PROSES PEMBUATAN METHANOL

TK-101
E-101
Natural
Feed
gas Preheater
storage

T-101 A/B
Desulfurizer
tank

TK-102
Feed
steam

TK-103
CO2
stoage

H-101
Prereformer

H-102
Reformer

C-101 C-102
Blower Blower

TK-104
Combustion
Air Feed

T-102
Flare
Stack

V-101
Steam
drum

E-103
Cooling
water

E-102
Hps heat
exchanger

E-104
Hps Heat
exchanger

C-103
Compresor 1

V-102
Steam
Drum

R-101
Methanol
Reaktor

E-105
Cooling
water

C-104
Compresor 2

Carbon dioxide
Steam

TK-103
4

385
TK-102

385

V-102

24

T-102

T-101 A/B

H-101

15
28

C-102
16
Steam
2
7

14

H-102
V-101
500

R-101

5000

E-101

30
27

Natural gas

147
Combustion Air

19,1

27

TK-101

17

68

cw

hps
8

11

13

12

E-104

C-101

TK-104

C-103

17

870

900

118

E-103

E-102
10

225
68

29

C-104
E-106

E-110

Condensat

E-108

40
20

10000

E-105

68

V-107

40
1,5

V-105

V-106

Methanol

25

27

18

V-103

23
19
V-104

80

P-106

P-104

P-102

6,5

1,5
21

E-111

E-109

E-107

Water

T-103 C

T-103 B

V-105
Condensor
drum

E-106
Condensor

P-101

P-103

P-105
P-102
Condensor
pump

22

24

26

P-103
Reboiler
pump

E-109
Reboiler

P-104
Condenso
r pump

V-106
Condensor
drum

E-108
Condensor

P-105
Reboiler
pump

T-103 A

E-111
Reboiler

P-106
Condenso
r pump

V-107
Condensor
drum

E-110
Condensor

T-103 A/B/C
destilasi

E-107
Reboiler

P-101
Reboiler
pump

V-104
Raw Methanol
Storage

V-103
Raw
Methanol

30

Carbon diokside

30
TK-102

5
260

Steam

45

4
425
45

397
74

203

V-102

45

513

400

T-102

39

85

T-101 A/B

H-101

15

29

C-102
16
Steam

7
2
P-116

14

H-102
V-101
R-101
E-101

30
30

275
Combustion Air

Natural gas

45

28

17

85

cw

hps
8

11

13

12

E-104

C-101

E-103

E-102

TK-101

10

E-106

E-110

C-103

40

700

400

E-108

410
75

29

C-104

64

E-105

Condensat
40
19

20

V-107

35
1

V-105

V-106

18

V-103

23
Metanol

27

25

40
50

19
V-104

75

P-106

P-104

P-102

21

E-109

E-111

E-107

99
1
water

22
24

26

T-103 C

DIAGRAM ALIR PROSES

RANCANGAN PABRIK METANOL
TUGAS PERANCANGAN ALAT PROSES
KAPASITAS 10.000 TON/TAHUN

DIGAMBAR OLEH

TANGGAL

DINA KARTIKA YULIS

NURUL HASANAH
UTAMI LEDYANA DAULAY

NIM. 3335090276
NIM. 3335090744
NIM. 3335090940

27 Maret 2012

JURUSAN TEKNIK KIMIA FAKULTAS TEKNIK

UNIVERSITAS SULTAN AGENG TIRTAYASA

T-103 B

P-101

P-103

P-105

T-103 A

Stream Number

KETERANGAN
MAIN EQUIPMENT
C-101
C-102
C-103
C-104
E-101
E-102
E-103
E-104
E-105
E-106
E-107
E-108
E-109
E-110
E-111

:
:
:
:
:
:
:
:
:
:
:
:
:
:
:

BLOWER FEED AIR

BLOWER FEED FLARE STACK
AIR COMPRESSOR
RECYCLE COMPRESSOR
NATURAL GAS FEED PREHEATER
PRIMARY HEAT EXCHANGER
COOLING WATER HEAT EXCHANGER
REAKTOR HEAT EXCHANGER
COOLING WATER HEAT EXCHANGER
CONDENSER TOWER A
REBOILER TOWER A
CONDENSER TOWER B
REBOILER TOWER B
CONDENSER TOWER C
REBOILER TOWER C

H-101
: PREREFORMER
H-102
: REFORMER
R-101
: METANOL REAKTOR
T-101A/B : DESULFURIZER TANK
T-102
: FLARE STACK
T-103A/B/C : DESTILASI
TK-101 : NATURAL GAS STORAGE
TK-102 : CO2 STORAGE
V-101
: STEAM DRUM
V-102
: STEAM DRUM
V-103
: RAW METANOL
V-104
: RAW METANOL STORAGE
V-105
: CONDENSER DRUM A
V-106
: CONDENSER DRUM B
V-107
: CONDENSER DRUM C

LINE AND SYMBOL

P-101
P-102
P-103
P-104
P-105
P-106

:
:
:
:
:
:

REBOILER PUMP A
CONDENSER PUMP A
REBOILER PUMP B
CONDENSER PUMP B
REBOILER PUMP C
CONDENSER PUMP C

: MATERIAL FLOW

: STREAM

: PRESSURE , bar

: TEMPERATURE, C

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29

Temperature ( C)
30 203 425 260 30 397 513 700 973 973 973 275 400 400 397 397 410 40 40 40 75 99 64 99 64 99 35 900 900
Pressure (bar)
30 45 45 45 30 74 39 45 45 45 45 40 85 85 74 74 75 19 50 50 1 1 1 1 1 1 1 45 45
Vapor Fraction
1,0 1,0 1,0 1,0 1,0 1,0 1,0 1,0 1,0 1,0 1,0 1,0 1,0 1,0 1,0 1,0 1,0 1,0 1,0 1,0 0,0 0,0 0,0 0,0 0,0 0,0 0,0 1,0 1,0
Component Mole Flow (kmol/h)
Methane
Carbondioxide
Methanol
Water