LG 42 Inch Plasma TV Training Manual

42 Inch(Wide) PDP SVC Training Manual
LG Electronics / DND QA
Contents
. Usage/Service Points to be concerned . Module formation & spec . Screen defect diagnosis
1. 4/7 or 3/7 of screen is not displayed. 2. Screen by Data COF is not displayed. 3. one or more of Data COF IC have regular vertical lines. 4. Data COF IC unit error pattern 5. The screen by Scan COF is not displayed. 6. Regular- interval vertical line in the whole screen. 7. Vertical data copy 8. One or more vertical bars. 9. One or more horizontal bars. 10. Input signal pattern is displayed but the whole brightness of screen is dark. 11. In full white pattern, foreign color is displayed or in full black pattern, misdischarge is partially occurred.. 12. In full white pattern, the brightness is getting darker toward the center. 13. A specific brightness of one color is not clear.
. Non-picture defect diagnosis . One Point Service Guide(42 Inch, 40 Inch)
. Usage/Service points to be concerned

Color PDP is a display device consisting of Panel section & Drive section. Panel section is composed of electrode, fluorescent substances ,dielectrics and gases, and drive section is a combination of electrical circuit section and PCB section. We call this concrete as PDP Module Assy and the following shows warning. SUGGGESTIONS
1. Static precaution Drive section circuit is C-MOS circuit, so to protect against static electricity, wear static-proof wrist band. 2. Cleaning when wiping panel, do not use liquid cleaner or other chemicals . Use a damp cloth for cleaning . 3. handling Color PDP uses high voltage(Max.500V). Be aware of electronic shock when handling PDP Unit and dont touch drive circuit. and even driver circuits capacitor is turned off but charge still remains there, so to touch drive circuit, be sure to wait at least 1 minute. 4. Warning when connecting signal & Power Connector in operation do not touch connector while Color PDP is operating. 5. PDP servicing and guarantee Glass Panel and Drive Circuit section are linked and operating together. if you disassemble and assemble the product in your own hands , LGE is exempted from the guarantee of function, quality and etc. 6. Damage in still image Color PDP uses fluorescent material. The quality of PDP fluorescence by nature becomes deteriorated if using it in the same condition of CRT. To prevent this symptom, input full-screen regularly or use screensaver software. So do not display the still image for a long time. 7. Temperature & ventilation Color PDPs Glass Panel section and Drive circuit section emit the heat so the temperature shall be kept under 40. the temperature of glass panel section is pretty high because built-in drive circuit emits the heat. PDP is operating with high voltage therefore be sure to keep it away from conductive objects. 8. Warning when handling Module be aware that PDP shall not be touched by metal or hard objects and shocked by the heat or mechanical force. be careful when disassembling or handling. be sure to wear glove for preventing injury when the glasss broken.
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LG Electronics/DND QA Gr
Service warning
1. When inserting parts or PCB, fasten the lead line to terminal before soldering. 2. When inserting high- voltage resistance(metal oxide film resistance or metal film resistance), keep 10mm away from PCB 3. High-voltage or high-temperature parts shall be away from the lead line. 4. This chassis is insulation(cold) chassis but for safety, it is better to use insulation trance. when servicing power board, be sure to use insulation trance. 5. While PDP Module is in operation, do not connect or remove lines. With COF or panel defect, report it to LGE PDP module service department.
Defect diagnosis tool

1. One DVM ( FLUKE 87 or similar type ) 2. Digital Oscilloscope ( over 200MHZ )
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MN-42PZ10 Spec & Features

1259 1056 91.5 82
635 693.5
Power : 220V 60Hz Power consumption : 340W
220 779.5 1379 aspect ratio: 16:9 color temperature : over 8500 K screen size (H X V) : 920.1 X 518.4mm viewing angle : over 160 resolution : 852 X 480 (VGA) input signal : NTSC, HD, VGA ,SVGA Cell Pitch (H X V) : 0.36 X 1.08 Twin Picture : PC/AV displayable colors (R,G,B) : 1,677K (256 X 256 X 256) PC input : D-SUB 15 brightness : 250 cd/ (w/o filter : 550 cd/ ) Control : D-SUB25 / STB connection contrast ratio : 250:1 (w/o filter ; 700:1 ) Video input : CVBS 5/79
114.8 281 S-Video input DVD input(Y,Cb,Cr)/R,L : Y/Y. Pb/Cb, Pr/Cr+R/L Audio input : R/L Power Cable : 3 (Ground terminal) Sound Output (Speaker) : R.L Out R,G,B input : D-SUB25 (RGBHV) : STB connection AC Input : 220V 60Hz
Spec of Models
MN-42PZ10(42W PDP MNT)

Market : Korea / N_ America / S_America (2001. July ~)
ITEMS
Screen Size: Aspect Ratio: Resolution: Peak Brightness : Contrast Ratio: Viewing Angle: Displayable Colors: Weight: Life:
42 inch/ 106cm diagonal 16 :9 (width:height) 852 x 480 Pixels(SD grade) typ.240cd/m (with filter 60%) 700:1(Dark Room & with filter 45%) 160 horizontally and vertically 16.7 million kg (MNT), kg(D/stand), kg(spk.)x2 >25,000 hours (elapsed time to 50% of initial brightness) Dimensions(MNT) : 105.6cm wide, 63.4cm high, 8.2cm deep Input Terminals : RF terminal(PAL/SECAM/NTSC) (Set Top Box) Composite Video input(RCA) X 2, S-Video Audio L&R input(RCA) X 2 Component Video (Y,Pb,Pr) + R/L for DVD Component Video (Y,Pb,Pr)+ R/L for HDTV Stb. RGB-SUB 15 pin for HDTV Stb.(480p/720p/1080i) Analog RGB-SUB 15pin(PC VGA ~SVGA) Stereo Input for PC Audio Output Terminals : Analog RGB-SUB 15 pin(PC/DTV input bypass) (Set Top Box) Audio L&R(RCA) RGB-SUB 25 Pin for MNT(RGB/HV in & Control) Composite Video output + R/L output Input Terminals : Analog RGB-SUB 15 pin (Compatible with PC (MNT) VGA ~SVGA, Compressed XGA) RGB-SUB 25 Pin for STB(RGB/HV in & Control) Component Video (Y,Pb,Pr) for DVD & DTV Stb. Composite Video input(PAL/SECAM/NTSC) Audio L&R input(RCA)X2 Display Frequency : 15.73kHz to 60kHz horizontally, 50Hz to 75Hz(V) Picture : PIP(2Tuner:STB), Twin Picture, Digital Comb filter, Digital Video Enhancer(Jagging free ) Sound : A2 stereo, AVL, Dolby Virtual, 2x10Wrms Remote Control : Included(Unified) External Control : D-sub 25-pin connector Power Source : 110-240V , 50/60 Hz Power Consumption: 300 watts( with Max. Audio : 320W) 6/79
SPECIFICATIONS(Tentative)
(Example of Desk Top Type)
RN-BA11(3 System Multi STB)

430(W)X78(H)X280mm(D)
PDP STB type & compatible model
SET TOP BOX
Compatible Model
MN-40X3M , MN-40PA10, MN-40PA10A, MN-42PZ10, MN-60PZ10 all Model can be connected but because of noise problem with internal fan, it is terminated.Be sure that MN-40X3M is not compatible with SK-011T
DIGITAL SET TOP BOX
( SK-010T )
Separately : dedicated cable (AP-EA10)
MN-40PA10, MN-40PA10A, MN-42PZ10, MN-60PZ10 All but MN-40X3M can be used DIGITAL SET TOP BOX ( SK-011T ) separately : dedicated cable (AP-EA10)
MN-40PA10, MN-40PA10A only Only related model can be used. ANALOG SET TOP BOX ( RN-BA10 )
MN-42PZ10 only Only related model can be used ANALOG SET TOP BOX ( RNBA11 )
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. Module diagram & spec

ZCNT TOP B/D ASSY
Y DRV Upper B/D ASSY
Label
P5 P4
P3
P2 P300
P100
ZSUS B/D ASSY Y DRV Lower B/D ASSY Y SUS B/D ASSY CTRL B/D ASSY P1
P6
VR2
VR1
P2
VR1
P1
X LEFT B/D ASSY
X RIGHT B/D ASSY
P2
YDRV B/D ASSY
EXTERN AL CABLE CO N N ECTI O N connect or suppl y si gnal P1 P1 X B/ D ~ [ ] 1 1 V, VA V, 1 P1 Y SU B/ D [ S ] VSC, VSETU P P1 Y SU B/ D [ S ] 1 1 V, VS V, 1 P1 Z SU B/ D [ S ] 1 1 V, VS V, 1 P666 [ CTRL B/ D ] 1 V P111 [ CTRL B/ D ] VI D SI G AL EO N
1 1 1 1 1 1 1 1
PART 1 1QTH 11 1 1QZH 11 6 6QTH 66 1 1QLH 11 1 1QRH 11 1 1QDP 11 1 1QDP 11 1 1QYH 11
NO. 11 1B 11 1B 66 6B 11 1A 11 1A 11 1B 11 1B 11 1A
ZCNT BOTTOM B/D ASSY pr oduct nam e s t andar d PW PCB) ASSYZCNT TOP B/ D ASSY B( PW PCB) ASSYZSUS B/ D ASSY B( PW PCB) ASSYZCNT BOTTOM B/ D ASSY B( PW PCB) ASSYX LEFT BOTTOM B/ D ASSY B( PW PCB) ASSYX RI GHT BOTTOM B/ D ASSY B( PW PCB) ASSYYDRV Upper B/ D ASSY B( PW PCB) ASSYYDRV Lower B/ D ASSY B( PW PCB) ASSYYSUS B/ D ASSY B(
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Local key
Y- Drive Y- Board Y- Drive
Controller Board VSC Board
POWER Board
CN1
CN2
Z- Board
EMI Filter X Board ( L ) X Board ( R )
Main Power
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Monitor Block diagram
2M-SDRAM STB LA4282
LA7222 PC
CXA2022S
MICOM CXP750010
MX88L284
Buffer HC541
PDP MPDULE
Video
HC74
DVD
VPC3230
SDA9410
CXA2101
THS8083
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MN-42PZ10 VSC(JAG200 & FLI2200) Block Diagram

MONOSTALE MULTIBIB. RGBHV 5 SOG_OUT CLAMP_AD MEMORY (6M-BYTE)
VIDEO SWITCH (M52758FP)
RGB 3
A/D CONVERTER (CXA3516R) 3 H/V SOG V H H PLLH/CLK 2 SCALER (JAG200) 4 H/V/DE/CLK Buffer (74F574 x 4)
41P 8
RGBHV 5
CVBS COLOR DECODER YCbCr/ YPbPr (VPC3230D) H/V/ FIELD/ LLC1 4 2 YUV
RGB 3 H/V 2 5 RGBHV DEINTERLACE (FLI2200) ENHANCER (FLI2220) 5 H/V/CLK/ HBLK/VBLK MEMORY (4M-BYTE) H COLOR CONTROL & VIDEO SWITCH (CXA2101Q) V Clamp EPLD
DISP_EN
(GEN. CLAMP)
H/V 2
Y,U,V,H,V
Y,Pb,Pr(MNT) 3 Y,Pb,Pr(STB) 3
AUDIO
R AUDIO AMP LA4282(L&R) Sound Processor (MSP3401G)
(74HCT373)
MICOM
PORT EXP (M62320X3)
ROM (AT29C010)
EEPROM X2416P
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PC
RN-BA11(Tuner Receiver) Block - Diagram

L/R
Ro
Lo MSP3401G
2nd SiF TUNER.1 TV (M) L/R(tv) TV (S) L/R L/R(tv) Sound Processor RGB (DTV) RGB(PC)
M52758FP
RGB/YUV S/W
TUNER.2
M52756FP
CVBS
VPC3230D
Y/C
Y,Pb,Pr(DTV)
RGB/YUV S/W
RGB
S-VHS
AUDIO
Y/C
CXA2069Q
OPTION Y/C
(SUB) Video Proessor
RGB(OSD)
CXA2119M
S/W
YUV
V, L/R
A/V SW
CVBS
DCF WE
MS81V04160 2
V, L/R Y/C DVD_Y MNT_OUT
VPC3230D
(MAIN) Vido Proessor
RE
FRAME MEMORY
LGTV1001 DRP
Y,Cr,Cb (DVD)
DVD/DTV
(RCA JACK)
Y,Pb,Pr(DTV)
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Product back & monitor in/output section
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Connecting 25 Pin cable (when connecting 25 Pin cable, Connect external equipment to STB) LG Electronics/DND QA Gr
Connection diagram (back covers open)
Controller Board
Z-Board Y-Drive (TOP) Power Board
VSC Board Y-Board
EMI Filter
Y-Drive (Bottom)
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Exploded view (Back Cover, VSC, EMI, Power )
VSC BOARD
EMI Filter
POWER BOARD
BACK COVER
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Exploded view (Module)
CONTROL BOARD PANEL
Z-BOARD Y-Drive BOARD
Y-Drive BOARD
X-BOARD X-BOARD Y-BOARD
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Parts (back covers open)
Y-Drive Board (Top)
Y-Board
Control Board(Back)
Power Board
Z- Board
Y-Drive Board
VSC Board(Front)
EMI Filter
Main Power Switch
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EMI Filter & VSC Board are separated

Y-Drive Board Y-Board Control Board Z-Board
X-Board ( Left )
X-Board ( Right)
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Power Board ( SMPS )
Power well power Board-Korean market
Murata Power Board
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. Screen defect diagnosis

1. The 4/7 or 3/7 of screen is not displayed.
1) Check the X B/D power connector. 2) Check the connector between CTRL B/D and X B/D. 3) Replace the X B/D.
relations between screen and X B/D screen left 4/7 of screen right 3/7 of screen type X B/D Right X B/D Left X B/D
i) screens left(4/7)
ii) Screens right(3/7)
Displaying part Non-displaying part
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2. No image by Data COF. (the case one Data COF is totally or partially not displayed included)
1) It is mainly caused by related Data COF and X B/D connection error. 2) Check the connector between that Data COF & X B/D. 3) When Data COF has a defect, replace the related X B/D.
examples of screen display type ( beside the below, any out of 7 Data COF can be occurred. )
ok partially displaying Non-image
Data COF IC test method Set x pattern( GND ) to ANODE, y Pattern (resistance joint part ) to CATHOD, Test diode forward and backward. Measure resistance value.(10) y resistance
x GND
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3. Data COF IC unit error

1) As pictures below, this is caused by the clock error of Data COF IC 2) With <case 1>, <case 2>, <case 3>, check Data COF connector and replace the X B/D. 3) With <case 4>, <case 5>, check the connector between CTRL B/D & X B/D and replace X B/D or CTRL B/D.
Cases <case 1>
One IC error in one COF
<case 2>
Two every-second IC error in one
<case 3>
4 IC errors in one COF
<case 4>
Data COF IC unit error in the whole X B/D
<case 5>
Data COF IC unit error in the whole screen.
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4. Regular vertical line with one or more Data COF IC

1) Regular vertical line with one Data COF IC is mainly caused by X B/D output terminal buffers output error. When two Data COF ICs have regular vertical lines, it means the data transfer from Controller B/D to X B/D has an error. 2) Check the related X B/D connector. 3) Replace that X B/D or CTRL B/D
relation between screen & X B/D
screen left 4/7 of bottom screen right 3/7 of bottom screen case
X B/D Right X B/D Left X B/D
Partial error or total error with One or more ICs defect.
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5. The screen by Scan FFC is not displayed

1) It is mainly caused by the bad connection between Scan FFC & Y B/D. 2) Check the related connector between Scan COF & Y B/D. 3) When Scan IC has a defect, replace the related Y DRV B/D.
case

1/8 of the screen
OK total or partial non- image SCAN IC check
Set Vpp Pin to ANODE, GND pin to CATHOD and test diode forward and backward.
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6. Regular vertical lines in the whole screen. (mainly in one specific color, regular line is flicking)
1) This problem is related to CONTROL B/D. 2) Replace CONTROL B/D
case
Regular vertical lines in the whole screen
7. Vertical Data copy

1) It possibly happens when scan wave does not form properly. 2) Replace Y DRVB/D or Y SUS B/D
case
<pattern supposed to display>
<case 1 : total copy>
<case2 : partial- top copy>
<case 3 : partial- bottom copy>
<case 4 : total copy> LG Electronics/DND QA Gr
25/79
8. One or more vertical lines in the screen.

1) Irregular vertical line is not related to Controller B/D or X B/D. 2) It is mainly caused by the followings open(or short). - Panel itself defect - DATA COF FPC attached to panel is open or short. - DATA COF attached to panel itself defect 3) Replace module
case
There are several types. Several lines in area. It can be seen on the both side, right and left. The area is sometimes over .
9. One or more horizontal lines in the screen.

1) Irregular borizontal line is not related to Controller B/D or Y B/D. 2) It is mainly caused by the followings open(or short). - Panel itself defect - SCAN FPC attached to panel is open or short. - SCAN IC attached to panel itself defect 3) Replace Y DRV B/D
case Not always like this. There can be several horizontal lines
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10. Input signal pattern is displayed but the whole brightness of the screen is dark.
1) It happens when Z B/D is not operating well. 2) Check whether Z B/Ds power connector is plugged . 3) Check whether the connector between Controller B/D & Z B/D is plugged. 4) Replace Controller B/D or Z B/D.
11. In full white pattern, foreign color is displayed or in full black pattern, mis-discharge is partially occurred.
1) Check the slope of Y B/D set up, set down waveform. 2) Check the slope of Z B/Ds ramp waveform 3) Measure each B/Ds output waveform by over 200MHz oscilloscope and compare it to the below picture. it is possible to control Y B/Ds setup slope by adjustinng VR2, setdown slope by VR1 and Z B/Ds ramp slope by VR1.. - Y B/D measurement point : TP ( Connector P4 36 pin ) - Z B/D measurement point : panel connection part ( SUS_OUT )
230V Vsetup 175V Vs 0V
setup
25s
175V Vs
15s
20s
setdown
230s
Y output voltage wave
Z RAMP voltage wave
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12. In full white pattern, the brightness is getting darker toward the center.
1) It happens with Z B/Ds ramp waveform 2) Check the connection between CTRL B/D and Z B/Ds connection cable. 3) Replace Z B/D.
case
13. A specific brightness of one color is not clear.

1) Check CTRL B/Ds input signal connector. 2) Replace CTRL B/D.
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. Non-picture Defect diagnosis.

Non- image or same symptom when power off or black pattern.
1) Check CTRL B/Ds LED(D1~D4). 2) Check the power or signal cable input into CTRL B/D. 3) Check X B/D, Y B/D and Z B/Ds power connector. 4) Check the connector between CTRL B/D and X B/D, Y B/D, Z B/D respectively. 5) Measure each X, Y, Z B/Ds output waveform with over 200MHz oscilloscope and compare it to the below picture to detect the defect and replace that. - Y B/D measurement point : TP ( Connector P4 36 pin ) - Z B/D measurement point : panel connection part ( SUS_OUT ) - X B/D measurement point : L1(RIGHT), L2(LEFT BOTTOM) 6)Test scan(Y) IC. 7)Test data(X) COF IC 8)Replace CTRL B/D.
1Frame(16.7ms)
5) Test scan(Y) IC. 6) Test data(X) COF IC. 7) Replace CTRL B/D.
< A: Y B/D output waveform - 1 FRAME > < B: Y B/D output waveform - 1 SF > < B: Y B/D output waveform - 2 SF(non-Setup SF) >
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< A: Y B/D output waveform - 1Frame > < B: Y B/D output waveform - 7~12 SF(SE) >
< A: Z B/D output waveform - 1Frame >
< B: Z B/D output waveform - 1SF >
< X B/D output waveform - 1 FRAME > < X B/D output waveform - 1 SF > < X B/D output waveform - amplification >
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. One Point Service Guide

42 PDP Flicker and No Raster Troubleshooting Guide
42 Inch
cause : bad connection between Y-Board # 1, 2 drive board Connector pin
P6 Rework should be done P4

Y-Driver Board
Y-Board
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P6 P4
amplified
: outside Leg : inside Leg P 6, P 4 both are the first pin, when wiring, it should be done as picture shown. (bend the wire to Y-Driver B/D not to Y-B/D . If not there can be noise)
amplified
Dont be confused with Pin number Improved since Dec,2001.
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Be sure not to misconnect the line. See the picture precisely and then connect jump wire at the exact point LG Electronics/DND QA Gr
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Intermittent no-image/image error while watching

X CANVAS X CAVBAS
The screen is intermittently disappeared . LED is green
screen is distorted weiderly (happened 2 a day)
X CANVAS
cause : bad connection between Y-Board and #1, 2 pin of Y-Drive Board Connector
troubleshooting : connect bad linking between Y-Board & Y-Drive with jump wire (all 4 parts) see working instruction(revised since Dec,2001. 1)
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normal
No Power
X CANVAS X CANVAS
No Power ( in ST-BY mode, but no LED)
normal
Check the power supply & main power S/W on Check EMI board fuse (check the rated capacity )
Be sure to use rated fuse. Fuse 15 A
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No Raster
X CAVBAS X CANVAS
when Powers on, after 2 ~ 3 sec, its off ( LED changing green into red )
normal
CHECK : remove STB and operate monitor individually. (check STB defect or Monitor defect ) When using ANALOG STB, check STB only MN-42PZ10 only STB : RN-BA11 Remove each Boards power supply connector and check the power is off. When the power is not off,replace the related board.
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No Picture
X CANVAS X CANVAS
no picture (LEDs green)
normal
Core checkpoint : remove STB and operate monitor individually. (check whether STBs a defect or monitors one) With monitor defect, check VSC and then Controller Board. Troubleshooting : replace VSC Board
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Address Bar ( Horizontal Bar )

X CANVAS X CANVAS
no image (LEDs green)
normal
Cause : Y-Drive ( Bottom ) defect Troubleshooting : Y-Drive (lower part) replacement This problem is shown in the bottom of screen, So it is caused by Y-Drive
Y-Drive Board ( Bottom )

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Address Bar ( Horizontal Bar )

X CANVAS X CANVAS
normal
Y-Drive Board ( Top ) Cause : Y-Drive Board (upper part) defect Troubleshooting : Y-Drive Board replacement
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No Picture
X CANVAS X CANVAS
normal PD501 Connector
cause : PD-501 Connector contact point defect troubleshooting : PD-501 Connector replacement (with PD-501 Connector contact point defect, Various defect symptoms can be seen)
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High frequency noise (Bee sound)

X CANVAS X CANVAS
normal picture with high frequency noise (bee)
normal
SMPS is supposed to operate with high frequency so small noise is not considered as a defect. Power (SMPS) Board 1. C8178 0.22 /50V add 2. Open C8139 right lead, and then connect it to R8164 right lead. Improved since Nov,2001
#. Slight noise is not a defect and write down explanation
C8178 0.22uF electrolytic capacitor insertion

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Open C8139 right lead and then wire R8164 right lead
No picture in right- 2/5 area

X CANVAS X CANVAS
No picture in the right- 2/5 area
normal
X-Board ( Left ) power supply check X-Board ( Left )Connector check X-Board ( Left ) replacement
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Address Bar (Vertical )

X CANVAS X CANVAS
stripe in right-2/5 area X-Board ( Left ) power supply check X-Board ( Left ) Connector check X-Board ( Left ) replacement
normal
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No picture in left 3/5 of the screen

X CANVAS X CANVAS
left 3/5 of screen with vertical stripes
normal
X-Board ( Right ) power supply check X-Board ( Right )Connector check X-Board ( Right ) replacement
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Address Bar (Vertical )

X CANVAS X CANVAS
left 3/5 of screen with vertical stripes.
normal
X-Board ( Right ) power supply check X-Board ( Right )Connector check X-Board ( Right ) replacement
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No Red
X CANVAS X CANVAS
no Red ( B or G )
normal
Test Monitor individually. If detect a problem with monitor, check VSC Board. If it has a problem with STB connecting, focus on 25 Pin. Be sure not to connect 5 Pin (AP-EA10) by force 25 Pin Cable P/No : GVZ AP-EA10 Be sure not to bend it by force or internal Insulated conductor can be down.
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1) X - Board COF Connector separation

Lift up the right and left of X-BOARD CONNECTOR. Lift up X-BOARD CONNECTOR and separate COP CONNECTOR by pulling up.
42 Inch
When you handle COF CONNECTOR, dont pressure. First release LOCK and separate. If COF CONNECTOR is damaged, you should replace MODULE ASSY. So, be aware of this!!
COF Connector
Warning When you exchange X-Board, first you should separate COF When you exchange X-Board, first you should separate COF Connector. Be careful to handle it. Connector. Be careful to handle it. COF Connector is attached to Module. When COF Connector is COF Connector is attached to Module. When COF Connector is broken, Module ASSY must be replaced a new one. broken, Module ASSY must be replaced a new one.
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2) X - Board Connector separation
Lift up each edge of left/right.
Lifted condition
Be careful to handle LOCK or it can be broken. When LOCK is broken, replace a new X-BOARD.
Warning Its easy to separate it by releasing Connector Lock . Do not pressure or it can be hurt. When LOCK is hurt, replace a new X-BOARD
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3) Y - Board COF Connector separation
Pull the white LOCK as shown in arrow
Pull the white LOCK as shown in arrow.
Separate COF CONNECTOR by pulling in the left. Warning Be careful to handle LOCK and COF Connector. When LOCK part is damaged, you should replace a new Y-Board. In case of COF Connector, Module Assembly.
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4) Z - Board COF Connector separation
Separate the fixed Screw of Z-Board. Pull out Lock as shown in arrow. Warning
Condition in Lock part is pulled
Pull COF Connector as shown in arrow. Its easy to separate COF on condition that Z-Board Screw is separated. In case Z-Board is assembled, its really hard to separate.
COF Connector
Be careful not to tear COF Connector. If COF Connector is torn, replace a new Module Assembly
50/79
5) Connector separation Guide

Push LOCK and pull out PUSH
PUSH
PUSH
PUSH
PUSH
PULL
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6) Control Board & VSC Board Connector
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7) Gas injection (Sealing up) condition
Be sealed up after gas injection
Be sealed up after gas injection
Warning
Be careful to handle the sealed-up part after gas injection. If it is broken, the gas escapes. So, replace the Module.
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8) Power off in 2 ~ 3 minutes(Protection)

Power is On and off 2~3 minutes. Power is On and off 2~3 minutes. (Protection) (Protection) P301 Connector Open Check. P301 Connector Open Check. P302 Connector Open Check P302 Connector Open Check OK OK X --Board Top Right Change. X Board Top Right Change. X --Board Top Left Change. X Board Top Left Change. OK
P303 Connector Open Check P303 Connector Open Check
X --Board Bottom Right Change. X Board Bottom Right Change. OK X --Board Bottom Left Change. X Board Bottom Left Change. OK Z --Board Change. Z Board Change. OK
P3, P2 Connector Open Check P3, P2 Connector Open Check
Y --Board Change. Y Board Change. OK VSC- Board Change. VSC- Board Change. OK VSC --Board Change. VSC Board Change. Sound Output IC Short Check Sound Output IC Short Check
P005, P003 Connector Open Check P005, P003 Connector Open Check
PROTECT operation; PROTECT operation; When the load voltage is short. When the load voltage is short. When each voltage doesnt work (in general) When each doesnt work (in general)
P006 Connector Open Check P006 Connector Open Check Power Board Change Power Board Change
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9) Power off in 2 ~ 3 minutes(Protection)
L813 Cold Solder
Symptom : As soon as the power on, its off in 2 - 3minutes. (PROTECT operation) Cause : No VS voltage L813 Coil cold soldering.
Check Check Open the Connector connecting to each Board to check the power is off. if each Board is same, check the Power Board and voltage.
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10) ADD BAR inspection and repair
Press the ADJ KEY and check the position of add bar by changing WHITE or RED or BLUE or GREEN
HEATRUN : WHITE
Top Right
Top Left
Bottom Right
Bottom Left
MP-40PA10 uses 4 board such as left,right, top and bottom. Divide the screen in 4 and once you see ADD BAR check COF CONNECTOR between MODULE and X-BOARD. If there is no defect in COF CONNECTOR replace X-BOARD. But the problem still remains and check the connector between X-BOARD and CONTROL BOARD. And if you cant find defect, check CONTROL.
56/79
11) One Point Service Guide
Symptom : B color 1 Address line Open Cause : Dented COF
COF is dented
57/79
Symptom : Inferior R Address color Cause : Inferior DATA output by cold soldering 16 pin of IC14 in X-L-TOP ( Normal waveform after tearing off IC Pin) Countermeasure : Replace X-L-TOP board.
IC14
Cold Soldering
Abnormal waveform by cold soldering Normal waveform after tearing off IC pin
58/79
Symptom
Causes
Countermeasure
Replace PSU (Power Supply Unit) and defective X-Board.
If 15V line voltage reduces below 14V, Mis-discharge occurs and power off because of protection circuit.
Defective X-Board
The blue spreads on the screen (Mis-discharge) and power off in 2 ~ 3 seconds. If you turn on again, it will be same problem. Check Check If when Power on, screen shows like above and turn off in 2 seconds, check if turning off or not by disconnecting all X & Y boards.
59/79
Symptom
Cause
Countermeasure
No 5V supply to Top right X-Board.
Connect 5V line
The top left part of screen is broken (Top Right X-BOARD)
Check Check Check Top right X-BOARD 5V.(If 0V, it happens) Check 5V line from SMPS to X-BOARD.
60/79
Symptom
Cause
Countermeasure
No Va(70V) supply to Top right X-Board.
Connect 70V line
Pinkish screen in the top left. (Top right X-BOARD)
Check Check Check Top right X-BOARD Va(70V).(If 0V, it happens) Check 70V(Va) line from SMPS to X-BOARD.
61/79
Symptom
Cause
Countermeasure
No 12V supply to Top right X-Board. No Va(70V) supply to Top right X-Board.
Connect 12V line
Connect 70V line
The 3/5 top left in the screen is blank (Top Right X-BOARD) Check Check Check Top right X-BOARD 12V.( If 0V, it happens ) Check Top right X-BOARD Va(70V).(If 0V, it happens) Check 12V & 70V(Va) line from SMPS to X-BOARD.
62/79
Symptom
Cause
Countermeasure
No 12V supply to Top left X-Board. No Va(70V) supply to Top left X-Board.
Connect 12V line
Connect 70V line
The 3/5 top right of the screen is blank. (Top left X-BOARD) Check Check Check Top left X-BOARD 12V.( If 0V, it happens ) Check Top left X-BOARD Va(70V).(If 0V, it happens) Check 12V & Va(70V) line from SMPS to X-BOARD.
63/79
Symptom
Cause
Countermeasure
P1 COF connector on Top left X-Board is open.
Reassemble it
Pinkish screen in the 1/5 top right (Top left X-BOARD)
Check Check Check the contact point and Locking of P1 on Top left X-BOARD.
64/79
Symptom
Cause
Countermeasure
No 5V supply to bottom right X-Board.
Connect 5V line
The 3/5 bottom left of screen is broken. (BOTTOM RIGHT X-BOARD)
Check Check Check Bottom right X-BOARD 5V.( If 0V, it happens ) Check 5V line from SMPS to X-BOARD.
65/79
Symptom
Cause
Countermeasure
No 12V supply to bottom right X-Board. No Va(70V) supply to bottom right X-Board.
Connect 12V line
The 3/5 bottom left of the screen is Blank. (Bottom Right X-BOARD)
Check Check Check Bottom right X-BOARD 12V.( If 0V, it happens ) Check 12V line from SMPS to X-BOARD.
66/79
Symptom
Cause
Countermeasure
No 5V supply to bottom left X-Board.
Connect 5V line
The 2/5 right of the screen is broken. (Bottom left X-BOARD)
Check Check Check Bottom left X-BOARD 5V.( If 0V, it happens ) Check 5V line from SMPS to X-BOARD.
67/79
Symptom
Cause
Countermeasure
No 12V supply to bottom left X-Board.
Connect 12V line
The 2/5 right part of the screen is blank. (Bottom left X-BOARD )
Check Check Check Bottom left X-BOARD 12V.( If 0V, it happens ) Check 12V line from SMPS to X-BOARD.
68/79
Symptom
Cause
Countermeasure
The connecting of X-Board bottom left connector is bad.
Reassemble it.
ADDRESS bar appears in the right bottom of the screen. (X-BOARD BOTTOM LEFT)
Check Check Check connecting of the connector of bottom left X-BOARD. Reassemble it.
X-BOARD BOTTOM LEFT CONNECTOR OPEN.
69/79
Examples
70/79
Symptom
Cause
Countermeasure
Connector(P13) is OPEN or Connecting condition is bad
Reassemble P13.
Screen is divided in top and bottom, and vertical bar appears.
Check Check P13 CONNECTOR contact point inferior CHECK. P13 CONNECTOR SIGNAL CHEK.
P13 CONNECTOR
71/79
Symptom
Cause
Countermeasure
VSC Board Connector is Open.
Reassemble VSC Board Connector
Screen is broken and has the vertical/horizontal bar.
Check Check Check the connector connecting Reassemble the Connector
72/79
Symptom
Cause
Countermeasure
Loose VSC Board Connector
Reassemble VSC BOARD Connector
The screen is bluish(Mosaic screen)
Check Check Check the connection condition of the Connector. Reassemble the Connector.
73/79
Symptom
Cause
Countermeasure
Bad IC203
Replace IC203(VPC3230D)
The mosaic appears in the screen when it connects to VIDEO Input. (The sensibility of Y-signal is low.) When connected to Component Input, it is O.K.
Check Check
Check if X201 on VSC board oscillates. Check Video In/Out of IC203 on VSC board. IC201 (VPC3230D) Decoder IC
74/79
Examples
IC201(VPC3230D) Decoder is inferior

75/79
Symptom
Cause Countermeasure
Bad Connector connecting Control Board and VSC B/D.
Change the Connector
Abnormal Noise with division of colors
Normal
Check Check Contact point and signal condition of Connector Control Board and VSC Board.
Bad Connector
76/79
Name
No signal Vertical Bar Symptom Cause and Countermeasure 1.Cause : Bad IC2 (DA1) IC2 DA1(Data Arrange) No.162 Pin output is changing depending on the temperature. abnormal X-Bd Buffer IC * Room temperature : 2.5V Output (Normal Pin = over 2.8V) * Heated : 1.5V Output(Normal Pin = 2.7V ) Bad IC2 (DA1) 2. Countermeasure : Replace IC2
< Waveform of normal pin> heated < Waveform of abnormal pin > heated
8cm
DA1 Buffer
DA1 Buffer
Realization When ASIC Chip(IC2 DA1 LGD4001) on Control Board gets high temperature, you can observe it (In normal temperature its O.K. )
Buffer(74ACT541) waveform abnormally narrows. In this case, it is impossible for Flip Flop(74AC574) on X B/D to read data.
77/79
Name
Add Open (Green 1 Line) Symptom Cause and Countermeasure 1.cause: Add. COF Drive IC inferior
Add. COF Drive IC
Normal Line Data waveform
Open Line Data output waveform
the output of inferior line less than that of the normal Line Add. COF Drive IC inferior COF inspection : 24V Open check (normal 50V)
78/79
Name
Vertical bar when Power off/on(Mis-discharge) Symptom Cause and Countermeasure 1.Cause : Control board malfunctions when Power off/on. 2.Countermeasure: Change some parts on Control board. 3.Changing parts : A32_CTRL_03 B/D (Marked on PCB) -.R14,17,18,21 : 330 ==> 4.7K (Chip Resistor) -.R15,16,19,20 : 22K ==> 4.7K (Chip Resistor) -.C504, 505 : 0.1uF / 50V add (Chip Capacitor) Control board
Realization
1.PDP Power on Mode external input (regardless of wire/wireless signal but its easy to reenact in wireless signal) 2. Remove Power Cord (Powers off) 3.after about 20minutes, insert Power cord (automatically the Powers on and the vertical bar is shown as above)
79/79

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42 Inch(Wide) PDP SVC Training Manual

. Non-picture defect diagnosis . One Point Service Guide(42 Inch, 40 Inch)

. Usage/Service points to be concerned

Defect diagnosis tool

MN-42PZ10 Spec & Features

Power : 220V 60Hz Power consumption : 340W

MN-42PZ10(42W PDP MNT)

(Example of Desk Top Type)

RN-BA11(3 System Multi STB)

PDP STB type & compatible model

SET TOP BOX

DIGITAL SET TOP BOX

Separately : dedicated cable (AP-EA10)

. Module diagram & spec

Y DRV Upper B/D ASSY

X LEFT B/D ASSY

X RIGHT B/D ASSY

YDRV B/D ASSY

PART 1 1QTH 11 1 1QZH 11 6 6QTH 66 1 1QLH 11 1 1QRH 11 1 1QDP 11 1 1QDP 11 1 1QYH 11

Y- Drive Y- Board Y- Drive

Controller Board VSC Board

EMI Filter X Board ( L ) X Board ( R )

Monitor Block diagram

2M-SDRAM STB LA4282

MN-42PZ10 VSC(JAG200 & FLI2200) Block Diagram

VIDEO SWITCH (M52758FP)

PORT EXP (M62320X3)

RN-BA11(Tuner Receiver) Block - Diagram

(SUB) Video Proessor

Product back & monitor in/output section

Connection diagram (back covers open)

Z-Board Y-Drive (TOP) Power Board

VSC Board Y-Board

Exploded view (Back Cover, VSC, EMI, Power )

Exploded view (Module)

CONTROL BOARD PANEL

Z-BOARD Y-Drive BOARD

X-BOARD X-BOARD Y-BOARD

Parts (back covers open)

Y-Drive Board (Top)

Main Power Switch

EMI Filter & VSC Board are separated

Power Board ( SMPS )

Power well power Board-Korean market

Murata Power Board

. Screen defect diagnosis

ii) Screens right(3/7)

Displaying part Non-displaying part

ok partially displaying Non-image

3. Data COF IC unit error

Cases <case 1>

One IC error in one COF

Two every-second IC error in one

4 IC errors in one COF

4. Regular vertical line with one or more Data COF IC

relation between screen & X B/D

X B/D Right X B/D Left X B/D

Partial error or total error with One or more ICs defect.

5. The screen by Scan FFC is not displayed

1/8 of the screen

OK total or partial non- image SCAN IC check

Regular vertical lines in the whole screen