%PROG1

(COMPONENT: SLIDE BUSH)

(SETTING: 1ST)
(M/C: CNC FACING LATHE)
(CONTROL: SINUMERIK 3T)
(ROUGH BLANK OD-600, LENGTH 1000 MM, HOLD 200 MM INSIDE THE CHUCK)
(SET Z0 ON FACE)
(OPERATIONS- FACING OF REFERENCE FACE, ROUGH DIA OF 600MM)
N05 G90 G40 G54
N10 M43
N15 G96 S200 M03
N45 G00 X620 Z5
N50 G01 X250 F0.2
N55 G00 Z7
N60 G00 X620
N65 G00 Z2
N70 G01 X250 F0.2
N75 G00 Z7
N80 G00 X620
N85 G00 Z1
N90 G01 X250 F0.2
N95 G00 Z7
N100 G00 X620
N105 G00 Z0
N110 G01 X250 F0.2

N115 G00 Z7
N120 G00 X620

(TURNING)
N125 G01 X582 Z2 F20
N130 G01 Z-785 F0.2
N135 G01 X585 Z-782 F20
N140 G00 X595
N145 G00 Z7
N150 G01 X579 Z2 F20
N155 G01 Z-785 F0.2
N160 G01 X582 Z-782 F20
N165 G00 X592
N170 G00 Z7
N175 G01 X576 Z2 F20
N180 G01 Z-785 F0.2
N185 G01 X579 Z-782 F20
N190 G00 X589
N195 G00 Z7
N200 G01 X573 Z2 F20
N205 G01 Z-785 F0.2
N210 G01 X576 Z-782 F20
N215 G00 X586
N220 G00 Z7
N225 G01 X571 Z2 F20

N230 G01 Z-785 F0.2

N235 G01 X574 Z-782 F20
N240 G00 X584
N245 G00 Z7
N250 G01 X570 Z2 F20
N255 G01 Z-785 F0.2
N260 G01 X573 Z-782 F20
N265 G00 X583
N270 G00 Z7
N275 M05
N280 M00 (CHECK DIA. 570)
(CHANGE TOOL)

(TURNING 400 DIA)

N285 S200 M03
N290 G00 Z7
N295 G00 X580
N300 G01 X550 Z2 F20
N305 G01 Z-400 F0.2
N310 G01 X555 Z-395 F20
N315 G00 X580
N320 G00 Z7
N325 G01 X530 Z2 F20
N305 G01 Z-400 F0.2
N310 G01 X535 Z-395 F20

N315 G00 X550

N320 G00 Z7
N295 G01 X510 Z2 F20
N300 G01 Z-400 F0.2
N305 G01 X515 Z-395 F20
N310 G00 X530
N

G00 Z7

N300 G01 X490 Z2 F20

N305 G01 Z-400 F0.2
N310 G01 X495 Z-395 F20
N315 G00 X510
N320 G00 Z7
N300 G01 X470 Z2 F20
N305 G01 Z-400 F0.2
N310 G01 X475 Z-395 F20
N315 G00 X490
N320 G00 Z7
N295 G01 X450 Z2 F20
N300 G01 Z-400 F0.2
N305 G01 X455 Z-395 F20
N310 G00 X470
N

G00 Z7

N300 G01 X430 Z2 F20

N305 G01 Z-400 F0.2

N310 G01 X435 Z-395 F20
N315 G00 X450
N320 G00 Z7
N300 G01 X410 Z2 F20
N305 G01 Z-400 F0.2
N310 G01 X415 Z-395 F20
N315 G00 X430
N320 G00 Z7
N G01 X404 Z2 F20
N G01 Z-400 F0.2
N G01 X418 Z-390 F20
N G00 X 430
NG00 Z7
N G01 X400 Z0 F20
N G03 X404 Z-2 B2 F0.2
N G01 Z-400 F0.2
N G01 X416 Z-390 F20
N G00 X430
N G00 Z7
N G01 X394 Z0 F20
N G03 X402 Z-4 B4 F0.2
N G01 Z-400 F0.2
N G01 X412 Z-390 F20
N G00 X430

NG00 Z7
N G01 X390 Z0 F20
N G03 X400 Z-5 B5 F0.2
N G01 Z-400 F0.2
N G01 X410 Z-390 F20
N G00 X650
N G00 Z7
N M05
N M00
(CHECK DIA 400MM)

(FACING AND FILLET OF COLLAR)

N

G00 Z-402

G00 X575

G01 X410 F0.2

G03 X406 Z-400 B2

G01 X411 Z-395 F10

G00 X575

G00 Z-404

G01 X410 F0.2

G03 X402 Z-400 B4

G01 X407 Z-395 F10

G00 X575

G00 Z-405

G01 X410 F0.2

G03 X400 Z-400 B5

G01 X405 Z-395 F10

G00 X1000

G00 Z500

N M00
(CHECK DIMENSIONS, FILLET RADIUS 5MM)
(CHANGE TOOL)
(BORING)
N G96 S100 M03
N G00 Z5
N X290
N G01 Z-785 F0.1 M08
N G01 Z-780 X285 F20
N G00 Z5
N G00 X295
N G01 Z-785 F0.1
N G01 Z-780 X290 F20
N G00 Z5
NG00 X298
N G01 Z-785 F0.1
N G01 Z-780 X295
N G00 Z5
N X300
N G01 Z-785 F0.1
N G01 Z-780 X295 F20

N G00 Z5
N M09
M00 (CHECK DIA 300MM)

(STEP TURNING)
N G96 M03 S200
N G00 X295
N G00 Z-3
N G01 X350 F0.1
N G01 Z0 X340 F20
N G00 X295
N G00 Z-6
NGO1 X350 F0.1
NG01 X340 Z0 F20
N G00 X295
NG00 Z-9
NG01 X350 F0.1
NG01 X340 Z0 F20
N G00 X295
N G00 Z-12
NG01 X350 F0.1
NG01 X340 Z0 F20
N G00 X295
NG00 Z-14
NG01 X350 F0.1

NG01 X340 Z0 F20

N G00 X295
N G00 Z-15
N G01 X350 F0.1
NG01 X340 Z0 F20
NG00 Z100
NG00 X 1000
N M05
N M00 (CHECK DIMENSIONS)

%PROG2
(2ND SETTING)
(HOLD THE JOB OVER MENDRIL ,FINISH FACE SHOULD BE TOWARD CHUCK
SIDE )
(CHANGE TOOL; PARTING OFF TOOL)
(SET Z0 ON FACE)
(USE SUBPROGRAM 229,230)

N5 G96 S300 M03

N10 G00 Z5
N G01 X650 F20
N G01 X250 F0.02
N G00 Z100
N G00 X1000
N M05
N M00

(CHANGE TOOL: TURNING 400 MM DIA)

N M03 S200
N G00 Z10
N G00 X600
N G59 X200
N L229
N G59 X180
N L229
N G59 X160
N L229
N G59 X140
N L229
N G59 X120
N L229
N G59 X100

N L229
N G59 X80
N L229
N G59 X60
N L229
N G59 X40
N L229
N G59 X20
N L229
N G59 X15
N L229
N G59 X10
N L229
N G59 X7
N L229
N G59 X4
N L229
N G59 X2
N L229
N G59 X1
N L229
N G59 X0
N L229
N G00 Z100
N G00 X700

N M05
N M00 (CHECK DIA 400MM)

(FACING)
N G96 M03 S200
N G00 Z10
N G01 X410 Z03 F20
N G01 X290 F0.2
N G01 Z5 F20
N G00 X410
NG01 Z1 F20
N G01 X290 F0.2
N G01 Z5 F20
N G00 X410
N G01 Z0 F20
N G01 X290 F0.2
N G01 Z5 F20
N G00 Z100
N G00 X1000

(FACING AND FILLET OF COLLAR)

N G00 X590
N G00 Z-280
N G01 X580 Z-297 F20
N G01 X410 F0.2

N G03 X406 Z-295 B2

N G01 X416 Z-285 F20
N G00 X580
N G01 Z-299 F20
N G01 X410 F0.2
N G03 X402 Z-295 B4
N G01 X412 Z-285 F20
N G00 X580
N G01 Z-300 F20
N G01 X410 F0.2
N G03 X400 Z-295 B5
N G01 X410 Z-285 F20
N G00 X1000
N G00 Z500
N M05
N M00 (CHECK DIMENSIONS)

(FILLETS)
(MOUNT THE TOOL IN TURNING POSITION)
N S200 M03
N G00 X400
N G00 Z20
N G01 X396 F10
N G01 Z0 F10
N G03 X400 Z-2 B2 F0.2

N G01 X405 F10

N G00 Z2
N G01 X392 Z0 F10
N G03 X400 Z-4 B4 F0.2
N G01 X405 F10
N G00 Z2
N G01 X390 Z0 F10
N G03 X400 Z-5 B5 F0.2
N G01 X410 F10
N G00 Z10
N G00 X600

N G00 Z-290
N G00 X570
N G01 X566 Z-300 F10
N G03 X570 Z-302 B2 F0.2
N G01 X575 F10
N G00 Z-295
N G01 X562 Z-300 F10
N G03 X570 Z-304 B4 F0.2
N G01 X575 F10
N G00 Z-295
N G01 X560 Z-300 F10
N G03 X570 Z-305 B5 F0.2
N G01 X600 F20

N G00 Z200
N M05
N M00 (CHECK FILLET RADIUS)

(CHANGE TOOL: BORING TOOL)

(CHAMFERING)
N S150 M03
N G00 X300
N G00 Z5
N G59 X-11
N L230
N G59 X-7
N L230
N G59 X-3
N L230
N G59 X-1
N L230
N G59 X0
N L230

%230
(CHAMFERING)
N G01 X334 Z2 F20
N G01 X296 Z-17 F0.1

N G01 X290 F10

N G00 Z5

%229
(TURNING)
N G01 X400 Z5 F10
N G01 Z-295 F0.2
N G01 X410 Z-285 F10
N G00 Z5

%PROG3
(DRILLING 4X37.5 HOLES)
(SET MACHINE ZERO ON FACE 1)
(TOOL: 35MM DRILL)
(USE SUBPROGRAMS 2334,2335)

N G17 G54
N G111 X0 Y0
N G00 RP=171.5 AP=0 Z-295
N L2334
N G91 AP=90
N L2334
N AP=IC(90)

N L2334
N AP=IC(90)
N L2334
N G00 Z500
N G00 X1000
N M00

(CHANGE TOOL: 37.5DIA REAMING TOOL)

N G17 G54
N G111 X0 Y0
N G00 RP=171.5 AP=0 Z-295
N L2335
N G91 AP=90
N L2335
N AP=IC(90)
N L2335
N AP=IC(90)
N L2335
N G00 Z500
N G00 X1000
N M00

%2334
(DRILLING SUBROUTINE)

N S200 M03 M08

N G01 Z-325 F0.06
N G01 Z-295 F0.1
N G01 Z-350 F0.06
N G01 Z-295 F0.1
N G01 Z-385 F0.06
NG01 Z-295 F0.1
N M05 M09

%2335
(REAMING SUBROUTINE)
N S200 M03 M08
N G01 Z-385 F0.06
N G01 Z-295 F0.2
N M05 M09