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Overview
Introduction
Applications
Introduction
Meaning: Pneuma+Tics Study of systems operated under air pressure Advantages: 1. Components are lighter 2. Air is cheap
3. Explosion proof
4. Easily transportable 5. Variable speed
Transmission of energy
Accomplishment of work requires the application of kinetic
energy.
In a Pneumatic system, energy is stored in a potential state.
Compressor Filters
Pressure Switch
Receiver Tank
Bicycle Pump
Functioning:
1. As the crankshaft pulls the piston down, an increasing volume is formed within the housing 2. When pressure differential between the compressor chamber and discharge line is high enough, the discharge valve opens, leading to outlet
2. Control of pressure is required after the compressor as a safety for the system 3. Control of pressure after an air receiver tank is necessary so that an actuator receives a steady pressure
Filters
A Pneumatic filter is a device which removes contaminants from a
will remove particles as small as 5 micrometres from the air. Secondary filters are used for a variety of applications and can remove particles as
Components of Compressor
1. 2.
1. 2. 3.
1.
2.
Filters: They consists of, series of filer apparatus that remove the dust Removal of dust is required to avoid damage to the components Pressure switch: System pressure is sensed with a spring-loaded piston Electrical signals are used As pressure in the receiver tank rises, it forces the piston upward Safety relief valve: Failure of a control system to function properly, a positive displacement compressor system is generally equipped with a safety relief valve. A spring holds the poppet firmly on its seat
Pressure Switch
Receiver tank
1. Energy delivered by a compressor is stored in air receiver tank in the form of compressed air. 2. Intermittent compressor operation in this manner is a power saving benefit for the system.
Pressure regulator
1. A pressure regulator is positioned after a receiver tank and is used to
portion out this stored energy to each leg of the circuit. 2. Air from the receiver can flow through the valve to a point downstream. Receiver Tank Pressure Regulator
Valves
Valves control the switching and routing of the
air in a pneumatic system. Valves have to control the flow of compressed air, they also have to control the flow of exhaust air to the atmosphere. There are two main types of valves used in pneumatic switching circuits, the 3/2 valve and the 5/2 valve.
4 2
3 1 2 5 1 3
3/2 Valve
The 3/2 valve is used to control items such as single acting cylinders which have a single input. t to atmosphere. The number 3 signifies that the valve has three ports, whilst the
5/2 Valve
The 5/2 valve is used to control items such as double acting cylinders which have two inputs.
PRESSURE OR MECHANICAL FORCE
Input 1 0ff on
Output 0ff On
Off
On
On
On
On
on
AND element, for multiplication functions, is used whenever 2 or more signals are required to be present before the desired function can begin
Input 1 0ff off 0n on Input 2 off 0n off on Output 0ff 0ff 0ff on
This
control valve Flow Control Allows free flow in one direction but Check Valves (used on restricts flow in the other directioncompressor) In the valve shown the free movement of air is from right to left and controlled flow is from left to right. Flow Controls Screw in this works just as a nozzle in a water pipe air speed can The Needle Valves be adjusted by using screw Defect:speed of the air will be deceased by minimum 5%
FIRST Kickoff - 2007 jrg www.PneumaticFanatics.org
Cylinder Body
Transmission of air
1.When the air supply is given to the valve, it will be directed in such a way that ,it helps for the positive displacement of the piston
2. During the negative displacement of the piston, the air coming out of the cylinder will be directed to the exhaust of the valve and passed out.
Single Acting Cylinder Double Acting Cylinder 3/2 Push button valve 3/2 lever Flow Control Valve Or- Shuttle Valve And- Shuttle Valve 3/2 Valve 5/2 Valve
Single Acting Cylinder Double Acting Cylinder 3/2 Push button valve 3/2 lever Flow Control Valve Or- Shuttle Valve And- Shuttle Valve 3/2 Valve 5/2 Valve
Single Acting Cylinder Double Acting Cylinder 3/2 Push button valve 3/2 lever Flow Control Valve Or- Shuttle Valve And- Shuttle Valve 3/2 Valve 5/2 Valve
Single Acting Cylinder Double Acting Cylinder 3/2 Push button valve 3/2 lever Flow Control Valve Or- Shuttle Valve And- Shuttle Valve 3/2 Valve 5/2 Valve
Single Acting Cylinder Double Acting Cylinder 3/2 Push button valve 3/2 lever Flow Control Valve Or- Shuttle Valve And- Shuttle Valve 3/2 Valve 5/2 Valve
Single Acting Cylinder Double Acting Cylinder 3/2 Push button valve 3/2 lever Flow Control Valve Or- Shuttle Valve And- Shuttle Valve 3/2 Valve 5/2 Valve
Single Acting Cylinder Double Acting Cylinder 3/2 Push button valve 3/2 lever Flow Control Valve Or- Shuttle Valve And- Shuttle Valve 3/2 Valve 5/2 Valve
Single Acting Cylinder Double Acting Cylinder 3/2 Push button valve 3/2 lever Flow Control Valve Or- Shuttle Valve And- Shuttle Valve 3/2 Valve 5/2 Valve
Single Acting Cylinder Double Acting Cylinder 3/2 Push button valve 3/2 lever Flow Control Valve Or- Shuttle Valve And- Shuttle Valve 3/2 Valve 5/2 Valve
Single Acting Cylinder Double Acting Cylinder 3/2 Push button valve 3/2 lever Flow Control Valve Or- Shuttle Valve And- Shuttle Valve 3/2 Valve 5/2 Valve
To vary the speed , we have to use Flow Control Valve We have to use two 3/2 Push Button Valves, since one has to assigned to flow control valve
Explanation
Perfect answer
To vary the speed , we have to use Flow Control Valve We have to use two 3/2 Push Button Valves, since one has to assigned to flow control valve
Explanation
Wrong Answer
Applications of Pneumatics
Dust System
Components required are: Air line tubing, Permanent air red liquid , Compressed air duster, Tape. Since we are using permanent liquid care should taken , otherwise red colour will spoil the clothes
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