Beruflich Dokumente
Kultur Dokumente
Clyde B Cl d Bergemann
6th October 2010
Agenda
Sootblower application area Water lance blowers Sootblowers
Wall blowers Long retractable sootblowers Helical sootblowers Oscillating sootblowers Axial sootblowers Rotating element sootblowers Rake sootblowers
Superheater/ Re-Heater Long Retractable Sootblowers O ill ti Oscillating Sootblowers Axial Sootblowers Helical Sootblowers SMART Helix
ECO Helical Sootblowers Rotating Element Sootblowers Air heater/Gas heater Rake Sootblowers Jetblower DeNOx Rake Sootblowers S tbl
V92 PK PS RK RL
Travel (preferred)
SMART CANNON TM
Sootblower Solutions 2010
CBW Clyde Bergemann Wesel All rights reserved
Operation principle
A high pressure water jet cleans the opposite furnace wall, following a pre programmed pre-programmed pattern
WLB CB 100
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Wall Blowers
Wall Blowers
Wall Blower F 149
Blowing medium: Water
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Nozzle head helically moves into the boiler. Blowing process begins as soon as the nozzle head reaches the blowing position position. During the process, the tube wall is cleaned in circular form. On reaching the front end position, the direction of movement changes and the nozzle head returns to its starting position.
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The lance with two opposite, highperformance nozzles helically moves into the flue gas pass pass. The blowing process may begin as soon as the two nozzles have passed through the boiler wall. During the blowing process the lance tube continues to move helically into the flue gas pass. On reaching the front-side end position the g p direction of movement changes and the lance tube returns to its starting position.
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Limit switch
Blower valve
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Helical Sootblowers
Helical Sootblowers
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The steam tubes comprise of the feed tube, the lance tube and the blowing tube. The blowing tube
remains in the boiler even when the sootblower is not in operation operation. is equipped with high-performance nozzles over its whole length and is movably supported in the flue gas pass b b i by bearings. continues to move helically into the flue gas pass during the blowing process. on reaching the front-side end position, changes its direction of movement and returns to its starting p position.
Sootblower Solutions 2010
CBW Clyde Bergemann Wesel All rights reserved
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Oscillating Sootblowers
Oscillating Sootblower
Type PS-PB / RK-PB
Blowing medium: Air or Steam
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The steam tubes comprise of the feed tube, the lance tube and the blowing tube. The blowing tube
remains in the boiler even when the sootblower is not in operation operation. is equipped with high-performance nozzles over its whole length and is movably supported in the flue gas pass b b i by bearings. continues to move helically into the flue gas pass during the blowing process. on reaching the front-side end position, changes its direction of movement and returns to its starting p position.
Sootblower Solutions 2010
CBW Clyde Bergemann Wesel All rights reserved
30
The lance with two opposite, highperformance nozzles helically moves into the flue gas pass pass. The blowing process may begin as soon as the two nozzles have passed through the boiler wall. During the blowing process the lance tube continues to move in an oscillating motion into the flue gas pass. On reaching the front-side end position the g p direction of movement changes and the lance tube returns to its starting position.
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Axial Sootblowers
Axial Sootblower
Type PS-AL
Blowing medium: Air or Steam
Type RK-AL
Blowing medium: Air or Steam
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The lance with two opposite, highperformance nozzles helically moves into the flue gas pass pass. The blowing process may begin as soon as the two nozzles have passed through the boiler wall. During the blowing process the lance tube continues to move axially into the flue gas pass. On reaching the front-side end position the g p direction of movement changes and the lance tube returns to its starting position.
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The steam tubes comprise of the feed/lance tube and the blowing tube. The blowing tube
remains in the boiler even when the sootblower is not in operation operation. is equipped with high-performance nozzles over its whole length and rotates in the flue gas pass. During the blowing process the blowing tube performs one rotation. A special control of the valve also enables cleaning of specific segments. The blowing process ends when the necessary number of rotations have been performed
Sootblower Solutions 2010
CBW Clyde Bergemann Wesel All rights reserved
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Rake Sootblowers
Rake Sootblower
Type PK-AT/PS-AT / RK AT
Blowing medium: Air or Steam Option: additional lance for water washing p g
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Rake Sootblower
Airheater
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The steam tubes comprise of the feed tube, the lance tube, the blowing tube and the rake. rake The blowing tube and rake
remain in the boiler even when the sootblower is not in operation. is equipped with high-performance nozzles over it whole l its h l length and i movably th d is bl supported in the flue gas pass by bearings. continues to move axially into the flue gas pass during the blowing process. on reaching the front-side end position, changes its direction of movement and g returns to its starting position.
Sootblower Solutions 2010
CBW Clyde Bergemann Wesel All rights reserved
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moderate
light
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Axial motor
Rotational motor
Sootblower Solutions 2010
CBW Clyde Bergemann Wesel All rights reserved
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RX-SMART Helix-W
Waste incinerators Biomass boilers Refuse Derived Fuels (RDF) boilers
3 2 1
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A real example
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Water sootblower
RX-SMART Helix-W:
Two motors (Axial and Rotation) - axial velocity: free adjustable - rotational velocity: free adjustable Go-Stop-Clean-Go mode or dynamic helix Water blowing: interruptible and free adjustable flow
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Pre-heating Control: g
Draining temperature controlled, not time controlled.
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Pre-heating Control: g
Draining temperature controlled, not time controlled.
Cleaning Sequence:
Start with Sootblower nearest to the drain station. station
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Pre-heating Control: g
Draining temperature controlled, not time controlled.
Cleaning Sequence:
Start with Sootblower nearest to the drain station. station
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Pre-heating Control: g
Draining temperature controlled, not time controlled.
Cleaning Sequence:
Start with Sootblower nearest to the drain station. station
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Quality of Steam
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Quality of Steam
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Droop Correction*
The nozzle head is guided along the optimum sootblower center line either through
droop correction on the track beam droop correction at the front plate
Fish Belly construction
Results:
Distance a between nozzle and heat exchanger surface remains fairly constant, thus leads to reduced erosion of the heating g surfaces.
Droop correction through adjustment on the track beam
Droop correction through adjustment at the front plate Sootblower Solutions 2010
CBW Clyde Bergemann Wesel All rights reserved
The nozzle head is in its reverse position and is programmed to turn to a certain degrees degrees. The steam jet continuously cleans different areas of heating surfaces Results:
Constant and complete cleaning. Smooth and balanced cleaning erosion impact to the heating surfaces is reduced. *Patentee: Clyde Bergemann
Sootblower Solutions 2010
CBW Clyde Bergemann Wesel All rights reserved
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Operator Benefits p
Clyde Bergemann sootblowers are reliable and simple to maintain Clyde Bergemann designs optimise cleaning effect and y g g p g minimise consumption of steam, water and air
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All rights reserved
Superheater/ Re-Heater Long Retractable Sootblowers O ill ti Oscillating Sootblowers Axial Sootblowers Jetblower Helical Sootblowers SMART Helix
ECO Helical Sootblowers Rotating Element Sootblowers Air heater/Gas heater Rake Sootblowers Jetblower
Automation SMART CONTROLTM Remote Control Optimisation Smart Clean ISB PlatformTM
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