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  • MIP Thickener Design-02

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    Bellary Sreedhar
    267 Ansichten3 Seiten
    MIP process TECHNOLOGIES thickener DESIGN - a short cut to designing your own thickener. We can either use the thickener flux (m2 / tpd) or the rise rate, depending if solids loading is the dominant (eg. Platinum tailings) or feed flow rate (e.g. Clarification or low feed solids) thus, we would use a 12m diameter high rate thickener with the coal tailings duty

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    MIP process TECHNOLOGIES thickener DESIGN - a short cut to designing your own thickener. We can either use the thickener flux (m2 / tpd) or the rise rate, depending if solids loading is the dominant (eg. Platinum tailings) or feed flow rate (e.g. Clarification or low feed solids) thus, we would use a 12m diameter high rate thickener with the coal tailings duty

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Als PDF, TXT herunterladen oder online auf Scribd lesen
    Markieren Sie unangemessene Inhalte
    267 Ansichten3 Seiten

    MIP Thickener Design-02

    Hochgeladen von

    Bellary Sreedhar
    MIP process TECHNOLOGIES thickener DESIGN - a short cut to designing your own thickener. We can either use the thickener flux (m2 / tpd) or the rise rate, depending if solids loading is the dominant (eg. Platinum tailings) or feed flow rate (e.g. Clarification or low feed solids) thus, we would use a 12m diameter high rate thickener with the coal tailings duty

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Als PDF, TXT herunterladen oder online auf Scribd lesen
    Markieren Sie unangemessene Inhalte
    von 3

    MIPThickenerDesign

    Thefollowingisashortcuttodesigningyourownthickener:
    (a) SizeofThickener
    Asafirststabwecaneitherusethethickenerflux(m2/tpd)ortheriserate,dependingifsolidsloadingis
    thedominant(eg.PlatinumTailings)orfeedflowrate(e.g.Clarificationorlowfeedsolids).
    Say,wehaveacoaltailingsapplicationandtestworkshowsariserateof2m/hwithapulpfeedflow
    rateof200m3/h.
    Thus,RiseRate

    PulpFlowRate
    Area

    Thus,Area

    D2

    PulpFlowRate
    RiseRate

    D
    =
    4xFlowrate =
    4x200
    xRiserate3.14x2

    11.3

    Use12mdiameter
    (b) Torquerequirement
    Inordertoselectthedriveweneedtocalculatethetorquerequired.Afactor(ZFactor)isusedbased
    onthefollowing:
    Materialtype
    Particlesizedistribution
    Sizerange
    Thickenertype
    Underflowdensityrequired
    Rheology

    So,youneedtocheckwithcleverprocessguysatMIPbeforeusingavalue!!
    Now,
    T=Torque

    KxD2

    Where T

    Maxoperatingtorqueinft.lbs

    Thickenerdiameterinfeet


    TypicalKFactorsare:
    Lightduty:

    510
    Mediumduty:
    1020
    Heavyduty:
    2035
    Extraheavyduty:
    >35

    Thereforefora12mdiameterhighratethickenerwiththecoaltailingsduty,wecanusemediumduty
    (KFactorof15)

    Torque

    15x(12x3.281)2

    23252x1.35Nm

    31390Nm

    Note:
    1m=3.281ft.
    1ft.lb=1.35Nm

    FromtheMIPrangeofgearboxes,(below),wewouldselectaRR2500,withamaximumTorquevalueof
    36000Nm.
    MIPPROCESSTECHNOLOGIESTHICKENERGEARBOXTABLE

    GearboxType
    RR70
    RR120
    RR220
    RR320
    RR520
    RR620
    RR820
    RR1200
    RR1800
    RR2500
    RR3200
    RR5200
    RR6500
    RR8000
    RR15000
    RR20000
    RR25000
    RR30000
    RR40000
    RR55000
    RR65000
    Thus,actualKfactor=17.1

    InstalledTorque(Nm)
    1200
    2000
    2500
    5500
    7000
    8500
    14500
    17500
    24000
    36000
    45000
    62000
    105000
    155000
    300000
    330000
    420000
    460000
    720000
    900000
    1300000


    (c) Gearboxoutputspeed
    Wegenerallyoperateatathickenerrakespeedof8to12m/min
    Thusgearboxoutputrpm=

    raketipspeed(m/min)
    xdiameter(m)

    8
    X12

    0.21rpm

    (d) Electricmotorsizing
    Tosizeanelectricmotor,wewouldusethefollowingcalculation;

    2NT
    60xEx1000

    N=ActualGearboxoutputspeedrpm
    T=Triptorque(Nm)
    E=Overallefficiency=0.5
    P=Power(kW)

    Therefore,forour10mthickener,

    1.6kW

    Use2.2kW

    2xTTx0.21x36000
    60x0.5x1000

    Wewouldnotrecommendbeingtightinmotorselectionsincethepricedifferenceofbeing
    conservativeinelectricmotorselectionisminimal.

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