Substation Configuration B

STANDARD DOCUMENT CLASSIFICATION:
TITLE:
CONTROLLED DISCLOSURE REFERENCE REV
DISTRIBUTION STANDARD PART 7: SCSASABM0 3 DATE SUBSTATIONS SECTION 2.2: September 2002 OF CONFIGURATION TYPE B, 132kV/88kV/66kV PAGE 1 34 REVISION DATE: TO 22kV/11kV IN THE RATING RANGE 5 MVA TO 20 MVA (MV INDOOR BUSBAR) September 2005 TESCOD APPROVED COMPILED BY FUNCTIONAL RESP. APPROVED BY AUTHORIZED BY
Signed Signed Signed Signed
............................ C B Clark
.............................. B Meyer Substation SC
............................. A Bekker for TESCOD
............................. M N Bailey DTM for ED (D)
Contents
Page Foreword ....................................................................................................................................... Introduction.................................................................................................................................... 1 Scope ........................................................................................................................................ 2 Normative references................................................................................................................ 3 Definitions and abbreviations.................................................................................................... 4 Requirements............................................................................................................................ 4.1 4.2 4.3 4.4 4.5 4.6 4.7 4.8 4.9 Annexes A List of standardized design packages for configuration Type B ............................................... B Revision information ................................................................................................................. 31 34 Drawings ........................................................................................................................ Configuration Type B substation layout design details.................................................. Full radial (MV indoor busbar) substation packages ..................................................... Standardized equipment ................................................................................................ Control room .................................................................................................................. Protection design ........................................................................................................... A.C./D.C. supply design ................................................................................................. Telecomms and control.................................................................................................. Metering ......................................................................................................................... 2 3 3 3 3 4 4 5 12 13 13 15 21 24 26
MGM/lm/as-1/Sept02
CONFIGURATION TYPE B, 132 kV/88 kV/66 kV TO 22 kV/11 kV IN THE RATING RANGE 5 MVA TO 20 MVA (MV INDOOR BUSBAR)
REFERENCE SCSASABM0 PAGE 2
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Foreword
The Distribution Standard is a multi-part document whose total structure is defined in Part 0. This part of the Distribution Standard consists of the following sections under the general title: Substations. Distribution Standard Part 7: Substations Section 0: Index and guide to contents of Part 7. SCSASABG7; Distribution Standard Part 7: Substations Section 1: Standardized power system network configuration as applicable to sub-transmission networks. SCSASABK3; Distribution Standard Part 7: Substations Section 2: Generic substations design. SCSASABI1; Distribution Standard Part 7: Substations Section 3: Distribution Groups specific requirements for standard practice for CAD users. The HV/MV Substation Design Work Group comprising the following members prepared this standard: R Maitland-Stuart N Webber M Bala B Meyer N Laubscher C Clark and J Scholtz I Sibeko Distribution Technology Distribution Technology Eastern Region Southern Region Central Region Western Region Western Region Distribution Technology F Wahl J Jordaan L vd Walt D Pretorius H Prinsloo North Eastern Region North Eastern Region Northern Region Northern Region North Western Region
The Protection Design Work Group represented by: A De Jongh J Mostert Western Region Western Region
The A.C./D.C. Design Work Group represented by: L Drotsche T Jacobs Western Region Distribution Technology
and the Metering Design Work Group represented by: H Groenewald Distribution Technology
and the Telecontrol Design Work Group represented by: B Matjila D Gutschow Central Region Western Region
Any recommendations for corrections, additions or deletions to this standard should be sent to: Design Manager Distribution Technology Private Bag X1074 GERMISTON 1400 Telephone (011) 871-2416 Fax (011) 871-2352 Internet: andre.bekker@eskom.co.za
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Introduction
This section of the Distribution Standard has been prepared to establish and promote standardized full radial substation designs using standardized materials and protection philosophies, thereby generally reducing design and construction time, equipment stock levels and costs.
1 Scope
This section of part 7 of the Distribution Standard specifies the methods, materials and equipment to be used in the design and construction of a configuration type B substation, in the voltage range 132 kV/88 kV/66 kV to 22 kV/11 kV and the rating range 5 MVA to 20 MVA.
2 Normative references
The following documents contain provisions that, through reference in the text, constitute requirements of this standard. At the time of publication, the editions indicated were valid. All standards and specifications are subject to revision, and parties to agreements based on this standard are encouraged to investigate the possibility of applying the most recent editions of the documents listed below. Information on currently valid national and international standards and specifications can be obtained from the Information Centre and Technology Standardization Department at Megawatt Park. SCSSCAAQ2: Rev 0, Specification for feeder protection scheme (Draft) DISASABDO: Design standard for AC & DC distribution standards. SCSSCAAQ3: Rev 0, Phase three protection schemes for 11 kV and 22 kV reticulation cable feeders. ESKSCAAV6: Specification on substation meter panels HV/MV indoor (Draft). SCSASAAP9: Rev 1, Distribution Standard Part 7: Substations Section 2.11 Configuration type K 132 kV / 88 kV to 33 kV / 22 kV 40 MVA to 320 MVA. SCSAGAAG0: Setting philosophy: Transformer protection. ESKASAAL6 : Rev 1, Standard minimum requirements for the metering of electrical energy and demand. SCSSCAAS6: Distribution groups specific requirements for busbar protection for 6.6 kV to 33 kV indoor, metal-clad switchboards. ESKSCAAY2: Rev 0, Statistical-metering philosophy. SCSASAAM0: Distribution Standard Part 0: Structure, definitions, abbreviations and exemptions. SCSASABK3: Distribution Standard Part 7: Substations Section 2: Generic substation design. SCSPVAAT6: Distribution Standard Part 9: Buyers guide. SCSSCAAK3: Distribution Groups specific requirements for 11 kV and 22 kV indoor switchgear manufactured in accordance with NRS 003-1 and NRS 003-2.
3 Definitions and abbreviations

The definitions and abbreviations in SCSASAAM0 shall apply.
3.1 Trf: Transforner. 3.2 Trfr: Transforner.
3.3 B/B: Busbar. 3.4 B/BAR: Busbar. 3.5 SWER: Single Wire Earth Return. 3.6 ISOL: Isolator. 3.7 TERM SUPT: Terminal Support. 3.8 CENT: Centipede Conductor. 3.9 BRK: Circuit Breaker. 3.10 M/STL: Mild Steel. 3.11 STL: Steel. 3.12 T/BULL: Twin Bull Conductor. 3.13 FDR: Feeder. 3.14 HORN: Hornet Conductor. 3.15 CENT-BULL: Centipede conductor to Bull conductor.
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4 Requirements
The requirements of the Occupational Health and Safety Act, Act 85 of 1993 (OHS Act) and all subsequent amendments and regulations shall be observed.
4.1 Drawings
All primary plant drawings (4000 series) and secondary plant drawings (10000 and 1100 series) are located on the web under substations part 7, DT projects drawings.
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4.2 Configuration Type B substation layout design details
NOTE: NO HV current transformers required.
Figure 1.1: A typical configuration Type B layout, 5 MVA and 10 MVA
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Figure 1.2: A typical configuration Type B layout, 20 MVA
4.2.1 General requirements

General requirements for a full radial (MV indoor busbar) substation are: 4.2.1.1 Clearances shall be in accordance with table 4 of SCSASABK3.
4.2.1.2 HV equipment:
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a) general HV equipment shall be in accordance with 132 kV specifications for both 132 kV and 88 kV applications and 66 kV for 66 kV applications; and b) voltage sensitive HV equipment shall suit the system voltage that is applicable. 4.2.1.3 MV equipment: a) general MV equipment shall be in accordance with 22 kV specifications for both 22 kV and 11kV applications; and b) voltage sensitive HV equipment shall suit the system voltage that is applicable. 4.2.1.4 All sites shall allow for: a) one HV transformer bay; b) one MV transformer bay; and c) a five bay indoor switchgear board comprising 1 transformer and 4 feeder panels. The size of the substation is shown figure 2.
Figure 2: Size of substation 4.2.1.4 The main earth mat design shall allow for the maximum proposed MV feeders, i.e. four bays.
4.2.2 HV Transformer bay

HV transformer bays shall be in accordance with the following drawings: a) b) c) d) e) f) g) D-DT-4313 - TRF BAY 132/11kV 20MVA CENT-BULL; D-DT-4364 - TRF BAY 132/11kV 10MVA CENT-BULL; D-DT-4337 - TRF BAY 132/11kV 5MVA CENT-BULL; D-DT-4375 - TRF BAY 88/11kV 20MVA CENT-BULL; D-DT-4376 - TRF BAY 88/11kV 10MVA CENT-BULL; D-DT-4377 - TRF BAY 88/11kV 5MVA CENT-BULL; D-DT-4318 - TRF BAY 66/11kV 20MVA CENT-BULL;
h) i) j) k) l) m) n) o) p) q) r) D-DT-4319 - TRF BAY 66/11kV 10MVA CENT-BULL; D-DT-4320 - TRF BAY 66/11kV 5MVA CENT-BULL; D-DT-4314 - TRF BAY 132/22kV 20MVA CENT-BULL; D-DT-4365 - TRF BAY 132/22kV 10MVA CENT-BULL; D-DT-4338 - TRF BAY 132/22kV 5MVA CENT-BULL; D-DT-4378 - TRF BAY 88/22kV 20MVA CENT-BULL; D-DT-4379 - TRF BAY 88/22kV 10MVA CENT-BULL; D-DT-4380 - TRF BAY 88/22kV 5MVA CENT-BULL; D-DT-4361 - TRF BAY 66/22kV 20MVA CENT-BULL; D-DT-4362 - TRF BAY 66/22kV 10MVA CENT-BULL; D-DT-4363 - TRF BAY 66/22kV 5MVA CENT-BULL.
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Figure 3.1: 5 MVA and 10 MVA transformer without post type CTs
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Figure 3.2: 20 MVA transformer with post type CTs

NOTE: The transformer modules allow for busbar connection only. Thus the following alterations are required: a) 132 kV with terminal structure remove D-DT-4623 Sheet 1 - ISOL 132kV 2500A 25kA CENT and add D-DT 4622 Sheet 1 - ISOL 132kV 2500A 25kA + S/A CENT & D-DT 4645 Sheet 1 - TERM SUPT 132kV 6m 20 CENT. 132 kV without terminal structure remove D-DT-4623 Sheet 1 - ISOL 132kV 2500A 25kA CENT and add D-DT 4622 Sheet 1 - ISOL 132kV 2500A 25kA + S/A CENT; 88 kV with terminal structure remove remove D-DT-4623 Sheet 1 - ISOL 132kV 2500A 25kA CENT and add D-DT4627 Sheet 1 - ISOL 132kV 2500A 25kA + 88 S/A CENT & D-DT 4645 Sheet 1 - TERM SUPT 132kV 6m 20 CENT. 88 kV without terminal structure remove D-DT-4623 Sheet 1 - ISOL 132kV 2500A 25kA CENT and add add D-DT4627 Sheet 1 - ISOL 132kV 2500A 25kA + 88 S/A CENT 66 kV with terminal structure remove D-DT-4729 Sheet 1 - ISOL 66kV 1600A 20kA CENT and add D-DT 4728 Sheet 1 - ISOL 66kV 1600A 20kA+66 S/A CENT & D-DT 4645 Sheet 1 - TERM SUPT 132kV 6m 20 CENT. 66 kV without terminal structure remove D-DT-4729 Sheet 1 - ISOL 66kV 1600A 20kA CENT and add D-DT 4728 Sheet 1 - ISOL 66kV 1600A 20kA+66 S/A CENT; d) e) 132 kV 5 and 10 MVA remove D-DT-4631 Sheet 1 - CT 132kV 2500A 25kA CENT and add D-DT 4742 Sheet 1 - PI 132kV ON CT SUPT. CENT; and 66 kV 5 MVA and 10 MVA remove D-DT-4736 Sheet 1 - CT 66kV 1600A 20kA CENT and add D-DT 4743 Sheet 1 - PI 66kV ON CT SUPT. CENT.
b)
c)
4.2.2.1 Two types of transformer bays are allowed for each system voltage: a) a transformer bay with the surge arrester mounted onto the line isolator with a separate terminal structure support (without HV CTs and with HV CTs); and b) a transformer bay with the surge arrester mounted onto the line isolator without a separate terminal support (without HV CTs and with HV CTs). The conductor used on all the HV transformer bay types shall be Centipede AAC. 4.2.2.2 The standard design NECRT connection allows for cable. An overhead conductor connection is available for use. The standard layout is common for both MV cable and conductor connection arrangements.
4.2.2.3 5 MVA and 10 MVA transformer
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Bushing CTs shall be used, therefore HV post type CTs shall be omitted. Foundations and structures for the future CTs shall be installed with PIs on to support the conductor. Surge arresters shall remain positioned on the transformer and shall not be installed on the future HV CT structures. 4.2.2.4 20 MVA transformer HV post type CTs shall be installed due to differential protection being applied.
4.2.3 MV transformer bay

MV transformer bays shall be in accordance with the following drawings: a) b) c) d) e) f) g) h) D-DT-4759 Sheet 4 - CBL TRF 11kV 1C 630SQ XLPE Cu; D-DT-4759 Sheet 5 - CBL TRF 22kV 1C 630SQ XLPE Cu; D-DT-4647 - CES MV 1X630 CABLES PER PHASE BULL; D-DT-4649 - CES MV 2X630 CABLES PER PHASE BULL; D-DT-4663 - BRK PNL 11kV 1250A 25kA TRF; D-DT-4666 - BRK PNL 22kV 1250A 25kA TRF; D-DT-4664 - BRK PNL 11kV 800A 25kA FDR; and D-DT-4667 - BRK PNL 22kV 800A 25kA FDR.
Figure 4: 5 MVA, 10 MVA and 20 MVA Transformer with MV circuit-breaker

NOTE: For 11 kV multiply D-DT-4759 Sheet 4 by 2 if 2 cables per phase are required.
4.2.3.1 Conductor/cable sizing
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The HV side of the bays shall be equipped with Centipede AAC. The conductor/cable specified for the MV side of the bays shall depend upon the size of the transformer installed (refer to table 1 and table 2). Table 1: Transformer MV side conductor standards
1 Secondary (MV) voltage kV 11 22 2 Transformer rating MVA 5/10/20 5/10/20 Single covered Bull AAC Single covered Bull AAC 3 Conductor type
Table 2: Transformer MV side cable standards

1 Secondary (MV) voltage kV 11 11 22 2 Transformer rating MVA 5/10 20 5/10/20 1 630 sq. Cu cable per phase 2 630 sq. Cu cable per phase 1 630 sq. Cu cable per phase 3 Conductor type
4.2.4 MV busbar/feeder bay
Figure 5: Main busbar with MV feeders
4.2.4.1 22 kV and 11 kV busbar/feeder bay
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The busbar shall be the indoor design and the building shall be able to accommodate 1 1250 A transformer circuit-breaker and 4 800 A feeder circuit-breakers. The standard relay house D-DT-5075 shall be used, which allows for the MV feeder protection to be mounted on top of the circuit- breakers with the transformer protection, metering, batteries and Telecomms/control positioned opposite the switchboard. All panels shall be fully type tested in accordance with SCSSCAAK3. If the MV feeder cable length is greater than 100 m, then surge arresters shall be installed in the switchgear.
NOTE: These tests include special test (l): Tests to assess the effects of arcing due to an internal fault. Test set-up in accordance with NRS 003 annex B.
4.3 Full radial (MV indoor busbar) substation packages

The hardware required for the standard configuration type B substation designs is listed in a series of digital (computer generated) bills of materials (BOMS). The codes and descriptions used in this standard are based upon the following references:
4.3.1 Substation packages

A high-level substation package allows for the following modules: a) One HV transformer bay; b) One MV transformer bay including indoor MV circuit-breaker; c) One MV busbar and feeder bay for 5 MVA transformers; d) Two MV busbar and feeder bays for 10 MVA transformers; e) Four MV busbar and feeder bays for 20 MVA transformers; f) One civil package;
g) One lightning/lighting package; h) One fire protection package; j) One protection package;
k) One A.C./D.C. package; l) One metering package; and
m) One telecommunications/control package.
4.3.2 Module packages

The various default module packages allow for cells as follows: a) In a HV transformer bay module, the following cells: 1) Three terminal supports, 2) One line isolator with 3 surge arresters; 3) One circuit-breaker, 4) Three CTs/PIs, 5) One power transformer with HV/MV and neutral (if applicable) surge arresters; and 6) One NECRT, b) In a MV transformer bay module, the following cells:
1) One cable support,
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2) The cable between the support and the circuit-breaker (default length = 20 m), and 3) One MV transformer circuit-breaker with a three-phase VT, c) In a MV feeder bay module, the following cells: 1) Feeder circuit-breaker, and 2) Cable between feeder circuit-breaker and riser pole (default length = 40 m), d) In the civil module: general items not linked to a specific module; (including earthing, cut, fill and warning signs and notices); e) For the fire protection module (oil holding dam and piping); f) In the lightning protection/lighting module; general items not linked to a specific module; g) For the protection module, see 4.6; h) For the A.C./D.C. supplies module, see 4.7; j) For the telecommunications/control module, see 4.8; and k) For the metering module, see 4.9.
NOTE: For more detailed information on the cells in a general module package, refer to annex A.
4.3.3 Cell packages

A cell package includes the components required in the cell, which in general terms, includes: a) Foundation details; b) Structural/support details; c) The equipment required in the cell, for example, surge arrester, CTs and VTs, isolator; etc.; d) Clamps; e) Cable, where applicable, including any necessary glands, shrouds and terminal boxes; f) Earthing copper; and g) All necessary fixing nuts/bolts etc.
NOTE: For more detailed information on the items in a cell package, refer to annex B.
4.4 Standardized equipment

The standardized equipment, as listed in SCSPVAAT6 and SCSASABK3.
4.5 Control room

4.5.1 Control room layout
Details of the standard relay house layout (D-DT-5075) are shown in figure 6.
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Figure 6: Control room layout
CONFIGURATION TYPE B, 132 kV/88 kV/66 kV TO 22 kV/11 kV IN THE RATING RANGE 5 MVA TO 20 MVA (MV INDOOR BUSBAR) 4.6 Protection design
4.6.1 Power transformer protection
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The minimum protection requirements for power transformers are described in SCSAGAAG0. The protection schemes available for a standard configuration type B substation are specified in SCSPVAAT6, Drawing No. D-DT-9041 sheets 1 to 5. General information is as follows: 4.6.1.1 5 MVA/10 MVA transformer applications The transformer module for these applications is specified in drawing No. D-DT-10011 for earthed and unearthed HV neutrals. The HV REF protection shall be connected to the HV transformer bushing and neutral current transformers as no HV post type current transformers are provided. When the HV neutral is left unearthed the REF protection shall be residually connected to the HV bushing current transformers. HV Instantaneous and IDMT over current protection shall be connected to the HV bushing current transformers. The MV earth fault relay shall be connected to a suitable neutral current transformer located in the NEC/RT. MV REF shall be connected to the MV circuit-breaker current transformers and the neutral current transformers located in the NEC/RT. When the transformer HV neutral is earthed, the IDMT HV earthfault shall be applied to the current transformers in the HV neutral when required by the scheme application.
4.6.1.2 20 MVA transformer applications The transformer modules for these applications are specified in drawing No. D-DT-10006 for earthed HV neutrals and Drawing No. D-DT-10016 for unearthed neutrals. For this application HV post type current transformers are provided. Differential protection and HV Instantaneous and IDMT over current protection shall be connected to the HV post type current transformers. Differential protection on the MV side shall be connected to the MV circuit-breaker current transformers. When the correct current transformers ratios are available on the HV post type CTs the HV REF protection shall be connected to the HV post type current transformers and transformer HV neutral, otherwise use the transformer bushing CTs. When the transformer HV neutral is left unearthed the REF protection shall be residually connected to the HV post type current transformers. The MV earth fault relay shall be connected to a suitable neutral current transformer located in the NEC/RT. MV REF should be connected to the MV circuit-breaker current transformers and the neutral current transformers located in the NEC/RT. When the transformer HV neutral is earthed, the IDMT HV earthfault shall be applied to the current transformers in the HV neutral when required by the scheme application.
4.6.1.3 D.C. supply voltage The applicable D.C. supply voltage at the substation shall be 110 V.
4.6.1.4 Relay panels
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The specified schemes shall be housed in 800-mm swing frame panels. The blanking plates are required to cover any gaps remaining in the frame as detailed in drawings D-DT 11000, D-DT-11001 and D-DT-11002 whichever is applicable. Each relay panel shall be equipped with a rack mounted transducer module as specified in ESKSCAAT7. The transducer shall provide total wattage, total vars. and white phase current and red to white phase voltage for local and remote indications. The transducer module shall be supplied from the MV bushing current transformers and the MV busbar voltage transformers 4.6.1.5 Cable block diagrams Cable block diagrams for the 20 MVA and 5 MVA/10 MVA transformers are shown in figures 7a and 7b respectively when no HV busbar protection is applied.
Figure 7a: Cable block diagram for 20 MVA transformer and NO HV buszone protection
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Figure 7b: Cable block diagram for 5 MVA/10 MVA transformer and NO HV buszone protection
4.6.2 Transformer tap-change control

It is preferred that the standard configuration type B substation transformer tap-change control scheme operates on the circulating current principle for parallel control. The scheme available for the configuration type B substation is specified in SCSPVAAT6, Drawing No. D-DT-9042. 4.6.2.1 The tap-change control scheme shall be supplied from the MV busbar voltage transformers. The scheme shall be mounted in the swing frame panel housing the transformer protection panel as detailed in drawings D-DT 11000, D-DT 11001 or D-DT 11002 which ever is applicable. 4.6.2.2 The circulating current scheme requires MV current inputs, supplied from the MV transformer bushing current transformers. 4.6.2.3 The tap position indicator shall be supplied from a binary to decimal encoder 4.6.2.4 Interlocking shall be provided through input contacts from the HV and MV transformer circuitbreakers and HV and MV transformer isolators where applicable. The cable block diagram for a transformer tap-change control scheme is shown in figure 8.
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Figure 8: Cable block diagram for transformer tap-change panel
4.6.3 HV feeder protection

No HV feeder protection shall be provided.
4.6.4 Busbar protection

MV busbar ARC protection shall be provided as standard to metal-clad indoor switchgear. 4.6.4.1 HV Busbar protection Not applicable 4.6.4.2 MV Busbar protection The minimum busbar protection requirements for metal clad indoor switchgear are described in SCSAGAAS6. The protection scheme available for a standard configuration type B substation is specified in SCSPVAAT6, Drawing No. D-DT-9023 sheet 2 of 5. The protection cell to be used is detailed in D-DT-10056. 4.6.4.2.1 Relay panels The scheme shall be housed in an 800-mm swing frame cabinet in the position indicated in the panel layout drawing D-DT-11039. The blanking plates are required to cover the gaps remaining in the frame.
4.6.4.2.2 Cable block diagrams
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Cable block diagrams for the MV single zone overcurrent and arc detection protection schemes are shown in figure 9.
Figure 9: Cable block diagram for single zone overcurrent and arc detection
4.6.5 Under frequency load shedding

No provision shall be made for under frequency load shedding. Under frequency load shedding shall be provided at the source substation when required.
4.6.6 MV line protection

The minimum protection requirements for rural lines and cables are described in SCSSCAAQ2 and SCSSCAAQ3 respectively. The protection schemes available for a standard configuration type B substation is specified in SCSPVAAT6, Drawing No. D-DT-9002 for rural lines and D-DT-9003 sheets 1 to 2 for cables. 4.6.6.1 Rural Reticulation lines up to 33kV The applicable protection cell scheme is specified in drawing No. D-DT-10034. 4.6.6.2 Cable protection without pilot wire protection The applicable protection cell is specified in drawing No. D-DT-10039 when no pilot wire protection is applicable. 4.6.6.3 Cable protection with pilot wire protection The applicable protection cell is specified in drawing No. D-DT-10035 when pilot wire protection is applicable.
4.6.6.4 MV Feeder protection scheme mounting
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No transducer module shall be provided as an ampere transducer is already supplied in the scheme. The schemes are to be housed in 800-mm swing frame panel as detailed in drawings D-DT 11021, DDT 11022 or D-DT 11023, which ever is applicable. 4.6.6.5 Communication requirements There are no communication requirements. 4.6.6.6 Cable block diagram A cable block diagram for the MV line protection is shown in figure 10.
Figure 10: Cable block diagram for MV line protection
4.6.7 HV and MV Busbar

Not applicable
4.6.8 HV motorised isolator control

No motorised isolator control shall be provided.
4.6.9 HV Bus Section

No HV bus section shall be provided.
4.6.10 General requirements associated with protection

4.6.10.1 The A.C./D.C. distribution cabinets are specified in 4.7. 4.6.10.2 The battery requirements are specified in 4.7. 4.6.10.3 The battery charger requirements are specified in 4.7.
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4.6.10.4 Each substation shall be equipped with a DRTU. The application is specified in 4.8. 4.6.10.5 CT and VT junction boxes shall only be installed as follows: a) One HV CT junction box for each CT set. 4.6.10.6 The CT secondary rating shall be 1 A and the VT secondary rating shall be A.C. 110V. 4.6.10.7 The scheme supply voltage shall be D.C. 110 V. 4.6.10.8 The supervisory supply voltage shall be D.C. 48 V.
4.7 A.C./D.C. supply design

General A.C. distribution design and D.C. design criteria are specified in 4.6 of SCSASAAP9.
4.7.1 Distribution boards

Distribution boards shall be in accordance with drawing: a) D-DT-10200 for one transformer configuration; and b) D-DT-10212 for floor mounted A.C./D.C. distribution board with 14 x A.C. circuits and 10 D.C. circuits. 4.7.1.1 Yard A.C. distribution board A yard A.C. distribution board (DB) consisting of the yard A.C. distribution panel, a single control module, an A.C. distribution module and A.C. termination module shall be used. The yard A.C. distribution board shall supply the yard floodlights using a 4 core 4mm2 cable. D-DT10200 allows for cable to the first floodlight connector. It further allows for a 4 core 4mm2 cable to the floodlight 2-way control switches at the gate and relay house. The cable block diagram for a yard A.C. distribution board is shown in figure 11.
Figure 11: Cable block diagram for yard A.C. distribution board
4.7.1.2 Relay house A.C./D.C. distribution board
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A 19 inch, swing frame floor mounted cabinet shall be used. The board allows for the addition of extra circuits. The A.C./D.C. board shall supply the relay house A.C. lights as well as the D.C. emergency lights. The cable block diagram for a relay house A.C./D.C. distribution board is shown in figure 12.
Figure 12: Cable block diagram for a relay house A.C./D.C. distribution board
4.7.2 Relay house lighting circuits

The relay house lighting circuits shall be in accordance with drawing D-DT-5074 Sheet 5.
4.7.3 A.C. lights

The contractor shall do the installation and wiring of the lights, and shall supply a certificate of compliance for the work done. Eskom will connect both the D.C. and A.C. supplies to the respective switches.
4.7.4 Emergency lights

The emergency lights shall operate in conjunction with the normal A.C. lights through a contactor contact, operated by the A.C. light switch. A timer switch mounted on the wall may operate the emergency lights.
4.7.5 D.C. system

A single D.C. 110 V system shall be used for the supply to protection, Telecontrol and Telecomms equipment. The D.C. system has been designed for maximum capacity of equipment.
4.7.6 Batteries
Batteries shall be in accordance with the following drawings:
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a) D-DT-10231 for 48 Ah for substation up to and including 200 km; and b) D-DT-10232 for 71 Ah for substations further than 200 km from the responsible D.C. section.
4.7.7 Battery charger

Battery chargers shall be in accordance with drawing D-DT-10241. The battery charger shall fit into the A.C./D.C. board. A single 110 V, 24 A battery charger, with battery cubicle shall be used. The cable block diagram for a battery charger is shown in figure 13.
Figure 13: Cable block diagram for a battery charger
4.7.8 Supervisory requirements

4.7.8.1 Yard A.C. distribution board Control N/A N/A N/A N/A Indication N/A N/A N/A N/A Alarm A.C. supply 1 fail N/A N/A N/A Indication Optional N/A N/A N/A
1 2 3 4 4.7.8.2 Battery charger
1 2 3 4
Control N/A N/A N/A N/A
Indication N/A N/A N/A N/A
Alarm A.C. supply fail D.C. fail
Indication Charger current Load current Battery voltage N/A
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(Section 4.5, the RTU should be adjacent to the IDF in the diagram.)
4.8 Telecontrol Design

The Remote Terminal Unit (RTU), Intermediate Distribution Frame (IDF) and the RTU communication interface to be used for a Type B substation configuration are specified in buyers guide D-DT-9601, DDT-9640 and D-DT-9651 respectively.
4.8.1 General
The telecontrol module for a substation consists of: Remote Terminal Unit (RTU) with its associated components. (D-DT-10601C) Intermediate Distribution Frame (IDF). (D-DT-10640C) Cabling
The size of the RTU and IDF as well as the amount of cables running between them is determined by the number of I/O from the protection and DC modules.
4.8.2 I/O count

For a Type B substation the available supervisory input output points from protection schemes and DC inputs are as follows: 20 Analog Inputs (AI) 35 Digital Outputs (DO) 136 Digital inputs (DI)
4.8.3 RTU I/O termination

4.8.3.1 Termination via STC Krone Motherboard The standard termination of I/O on the RTU shall be by means of a Krone STC motherboard. Each Krone STC motherboard can provide 128 connections. For a Type B substation the first 32 connections on the first STC motherboard (STC rack no. 1) will be used for the analogue inputs, while connections 33 - 128 is dedicated for control outputs. The Analogue input card and the Digital output card(s) therefore share a single Krone STC motherboard. The Digital inputs are terminated on STC racks 2 to 3. 4.8.3.2 Termination via Burndy Connectors The alternative method for termination is via Burndy connectors. In this case only a single 18-slot STC subrack is required. The Burndy connectors are connected directly onto the STC cards in the same order as in the case of the Krone terminations.
4.8.4 RTU communications interface

For a Type B substation configuration, the communications interface used with the RTU shall be the radio interface as specified in buyers guide D-DT- 9651.
4.8.5 Cabling
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The RTU to IDF cabling for a Type B substation shall be as per D-DT-10601B sheet 1 and D-DT 10601B sheet 2 for termination via STC Krone and the use of burndy connectors respectively. The following cabling philosophy is used: a) b) c) d) e) All telecontrol cables will be 50 pair, unarmoured. All cables are to be run in overhead trunking/racking. A single cable may not be split between different I/O cards. All IDF terminations and jumpering shall be in pairs i.e. there will be only one function per pair. Each cable shall be labelled the same on both ends and shall follow the format Tnn, where nn is the sequence number, starting at 01 See figure 1. (Cable block)
T01 - Analogue Inputs T02-T03 - Control Outputs RTU T04-T09- Digital Inputs Tnn - Telecomms IDF
Figure 1: Cable block diagram for RTU to IDF connection. (Each cable is a 50 pair 7m cable)
4.8.6 RTU Cabinet (Housing)

The RTU shall be housed in a 19" 48U, 800mm x 600mm swing-frame cabinet. The layout is shown in drawing D-DT 11601 sheet 1 for termination using the STC Krone motherboard and drawing D-DT 11601 sheet 2 for termination using burndy connectors. All the cables shall enter the cabinet from the top hence the requirement to leave 4U spare. The cabinet shall be filled from the top down so that all the spare space is at the bottom. The co-axial lightning arrestors, if required, shall be mounted on the gland plate. The radio shall be mounted on a 2U modem tray directly below the power distribution rack.
4.8.6 IDF design

The IDF will consist of two 80 way verticals that can accommodate 10-way Krone modules. Vertical A shall be used to wire the RTU side on the IDF and vertical B shall be used to wire the plant side on the IDF. The IDF layout will be determined by the type of terminations to be used. In the case of a Krone STC motherboard being used, the IDF shall be terminated in groups of 8, i.e. pairs 9 and 10 of each 10-way Krone block shall always be spare as shown in drawing D-DT-11641 sheet 1. The wiring sequence and layout on the STC Krone motherboard and IDF will therefore be identical to allow for easy faultfinding. If Burndy connectors are used then all 10 pairs of each Krone block shall be utilised as shown in drawing D-DT-11641 sheet 2.
4.8.6.1 Vertical A (RTU side of IDF)
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The wiring sequence of the RTU side on vertical A shall be as follows: a) b) c) d) Analogue Input cards Digital Output cards Digital Input cards Communications
The communication cable shall be wired from position 80 upward to allow for an expansion in the amount of DI cards. 4.8.6.2 Vertical B (Plant side of IDF) The wiring sequence of the Plant side on vertical B shall be as follows: a) b) c) d) e) f) g) h) i) j) k) l) m) Transformer Protection. Transformer Tap-Change Protection. HV Feeder LV Feeder HV BusZone HV BusSection LV BusZone LV BusSection ARC Detection Under Frequency Load Shedding 110 V Battery Charger AC/DC Distribution Boards AC Yard Distribution Boxes
The I/O of each device shall be wired in the following order: a) Analogue signals b) Digital output signals c) Digital input signals The detailed layout of the Plant vertical on the IDF is subject to the final substation design.
4.8.7 DC requirements
The DC supply voltage at the substation shall be 110V. If required, the 48V DC for the BME shall be supplied from a dedicated DC-DC converter. The 13.8V DC for the UHF radio, if required, shall be supplied from a DC-DC converter inside the RTU.
4.9 Metering
4.9.1 General
The minimum requirements for the metering of energy and demand are listed in ESKASAAL6. Statistical metering for this substation shall be installed in accordance with the statistical metering philosophy document ESKSCAAY2. The metering at this substation may consist of only statistical metering or only tariff metering or a combination of statistical and tariff metering and the different options will be discussed with the following paragraphs. No statistical metering shall be installed on the HV feeders. Statistical metering shall be installed upstream on the HV feeder at the supply substation.
4.9.2 Statistical metering only
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Statistical metering shall be in accordance with the following drawings: a) D-DT-10400 for one meter point; b) D-DT-10401 for two meter points; c) D-DT-10402 for three meter points; and d) D-DT-10403 for four meter points. Statistical metering shall be installed at the MV side of the transformer and on all outgoing MV feeders. 4.9.2.1 Statistical metering scheme mounting The metering panel shall consist of different modules that shall be installed in a standard 800mm wide swing frame that shall be housed in the relayhouse. The different modules for a typical statistical metering point will be the meter module (with front plate that will house the meters and testing circuits and back plate where CT and VT incoming cables are terminated), and a voltage selection module that will be used to drive the ancillary circuits if needed.
NOTE 1: The Metering module can accommodate two meters. NOTE 2: The Voltage Selection is common for six metering points. NOTE 3: The panel can house from one to six meters.
4.9.2.2 Application for statistical metering: Transformer MV and MV feeders The statistical metering installation shall consist of a single 800-mm wide swingframe, at least two metering modules, a voltage selection module B and at least three meters (one to meter the transformer and one each for the MV feeders). If there are four MV feeders then another metering module shall be installed to cater for the fifth statistical metering point. Two additional meters will also be required for the two additional feeders. 4.9.2.3 Meter requirements The meter shall be a 63,5V 1A 3ph 4wire programmable class 0,5 unit that can record half hourly readings in its memory for active and reactive energy in both the forward and reverse direction. It shall cater for a RS485 port for future installation of communication media. 4.9.2.4 Voltage selection There is only one set of VTs on the MV side and no voltage selection is necessary to drive the meters. The voltage selection module (module B) shall to ensure continuous supply to the ancillary equipment with the normal supply coming from the A.C. board and if that falls away it shall chop-over to the VT supply. 4.9.2.5 Communication No communication medium is provided for. 4.9.2.6 Cable block Each meter point shall have its own CT supply that shall be connected using a 4core 4mm2 cable from the CT Junction Box on the circuit-breakers direct to the specific meter plate at the back of the panel. The VT supply shall be connected using a 4core 4mm2 cable from the MV VT Junction Box on the
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transformer circuit-breaker to the meter plate at the back of the panel and looped to the next meter plate. All the metering modules shall use the same VT supply. A four-core cable shall be installed from the A.C. board to provide for A.C. supply to the voltage selection module. The cable block diagram for a statistical meter point is shown in figure 15.
Figure 15: Cable block diagram for a statistical meter point
4.9.3 Tariff metering only

If the substation is built to provide supply to a single customer then tariff metering shall be installed onto the transformer MV side and no metering shall be installed on the MV feeders. The applicable tariff-metering scheme is detailed in the following drawings: The tariff metering shall be in accordance with drawing D-DT-10411 through to D-DT-10423. 4.9.3.1 Metering scheme mounting The metering panel consists of different modules that shall be installed in a standard 800mm wide swing frame that shall be housed in the relayhouse. The following modules shall be installed into the swingframe: One meter module (with front plate that will house the meters and testing circuits and back plate where CT and VT incoming cables are terminated), a voltage selection module that will be used to drive the ancillary circuits and a recorder module if required. Main and check meters shall be installed in the single meter module. 4.9.3.2 Meter requirements The meters shall be 63,5V 1A 3ph 4wire programmable class 0,5 units that can record half hourly readings in their memory for active and reactive energy in both the forward and reverse direction. They shall cater for a RS485 port for future installation of communication media. Energy pulse outputs will be required for both kWh and kvarh in the forward direction. 4.9.3.3 Recorder requirements The recorder shall be a device that can accumulate all of the energy pulse outputs from the meters, store the energy values for a minimum of 40 days, provide a communication facility for remote downloading of energy values and provide for total kWh and kvarh output pulsing if required.
4.9.3.4 Communication
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A communication medium shall be provided for the remote downloading of energy information from the metering equipment. 4.9.3.5 Cable block Each tariff metering point shall have its own CT supply that will be connected using two 4core 4mm2 cables from the CT Junction Box on the circuit-breaker direct to the specific meter plate at the back of the panel. The VT supply shall be connected using a 4core 4mm2 cable from the MV VT Junction Box on the transformer circuit-breaker to the meter plate at the back of the panel and looped to the next meter plate. All the metering modules shall use the same VT supply. A 4core 4mm2 cable shall be installed from the A.C. board to provide A.C. supply to the voltage selection module. The cable block diagram for a tariff meter point is shown in figure 16.
Figure 16: Cable block diagram for a tariff meter point

NOTE 1: Two cables are required from the CT for main and check and one from the VT.
4.9.4 Tariff and statistical metering

The following paragraphs explain the different options when tariff and statistical metering are required at the substation. 4.9.4.1 Metering scheme mounting Statistical metering requires only one meter so two metering points can be housed in one metering module. Tariff metering requires a main and a check meter and each metering point will require a separate metering module. 4.9.4.2 Application: Tariff metering on one MV feeder The tariff metering point shall have a full meter module and two meters. Statistical metering shall be installed for the transformer MV side and for the remaining MV feeders. If there is only one remaining feeder then only one additional meter module with two meters is required. If there are two remaining MV feeders then two-meter modules will be required for statistical metering with three meters. For the fourth MV feeder only one additional will be needed. A voltage selection module B shall be installed to provide auxiliary supply to the ancillary equipment. No recorder shall be installed for this installation.
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All the equipment shall be installed in a single 800-mm swingframe. 4.9.4.3 Application: Tariff metering on two MV feeders Each tariff metering point shall have a full meter module and two meters. Statistical metering shall be installed for the transformer MV side and for the remaining MV feeders. There is only space for three-meter modules on one swingframe so statistical metering can only be provided for the transformer and one MV feeder. If there are two remaining MV feeders where statistical metering is required then a second swingframe shall be installed and all of the statistical metering shall be moved and installed onto the second swingframe. A voltage selection module B shall be installed to provide auxiliary supply to the ancillary equipment. A recorder module shall be installed: one recorder shall be installed if the customers notified maximum demand is smaller than 10MVA and an additional recorder shall be installed if the load is greater than 10MVA. 4.9.4.4 Application: Tariff metering on three MV feeders Each tariff metering point shall have a full meter module and two meters and one swingframe will be fully occupied by the three tariff points. A recorder module shall be installed: one recorder shall be installed if the customers notified maximum demand is smaller than 10MVA and an additional recorder shall be installed if the load is greater than 10MVA. A voltage selection module B shall be installed to provide auxiliary supply to the ancillary equipment. Statistical metering shall be installed on the second swingframe for the transformer MV side and for the remaining MV feeder. 4.9.4.5 Meter requirements The meters shall be 63,5V 1A 3ph 4wire programmable class 0,5 units that can record half hourly readings in their memory for active and reactive energy in both the forward and reverse direction. They shall cater for a RS485 port for future installation of communication media. Energy pulse outputs will be required for both kWh and kvarh in the forward direction. 4.9.4.6 Recorder requirements The recorder shall be a device that can accumulate all of the energy pulse outputs from the meters, store the energy values for a minimum of 40 days, provide a communication facility for remote downloading of energy values and provide for total kWh and kvarh output pulsing if required. 4.9.4.7 Communication A communication medium shall be provided for the remote downloading of energy information from the metering equipment.
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Annex A
(normative)
List of standardized design packages for configuration Type B

A.1 List of configuration Type B module packages
D-DT4313 4314 4318 4319 4320 4337 4338 4361 4362 4363 4364 4365 4375 4376 4377 4378 4379 4380 Description TRF BAY 132/11kV 20MVA CENT-BULL TRF BAY 132/22kV 20MVA CENT-BULL TRF BAY 66/11kV 20MVA CENT-BULL TRF BAY 66/11kV 10MVA CENT-BULL TRF BAY 66/11kV 5MVA CENT-BULL TRF BAY 132/11kV 5MVA CENT-BULL TRF BAY 132/22kV 5MVA CENT-BULL TRF BAY 66/22kV 20MVA CENT-BULL TRF BAY 66/22kV 10MVA CENT-BULL TRF BAY 66/22kV 5MVA CENT-BULL TRF BAY 132/11kV 10MVA CENT-BULL TRF BAY 132/22kV 10MVA CENT-BULL TRF BAY 88/11kV 20MVA CENT-BULL TRF BAY 88/11kV 10MVA CENT-BULL TRF BAY 88/11kV 5MVA CENT-BULL TRF BAY 88/22kV 20MVA CENT-BULL TRF BAY 88/22kV 10MVA CENT-BULL TRF BAY 88/22kV 5MVA CENT-BULL
A.2 List of configuration Type B cell packages

D-DT4600 4601 4602 4603 4606 4607 4608 4609 4612 4614 4618 4622 4627 4631 4645 4647 4649 4663 4664 Description TRF 132/11kV 10MVA YNd1 CENT-BULL TRF 132/11kV 20MVA YNd1 CENT-BULL TRF 132/22kV 10MVA YNd1 CENT-BULL TRF 132/22kV 20MVA YNd1 CENT-BULL TRF 88/11kV 10MVA YNd1 CENT-BULL TRF 88/11kV 20MVA YNd1 CENT-BULL TRF 88/22kV 10MVA YNd1 CENT-BULL TRF 88/22kV 20MVA YNd1 CENT-BULL NECRT 11kV 360 A 95 mm CBL NECRT 22kV 360 A 95 mm CBL BRK 132kV 2500A 31.5kA 3P CENT, Sheet 1 ISOL 132kV 2500A 25kA + S/A CENT, Sheet 1 ISOL 132kV 2500A 25kA + 88 S/A CENT, Sheet 1 CT 132kV 2500A 25kA CENT, Sheet 1 TERM SUPT 132kV 6m CENT, Sheet 1 CES MV 1X630 CABLES PER PHASE BULL CES MV 2X630 CABLES PER PHASE BULL BRK PNL 11kV 1250A 25kA TRF BRK PNL 11kV 800A 25kA FDR
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Annex A
(continued)
A.2 List of configuration Type B cell packages

D-DT4666 4667 4685 4687 4701 4702 4703 4705 4706 4707 4728 4736 4740 4741 4759 4759 4765 4766 Description BRK PNL 22kV 1250A 25kA TRF BRK PNL 22kV 800A 25kA FDR TRF 88/11kV 5MVA YNd1 CENT-BULL TRF 88/22kV 5MVA YNd1 CENT-BULL TRF 66/11kV 5MVA YNd1 CENT-BULL TRF 66/11kV 10MVA YNd1 CENT-BULL TRF 66/11kV 20MVA YNd1 CENT-BULL TRF 66/22kV 5MVA YNd1 CENT-BULL TRF 66/22kV 10MVA YNd1 CENT-BULL TRF 66/22kV 20MVA YNd1 CENT-BULL ISOL 66kV 1600A 20kA+66 S/A CENT, Sheet 1 CT 66kV 1600A 20kA CENT, Sheet 1 BRK 66kV 1600A 20kA 3P CENT, Sheet 1 BRK 66kV 2500A 40kA 3P BULL CBL TRF 11kV 1C 630SQ XLPE Cu, Sheet 4 CBL TRF 22kV 1C 630SQ XLPE Cu, Sheet 5 TRF 132/11kV 5MVA YNd1 CENT-BULL TRF 132/22kV 5MVA YNd1 CENT-BULL
A.3 List of configuration Type B protection module packages (panel layouts)

D-DT10006 10011 10016 10034 10035 10039 10056 Description PROT TRF 20MVA I/D SWG App N/S PROT TRF 5/10MVA MV I/D SWG App N/S+N/L PROT TRF 20MVA I/D SWG App (N/L) Rural FDR for MV I/D App (1 SCH /PNL) Cable FDR for MV I/D App (1 SCH/PNL) Cable FDR for MV I/D App (1 Sch/PNL) No Pilot 1 Zone Metal Clad Bus PROT 5 Bay
A.4 List of configuration Type B protection cell packages (panel layouts)

D-DT11000 11001 11002 11021 11022 11023 11039 Description PROT TRF 5/10MVA N/S+N/L PROT TRF 20-80MVA MV O/D+I/D N/S PROT TRF 20-80MVA MV O/D+I/D N/L PROT FDR MV RURAL I/D APP (1 SCH/PNL) CBL FDR MV I/D APP (1 SCH/PNL) WITH PILOT CBL FDR MV I/D APP (1 SCH/PNL) NO PILOT PROT BUS 1 ZONE METAL CLAD 5 BAY
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Annex A
(concluded)
A.5 List of configuration Type B A.C. cell and module packages (panel layouts)
D-DT10200 10212 10231 10232 10241 Description Yard AC DIST With 1 TRFR AC/DC Flr Mounted 14/10 Way Battery 48A/H 110V BATTERY 71A/H 110V RECORDER 24 Amp
A.6 List of configuration Type B metering cell and module packages (panel layouts)
D-DT10400 10401 10402 10403 10411 10412 Description METERING 1 STATS POINT VOLTAGE SELECTION A METERING 2 STATS POINT VOLTAGE SELECTION A METERING 3 STATS POINT VOLTAGE SELECTION A METERING 4 STATS POINT VOLTAGE SELECTION A METERING 6 STATS POINT VOLTAGE SELECTION B METERING 1 STATS POINT VOLTAGE SELECTION D
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Annex B
(informative)
Revision information
DATE Sept 99 Feb 2000 July 01 Nov 01 Jun02 REV. NO. 0 1 1(A) 1(B) 2(A) COMPILER CB Clark I Sibeko CB Clark CB Clark C B Clark Original document Cell and Module drawings removed. Telecomms added, Cell & Module info updated. Telecontrol wright-up modified. Telecontrol Design updated NOTES

Substation Configuration B

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Substation Configuration B

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STANDARD DOCUMENT CLASSIFICATION:

CONTROLLED DISCLOSURE REFERENCE REV

.............................. B Meyer Substation SC

............................. A Bekker for TESCOD

............................. M N Bailey DTM for ED (D)

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3 Definitions and abbreviations

3.1 Trf: Transforner. 3.2 Trfr: Transforner.

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4.2 Configuration Type B substation layout design details

NOTE: NO HV current transformers required.

Figure 1.1: A typical configuration Type B layout, 5 MVA and 10 MVA

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Figure 1.2: A typical configuration Type B layout, 20 MVA

4.2.1 General requirements

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4.2.2 HV Transformer bay

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Figure 3.2: 20 MVA transformer with post type CTs

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4.2.3 MV transformer bay

Figure 4: 5 MVA, 10 MVA and 20 MVA Transformer with MV circuit-breaker

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Table 2: Transformer MV side cable standards

4.2.4 MV busbar/feeder bay

Figure 5: Main busbar with MV feeders

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4.3 Full radial (MV indoor busbar) substation packages

4.3.1 Substation packages

k) One A.C./D.C. package; l) One metering package; and

m) One telecommunications/control package.

4.3.2 Module packages

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4.3.3 Cell packages

4.4 Standardized equipment

4.5 Control room

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Figure 6: Control room layout

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4.6.2 Transformer tap-change control

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Figure 8: Cable block diagram for transformer tap-change panel

4.6.3 HV feeder protection

4.6.4 Busbar protection

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4.6.5 Under frequency load shedding

4.6.6 MV line protection

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Figure 10: Cable block diagram for MV line protection

4.6.7 HV and MV Busbar

4.6.8 HV motorised isolator control

4.6.9 HV Bus Section

4.6.10 General requirements associated with protection

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4.7 A.C./D.C. supply design

4.7.1 Distribution boards

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4.7.2 Relay house lighting circuits