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AL-ASR INDUSTRIES PLC

WORK RULE NO. /2012 WORK RULE FOR STEAM BOILING OPERATOR IN BOILING DEPARTMENT NO/2012 1. SHORT TITLE THIS WORK RULE MAY BE SITED AS WORK RULE FOR STEAM BOILING OPERATOR IN BOILING DEPARTMENT DEFINATIONS IN THIS WORK RULES OPERATOR SHALL HAVE THE FOLLOWING MEANINGS A. OPERATOR- SHALL MEAN STEAM BOILING OPERATOR 2. SCOPE OF APPLICATION THESE WORK RULES ARE REGARDING METHOD OF MEASURING WORK DONE, MAINTAINACE OF SAFETY, IN BOILING DEPARTMENT 3. OBLIGATION OF THE OPERATORS 1) OPERATOR SHALL ALWAYS MAINTAIN BOILER STEAM PREASURE 2) NEVER FAIL TO ANTICIPATE EMERGENCIES. DO NOT WAIT UNTIL SOMETHING HAPPENS TO START THINKING 3) NEVER START WORK IN A STRANGE PLANT WITHOUT TRACING EVERY PIPELINE AND LEARNING THE LOCATION AND PURPOSE OF EVERY VALVE. KNOW YOUR JOB. 4) NEVER ALLOW SEDIMENT TO ACCUMULATE IN GAUGEGLASS OR WATER-COLUMN CONNECTIONS. A FALSE PREVENTION OF ACCIDENTS AND DISPILINARY MEASURES FOR STEAM BOILING OPERATOR

WATER LEVEL MAY FOOL YOU AND MAKE YOU SORRY. 5) NEVER GIVE VERBAL ORDERS FOR IMPORTANT OPERATIONS OR REPORT SUCH OPERATIONS VERBALLY WITH NO RECORD. HAVE SOMETHING TO BACK YOU UP WHEN NEEDED. 6) NEVER OPEN A VALUE UNDER PRESSURE QUICKLY. THE SUDDEN CHANGE IN PRESSURE, OR RESULTING WATER HAMMER MAY CAUSE PIPING FAILURE. 7) NEVER CUT A BOILER IN ON THE LINE UNLESS ITS PRESSURE IS WITHIN A FEW POUNDS OF HEADER PRESSURE. SUDDEN STRESSING OF A BOILER UNDER PRESSURE IS DANGEROUS. 8) NEVER INCREASE THE SETTING OF A SAFETY VALVE WITHOUT AUTHORITY. SERIOUS ACCIDENTS HAVE OCCURRED FROM FAILURE TO OBSERVE THIS RULE 9) NEVER TIGHTEN A NUT, BOLT, OR PIPE THREAD UNDER STEAM OR AIR PRESSURE. MANY HAVE DIED DOING THIS. 10) ALWAYS STUDY EVERY CONCEIVABLE EMERGENCY AND KNOW EXACTLY WHAT MOVES TO MAKE. 11) ALWAYS BLOW OUT EACH GAUGE-GLASS AND WATERCOLUMN CONNECTION AT LEAST FOUR TIMES A DAY. FORMING GOOD HABITS MAY MEAN LONGER LIFE FOR YOU. 12) ALWAYS ACCOMPANY ORDERS FOR IMPORTANT OPERATIONS WITH A WRITTEN MEMORANDUM. USE A LOGBOOK TO RECORD EVERY IMPORTANT FACT OR UNUSUAL OCCURRENCE. 13) ALWAYS HAVE AT LEAST ONE GAUGE OF WATER BEFORE LIGHTING OFF. THE LEVEL SHOULD BE CHECKED WITH THE GAUGE COCKS. YOU WILL NOT BE FIRED FOR BEING TOO CAREFUL. 14) ALWAYS BE SURE BLOW DOWN VALVES ARE CLOSED AND PROPER VENTS, WATER-COLUMN VALVES, AND PRESSURE-GAUGE COCK IS OPEN. 15) ALWAYS USE THE BYPASS IF ONE IS PROVIDED. CRACK THE VALVE FROM ITS SEAT SLIGHTLY AND AWAIT PRESSURE EQUALIZATION. THEN OPEN IT SLOWLY. 16) ALWAYS WATCH THE STEAM GAUGE CLOSELY AND BE PREPARED TO CUT THE BOILER IN, OPENING THE STOP VALVE ONLY WHEN THE PRESSURES ARE NEARLY EQUAL.

17) ALWAYS CONSULT AN AUTHORIZED BOILER INSPECTOR AND ACCEPT HIS OR HER RECOMMENDATIONS BEFORE INCREASING THE SAFETY-VALVE PRESSURE SETTING. 18) HOUSEKEEPING - GOOD HOUSEKEEPING IS ESSENTIAL FOR

SAFETY AND GOOD PLANT OPERATION. POOR HOUSEKEEPING RESULTS IN INCREASED SAFETY HAZARDS. A CLEAN AND ORDERLY ENVIRONMENT WILL FOSTER SAFETY. 19) HOT SURFACES - MANY HOT SURFACES EXIST IN A BOILER

AREA AND EVEN NON-HEATED SURFACES CAN BECOME UNCOMFORTABLY WARM, THEREFORE, EMPLOYEES, ESPECIALLY NEW EMPLOYEES, MUST BE MADE AWARE OF THESE CONDITIONS. 20) LOCKOUT AND TAGOUT PROCEDURES - EVERY PLANT SHOULD HAVE A FORMALIZED LOCKOUT AND TAGOUT PROCEDURE THAT IS STRICTLY ENFORCED. 21) REMOTE STARTING OF EQUIPMENT - MUCH OF THE EQUIPMENT IN PLANTS ARE STARTED REMOTELY AND/OR AUTOMATICALLY WITHOUT WARNING; THEREFORE, EMPLOYEES MUST BE ALERT TO AVOIDING THAT EQUIPMENT WHICH CAN BE STARTED REMOTELY. IF WORK IS TO BE DONE ON ANY EQUIPMENT, LOCKOUT AND TAGOUT PROCEDURES MUST BE FOLLOWED. ATTACH SIGNS TO EQUIPMENT SUCH AS "DO NOT START - MEN AT WORK". ATTACH A SIMILAR SIGN ON THE EQUIPMENT CONTROL PANEL. 22) UNEXPECTED NOISE - A SUDDEN AND/OR UNEXPECTED NOISE MAY CAUSE EMPLOYEES TO MOVE INVOLUNTARY. SUCH REACTION MAY RESULT IN INJURY

23)

NEVER OPERATE ROTATING EQUIPMENT, MECHANICALLY

AUTOMATED DEVICES, OR ELECTRICALLY AND PNEUMATICALLY OPERATED CONTROL COMPONENTS UNLESS GUIDES, SHIELDS, OR COVERS ARE IN PLACE 24) WORKING TEMPERATURE FOR THERMINAL BOILER IS 130C. TEMPERATURE SHOULD BE MORE THAN THIS. (NOTE 160C IS ACCIDENT TEMPERATURE) 25) 26) 65C 4. INTERUPPTION OF MACHINE A. IF THE MACHINE STOPPED OPERATING FOR ANY REASON I.E. TECHNICAL PROBLEM, ELECTRIC PROBLEM ETCTHE OPERATOR SHALL INFORM THE TECHNICAL MANAGER TO RECORD THE TIME OF THE MACHINES INTERUPTION. B. IF THE INTERRUPTION IS FOUND UNREASONABLE THE OPERATOR SHALL BE LIABLE C. REASONABLE INTERUPPTION ON SUB ARTICLE B ARE ELECTRIC POWER SHORTAGE AND DEFECTS DUE TO THE MACHINE. 5. INFORMING OPERATOR ABOUT HAPPENINGS. A. THE OPERATOR HAS THE OBLIGATION TO INFORM THEIR TECHNICAL MANAGER ABOUT ANY HAPPENINGS THAT REQUIRE THE TECHNICAL MANAGERS ATTENTION. B. OPERATOR WHO FAILED TO DO ACCORDINGLY SHALL BE LIABLE. 6. CODE OF DRESS FOR OPERATORS CHECK SAFETY WALL FERNANCE OIL TEMPERATURE SHALL NOT BE MORE THAN

A. UNIFORM SHOULD BE WORN AT ALL TIMES. B. UNIFORM SHOULD BE WORN APPROPRIATELY. C. AVOID LOOSE CLOTHING AND JEWELRY. D. PROTECTIVE EQUIPMENT MUST BE WORN WHEN NECESSARY (I.E.: HARD HATS, RESPIRATORS, EAR PLUGS, GOGGLES, GLOVES, SAFETY SHOES, ETC.). 7. OPERATORS ACCOUNTABILITY OPERATORS ARE ACCOUNTABLE TO TECHNICAL MANAGERS 8. NON-OBSERVANCE OF WORK RULES A. NON-OBSERVANCE OF WORK RULES BY THE EMPLOYEE SHALL RESULT IN THE ISSUANCE OF WARNING LETTER B. TWO WARNING LETTERS IN A PERIOD OF ONE MONTH SHALL RESULT IN THE TERMINATION OF THE EMPLOYEEMENT CONTRACT WITH OUT NOTICE 9. EFFECTIVE DATE THIS GENERAL WORK RULE SHALL ENTER IN TO FORCE ON THE DAY OF ITS PUBLICATION ON THE NOTICE BOARD JUNE 1, 2012