LEVER PC-60 29 21535101 PIN,Y PULLEY PNC-5000 30 22175877 PINCH ROLLER (WHEEL ROLLER) 31 22055462 PLATE,AXIS CX-24 32 22055460 PLATE,LINK CX-24 33 22055409 PLATE,ORG CX-24 34 22055459 PLATE,OSCILLATE CX-24 35 22055461 PLATE,SENSOR CX-24 36 22055458 PLATE,SPACER CX-24 37 22175715 PULLEY HD10.8S3 (B9) 38 22145107SZ BACK UP STAY 39 21975105 PULLEY T20P2S8+GEAR S55 40 11889102 R-BEARING D8S4(B3) 41 22175871 ROLLER FD12 S4(B4 C4.0) 42 15229505 SENSOR INTERRUPTER GP2A25 22295194 SHAFT,G ROLLER CX-12 43 22295101 SHAFT,WITH G-ROLLER PNC-960 44 22145393 SHAFT,JOINT PNC-960 45 22145388 SHAFT,PULLEY PNC-960 22295196 SHAFT,SQUARE CX-12 46 22295197 SHAFT,SQUARE CX-24 47 22165164 SPACER,MOTOR CX-24 48 22175157 SPRING,C P-ROLLER CM-500 49 22175188 SPRING,TENSION CX-24 50 22715215 STAY,CARRIAGE CX-24 51 22715219 STAY,DRIVE SHAFT CX-24 52 22715217 STAY,FRAME GUIDE CX-24 53 22715220 STAY,SENSOR F CX-24 54 22715256 STAY,SENSOR R CX-24 55 21425115 WASHER,AXIS CX-24 * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * *
3x6x0.5C 4.3x7x1C CS-4 P2655B
1-3
1-3 CARRIAGE
2
S2
S3
S8
1
13
S4
S3
7
S8
S8
10
11
S7
4
S11
S12 S1
Revised 3
3
1
14
Revised 3
Re
vis
ed
S9
6
S6
Revised 4
16 Revised 3
S7
S10
12
15
S8
S1
S12
S5
CX-24
PARTS LIST -Main Parts1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
CX-12
PARTS LIST -Supplemental PartsParts No.

S1 31379106 S2 31329601 S3 31159110 S4 31409702 S5 31089103 S6 31229103 S7 31239128 S8 31239127 S9 31679102 S10 31019103 S11 31019701
Parts No. 21815101 23475166 23475165 22805393 7501623040 22025404 21655163 21655162 7501625000 22285503 7501623030 22155567 22165198 22715216 22715265 22715255 11929116 11929117
Parts Name BOLT,PENHOLDER CABLE-CARD 8P 1030L BB HIGH-V CABLE-CARD 8P 730L BB HIGH-V CARRIAGE ASS'Y CX-24 CARRIAGE JUNCTION BOARD ASS'Y COVER,CARRIAGE CX-24 HOLDER,BELT CX-24 HOLDER,SENSOR BOARD CX-24 MARK SENSOR BOARD ASS'Y Revised 4 NUT,PENHOLDER PINCH SENSOR BOARD ASS'Y SPACER M3X5 Revised 4 SPACER,SENSOR CX-24 STAY,CABLE CX-24 Revised 3 STAY,CARRIAGE-2 CX-24 STAY,MARK SENSOR CX-24 Revised 4 Revised 3 BELT,1526P2M6 Revised 3 BELT,940P2M6
* * * * * * * * * * * * * * * *
* * * * * * * * * * * * * * * *
S12 31019148 * : These parts will be provided as set per quantity in remarks with P/N+AS. ** : This part will be provided by roll. Please cut when using.
Parts Name CLAMP,MINI MB-2 CLAMP,INSULOK T-18S CUSHION,GREEN FELT 3T*8*840 SADDLE,LOCKING EDGE LES-1010 SCREW,PAN M2.6*4 C SCREW,TRUSS M2*6 BC SCREW,W-SEMS M3*8 NI SCREW,W-SEMS M3*6 NI SCREW,C-SEMS M3*5.5 NI SCREW,BINDING M3*6 C SCREW,BINDING P-TIGHT 3*8 C SCREW,BINDING M2.6*4 C
remarks *20 pcs./set *100 pcs./set **cut off 14mm *20 pcs./set *100 pcs./set *100 pcs./set *100 pcs./set *100 pcs./set *100 pcs./set *100 pcs./set *100 pcs./set
Revised 4
Revised 4
Revised 3
CROP MARK SENSOR has been fixed to the machines with the following serial number. CX-24 : AQ87825 and above CX-12 : ZQ81680 and above
Revised 5 Revised 6
1-4
1-4 CHASSIS
S5 S5 S1 S4 1 2 3 18 15 4 S2 5 17 10 S2 14 S2 S3 S2 12 S3 S6 11 S5 16 6 8 9
S5 13
14
S3 17 7
14
CX-24
S3
PARTS LIST -Main Parts1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
CX-12
PARTS LIST -Supplemental PartsParts Name

S1 CABLE TYE,PUSHMOUNT S2 CLAMP,WIRE S3 SCREW,BINDING HEAD S4 SCREW,FLAT HEAD S5 SCREW,W-SEMS S6 WASHER,TEETH
Parts No. 13429746 23505674 23505675 23505634 23505419 23505640 23475125 22815138 22815137 11769106 22465129 22535257 22505242 22505244 7501623010 22055418 13129170 22425109U0 22355168 23505899
Parts Name AC INLET SUP-J3G-E+FILTER CABLE-ASSY JUNBI A CX-24 CABLE-ASSY JUNBI B CX-24 CABLE-ASSY JUNBI D PC-600 CABLE-ASSY JUNBIWIRE D FJ-50 CABLE-ASSY POWER 2 CX-24 CABLE-CARD 25P 150L BB HIGH-V CHASSIS,CX-12 CHASSIS,CX-24 CLAMP,CLAMP-B HEAT-SINK,CX-24 LABEL,CAUTION VOLTAGE #LA167 LABEL,EARTH MARK-1 NO.E-580 LABEL,FLASH-LIGHTING NO.E-582 MAIN BOARD ASS'Y CX-24 PLATE,F-COVER CX-24 POWER SW AJ7201B POWER UNIT,SWITCHING CX-24 RUBBER FOOT PL-10J65 WIRE,C GRX-410
* * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * *
PT30SSF5 LWS-0711Z M4x5Ni M3x10BC M3x6Ni M4
1-5
1-5 ACCESSORIES
PARTS LIST -Main PartsParts No. 13499109 23495124 13499111 23495125 13439801 22355647 22605337 7 22605336 8 22635379
1 2 3 4 5 6
CX-24 CX-12
1
4 6 8 5
Parts Name AC CORD SJT 117V 10A 3PVC AC CORD 3ASL/100 240VA 10A S AC CORD H05VV-F 240VE 10A S AC-CORD H05VV 230V 10A S CABLE-AC 3P CHINA 10A/250V S BASE,SHEET CM-24 CARTON CX-12 CARTON CX-24 PAD,SET CX-24
* * * * * * *
* * * * * *
* * *
1-6 STAND PNS-24

1 2 5 6
CX-24
PARTS LIST -Main Parts1 2 3 4 5 6
CX-12
PARTS LIST -Supplemental Parts* * * * * *

S1 S2 S3 S4 S5 S6
Parts No. 21985116 22605279 22155121 22155122 22035126 22035127
Parts Name BRACKET,PNS-24 CARTON,PNS-24 PIPE,1 PNS-24 PIPE,2 PNS-24 STAND,L PNS-24 STAND,R PNS-24
Parts Name SCREW HEXAGONAL CAP WASHER FLAT CUSHION SK1912 BOLT PICK TOOL HEXAGONAL SHAFT STOPPER
UC 10X45
UC 10X21X2
RUBBER UC 5X20 NO.8 Ni 4.5X95
1-6
2-1 WIRING MAP
CARRIAGE BOARD PANEL BOARD

CABLE-CARD 25P 150LBB HIGH-V 23475125
CX-24 CABLE-CARD 8P 1030L BB HIGH-V 23475166
CABLE-ASSY PPSENSOR CX-24 Blue 23505639
CN16 CN11 CN10
CN13 CN12
CN6
CN7
Front Paper Sensor
CN15
CN14
CX-12 CABLE-CARD 8P 1730L BB HIGH-V 23475165
MAIN BOARD CN8 CN4 CN9 CN3
Yellow
R
Rear Paper Sensor
LCD
Mark Sensor
Revised 4
C G
Pinch Sensor Carriage Motor Fan Grit Motor
Solenoid
CABLE-ASSY JUNBI A CX-24 23505674
CX-12 : CABLE-ASSY JUNBI D PC-600 23505634 CX-24 : CABLE-ASSY JUNBI D FJ-50 23505419
L
Blue
Brown Brown
POWER UNIT,SWITCHING CG676 22425109U0
CABLE-ASSY POWER 2 CX-24 23505640
Blue
CN1
CN2
N
13129170
AC INLET SUP-J3G-E 13429746
POWER SW Green/Yellow CABLE-ASSY JUNBI B CX-24 AJ7201B
23505675
JUNBI C GRX-410 23505899
2-1
53014-0410
IL-S2P-S2L
IC28 Carriage
Red
53014-0510
IL-FPC-8SL
2-2 MAIN BOARD
56364-060-BXE
R80
White
C30 RA15 RA13 MAX238CWG

IC11
Green
RA2 D1 X2
CN6
19 1 36 18 RA14
RA1
RA3 1 14
R43 RA12
C24 Blue
CN12
C5 IC1 CP8 IC22
monitor
S1 ON
12
R18
IC8
IC23
C29
Non
R76
FL17 FL15
C3 C48 R35
IC7
IC9
IC3
IC51 BL02RN2 FL28 L1 R82
D6
IC17
R61 RA6 R15

C26 R13
Main
JP1
D13 Q1 D12 R72

RA7
105
CP43
EXBA10E103J
RA16
TP3
16M DRAM
TP6 TP2 TP1

RA5
C40
EVQ21305R
C42
IC16
HD6437042 74HC138
MBM29F400BA
Sub
CN8 to FAN FL30 D8 D9 D10 D11 BL02RN2 BL02RN2 BL02RN2 BL02RN2 FL24 D2 BL02RN2
112
74LS245
IC25
RA8
MAIN BOARD
MADE IN JAPAN
CN4
93LC46
FL33 FL32 FL31
1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9
C20
R5 5 R5
74HC175
to Motors
74HC04
AD7305
R83
IC21
R69 IC19
C23
R63
R45
C21 R29 R54
R24
CN9
C13
R25 R52
R28 C22
C19
R53
B4P-VH R6 IC13
C15
47u/50V IC14
R3
47u/50V IC12
EVQ21305R SW4
MAIN BOARD COMPONENT DIAGRAM_COMPONENT SIDE
This Jumper SW should be set to the MAIN side.
IC.No. Parts No. Description Function IC 12 15189105 MTD2005 Grit Motor Driver IC 13 15189105 MTD2005 Carriage Motor Driver IC 14 15189105 MTD2005 Solenoid Driver
751623000 1/5
C44 C12 C16 C11 R23 C18
C47 R37 FL27 FL26 FL25
Vmm
R56 C14
R4
MTD2005
MTD2005
MTD2005
SW7
SW3
GND
R60
R59
C45
C17
47u/50V
R36
100u/16v
NJU7032
R73
D4 C46 R57 D5
BL02RN2 BL02RN2
R58
R67
CN3
Grit
Electric Maintenance Part
R74
D3
BL02RN2
EVQ21305R EVQ21305R
CP45
RA10 IC20
RA9
R75
IC27
Vcc
C41
SW8
R85
R84
RA11
Carriage
CX-24/12
R86
R87
IC4
TP4 TP5
RA4
EVQ21305R
SW5
EN1
74HC138
Q2
25
SW1
IC5
IC2
Paper Sensor
74HC373 74LV08A USB unit

IC18
74HC74
08 FL13
20
C39 FL29 D7 BL02RN2
7.175NHz x1
IC24
15
EC16B24204
EVQ21305R
SW6
SW2
OFF ON CX-24 CX-12 ALWAYS OFF
IC6
IC10
74LS245
FL23 FL21
10
EVQ21305R
C25
model
5
74LS14
R38
74HC123
FL19
R81
CN15
14 1
MADE IN JAPAN
CN16
CN2
25
Black
CN14
CN5
CN1
2-2
Cable Clamp
MADEIN JAPAN
DIP SW
V-CUT LINE
CN13
No. Function 1 Model Selection 2 Reserved

DBLC-J25SAF-20L9
Blue MADE IN JAPAN
14FPZ-SM-TF EVQ21305R
Non
R2
CN7
/CRDY Vcc CP22 CP20 CP23 CP21 CP19 Vcc IC10B extCR 5 Q 1u 14 extC D1FL20U CN1 56364-060-BXE EXC3BB601H FL10 FL1 FL2 FL3 FL4 FL11 FL8 FL9 FL7 FL6 FL5
E2 14 14
D[0..15] Vcc 74LV08A

Vcc
74LS14 4 Vcc IC9B 74HC74 Vcc 10 D1 CP35 RA1 1u 12 Vcc Q Q GND CL RA2 1 10Kx8 CLK 3 D 2 PR 11 13 7 6 5 14 4 Vcc IC9A 74HC74 Vcc Vcc R22 1K PR 9 Q Q CL CLK D 8 33 IC6B IC6A /STB 3 2 1 R49
74LS14
A[1..18] 7 Vcc CP36 1000p Q Q GND 8 4 13 Vcc C5 3.3K IC10A 74HC123 15 16 extCR Vcc 6 1u
Vcc
Vcc 74LS14 CP37 1u extC

Gnd
R43
Gnd
23
1u 74HC123 74LS14 2 13 1 74LV08A 74LS14 13 12 74LV08A Vcc

20 20
IC4 MBM29F400BA 1u 1u
7
VCC
21 Vcc 37 Vcc 65 Vcc 77 Vcc 103 Vcc
73 MD3 75 MD2 78 MD1 79 MD0
RA4 12 IC6F SelSensor IC6C 74LS14 10 33 /CRD /ACK BUSY Vcc 33x4 33 R48 9 IC6D 8 R47 /CRD 11 IC6E 33x4 RA3 74LS14 IC3D 11 6 5 IC3A 3
33x4 RA7
33x4 RA5
17 18 19 20 23 24 25 26 27 28 1 2 3 4 1 2 3 4 DATA0 DATA1 DATA2 DATA3 DATA4 DATA5 DATA6 DATA7 8 7 6 5 8 7 6 5 RXDA TXDA /RTSA RXDB TXDB /DSRA /DTRA
R61
No Mount 0
1 2 3 4 1 2 3 4 1 2 3 4
33x4
8 7 6 5 8 7 6 5 8 7 6 5
A0 A1 IC15 A2 A3 A4 A5 A6 A7 A8 A9
1 Vcc 21 Vcc 6 Vcc
Vcc
1 2 3 4
Vcc 8 7 6 5
13 Vss 32 Vss
33x4
RA11 10Kx4
8 7 6 5
22 Gnd 37 Gnd 42 Gnd
Vcc
1 2 3 4
TP4 Vcc
GND
R2 CP40
10 10
74LV08A 10 1 OC 11 G
GND
RA8 19 G 1 DIR CP39 1u IC11 Vcc R76 R77

10K
D0 D1 D2 D3 D4 D5 D6 D7 19 2 16 5 15 6 12 9 Q1 Q2 Q3 Q4 Q5 Q5 Q6 Q7 A1 A2 A3 A4 A5 A6 A7 A8 CD0 CD1 CD2 CD3 CD4 CD5 CD6 CD7 2 3 4 5 6 7 8 9
IC7 74HC373 18 D1 3 D2 17 D3 4 D4 14 D5 7 D6 13 D7 8 D8
74LS245 IC8 18 B1 17 B2 16 B3 15 B4 14 B5 13 B6 12 B7 11 B8 R20 R21 R40 R50 R41 R42 1K 1K 3.3K 3.3K 3.3K 3.3K
CP8 CP33 1u 1u
IC1 Vcc
3 93LC46 JogA JogB R78 R79 10K 1 2 TP3 R67 C27 0.01u R45 3.3K 33K 10K Vcc R13 R72 1.2 1W Vmm CP41 1u S1 SW DIP-2 4 3 22K 22K
22K R18
R35
IC3C 8 E2CS E2CLK E2Din E2Dout
1 2 3 4 IC2 1 8 CS VCC 2 SK 3 4 DI DO 5 GND
22Kx4
8 7 6 5
1u
out 1K Gnd C48 PST572CMT 1u
10K C3 1u
A6 A5 A4
DSP03-003-432T
/RESET
Vcc
MAIN BOARD_Circuit Diagram
RA9 32
1 2 3 4 Vcc
22Kx4
8 7 6 5
/RD /WRDram /RAS /CASL /CASH CRSens PapSensF PapSensR Model Monitor
D15 D14 D13 D12 D11 D10 D9 D8 D7 D6 D5 D4 D3 D2 D1 D0 /RTSA /DSRA TXDB RXDB TXDA RXDA /DTRA CP13 1u 5 6 18 4 19 22 21 17 in out in out in out in out T1 R1 T2 R2 T3 R3 T4 R4 out in out in out in out in
52 53 54 56 57 58 59 60 62 63 64 66 67 68 69 70
2 7 1 3 24 23 20 16
1u ChkVmm ChkVfan Vcc CP24
CP26 Vcc
CP25 1u
Vcc
/RD 34 36 38
16
16
/WR
88 A0 PE3 87 A1 DREQ1 86 A2 PE1 85 A3 DREQ0 30 A4 IRQ5 31 A5 PB8 A6 IC5 51 A7 HD6437042 RXD0 50 A8 TXD0 49 A9 PA2(RTS) 48 A10 RXD1 47 A11 TXD1 46 A12 PA5(DSR) 89 A13 PE4(DTR) A14 A15 102 A16 PE5(TIOC1B) 104 A17 PE6 105 A18 PE7 106 PE8(TIOC3A) 107 PE9(TIOC3B) 108 D15 PE10(TIOC3C) 110 D14 PE11(TIOC3D) D13 D12 111 D11 PE12 112 D10 PE13 1 D9 PE14 2 D8 PE15 D7 D6 43 D5 TCLKC 42 D4 TCLKD D3 D2 91 D1 PF0/AN0 92 D0 PF1/AN1 93 PF2/AN2 94 PB9 PF3/AN3 95 PF4/AN4 96 RD PF5/AN5 98 WRH PF6/AN6 99 WRL PF7/AN7 FanPWM DecayMOT /EnableMTD VrefSOL DirSOL DecaySOL 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
E1
VCC
VCC
/WR 100 AVCC 97 AVSS
/LCDEn /KeyRD
IC3B 1u 10u/50V D13 D1FL20U D12 D1FL20U L1 RCH895-181K Vcc

8
74HC138 1 A 2 B 3 C
74HC138 1 A 2 B 3 C
+ C40
9 VCC 11 V+ CP14 1u 15 V8 GND MAX238 Vcc
10 CP15 1u C1+ 12 C113 CP16 1u C2+ 14 C2-
74LV08A Vcc PLLCAP PLLVCC Q1 2SK2796S

Vcc
28 RD/WR 24 RAS 25 CASL 26 CASH 81 80 82 100 R71 /CS2 100K X1 7.175MHz C2 27p
D7 D6 D5 D4 D3 D2 D1 D0
R39 3.3K Vcc R46 Q2 DTA114E R51 A4 A5 3 G 1 A 2 B

Gnd
C4 470p
GND
GND
TP1 TP2 TP5 84 RESET 72 XTAL 74 EXTAL R14 1.2k C42 0.01u R70 33K 3.3K 1K R34 R82 PLLVSS 220 CP9 1u
15 14 13 12 11 10 9 7 C26 0.01u 41 CS0 40 CS1 45 CS2 44 CS3 Non IC24 7 Y0 6 Y1 5 Y2

4
Y0 Y1 Y2 Y3 IC16 Y4 6 Y5 G1 4 Y6 G2A 5 Y7 G2B
/CRD TP6
15 14 13 12 11 10 9 7
Y0 Y1 Y2 Y3 IC17 Y4 6 Y5 G1 4 Y6 G2A 5 Y7 G2B
R62 22K
R16 22K
/CS2 /CS3
CP5 Non
CP4 Non
Non Vcc CP3
/PhaseWR
/uStepWR
28
16 Vcc 74 Vcc
/Reset 76 NMI
Vss Vss Vss Vss Vss Vss Vss Vss Vss Vss Vss
35 WDTOVF 83 PA15/CLK
Vcc
A2 A1
13 Vss 73 Vss
/CS2 A5 A4
IC22
Non
1 14 2 15 3 16 4 17 5 18 6 19 7 20 8 21 9 22 10 23 11 24 12 25 13
D3 D2 D1 D0
D7 D6 D5 D4 D3 D2 D1 D0
16
13 D4 12 D3 5 D2 4 D1
IC20 NJU7032
7 8 9 10 11 12 13 14
A2 C1 27p
3 23 27 33 39 55 61 71 90 101 109
Vcc
A1
D7 D6 D5 D4 D3 D2 D1 D0
75 76 77 78 79 80 1 2
DQ7 DQ6 DQ5 DQ4 DQ3 DQ2 DQ1 DQ0
Vcc
D0 D1 D2 D3 D4 D5 D6 D7 W OE Non R12 6 S0 7 IBF0 8 OBF0 10K R11 Non R10 10K R9 67 S1 66 IBF1 65 OBF1 Non R8 Non R7 68 HOLD 69 SOF RA15
Vss
11 12 13 15 16 17 18 19 27 22 IC18 USBC Non CE

14
Vcc
DB7 DB6 DB5 DB4 DB3 DB2 DB1 DB0
1 CLR 9 CLK
Gnd
Vcc
8
74HC175 IC21A 6 5
4
1u
6 LDAC 15 WR 16 A1 17 A0
CP10
IC19 AD7305 R5 10K R5539K C20 RA10 22Kx4 0.01u 1 2 3 4 8 7 6 5 Vcc
Q4 Q4 Q3 Q3 Q2 Q2 Q1 Q1
Vref
5 Gnd 3 Vss
14 15 11 10 6 7 3 2
19 VoD 20 VoC 1 VoB 2 VoA
18
+
7
Vdd
CP6 1u
CP2 1u
/WR /RD A1 /Reset
3 WR 4 RD 5 A0 10 RESET
C41 100u/16v
AB15 AB14 AB13 AB12 AB11 AB10 AB9 AB8 AB7 AB6 AB5 AB4 AB3 AB2 AB1 AB0
41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56
1 26 2 23 21 24 25 3 4 5 6 7 8 9 10
A14 A13 A12 A11 A10 A9 A8 A7 A6 A5 A4 A3 A2 A1 A0
20
PhCA
PhCB
PhGB
PhGA
CN9
VrefGA VrefGB
E2
E1
B4P-VH /KeyRD Vcc A2 A1 ELCD
C11
5
2200p
IC12 MTD2005 25 Vcc PhA 8 VmmA PhB 20 VmmB VrefA 10 OutA VrefB 12 OutA 14 OutB EA 18 OutB EB CP42 1u /LCDEn
3
1k C39 2200p
FL15
R24 1k IC23 TC7S04F
Vfan
5267-04A
BL02RN2 FL25 BL02RN2 FL26 /LCDEn 2 4
FanVmm
EXC3BB601H FL40
FL17
FL19
FL21
FL23
D1FL20U
D1FL20U
D1FL20U
D1FL20U
CNVss
XcvrPower/Ext.Cap
USB D+
R26
27 VsB 17 RsB
1 VsA 11 RsA
R27
CP32 1u Vcc
2200p
FL38 Non
USB D-
EXC3BB601H FL12 FL13
FL14
FL16
FL18
FL20
FL22
17 AVcc 19 AVss 18 LPF
72
70
1 8 RA12 2 7 3 6 4 10Kx4 5
C6 Vcc R63 NJU7032 47K IC21B CP31 1u

3 2
1K
71
VrefCA
VrefCB
Non
6 5 4 3 2 1
2 1
25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
FL35
SOL-
SOL+
CP27 Vcc 1u IC14 MTD2005

1
IC13 MTD2005 C12 47u/50V Vmm 25 Vcc 8 VmmA 20 VmmB 2 VrefA 26 VrefB Vcc 6 EA 22 EB 24 Decay 3 ALM CR 27 VsB 17 RsB 4 1 VsA 11 RsA R4 C19 0.01u 5 PhA 23 PhB
Non C35 R52 8.2K CN6 IL-FPC-25ST-N CN7 53014-0610 CN8 5267-02A
C33 Non
C30 Non
C36 Non
FL34
1 2 3 4 10 OutA 12 OutA 14 OutB 18 OutB D7 D1FL20U
CmA+ CmACmBCmB+ BL02RN2 FL28 BL02RN2 FL29
C13
25 Vcc 8 VmmA 20 VmmB
5 PhA 23 PhB
2 VrefA 26 VrefB
5.6K R54
1.2K R69
D1FL20U
D1FL20U
D1FL20U
D1FL20U
A1 A2 A3 A4 A5 A6 A7 A8 A9 A10
A18
CP18 CP38 1u 12 Q 1 A 2 B 3 CLR 1 2 3 4 5 10 9 8 7 6 9 A 10 B 11 CLR 1u 1u IC6G IC3E
Vcc
1u
CP17
Vcc CP1 1u
1u
CP7
R1 10K
R15
RA6
29 30 31 14 13
OE UCAS LCAS RAS WE
D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 D12 D13 D14 D15
2 3 4 5 7 8 9 10 33 34 35 36 38 39 40 41 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 A18
A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 A18 Vcc 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 22 29 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36
11 10 9 8 7 6 5 4 42 41 40 39 38 37 36 35 34 3
15 17 19 21 24 26 28 30 16 18 20 22 25 27 29 31
A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17
RY/BY
16M DRAM
33 BYTE 44 RESET
12 CE 14 OE 43 WE
R38 220K
SUB
JP1
MAIN
CN2 DBLC-J25SAF-20L9
1 2 3 4
Vmm
CP11 Vcc 1u
C46 0.068u
R75 1.2k
R74 1.2k
DB7 DB6 DB5 DB4 DB3 DB2 DB1 DB0
57 58 59 60 61 62 63 64 33 RDB 34 WRB 0.01u C25 Vcc 10 9 8 7 6 1 2 3 4 5 Non
Vcc RA13 Non
CN3
47u/50V Vmm
5 23
1 2 3 4 5 Tout/XCout XCin CNTR1 CNTR0 INT1 INT0 EDMA
10 9 8 7 6
1 2 3 4
GmA+ GmAGmBGmB+
BL02RN2 FL24
2 26
0.068u R37 C47 2.7K
R36 2.7K
11 12 20 21 22 23 24
6 22
C18 C17
R23
SYNCout SYSCLKout DMAout P32 P31 RDY C24 0.01u Vcc 2200p C29 RA14 Xin Xout Non
35 36 37 38 39 40 14 15 R17 Non C37 Non X2 Non C38 Non R64 Non C28 CP34 1u CP30 Non FL39 Non Non R33 Non C31 Non C34 Non Non R65 Non FL37 C32 FL36 Non Non R66
FL27 BL02RN2 100K R83
D5
D4
D3 D2
13 PG 7 LG A 21 LG B
24 Decay 3 ALM
2200p
CR
R3
Vcc
10k C14 3900p
10 9 8 7 6
1 2 3 4 5
25 26 27 28 29 30 31 32
RTS1 CTS1 URXD1 UTXD1 RTS2/STXD CTS2/SRXD URXD2/SCLK UTXD2/SRDY
Non CP28 CN5 Non 5A Case1A 5B Case1B
1000p CP12 1u Vcc C23 0.01u
R56 0.68 1W
1K C7 R57 0.68 1W 1000p
1 VCC 2 -Data 3 +Data 4 Ground 6B Case2B 6A Case2A
Non CP29 Non
CN4
47u/50V
Vmm
R73 1.2k
5267-04A
BL02RN2 FL30 BL02RN2 FL31 BL02RN2 FL32
C22 C21
R28
C45
R25 1K
10 OutA 12 OutA 14 OutB 18 OutB D6 D1FL20U 13 PG 7 LG A 21 LG B
6 EA 22 EB
2200p
1k
5.6K R53 1k R29 C44
0.068u
FL33 BL02RN2
D11 D10 D9 D8
13 PG 7 LG A 21 LG B
24 Decay 3 ALM
2200p
0.068u
Vcc 15k C15 3900p
CR R32 C10 1000p 1K R60 0.68 1W
R6
Vcc
R30
27 VsB 17 RsB
1 VsA 11 RsA
R31
10k C16 3900p
C8
1K
2-3
1000p
R58 0.68 1W
1K R59 0.68 1W
C9 1000p
1 2 3 4 5 6 7 8
14
Vcc
Gnd
Vcc
20
GND
PN-JogB PN-JogA
10
2-4
R84 10
IC27E
74HC04
C43 2200p 33 R85

74HC04 74HC04
11 PN-VCC 13 CP45 1u 5 Non 0 PN-GND CN12

74HC04
PANEL BOARD
CN11 IL-FPC-8ST
IC27D IC27F
12
33 R86 6
IC27C
PN-GND C49 2200p

74HC04
R44
R68
PN-VCC
IC27B IC27A
PN-Opt-B PN-Opt-A
74HC04
33 R87 4 3 2 1 33 VCont
IC27G 74HC04
CP44 1u
PN-GND
PN-VCC
CN10 PN-VCC RA16
R19 47K
1 2 3 4 5 6 7 8 9 10 11 12 13 14 14FPZ-SM-TF
PN-SOL+ PN-SOLPN-CRSens CP43 1u PN-GND 10Kx8 1 2 3 4 5 10 9 8 7 6
2-3 OTHER CIRCUIT BOARDS OTHER CIRCUIT BOARDS_1/2 Circuit Diagram
PN-ELCD PN-A1 PN-A2 PN-/KeyRD
Test Menu Left Down Up Right Enter Origin SW5 SW KEY PN-GND PN-GND SW6 SW KEY SW8 SW KEY SW7 SW KEY PN-GND PN-GND
PN-D7 PN-D6 PN-D5 PN-D4 PN-D3 PN-D2 PN-D1 PN-D0 A1 A2 A3 A4 A5 A6 A7 A8 19 G 1 DIR
2 3 4 5 6 7 8 9
74LS245 IC25 18 B1 17 B2 16 B3 15 B4 14 B5 13 B6 12 B7 11 B8
SW4 SW KEY PN-GND
SW3 SW KEY PN-GND
SW2 SW KEY PN-GND
SW1 SW KEY PN-GND
TEST MENU
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
IL-FPC-25ST-N PN-GND
JOG ENCODER EN1
ENTER ORIGIN
A B
PN-GND
OTHER CIRCUIT BOARDS_2/2 Circuit Diagram
CARRIAGE BOARD
R91 Non c-Opt-B R81 220
R90 Non
R89 0
R88 0
CN16 1 2 3 4 53014-0410
CN15 R80 CN13 1 2 3 4 5 6 7 8 IL-FPC-8SL C-GND c-Opt-A 220 c-Sens 1 2 3 4 5 53014-0510 CN14 c-Sol+ c-Sol1 2 IL-S2P-S2L
SENSOR BOARD
Mark Sensor
SM1 sm-LedAN SP1
Pinch Sensor
sp-LedAN
SM3
sm-TrC
SP3
sp-TrC
3
IC28 NJL5265KL
1
IC26 GP1L57 S-Gnd
4
SP4 sp-TrE SP2 sp-LedKA
SM4
sm-TrE
SM2
sm-LedKA
M-Gnd
2-5

Following table describes the necessary adjustment after the replacement of each parts.
Replacement Parts Necessary Adjustment Main Board 1. Upgrade Firmware 2. Initialize 3. Tool Pressure Adjustment 4. Calibration 5. Crop Mark Sensor Adjustment Replacement Parts Necessary Adjustment Tool Carriage 1. Tool Height Adjustment 2. Tool Pressure Adjustment 3. Crop Mark Sensor Adjustment Replacement Parts Necessary Adjustment Drive Gear 1. Motor Backlash Adjustment Replacement Parts Necessary Adjustment Motor 1. Motor Backlash Adjustment
Revised 4
3
Revised 4
Revised 4
3-1 TOOL CARRIAGE_REPLACEMENT (Referential Time : 10 min.)
Remove the FRONT COVER. (CX-24 : W SEMS M3X8 BC / 6pcs.) (CX-12 : W SEMS M3X8 BC / 4pcs.) (CX-24 Only)
CROP MARK SENSOR has been fixed to the machines with the following serial number. CX-24 : ZQ81680 and above CX-12 : ZQ81680 and above
(FRONT VIEW)
Remove the FRONT COVER by disconnecting the flat cables from the Panel Board.
(RIGHT SIDE) 3-1
Remove the Y RAIL COVER. (BINDING HEAD WITH TEETH WASHER M3X8 Ni / 4pcs.)
3
3
Disconnect the 3 cables.
(REAR VIEW)
(CARRIAGE JUNCTION BOARD) Unhook and remove the screws for fixing the TOOL CARRIAGE. (W SEMS M3X6 Ni / 2pcs.)
SCREWS HOOK
(WHITE)
Remove the CARRIAGE COVER and the TOOL CARRIAGE. (CARRIAGE COVER : W SEMS M3X6 Ni / 1pce.) (TOOL CARRIAGE : W SEMS M3X8 Ni / 2pcs.)
SCREWS
(TOOL CARRIAGE) 3-2
Remove the INSULOCK TIE for fixing the cables.
INSULOCK TIE
3
7
Remove the screws for fixing the CROP MARK SENSOR. (BINDING M2.6X4 C / 2pcs.)
SCREWS (CARRIAGE_BOTTOM)
Fix the (New) CROP MARK SENSOR to the New TOOL CARRIAGE. (BINDING M2.6X4 C / 2pcs.)
SCREWS (CARRIAGE_BOTTOM)
Fix the CROP MARK SENSOR CABLE and TOOL CARRIAGE CABLE with the INSULOCK TIE.
TOOL CARRIAGE CABLE
CROP MARK SENSOR CABLE
INSULOCK TIE
3-3
10
Pass the Sensor Cable through the hole of the TOOL CARRIAGE and fix the TOOL CARRIAGE by pushing it upwards. Then, fix the CARRIAGE COVER. (TOOL CARRIAGE : W SEMS M3X8 Ni / 2pcs.) (CARRIAGE COVER : W SEMS M3X6 Ni / 1pce.)
SENSOR CABLE
SCREWS
3
11 Fix the screws for fixing the TOOL CARRIAGE.
And then, fix the cables with the hook. (W SEMS M3X6 Ni / 2pcs.) SCREWS
(TOOL CARRIAGE)
HOOK (White)
12 Connect the 3 cables.
(CARRIAGE JUNCTION BOARD)
13 Fix the Y RAIL COVER.

(BINDING HEAD with TEETH WASHER M3X8 Ni / 4pcs.)
(REAR VIEW) 3-4
14 Connect the flat cables to the Panel Board.
Make sure that the blue line on the big cable faces upwards and the blue line on the small cable faces left when connecting them.
(RIGHT SIDE) Fix the FRONT COVER. CX-24 : Fix the screws at the center first and them both sides. CX-12 : Fix the screws from the left side. (CX-24 : W SEMS M3X8 BC / 6pcs.) (CX-12 : W SEMS M3X8 BC / 4pcs.)
(CX-24 Only)
(FRONT VIEW)
15 Carry out the following adjustments.

1. Tool Height Adjustment 2. Tool Pressure Adjustment 3. Crop Mark Sensor Adjustment
3-5
3-2 MAIN BOARD_REPLACEMENT (Referential Time : 10min.)

3
Remove the FRONT COVER by disconnecting the 2 flat cables from the Panel Board.
(FRONT VIEW)
(RIGHT SIDE)
(REAR VIEW)
Remove the GUIDE COVER R. (BINDING HEAD with TEETH WASHER M3X8 Ni / 4pcs.)
(REAR VIEW) 3-6
Remove the RIGHT SIDE COVER. (BINDING HEAD M4X5 Ni / 4pcs.)
(RIGHT SIDE)
Disconnect all the cables (5 pcs.) from the MAIN BOARD.
HOOK (White)
Remove the screws from the MAIN BOARD and the Heat Sink. And disconnect the Cable on the MAIN BOARD. (W SEMS M3X6 Ni / 6pcs.)
CABLE MAIN BOARD Remove the screws of the Parallel Cable and nuts of the Serial Cable.
SERIAL
PARALLEL
3-7
Remove the MAIN BOARD.
3
9
Fix the new MAIN BOARD and connect the CABLE on the MAIN BOARD. (W SEMS M3X6 Ni / 6pcs.)
CABLE MAIN BOARD
10 Fix the screws of the Parallel Cable and nuts of the

Serial Cable.
SERIAL
PARALLEL
Connect the cables (5pcs.) to the MAIN BOARD.
Make sure connect the wirings to the right place. Carriage Motor Cable CN4 Grit Motor Cable CN3 Fan Cable (Red and Black) CN8 Paper Sensor Cable (Yellow and Blue) CN7 Switching Power Cable CN9
3-8
12 Fix the cables with the hook and put the hook to the
Right Side Frame.
HOOK (White)
3
13 Fix the RIGHT SIDE COVER.
(BINDING HEAD M4X5 Ni / 4pcs.)
(RIGHT SIDE)
14 Fix the GUIDE COVER R.

(REAR VIEW)
15 Fix the Y RAIL COVER.

(REAR VIEW) 3-9
16 Connect the flat cables to the Panel Board.
3
Fix the FRONT COVER. CX-24 : Fix the screws at the center first and them both sides. CX-12 : Fix the screws from the left side. (CX-24 : W SEMS M3X8 BC / 6pcs.) (CX-12 : W SEMS M3X8 BC / 4pcs.)
(RIGHT SIDE COVER)
(CX-24 Only)
(FRONT VIEW)
17 Carry out the following adjustments.

1. Upgrade Firmware 2. Initialize 3. Tool Pressure Adjustment 4. Calibration 5. Crop Mark Sensor Adjustment
Revised 4
3-10
3-3 CARRIAGE MOTOR_REPLACEMENT (Referential Time : 5 min.)
(FRONT VIEW) Remove the FRONT COVER by disconnecting the flat cables from the Panel Board.
(RIGHT SIDE COVER)
Remove the RIGHT SIDE COVER. (BINDING HEAD M4X5 Ni / 4pcs.)
(RIGHT SIDE )
Disconnect the CARRIAGE MOTOR WIRE from CN4 of the MAIN BOARD.
CN4
(RIGHT FRONT) 3-11
Remove the CARRIAGE MOTOR. (W SEMS PRECOATING LOCK AGENT M3X8 C / 2pcs.)
SCREWS(CX-12) The position of the screws fixing the CX-24 CARRIAGE MOTOR is different from CX-12.
3
5
Fix the new CARRIAGE MOTOR together with the SPACER to the FRAME so that there won't be any looseness or to much load. (W SEMS PRECOATING LOCK AGENT M3X8 C / 2pcs.)
SCREWS(CX-24)
(RIGHT REAR)
SPACER
The position of the screws fixing the CX-24 SPACER is different from CX-12.
SCREWS (RIGHT REAR)
Connect the CARRIAGE MOTOR WIRE to the CN4 on the MAIN BOARD.
CN4
(RIGHT FRONT)
Fix the RIGHT SIDE COVER. (BINDING HEAD M4X5 Ni / 4pcs.)
(RIGHT SIDE ) 3-12
Connect the flat cables to the Panel Board.
(RIGHT SIDE) Fix the FRONT COVER. CX-24 : Fix the screws at the center first and them both sides. CX-12 : Fix the screws from the left side. (CX-24 : W SEMS M3X8 BC / 6pcs.) (CX-12 : W SEMS M3X8 BC / 4pcs.)
(CX-24 Only)
(FRONT VIEW)
3-13
3-4 GRIT MOTOR_REPLACEMENT (Referential Time : 5 min.)
3
Remove the FRONT COVER by disconnecting the flat cables from the Panel Board.
(FRONT VIEW)
(RIGHT SIDE COVER) Remove the LEFT SIDE COVER. (BINDING HEAD M4X5 Ni / 4pcs.)
(LEFT SIDE ) Remove the Y RAIL COVER. (BINDING HEAD WITH TEETH WASHER M3X8 Ni / 4pcs.)
(REAR VIEW) 3-14
Remove the COVER GUIDE R. (BINDING HEAD WITH TEETH WASHER M3X8 Ni / 4pcs.)
(REAR VIEW) Remove the GRIT MOTOR WIRE from the CN3 on the MAIN BOARD.
CN3
(RIGHT FRONT)
Remove the GRIT MOTOR. (W SEMS PRECOATING LOCK AGENT M3X8 C / 2pcs.)
GRIT MOTOR
SCREWS (LEFT SIDE)
Fix the GRIT MOTOR so that there won't be any looseness or too much load. (W SEMS PRECOATING LOCK AGENT M3X8 C / 2pcs.)
GRIT MOTOR The GRIT MOTOR CABLE should be the front side when fixing the ASS'Y MOTOR Y.
GRIT MOTOR SCREWS CABLE
(LEFT SIDE) 3-15
Connect the GRIT MOTOR WIRE to the CN3 on the MAIN BOARD.
3
Fix the COVER GUIDE R. (BINDING HEAD WITH TEETH WASHER M3X8 Ni / 4pcs.)
CN3
(RIGHT FRONT)
(REAR VIEW) Fix the Y RAIL COVER. (BINDING HEAD with TEETH WASHER M3X8 Ni / 4pcs.)
(REAR VIEW) Fix the LEFT SIDE COVER. (BINDING HEAD M4X5 Ni / 4pcs.)
(LEFT SIDE ) 3-16
Connect the flat cables to the Panel Board.
Make sure that the blue line on the big cable faces upwards and the blue line on the small cable faces left when connecting them. (RIGHT SIDE) Fix the FRONT COVER. CX-24 : Fix the screws at the center first and them both sides. CX-12 : Fix the screws from the left side. (CX-24 : W SEMS M3X8 BC / 6pcs.) (CX-12 : W SEMS M3X8 BC / 4pcs.)
(CX-24 Only)
(FRONT VIEW)
3-17
3-5 PINCH ROLLER_REPLACEMENT (Referential Time : 5min.)
Lower the SHEET LOADING LEVER to raise the PINCH ROLLER.
3
Remove one of the E-RING with the Flat Head driver.
Set the Sheet to prevent the washer from dropping during the replacement.
E-RING
Remove the SHAFT.
SHAFT
Fix the new PINCH ROLLER with washers by passing the SHAFT through the PINCH ROLLER.
Be careful with the direction of the PINCH ROLLER. The marked side should be outside.
3-18
Fix the E-RING with pincers.
E-RING
Revised 1
3-6 CUTTER PROTECTION_REPLACEMENT (Referential Time : 5 min.)

Put the CUTTER PROTECTION fully from the left edge of the APRON and along the MARK on the FRAME,CENTER. There would be space at the right edge.
CUTTER PROTECTION
0 ~ 1mm (FRONT VIEW)
MARK The machines with the following serial number have been carved the MARK. CX-24 : ZN92130 and above CX-12 : ZO 00370 and above
3-19
4 Adjustment
4-1 Special Tool
Table shows a list of special tools recommended by Roland DG Corp.
Tool No. Tool Name ST-002 TENSION GAUGE 3N (300gf)
4 Adjustment
Purpose
Tool Pressure Adjustment
Tool No. Tool Name
ST-006 WHITE DUMMY PEN
Purpose
Tool Height Adjustment Tool Pressure Adjustment
Tool No. Tool Name
ST-012 DIAL TENSION METER DT-50 0.5N (50gf)
Purpose
4-1
4 Adjustment
4-2 Service Mode

Service Mode
Revised 4
[ ], [ ], [ ] + POWER ON
VERSION
A100
[Counterclockwise] Turn the dial to select the menu.
Display the version of Firmware.
[Clockwise]
F-35g
U < 33>
[MENU/PARAM]
F-35g
U < 33>
This menu is for adjusting the MIN Tool Pressure. Refer to section 4 [TOOL PRESSURE ADJUSTMENT] for details.
[Counterclockwise]
[Clockwise]
F-200g U <155>
[MENU/PARAM]
F-200g U <155>
This menu is for adjusting the MAX Tool Pressure. Refer to section 4 [TOOL PRESSURE ADJUSTMENT] for details.
[Counterclockwise]
[Clockwise]
KEY
START
[MENU/PARAM]
KEY
********
This menu is for checking the Panel Keys. It will be checked [MENU/PARAM], [ENTER], [TEST], [ORIGIN] ,[ ], [ ], [ ], [ ] in order.
[Counterclockwise]
[Clockwise]
SENSOR F1 R1 C1
[MENU/PARAM]
SENSOR F1 R1 C1
This menu is for checking the ON / OFF status of Sensor. F : Front Pepare Sensor R : Rear Paper Sensor C : Carriage Sensor 1 : ON 0 : OFF
[Counterclockwise]
[Clockwise]
FAN
OFF
[MENU/PARAM] [Counterclockwise]
FAN
OFF
This menu is for checking the FAN. ON/OFF will be changed by pressing the [ENTER] key.
[Clockwise]
CALIB-G < 0.11>
[MENU/PARAM]
CALIB-G < 0.11>
This menu is for Calibration of the Grit Roller side. The value is %.
[Counterclockwise] [TEST] [MENU/PARAM]
DATA1
[Clockwise]
DATA2
Select the Calibration Checking DATA by turning the dial and press the [ENTER] key to draw a figure.
CALIB-C < 0.11>
[MENU/PARAM]
CALIB-C < 0.11>
This menu is for Calibration of the Carriage Moving. The value is %.
[Counterclockwise] [TEST] [MENU/PARAM]
DATA1
[Clockwise]
DATA2
Select the Calibration Checking DATA by turning the dial and press the [ENTER] key to draw a figure.
CROP
START
[MENU/PARAM]
CROP
START
This menu is for Crop Mark Sensor Auto Calibration.
[Clockwise]
Go to Next Page.
4-2
4 Adjustment
From last Page.

[Counterclockwise]
[Clockwise]
CROP G
< -31>
[MENU/PARAM]
CROP G
< -31>
[Counterclockwise]
This menu is used when Auto Calibration cannot be done. This menu shows the distance in Grid direction between the center of the Sensor and the center of the cutter. This value will change by Jog Dial. (1 step = 0.05mm)
[Clockwise]
CROP C
< 416>
[MENU/PARAM]
CROP C
< 416>
This menu is used when Auto Calibration cannot be done. This menu shows the distance in Carriage direction between the center of the Sensor and the center of the cutter. This value will change by Jog Dial. (1 step = 0.05mm)
[Counterclockwise]
[Clockwise]
CROP AD
468
[MENU/PARAM]
CROP AD
468
This menu is for checking the movement of the Crop Mark Sensor. This value will change depending on the media.
[Counterclockwise]
[Clockwise]
4
START
[MENU/PARAM]
EEROM
EEROM check OK!
This menu is for checking the EEROM. Either [OK] or [NG] will be indicated after the check
[Counterclockwise]
[Clockwise]
DRAM
START
[MENU/PARAM]
DRAM check OK!
This menu is for checking the DRAM. Either [OK] or [NG] will be indicated after the check
[Counterclockwise]
[Clockwise]
AGING
START
[MENU/PARAM]
AGING
START
This menu is for AGING. AGING starts after pressing the [MENU/PARAM] key and it will be stop after turning the power off.
[Counterclockwise]
[Clockwise]
PENWAIT
< 0>
[MENU/PARAM]
PENWAIT
< 0>
This menu is for setting the time from going the Pen or the Cutter down until moving. The range of the time is 0 ~ 99 (msec). Ending menu of the Service Mode.
Movement Mode
Revised 2
[ ], [ ], [MENU/PARAM] + POWER ON
KEY Dir
<Forw.>
[MENU/PARAM]
KEY Dir
<Forw.>
This menu is for setting the media feeding direction when pressing the [ Forw : The media feeds forward with [ ] key. (Default) Rev : The media feeds backward with [ ] key.
], [
].
[Counterclockwise] Turn the dial to select the menu. [Clockwise]
COMMAND
<AUTO>
[MENU/PARAM]
COMMAND
<AUTO>
[Counterclockwise]
This menu is for setting the COMMAND. AUTO : AUTO (Default) MODE2 : COMMAND CAMM-GL3 MODE 2 Fixed MODE1 : COMMAND CAMM-GL3 MODE 1 Fixed
Turn the dial to select the menu.
[Clockwise]
MARK
<OFF>
[MENU/PARAM]
MARK
<OFF>
Always OFF.
[Counterclockwise]
[Clockwise]
!FScmd
<ON>
[MENU/PARAM]
!FScmd
<OFF>
This menu is for setting the Tool Pressure Control Command (!FS). ON : Enable OFF : Disable (Default)
[Counterclockwise]
[Clockwise]
EXIT
Press the [ENTER] key to reset and go back to the general menu.
4-3
4 Adjustment
4-3 Function Mode

Revised 2
SYSTEM REPORT ] key.
Displayed Language and Unit Turn on the power while pressing the [MENU/PARAM] key.
Turn on the power while pressing the [
SYSTEM REPORT MODEL : CX-24 MAIN : A100 BOOT : B100 --- PARAM --CALIB. : C=0.00% G = 0.00% FORCE DA : MAX= 170 MIN= 45 CROP ENABLE: OFF CROP OFFSET: X= 430 Y= -29 LANGUAGE : ENGLISH
UNIT LINGUA <ITAL.>
<Metric>
[MENU/PARAM]
[MENU/PARAM]
UNIT LINGUA <ITAL.>
<Metric>
--- SAVE MENU --No \ ITEM FORCE[g] SPEED[cm/s] OFFSET WEIGHT CURRENT : 100 40 0.250 LIGHT SAVE1 : 50 40 0.250 LIGHT SAVE2 : 50 40 0.250 LIGHT SAVE3 : 50 40 0.250 LIGHT SAVE4 : 50 40 0.250 LIGHT SAVE5 : 50 40 0.250 LIGHT SAVE5 : 50 40 0.250 LIGHT SAVE6 : 50 40 0.250 LIGHT SAVE7 : 50 40 0.250 LIGHT SAVE8 : 50 40 0.250 LIGHT
UNIT LINGUA
ENGLIS
[ENTER]
Inch
[ENTER]
UNIT
LANG. <ENGLIS>
<Inch>
--- OTHER PARAMETER --AREA : 1.0 [m] , SAVE : USER1 , SMOOT : ON , BAUD : 9600 , STOP : 1 , HAND : H-WIRE , UNIT : COMMAND: !FScmd : -- END --Metric AUTO OFF , ,
ROTATE: OFF PRESET: USER1 I/O : AUTO DATA : 8 PARITY : NONE U-CROP : OFF CURSOR: PENWAIT: Forw. 0[msec]
EXIT
[ENTER]
Languages : English, Japanese, German, French, Spanish, Italian and Portuguese Unit : Metric (mm), Inch
LIMITED INITIALIZE The data which the customer sets inside the EEPROM will be initialized.
ALL INITIALIZE All data inside the EEPROM will be initialized.
SERIAL INTERFACE CHECK Turn on the power while pressing the [ ] key.
Turn on the power while pressing the [ENTER] key.
Turn on the power while pressing the [ ], [ ], [ORIGIN] keys.
RS232C check
INITIALIZE EEROM
Error Init ALL EEROM
bit
= 1111
ENTER ->START INT

[ENTER]
STxD-SRxD error TxD-RxD error DTR-CTS error RTS-DSR error

Connection 3 (RxD) 6 (DSR) 20 (DTR) 16 (SRxD)
ENTER ->ALL INIT

[ENTER]
COMPLETED
FINISH
2 (TxD) 4 (RTS) 5 (CTS) 14 (STxD)
4-4
4 Adjustment
4-4 HOW TO UPGRADE FIRMWARE (Referential Time : 5 min.)
Connect PC and CX-24/12 with the PARALLEL CABLE.
It is necessary to prepare the followings to upgrade the FIRMWARE. 1. FIRMWARE DISK 2. PC with MS-DOS 3. PARALLEL CABLE
Turn on the power while pressing [ ], [ ], [ ] keys. It is ready to receive data when [Send new program] is displayed.
4
[ ][ ][ ] + POWER ON
VERSION UP SURE?
[ENTER]
Send new program
Open the download.BAT from MS-DOS.
CX-XX V.A 100
** % ** % **%
Some PCs can not use the BAT FILE. Please refer to the ReadMe File in the FIRMWARE DISK.
ERASE
WRITE
Turn off the power when the upgrade is completed.
COMPLETE
POWER OFF
4-5
4 Adjustment
4-5 TOOL HEIGHT ADJUSTMENT (Referential Time : 20min.)
TOOL HEIGHT ADJUSTMENT is designed to cut the whole media equally and ensure cutting quality by eliminating tool-bouncing as the tool traverses the media. This adjustment must be performed after replacement of the TOOL CARRIAGE. Roland Special Tool ST-006, Thickness Gauge and 1mm Hexagonal wrench are used for this adjustment.
Remove the Carriage Cover. (W SEMS M3X6 Ni / 1pce.)
Screw
Remove the screws fixing the FRONT COVER. (CX-24 : W SEMS M3X8 BC / 6pcs.) (CX-12 : W SEMS M3X8 BC / 4pcs.)
(CX-24 Only)
(FRONT VIEW)
Make sure not to disconnect the flat cables from the Panel Board.
(RIGHT SIDE COVER)
4-6
4 Adjustment
(REAR VIEW)
Put the PINCH ROLLER down at the both ends of GRIT ROLLER
Turn on the power and press the [ENTER] key.
CX-24 : Make sure to cover the FRONT / REAR PAPER SENSOR with paper and turn on the power.
Put the WHITE DUMMY PEN (ST-006) to the TOOL CARRIAGE. Make sure to insert until the collar of the blade holder touches the rim of the hole.
4-7
4 Adjustment
Move the TOOL CARRIAGE to the positions shown in the right figure with the [ ], [ ] keys. Carry out Adjustment 8 at the position where the clearance between the pen tip and the BED is the lowest.
Adjust the Adjusting Screw so that the clearance between the pen tip and the BED will be more than 2.4 / less than 2.6 with 1mm Hexagonal wrench.
Adjusting Screw
Make sure to adjust the Adjusting Screw so that the 2.4mm thickness gauge can insert between the pen tip and the BED and 2.6mm thickness gauge can not insert.
Thickness Gauge
4-8
4 Adjustment
4-6 TOOL PRESSURE ADJUSTMENT (Referential Time : 15 min.)

TOOL PRESSURE ADJUSTMENT is for adjusting the voltage supplied to the solenoid of the TOOL CARRIAGE to ensure that correct pressure would be added to the blade when cutting. This adjustment must be performed after replacement of the TOOL CARRIAGE. It is necessary to enter PEN PRESSURE MODE to perform this adjustment. Roland Special Tool ST-002, ST-006 and ST-012 are used for this adjustment.
[Actual Pen Pressure]
Offset is not adjusted.
4
Correct
Driver IC [MTD2005] supplies voltage, corresponds to the pen pressure, to the solenoid of the Carriage. Tool Pressure could be set by adjusting the OFFSET with "MIN" adjustment and GAIN with "MAX" adjustment of the TOOL PRESSURE ADJUSTMENT.
200 g
Gain Offset 20 g Gain is not adjusted.
20 g
200 g
[Pressure set from Panel]
Make sure to carry out TOOL HEIGHT ADJUSTMENT before this adjustment.
Move the TOOL CARRIAGE to the position where the TOOL HEIGHT ADJUSTMENT has been carried out.
4-9
4 Adjustment
Turn on the power while pressing [
], [
], [
keys to enter the Service Mode. Select [F-35g] menu and press [MENU/PARAM] key to enter the Adjusting Mode.
][
][
] + POWER ON
VERSION
A100
F-35g
U < 33>
[MENU/PARAM]
F-35g
U < 33>
Move the PEN down by pressing the [ ] key. Make sure to touch the pen tip to the BED.
Pull up the TOOL CARRIAGE with the DIAL GAUGE (ST-012) and measure the tool pressure when pen tip leaves the BED.
0.3N ~ 0.4N (30gf ~ 40gf)
Adjust the parameter in the menu with the dial so that the pressure will be 0.3N ~ 0.4N (30gf ~ 40gf). Press the [ENTER] key to save the settings. Make sure to check the pressure with the DIAL GAUGE (ST-012) again.
F-35g
D < 33>
F-35g
D <36>
[ENTER]
F-36g
U <36>
4-10
4 Adjustment
Select the [F-200g] menu and press the [MENU/ PARAM] key to enter the adjusting mode.
F-35g U < 36>
F-200g
U <155>
[MENU/PARAM]
F-200g
U <155>
Move the PEN down by pressing the [ ] key. Make sure to touch the pen tip to the BED.
Pull up the TOOL CARRIAGE with the TENSION GAUGE (ST-002) and measure the tool pressure when pen tip leaves the BED.
1.9N ~ 2.0N (195gf ~ 205gf)
10 Adjust the parameter in the menu with the dial so that

the pressure will be 1.9N ~ 2.0N (195gf ~ 205gf). Press the [ENTER] key to save the settings. F-200g D <155>
Make sure to check the pressure with the TENSION GAUGE (ST-002) again.
F-200g
D 157
[ ]
F-200g
U 157
4-11
4 Adjustment
4-7 CALIBRATION (Referential Time : 20 min.)

CALIBRATION is designed to ensure the distance accuracy by adjusting the media-feeding rate. This adjustment must be performed after the MAIN BOARD or in case you like to improve the distance accuracy. It is necessary to enter the CALIBRATION MODE to perform this adjustment.
Put the 0.25mm Standard Ceramic Pen to the TOOL CARRIAGE.
Set A1 size paper on CX-24 and A3 size paper on CX-12. Make sure to set the edge of the paper to the Guide line.
Turn on the power while pressing [ ], [ ], [ ] keys to enter the Service Mode. Select [CALIB -*] menu and press the [TEST] key. Then, select the [DATA2] with the dial.
][
][
] + POWER ON
VERSION
A100
CALIB-G
< 0.11>
[TEST]
[CALIB - *] menu is used either [CALIB-G] or [CALIB -C].
DATA1
DATA2
4-12
4 Adjustment
CX-24/12 will start drawing a figure when pressing the [ENTER] key.
CX-24
AI SIZE
50mm 100mm
GRIT 750mm
CX-12
A3 SIZE
50mm 100mm GRIT 350mm
50mm 100mm 550mm CARRIAGE
50mm 100mm 250mm CARRIAGE
Lower the sheet loading lever and remove the sheet.
Measure the length of CARRIAGE DIRECTION / GRIT ROLLER DIRECTION by using the figure. If the measured length is within the following range, it does not need to calibrate. [CX-24] Grit Direction : 748.5mm ~ 751.5mm Carriage Direction : 548.9mm ~ 551.1mm [CX-12] Grit Direction : 349.3mm ~ 350.7mm Carriage Direction : 249.5mm ~ 250.5mm If the measured length is beyond the range, carry out the 7 ~ 12 .
Calculate the amount to be calibrate by using the right formula.
( FORMULA for the Grit Direction )

750 (350) mm - Measured Length (mm) X 100 = Calibrating Measured Length (mm) Amount (%)
[FOR EXAMPLE]
750mm - 752mm X 100 = - 0.3 (%) 752mm
4-13
4 Adjustment
( FORMULA for the Carriage Direction )

550 (250) mm - Measured Length (mm) X 100 = Calibrating Measured Length (mm) Amount (%)
[FOR EXAMPLE]
550mm - 547mm X 100 = 0.5 (%) 547mm
Select the directions, GRIT ROLLER DIRECTION or CARRIAGE DIRECTION.
(Grit Direction)
CALIB-G
< 0.11>
(Carriage Direction) CALIB-C
< 0.13>
Press the [MENU/PARAM] key to enter the menu and change the Calibrating Amount with the dial.
CALIB-G < 0.13>
[MENU/PARAM]
Enter the Calibrating Amount which is the amount calculated at 7 . Calibrating range is -0.60% ~ +0.60%.
CALIB-G
-0.3
10
Press the [ENTER] key to save the settings. If the both directions are needed to calibrate, press the [MENU/PARAM]. Select another direction and carry out the 9 .
CALIB-G -0.3
[ENTER] [MENU/PARAM]
CALIB-G
< -0.3>
CALIB-C
< 0.13>
4-14
4 Adjustment
11 Set the paper again and press the [TEST] key.

Then, select the [DATA2] with the dial and CX-24/12 will start drawing a figure when pressing the [ENTER] key. CALIB-G < -0.3>
[TEST]
DATA1
DATA2
DATA1
DATA2
[ENTER]
12 GRIT ROLLER DIRECTION by using the figure.
Measure the length of CARRIAGE DIRECTION or Make sure that the measured length is within the following range. [CX-24] Grit Direction : 748.5mm ~ 751.5mm Carriage Direction : 548.9mm ~ 551.1mm [CX-12] Grit Direction : 349.3mm ~ 350.7mm Carriage Direction : 249.5mm ~ 250.5mm If the measured length is beyond the range, carry out the 7 ~ 12 again.
4-15
4 Adjustment
4-8 CROP MARK SENSOR CHECK (Referential Time : 20 min.)
Revised 4
This is for checking the sensitivity of the CROP MARK SENSOR with using the internal data of the machine. It can be done without the influence of Application / Driver.
Prepare the followings. 1. Sheet which the Crop Marks are printed. 2. Blade 3. Blade Holder
Make sure that there is no illustration and stain on this area. A4 size 5.7cm
Crop Mark
(Diameter : 1cm)
Printing Area
2cm 1.5cm
Set the Sheet and fix the Blade Holder with a blade to the Carriage.
Pinch Roller
Set the Right & Left Pinch Rollers at the outside of the Crop Marks.
Set the sheet so that the Crop Marks are on the Cutter Protection. Cutter Protection
Power on the machine and press the [MENU/PARAM] key to enter the User's Mode.
SELECT I
ROLL
[MENU/PARAM]
SELECT I
ROLL
4-16
4 Adjustment
Make sure that the [CROP MARKS] menu is set to [AUTO]. Factory Default : [OFF] In order to set to [AUTO], press the [MENU/PARAM] key to enter the Setting Mode and change it by the Jog Dial. Then, press the [ENTER] key to save it.
<Confirmation>
SELECT I ROLL
<Setting>
SELECT I ROLL
CROPMARK I <AUTO>
CROPMARK I
<OFF>
[MENU/PARAM]
CROPMARK I
<OFF>
CROPMARK I <AUTO>
[ENTER]
Power off the machine and power on again while pressing the [TEST] key. Select [PIECE] and press the [ENTER] key.
[ TEST ] + POWER ON
MARK
TEST
SELECT
ROLL
SELECT
PIECE
[ENTER]
The machine cuts around the Crop Marks. Make sure that the Crop Marks are in the cut squares. If not, carry out the Crop Mark Sensor Adjustment.
4-17
4 Adjustment
4-9 AUTO CROP MARK SENSOR ADJUSTMENT (Referential Time : 20 min.)
Revised 4
This adjustment is for calibrating the distance from the center of the sensor to the tip of the pen. This adjustment can be performed by adjusting the cutting position to the Crop Marks which are printed on the sheet with [CROP START] menu in the Service Mode.
Prepare the followings. 1. Vinyl Sheet Size : A4 Color : Black (Backing should be white.) 2. Blade 3. Blade Holder 4. Tweezers
Set the Right & Left Pinch Rollers with 10cm interspace. Set the Sheet and fix the Blade Holder with a blade to the Carriage.
], [
], [
]
[ ][ ][ ] + POWER ON
keys to enter the Service Mode. Select [CROP START] menu and press [MENU/ PARAM] key to carry out the AUTO CROP MARK SENSOR ADJUSTMENT.
VERSION
A100
CROP
START
[MENU/PARAM]
PAUSE -> ENTER
4-18
4 Adjustment
Peel the sheet off leaving 2 squares after cutting.
Peel off this area. Please carry out this without taking the sheet off.
Press [ENTER] key to continue the adjustment. Sensor detects the center of the left square firstly and detects the center of the right square. Then, the machine cuts inside of the right square.
Peel off the inside part of the right square and check that the line of the right square is not cut. If it is cut, carry out the [4-10 Manual Crop Mark Sensor Adjustment].
4-19
4 Adjustment
4-10 MANUAL CROP MARK SENSOR ADJUSTMENT (Referential Time : 20 min.)

This adjustment can be done more precisely than the Auto Crop Mark Sensor Adjustment. This adjustment can be performed from [CROP G] & [CROP C] menus in the Service Mode.
Revised 4
], [
], [
keys to enter the Service Mode. Select [CROP - *] menu and press [MENU/PARAM] key to enter the setting mode.
][
][
] + POWER ON
VERSION
A100
CROP
Select [CROP G] when adjusting the grit direction. Select [CROP C] when adjusting the carriage direction. Change the parameter with the Jog Dial and press [ENTER] key to save it. Parameter 1step = 0.05mm (Parameter 20 steps = 1mm)
* *
< -29>
[MENU/PARAM]
CROP
< -29>
In case of moving the Cutting Position down _about 0.5mm.
CROP G
< -40 >
- 10 steps
CROP G < -50 >
[ENTER]
When adjusting the cutting position to the right / up, the parameter is [+]. When adjusting the cutting position to the left / down, the parameter is [-].
In case of moving the Cutting Position to the right_about 1mm.
CROP C
< 25 >
+ 20 steps
CROP C < 45 >
[ENTER]
4-20
4 Adjustment
Carry out [4-8 CROP MARK SENSOR CHECK].
4-21
5-1 OPERATIONAL SEQUENCE
Power SW ON
DRAM CHECK
NG
Stop the movement.
OK
Copy Firmware to DRAM.
NG
Stop the movement.
OK Motor Voltage Initialize Hardware. OK EEROM CHECK OK Displays Opening Message. Roland DG Corp. Sensor Error Detects origin NG Display Error Message or Origin Error OK
Displays Sheet Selection Menu.
NG
Display Error Message
or Fan Error
NG
5
Display Error Message EEPROM Error
SELECT
Roll
ENTER Detects Media NG Display Error Message SHEET UNLOADED
OK Detects PINCH ROLLER position. OK

When selecting PIECE Detects Media length.
Revised 4
NG
Err:Bad Pos i t i o n
NG
Err:Sheet Set
OK NG
MARK1 NOT FOUND
When CROP MARK is enable Detects Crop Mark.
OK Carriage moves to origin.
Ready to cut.
5-1
5-2 SENSOR MAP
REAR PAPER SENSOR (CX-24 ONLY) This sensor detects whether the Media is set or not. And also, it detects the rear edge of the Media. Media has to be on this sensor when SETUP. CARRIAGE LIMIT & PINCH ROLL SENSOR This sensor detects the Carriage Limit and the Pinch Roller Position.
FRONT PAPER SENSOR (CX-24 ONLY) This sensor detects whether the Media is set or not. And also, it detects the front edge of the Media. Media has to be on this sensor when SETUP.
Revised 4
CROP MARK SENSOR This sensor detects the Crop Mark.
5-2
6 Troubleshooting
6 Troubleshooting
6-1 START & END POINTS DON'T MATCH
Tool Height Adjustment Secure the Tool Carriage
7
Tool Height is not correct
6
Tool Carriage is loose
8
Tool Pressure is not correct Replace the Tool Carriage
5
Holder part of Tool Carriage is loose
9
Backlash Adjustment
Motor Gear is meshed too tight or too loose
START & END POINTS DON'T MATCH
1
Blade Offset doesn't match with offset set in CX.
4
Bearing inside Blade Holder doesn't rotate smoothly
2
Blade Holder is set loose on Tool Carriage Match Offset
3
Replace the Blade Holder Blade tip is wearing out
Secure the Blade Holder Replace the blade
: Symptom : Check Points : Action Number : Checking order
NO CHECKING POINT
ACTION
REFERENCE
OUTLINE
Blade Offset doesn't 1 match with offset Match Offset set in CX
User's Manual
Blade used on the CX has offset and therefore, tip is shifted from its center. When the offset setting done on CX doesn't match with the blade offset, offset correction won't be done. Therefore, the starting and ending points won't match because the direction of the blade slightly shifts from the correct direction. When Blade Holder is set loose on Tool Carriage, the blade tip becomes very shaky when cutting and results in distorted figure. When blade tip wears out, offset will be changed. Therefore, as same sa1, the starting and ending point won't match especially when cutting circles. There are bearings inside the Blade Holder. When the bearings don't rotate smoothly, direction of the blade slightly shifts form the correct direction and therefore, starting and ending points doesn't match. When holder part of Tool Carriage is loose, direction of the blade slightly shifts from the correct direction and therefore, the starting and ending points won't match.
Blade Holder is set Secure the Blade loose on Tool User's Manual Holder Carriage Blade tip is wearing Replace the out Blade User's Manual
Bearing inside Blade holder 4 doesn't rotate smoothly

5
Replace the Blade holder
Holder part of Tool Replace the Tool Carriage is loose Carriage Tool Carriage is loose Tool Height is not correct Secure the Tool Carriage Tool Height Adjustment Section3 [Tool Carriage _Replacement] Section4 [Tool Height Adjustment]
When the Tool Carriage is loose, direction of the Tool Carriage slightly shifts form the correct direction and therefore, the starting and ending points won't match.
When Tool Height is not adjusted, blade hits the Bed strongly and bounces. Therefore, the cutting at the very beginning won't be done and cause the starting and ending points to be shifted.
6-1
6 Troubleshooting
NO CHECKING POINT
ACTION
REFERENCE
OUTLINE
Section4 [Tool Tool Pressure is not Tool pressure is Pressure correct not Adjustment]
When Tool height is not adjusted, blade hits he Bed strongly and bounces. Therefore, he cutting at the very beginning won't be done and cause the starting and ending points to be shifted. And also, when the Tool Pressure is set too high by the user, the blade offset changes because the blade tip goes deep into the sheet. Therefore, the starting and ending points will be shifted. When Motor Gear is meshed too tight or too loose, Tool Carriage and Grit Roller will be driven unstable and results in starting and ending points to shift.
Motor Gear is Backlash meshed too tight or Adjustment too loose
6-2
6 Troubleshooting
6-2 STITCH CUT

Tool Height Adjustment Secure the Tool Carriage
7
Tool Height is not correct
6
Tool Carriage is set loose
8
Tool Pressure is not correct Replace the Tool Carriage
5
Holder part of Tool Carriage is loose
9
Replace IC14 on Main Board
Solenoid Driver IC on Main Board is broken
STITCH CUT
4
Scratch in Cutter Protection
1
Blade tip is wearing out / cracks
2
Bearing inside Blade Holder doesn't rotate smoothly Replace the Blade
3
Tool doesn't move up/down smoothly Replace the Cutter Protection
Replace the Blade Holder Replace the Tool Carriage
NO CHECKING POINT 1
ACTION
REFERENCE
OUTLINE
Blade tip is wearing Replace the out / cracks Blade Replace the Blade Holder
When blade wears out and cracks, it will be caught by the sheet and results in stitch cut. There are bearing s inside the Blade Holder. When the bearings don't rotate smoothly, direction of the blade slightly shifts from the correct direction and therefore, it will be caught by the sheet which results in stitch cut. When Tool doesn't move up and down smoothly, blade sometimes hits the Bed strongly and bounces which results in stitch cut. In most cases, stitch cut at the beginning is caused by this reason.
Bearing inside Blade holder 2 doesn't rotate smoothly

3
Section3 [Tool Tool doesn't move Replace the Tool Carriage up/down smoothly Carriage _Replacement Scratch in Cutter Protection
Section3 [Cutter Cutter Protection is where the blade lands for cutting. If there is Replace the Protection scratch in the Cutter Protection, blade is caught by the sheet because Cutter Protection _Replacement it sticks deeper into the sheet and results in stitch cut. When holder part of Tool Carriage is loose, direction the blade slightly shifts from the correct direction and therefore, it will be caught by the sheet which results in stitch cut. When the Tool Carriage is loose, the blade tip becomes shaky and it will be caught by the sheet which results in stitch cut. Section4 [Tool Height Adjustment] Section4 [Tool Pressure Adjustment] When Tool Height is not adjusted, blade hits the Bed strongly and bounces which results in stitch cut. In most cases, stitch cut at the beginning is caused by this reason. When Tool Pressure is not adjusted, blade hits the Bed strongly and bounces which results in stitch cut. When Solenoid Driver IC breaks, sometimes high pressure will be generated. In this case, blade hits the Bed strongly and bounces which results in stitch cut.
Section3 [Tool Holder part of Tool Replace the Tool Carriage Carriage is loose Carriage _Replacement Tool Carriage is loose Tool Height is not correct Secure the Tool Carriage Tool Height Adjustment
Tool Pressure is not Tool Pressure correct Adjustment Solenoid Driver IC Replace IC14 on on Main Board is Main Board broken
6-3
6 Troubleshooting
6-3 MEDIA SHIFTING
Refer to Troubleshooting FAN REVOLUTION 6-5
Secure the screw fixing the Plate Shaft
6
Fan revolution
5
Screw fixing the Plate Shaft is loose
Clean the Grit Roller
4
Grit Roller is dirty
7
Replace IC12/13 on Main Board
Driver IC on Main Board is broken
MEDIA SHIFTING
3
Pieces of Media
1
Sheet is not set correctly
2
Pinch Roller is wearing out / broken
Cleaning
Set the sheet again and explain to user
Replace the Pinch Roller
NO CHECKING POINT
ACTION
REFERENCE
OUTLINE
Sheet is not set correctly Pinch Roller is wearing out / broken Pieces of Media
Set the sheet again and explain to user Replace the Pinch Roller Cleaning
The most effective measure against media shifting is to set the media straight to the machine. Small tilting of the media when setting it up could result in big shifting especially doing long print. It is recommended to setup the media by adding tension towards front and check the shifting by prefeed function before actually start cutting. Section 3 [Pinch When pinch rollers wear out, power to hold the media will be Roller_Replacem weakened and results in media shifting. ent] When dust such as pieces of media is stick to the feeding place, making contact with the dust during the cutting and results in media shifting. When dust such as pieces of Media is stick to the grit roller, power to hold the sheet will be weakened and results in media shifting. Use brush to clean the Grit Roller. When the screw fixing the Plate Shaft is loose, the pinch roller doesn't push the grit roller with the correct pressure and results in media shifting. When Fan is not rotate correctly, it doesn't suck the media to the Apron and the media lifts up at the Bed and results in media shifting. Motor Driver IC is a chip to supply the current to drive the motor. When it is broken, motor doesn't supply the correct current and the motor doesn't move correctly and results in media shifting.
Grit Roller is dirty
Clean the Grit Roller
Secure the screw Screw fixing the fixing the Plate Plate Shaft is loose Shaft Fan revolution
Refer to Troubleshooting FAN REVOLUTION 6-5
Driver IC on Main Replace IC12/ 13 Board is broken on Main Board
6-4
6 Troubleshooting
6-4 PEN UP/DOWN ERROR
Connect the cable again
Replace the Tool Carriage
5
Cable is not connected correctly
4
Cut-line in solenoid coil
6
Tool Pressure Adjustment Tool Pressure is not correct
PEN UP/DOWN ERROR
Solenoid Driver IC on Main Board is broken
Replace IC14 on Main Board
1
Cut-line in Carriage Cable
2
Load on the carriage up/down movement
Replace the Carriage Cable
Replace the Tool Carriage
NO CHECKING POINT 1
ACTION
REFERENCE
OUTLINE
Cut-line in Carriage Cable
Replace the Carriage Cable
When there is cut-line in the carriage cable, the current is not supplied from Main Board to Solenoid and the carriage doesn't move. When the media is jammed, the carriage hits the jammed media and results in the position of the solenoid shifting. The mechanical load by rubbing the coil and bobbin cause the tool up/down error. When the Solenoid Driver IC is broken the current is not supplied to solenoid and result in tool up/down error. When there is cut-line in solenoid coil, there is no function as electrical magnet because of no current and results in tool up/down error. When there is a bad contact on the connector or cable, the signal is not sent and cause tool up and down error.
Section4 [Tool Pressure Adjustment]
Section3 [Tool Load on the Replace the Tool Carriage carriage up/down Carriage _Replacement movement Solenoid Driver IC Replace IC14 on on Main Board is Main Board broken Section3 [Tool Cut-line in solenoid Replace the Tool Carriage coil Carriage _Replacement Cable is not connected correctly Tool Pressure is not correct Connect the cable again Tool Pressure Adjustment
When Tool Pressure Adjustment is not done correctly (the value of the MIN pressure is lower that the correct one), there is a case the tool doesn't down.
6-5
6 Troubleshooting
6-5 FAN REVOLUTION
Replace the Fan Motor
3
Fan Motor is broken
FAN REVOLUTION
1
Bad contact in connector
2
CPU and Q1/Q2 on Main Board is broken
Connect the connector again
Replace the Main Board
NO CHECKING POINT 1
ACTION
REFERENCE
OUTLINE
Bad contact in connector CPU and Q1/Q2 on Main Board is broken Fan Motor is broken
Connect the connector again Replace the Main Board
When there is bad contact in connector, the signal doesn't pass and results Fan Motor doesn't rotate. Fan Motor is controlled by CPU on the Main Board and send the signal to Q1/Q2. If the CPU or Q1/Q2 is broken, it doesn't control correctly and cause the Fan Motor rotation error. Fan Motor used CX doesn't need to replace normally, however there is a possibility the motor doesn't rotate because wearing out. Therefore, if there is no problem in the above 1 or 2, replace the Fan Motor to check.
Replace the Fan Motor
6-6
7 Service Activities
7-1 INSTALLATION CHECK LIST CX-24/12 INSTALLATION CHECK LIST
Model CX-24 / CX-12 Serial Number User Date
Minimum Space Required CX-24 : 950mm (W) x 500mm (L) x 300mm (H) CX-12 : 650 (W) x 500mm (L) x 300mm (H) Purchase Classification Loan Unit Demo Unit Replacement
Accessories
Blade : 1
Power cord: 1
Roland Software Package CDROM: 1
Roller base: 1
* CX-24 only
Blade holder (XD-CH3) : 1
Startup manual: 1
To Ensure Safe Use: 1
Pin
Connection
For IBM PC or PC compatibles

RS-232C connector on the computer Printer connector on the computer
Parallel (Centronics) Input Connector
Parallel (Centronics) cable
Serial (RS-232C) cable Serial (RS-232C) Input Connector
Cables are available separately. One which you are sure matches the model of computer being used should be selected.
7-1
For Macintosh
Printer Port Modem Port Connect to either port.
Crossover serial cable Cables are available separately. Serial Input Connector
Connecting the Power Cord
Power outlet
7
Power connector
Power cord
Preparation
Installing the Driver / Software (User's Manual 3-3 / Startup Manual) Installing Blade (User's Manual 4-1) Loading the Matelial (User's Manual 4-2) Acceptable material widths
CX-24 Width (horizontal dimension) Length (vertical direction) 50 to 700 mm (1-15/16 to 27-3/4 in.) For flat material, 100 mm or more; for roll material, no restriction No other restrictions (* Accuracy assured within a range of up to 1,600 mm (63 in.)) CX-12 50 to 395 mm (1-15/16 to 15-1/2 in.) No restrictions (* Accuracy assured within a range of up to 1,600 mm (63 in.))
Putting the Machine in the Setup State (User's Manual 4-3)
7-2
Setting
Making Menu Setting with the Control Panel (User's Manual 4-3) Port Setting (User's Manual 3-4) Setting the Origin Point (User's Manual 4-6) Model
CX-24
Material shape selected from the menu

[ROLL] -
Location of the origin point

Near the left pinch roller Near the right pinch roller when the [ROTATE] menu item is set to ON At the front lower left of the material Near the front lower right of the material when the [ROTATE] menu item is set to ON Near the left pinch roller Near the right pinch roller when the [ROTATE] menu item is set to ON
[EDGE] [PIECE] CX-12 There is no material-selection menu.
Test
Checking Material Feed (User's Manual 4-4) Cutting Test (User's Manual 4-7) Adjusting the Blade Force Adjusting the Blade extension Performing a Self-test (User's Manual 5)
Operation
Downloading Cutting Data (User's Manual 4-8) Removing the Material (User's Manual 4-9) Apply the Completed Cut out (User's Manual 4-9) When Cutting is Completed (User's Manual 4-10) Plotting on Paper Media (User's Manual 6)
Explain to the customer that since the design of the CX-24/12 differs inherently from that of dedicated plotters, it does not accommodate functions such as high-speed plotting, automatic pen changes, pen dry protection, or the like.
Repeating the Same Cutting (User's Manual 7) Preparing the Cutting Data Getting Ready for Recutting Repeating cutting without replacing the material. Repeating cutting on different material Performing Recutting
7-3
Others
Blade and Material Combinations (User's Manual 8-1)
Blade ZEC-U1005 ZEC-U5025 Material General Signage Vinyl General Signage Vinyl Reflective Vinyl Fluorescent Vinyl Rubber material for sandblasting stencil Tool-force 50 to 150 gf 30 to 100 gf 120 to 200 gf 100 to 200 gf 100 to 200 gf Speed 40 cm/sec. 40 cm/sec. 40 cm/sec. 40 cm/sec. 10 cm/sec. Amount of cutter blade extension 0.25 mm (0.01 in.) 0.25 mm (0.01 in.) 0.25 mm (0.01 in.) 0.25 mm (0.01 in.) 0.25 mm (0.01 in.) Life of a blade (General guide) 8000 m (314960 in.) 4000 m (157480 in.) 4000 m (157480 in.) 4000 m (157480 in.) Varies according to material type
ZEC-U1715
The values for lifespan are intended to serve as a general guide when cutting materials of identical type.
Cutting Area (User's Manual 8-2)
<CX-24>
Max. 584 mm (23 in.)
<CX-12>
Max. 280 mm (11in.)
Cutting Area
7
About 15 mm (about 9/16 in.)
Pinch roller (Left)
About 1 mm (about 0.04in.)
Initial cutting coordinate origin point (0,0)
Pinch roller (Right)
Max. 24,998 mm (984-1/8 in.) (Accuracy assured within a range of up to 1,600 mm (63 in.))
Pinch roller (Right)
Description of Display Menu (User's Manual 9-2)
7-4
Max.24,998 mm (984-1/8 in.) (Accuracy assured within a range of up to 1,600 mm (63 in.))
Material
7-2 MEINTENANCE CHECK LIST CX-24/12 MAINTENANCE CHECK LIST

Model CX-24 CX-12 Serial No.
Date :
MECHANICAL PARTS
Check Points 1. Drive Gear Dirt / Crack 2. Backlash Looseness 1. Drive Gear Dirt 2. Backlash Looseness 3. Grit Roller Foreign substance 1. Pinch Roller Rotation 2. Cutter Protection Dirt / Scratch (Replacement depend on the scratch.) 1. Carriage Looseness 2. Cutter Holder Looseness 1. Bearing Rotation of the Bearing Confirmation
Carriage Driving Part Grit Driving Part
Bed/Guide Rail
Carriage Cutter Pen
LUBRICATION
Floil G-474C Check Points Carriage Drive Gear Grit Drive Gear Confirmation
FUNCTION CHECK
Check Points 1. Firmware Version Replace the Firmware to the latest version 2. Carriage & Grit Compensation 3. Cutting Test Wavy line Distorted figure Pen Bouncing Noise Tool Presure Media Shifting Quality of corners 4. Connection check with Customer's PC. Confirmation
7-5
7-3 SPECIFICATION
CX-24
Driving method Maximum cutting area Acceptable media widths Acceptable paper widths Acceptable paper types Tools Max. cutting speed Blade force Mechanical resolution Software resolution Distance accuracy Repetition accuracy Interface Buffer size Instruction system Switches Control switches Display Power consumption Acoustic noise level Dimensions Weight Operating temperature Operating humidity Accessories Media-movement method Stepping motor (Micro-step) Width: 584 mm (22-15/16 in.) Length: 24,998 mm (984-1/8 in.) 50 to 700 mm (1-15/16 to 27-1/2 in.) 50 to 700 mm (1-15/16 to 27-1/2 in.) High-quality paper Cutters: Special cutter for CAMM-1 series
CX-12
Width: 280 mm (11 in.) Length: 24,998 mm (984-1/8 in.) 50 to 395 mm (1-15/16 to 15-1/2 in.) 50 mm to 395 mm (1-15/16 to 15-1/2 in.)
Pens: Water-based fiber-tipped pens, and Thick water-based fiber-tipped pens (options) During cutting: 400 mm/sec. (15-11/16 in./sec.) (45-degree direction) (when [HEAVY] is selected on the display menu: 100 mm/sec.(3-7/8 in./sec.)) 30 to 200 gf 0.05 mm/step (0.00197 in./step) 0.025 mm/step (0.000984 in./step) Error of less than +/- 0.2% of distance traveled, or 0.1 mm (0.00394 in.), whichever is grater 0.1 mm (0.00394 in.) or less (Excluding stretching/contraction of the material, and provided that material length is under 1600 mm (62-15/16 in.)) Parallel (Centronics compatible), Serial (RS-232C) 1 Mbyte (800 Kbyte for replot buffer) CAMM-GLIII (mode1 and mode2) Power switch Dial, TEST, ORIGIN, , , , , ENTER, MENU/PARAM Liquid crystal display unit: 16-character by 1 line Maximum: 0.9 A /100 to 240 V 10 % 50/60 Hz [Cutting mode] : less than 70 dB (A) [Standby mode] : less than 40 dB (A) (According to ISO 7779) 850 mm (W) x 300 mm (D) x 240 mm (H) (33-1/2 in. (W) x 11-13/16 in. (D) x 9-1/2 in. (H)) 14 kg (30.9 lb.) 5 to 40C (41 to 104F) 35 to 80% (non-condensing) Power Cord x 1, Blade (ZEC-1005) x 1, Blade Holder XD-CH3 (Cutter holder and pin) x 1, Startup Manual x 1, To Ensure Safe Use x1, Roland Software Package CD-ROM x 1, Roller base x 1* *..... CX-24 only 545 mm (W) x 300 mm (D) x 240 mm (H) (21-1/2 in. (W) x 11-13/16 in. (D) x 9-1/2 in. (H)) 10 kg (22 lb.)
7-6
Parallel
Standard Input signals Output signals Level of input/output signals Transmission method In compliance with the specifications of Centronics STROBE (1 BIT), DATA (8 BITS) BUSY (1 BIT), ACK (1 BIT) TTL level Asynchronous
Serial
Standard Transmission method Transmission speed Parity check Data bits Stop bits Handshake RS-232C specifications Asynchronous, duplex data transmission 4800, 9600 (Selected using panel keys.) Odd, Even, or None (Selected using panel keys.) 7 or 8 bits (Selected using panel keys.) 1 or 2 bits (Selected using panel keys.) Hardwire (power on) or XON/XOFF (Selected using panel keys.)
Parallel connector (in compliance with specifications of Centronics)

Signal number Terminal number Signal number Pin Connection
Serial connector (RS-232C)

Signal number Terminal number Signal number Pin Connection
NC HIGH* NC GND HIGH* NC
GND
36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19
18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
HIGH* GND GND NC NC HIGH* GND BUSY ACK D7 D6 D5 D4 D3 D2 D1 D0 STROBE
18
36
19
+5 V 3.3K
*=
NC NC NC NC NC DTR NC NC NC NC NC NC
25 24 23 22 21 20 19 18 17 16 15 14
13 12 11 10 9 8 7 6 5 4 3 2 1
NC NC NC NC NC NC SG DSR CTS RTS RXD TXD FG
7
1
13
25
14
7-7
CX-24 / 12

CX 24

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SERVICE NOTES

Replacement of Main Parts

Contents 1 Structure & Spare Parts

1-1 1-2 1-4 1-5 1-6 1-6

3 Replacement of Main Parts

Unauthorized copying or transferral, in whole or in part, of this manual is prohibited.

To Ensure Safe Work

To Ensure Safe Work

About the Symbols

1 Structure & Spare Parts

1 Structure & Spare Parts

PARTS LIST -Supplemental PartsParts Name

1 Structure & Spare Parts

PARTS LIST -Main PartsParts No.

3x5 EDS-3 P3550 ETW-10 SUS ETW-3 SUS M3x6 C M3x8 Ni

M4x6 Ni M3x10BC M4x35 BC

SCREW,HEXAGON SOCKET S10 HEAD CAP SCREW,HEXAGON SOCKET

M3x6 Ni M2x5 BC M3x6 Ni M4x10 BC M3x8 C

SCREW,W-SEMS PRECOATING LOCK AGENT

S19 WASHER,PLANE S20 WASHER,PLANE S21 RING,CS S22 LIVET,PUSH NYLON

1 Structure & Spare Parts

3x6x0.5C 4.3x7x1C CS-4 P2655B

1 Structure & Spare Parts

PARTS LIST -Main Parts1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

PARTS LIST -Supplemental PartsParts No.

1 Structure & Spare Parts

PARTS LIST -Main Parts1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

PARTS LIST -Supplemental PartsParts Name

PT30SSF5 LWS-0711Z M4x5Ni M3x10BC M3x6Ni M4

1 Structure & Spare Parts

1-6 STAND PNS-24

PARTS LIST -Main Parts1 2 3 4 5 6

PARTS LIST -Supplemental Parts* * * * * *

Parts No. 21985116 22605279 22155121 22155122 22035126 22035127

RUBBER UC 5X20 NO.8 Ni 4.5X95

2-1 WIRING MAP

CARRIAGE BOARD PANEL BOARD

CX-24 CABLE-CARD 8P 1030L BB HIGH-V 23475166

CABLE-ASSY PPSENSOR CX-24 Blue 23505639

CN16 CN11 CN10

Front Paper Sensor

CX-12 CABLE-CARD 8P 1730L BB HIGH-V 23475165

MAIN BOARD CN8 CN4 CN9 CN3

Rear Paper Sensor

Pinch Sensor Carriage Motor Fan Grit Motor

CABLE-ASSY JUNBI A CX-24 23505674

POWER UNIT,SWITCHING CG676 22425109U0

CABLE-ASSY POWER 2 CX-24 23505640

AC INLET SUP-J3G-E 13429746

POWER SW Green/Yellow CABLE-ASSY JUNBI B CX-24 AJ7201B

JUNBI C GRX-410 23505899

2-2 MAIN BOARD

C30 RA15 RA13 MAX238CWG

C5 IC1 CP8 IC22

IC51 BL02RN2 FL28 L1 R82

R61 RA6 R15

D13 Q1 D12 R72

TP6 TP2 TP1

FL33 FL32 FL31

MAIN BOARD COMPONENT DIAGRAM_COMPONENT SIDE

This Jumper SW should be set to the MAIN side.

Electric Maintenance Part