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CUSTOMER

POWER AND WATER UTILITY COMPANY FOR JUBAIL & YANBU (MARAFIQ)

ISO 9001 : 2008


PLANT LOCATION PROJECT CONTRACT NUMBER/TITLE

Yanbu Industrial City, KSA


CONTRACT NO. 7200 012 306 - INSTALLATION OF 48,000m3/day WASTE TREATMENT PLANT (IWTP-II) AT MARAFIQ - YANBU
Rev No: A DATE: 20-02-2012

ABBY
ITEM No.

ITP FOR HVAC(HEATING VENTILATION AND AIR CONDITIONING) SYSTEM INSTALLATION DOC.NO: 12306-ME-A4-2702

Inspection & Testing Description

Acceptance Criteria

Reference Document

QC Checklist

AKWAN

M.E

MFQ

Remarks

MATERIAL INSPECTION
Equipment/Material Receiving inspection for HVAC equipment,duct & accessories,hanger/supports, Insullation, air terminal devices,Flexible Connection, volume/fire dampers,Electrical Instument Materials. RC Standard 15820/15670,Material Approval submittal,Drawing,Relav ant applicable Industrial Codes/standars. Drawing,Manufacturer Instruction, Approved Material Submittal,Purchase Order,Project Specification, QCP/M.S

QCF-001

Storage,handling & Preservation of Above material/Equipment for HVAC System.

Project Specification, Project RC Standard Specification,,Manufactu 15820/15670,Manufactu rer Recommendation. rer instruction.

QCF - 113

DUCT SYSTEM INSTALLATION


3.1).Duct Material conforming to specification. 3.2).Duct Layout and Elevation. 3.3).Duct Installation as per approved drawings. 3.4)Hangers and support installation support spacing,ducting route,reinforcement & hangers. 3.5)Check joints & Application of duct Sealant. 3.6). Visual check of connection tightness. gaskets & seals. 3.7)Visual Inspection of duct & its accessories conforming to the project. 3.8).Check accessories & duct free from damage. 3.9).Duct Insulation material are conforming to the project specification. 3.10).Duct insulation installation as per drawing, check the insulation band spacing as per drawing.

RC Standard 15810/15820,QCP Project specification,Relavant applicable Industrial codes/standards Manufacturer Installation manual.

Manufacturer recommendation,HVAC Duct construction standards,SMACNA, Project specification, Drawing.

QCF - 115 QCF - 116

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ABBY
ITEM No.

ITP FOR HVAC(HEATING VENTILATION AND AIR CONDITIONING) SYSTEM INSTALLATION DOC.NO: 12306-ME-A4-2702

Rev No: A DATE: 20-02-2012

Inspection & Testing Description

Acceptance Criteria

Reference Document

QC Checklist

AKWAN

M.E

MFQ

Remarks

MATERIAL INSPECTION

Duct accessories, duct heater, Volume Damper,sound alternator,Flow grid inspection,fire damper.

RC Standard 15820/15670,SMACNA Standards,Project specification, Approved drawing,QCP Relavant Drawing,SMACNA applicable industrial Standard QCP code & standards, Manufacturer installation manual. RC Standard 15840,SMACNA Standards,Project specification, drawing,QCP Relavant applicable industrial code & standards, Manufacturer installation manual. Project Specification, RC Standard 15820, Codes/relavant applicable Industrial codes & standards, Manufacturer manual.

QCF - 117

Installation of air terminal device, Flexible connections.

Approved Drawing,SMACNA Standard QCP

QCF - 118

Functional test of Fire Damper.

IFC Drawing,Manu Instru,RC Standars 15820,Project Specification.

AS PER VENDOR FORM

HVAC Electrical & Instrumentation Material Receving Visual Inspections

Project Specification

RC Specification

AS PER ELECTRICAL ITP

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ABBY
ITEM No.

ITP FOR HVAC(HEATING VENTILATION AND AIR CONDITIONING) SYSTEM INSTALLATION DOC.NO: 12306-ME-A4-2702

Rev No: A DATE: 20-02-2012

Inspection & Testing Description

Acceptance Criteria

Reference Document

QC Checklist

AKWAN

M.E

MFQ

Remarks

MATERIAL INSPECTION DUCT INSULATION / CLADDING


8.1) Material Thickenss, Approved Insulations / Cladding Sheet. 8.2) Material Delivered at Site is free from Defects & as per specifications. 8.3) Check duct Surface for Clean & dry prior to Insulations. 8.4) Size of fastening Screws. 8.5) workmanship. 8.6) Check sealant. 8.7) Correct flow direction. 8.8) Check all the joints are sealed properly. 8.9) Visual Inspection of conditions of air cutlets & inlets & dirction of grills.

RC Standard 15820/15670,Project specification, drawing,QCP Relavant applicable code & standards, Manufacturer instructions manual.

SMACNA HVAC Duct construction Standard,Purchase Order,Manufacturer Recommendation.

QCF-120

LEAK TEST INSPECTION RC Standard 15820 / 15670,QCP ,Project specification,Relavant applicable codes/standards Manufacturer Instruction manual.

Check for Leak Test for Duct Installation, by conducting light test Method

Vendor recommendation,SMAC NA Standards, RC Standard.

QCF-119

EQUIPMENT INSTALLATION Equipment Foundation Location Check as per Approved Drawing. 10.1) Verify unit Installation is as per approved Drawing, Check Vibration pad Place Beneath 10 the Package Equipment installation. 10.2) Check Orientation & Level is per IFC Drawing. C) Check Condensate Drain System is as per approved drawing. RC Standard 15820/15730,QCP Project specification,Relavant Approved Drawing. applicable Industrial codes/standards Manufacturer Installation manual.

QCF - 114

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ABBY
ITEM No.

ITP FOR HVAC(HEATING VENTILATION AND AIR CONDITIONING) SYSTEM INSTALLATION DOC.NO: 12306-ME-A4-2702

Rev No: A DATE: 20-02-2012

Inspection & Testing Description

Acceptance Criteria

Reference Document

QC Checklist

AKWAN

M.E

MFQ

Remarks

MATERIAL INSPECTION
RC Standard 15820/15670, QCP Project Pre-Commissioning Check for HVAC System specification,Relavant Includes package equipment duct, Volume / Fire applicable Industrial dampers, Electrical / Instrumentations. codes/standards Manufacturer Installation manual. RC Standard 15840, Project Final visual Inspection of HVAC System includes specification,Relavant identification tag for equipment, Volume / Fire applicable Dampers, Air flow direction on the Duct Air terminal codes/standards devices. Manufacturer Installation manual. Testing & Balancing: Perform by HVAC third party / Third party testing Vendor. procedures.

11

SMACNA HVAC Duct construction Standard, Manufacturer Recommendation.

AS PER VENDOR FORM

12

Vendor recommendation SMACNA standards, RC standards 15820/15840

QCF-121

13

Vendor AS PER recommendation SMACNA standards, RC VENDOR FORM standards15720/15730,

INVOLVEMENT INVOLVEMENT

ABBY

INTERVENTION CODES

AKWAN - Construction Department

MFQ- MARAFIQ Project Mgmt Team (Representative)

P - Perform C - Certificate

W - Witness (RFI required) R - Review Point H - Hold point

Q - SETE Energy QA/QC Department

M.E - Marafiq engineering (Representative) Inspection Team

S - Surveillance Witness Point (W)

An inspection point, defined in an appropriate document, beyond which an activity can proceed after notifying the designated organization or authority. Contractor's QC Inspector has full responsibility for performing detailed inspections during the work activity. Part of the Work, defined in an appropriate document that cannot proceed until it has been inspected and certified by the signature of the appropriate authority. Continual monitoring and verification of the status of an entity and analysis of records to ensure that the Contract specified requirements are fulfilled

Hold Point

(H)

Surveillance

(S)

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ABBY
ITEM No.

ITP FOR HVAC(HEATING VENTILATION AND AIR CONDITIONING) SYSTEM INSTALLATION DOC.NO: 12306-ME-A4-2702

Rev No: A DATE: 20-02-2012

Inspection & Testing Description

Acceptance Criteria

Reference Document

QC Checklist

AKWAN

M.E

MFQ

Remarks

Performance (P)

MATERIAL INSPECTION

Inspection and test performed by Subcontractor / SETE Inspector and/or Site Engineer or the approved Independent Inspection Agency

Review Point ( R )

A review point, defined in an appropriate document, Done by SETE or the point at which a work activity cannot proceed without first ensuring the review and approval of applicable documents or personnel qualifications by a designated organization or authority.

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