1000 Watts ABClass Audio Power Amplifier For 2Ohms Loudspeaker (Core)

(Schematic Diagrams) Version r2hdfx2012 Revision Number: 1.1 Created: Monday, March 26, 2012 14:11:07

Designed By: Heru Himawan Tejo Laksono Based MATRIX 1.4 Free Audio Power Amplifier Technology (R2 HDFX 2012) Base Technology Invention By Heru Himawan Tejo Laksono & Mujiono Irkhas URL: http://matrix14freeamp.sourceforge.net/ Technical Supports (Email): heru.htl@gmail.com

THIS SCHEMATIC IS LICENSED UNDER THE THERMS OF GNU GENERAL PUBLIC LICENSE V. 3. YOU MUST INCLUDE THIS SCHEMATIC WITHIN THE PRODUCT THAT BASED ON IT OR BASED THE MODIFIED VERSION OF THIS SCHEMATIC, PRESERVE THIS LICENSE NOTICE, PRESERVE THE GNU GENERAL PUBLIC LICENSE AS THE DEFAULT LICENSE, PRESERVE THE DESIGNER NAME, PRESERVE THE INVENTOR NAME AND PLATFORM NAME OF THE TECHNOLOGY AS BASES THIS SCHEMATIC. THIS IS FREE SCHEMATIC AS PROVIDED IN THE HOPE THAT IT WILL BE USEFUL, BUT WITH ABSOLUTELY NO WARRANTY. SKEMATIK INI DILISENSIKAN DI BAWAH ATURANATURAN GNU GENERAL PUBLIC LICENSE V. 3. ANDA HARUS MENYERTAKAN SKEMATIK INI BERSAMA PRODUK YANG BERBASIS SKEMATIK INI ATAU BERBASIS VERSI MODIFIKASI DARI SKEMATIK INI, MENYERTAKAN CATATAN LISENSI INI, MENYATAKAN GNU GENERAL PUBLIC LICENSE SEBAGAI LISENSI ASLI, MENYERTAKAN NAMA PERANCANG, DAN MENYERTAKAN NAMA PENEMU SERTA NAMA PLATFORM TEKNOLOGI DASAR SKEMATIK INI. INI ADALAH SKEMATIK CUMACUMA TERSEDIA DALAM HARAPAN DAPAT BERGUNA, NAMUN DENGAN JELAS TANPA GARANSI APAPUN.

CONVENTIONS (PART1)
THIS ADDITIONAL PAGE INTENDED TO CONFIRM THE COMPONENT SYMBOLS, ALPHABETICAL SYMBOLS, AND UNIT CONVENTIONS THESE ARE BEING USED WHITIN THE SCHEMATICS.

ALPHABETICAL SYMBOL C CNT D F J, XJ L Q R SW T XRV XU

COMPONENT/PART NAME CAPACITOR CONNECTORS & HEADERS DIODE FAMILY FUSE JUNGTION, JUMPER, JACK COIL BIPOLAR JUNCTION TRANSISTOR FIXED RESISTOR SWITCH & RELAY TRANSFORMER VARIABLE RESISTOR INTEGRATED CIRCUIT/SUBCIRCUIT

UNIT FARAD UNITLESS UNITLESS UNITLESS UNITLESS HENRY UNITLESS OHM UNITLESS UNITLESS OHM UNITLESS

INTERCONNECTION SYMBOL

DESCRIPTION SOLDERED WIRE POLE CURRENT/VOLTAGE SUPPLY NET CONNECTION OUT TO BIDIRECTION INPUT FROM POWER GROUND (0V) SYSTEM GROUND

NC

NONE CONNECTED

COMPONENT/PART SYMBOL

DESCRIPTION CAPACITOR POLARIZED ELECTROLYTE CAPACITOR JUNCTION DIODE

COMPONENT/PART SYMBOL 1
2
1+ 1 2 2+

DESCRIPTION

SPEAKON

BREAKDOWN/ZENER DIODE
1

LIGHT EMITTING DIODE FUSE

2 1 3 2 1

OUTPUT TO SPEAKER TERMINAL

2

SINGLE ENDED/LINE INPUT/OUTPUT SIGNAL SOCKET JACK

P E N

DUAL ENDED/LINE INPUT/OUTPUT SIGNAL SOCKET JACK

MAIN ENTRY CORD SOCKET JACK

GND
1 2

BALANCED INPUT/OUTPUT SIGNAL SOCKET JACK (MALE)

JUMPER

COIL

GND
2 1

BALANCED INPUT/OUTPUT SIGNAL SOCKET JACK (FEMALE)

TO BE CONTINUED, PLEASE REFER PART2

CONVENTIONS (PART2)
THIS ADDITIONAL PAGE INTENDED TO CONFIRM THE COMPONENT SYMBOLS, ALPHABETICAL SYMBOLS, AND UNIT CONVENTIONS THESE ARE BEING USED WHITIN THE SCHEMATICS.

COMPONENT/PART SYMBOL

DESCRIPTION

COMPONENT/PART SYMBOL
1 3

DESCRIPTION

HEATSINK UNMOUNTED NPN BIPOLAR JUNCTION TRANSISTOR TRANSFORMER

2 4

HEATSINK UNMOUNTED PNP BIPOLAR JUNCTION TRANSISTOR

VARIABLE RESISTOR HEATSINK MOUNTED NPN BIPOLAR JUNCTION TRANSISTOR

OPERATIONAL AMPLIFIER HEATSINK MOUNTED PNP BIPOLAR JUNCTION TRANSISTOR

FIXED RESISTOR

SAFETY INSTRUCTIONS SYMBOL

DESCRIPTION

SINGLE PAIR WITH TWO SELECTIONS SPDT SWITCH

Alerts you to the presence of insulated dangerous voltage, or indicates a live area on the circuit, that may be sufficient to constitute a risk of shock.

DUAL PAIR WITH TWO SELECTIONS SPDT SWITCH

Alerts you to important maintenance instructions in the accompanying literarture.

DUAL PAIR WITH THREE SELECTIONS SPDT SWITCH

Important: The designated circuits where implemented 2 (two) different ground connections:
4POS WITH 2COM ROTARY SWITCH

1. Power Ground The Power Ground by mean the common ending for all subcircuits with relative highcurrent voltage intensity and contains stream/signal that may be carrying the AC hum.

+ RELAY / VOLTAGE CONTROLLED SWITCH

2. System Ground The System Ground by mean the common ending for all highsensitive subcircuits and ending for those processes the small audio signal.

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11

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J302
1 2 3 H 4 5 6 7 8 9 G

+63V VCC (+) NC BUFFER (+) (A) NC NFB/OUT (A) NC BUFFER (+) (A) NC VCC () R3031 68k R3032 1800k

VCC (+)

CHANNELA CORE AMPLIFIER

Q303 Q309 BF423 BF423 62.3V Q308 BF423 R3080 470k Q314 BF423 Q315 BF423 Q313 MJE350 62.2V 62.3V 61.6V C302 8.2pF 0.29V Q316 BF423 1.12V COMMON BIAS R3131 75 62.8V 62.8V Q319 MJE340 R3132 6.8k R3191 27 R3192 820 63V

PCB: CORE R2 HDFX 2012 REV. 2.51 (CH A) INPUT (APPROX.) R3011 68k 12k 39k 68k R3012 1.8M 82k 390k 5.6M
H

Q304 BF423

R3200 0.82

DEFAULT (1.41V) 200mV 0.77V 1.44V

62.3V

Q310 BF423 61.7V R3061 68k R3041 68k

R3101 68k

R3161 39k R3162 1800k

Q320 TIP42C

0.15V Q301 BF422 0.08V 0.69V R3111 68k Q312 BF422 61.7V R3070 5.6 R3112 1800k Q302 BF422 0.08V

J301
1 2 3

R3102 1800k

0.55V R3210 120

BUFFER (+) (A) A.F. P. BUFFER OUT

G

VOL. CTL (A) S. GND (A) S. GND (A)

R3062 1800k R3065 1800k

R3042 1800k R3045 1800k

R3211 6.8

R3212 180 0V NFB/OUT (A)

R3090 82k

R3170 27k R3150 180k

R3141 1k

R3142 30k COMMON BIAS R3240 120 R3241 6.8 R3242 180

Decrease R3011 & R3012 value to increase sensitivity. Kurangi nilai R3011 & R3012 guna tingkatkan kepekaan. F

NFB, DCMR, BUFFERING

F

INPUT (1.41V DEFAULT) VOL. CTL (A) S. GND (A)

R3011 68k R3012 1800k

C3012 1uF 100V C3011 33uF 100V

R3064 68k

R3044 68k R3050 5.6 0.13V

R3091 8.2k

R3171 330

Q318 MJE340 61.7V

1.11V 0.50V 62.3V Q321 MJE350 62.8V 63V Q322 TIP41C BUFFER () (A) A.F. P. BUFFER OUT

62.3V R3120 680 Q311 BF422 R3071 820 R3072 R3051 6.8k 820 C304 470uF 100V R3052 6.8k 62.3V C303 470uF 100V

61.7V Q307 BF422

Q317 BF422 R3151 10k R3180 270

R3021 1.2k

R3022 8.2k

R3020 12

VCC () 63V

Q306 BF422

Q305 BF422

R3181 22

R3221 27

R3222 820

R3230 0.82

1 2 3 4 5 6

VCC (+) NC BUFFER (+) (A) NC NFB/OUT (A) NC BUFFER (+) (A) NC VCC () BUFFER (+) (A) NFB/OUT (A)

+63V

VCC (+) Q3231 KSC5200 Q3232 KSC5200 Q3233 KSC5200 Q3234 KSC5200

CHANNELA OUTPUT AMPLIFIER

Q3235 KSC5200 Q3236 KSC5200 Q3237 KSC5200 Q3238 KSC5200 Q3239 KSC5200 Q32310 KSC5200 PROTECT SENSING SOURCE

7 8 9

0V R32510 0.68 5W 0.55V R32610 0.68 5W 0.01V

0V R32520 0.68 5W

0V R32530 0.68 5W

0V R32540 0.68 5W

0V R32550 0.68 5W

0V R32560 0.68 5W

0V R32570 0.68 5W

0V R32580 0.68 5W

0V R32590 0.68 5W

0V R325100 0.68 5W 0V

P.T.C (A) L.S. OUTPUT OUT (A)

J303

NFB, DCMR, BUFFERING

R32620 0.68 5W 0.01V

R32630 0.68 5W 0.01V

R32640 0.68 5W 0.01V

R32650 0.68 5W 0.01V

R32660 0.68 5W 0.01V

R32670 0.68 5W 0.01V

R32680 0.68 5W 0.01V

R32690 0.68 5W 0.01V

R326100 0.68 5W 0.01V OUT (A)

J306 J307

BUFFER () (A)

0.50V

P.T.C (A)

J304 VCC (+)

A

63V

Q3241 KSA1943

Q3242 KSA1943

Q3243 KSA1943

Q3244 KSA1943

Q3245 KSA1943

Q3246 KSA1943

Q3247 KSA1943

Q3248 KSA1943

Q3249 KSA1943

Q32410 KSA1943
TITLE

J305 VCC ()
1 2

VCC ()

1000 Watts ABClass Audio Power Amplifier For 2Ohms Loudspeaker (Core)
REVISION: r2hdfx20121.1

PCB: OUTPUT R2 HDFSTD/X 2012 P1000130 EXT. 2.5 (CH A)

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J402
1 2 3 H 4 5 6 7 8 9 G

+63V VCC (+) NC BUFFER (+) (B) NC NFB/OUT (B) NC BUFFER (+) (B) NC VCC () R4031 68k R4032 1800k

VCC (+)

CHANNELA CORE AMPLIFIER

Q403 Q409 BF423 BF423 62.3V Q408 BF423 R4080 470k Q414 BF423 Q415 BF423 Q413 MJE350 62.2V 62.3V 61.6V C402 8.2pF 0.29V Q416 BF423 1.12V COMMON BIAS R4131 75 62.8V 62.8V Q419 MJE340 R4132 6.8k R4191 27 R4192 820 63V

PCB: CORE R2 HDFX 2012 REV. 2.51 (CH B) INPUT (APPROX.) R4011 68k 12k 39k 68k R4012 1.8M 82k 390k 5.6M
H

Q404 BF423

R4200 0.82

DEFAULT (1.41V) 200mV 0.77V 1.44V

62.3V

Q410 BF423 61.7V R4061 68k R4041 68k

R4101 68k

R4161 39k R4162 1800k

Q420 TIP42C

0.15V Q401 BF422 0.08V 0.69V R4111 68k Q412 BF422 61.7V R4070 5.6 R4112 1800k Q402 BF422 0.08V

J401
1 2 3

R4102 1800k

0.55V R4210 120

BUFFER (+) (B) A.F. P. BUFFER OUT

G

VOL. CTL (B) S. GND (B) S. GND (B)

R4062 1800k R4065 1800k

R4042 1800k R4045 1800k

R4211 6.8

R4212 180 0V NFB/OUT (B)

R4090 82k

R4170 27k R4150 180k

R4141 1k

R4142 30k COMMON BIAS R4240 120 R4241 6.8 R4242 180

Decrease R4011 & R4012 value to increase sensitivity. Kurangi nilai R4011 & R4012 guna tingkatkan kepekaan. F

NFB, DCMR, BUFFERING

F

INPUT (1.41V DEFAULT) VOL. CTL (B) S. GND (B)

R4011 68k R4012 1800k

C4012 1uF 100V C4011 33uF 100V

R4064 68k

R4044 68k R4050 5.6 0.13V

R4091 8.2k

R4171 330

Q418 MJE340 61.7V

1.11V 0.50V 62.3V Q421 MJE350 62.8V 63V Q422 TIP41C BUFFER () (B) A.F. P. BUFFER OUT

62.3V R4120 680 Q411 BF422 R4071 820 R4072 R4051 6.8k 820 C404 470uF 100V R4052 6.8k 62.3V C403 470uF 100V

61.7V Q407 BF422

Q417 BF422 R4151 10k R4180 270

R4021 1.2k

R4022 8.2k

R4020 12

VCC () 63V

Q406 BF422

Q405 BF422

R4181 22

R4221 27

R4222 820

R4230 0.82

1 2 3 4 5 6

VCC (+) NC BUFFER (+) (B) NC NFB/OUT (B) NC BUFFER (+) (B) NC VCC () BUFFER (+) (B) NFB/OUT (B)

+63V

VCC (+) Q4231 KSC5200 Q4232 KSC5200 Q4233 KSC5200 Q4234 KSC5200

CHANNELA OUTPUT AMPLIFIER

Q4235 KSC5200 Q4236 KSC5200 Q4237 KSC5200 Q4238 KSC5200 Q4239 KSC5200 Q42310 KSC5200 PROTECT SENSING SOURCE

7 8 9

0V R42510 0.68 5W 0.55V R42610 0.68 5W 0.01V

0V R42520 0.68 5W

0V R42530 0.68 5W

0V R42540 0.68 5W

0V R42550 0.68 5W

0V R42560 0.68 5W

0V R42570 0.68 5W

0V R42580 0.68 5W

0V R42590 0.68 5W

0V R425100 0.68 5W 0V

P.T.C (B) L.S. OUTPUT OUT (B)

J403

NFB, DCMR, BUFFERING

R42620 0.68 5W 0.01V

R42630 0.68 5W 0.01V

R42640 0.68 5W 0.01V

R42650 0.68 5W 0.01V

R42660 0.68 5W 0.01V

R42670 0.68 5W 0.01V

R42680 0.68 5W 0.01V

R42690 0.68 5W 0.01V

R426100 0.68 5W 0.01V OUT (B)

J406 J407

BUFFER () (B)

0.50V

P.T.C (B)

J404 VCC (+)

A

63V

Q4241 KSA1943

Q4242 KSA1943

Q4243 KSA1943

Q4244 KSA1943

Q4245 KSA1943

Q4246 KSA1943

Q4247 KSA1943

Q4248 KSA1943

Q4249 KSA1943

Q42410 KSA1943
TITLE

J405 VCC ()
1 2

VCC ()

1000 Watts ABClass Audio Power Amplifier For 2Ohms Loudspeaker (Core)
REVISION: r2hdfx20121.1

PCB: OUTPUT R2 HDFSTD/X 2012 P1000130 EXT. 2.5 (CH B)

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SHORTCIRCUIT OUTPUT PROTECTOR

VCC (+) Q502 BF423 Q503 BF423 D504 1N4002

5V

12V

SW501
RELAY 12VDC

Q504 BF423 R503 27K

G

8 VCC DISC 7 6 5

D503 1N4148

R509 6.8K R507 1M C502 4.7uF 10V

D506 1N4002 D505 1N4148

TO L.S. TERMINAL (A)

R506 10K
2

RESET

R504 3.3K R501 8.2K P.T.C (A) OUT (A) R502 8.2K D502 1N4004 Q501 BF422 R505 5.1K Q505 BF422 C501 1uF 10V

TRIG

THRES CTRL

R508 15K

Q507 TIP31

Q506 BC547

GND

OUT

LM555

U501
F

D501 1N4004 Q602 BF423

E

Q603 BF423

5V

D604 1N4002

12V

SW601
RELAY 12VDC E

Q604 BF423 R603 27K R604 3.3K

D

8 VCC DISC 7 6 5

D603 1N4148

R609 6.8K R607 1M C602 4.7uF 10V

D606 1N4002 D605 1N4148

TO L.S. TERMINAL (B)

R606 10K
2

RESET

TRIG

THRES CTRL

R601 8.2K P.T.C (B) OUT (B) R602 8.2K D602 1N4004

Q601 BF422 R605 5.1K

Q605 BF422

C601 1uF 10V

1 GND

R608 15K

Q607 TIP31
D

Q606 BC547

OUT

LM555

U601

D601 1N4004

THIS SCHEMATIC DIAGRAM IS DESIGNED ORIGINALLY BY HERU HIMAWAN TEJO LAKSONO (heru.htl@gmail.com) FOR PRIVATE PROJECT. YOU HAVE RETAIN THIS LICENSE NOTICE WITHIN THE COPY OF THIS SCHEMATIC THAT YOU HAVE TO INCLUDE WITH THE PRODUCT THAT BASED THIS SCHEMATIC IN ANY PORTION. THIS SCHEMATIC IS PROVIDED UNDER THE THERMS OF THE GNU GENERAL PUBLIC LICENSE, VERSION 3 OF THE LICENSE AS PUBLISHED BY THE FREE SOFTWARE FOUNDATION. THE COPYLEFT OF LICENSE CAN BE FOUND AT http://www.gnu.org/licenses/gpl.html
A

YOU MAY USE IT WITH YOUR OWN RISK. NO WARRANTY AVAILABLE WITHIN THIS SCHEMATIC.

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1000 Watts ABClass Audio Power Amplifier For 2Ohms Loudspeaker (Core)
REVISION:

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PETUNJUK INSTALASI PEMBUMIAN/GROUND

INPUT (A)

CHANNEL A CORE CIRCUIT

E
S. GND (A)

L.S. OUTPUT (A)

Ke kasis box power amplifier & ground sirkitri penguat depan (contoh: penguat input balance)
INPUT (B)

CHANNEL B CORE CIRCUIT

S. GND (B)

L.S. OUTPUT (B)

Ground sistem sirkit kanal A dan kanal B harus satu sambungan berakhir pada ground sirkit PSRU setelah melewati filter pengarah arus.
VCC (+)

Ground output/speaker kanal A dan kanal B dimungkinkan satu sambungan ataupun terkawat secara terpisah, namun harus berakhir pada ground sirkit PSRU sebelum melewati filter pengarah arus (dianjurkan berakhir pada titik CT transformator PSRU). Perhatian: Ground output tidak dihubungkan kasis box power amplifier.

~
P. GND

POWER SUPPLY RECTIFIER UNIT (PSRU)

S. GND

B
VCC ()

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1000 Watts ABClass Audio Power Amplifier For 2Ohms Loudspeaker (Core)
REVISION: r2hdfx20121.1

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