Figure no.

Table no.

PART NO : VT - 01 PART NAME : MAIN SHAFT

MATERIAL SPECIFICATION : EN 24 RAWMATERIAL SIZE: 50 X 195 QUANTITY :- 01 NOS.

Sr. No

Description of Operation Jigs & Fixture

Tools

Time in minutes

M/c Tools Lathe

Cutting

Measuring Setting Instrumen QUANTITY : 01 Nos Time Tools t 15

M/c Time -

Total Time 15

1. Clamp stock

Three jaw chuck ----

2. Facing B/S to total length 184.5mm & center drilling 3. Clamp stock between center

----

Facing tool & center drill ----

Vernier

14

19

Center support & carrier

----

----

25

25

4. Turning OD 40 mm through out length 5. Step turning 30 to 50mm length 6. Step turning 25 through 15 length ----

----

Turning tool

----

13

13

----

----

----

----

Twist drill

----

7. Step turning ---30through 124.5 length 8. Step turning 28 through 104 mm length ----

----

----

----

----

----

----

9. Step turning OD --- 26 mm through 84mm 10. Step turning OD --- 20 mm through 54mm 11. Step turning OD --- 19 mm through 40mm 12. Threading M28 x 2 pitch threads ----

----

----

----

----

----

----

----

----

----

----

Threadin g tool

----

25

30

55

13. Milling key way M/c vice 6x3x20.5 mm 1nos

Milling m/c

End mill

----

25

17

42

Figure no.

LH bearing housing

table no.
MATERIAL SPECIFICATION: EN 9 RAWMATERIAL SIZE: 80X25 X130 QUANTITY: - 01 NOS.

PART NO : VT-06 PART NAME : LH_BEARING HOUSING

Sr. No

Description of Operation Jigs & Fixture

Tools

Time in minutes

M/c Tools Milling ----

Cutting

Measuring Setting Instrumen QUANTITY : 01 Nos Tools Time t Facing cutter Vernier 15 5

M/c Time 14

Total Time 15 19

1. 2.

Clamp stock Facing All Sides Sq. to total length 75x20x120 mm Clamp stock on lathe Drilling 25 through thickness Boring 46 through thickness Counter Boring 52 through 15 thickness

M/C Vice ----

3.

4 jaw chuck ----

Lathe

25

25

4.

----

Twist drill

Vernier

15

10

25

5.

----

----

Boring tool

Vernier

15

10

25

6.

----

----

Boring tool

Vernier

15

10

25

Figue no. RH bearing housing

Table no.
MATERIAL SPECIFICATION: EN 9 RAWMATERIAL SIZE: 80X25 X130 QUANTITY: - 01 NOS.

PART NO : VT-07 PART NAME : RH_BEARING HOUSING

Sr. No

Description of Operation Jigs & Fixture 1. 2. Clamp stock Facing All Sides Sq. to M/C Vice ----

Tools

Time in minutes

M/c Tools Milling ----

Cutting

QUANTITY : 01 Nos Tools

Measuring Instrument Vernier

Setting Time 15 5

M/c Time 14

Total Time 15 19

Facing cutter

total length 75x20x120 mm 3. Clamp stock on lathe Drilling 25 through thickness Boring 41 through thickness Counter Boring 47 through 14 thickness 4 jaw chuck ---Lathe 25 25

4.

----

Twist drill

Vernier

15

10

25

5.

----

----

Boring tool

Vernier

15

10

25

6.

----

----

Boring tool

Vernier

15

10

25

Figure no .

Lock nut

PART NO : VT 13 PART NAME : LOCK NUT

Sr. No

Description of Operation Jigs & Fixture

Tools

Time in minutes

M/c Tools

Cutting Tools

Measurin g Instrume nt -

Settin g Time 15

M/c Time

Total Time

1.

Clamp stock

Three jaw chuck ----

Lathe

15

2.

Facing B/S to total length 25 mm Turning OD 60mm through 14.5 length Step turning 40 to 2.5mm length

----

Facing Vernier tool & center drill Turning tool

12

17

3.

----

13

13

4.

----

----

----

5.

Drilling 22 through thickness Boring 26 through thickness Threading M28 x 2 pitch threads

----

----

Twist drill

Vernier

15

10

25

6.

----

----

Boring tool

Vernier

15

10

25

7.

----

----

Threading tool

----

25

30

55

8.

Milling Slot M/c 8x6x14.5mm 2 vice

Millin g m/c

End mill

----

25

17

42

Figure no.

carrier

Table no. 4.5

MATERIAL SPECIFICATION: EN 9 RAWMATERIAL SIZE: 75X25 X75 QUANTITY: - 01 NOS.

PART NO : VT-05 PART NAME : CARRIER

Sr. No

Description of Operation Jigs & Fixture

Tools

Time in minutes

M/c Tools

Cutting

QUANTITY : 01 Nos Tools

Measuring Instrument

Settin g Time

M/c Time

Total Time

1. 2.

Clamp stock Facing All Sides Sq. to total length 63x20x63 mm Clamp stock on lathe Drilling 25 through thickness Boring 44 through thickness Turning OD 70mm through 20 length

M/C Vice ----

Milling ----

Facing cutter

Vernier

15 5

14

15 19

3.

4 jaw chuck ----

Lathe

25

25

4.

----

Twist drill

Vernier

15

10

25

5.

----

----

Boring tool

Vernier

15

10

25

6.

----

Turning tool

13

13

Figure no.

eccentric

Table no. 4.6

MATERIAL SPECIFICATION: EN 9 RAWMATERIAL SIZE: 60X60 X30 QUANTITY: - 01 NOS.

PART NO : VT-02 PART NAME : ECCENTRIC

Sr. No

Description of Operation Jigs & Fixture

Tools

Time in minutes

M/c Tools

Cutting

QUANTITY : 01 Nos Tools

Measuring Instrument

Setting Time

M/c Total Ti me Time

1.

Clamp stock

M/C Vice

Milling

15

15

2.

Facing All Sides Sq. to total length 50x50x30 mm Clamp stock on lathe Drilling 25 through thickness Boring 30 through thickness Turning OD 50mm through 20 length

----

----

Facing cutter

Vernier

14

19

3.

4 jaw chuck ----

Lathe

25

25

4.

----

Twist drill

Vernier

15

10

25

5.

----

----

Boring tool

Vernier

15

10

25

6.

----

Turning tool

13

13

7.

----

----

----

----

Figure no.

slide plate

Table no. 4.7

PART NO : VT-09 PART NAME : SLIDE PLATE

MATERIAL SPECIFICATION: EN 9 RAWMATERIAL SIZE: 80X25 X160 QUANTITY: - 01 NOS.

Sr. No

Description of Operation Jigs & Fixture

Tools

Time in minutes

M/c Tools

Cutting Tools

Measurin g Instrumen

Setting Time

M/c Time

Total Time

QUANTITY : 01 Nos

t 1 Clamp stock . M/C Vice Milling 15 15

2 Facing All ---. Sides Sq. to total length 75x16x140 mm 3 Clamp stock on 4 jaw . lathe chuck 4 Drilling . 20through thickness 5 Boring 24 . through thickness ----

----

Facing cutter

Vernier

14

19

Lathe

25

25

----

Twist drill

Vernier

15

10

25

----

----

Boring tool

Vernier

15

10

25

6 Counter Boring ---. 32 through 4 thickness

----

Boring tool

Vernier

15

10

25

Figure no. guide plate

Table no. 4.8

MATERIAL SPECIFICATION: EN 9 RAWMATERIAL SIZE: 80X25 X130 QUANTITY: - 02 NOS.

PART NO : VT-11 PART NAME : GUIDE PLATES

Sr. No

Description of Operation Jigs & Fixture 1. 2. Clamp stock Facing All Sides Sq. to total length M/C Vice ----

Tools

Time in minutes

M/c Tools Milling ----

Cutting

QUANTITY : 01 Nos Tools

Measuring Instrument Vernier

Setting Time 15 5

M/c Time 14

Total Time 15 19

Facing cutter

75x20x120 mm 4. Drilling 8.5 through thickness, 4 NOS Tapping M10 threads Milling as per profile ---Drilling Twist drill Vernier 15 10 25

5.

----

----

tap

Vernier

15

30

45

6.

----

Milling

End mill

Vernier

15

40

55