A

10

11

12

13

14

15

16

17

18

19

20

21

22 LEGEND:
WIRE CONNECTION CUSTOMER LINE/LOAD POWER CONNECTION

23
TWISTED PAIR

24

TO POWER BUS 750 AMP (1/4T X 3W) 360HZ., 4160 VAC

FLANGE DISCONNECT SWITCH (400 AMP) CT4 - GFCT 50:0.025 CT HIGH RESISTANCE RESISTIVELY GROUNDED SYSTEM 150:5 CT AK 9R L2 FU2 9R 2 9 CT2 L3 FU3 9R #6 AWG FLEX (7.5kV) H1 A480T 2E FU4 H2 A480T 2E FU5 #6 AWG FLEX (7.5kV) 10 CT3 13 12 150:5 CT IL SCRB BG BK 1 8 CT1 11 IL 150:5 CT AG IN-LINE CONTACTOR 400A JC-MVC77U034A50-76 IL

BISCR3504030GR PHASE 1 SCR STACK ASSEMBLY. (SAME AS PHASE 2 SCR STACK ASSEMBLY) LOAD - TOP EXIT 2-HOLE (1.75"C-C) LANDING PAD PHASE 2 SCR STACK ASSEMBLY. CK CG SCRA SCRC EK EG SCRE T2 700HP (EST. 93 FLA) 360Hz. 4160 VAC GND T1

LOCATED IN LOW VOLTAGE COMPARTMENT CUSTOMER SUPPLIED SHIELDED CABLE

L1

L2

L3

#2 AWG FLEX (7.5kV) L1 FU1

POWER CONNECTION CONTROL TERMINAL CUSTOMER OR BENSHAW PC BOARD OR COMPONENT TERMINAL XX

GROUND BALL

BUNDLE OF OPTICAL FIBERS (XX DENOTES NUMBER OF FIBERS IN BUNDLE) OPTICAL FIBER (ARROWHEAD POINTS IN DIRECTION OF LIGHT FLOW)

SCRD

DG

DK

SCRF

T3 FG FK TORQUE PER MECHANICAL DRAWING

MOLEX CONNECTOR

REFER TO MECHANICAL LINE-UP DRAWING FOR BUS COUPLER TORQUE VALUES

31

BK

PHASE 3 SCR STACK ASSEMBLY. (SAME AS PHASE 2 SCR STACK ASSEMBLY) BK 30 25 [O,7] 82 83

TO 120VAC [U,3]

LIVE LINE INDICATORS MOUNTED IN DISCONNECT SECTION VISIBLE THROUGH WINDOW

4160VAC

80 120VAC X1 X2

81

76

77

1 kVA

[U,5]

[G,2]

BYPASS CONTACTOR 400A JC-MVC77U034A50-76 BP

GROUND WIRES ARE ALL #12AWG (MIN.) GREEN WIRE, RUN SEPARATELY TO GROUND LUG POINT. DAISY CHAIN GROUND WIRES. RUN ALL GROUND WIRES A MINIMUM OF FOUR (4) INCHES FROM POWER CABLE AND HEAT SINKS. ALL MV POWER WIRING MUST BE ROUTED SEPARATE FROM LV CONTROL AND GROUND WIRING. MV POWER WIRES MUST CROSS AT 90 TO LV CONTROL WIRE WHERE EVER POSSIBLE. IF MV POWER WIRE MUST RUN PARALLEL TO LV CONTROL WIRE, THERE MUST BE A SEPARATION OF A MINIMUM OF 4".

BP GROUND BUS

BK A

WHT A 8 TB6 9 TB3 10 TB1 #2 AWG FLEX (7.5kV) #2 AWG FLEX (7.5kV) BP 5A CT SIGNAL WIRING TO BE #12AWG. INSTALL HIGH VOLTAGE SLEEVING ON EACH TWISTED PAIR & O/T SWITCH WIRES COMING OFF THE DRIVER BOARD. WHITE DOT/WIRE OF EACH CT MUST FACE TOWARDS LINE VOLTAGE SOURCE. APPLY HIGH VOLTAGE INSULATION AROUND POWER WIRE PASSING THRU CTs. INSULATION MUST EXTEND A MINIMUM 3" PAST EDGES OF CT. ALL AC/DC CONTROL WIRING IS #14AWG TEW105C UNLESS OTHERWISE SPECIFIED. BLUE = +DC RED = AC LIVE WHITE/BLUE = -DC KEYPAD MOUNTING TORQUE: 6 IN. LBS.

LOCATED IN LOW VOLTAGE SECTION

F
CUSTOMER SUPPLIED 120 VAC

X1A

X2A
NORMAL TEST WHT

BIPC-300032-01

R3

R2

R1 86 R6 87 66 67 68 69 78 79 84 85

BK

[U,15]

[U,15]

[G,3]

A WHT TEST PLUG TO 120VAC B

82
#10 AWG

HC 5 [G,5] 6
#10 AWG

101
? WATT

102
CUSTOMER SUPPLIED

X X

FU8 4 ATQR4 E H1 TX2 X2 RED D 55A D 120VAC H2 300VA X1 RED

R5

TO LV SECTION [H,7] 54 57 O/T SWITCH ON PHASE #16 AWG RED 1 J3 O/T 2 1 2 J1 3 53 56 O/T SWITCH ON PHASE #16 AWG RED 1 J3 O/T 2 1 2 J1 3 52 55 O/T SWITCH ON PHASE

ATQR10

JUMPER

102 A1 A2

RSC18 (HC) [F,3]

31

[D,16]

32

31

[F,19]

32

10

IL

BP

FU6

MOTOR WINDING

82

83

84

85

24VAC

R4

B
STRIP HEATER 82
THERMOSTAT

X
B

TB7

TB4

TB2

TB5

10

H OS1212-250

102

BK

#16 AWG RED 1 2 J1 3

#16 AWG GRN 4

#16 AWG GRN 4

#16 AWG GRN 4 1 J3 O/T 2

WIRES MUST PASS 3(THREE) TIMES THROUGH FERRITE CORE

X
MOUNTED IN LV COMPARTMENT

52

53

51A

57

56

55

LOCATED IN MV SECTION
FU7 10 ATQR10

54
D 52 53 54 57 56 55

BIPC-300047-01
FIBER OPTIC GATE DRIVER CARD

BIPC-300047-01
FIBER OPTIC GATE DRIVER CARD

BIPC-300047-01
FIBER OPTIC GATE DRIVER CARD

STARTER MV SECTION (4160 VAC)

L1 LINE POWER DISCONNECT PAD LOAD POWER LANDNG PAD

H
LED STATUS WITH POWER APPLIED AND PRIOR TO RUN COMMAND. "ON" "OFF"

STATUS

STATUS

STATUS

TO HIGH VOLTAGE SECTION [G,18]

WHT ISO1 ISO2 ISO3 ISO4 ISO5 ISO6

ISO1

ISO2

ISO3

ISO4

ISO5

ISO6

ISO1

ISO2

ISO3

ISO4

ISO5

ISO6

PWR

OK

PWR

OK

PWR

OK

L2 L3 T1 T2 T3

"BLINKS CONTINUOUSLY" "BLINKS WHEN ACTIVE"

I
TO RTD MONITOR [O,16]

L BLU 24VDC, 15W POWER SUPPLY S8JX-G01524CD

N FS1 FS2 F1C F1D F2C F2D F3C F3D FS3 F1B F1E F2B F2E F3B F3E F1A F2A F3A F1F F2F F3F

I
ALL RELAYS SHOWN IN DE-ENERGIZED STATE.

BLU/WHT RD TO MXPB3 [R,15] BK R 1 2 W 3 B 4 5 6 #18AWG 1 C1 11 2 3 C2 12 4 5 C3 13 6 117 1 2 GND FLT J15 2000:1 GFCT INPUT 118 F1A F1B F1C F1D F1E F1F FS1 F2A F2B F2C F2D F2E F2F FS2 F3A F3B F3C F3D F3E F3F FS3 PIN5(BLU/WHT) LEDS IN CONNECTOR INLINE (IL) CONTACTOR COIL [D,16] G 25 R3 PROGRAMMABLE RELAY LED1 G CPU LED3 R 5V PWR TB5 ANALOG INPUT +10V MAX RX TX AIN POWER AIN+ AINCOM R J1 RJ45 RTD MODULE CABLE PIN4(BLU) PIN8(BRN) BLU/WHT 1 2 3 4 5 6 TO 24VDC POWER SUPPLY [I,4] BLU PHASE 3 FIBER OPTIC GATE DRIVER PHASE 2 FIBER OPTIC GATE DRIVER PHASE 1 FIBER OPTIC GATE DRIVER

TO MVIO CARD [K,14]

TO PHASE 1 SCRs [B,18]

TO MVIO CARD [L,14]

TO PHASE 2 SCRs [C,18]

TO MVIO CARD [M,14]

TO PHASE 3 SCRs [D,18]

BENSHAW TERMINALS STARTER LV SECTION (120 VAC CONTROLS)

TX1 CONTROL POWER (120VAC) X1

BK

LOCATED IN LOW VOLTAGE SECTION

X1 X1

CONTROL POWER LIVE (120VAC)

PC CARD RELAY CONTACT RATINGS: R1/R2: N/O CONTACT (RESISTIVE) = 5A@125VAC/250VAC/30VDC 1250VA N/C CONTACT (RESISTIVE) = 3A@125VAC/250VAC/30VDC 750VA R3 = 10A@125VAC/250VAC/30VDC 2500VA R4/R5/R6: RESISTIVE = 5A@125VAC/250VAC/30VDC 1250VA

SCR 1A SCR 1B

ISO1 ISO2 ISO3 ISO4 ISO5 ISO6 LS1

X2 X2 X2 25 30 31 66 BYPASS CONFIRM 67 68 BYPASS CONTACTOR COIL 69 52 53 54 PULSE GENERATOR CARDS (24VAC) INLINE CONTACTOR COIL INLINE CONFIRM DISCONNECT INTERLOCK CONTROL POWER NEUTRAL (120VAC)

X2
N N J8 LINE VOLTAGE SENSING DIVIDER CARD TB1 120 VAC INPUT POWER J10 5A CT INPUT

SCR 1C SCR 1D SCR 1E SCR 1F

CUSTOMER MUST ONLY USE OF THE THREE START/STOP CONTROL METHODS SHOWN ON DRAWING * REMOTE COMMUNICATION CONTACT (OPTIONAL) * TWO WIRE CONTROL START CONTACT * THREE WIRE CONTROL START/STOP PUSH BUTTONS

X1
L L LIVE LIVE 1(L) 2(N) #18AWG 1 2 J4

DO NOT CONNECT POWER FACTOR OR SURGE CAPACITORS TO THE LOAD SIDE OF STARTER. IF USING SHIELDED CABLE, BENSHAW MUST BE CONSULTED.

PHASE 1 STACK OT SCR 2A

L
CONSULT FACTORY IF TRANSFORMER MVA IS OVER 20 AND/OR CABLE LENGTH FROM STARTER TO MOTOR IS OVER 600 FEET.

ISO7 ISO8 ISO9 ISO10 ISO11 ISO12 LS2

J1

SCR 2B SCR 2C SCR 2D SCR 2E LED1 LED8 G CPU SCR 3A SCR 2F PHASE 2 STACK OT

BIPC-450100-01 CARD SET TERMINAL TORQUE: 5.0 IN. LBS. WEIDMULLER CONTROL TERMINALS TORQUE: 12.4 IN. LBS.

M
R1 PROGRAMMABLE RELAY

R POWER

ISO13 ISO14 ISO15 ISO16 ISO17 ISO18 LS3

55 56 57 X X X CUSTOMER RTD's ARE 100 OHM PLATINUM RTDM-100P

BIPC-300055-02 MX CARD
N
R2 PROGRAMMABLE RELAY TB2 RELAY OUTPUTS SEE I/O CHART FOR SETTINGS

SCR 3B SCR 3C SCR 3D SCR 3E SCR 3F PHASE 3 STACK OT

N
SPARE

X X

25

X2

SPR-100P
RTD MONITOR
COM DC

X R STATUS TX R RX G DRAWING/PAGE NUMBER

[X,Y] [A-X,Y]

COORDINATE LOCATION WITHIN DRAWING COORDINATE LOCATION ON DRAWING

BIPC-300034-01 MVIO CARD

CUSTOMER TERMINALS STARTER LV SECTION (120 VAC CONTROLS)

X1 REMOTE START/STOP CONTACTS

23 24 RTD1 RTD2 RTD3 RTD4 RTD5 RTD6 RTD7 RTD8 76 77

R4 PROGRAMMABLE RELAY

P
1 B A 05/08/12 02/27/12 02/16/12 JDH JDH JDH DESIGN REV MODEL: DATE DESCRIPTION DRN CHECKED

AOUT TB5 ANALOG OUTPUT J3 RELAY OUTPUTS SEE I/O CHART FOR SETTINGS LED2 LED3 R RS485 TX COM SHIELD

INLINE CONTACTOR CONTACT N.O. BYPASS CONTACTOR CONTACT N.O. INLINE CONTACTOR CONTACT N.C.

WHT BK

78 79

R5 PROGRAMMABLE RELAY

B+ ATB4 MODBUS SLAVE

1 2

BK

80
ETHERNET
RED WHT BK

RED

81

R6 PROGRAMMABLE RELAY

G RS485 RX

WHT

POWER

MOTOR WINDING HEATER INTERLOCK (BENSHAW WIRED)

COM

3
BK RD

TWO WIRE CONTROL 1 STAT FBK THREE WIRE CONTROL START STOP 2 J7 J2 U24 MOT PTC 1 2 MOUNTED IN LOW VOLTAGE DOOR SW1 1 2

SW1 SWITCH SETTINGS

DESCRIPTION ANALOGUE IN ANALOGUE OUT ON POSITION CURRENT VOLTAGE OFF POSITION VOLTAGE CURRENT AS BUILT ON OFF
TO POWER SUPPLY [J,4]

MOTOR WINDING HEATER INTERLOCK (BENSHAW WIRED) MOTOR WINDING HEATER

CFMVRMX18-700-4160-12 MEDIUM VOLTAGE SOFT STARTER THREE PHASE WIRING DIAGRAM

CUSTOMER:

X1

24

24

1 START

SW2 RESET

SW3 PARAM

SW4 DOWN

SW5 UP

SW6 ENTER

I/O PARAMETER SETTINGS

PARAMETER QST 04 DISPLAY LOCAL SRC REMOTE SRC Kpd Stop DI 1 CONFIG DI 2 CONFIG DI 3 CONFIG DI 4 CONFIG DI 5 CONFIG DI 6 CONFIG DI 7 CONFIG DI 8 CONFIG R1 CONFIG R2 CONFIG R3 CONFIG R4 CONFIG R5 CONFIG R6 CONFIG Aout Fctn FUNCTION LOCAL START SOURCE REMOTE START SOURCE KEYPAD STOP ENABLE / DISABLE DIGITAL INPUT #1 CONFIGURATION DIGITAL INPUT #2 CONFIGURATION DIGITAL INPUT #3 CONFIGURATION DIGITAL INPUT #4 CONFIGURATION DIGITAL INPUT #5 CONFIGURATION DIGITAL INPUT #6 CONFIGURATION DIGITAL INPUT #7 CONFIGURATION DIGITAL INPUT #8 CONFIGURATION RELAY OUTPUT #1 CONFIGURATION RELAY OUTPUT #2 CONFIGURATION RELAY OUTPUT #3 CONFIGURATION RELAY OUTPUT #4 CONFIGURATION RELAY OUTPUT #5 CONFIGURATION RELAY OUTPUT #6 CONFIGURATION ANALOG OUTPUT FUNCTION AS BUILT TERMINAL KEYPAD ENABLE STOP OFF OFF OFF OFF OFF INLINE CNFRM DISCONNECT FAULT FS OFF RUNNING OFF OFF OFF OFF

86 87 X X X X X X X

23

23

KPMX3LLCD
2 DI1 TB3 OPTO INPUTS SEE I/O CHART FOR SETTINGS RJ45 J2 RJ45 KEYPAD/DISPLAY CARD
R

BYPASS CONTACTOR CONTACT N.C. P.O.#: PROJECT:

DIXON ELECTRIC SUDBURY, ON

S
1310227

STOP ALARM RUN

QST 05 I/O 26 I/O 01

3 DI2

LCD DISPLAY

A G

VALE - TOTTEN MINE

4 DI3

STOP RESET 1

START

MENU

I/O 02 I/O 03

5 COM 1 2 3 DI4 DI5 DI6 J6 PROGRAMMABLE DIGITAL INPUTS SEE I/O CHART FOR SETTINGS

MEDIUM VOLTAGE MX CARD ASSEMBLY BIPC-450100-01

CONSISTS OF BIPC-300055-02 (TOP) & BIPC-300034-01 (BOTTOM)

ENTER

I/O 04 I/O 05

T
SPARE

2 RD/BLK

I/O 06

66 67 68 69
BYPASS (BP) CONTACTOR COIL [F,18]

I/O 07 I/O 08 I/O 10 I/O 11 I/O 12 I/O 13 I/O 14 I/O 15

X X X X X X X SHEET
BENSHAW CANADA CONTROLS INC. 550 BRIGHT STREET EAST, LISTOWEL, ONTARIO, CANADA N4W 3W3 PH. (519)291-5112 FAX (519)291-2595 WWW.BENSHAW.COM BENSHAW 615 ALPHA DR PITTSBURGH, PENNSYLVANIA, U.S.A. 15238 PH. (412)968-0100 FAX (412)968-5414 WWW.BENSHAW.COM

3 J5 (BYPASS CONFIRM) 4

RD/GRY

BENSHAW
U

X1
DISCONNECT AUXILIARY CONTACT (SHOWN WITH DISCONNECT OPEN) (D,3)

30

30

DI7

31

5 (BYPASS COIL) 6

RD/Y

31

5 6

DI8 COM

WHT #16AWG

I/O 21

1 OF 1 NTS

SHT.

REV.

DRAWING/SERIAL No.

MADE IN CANADA
15 16 17 18 19 20 21

SCALE

D 1
23 24 V

10

11

12

13

14

22