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Introduction
BladeModeler
1-1
Introduction
Training Manual
ANSYS offers a complete suite of software tools for comprehensive turbomachinery design and analysis
1D sizing (meanline tools) 2D rapid throughflow analysis 3D CFD with turbo pre- and post-processing Blade geometry design tools Turbomachinery specific mesh generation Integrated thermal and stress analysis (FSI)
ANSYS tools have been widely used by leading turbomachinery manufacturers for many years
1-2
Introduction
Training Manual
Geometry
BladeModeler
Meanline Tools BladeGen DM with BladeEditor
Mesh
TurboGrid
Analysis
ANSYS CFX FLUENT
Unified Mesh
CFX-Mesh
TGrid
ICEM CFD Others
Vista TF
ANSYS Workbench
ANSYS, Inc. Proprietary 2009 ANSYS, Inc. All rights reserved. April 30, 2009 Inventory #002693
1-3
Introduction
Training Manual
TurboGrid
TurboPre CFX Solver TurboPost
1-4
Introduction
Training Manual
BladeModeler is a specialized, easy-to-use tool for the rapid 3-D design of rotating machinery components
1-5
Introduction
Training Manual
BladeModeler is a specialized, easy-to-use tool for the rapid 3-D design of rotating machinery components
AutoCAD
IGES
BladeModeler
Pro/ENGINEER
1-6
Introduction
BladeModeler
BladeModeler consists of three components:
BladeGen
Initial Sizing Tools
Vista AFD Vista CCD Vista CPD Vista RTD
Training Manual
DesignModeler
CAD tool to add additional features to blade Fillets, blade trimming, shroud covers Generation of fluid volume Creation of scrolls, housings, volutes, etc.
BladeEditor
Eventual replacement for BladeGen
Many functions available in BladeGen now available in BladeEditor
DesignModeler add-on that provides seamless geometry connection between BladeGen and DesignModeler Blade designs of multiple stages can be created at once
1-7
Introduction
BladeModeler
BladeGen
Define machine geometry
Meridional flow path definition Blade definition on spanwise layers
Training Manual
Leading/Trailing Edge definition Blade Trimming Report generation Geometry modification User can start from
Built in 1D sizing tools Templates Data Files
1-8
Introduction
BladeModeler
BladeGen
Four initial sizing tools included
1) 2) 3) 4) Vista AFD (Axial Fan Design) Vista CCD (Centrifugal Compressor Design) Vista CPD (Centrifugal Pump Design) Vista RTD (Radial Turbine Design)
Training Manual
Input performance requirements to create a meridional flow path and blade design Covered separately in Appendices
1-9
Introduction
Training Manual
1-10
Introduction
BladeModeler
DesignModeler
Training Manual
A 3D CAD modeler with analysis modeling goals Performs unique geometry modification capabilities for simulation:
Fluid Simulations:
Feature Simplification Quickly and easily create fluid volume from solid part
Enclosure Operation Fill Operation
Mechanical Simulations
Feature Simplification Spot Welds Split Surfaces Surface Model Extraction Planar Body Extraction Beam Modeling
Parametric Models
Dimensions and other parameters can be exposed in Workbench for design exploration
1-11
Introduction
BladeModeler
DesignModeler
Automatic Fluid Zone Creation Create assemblies including nonturbo components
Training Manual
1-12
Introduction
BladeModeler
DesignModeler Additional modifications to turbomachinery components
Training Manual
Revolved Trim
Blade Fillets
Shroud Cover
1-13
Introduction
BladeModeler
BladeEditor DesignModeler Add-In
Create bladed components
Create meridional flow path for multiple stages Create blades for multiple stages
Training Manual
Eventually all BladeGen functionality will be migrated to BladeEditor Some parameters can be exposed in Workbench for design exploration/optimization Provides geometry connection between BladeGen and DesignModeler Allows for the import of multiple BladeGen models into one DesignModeler session Allows for easy editing of blade geometry Components from another CAD source can be imported and combined with blade geometry (i.e. A volute)
1-14
Introduction
BladeModeler
BladeEditor
Can import or load .bgd file created from BladeGen into DesignModeler
BladeGen
Training Manual
BladeEditor
DesignModeler
ANSYS, Inc. Proprietary 2009 ANSYS, Inc. All rights reserved.
1-15
Introduction
BladeModeler
VistaTF (Through-Flow)
Separate product from BladeModeler Streamline curvature code (2D) for rapid analysis of blade Uses CFD Post for postprocessing Covered in Appendix
Training Manual
1-16
Introduction
Vista TF - Through-Flow
Integration of through-flow solver
VISTA-TF PCA Engineers, Lincoln
Training Manual
Outlet Contour
B1
Layer Contours
ANSYS, Inc. Proprietary 2009 ANSYS, Inc. All rights reserved.
Blade Rows
1-17
Hub Contour
Introduction
Vista TF - Through-Flow
Through-flow captures the key features
Velocity gradients
Training Manual
1-18
Introduction
BladeModeler
Training Manual
BladeModeler is a specialized, easy-to-use tool for the rapid 3-D design of rotating machinery components
1D sizing (meanline tools)
Vista AFD Vista CCD Vista CPD Vista RTD
1-19