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INDEX PRESSURE PARTS SCHEDULE

Page No. 1. 2. 3. 4. 4.1 4.2 4.3 Basis for Thickness Calculation Design Pressure for Pressure Parts SH, RH and Economiser Pressure Drops Pressure Parts Schedule: Economiser System Circulating System Superheater System 6 7-9 10 14 15 4.4 4.5 5. Reheater System Steam Cooled Spacer Unit Material Diagram: SH Division Panellette SH Platen LTSH Reheater 19 20 21 22 16 17 18 3 4 5

Rev.No. 01 01 01

01 01 01 02 01 01

01 01 01 01

Project : NTPC / VINDHYACHAL STPP - STAGE III - 2 x 500 MW Rev 01 Date TITLE : Pressure parts schedule for Eco, Circ,SH,RH,Drum with tube metal temp. calculation Prepared by : GA TP-SC-209-100-0014 Reviewed by : VBR Sheet 2 of 22 Approved by: VBR

PRESSURE PARTS SCHEDULE

BASIS FOR THICKNESS CALCULATION

1. 2. 2.1

Design Code Margins over IBR Code Requirement Water Walls:

: IBR

i.

0.6 mm provided for all water wall tubes over the thickness required as per IBR. Further, an additional tube thickness of 1.0 mm over and above the tube thickness of waterwall tubes calculated as per the above shall be provided on all water wall tubes coming within a radius of half a meter each wall blower. Thinning allowance for bends : 10%

ii.

2.2 i. ii. iii. 2.3 i. ii.

Superheaters & Reheaters: Erosion allowance (Leading tubes) Erosion allowance (Balance of Tubes) Thinning allowance for bends Economiser Erosion allowance Thinning allowance for bends : 1.0 mm : 10% : 1.0 mm : 0.6 mm : 10%

Project : NTPC / VINDHYACHAL STPP - STAGE III - 2 x 500 MW Rev 01 Date TITLE : Pressure parts schedule for Eco, Circ,SH,RH,Drum with tube metal temp. calculation Prepared by : GA TP-SC-209-100-0014 Reviewed by : VBR Sheet 3 of 22 Approved by: VBR

PRESSURE PARTS SCHEDULE

DESIGN PRESSURE FOR PRESSURE PARTS


1. 2. Design Code Drum SHO pressure at BMCR SH System pressure drop at BMCR Drum operating pressure Design pressure : : : : : : : : : IBR 178 kg/cm2(g) 17.50 kg/cm2 195.5 kg/cm2(g) 1.05 x Max. operating pressure 1.05 x 195.5 205.3 kg/cm2(g) 208.5 kg/cm2(g) Drum Design pressure - Pressure drop in preceeding sections (or) 1.05 x Max. operating pressure whichever is higher. 47.41 kg/cm2(g) 1.05 x Max. operating pressure 1.05 x 47.4 49.8 kg/cm2(g) 52.4 kg/cm2(g) 201 kg/cm2(g) 1.05 x Max. operating pressure 1.05 x 201 211.1kg/cm2(g) 214.0 kg/cm2(g)

Drum design pressure used 3. SH system Design pressure

4.

RH system Max. operating pressure Design pressure

RH design pressure used 5. Economiser system Max. operating pressure Design pressure

: : : : : : : : : :

Economiser coil design pressure used. 6. Circulation system Design pressure upto pump

Design pressure after pump

Drum design pressure + Static head (or) 1.05 x Max. operating pressure whichever is higher. Drum design pressure + Static head + Pump head (or) 1.05 x Max. Operating pressure whichever is higher.

Project : NTPC / VINDHYACHAL STPP - STAGE III - 2 x 500 MW Rev 01 Date TITLE : Pressure parts schedule for Eco, Circ,SH,RH,Drum with tube metal temp. calculation Prepared by : GA TP-SC-209-100-0014 Reviewed by : VBR Sheet 4 of 22 Approved by: VBR

PRESSURE PARTS SCHEDULE

SH, RH AND ECONOMISER PRESSURE DROP (Load : BMCR)


I. SUPERHEATER SYSTEM Saturated connecting links Radiant Roof Back Pass SCW LTSH LTSH outlet Tee Links to DESH DESH Links to Panel SH Panel SH inlet Tee SH Division Panel Panel SH Outlet Tee Links to Platen Platen SH inlet Tee Platen SH SH outlet Tee Total SH Pressure Drop II. REHEATER SYSTEM RH Pressure Drop III. ECONOMISER SYSTEM Economiser Links Economiser Coils Static Head Economiser pressure drop including static head : : : : kg/cm2 kg/cm
2

: : : : : : : : : : : : : : : :

kg/cm2 kg/cm kg/cm


2 2

0.25 0.65 2.45 2.08 0.20 0.25 0.37 0.40 0.25 3.48 0.30 1.34 0.30 4.93 0.25 17.5

kg/cm2 kg/cm kg/cm


2 2

kg/cm2 kg/cm2 kg/cm


2

kg/cm2 kg/cm kg/cm


2 2

kg/cm2 kg/cm kg/cm


2 2

kg/cm 2

kg/cm2

1.70

0.40 2.80 2.30 5.5

kg/cm2 kg/cm 2

Project : NTPC / VINDHYACHAL STPP - STAGE III - 2 x 500 MW Rev 01 Date TITLE : Pressure parts schedule for Eco, Circ,SH,RH,Drum with tube metal temp. calculation Prepared by : GA TP-SC-209-100-0014 Reviewed by : VBR Sheet 5 of 22 Approved by: VBR

PRESSURE PARTS SCHEDULE (Economiser System)

Sl.

Description

no.

No. off

Size OD mm 457.2 508 38.1 406.4 368 323.9

Thick. mm

Min.order Min. insitu Erosion thickness thickness allowance mm mm mm 43.8 65.6 5.3 52.5 35.0 31.5 @ @ 4.1 @ @ @ 1.0 -

Material specification

Pressure Kg/cm 2(g) Design Working 219.7 214.0 214.0 210.2 210.2 210.2 201.0 201.0 201.0 197.2 197.2 197.2

Temperature oC Design Working 282 282 319 336 336 336 254 254 308 308 308 308

Gas side metal temp.


0C

1. 2. 3. 4. 5. 6.

Eco. inlet lead Eco. inlet header Eco. coils Eco. outlet header Eco. outlet links Eco. outlet links to drum

1 1 552 1 2 3

50 75 5.3 (Bend) 60 40 36

SA106Gr.C SA106Gr.C SA210Gr.A1 SA106Gr.C SA106Gr.C SA106Gr.C

$ 296 321 350 $ $

Notes: $ - Outside gas path. @ After generation of Drawing. Data for Main pipes and tubes are furnished. For other components the product drawings may be referred.

Project : NTPC / VINDHYACHAL STPP - STAGE III - 2 x 500 MW Rev 01 Date TITLE : Pressure parts schedule for Eco, Circ,SH,RH,Drum with tube metal temp. calculation Prepared by : GA TP-SC-209-100-0014 Reviewed by : VBR Sheet 6 of 22 Approved by : VBR/KR

PRESSURE PARTS SCHEDULE (Circulation System)

Sl. no. 1.

`Description

No. off 1

Size OD mm
ID=1778

Thickness. mm

Min. order thickness mm

Min. Insitu thickness mm 149.74/ 179.79 (F) 149.74 / 180.3 (S) 27.8

Erosion allowance mm -

Material specification SA 299

Pressure kg/cm 2(g) Design Working 208.5 195.5

Gas side Temperature oC metal temp. oC Design Working 368 363 $

Drum

170 (min) / 205 165(min) / 200 (min) ## (F) (min) # (F) 160(min) / 190 155(min) /185 (min) ## (S) (min) # (S) 36 31.5

2. 3.

Downcomer

368

SA106GrC SA106Gr.C SA106Gr.C

211.5 211.5 211.5

198.5 198.5 198.5

368 368 368

354 354 354

$ $ $ $ $

Suction 1 508 55 48.1 @ manifold 4. Suction spool 3 457.2 45 39.38 34.3 5. Circulating 3 <--- Sub -delivery Components ---> pumps 6. Discharge 6 <--- Sub -delivery Components ---> valves 7. Discharge 6 323.9 36 31.5 27.14 lines 8. Waterwall 1 914 90 (min) ## 85 (min) # @ bottom ring (Front&Rear) heade @(Sides) Notes: $ - Outside gas path @ - To be supplied after generation of drawings. ## Raw plate thickness # Finished shell thickness (F) For the First boiler (Vindhyachal-9) (S) For the Second boiler (Vindhyachal-10)

SA106Gr.C SA 299 -

213.5 213.5

200.5 200.5

368 368

354 354

$ $

Project : NTPC / VINDHYACHAL STPP - STAGE III - 2 x 500 MW Rev 01 Date TITLE : Pressure parts schedule for Eco, Circ,SH,RH,Drum with tube metal temp. calculation Prepared by : GA TP-SC-209-100-0014 Reviewed by : VBR Sheet 7 of 22 Approved by : VBR/PSG

PRESSURE PARTS SCHEDULE (Circulation System)

Sl. no.

`Description

No. off

Size OD mm

Thickness. mm

Min. order thickness mm 5.6 6.0 7.1 7.1 7.1 7.1 7.1 5.6 6.0 8.8 8.8 12

Min. Insitu thickness mm 5.25 5.25 6.25 6.32 6.32 6.32 6.32 5.25 5.25 3.88 3.88 6.32

Erosion allowance mm 0.6 0.6 1.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6

Material specification

Pressure kg/cm 2(g) Design Working

Gas side Temperature oC metal temp. oC Design Working 396 396 396 396 396 396 396 396 396 368 368 396 363 363 363 363 363 363 363 363 363 363 363 363 448 448 448 448 448 448 448 448 448 $ $ 448

9.

Waterwall rifle tubes

1062

51 51 51 63.5 63.5

5.6 (Straight) 6.0 (Bend) 7.1 (WB opgs) 7.1 (Straight) 7.1 (Bend) 7.1 (Straight) 7.1 (Bend) 5.6 (Straight) 6.0 (Bend) 8.8 (Straight) 8.8 (Bend) 12

SA210Gr.C SA210Gr.C SA210Gr.C SA210Gr.C SA210Gr.C SA210Gr.C SA210Gr.C SA210Gr.C SA210Gr.C SA210Gr.C SA210Gr.C SA210Gr.C

213.5 213.5 213.5 210.8 210.8 210.8 210.8 213.5 213.5 213.5 213.5 210.8

200.5 200.5 200.5 198.0 198.0 198.0 198.0 200.5 200.5 200.5 200.5 198.0

Waterwall smooth tubes

63.5 63.5 51 51 51 51 63.5

Waterwall hanger rifle tubes Notes: $ - Outside gas path

Project : NTPC / VINDHYACHAL STPP - STAGE III - 2 x 500 MW Rev 01 Date TITLE : Pressure parts schedule for Eco, Circ,SH,RH,Drum with tube metal temp. calculation Prepared by : GA TP-SC-209-100-0014 Reviewed by : VBR Sheet 8 of 22 Approved by : VBR/PSG

PRESSURE PARTS SCHEDULE (Circulation System)

Sl. no. 10.

`Description

No. off 3

Size OD mm 273

Thickness. mm 40

Min. order thickness mm 35

Min. Insitu thickness mm @ (Hanger) @ (Screen) @ (Front) @ (Side) 13.4

Erosion allowance mm -

Material specification SA106Gr.C SA106Gr.C SA106Gr.C SA106Gr.C SA106Gr.C

Pressure kg/cm 2(g) Design Working 208.5 208.5 208.5 208.5 208.5 195.5 195.5 195.5 195.5 195.5

Gas side Temperature oC metal temp. oC Design Working 368 368 368 368 368 363 363 363 363 363 $ $ $ $ $

Top headers

2 11. Relief Pipes 68

273 159

50 18

43.75 15.75

Notes : $ - Outside gas path @ - To be supplied after generation of drawings. Data for main pipes and tubes are furnished. For other components the product drawings may please be referred.

Project : NTPC / VINDHYACHAL STPP - STAGE III - 2 x 500 MW Rev 01 Date TITLE : Pressure parts schedule for Eco, Circ,SH,RH,Drum with tube metal temp. calculation Prepared by : GA TP-SC-209-100-0014 Reviewed by : VBR Sheet 9 of 22 Approved by : VBR/PSG

PRESSURE PARTS SCHEDULE (Superheater System)


Sl. no. 1. Description SH saturated connecting links Radiant roof inlet header Radiant tubes front Radiant tubes -rear Radiant roof outlet header Backpass sidewall inlet header Backpass sidewall tubes (front) No. off 21 Size OD mm 159.0 Thick mm. 18.0 Min. order thickness mm 15.8 Min. Insitu thickness mm @ Erosion allowance mm Material specification SA106Gr.C Pressure Kg/cm2 (g) Design Working 208.5 195.5 Temperature oC Design Working 368 363 Gas side metal temp. oC $

2. 3. 4. 5. 6. 7.

1 150 150 1 2 120 6

273.0 63.5 57.0 406.4 368.0 63.5 63.5 76.1

50.0 6.3(Straight) 6.0(Bend) 60.0 50.0 6.3 (Straight) 7.1 (Bend) 12.5 (Bifurcate)

43.8 6.3 6.0 52.5 43.8 6.3 7.1 12.5

@ 5.9 5.3 @ @ 5.5 5.5 6.6

SA106Gr.C SA213T11 SA213T11 SA106Gr.C SA106Gr.C SA210Gr.C SA210Gr.C SA210Gr.C

208.3 208.3 208.3 207.6 207.5 207.5 207.5 207.5

195.3 195.3 195.3 194.6 194.5 194.5 194.5 194.5

368 414 414 368 368 393 393 393

363 364 364 364 364 365 365 365

$ 424 420 $ $ 397 397 397

$ Outside gas path @ After generation of Drawing.

Project : NTPC / VINDHYACHAL STPP - STAGE III - 2 x 500 MW Rev 01 Date TITLE : Pressure parts schedule for Eco, Circ,SH,RH,Drum with tube metal temp. calculation Prepared by : GA TP-SC-209-100-0014 Reviewed by : VBR Sheet 10 of 22 Approved by : VBR/KR

PRESSURE PARTS SCHEDULE (Superheater System)


Sl. no. 8. Description No. off 62 Size OD mm 51.0 51.0
406.4

Thick mm.

Backpass sidewall tubes (rear)


Backpass lower side header Front

5.0 (Straight) 5.6 (Bend)


60.0

Min. order thickness mm 5.0 5.6


52.5

Min. Insitu thickness mm 4.4 4.4


@

Erosion allowance mm -

Material specification SA210Gr.C SA210Gr.C


SA106Gr.C

Pressure Kg/cm2 (g) Design Working 207.5 207.5


206.9

Temperature oC Design Working 393 393


393

194.5 194.5
193.9

365 365
365

Gas side metal temp. oC 397 397


$$

9.

10.

Backpass lower side header Rear Backpass lower front header Backpass Front wall tubes Backpass screen tubes Backpass roof tubes

323.9

50.0

43.8

SA106Gr.C

205.6

192.6

393

365

$$

11.

406.4

60.0

52.5

SA106Gr.C

206.9

193.9

393

365

$$

12.

126

51.0 51.0

5.0(Straight) 5.6(Bend) 6.3 (Bend) 5.0(Straight)

5.0 5.6 6.3 5.0

4.4 4.4 5.4 4.4

1.0 -

SA210Gr.C SA210Gr.C SA210Gr.C SA210Gr.C

206.9 206.9 206.9 206.3

193.9 193.9 193.9 193.3

393 393 394 394

365 365 366 366

397 397 398 398

13. 14.

126 126

51.0 51.0

$$ Partially gas touched.

@ After generation of Drawing.


Project : NTPC / VINDHYACHAL STPP - STAGE III - 2 x 500 MW Rev 01 Date TITLE : Pressure parts schedule for Eco, Circ,SH,RH,Drum with tube metal temp. calculation Prepared by : GA TP-SC-209-100-0014 Reviewed by : VBR Sheet 11 of 22 Approved by : VBR/KR

PRESSURE PARTS SCHEDULE (Superheater System)


Sl. no. 15. Description Backpass Economiser support tubes lower Backpass support tubes inter header Backpass SH support tubes inter/Lower Backpass SH support tubes upper Backpass upper rear Junction header Backpass upper rear wall tubes No. off 368 Size OD mm 38.1 44.5 219.1 Thick mm. 5.0 (Bend) 7.1 (Straight) 28.0 Min. order thickness mm 5.0 7.1 24.5 Min. Insitu thickness mm 4.3 4.9 @ Erosion allowance mm 1.0 1.0 Material specification SA210Gr.C SA210Gr.C SA106Gr.C Pressure Kg/cm2 (g) Design Working 206.9 206.9 206.7 193.9 193.9 193.7 Temperature oC Design Working 393 393 393 365 365 365 Gas side metal temp. oC 397 397 407

16.

17.

248

51.0

11.0(Straight)

11.0

5.4

1.0

SA210Gr.C

206.7

193.7

393

365

397

18. 19.

248 248 1

51.0 51.0 273.0

11.0 6.3(Bend) 50.0

11.0 6.3 43.8

5.4 3.7 @

1.0 -

SA210Gr.C SA210Gr.C SA106Gr.C

206.7 206.7 206.0

193.7 193.7 193.0

393 365 394

365 365 366

398 $ $$

20.

137

51.0 51.0

5.0(Straight) 5.6 (Bend)

5.0 5.6

4.4 4.4

SA210Gr.C SA210Gr.C

206.0 206.0

193.0 193.0

394 394

366 366

398 398

$$ Partially gas touched.

$ Outside gas path

@ After generation of Drawing

Project : NTPC / VINDHYACHAL STPP - STAGE III - 2 x 500 MW Rev 01 Date TITLE : Pressure parts schedule for Eco, Circ,SH,RH,Drum with tube metal temp. calculation Prepared by : GA TP-SC-209-100-0014 Reviewed by : VBR Sheet 12 of 22 Approved by : VBR/KR

PRESSURE PARTS SCHEDULE (Superheater System)


Sl. no.
21. 22. 23. 24. 25. 26. 27. 28. 29.

Description
Backpass lower rear header Backpass lower rear wall tubes LTSH inlet header LTSH Horizontal coils LTSH terminal tubes LTSH outlet header SH links to DESH SH DESH Links to Division panellettes

No. off
1 137 1 744 744 1 2 2 2

Size OD mm
323.9 44.5 323.9 47.63 47.63 47.63 457.2 508.0 508.0 508.0

Thick mm.
50.0 5.0 50.0 6.0 (Bend) 6.6 (Bend) 6.6 (Bend) 65.0 60.0 65.0 60.0

Min. order thickness mm


43.8 5.0 43.8 6.0 6.6 6.6 56.9 52.5 56.9 52.5

Min. Insitu thickness mm


@ 3.9 @ 5.0 5.5 5.6 @ @ @ @

Erosion allowance mm
0.6 1.0 1.0 -

Material specification
SA106Gr.C SA210Gr.C SA106Gr.C SA213T11 SA213T11 SA213T11 SA335P12 SA335P12 SA335P12 SA335P12

Pressure Kg/cm2 (g) Design Working


205.6 205.6 205.2 205.2 205.2 205.2 203.2 203.0 202.7 202.3 192.6 192.6 192.2 192.2 192.2 192.2 190.2 190.0 189.7 189.3

Temperature oC Design Working


393 394 394 418 458 476 434 434 434 416 365 366 366 379 419 437 424 424 424 406

Gas side metal temp. oC


$$ 398 $$ 428 467 484 $ $ $ $

Outside gas path

@ After generation of Drawing.

$$ Partially gas touched.


Project : NTPC / VINDHYACHAL STPP - STAGE III - 2 x 500 MW Rev 01 Date TITLE : Pressure parts schedule for Eco, Circ,SH,RH,Drum with tube metal temp. calculation Prepared by : GA TP-SC-209-100-0014 Reviewed by : VBR Sheet 13 of 22 Approved by : VBR/KR

PRESSURE PARTS SCHEDULE (Superheater System)


Sl. no. 30. Description No. off 2 Size OD mm 406.4 Thick mm. Min. order thickness mm 52.5 Min. Insitu thickness mm @ Erosion allowance mm Material specification SA335P12 Pressure Kg/cm2 (g) Design Working 201.7 188.7 Temperature oC Design Working 416 406 Gas side metal temp. oC $

SH Division Panellette inlet headers

60.0

31.

SH Division Panellettes

432

44.5 44.5 44.5 44.5 44.5 44.5 51.0 44.5 51.0

5.0 (Bend) 5.0 (Straight) 5.0 (Bend) 7.1 (Bend) 7.1 (Straight) 7.1 (Bend) 7.1 (Straight) 5.6 (Straight) 7.1 (Bend) 70.0

5.0 5.0 5.0 7.1 7.1 7.1 7.1 5.6 7.1 61.3

4.0 4.5 4.2 4.1 6.3 5.3 5.8 4.1 5.0 @

0.6 0.6 0.6 1.0 0.6 1.0 -

SA213T11 SA213T22 SA213T22 SA213T22 SA213T22 SA213T22 SA213T22 SA213T91 SA213T91 SA335P12

201.7 201.7 201.7 201.7 201.7 201.7 201.7 201.7 201.7 198.2

188.7 188.7 188.7 188.7 188.7 188.7 188.7 188.7 188.7 185.2

406 471 482 476 521 496 481 532 526 485

406 421 482 476 471 446 431 482 476 475

$ 485 $ $ 538 514 499 547 543 $

32.

SH Division Panellette outlet hdrs Links to Platen SH

406.4

33.

508.0

60.0

52.5

SA335P12

197.9

184.9

485

475

Outside gas path

@ After generation of Drawing.

Project : NTPC / VINDHYACHAL STPP - STAGE III - 2 x 500 MW Rev 01 Date TITLE : Pressure parts schedule for Eco, Circ,SH,RH,Drum with tube metal temp. calculation Prepared by : GA TP-SC-209-100-0014 Reviewed by : VBR Sheet 14 of 22 Approved by : VBR/KR

PRESSURE PARTS SCHEDULE (Superheater System)


Sl. no.
34. 35.

Description

No. off
1 400

Size OD mm
406.4 51.0 51.0 51.0 51.0 63.5 63.5 51.0 51.0 51.0 63.5 63.5 51.0

Thick mm.

Min. order thickness mm


52.5 6.3 9.0 9.0 11.0 6.3 12.0 7.1 7.1 7.1 8.0 12.5 12.0 12.0 96.3

Min. Insitu thickness mm


@ 4.5 4.5 8.8 8.3 5.6 8.8 5.3 6.3 5.4 6.4 6.0 5.7 4.8 @

Erosion allowance mm
0.6 0.6 0.6 0.6 1.0 1.0 -

Material specification
SA335P12 SA213T22 SA213T22 SA213T22 SA213T22 SA213T22 SA213T22 SA213T91 SA213T91 SA213TP347H SA213TP347H SA213TP347H SA213T91 SA213TP347H SA335P22

Pressure Kg/cm2 (g) Design Working


196.3 196.3 196.3 196.3 196.3 196.3 196.3 196.3 196.3 196.3 196.3 196.3 196.3 196.3 191.3 183.3 183.3 183.3 183.3 183.3 183.3 183.3 183.3 183.3 183.3 183.3 183.3 183.3 183.3 178.0

Temperature oC Design Working


485 475 475 547 548 475 531 568 588 598 581 562 588 598 540 475 475 475 497 548 475 531 518 538 548 531 512 538 548 540

Gas side metal temp. oC


$ $ $ 565 $ $ $ 583 603 610 601 587 Insert Insert $

Platen SH inlet header Platen SH coils

60.0 6.3 (Bend) 9.0 (Bend) 9.0 (Straight) 11.0 (Bend) 6.3 (Bend) 12.0 (Bend) 7.1 (Bend) 7.1 (Straight) 7.1 (Bend) 8.0 (Straight) 12.5 (Bend) 12.0 12.0 110.0

36.

Notes: $ Outside gas path @ After generation of Drawing. Data for main pipes and tubes are furnished. For other components the product drawings may please be referred.
Project : NTPC / VINDHYACHAL STPP - STAGE III - 2 x 500 MW Rev 02 Date TITLE : Pressure parts schedule for Eco, Circ,SH,RH,Drum with tube metal temp. calculation Prepared by : GA TP-SC-209-100-0014 Reviewed by : VBR Sheet 15 of 22 Approved by : VBR/KR

Platen SH outlet hdr.

51.0 508.0

PRESSURE PARTS SCHEDULE (Reheater System) Sl. no. 1. 2. 3. Description No. off Size OD mm 660.0 457.2 44.5 44.5 44.5 63.5 54.0 54.0 54.0 54.0 54.0 54.0 54.0 63.5 63.5 63.5 Thick. mm 20.0 28.0 5.0 (Bend) 6.3 (Bend) 8.0 (Bend) 4.5 (Bend) 4.0 (Bend) 4.0 (Bend) 4.5 (Bend) 4.5 (Bend) 4.5 (Straight) 6.3 (Bend) 4.0 (Straight) 4.0 (Bend) 4.0 (Bend) 4.0 (Bend) Min. order thickness mm 17.5 24.5 5.0 6.3 8.0 6.3 4.0 4.0 4.5 4.5 4.5 6.3 4.0 4.0 4.0 4.0 Min. Insitu thickness mm @ @ 1.8 1.8 1.8 2.3 2.5 3.1 2.2 3.1 3.7 3.1 2.6 2.1 3.2 3.0 Erosion allowance mm 0.6 0.6 0.6 0.6 0.6 1.0 Material specification SA106Gr.C SA106Gr.C SA213T11 SA213T11 SA213T11 SA213T11 SA213T22 SA213T22 SA213T22 SA213T22 SA213T22 SA213T22 SA213T91 SA213T91 SA213TP347H SA213T22 Pressure Kg/cm 2(g) Design Working 54.0 52.4 52.4 52.4 52.4 52.4 52.4 52.4 52.4 52.4 52.4 52.4 52.4 52.4 52.4 52.4 44.7 44.7 44.7 44.7 44.7 44.7 44.7 44.7 44.7 44.7 44.7 44.7 44.7 44.7 44.7 44.7 Temperature oC Design Working 361 361 352 352 352 352 506 507 483 507 535 508 545 517 556 517 351 351 352 352 352 352 506 468 483 468 496 469 506 517 517 517 Gas side metal temp. 0C $ $ $ $ $ $ $ 509 $ 517 537 511 547 $ 558 $

RH DESH 2 RH Pendant 1 inlet header RH front 814 coils

$ Outside gas path

@ After Generation of Drawing.

Project : NTPC / VINDHYACHAL STPP - STAGE III - 2 x 500 MW Rev 01 Date TITLE : Pressure parts schedule for Eco, Circ,SH,RH,Drum with tube metal temp. calculation Prepared by : GA TP-SC-209-100-0014 Reviewed by : VBR Sheet 16 of 22 Approved by : VBR/KR

PRESSURE PARTS SCHEDULE (Reheater System) Sl. no. 4. Description No. off 814 Size OD mm 54.0 54.0 54.0 54.0 54.0 54.0 54.0 54.0 63.5 54.0 54.0 558.8 Thick. mm 4.5 (Bend) 4.0 (Bend) 4.5 (Bend) 6.3 (Bend) 6.3 (Bend) 4.0 (Bend) 4.0 (Bend) 4.0 (Bend) 4.0 (Bend) 3.6 (Bend) 3.6 (Straight) 60.0 Min. order thickness mm 4.5 4.0 4.5 6.3 6.3 4.0 4.0 4.0 4.0 3.6 3.6 52.5 Min. Insitu thickness mm 2.4 2.5 3.8 3.8 3.7 3.4 2.7 2.1 2.1 2.6 2.8 @ Erosion allowance mm 0.6 0.6 1.0 1.0 0.6 0.6 0.6 Material specification SA213T22 SA213T22 SA213T22 SA213T22 SA213T22 SA213T91 SA213T91 SA213T91 SA213T91 SA213TP347H SA213TP347H SA335P22 Pressure Kg/cm 2(g) Design Working 52.4 52.4 52.4 52.4 52.4 52.4 52.4 52.4 52.4 52.4 52.4 52.4 44.7 44.7 44.7 44.7 44.7 44.7 44.7 44.7 44.7 44.7 44.7 42.5 Temperature oC Design Working 498 506 538 540 519 582 552 556 517 571 595 540 498 506 499 501 480 543 513 556 517 532 556 540 Gas side metal temp. 0C $ $ 540 543 522 585 555 $ $ 573 597 $

RH Rear Coils

5.

RH Outlet Header (Siamese)

Notes: $ Outside gas path

@ After generation of Drawing.

Data for main pipes and tubes are furnished. For other components the product drawings may please be referred.

Project : NTPC / VINDHYACHAL STPP - STAGE III - 2 x 500 MW Rev 01 Date TITLE : Pressure parts schedule for Eco, Circ,SH,RH,Drum with tube metal temp. calculation Prepared by : GA TP-SC-209-100-0014 Reviewed by : VBR Sheet 17 of 22 Approved by : VBR/KR

PRESSURE PARTS SCHEDULE (Steam Cooled Spacer)


Sl. No. Description No. off Size OD mm 51 51 51 51 63.5 63.5 51.0 63.5 63.5 Thick mm. Min. order thickness mm 5.0 7.1 5.0 7.1 9.0 8.0 7.1 7.1 12.5 Min. Insitu thickness mm 3.8 5.9 3.8 5.8 5.5 6.1 5.1 5.1 6.1 Erosion allowance mm 1.0 1.0 1.0 1.0 1.0 Material specification Pressure Kg/cm2 (g) Design Working Temperature oC Design Working Gas side metal temp. oC $ 477 $ 460 $ 542 522 $ INSERT

1.

Steam cooled spacers for Platen SH Steam cooled spacers for RH Steam cooled spacers for Panellette SH

1 1 1 1 6

5 (Bend) 7.1 (Bend) 5 (Bend) 7.1 (Bend) 9.0 (Bend) 8.0 (Bend) 7.1 (Bend) 7.1 (Bend) 12.5

SA210 GR C SA213T11 SA210 GR C SA213T11 SA213T22 SA213TP347H SA213TP347H SA213T22 SA213TP347H

206.9 206.9 206.9 206.9 201.7 201.7 201.7 201.7 201.7

193.9 193.9 193.9 193.9 188.7 188.7 188.7 188.7 188.7

367 456 368 445 469 519 501 406 519

367 406 368 406 469 469 451 406 469

2.

Notes: $ Outside gas path Data for main pipes and tubes are furnished. For other components the product drawings may please be referred.

Project : NTPC / VINDHYACHAL STPP - STAGE III - 2 x 500 MW Rev. 01 Prepared by Reviewed by Approved by : : : GA VBR VBR/KR Date TITLE : Pressure parts schedule for Eco, Circ,SH,RH,Drum with tube metal temp. calculation TP-SC-209-100-0014 Sheet 18 of 22