Powertrain Control Solutions, LLC.

11139 Air Park Rd. Suite 2 Ashland, VA 23005

DRAWN BY:

TITLE:

PART NUMBER:

TCM - 4111

REV. 0 1 2

DESCRIPTION ORIGINAL REVISION NEW FORMAT CHANGED PART NUMBER FROM 4107 TO 4111

DATE 6/23/2004 5/24/2005 7/13/07

BY JB RC DB

www.ptcs.us
DATE:

Phone: (804) 752-6025 Fax: (804) 752-3516

PAGE:

TCU A650E HARNESS

Splice D:
TO TCU PIN 54 BLACK/WHITE 20AWG

DESCRIPTION:

J.Ballenger

6/23/2004

1 OF 2

Splice B:
20AWG RED 20AWG RED 20AWG RED 20AWG
RED

HARNESS DIAGRAM FOR A650E TOYOTA TRANSMISSION

BLACK/WHITE

4IN. 4IN. 4IN. 7IN.

TO TCU PINS 1-4

16-14 gauge butt splice

RED RED

18AWG 8IN. TO FUSE PIN A 18AWG 50IN. TO PIN 1 ON 17-28 CPC

4IN.

16-14 gauge butt splice

20AWG 50IN. TO PIN 14 ON 17-28 CPC BLACK/WHITE 20AWG 50IN. TO PIN 17 ON 17-28 CPC BLACK/WHITE 20AWG 50IN. TO PIN 24 ON 17-28 CPC
TO UNTERMINATED OUTPUTS BLACK/WHITE 20AWG 47IN BLACK/WHITE 20AWG 47IN TO UNTERMINATED OUTPUTS

Splice A:
TO TCU PINS 60-63

20AWG BLACK 20AWG BLACK 20AWG BLACK 20AWG

BLACK

4IN. 4IN. 4IN. 7IN.

BLACK

18AWG 44IN. 18AWG 46IN.

TO GROUND

16-14 gauge butt splice

BLACK

SPLICE C

Splice C:
BLACK

18AWG 46IN. TO SPLICE A

BLACK

16-14 gauge butt splice

BLACK

20AWG 4IN. 20AWG 4IN.

TO PIN 18 ON 17-28 CPC TO PIN 20 ON 17-28 CPC

BLACK

20AWG 7IN.

TO PIN 25 ON 17-28 CPC

MULTIPLE WIRES

54IN. 28pin CPC

C

63pin CPC

4IN.

D B A

RED

BLACK

18AWG 50IN. 18AWG 50IN.

Part Numbers:
CONNECTOR ASSEMBLY: CON-0031/205842-1 BACKSHELL: CON-0005/206138-1 TERMINAL: CON-0046/5-66504-9

AM P 28pin connector 1 +12v LL Select 2L Select NL select PL select RL select DL select VSS VSS.gnd Shift Sol2 Shift Sol3 Gnd/S.gnd Acum Shift Sol4 TCC Shif t Sol1 Acum + TFT + S.gnd/TCCspd LinePLineP+ TCC+ TCcspd+

Wire Red gray/orange gray/ white gray/lt . green gray/ black gray/red gray/lt . blue orange/ red black/whit e pink/red pink/lt. green black/whit e black pink/lt . blue black pink/black violet /red yellow/whit e black/whit e black violet/ black violet /lt . green orange/lt . green

TCU 1-4 18 17 15 13 14 12 6 54 53 36 54 60-63 44 60-63 59 28 50 54 60-63 37 20 7

Part Numbers:
CONNECTOR ASSEMBLY: CON-0029/205839-3 BACKSHELL: CON-0004/206070-1 TERMINAL: CON-0046/5-66504-9 SEAL: CON-0040

48IN.

SEAL: CON-0043

2 3

MULTIPLE WIRES

1 WHT/RED 2 WHT/BLK

4 5 6 7

60IN.

44IN. 18AWG

SHIELDED DB9

18AWG

8IN.

CONNECTOR ASSEMBLY: CON-5050/DTM06-2S WEDGELOCK (ORANGE): CON-5100/WM-2S TERMINAL(20-18GAUGE)

8 9 10 11 12

RX (RED) GND (BLUE)

DB9

RED

TX (BROWN)

2 3 5

BLACK

CON-5200/1062-20-1022

Unterminated Wires
2-SENSOR GND
RPM BLACK/WHITE ORANGE/BLACK ORANGE/WHITE YELLOW/BLACK YELLOW/RED YELLOW/LT.GREEN YELLOW/LT.BLUE

13

Part Numbers:
CONNECTOR ASSEMBLY: WRE-2001

SPEEDOMETER DRIVE
TPS MAP CLT SPARE ANALOG BRAKE LIGHT

10 AMP

A B

RED

18AWG

36IN.

Part Numbers:
CONNECTOR ASSEMBLY: CON-2200/15300027 FUSE CAP: CON-2201/ES10CAP TERMINAL(18-16GAUGE) CON-1016/12048159 TERMINAL(14-12GAUGE) CON-1017/12129497 CABLE SEAL(20-16GAUGE) CON-1004/12089679 CABLE SEAL(18-14GAUGE) CON-1001/12015323 CABLE SEAL(16-12GAUGE) CON-1002/12010293

1 SPARE DIGITAL 2 SPARE DIGITAL 3 GEAR SELECT 6 MANUAL MODE UPSHIFT DOWNSHIFT
SPARE DIGITAL

REFERENCE VOLTAGE

BROWN/LT. GREEN BROWN/LT. BLUE BROWN/WHITE BROWN/ORANGE GRAY/YELLOW GRAY/PINK BROWN/BLACK BROWN/RED RED/WHITE

54 5 9 46 47 48 49 25 26 39 40 21 22 23 24 58

14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

Powertrain Control Solutions, LLC.

11139 Air Park Rd. Suite 2 Ashland, VA 23005
DRAWN BY:

TITLE:

PART NUMBER:

TCM-4111

www.ptcs.us
DATE:

Phone: (804) 752-6025 Fax: (804) 752-3516

PAGE:

TCU A650E HARNESS

Har ness F unct i o n Power Power Power Power RPM VSS TCC Speed Speedomet er Out put PL RL NL DL 2L LL TCC PWM (300Hz, High Driver) Gear Select 6 (Act ive High) M anual M ode (Active High) Upshift Swit ch (Active Low) Downshif t Switch (Act ive Low) Brake Light Spare Dig 1 Accum PWM (300Hz, High Driver) Communicat ions Cable Communicat ions Cable Communicat ions Cable Communicat ions Cable Communicat ions Cable Shif t Solenoid 3 (High Drive) Line P PWM (300Hz, High Driver) Spare Dig 2 Spare Dig 3 Shif t Solenoid 4 (High Drive) TPS M AP CLT Spare Analog 1 Transmission Temp input Shif t Solenoid 2 (High Drive) Sensor Gnd Shift Solenoid 1 (High Drive) Bat tery Connection Bat tery Connection Bat tery Connection Bat tery Connection
1 2 3 4 5 6 7 8 9 none transmit receive none gnd none none none none

DESCRIPTION:

J.Ballenger
PC S C o lo r red red red red orange/ black orange/red orange/ lt. Green orange/lt . Blue orange/ white violet/ lt. Blue gray/black gray/red gray/ lt. Green gray/ lt. Blue gray/whit e gray/ orange pink/whit e violet/ lt. Green gray/yellow gray/pink brown/black brown/ red brown/lt . Green brown/ lt. Blue pink/ orange violet /red white/ orange white/ lt. Blue whit e/lt . Green white/ red whit e/black pink/lt . Green violet /black brown/whit e brown/ orange brown/yellow brown/pink pink/ lt. Blue violet/ orange yellow/black yellow/ red yellow/lt . Green yellow/ lt. Blue yellow/whit e yellow/ orange violet /whit e pink/ red black/whit e red/whit e pink/black black black black black

6/23/2004
Pin F u- t io n +12v +12v +12v +12v Speed Input 1 Speed Input 2 Speed Input 3 Speed Input 4 Speed Out put unused unused PWM Out 4/f req2 Digital Input 1 Digit al Input 2 Digit al Input 3 Digit al Input 4 Digit al Input 5 Digit al Input 6 Digital Out 5 PWM Out 3/f req2 Digit al Input 7 Digit al Input 8 Digit al Input 9 Digit al Input 10 Digital Input 11 Digit al Input 12 Digit al Out 6 PWM Out 2/freq1 unused RS-232 Transmit RS-232 Receive CAN/RS-232 GND CAN High CAN Low unused

2 OF 2
T er mi nat io n Batt ery Connect ion Batt ery Connect ion Batt ery Connect ion Batt ery Connect ion Ignit or Tach Wire Sub-harness Pin 13 Sub-harness Pin 28 Speedometer Output Sub-harness Pin 6 Sub-harness Pin 7 Sub-harness Pin 5 Sub-harness Pin 8 Sub-harness Pin 4 Sub-harness Pin 3 Sub-harness Pin 27 Toyota ECU E7 (14) Toyota ECU E4 (7) Toyot a ECU E4(4) Toyota ECU E4(14) Brake Light Spare Dig 1 Sub-harness Pin 22 db-9 db-9 db-8 unt erminat ed unt erminat ed Sub-harness Pin 16 Subharness Pin 26 Spare Dig 2 Spare Dig 3 Sub-harness Pin 19 Toyot a ECU E6(23) Toyot a ECU XX(YY) Toyota ECU E(14) Spare Analog 1 Sub-harness Pin 23 Sub-harness Pin 15 Sub-harness Pin 14,24,17 Subharness Pin 21 Batt ery Connect ion Batt ery Connect ion Batt ery Connect ion Batt ery Connect ion

ENTER DESCRIPTION
DESCRIPTION ORIGINAL REVISION NEW FORMAT DATE BY

C PC 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63

REV. 0 1 2

6/23/2004 JB 5/24/2005 RC 7/13/07 DB

CHANGED PART NUMBER FROM 4107 TO 4111

db9 pinout

DB9
none brown red none blue none none none none

Ext r a W i r es Li st 1 2 3 4 5 6 7 8 9 10 11 12 orange/ lt. Blue pink/ white pink/orange brown/ yellow brown/ pink violet/ orange yellow/orange violet /white red/whit e Violet/ Lt. Blue

Digital Out 3/ PWM 9 PWM Out 1/freq 1 unused Digit al Input 13 Digit al Input 14 Digital Input 15 Digit al Input 16 unused Digit al Out 4 PWM Out 6/freq1 Analog Input 1 Analog Input 2 Analog Input 3 Analog Input 4 Analog Input 5/t emp Analog Input 6/t emp Pwm Out 5/freq1 Digital Out 2/ PWM 8 Sensor/AD Gnd unused unused unused Ref Voltage (+5v Sensor Out put) Digit al Out 1/PWM 7 Gnd Gnd Gnd Gnd

Powertrain Control Solutions, LLC.

11139 Air Park Rd. Suite 2 Ashland, VA 23005
DRAWN BY:

TITLE:

PART NUMBER:

TCM-4111

REV. 0 1

DESCRIPTION Original Revision New Format Changed part number from 4107 to 4111

DATE 6/23/2004 5/24/2005 7/13/07

BY
JB

www.ptcs.us
DATE:

Phone: (804) 752-6025 Fax: (804) 752-3516

PAGE:

TCU A605E SUB-HARNESS

DESCRIPTION:

J. Ballenger

6/23/2004

3 OF 3

RC

Optional Connector
28pin CPC Vehicle Speed
PIN 1 2 TOYOTA FUNCTION SENSOR GROUND DRIVESHAFT RPM TCU POS 54 6

Subharness for A650E

2
DB

Part Numbers:
CONNECTOR: CON-0084/206152-1 BACKSHELL: CON-0004/206070-1 TERMINAL: CON-0045/66506-3 SEAL: CON-0040

PIN 1 2 3 4 5 6 7 8 9 10 11 12

Solenoid Connector LEXUS FUNCTION Line Pressure+ TCC Speed TCC Pressure+ Shift Sol 3 Shift Sol 1 GROUND GROUND GROUND SHIFT SOL 4 SHIFT SOL 2

AM P 28pin connector
TCU POS UNTERM 37 28 20 36 59 UNTERM 60-63 60-63 60-63 44 53

PCS Wire Red gray/orange gray/ white gray/lt . green gray/ black gray/red gray/lt . blue orange/ red black/whit e pink/red pink/lt. green black/whit e black pink/lt . blue black pink/black violet /red yellow/whit e black/whit e black violet/ black violet /lt . green orange/lt . green

TCU 1-4 18 17 15 13 14 12 6 54 53 36 54 60-63 44 60-63 59 28 50 54 60-63 37 20 7

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

+12v LL Select 2L Select NL select PL select RL select DL select VSS VSS.gnd Shift Sol2 Shift Sol3 Gnd/S.gnd Acum Shift Sol4 TCC Shif t Sol1 Acum + TFT + S.gnd/TCCspd LinePLineP+ TCC+ TCcspd+

Range Switch connector

PIN 1 2 3 4 5 6 7 8 9 TOYOTA FUNCTION PARK POSITION (PL) REVERSE POSITION (RL) SWITCHED, FUSED +12V 2L POSITION NEUTRAL POSTION (NL) STARTER DL POSITION LL POSITION STARTER TCU POS 13 14 1-4 17 15 UNTERMINATED 16 18 UNTERMINATED

16 17 18 19 20 21 22 23 24 25 26 27 28

Turbine Speed
PIN 1 2 TOYOTA FUNCTION SENSOR GROUND TCC SPEED TCU POS 54 7