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Flexible Control Cables

Flexible Control Cables


Since generations people try to build machines and
plants which shall take on different functions. To raise,
sink, slide, drill, transport and much more. And people
attained fantastic results.

Today, we control, inform, weld, pack and transport


automaticly by electric control and data cables.
These cables are necessary to ensure a frictionless flow
of data and material. We are able to offer most of
these cables: for many applications.
On the following pages we present cables for the
corresponding applications.
If you cant find a suitable cable in our catalogue, we
fabricate this special cable on request already from
100 m (see special cables on page Q) or may be we
can offer you a similar cable from our stock.
HELUKABEL with one of the biggest stocks of special
and standard cables in Germany with excellent
logistics wants to prove itself each day.
Stocks in:
Hemmingen/Stuttgart, Neuenhagen/Berlin,
Pleia/Chemnitz, Windsbach/Nurnberg.

Contents and Index


Description
A

Type

Page

Control cables

PVC control cables


Flexible,
Flexible,
Flexible,
Flexible,
Flexible,
Flexible,
Flexible,
Flexible,
Flexible,
Flexible,
Flexible,

black cores, number coded, with VDE Reg.-No. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


2 approvals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
black cores, number coded . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
blue or red cores, number coded, with VDE Reg.-No. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
colour coded cores . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
colour coded cores, 750 V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
orange cores, outer sheath orange. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
colour coded cores, outer sheath yellow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2 approvals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3 approvals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2 approvals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

JZ-500 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 1 A 2
Single 600 -J/-O. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 3
JZ-600, JZ-750 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 5 A 9
JZ-500 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 10 A 13
JB-500. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 14
JB-750. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 15
JZ-500 orange. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 16
JB-750 yellow. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 17
JZ-602, UL-CSA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 22 A 23
THREENORM JZ-603, UL-CSA-HAR. . . . . . . . . . . . . . . . . . . . . . . . A 35
JZ-600, UL/CSA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 77

PUR control cables


Flexible, 2 approvals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Flexible, black cores, number coded, oil resistant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Flexible, black cores, number coded . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Flexible, PVC inner jacket, cores number or colour coded. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Flexible, special rubber-PUR, VDE approved . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cold-flexible, halogen-free . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
High flexible, number coded cores, robust, oil resistant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
High flexible, special drag chain cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Flexible, 2 approvals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

JZ-602-PUR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 24 A 25
PURo-JZ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 71 A 72
JZ-500-PUR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 70
PUR-ORANGE/PUR-YELLOW . . . . . . . . . . . . . . . . . . . . . . . . A 82 A 83
H05 BQ-F, H07 BQ-F (NGMH11Yo) . . . . . . . . . . . . . . . . . . . . . . . A 84
UNIPUR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 85 A 86
PURo-JZ-HF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 46 A 47
MULTIFLEX 512-PUR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 50
JZ-600 PUR UL/CSA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 79

Screened PVC control cables


Flexible,
Flexible,
Flexible,
Flexible,
Flexible,
Flexible,
Flexible,

2 approvals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
number coded, copper screened, EMC-preferred type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
number coded cores, steel wire braiding, with VDE Reg.-No. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
colour coded cores, steel wire braiding, with VDE Reg.-No. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
two approvals, copper screen, EMC-preferred type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
three approvals, copper screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2 approvals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Single 600-CY -J/-O . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 4


JZ-600-Y-CY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 7 A 8
SY-JZ. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 18 A 19
SY-JB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 20 A 21
JZ-602-CY, UL-CSA/JZ-602-C-PUR . . . . . . . . . . . . . . . . A 26 A 28
3 Approvals JZ 603-CY, UL-CSA-HAR . . . . . . . . . . . . . . . . . . . . . A 36
JZ-600 Y-CY, UL/CSA. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 78

Screened PUR control cables


High flexible, number coded cores, copper screen, very robust, oil resistant . . . . . . . . . . . . . . . . . . . . . .
High flexible, copper screen, special drag-chain cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Flexible, for extreme stress, copper screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Flexible, very robust, copper screen, without inner jacket, EMC-preferred type . . . . . . . . . . . . . . . . . . . .
Flexible, very robust, copper screen, with inner jacket, EMC-preferred type . . . . . . . . . . . . . . . . . . . . . . . .
Cold-flexible, halogen-free . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Core marking according to DIN 47 100, copper screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Core marking according to DIN 47 100, copper screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Flexible, 2 approvals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PURo-JZ-HF-YCP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 48 A 49
MULTIFLEX 512-C-PUR . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 51 A 52
PUR-C-PUR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 89
F-C-PURo-JZ. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 73 A 74
Yo-C-PURo-JZ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 65 A 66
UNIPUR-CP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 87 A 88
DATAPUR-C. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 90
SUPERTRONIC-C-PUR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 44
JZ-600-YC-PUR UL/CSA. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 80

PVC cables for installation in drag chains


High
High
High
Core

flexible, single core . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


flexible, number coded cores. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
flexible, number coded cores, with VDE Reg.-No. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
marking according to DIN 47 100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Single 602-RC -J/O, UL-CSA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 29


JZ-602 RC, UL-CSA. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 31
JZ-HF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 40 A 41
SUPERTRONIC-PVC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 39

PVC cables, screened, for installation in drag chains


High
High
High
High
Core

flexible, single core, copper screened . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


flexible, number coded cores, copper screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
flexible, number coded cores, copper screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
flexible, number coded cores, copper screen, very robust, with VDE Reg.-No. . . . . . . . . . . . . . . .
marking according to DIN 47 100, copper screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Single 602-RC-CY -J/O, UL-CSA. . . . . . . . . . . . . . . . . . . . . . . . . . .


JZ-602 RC-CY, UL-CSA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
JZ-602 RC-PUR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
JZ-HF-CY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SUPERTRONIC-C-PVC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A 30
A 33
A 32
A 42
A 39

PUR cables for installation in drag chains


High
High
High
Core
High

flexible, number coded cores, very robust, oil resistant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


flexible, number coded, copper screened. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
flexible, number coded cores, special cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
marking according to DIN 47 100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
flexible, number coded cores, 0,6/1 kV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PURo-JZ-HF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 46 A 47
JZ-602-C-PUR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 34
MULTIFLEX 512-PUR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 50
SUPERTRONIC-PURo . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 43
TOPFLEX 611-PUR/TOPFLEX-611-C-PUR . . . . . . . . . . . . . . . . . . A 68

PUR cables, screened, for installation in drag chains


High flexible, number coded cores, copper screened, very robust, oil resistant. . . . . . . . . . . . . . . . . . . . PURo-JZ-HF-YCP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 48 A 49
High flexible, number coded cores, copper screened, special cable. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . MULTIFLEX 512-C-PUR . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 51 A 52
Core marking according to DIN 47 100, copper screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SUPERTRONIC-C-PURo/
SUPER-PAAR-TRONIC-C-PUR . . . . . . . . . . . . . . . . . . . . . . A 44 A 45

Bio oil resistant


Bio oil resistant, screened, high flexible . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BIOFLEX-500/-C/-HF. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 92 A 95

Halogen-free cables
High flexible . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PUR-750. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 81
Microbes resistant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . KOMPOFLEX JZ 500/KOMPOSPEED JZ-HF . . . . . . A 96 A 101

Safety against high bending in drag chain systems


High
High
High
High

flexible,
flexible,
flexible,
flexible,

low
low
low
low

tension. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
tension. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
tension, copper screened. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
tension. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

MULTISPEED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 55 A 58
MULTISPEED-TRONIC-PUR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 53
MULTISPEED-TRONIC-C-PUR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 54
MULTISPEED UL/CSA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 57 A 67

Intrinsic PVC cables


Flexible, number coded cores, blue outer jacket, with VDE Reg.-No. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OZ-B, OZ-BL-CY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 104 A 105

HELUKABEL JZ-500

number coded, flexible

Technical data

Cable structure

Application

Control cables, special PVC


Requirements adapted to
DIN VDE 0245, 0281, 0293, 0295
Temperature range
flexing
58 C to +808 C
fixed installation 408 C to +808 C
Nominal voltage U0/U 300/500 V
Test voltage 4000 V
Breakdown voltage min. 8000 V
Insulation resistance
min. 20 MOhm x km
Minimum bending radius
for permanent approx. 7,5 x cable 1
Radiation resistance
up to 80 x 106 cJ/kg (up to 80 Mrad)

Bare copper, fine wire conductors,


according to DIN VDE 0295 cl. 5,
BS 6360 cl. 5 and IEC 60228 cl. 5
Core insulation of special PVC Z 7225
Black cores with continuous white
numbering according to DIN VDE 0293
(also available with other core colours)
Green-yellow earth core in the outer
layer (3 cores and above)
Cores stranded in layers with optimal
lay-lenght
Outer sheath of special PVC, TM2 to
DIN VDE 0281 part 1 and HD 21.1,
colour grey (RAL 7001)
Extensively oil resistant
Chemical Resistance see
table Technical Informations
PVC self-extinguishing and flame
retardant according to DIN VDE 0482
part 265-2-1/EN 50265-2-1/IEC 60332-1
(equivalent DIN VDE 0472 part 804 test
method B)

These cables are used for flexible use for


medium mechanical stresses with free
movement without tensile stress or
forced movements in dry, moist and wet
rooms but not suitable for open air, as
measuring and control cables in tool
machines, conveyor belts, production
lines in machinery production, in airconditioning and in steel production. The
cores have been numbered in such a way
that there is no difficulty in recognising
them, even if only a small piece of
sheathing has been removed. The
numbers have been underlined to avoid
confusion. The earth core is laid in the
outer layer. Selected PVC-compounds
guarantee a good flexibility as well as an
economic and fast installation.

The materials used in manufacture are


cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers

= The product is conformed with the EC Low-Voltage Directive 73/23/EEC and 93/68/EEC.
Part
No.

No. cores x
cross-sec.
mm2

10001 OZ
10002
10003 OZ
10004
10005 OZ
10006
10007 OZ
10008
10009
10010 OZ
10011*
10172 OZ
10012
10013
10014 OZ
10015
10183
10016
10017
10018
10019
10020
10021
10022
10023
10024
10025
10169
10026
10027
10028
10029

2 x 0,5
3G 0,5
3 x 0,5
4G 0,5
4 x 0,5
5G 0,5
5 x 0,5
6G 0,5
7G 0,5
7 x 0,5
8G 0,5
8 x 0,5
10G 0,5
12G 0,5
12 x 0,5
14G 0,5
16G 0,5
18G 0,5
20G 0,5
21G 0,5
25G 0,5
30G 0,5
32G 0,5
34G 0,5
40G 0,5
42G 0,5
50G 0,5
52G 0,5
61G 0,5
65G 0,5
80G 0,5
100G 0,5

Outer 1
ca. mm
4,8
5,1
5,1
5,7
5,7
6,2
6,2
6,7
7,4
7,4
8,0
8,0
8,8
9,1
9,1
9,5
10,0
10,7
11,2
11,8
13,0
13,5
14,0
14,5
15,8
15,8
17,3
17,3
19,4
19,4
21,3
23,7

Cop.
weight
kg / km

Weight
ca. kg / km

AWGno.*)

40
46
46
56
56
65
65
75
80
80
97
97
116
135
135
150
175
196
215
240
270
310
323
362
434
449
513
534
625
682
780
980

20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20

9,6
14,4
14,4
19,0
19,0
24,0
24,0
29,0
33,6
33,6
38,0
38,0
48,0
58,0
58,0
67,0
76,0
86,0
96,0
101,0
120,0
144,0
154,0
163,0
192,0
202,0
240,0
252,0
293,0
312,0
384,0
480,0

For screened version see type HELUKABEL F-CY-JZ in page C 11 12.


* These dimensions are also available with red resp. blue cores.
G = with green-yellow earth core
X = without green-yellow earth core (OZ)
PVC cables will be changed to lead free PVC successively.

Part
No.

No. cores x
cross-sec.
mm2

Outer 1
ca. mm

10030 OZ
10031*
10032 OZ
10033*
10034 OZ
10035
10036 OZ
10037
10177 OZ
10038
10039 OZ
10040
10173 OZ
10041
10042
10043*
10044 OZ
10045
10046
10047
10533
10048
10049
10050
10534
10051
10052
10182
10053
10054
10055
10056
10057
10178
10058
10059

2 x 0,75
3G 0,75
3 x 0,75
4G 0,75
4 x 0,75
5G 0,75
5 x 0,75
6G 0,75
6 x 0,75
7G 0,75
7 x 0,75
8G 0,75
8 x 0,75
9G 0,75
10G 0,75
12G 0,75
12 x 0,75
14G 0,75
15G 0,75
18G 0,75
19G 0,75
20G 0,75
21G 0,75
25G 0,75
27G 0,75
32G 0,75
34G 0,75
37G 0,75
40G 0,75
41G 0,75
42G 0,75
50G 0,75
61G 0,75
65G 0,75
80G 0,75
100G 0,75

5,2
5,5
5,5
6,2
6,2
6,8
6,8
7,5
7,5
8,1
8,1
8,9
8,9
9,5
9,6
9,9
9,9
10,6
11,2
11,9
12,3
12,6
13,3
14,5
15,2
15,6
16,4
17,2
17,6
17,6
17,6
19,8
20,9
21,5
23,6
27,2

Cop.
weight
kg / km
14,4
21,6
21,6
29,0
29,0
36,0
36,0
43,0
43,0
50,0
50,0
58,0
58,0
65,0
72,0
86,0
86,0
101,0
108,0
130,0
137,0
144,0
151,0
180,0
195,0
230,0
245,0
260,0
288,0
296,0
302,0
360,0
439,0
468,0
576,0
720,0

Weight
ca. kg / km
46
54
54
66
66
80
80
99
99
110
110
130
130
153
162
179
179
214
218
257
264
286
320
365
382
455
510
537
595
607
612
735
845
895
1070
1322

AWGno.*)
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18

Continuation "
*) Note
AWG sizes are approximate equivalent values.
The actual cross-section is in mm2 see page T 15.
1

) Please note the cleanroom qualification when ordering. Further informations on


page 16.

A1

HELUKABEL JZ-500

number coded, flexible

= The product is conformed with the EC Low-Voltage Directive 73/23/EEC and 93/68/EEC.
Part
No.

No. cores x
cross-sec.
mm2

10060 OZ
10061*
10062 OZ
10063*
10064 OZ
10065*
10066 OZ
10067
10068*
10069 OZ
10070*
10071
10180
10170 OZ
10072*
10073 OZ
10074*
10075
10076*
10174 OZ
10197
10077
10184 OZ
10179
10175
10078*
10176 OZ
10196
10198
10168 OZ
10079*
10080
10199
10081
10167 OZ
10082
10083
10084*
10085
10086
10087
10088
10089

2x1
3G 1
3x1
4G 1
4x1
5G 1
5x1
6G 1
7G 1
7x1
8G 1
9G 1
10G 1
10 x 1
12G 1
12 x 1
14G 1
16G 1
18G 1
18 x 1
19G 1
20G 1
20 x 1
21G 1
24G 1
25G 1
25 x 1
26G 1
27G 1
30 x 1
34G 1
36G 1
37G 1
40G 1
40 x 1
41G 1
42G 1
50G 1
56G 1
61G 1
65G 1
80G 1
100G 1

10090* OZ
10091*
10092 OZ
10093*
10094 OZ
10095*
10096 OZ
10097
10098*
10099 OZ
10100
10101
10181
10102
10103*
10104 OZ
10105
10106
10107*
10185
10108
10109
10110*
10535
10111*
10112*
10536
10113
10114
10115
10116
10117
10187

2 x 1,5
3G 1,5
3 x 1,5
4G 1,5
4 x 1,5
5G 1,5
5 x 1,5
6G 1,5
7G 1,5
7 x 1,5
8G 1,5
9G 1,5
10G 1,5
11G 1,5
12G 1,5
12 x 1,5
14G 1,5
16G 1,5
18G 1,5
19G 1,5
20G 1,5
21G 1,5
25G 1,5
27G 1,5
32G 1,5
34G 1,5
37G 1,5
41G 1,5
42G 1,5
50G 1,5
56G 1,5
61G 1,5
65G 1,5

Outer 1
ca. mm

Cop.
weight
kg / km

Weight
ca. kg / km

AWGno.*)

5,5
6,0
6,0
6,6
6,6
7,2
7,2
8,0
8,6
8,6
9,4
10,1
10,4
10,4
10,7
10,7
11,3
12,0
12,7
12,7
13,0
13,5
13,5
14,1
14,7
15,6
15,6
15,6
15,8
16,0
17,4
17,4
18,4
18,9
18,9
18,9
18,9
21,0
21,5
22,2
22,8
25,4
28,2

19,2
29,0
29,0
38,4
38,4
48,0
48,0
58,0
67,0
67,0
77,0
86,0
96,0
96,0
115,0
115,0
134,0
154,0
173,0
173,0
182,0
192,0
192,0
205,0
236,0
240,0
240,0
252,0
259,0
308,0
326,0
346,0
355,0
384,0
384,0
394,0
403,0
480,0
538,0
586,0
628,0
768,0
960,0

60
72
72
86
86
104
104
125
141
141
175
200
217
217
230
230
271
300
343
343
355
375
375
420
440
485
485
500
534
550
650
668
701
755
755
770
810
936
920
1100
1180
1294
1644

17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17

6,3
6,7
6,7
7,3
7,3
8,2
8,2
8,9
9,8
9,8
10,6
11,5
11,7
12,1
12,1
12,1
12,9
13,6
14,5
15,2
15,2
16,1
17,8
19,0
19,1
19,8
20,2
21,0
21,4
23,7
25,0
25,3
26,0

29,0
43,0
43,0
58,0
58,0
72,0
72,0
86,0
101,0
101,0
115,0
129,0
144,0
158,0
173,0
173,0
202,0
230,0
259,0
279,0
288,0
302,0
360,0
389,0
461,0
490,0
533,0
576,0
605,0
720,0
806,0
878,0
936,0

70
90
90
109
109
131
131
157
184
184
216
259
275
300
309
309
345
386
440
445
490
555
620
670
790
830
892
996
1007
1250
1332
1440
1602

16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16

Cop.
weight
kg / km

Weight
ca. kg / km

AWGno.*)

No. cores x
cross-sec.
mm2

10118
10119

80G 1,5
100G 1,5

29,0
32,5

1152,0
1440,0

1871
2353

16
16

10120 OZ
10121
10122 OZ
10123
10124 OZ
10125
10126 OZ
10127
10128 OZ
10129
10130
10131
10132
10133
10134
10135
10136
10137
10138
10139

2 x 2,5
3G 2,5
3 x 2,5
4G 2,5
4 x 2,5
5G 2,5
5 x 2,5
7G 2,5
7 x 2,5
8G 2,5
12G 2,5
14G 2,5
18G 2,5
21G 2,5
25G 2,5
34G 2,5
42G 2,5
50G 2,5
61G 2,5
100G 2,5

7,6
8,3
8,3
9,1
9,1
10,2
10,2
12,1
12,1
13,2
15,2
16,1
18,1
20,4
22,2
25,1
27,2
30,0
32,0
41,0

48,0
72,0
72,0
96,0
96,0
120,0
120,0
168,0
168,0
192,0
288,0
336,0
432,0
504,0
600,0
816,0
1008,0
1200,0
1464,0
2400,0

112
148
148
178
178
221
221
306
306
363
498
569
764
914
1044
1470
1790
2095
2750
4450

14
14
14
14
14
14
14
14
14
14
14
14
14
14
14
14
14
14
14
14

10140 OZ
10141
10142
10143
10144
10145
10146

2x4
3G 4
4G 4
5G 4
7G 4
8G 4
12G 4

9,2
9,9
11,0
12,1
13,3
15,9
18,3

77,0
115,0
154,0
192,0
269,0
307,0
461,0

195
230
295
361
458
590
790

12
12
12
12
12
12
12

10147
10148
10149
10150

3G 6
4G 6
5G 6
7G 6

11,7
13,0
14,5
16,0

173,0
230,0
288,0
403,0

355
424
525
625

10
10
10
10

10151
10152
10153
10154

3G 10
4G 10
5G 10
7G 10

15,0
16,8
18,7
20,6

288,0
384,0
480,0
672,0

540
701
858
1106

8
8
8
8

10190
10155
10156
10157

3G 16
4G 16
5G 16
7G 16

17,6
19,7
21,9
24,4

461,0
614,0
768,0
1075,0

827
1035
1259
1780

6
6
6
6

10191
10158
10159
10160

3G 25
4G 25
5G 25
7G 25

22,5
25,2
27,9
31,0

720,0
960,0
1200,0
1680,0

1186
1582
1999
2825

4
4
4
4

10192**
10161**
10162**

3G 35
4G 35
5G 35

25,2
28,0
29,3

1008,0
1344,0
1680,0

1585
2105
2633

2
2
2

10193**
10163**
10188**

3G 50
4G 50
5G 50

29,9
33,4
37,2

1440,0
1920,0
2400,0

2550
2940
3936

1
1
1

10194**
10164**
10189**

3G 70
4G 70
5G 70

37,0
41,2
46,0

2016,0
2688,0
3360,0

3180
4090
5443

2/0
2/0
2/0

10195**
10165**
10333**

3G 95
4G 95
5G 95

41,0
46,0
50,5

2736,0
3648,0
4560,0

4680
5540
6931

3/0
3/0
3/0

10166**
13139**
13140**

4G 120
4G 150
4G 185

50,3
57,0
63,5

4608,0
5760,0
7104,0

7000
8340
9904

4/0
300 kcmil
350 kcmil

*) Note
AWG sizes are approximate
equivalent values.
The actual cross-section
is in mm2 see page T 15.

Note
Important for assemblers: We supply any desired length of stranded cores without outer sheath, core insulation colour acc.
RAL 5010 with number combination acc. customers requirement.
* These dimensions are also available with red resp. blue cores.
** Available in colour coded version only. HELUKABEL-JB.
G = with green-yellow earth core
X = without green-yellow earth core (OZ)
For screened version see type HELUKABEL F-CY-JZ in page C 11 12.
PVC cables will be changed to lead free PVC successively.
1
) Please note the cleanroom qualification when ordering. Further informations on page 16.

A2

Outer 1
ca. mm

Part
No.

HELUKABEL Single 600 -J/-O

us

Special Single Core Cable, UL-CSA approved 0,6/1 kV

Technical data

Cable structure

Application

Special PVC control cable according to


UL-Style 10107 and CSA AWM I/II AB,
adapted to DIN VDE 0281 part 3,
DIN VDE 0281 part 13, to UL-Std. 758
Temperature range
flexing
58 C bis +808 C
fixed installation 408 C bis +808 C
Permissible operating temperature
max. 808 C at conductor
Nominal voltage
U0/U 0,6/1 kV
Test voltage 4000 V
Breakdown voltage min. 8000 V
Insulation resistance
min. 20 MOhm x km
Minimum bending radius
7,5 x cable 1 flexing
Radiation resistance
up to 80 x 106 cJ/kg (up to 80 Mrad)
Resistant to ultra violet rays

Bare copper, fine wire conductors to


DIN VDE 0295 cl. 5, BS 6360 cl. 5 and
IEC 60228 cl. 5
1. Core insulation of special PVC, TI2 to
DIN VDE 0281 part 1 and UL-Std. 1581
class 43,
colour black or green-yellow
2. Core insulation (jacket) of special
PVC, TM2 to DIN VDE 0821 part 1 and
UL Std. 1581 class 43, colour black
(RAL 9005)
Chemical Resistance see table Technical informations
PVC self-extinguishing and flame
retardant according to DIN VDE 0482
part 265-2-1/EN 50265-2-1/IEC 60332-1
(equivalent DIN VDE 0472 part 804 test
method B), UL- VW 1

PVC Single cores suitable for installation


for flexible use for medium mechanical
stresses with free movement without
tensile stress or forced movements in
dry, moist and wet rooms as well as
outside (fixed installation). Is not suitable
to be used as direct burrial- or as underwater cable.
These two norms approved single cores
designed for exportorientated machinery
manufacturer for machine tools, conveyor
belts and production lines.

The materials used in manufacture are


cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
= The product is conformed with the EC Low-Voltage Directive 73/23/EEC and 93/68/EEC.
Part
No.
10881
10882
10883
10884
10885
10886
10887
10888
10889
10890
10891
10892
10893
10894

No. cores
cross- sec.
mm2
1G 6
1x6
1G 10
1 x 10
1G 16
1 x 16
1G 25
1 x 25
1G 35
1 x 35
1G 50
1 x 50
1G 70
1 x 70

AWGNo.*)

Core
colour

Outer 1
ca. mm

Cop.
weight
kg / km

10
10
8
8
6
6
4
4
2
2
1
1
2/0
2/0

gn-ye
black
gn-ye
black
gn-ye
black
gn-ye
black
gn-ye
black
gn-ye
black
gn-ye
black

7,8
7,8
9,0
9,0
10,0
10,0
11,6
11,6
13,0
13,0
16,0
16,0
17,1
17,1

58
58
96
96
154
154
240
240
336
336
480
480
672
672

*) Note
AWG sizes are approximate equivalent values.
The actual cross-section is in mm2 see page T 15.

Weight
Preis
ca. kg / km EUR / 100 m
Cu 150,
118
118
180
180
250
250
370
370
490
490
665
665
910
910

Part
No.
10895
10896
10897
10898
10899
10900
10901
10902
10903
10904

AWG/
Core
kcmil No.*) colour

No. cores
cross- sec.
mm2
1G 95
1 x 95
1G 120
1 x 120
1G 150
1 x 150
1G 185
1 x 185
1G 240
1 x 240

3/0
3/0
4/0
4/0
300
300
350
350
500
500

gn-ye
black
gn-ye
black
gn-ye
black
gn-ye
black
gn-ye
black

Outer 1
ca. mm
19,5
19,5
22,3
22,3
25,8
25,8
28,6
28,6
31,4
31,4

Cop.
weight
kg / km
912
912
1152
1152
1440
1440
1776
1776
2304
2304

Weight
Preis
ca. kg / km EUR / 100 m
Cu 150,
1195
1195
1545
1545
1750
1750
2320
2320
2960
2960

G = with green-yellow earth core


X = without green-yellow earth core (OZ)
PVC cables will be changed to lead free PVC successively.

A3

HELUKABEL Single 600-CY -J/-O

us

Special Single Core Cable, UL-CSA approved, Cu-screened EMC* prefered type

Technical data

Cable structure

Application

Special PVC control cable according to


UL-Style 10107 and CSA AWM I/II AB,
adapted to DIN 0281 part 3,
DIN VDE 0281 part 13, to UL-Std. 758
Temperature range
flexing
58 C bis +808 C
fixed installation 408 C bis +808 C
Permissible operating temperature
max. 808 C at conductor
Nominal voltage
U0/U 0,6/1 kV
Test voltage 4000 V
Breakdown voltage min. 8000 V
Insulation resistance
min. 20 MOhm x km
Minimum bending radius
7,5 x cable 1
Coupling resistance
max. 250 Ohm/km
Radiation resistance
up to 80 x 106 cJ/kg (up to 80 Mrad)
Resistant to ultra violet rays

Bare copper, fine wire conductors,


to DIN VDE 0295 cl. 5, BS 6360 cl. 5 and
IEC 60228 cl. 5
1. Core isulation of special PVC, TI2 to
DIN VDE 0281 part 1 and UL-Std. 1581
class 43
colour black or green-yellow
Tinned copper braided screening,
coverage approx. 85%
2. Core insulation of spezial PVC, TM2
to DIN VDE 0281 part 1 and UL Std.
1581 class colour black (RAL 9005)
Chemical Resistance see table Technical Informations
PVC self-extinguishing and flame
retardant according to DIN VDE 0482
part 265-2-1/EN 50265-2-1/IEC 60332-1
(equivalent DIN VDE 0472 part 804 test
method B), UL- VW 1

PVC Single cores suitable for installation


for flexible use for medium mechanical
stresses with free movement without
tensile stress or forced movements in
dry, moist and wet rooms as well as
outside (fixed installation). Is not suitable
to be used as direct burrial-or as underwater cable.
These two norms approved single cores
designed for exportorientated machinery
manufacturer for machine tools, conveyor
belts and production lines.
These screened cables are particulary
suitable for the interference-free transmission in instrumentation and control
engineering applications (electromagnetic
compatibility).
*EMC = Electromagnetic compatibillity
Note To optimise the EMC features we
recommend a large round contact of the
cooper braiding on both ends.

The materials used in manufacture are


cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers.
= The product is conformed with the EC Low-Voltage Directive 73/23/EEC and 93/68/EEC.
Part
No.
10910
10911
10912
10913
10914
10915
10916
10917
10918
10919
10920
10921
10922
10923

No. cores
cross- sec.
mm2
1G 6
1x6
1G 10
1 x 10
1G 16
1 x 16
1G 25
1 x 25
1G 35
1 x 35
1G 50
1 x 50
1G 70
1 x 70

AWGNo.*)

Core
colour

Outer 1
ca. mm

Cop.
weight
kg / km

10
10
8
8
6
6
4
4
2
2
1
1
2/0
2/0

gn-ye
black
gn-ye
black
gn-ye
black
gn-ye
black
gn-ye
black
gn-ye
black
gn-ye
black

7,8
7,8
9,5
9,5
10,5
10,5
12,0
12,0
14,4
14,4
16,4
16,4
17,4
17,4

72
72
130
130
190
190
260
260
405
405
560
560
780
780

*) Note
AWG sizes are approximate equivalent values.
The actual cross-section is in mm2 see page T 15.

A4

Weight
Preis
ca. kg / km EUR / 100 m
Cu 150,
140
140
230
230
300
300
420
420
615
615
825
825
1090
1090

Part
No.
10924
10925
10926
10927
10928
10929
10930
10931
10932
10933

AWG/
Core
kcmil No.*) colour

No. cores
cross- sec.
mm2
1G 95
1 x 95
1G 120
1 x 120
1G 150
1 x 150
1G 185
1 x 185
1G 240
1 x 240

3/0
3/0
4/0
4/0
300
300
350
350
500
500

gn-ye
black
gn-ye
black
gn-ye
black
gn-ye
black
gn-ye
black

Outer 1
ca. mm
21,2
21,2
23,0
23,0
26,1
26,1
27,5
27,5
32,2
32,2

Cop.
weight
kg / km
1030
1030
1285
1285
1430
1430
1940
1940
2530
2530

G = with green-yellow earth core


X = without green-yellow earth core (OZ)
PVC cables will be changed to lead free PVC successively.

Weight
Preis
ca. kg / km EUR / 100 m
Cu 150,
1395
1395
1770
1770
1930
1930
2635
2635
3380
3380

HELUKABEL JZ-600

number coded, flexible

0,6/1 kV

Technical data

Cable structure

Application

Special PVC control cables


Adapted to DIN VDE 0262/12.95 and
DIN VDE 0281 part 13, with insulation
thickness for 1 kV type
Temperature range
flexing
58 C to +808 C
fixed installation 408 C to +808 C
Nominal voltage U0/U 0,6/1 kV
Test voltage 4000 V
Breakdown voltage min. 8000 V
Insulation resistance
min. 20 MOhm x km
Power rating
as per DIN VDE 0298
Minimum bending radius
for permanent approx. 7,5 x cable 1
Radiation resistance
up to 80 x 106 cJ/kg (up to 80 Mrad)
Resistant to ultra violet rays

Bare copper, fine wire conductors,


as per DIN VDE 0295 cl. 5, BS 6360 cl. 5
and IEC 60228 cl. 5
Special PVC core insulation TI2, to
DIN VDE 0281 part 1
Black cores with white figure imprints
to DIN VDE 0293
Green-yellow earth core in the outer
layer (3 cores and above)
Cores stranded in layers with optimal
lay-length
Separating foil
Special PVC outer sheath TM2, to
DIN VDE 0281 part 1
colour black (RAL 9005)
Extensively oil resistant
Chemical Resistance see
table Technical Informations
PVC self-extinguishing and flame
retardant according to DIN VDE 0482
part 265-2-1/EN 50265-2-1/IEC 60332-1
(equivalent DIN VDE 0472 part 804 test
method B)

Wiring cable for measuring and controlling purposes in tool machinery, conveyor
belts and production lines, for plant
installations, air conditioning and in steel
production plants and rolling mills.
Suitable for installation for flexible use for
medium mechanical stresses with free
movement without tensile stress or
forced movements in dry, moist and wet
rooms as well as outside (fixed installation). Is not suitable to be used as direct
burrial- or as underwater cable. The cores
have been numbered in such a way that
the numbers are easily identifiable, even
if the cable has only been stripped back a
few cm. The core numbers have been
underlined to avoid confusion. The earth
core is located in the outer layer. The
black, special PVC outer sheath is resistant to the ultra violet radiation. Mainly
used in South-European, Eastern and
Arabian countries.

The materials used in manufacture are


cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers

= The product is conformed with the EC Low-Voltage Directive 73/23/EEC and 93/68/EEC.
Part
No.

No. cores x
cross-sec.
mm2

10550 OZ
10551
10552 OZ
10553
10554 OZ
10555
10556 OZ
10557
10558
10559 OZ
10560*
10561 OZ
10562
10563
10564 OZ
10565
10566
10567
10568
10569
10570
10571
10572
10573
10574
10575
10576
10577
10578
10579
10580
10581

2 x 0,5
3G 0,5
3 x 0,5
4G 0,5
4 x 0,5
5G 0,5
5 x 0,5
6G 0,5
7G 0,5
7 x 0,5
8G 0,5
8 x 0,5
10G 0,5
12G 0,5
12 x 0,5
14G 0,5
16G 0,5
18G 0,5
20G 0,5
21G 0,5
25G 0,5
30G 0,5
32G 0,5
34G 0,5
40G 0,5
42G 0,5
50G 0,5
52G 0,5
61G 0,5
65G 0,5
80G 0,5
100G 0,5

Outer 1
ca. mm
6,4
6,8
6,8
7,6
7,6
8,2
8,2
9,1
9,8
9,8
10,7
10,7
11,6
12,2
12,2
12,8
13,7
14,4
15,3
16,0
17,2
18,0
18,9
19,8
21,2
21,2
23,4
24,3
26,0
26,8
28,9
33,5

Cop.
weight
kg / km

Weight
ca. kg / km

9,6
14,4
14,4
19,0
19,0
24,0
24,0
29,0
33,6
33,6
38,0
38,0
48,0
58,0
58,0
67,0
76,0
86,0
96,0
96,0
120,0
144,0
154,0
163,0
192,0
202,0
240,0
252,0
293,0
312,0
384,0
480,0

* These dimensions are also available with red resp. blue cores.
G = with green-yellow earth core
X = without green-yellow earth core (OZ)
PVC cables will be changed to lead free PVC successively.

56
68
68
100
100
117
117
126
138
138
150
150
176
200
200
230
250
276
293
305
335
348
355
520
590
595
715
740
840
880
960
1050

AWGno.*)
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20

Part
No.

No. cores x
cross-sec.
mm2

Outer 1
ca. mm

10582 OZ
10583*
10584 OZ
10585*
10586 OZ
10587
10588 OZ
10589
10590 OZ
10591
10592 OZ
10593
10594 OZ
10595
10596
10597*
10598 OZ
10599
10600
10601
10602
10603
10604
10605
10606
10607
10608
10609
10610
10611
10612
10613
10614
10615

2 x 0,75
3G 0,75
3 x 0,75
4G 0,75
4 x 0,75
5G 0,75
5 x 0,75
6G 0,75
6 x 0,75
7G 0,75
7 x 0,75
8G 0,75
8 x 0,75
9G 0,75
10G 0,75
12G 0,75
12 x 0,75
14G 0,75
15G 0,75
18G 0,75
20G 0,75
21G 0,75
25G 0,75
32G 0,75
34G 0,75
37G 0,75
40G 0,75
41G 0,75
42G 0,75
50G 0,75
61G 0,75
65G 0,75
80G 0,75
100G 0,75

6,8
7,2
7,2
8,0
8,0
8,8
8,8
9,7
9,7
10,7
10,7
11,5
11,5
12,5
12,7
13,1
13,1
13,9
14,7
15,6
16,6
17,3
18,9
20,5
21,5
21,5
23,2
23,2
23,2
25,6
28,2
29,0
31,4
36,2

Cop.
weight
kg / km
14,4
21,6
21,6
29,0
29,0
36,0
36,0
43,0
43,0
50,0
50,0
58,0
58,0
65,0
72,0
86,0
86,0
101,0
108,0
130,0
144,0
151,0
180,0
230,0
245,0
260,0
288,0
296,0
302,0
360,0
439,0
468,0
576,0
720,0

Weight
ca. kg / km
66
74
74
126
126
140
140
170
170
190
190
212
212
227
238
257
257
286
319
362
394
422
486
595
638
696
726
750
770
895
1070
1110
1500
1889

AWGno.*)
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18

Continuation "
*) Note
AWG sizes are approximate equivalent values.
The actual cross-section is in mm2 see page T 15.
Cable types UL/CSA approved
* HELUKABEL JZ-600 UL/CSA/JZ-600-Y-CY UL/CSA see pages A 77
A 78
* HELUKABEL JZ-600 PUR/JZ-600-Y-CPUR see pages A 79
A 80

A5

HELUKABEL JZ-600

number coded, flexible

0,6/1 kV

= The product is conformed with the EC Low-Voltage Directive 73/23/EEC and 93/68/EEC.
Part
No.

No. cores x
cross-sec.
mm2

10616 OZ
10617*
10618 OZ
10619*
10620 OZ
10621*
10622 OZ
10623
10624*
10625 OZ
10626*
10627
10628
10629 OZ
10630*
10631 OZ
10632*
10633
10634*
10635 OZ
10636
10637 OZ
10638
10639
10640*
10641 OZ
10642
10643 OZ
10644*
10645
10646
10647 OZ
10648
10649
10650*
10651
10652
10653
10654
10655

2x1
3G 1
3x1
4G 1
4x1
5G 1
5x1
6G 1
7G 1
7x1
8G 1
9G 1
10G 1
10 x 1
12G 1
12 x 1
14G 1
16G 1
18G 1
18 x 1
20G 1
20 x 1
21G 1
24G 1
25G 1
25 x 1
26G 1
30 x 1
34G 1
36G 1
40G 1
40 x 1
41G 1
42G 1
50G 1
56G 1
61G 1
65G 1
80G 1
100G 1

10656 OZ
10657*
10658 OZ
10659*
10660 OZ
10661*
10662 OZ
10663
10664*
10665 OZ
10666
10667
10668
10669
10670*
10671 OZ
10672
10673
10674*
10675
10676
10677
10678*
10679*
10680*
10681
10682
10683
10684
10685
10686

2 x 1,5
3G 1,5
3 x 1,5
4G 1,5
4 x 1,5
5G 1,5
5 x 1,5
6G 1,5
7G 1,5
7 x 1,5
8G 1,5
9G 1,5
10G 1,5
11G 1,5
12G 1,5
12 x 1,5
14G 1,5
16G 1,5
18G 1,5
19G 1,5
20G 1,5
21G 1,5
25G 1,5
32G 1,5
34G 1,5
40G 1,5
42G 1,5
50G 1,5
56G 1,5
61G 1,5
65G 1,5

Outer 1
ca. mm

Cop.
weight
kg / km

Weight
ca. kg / km

AWGno.*)

7,4
8,0
8,0
8,8
8,8
9,8
9,8
10,8
11,7
11,7
12,8
13,9
14,1
14,1
14,5
14,5
15,5
16,5
17,3
17,3
18,4
18,4
19,4
20,3
21,1
21,1
21,1
22,0
24,0
24,0
25,9
25,9
25,9
25,9
28,5
29,3
31,4
32,5
34,8
40,1

19,2
29,0
29,0
38,4
38,4
48,0
48,0
58,0
67,0
67,0
77,0
86,0
96,0
96,0
115,0
115,0
134,0
154,0
173,0
173,0
192,0
192,0
205,0
236,0
240,0
240,0
252,0
308,0
326,0
346,0
384,0
384,0
394,0
403,0
480,0
538,0
586,0
628,0
768,0
960,0

80
96
96
100
100
130
130
150
170
170
230
250
270
270
290
290
320
360
405
405
450
480
510
550
570
570
590
650
750
790
850
850
890
900
1100
1190
1266
1560
1810
1950

17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17

8,4
9,1
9,1
9,9
9,9
11,0
11,0
12,3
13,3
13,3
14,5
15,7
15,9
16,6
16,6
16,6
17,4
18,5
19,7
20,9
20,9
22,0
23,9
26,0
27,2
29,3
29,5
32,5
33,5
35,7
36,8

29,0
43,0
43,0
58,0
58,0
72,0
72,0
86,0
101,0
101,0
115,0
130,0
144,0
158,0
173,0
173,0
202,0
230,0
259,0
279,0
288,0
302,0
360,0
461,0
490,0
576,0
605,0
720,0
806,0
878,0
936,0

95
112
112
139
139
170
170
190
225
225
250
280
300
330
370
370
400
450
520
550
600
600
730
880
950
990
1120
1400
1530
1700
1900

16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16

Outer 1
ca. mm

Cop.
weight
kg / km

Weight
ca. kg / km

No. cores x
cross-sec.
mm2

10687
10688

80G 1,5
100G 1,5

39,9
45,6

1152,0
1440,0

2300
2700

16
16

10689 OZ
10690
10691 OZ
10692
10693 OZ
10694
10695 OZ
10696
10697 OZ
10698
10699
10700
10701
10702
10703
10704
10705
10706
10707
10708

2 x 2,5
3G 2,5
3 x 2,5
4G 2,5
4 x 2,5
5G 2,5
5 x 2,5
7G 2,5
7 x 2,5
8G 2,5
12G 2,5
14G 2,5
18G 2,5
21G 2,5
25G 2,5
34G 2,5
42G 2,5
50G 2,5
61G 2,5
100G 2,5

9,4
9,9
9,9
11,1
11,1
12,4
12,4
15,0
15,0
16,1
18,4
19,6
22,0
24,6
26,9
30,4
33,0
36,2
40,1
49,0

48,0
72,0
72,0
96,0
96,0
120,0
120,0
168,0
168,0
192,0
288,0
336,0
432,0
504,0
600,0
816,0
1008,0
1200,0
1464,0
2400,0

160
175
175
203
203
251
251
330
330
400
553
630
795
930
1110
1450
1750
2100
2540
3850

14
14
14
14
14
14
14
14
14
14
14
14
14
14
14
14
14
14
14
14

10709 OZ
10710
10711
10712
10713
10714
10715

2x4
3G 4
4G 4
5G 4
7G 4
8G 4
12G 4

11,4
12,3
13,8
15,3
16,8
20,0
22,9

77,0
115,0
154,0
192,0
269,0
307,0
461,0

180
230
310
410
540
710
860

12
12
12
12
12
12
12

10716
10717
10718
10719

3G 6
4G 6
5G 6
7G 6

14,1
15,6
17,3
19,3

173,0
230,0
288,0
403,0

370
430
650
860

10
10
10
10

10720
10721
10722
10723

3G 10
4G 10
5G 10
7G 10

16,5
18,4
20,5
22,5

288,0
384,0
480,0
672,0

660
790
960
1300

8
8
8
8

10724
10725
10726
10727

3G 16
4G 16
5G 16
7G 16

19,1
21,2
23,6
25,8

461,0
614,0
768,0
1075,0

700
1100
1600
1890

6
6
6
6

10728
10729
10730
10731

3G 25
4G 25
5G 25
7G 25

24,0
26,9
29,3
32,6

720,0
960,0
1200,0
1680,0

1450
1600
2050
2900

4
4
4
4

10732*
10733*
10734*

3G 35
4G 35
5G 35

26,2
29,4
32,8

1008,0
1344,0
1680,0

1900
2400
2900

2
2
2

10735*
10736*
10742**

3G 50
4G 50
5G 50

30,5
34,2
38,0

1440,0
1920,0
2400,0

2700
3400
4361

1
1
1

10737*
10738*
10743**

3G 70
4G 70
5G 70

36,7
41,0
45,7

2016,0
2688,0
3360,0

3300
4400
5807

2/0
2/0
2/0

10739*
10740*
10744**

3G 95
4G 95
5G 95

41,2
46,2
50,7

2736,0
3648,0
4560,0

5050
6010
7752

3/0
3/0
3/0

10741*
10745
10746

4G 120
4G 150
4G 185

50,3
57,8
64,8

4608,0
5760,0
7104,0

7500
8640
10380

4/0
300 kcmil
350 kcmil

*) Note
AWG sizes are approximate equivalent values.
The actual cross-section is in mm2 see page T 15.
* These dimensions are also available with red resp. blue cores.
G = with green-yellow earth core
X = without green-yellow earth core (OZ)
PVC cables will be changed to lead free PVC successively.

A6

AWGno.*)

Part
No.

Cable types UL/CSA approved


* HELUKABEL JZ-600 UL/CSA/JZ-600-Y-CY UL/CSA see pages A 77
A 78
HELUKABEL JZ-600 PUR/JZ-600-Y-CPUR see pages A 79 A 80

HELUKABEL -JZ-600-Y-CY

EMC*-preferred type
0,6/1 kV, flexible, numbered, Cu screened

Technical data

Cable structure

Application

Special control cables with thermoplastic PVC insulation


On the basis of DIN VDE 0262/12.95 and
DIN VDE 0281 part 13
Temperature range
flexing
58 C to +808 C
fixed installation 408 C to +908 C
Nominal voltage U0/U 0,6/1 kV
Test voltage 4000 V
Breakdown voltage min. 8000 V
Insulation resistance
min. 20 MOhm x km
Power rating according to
DIN VDE 0298
Minimum bending radius
for permanent, approx. 10 x cable 1
Radiation resistance
up to 80 x 106 cJ/kg (up to 80 Mrad)
Resistant to ultra violet rays
Coupling resistance
max. 250 Ohm/km

Bare copper, fine wire conductors,


according to DIN VDE 0295 cl. 5,
BS 6360 cl. 5 and IEC 60228 cl. 5
Special PVC core insulation TI2, to
DIN VDE 0281 part 1
Black cores with sequential numbering
imprinted in white, according to
DIN VDE 0293
Green-yellow earth core in the outer
layer (3 cores and above)
Cores stranded in layers with optimal
lay-length
PVC-insulated inner sheath
Braided screen of tinned Cu wires,
coverage approx. 85%
Special PVC outer sheath TM2, to
DIN VDE 0281 part 1
colour black (RAL 9005)
Extensively oil resistant
Chemical Resistance see
table Technical Informations
PVC self-extinguishing and flame
retardant according to DIN VDE 0482
part 265-2-1/EN 50265-2-1/IEC 60332-1
(equivalent DIN VDE 0472 part 804 test
method B)

Wiring cable for measuring and controlling purposes in tool machinery, conveyor
belts and production lines, for plant
installations, air conditioning and in steel
production plants and rolling mills.
Suitable for installation for flexible use for
medium mechanical stresses with free
movement without tensile stress or
forced movements in dry, moist and wet
rooms as well as outside (fixed installation). Is not suitable to be used as direct
burrial- or as underwater cable. The cores
have been numbered in such a way that
the numbers are easily identifiable, even
if the cable has only been stripped back a
few cm. The core numbers have been
underlined to avoid confusion. The earth
core is located in the outer layer. The
black, special PVC outer sheath is resistant to the ultra violet radiation. Mainly
used in South-European, Eastern and
Arabian countries. Interference-free transmission of signals and pulses is assured
by the high degree of screening.

The materials used in manufacture are


cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers

* EMC = Electromagnetic compatibility


Note To optimise the EMC features we
recommend a large round contact of the
copper braiding on both ends.

= The product is conformed with the EC Low-Voltage Directive 73/23/EEC and 93/68/EEC.
Part
No.

No. cores x
cross-sec.
mm2

Outer 1
ca. mm

11464 OZ
11465
11466
11467
11469
11472
11475
11478

2 x 0,5
3G 0,5
4G 0,5
5G 0,5
7G 0,5
12G 0,5
18G 0,5
25G 0,5

8,3
8,6
9,4
10,1
12,1
14,7
17,3
20,6

11489 OZ
11490
11491
11492
11494
11498
11501
11504

2 x 0,75
3G 0,75
4G 0,75
5G 0,75
7G 0,75
12G 0,75
18G 0,75
25G 0,75

11516 OZ
11517
11518
11519
11521

2x1
3G 1
4G 1
5G 1
7G 1

Cop.
weight
kg / km

Weight
ca. kg / km

AWGno.*)

25,9
38,9
51,3
64,9
94,1
168,2
266,5
372,0

129
150
170
199
235
320
428
503

20
20
20
20
20
20
20
20

8,7
9,0
9,9
10,8
13,0
15,8
17,9
22,8

39,0
58,3
78,3
97,2
135,0
249,0
357,0
458,0

143
155
190
228
323
410
560
730

18
18
18
18
18
18
18
18

9,4
9,8
10,8
12,1
14,5

51,8
78,3
103,7
129,6
187,6

150
163
200
239
289

17
17
17
17
17

Part
No.

No. cores x
cross-sec.
mm2

Outer 1
ca. mm

Cop.
weight
kg / km

Weight
ca. kg / km

AWGno.*)

11525
11528
11532

12G 1
18G 1
25G 1

17,4
20,7
24,8

333,5
501,7
644,0

464
628
855

17
17
17

11546 OZ
11547
11548
11549
11551
11556
11559
11563

2 x 1,5
3G 1,5
4G 1,5
5G 1,5
7G 1,5
12G 1,5
18G 1,5
25G 1,5

10,2
10,9
12,2
13,3
16,0
19,6
23,4
28,2

78,3
116,1
156,6
194,4
282,8
501,7
751,1
1016,0

162
187
240
289
383
592
806
1241

16
16
16
16
16
16
16
16

11574 OZ
11575
11576
11577
11578
11580
11582
11584

2 x 2,5
3G 2,5
4G 2,5
5G 2,5
7G 2,5
12G 2,5
18G 2,5
25G 2,5

11,5
12,2
13,4
14,9
17,9
21,9
26,1
31,9

129,6
194,4
259,2
324,0
470,4
777,6
1152,8
1760,0

272
298
345
427
561
857
1355
1995

14
14
14
14
14
14
14
14

Continuation "

*) Note
AWG sizes are approximate equivalent values.
The actual cross-section is in mm2 see page T 15.
G = with green-yellow earth core
X = without green-yellow earth core (OZ)
Further sizes are available upon request.
PVC cables will be changed to lead free PVC successively.

Cable types UL/CSA approved


* HELUKABEL JZ-600 UL/CSA/JZ-600-Y-CY UL/CSA see pages A 77
A 78
HELUKABEL JZ-600 PUR/JZ-600-Y-CPUR see pages A 79 A 80

A7

HELUKABEL -JZ-600-Y-CY

EMC*-preferred type
0,6/1 kV, flexible, numbered, Cu screened
= The product is conformed with the EC Low-Voltage Directive 73/23/EEC and 93/68/EEC.
Part
No.

No. cores x
cross-sec.
mm2

Outer 1
ca. mm

Cop.
weight
kg / km

Weight
ca. kg / km

AWGno.*)

11590 OZ
11591
11592
11593
11594
11596

2x4
3G 4
4G 4
5G 4
7G 4
12G 4

14,3
15,1
16,7
18,6
20,0
26,9

208,0
310,5
415,8
518,4
726,3
1236,9

306
391
527
700
920
1510

12
12
12
12
12
12

11597 OZ
11598
11599
11600
11601

2x6
3G 6
4G 6
5G 6
7G 6

16,0
17,0
18,7
20,7
23,0

315,2
467,1
621,0
777,6
1028,2

420
629
731
1105
1465

10
10
10
10
10

11602 OZ
11603
11604
11605
11606

2 x 10
3G 10
4G 10
5G 10
7G 10

18,4
19,6
21,9
24,1
26,8

537,3
806,4
1036,8
1296,0
1714,4

845
1125
1345
1635
2210

8
8
8
8
8

11607 OZ
11608
11609
11610
11611

2 x 16
3G 16
4G 16
5G 16
7G 16

22,0
23,5
26,4
28,8
31,9

988,0
1244,7
1657,8
2073,6
2902,5

1150
1395
1870
2720
3213

6
6
6
6
6

No. cores x
cross-sec.
mm2

Outer 1
ca. mm

11612
11613
11614
11615

3G 25
4G 25
5G 25
7G 25

28,0
32,5
35,7
39,0

1944,0
2592,0
3240,0
4536,0

2465
2750
3490
4980

4
4
4
4

11616
11617
11618

3G 35
4G 35
5G 35

32,7
35,7
40,0

2520,0
3360,0
4200,0

3230
4100
4950

2
2
2

11619
11620
11621

3G 50
4G 50
5G 50

36,5
41,1
44,6

3600,0
4800,0
6000,0

4590
5780
7210

1
1
1

11622
11623
11624

3G 70
4G 70
5G 70

44,1
48,0
52,5

5040,0
6720,0
8570,0

5610
7480
9390

2/0
2/0
2/0

11625
11626
11627

3G 95
4G 95
5G 95

46,6
51,2
58,4

6840,0
9120,0
11400,0

8585
10220
13800

3/0
3/0
3/0

11628
11629

3G 120
4G 120

51,5
56,0

8780,0
11520,0

11105
13750

4/0
4/0

13137
13147

4G 150
4G 185

63,8
71,0

13460,0
15580,0

15990
18470

300 kcmil
350 kcmil

Part
No.

Cop.
weight
kg / km

Weight
ca. kg / km

*) Note
AWG sizes are approximate equivalent values.
The actual cross-section is in mm2 see page T 15.
G = with green-yellow earth core
X = without green-yellow earth core (OZ)
Further sizes are available upon request.
PVC cables will be changed to lead free PVC successively.

A8

Cable types UL/CSA approved


* HELUKABEL JZ-600 UL/CSA/JZ-600-Y-CY UL/CSA see pages A 77
A 78
HELUKABEL JZ-600 PUR/JZ-600-Y-CPUR see pages A 79 A 80

AWGno.*)

HELUKABEL JZ-750

number coded, flexible, 750 V

Technical data

Cable structure

Application

Special PVC control cables


Requirements adapted to DIN VDE 0281
part 13 and IEC 60227/7
identical with H05V V-F to VDE 0281
part 13 and IEC 60227/7 type 227
IEC 75, but without increased oil resistant outer sheath
Temperature range
flexing
58 C to +808 C
fixed installation 408 C to +808 C
Nominal voltage U0/U 450/750 V
Test voltage 4000 V
Breakdown voltage min. 8000 V
Insulation resistance
min. 20 MOhm x km
Minimum bending radius
for permanent approx. 7,5 x cable 1
Radiation resistance
up to 80 x 106 cJ/kg (up to 80 Mrad)

Bare copper, fine wire conductors,


to DIN VDE 0295 cl. 5, BS 6360 cl. 5 and
IEC 60228 cl. 5
Special PVC core insulation TI2, to
DIN VDE 0281 part 1
Black cores with white figure imprints
to DIN VDE 0293
Green-yellow earth core in the outer
layer (3 cores and above)
Cores stranded in layers with optimal
lay-length
Special PVC, outer sheath TM2, to DIN
VDE 0281 part 1, colour grey (RAL 7001)
Extensively oil resistant. Chemical Resistance see table Techn. Informations.
PVC self-extinguishing and flame
retardant according to DIN VDE 0482
part 265-2-1/EN 50265-2-1/IEC 60332-1
(equivalent DIN VDE 0472 part 804 test
method B)

These cables are used for flexible use for


medium mechanical stresses with free
movement without tensile stress or
forced movements in dry, moist and wet
rooms but not suitable for open air,
wherever internationally recognized PVC
cables are required. E. g. as a control or
measurements cable on industrial
machinery, on conveyor systems or in
industrial plants, etc. The number coding
has been brought onto the cores in such
a way that it is easily identifiable and the
core numbers are individually underlined
to avoid confusion. The green-yellow
earth core is laid in the outer layer.
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers

= The product is conformed with the EC Low-Voltage Directive 73/23/EEC and 93/68/EEC.
Part
No.

No. cores x
cross-sec.
mm2

Outer 1
ca. mm

10800 OZ
10801
10802
10803
10804
10805
10806
10807
10808
10809
10810
10811
10812
10813
10814
10815
10816

2 x 0,5
3G 0,5
4G 0,5
5G 0,5
7G 0,5
8G 0,5
10G 0,5
12G 0,5
14G 0,5
16G 0,5
18G 0,5
21G 0,5
25G 0,5
30G 0,5
40G 0,5
50G 0,5
61G 0,5

5,6
5,9
6,7
7,3
8,8
9,6
10,6
11,1
11,7
12,3
12,9
14,5
15,8
16,6
19,5
21,3
22,6

9,6
14,5
20
24
34
38
48
58
67
76
87
96
118
144
192
240
293

10817 OZ
10818
10819
10820
10821
10822
10823
10824
10825
10826
10827
10828
10829
10830
10831
10832

2 x 0,75
3G 0,75
4G 0,75
5G 0,75
7G 0,75
8G 0,75
10G 0,75
12G 0,75
15G 0,75
18G 0,75
21G 0,75
25G 0,75
34G 0,75
41G 0,75
50G 0,75
61G 0,75

6,1
6,5
7,1
7,9
9,5
10,2
11,4
11,6
13,1
13,9
15,5
17,0
19,3
20,9
23,0
24,8
6,4
6,8
6,8
7,5
7,5
8,4
10,0
10,0

10833 OZ
10834
10835 OZ
10836
10837 OZ
10838
10839
10840 OZ

2x1
3G 1
3x1
4G 1
4x1
5G 1
7G 1
7x1

Cop.
weight
kg / km

Weight
ca. kg / km

AWGno.*)

48
65
81
98
123
155
180
208
248
260
285
375
400
475
590
710
880

20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20

15
22
29
36
51
58
72
87
108
130
151
180
245
296
360
440

60
78
104
116
148
160
195
248
295
346
395
505
684
780
940
1125

18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18

20
29
29
39
39
48
68
68

80
92
92
122
122
137
186
186

17
17
17
17
17
17
17
17

Further dimensions available on request.


PVC cables will be changed to lead free PVC successively.
G = with green-yellow earth core X = without green-yellow earth core (OZ)

Part
No.

No. cores x
cross-sec.
mm2

Outer 1
ca. mm

Cop.
weight
kg / km

Weight
ca. kg / km

AWGno.*)

10841
10842
10843
10844
10845
10846
10847
10848
10849
10850
10851

8G 1
12G 1
14G 1
16G 1
18G 1
21G 1
25G 1
34G 1
41G 1
50G 1
61G 1

10,8
12,5
13,1
14,0
14,7
16,6
18,1
20,3
22,2
24,5
26,3

77
116
134
154
173
205
240
326
394
480
586

240
293
340
400
437
505
606
770
880
1400
1450

17
17
17
17
17
17
17
17
17
17
17

10852 OZ
10853
10854 OZ
10855
10856 OZ
10857
10858
10859
10860
10861
10862
10863
10864
10865
10866
10867
10868
10869
10870
10871

2 x 1,5
3G 1,5
3 x 1,5
4G 1,5
4 x 1,5
5G 1,5
7G 1,5
8G 1,5
9G 1,5
12G 1,5
14G 1,5
16G 1,5
18G 1,5
21G 1,5
25G 1,5
32G 1,5
34G 1,5
42G 1,5
50G 1,5
61G 1,5

7,4
8,0
8,0
8,7
8,7
9,8
11,9
12,8
13,6
14,5
15,5
16,5
17,4
19,7
21,3
23,1
24,0
26,2
28,8
30,6

29
43
43
58
58
72
101
115
130
173
202
230
259
302
360
461
490
605
720
878

90
120
120
150
155
177
220
248
278
364
390
490
550
670
745
810
1010
1115
1430
1750

16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16

10872 OZ
10873
10874
10875
10876
10877
10878
10879
10880

2 x 2,5
3G 2,5
4G 2,5
5G 2,5
7G 2,5
12G 2,5
14G 2,5
18G 2,5
25G 2,5

9,1
9,9
11,0
12,0
14,6
18,1
19,4
21,7
26,5

48
72
96
120
168
288
336
432
600

110
190
240
270
350
600
870
1050
1170

14
14
14
14
14
14
14
14
14

*) Note: AWG sizes are approximate equivalent values.


The actual cross-section is in mm2 see page T 15.
2
) Cleanroom qualification tested with analog type. Please note cleanroom qualified
when ordering. Further informations on page 16.

A9

HELUKABEL JZ-500

blue cores, flexible, number coded

Technical data

Cable structure

Application

Control cables, special PVC


Requirements adapted to
DIN VDE 0245, 0281, 0293, 0295
Temperature range
flexing
58 C to +808 C
fixed installation 408 C to +808 C
Nominal voltage U0/U 300/500 V
Test voltage 4000 V
Breakdown voltage min. 8000 V
Insulation resistance min. 20 MOhm x km
Minimum bending radius
for permanent approx. 7,5 x cable 1
Radiation resistance
up to 80 x 106 cJ/kg (up to 80 Mrad)
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers

Bare copper, fine wire conductors,


according to DIN VDE 0295 cl. 5,
BS 6360 cl. 5 and IEC 60228 cl. 5
Core insulation of special PVC Z 7225
Cores blue with continuous white
numbering according to DIN VDE 0293
(also available with other core colours)
Green-yellow earth core in the outer
layer (3 cores and above)
Cores stranded in layers with optimal
lay-lenght
Outer sheath of special PVC, TM2 to
DIN VDE 0281 part 1 and HD 21.1,
colour grey (RAL 7001)
PVC self-extinguishing and flame
retardant according to DIN VDE 0482
part 265-2-1/EN 50265-2-1/IEC 60332-1
(equivalent DIN VDE 0472 part 804 test
method B)

These cables are used for flexible use for


medium mechanical stresses with free
movement without tensile stress or
forced movements in dry, moist and wet
rooms but not suitable for open air, as
measuring and control cables in tool
machines, conveyor belts, production
lines in machinery production, in airconditioning and in steel production. The
cores have been numbered in such a way
that there is no difficulty in recognising
them, even if only a small piece of
sheathing has been removed. The
numbers have been underlined to avoid
confusion. The earth core is laid in the
outer layer. Selected PVC-compounds
guarantee a good flexibility as well as an
economic and fast installation.

= The product is conformed with the EC Low-Voltage Directive 73/23/EEC and 93/68/EEC.
Part
No.

No. cores x
cross-sec.
mm2

10200 OZ
10201
10202
10203
10204
10205
10206
10207
10208
10209
10210
10211
10212
10213
10214
10215
10216
10217
10218
10219
10220
10221
10222
10223

2 x 0,5
3G 0,5
4G 0,5
5G 0,5
6G 0,5
7G 0,5
8G 0,5
10G 0,5
12G 0,5
14G 0,5
18G 0,5
20G 0,5
21G 0,5
25G 0,5
30G 0,5
32G 0,5
34G 0,5
40G 0,5
42G 0,5
50G 0,5
61G 0,5
65G 0,5
80G 0,5
100G 0,5

10224 OZ
10225
10226
10227
10228
10229
10230
10231
10232
10233
10234
10235
10236

2 x 0,75
3G 0,75
4G 0,75
5G 0,75
6G 0,75
7G 0,75
8G 0,75
9G 0,75
10G 0,75
12G 0,75
14G 0,75
15G 0,75
18G 0,75

Outer 1
ca. mm

Cop.
weight
kg / km

Weight
ca. kg / km

AWGno.*)

4,8
5,1
5,7
6,2
6,7
7,4
8,0
8,8
9,1
9,5
10,7
11,2
11,8
13,0
13,5
14,0
14,5
15,8
15,8
17,3
19,4
19,4
21,3
23,7

9,6
14,4
19,0
24,0
29,0
33,6
38,0
48,0
58,0
67,0
86,0
96,0
96,0
120,0
144,0
154,0
163,0
192,0
202,0
240,0
293,0
312,0
384,0
480,0

40
46
56
65
75
80
97
116
135
150
196
215
240
270
310
323
362
434
449
513
625
682
780
980

20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20

5,2
5,5
6,2
6,8
7,5
8,1
8,9
9,5
9,6
9,9
10,6
11,2
11,9

14,4
21,6
29,0
36,0
43,0
50,0
58,0
65,0
72,0
86,0
101,0
108,0
130,0

46
54
66
80
99
110
130
153
162
179
214
218
257

18
18
18
18
18
18
18
18
18
18
18
18
18

Part
No.

No. cores x
cross-sec.
mm2

Outer 1
ca. mm

10237
10238
10239
10240
10241
10242
10243
10244
10245
10246
10247
10248

20G 0,75
21G 0,75
25G 0,75
32G 0,75
34G 0,75
40G 0,75
41G 0,75
42G 0,75
50G 0,75
61G 0,75
80G 0,75
100G 0,75

12,6
13,3
14,5
15,6
16,4
17,6
17,6
17,6
19,8
20,9
23,6
26,2

144,0
151,0
180,0
230,0
245,0
288,0
296,0
302,0
360,0
439,0
576,0
720,0

286
320
365
455
510
595
607
612
735
845
1070
1322

18
18
18
18
18
18
18
18
18
18
18
18

10249 OZ
10250
10251
10252
10253
10332
10254
10255
10256
10257
10258
10259
10260
10261
10262
10263
10264
10265
10266
10267
10268
10269
10270
10271
10272

2x1
3G 1
4G 1
5G 1
6G 1
7G 1
8G 1
9G 1
12G 1
14G 1
16G 1
18G 1
20G 1
25G 1
34G 1
36G 1
40G 1
41G 1
42G 1
50G 1
56G 1
61G 1
65G 1
80G 1
100G 1

5,5
6,0
6,6
7,2
8,0
8,6
9,4
10,1
10,7
11,3
12,0
12,7
13,5
15,6
17,4
17,4
18,9
18,9
18,9
21,0
21,5
22,2
22,8
25,4
28,2

19,2
29,0
38,4
48,0
58,0
67,0
77,0
86,0
115,0
134,0
154,0
173,0
192,0
240,0
326,0
346,0
384,0
394,0
403,0
480,0
538,0
586,0
628,0
768,0
960,0

60
72
86
104
125
141
175
200
230
271
300
343
375
485
650
668
755
770
810
936
920
1100
1180
1294
1644

17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17

Cop.
weight
kg / km

Weight
ca. kg / km

AWGno.*)

Continuation "

PVC cables will be changed to lead free PVC successively.


G = with green-yellow earth core
X = without green-yellow earth core (OZ)

A 10

*) Note
AWG sizes are approximate equivalent values.
The actual cross-section is in mm2 see page T 15.
2

) Cleanroom qualification tested with analog type. Please note cleanroom qualified
when ordering. Further informations on page 16.

HELUKABEL JZ-500

blue cores, flexible, number coded


= The product is conformed with the EC Low-Voltage Directive 73/23/EEC and 93/68/EEC.
Part
No.

No. cores x
cross-sec.
mm2

Outer 1
ca. mm

10273 OZ
10274
10275
10276
10277
10278
10279
10280
10281
10282
10283
10284
10285
10286
10287
10288
10289
10290
10291
10292
10293
10294
10295
10296
10297

2 x 1,5
3G 1,5
4G 1,5
5G 1,5
6G 1,5
7G 1,5
8G 1,5
9G 1,5
11G 1,5
12G 1,5
14G 1,5
16G 1,5
18G 1,5
20G 1,5
21G 1,5
25G 1,5
32G 1,5
34G 1,5
40G 1,5
42G 1,5
50G 1,5
56G 1,5
61G 1,5
80G 1,5
100G 1,5

6,3
6,7
7,3
8,2
8,9
9,8
10,6
11,5
12,1
12,1
12,9
13,6
14,5
15,2
16,1
17,8
19,1
19,8
21,4
21,4
23,7
25,0
25,3
29,0
32,5

29,0
43,0
58,0
72,0
86,0
101,0
115,0
130,0
158,0
173,0
202,0
230,0
259,0
288,0
302,0
360,0
461,0
490,0
576,0
605,0
720,0
806,0
878,0
1152,0
1440,0

70
90
109
131
157
184
216
259
300
309
345
386
440
490
555
620
790
830
996
1007
1250
1332
1440
1871
2353

16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16

10298 OZ
10299
10300
10301
10302
10303

2 x 2,5
3G 2,5
4G 2,5
5G 2,5
7G 2,5
8G 2,5

7,6
8,3
9,1
10,2
12,1
13,2

48,0
72,0
96,0
120,0
168,0
192,0

112
148
178
221
306
363

14
14
14
14
14
14

Cop.
weight
kg / km

Weight
ca. kg / km

AWGno.*)

Outer 1
ca. mm

Cop.
weight
kg / km

Weight
ca. kg / km

AWGno.*)

Part
No.

No. cores x
cross-sec.
mm2

10304
10305
10306
10307
10308
10309
10310
10311
10312
10313

12G 2,5
14G 2,5
18G 2,5
21G 2,5
25G 2,5
34G 2,5
42G 2,5
50G 2,5
61G 2,5
100G 2,5

15,2
16,1
18,1
20,4
22,2
25,1
27,2
30,0
32,0
41,0

288,0
336,0
432,0
504,0
600,0
816,0
1008,0
1200,0
1464,0
2400,0

498
569
764
914
1044
1470
1790
2095
2750
4450

14
14
14
14
14
14
14
14
14
14

2x4
3G 4
4G 4
5G 4
7G 4
8G 4
12G 4

9,2
9,9
11,0
12,1
13,3
15,9
18,3

77,0
115,0
154,0
192,0
269,0
307,0
461,0

195
230
295
361
458
590
790

12
12
12
12
12
12
12

10321
10322
10323
10324

3G 6
4G 6
5G 6
7G 6

11,7
13,0
14,5
16,0

173,0
230,0
288,0
403,0

355
424
525
625

10
10
10
10

10325
10326
10327
10328

3G 10
4G 10
5G 10
7G 10

15,0
16,8
18,7
20,6

288,0
384,0
480,0
672,0

540
701
858
1106

8
8
8
8

10329
10330
10331

4G 16
5G 16
7G 16

19,7
21,9
24,4

614,0
768,0
1075,0

1035
1259
1780

6
6
6

10314 OZ
10315
10316
10317
10318
10319
10320

*) Note
AWG sizes are approximate equivalent values.
The actual cross-section is in mm2 see page T 15.

Note: Important for assemblers: We supply any desired length of stranded cores
without outer sheath, core insulation colour acc. RAL 5010 with number combination
acc. customers requirement.
PVC cables will be changed to lead free PVC successively.
G = with green-yellow earth core
X = without green-yellow earth core (OZ)
2

) Cleanroom qualification tested with analog type. Please note cleanroom qualified
when ordering. Further informations on page 16.

Measuring and control cables in


automobile factory.
Works photo: Varta

A 11

HELUKABEL JZ-500

red cores, flexible, number coded

Technical data

Cable structure

Application

Control cables, special PVC


Requirements adapted to
DIN VDE 0245, 0281, 0293, 0295
Temperature range
flexing
58 C to +808 C
fixed installation 408 C to +808 C
Nominal voltage U0/U 300/500 V
Test voltage 4000 V
Breakdown voltage min. 8000 V
Insulation resistance
min. 20 MOhm x km
Minimum bending radius
for permanent approx. 7,5 x cable 1
Radiation resistance
up to 80 x 106 cJ/kg (up to 80 Mrad)

Bare copper, fine wire conductors,


according to DIN VDE 0295 cl. 5,
BS 6360 cl. 5 and IEC 60228 cl. 5
Core insulation of special PVC Z 7225
Red cores with continuous white
numbering according to DIN VDE 0293
(also available with other core colours)
Green-yellow earth core in the outer
layer (3 cores and above)
Cores stranded in layers with optimal
lay-lenght
Outer sheath of special PVC, TM2 to
DIN VDE 0281 part 1 and HD 21.1,
colour grey (RAL 7001)
PVC self-extinguishing and flame
retardant according to DIN VDE 0482
part 265-2-1/EN 50265-2-1/IEC 60332-1
(equivalent DIN VDE 0472 part 804 test
method B)

These cables are used for flexible use for


medium mechanical stresses with free
movement without tensile stress or
forced movements in dry, moist and wet
rooms but not suitable for open air, as
measuring and control cables in tool
machines, conveyor belts, production
lines in machinery production, in airconditioning and in steel production. The
cores have been numbered in such a way
that there is no difficulty in recognising
them, even if only a small piece of
sheathing has been removed. The
numbers have been underlined to avoid
confusion. The earth core is laid in the
outer layer. Selected PVC-compounds
guarantee a good flexibility as well as an
economic and fast installation.

= The product is conformed with the EC Low-Voltage Directive 73/23/EEC and 93/68/EEC.
Part
No.

No. cores x
cross-sec.
mm2

10400 OZ
10401
10402
10403
10404
10405
10406
10407
10408
10409
10410
10411
10412
10413
10414
10415
10416
10417
10418
10419
10420
10421
10422
10423

2 x 0,5
3G 0,5
4G 0,5
5G 0,5
6G 0,5
7G 0,5
8G 0,5
10G 0,5
12G 0,5
14G 0,5
18G 0,5
20G 0,5
21G 0,5
25G 0,5
30G 0,5
32G 0,5
34G 0,5
40G 0,5
42G 0,5
50G 0,5
61G 0,5
65G 0,5
80G 0,5
100G 0,5

10424 OZ
10425
10426
10427
10428
10429
10430
10431
10432
10433
10434
10435
10436

2 x 0,75
3G 0,75
4G 0,75
5G 0,75
6G 0,75
7G 0,75
8G 0,75
9G 0,75
10G 0,75
12G 0,75
14G 0,75
15G 0,75
18G 0,75

Outer 1
ca. mm

Cop.
weight
kg / km

Weight
ca. kg / km

AWGno.*)

4,8
5,1
5,7
6,2
6,7
7,4
8,0
8,8
9,1
9,5
10,7
11,2
11,8
13,0
13,5
14,0
14,5
15,8
15,8
17,3
19,4
19,4
21,3
23,7

9,6
14,4
19,0
24,0
29,0
33,6
38,0
48,0
58,0
67,0
86,0
96,0
96,0
120,0
144,0
154,0
163,0
192,0
202,0
240,0
293,0
312,0
384,0
480,0

40
46
56
65
75
80
97
116
135
150
196
215
240
270
310
323
362
434
449
513
625
682
780
980

20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20

5,2
5,5
6,2
6,8
7,5
8,1
8,9
9,5
9,6
9,9
10,6
11,2
11,9

14,4
21,6
29,0
36,0
43,0
50,0
58,0
65,0
72,0
86,0
101,0
108,0
130,0

46
54
66
80
99
110
130
153
162
179
214
218
257

18
18
18
18
18
18
18
18
18
18
18
18
18

Part
No.

No. cores x
cross-sec.
mm2

Outer 1
ca. mm

10437
10438
10439
10440
10441
10442
10443
10444
10445
10446
10447
10448

20G 0,75
21G 0,75
25G 0,75
32G 0,75
34G 0,75
40G 0,75
41G 0,75
42G 0,75
50G 0,75
61G 0,75
80G 0,75
100G 0,75

12,6
13,3
14,5
15,6
16,4
17,6
17,6
17,6
19,8
20,9
23,6
26,2

144,0
151,0
180,0
230,0
245,0
288,0
296,0
302,0
360,0
439,0
576,0
720,0

286
320
365
455
510
595
607
612
735
845
1070
1322

18
18
18
18
18
18
18
18
18
18
18
18

10449 OZ
10450
10451
10452
10453
10454
10455
10456
10457
10458
10459
10460
10461
10462
10463
10464
10465
10466
10467
10468
10469
10470
10471
10472
10473

2x1
3G 1
4G 1
5G 1
6G 1
7G 1
8G 1
9G 1
12G 1
14G 1
16G 1
18G 1
20G 1
25G 1
34G 1
36G 1
40G 1
41G 1
42G 1
50G 1
56G 1
61G 1
65G 1
80G 1
100G 1

5,5
6,0
6,6
7,2
8,0
8,6
9,4
10,1
10,7
11,3
12,0
12,7
13,5
15,6
17,4
17,4
18,9
18,9
18,9
21,0
21,5
22,2
22,8
25,4
28,2

19,2
29,0
38,4
48,0
58,0
67,0
77,0
86,0
115,0
134,0
154,0
173,0
192,0
240,0
326,0
346,0
384,0
394,0
403,0
480,0
538,0
586,0
628,0
786,0
960,0

60
72
86
104
125
141
175
200
230
271
300
343
375
485
650
668
755
770
810
936
920
1100
1180
1294
1644

17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17

Cop.
weight
kg / km

Weight
ca. kg / km

AWGno.*)

Continuation "

PVC cables will be changed to lead free PVC successively.


G = with green-yellow earth core
X = without green-yellow earth core (OZ)

A 12

*) Note
AWG sizes are approximate equivalent values.
The actual cross-section is in mm2 see page T 15.
2

) Cleanroom qualification tested with analog type. Please note cleanroom qualified
when ordering. Further informations on page 16.

HELUKABEL JZ-500

red cores, flexible, number coded


= The product is conformed with the EC Low-Voltage Directive 73/23/EEC and 93/68/EEC.
Part
No.

No. cores x
cross-sec.
mm2

Outer 1
ca. mm

10474 OZ
10475
10476
10477
10478
10479
10480
10481
10482
10483
10484
10485
10486
10487
10488
10489
10490
10491
10492
10493
10494
10495
10496
10497
10498

2 x 1,5
3G 1,5
4G 1,5
5G 1,5
6G 1,5
7G 1,5
8G 1,5
9G 1,5
11G 1,5
12G 1,5
14G 1,5
16G 1,5
18G 1,5
20G 1,5
21G 1,5
25G 1,5
32G 1,5
34G 1,5
40G 1,5
42G 1,5
50G 1,5
56G 1,5
61G 1,5
80G 1,5
100G 1,5

6,3
6,7
7,3
8,2
8,9
9,8
10,6
11,5
12,1
12,1
12,9
13,6
14,5
15,2
16,1
17,8
19,1
19,8
21,4
21,4
23,7
24,5
25,3
29,0
32,5

29,0
43,0
58,0
72,0
86,0
101,0
115,0
130,0
158,0
173,0
202,0
230,0
259,0
288,0
302,0
360,0
461,0
490,0
576,0
605,0
720,0
806,0
878,0
1152,0
1440,0

70
90
109
131
157
184
216
259
300
309
345
386
440
490
555
620
790
830
996
1007
1250
1332
1440
1871
2353

16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16

10499 OZ
10500
10501
10502
10503
10504
10505
10506
10507
10508
10509
10510
10511
10512
10513
10514

2 x 2,5
3G 2,5
4G 2,5
5G 2,5
7G 2,5
8G 2,5
12G 2,5
14G 2,5
18G 2,5
21G 2,5
25G 2,5
34G 2,5
42G 2,5
50G 2,5
61G 2,5
100G 2,5

7,6
8,3
9,1
10,2
12,1
13,2
15,2
16,1
18,1
20,4
22,2
25,1
27,2
30,0
32,0
41,0

48,0
72,0
96,0
120,0
168,0
192,0
288,0
336,0
432,0
504,0
600,0
816,0
1008,0
1200,0
1464,0
2400,0

112
148
178
221
306
363
498
569
764
914
1044
1470
1790
2095
2750
4450

14
14
14
14
14
14
14
14
14
14
14
14
14
14
14
14

Cop.
weight
kg / km

Weight
ca. kg / km

AWGno.*)

Part
No.

No. cores x
cross-sec.
mm2

10515 OZ
10516
10517
10518
10519
10520
10521

Outer 1
ca. mm

Cop.
weight
kg / km

Weight
ca. kg / km

AWGno.*)

2x4
3G 4
4G 4
5G 4
7G 4
8G 4
12G 4

9,2
9,9
11,0
12,1
13,3
15,9
18,3

77,0
115,0
154,0
192,0
269,0
307,0
461,0

195
230
295
361
458
590
790

12
12
12
12
12
12
12

10522
10523
10524
10525

3G 6
4G 6
5G 6
7G 6

11,7
13,0
14,5
16,0

173,0
230,0
288,0
403,0

355
424
525
625

10
10
10
10

10526
10527
10528
10529

3G 10
4G 10
5G 10
7G 10

15,0
16,8
18,7
20,6

288,0
384,0
480,0
672,0

540
701
858
1106

8
8
8
8

10530
10531
10532

4G 16
5G 16
7G 16

19,7
21,9
24,4

614,0
768,0
1075,0

1035
1259
1780

6
6
6

Please note: We can also have this cable printed with your company name or
emblem.

*) Note
AWG sizes are approximate equivalent values.
The actual cross-section is in mm2 see page T 15.
2

) Cleanroom qualification tested with analog type. Please note cleanroom qualified
when ordering. Further informations on page 16.

Note: Important for assemblers: We supply any desired length of stranded cores
without outer sheath, core insulation colour acc. RAL 5010 with number combination
acc. customers requirement.
PVC cables will be changed to lead free PVC successively.
G = with green-yellow earth core
X = without green-yellow earth core (OZ)

Works photo: HELUKABEL

Pressure cylinder

A 13

HELUKABEL JB-500

colour coded, flexible

Technical data

Cable structure

Application

Special PVC control cables


Requirements adapted to
DIN VDE 0245, 0281, 0293, 0295
Temperature range
flexing
58 C to +808 C
fixed installation 408 C to +808 C
Nominal voltage U0/U 300/500 V
Test voltage 4000 V
Breakdown voltage min. 8000 V
Insulation resistance
min. 20 MOhm x km
Minimum bending radius
approx. 7,5 x cable 1
Radiation resistance
up to 80 x 106 cJ/kg (up to 80 Mrad)
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers

Bare copper, fine wire conductors, to


DIN VDE 0295 cl. 5, BS 6360 cl. 5 and
IEC 60228 cl. 5
Core insulation of special PVC Z7225
Cores colour coded as per JB/OB
colour code, see page T 48 and T 49
Green-yellow earth core in the outer
layer (3 cores and above)
Cores stranded in layers with optimal
lay-length
Special PVC outer sheath TM2, to DIN
VDE 0281 part 1 colour grey (RAL 7001)
Extensively oil resistant. Chemical Resistance s. table Technical Informations
PVC self-extinguishing and flame
retardant according to DIN VDE 0482
part 265-2-1/EN 50265-2-1/IEC 60332-1
(equivalent DIN VDE 0472 part 804 test
method B)

These cables are used for flexible use for


medium mechanical stresses with free
movement without tensile stress or
forced movements in dry, moist and wet
rooms but not suitable for open air, as
measuring and control cables in tool
machinery, conveyor belts, production
lines, as well as in machinery production,
in air-conditioning and steel production
plants. The earth core is located immediately below the outer jacket. JB cables are
suitable for use in all electrical equipment
either in dry or damp areas. They should
not, however, be installed in the open air.
2

) Cleanroom qualification tested with analog type.


Please note cleanroom qualified when ordering.
Further informations on page 16.

* with VDE-Reg-Nr.

= The product is conformed with the EC Low-Voltage Directive 73/23/EEC and 93/68/EEC.
Part
No.

No. cores x
cross-sec.
mm2

Outer 1
ca. mm

11001 OB
11002
11003 OB
11004
11005 OB
11006
11007 OB
11008
11009
11010 OB
11011
11012
11013
11014
11015
11016
11017
11018
11019
11020
11021
11022

2 x 0,5*
3G 0,5*
3 x 0,5*
4G 0,5*
4 x 0,5*
5G 0,5*
5 x 0,5*
6G 0,5
7G 0,5
7 x 0,5
8G 0,5
10G 0,5
12G 0,5
14G 0,5
16G 0,5
21G 0,5
24G 0,5
27G 0,5
30G 0,5
35G 0,5
40G 0,5
52G 0,5

4,8
5,1
5,1
5,7
5,7
6,2
6,2
6,7
7,4
7,4
8,0
8,8
9,1
9,5
10,0
11,8
12,8
13,2
13,5
14,7
15,8
17,3

11026 OB
11027
11028 OB
11029
11030 OB
11031
11032 OB
11033
11034
11035 OB
11036
11037
11038
11039
11040
11041
11042
11043
11044
11045
11046

2 x 0,75*
3G 0,75*
3 x 0,75*
4G 0,75*
4 x 0,75*
5G 0,75*
5 x 0,75*
6G 0,75
7G 0,75
7 x 0,75
8G 0,75
9G 0,75
10G 0,75
12G 0,75
15G 0,75
18G 0,75
21G 0,75
25G 0,75
32G 0,75
40G 0,75
50G 0,75

5,2
5,5
5,5
6,2
6,2
6,8
6,8
7,5
8,1
8,1
8,9
9,5
9,6
9,9
11,2
11,9
13,3
14,5
15,6
17,6
19,8

G = with green-yellow earth core

Cop.
weight
kg / km

Weight
ca. kg / km

AWGno.*)

9,6
14,4
14,4
19,2
19,2
24,0
24,0
29,0
34,0
34,0
38,0
48,0
58,0
67,0
77,0
101,0
128,0
130,0
144,0
168,0
192,0
250,0

40
46
46
56
56
65
65
75
80
84
97
116
135
150
172
240
265
290
310
370
434
534

20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20

14,4
21,6
21,6
28,8
28,8
36,0
36,0
43,2
50,0
50,0
58,0
65,0
72,0
86,0
108,0
130,0
151,0
180,0
230,0
288,0
360,0

46
54
54
66
66
80
80
99
110
110
130
153
162
179
218
257
320
365
455
595
699

18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18

X = without green-yellow earth core (OB)

Part
No.

No. cores x
cross-sec.
mm2

Cop.
weight
kg / km

Weight
ca. kg / km

AWGno.*)

11050 OB
11051
11052 OB
11053
11054 OB
11055
11056 OB
11057
11058 OB
11059
11060 OB
11061
11062
11063
11064
11065
11066
11067
11068
11069
11070
11071
11072
11073

2 x 1*
3G 1*
3 x 1*
4G 1*
4 x 1*
5G 1*
5 x 1*
6G 1
6x1
7G 1
7x1
8G 1
9G 1
10G 1
12G 1
14G 1
16G 1
18G 1
20G 1
24G 1
25G 1
34G 1
48G 1
56G 1

5,5
6,0
6,0
6,6
6,6
7,2
7,2
8,0
8,0
8,6
8,6
9,4
10,1
10,4
10,7
11,3
12,0
12,7
13,5
14,7
15,6
17,4
19,4
21,5

19,2
27,0
29,0
38,4
38,4
48,0
48,0
58,0
58,0
67,0
67,0
77,0
87,0
96,0
115,0
134,0
154,0
173,0
192,0
230,0
240,0
326,0
461,0
538,0

60
72
72
86
86
104
104
125
125
141
141
175
200
207
230
271
300
343
375
468
485
650
819
920

17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17

11077 OB
11078
11079 OB
11080
11081 OB
11082
11083 OB
11084
11085
11086 OB
11087
11088
11089
11090
11091
11092
11093
11094
11095
11096
11097

2 x 1,5*
3G 1,5*
3 x 1,5*
4G 1,5*
4 x 1,5*
5G 1,5*
5 x 1,5*
6G 1,5
7G 1,5
7 x 1,5
8G 1,5
11G 1,5
12G 1,5
14G 1,5
16G 1,5
18G 1,5
20G 1,5
25G 1,5
32G 1,5
34G 1,5
42G 1,5

6,3
6,7
6,7
7,3
7,3
8,2
8,2
8,9
9,8
9,8
10,6
12,1
12,1
12,9
13,6
14,5
15,2
17,8
19,1
19,8
21,4

29,0
43,0
43,0
58,0
58,0
72,0
72,0
86,4
101,0
101,0
115,0
158,0
173,0
202,0
230,0
259,0
288,0
360,0
461,0
490,0
605,0

70
90
90
109
109
131
131
157
184
184
216
300
309
345
386
440
490
620
790
830
1007

16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16

PVC cables will be changed to lead free PVC successively.

A 14

Outer 1
ca. mm

HELUKABEL JB-750

colour coded, flexible, 750 V

Technical data

Cable structure

Application

Special PVC control cables


Requirements adapted to
DIN VDE 0281, 0293, 0295 and
IEC 60227-5
to H05VV-F VDE 0281 part 5 and
IEC 60227-5 Type 60227 IEC 57
Temperature range
flexing
58 C to +808 C
fixed installation 408 C to +808 C
Nominal voltage U0/U 450/750 V
fixed installation, under protection
U0/U 600/1000 V
Test voltage 4000 V
Breakdown voltage min. 8000 V
Insulation resistance
min. 20 MOhm x km
Minimum bending radius
approx. 7,5 x cable 1
Radiation resistance
up to 80 x 106 cJ/kg (up to 80 Mrad)

Bare copper, fine wire conductors,


to DIN VDE 0295 cl. 5, BS 6360 cl. 5 and
IEC 60228 cl. 5
Special PVC core insulation TI2, to
DIN VDE 0281 part 1
Cores colour coded as per JB/OB
colour code, see page T 48 and
page T 49
Green-yellow earth core in the outer
layer (3 cores and above)
Cores stranded in layers with optimal
lay-length
Special PVC outer sheath TM2, to
DIN VDE 0281 part 1
colour grey (RAL 7001)
Extensively oil resistant
Chemical Resistance see table Technical Informations
PVC self-extinguishing and flame
retardant according to DIN VDE 0482
part 265-2-1/EN 50265-2-1/IEC 60332-1
(equivalent DIN VDE 0472 part 804 test
method B)

These cables are used for flexible use for


medium mechanical stresses with free
movement without tensile stress or
forced movements in dry, moist and wet
rooms but not suitable for open air, as
measuring and control cables in tool
machinery, conveyor belts, production
lines, as well as in machinery production,
in air-conditioning and steel production
plants. The earth core is located immediately below the outer jacket. JB cables are
suitable for use in all electrical equipment
either in dry or damp areas. They should
not, however, be installed in the open air.

The materials used in manufacture are


cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers

= The product is conformed with the EC Low-Voltage Directive 73/23/EEC and 93/68/EEC.
Part
No.

No. cores x
cross-sec.
mm2

Outer 1
ca. mm

11104 OB
11105
11106 OB
11107
11108 OB
11109
11110 OB
11111
11112
11113
11114
11115
11116
11117
11118
11119
11120

2 x 2,5
3G 2,5
3 x 2,5
4G 2,5
4 x 2,5
5G 2,5
5 x 2,5
6G 2,5
7G 2,5
8G 2,5
11G 2,5
16G 2,5
18G 2,5
25G 2,5
32G 2,5
50G 2,5
61G 2,5

9,1
9,9
9,9
11,0
11,0
12,0
12,0
13,3
14,6
16,1
17,6
20,5
21,7
26,5
31,8
38,0
40,0

48,0
72,0
72,0
96,0
96,0
120,0
120,0
144,0
168,0
192,0
264,0
383,0
432,0
600,0
766,0
1200,0
1464,0

112
148
148
178
178
221
221
293
306
363
482
701
764
1044
1386
2095
2750

14
14
14
14
14
14
14
14
14
14
14
14
14
14
14
14
14

11121 OB
11144
11122
11123
11124
11125

2x4
3G 4
4G 4
5G 4
7G 4
11G 4

10,4
11,2
12,5
13,9
16,8
22,3

76,8
115,0
154,0
192,0
269,0
422,0

195
235
295
361
498
767

12
12
12
12
12
12

11126
11127
11128
11129

3G 6
4G 6
5G 6
7G 6

12,6
14,0
15,5
19,0

173,0
230,0
288,0
403,0

355
424
525
625

11153
11130
11131
11132

3G 10
4G 10
5G 10
7G 10

16,0
18,0
20,0
23,1

290,0
384,0
480,0
672,0

611
701
858
1106

Cop.
weight
kg / km

G = with green-yellow earth core


X = without green-yellow earth core (OB)
PVC cables will be changed to lead free PVC successively.

Weight
ca. kg / km

No. cores x
cross-sec.
mm2

Outer 1
ca. mm

11154
11133
11134
11135

3G 16
4G 16
5G 16
7G 16

18,5
20,8
23,0
31,0

461,0
614,0
768,0
1075,0

912
1035
1259
1780

6
6
6
6

11155
11136
11137

3G 25
4G 25
5G 25

23,3
26,0
29,0

720,0
960,0
1200,0

1388
1581
1997

4
4
4

11156
11138
11139

3G 35
4G 35
5G 35

26,6
29,7
33,1

1080,0
1344,0
1680,0

1767
2105
2636

2
2
2

11157
11140
11145

3G 50
4G 50
5G 50

30,2
33,9
37,6

1440,0
1920,0
2400,0

2556
2940
3936

1
1
1

11158
11141
11146

3G 70
4G 70
5G 70

37,1
41,6
46,3

2016,0
2688,0
3360,0

3182
4090
5443

2/0
2/0
2/0

11159
11142
11147

3G 95
4G 95
5G 95

40,1
44,8
50,2

2736,0
3648,0
4560,0

4676
5540
6931

3/0
3/0
3/0

10
10
10
10

11160
11143

3G 120
4G 120

45,5
50,8

3456,0
4608,0

5630
7000

4/0
4/0

11148

4G 150

57,0

5760,0

8340

300 kcmil

8
8
8
8

11149

4G 185

65,8

7104,0

9904

350 kcmil

AWGno.*)

Part
No.

Cop.
weight
kg / km

Weight
ca. kg / km

AWGno.*)

*) Note
AWG sizes are approximate equivalent values.
The actual cross-section is in mm2 see page T 15.
2

) Cleanroom qualification tested with analog type. Please note cleanroom qualified
when ordering. Further informations on page 16.

A 15

HELUKABEL JZ-500 orange

flexible, orange cores

control cable for interlocking purposes

Technical data

Cable structure

Application

Special PVC control cable for interlocking purposes


Requirements adapted to
DIN VDE 0245, 0281, 0293, 0295
Temperature range
flexing
58 C to +808 C
fixed installation 408 C to +808 C
Nominal voltage U0/U 300/500 V
Test voltage 4000 V
Breakdown voltage min. 8000 V
Insulation resistance
min. 20 MOhm x km
Minimum bending radius
approx. 7,5 x cable 1
Radiation resistance
up to 80 x 106 cJ/kg (up to 80 Mrad)

Bare copper, fine wire conductors,


to DIN VDE 0295 cl. 5, BS 6360 cl. 5 and
IEC 60228 cl. 5
Core insulation of special PVC Z7225
Cores orange with continuous black
numbering according to DIN VDE 0293
* JZ-version with green-yellow earth
core: 3 cores and above
* OZ-version without green-yellow earth
core
Special PVC outer sheath TM2, to
DIN VDE 0281 part 1 and HD 21.1
colour orange (RAL 2003)
Extensively oil resistant
Chemical Resistance see table
Technical Informations
PVC self-extinguishing and flame
retardant according to DIN VDE 0482
part 265-2-1/EN 50265-2-1/IEC 60332-1
(equivalent DIN VDE 0472 part 804 test
method B)

These cables are used for flexible use for


medium mechanical stresses with free
movement without tensile stress or
forced movements in dry, moist and wet
rooms but not suitable for open air, as
control cable according EN 60204 part 1
and VDE 0113 part 1.
As per recommendation of the specified
standards the insulated conductors of
control current circuits should be
coloured orange, when they are used for
interlocking purposes. These control
circuits are supplied with an external
power and remain active under current
when the main switch is disconnected or
switched off.

The materials used in manufacture are


cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers

= The product is conformed with the EC Low-Voltage Directive 73/23/EEC and 93/68/EEC.
Part
No.

No. cores x
cross-sec.
mm2

Outer 1
ca. mm

Cop.
weight
kg / km

Weight
ca. kg / km

AWGno.*)

10537 OZ
10538
10539 OZ
10540
10541 OZ
10542

2x1
3G 1
3x1
4G 1
4x1
5G 1

5,5
6,,0
6,0
6,6
6,6
7,2

19,2
29,0
29,0
38,4
38,4
48,0

60
72
72
86
86
104

17
17
17
17
17
17

10544 OZ
10545
10546
10547

2 x 1,5
3G 1,5
4G 1,5
5G 1,5

6,3
6,7
7,3
8,2

29,0
43,0
58,0
72,0

70
90
109
131

16
16
16
16

10747
10748
10749

3G 2,5
4G 2,5
5G 2,5

8,3
9,1
10,2

72,0
96,0
120,0

148
178
221

14
14
14

*) Note
AWG sizes are approximate equivalent values.
The actual cross-section is in mm2 see page T 15.
G = with green-yellow earth core
X = without green-yellow earth core (OZ)
PVC cables will be changed to lead free PVC successively.

A 16

HELUKABEL JB-750 yellow,

750 V

flexible, colour coded

connection cable for warning indication

Technical data

Cable structure

Application

Special PVC as connection cable for


warning indication
Requirements adapted to
0281 part 5, HD 21.5 and IEC 60227/5
type 227 IEC 57
Temperature range
flexing
58 C to +808 C
fixed installation 408 C to +808 C
Nominal voltage U0/U 450/750 V
Test voltage 4000 V
Breakdown voltage min. 8000 V
Insulation resistance
min. 20 MOhm x km
Minimum bending radius
approx. 7,5 x cable 1
Radiation resistance
up to 80 x 106 cJ/kg (up to 80 Mrad)

Bare copper, fine wire conductors,


to DIN VDE 0295 cl. 5, BS 6360 cl. 5 and
IEC 60228 cl. 5
Special PVC core insulation TI2, to
DIN VDE 0281 part 1
Cores colour coded to DIN VDE 0293
Green-yellow earth core: 3 cores and
above
Cores stranded in layers with optimal
lay-length
Special PVC outer sheath TM2, to
DIN VDE 0281 part 1
colour yellow (RAL 1016)
Extensively oil resistant
Chemical Resistance see table
Technical Informations
PVC self-extinguishing and flame
retardant according to DIN VDE 0482
part 265-2-1/EN 50265-2-1/IEC 60332-1
(equivalent DIN VDE 0472 part 804 test
method B)

These cables are used for flexible use for


medium mechanical stresses with free
movement without tensile stress or
forced movements in dry, moist and wet
rooms but not suitable for open air, as
connection cable with yellow outer
sheath as a special warning indication.
Recommendation in adapted to
EN 60204 part 1 and DIN VDE 0113 part 1.

The materials used in manufacture are


cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers

= The product is conformed with the EC Low-Voltage Directive 73/23/EEC and 93/68/EEC.
Part
No.
10334
10335
10336

No. cores x
cross-sec.
mm2

Outer 1
ca. mm

3G 1,5
4G 1,5
5G 1,5

8,1
9,0
10,0

Cop.
weight
kg / km
43,0
58,0
72,0

Weight
ca. kg / km

AWGno.*)

100
121
148

16
16
16

Part
No.
10337
10338
10339

No. cores x
cross-sec.
mm2

Outer 1
ca. mm

3G 2,5
4G 2,5
5G 2,5

10,1
11,0
12,3

Cop.
weight
kg / km
72,0
96,0
120,0

Weight
ca. kg / km

AWGno.*)

154
208
229

14
14
14

*) Note
AWG sizes are approximate equivalent values.
The actual cross-section is in mm2 see page T 15.
G = with green-yellow earth core
Photo: HELUKABEL

PVC cables will be changed to lead free PVC successively.

A 17

HELUKABEL SY-JZ

number coded, flexible with steel wire braiding

Technical data

Cable structure

Application

Special PVC control cables


Adapted to
DIN VDE 0245, 0281, 0293, 0295
Temperature range
flexing
58 C to +808 C
fixed installation 408 C to +808 C
Nominal voltage U0/U 300/500 V
Test voltage 4000 V
Breakdown voltage min. 8000 V
Insulation resistance
min. 20 MOhm x km
Minimum bending radius approx.
6 x cable 1 (fixed installation)
Radiation resistance
up to 80 x 106 cJ/kg (up to 80 Mrad)

Bare copper, fine wire conductors,


to DIN VDE 0295 cl. 5, BS 6360 cl. 5 and
IEC 60228 cl. 5
Core insulation of special PVC Z 7225
Black cores with white figure imprint to
DIN VDE 0293
Green-yellow earth core in the outer
layer (3 cores and above)
Cores stranded in layers with optimal
lay-length
Special PVC inner jacket
Galvanized steel wire screening
Special PVC, outer jacket transparent
(also available in grey)
Extensively oil resistant
Chemical Resistance see table Technical Informations
PVC self-extinguishing and flame
retardant according to DIN VDE 0482
part 265-2-1/EN 50265-2-1/IEC 60332-1
(equivalent DIN VDE 0472 part 804 test
method B), for outer jacket grey

SY-JZ cables are used as measuring and


control cables in tool machinery, plant
installation, power stations and in data
equipment. The braided screen offers
best possible protection against mechanical damage. The galvanized coating on
the steel wire braiding not only helps
protect against corrosion, but also
notably improves the soldering performance.
The clear transparent outer sheath gives
the cable in addition an optical revaluation.

The materials used in manufacture are


cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers

= The product is conformed with the EC Low-Voltage Directive 73/23/EEC and 93/68/EEC.
Part
No.

No. cores x
cross-sec.
mm2

12001 OZ
12002
12003
12004
12005
12006
12007
12008
12009
12010
12114
12012
12013
12014
12015
12016
12017
12018
12011

2 x 0,5
3G 0,5
4G 0,5
5G 0,5
7G 0,5
10G 0,5
12G 0,5
14G 0,5
18G 0,5
21G 0,5
25G 0,5
30G 0,5
35G 0,5
40G 0,5
42G 0,5
50G 0,5
61G 0,5
80G 0,5
100G 0,5

12019 OZ
12020
12021
12022
12112
12023
12188
12024
12113
12025
12026

2 x 0,75
3G 0,75
4G 0,75
5G 0,75
6G 0,75
7G 0,75
8G 0,75
9G 0,75
10G 0,75
12G 0,75
15G 0,75

Outer 1
ca. mm

Cop.
weight
kg / km

Weight
ca. kg / km

AWGno.*)

7,2
7,7
8,1
8,6
9,8
11,5
11,6
12,2
13,5
14,9
15,9
16,4
17,8
19,3
19,3
21,0
22,9
25,2
27,8

9,6
14,4
19,2
24,0
33,6
48,0
58,0
67,0
86,0
101,0
120,0
144,0
168,0
192,0
202,0
240,0
293,0
384,0
480,0

80
92
102
119
157
205
218
242
340
370
406
439
500
565
593
690
843
1050
1240

20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20

7,8
8,1
8,6
9,4
9,9
10,7
11,1
12,2
12,5
12,8
14,1

14,4
21,6
28,8
36,0
43,2
50,0
57,6
65,0
72,0
86,0
108,0

98
103
122
142
180
185
201
249
252
292
335

18
18
18
18
18
18
18
18
18
18
18

Part
No.
12027
12028
12029
12030
12031
12032
12033
12034
12035 OZ
12036
12037
12038
12039
12040
12041
12042
12043
12044
12045
12046
12047
12048
12049
12050
12051
12052
12053
12054
12055
12056

No. cores x
cross-sec.
mm2

Outer 1
ca. mm

18G 0,75
21G 0,75
25G 0,75
32G 0,75
34G 0,75
41G 0,75
50G 0,75
61G 0,75

14,8
16,2
17,8
18,9
19,6
21,0
23,3
25,1

130,0
151,0
180,0
230,0
245,0
296,0
360,0
439,0

388
474
503
644
663
741
925
1082

18
18
18
18
18
18
18
18

8,2
8,5
9,3
9,8
10,6
11,3
12,1
12,8
13,6
14,2
15,6
16,4
18,7
20,8
20,8
22,2
24,2
24,8
26,6
27,5
29,5
33,2

19,2
28,8
38,4
48,0
58,0
67,0
77,0
86,0
115,0
134,0
173,0
192,0
240,0
326,0
346,0
394,0
480,0
538,0
586,0
624,0
768,0
960,0

112
132
143
166
220
227
277
295
340
420
500
532
664
845
857
993
1112
1225
1306
1540
1750
1950

17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17

2x1
3G 1
4G 1
5G 1
6G 1
7G 1
8G 1
9G 1
12G 1
14G 1
18G 1
20G 1
25G 1
34G 1
36G 1
41G 1
50G 1
56G 1
61G 1
65G 1
80G 1
100G 1

Cop.
weight
kg / km

Weight
ca. kg / km

AWGno.*)

Continuation "

G = with green-yellow earth core


X = without green-yellow earth core (OZ)
Further dimensions available on request.
These cables can be also delivered with coloured conductors (SY-JB pages A 20f.).
PVC cables will be changed to lead free PVC successively.

A 18

*) Note
AWG sizes are approximate equivalent values.
The actual cross-section is in mm2 see page T 15.
2

) Cleanroom qualification tested with analog type. Please note cleanroom qualified
when ordering. Further informations on page 16.

HELUKABEL SY-JZ

number coded, flexible with steel wire braiding


= The product is conformed with the EC Low-Voltage Directive 73/23/EEC and 93/68/EEC.
Part
No.
12057 OZ
12058
12059
12060
12109
12061
12062
12063
12064
12065
12066
12067
12068
12069
12070
12071
12072
12073
12074
12075
12076
12077 OZ
12078
12079
12080
12081
12082
12083
12084
12085
12086
12087
12088
12089
12090

No. cores x
cross-sec.
mm2

Outer 1
ca. mm

2 x 1,5
3G 1,5
4G 1,5
5G 1,5
6G 1,5
7G 1,5
8G 1,5
9G 1,5
10G 1,5
11G 1,5
12G 1,5
14G 1,5
18G 1,5
25G 1,5
32G 1,5

8,9
9,3
9,9
10,8
11,6
12,5
13,6
14,3
14,9
15,1
15,1
15,7
17,3
20,9
22,6

29,0
43,0
58,0
72,0
87,0
101,0
115,0
130,0
144,0
158,0
173,0
202,0
259,0
360,0
461,0

129
149
185
205
255
285
340
347
418
430
444
533
593
781
1015

16
16
16
16
16
16
16
16
16
16
16
16
16
16
16

34G 1,5
42G 1,5
50G 1,5
61G 1,5
80G 1,5
100G 1,5

22,9
24,6
27,1
29,8
33,2
36,4

490,0
605,0
720,0
878,0
1152,0
1440,0

1124
1401
1583
1810
2316
2900

16
16
16
16
16
16

2 x 2,5
3G 2,5
4G 2,5
5G 2,5
7G 2,5
12G 2,5
14G 2,5
18G 2,5
20G 2,5
25G 2,5
30G 2,5
34G 2,5
50G 2,5
61G 2,5

10,4
11,0
11,9
12,8
15,2
18,2
18,9
21,5
22,6
25,5
26,7
28,7
34,3
37,7

48,0
72,0
96,0
120,0
168,0
288,0
336,0
432,0
480,0
600,0
720,0
816,0
1200,0
1464,0

185
248
290
347
420
660
750
893
1169
1458
1686
1869
2200
3000

14
14
14
14
14
14
14
14
14
14
14
14
14
14

Cop.
weight
kg / km

Weight
ca. kg / km

AWGno.*)

Part
No.
12115
12091
12092
12093
12094

No. cores x
cross-sec.
mm2
3G 4
4G 4
5G 4
7G 4
11G 4

Outer 1
ca. mm

Cop.
weight
kg / km

Weight
ca. kg / km

AWGno.*)

12,6
13,9
15,0
16,4
22,0

117,0
154,0
192,0
269,0
422,0

350
428
504
640
1204

12
12
12
12
12

12095
12096
12097
12098
12099
12100

4G 6
5G 6
7G 6
4G 10
5G 10
7G 10

15,8
17,2
18,9
20,0
21,9
24,2

230,0
288,0
403,0
384,0
480,0
672,0

571
671
845
943
1065
1551

10
10
10
8
8
8

12101
12102
12103

4G 16
5G 16
7G 16

22,9
25,5
28,0

614,0
768,0
1075,0

1360
1740
2166

6
6
6

12104
12105

4G 25
5G 25

28,9
31,8

960,0
1200,0

2020
2465

4
4

12106
12107

4G 35
5G 35

32,2
36,4

1344,0
1680,0

2570
3185

2
2

12108
12116

4G 50
5G 50

38,2
43,2

1920,0
2400,0

3513
4248

1
1

12111
12117

4G 70
5G 70

46,8
51,8

2688,0
3360,0

4810
5880

2/0
2/0

12110
12118

4G 95
5G 95

51,5
56,4

3648,0
4560,0

6360
8071

3/0
3/0

12119

4G 120

56,3

4608,0

8170

4/0

12327

4G 150

63,5

5760,0

9970

300 kcmil

*) Note
AWG sizes are approximate equivalent values.
The actual cross-section is in mm2 see page T 15.

G = with green-yellow earth core


X = without green-yellow earth core (OZ)

Further dimensions available on request.


These cables can be also delivered with coloured conductors (SY-JB pages A 20f.).
2

PVC cables will be changed to lead free PVC successively.

) Cleanroom qualification tested with analog type. Please note cleanroom qualified
when ordering. Further informations on page 16.

A 19

HELUKABEL SY-JB

colour coded, flexible with steel wire braiding

Technical data

Cable structure

Application

Special PVC control cables


Adapted to DIN VDE 0245, 0281, 0293,
0295
Temperature range
flexing
58 C to +808 C
fixed installation 408 C to +808 C
Nominal voltage U0/U 300/500 V
Test voltage 4000 V
Breakdown voltage min. 8000 V
Insulation resistance
min. 20 MOhm x km
Minimum bending radius approx.
6 x cable 1 (fixed installation)
Radiation resistance
up to 80 x 106 cJ/kg (up to 80 Mrad)

Bare copper, fine wire conductors,


to DIN VDE 0295 cl. 5, BS 6360 cl. 5 and
IEC 60228 cl. 5
Core insulation of special PVC Z 7225
Cores colour coded as per JB/OB
colour code, see page T 48 and
page T 49
Green-yellow earth core in the outer
layer (3 cores and above)
Cores stranded in layers with optimal
lay-length
Special PVC inner jacket
Galvanized steel wire screening
Special PVC, outer jacket transparent
(also available in grey)
Extensively oil resistant
Chemical Resistance see table Technical Informations
PVC self-extinguishing and flame
retardant according to DIN VDE 0482
part 265-2-1/EN 50265-2-1/IEC 60332-1
(equivalent DIN VDE 0472 part 804 test
method B), for outer jacket grey

SY-JB cables are used as measuring and


control cables in tool machinery, plant
installation, power stations and in data
equipment. The braided screen offers
best possible protection against mechanical damage. The galvanized coating on
the steel wire braiding not only helps
protect against corrosion, but also
notably improves the soldering performance.
The clear transparent outer sheath gives
the cable in addition an optical revaluation.

The materials used in manufacture are


cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers

= The product is conformed with the EC Low-Voltage Directive 73/23/EEC and 93/68/EEC.
Part
No.

No. cores x
cross-sec.
mm2

Outer 1
ca. mm

12200 OB
12201
12202
12203
12204
12205
12206

2 x 0,5*
3G 0,5*
4G 0,5*
5G 0,5*
7G 0,5*
10G 0,5
12G 0,5

7,2
7,7
8,1
8,6
9,8
11,5
11,6

12218 OB
12219
12220
12221
12312
12222
12223
12313
12224

2 x 0,75*
3G 0,75*
4G 0,75*
5G 0,75*
6G 0,75*
7G 0,75*
9G 0,75
10G 0,75
12G 0,75

12234 OB
12235
12236
12237
12238
12239
12240
12241
12242

2 x 1*
3G 1*
4G 1*
5G 1*
6G 1*
7G 1*
8G 1
9G 1
12G 1

12256 OB
12257
12258

2 x 1,5*
3G 1,5*
4G 1,5*

Cop.
weight
kg / km

Weight
ca. kg / km

AWGno.*)

9,6
14,4
19,2
24,0
33,6
48,0
58,0

80
92
102
119
157
205
218

20
20
20
20
20
20
20

7,8
8,1
8,6
9,4
9,9
10,7
12,2
12,5
12,8

14,4
21,6
28,8
36,0
43,2
50,0
65,0
72,0
86,0

98
103
122
142
180
185
249
252
292

18
18
18
18
18
18
18
18
18

8,2
8,5
9,3
9,8
10,6
11,3
12,1
12,8
13,6

19,2
28,8
38,4
48,0
58,0
67,0
77,0
86,0
115,0

112
132
143
166
220
227
277
295
340

17
17
17
17
17
17
17
17
17

8,9
9,3
9,9

29,0
43,0
58,0

129
149
185

16
16
16

No. cores x
cross-sec.
mm2

Outer 1
ca. mm

12259
12260
12261
12262
12263
12264
12265
12266

5G 1,5*
6G 1,5*
7G 1,5*
8G 1,5
9G 1,5
10G 1,5
11G 1,5
12G 1,5

10,8
11,6
12,5
13,6
14,3
14,9
15,1
15,1

12277 OB
12278
12279
12280
12281
12282

2 x 2,5*
3G 2,5*
4G 2,5*
5G 2,5*
7G 2,5*
12G 2,5

12291 OB
12318
12292
12293
12294

Weight
ca. kg / km

AWGno.*)

72,0
87,0
101,0
115,0
130,0
144,0
158,0
173,0

205
255
285
340
347
418
430
444

16
16
16
16
16
16
16
16

10,4
11,0
11,9
12,8
15,2
18,2

48,0
72,0
96,0
120,0
168,0
288,0

185
248
290
347
420
660

14
14
14
14
14
14

2 x 4*
3G 4*
4G 4*
5G 4*
7G 4*

11,9
12,6
13,9
15,0
16,4

77,0
115,0
154,0
192,0
269,0

330
375
428
504
640

12
12
12
12
12

12295
12296
12297
12298

3G 6*
4G 6*
5G 6*
7G 6*

14,5
15,8
17,2
18,9

173,0
230,0
288,0
403,0

543
571
671
845

10
10
10
10

12319
12299
12300
12301

3G 10*
4G 10*
5G 10*
7G 10*

18,0
20,0
21,9
24,2

288,0
384,0
480,0
672,0

735
943
1065
1551

8
8
8
8

Part
No.

Cop.
weight
kg / km

Continuation "
*) Note
AWG sizes are approximate equivalent values.
The actual cross-section is in mm2 see page T 15.
G = with green-yellow earth core
X = without green-yellow earth core (OB)
Further dimensions available on request.
PVC cables will be changed to lead free PVC successively.

A 20

) Please note the cleanroom qualification when ordering. Further informations on


page 16.

HELUKABEL SY-JB

colour coded, flexible with steel wire braiding


= The product is conformed with the EC Low-Voltage Directive 73/23/EEC and 93/68/EEC.
Part
No.

No. cores x
cross-sec.
mm2

Outer 1
ca. mm

12320
12302
12303
12304

3G 16*
4G 16*
5G 16*
7G 16*

21,0
22,9
25,5
28,0

461,0
614,0
768,0
1075,0

1080
1360
1740
2166

6
6
6
6

12321
12305
12306

3G 25*
4G 25*
5G 25*

26,2
28,9
31,8

720,0
960,0
1200,0

1630
2020
2465

4
4
4

12322
12307
12308

3G 35*
4G 35*
5G 35*

31,6
32,2
36,4

1008,0
1344,0
1680,0

1932
2570
3185

2
2
2

Cop.
weight
kg / km

Weight
ca. kg / km

AWGno.*)

No. cores x
cross-sec.
mm2

Outer 1
ca. mm

12323
12309
12314
12324
12310
12315

3G 50*
4G 50*
5G 50*
3G 70*
4G 70*
5G 70*

37,4
38,2
43,2
46,0
46,8
51,8

1440,0
1920,0
2400,0
2016,0
2688,0
3360,0

2679
3513
4248
2790
4810
5880

1
1
1
2/0
2/0
2/0

12325
12311
12316
12326
12317

3G 95*
4G 95*
5G 95*
3G 120*
4G 120*

48,9
51,5
56,4
51,7
56,3

2736,0
3648,0
4560,0
3456,0
4608,0

4870
6360
8071
6230
8170

3/0
3/0
3/0
4/0
4/0

12328

4G 150*

63,5

5760,0

9970

300 kcmil

Part
No.

Cop.
weight
kg / km

Weight
ca. kg / km

AWGno.*)

G = with green-yellow earth core


X = without green-yellow earth core (OB)

*) Note
AWG sizes are approximate equivalent values.
The actual cross-section is in mm2 see page T 15.
Further dimensions available on request.
PVC cables will be changed to lead free PVC successively.
1

) Please note the cleanroom qualification when ordering.


Further informations on page 16.

Big stranding machine for cable lay up to 4 x 185 mm2 in factory Windsbach.

Works photo: HELUKABEL

A 21

HELUKABEL JZ-602
UL-CSA approved 908 C 600 V

Two-Approvals
control cable,

Technical data

Cable structure

Application

Control cable of special-PVC to UL AWM


Style 10012 (core insulation) Style 2587
(jacket insulation) and CSA
Temperature range
flexing
58 C to +908 C
fixed installation 408 C to +908 C
Nominal voltage
according to UL + CSA 600 V
Test voltage 3000 V
Breakdown voltage min. 6000 V
Insulation resistance
min 20 MOhm x km
Minimum bending radius
for permanent approx. 7,5 x cable 1
Radiation resistance
up to 80 x 106 cJ/kg (up to 80 Mrad)

Bare copper, fine wire stranded


0,5 35 mm2 (as per AWG-cross sections)
Special PVC core insulation YI8, to
DIN VDE 0207 part 4 and class 43 to
UL-Std. 1581
Black conductors with consecutive
numbering in white
Green-yellow earth core in the outer
layer (3 cores and above)
Cores stranded in layers with optimal
lay-length
Special PVC outer sheath YM5, to
DIN VDE 0207 part 5 and class 43 to
UL-Std. 1581
colour grey (RAL 7001)
PVC self-extinguishing and flame
retardant according to DIN VDE 0482
part 265-2-1/EN 50265-2-1/IEC 60332-1
(equivalent DIN VDE 0472 part 804 test
method B)

UL-listed and CSA certified flexible control


cable rated at 600 V, primarily designed
for exporters to the US or Canadian
market. Used in machine tools, control
systems, connection between control
panels and machines, assembly lines and
other industrial equipment. Suitable for
installation in dry, moist or wet environment and moderate flexing applications.
Resistant to mineral oils, synthetic oils
and water based coolants.
The outer sheath is approved with an
improved oil-resistance-test.
Its flexibility and easy stripability is due to
the use of talkum powder between
conductors and pressure moulded outer
jacket.

The materials used in manufacture are


cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers

= The product is conformed with the EC Low-Voltage Directive 73/23/EEC and 93/68/EEC.
Part
No.

No. cond.
x AWG*)

No. cond. x Outer 1


cross-sec.
ca. mm
mm2

Cop.
weight
kg / km

Weight
Preis
ca. kg / km DM / 100 m
Cu 300,
49
58
69
84
123
140
177
192
256
358
487
580

83090 OZ 2 x AWG 20
83091
3 x AWG 20
83092
4 x AWG 20
83093
5 x AWG 20
83094
7 x AWG 20
83100
8 x AWG 20
83101
9 x AWG 20
83095
12 x AWG 20
83096
18 x AWG 20
83097
25 x AWG 20
83098
34 x AWG 20
83099
41 x AWG 20

2 x 0,5
3G 0,5
4G 0,5
5G 0,5
7G 0,5
8G 0,5
9G 0,5
12G 0,5
18G 0,5
25G 0,5
34G 0,5
41G 0,5

5,9
6,3
6,7
7,3
8,5
9,6
10,4
10,9
12,9
15,5
17,7
19,9

9,6
14,0
19,0
24,0
34,0
38,4
43,2
58,0
86,0
120,0
163,0
197,0

83080 OZ 2 x AWG 18
83081
3 x AWG 18
83082
4 x AWG 18
83083
5 x AWG 18
83084
7 x AWG 18
83102
8 x AWG 18
83103
9 x AWG 18
83085
12 x AWG 18
83086
18 x AWG 18
83087
25 x AWG 18
83088
34 x AWG 18
83089
41 x AWG 18

2 x 1,0
3G 1,0
4G 1,0
5G 1,0
7G 1,0
8G 1,0
9G 1,0
12G 1,0
18G 1,0
25G 1,0
34G 1,0
41G 1,0

6,3
6,7
7,3
7,9
9,2
10,0
11,1
11,8
14,1
17,1
19,3
21,2

19,2
27,0
38,4
48,0
67,0
76,8
86,4
115,2
173,0
240,0
326,0
394,0

53
61
74
90
130
144
180
198
274
384
494
508

2 x 1,5
3G 1,5
4G 1,5
5G 1,5
7G 1,5
9G 1,5

6,9
7,5
8,1
8,7
10,6
12,8

28,8
44,0
58,0
72,0
101,0
129,7

73
94
117
140
186
244

83070 OZ
83071
83072
83073
83074
83104

2 x AWG 16
3 x AWG 16
4 x AWG 16
5 x AWG 16
7 x AWG 16
9 x AWG 16

Part
No.

No. cond.
x AWG*)

No. cond. x Outer 1


ca. mm
cross-sec.
mm2

83075
83076
83077
83078
83079

12 x AWG 16
18 x AWG 16
25 x AWG 16
34 x AWG 16
41 x AWG 16

12G 1,5
18G 1,5
25G 1,5
34G 1,5
41G 1,5

13,4
15,8
18,9
21,7
23,7

173,0
260,0
360,0
490,0
590,0

Weight
Preis
ca. kg / km DM / 100 m
Cu 300,
319
451
625
840
1032

83060 OZ 2 x AWG 14
83061
3 x AWG 14
83062
4 x AWG 14
83063
5 x AWG 14
83064
7 x AWG 14
83065
9 x AWG 14
83066
12 x AWG 14
83067
18 x AWG 14
83068
19 x AWG 14
83069
25 x AWG 14

2 x 2,5
3G 2,5
4G 2,5
5G 2,5
7G 2,5
9G 2,5
12G 2,5
18G 2,5
19G 2,5
25G 2,5

8,2
8,7
10,1
10,9
13,1
15,6
16,7
19,6
19,7
24,0

48,0
72,0
96,0
120,0
168,0
216,0
288,0
432,0
456,0
600,0

115
143
185
221
293
429
563
854
914
1188

Cop.
weight
kg / km

83051
83052
83053
83054

3 x AWG 12
4 x AWG 12
5 x AWG 12
7 x AWG 12

3G 4
4G 4
5G 4
7G 4

11,2
12,5
13,8
16,3

115,0
154,0
192,0
269,0

232
298
358
460

83041
83042
83043
83044

3 x AWG 10
4 x AWG 10
5 x AWG 10
7 x AWG 10

3G 6
4G 6
5G 6
7G 6

12,9
14,2
15,9
19,4

173,0
231,0
288,0
403,0

360
402
484
630

83031
83032
83033
83034

3 x AWG 8
4 x AWG 8
5 x AWG 8
7 x AWG 8

3G 10
4G 10
5G 10
7G 10

16,9
18,5
20,3
22,3

288,0
384,0
480,0
672,0

535
653
786
1100
Continuation "

*) Note
AWG sizes are approximate equivalent values.
The actual cross-section is in mm2 see page T 15.
G = with green-yellow earth core
X = without green-yellow earth core (OZ)

A 22

PVC cables will be changed to lead free PVC successively.


1

) Please note the cleanroom qualification when ordering. Further informations on


page 16.

HELUKABEL JZ-602
UL-CSA approved 908 C 600 V

Two-Approvals
control cable,

= The product is conformed with the EC Low-Voltage Directive 73/23/EEC and 93/68/EEC.
Part
No.

No. cond.
x AWG*)

No. cond. x Outer 1


cross-sec.
ca. mm
mm2

Cop.
weight
kg / km

83020 OZ
83021
83022
83023
83024

2 x AWG 6
3 x AWG 6
4 x AWG 6
5 x AWG 6
7 x AWG 6

2 x 16
3G 16
4G 16
5G 16
7G 16

19,4
20,7
23,2
25,7
28,4

307,0
461,0
615,0
768,0
1075,0

Weight
Preis
ca. kg / km DM / 100 m
Cu 300,
640
810
1045
1260
1760

83011
83012
83013
83014

3 x AWG 4
4 x AWG 4
5 x AWG 4
7 x AWG 4

3G 25
4G 25
5G 25
7G 25

25,0
28,1
30,9
35,5

720,0
960,0
1200,0
1680,0

1180
1507
1858
2830

83001
83002
83003

3 x AWG 2
4 x AWG 2
5 x AWG 2

3G 35
4G 35
5G 35

28,6
31,7
35,2

1008,0
1344,0
1680,0

1590
2123
2612

No. cond. x Outer 1


ca. mm
cross-sec.
mm2

83004
83005
83006

3 x AWG 1
4 x AWG 1
5 x AWG 1

3G 50
4G 50
5G 50

31,2
35,8
38,7

1440,0
1920,0
2400,0

Weight
Preis
ca. kg / km DM / 100 m
Cu 300,
2652
3058
4093

83007
83008
83009

3 x AWG 2/0
4 x AWG 2/0
5 x AWG 2/0

3G 70
4G 70
5G 70

39,2
41,6
48,4

2016,0
2688,0
3360,0

3307
4254
5661

83010
83015
83016

3 x AWG 3/0
4 x AWG 3/0
5 x AWG 3/0

3G 95
4G 95
5G 95

42,1
46,0
51,2

2736,0
3648,0
4560,0

4867
5762
7208

83017
83018
83019

3 x AWG 4/0
4 x AWG 4/0
5 x AWG 4/0

3G 120
4G 120
5G 120

47,8
52,8
59,0

3456,0
4608,0
5760,0

5580
7280
8692

Part
No.

No. cond.
x AWG*)

Cop.
weight
kg / km

*) Note
AWG sizes are approximate equivalent values.
The actual cross-section is in mm2 see page T 15.
G = with green-yellow earth core
X = without green-yellow earth core (OZ)
PVC cables will be changed to lead free PVC successively.
1

) Please note the cleanroom qualification when ordering. Further informations on


page 16.

A 23

HELUKABEL JZ-602-PUR Two-Approvals


control cable
UL-CSA approved 808 C 600 V

Technical data

Cable structure

Application

Control cable of special-PUR to UL CSA


AWM I/II A/B Style 20939 (jacket insulation) and CSA
Temperature range
flexing
58 C to +808 C
fixed installation 408 C to +808 C
Nominal voltage
according to UL + CSA 600 V
Test voltage 3000 V
Breakdown voltage min. 6000 V
Insulation resistance
min 20 MOhm x km
Minimum bending radius
for permanent approx. 7,5 x cable 1
Radiation resistance
up to 100 x 106 cJ/kg (up to 100 Mrad)

Bare copper, fine wire stranded to


DIN VDE 0295 cl. 5, BS 6360 cl. 5 and
IEC 60228 cl. 5
Special PVC core insulation YI8, to
DIN VDE 0207 part 4 and UL-Style 10012
Black cores with continuous white
numbering according to DIN VDE 0293
Green-yellow earth core in the outer
layer (3 cores and above)
Cores stranded in layers with optimal
lay-length
Full-polyurethane
outer jacket grey (RAL 7001)

UL-listed and CSA certified flexible control


cable rated at 600 V, primarily designed
for exporters to the US or Canadian
market. Used in machine tools, control
systems, connection between control
panels and machines, assembly lines and
other industrial equipment. Suitable for
installation in dry, moist, wet and outdoor
environment and moderate flexing applications.
Resistant to mineral oils, synthetic oils,
water based coolants, UV-radiation,
oxygene, ozon and hydrolysis. Conditionally resistant to microbes.

The materials used in manufacture are


cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
= The product is conformed with the EC Low-Voltage Directive 73/23/EEC and 93/68/EEC.
Part
No.

No. cond.
x AWG*)

No. cond. x Outer 1


cross-sec.
ca. mm
mm2

Cop.
weight
kg / km

Weight
Preis
ca. kg / km DM / 100 m
Cu 300,
52
64
72
88
130
145
180
196
260
368
502
594

12471 OZ 2 x AWG 20
12472
3 x AWG 20
12473
4 x AWG 20
12474
5 x AWG 20
12475
7 x AWG 20
12476
8 x AWG 20
12477
9 x AWG 20
12478
12 x AWG 20
12479
18 x AWG 20
12480
25 x AWG 20
12481
34 x AWG 20
12482
41 x AWG 20

2 x 0,5
3G 0,5
4G 0,5
5G 0,5
7G 0,5
8G 0,5
9G 0,5
12G 0,5
18G 0,5
25G 0,5
34G 0,5
41G 0,5

5,8
6,2
6,6
7,2
8,5
9,5
10,8
10,3
12,8
15,5
17,6
19,7

9,6
14,0
19,0
24,0
34,0
38,4
43,2
58,0
86,0
120,0
163,0
197,0

12483 OZ 2 x AWG 18
12484
3 x AWG 18
12485
4 x AWG 18
12486
5 x AWG 18
12487
7 x AWG 18
12488
8 x AWG 18
12489
9 x AWG 18
12490
12 x AWG 18
12491
18 x AWG 18
12492
25 x AWG 18
12493
34 x AWG 18
12494
41 x AWG 18

2 x 1,0
3G 1,0
4G 1,0
5G 1,0
7G 1,0
8G 1,0
9G 1,0
12G 1,0
18G 1,0
25G 1,0
34G 1,0
41G 1,0

6,2
6,6
7,2
7,8
9,1
9,9
11,0
11,7
14,0
17,0
19,2
21,0

19,2
27,0
38,4
48,0
67,0
76,8
86,4
115,2
173,0
240,0
326,0
394,0

57
68
79
97
141
152
190
211
284
394
521
609

2 x 1,5
3G 1,5
4G 1,5
5G 1,5
7G 1,5
9G 1,5

6,9
7,5
8,1
8,7
10,6
12,8

28,8
44,0
58,0
72,0
101,0
129,7

75
96
117
140
186
244

12495 OZ
12496
12497
12498
12499
12500

2 x AWG 16
3 x AWG 16
4 x AWG 16
5 x AWG 16
7 x AWG 16
9 x AWG 16

Part
No.

No. cond.
x AWG*)

No. cond. x Outer 1


ca. mm
cross-sec.
mm2

12501
12502
12503
12504
12505

12 x AWG 16
18 x AWG 16
25 x AWG 16
34 x AWG 16
41 x AWG 16

12G 1,5
18G 1,5
25G 1,5
34G 1,5
41G 1,5

13,4
15,8
18,9
22,0
23,7

173,0
260,0
360,0
490,0
590,0

Weight
Preis
ca. kg / km DM / 100 m
Cu 300,
319
451
625
850
1041

12506 OZ 2 x AWG 14
12507
3 x AWG 14
12508
4 x AWG 14
12509
5 x AWG 14
12510
7 x AWG 14
12511
9 x AWG 14
12512
12 x AWG 14
12513
18 x AWG 14
12514
19 x AWG 14
12515
25 x AWG 14

2 x 2,5
3G 2,5
4G 2,5
5G 2,5
7G 2,5
9G 2,5
12G 2,5
18G 2,5
19G 2,5
25G 2,5

8,2
8,7
10,1
10,9
13,1
15,6
16,7
19,6
19,7
24,0

48,0
72,0
96,0
120,0
168,0
216,0
288,0
432,0
456,0
600,0

115
143
185
221
293
429
563
854
914
1188

Cop.
weight
kg / km

12516
12517
12518
12519

3 x AWG 12
4 x AWG 12
5 x AWG 12
7 x AWG 12

3G 4
4G 4
5G 4
7G 4

11,2
12,5
13,8
16,3

115,0
154,0
192,0
269,0

232
298
358
460

12520
12521
12522
12523

3 x AWG 10
4 x AWG 10
5 x AWG 10
7 x AWG 10

3G 6
4G 6
5G 6
7G 6

12,9
14,2
15,9
19,4

173,0
231,0
288,0
403,0

360
402
484
630

12524
12525
12526
12527

3 x AWG 8
4 x AWG 8
5 x AWG 8
7 x AWG 8

3G 10
4G 10
5G 10
7G 10

16,9
18,5
20,3
22,3

288,0
384,0
480,0
672,0

535
653
786
1100
Continuation "

*) Note
AWG sizes are approximate equivalent values.
The actual cross-section is in mm2 see page T 15.
G = with green-yellow earth core
X = without green-yellow earth core (OZ)

A 24

HELUKABEL JZ-602-PUR Two-Approvals


control cable
UL-CSA approved 808 C 600 V

= The product is conformed with the EC Low-Voltage Directive 73/23/EEC and 93/68/EEC.
Part
No.

No. cond.
x AWG*)

No. cond. x Outer 1


cross-sec.
ca. mm
mm2

Cop.
weight
kg / km

12528 OZ
12529
12530
12531
12532

2 x AWG 6
3 x AWG 6
4 x AWG 6
5 x AWG 6
7 x AWG 6

2 x 16
3G 16
4G 16
5G 16
7G 16

19,2
20,5
23,0
25,5
28,2

307,0
461,0
615,0
768,0
1075,0

Weight
Preis
ca. kg / km DM / 100 m
Cu 300,
640
810
1045
1260
1760

12533
12534
12535
12536

3 x AWG 4
4 x AWG 4
5 x AWG 4
7 x AWG 4

3G 25
4G 25
5G 25
7G 25

25,0
28,1
30,9
35,5

720,0
960,0
1200,0
1680,0

1180
1507
1858
2830

12537
12538
12539

3 x AWG 2
4 x AWG 2
5 x AWG 2

3G 35
4G 35
5G 35

28,6
31,7
35,5

1008,0
1344,0
1680,0

1590
2123
2612

No. cond. x Outer 1


ca. mm
cross-sec.
mm2

12540

4 x AWG 1

4G 50

35,8

1920,0

Weight
Preis
ca. kg / km DM / 100 m
Cu 300,
3058

12541

4 x AWG 2/0

4G 70

41,6

2688,0

4254

12542

4 x AWG 3/0

4G 95

46,0

3648,0

5762

12543

4 x AWG 4/0

4G 120

52,8

4608,0

7280

Part
No.

No. cond.
x AWG*)

Cop.
weight
kg / km

*) Note
AWG sizes are approximate equivalent values.
The actual cross-section is in mm2 see page T 15.
G = with green-yellow earth core
X = without green-yellow earth core (OZ)

A 25

HELUKABEL JZ-602-CY

EMC*-preferred type
screened Two-Approvals control cable, UL-CSA approved 908C 600 V

Technical data

Cable structure

Application

Special PVC-insulated sheathed cable


according to UL AWM Style 10012 (core
insulation) Style 2587 and CSA
Temperature range
flexing
58 C to +908 C
fixed installation 408 C to +908 C
Nominal voltage
according to UL+CSA 600 V
Test voltage 3000 V
Breakdown voltage min. 6000 V
Insulation resistance
min. 20 MOhm x km
Minimum bending radius
for permanent approx. 10 x cable 1
Radiation resistance
up to 80 x 106 cJ/kg (up to 80 Mrad)
Coupling resistance
max. 250 Ohm/km

Bare copper, fine wire stranded


0,5 35 mm2 (as per AWG-cross sections)
Special PVC core insulation YI8, to
DIN VDE 0207 part 4 and class 43 to
UL-Std. 1581
Cores black with sequential numbering
imprinted in white
Green-yellow earth core in the outer
layer (3 cores and above)
Cores stranded in layers with optimal
lay-length
PVC-insulated inner sheath YM5 to
DIN VDE 0207 part 5
Braided screen of tinned Cu wires
approx. 85% coverage
Special PVC outer sheath YM5, to
DIN VDE 0207 part 5 and class 43 to
UL-Std. 1581
colour grey (RAL 7001)
PVC self-extinguishing and flame
retardant according to DIN VDE 0482
part 265-2-1/EN 50265-2-1/IEC 60332-1
(equivalent DIN VDE 0472 part 804 test
method B)

UL and CSA approved flexible control


cables up to 600 V, for all machinery in
tooling and plant construction, suitable
for installation in dry, moist or wet environments for medium mechanical loads.
Designed for the export-orientated
machinery manufacturer, specifically for
USA and Canada.
Resistant to mineral oils, synthetic oils
and refrigerants.
The outer sheath is approved with an
improved oil-resistance-test.
The outer jacket is easily removed and
the flexibility is guaranteed on account of
the talcum powder between the cores
and the outer jacket. The thick braiding
screen ensures compliance with electromagnetic requirements.
* EMC = Electromagnetic compatibility
Note To optimise the EMC features we
recommend a large round contact of the
copper braiding on both ends.

= The product is conformed with the EC Low-Voltage Directive 73/23/EEC and 93/68/EEC.
Part
No.

No. cond.
x AWG*)

No. cond. x Outer 1


cross-sec.
ca. mm
mm2

Cop.
weight
kg / km

Weight
Preis
ca. kg / km DM / 100 m
Cu 300,
93
124
133
153
191
243
322
374
436
560
663

82990 OZ 2 x AWG 20
82991
3 x AWG 20
82992
4 x AWG 20
82993
5 x AWG 20
82994
7 x AWG 20
82995
9 x AWG 20
82996
12 x AWG 20
82997
18 x AWG 20
82998
25 x AWG 20
82999
34 x AWG 20
83000
41 x AWG 20

2 x 0,5
3G 0,5
4G 0,5
5G 0,5
7G 0,5
9G 0,5
12G 0,5
18G 0,5
25G 0,5
34G 0,5
41G 0,5

7,8
8,1
8,7
9,3
10,6
12,4
13,1
15,7
18,3
20,2
22,4

40
45
52
68
93
134
163
191
223
284
336

82979 OZ 2 x AWG 18
82980
3 x AWG 18
82981
4 x AWG 18
82982
5 x AWG 18
82983
7 x AWG 18
82984
9 x AWG 18
82985
12 x AWG 18
82986
18 x AWG 18
82987
25 x AWG 18
82988
34 x AWG 18
82989
41 x AWG 18

2 x 1,0
3G 1,0
4G 1,0
5G 1,0
7G 1,0
9G 1,0
12G 1,0
18G 1,0
25G 1,0
34G 1,0
41G 1,0

8,2
8,5
9,2
10,1
11,4
13,4
13,9
16,3
19,6
22,6
24,4

51
56
81
90
101
161
175
241
342
434
499

107
130
155
181
209
321
341
473
650
781
892

82968 OZ 2 x AWG 16
82969
3 x AWG 16
82970
4 x AWG 16
82971
5 x AWG 16
82972
7 x AWG 16
82973
9 x AWG 16
82974
12 x AWG 16

2 x 1,5
3G 1,5
4G 1,5
5G 1,5
7G 1,5
9G 1,5
12G 1,5

8,8
9,3
10,1
10,9
13,0
14,9
15,7

70
89
97
111
147
193
256

136
165
192
224
273
340
461

Part
No.

No. cond.
x AWG*)

No. cond. x Outer 1


ca. mm
cross-sec.
mm2

82975
82976
82977
82978

18 x AWG 16
25 x AWG 16
34 x AWG 16
41 x AWG 16

18G 1,5
25G 1,5
34G 1,5
41G 1,5

18,4
22,4
25,3
27,5

380
544
674
881

Weight
Preis
ca. kg / km DM / 100 m
Cu 300,
674
950
1203
1588

82959 OZ 2 x AWG 14
82960
3 x AWG 14
82961
4 x AWG 14
82962
5 x AWG 14
82963
7 x AWG 14
82964
9 x AWG 14
82965
12 x AWG 14
82966
18 x AWG 14
82967
25 x AWG 14

2 x 2,5
3G 2,5
4G 2,5
5G 2,5
7G 2,5
9G 2,5
12G 2,5
18G 2,5
25G 2,5

10,4
10,9
11,9
13,3
15,7
18,2
19,3
23,2
28,5

73
111
141
169
251
326
430
639
892

173
220
270
329
428
580
761
1140
1551

Cop.
weight
kg / km

82954 OZ
82955
82956
82957
82958

2 x AWG 12
3 x AWG 12
4 x AWG 12
5 x AWG 12
7 x AWG 12

2x4
3G 4
4G 4
5G 4
7G 4

12,6
13,2
14,6
15,9
19,1

116
198
232
275
395

209
310
456
532
737

82949 OZ
82950
82951
82952
82953

2 x AWG 10
3 x AWG 10
4 x AWG 10
5 x AWG 10
7 x AWG 10

2x6
3G 6
4G 6
5G 6
7G 6

14,3
15,3
16,7
18,5
22,2

183
242
316
411
570

318
411
572
732
961

82945
82946
82947
82948

3 x AWG 8
4 x AWG 8
5 x AWG 8
7 x AWG 8

3G 10
4G 10
5G 10
7G 10

19,2
21,3
23,9
26,7

416
571
690
971

741
988
1202
1743
Continuation "

* AWG 19 will be replaced by AWG 18 successively; AWG 19 as outgoing type

G = with green-yellow earth core


X = without green-yellow earth core (OZ)
*) Note
AWG sizes are approximate equivalent values. The actual cross-section is in mm2
see page T 15.

A 26

PVC cables will be changed to lead free PVC successively.


2

) Cleanroom qualification tested with analog type. Please note cleanroom qualified
when ordering. Further informations on page 16.

HELUKABEL JZ-602-CY

EMC*-preferred type
screened Two-Approvals control cable, UL-CSA approved 908 C 600 V

= The product is conformed with the EC Low-Voltage Directive 73/23/EEC and 93/68/EEC.
Part
No.

No. cond.
x AWG*)

No. cond. x Outer 1


cross-sec.
ca. mm
mm2

Cop.
weight
kg / km

82941
82942
82943
82944

3 x AWG 6
4 x AWG 6
5 x AWG 6
7 x AWG 6

3G 16
4G 16
5G 16
7G 16

24,4
27,4
30,8
33,8

660
821
1127
1512

Weight
Preis
ca. kg / km DM / 100 m
Cu 300,
1088
1662
2021
2720

82937
82938
82939
82940

3 x AWG 4
4 x AWG 4
5 x AWG 4
7 x AWG 4

3G 25
4G 25
5G 25
7G 25

30,4
33,5
40,0
40,8

1091
1443
1802
2520

1947
2591
3197
4530

82934
82935
82936

3 x AWG 2
4 x AWG 2
5 x AWG 2

3G 35
4G 35
5G 35

34,0
37,9
41,7

1501
1889
2532

2701
3277
4530

No. cond. x Outer 1


ca. mm
cross-sec.
mm2

82488
82780
82781

3 x AWG 1
4 x AWG 1
5 x AWG 1

3G 50
4G 50
5G 50

35,0
40,5
44,4

1621
2474
2794

Weight
Preis
ca. kg / km DM / 100 m
Cu 300,
2870
3960
4371

82782
82783
82914

3 x AWG 2-0
4 x AWG 2-0
5 x AWG 2-0

3G 70
4G 70
5G 70

41,4
46,1
50,6

2288
3120
3705

3647
4882
5876

82915
82916
82917

3 x AWG 3-0
4 x AWG 3-0
5 x AWG 3-0

3G 95
4G 95
5G 95

46,2
50,7
56,1

3094
4043
5026

4751
6368
7843

82918
82919
82920

3 x AWG 4-0
4 x AWG 4-0
5 x AWG 4-0

3G 120
4G 120
5G 120

52,0
57,0
62,7

3812
5069
5877

5899
8010
9205

Part
No.

No. cond.
x AWG*)

Cop.
weight
kg / km

*) Note
AWG sizes are approximate equivalent values.
The actual cross-section is in mm2 see page T 15.
G = with green-yellow earth core
PVC cables will be changed to lead free PVC successively.
2

) Cleanroom qualification tested with analog type. Please note cleanroom qualified
when ordering. Further informations on page 16.

A 27

HELUKABEL JZ-602-C-PUR EMC*-preferred type


screened Two-Approvals control cable, UL-CSA approved 808C 600 V

Technical data

Cable structure

Application

Special PUR-insulated to UL CSA AWM I/II


A/B Style 20939 (jacket insulation) and CSA
Temperature range
flexing
58 C to +808 C
fixed installation 408 C to +808 C
Nominal voltage
according to UL+CSA 600 V
Test voltage 3000 V
Breakdown voltage min. 6000 V
Insulation resistance
min. 20 MOhm x km
Minimum bending radius
for permanent approx. 10 x cable 1
Radiation resistance
up to 100 x 106 cJ/kg (up to 100 Mrad)
Coupling resistance
max. 250 Ohm/km
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers

Bare copper, fine wire stranded to


DIN VDE 0295 cl. 5, BS 6360 cl. 5 and
IEC 60228 cl. 5
Special PVC core insulation YI8, to
DIN VDE 0207 part 4 and UL-Style 10012
Black cores with continuous white
numbering according to DIN VDE 0293
Green-yellow earth core in the outer
layer (3 cores and above)
Cores stranded in layers with optimal
lay-length
PVC-insulated inner sheath YM5 to
DIN VDE 0207 part 5
Braided screen of tinned Cu wires
approx. 85% coverage
Full-polyurethane
outer jacket grey (RAL 7001)

UL and CSA approved flexible control


cables up to 600 V, for all machinery in
tooling and plant construction, suitable
for installation in dry, moist, wet and
outdoor environments for medium
mechanical loads. Designed for the
export-orientated machinery manufacturer, specifically for USA and Canada.
Resistant to mineral oils, synthetic oils
and refrigerants, UV-radiation, osygene,
ozon and hydrolysis. Conditionally resistant to microbes.
* EMC = Electromagnetic compatibility
Note To optimise the EMC features we
recommend a large round contact of the
copper braiding on both ends.

= The product is conformed with the EC Low-Voltage Directive 73/23/EEC and 93/68/EEC.
Part
No.

No. cond.
x AWG*)

No. cond. x Outer 1


cross-sec.
ca. mm
mm2

Cop.
weight
kg / km

Weight
Preis
ca. kg / km DM / 100 m
Cu 300,
93
124
133
153
191
243
322
374
436
560
663

12550 OZ 2 x AWG 20
12551
3 x AWG 20
12552
4 x AWG 20
12553
5 x AWG 20
12554
7 x AWG 20
12555
9 x AWG 20
12556
12 x AWG 20
12557
18 x AWG 20
12558
25 x AWG 20
12559
34 x AWG 20
12560
41 x AWG 20

2 x 0,5
3G 0,5
4G 0,5
5G 0,5
7G 0,5
9G 0,5
12G 0,5
18G 0,5
25G 0,5
34G 0,5
41G 0,5

7,7
8,0
8,6
9,2
10,5
12,3
13,0
15,6
18,2
20,1
22,4

40
45
52
68
93
134
163
191
223
284
336

12561 OZ 2 x AWG 18
12562
3 x AWG 18
12563
4 x AWG 18
12564
5 x AWG 18
12565
7 x AWG 18
12566
9 x AWG 18
12567
12 x AWG 18
12568
18 x AWG 18
12569
25 x AWG 18
12570
34 x AWG 18
12571
41 x AWG 18

2 x 1,0
3G 1,0
4G 1,0
5G 1,0
7G 1,0
9G 1,0
12G 1,0
18G 1,0
25G 1,0
34G 1,0
41G 1,0

8,1
8,4
9,1
10,0
11,3
13,3
13,8
16,2
19,5
22,5
24,2

51
56
81
90
101
161
175
241
342
434
499

107
130
155
181
209
321
341
473
650
781
892

12572 OZ 2 x AWG 16
12573
3 x AWG 16
12574
4 x AWG 16
12575
5 x AWG 16
12576
7 x AWG 16
12577
9 x AWG 16
12578
12 x AWG 16
12579
18 x AWG 16
12580
25 x AWG 16
12581
34 x AWG 16
12582
41 x AWG 16

2 x 1,5
3G 1,5
4G 1,5
5G 1,5
7G 1,5
9G 1,5
12G 1,5
18G 1,5
25G 1,5
34G 1,5
41G 1,5

8,7
9,2
10,0
10,8
12,9
14,8
15,6
18,3
22,5
25,1
27,3

70
89
97
111
147
193
256
380
544
674
881

136
165
192
224
273
340
461
674
950
1203
1588

2 x 2,5
3G 2,5
4G 2,5
5G 2,5
7G 2,5
9G 2,5

10,3
10,8
11,8
13,2
15,6
18,1

73
111
141
169
251
326

173
220
270
329
428
580

12583 OZ
12584
12585
12586
12587
12588

2 x AWG 14
3 x AWG 14
4 x AWG 14
5 x AWG 14
7 x AWG 14
9 x AWG 14

*) Note
AWG sizes are approximate equivalent values. The actual cross-section is in mm2
see page T 15.

A 28

Part
No.

No. cond.
x AWG*)

No. cond. x Outer 1


ca. mm
cross-sec.
mm2

12589
12590
12591

12 x AWG 14
18 x AWG 14
25 x AWG 14

12G 2,5
18G 2,5
25G 2,5

19,2
23,0
28,3

430
639
892

12592 OZ
12593
12594
12595
12596

2 x AWG 12
3 x AWG 12
4 x AWG 12
5 x AWG 12
7 x AWG 12

2x4
3G 4
4G 4
5G 4
7G 4

12,5
13,1
14,5
15,8
19,0

116
198
232
275
395

209
310
456
532
737

12597 OZ
12598
12599
12600
12601

2 x AWG 10
3 x AWG 10
4 x AWG 10
5 x AWG 10
7 x AWG 10

2x6
3G 6
4G 6
5G 6
7G 6

14,2
15,2
16,6
18,4
22,2

183
242
316
411
570

318
411
572
732
961

12602
12603
12604
12605

3 x AWG 8
4 x AWG 8
5 x AWG 8
7 x AWG 8

3G 10
4G 10
5G 10
7G 10

19,1
21,1
23,7
26,5

416
571
690
971

741
988
1202
1743

12606
12607
12608
12609

3 x AWG 6
4 x AWG 6
5 x AWG 6
7 x AWG 6

3G 16
4G 16
5G 16
7G 16

24,2
27,2
30,6
33,6

660
821
1127
1512

1088
1662
2021
2720

12610
12611
12612
12613

3 x AWG 4
4 x AWG 4
5 x AWG 4
7 x AWG 4

3G 25
4G 25
5G 25
7G 25

30,2
33,3
36,8
40,6

1091
1443
1802
2520

1947
2591
3197
4530

12614
12615
12616

3 x AWG 2
4 x AWG 2
5 x AWG 2

3G 35
4G 35
5G 35

33,8
37,7
41,5

1501
1889
2532

2701
3277
4530

12617

4 x AWG 1

4 x 50

41,8

2210

3370

12618

4 x AWG 2-0

4 x 70

47,0

2915

4630

12619

4 x AWG 3-0

4 x 95

51,0

3920

6114

12620

4 x AWG 4-0

4 x 120

58,0

5097

7417

G = with green-yellow earth core


X = without green-yellow earth core (OZ)

Cop.
weight
kg / km

Weight
Preis
ca. kg / km DM / 100 m
Cu 300,
761
1140
1551

HELUKABEL Single 602-RC* -J/-O

600 V
Special Single Core Cable for drag chains, UL-CSA approved 908C

Technical data

Cable structure

Application

Special PVC control cable according to


UL-Style 10107 and CSA AWM I/II AB,
core according to DIN VDE 0281 part 3
(except 300 mm2)
Temperature range
flexing
58 C to +908 C
fixed installation 408 C to +908 C
Permissible operating temperature
max. +908 C at conductor
Nominal voltage
according to UL+CSA 600 V
U0/U 600/1000 V
Test voltage 4000 V
Breakdown voltage min. 8000 V
Insulation resistance
min. 20 MOhm x km
Minimum bending radius
7,5 x cable 1 flexing
3 x cable 1 fixed
Radiation resistance
up to 80 x 106 cJ/kg (up to 80 Mrad)

Bare copper, extra fine wire conductors,


to DIN VDE 0295 cl. 6, col. 4, BS 6360
cl. 6 and IEC 60228 cl. 6, however by
185 mm2 up to 300 mm2 with reduced
single wire-1 , max. 0,30 mm
1. Core insulation of special PVC, TI3 to
DIN VDE 0281 part 1 and UL-Std. 1581
class 43 908 C, wall-thickness to UL-Style
10107 and DIN VDE 0281 part 3, colour
black or green-yellow
2. Core insulation (jacket) of special
PVC, YM5 to DIN VDE 0207 part 5 and
UL-Std. 1581 class 43 908 C, wall-thickness to UL-Style 10107, colour black
(RAL 9005)

High flexible special single core cables for


drag chains are used for flexible use for
medium mechanical stresses with free
movement without tensile stress or
forced movements in dry, moist and wet
rooms.
These two-norm cables primarily
designed for exportorientated machinery
manufacturer for flexible applications in
machineries, machine tools, robot technics, for movable automated machinery
parts. Resistant to mineral oils, synthetic
oils and lubricating coolants.

Tests
According to UL-Style 10107/ UL-Std.
1581, CSA C22.2 No 210
Core according to DIN VDE 0281 part 3
and part 1 (HD 21.3)

Chemical Resistance see table Technical Informations


PVC self-extinguishing and flame
retardant according to DIN VDE 0482
part 265-2-1/EN 50265-2-1/IEC 60332-1
(equivalent DIN VDE 0472 part 804 test
method B), UL-VW 1

Note
For applications which go beyond standard solutions (for example for
composting appliances or high shelf
conveyors with extremely high processing
speeds etc.) we recommend for our especially developed enquiry sheet see page
23 for energy guiding systems.
Before installation in cable trays please
read the instructions.
Further technical details see
selection table for drag chain cables
(pages 24ff).

The materials used in manufacture are


cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers

* RC = Robotics Cable

= The product is conformed with the EC Low-Voltage Directive 73/23/EEC and 93/68/EEC.
Part
No.
69601
69602
69603
69604
69605
69606
69607
69608
69609
69610
69611
69612

No. cores
cross- sec.
mm2
1G 10
1 x 10
1G 16
1 x 16
1G 25
1 x 25
1G 35
1 x 35
1G 50
1 x 50
1G 70
1 x 70

AWGNo.*)

Core
colour

Outer 1
ca. mm

Cop.
weight
kg / km

8
8
6
6
4
4
2
2
1
1
2/0
2/0

gn-ye
black
gn-ye
black
gn-ye
black
gn-ye
black
gn-ye
black
gn-ye
black

9,4
9,4
10,5
10,5
11,6
11,6
14,5
14,5
16,6
16,6
18,0
18,0

96
96
154
154
240
240
336
336
480
480
672
672

Weight
Preis
ca. kg / km EUR / 100 m
Cu 150,
180
180
250
250
370
370
490
490
665
665
910
910

Part
No.
69613
69614
69615
69616
69617
69618
69619
69620
69621
69622
69623
69624

AWG/
Core
kcmil No.*) colour

No. cores
cross- sec.
mm2
1G 95
1 x 95
1G 120
1 x 120
1G 150
1 x 150
1G 185
1 x 185
1G 240
1 x 240
1G 300**
1 x 300**

3/0
3/0
4/0
4/0
250
250
350
350
450
450
550
550

gn-ye
black
gn-ye
black
gn-ye
black
gn-ye
black
gn-ye
black
gn-ye
black

Outer 1
ca. mm
20,5
20,5
23,0
23,0
25,2
25,2
29,0
29,0
32,5
32,5
35,4
35,4

Cop.
weight
kg / km
912
912
1152
1152
1440
1440
1776
1776
2304
2304
2880
2880

Weight
Preis
ca. kg / km EUR / 100 m
Cu 150,
1195
1195
1545
1545
1750
1750
2320
2320
2960
2960
3550
3550

** 300 mm2 in adaption to DIN VDE 0281

*) Note
AWG sizes are approximate equivalent values.
The actual cross-section is in mm2 see page T 15.
G = with green-yellow earth core
X = without green-yellow earth core
PVC cables will be changed to lead free PVC successively.

A 29

HELUKABEL Single 602-RC* -CY -J/-O

Cu-screened
EMC*-preferred type

Special Single Core Cable for drag chains, UL-CSA approved 908C 600 V

Technical data

Cable structure

Application

Special PVC control cable according to


UL-Style 10107 and CSA AWM I/II AB,
core according to DIN VDE 0281 part 3
(except 300 mm2)
Temperature range
flexing
58 C to +908 C
fixed installation 408 C to +908 C
Permissible operating temperature
max. +908 C at conductor
Nominal voltage
according to UL+CSA 600 V
U0/U 600/1000 V
Test voltage 4000 V
Breakdown voltage min. 8000 V
Insulation resistance
min. 20 MOhm x km
Minimum bending radius
7,5 x cable 1 flexing
3 x cable 1 fixed
Coupling resistance
max. 250 Ohm/km
Radiation resistance
up to 80 x 106 cJ/kg (up to 80 Mrad)

Bare copper, extra fine wire conductors,


to DIN VDE 0295 cl. 6, col. 4, BS 6360
cl. 6 and IEC 60228 cl. 6, however by
185 mm2 up to 300 mm2 with reduced
single wire-1 , max. 0,30 mm
1. Core insulation of special PVC, TI3 to
DIN VDE 0281 part 1 and UL Std 1581
class 43 908 C, wall-thickness to UL-Style
10107 and DIN VDE 0281 part 3, colour
black or green-yellow
Tinned copper braided screening,
coverage approx. 80%
2. Core insulation (jacket) of special
PVC, YM5 to DIN VDE 0207 part 5 and
UL-Std. 1581 class 43 908 C, wall-thickness to UL-Style 10107, colour orange
(RAL 2003)

High flexible special single core screened


cables for drag chains are used for flexible use for medium mechanical stresses
with free movement without tensile
stress or forced movements in dry, moist
and wet rooms.
These two-norm cables primarily
designed for exportorientated machinery
manufacturer for flexible applications in
machineries, machine tools, robot technics, for movable automated machinery
parts. Resistant to mineral oils, synthetic
oils and lubricating coolants.
These screened cables are particulary
suitable for the interference-free transmission in instrumentation and control
engineering applications (electromagnetic
compatibility).

Tests
According to UL-Style 10107/UL Std
1581, CSA C22.2 No 210
Core according to DIN VDE 0281 part 3
and part 1 (HD 21.3)

Chemical Resistance see table Technical Informations


PVC self-extinguishing and flame
retardant according to DIN VDE 0482
part 265-2-1/EN 50265-2-1/IEC 60332-1
(equivalent DIN VDE 0472 part 804 test
method B), UL-VW 1
* RC = Robotics Cable

Note
For applications which go beyond standard solutions (for example for
composting appliances or high shelf
conveyors with extremely high processing
speeds etc.) we recommend for our especially developed enquiry sheet see page
A 15 for energy guiding systems.
Before installation in cable trays please
read the instructions.

The materials used in manufacture are


cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers

* EMC = Electromagnetic compatibility


Note To optimise the EMC features we
recommend a large round contact of the
copper braiding on both ends.

= The product is conformed with the EC Low-Voltage Directive 73/23/EEC and 93/68/EEC.
Part
No.
69631
69632
69633
69634
69635
69636
69637
69638
69639
69640
69641
69642

No. cores
cross- sec.
mm2
1G 10
1 x 10
1G 16
1 x 16
1G 25
1 x 25
1G 35
1 x 35
1G 50
1 x 50
1G 70
1 x 70

AWGNo.*)

Core
colour

Outer 1
ca. mm

Cop.
weight
kg / km

8
8
6
6
4
4
2
2
1
1
2/0
2/0

gn-ye
black
gn-ye
black
gn-ye
black
gn-ye
black
gn-ye
black
gn-ye
black

10,0
10,0
11,1
11,1
12,3
12,3
15,1
15,1
17,2
17,2
19,0
19,0

130
130
190
190
260
260
405
405
560
560
780
780

Weight
Preis
ca. kg / km EUR / 100 m
Cu 150,
230
230
300
300
420
420
615
615
825
825
1090
1090

Part
No.
69643
69644
69645
69646
69647
69648
69649
69650
69651
69652
69653
69654

AWG/
Core
kcmil No.*) colour

No. cores
cross- sec.
mm2
1G 95
1 x 95
1G 120
1 x 120
1G 150
1 x 150
1G 185
1 x 185
1G 240
1 x 240
1G 300**
1 x 300**

3/0
3/0
4/0
4/0
250
250
350
350
450
450
550
550

gn-ye
black
gn-ye
black
gn-ye
black
gn-ye
black
gn-ye
black
gn-ye
black

Outer 1
ca. mm
22,0
22,0
23,6
23,6
25,8
25,8
29,8
29,8
33,5
33,5
36,2
36,2

Cop.
weight
kg / km
1030
1030
1285
1285
1430
1430
1940
1940
2530
2530
3140
3140

Weight
Preis
ca. kg / km EUR / 100 m
Cu 150,
1395
1395
1770
1770
1930
1930
2635
2635
3380
3380
4120
4120

** 300 mm2 in adaption to DIN VDE 0281

*) Note
AWG sizes are approximate equivalent values.
The actual cross-section is in mm2 see page T 15.

DESINA: DEcentralised and Standardised


INstAllation is a recommendation from VDW, the
German toolmakers association, for harmonisation
of components, interfaces and connecting systems

Further technical details see selection table for drag chain cables
(pages 24ff).
G = with green-yellow earth core
X = without green-yellow earth core
PVC cables will be changed to lead free PVC successively.

A 30

special cables
for drag chains
Two-Approvals control cable UL-CSA approved 908C 600 V

HELUKABEL JZ-602 RC*

Technical data

Cable structure

Application

Control cable of special-PVC to UL


AWM Style 10012 (core insulation)
Style 2587 (jacket insulation) and CSA
Temperature range
flexing
58 C to +908 C
fixed installation 408 C to +908 C
Nominal voltage
according to UL + CSA 600 V
Test voltage 4000 V
Breakdown voltage min. 8000 V
Insulation resistance
min 20 MOhm x km
Minimum bending radius
for permanent approx. 7,5 x cable 1
Radiation resistance
up to 80 x 106 cJ/kg (up to 80 Mrad)

Bare copper, extra fine wire conductors,


to DIN VDE 0295 cl. 6 col. 4, BS 6360
cl. 6 and IEC 60228 cl. 6
Special PVC core insulation, YI8 to
DIN VDE 0207 part 4 and class 43 to
UL-Std. 1581
Red cores with continuous white figure
imprint to DIN VDE 0293
Green-yellow earth core in the outer
layer (3 cores and above)
Cores stranded in layers with optimal
selected lay-lenght
Core wrapping with fleece over each
layer
Special PVC outer jacket YM5 to
DIN VDE 0207 part 5, UL-Style 2587 and
CSA C22.2 No 210
Outer jacket black (RAL 9005)
Extensively oil resistant Chemical Resistance see table Technical Informations
PVC self-extinguishing and flame
retardant according to DIN VDE 0482
part 265-2-1/EN 50265-2-1/IEC 60332-1
(equivalent DIN VDE 0472 part 804 test
method B)

These cables are used for flexible use for


medium mechanical stresses with free
movement without tensile stress or
forced movements in dry, moist and wet
rooms. These special cables for drag
chains are used for permanent flexible
applications in machineries, machine
tools, robot technics, for movable automated machinery parts.
These cables have shown excellent
performance in combination with standard cable trays.

The materials used in manufacture are


cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers

Note
Interesting for the export-oriented
machines and machinery plants.
UV-resistant

* RC = Robotics Cable

= The product is conformed with the EC Low-Voltage Directive 73/23/EEC and 93/68/EEC.
Part
No.

No. cond.
x AWG*)

No. cond. x Outer 1


cross-sec.
ca. mm
mm2

89900
89901
89902
89903
89904
89905
89906
89907
89908

3 x AWG 20
4 x AWG 20
5 x AWG 20
7 x AWG 20
9 x AWG 20
12 x AWG 20
18 x AWG 20
25 x AWG 20
34 x AWG 20

3G 0,5
4G 0,5
5G 0,5
7G 0,5
9G 0,5
12G 0,5
18G 0,5
25G 0,5
34G 0,5

6,0
6,5
7,1
8,2
10,0
10,5
12,5
15,0
17,2

14,0
19,0
24,0
34,0
43,2
58,2
86,0
120,0
163,0

89909
89910
89911
89912
89913
89914
89915
89916
89917
89918

3 x AWG 18
4 x AWG 18
5 x AWG 18
7 x AWG 18
9 x AWG 18
12 x AWG 18
15 x AWG 18
18 x AWG 18
25 x AWG 18
34 x AWG 18

3G 0,75
4G 0,75
5G 0,75
7G 0,75
9G 0,75
12G 0,75
15G 0,75
18G 0,75
25G 0,75
34G 0,75

6,6
7,1
7,8
9,2
11,0
11,5
13,2
14,0
17,2
19,1

28,8
38,4
48,0
67,0
86,4
115,0
144,0
173,0
240,0
326,0

89919
89920
89921
89922
89923

3 x AWG 16
4 x AWG 16
5 x AWG 16
7 x AWG 16
9 x AWG 16

3G 1,5
4G 1,5
5G 1,5
7G 1,5
9G 1,5

7,4
8,0
8,8
10,8
12,8

44,0
58,0
72,0
101,0
129,7

Cop.
weight
kg / km

Part
No.

No. cond.
x AWG*)

No. cond. x Outer 1


ca. mm
cross-sec.
mm2

89924
89925
89926
89927
89932
89928
89933
89929
89934

12 x AWG 16
18 x AWG 16
25 x AWG 16
34 x AWG 16
3 x AWG 14
4 x AWG 14
5 x AWG 14
7 x AWG 14
12 x AWG 14

12G 1,5
18G 1,5
25G 1,5
34G 1,5
3G 2,5
4G 2,5
5G 2,5
7G 2,5
12G 2,5

13,5
16,0
19,8
22,4
8,9
10,1
11,3
13,6
16,8

173,0
260,0
360,0
490,0
72,0
96,0
120,0
168,0
288,0

88
101
126
145
168
260
300
360
640
730

89935
89930
89936
89931

3 x AWG 12
4 x AWG 12
5 x AWG 12
7 x AWG 12

3G 4,0
4G 4,0
5G 4,0
7G 4,0

10,9
12,4
13,8
16,6

115,0
154,0
192,0
269,0

231
298
370
460

89937

4 x AWG 10

4G 6,0

14,6

231,0

430

89938

4 x AWG 8

4G 10,0

18,2

384,0

720

89939

4 x AWG 6

4G 16,0

22,0

615,0

1060

94
117
140
186
244

89940

4 x AWG 4

4G 25,0

26,5

960,0

1590

89941

4 x AWG 2

4G 35,0

30,8

1344,0

2105

Weight
Preis
ca. kg / km DM / 100 m
Cu 300,
58
69
84
123
177
192
256
358
487

Cop.
weight
kg / km

Weight
Preis
ca. kg / km DM / 100 m
Cu 300,
319
451
625
840
150
185
242
293
498

*) Note
AWG sizes are approximate equivalent values.
The actual cross-section is in mm2 see page T 15.
Further technical details see selection table for drag chain cables
(pages 24ff).

G = with green-yellow earth core


PVC cables will be changed to lead free PVC successively.

A 31

special cables
for drag chains
Two-Approvals control cable UL-CSA approved 808C 600 V

HELUKABEL JZ-602 RC*-PUR

Technical data

Cable structure

Application

Control cable of special-PUR to UL


CSA AWM I/II A/B Style 20939 (jacket
insulation) and CSA
Temperature range
flexing
58 C to +808 C
fixed installation 408 C to +808 C
Nominal voltage
according to UL + CSA 600 V
Test voltage 4000 V
Breakdown voltage min. 8000 V
Insulation resistance
min 20 MOhm x km
Minimum bending radius
for permanent approx. 7,5 x cable 1
Radiation resistance
up to 100 x 106 cJ/kg (up to 100 Mrad)

Bare copper, extra fine wire conductors,


to DIN VDE 0295 cl. 6, BS 6360 cl. 6 and
IEC 60228 cl. 6
Special PVC core insulation, YI8 to
DIN VDE 0207 part 4 and class 43 to
UL-Std. 1581
Black cores with continuous white
numbering according to DIN VDE 0293
Green-yellow earth core in the outer
layer (3 cores and above)
Cores stranded in layers with optimal
selected lay-lenght
Core wrapping with fleece over each
layer
Full-polyurethane
outer jacket grey (RAL 7001)

These cables are used for flexible use for


medium mechanical stresses with free
movement without tensile stress or
forced movements in dry, moist, wet
rooms and outdoor. These special cables
for drag chains are used for permanent
flexible applications in machineries,
machine tools, robot technics, for
movable automated machinery parts.

The materials used in manufacture are


cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers

Resistant to mineral oils, synthetic oils


and refrigerants, UV-radiation, oxygene,
ozon and hydrolysis. Conditionally resistant to microbes.

* RC = Robotics Cable

= The product is conformed with the EC Low-Voltage Directive 73/23/EEC and 93/68/EEC.
Part
No.

No. cond.
x AWG*)

No. cond. x Outer 1


cross-sec.
ca. mm
mm2

12630
12631
12632
12633
12634
12635
12636
12637
12638

3 x AWG 20
4 x AWG 20
5 x AWG 20
7 x AWG 20
9 x AWG 20
12 x AWG 20
18 x AWG 20
25 x AWG 20
34 x AWG 20

3G 0,5
4G 0,5
5G 0,5
7G 0,5
9G 0,5
12G 0,5
18G 0,5
25G 0,5
34G 0,5

6,0
6,5
7,1
8,2
10,0
10,5
12,5
15,2
17,1

14,0
19,0
24,0
34,0
43,2
58,2
86,0
120,0
163,0

12639
12640
12641
12642
12643
12644
12645
12646
12647
12648

3 x AWG 18
4 x AWG 18
5 x AWG 18
7 x AWG 18
9 x AWG 18
12 x AWG 18
15 x AWG 18
18 x AWG 18
25 x AWG 18
34 x AWG 18

3G 0,75
4G 0,75
5G 0,75
7G 0,75
9G 0,75
12G 0,75
15G 0,75
18G 0,75
25G 0,75
34G 0,75

6,6
7,1
7,8
9,2
11,0
11,5
13,2
14,0
17,2
19,1

28,8
38,4
48,0
67,0
86,4
115,0
144,0
173,0
240,0
326,0

88
101
126
145
168
260
300
360
640
730

12649
12650
12651
12652
12653
12654
12655
12656
12657

3 x AWG 16
4 x AWG 16
5 x AWG 16
7 x AWG 16
9 x AWG 16
12 x AWG 16
18 x AWG 16
25 x AWG 16
34 x AWG 16

3G 1,5
4G 1,5
5G 1,5
7G 1,5
9G 1,5
12G 1,5
18G 1,5
25G 1,5
34G 1,5

7,4
8,0
8,8
10,8
12,8
13,5
16,0
19,8
22,4

44,0
58,0
72,0
101,0
129,7
173,0
260,0
360,0
490,0

94
117
140
186
244
319
451
625
840

Cop.
weight
kg / km

Weight
Preis
ca. kg / km DM / 100 m
Cu 300,
58
69
84
123
177
192
256
358
487

Part
No.

No. cond.
x AWG*)

No. cond. x Outer 1


ca. mm
cross-sec.
mm2

12658
12659
12660
12661
12662

3 x AWG 14
4 x AWG 14
5 x AWG 14
7 x AWG 14
12 x AWG 14

3G 2,5
4G 2,5
5G 2,5
7G 2,5
12G 2,5

8,9
10,1
11,3
13,6
16,8

72,0
96,0
120,0
168,0
288,0

12663
12664
12665
12666

3 x AWG 12
4 x AWG 12
5 x AWG 12
7 x AWG 12

3G 4,0
4G 4,0
5G 4,0
7G 4,0

10,9
12,4
13,8
16,6

115,0
154,0
192,0
269,0

231
298
370
460

12667

4 x AWG 10

4G 6,0

14,6

231,0

430

12668

4 x AWG 8

4G 10,0

18,2

384,0

720

12669

4 x AWG 6

4G 16,0

22,0

615,0

1060

12670

4 x AWG 4

4G 25,0

26,5

960,0

1590

12671

4 x AWG 2

4G 35,0

30,8

1344,0

2105

G = with green-yellow earth core

Before installation in cable trays please read the instructions.


*) Note
AWG sizes are approximate equivalent values.
The actual cross-section is in mm2 see page T 15.
Further technical details see selection table for drag chain cables
(pages 24ff).

A 32

Cop.
weight
kg / km

Weight
Preis
ca. kg / km DM / 100 m
Cu 300,
150
185
242
293
498

cables for
drag chains
Two-Approvals control cable UL-CSA approved 908C 600 V

HELUKABEL JZ-602 RC*-CY

Technical data

Cable structure

Application

Control cable of special-PVC to UL AWM


Style 10012 (core insulation) Style 2587
(jacket insulation) and CSA
Temperature range
flexing
58 C to +908 C
fixed installation 408 C to +908 C
Nominal voltage
according to UL+CSA 600 V
Test voltage 4000 V
Breakdown voltage min. 8000 V
Insulation resistance
min 20 MOhm x km
Minimum bending radius
for permanent approx. 10 x cable 1
Radiation resistance
up 80 x 106 cJ/kg (up to 80 Mrad)
Coupling resistance
max. 250 Ohm/km

Bare copper, extra fine wire conductors,


to DIN VDE 0295 cl. 6 col. 4, BS 6360
cl. 5 and IEC 60228 cl. 6
Special PVC core insulation, YI8 to
DIN VDE 0207 part 4 and class 43 to
UL-Std. 1581
Red cores with continuous white figure
imprint to DIN VDE 0293
Green-yellow earth core in the outer
layer
Cores stranded in layers with optimal
selected lay-lenght
Core wrapping with fleece over each
layer
PVC-inner sheath
Screening:
* up to 17 mm 1
layer of tinned
copper wires
* 4 17 mm 1
tinned copper wire
braid coverage ca. 85%
Special PVC outer jacket YM5 to
DIN VDE 0207 part 5, UL-Style 2587 and
CSA C22.2 No 210
Outer jacket black (RAL 9005)
Extensively oil resistant Chemical Resistance see table Technical Informations

These cable are used for flexible use for


medium mechanical stresses with free
movement without tensile stress or
forced movements in dry, moist and wet
rooms. These special cables for drag
chains are used for permanent flexible
applications in machineries, machine
tools, robot technics, for movable automated machinery parts.
These cables have shown excellent
performance in combination with standard cable trays.
The dense screening assures disturbance-free transmission of all signals and
impulses. An ideal disturbance-free
control cable for the above applications.

The materials used in manufacture are


cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
PVC self-extinguishing and flame
retardant according to DIN VDE 0482
part 265-2-1/EN 50265-2-1/IEC 60332-1
(equivalent DIN VDE 0472 part 804 test
method B)

Note
Interesting for the export-oriented
machines and machinery plants.
UV-resistant
* EMC = Electromagnetic compatibility
Note To optimise the EMC features we
recommend a large round contact of the
copper braiding on both ends.

* RC = Robotics Cable
= The product is conformed with the EC Low-Voltage Directive 73/23/EEC and 93/68/EEC.
Part
No.

No. cond.
x AWG*)

No. cond. x Outer 1


cross-sec.
ca. mm
mm2

89950
89951
89952
89953
89954
89955
89956
89957
89958

3 x AWG 20
4 x AWG 20
5 x AWG 20
7 x AWG 20
9 x AWG 20
12 x AWG 20
15 x AWG 20
18 x AWG 20
25 x AWG 20

3G 0,5
4G 0,5
5G 0,5
7G 0,5
9G 0,5
12G 0,5
15G 0,5
18G 0,5
25G 0,5*

8,5
9,1
9,9
11,0
12,4
13,5
14,8
16,0
19,0

45
52
68
93
134
163
174
191
223

89959
89960
89961
89962
89963
89964
89965
89966
89967
89968

3 x AWG 18
4 x AWG 18
5 x AWG 18
7 x AWG 18
9 x AWG 18
12 x AWG 18
15 x AWG 18
18 x AWG 18
25 x AWG 18
34 x AWG 18

3G 0,75
4G 0,75
5G 0,75
7G 0,75
9G 0,75
12G 0,75
15G 0,75
18G 0,75*
25G 0,75*
34G 0,75*

8,9
9,7
10,4
12,0
14,1
15,2
16,7
17,6
20,7
24,3

56
81
90
106
161
175
204
241
342
434

130
155
181
208
321
341
396
473
650
781

89969
89970
89971
89972
89973

3 x AWG 16
4 x AWG 16
5 x AWG 16
7 x AWG 16
9 x AWG 16

3G 1,5
4G 1,5
5G 1,5
7G 1,5
9G 1,5

10,2
11,0
11,8
14,0
16,4

89
97
111
147
193

165
192
224
274
340

Cop.
weight
kg / km

Weight
Preis
ca. kg / km DM / 100 m
Cu 300,
124
135
153
191
243
322
350
374
436

Part
No.

No. cond.
x AWG*)

No. cond. x Outer 1


ca. mm
cross-sec.
mm2

89974
89975
89976
89977

12 x AWG 16
18 x AWG 16
25 x AWG 16
34 x AWG 16

12G 1,5*
18G 1,5*
25G 1,5*
34G 1,5*

17,1
20,2
25,2
28,1

256
360
544
674

Weight
Preis
ca. kg / km DM / 100 m
Cu 300,
461
674
950
1203

89984
89978
89985
89979
89986
89980

3 x AWG 14
4 x AWG 14
5 x AWG 14
7 x AWG 14
12 x AWG 14
18 x AWG 14

3G 2,5
4G 2,5
5G 2,5
7G 2,5*
12G 2,5*
18G 2,5*

11,8
13,2
14,2
17,4
21,0
25,4

141
170
195
251
368
639

220
270
350
428
730
1140

89987
89981
89988
89982

3 x AWG 12
4 x AWG 12
5 x AWG 12
7 x AWG 12

3G 4,0
4G 4,0
5G 4,0*
7G 4,0*

14,0
15,9
17,7
20,9

180
232
330
395

296
456
450
737

89983

4 x AWG 10

4G 6,0*

18,3

316

572

89989

4 x AWG 8

4G 10,0*

23,2

490

1012

89990

4 x AWG 6

4G 16,0*

27,6

850

1400

89991

4 x AWG 4

4G 25,0*

33,1

1450

2100

89992

4 x AWG 2

4G 35,0*

37,8

1890

2550

Cop.
weight
kg / km

*) Note
AWG sizes are approximate equivalent values.
The actual cross-section is in mm2 see page T 15.
* With braid
PVC cables will be changed to lead free PVC successively.

G = with green-yellow earth core


Further technical details see selection table for drag chain cables (pages 24ff).

A 33

cables for
drag chains
Two-Approvals control cable UL-CSA approved 808C 600 V

HELUKABEL JZ-602 RC*-C-PUR

Technical data

Cable structure

Application

Control cable of special-PUR to UL CSA


AWM I/II A/B Style 20939 (jacket insulation) and CSA
Temperature range
flexing
58 C to +808 C
fixed installation 408 C to +808 C
Nominal voltage
according to UL+CSA 600 V
Test voltage 4000 V
Breakdown voltage min. 8000 V
Insulation resistance
min 20 MOhm x km
Minimum bending radius
for permanent approx. 10 x cable 1
Radiation resistance
up 100 x 106 cJ/kg (up to 100 Mrad)
Coupling resistance
max. 250 Ohm/km

Bare copper, extra fine wire conductors,


to DIN VDE 0295 cl. 6, BS 6360 cl. 6 and
IEC 60228 cl. 6
Special PVC core insulation, YI8 to
DIN VDE 0207 part 4 and class 43 to
UL-Std. 1581
Black cores with continuous white
numbering according to DIN VDE 0293
Green-yellow earth core in the outer
layer
Cores stranded in layers with optimal
selected lay-lenght
Core wrapping with fleece over each
layer
PVC-inner sheath
Screening:
* up to 17 mm 1
layer of tinned
copper wires
* 4 17 mm 1
tinned copper wire
braid coverage ca. 85%
Full-polyurethane
outer jacket grey (RAL 7001)

These cable are used for flexible use for


medium mechanical stresses with free
movement without tensile stress or
forced movements in dry, moist, wet
rooms and outdoor. These special cables
for drag chains are used for permanent
flexible applications in machineries,
machine tools, robot technics, for
movable automated machinery parts.
Resistant to mineral oils, synthetic oils
and refrigerants, UV-radiation, oxygene,
ozon and hydrolysis. Conditionally resistant to microbes.
The dense screening assures disturbance-free transmission of all signals and
impulses. An ideal disturbance-free
control cable for the above applications.

The materials used in manufacture are


cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers

* EMC = Electromagnetic compatibility


Note To optimise the EMC features we
recommend a large round contact of the
copper braiding on both ends.
* RC = Robotics Cable

= The product is conformed with the EC Low-Voltage Directive 73/23/EEC and 93/68/EEC.
Part
No.

No. cond.
x AWG*)

No. cond. x Outer 1


cross-sec.
ca. mm
mm2

12680
12681
12682
12683
12684
12685
12686
12687
12688

3 x AWG 20
4 x AWG 20
5 x AWG 20
7 x AWG 20
9 x AWG 20
12 x AWG 20
15 x AWG 20
18 x AWG 20
25 x AWG 20

3G 0,5
4G 0,5
5G 0,5
7G 0,5
9G 0,5
12G 0,5
15G 0,5
18G 0,5
25G 0,5*

8,5
9,1
9,7
11,0
12,4
13,5
14,8
16,0
19,0

45
52
68
93
134
163
174
191
223

12689
12690
12691
12692
12693
12694
12695
12696
12697
12698

3 x AWG 18
4 x AWG 18
5 x AWG 18
7 x AWG 18
9 x AWG 18
12 x AWG 18
15 x AWG 18
18 x AWG 18
25 x AWG 18
34 x AWG 18

3G 0,75
4G 0,75
5G 0,75
7G 0,75
9G 0,75
12G 0,75
15G 0,75
18G 0,75*
25G 0,75*
34G 0,75*

8,9
9,7
10,4
12,0
14,1
15,2
16,7
17,6
20,7
24,3

56
81
90
106
161
175
204
241
342
434

130
155
181
208
321
341
396
473
650
781

10,2
11,0
11,8
14,0
16,4

89
97
111
147
193

165
192
224
274
340

12699
3 x AWG 16
3G 1,5
12700
4 x AWG 16
4G 1,5
12701
5 x AWG 16
5G 1,5
12702
7 x AWG 16
7G 1,5
12703
9 x AWG 16
9G 1,5
G = with green-yellow earth core

Cop.
weight
kg / km

Weight
Preis
ca. kg / km DM / 100 m
Cu 300,
124
135
153
191
243
322
350
374
436

Part
No.

No. cond.
x AWG*)

No. cond. x Outer 1


ca. mm
cross-sec.
mm2

12704
12705
12706
12707

12 x AWG 16
18 x AWG 16
25 x AWG 16
34 x AWG 16

12G 1,5*
18G 1,5*
25G 1,5*
34G 1,5*

17,1
20,2
25,2
28,1

256
360
544
674

Weight
Preis
ca. kg / km DM / 100 m
Cu 300,
461
674
950
1203

12708
12709
12710
12711
12712
12713

3 x AWG 14
4 x AWG 14
5 x AWG 14
7 x AWG 14
12 x AWG 14
18 x AWG 14

3G 2,5
4G 2,5
5G 2,5
7G 2,5*
12G 2,5*
18G 2,5*

11,8
13,2
14,2
17,4
21,0
25,4

141
170
195
251
368
639

220
270
350
428
730
1140

12714
12715
12716
12717

3 x AWG 12
4 x AWG 12
5 x AWG 12
7 x AWG 12

3G 4,0
4G 4,0
5G 4,0*
7G 4,0*

14,0
15,9
17,7
20,9

180
232
330
395

296
456
450
737

12718

4 x AWG 10

4G 6,0*

18,3

316

572

12719

4 x AWG 8

4G 10,0*

23,2

490

1012

12720

4 x AWG 6

4G 16,0*

27,6

850

1400

12721

4 x AWG 4

4G 25,0*

33,1

1450

2100

12722

4 x AWG 2

4G 35,0*

37,8

1890

2550

Before installation in cable trays please read the instructions.


*) Note
AWG sizes are approximate equivalent values.
The actual cross-section is in mm2 see page T 15.
* With braid
Further technical details see selection table for drag chain cables (pages 24ff).

A 34

Cop.
weight
kg / km

UL-CSA-HAR*
CSA v HAR x

HELUKABEL JZ-603
Three-Approvals Control Cable

Technical data

Cable structure

Application

Special PVC control cable with oil resistant outer sheath to DIN VDE 0281
part 13, HD 21.13 S1 and to UL-Style
2587
Temperature range
flexing
58 C to +708 C (HAR)
58 C to +908 C (UL+CSA)
fixed installation 408 C to +708 C (HAR)
408 C to +908 C (UL+CSA)
Nominal voltage
U0/U = 300/500 V (HAR)
= 600 V (UL+CSA)
U
Test voltage 3000 V
Breakdown voltage min. 6000 V
Insulation resistance
min. 20 MOhm x km
Minimum bending radius
approx. 7,5 x cable 1
Radiation resistance
up to 80 x 106 cJ/kg (up to 80 Mrad)
Oil resistant as per VDE 0207, UL 1581
part 50.182, ASTM-OIL No. 2,
VDE 0472 part 803, UL 1581 part 50.182

Bare copper, fine wire conductors


to DIN VDE 0295 cl. 5, BS 6360 cl. 5 and
IEC 60228 cl. 5
Special PVC core insulation TI1, to
DIN VDE 0281 part 1, HD 21.1S2 and
class 43 to UL-Std. 1581
Black cores with white continuous
numbering
Green-yellow earth core in the outer layer
Cores stranded in layers with optimal
lay-length
Special PVC outer sheath TM5, to
DIN VDE 0281 part 1, HD 21.1 S2 and
class 43 to UL-Std. 1581
colour grey (RAL 7001)
PVC self-extinguishing and flame
retardant according to DIN VDE 0482
part 265-2-1/EN 50265-2-1/IEC 60332-1
(equivalent DIN VDE 0472 part 804 test
method B), UL-VW 1

UL-CSA-HAR approved cables offer any


company exorting anywhere in the world,
primarily designed for exporters, used in
machine tools, control systems, assembly
lines and other industrial equipment.
These cables are suitable for flexible use
for medium mechanical stresses with free
movements in dry, moist and wet rooms
but not for open air.

The materials used in manufacture are


cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers

= The product is conformed with the EC Low-Voltage Directive 73/23/EEC and 93/68/EEC.
Part
No.

No. cores x
cross-sec.
mm2

AWGno.*)

Outer 1
ca. mm

Cop.
weight
kg / km

Weight
ca. kg / km

83704 OZ
83650
83651
83652
83653
83654
83655
83656
83657
83658
83659
83660

2 x 0,5
3G 0,5
4G 0,5
5G 0,5
7G 0,5
12G 0,5
18G 0,5
25G 0,5
34G 0,5
41G 0,5
50G 0,5
61G 0,5

20
20
20
20
20
20
20
20
20
20
20
20

5,7
6,1
6,7
7,3
8,8
11,1
12,9
16,0
17,7
19,5
21,3
23,8

9,6
14,0
19,0
24,0
34,0
58,0
86,0
120,0
163,0
197,0
240,0
293,0

52
63
69
87
119
198
266
380
508
594
715
840

83705 OZ
83661
83662
83663
83664
83665
83666
83667
83668
83669
83670
83671

2 x 0,75
3G 0,75
4G 0,75
5G 0,75
7G 0,75
12G 0,75
18G 0,75
25G 0,75
34G 0,75
41G 0,75
50G 0,75
61G 0,75

19
19
19
19
19
19
19
19
19
19
19
19

6,0
6,5
7,1
7,9
9,5
11,6
13,9
17,1
19,1
20,9
23,0
25,3

14,4
22,0
29,0
36,0
50,0
86,0
130,0
180,0
245,0
296,0
360,0
439,0

66
76
85
113
144
245
327
466
626
747
896
1070

83706 OZ
83672
83673
83674
83675
83676
83677
83678

2x1
3G 1
4G 1
5G 1
7G 1
12G 1
18G 1
25G 1

18
18
18
18
18
18
18
18

6,3
6,8
7,5
8,4
10,0
12,5
14,7
18,0

19,2
29,0
39,0
48,0
67,0
115,0
173,0
240,0

70
88
99
132
170
285
405
570

AWGno.*)

* Note
The following amendments in the cable designation result from the new
DIN VDE 0281 part 13/harmonised in accordance with HD 21.13S1:
NYSLYo-J (new: H05V V5-F) and
NYSLYCYo-J (new: H05V VC4V5-K). SEV-approval is no longer applicable as a result of
the harmonisation.

Part
No.

No. cores x
cross-sec.
mm2

AWGno.*)

Outer 1
ca. mm

Cop.
weight
kg / km

Weight
ca. kg / km

83679
83680
83681
83682

34G 1
41G 1
50G 1
61G 1

18
18
18
18

20,3
22,4
24,3
26,8

326,0
394,0
480,0
586,0

742
885
1071
1265

83707 OZ
83683
83684
83685
83686
83687
83688
83689
83690
83691
83692
83693

2 x 1,5
3G 1,5
4G 1,5
5G 1,5
7G 1,5
12G 1,5
18G 1,5
25G 1,5
34G 1,5
41G 1,5
50G 1,5
61G 1,5

16
16
16
16
16
16
16
16
16
16
16
16

7,4
8,0
8,7
9,8
11,9
14,5
17,4
21,3
24,1
26,2
28,8
31,5

28,8
43,0
58,0
72,0
101,0
173,0
259,0
360,0
490,0
591,0
720,0
878,0

91
110
141
167
225
361
518
730
945
1135
1381
1640

83708 OZ
83694
83695
83696
83697
83698
83699
83700
83701
83702
83703

2 x 2,5
3G 2,5
4G 2,5
5G 2,5
7G 2,5
12G 2,5
18G 2,5
25G 2,5
34G 2,5
50G 2,5
61G 2,5

14
14
14
14
14
14
14
14
14
14
14

9,2
9,9
11,0
12,0
14,6
18,1
22,1
26,5
29,9
35,2
38,4

48,0
72,0
96,0
120,0
168,0
288,0
432,0
600,0
816,0
1200,0
1464,0

125
169
209
256
340
579
851
1175
1529
2290
2724

AWGno.*)

*) Note
AWG sizes are approximate equivalent values.
The actual cross-section is in mm2 see page T 15.
G = with green-yellow earth core
X = without green-yellow earth core (OZ)
For details of extra cables with overseas standards please see pages F 1 F 21.
PVC cables will be changed to lead free PVC successively.

A 35

UL-CSA-HAR*-CY
CSA v HAR x
Three-Approvals Cable, Cu-screened EMC*-preferred type

HELUKABEL JZ-603-CY

Technical data

Cable structure

Application

Special PVC control cable with oil resistant outer sheath to DIN VDE 0281
part 13, HD 21.13 S1 and to UL-Style
2587
Temperature range
flexing
58 C to +708 C (HAR)
58 C to +908 C (UL+CSA)
fixed installation 408 C to +708 C (HAR)
408 C to +908 C (UL+CSA)
Nominal voltage
U0/U = 300/500 V (HAR)
= 600 V (UL+CSA)
U
Test voltage 3000 V
Breakdown voltage min. 6000 V
Insulation resistance min. 20 MOhm x km
Minimum bending radius
approx. 10 x cable 1
Radiation resistance
up to 80 x 106 cJ/kg (up to 80 Mrad)
Coupling resistance max. 250 Ohm/km

Bare copper, fine wire conductors


to DIN VDE 0295 cl. 5, BS 6360 cl. 5 and
IEC 60228 cl. 5
Special PVC core insulation TI1, to
DIN VDE 0281 part 1, HD 21.1S2 and
class 43 to UL-Std. 1581
Black cores with white continuous
numbering
Green-yellow earth core in the outer layer
PVC based inner sheath
Tinned copper braiding screening,
85% coverage
Special PVC outer sheath TM5, to
DIN VDE 0281 part 1, HD 21.1 S2 and
class 43 to UL-Std. 1581 colour grey
(RAL 7001)
PVC self-extinguishing and flame
retardant according to DIN VDE 0482
part 265-2-1/EN 50265-2-1/IEC 60332-1
(equivalent DIN VDE 0472 part 804 test
method B), UL-VW 1
Oil retardant see page A 35.

UL-CSA-HAR approved cables offer any


company exorting anywhere in the world,
primarily designed for exporters, used in
machine tools, control systems, assembly
lines and other industrial equipment.
These cables are suitable for flexible use
for medium mechanical stresses with free
movements in dry, moist and wet rooms
but not for open air.
The dense screening assures disturbance-free transmission of all signals and
impulses. An ideal disturbance-free
control cable for the above application.

The materials used in manufacture are


cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers

* EMC = Electromagnetic compatibility


Note To optimise the EMC features we
recommend a large round contact of the
copper braiding on both ends.

= The product is conformed with the EC Low-Voltage Directive 73/23/EEC and 93/68/EEC.
Part
No.

No. cores x
cross-sec.
mm2

AWGno.*)

Outer 1
ca. mm

Cop.
weight
kg / km

Weight
ca. kg / km

83709 OZ
83720
83721
83722
83723
83724
83725
83726
83727
83728
83729
83730

2 x 0,5
3G 0,5
4G 0,5
5G 0,5
7G 0,5
12G 0,5
18G 0,5
25G 0,5
34G 0,5
41G 0,5
50G 0,5
61G 0,5

20
20
20
20
20
20
20
20
20
20
20
20

7,7
8,3
8,9
9,7
11,2
13,6
15,4
18,6
20,8
22,6
24,8
26,0

30
42
51
56
75
124
166
196
242
351
398
447

90
105
123
147
195
276
418
504
632
750
968
1068

83710 OZ
83731
83732
83733
83734
83735
83736
83737
83738
83739
83740
83741

2 x 0,75
3G 0,75
4G 0,75
5G 0,75
7G 0,75
12G 0,75
18G 0,75
25G 0,75
34G 0,75
41G 0,75
50G 0,75
61G 0,75

19
19
19
19
19
19
19
19
19
19
19
19

8,0
8,6
9,4
10,1
11,9
14,2
16,6
20,0
22,4
24,0
26,2
30,0

41
50
61
73
93
155
211
278
360
454
541
628

101
127
155
180
225
326
457
635
805
908
1155
1400

18
18
18
18
18

8,5
9,2
9,8
10,7
12,5

48
61
76
85
113

113
144
178
205
263

83711 OZ
83742
83743
83744
83745

2x1
3G 1
4G 1
5G 1
7G 1

AWGno.*)

* Note
The following amendments in the cable designation result from the new
DIN VDE 0281 part 13/harmonised in accordance with HD 21.13S1:
NYSLYo-J (new: H05V V5-F) and NYSLYCYo-J (new: H05V VC4V5-K). SEV-approval is no
longer applicable as a result of the harmonisation.

A 36

Part
No.

No. cores x
cross-sec.
mm2

AWGno.*)

Outer 1
ca. mm

Cop.
weight
kg / km

Weight
ca. kg / km

83746
83747
83748
83749
83750
83751
83752

12G 1
18G 1
25G 1
34G 1
41G 1
50G 1
61G 1

18
18
18
18
18
18
18

15,1
17,3
21,1
23,5
25,5
27,6
32,4

195
256
342
447
575
666
780

424
560
760
945
1151
1300
1500

83712 OZ
83753
83754
83755
83756
83757
83758
83759
83760
83761
83762
83763

2 x 1,5
3G 1,5
4G 1,5
5G 1,5
7G 1,5
12G 1,5
18G 1,5
25G 1,5
34G 1,5
41G 1,5
50G 1,5
61G 1,5

16
16
16
16
16
16
16
16
16
16
16
16

9,4
10,1
11,0
12,3
14,2
17,1
20,0
24,0
27,1
29,7
31,8
34,6

69
80
94
114
143
254
314
477
671
777
911
1079

144
160
210
240
305
482
611
950
1200
1400
1665
1852

83713 OZ
83764
83765
83766
83767
83768
83769
83770
83771
83772
83773

2 x 2,5
3G 2,5
4G 2,5
5G 2,5
7G 2,5
12G 2,5
18G 2,5
25G 2,5
34G 2,5
50G 2,5
61G 2,5

14
14
14
14
14
14
14
14
14
14
14

11,1
12,0
13,4
14,6
17,2
21,2
24,8
29,8
34,4
39,0
41,0

81
115
141
188
241
397
556
790
1007
1498
1794

189
244
296
367
478
622
1010
1375
1893
2666
3077

AWGno.*)

*) Note: AWG sizes are approximate equivalent values.


The actual cross-section is in mm2 see page T 15.
G = with green-yellow earth core
X = without green-yellow earth core (OZ)
For details of extra cables with overseas standards please see pages F 1 F 21.
PVC cables will be changed to lead free PVC successively.

Works photo: L. SCHULER GmbH

It does not matter whether you construct and build


machines or robots. You have to guarantee optimum function and high endurance.
Problem areas are tight bending radius and high moving
speeds. We have the solution for the wiring:

HELUKABEL -JZ-HF
SUPERTRONIC-C-PUR
HELUKABEL-PURo-JZ-HF
SUPER-PAAR-TRONIC-C-PUR

MULTIFLEX 512 -PUR


HELUKABEL JZ 602 RC
MULTISPEED 500
The optimum for safety and durability. Due to the high
endurance, enormous cost saving. The determinating factor
for the selection of your cables is the conceivable strains.
The following criterions for the load can be appeared in
various combination

Besides the extensive range of types in our stock we also


offer the perfect solutions.
We also specialise in developing and manufacturing heavy
duty cables specially designed to provide the solution for
your individual problems. By using such insulation materials
as polyester, polyamid or flourinated polymers and specially
balanced suitable jacketing materials, HELUKABEL is able to
offer special cables with a high degree of resistance to
mechanical stress. Cables manufactured using these materials offer:

Speed
Acceleration

Distance of movement
Chemical and mechanicalrequirements

If you have any further questions please ask for our special
questionary sheet for drag chains.

*
*

Excellent electrical properties


Minimum bending radius (crucial in such fields as robotics,
hospital equipment, etc.)
Good thermal properties
A high level of chemical resistance.

Special tape insulation techniques serve to perfect the


whole construction.
Dont feel that you have a problem we cannot solve. Call us
for the perfect solution.

A 37

Control Cables flexible and screened

HELUKABEL delivers flexible control cables with


different insulations and outer jacket materials,
screened and unscreened with an optimum of
price-earning ratio.
Control cables can be used in machinery production and production lines as direct line or connection cable for measuring, signal and control
features, for computer systems, for control devices
of tool making machines, conveyor belts and
conveyor systems.
It goes without saying that we also demand a high
quality standard for our control cable as well as for
all other cables.
We hold an extensive stock of cables.

Works photo: Eisenmann

Works photo: HELUKABEL

Partial view of drag chain test centre in factory Windsbach

A 38

SUPERTRONIC-PVC
SUPERTRONIC-C-PVC

cable for drag chains


EMC*-preferred type

Technical data

Cable structure

Application

Special PVC cable for drag chains,


adapted to DIN VDE 0245, 0281
Very high flexible due to special
construction
Temperature range
flexing
58 C to +708 C
fixed installation408 C to +708 C
short time +1058 C
Nominal voltage 350 V
Test voltage 1500 V
Breakdown voltage min. 3000 V
Insulation resistance
min. 20 MOhm x km
Minimum bending radius
7,5 x cable 1 (unscreened)
10 x cable 1 (screened)
Radiation resistance
up to 80 x 106 cJ/kg (up to 80 Mrad)
Coupling resistance
for C-PVC type max. 250 Ohm/km
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers

Bare copper, extra fine wire conductors,


to DIN VDE 0295 cl. 6 col. 4 and 5
Special PVC core insulation TI2, to
DIN VDE 0281 part 1
Cores colour coded to DIN 47100,
see page T 46
Cores stranded in layers with optimal
selected lay-length
Core wrapping with textile tape
Tinned copper braided screen (for type
C-PVC), approx. 85% coverage
Special PVC outer sheath TM2, to
DIN VDE 0281 part 1
colour grey (RAL 7001)
Adhesion-free
Extensively oil resistant
Chemical Resistance see table Technical Informations
PVC self-extinguishing and flame
retardant according to DIN VDE 0482
part 265-2-1/EN 50265-2-1/IEC 60332-1
(equivalent DIN VDE 0472 part 804 test
method B)

The ideal cable for use in cable trays. This


high flexible cable is ideal for all areas
requiring a high and fast flexing cable
including the machine industries, robotics
and all areas of highly mobile machine
parts.
The long working life offers a secure
performance as well as economy.
The copper, braided screening offers
effective protection from both internal
and external interference.
* EMC = Electromagnetic compatibility
Note To optimise the EMC features we
recommend a large round contact of the
copper braiding on both ends.
Further technical details see
selection table for drag chain cables
(pages 24ff).

= The product is conformed with the EC Low-Voltage Directive 73/23/EEC and 93/68/EEC.

SUPERTRONIC-PVC
Part
No.

SUPERTRONIC-C-PVC (screened)

No. cores x
cross-sec.
mm2

Outer 1
ca. mm

49550
49551
49552
49553
49554
49555
49556
49557
49558
49559
49560

2 x 0,14
3 x 0,14
4 x 0,14
5 x 0,14
7 x 0,14
10 x 0,14
12 x 0,14
14 x 0,14
18 x 0,14
24 x 0,14
25 x 0,14

3,5
3,6
4,0
4,2
4,8
6,6
6,9
6,6
7,0
8,4
8,7

49561
49562
49563
49564
49565
49566
49567
49568
49569
49570
49571

2 x 0,25
3 x 0,25
4 x 0,25
5 x 0,25
7 x 0,25
10 x 0,25
12 x 0,25
14 x 0,25
18 x 0,25
24 x 0,25
25 x 0,25

49572
49573
49574
49575
49576
49577
49578
49579
49580
49581
49582

2 x 0,34
3 x 0,34
4 x 0,34
5 x 0,34
7 x 0,34
10 x 0,34
12 x 0,34
14 x 0,34
18 x 0,34
24 x 0,34
25 x 0,34

Cop.
weight
kg / km

No. cores x
cross-sec.
mm2

Outer 1
ca. mm

49620
49621
49622
49623
49624
49625
49626
49627
49628
49629
49630

2 x 0,14
3 x 0,14
4 x 0,14
5 x 0,14
7 x 0,14
10 x 0,14
12 x 0,14
14 x 0,14
18 x 0,14
24 x 0,14
25 x 0,14

4,0
4,2
4,4
4,8
5,4
6,7
6,8
7,0
7,6
9,0
9,0

24
24
24
24
24
24
24
24
24
24
24

49631
49632
49633
49634
49635
49636
49637
49638
49639
49640
49641

2 x 0,25
3 x 0,25
4 x 0,25
5 x 0,25
7 x 0,25
10 x 0,25
12 x 0,25
14 x 0,25
18 x 0,25
24 x 0,25
25 x 0,25

22
22
22
22
22
22
22
22
22
22
22

49642
49643
49644
49645
49646
49647
49648
49649
49650
49651
49652

2 x 0,34
3 x 0,34
4 x 0,34
5 x 0,34
7 x 0,34
10 x 0,34
12 x 0,34
14 x 0,34
18 x 0,34
24 x 0,34
25 x 0,34

Weight
ca. kg / km

AWGno.*)

2,8
4,1
5,6
7,0
9,8
14,0
16,8
19,6
25,2
33,6
35,0

23
25
30
35
49
64
71
77
90
119
124

26
26
26
26
26
26
26
26
26
26
26

4,1
4,3
4,8
5,1
5,3
7,6
7,8
8,0
9,0
10,1
10,4

5,0
7,5
10,0
12,5
17,5
25,0
30,1
35,0
45,0
60,0
62,5

28
33
39
50
63
83
95
107
130
170
177

4,6
4,8
5,4
6,6
7,4
8,9
9,0
9,1
10,0
12,1
12,5

6,8
10,2
13,6
17,0
23,8
34,0
40,8
47,6
61,2
81,5
85,0

33
42
56
64
84
116
133
150
182
240
250

*) Note
AWG sizes are approximate equivalent values.
The actual cross-section is in mm2 see page T 15.

Part
No.

Cop.
weight
kg / km

Weight
ca. kg / km

AWGno.*)

11,2
14,1
15,5
18,3
27,6
39,3
42,1
45,3
54,1
66,3
68,4

33
36
41
46
70
88
97
105
122
156
162

26
26
26
26
26
26
26
26
26
26
26

4,5
4,7
5,0
6,1
6,7
8,5
8,8
8,8
9,2
11,0
11,2

14,9
18,8
21,3
31,0
39,6
53,9
59,1
64,2
78,4
89,9
101,0

39
45
52
70
88
114
128
140
166
210
220

24
24
24
24
24
24
24
24
24
24
24

4,9
5,4
6,2
6,8
7,6
9,3
9,4
9,6
10,4
12,8
12,8

16,1
28,7
35,7
39,1
52,7
67,4
76,4
85,3
99,7
147,1
155,0

46
62
80
88
116
156
167
195
225
312
325

22
22
22
22
22
22
22
22
22
22
22

Other sizes and dimensions available on request.


Before installation in cable trays please read the instruction.
PVC cables will be changed to lead free PVC successively.

A 39

HELUKABEL JZ-HF

number coded, flexible


control cable for drag chains

Technical data

Cable structure

Application

Special PVC control cable, extreme flexibility due to special construction


Requirements adapted to DIN VDE 0281
part 13
Temperature range
flexing
58 C to +808 C
fixed installation 408 C to +808 C
Nominal voltage U0/U 300/500 V
Test voltage 4000 V
Breakdown voltage min. 8000 V
Insulation resistance
min. 20 MOhm x km
Minimum bending radius
for permanent approx. 7,5 x cable 1
Radiation resistance
up to 80 x 106 cJ/kg (up to 80 Mrad)

Bare copper, extra fine wire conductors,


to DIN VDE 0295 cl. 6 col. 4, BS 6360
cl. 6 and IEC 60228 cl. 6
Core insulation of special PVC Z 7225
Black cores with continuous white
figure imprint to DIN VDE 0293
Green-yellow earth core in the outer
layer (3 cores and above)
Cores stranded in layers with optimal
selected lay-length
Core wrapping with fleece
Special PVC outer sheath, TM2 to
DIN VDE 0281 part 1 and HD 21.1,
colour grey (RAL 7001)
Extensively oil resistant
Chemical Resistance see table Technical Informations
PVC self-extinguishing and flame
retardant according to DIN VDE 0482
part 265-2-1/EN 50265-2-1/IEC 60332-1
(equivalent DIN VDE 0472 part 804 test
method B)

JZ-HF cables are ideal for use in the


machine tool industry, in robotics and
machine production and anywhere where
high flexibility is essential.
These cables have shown excellent
performance in combination with standard cable trays.
These cables are suitable for flexible use
for medium mechanical stresses with free
movements.

The materials used in manufacture are


cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers

Further technical details see


selection table for drag chain cables
(pages 24ff).

= The product is conformed with the EC Low-Voltage Directive 73/23/EEC and 93/68/EEC.
Part
No.

No. cores x
cross-sec.
mm2

Outer 1
ca. mm

15001 OZ
15002
15003
15004
15005
15090 OZ
15006
15007
15008
15009
15010
15011
15012
15013
15014
15015
15016
15017
15018

2 x 0,5
3G 0,5
4G 0,5
5G 0,5
7G 0,5
7 x 0,5
10G 0,5
12G 0,5
14G 0,5
16G 0,5
18G 0,5
20G 0,5
25G 0,5
30G 0,5
34G 0,5
36G 0,5
42G 0,5
50G 0,5
61G 0,5

5,0
5,3
5,7
6,4
7,5
7,5
9,1
9,2
9,8
10,3
11,1
11,6
13,4
13,7
15,0
15,0
16,1
17,9
19,6

15019 OZ
15020
15021
15022
15023
15024
15025
15026
15027
15028

2 x 0,75
3G 0,75
4G 0,75
5G 0,75
7G 0,75
10G 0,75
12G 0,75
14G 0,75
16G 0,75
18G 0,75

5,4
5,7
6,4
7,0
8,3
10,1
10,2
10,9
11,5
12,1

Cop.
weight
kg / km

Weight
ca. kg / km

AWGno.*)

9,6
14,0
19,0
24,0
34,0
34,0
48,0
58,0
67,0
77,0
86,0
96,0
120,0
144,0
163,0
173,0
202,0
240,0
290,0

46
57
70
93
127
127
161
177
213
260
284
318
363
432
487
518
575
675
829

20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20

14,4
22,0
29,0
36,0
50,0
72,0
86,0
101,0
115,0
130,0

58
73
77
119
165
216
247
284
320
356

18
18
18
18
18
18
18
18
18
18

No. cores x
cross-sec.
mm2

Outer 1
ca. mm

15029
15030
15031
15032
15033
15034
15035
15036
15091

20G 0,75
25G 0,75
30G 0,75
34G 0,75
36G 0,75
42G 0,75
50G 0,75
61G 0,75
65G 0,75

12,8
14,9
15,2
16,6
16,6
18,1
20,0
23,3
24,7

15037 OZ
15038
15039
15040
15041
15042
15043
15044
15045
15046
15047
15048
15049
15050
15051
15052
15214
15053
15092
15054

2x1
3G 1
4G 1
5G 1
7G 1
10G 1
12G 1
14G 1
16G 1
18G 1
20G 1
25G 1
30G 1
34G 1
36G 1
41G 1
42G 1
50G 1
61G 1
65G 1

5,7
6,0
6,8
7,4
8,8
10,7
10,8
11,6
12,2
13,0
13,6
15,8
16,4
17,8
17,8
19,3
19,3
21,2
23,2
23,7

Part
No.

Cop.
weight
kg / km

Weight
ca. kg / km

AWGno.*)

144,0
180,0
216,0
245,0
259,0
302,0
360,0
432,0
439,0

453
498
510
550
570
600
700
820
841

18
18
18
18
18
18
18
18
18

19,0
29,0
38,0
48,0
67,0
96,0
115,0
134,0
154,0
173,0
192,0
240,0
288,0
326,0
346,0
403,0
403,0
480,0
586,0
624,0

65
84
113
137
192
251
295
337
379
420
480
600
695
777
825
926
948
1092
1204
1400

17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
Continuation "

Note
Data transmissions cables for drag chains in screened or unscreened versions of
cross-sections 0,14 to 0,34 mm2, see pages A 39, A 43 A 45.
G = with green-yellow earth core
X = without green-yellow earth core (OZ)
Before installation in cable trays please read the instructions.
PVC cables will be changed to lead free PVC successively.
2

) Cleanroom qualification tested with analog type. Please note cleanroom qualified
when ordering. Further informations on page 16.

A 40

*) Note
AWG sizes are approximate equivalent values.
The actual cross-section is in mm2 see page T 15.
Note
For applications which go beyond standard solutions (for example for composting
appliances or high shelf conveyors with extremely high processing speeds etc.) we
recommend for our especially developed enquiry sheet see page 23 for energy guiding systems.

HELUKABEL JZ-HF

number coded, flexible


control cable for drag chains

= The product is conformed with the EC Low-Voltage Directive 73/23/EEC and 93/68/EEC.
Part
No.

No. cores x
cross-sec.
mm2

Outer 1
ca. mm

15055 OZ
15056
15057
15058
15059
15060
15061
15062
15063
15064
15065
15066
15067
15068
15069
15070
15071
15072
15215
15216

2 x 1,5
3G 1,5
4G 1,5
5G 1,5
7G 1,5
10G 1,5
12G 1,5
14G 1,5
16G 1,5
18G 1,5
20G 1,5
25G 1,5
30G 1,5
34G 1,5
36G 1,5
42G 1,5
50G 1,5
60G 1,5
61G 1,5
65G 1,5

6,4
6,8
7,4
8,3
9,9
11,9
12,1
12,9
13,6
14,5
15,2
17,8
18,2
19,7
19,7
21,5
23,7
25,3
26,2
27,6

29,0
43,0
58,0
72,0
101,0
144,0
173,0
202,0
230,0
259,0
288,0
360,0
432,0
490,0
518,0
605,0
720,0
864,0
878,0
936,0

91
117
147
181
273
344
391
457
523
590
650
801
958
1084
1135
1290
1521
1885
1916
1994

16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16

15073 OZ
15074
15075
15076

2 x 2,5
3G 2,5
4G 2,5
5G 2,5

7,7
8,4
9,1
10,2

43,0
72,0
96,0
120,0

130
160
200
269

14
14
14
14

Cop.
weight
kg / km

Weight
ca. kg / km

AWGno.*)

No. cores x
cross-sec.
mm2

Outer 1
ca. mm

15077
15078
15079
15080
15081
15082
15083
15084
15085
15086
15087
15088
15089

7G 2,5
10G 2,5
12G 2,5
14G 2,5
16G 2,5
18G 2,5
20G 2,5
25G 2,5
30G 2,5
34G 2,5
36G 2,5
42G 2,5
50G 2,5

12,2
15,0
15,2
16,1
17,2
18,1
19,2
22,5
23,5
25,2
25,2
27,4
30,0

168,0
240,0
288,0
336,0
384,0
432,0
480,0
600,0
720,0
816,0
864,0
1008,0
1200,0

357
486
572
612
702
800
920
1100
1400
1500
1600
1800
2100

14
14
14
14
14
14
14
14
14
14
14
14
14

15142
15143
15144

3G 4
4G 4
5G 4

10,4
11,4
12,7

115,0
154,0
192,0

221
260
318

12
12
12

15145
15146

4G 6
5G 6

13,3
14,5

230,0
288,0

392
481

10
10

15147
15148

4G 10
5G 10

17,7
19,7

384,0
480,0

642
780

8
8

15149
15150

4G 16
5G 16

19,8
22,3

614,0
768,0

926
1135

6
6

Part
No.

Cop.
weight
kg / km

Weight
ca. kg / km

AWGno.*)

Reversed bending test machine for cable testing


according to VDE 0472 part 603 test method H.

*) Note
AWG sizes are approximate equivalent values.
The actual cross-section is in mm2 see page T 15.
Note
For applications which go beyond standard solutions (for example for composting
appliances or high shelf conveyors with extremely high processing speeds etc.) we
recommend for our especially developed enquiry sheet see page 23 for energy guiding systems.
Further technical details see selection table for drag chain cables (pages 24ff).
Note
Data transmissions cables for drag chains in screened or unscreened versions of
cross-sections 0,14 to 0,34 mm2, see pages A 39, A 43 A 45.
G = with green-yellow earth core
X = without green-yellow earth core (OZ)
Before installation in cable trays please read the instructions.
PVC cables will be changed to lead free PVC successively.
2

) Cleanroom qualification tested with analog type. Please note cleanroom qualified
when ordering. Further informations on page 16.

Works photo: HELUKABEL

A 41

HELUKABEL JZ-HF-CY

EMC*-preferred type
high flexible, screened control cable for drag chains

Technical data

Cable structure

Application

Special PVC control cable, extreme flexibility due to special construction


Requirements adapted to DIN VDE 0281
part 13
Temperature range
flexing
58 C to +808 C
fixed installation 408 C to +808 C
Nominal voltage U0/U 300/500 V
Test voltage 4000 V
Breakdown voltage min. 8000 V
Insul. resistance min. 20 MOhm x km
Minimum bending radius
for permanent approx. 7,5 x cable 1
Radiation resistance
up to 80 x 106 cJ/kg (up to 80 Mrad)
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
PVC self-extinguishing and flame
retardant according to DIN VDE 0482
part 265-2-1/EN 50265-2-1/IEC 60332-1
(equivalent DIN VDE 0472 part 804 test
method B)

Bare copper, extra fine wire conductors,


to DIN VDE 0295 cl. 6 col. 4, BS 6360
cl. 6 and IEC 60228 cl. 6
Core insulation of special PVC Z 7225
Black cores with continuous white
figure imprint to DIN VDE 0293, greenyellow earth core in the outer layer
(3 cores and above)
Cores stranded in layers with optimal
selected lay-length
Core wrapping with fleece
PVC-inner sheath
One layer of tinned copper wire
screening, interworened with synthetic
cross-helix to improve the bending
behaviour
Minimum coverage 80%
Special PVC outer sheath, TM2 to
DIN VDE 0281 part 1 and HD 21.1,
colour grey (RAL 7001)
Extensively oil resistant
Chemical Resistance see table Technical Informations

JZ-HF cables are ideal for use in the


machine tool industry, in robotics and
machine production and anywhere where
high flexibility is essential.
These cables have shown excellent
performance in combination with standard cable trays.
These cables are suitable for flexible use
for medium mechanical stresses with free
movements.
The dense screening assures disturbance-free transmission of all signals and
impulses. An ideal disturbance-free
control cable for the above application.
* EMC = Electromagnetic compatibility
Note To optimise the EMC features we
recommend a large round contact of the
copper braiding on both ends.
*) Note
AWG sizes are approximate equivalent values.
The actual cross-section is in mm2 see page T 15.
1
) Please note the cleanroom qualification when ordering. Further informations on page 16.
Further technical details see selection table for
drag chain cables (pages 24ff).

= The product is conformed with the EC Low-Voltage Directive 73/23/EEC and 93/68/EEC.
Part
No.

No. cores x
cross-sec.
mm2

Outer 1
ca. mm

15930 OZ
15931
15932
15933
15934
15935
15876
15877
15936
15937
15878
15938
15879
15880
15881
15882
15883

2 x 0,5
3G 0,5
4G 0,5
5G 0,5
7G 0,5
12G 0,5
14G 0,5
16G 0,5
18G 0,5
20G 0,5
21G 0,5
25G 0,5
30G 0,5
34G 0,5
36G 0,5
42G 0,5*
50G 0,5*

6,9
7,2
7,8
8,3
9,6
11,3
11,9
12,7
13,5
14,0
14,5
15,8
16,3
16,4
17,0
18,8
20,8

15945 OZ
15946
15947
15948
15949
15885
15950
15886
15887
15951
15888
15889
15952
15890
15891
15892
15893
15894

2 x 0,75
3G 0,75
4G 0,75
5G 0,75
7G 0,75
10G 0,75
12G 0,75
14G 0,75
16G 0,75
18G 0,75
20G 0,75
21G 0,75
25G 0,75*
30G 0,75*
34G 0,75
36G 0,75*
42G 0,75*
50G 0,75*

7,3
7,8
8,3
9,1
10,2
12,3
12,6
13,1
13,9
14,5
15,2
15,9
17,3
17,8
19,4
20,0
20,6
22,7

Cop.
weight
kg / km

Weight
ca. kg / km

AWGno.*)

30
38
48
64
70
96
101
126
141
157
165
196
236
267
283
330
393

90
115
140
168
217
274
332
388
445
497
500
505
515
530
572
605
742

20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20

49
58
75
83
85
96
140
163
187
211
216
272
322
414
473
500
583
695

105
128
184
200
269
327
366
426
487
547
551
590
600
650
685
740
800
954

18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18

Note: For applications which go beyond standard solutions (for example for composting appliances or high shelf conveyors with extremely high processing speeds etc.)
we recommend for our especially developed enquiry sheet see page 23 for energy
guiding systems.
G = with green-yellow earth core
X = without green-yellow earth core (OZ)
Before installation in cable trays please read the instructions.

A 42

Part
No.

No. cores x
cross-sec.
mm2

Outer 1
ca. mm

Cop.
weight
kg / km

Weight
ca. kg / km

AWGno.*)

15961 OZ
15962
15963
15964
15965
15966
15967
15968
15969
15970
15971
15972

2x1
3G 1
4G 1
5G 1
7G 1
12G 1
18G 1
25G 1*
34G 1*
41G 1*
50G 1*
65G 1*

7,8
8,1
8,7
9,5
10,9
13,1
15,4
18,6
20,6
22,1
24,1
32,2

56
66
80
114
129
235
309
417
519
635
735
932

115
142
196
271
307
474
622
828
1049
1257
1437
1823

17
17
17
17
17
17
17
17
17
17
17
17

15976 OZ
15977
15978
15979
15980
15981
15982
15983
15151
15152
15153
15154

2 x 1,5
3G 1,5
4G 1,5
5G 1,5
7G 1,5
12G 1,5
18G 1,5
25G 1,5*
34G 1,5
42G 1,5
50G 1,5
61G 1,5

8,3
8,7
9,5
10,2
12,2
14,5
16,9
20,6
24,2
25,8
28,0
30,6

75
90
112
132
218
309
481
584
702
867
970
1028

170
203
243
288
403
592
844
1155
1020
1227
1445
1724

16
16
16
16
16
16
16
16
16
16
16
16

15925
15926
15927
15928
15929

3G 2,5
4G 2,5
5G 2,5
7G 2,5
12G 2,5

10,5
11,2
12,7
14,8
18,0

140
169
194
234
364

215
264
344
410
721

14
14
14
14
14

15155
15156
15157
15158
15159
15160
15161
15162
15163

3G 4
4G 4
5G 4
4G 6
5G 6*
4G 10*
5G 10*
4G 16*
5G 16*

12,7
13,9
15,3
15,7
17,1
20,8
22,8
22,9
26,7

178
222
328
305
441
485
610
840
1050

292
372
448
526
632
838
998
1225
1560

12
12
12
10
10
8
8
6
6

SUPERTRONIC-PURo

cable for drag chains

Technical data

Cable structure

Application

Special PUR drag chain cables adapted


to DIN VDE 0281 part 13
Very high flexible due to special
construction
Temperature range
flexing
58 C to +708 C
fixed installation 408 C to +708 C
Nominal voltage a.c., 50 Hz 350 V
Test voltage 1500 V
Breakdown voltage min. 3000 V
Insulation resistance
min. 20 MOhm x km
Minimum bending radius
approx. 7,5 x cable 1
Radiation resistance
up to 100 x 106 cJ/kg (up to 100 Mrad)

Bare copper, extra fine wire conductors,


to DIN VDE 0295 cl. 6, col. 4 and 5, cl. 6
and IEC 60228 cl. 6
Oil resistant PVC core insulation TI2, in
adapted to DIN VDE 0281 part 1, for
better sliding abilities
Cores colour coded to DIN 47100,
see page T 46
Cores are stranded in layer with short
lay-length
Core wrapping with textile tape
Special full-polyurethane outer jacket
grey (RAL 7001)
Outer jacket TMPU to DIN VDE 0282
part 10, appendix A
Adhesion-free through outer surface
mat
Flame retardant

Perfect for use with cable trays. This


highly flexible and screened PUR control
cable is ideal for use wherever frequent
high flexing motion is required, e. g. in
robotics or all moving parts.
The long working life of this cable makes
it both efficient and economic.
The PUR outer jacket is extremely robust
with high tear, abrasion and oil-resistance.

Features
High flexibility at low temperature
High abrasion resistance
Break and cut-resistant
Tear resistant

Resistant to
UV-radiation
Oxygen
Ozone
Hydrolyse
Oil
Conditional resistant to
Microbes
Hydraulic liquidity
Alkalis
Lye

The materials used in manufacture are


cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
= The product is conformed with the EC Low-Voltage Directive 73/23/EEC and 93/68/EEC.
Part
No.

No. cores x
cross-sec.
mm2

Outer 1
ca. mm

49583
49584
49585
49586
49587
49588
49589
49590
49591
49592
49593

2 x 0,14
3 x 0,14
4 x 0,14
5 x 0,14
7 x 0,14
10 x 0,14
12 x 0,14
14 x 0,14
18 x 0,14
24 x 0,14
25 x 0,14

3,5
3,6
4,0
4,2
4,8
6,5
6,6
6,8
7,0
8,4
8,7

49594
49595
49596
49597
49598
49599

2 x 0,25
3 x 0,25
4 x 0,25
5 x 0,25
7 x 0,25
10 x 0,25

4,1
4,3
4,8
5,2
6,6
7,6

Cop.
weight
kg / km

Weight
ca. kg / km

AWGno.*)

2,8
4,1
5,6
7,0
9,8
14,0
16,8
19,6
25,2
33,6
35,0

22
24
29
33
47
59
67
74
86
115
120

26
26
26
26
26
26
26
26
26
26
26

5,0
7,5
10,0
12,5
17,5
25,0

27
33
40
48
60
79

24
24
24
24
24
24

No. cores x
cross-sec.
mm2

Outer 1
ca. mm

49600
49601
49602
49603
49604

12 x 0,25
14 x 0,25
18 x 0,25
24 x 0,25
25 x 0,25

7,8
8,0
9,0
10,7
11,0

49605
49606
49607
49608
49609
49610
49611
49612
49613
49614
49615

2 x 0,34
3 x 0,34
4 x 0,34
5 x 0,34
7 x 0,34
10 x 0,34
12 x 0,34
14 x 0,34
18 x 0,34
24 x 0,34
25 x 0,34

4,6
4,8
5,4
6,6
7,4
8,9
9,0
9,1
10,0
12,1
12,5

Part
No.

Cop.
weight
kg / km

Weight
ca. kg / km

AWGno.*)

30,1
35,0
45,0
60,0
62,5

91
102
125
163
170

24
24
24
24
24

6,8
10,2
13,6
17,0
23,8
34,0
40,8
47,6
61,2
81,5
85,0

32
40
55
60
80
112
127
142
175
229
238

22
22
22
22
22
22
22
22
22
22
22

*) Note
AWG sizes are approximate equivalent values.
The actual cross-section is in mm2 see page T 15.

Before installation in cable trays please read the instructions.

Further sizes and dimensions available on request.

Further technical details see selection table for drag chain cables (pages 24ff).

A 43

SUPERTRONIC-C-PURo

EMC*-preferred type
cable for drag chains, halogen-free

Technical data

Cable structure

Application

Special PUR drag chain cables, screened,


in adapted to DIN VDE 0281 part 13
Temperature range
flexing
408 C to +708 C
fixed installation 508 C to +708 C
0,14 mm2 = 350 V
Nominal voltage
0,25 and 0,34 mm2 = 500 V
0,14 mm2 = 800 V
Test voltage
0,25 and 0,34 mm2 = 1200 V
Capacitance core/core < 80 nF/km
Minimum bending radius
for permanent approx. 10 x cable 1
Radiation resistance
up to 100 x 106 cJ/kg (up to 100 Mrad)

Plain copper conductors extra fine wire


stranded to DIN VDE 0295 cl. 6, col. 4
and 5, IEC 60228 cl. 6
Oil resistant TPE-E core insulation
Cores colour coded to DIN 47100,
see page T 46
Cores are stranded in layer with short
lay-length
Core wrapping with textile tape
Tinned copper screened braiding. Due
to the technical facilities, the copper
braiding can be mixed and webed with
a portion of synthetic fibres.
Special full-polyurethane outer jacket
grey (RAL 7001)
Outer jacket TMPU to DIN VDE 0282
part 10, appendix A
Adhesion-free through outer surface
mat
Flame retardant

Used for installation in dry, moist and wet


environments as well as for outdoors, for
free movement without forced motion
and for flexible routing without forced
motion, for proven use as drag-chain
cables. Suitable as a highly flexible control
cable for fast hoisting and bending
stresses in machinery and tooling
construction, in robotics engineering and
for continuously moving machinery parts.
The long working life of this cable makes
it both efficient and economic.
The copper braided screening offers
effective protection from both internal
and external interference.
This type with PETP-core insulation
conform an optimum sliding abilities. The
PUR outer jacket is extremely robust with
high tear, abrasion and oil-resistance.

Features
High flexibility at low temperature
High abrasion resistance
Break and cut-resistant
Tear resistant
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers

* EMC = Electromagnetic compatibility


Note To optimise the EMC features we
recommend a large round contact of the
copper braiding on both ends.

Resistant to
UV-radiation
Oxygen
Ozone
Hydrolyse
Oil
Conditional resistant to
Microbes
Hydraulic liquidity
Alkalis
Lye

= The product is conformed with the EC Low-Voltage Directive 73/23/EEC and 93/68/EEC.
Part
No.

No. cores x
cross-sec.
mm2

Outer 1
ca. mm

49653
49654
49655
49656
49657
49658
49659
49660
49661
49662
49663

2 x 0,14
3 x 0,14
4 x 0,14
5 x 0,14
7 x 0,14
10 x 0,14
12 x 0,14
14 x 0,14
18 x 0,14
24 x 0,14
25 x 0,14

4,0
4,2
4,4
4,8
5,4
6,7
6,8
7,0
7,6
9,0
9,0

49664
49665
49666
49667
49668
49669

2 x 0,25
3 x 0,25
4 x 0,25
5 x 0,25
7 x 0,25
10 x 0,25

4,5
4,7
5,0
6,1
6,7
8,5

Cop.
weight
kg / km

Weight
ca. kg / km

AWGno.*)

11,2
14,1
15,5
18,3
27,8
39,3
42,1
45,3
54,1
66,3
68,4

32
35
40
45
66
86
94
102
118
149
156

26
26
26
26
26
26
26
26
26
26
26

14,9
18,8
21,3
31,0
39,6
53,9

38
44
51
68
82
110

24
24
24
24
24
24

No. cores x
cross-sec.
mm2

Outer 1
ca. mm

49670
49671
49672
49673
49674

12 x 0,25
14 x 0,25
18 x 0,25
24 x 0,25
25 x 0,25

8,8
8,8
9,2
11,0
11,2

49675
49676
49677
49678
49679
49680
49681
49682
49683
49684
49685

2 x 0,34
3 x 0,34
4 x 0,34
5 x 0,34
7 x 0,34
10 x 0,34
12 x 0,34
14 x 0,34
18 x 0,34
24 x 0,34
25 x 0,34

4,9
5,4
6,2
6,8
7,6
9,3
9,4
9,6
10,4
12,8
12,8

Part
No.

Cop.
weight
kg / km

Weight
ca. kg / km

AWGno.*)

59,1
64,2
78,4
89,9
101,0

124
135
160
202
211

24
24
24
24
24

18,1
28,7
35,7
39,1
52,7
67,4
76,4
85,8
99,7
147,1
155,0

45
60
76
82
110
148
166
185
216
300
313

22
22
22
22
22
22
22
22
22
22
22

*) Note
AWG sizes are approximate equivalent values.
The actual cross-section is in mm2 see page T 15.

Before installation in cable trays please read the instructions.

Further sizes and dimensions available on request.

Further technical details see selection table for drag chain cables (pages 24ff).

A 44

SUPER-PAAR-TRONIC-C-PUR

EMC*-preferred type
cable for drag chains, halogen-free

Technical data

Cable structure

Application

Special PETP-PUR cable, twisted in pairs,


adapted to DIN VDE 0245, 0812
Conductor and loop resistance
as per DIN VDE 0295, for 0,25 mm2 see
pages Technical-Informations
Temperature range
flexing
408 C to +708 C
fixed installation 508 C to +708 C

Plain copper conductors, extra fine wire


stranded to DIN VDE 0295 cl. 6, col. 4,
BS 6360 cl. 6 and IEC 60228 cl. 6
Special core insulation of TPE-E, oil
resistant
Core identification as per DIN 47100,
see page T 47
Cores twisted in pairs, the pairs torsionfree stranded in layers
Special fleece over outer layer
Tinned copper screened braiding,
approx. 85% coverage
Full-polyurethane outer jacket TMPU,
to DIN VDE 0282 part 10, appendix A
Mat outer jacket prevents adhesion
grey, flame retardant

These pair stranded and overall screened


special cables for drag chains offer the
operational possibilities where the outer
electrical influences at high frequence
cause interference of impulse transmission, are applied for permanent flexible
operations in machineries, machine tools,
robot technics, for movable automated
machinery parts and multi-shift-operation
as a transmission-cable for BUS-system.
These high flexible data cables are developed according to the newest state of
technology improvement and with its
sliding abilities by using the PETP-core
insulation and adhesion-free and cutresistant PUR-outer jacket, guaranteed an
optimum life durabilities and highly
economic.

Nominal voltage 350 V


Test voltage 1500 V
Insulation resistance
min. 20 MOhm x km
Mutual capacitance
approx. 135 nF/km
Minimum bending radius
for permanent
at 0,25 mm2 approx. 10 x cable 1
at 0,5 1,0 mm2 approx. 12 x cable 1
Coupling resistance
max. 250 Ohm/km
Radiation resistance
up to 100 x 106 cJ/kg (up to 100 Mrad)
Features
Very good oil resistant, test method
according to DIN VDE 0472 part 803
Resistant to weather, ozone and UVradiation
Chemical resistant to solvents, acids,
lyes and hydraulic liquidity

Advantages
Guaranteed permanent application in
multi-shift operation under extreme
high bending stress
High resistant to mechanical strain
High property of alternating bending
strength
Long life durabilities through low friction-resistance by using the TPE-E-core
insulation where the core are stranded
in layers
High tensile strength-, abrasion- and
impact resistant at low temperature

* EMC = Electromagnetic compatibility


Note To optimise the EMC features we
recommend a large round contact of the
copper braiding on both ends.

The materials used in manufacture are


cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
= The product is conformed with the EC Low-Voltage Directive 73/23/EEC and 93/68/EEC.
Part
No.

No. cores x
cross-sec.
mm2

Outer 1
ca. mm

Cop.
weight
kg / km

Weight
ca. kg / km

AWGno.*)

Part
No.

19101
19102
19103
19104
19105
19106
19107
19108
19109

1 x 2 x 0,25
2 x 2 x 0,25
3 x 2 x 0,25
4 x 2 x 0,25
5 x 2 x 0,25
6 x 2 x 0,25
8 x 2 x 0,25
10 x 2 x 0,25
14 x 2 x 0,25

5,3
6,0
8,1
8,9
9,6
10,4
13,0
14,1
14,1

14,0
32,0
38,4
43,2
51,5
71,8
74,4
90,0
111,2

28
61
73
90
105
133
156
188
220

24
24
24
24
24
24
24
24
24

19128
19129
19130
19131
19132
19133
19134
19135
19136

19119
19120
19121
19122
19123
19124
19125
19126
19127

1 x 2 x 0,5
2 x 2 x 0,5
3 x 2 x 0,5
4 x 2 x 0,5
5 x 2 x 0,5
6 x 2 x 0,5
8 x 2 x 0,5
10 x 2 x 0,5
14 x 2 x 0,5

6,7
7,2
10,4
11,4
12,5
13,3
16,9
17,7
17,7

22,0
50,0
71,8
74,4
84,5
99,6
144,3
176,0
215,4

47
100
131
149
169
196
285
344
401

20
20
20
20
20
20
20
20
20

19137
19138
19139
19140
19141

*) Note
AWG sizes are approximate equivalent values.
The actual cross-section is in mm2 see page T 15.
Further technical details see selection table for drag chain cables (pages 24ff).

No. cores x
cross-sec.
mm2
1 x 2 x 0,75
2 x 2 x 0,75
3 x 2 x 0,75
4 x 2 x 0,75
5 x 2 x 0,75
6 x 2 x 0,75
8 x 2 x 0,75
10 x 2 x 0,75
14 x 2 x 0,75
1x2x1
2x2x1
3x2x1
4x2x1
5x2x1

Outer 1
ca. mm

Cop.
weight
kg / km

Weight
ca. kg / km

AWGno.*)

7,2
9,6
11,4
12,5
13,5
14,7
18,1
20,7
20,7

34,0
60,0
85,7
93,6
113,0
130,4
192,2
258,0
316,6

61
113
158
173
203
231
343
467
546

18
18
18
18
18
18
18
18
18

7,6
8,3
12,2
13,2
14,6

42,0
73,0
93,6
117,8
139,0

71
130
170
204
238

17
17
17
17
17

Note
For applications which go beyond standard solutions (for example for composting
appliances or high shelf conveyors with extremely high processing speeds etc.) we
recommend for our especially developed enquiry sheet see page A 23 for energy
guiding systems.

A 45

HELUKABEL PURo
-JZ-HF

high flexible, cable for drag chains


number coded, abrasion and coolant resistant

Technical data

Cable structure

Application

Special polyurethane control cable


adapted to DIN VDE 0245, 0281, 0282
Temperature range
flexing
58 C to +808 C
fixed installation 408 C to +808 C
Nominal voltage U0/U 300/500 V
Test voltage 4000 V
Breakdown voltage min. 8000 V
Insulation resistance
min. 20 MOhm x km
Minimum bending radius
for permanent 7,5 x cable 1
Radiation resistance
up to 100 x 106 cJ/kg (up to 100 Mrad)

Bare copper, extra fine wire conductors,


bunch stranded to DIN VDE 0295 cl. 6,
BS 6360 cl. 6 and IEC 60228 cl. 6
Oil resistant PVC core insulation TI2, in
adapted to DIN VDE 0281 part 1, for
better sliding abilities
Black cores with continuous white
numbering to DIN VDE 0293
Green-yellow earth core in the outer
layer (3 cores and above)
Cores stranded in layers with optimal
selected lay-length
Core wrapping with fleece
Special full-polyurethane outer jacket
TMPU, to DIN VDE 0282 part 10,
appendix A
grey (RAL 7001) or orange (RAL 2003)
Mat outer jacket prevents adhesion
Jacket also available in other colours
Flame retardant according to
DIN VDE 0482 part 265-2-1/
EN 50265-2-1/IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)

PURo-JZ-HF is an extremely robust cable


noted for its good tear and abrasion
resistance. Due to its good performance
with mineral oils and especially in
connection with coolants, this cable is
well suited for use in the machinery, tool
making and steel industries in critical
areas. Its high abrasion resistance and
good flexing ability make it quick and
easy to install and, with its low bending
radius, ideal for use with cable trays.
Suitable for outdoor lying and resistant
to UV-radiation, oxygen, ozone and hydrolysis. Conditionally resistant to microbes.

The materials used in manufacture are


cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers

= The product is conformed with the EC Low-Voltage Directive 73/23/EEC and 93/68/EEC.
Part
No.

No. cores x
cross-sec.
mm2

Outer 1
ca. mm

15520 OZ
15521
15522
15523
15524
15525
15526
15527
15528
15529
15530
15531
15532
15533
15534
15535

2 x 0,5
3G 0,5
4G 0,5
5G 0,5
7G 0,5
8G 0,5
10G 0,5
12G 0,5
14G 0,5
18G 0,5
21G 0,5
25G 0,5
30G 0,5
34G 0,5
42G 0,5
50G 0,5

5,4
5,9
6,3
6,9
7,8
8,6
9,6
10,3
10,3
11,5
12,6
13,6
14,2
15,1
16,2
18,0

15538 OZ
15539
15540
15541
15542
15543
15544
15545
15546

2 x 0,75
3G 0,75
4G 0,75
5G 0,75
7G 0,75
8G 0,75
10G 0,75
12G 0,75
14G 0,75

5,9
6,2
6,7
7,3
8,7
9,5
10,5
11,0
11,4

Cop.
weight
kg / km

Weight
ca. kg / km

AWGno.*)

9,6
14,4
19,1
24,0
33,6
38,0
48,0
58,0
67,0
86,4
96,0
120,0
144,0
163,0
202,0
240,0

45
56
69
92
126
136
158
176
212
283
310
330
390
420
500
580

20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20

14,4
21,6
29,0
36,0
50,0
58,0
72,0
86,0
101,0

57
72
97
119
165
189
214
247
283

18
18
18
18
18
18
18
18
18

No. cores x
cross-sec.
mm2

Outer 1
ca. mm

15547
15548
15549
15550
15551
15552
15553

18G 0,75
21G 0,75
25G 0,75
30G 0,75
34G 0,75
42G 0,75
50G 0,75

12,6
14,0
15,2
15,7
17,1
18,5
20,0

15556 OZ
15557
15558
15559
15560
15561
15562
15563
15564
15565
15566
15567
15568
15569
15570
15571
15572
15573

2x1
3G 1
4G 1
5G 1
7G 1
8G 1
10G 1
12G 1
14G 1
18G 1
21G 1
25G 1
32G 1
34G 1
41G 1
42G 1
50G 1
65G 1

6,6
7,0
7,6
8,2
9,6
10,5
11,6
12,0
13,0
14,5
16,0
17,6
18,8
19,7
24,9
21,1
23,4
30,9

Part
No.

Cop.
weight
kg / km

Weight
ca. kg / km

AWGno.*)

130,0
151,0
180,0
216,0
245,0
302,0
360,0

356
502
698
720
770
840
990

18
18
18
18
18
18
18

19,2
29,0
38,5
48,0
67,0
77,0
96,0
115,0
134,0
173,0
196,0
240,0
308,0
326,0
394,0
403,0
480,0
624,0

64
83
113
137
191
218
251
294
337
420
504
600
732
776
925
949
1092
1400

17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
Continuation "

*) Note
AWG sizes are approximate equivalent values.
The actual cross-section is in mm2 see page T 15.
Before installation in cable trays please read the instructions.
Please note
Cross-linked types also available on request.
Further technical details see selection table for drag chain cables (pages 24ff).

A 46

Note
For applications which go beyond standard solutions (for example for composting
appliances or high shelf conveyors with extremely high processing speeds etc.) we
recommend for our especially developed enquiry sheet see page 23 for energy guiding systems.
G = with green-yellow earth core
X = without green-yellow earth core (OZ)

HELUKABEL PURo
-JZ-HF

high flexible, cable for drag chains


number coded, abrasion and coolant resistant
= The product is conformed with the EC Low-Voltage Directive 73/23/EEC and 93/68/EEC.
Part
No.

No. cores x
cross-sec.
mm2

Outer 1
ca. mm

15575 OZ
15576
15577
15578
15579
15580
15581
15582
15583
15584
15585
15586
15587
15588
15589
15590
15591
15592

2 x 1,5
3G 1,5
4G 1,5
5G 1,5
7G 1,5
8G 1,5
10G 1,5
12G 1,5
14G 1,5
18G 1,5
21G 1,5
25G 1,5
30G 1,5
34G 1,5
42G 1,5
50G 1,5
61G 1,5
65G 1,5

7,1
7,5
8,2
9,0
10,8
11,6
13,4
13,4
14,3
16,0
17,5
19,5
20,0
22,0
23,8
29,1
32,4
33,6

29,0
43,0
58,0
72,0
101,0
115,0
144,0
173,0
202,0
259,0
302,0
360,0
410,0
490,0
605,0
720,0
889,0
940,0

90
117
147
181
274
313
344
391
457
589
680
801
938
1048
1290
1520
1850
1970

16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16

15620 OZ
15621
15622
15623
15624
15625
15626
15627
15628

2 x 2,5
3G 2,5
4G 2,5
5G 2,5
7G 2,5
12G 2,5
14G 2,5
18G 2,5
25G 2,5

8,6
9,3
10,3
11,5
13,4
17,0
18,5
20,0
24,4

48,0
72,0
96,0
120,0
168,0
288,0
336,0
432,0
600,0

128
160
200
268
357
571
612
800
1100

14
14
14
14
14
14
14
14
14

Cop.
weight
kg / km

Weight
ca. kg / km

AWGno.*)

Part
No.

No. cores x
cross-sec.
mm2

Outer 1
ca. mm

Cop.
weight
kg / km

Weight
ca. kg / km

AWGno.*)

15630 OZ
15631
15632
15633
15634

2x4
3G 4
4G 4
5G 4
7G 4

10,4
11,2
12,5
13,8
15,6

77,0
115,0
154,0
192,0
269,0

190
250
320
400
550

12
12
12
12
12

15636
15637
15638
15639

3G 6
4G 6
5G 6
7G 6

13,0
14,7
16,0
17,5

173,0
230,0
288,0
403,0

350
500
580
800

10
10
10
10

15641
15642
15643
15644

3G 10
4G 10
5G 10
7G 10

17,4
19,0
21,3
23,6

288,0
384,0
480,0
672,0

660
750
990
1300

8
8
8
8

15645
15646
15647

4G 16
5G 16
7G 16

23,2
25,6
33,0

614,0
768,0
1075,0

1200
1500
1900

6
6
6

15648
15649
15650
15651
15652

4G 25
4G 35
4G 50
4G 70
4G 95

34,0
37,0
44,0
53,0
59,0

960,0
1344,0
1920,0
2688,0
3648,0

1700
2300
2500
4600
6400

4
2
1
2/0
3/0

*) Note
AWG sizes are approximate equivalent values.
The actual cross-section is in mm2 see page T 15.
G = with green-yellow earth core
X = without green-yellow earth core (OZ)
Before installation in cable trays please read the instructions.
Please note
Cross-linked types also available on request.
Further technical details see selection table for drag chain cables (pages 24ff).

Photo: KARCHER

Car washing station

Note
For applications which go beyond standard solutions (for example for composting
appliances or high shelf conveyors with extremely high processing speeds etc.) we
recommend for our especially developed enquiry sheet see page 23 for energy guiding systems.

A 47

HELUKABEL PURo
-JZ-HF-YCP

EMC*-preferred type
cable for drag chains, screened, PUR-outer sheath

Technical data

Cable structure

Application

Special polyurethane control cable


adapted to DIN VDE 0245, 0281, 0282
Temperature range
flexing
58 C to +808 C
fixed installation 408 C to +808 C
Nominal voltage U0/U 300/500 V
Test voltage 4000 V
Breakdown voltage min. 8000 V
Insulation resistance
min. 20 MOhm x km
Minimum bending radius
for permanent 10 x cable 1
Radiation resistance
up to 100 x 106 cJ/kg (up to 100 Mrad)

Bare copper, extra fine wire conductors,


bunch stranded to DIN VDE 0295 cl. 6,
col. 4, BS 6360 cl. 6 and IEC 60228 cl. 6
Oil resistant PVC core insulation TI2, in
adapted to DIN VDE 0281 part 1, for
better sliding abilities
Black cores with continuous white
numbering to DIN VDE 0293
Green-yellow earth core in the outer
layer (3 cores and above)
Cores stranded in layers with optimal
selected lay-length
Fleece separator
Oil resistant PVC inner jacket
One layer of tinned copper wire
screening, approx. 85% coverage
Special full-polyurethane outer jacket,
to DIN VDE 0282 part 10, appendix A
grey (RAL 7001) or orange (RAL 2003)
Mat outer jacket prevents adhesion
Flame retardant according to
DIN VDE 0482 part 265-2-1/
EN 50265-2-1/IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)

PURo-JZ-YCP is a highly robust and tare


and abrasion resistant cable with excellent resistance properties to mineral oils
and cooling fluids, thus making it an ideal
choice for installation in most types of
industrial machinery as well as in steel
works and rolling mills, etc. in fact, wherever you may need a cable to cope with
especially critical situations. Easy to install,
thanks to its high degree of flexibility. Its
high abrasion resistance and good
flexing ability make it quick and easy to
install and, with its low bending radius,
ideal for use with cable trays.
Suitable for outdoor lying and resistant
to UV-radiation, oxygen, ozone and hydrolysis. Conditionally resistant to microbes.
This screened cable is ideal for use in
data signal transmission free from interferences for measurement and control
engineering technology.

The materials used in manufacture are


cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers

* EMC = Electromagnetic compatibility


Note To optimise the EMC features we
recommend a large round contact of the
copper braiding on both ends.

= The product is conformed with the EC Low-Voltage Directive 73/23/EEC and 93/68/EEC.
Part
No.

No. cores x
cross-sec.
mm2

Outer 1
ca. mm

22400 OZ
22401
22402
22403
22404
22405
22406
22407
22408
22409
22410
22411
22412
22413
22414
22415
22416

2 x 0,5
3G 0,5
4G 0,5
5G 0,5
7G 0,5
8G 0,5
10G 0,5
12G 0,5
14G 0,5
18G 0,5
21G 0,5
25G 0,5
30G 0,5
34G 0,5
42G 0,5
50G 0,5
61G 0,5

7,5
7,8
8,2
9,9
10,0
10,7
11,3
12,5
13,2
14,5
14,9
16,8
18,4
18,6
20,0
21,7
23,0

47
52
55
65
84
110
115
117
148
157
183
227
275
305
373
444
541

90
104
123
131
172
195
230
250
280
321
380
445
509
560
780
960
1050

20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20

22417 OZ
22418
22419
22420
22421
22422
22423
22424
22425

2 x 0,75
3G 0,75
4G 0,75
5G 0,75
7G 0,75
8G 0,75
10G 0,75
12G 0,75
14G 0,75

8,3
8,5
9,5
10,8
11,5
12,0
13,1
14,0
15,3

53
62
77
86
107
134
148
156
214

106
120
150
158
205
272
290
304
380

18
18
18
18
18
18
18
18
18

Cop.
weight
kg / km

Weight
ca. kg / km

AWGno.*)

No. cores x
cross-sec.
mm2

Outer 1
ca. mm

22426
22427
22428
22429
22430
22431
22432
22433

18G 0,75
21G 0,75
25G 0,75
30G 0,75
34G 0,75
42G 0,75
50G 0,75
61G 0,75

17,3
18,1
18,7
21,5
22,6
23,6
25,7
26,8

235
274
313
351
388
458
626
763

418
485
578
630
720
780
954
1085

18
18
18
18
18
18
18
18

22434 OZ
22435
22436
22437
22438
22439
22440
22441
22442
22443
22444
22445
22446
22447
22448
22449
22450
22451

2x1
3G 1
4G 1
5G 1
7G 1
8G 1
10G 1
12G 1
14G 1
18G 1
21G 1
25G 1
32G 1
34G 1
41G 1
42G 1
50G 1
65G 1

10,0
10,2
11,0
11,8
12,7
13,8
14,6
15,5
16,7
18,0
19,4
21,0
23,1
24,0
25,4
26,4
27,6
31,0

60
70
86
99
125
140
178
186
250
280
328
378
450
478
576
590
702
913

116
135
178
188
235
270
340
358
415
500
525
678
777
825
980
998
1160
1670

17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17

Part
No.

Cop.
weight
kg / km

Weight
ca. kg / km

AWGno.*)

Continuation "

*) Note
AWG sizes are approximate equivalent values.
The actual cross-section is in mm2 see page T 15.
G = with green-yellow earth core
X = without green-yellow earth core (OZ)

Please note
Cross-linked types also available on request.

Before installation in cable trays please read the instructions.

Further technical details see selection table for drag chain cables (pages 24ff).

A 48

HELUKABEL PURo
-JZ-HF-YCP

EMC*-preferred type
cable for drag chains, screened, PUR-outer sheath
= The product is conformed with the EC Low-Voltage Directive 73/23/EEC and 93/68/EEC.
Part
No.

No. cores x
cross-sec.
mm2

Outer 1
ca. mm

Cop.
weight
kg / km

22452 OZ
22453
22454
22455
22456
22457
22458
22459
22460
22461
22462
22463
22464
22465
22466
22467
22468
22469

2 x 1,5
3G 1,5
4G 1,5
5G 1,5
7G 1,5
8G 1,5
10G 1,5
12G 1,5
14G 1,5
18G 1,5
21G 1,5
25G 1,5
30G 1,5
34G 1,5
42G 1,5
50G 1,5
61G 1,5
65G 1,5

10,5
10,8
11,5
12,5
13,2
14,4
14,9
16,2
18,1
20,3
21,7
23,1
26,4
27,4
29,5
31,6
33,9
35,0

79
94
113
129
170
226
258
280
340
395
461
533
608
702
867
1033
1233
1315

141
164
220
233
323
369
461
481
561
672
780
927
1030
1180
1458
1857
2250
2401

16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16

22476
22477
22478

22470 OZ
22471
22472
22473
22474
22475

2 x 2,5
3G 2,5
4G 2,5
5G 2,5
7G 2,5
12G 2,5

11,8
13,0
14,0
15,1
16,2
21,0

96
150
174
200
240
410

185
278
370
412
470
738

14
14
14
14
14
14

Weight
ca. kg / km

AWGno.*)

No. cores x
cross-sec.
mm2

Outer 1
ca. mm

14G 2,5
18G 2,5
25G 2,5

23,4
25,7
31,0

480
620
821

870
1100
1512

14
14
14

22479 OZ
22480
22481
22482
22483
22484
22485
22486
22487

2x4
3G 4
4G 4
5G 4
7G 4
3G 6
4G 6
5G 6
7G 6

13,4
15,8
17,3
19,0
21,0
19,5
21,0
23,0
24,0

135
178
222
328
360
250
305
441
505

235
350
460
550
700
525
700
800
1100

12
12
12
12
12
10
10
10
10

22488
22489
22490
22491

3G 10
4G 10
5G 10
7G 10

18,8
25,0
26,4
30,0

370
485
610
820

855
1140
1310
1630

8
8
8
8

22492
22493
22494

4G 16
5G 16
7G 16

28,0
31,5
34,0

840
1050
1510

1391
1810
2166

6
6
6

Part
No.

Cop.
weight
kg / km

Weight
ca. kg / km

AWGno.*)

G = with green-yellow earth core


X = without green-yellow earth core (OZ)
Before installation in cable trays please read the instructions.
Please note
Cross-linked types also available on request.
Further technical details see selection table for drag chain cables (pages 24ff).

A 49

MULTIFLEX 512 -PUR

special cables for drag chains, halogen-free


s
re al
tu v 4
ac pro 200
f
u ap di
an
m CSA m
w L/ om
e
N h U fr
d
it
w nne
a
pl

Technical data

Cable structure

Application

Special drag chain cables for high


mechanical stress, adapted to
DIN VDE 0282 part 1 and part 10
Temperature range
flexing
408 C to +708 C
fixed installation 508 C to +708 C
Nominal voltage U0/U 300/500 V
Test voltage 3000 V
Insulation resistance
min. 100 MOhm x km
Minimum bending radius
min. 7,5 x cable 1
Test of alternating bending cycles
approx. 10 million, tested according to
DIN VDE 0472 part 603 test method H
Radiation resistance
up to 50 x 106 cJ/kg (up to 50 Mrad)
Features
Very good oil resistant
Guaranteed permanent application in
multi-shift operation under extreme
high bending stress

Bare copper, extra fine wire conductors,


bunch stranded to DIN VDE 0295 cl. 6,
col. 4, BS 6360 cl. 6 and IEC 60228 cl. 6
Special core insulation, modified TPE-E
Black cores with continuous white
numbering
Green-yellow earth core in the outer
layer (3 cores and above)
Cores stranded in layers with optimal
selected lay-length
Special core wrapping over each layer
Special full-polyurethane outer jacket
TMPU, to DIN VDE 0282 part 10, grey
(RAL 7001) mat which prevents adhesion
Advantages
High resistant to mechanical strain
High property of alternating bending
strength
Long life durabilities through low frictionresistance by using the TPE-E insulation
High tensile strength-, abrasion- and
impact resistant at low temperature

The special cables for drag chains are


used for permanent flexible applications
in machineries, machine tools, robot technics, for movable automated machinery
parts and multi-shift operation.
Those cables are developed according to
the newest state of technology improvement. These high flexible control cables
with sliding abilities guaranteed an
optimum service life durabilities and also
very economic by using the TPE-E-core
insulation and the PUR-outer jacket. The
PUR material is adhesion-free and cutresistant.
Resistant to
Weather, Ozone and UV-radiation
Solvents, acids and alkalis
Hydraulic liquidity
PUR-jacket flame retardant according to
DIN VDE 0482 part 265-2-1/
EN 50265-2-1/IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)

= The product is conformed with the EC Low-Voltage Directive 73/23/EEC and 93/68/EEC.
Part
No.

No. cores x
cross-sec.
mm2

Outer 1
ca. mm

22501 OZ
22502
22503
22504
22505
22506
22507
22508
22509
22510
22511

2 x 0,5
3G 0,5
4G 0,5
5G 0,5
7G 0,5
12G 0,5
18G 0,5
20G 0,5
25G 0,5
30G 0,5
36G 0,5

5,5
5,8
6,4
7,0
8,1
9,9
11,5
12,0
13,6
14,3
15,3

22512 OZ
22513
22514
22515
22516
22517
22518
22519
22520
22521
22522

2 x 0,75
3G 0,75
4G 0,75
5G 0,75
7G 0,75
12G 0,75
18G 0,75
20G 0,75
25G 0,75
30G 0,75
36G 0,75

22523 OZ
22524
22525
22526
22527
22528
22529
22530
22531
22532
22533
22878
22879
22880

2x1
3G 1
4G 1
5G 1
7G 1
12G 1
18G 1
20G 1
25G 1
30G 1
36G 1
41G 1
50G 1
65G 1

G = with green-yellow earth core

Cop.
weight
kg / km

Weight
ca. kg / km

AWGno.*)

9,6
14,4
19,0
24,0
33,6
58,0
86,0
96,0
120,0
144,0
172,0

38
46
59
68
88
131
197
260
282
315
374

20
20
20
20
20
20
20
20
20
20
20

6,2
6,5
7,0
7,8
9,0
11,0
12,9
13,5
15,4
16,1
17,4

14,4
21,6
29,0
36,0
50,0
86,0
130,0
144,0
180,0
216,0
259,0

47
58
69
85
118
183
270
290
374
420
498

18
18
18
18
18
18
18
18
18
18
18

6,9
7,4
8,0
8,7
10,2
12,6
18,8
15,8
17,8
18,5
20,1
21,2
24,0
27,2

19,2
29,0
38,0
48,0
67,0
115,0
173,0
192,0
240,0
288,0
346,0
410,0
498,0
650,0

55
70
86
102
143
225
334
370
460
530
625
779
953
1205

17
17
17
17
17
17
17
17
17
17
17
17
17
17

X = without green-yellow earth core (OZ)

Before installation in cable trays please read the instructions.

A 50

No. cores x
cross-sec.
mm2

Outer 1
ca. mm

22534 OZ
22535
22536
22537
22538
22539
22540
22541
22542
22543
22544
22881
22882
22883

2 x 1,5
3G 1,5
4G 1,5
5G 1,5
7G 1,5
12G 1,5
18G 1,5
20G 1,5
25G 1,5
30G 1,5
36G 1,5
42G 1,5
50G 1,5
61G 1,5

7,6
8,1
8,7
9,7
11,3
13,8
16,3
17,3
19,7
20,3
22,2
24,0
26,2
28,9

29,0
43,0
58,0
72,0
101,0
173,0
259,0
288,0
360,0
432,0
518,0
628,0
749,0
912,0

70
90
106
145
205
320
465
510
650
750
880
1209
1449
1712

16
16
16
16
16
16
16
16
16
16
16
16
16
16

22545 OZ
22546
22547
22548
22549
22550
22551
22552
22553

2 x 2,5
3G 2,5
4G 2,5
5G 2,5
7G 2,5
12G 2,5
18G 2,5
20G 2,5
25G 2,5

9,2
9,7
10,5
11,6
13,8
16,9
20,0
21,2
24,3

48,0
72,0
96,0
120,0
168,0
288,0
432,0
480,0
600,0

115
162
196
230
312
532
762
858
998

14
14
14
14
14
14
14
14
14

22554
22555
22556

4G 4
5G 4
7G 4

13,1
14,2
17,1

154,0
192,0
269,0

283
349
498

12
12
12

22557
22558
22559

4G 6
5G 6
7G 6

14,3
15,8
19,2

230,0
288,0
403,0

432
529
782

10
10
10

22560
22561
22562

4G 10
5G 10
7G 10

18,4
20,7
24,7

384,0
480,0
672,0

685
817
1023

8
8
8

22563
22564
22565

4G 16
5G 16
7G 16

21,3
23,8
28,6

614,0
768,0
1075,0

1042
1292
1709

6
6
6

Part
No.

Cop.
weight
kg / km

Weight
ca. kg / km

AWGno.*)

) Cleanroom qualification tested with analog type. Please note cleanroom qualified
when ordering. Further informations on page 16.

MULTIFLEX 512 -C-PUR

EMC*-preferred type, screened,


halogen-free special cables for drag chains

s
re al
tu v 4
ac pro 200
f
u ap di
an
m CSA m
w L/ om
e
N h U fr
d
it
w nne
a
pl

Technical data

Cable structure

Application

Special cables for drag chains with high


degree of resistance to mechanical
stress in adapted to DIN VDE 0282
part 1 and part 10
Temperature range
flexing
408 C to +708 C
fixed installation 508 C to +708 C
Nominal voltage U0/U 300/500 V
Test voltage 3000 V
Insulation resistance
min. 100 MOhm x km
Minimum bending radius
min. 10 x cable 1
Test of alternating bending cycles
approx. 10 million, tested according to
DIN VDE 0472 part 603 test method H
Radiation resistance
up to 50 x 106 cJ/kg (up to 50 Mrad)
Coupling resistance
max. 250 Ohm/km

Bare copper, extra fine wire conductors,


bunch stranded to DIN VDE 0295 cl. 6,
col. 4, BS 6360 cl. 6 and IEC 60228 cl. 6
Special core insulation, modified TPE-E
Black cores with continuous white
numbering
Green-yellow earth core in the outer
layer (3 cores and above)
Cores stranded in layers with optimal
selected lay-length
Special core wrapping over each layers
and an additional fleece over outer layer
TPE-inner sheath, halogen-free
Wrapping with special tapes
Tinned copper braided screening ,
approx. 85% coverage
Special core wrapping of fleece
Special full-polyurethane outer jacket
TMPU, to DIN VDE 0282 part 10,
appendix A,
colour grey (RAL 7001) outer surface
mat which prevents adhesion
PUR-jacket flame retardant according to
DIN VDE 0482 part 265-2-1/
EN 50265-2-1/IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)
Advantages
High resistant to mechanical strain
High property of alternating bending
strength
Long life durabilities through low friction-resistance by using the TPE-E-core
insulation where the core are stranded
in layers
High tensile strength-, abrasion- and
impact resistant at low temperature

The special screened cables for drag


chains are mainly applied for impulse
transmission to prevent external interference effects and used for permanent flexible applications in machineries, machine
tools, robot technics, for movable automated machinery parts and multi-shift
operation.
Those cables are developed according to
the newest state of technology improvement. These high flexible control cables
with sliding abilities guaranteed an
optimum service life durabilities and also
very economic by using the TPE-E-core
insulation and the PUR-outer jacket which
is adhesive-free and cut-resistant.

Features
Very good oil resistant, test method
according to DIN VDE 0472 part 803
Guaranteed permanent application in
multi-shift operation under extreme
high bending stress
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers

* EMC = Electromagnetic compatibility


Note To optimise the EMC features we
recommend a large round contact of the
copper braiding on both ends.
Resistant to
Weather
Ozone
UV-radiation
Solvents
Acids and alkalis
Hydraulic liquidity

= The product is conformed with the EC Low-Voltage Directive 73/23/EEC and 93/68/EEC.
Part
No.
22571 OZ
22572
22573
22574
22575
22576
22577
22578
22579
22580
22581

No. cores x
cross-sec.
mm2

Outer 1
ca. mm

2 x 0,5
3G 0,5
4G 0,5
5G 0,5
7G 0,5
12G 0,5
18G 0,5
20G 0,5
25G 0,5
30G 0,5
36G 0,5

8,3
8,5
9,0
9,7
11,1
12,7
14,7
15,4
17,0
17,9
19,2

Cop.
weight
kg / km
47
52
55
65
84
117
157
167
227
273
306

Weight
ca. kg / km

AWGno.*)

90
105
124
132
175
250
325
350
450
510
580

20
20
20
20
20
20
20
20
20
20
20

Part
No.
22582 OZ
22583
22584
22585
22586
22587
22588
22589
22590
22591
22592

No. cores x
cross-sec.
mm2

Outer 1
ca. mm

2 x 0,75
3G 0,75
4G 0,75
5G 0,75
7G 0,75
12G 0,75
18G 0,75
20G 0,75
25G 0,75
30G 0,75
36G 0,75

8,8
9,3
9,7
10,5
11,9
14,2
16,3
16,9
19,2
19,7
21,2

Cop.
weight
kg / km
53
62
77
86
106
156
233
249
313
351
400

Weight
ca. kg / km

AWGno.*)

110
120
148
160
205
308
420
450
579
630
745

18
18
18
18
18
18
18
18
18
18
18
Continuation "

*) Note
AWG sizes are approximate equivalent values.
The actual cross-section is in mm2 see page T 15.

Before installation in cable trays please read the instructions.

G = with green-yellow earth core


X = without green-yellow earth core (OZ)

Further technical details see selection table for drag chain cables (pages 24ff).
) Please note the cleanroom qualification when ordering. Further informations on
page 16.

A 51

MULTIFLEX 512 -C-PUR

EMC*-preferred type, screened,


halogen-free special cables for drag chains
= The product is conformed with the EC Low-Voltage Directive 73/23/EEC and 93/68/EEC.
Part
No.

No. cores x
cross-sec.
mm2

Outer 1
ca. mm

Cop.
weight
kg / km

Weight
ca. kg / km

AWGno.*)

22593 OZ
22594
22595
22596
22597
22598
22599
22600
22601
22602
22603
22884
22885
22886

2x1
3G 1
4G 1
5G 1
7G 1
12G 1
18G 1
20G 1
25G 1
30G 1
36G 1
41G 1
50G 1
65G 1

9,7
10,0
10,8
11,7
13,4
16,0
18,5
19,4
21,7
22,5
24,3
26,1
28,4
32,2

60
70
86
99
124
186
279
322
377
429
516
610
690
852

120
135
173
187
240
360
498
568
670
774
895
1032
1160
1660

17
17
17
17
17
17
17
17
17
17
17
17
17
17

22604 OZ
22605
22606
22607
22608
22609
22610
22611
22612
22613
22887
22888
22889

2 x 1,5
3G 1,5
4G 1,5
5G 1,5
7G 1,5
12G 1,5
18G 1,5
25G 1,5
30G 1,5
36G 1,5
42G 1,5
50G 1,5
61G 1,5

10,2
11,0
11,6
12,6
14,5
17,4
19,9
23,7
24,5
26,4
28,4
31,2
34,2

79
94
113
129
170
279
393
533
607
702
829
1025
1190

145
168
217
235
325
481
675
927
1025
1210
1441
1709
2025

16
16
16
16
16
16
16
16
16
16
16
16
16

No. cores x
cross-sec.
mm2

Outer 1
ca. mm

2 x 2,5
3G 2,5
4G 2,5
5G 2,5
7G 2,5
12G 2,5
18G 2,5
20G 2,5
25G 2,5

11,9
12,6
13,6
14,7
17,4
20,9
24,2
25,6
29,1

104
129
164
190
274
426
607
661
796

198
284
378
423
486
756
1127
1210
1530

14
14
14
14
14
14
14
14
14

22623
22624
22625

4G 4
5G 4
7G 4

16,5
18,1
20,0

222
328
360

448
533
678

12
12
12

22626
22627
22628

4G 6
5G 6
7G 6

18,1
19,6
23,2

305
441
505

636
772
1028

10
10
10

22629
22630
22631

4G 10
5G 10
7G 10

22,5
24,7
29,3

485
610
820

1052
1096
1530

8
8
8

22632
22633
22634

4G 16
5G 16
7G 16

25,7
28,2
33,6

840
1050
1510

1386
1759
2087

6
6
6

Part
No.
22614 OZ
22615
22616
22617
22618
22619
22620
22621
22622

Cop.
weight
kg / km

*) Note
AWG sizes are approximate equivalent values.
The actual cross-section is in mm2 see page T 15.

Before installation in cable trays please read the instructions.

G = with green-yellow earth core


X = without green-yellow earth core (OZ)

A 52

Weight
ca. kg / km

AWGno.*)

Further technical details see selection table for drag chain cables (pages 24ff).
) Please note the cleanroom qualification when ordering. Further informations on
page 16.

HELUKABEL MULTISPEED-TRONIC-PUR

high flexible,
halogen-free
screened

UL-CSA approved, safety against high bending in drag chain systems

Technical data

Cable structure

Application

Special drag chain cables for high


mechanical stress in adapted to
DIN VDE 0281 part 13, DIN VDE 0282
part 10 and E DIN VDE 0245 and
UL-Std. 758 AWM Style 20233 and
20939,
cores according to UL-Style 10522 and
10521
Temperature range
flexing
308 C to +808 C
fixed installation 508 C to +808 C
Nominal voltage U0/U 300/300 V
Test voltage 3000 V
Insulation resistance
min. 100 MOhm x km
Minimum bending radius
7,5 x cable 1
Radiation resistance
up to 100 x 106 cJ/kg (up to 100 Mrad)

Bare copper, fine wire conductors,


Unilay with short pitch length
Special TPE core insulation
Colour coded to DIN 47100,
see page T 46
Stranding:
* < 7 cores: cores stranded in a layer
with optimal lay-length around a
filler as per construction
* $7 cores: cores stranded with optimal lay-length to bunch-construction with low torsion strength, optimal selected short lay-length
around a filler
Special-PUR outer sheath, especially
resistant against fatigue strength,
extruded as filler with pressure, sheath
colour pine green (RAL 6028) low adhesion, oil resistant, halogen-free
PUR-Flame retardant according to
DIN VDE 0482 part 265-2-1/
EN 50265-2-1/IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B),
vertical flame test FT1 to UL-Std. 758
sec. 42, tested to UL-Std. 1581 sec. 1060
UL-FT1 corresponding CSA FT2

Application HELUKABEL MULTISPEEDTRONIC-PUR installed there, where the


extreme requirements for the cables are
necessary. The selected materials and layup technique permit these high flexible
cables for permanent application in drag
chains for long distances, high and low
speed of movements. These cables are
installed in dry, moist and wet rooms and
in open air with free movement without
tensile stress or forced movements.
These robust and abrasion resistant
special control cables are installed there,
where the problems appear for the application in permanent stresses e.g. in
energy drag chains, industry robotics,
production lines, automatic control
systems and permanent movable
machinery parts for multi-shift operation.
These cables are installed everywhere,
where high requirements for the flexibility, abrasion, oxygen and chemical
resistance are necessary.

The materials used in manufacture are


cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers.

Specific advantages
Halogen-free
High property of alternating bending
strength
High tensile strength, abrasion- and
impact resistance at low temperature
Use in multi-shift operations under extremely high continuous bending loads

Abrasion resistance
Tear resistance
High stability
Oil resistance
Better chemical resistance
UV and ozone resistance
Higher economical solution
Reduced 1 , results low weight of
moving materials

= The product is conformed with the EC Low-Voltage Directive 73/23/EEC and 93/68/EEC.
PartNo.

No cores x
cross-sec.
mm2

AWGno.*)

24567
24568
24569
24570
24571
24572
24573
24574

2 x 0,25
3 x 0,25
4 x 0,25
5 x 0,25
7 x 0,25
12 x 0,25
18 x 0,25
25 x 0,25

24
24
24
24
24
24
24
24

Outer 1
ca. mm

Cop.
weight
kg / km

3,9
4,1
4,4
4,6
6,4
7,0
8,4
9,4

5,0
7,5
10,0
12,5
17,5
30,1
45,0
62,5

Weight
ca. kg / km
27
33
40
48
60
91
125
170

PartNo.

No cores x
cross-sec.
mm2

AWGno.*)

24575
24576
24577
24578
24579
24580
24581
24582

2 x 0,34
3 x 0,34
4 x 0,34
5 x 0,34
7 x 0,34
12 x 0,34
18 x 0,34
25 x 0,34

22
22
22
22
22
22
22
22

Outer 1
ca. mm
4,1
4,3
4,6
5,0
7,0
7,4
9,1
10,2

Cop.
weight
kg / km
6,8
10,2
13,6
17,0
23,8
40,8
61,2
85,0

Weight
ca. kg / km
32
40
55
60
80
127
175
238

Further dimensions available on request.


Before installation in cable trays please read the instructions.
*) Note
AWG sizes are approximate equivalent values.
The actual cross-section is in mm2 see page T 15.
Further technical details see selection table for drag chain cables (pages 24ff).

A 53

HELUKABEL MULTISPEED-TRONIC-C-PUR

high flexible,
halogen-free

UL-CSA approved, safety against bending in drag chain systems; EMC*-preferred type

Technical data

Cable structure

Application

Special drag chain cables for high


mechanical stress in adapted to
DIN VDE 0281 part 13, DIN VDE 0282
part 10 and E DIN VDE 0245 and UL-Std.
758 AWM Style 20233 and 20939,
cores according to UL-Style 10522 and
10521
Temperature range
flexing
308 C to +808 C
fixed installation 508 C to +808 C
Nominal voltage U0/U 300/300 V
Test voltage 3000 V
Insulation resistance
min. 100 MOhm x km
Minimum bending radius
7,5 x cable 1
Coupling resistance
max. 250 Ohm/km
Radiation resistance
up to 100 x 106 cJ/kg (up to 100 Mrad)

Bare copper, fine wire conductors,


Unilay with short pitch length
Special TPE core insulation
Colour coded to DIN 47100, see page T
46
Stranding:
* < 7 cores: cores stranded in a layer
with optimal lay-length around a
filler as per construction
* $7 cores: cores stranded with optimal lay-length to bunch-construction with low torsion strength, optimal selected short lay-length
around a filler
Special-TPE inner sheath, extruded as
filler with pressure
grey (RAL 7001)
Screen of Cu braid bare, coverage 85%
max., with optimal pitch
Special-PUR outer sheath, sheath colour
pine green (RAL 6028) low adhesion, oil
resistant, halogen-free
Flame retardant according to
DIN VDE 0482 part 265-2-1/
EN 50265-2-1/IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B),
vertical flame test FT1 to UL-Std. 758
sec. 42, tested to UL-Std. 1581 sec. 1060
UL-FT1 corresponding CSA FT2

Application HELUKABEL MULTISPEEDTRONIC-C-PUR installed there, where the


extreme requirements for the cables are
necessary. The selected materials and layup technique permit these high flexible
cables for permanent application in drag
chains for long distances, high and low
speed of movements. These cables are
installed in dry, moist and wet rooms and
in open air with free movement without
tensile stress or forced movements.
These robust and abrasion resistant
special control cables are installed there,
where the problems appear for the application in permanent stresses e.g. in
energy drag chains, industry robotics,
production lines, automatic control
systems and permanent movable
machinery parts for multi-shift operation.
These cables are installed everywhere,
where high requirements for the flexibility, abrasion, oxygen and chemical
resistance are necessary.
These screened cables are particularly
suitable for the interference-free transmission in instrumentation and control
engineering applications.

The materials used in manufacture are


cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers.
* EMC = Electromagnetic compatibility
Note To optimise the EMC features we
recommend a large round contact of the
copper braiding on both ends.

Specific advantages
High property of alternating bending
strength
High tensile strength, abrasion- and
impact resistance at low temperature
Use in multi-shift operations under
extremely high continuous bending
loads
Abrasion resistance

Tear resistance
High stability
Oil resistance
Better chemical resistance
UV and ozone resistance
Higher economical solution
Reduced 1 , results low weight of
moving materials

= The product is conformed with the EC Low-Voltage Directive 73/23/EEC and 93/68/EEC.
PartNo.

No cores x
cross-sec.
mm2

AWGno.*)

24614
24615
24616
24617
24618
24619
24620
24621

2 x 0,25
3 x 0,25
4 x 0,25
5 x 0,25
7 x 0,25
12 x 0,25
18 x 0,25
25 x 0,25

24
24
24
24
24
24
24
24

Outer 1
ca. mm
5,4
5,6
5,9
6,2
8,3
9,1
10,8
12,0

Cop.
weight
kg / km
14,9
18,8
21,3
31,0
39,6
59,1
78,4
101,0

Weight
ca. kg / km
39
45
51
68
83
122
160
210

PartNo.

No cores x
cross-sec.
mm2

AWGno.*)

24622
24623
24624
24625
24626
24627
24628
24629

2 x 0,34
3 x 0,34
4 x 0,34
5 x 0,34
7 x 0,34
12 x 0,34
18 x 0,34
25 x 0,34

22
22
22
22
22
22
22
22

Before installation in cable trays please read the instructions.


*) Note
AWG sizes are approximate equivalent values.
The actual cross-section is in mm2 see page T 15.
Further technical details see selection table for drag chain cables (pages 24ff).

A 54

Outer 1
ca. mm
5,6
5,8
6,1
6,8
8,9
9,5
11,3
12,8

Cop.
weight
kg / km
18,1
28,7
35,7
39,1
52,7
76,4
99,7
154,0

Weight
ca. kg / km
45
60
76
82
110
166
216
312

HELUKABEL MULTISPEED 600-PUR


HELUKABEL MULTISPEED 600-C-PUR

Double-insulated, halogen-free
Special Single Cores for drug
chains, EMC*-preferred type

Technical data

Cable structure

Application

Special drag chain single cores for high


mechanical stress, adapted to
DIN VDE 0281 part 3
Temperature range
flexing
308 C to +808 C
fixed installation 408 C to +908 C
Nominal voltage U0/U 600/1000 V
Test voltage 3000 V
Insulation resistance
min. 100 MOhm x km
Minimum bending radius
7,5 x cores 1

MULTISPEED 600-PUR
Bare copper, extra fine wire conductors,
bunch stranded to DIN VDE 0295 cl. 6,
col. 4, BS 6360 cl. 6 and IEC 60228 cl. 6
1. Core insulation of special thermoplastic polymer, natural coloured
2. Core insulation of special
polyurethane TMPU in adapted to
DIN VDE 0282 part 10 low adhesion,
sheath colour pine green (RAL 6028),
flame retardant

These special Drag-chain cables are for


long-therm use under extreme conditions requiring free movement without
tension or opposition to the movement.
For installation when long movements or
high speed movement is required, in dry,
damp or wet areas, and also outside.

MULTISPEED 600-C-PUR
Structure as above up to 1. core insulation
Screen of tinned cu-braid, coverage
approx. 85%
2. Core insulation of spezial polyurethane TMPU in adapted to
DIN VDE 0282 part 10 low adhesion,
sheath colour pine green (RAL 6028),
flame retardant

MULTISPEED 600-C-PUR
These screened cables are particulary
suitable for the interference-free transmission in instrumentation and control
engineering applications (electromagnetic
compatibility).

Specific advantages
Halogen-free
Abrasion resistant
Very good oil resistant
High property of alternating bending
strength
High resistant to mechanical strain
Tear resistance
Abraison resistance
Ozone and UV resistance
Resistant to hydrofluoric acid

The materials used in manufacture are


cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers.

Special application where there are high


demands on flexibility, abrasion resistance, ozone and chemical resistance.

Before installation in cable trays please


read the instructions.
*EMC = Electromagnetic compatibillity
Note To optimise the EMC features we
recommend a large round contact of the
cooper braiding on both ends.
Note
For applications which go beyond standard solutions (for example for
composting appliances or high shelf
conveyors with extremely high processing
speeds etc.) we recommend for our especially developed enquiry sheet see page
23 for energy guiding systems.

= The product is conformed with the EC Low-Voltage Directive 73/23/EEC and 93/68/EEC.
Part
No.
25269
25270
25271
25272
25273
25274
25275
25276
25277
25278
25279
25280
25281

No. cores x
cross-sec.
mm2

Outer 1
ca. mm

Cop.
weight
kg / km

1x6
1 x 10
1 x 16
1 x 25
1 x 35
1 x 50
1 x 70
1 x 95
1 x 120
1 x 150
1 x 185
1 x 240
1 x 300

6,5
8,4
9,5
11,0
12,5
15,4
18,2
20,0
21,0
23,8
26,2
29,8
33,1

58
96
154
240
336
480
672
912
1152
1440
1776
2304
2880

*) Note
AWG sizes are approximate equivalent values.
The actual cross-section is in mm2 see page T 15.

Weight
ca. kg / km
80
130
181
274
398
529
717
1050
1240
1524
1932
2467
3140

300
350
500
600

AWGno.*)
10
8
6
4
2
1
2/0
3/0
4/0
kcmil
kcmil
kcmil
kcmil

Part
No.
25282
25283
25284
25285
25286
25287
25288
25289
25290
25291
25292
25293
25294

No. cores x
cross-sec.
mm2

Outer 1
ca. mm

Cop.
weight
kg / km

1x6
1 x 10
1 x 16
1 x 25
1 x 35
1 x 50
1 x 70
1 x 95
1 x 120
1 x 150
1 x 185
1 x 240
1 x 300

7,8
9,7
11,7
13,0
14,7
18,7
22,2
23,4
24,5
27,8
29,4
34,2
37,4

71
122
180
282
386
535
750
1004
1260
1570
1911
2451
2997

Weight
ca. kg / km
101
168
217
342
468
584
822
1190
1400
1710
2021
2601
3257

300
350
500
600

AWGno.*)
10
8
6
4
2
1
2/0
3/0
4/0
kcmil
kcmil
kcmil
kcmil

Before installation in cable trays please read the instructions.


Further technical details see selection table for drag chain cables (pages 24ff).

A 55

HELUKABEL MULTISPEED 500-PVC high flexible


Safety against high bending in drag chain systems, low torsion

Technical data

Cable structure

Application

Special drag chain cables for high


mechanical stress in adapted to
DIN VDE 0281 part 13 and
E DIN VDE 0245
Temperature range
flexing
58 C to +808 C
fixed installation 308 C to +808 C
Nominal voltage U0/U 300/500 V
Test voltage 3000 V
Insulation resistance
min. 100 MOhm x km
Minimum bending radius
7,5 x cable 1
Radiation resistance
up to 80 x 106 cJ/kg (up to 80 Mrad)

Bare copper, fine wire conductors,


Unilay with short pitch length
Special TPE core insulation
Black cores with continuous white
numbering
Green-yellow earth core (3 cores and
above)
Stranding:
* < 7 cores: cores stranded in a layer
with optimal lay-length around a
filler as per construction
* $7 cores: cores stranded with optimal lay-length to bunch-construction with low torsion strength, optimal selected short lay-length
around a filler
Special-PVC outer sheath, especially
resistant against fatigue strength,
extruded as filler with pressure, sheath
colour pine green (RAL 6028) low adhesion, oil resistant
PVC self-extinguishing and flame
retardant according to DIN VDE 0482
part 265-2-1/EN 50265-2-1/IEC 60332-1
(equivalent DIN VDE 0472 part 804 test
method B)

HELUKABEL MULTISPEED 500-PVC are


installed there, where the extreme
requirements for the cables are necessary. The selected materials and lay-up
technique permit these high flexible
cables for permanent application in drag
chains for long distances, high and low
speed of movements.
These high flexible PVC control cables are
suitable for shift- and bending stresses in
machines and machine tool constructions. These are installed in dry and moist
rooms with free movement without
tensile stress or forced movements.

The materials used in manufacture are


cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers.

Specific advantages
High property of alternating bending
strength
High resistance to mechanical strain
Long life durability due to low frictionresistance
Better chemical resistance
Oil resistance
High stability
Higher economical solution
Flame retardant, self-extinguishing
Reduced 1 , results low weight of
moving materials

= The product is conformed with the EC Low-Voltage Directive 73/23/EEC and 93/68/EEC.
Part
No.

No. cores x
cross-sec.
mm2

Outer 1
ca. mm

24050 OZ
24051
24052
24053
24054
24055
24056
24057

2 x 0,5
3G 0,5
4G 0,5
5G 0,5
7G 0,5
12G 0,5
18G 0,5
25G 0,5

4,7
4,9
5,3
5,8
8,3
9,7
11,8
13,4

24058
24059
24060
24061
24062
24063
24064
24065

4G 0,75
5G 0,75
7G 0,75
12G 0,75
18G 0,75
25G 0,75
36G 0,75
42G 0,75

24066
24067
24068
24069
24070
24071
24072

3G 1
4G 1
5G 1
7G 1
12G 1
18G 1
25G 1

Cop.
weight
kg / km

Weight
ca. kg / km

AWGno.*)

9,6
14,4
19,0
24,0
33,6
58,0
86,0
120,0

40
45
57
66
81
133
194
274

20
20
20
20
20
20
20
20

6,1
6,6
9,8
11,3
14,1
15,7
19,1
21,3

29,0
36,0
50,0
86,0
130,0
180,0
259,0
302,0

63
79
107
169
247
366
540
630

18
18
18
18
18
18
18
18

5,9
6,4
7,0
10,7
12,1
14,9
16,9

29,0
38,4
48,0
67,0
115,0
173,0
240,0

69
86
101
140
227
351
489

17
17
17
17
17
17
17

No. cores x
cross-sec.
mm2

Outer 1
ca. mm

24073
24074
24075
24076
24077
24078
24079

3G 1,5
4G 1,5
5G 1,5
7G 1,5
12G 1,5
18G 1,5
25G 1,5

6,7
7,2
8,1
12,5
14,3
17,5
19,8

24080
24081
24082
24083
24084
24085

4G 2,5
5G 2,5
7G 2,5
12G 2,5
18G 2,5
25G 2,5

8,9
9,8
15,2
17,6
21,4
24,0

Part
No.

Cop.
weight
kg / km

Weight
ca. kg / km

AWGno.*)

43,0
58,0
72,0
101,0
173,0
259,0
360,0

88
110
130
182
319
420
604

16
16
16
16
16
16
16

96,0
120,0
168,0
288,0
432,0
600,0

172
219
303
504
754
940

14
14
14
14
14
14

*) Note
AWG sizes are approximate equivalent values.
The actual cross-section is in mm2 see page T 15.
G = with green-yellow earth core
X = without green-yellow earth core (OZ)

A 56

Further technical details see selection table for drag chain cables (pages 24ff).

HELUKABEL MULTISPEED 500-PVC UL/CSA


Safety against high bending in drag chain systems, low torsion, high flexible, UL-CSA approved

Technical data

Cable structure

Application

Special drag chain cables for high


mechanical stress in adapted to
DIN VDE 0281 part 13 and
E DIN VDE 0245 and UL-Std. 758 AWM
Style 21179
Temperature range
flexing
58 C to +808 C
fixed installation 308 C to +808 C
Nominal voltage
U0/U 300/500 V
UL 600 V
Test voltage 3000 V
Insulation resistance
min. 100 MOhm x km
Minimum bending radius
7,5 x cable 1
Radiation resistance
up to 80 x 106 cJ/kg (up to 80 Mrad)

Bare copper, fine wire conductors,


Unilay with short pitch length
Special TPE core insulation
Black cores with continuous white
numbering
Green-yellow earth core (3 cores and
above)
Stranding:
* < 7 cores: cores stranded in a layer
with optimal lay-length around a
filler as per construction
* $7 cores: cores stranded with optimal lay-length to bunch-construction with low torsion strength, optimal selected short lay-length
around a filler
Special-PVC outer sheath, especially
resistant against fatigue strength,
extruded as filler with pressure, sheath
colour pine green (RAL 6028) low adhesion, oil resistant
PVC self-extinguishing and flame
retardant according to DIN VDE 0482
part 265-2-1/EN 50265-2-1/IEC 60332-1
(equivalent DIN VDE 0472 part 804 test
method B), VW1, FT1

UL/CSA approved HELUKABEL


MULTISPEED 500-PVC are installed there,
where the extreme requirements for the
cables are necessary. Designed for the
export-orientated machinery manufacturer, specifically for USA and Canada.
The selected materials and lay-up technique permit these high flexible cables
for permanent application in drag chains
for long distances, high and slow speed
of movements.
These high flexible PVC control cables are
suitable for shift- and bending stresses in
machines and machine tool constructions. These are installed in dry and moist
rooms with free movement without
tensile stress or forced movements.

The materials used in manufacture are


cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers.

Specific advantages
High property of alternating bending
strength
Long life durability due to low frictionresistance
Better chemical resistance
Oil resistance
High stability
Higher economical solution
Reduced 1 , results low weight of
moving materials

= The product is conformed with the EC Low-Voltage Directive 73/23/EEC and 93/68/EEC.
Part
No.

No. cores x
cross-sec.
mm2

Outer 1
ca. mm

24295 OZ
24296
24297
24298
24299
24300
24301
24302

2 x 0,5
3G 0,5
4G 0,5
5G 0,5
7G 0,5
12G 0,5
18G 0,5
25G 0,5

4,7
4,9
5,3
5,8
8,3
9,7
11,9
13,5

24303
24304
24305
24306
24307
24308
24309
24310

4G 0,75
5G 0,75
7G 0,75
12G 0,75
18G 0,75
25G 0,75
36G 0,75
42G 0,75

24311
24312
24313
24314
24315
24316
24317

3G 1
4G 1
5G 1
7G 1
12G 1
18G 1
25G 1

Cop.
weight
kg / km

Weight
ca. kg / km

AWGno.*)

9,6
14,4
19,0
24,0
33,6
58,0
86,0
120,0

41
48
59
69
83
140
197
281

20
20
20
20
20
20
20
20

6,1
6,6
9,8
11,3
14,1
15,7
19,1
21,3

29,0
36,0
50,0
86,0
130,0
180,0
259,0
302,0

65
81
104
172
254
374
550
634

19
19
19
19
19
19
19
19

5,9
6,4
7,0
10,7
12,1
14,9
16,9

29,0
38,4
48,0
67,0
115,0
173,0
240,0

72
90
112
150
231
361
497

18
18
18
18
18
18
18

No. cores x
cross-sec.
mm2

Outer 1
ca. mm

24318
24319
24320
24321
24322
24323
24324

3G 1,5
4G 1,5
5G 1,5
7G 1,5
12G 1,5
18G 1,5
25G 1,5

6,7
7,3
8,1
12,5
14,3
17,5
19,8

24325
24326
24327
24328
24329
24330

4G 2,5
5G 2,5
7G 2,5
12G 2,5
18G 2,5
25G 2,5

8,9
9,9
15,2
17,6
21,5
24,1

Part
No.

Cop.
weight
kg / km

Weight
ca. kg / km

AWGno.*)

43,0
58,0
72,0
101,0
173,0
259,0
360,0

90
120
138
192
324
431
624

16
16
16
16
16
16
16

96,0
120,0
168,0
288,0
432,0
600,0

182
224
313
517
760
950

14
14
14
14
14
14

*) Note
AWG sizes are approximate equivalent values.
The actual cross-section is in mm2 see page T 15.
G = with green-yellow earth core
X = without green-yellow earth core (OZ)

Further technical details see selection table for drag chain cables (pages 24ff).

A 57

HELUKABEL MULTISPEED 500-PUR high flexible, halogen-free


Safety against high bending in drag chain systems, low torsion

Technical data

Cable structure

Application

Special drag chain cables for high


mechanical stress in adapted to
DIN VDE 0281 part 13, DIN VDE 0282
part 10 and E DIN VDE 0245
Temperature range
flexing
308 C to +808 C
fixed installation 508 C to +808 C
Nominal voltage U0/U 300/500 V
Test voltage 3000 V
Insulation resistance
min. 100 MOhm x km
Minimum bending radius
7,5 x cable 1
Radiation resistance
up to 100 x 106 cJ/kg (up to 100 Mrad)

Bare copper, fine wire conductors,


Unilay with short pitch length
Special TPE core insulation
Black cores with continuous white
numbering
Green-yellow earth core (3 cores and
above)
Stranding:
* < 7 cores: cores stranded in a layer
with optimal lay-length around a
filler as per construction
* $7 cores: cores stranded with optimal lay-length to bunchconstruction with low torsion
strength, optimal selected short
lay-length around a filler
Special-PUR outer sheath, especially
resistant against fatigue strength,
extruded as filler with pressure, sheath
colour pine green (RAL 6028) low adhesion, oil resistant, halogen-free
PUR-jacket flame retardant according to
DIN VDE 0482 part 265-2-1/
EN 50265-2-1/IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)

HELUKABEL MULTISPEED 500-PUR are


installed there, where the extreme
requirements for the cables are necessary. The selected materials and lay-up
technique permit these high flexible
cables for permanent application in drag
chains for long distances, high and low
speed of movements. These cables are
installed in dry, moist and wet rooms and
in open air with free movement without
tensile stress or forced movements.
These robust and abrasion resistant
special control cables are installed there,
where the problems appear for the application in permanent stresses e.g. in
energy drag chains, industry robotics,
production lines, automatic control
systems and permanent movable
machinery parts for multi-shift operation.
These cables are installed everywhere,
where high requirements for the flexibility, abrasion, oxygen and chemical
resistance are necessary.

Specific advantages
Halogen-free
High property of alternating bending
strength
High resistant to mechanical strain
Long life durability s due to low frictionresistance
High tensile strength, abrasion- and
impact resistance at low temperature
Use in multi-shift operations under extremely high continuous bending loads
Abrasion resistance
Tear resistance
High stability

The materials used in manufacture are


cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers.

Oil resistance
Better chemical resistance
UV and ozone resistance
Higher economical solution
Reduced 1 , results low weight of
moving materials

= The product is conformed with the EC Low-Voltage Directive 73/23/EEC and 93/68/EEC.
Part
No.

No. cores x
cross-sec.
mm2

Outer 1
ca. mm

24119 OZ
24120
24121
24122
24123
24124
24125
24126

2 x 0,5
3G 0,5
4G 0,5
5G 0,5
7G 0,5
12G 0,5
18G 0,5
25G 0,5

4,7
5,0
5,4
5,8
8,3
9,8
11,9
13,5

24127
24128
24129
24130
24131
24132
24133
24134
24135

3G 0,75
4G 0,75
5G 0,75
7G 0,75
12G 0,75
18G 0,75
25G 0,75
36G 0,75
42G 0,75

24136
24137
24138

3G 1
4G 1
5G 1

Cop.
weight
kg / km

Weight
ca. kg / km

AWGno.*)

9,6
14,4
19,0
24,0
33,6
58,0
86,0
120,0

41
48
62
70
88
131
204
266

20
20
20
20
20
20
20
20

5,2
6,1
6,6
9,6
11,3
14,1
15,7
19,1
21,3

21,6
29,0
36,0
50,0
86,0
130,0
180,0
260,0
302,0

51
68
73
92
170
257
280
411
608

18
18
18
18
18
18
18
18
18

6,0
6,4
7,0

29,0
38,0
48,0

59
71
84

17
17
17

Part
No.

No. cores x
cross-sec.
mm2

Outer 1
ca. mm

Cop.
weight
kg / km

Weight
ca. kg / km

AWGno.*)

24139
24140
24141
24142

7G 1
12G 1
18G 1
25G 1

10,7
12,1
14,9
16,9

67,0
115,0
173,0
240,0

111
200
286
370

17
17
17
17

24143
24144
24145
24146
24147
24148
24149

3G 1,5
4G 1,5
5G 1,5
7G 1,5
12G 1,5
18G 1,5
25G 1,5

6,7
7,3
8,0
12,5
14,3
17,5
19,8

43,0
58,0
72,0
101,0
173,0
259,0
360,0

81
102
121
164
293
450
631

16
16
16
16
16
16
16

24150
24151
24152
24153
24154
24155

4G 2,5
5G 2,5
7G 2,5
12G 2,5
18G 2,5
25G 2,5

8,9
9,9
15,2
17,6
21,5
24,1

86,0
120,0
168,0
288,0
432,0
600,0

173
220
290
504
719
940

14
14
14
14
14
14

*) Note
AWG sizes are approximate equivalent values.
The actual cross-section is in mm2 see page T 15.
G = with green-yellow earth core
X = without green-yellow earth core (OZ)

A 58

Further technical details see selection table for drag chain cables (pages 24ff).

HELUKABEL MULTISPEED 500-PUR UL/CSA


Safety against high bending in drag chain systems, low torsion, UL/CSA approved, halogen-free

Technical data

Cable structure

Application

Special drag chain cables for high


mechanical stress in adapted to
DIN VDE 0281 part 13, DIN VDE 0282
part 10 and E DIN VDE 0245 and UL-Std.
758 AWM Style 20233 and 20939
Temperature range
flexing
308 C to +808 C
fixed installation 508 C to +808 C
Nominal voltage
U0/U 300/500 V
UL 600 V
Test voltage 3000 V
Insulation resistance
min. 100 MOhm x km
Minimum bending radius
7,5 x cable 1
Radiation resistance
up to 100 x 106 cJ/kg (up to 100 Mrad)

Bare copper, fine wire conductors,


Unilay with short pitch length
Special TPE core insulation
Black cores with continuous white
numbering
Green-yellow earth core (3 cores and
above)
Stranding:
* < 7 cores: cores stranded in a layer
with optimal lay-length around a
filler as per construction
* $7 cores: cores stranded with optimal lay-length to bunch-construction with low torsion strength, optimal selected short lay-length
around a filler
Special-PUR outer sheath, especially
resistant against fatigue strength,
extruded as filler with pressure, sheath
colour pine green (RAL 6028) low adhesion, oil resistant, halogen-free
PUR-jacket flame retardant according to
DIN VDE 0482 part 265-2-1/
EN 50265-2-1/IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B),
VW1, FT1

UL/CSA approved HELUKABEL


MULTISPEED 500-PUR are installed there,
where the extreme requirements for the
cables are necessary. Designed for the
export-orientated machinery manufacturer, specifically for USA and Canada.
The selected materials and lay-up technique permit these high flexible cables
for permanent application in drag chains
for long distances, high an slow speed of
movements. These cables are installed in
dry, moist and wet rooms and in open air
with free movement without tensile
stress or forced movements.
These robust and abrasion resistant
special control cables are installed there,
where the problems appear for the application in permanent stresses e.g. in
energy drag chains, industry robotics,
production lines, automatic control
systems and permanent movable
machinery parts for multi-shift operation.
These cables are installed everywhere,
where high requirements for the flexibility, abrasion, oxygen and chemical
resistance are necessary.

Higher economical solution


Reduced 1 , results low weight of
moving materials

The materials used in manufacture are


cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers.

Specific advantages
Halogen-free
High resistant to mechanical strain
Long life durability s due to low frictionresistance
High tensile strength, abrasion- and
impact resistance at low temperature
Use in multi-shift operations under extremely high continuous bending loads
Tear resistance
High stability
Oil resistance
Better chemical resistance
UV and ozone resistance

= The product is conformed with the EC Low-Voltage Directive 73/23/EEC and 93/68/EEC.
Part
No.

No. cores x
cross-sec.
mm2

Outer 1
ca. mm

24370 OZ
24371
24372
24373
24374
24375
24376
24377

2 x 0,5
3G 0,5
4G 0,5
5G 0,5
7G 0,5
12G 0,5
18G 0,5
25G 0,5

4,7
5,0
5,4
5,8
8,3
9,8
11,9
13,5

24378
24379
24380
24381
24382
24383
24384
24385
24386

3G 0,75
4G 0,75
5G 0,75
7G 0,75
12G 0,75
18G 0,75
25G 0,75
36G 0,75
42G 0,75

24387
24388
24389
24390
24391
24392
24393

3G 1
4G 1
5G 1
7G 1
12G 1
18G 1
25G 1

Cop.
weight
kg / km

Weight
ca. kg / km

AWGno.*)

9,6
14,4
19,0
24,0
33,6
58,0
86,0
120,0

41
48
62
70
94
131
204
266

20
20
20
20
20
20
20
20

5,2
6,1
6,6
9,8
11,3
14,1
15,7
19,1
21,3

21,6
29,0
36,0
50,0
86,0
130,0
180,0
260,0
302,0

51
68
73
100
170
257
280
411
608

19
19
19
19
19
19
19
19
19

6,0
6,4
7,0
10,7
12,1
14,9
16,9

29,0
38,0
48,0
67,0
115,0
173,0
240,0

59
71
84
121
200
286
370

18
18
18
18
18
18
18

*) Note
AWG sizes are approximate equivalent values.
The actual cross-section is in mm2 see page T 15.

No. cores x
cross-sec.
mm2

Outer 1
ca. mm

24394
24395
24396
24397
24398
24399
24400

3G 1,5
4G 1,5
5G 1,5
7G 1,5
12G 1,5
18G 1,5
25G 1,5

6,7
7,3
8,0
12,5
14,3
17,5
19,8

24401
24402
24403
24404
24405
24406

4G 2,5
5G 2,5
7G 2,5
12G 2,5
18G 2,5
25G 2,5

8,9
9,9
15,2
17,6
21,5
24,1

Part
No.

Cop.
weight
kg / km

Weight
ca. kg / km

AWGno.*)

43,0
58,0
72,0
101,0
173,0
259,0
360,0

81
102
121
174
293
450
631

16
16
16
16
16
16
16

86,0
120,0
168,0
288,0
432,0
600,0

173
220
302
504
719
940

14
14
14
14
14
14

G = with green-yellow earth core


X = without green-yellow earth core (OZ)
Further technical details see selection table for drag chain cables (pages 24ff).

A 59

HELUKABEL MULTISPEED 500-TPE

Safety against high bending in drag chain systems, low torsion

Technical data

Cable structure

Application

Special drag chain cables for high


mechanical stress in adapted to
DIN VDE 0281 part 13 and
E DIN VDE 0245
Temperature range
flexing
308 C to +808 C
fixed installation 508 C to +808 C
Nominal voltage U0/U 300/500 V
Test voltage 3000 V
Insulation resistance
min. 100 MOhm x km
Minimum bending radius
7,5 x cable 1
Radiation resistance
up to 100 x 106 cJ/kg (up to 100 Mrad)

Tinned copper, fine wire conductors,


Unilay with short pitch length
Special TPE core insulation
Black cores with continuous white
numbering
Green-yellow earth core (3 cores and
above)
Stranding:
* < 7 cores: cores stranded in a layer
with optimal lay-length around a
filler as per construction
* $7 cores: cores stranded with optimal lay-length to bunch-construction with low torsion strength, optimal selected short lay-length
around a filler
Special-TPE-O outer sheath, extruded as
filler with pressure sheath colour ocean
blue (RAL 5020) low adhesion, oil
resistant, halogen-free

HELUKABEL MULTISPEED 500-TPE are


installed there, where the extreme
requirements for the cables are necessary. The selected materials and lay-up
technique permit these high flexible
cables for permanent application in drag
chains for long distances, high and low
speed of movements. These cables are
installed in dry, moist and wet rooms and
in open air with free movement without
tensile stress or forced movements.
These robust and abrasion resistant
special control cables are installed there,
where the problems appear for the application in permanent stresses e.g. in
energy drag chains, industry robotics,
production lines, automatic control
systems and permanent movable
machinery parts for multi-shift operation.
These cables are installed everywhere,
where high requirements for the flexibility, abrasion, oxygen and chemical
resistance are necessary.
TPE: The selected tinned copper wire
conductor permits the installation in aggressive environments as well as hydrogen sulfide, ammonia and sulfur dioxide.
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers.

Specific advantages
Microbe-resistance TPE
Halogen-free
Resistant to microbes
High property of alternating bending
strength
High resistant to mechanical strain
Long life durability s due to low frictionresistance
High tensile strength, abrasion- and
impact resistance at low temperature
Use in multi-shift operations under
extremely high continuous bending
loads
Abrasion resistance

Tear resistance
High stability
Oil resistance
Better chemical resistance
UV and ozone resistance
Higher economical solution
Reduced 1 , results low weight of
moving materials

= The product is conformed with the EC Low-Voltage Directive 73/23/EEC and 93/68/EEC.
Part
No.

No. cores x
cross-sec.
mm2

Outer 1
ca. mm

24191 OZ
24192
24193
24194
24195
24196
24197
24198

2 x 0,5
3G 0,5
4G 0,5
5G 0,5
7G 0,5
12G 0,5
18G 0,5
25G 0,5

4,7
5,0
5,4
5,8
8,3
9,8
11,9
13,5

24199 OZ
24200
24201
24202
24203
24204
24205
24206
24207
24208

2 x 0,75
3G 0,75
4G 0,75
5G 0,75
7G 0,75
12G 0,75
18G 0,75
25G 0,75
36G 0,75
42G 0,75

24209 OZ
24210
24211
24212
24213
24214
24215
24216

2x1
3G 1
4G 1
5G 1
7G 1
12G 1
18G 1
25G 1

G = with green-yellow earth core


2

Cop.
weight
kg / km

Weight
ca. kg / km

AWGno.*)

9,6
14,4
19,0
24,0
33,6
58,0
86,0
120,0

42
49
63
70
90
134
209
270

20
20
20
20
20
20
20
20

5,0
5,2
6,1
6,6
9,8
11,3
14,1
15,7
19,1
21,3

14,4
21,6
29,0
36,0
50,0
86,0
130,0
180,0
260,0
302,0

47
55
70
74
95
174
261
290
419
614

18
18
18
18
18
18
18
18
18
18

5,2
6,0
6,4
7,0
10,7
12,1
14,9
16,9

19,2
29,0
38,0
48,0
67,0
115,0
173,0
240,0

50
60
74
86
114
210
291
380

17
17
17
17
17
17
17
17

X = without green-yellow earth core (OZ)

) Cleanroom qualification tested with analog type. Please note cleanroom qualified
when ordering. Further informations on page 16.

A 60

No. cores x
cross-sec.
mm2

Outer 1
ca. mm

24217
24218
24219
24220
24221
24222
24223

3G 1,5
4G 1,5
5G 1,5
7G 1,5
12G 1,5
18G 1,5
25G 1,5

6,7
7,3
8,0
12,5
14,3
17,5
19,8

24224
24225
24226
24227
24228
24229

4G 2,5
5G 2,5
7G 2,5
12G 2,5
18G 2,5
25G 2,5

24230

Weight
ca. kg / km

AWGno.*)

43,0
58,0
72,0
101,0
173,0
259,0
360,0

84
108
126
169
299
460
640

16
16
16
16
16
16
16

8,9
9,9
15,2
17,6
21,5
24,1

96,0
120,0
168,0
288,0
432,0
600,0

179
230
294
510
722
950

14
14
14
14
14
14

4G 4

10,3

154,0

197

12

24231
24232

4G 6
5G 6

11,9
13,4

231,0
289,0

320
394

10
10

24233

4G 10

14,7

387,0

520

24234

4G 16

20,0

517,0

784

24235

4G 35

24,9

1344,0

1711

Part
No.

Cop.
weight
kg / km

*) Note: AWG sizes are approximate equivalent values.


The actual cross-section is in mm2 see page T 15.
Further technical details see selection table for drag chain cables (pages 24ff).

HELUKABEL MULTISPEED 500-TPE UL/CSA

Safety against high bending in drag chain systems, low torsion, halogen-free, UL-CSA approved

Technical data

Cable structure

Application

Special drag chain cables for high


mechanical stress in adapted to
DIN VDE 0281 part 13 and
E DIN VDE 0245 and UL-Std. 758 AWM
Style 20841 and 21184
Temperature range
flexing
308 C to +808 C
fixed installation 508 C to +808 C
Nominal voltage
U0/U 300/500 V
UL 600 V
Test voltage 3000 V
Insulation resistance
min. 100 MOhm x km
Minimum bending radius
7,5 x cable 1
Radiation resistance
up to 100 x 106 cJ/kg (up to 100 Mrad)

Tinned copper, fine wire conductors,


Unilay with short pitch length
Special TPE core insulation
Black cores with continuous white
numbering
Green-yellow earth core (3 cores and
above)
Stranding:
* < 7 cores: cores stranded in a layer
with optimal lay-length around a
filler as per construction
* $7 cores: cores stranded with optimal lay-length to bunch-construction with low torsion strength, optimal selected short lay-length
around a filler
Special-TPE-O outer sheath, extruded as
filler with pressure sheath colour ocean
blue (RAL 5020) low adhesion, oil
resistant, halogen-free

UL/CSA approved HELUKABEL


MULTISPEED 500-TPE are installed there,
where the extreme requirements for the
cables are necessary. Designed for the
export-orientated machinery manufacturer, specifically for USA and Canada.
The selected materials and lay-up technique permit these high flexible cables
for permanent application in drag chains
for long distances, high an slow speed of
movements. These cables are installed in
dry, moist and wet rooms and in open air
with free movement without tensile
stress or forced movements.
These robust and abrasion resistant
special control cables are installed there,
where the problems appear for the application in permanent stresses e.g. in
energy drag chains, industry robotics,
production lines, automatic control
systems and permanent movable
machinery parts for multi-shift operation.
These cables are installed everywhere,
where high requirements for the flexibility, abrasion, oxygen and chemical
resistance are necessary.

The materials used in manufacture are


cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers.
Specific advantages
Microbe-resistance TPE
High property of alternating bending
strength
High resistant to mechanical strain
Long life durability s due to low frictionresistance
High tensile strength, abrasion- and
impact resistance at low temperature

Use in multi-shift operations under


extremely high continuous bending
loads
Tear resistance
High stability
Oil resistance
Better chemical resistance
UV and ozone resistance
Higher economical solution
Reduced 1 , results low weight of
moving materials

TPE: The selected tinned copper wire


conductor permits the installation in aggressive environments as well as hydrogen sulfide, ammonia and sulfur dioxide.

= The product is conformed with the EC Low-Voltage Directive 73/23/EEC and 93/68/EEC.
Part
No.

No. cores x
cross-sec.
mm2

Outer 1
ca. mm

24450 OZ
24451
24452
24453
24454
24455
24456
24457

2 x 0,5
3G 0,5
4G 0,5
5G 0,5
7G 0,5
12G 0,5
18G 0,5
25G 0,5

4,7
5,0
5,4
5,8
8,3
9,8
11,9
13,5

24458 OZ
24459
24460
24461
24462
24463
24464
24465
24466
24467

2 x 0,75
3G 0,75
4G 0,75
5G 0,75
7G 0,75
12G 0,75
18G 0,75
25G 0,75
36G 0,75
42G 0,75

5,0
5,2
6,1
6,6
9,8
11,3
14,1
15,7
19,1
21,3

Cop.
weight
kg / km

AWGno.*)

9,6
14,4
19,0
24,0
33,6
58,0
86,0
120,0

42
49
63
80
90
134
209
270

20
20
20
20
20
20
20
20

24468 OZ
24469
24470
24471
24472
24473
24474
24475

2x1
3G 1
4G 1
5G 1
7G 1
12G 1
18G 1
25G 1

5,2
6,0
6,4
7,0
10,7
12,1
14,9
16,9

14,4
21,6
29,0
36,0
50,0
86,0
130,0
180,0
260,0
302,0

47
55
70
74
104
174
261
290
419
614

19
19
19
19
19
19
19
19
19
19

24476
24477
24478
24479
24480
24481
24482

3G 1,5
4G 1,5
5G 1,5
7G 1,5
12G 1,5
18G 1,5
25G 1,5

24483
24484
24485
24486
24487
24488

4G 2,5
5G 2,5
7G 2,5
12G 2,5
18G 2,5
25G 2,5

G = with green-yellow earth core


X = without green-yellow earth core (OZ)
2

Outer 1
ca. mm

Weight
ca. kg / km

) Cleanroom qualification tested with analog type. Please note cleanroom qualified
when ordering. Further informations on page 16.

Part
No.

No. cores x
cross-sec.
mm2

Cop.
weight
kg / km

Weight
ca. kg / km

AWGno.*)

19,2
29,0
38,0
48,0
67,0
115,0
173,0
240,0

50
60
74
86
130
210
291
380

18
18
18
18
18
18
18
18

6,7
7,3
8,0
12,5
14,3
17,5
19,8

43,0
58,0
72,0
101,0
173,0
259,0
360,0

84
108
126
184
299
460
640

16
16
16
16
16
16
16

8,9
9,9
15,2
17,6
21,5
24,1

96,0
120,0
168,0
288,0
432,0
600,0

179
230
322
510
722
950

14
14
14
14
14
14

*) Note
AWG sizes are approximate equivalent values.
The actual cross-section is in mm2 see page T 15.
Further technical details see selection table for drag chain cables (pages 24ff).

A 61

HELUKABEL MULTISPEED 500-C-PVC high flexible,


Safety against high bending in drag chain systems, low torsion, EMC*-preferred type

Technical data

Cable structure

Application

Special drag chain cables for high


mechanical stress in adapted to DIN
VDE 0281 part 13 and E DIN VDE 0245
Temperature range
flexing
58 C to +808 C
fixed installation 308 C to +808 C
Nominal voltage U0/U 300/500 V
Test voltage 3000 V
Insulation resistance
min. 100 MOhm x km
Minimum bending radius
7,5 x cable 1
Coupling resistance
max. 250 Ohm x km
Radiation resistance
up to 80 x 106 cJ/kg (up to 80 Mrad)

Bare copper, fine wire conductors,


Unilay with short pitch length
Special TPE core insulation
Black cores with continuous white
numbering
Green-yellow earth core (3 cores and
above)
Stranding:
* < 7 cores: cores stranded in a layer
with optimal lay-length around a
filler as per construction
* $7 cores: cores stranded with optimal lay-length to bunchconstruction with low torsion
strength, optimal selected short
lay-length around a filler
Special-PVC inner sheath YM2 extruded
as filler with pressure grey (RAL 7001)
Screen of Cu braid bare, coverage 85%
max., with optimal bunch
Fleece separator, ensure good dismantling ability
Special-PVC outer sheath, especially
resistant against fatigue strength,
sheath colour pine green (RAL 6028)
low adhesion, oil resistant
PVC self-extinguishing and flame
retardant according to DIN VDE 0482
part 265-2-1/EN 50265-2-1/IEC 60332-1
(equivalent DIN VDE 0472 part 804 test
method B)

HELUKABEL MULTISPEED 500-C-PVC are


installed there, where the extreme
requirements for the cables are necessary. The selected materials and lay-up
technique permit these high flexible
cables for permanent application in drag
chains for long distances, high and low
speed of movements.
These high flexible PVC control cables are
suitable for shift- and bending stresses in
machines and machine tool constructions. These are installed in dry and moist
rooms with free movement without
tensile stress or forced movements.
These screened cables are particularly
suitable for the interference-free transmission in instrumentation and control
engineering applications.

Specific advantages
High property of alternating bending
strength
High resistant to mechanical strain
Long life durability due to low frictionresistance
Better chemical resistance
Oil resistance
High stability
Higher economical solution
Flame retardant, self-extinguishing
Reduced 1 , results low weight of
moving materials

* EMC = Electromagnetic compatibility

Note To optimise the EMC features we


recommend a large round contact of the
copper braiding on both ends.

The materials used in manufacture are


cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers.

= The product is conformed with the EC Low-Voltage Directive 73/23/EEC and 93/68/EEC.
Part
No.

No. cores x
cross-sec.
mm2

Outer 1
ca. mm

24086 OZ
24087
24088
24089
24090
24091
24092
24093
24094

2 x 0,5
3G 0,5
4G 0,5
5G 0,5
7G 0,5
9G 0,5
12G 0,5
18G 0,5
25G 0,5

6,3
6,8
7,2
7,6
10,3
10,5
12,4
14,7
16,9

24095 OZ
24096
24097
24098
24099
24100
24101
24102

2 x 0,75
3G 0,75
4G 0,75
5G 0,75
7G 0,75
12G 0,75
18G 0,75
25G 0,75

6,9
7,4
8,0
8,5
12,5
13,2
16,1
18,5

Cop.
weight
kg / km

Weight
ca. kg / km

AWGno.*)

30,0
36,0
42,0
48,0
64,0
80,0
105,0
137,0
210,0

88
101
116
146
181
219
271
374
542

20
20
20
20
20
20
20
20
20

40,0
48,0
55,0
66,0
85,0
135,0
190,0
275,0

96
111
140
161
227
317
486
651

18
18
18
18
18
18
18
18

Part
No.

No. cores x
cross-sec.
mm2

Outer 1
ca. mm

Cop.
weight
kg / km

Weight
ca. kg / km

AWGno.*)

24103
24104
24105
24106
24107
24108
24109

3G 1
4G 1
5G 1
7G 1
12G 1
18G 1
25G 1

7,7
8,1
9,1
13,3
14,4
17,3
19,4

59,0
70,0
84,0
106,0
174,0
240,0
332,0

131
164
198
252
410
550
756

17
17
17
17
17
17
17

24110
24111
24112
24113
24114
24115
24116

3G 1,5
4G 1,5
5G 1,5
7G 1,5
12G 1,5
18G 1,5
25G 1,5

8,6
9,4
10,4
15,2
16,6
20,3
22,6

75,0
90,0
108,0
157,0
240,0
355,0
448,0

166
199
229
304
502
709
939

16
16
16
16
16
16
16

24117
24118

4G 2,5
5G 2,5

11,2
12,2

134,0
175,0

270
335

14
14

*) Note
AWG sizes are approximate equivalent values.
The actual cross-section is in mm2 see page T 15.
G = with green-yellow earth core
X = without green-yellow earth core (OZ)

A 62

Further technical details see selection table for drag chain cables (pages 24ff).

HELUKABEL MULTISPEED 500-C-PVC UL/CSA


Safety against high bending in drag chain systems, low torsion, UL/CSA approved

Technical data

Cable structure

Application

Special drag chain cables for high


mechanical stress in adapted to
DIN VDE 0281 part 13 and
E DIN VDE 0245 and UL-Std. 758 AWM
Style 21179
Temperature range
flexing
58 C to +808 C
fixed installation 308 C to +808 C
Nominal voltage
U0/U 300/500 V
UL 600 V
Test voltage 3000 V
Insulation resistance
min. 100 MOhm x km
Minimum bending radius
7,5 x cable 1
Coupling resistance
max. 250 Ohm x km
Radiation resistance
up to 80 x 106 cJ/kg (up to 80 Mrad)

Bare copper, fine wire conductors,


Unilay with short pitch length
Special TPE core insulation
Black cores with continuous white
numbering
Green-yellow earth core (3 cores and
above)
Stranding:
* < 7 cores: cores stranded in a layer
with optimal lay-length around a
filler as per construction
* $7 cores: cores stranded with optimal lay-length to bunch-construction with low torsion strength, optimal selected short lay-length
around a filler
Special-PVC inner sheath YM2 extruded
as filler with pressure grey (RAL 7001)
Screen of Cu braid bare, coverage 85%
max., with optimal bunch
Special-PVC outer sheath, especially
resistant against fatigue strength,
sheath colour pine green (RAL 6028)
low adhesion, oil resistant
PVC self-extinguishing and flame
retardant according to DIN VDE 0482
part 265-2-1/EN 50265-2-1/IEC 60332-1
(equivalent DIN VDE 0472 part 804 test
method B), VW1, FT1

UL/CSA approved HELUKABEL


MULTISPEED 500-C-PVC are installed
there, where the extreme requirements
for the cables are necessary. Designed for
the export-orientated machinery manufacturer, specifically for USA and Canada.
The selected materials and lay-up technique permit these high flexible cables
for permanent application in drag chains
for long distances, high and slow speed
of movements.
These high flexible PVC control cables are
suitable for shift- and bending stresses in
machines and machine tool constructions. These are installed in dry and moist
rooms with free movement without
tensile stress or forced movements.
These screened cables are particularly
suitable for the interference-free transmission in instrumentation and control
engineering applications.

The materials used in manufacture are


cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers.
* EMC = Electromagnetic compatibility
Note To optimise the EMC features we
recommend a large round contact of the
copper braiding on both ends.

Specific advantages
High property of alternating bending
strength
Long life durability due to low frictionresistance
Better chemical resistance
Oil resistance
High stability
Higher economical solution
Reduced 1 , results low weight of
moving materials

= The product is conformed with the EC Low-Voltage Directive 73/23/EEC and 93/68/EEC.
Part
No.

No. cores x
cross-sec.
mm2

Outer 1
ca. mm

24335 OZ
24336
24337
24338
24339
24340
24341
24342
24343

2 x 0,5
3G 0,5
4G 0,5
5G 0,5
7G 0,5
9G 0,5
12G 0,5
18G 0,5
25G 0,5

6,3
6,8
7,3
7,7
10,3
10,5
12,4
14,7
16,9

24344 OZ
24345
24346
24347
24348
24349
24350
24351

2 x 0,75
3G 0,75
4G 0,75
5G 0,75
7G 0,75
12G 0,75
18G 0,75
25G 0,75

6,9
7,4
8,0
8,5
12,5
13,3
16,1
18,5

Cop.
weight
kg / km

Weight
ca. kg / km

AWGno.*)

30,0
36,0
42,0
48,0
64,0
80,0
105,0
137,0
210,0

89
104
119
150
189
223
280
379
552

20
20
20
20
20
20
20
20
20

40,0
48,0
55,0
66,0
85,0
135,0
190,0
275,0

96
111
142
161
237
317
486
651

19
19
19
19
19
19
19
19

*) Note
AWG sizes are approximate equivalent values.
The actual cross-section is in mm2 see page T 15.

Part
No.

No. cores x
cross-sec.
mm2

Outer 1
ca. mm

Cop.
weight
kg / km

Weight
ca. kg / km

AWGno.*)

24352
24353
24354
24355
24356
24357
24358

3G 1
4G 1
5G 1
7G 1
12G 1
18G 1
25G 1

7,7
8,3
9,1
13,3
14,4
17,3
19,4

59,0
70,0
84,0
106,0
174,0
240,0
332,0

131
164
198
264
410
550
749

18
18
18
18
18
18
18

24359
24360
24361
24362
24363
24364
24365

3G 1,5
4G 1,5
5G 1,5
7G 1,5
12G 1,5
18G 1,5
25G 1,5

8,6
9,4
10,4
15,2
16,6
20,3
22,6

75,0
90,0
108,0
157,0
240,0
355,0
448,0

166
199
229
324
502
709
939

16
16
16
16
16
16
16

24366
24367

4G 2,5
5G 2,5

11,2
12,2

134,0
175,0

270
335

14
14

G = with green-yellow earth core


X = without green-yellow earth core (OZ)
Further technical details see selection table for drag chain cables (pages 24ff).

A 63

HELUKABEL MULTISPEED 500-C-PUR


Safety against high bending in drag chain systems, low torsion, halogen-free

high flexible, screened


EMC*-preferred type

Technical data

Cable structure

Application

Special drag chain cables for high


mechanical stress in adapted to
DIN VDE 0281 part 13, DIN VDE 0282
part 10 and E DIN VDE 0245
Temperature range
flexing
308 C to +808 C
fixed installation 508 C to +808 C
Nominal voltage U0/U 300/500 V
Test voltage 3000 V
Insulation resistance
min. 100 MOhm x km
Minimum bending radius
7,5 x cable 1
Radiation resistance
up to 100 x 106 cJ/kg (up to 100 Mrad)

Bare copper, fine wire conductors,


Unilay with short pitch length
Special TPE core insulation
Black cores with continuous white
numbering
Green-yellow earth core (3 cores and
above)
Stranding:
* < 7 cores: cores stranded in a layer
with optimal lay-length around a
filler as per construction
* $7 cores: cores stranded with optimal lay-length to bunch-construction with low torsion strength, optimal selected short lay-length
around a filler
Special-TPE inner sheath, extruded as
filler with pressure gray RAL 7001
Screen of Cu braid bare, coverage 85%
max., with optimal pitch
Fleece separator, ensure good dismantling ability
Special-PUR outer sheath, sheath colour
pine green (RAL 6028) low adhesion, oil
resistant, hologen-free
PUR-jacket flame retardant according to
DIN VDE 0482 part 265-2-1/
EN 50265-2-1/IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)

HELUKABEL MULTISPEED 500-C-PUR are


installed there, where the extreme
requirements for the cables are necessary. The selected materials and lay-up
technique permit these high flexible
cables for permanent application in drag
chains for long distances, high and low
speed of movements. These cables are
installed in dry, moist and wet rooms and
in open air with free movement without
tensile stress or forced movements.
These robust and abrasion resistant
special control cables are installed there,
where the problems appear for the application in permanent stresses e.g. in
energy drag chains, industry robotics,
production lines, automatic control
systems and permanent movable
machinery parts for multi-shift operation.
These cables are installed everywhere,
where high requirements for the flexibility, abrasion, oxygen and chemical
resistance are necessary.
These screened cables are particularly
suitable for the interference-free transmission in instrumentation and control
engineering applications.

Specific advantages
Halogen-free
High property of alternating bending
strength
High resistant to mechanical strain
Long life durability s due to low frictionresistance
High tensile strength, abrasion- and
impact resistance at low temperature
Use in multi-shift operations under
extremely high continuous bending
loads
Abrasion resistance
Tear resistance
High stability
Oil resistance
Better chemical resistance
UV and ozone resistance
Higher economical solution
Reduced 1 , results low weight of
moving materials

The materials used in manufacture are


cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers.

* EMC = Electromagnetic compatibility


Note To optimise the EMC features we
recommend a large round contact of the
copper braiding on both ends.

= The product is conformed with the EC Low-Voltage Directive 73/23/EEC and 93/68/EEC.
Part
No.

No. cores x
cross-sec.
mm2

Outer 1
ca. mm

24156 OZ
24157
24158
24159
24160
24161
24162
24163
24164

2 x 0,5
3G 0,5
4G 0,5
5G 0,5
7G 0,5
9G 0,5
12G 0,5
18G 0,5
25G 0,5

6,4
6,7
7,3
7,7
10,3
10,5
12,4
14,7
16,9

24165 OZ
24166
24167
24168
24169
24170
24171
24172

2 x 0,75
3G 0,75
4G 0,75
5G 0,75
7G 0,75
12G 0,75
18G 0,75
25G 0,75

6,8
7,4
8,0
8,5
12,5
13,3
16,1
18,5

Cop.
weight
kg / km

Weight
ca. kg / km

AWGno.*)

30
36
42
48
64
80
105
137
210

90
104
118
148
184
219
276
378
547

20
20
20
20
20
20
20
20
20

40
48
55
66
85
135
190
275

100
117
143
167
229
319
492
659

18
18
18
18
18
18
18
18

G = with green-yellow earth core


X = without green-yellow earth core (OZ)
Further technical details see selection table for drag chain cables (pages 24ff).

A 64

Part
No.

No. cores x
cross-sec.
mm2

Outer 1
ca. mm

Cop.
weight
kg / km

Weight
ca. kg / km

AWGno.*)

24173 OZ
24174
24175
24176
24177
24178
24179
24180

2x1
3G 1
4G 1
5G 1
7G 1
12G 1
18G 1
25G 1

7,1
7,7
8,2
9,1
13,3
14,4
17,3
19,4

50
59
70
84
106
174
240
332

120
140
167
201
256
417
557
766

17
17
17
17
17
17
17
17

24181
24182
24183
24184
24185
24186
24187

3G 1,5
4G 1,5
5G 1,5
7G 1,5
12G 1,5
18G 1,5
25G 1,5

8,6
9,4
10,4
15,2
16,6
20,3
22,6

75
90
108
157
240
355
448

170
204
236
309
509
718
944

16
16
16
16
16
16
16

24188
24189
24190

4G 2,5
5G 2,5
7G 2,5

11,3
12,3
14,0

134
175
229

280
346
410

14
14
14

*) Note
AWG sizes are approximate equivalent values.
The actual cross-section is in mm2 see page T 15.

HELUKABEL MULTISPEED 500-C-PUR UL/CSA


Safety against high bending in drag chain systems, low torsion, halogen-free, UL/CSA approved

Technical data

Cable structure

Application

Special drag chain cables for high


mechanical stress in adapted to
DIN VDE 0281 part 13, DIN VDE 0282
part 10 and E DIN VDE 0245 and
UL-Std. 758 AWM Style 20939
Temperature range
flexing
308 C to +808 C
fixed installation 508 C to +808 C
Nominal voltage
U0/U 300/500 V
UL 600 V
Test voltage 3000 V
Insulation resistance
min. 100 MOhm x km
Minimum bending radius
7,5 x cable 1
Coupling resistant
max. 250 Ohm/km
Radiation resistance
up to 100 x 106 cJ/kg (up to 100 Mrad)

Bare copper, fine wire conductors,


Unilay with short pitch length
Special TPE core insulation
Black cores with continuous white
numbering
Green-yellow earth core (3 cores and
above)
Stranding:
* < 7 cores: cores stranded in a layer
with optimal lay-length around a
filler as per construction
* $7 cores: cores stranded with optimal lay-length to bunch-construction with low torsion strength, optimal selected short lay-length
around a filler
Special-TPE-O inner sheath, extruded as
filler with pressure
gray RAL 7001
Screen of Cu braid bare, coverage 85%
max., with optimal pitch
Special-PUR outer sheath, sheath colour
pine green (RAL 6028) low adhesion, oil
resistant, hologen-free
PUR-jacket flame retardant according to
DIN VDE 0482 part 265-2-1/
EN 50265-2-1/IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B),
VW1, FT1

UL/CSA approved HELUKABEL


MULTISPEED 500-C-PUR are installed
there, where the extreme requirements
for the cables are necessary. Designed for
the export-orientated machinery manufacturer, specifically for USA and Canada.
The selected materials and lay-up technique permit these high flexible cables
for permanent application in drag chains
for long distances, high an slow speed of
movements. These cables are installed in
dry, moist and wet rooms and in open air
with free movement without tensile
stress or forced movements.
These robust and abrasion resistant
special control cables are installed there,
where the problems appear for the application in permanent stresses e.g. in
energy drag chains, industry robotics,
production lines, automatic control
systems and permanent movable
machinery parts for multi-shift operation.
These cables are installed everywhere,
where high requirements for the flexibility, abrasion, oxygen and chemical
resistance are necessary.
These screened cables are particularly
suitable for the interference-free transmission in instrumentation and control
engineering applications.

The materials used in manufacture are


cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers.
Specific advantages
Halogen-free
High resistant to mechanical strain
Long life durability s due to low frictionresistance
High tensile strength, abrasion- and
impact resistance at low temperature
Use in multi-shift operations under
extremely high continuous bending
loads
Tear resistance
High stability

Oil resistance
Better chemical resistance
UV and ozone resistance
Higher economical solution
Reduced 1 , results low weight of
moving materials

* EMC = Electromagnetic compatibility


Note To optimise the EMC features we
recommend a large round contact of the
copper braiding on both ends.

= The product is conformed with the EC Low-Voltage Directive 73/23/EEC and 93/68/EEC.
Part
No.

No. cores x
cross-sec.
mm2

Outer 1
ca. mm

24410 OZ
24411
24412
24413
24414
24415
24416
24417
24418

2 x 0,5
3G 0,5
4G 0,5
5G 0,5
7G 0,5
9G 0,5
12G 0,5
18G 0,5
25G 0,5

6,4
6,7
7,3
7,7
10,3
10,5
12,4
14,7
16,9

24419 OZ
24420
24421
24422
24423
24424
24425
24426

2 x 0,75
3G 0,75
4G 0,75
5G 0,75
7G 0,75
12G 0,75
18G 0,75
25G 0,75

6,8
7,4
8,0
8,5
12,5
13,3
16,1
18,5

Cop.
weight
kg / km

Weight
ca. kg / km

AWGno.*)

30
36
42
48
64
80
105
137
210

90
104
118
148
197
219
276
378
547

20
20
20
20
20
20
20
20
20

40
48
55
66
85
135
190
275

100
117
143
167
245
319
492
659

19
19
19
19
19
19
19
19

*) Note
AWG sizes are approximate equivalent values.
The actual cross-section is in mm2 see page T 15.

Part
No.

No. cores x
cross-sec.
mm2

Outer 1
ca. mm

Cop.
weight
kg / km

Weight
ca. kg / km

AWGno.*)

24427 OZ
24428
24429
24430
24431
24432
24433
24434

2x1
3G 1
4G 1
5G 1
7G 1
12G 1
18G 1
25G 1

7,1
7,7
8,3
9,1
13,3
14,4
17,3
19,4

50
59
70
84
106
174
240
332

120
140
167
201
290
417
557
766

18
18
18
18
18
18
18
18

24435
24436
24437
24438
24439
24440
24441

3G 1,5
4G 1,5
5G 1,5
7G 1,5
12G 1,5
18G 1,5
25G 1,5

8,6
9,4
10,4
15,2
16,6
20,3
22,6

75
90
108
157
240
355
448

170
204
236
309
501
718
934

16
16
16
16
16
16
16

24442
24443
24444

4G 2,5
5G 2,5
7G 2,5

11,3
12,3
14,0

134
175
229

280
346
410

14
14
14

G = with green-yellow earth core


X = without green-yellow earth core (OZ)
Further technical details see selection table for drag chain cables (pages 24ff).

A 65

high flexible,
screened
Safety against high bending in drag chain systems, low torsion, halogen-free, EMC*-preferred type

HELUKABEL MULTISPEED 500-C-TPE

Technical data

Cable structure

Application

Special drag chain cables for high


mechanical stress in adapted to
DIN VDE 0281 part 13 and
E DIN VDE 0245
Temperature range
flexing
308 C to +808 C
fixed installation 508 C to +808 C
Nominal voltage U0/U 300/500 V
Test voltage 3000 V
Insulation resistance
min. 100 MOhm x km
Minimum bending radius
5 x cable 1
Coupling resistance
max. 250 Ohm x km
Radiation resistance
up to 100 x 106 cJ/kg (up to 100 Mrad)

Tinned copper, fine wire conductors,


Unilay with short pitch length
Special TPE core insulation
Black cores with continuous white
numbering
Green-yellow earth core (3 cores and
above)
Stranding:
* < 7 cores: cores stranded in a layer
with optimal lay-length around a
filler as per construction
* $7 cores: cores stranded with optimal lay-length to bunch-construction with low torsion strength, optimal selected short lay-length
around a filler
Special-TPE inner sheath, extruded as
filler with pressure, natural colour
Screen of Cu braid tinned, coverage
85% max., with optimal pitch
Fleece separator, ensure good dismantling ability
Special-TPE-O outer sheath, extruded as
filler with pressure, sheath colour ocean
blue (RAL 5020) low adhesion, oil
resistant, halogen-free

HELUKABEL MULTISPEED 500-C-TPE are


installed there, where the extreme
requirements for the cables are necessary. The selected materials and lay-up
technique permit these high flexible
cables for permanent application in drag
chains for long distances, high and low
speed of movements. These cables are
installed in dry, moist and wet rooms and
in open air with free movement without
tensile stress or forced movements.
These robust and abrasion resistant
special control cables are installed there,
where the problems appear for the application in permanent stresses e.g. in
energy drag chains, industry robotics,
production lines, automatic control
systems and permanent movable
machinery parts for multi-shift operation.
These cables are installed everywhere,
where high requirements for the flexibility, abrasion, oxygen and chemical
resistance are necessary.
TPE: The selected tinned copper wire
conductor and tinned copper wire braid
permit the installation in aggressive
environments as well as hydrogen sulfide,
ammonia and sulfur dioxide.
* EMC = Electromagnetic compatibility
Note To optimise the EMC features we
recommend a large round contact of the
copper braiding on both ends.

The materials used in manufacture are


cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers.
Specific advantages
Microbe-resistance TPE
Halogen-free
Resistant to microbes
High property of alternating bending
strength
High resistant to mechanical strain
Long life durability s due to low frictionresistance
High tensile strength, abrasion- and
impact resistance at low temperature
Use in multi-shift operations under extremely high continuous bending loads
Abrasion resistance

Tear resistance
High stability
Oil resistance
Better chemical resistance
UV and ozone resistance
Higher economical solution
Reduced 1 , results low weight of
moving materials

= The product is conformed with the EC Low-Voltage Directive 73/23/EEC and 93/68/EEC.
Part
No.

No. cores x
cross-sec.
mm2

Outer 1
ca. mm

24236 OZ
24237
24238
24239
24240
24241
24242
24243
24244

2 x 0,5
3G 0,5
4G 0,5
5G 0,5
7G 0,5
10G 0,5
12G 0,5
18G 0,5
25G 0,5

6,4
6,7
7,3
7,7
10,3
10,1
12,3
14,6
16,8

24245 OZ
24246
24247
24248
24249
24250
24251
24252

2 x 0,75
3G 0,75
4G 0,75
5G 0,75
7G 0,75
12G 0,75
18G 0,75
25G 0,75

24253 OZ
24254

2x1
3G 1

Cop.
weight
kg / km

Weight
ca. kg / km

AWGno.*)

30
36
42
48
64
80
105
137
320

85
99
107
140
176
204
261
360
530

20
20
20
20
20
20
20
20
20

7,0
7,4
8,0
8,5
12,5
13,3
16,1
18,5

40
48
55
66
85
135
190
275

97
110
139
160
219
307
490
640

18
18
18
18
18
18
18
18

7,4
7,7

50
59

115
131

17
17

G = with green-yellow earth core


X = without green-yellow earth core (OZ)
1

) Please note the cleanroom qualification when ordering. Further informations on


page 16.

A 66

Part
No.

No. cores x
cross-sec.
mm2

Outer 1
ca. mm

Cop.
weight
kg / km

Weight
ca. kg / km

AWGno.*)

24255
24256
24257
24258
24259
24260

4G 1
5G 1
7G 1
12G 1
18G 1
25G 1

8,3
9,1
13,3
14,4
17,3
19,4

70
84
106
174
240
332

160
195
247
411
547
754

17
17
17
17
17
17

24261
24262
24263
24264
24265
24266
24267

3G 1,5
4G 1,5
5G 1,5
7G 1,5
12G 1,5
18G 1,5
25G 1,5

8,6
9,4
10,4
15,2
16,6
20,3
22,6

75
90
108
157
240
355
448

160
194
220
294
490
704
930

16
16
16
16
16
16
16

24268
24269
24270
24271

4G 2,5
5G 2,5
7G 2,5
12G 2,5

11,3
12,3
14,8
21,5

134
175
229
390

260
330
406
990

14
14
14
14

24272

4G 4

13,6

194

355

12

*) Note
AWG sizes are approximate equivalent values.
The actual cross-section is in mm2 see page T 15.
Further technical details see selection table for drag chain cables (pages 24ff).

HELUKABEL MULTISPEED 500-C-TPE UL/CSA


Safety against high bending in drag chain systems, low torsion, halogen-free, high flexible, UL-CSA approved

Technical data

Cable structure

Application

Special drag chain cables for high


mechanical stress in adapted to
DIN VDE 0281 part 13 and
E DIN VDE 0245 and UL-Std. 758 AWM
Style 21184
Temperature range
flexing
308 C to +808 C
fixed installation 508 C to +808 C
Nominal voltage
U0/U 300/500 V
UL 600 V
Test voltage 3000 V
Insulation resistance
min. 100 MOhm x km
Minimum bending radius
5 x cable 1
Coupling resistance
max. 250 Ohm x km
Radiation resistance
up to 100 x 106 cJ/kg (up to 100 Mrad)

Tinned copper, fine wire conductors,


Unilay with short pitch length
Special TPE core insulation
Black cores with continuous white
numbering
Green-yellow earth core (3 cores and
above)
Stranding:
* < 7 cores: cores stranded in a layer
with optimal lay-length around a
filler as per construction
* $7 cores: cores stranded with optimal lay-length to bunch-construction with low torsion strength, optimal selected short lay-length
around a filler
Special-TPE-O inner sheath, extruded as
filler with pressure, natural colour
Screen of Cu braid tinned, coverage
85% max., with optimal pitch
Special-TPE-O outer sheath, extruded as
filler with pressure, sheath colour ocean
blue (RAL 5020) low adhesion, oil
resistant, halogen-free

UL/CSA approved HELUKABEL


MULTISPEED 500-C-TPE are installed there,
where the extreme requirements for the
cables are necessary. Designed for the
export-orientated machinery manufacturer, specifically for USA and Canada.
The selected materials and lay-up technique permit these high flexible cables
for permanent application in drag chains
for long distances, high and slow speed
of movements. These cables are installed
in dry, moist and wet rooms and in open
air with free movement without tensile
stress or forced movements.
These robust and abrasion resistant
special control cables are installed there,
where the problems appear for the application in permanent stresses e.g. in
energy drag chains, industry robotics,
production lines, automatic control
systems and permanent movable
machinery parts for multi-shift operation.
These cables are installed everywhere,
where high requirements for the flexibility, abrasion, oxygen and chemical
resistance are necessary.
TPE: The selected tinned copper wire
conductor and tinned copper wire braid
permit the installation in aggressive
environments as well as hydrogen sulfide,
ammonia and sulfur dioxide.
* EMC = Electromagnetic compatibility
Note To optimise the EMC features we
recommend a large round contact of the
copper braiding on both ends.

The materials used in manufacture are


cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers.
Specific advantages
Microbe-resistance TPE
High property of alternating bending
strength
High resistant to mechanical strain
Long life durability s due to low frictionresistance
High tensile strength, abrasion- and
impact resistance at low temperature
Use in multi-shift operations under extremely high continuous bending loads

Tear resistance
High stability
Oil resistance
Better chemical resistance
UV and ozone resistance
Higher economical solution
Reduced 1 , results low weight of
moving materials

= The product is conformed with the EC Low-Voltage Directive 73/23/EEC and 93/68/EEC.
Part
No.

No. cores x
cross-sec.
mm2

Outer 1
ca. mm

23914 OZ
23915
23916
23917
23918
23919
23920
23921
23922

2 x 0,5
3G 0,5
4G 0,5
5G 0,5
7G 0,5
10G 0,5
12G 0,5
18G 0,5
25G 0,5

6,4
6,7
7,3
7,7
10,3
10,5
12,4
14,7
16,3

23923 OZ
23924
23925
23926
23927
23928
23929
23930

2 x 0,75
3G 0,75
4G 0,75
5G 0,75
7G 0,75
12G 0,75
18G 0,75
25G 0,75

7,0
7,4
8,0
8,5
12,5
13,3
16,1
18,5

Cop.
weight
kg / km

Weight
ca. kg / km

AWGno.*)

30
36
42
48
64
80
105
137
320

85
99
107
140
189
204
261
360
530

20
20
20
20
20
20
20
20
20

40
48
55
66
85
135
190
275

97
110
139
160
219
307
490
640

19
19
19
19
19
19
19
19

*) Note
AWG sizes are approximate equivalent values.
The actual cross-section is in mm2 see page T 15.
Further technical details see selection table for drag chain cables (pages 24ff).

Part
No.

No. cores x
cross-sec.
mm2

Outer 1
ca. mm

Cop.
weight
kg / km

Weight
ca. kg / km

AWGno.*)

23931 OZ
23932
23933
23934
23935
23936
23937
23938

2x1
3G 1
4G 1
5G 1
7G 1
12G 1
18G 1
25G 1

7,4
7,7
8,3
9,1
13,3
14,4
17,3
19,4

50
59
70
84
106
174
240
332

115
131
160
195
261
411
547
754

18
18
18
18
18
18
18
18

23939
23940
23941
23942
23943
23944
23945

3G 1,5
4G 1,5
5G 1,5
7G 1,5
12G 1,5
18G 1,5
25G 1,5

8,6
9,4
10,4
15,2
16,6
20,3
22,6

75
90
108
157
240
355
448

160
194
220
294
490
704
930

16
16
16
16
16
16
16

23946
23947
23948
23949

4G 2,5
5G 2,5
7G 2,5
12G 2,5

11,3
12,3
14,8
21,5

134
175
229
390

260
330
406
990

14
14
14
14

G = with green-yellow earth core


X = without green-yellow earth core (OZ)
1
) Please note the cleanroom qualification when ordering. Further informations on
page 16.

A 67

many stages . . .
. . . there are many stages necessary from the initial
cable enquiry, to the construction of the cable,
to a suitable way to install cables and wires,
from the qualified technical consultation to
after sales business . . . it takes many stages
to be successful.
For these reasons it is important to co-operate
with a reliable, competent and
experienced partner.

You count on an experienced specialist


with
A long experience in cable technologie
Extensive stock holdings (stocks in
Neuenhagen/Berlin, Pleia/Chemnitz,
Hemmingen/Stuttgart, Windsbach/
Nurnberg)
Own transport system
Minimum delivery time
Well trained sales staff
First class service

HELUKABEL a good connection


A 56

in

humid areas,
PUR cables

The machinery and plant industries but especially the tool


making industries are working particularly with mineral oils,
alkalis and aggressive collant emulsions and under difficult
working environmental conditions.
Due to these conditions the electrical control cables, data
cables as well as cables for trailing chains have to perform
to exceptionally high standards. Flexibility, abrasion and oil
resistance have to be guaranteed.

use
Works photo: Huller Hille GmbH

HELUKABEL in co-operation with the leading machine and


plant industries have developed suitable and application
orientated cables.
PUR cables are tested among the others, mineral and
synthetic oils, cutting oils, coolant emulsions, etc. For the
operation in power trailing chains, these cables are tested
to multimillion alternating bending cycles.
Consequently we believe that we can deliver the right cable
for your application needs.

A 69

HELUKABEL JZ-500 PUR

tear and coolant resistant

Technical data

Cable structure

Application

Special PUR cables adapted to


DIN VDE 0245, 0281
Temperature range
flexing
58 C to +808 C
fixed installation 408 C to +808 C
Nominal voltage U0/U 300/500 V
Test voltage 4000 V
Breakdown voltage min. 8000 V
Insulation resistance
min. 20 MOhm x km
Minimum bending radius
for permanent 7,5 x cable 1
Radiation resistance
up to 100 x 106 cJ/kg (up to 100 Mrad)

Bare copper, fine wire conductors,


bunch stranded to DIN VDE 0295 cl. 5,
BS 6360 cl. 5 and IEC 60228 cl. 5
Special PVC core insulation TI2,
according to DIN VDE 0281 part 1
Black cores with continuous white
numbering according to DIN VDE 0293
Green-yellow earth core in the outer
layer (3 cores and above)
Cores stranded in layers with optimal
lay-length
Special full-polyurethane outer jacket
TMPU, to DIN VDE 0282 part 10,
appendix A
colour grey (RAL 7001)
Jacket also available in other colours

JZ-500 PUR is an extremely robust


control cable with high abrasion and tear
resistant properties. Due to its high resistance to mineral oils and especially to
coolant emulsions, it is especially suited
for use in the machine, tool making and
plant industries as well as in the steel
industry for difficult and problem areas.
The high flexibility of this cable type
makes it quick and easy to install. Suitable
for outdoor lying and resistant to UVradiation, oxygene, ozone and hydrolysis.
Conditionally resistant to microbes.

The materials used in manufacture are


cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers

= The product is conformed with the EC Low-Voltage Directive 73/23/EEC and 93/68/EEC.
Part
No.

No. cores x
cross-sec.
mm2

Outer 1
ca. mm

23314 OZ
23315
23316 OZ
23317
23318 OZ
23319
23320 OZ
23321
23322
23323
23324
23325
23326
23327
23328

2 x 0,5
3G 0,5
3 x 0,5
4G 0,5
4 x 0,5
5G 0,5
5 x 0,5
7G 0,5
7 x 0,5
10G 0,5
12G 0,5
18G 0,5
25G 0,5
34G 0,5
42G 0,5

4,8
5,1
5,1
5,7
5,7
6,2
6,2
7,2
7,2
8,8
9,1
10,7
13,2
14,7
15,8

23329 OZ
23330
23331 OZ
23332
23333 OZ
23334
23335 OZ
23336
23337 OZ
23338
23339
23340
23341
23342
23343

2 x 0,75
3G 0,75
3 x 0,75
4G 0,75
4 x 0,75
5G 0,75
5 x 0,75
7G 0,75
7 x 0,75
10G 0,75
12G 0,75
18G 0,75
25G 0,75
34G 0,75
42G 0,75

23344 OZ
23345
23346 OZ
23347
23348 OZ
23349
23350 OZ
23351
23352 OZ

2x1
3G 1
3x1
4G 1
4x1
5G 1
5x1
7G 1
7x1

Cop.
weight
kg / km

Weight
ca. kg / km

AWGno.*)

9,6
14,4
14,4
19,0
19,0
24,0
24,0
33,6
33,6
48,0
58,0
86,0
120,0
163,0
202,0

45
55
55
65
65
75
75
90
90
120
135
205
270
380
415

20
20
20
20
20
20
20
20
20
20
20
20
20
20
20

5,4
5,7
5,7
6,2
6,2
6,8
6,8
8,1
8,1
9,6
9,9
11,9
14,5
16,3
17,7

14,4
21,6
21,6
29,0
29,0
36,0
36,0
50,0
50,0
72,0
86,0
130,0
180,0
245,0
302,0

44
53
53
64
64
76
76
96
96
140
170
260
282
475
600

18
18
18
18
18
18
18
18
18
18
18
18
18
18
18

5,7
6,0
6,0
6,6
6,6
7,1
7,1
8,6
8,6

19,0
29,0
29,0
38,0
38,0
48,0
48,0
67,0
67,0

53
63
63
75
75
89
89
115
115

17
17
17
17
17
17
17
17
17

Part
No.

No. cores x
cross-sec.
mm2

Cop.
weight
kg / km

Weight
ca. kg / km

AWGno.*)

23353
23354
23355
23356
23357
23358
23359

10G 1
12G 1
18G 1
25G 1
34G 1
42G 1
50G 1

10,2
10,7
12,9
14,9
17,4
18,8
20,9

96,0
115,0
173,0
240,0
326,0
403,0
480,0

166
201
289
380
645
730
890

17
17
17
17
17
17
17

23360 OZ
23361
23362 OZ
23363
23364 OZ
23365
23366 OZ
23367
23368 OZ
23369
23370
23371
23372

2 x 1,5
3G 1,5
3 x 1,5
4G 1,5
4 x 1,5
5G 1,5
5 x 1,5
7G 1,5
7 x 1,5
12G 1,5
18G 1,5
25G 1,5
30G 1,5

6,2
6,6
6,6
7,2
7,2
8,2
8,2
9,8
9,8
12,0
14,5
17,8
18,0

29,0
43,0
43,0
58,0
58,0
72,0
72,0
101,0
101,0
173,0
259,0
360,0
410,0

68
87
87
106
106
131
131
173
173
293
454
641
800

16
16
16
16
16
16
16
16
16
16
16
16
16

23373 OZ
23374
23375
23376
23377
23378

2 x 2,5
3G 2,5
4G 2,5
5G 2,5
7G 2,5
12G 2,5

7,8
8,3
9,2
10,1
12,3
15,3

48,0
72,0
96,0
120,0
168,0
288,0

110
146
183
222
293
512

14
14
14
14
14
14

23379
23380
23381

4G 4
5G 4
7G 4

11,0
12,1
13,3

154,0
192,0
269,0

291
355
503

12
12
12

23382
23383
23384

4G 6
5G 6
7G 6

13,0
14,5
16,0

230,0
288,0
403,0

468
570
808

10
10
10

23385
23386
23387

4G 10
5G 10
7G 10

16,9
18,7
20,9

384,0
480,0
672,0

720
894
1295

8
8
8

23388

4G 16

19,8

614,0

1063

G = with green-yellow earth core


X = without green-yellow earth core (OZ)
Note
For UL-approved version, please request for sizes and quantities.

A 70

Outer 1
ca. mm

HELUKABEL PURo
-JZ

tear and coolant resistant

Technical data

Cable structure

Application

Special PUR cables adapted to


DIN VDE 0245, 0281
Temperature range
flexing
58 C to +808 C
fixed installation 408 C to +808 C
Nominal voltage U0/U 300/500 V
Test voltage 4000 V
Breakdown voltage min. 8000 V
Insulation resistance
min. 20 MOhm x km
Minimum bending radius
for permanent 7,5 x cable 1
Radiation resistance
up to 100 x 106 cJ/kg (up to 100 Mrad)

Bare copper, fine wire conductors,


bunch stranded to DIN VDE 0295 cl. 5,
BS 6360 cl. 5 and IEC 60228 cl. 5
Oil resistant PVC core insulation TI2, in
adapted to DIN VDE 0281 part 1, for
better sliding abilities
Black cores with continuous white
figure imprint to DIN VDE 0293
Green-yellow earth core in the outer
layer (3 cores and above)
Cores stranded in layers with optimal
lay-length
Special full-polyurethane outer jacket
TMPU, to DIN VDE 0282 part 10,
appendix A
colour grey (RAL 7001)
Jacket also available in other colours

PURo-JZ is an extremely robust control


cable with high abrasion and tear resistant properties. With high-grade oil
resistant PVC core insulation. Due to its
high resistance to mineral oils and especially to coolant emulsions, it is especially
suited for use in the machine, tool
making and plant industries as well as in
the steel industry for difficult and
problem areas. The high flexibility of this
cable type makes it quick and easy to
install. Suitable for outdoor lying and
resistant to UV-radiation, oxygene, ozone
and hydrolysis. Conditionally resistant to
microbes.

The materials used in manufacture are


cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers

= The product is conformed with the EC Low-Voltage Directive 73/23/EEC and 93/68/EEC.
Part
No.

No. cores x
cross-sec.
mm2

Outer 1
ca. mm

22100 OZ
22101
22102
22103
22104
22105
22106
22107
22108
22109
22110
22111
22112
22113
22114
22115

2 x 0,5
3G 0,5
4G 0,5
5G 0,5
7G 0,5
8G 0,5
10G 0,5
12G 0,5
14G 0,5
18G 0,5
21G 0,5
25G 0,5
30G 0,5
34G 0,5
42G 0,5
50G 0,5

4,8
5,1
5,7
6,2
7,2
8,0
8,8
9,1
9,5
10,7
12,0
13,2
13,5
14,7
15,8
17,5

22116 OZ
22117
22118
22119
22120
22121
22122
22123
22124
22125
22126
22127
22128
22129
22130
22131

2 x 0,75
3G 0,75
4G 0,75
5G 0,75
7G 0,75
8G 0,75
10G 0,75
12G 0,75
14G 0,75
18G 0,75
21G 0,75
25G 0,75
30G 0,75
34G 0,75
42G 0,75
50G 0,75

5,4
5,7
6,2
6,8
8,1
8,7
9,6
9,9
10,4
11,9
13,3
14,5
15,0
16,3
17,7
19,4

Cop.
weight
kg / km

Outer 1
ca. mm

Weight
ca. kg / km

AWGno.*)

9,6
14,4
19,0
24,0
33,6
38,0
48,0
58,0
67,0
86,0
96,0
120,0
144,0
163,0
202,0
240,0

45
55
65
75
90
105
120
135
170
205
225
270
315
380
415
550

20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20

22132 OZ
22133
22134
22135
22136
22137
22138
22139
22140
22141
22142
22143
22144
22145
22146
22147

2x1
3G 1
4G 1
5G 1
7G 1
8G 1
10G 1
12G 1
14G 1
18G 1
21G 1
25G 1
32G 1
34G 1
42G 1
50G 1

5,7
6,0
6,6
7,1
8,6
9,4
10,2
10,7
11,5
12,9
14,1
14,9
16,7
17,4
18,8
20,9

14,4
21,6
29,0
36,0
50,0
58,0
72,0
86,0
101,0
130,0
151,0
180,0
216,0
245,0
302,0
360,0

44
53
64
76
96
111
140
170
202
260
269
282
400
475
600
720

18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18

22148 OZ
22149
22150
22151
22152
22153
22154
22155
22156
22157
22158
22159
22160
22161
22162
22163

2 x 1,5
3G 1,5
4G 1,5
5G 1,5
7G 1,5
8G 1,5
10G 1,5
12G 1,5
14G 1,5
18G 1,5
21G 1,5
25G 1,5
30G 1,5
34G 1,5
42G 1,5
50G 1,5

6,2
6,6
7,2
8,0
9,6
10,5
11,4
12,0
12,5
14,1
15,0
16,8
18,0
19,5
21,1
25,4

Part
No.

No. cores x
cross-sec.
mm2

Cop.
weight
kg / km

Weight
ca. kg / km

AWGno.*)

19,0
29,0
38,0
48,0
67,0
77,0
96,0
115,0
134,0
173,0
196,0
240,0
308,0
326,0
403,0
480,0

53
63
75
89
115
131
166
201
230
289
306
380
620
645
730
890

17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17

29,0
43,0
58,0
72,0
101,0
115,0
144,0
173,0
202,0
259,0
302,0
360,0
410,0
490,0
605,0
720,0

68
87
106
131
173
199
245
293
347
454
534
641
800
945
1100
1250

16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
Continuation "

*) Note
AWG sizes are approximate equivalent values.
The actual cross-section is in mm2 see page T 15.
G = with green-yellow earth core
X = without green-yellow earth core (OZ)

Please note
Cross-linked types also available on request.

A 71

HELUKABEL PURo
-JZ

tear and coolant resistant

= The product is conformed with the EC Low-Voltage Directive 73/23/EEC and 93/68/EEC.
Part
No.

No. cores x
cross-sec.
mm2

Outer 1
ca. mm

22164 OZ
22165
22166
22167
22168
22169
22170
22171

2 x 2,5
3G 2,5
4G 2,5
5G 2,5
7G 2,5
12G 2,5
18G 2,5
25G 2,5

7,8
8,3
9,2
10,1
12,3
15,3
18,2
22,3

22172 OZ
22173
22174
22175
22176

2x4
3G 4
4G 4
5G 4
7G 4

22177
22178
22179
22180

3G 6
4G 6
5G 6
7G 6

Cop.
weight
kg / km

Weight
ca. kg / km

AWGno.*)

48,0
72,0
96,0
120,0
168,0
288,0
432,0
600,0

110
146
183
222
293
512
740
940

14
14
14
14
14
14
14
14

9,6
10,4
11,4
12,7
14,0

77,0
115,0
154,0
192,0
269,0

147
228
291
355
503

12
12
12
12
12

12,1
13,4
14,9
16,5

173,0
230,0
288,0
403,0

362
468
570
808

10
10
10
10

No. cores x
cross-sec.
mm2

Outer 1
ca. mm

22181
22182
22183
22184

3G 10
4G 10
5G 10
7G 10

15,2
16,9
18,7
20,9

288,0
384,0
480,0
672,0

555
720
894
1295

8
8
8
8

22185
22186
22187

4G 16
5G 16
7G 16

19,8
22,2
29,3

614,0
768,0
1075,0

1063
1400
1800

6
6
6

22188
22189
22190

4G 25
4G 35
4G 50

29,4
32,8
38,9

960,0
1344,0
1920,0

1590
2200
2400

4
2
1

22191
22192

4G 70
4G 95

44,7
59,6

2688,0
3648,0

4400
6000

2/0
3/0

Part
No.

Cop.
weight
kg / km

G = with green-yellow earth core


X = without green-yellow earth core (OZ)
Cross-linked types also available on request.

A 72

Photo: FUCHS DEA SCHMIERSTOFFE GMBH & CO. KG

Weight
ca. kg / km

AWGno.*)

HELUKABEL F-C-PURo
-JZ

EMC*-preferred type
Tear resistant, coolant-resistant, Cu screened, without inner sheath

Technical data

Cable structure

Application

Special polyurethane-sheathed multicore cable on the basis of


E DIN VDE 0245 part 201 up to 1,5 mm2,
on the basis of E DIN VDE 0245
part 102 as of 2,5 mm2
Temperature range
flexing
58 C to +808 C
fixed installation 408 C to +808 C
Nominal voltage U0/U 300/500 V
Test voltage 3000 V
Breakdown voltage min. 6000 V
Minimum bending radius
for permanent 10 x cable 1
Radiation resistance
up to 100 x 106 cJ/kg (up to 100 Mrad)
Coupling resistance
max. 250 Ohm/km

Plain copper conductor, finely stranded,


according to DIN VDE 0295 cl. 5,
BS 6360 cl. 5 and IEC 60228 cl. 5
Oil resistant PVC core insulation TI2, in
adapted to DIN VDE 0281 part 1, for
better sliding abilities
Cores black with sequential numbering
imprinted in white according to
DIN VDE 0293
Green-yellow earth core in the outer
layer (3 cores and above)
Cores stranded in layers with optimal
lay-length
Separating foil
Braided screen of tinned Cu wires,
coverage approx. 85%
Fleece separator, ensure good dismantling ability
Special full-polyurethane outer jacket
TMPU, to DIN VDE 0282 part 10,
appendix A
colour grey (RAL 7001)
Outer jacket also available in other
colours

Extremely robust control cable characterised by high abrasion and notch resistance properties. Used for critical areas in
such applications as machinery, tooling
and plant construction, in rolling mills
and steel works because of the resistance
to mineral oils and to coolant emulsions
in particular. Rapid and safe installation
assured by the good flexibility of the
cable.
Suitable for outdoor installation and resistant to UV radiation, oxygen, ozone and
hydrolysis. Largely resistant to microbial
attack.
An interference-free transmission of
signals and pulses is assured by the high
screening density. The ideal interferenceprotected control cable for such applications as given above.

The materials used in manufacture are


cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers

* EMC = Electromagnetic compatibility


Note To optimise the EMC features we
recommend a large round contact of the
copper braiding on both ends.

= The product is conformed with the EC Low-Voltage Directive 73/23/EEC and 93/68/EEC.
Part
No.

No. cores x
cross-sec.
mm2

Outer 1
ca. mm

21200 OZ
21201
21202
21203
21205
21207
21208
21209
21211
21213
21215
21217
21220
21221
21224

2 x 0,5
3G 0,5
4G 0,5
5G 0,5
7G 0,5
10G 0,5
12G 0,5
14G 0,5
18G 0,5
21G 0,5
25G 0,5
30G 0,5
36G 0,5
40G 0,5
50G 0,5

5,3
5,6
6,2
6,5
7,5
9,0
9,2
9,9
10,9
12,1
13,3
13,7
15,0
16,2
17,8

21227 OZ
21228
21229
21230
21232
21234
21235
21236
21238
21240
21242
21245
21249
21251

2 x 0,75
3G 0,75
4G 0,75
5G 0,75
7G 0,75
10G 0,75
12G 0,75
14G 0,75
18G 0,75
21G 0,75
25G 0,75
32G 0,75
41G 0,75
50G 0,75

5,8
6,1
6,5
7,1
8,3
10,1
10,3
10,7
12,1
13,4
14,9
16,0
17,9
19,7

Cop.
weight
kg / km

Weight
ca. kg / km

AWGno.*)

29
38
46
51
68
93
118
122
155
190
251
298
320
344
408

44
56
60
75
97
133
158
190
218
252
315
362
447
475
572

20
20
20
20
20
20
20
20
20
20
20
20
20
20
20

38
50
58
70
96
141
151
167
207
246
278
330
395
480

60
67
76
92
131
180
204
226
290
376
413
485
611
775

18
18
18
18
18
18
18
18
18
18
18
18
18
18

Part
No.

No. cores x
cross-sec.
mm2

Outer 1
ca. mm

Cop.
weight
kg / km

Weight
ca. kg / km

AWGno.*)

21253 OZ
21254
21255
21256
21257
21258
21259
21261
21262
21263
21264
21265
21267
21268
21273
21276
21278

2x1
3G 1
4G 1
5G 1
6G 1
7G 1
8G 1
10G 1
12G 1
14G 1
16G 1
18G 1
21G 1
25G 1
34G 1
41G 1
50G 1

6,1
6,3
6,9
7,5
8,3
8,9
9,6
10,7
10,9
11,6
12,2
13,0
13,6
15,9
17,9
19,3
21,2

46
56
70
89
105
111
130
143
172
199
218
248
278
343
452
510
630

66
82
100
128
145
157
198
230
262
302
345
381
480
535
740
855
1027

17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17

21280 OZ
21281
21282
21283
21285
21286
21287
21288
21290
21291
21292
21295

2 x 1,5
3G 1,5
4G 1,5
5G 1,5
7G 1,5
8G 1,5
10G 1,5
12G 1,5
14G 1,5
16G 1,5
18G 1,5
21G 1,5

6,6
6,9
7,5
8,4
10,0
10,7
11,8
12,1
12,9
13,6
14,6
16,2

63
76
98
116
152
172
193
222
272
285
368
424

87
102
127
159
207
245
313
340
384
425
480
563

16
16
16
16
16
16
16
16
16
16
16
16
Continuation "

*) Note
AWG sizes are approximate equivalent values.
The actual cross-section is in mm2 see page T 15.
G = with green-yellow earth core
X = without green-yellow earth core (OZ)
Further dimensions available on request.

A 73

HELUKABEL F-C-PURo
-JZ

EMC*-preferred type
tear resistant, coolant-resistant, Cu screened, without inner sheath
= The product is conformed with the EC Low-Voltage Directive 73/23/EEC and 93/68/EEC.
Part
No.

No. cores x
cross-sec.
mm2

Outer 1
ca. mm

21296
21297
21298
21299

25G 1,5
34G 1,5
42G 1,5
50G 1,5

17,9
20,0
21,8
23,6

505
650
770
976

704
870
1040
1292

16
16
16
16

3G 10
4G 10
5G 10
7G 10

21300 OZ
21301
21302
21303
21304
21305
21306

2 x 2,5
3G 2,5
4G 2,5
5G 2,5
7G 2,5
10G 2,5
12G 2,5

8,2
8,6
9,6
10,6
12,6
15,1
15,5

96
147
175
203
235
335
445

131
168
194
222
345
462
570

14
14
14
14
14
14
14

4G 16
5G 16

21313 OZ
21314
21315
21316
21317

2x4
3G 4
4G 4
5G 4
7G 4

10,0
10,5
11,7
13,3
14,5

136
178
242
329
357

187
243
310
386
498

12
12
12
12
12

21319
21320
21321
21322

3G 6
4G 6
5G 6
7G 6

12,2
13,6
15,2
15,4

241
338
442
505

333
414
510
673

10
10
10
10

Cop.
weight
kg / km

Weight
ca. kg / km

AWGno.*)

Part
No.

No. cores x
cross-sec.
mm2

4G 25
5G 25
4G 35
5G 35
4G 50
5G 50
4G 70
4G 95
4G 120

*) Note
AWG sizes are approximate equivalent values.
The actual cross-section is in mm2 see page T 15.
G = with green-yellow earth core
X = without green-yellow earth core (OZ)
Further dimensions available on request.

A 74

Outer 1
ca. mm

Cop.
weight
kg / km

Weight
ca. kg / km

AWGno.*)

Note
Due to mechanical stress we recommend
cable with oil resistant PVC inner jacket
above 10 mm2, see pages
A 75 f (Yo-C-PURo-JZ).

HELUKABEL Yo
-C-PURo
-JZ

EMC*-preferred type
notch-resistant, coolant-resistant, Cu screened, with inner sheath

Technical data

Cable structure

Application

Special polyurethane-sheathed multicore cable on the basis of


E DIN VDE 0245 part 202/03.92 up to
1,5 mm2, on the basis of
E DIN VDE 0281 part 13 as of 2,5 mm
Temperature range
flexing
58 C to +808 C
fixed installation 408 C to +808 C
Nominal voltage U0/U 300/500 V
as of cross section 4 mm2
U0/U 450/750 V
Test voltage 4000 V
Breakdown voltage min. 8000 V
Minimum bending radius
approx. 10 x cable 1
Radiation resistance
up to 100 x 106 cJ/kg (up to 100 Mrad)
Coupling resistance
max. 250 Ohm/km

Plain copper conductor, finely stranded,


according to DIN VDE 0295 cl. 5,
BS 6360 cl. 5 and IEC 60228 cl. 5
Oil resistant PVC core insulation TI2, in
adapted to DIN VDE 0281 part 1, for
better sliding abilities
Cores black with sequential numbering
imprinted in white according to
DIN VDE 0293
Green-yellow earth core in the outer
layer (3 cores and above)
Cores stranded in layers with optimal
lay-length
Oil resistant PVC inner sheath
Sceen of tinned Cu braid, coverage
approx. 85%
Fleece separator, ensure good dismantling ability
Special full-polyurethane outer jacket
TMPU, to DIN VDE 0282 part 10,
appendix A
colour grey (RAL 7001)

Extremely robust control cable characterised by high abrasion and notch resistance properties. Used for critical areas in
such applications as machinery, tooling
and plant construction, in rolling mills
and steel works because of the resistance
to mineral oils and to coolant emulsions
in particular. The mechanical strength of
the cable is increased by the additional
oil-resistant inner sheath. The ideal interference-protected control cable for such
applications as given above.
Suitable for outdoor installation and resistant to UV radiation, oxygen, ozone and
hydrolysis. Largely resistant to microbial
attack.

The materials used in manufacture are


cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers

These screened cables are particularly


suitable for the interference-free transmission in instrumentation and control
engineering applications (electromagnetic
compatibility).
* EMC = Electromagnetic compatibility
Note To optimise the EMC features we
recommend a large round contact of the
copper braiding on both ends.

= The product is conformed with the EC Low-Voltage Directive 73/23/EEC and 93/68/EEC.
Part
No.

No. cores x
cross-sec.
mm2

Outer 1
ca. mm

21400 OZ
21401
21402
21403
21405
21407
21408
21409
21411
21413
21415
21416
21419
21420
21421

2 x 0,5
3G 0,5
4G 0,5
5G 0,5
7G 0,5
10G 0,5
12G 0,5
14G 0,5
18G 0,5
21G 0,5
25G 0,5
30G 0,5
36G 0,5
40G 0,5
50G 0,5

6,6
7,1
7,6
8,2
9,4
11,2
11,3
11,9
12,9
14,7
15,9
16,2
17,8
19,1
20,9

21425 OZ
21426
21427
21428
21430
21432
21433
21434
21436
21438
21440
21443
21446
21447

2 x 0,75
3G 0,75
4G 0,75
5G 0,75
7G 0,75
10G 0,75
12G 0,75
14G 0,75
18G 0,75
21G 0,75
25G 0,75
32G 0,75
41G 0,75
50G 0,75

7,2
7,7
8,2
8,8
10,1
12,2
12,3
13,0
14,6
16,0
17,8
18,7
21,5
23,1

G = with green-yellow earth core


X = without green-yellow earth core (OZ)
Further dimensions available on request.

Cop.
weight
kg / km

Weight
ca. kg / km

AWGno.*)

33
39
46
52
69
81
118
121
155
190
251
298
320
344
408

68
84
95
107
135
170
195
222
278
330
406
520
587
655
742

20
20
20
20
20
20
20
20
20
20
20
20
20
20
20

40
49
58
70
87
141
150
145
206
230
258
331
406
480

88
98
112
130
185
270
294
317
357
455
510
688
951
1100

18
18
18
18
18
18
18
18
18
18
18
18
18
18

Part
No.

No. cores x
cross-sec.
mm2

Outer 1
ca. mm

Cop.
weight
kg / km

Weight
ca. kg / km

AWGno.*)

21451 OZ
21452
21453
21454
21456
21457
21458
21459
21460
21461
21462
21463
21465
21468
21469
21470

2x1
3G 1
4G 1
5G 1
7G 1
8G 1
10G 1
12G 1
14G 1
16G 1
18G 1
20G 1
25G 1
34G 1
41G 1
50G 1

7,7
8,0
8,6
9,1
11,0
12,6
12,6
13,1
13,8
14,6
15,6
16,4
18,9
20,9
22,3
24,6

46
56
70
85
108
130
137
187
199
202
240
285
343
440
523
625

98
102
145
170
220
270
330
350
402
420
515
545
690
912
1070
1318

17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17

21474 OZ
21475
21476
21477
21479
21480
21481
21482
21483
21484
21485
21487
21489
21492
21494
21495

2 x 1,5
3G 1,5
4G 1,5
5G 1,5
7G 1,5
8G 1,5
10G 1,5
12G 1,5
14G 1,5
16G 1,5
18G 1,5
21G 1,5
25G 1,5
34G 1,5
42G 1,5
50G 1,5

8,2
8,6
9,3
10,4
12,0
12,9
14,2
14,6
15,4
16,1
17,2
19,0
20,8
23,2
26,1
27,4

62
75
95
110
146
171
192
254
272
284
366
415
492
629
767
976

130
152
167
203
305
335
422
435
480
525
642
722
803
1068
1370
1677

16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
Continuation "

*) Note
AWG sizes are approximate equivalent values.
The actual cross-section is in mm2 see page T 15.

A 75

HELUKABEL Yo
-C-PURo
-JZ

EMC*-preferred type
notch-resistant, coolant-resistant, Cu screened, with inner sheath
= The product is conformed with the EC Low-Voltage Directive 73/23/EEC and 93/68/EEC.
Part
No.

No. cores x
cross-sec.
mm2

Outer 1
ca. mm

21499 OZ
21500
21501
21502
21503
21504

2 x 2,5
3G 2,5
4G 2,5
5G 2,5
7G 2,5
12G 2,5

9,8
10,7
11,4
12,5
14,9
18,4

21507 OZ
21508
21509
21510
21511

2x4
3G 4
4G 4
5G 4
7G 4

21512
21513
21514
21515

3G 6
4G 6
5G 6
7G 6

Cop.
weight
kg / km

Weight
ca. kg / km

AWGno.*)

96
147
175
200
234
369

180
215
268
349
406
720

14
14
14
14
14
14

12,0
12,6
14,2
15,6
17,1

134
178
222
327
354

300
340
408
504
640

12
12
12
12
12

14,8
16,1
18,0
19,6

241
306
440
505

453
560
700
905

10
10
10
10

No. cores x
cross-sec.
mm2

Outer 1
ca. mm

21516
21517
21518
21519

3G 10
4G 10
5G 10
7G 10

18,2
20,3
22,4
24,7

370
484
612
822

750
1023
1114
1505

8
8
8
8

21521
21522

4G 16
5G 16

23,4
26,0

1040
1393

1385
1550

6
6

21524
21525

4G 25
5G 25

29,7
33,0

1312
1840

1894
2272

4
4

21526
21527

4G 35
5G 35

33,9
37,5

1612
2016

2395
2890

2
2

21528
21529

4G 50
5G 50

39,0
43,4

2218
2772

3312
4100

1
1

21530
21531

4G 70
5G 70

46,6
51,1

3092
3865

4605
5710

2/0
2/0

21532
21533

4G 95
5G 95

50,9
55,9

4063
5080

6055
7520

3/0
3/0

21534

4G 120

55,5

5154

7318

4/0

Part
No.

*) Note
AWG sizes are approximate equivalent values.
The actual cross-section is in mm2 see page T 15.
G = with green-yellow earth core
X = without green-yellow earth core (OZ)
Further dimensions available on request.

A 76

Cop.
weight
kg / km

Weight
ca. kg / km

AWGno.*)

HELUKABEL JZ-600 UL/CSA


number coded, flexible 0,6/1 kV, UL/c

approved

us

Technical data

Cable structure

Application

Special PVC control cables


Adapted to DIN VDE 0276 part 627,
DIN VDE 0281 part 13, with insulation
thickness for 1 kV type
and UL-Std. 758 Style 21179
Temperature range
flexing
58 C to +808 C
fixed installation 408 C to +808 C
Nominal voltage U0/U 0,6/1 kV
Test voltage 4000 V
Breakdown voltage min. 8000 V
Insulation resistance
min. 20 MOhm x km
Power rating
as per DIN VDE 0298
Minimum bending radius
for permanent approx. 7,5 x cable 1
Radiation resistance
up to 80 x 106 cJ/kg (up to 80 Mrad)
Resistant to ultra violet rays

Bare copper, fine wire conductors,


as per DIN VDE 0295 cl. 5, BS 6360 cl. 5
and IEC 60228 cl. 5
Special PVC core insulation TI2, to
DIN VDE 0281 part 1, class 43 UL-Std. 1581
Black cores with white figure imprints
to DIN VDE 0293
Green-yellow earth core in the outer
layer (3 cores and above)
Cores stranded in layers with optimal
lay-length
Separating foil
Special PVC outer sheath TM2, to
DIN VDE 0281 part 1, class 43 UL-Std. 1581,
colour black (RAL 9005) or grey (RAL 7001)
Extensively oil resistant
Chemical Resistance see
table Technical Informations
PVC self-extinguishing and flame
retardant according to DIN VDE 0482
part 265-2-1/EN 50265-2-1/IEC 60332-1
(equivalent DIN VDE 0472 part 804 test
method B), V W1, FT1

Wiring cable for measuring and controlling purposes in tool machinery, conveyor
belts and production lines, for plant
installations, air conditioning and in steel
production plants and rolling mills.
Suitable for installation for flexible use for
medium mechanical stresses with free
movement without tensile stress or
forced movements in dry, moist and wet
rooms as well as outside (fixed installation). Is not suitable to be used as direct
burrial- or as underwater cable. The cores
have been numbered in such a way that
the numbers are easily identifiable, even
if the cable has only been stripped back a
few cm. The core numbers have been
underlined to avoid confusion. The earth
core is located in the outer layer. The
black, special PVC outer sheath is resistant to the ultra violet radiation. Mainly
used in South-European, Eastern and
Arabian countries.

The materials used in manufacture are


cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers

= The product is conformed with the EC Low-Voltage Directive 73/23/EEC and 93/68/EEC.
Part No.
jacket colour
black

grey

No. cores x
cross-sec.
mm2

AWGNo.*)

Outer 1
ca. mm

11815
11816
11817
11818
11819
11820
11821
11822

11880
11881
11882
11883
11884
11885
11886
11887

2 x 0,5
3G0,5
4G0,5
5G0,5
7G0,5
12G0,5
18G0,5
25G0,5

20
20
20
20
20
20
20
20

6,4
6,8
7,6
8,2
9,8
12,2
14,4
17,2

9,6
14,4
19,0
24,0
33,6
58,0
86,0
120,0

11823
11824
11825
11826
11827
11828
11829
11830

11888
11889
11890
11891
11892
11893
11894
11895

2 x 0,75
3G0,75
4G0,75
5G0,75
7G0,75
12G0,75
18G0,75
25G0,75

19
19
19
19
19
19
19
19

6,8
7,2
8,0
8,8
10,7
13,1
15,6
18,9

11831
11832
11833
11834
11835
11836
11837
11838

11896
11897
11898
11899
11900
11901
11902
11903

2x1
3G1
4G1
5G1
7G1
12G1
18G1
25G1

18
18
18
18
18
18
18
18

11839
11840
11841
11842
11843
11844
11845
11846

11904
11905
11906
11907
11908
11909
11910
11911

2 x 1,5
3G1,5
4G1,5
5G1,5
7G1,5
12G1,6
18G1,5
25G1,5

16
16
16
16
16
16
16
16

Part No.
jacket colour
black

grey

No. cores x
cross-sec.
mm2

56
68
100
117
138
200
276
335

11847
11848
11849
11850
11851
11852
11853
11854

11912
11913
11914
11915
11916
11917
11918
11919

14,4
21,6
29,0
36,0
50,0
86,0
130,0
180,0

66
74
126
140
190
257
362
486

11855
11856
11857
11858
11859
11860

7,4
8,0
8,8
9,8
11,7
14,5
17,3
21,1

19,2
29,2
38,4
48,0
67,0
115,0
173,0
240,0

80
96
100
130
170
290
405
570

8,4
9,1
9,9
11,0
13,3
16,6
19,7
23,9

29,0
43,0
58,0
72,0
101,0
173,0
259,0
360,0

95
112
139
170
225
370
520
730

Cop.
weight
kg/km

G = with green-yellow earth core


X = without green-yellow earth core (OZ)
PVC cables will be changed to lead free PVC successively.

Weight
Preis
ca. kg/km EUR/100 m
Cu 150,

AWGNo.*)

Outer 1
ca. mm

Cop.
weight
kg/km

2 x 2,5
3 x 2,5
4G2,5
5G2,5
7G2,5
12G2,5
18G2,5
25G2,5

14
14
14
14
14
14
14
14

9,4
9,9
11,1
12,4
15,0
18,4
22,0
26,9

48,0
72,0
96,0
120,0
168,0
288,0
432,0
600,0

160
175
203
251
330
553
795
1110

11920
11921
11922
11923
11924
11925

2x4
3G4
4G4
5G4
7G4
12G4

12
12
12
12
12
12

11,4
12,3
13,8
15,3
16,8
22,9

77,0
115,0
154,0
192,0
269,0
461,0

180
230
310
410
540
860

11861
11862
11863
11864

11926
11927
11928
11929

3G6
4G6
5G6
7G6

10
10
10
10

14,1
15,6
17,3
19,3

173,0
230,0
288,0
403,0

370
430
650
860

11865
11866
11867
11868

11930
11931
11932
11933

3G 10
4G 10
5G 10
7G 10

8
8
8
8

16,5
18,4
20,5
22,5

288,0
384,0
480,0
672,0

660
790
960
1300

11869
11870
11871
11872

11934
11935
11936
11937

3G 16
4G 16
5G 16
7G 16

6
6
6
6

19,6
21,7
24,2
25,7

288,0
614,0
768,0
1075,0

660
1100
1600
1890

11873
11874
11875
11876

11938
11939
11940
11941

3G 25
4G 25
5G 25
7G 25

4
4
4
4

24,0
26,9
29,3
32,6

720,0
960,0
1200,0
1680,0

1450
1600
2050
2900

Weight
Preis
ca. kg/km EUR/100 m
Cu 150,

*) Note
AWG sizes are approximate equivalent values.
The actual cross-section is in mm2 see page T 15.

A 77

HELUKABEL JZ-600-Y-CY UL/CSA EMC*-preferred type


0,6/1 kV, flexible, numbered, Cu screened, UL/c

us approved

Technical data

Cable structure

Special PVC control cables


Adapted to DIN VDE 0276 part 627,
DIN VDE 0281 part 13, with insulation
thickness for 1 kV type
and UL-Std. 758 Style 21179
Temperature range
flexing
58 C to +808 C
fixed installation 408 C to +908 C
Nominal voltage U0/U 0,6/1 kV
Test voltage 4000 V
Breakdown voltage min. 8000 V
Insulation resistance
min. 20 MOhm x km
Power rating according to
DIN VDE 0298
Minimum bending radius
for permanent approx. 10 x cable 1
Radiation resistance
up to 80 x 106 cJ/kg (up to 80 Mrad)
Resistant to ultra violet rays
Coupling resistance
max. 250 Ohm/km
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers

Bare copper, fine wire conductors,


according to DIN VDE 0295 cl. 5,
BS 6360 cl. 5 and IEC 60228 cl. 5
Special PVC core insulation TI2, to
DIN VDE 0281 part 1, class 43 UL-Std. 1581
Black cores with sequential numbering
imprinted in white, according to
DIN VDE 0293
Green-yellow earth core in the outer
layer (3 cores and above)
Cores stranded in layers with optimal
lay-length
PVC-insulated inner sheath TM2, to
DIN VDE 0281 part 1, class 43 UL-Std. 1581
Braided screen of tinned Cu wires,
coverage approx. 85%
Special PVC outer sheath TM2, to
DIN VDE 0281 part 1 class 43 UL-Std. 1581,
colour black (RAL 9005) or grey (RAL 7001)
Extensively oil resistant. Chemical
Resistance see table Techn. Inform.
PVC self-extinguishing and flame
retardant according to DIN VDE 0482
part 265-2-1/EN 50265-2-1/IEC 60332-1
(equivalent DIN VDE 0472 part 804 test
method B), V W1, FT1

G = with green-yellow earth core


X = without green-yellow earth core (OZ)
PVC cables will be changed to lead free PVC successively.

*) Note
AWG sizes are approximate equivalent values.
The actual cross-section is in mm2 see page T 15.

Application
Wiring cable for measuring and controlling purposes in tool machinery, conveyor
belts and production lines, for plant
installations, air conditioning and in steel
production plants and rolling mills.
Suitable for installation for flexible use for
medium mechanical stresses with free
movement without tensile stress or
forced movements in dry, moist and wet
rooms as well as outside (fixed installation). Is not suitable to be used as direct
burrial- or as underwater cable. The cores
have been numbered in such a way that
the numbers are easily identifiable, even
if the cable has only been stripped back a
few cm. The black, special PVC outer
sheath is resistant to the ultra violet
radiation. Mainly used in South-European,
Eastern and Arabian countries. Interference-free transmission of signals and
pulses is assured by the high degree of
screening.
* EMC = Electromagnetic compatibility
Note To optimise the EMC features we
recommend a large round contact of the
copper braiding on both ends.

= The product is conformed with the EC Low-Voltage Directive 73/23/EEC and 93/68/EEC.
Part No.
jacket colour
black

grey

black

grey

No. cores x
cross-sec.
mm2

12345
12346
12347
12348
12349
12350
12351
12352

12410
12411
12412
12413
12414
12415
12416
12417

2 x 0,5
3G0,5
4G0,5
5G0,5
7G0,5
12G0,5
18G0,5
25G0,5

20
20
20
20
20
20
20
20

8,3
8,6
9,4
10,1
12,1
14,7
17,3
20,6

25,9
38,9
51,3
64,9
94,1
168,2
266,5
372,0

129
150
170
199
235
320
428
503

12377
12378
12379
12380
12381
12382
12383
12384

12442
12443
12444
12445
12446
12447
12448
12449

2 x 2,5
3G2,5
4G2,5
5G2,5
7G2,5
12G2,5
18G2,5
25G2,5

14
14
14
14
14
14
14
14

11,5
12,2
13,4
14,9
17,9
21,9
26,1
31,9

129,6
194,4
259,2
324,0
470,4
777,6
1152,8
1760,0

272
298
345
427
561
857
1355
1995

12353
12354
12355
12356
12357
12358
12359
12360

12418
12419
12420
12421
12422
12423
12424
12425

2 x 0,75
3G0,75
4G0,75
5G0,75
7G0,75
12G0,75
18G0,75
25G0,75

19
19
19
19
19
19
19
19

8,7
9,0
9,9
10,8
13,0
15,8
17,9
22,8

39,0
58,3
78,3
97,2
135,0
249,0
357,0
458,0

143
155
190
228
323
410
560
730

12385
12386
12387
12388
12389

12450
12451
12452
12453
12454

2x4
3G4
4G4
5G4
7G4

12
12
12
12
12

14,3
15,1
16,7
18,6
20,0

208,0
310,5
415,8
518,4
726,3

306
391
527
700
920

12361
12362
12363
12364
12365
12366
12367
12368

12426
12427
12428
12429
12430
12431
12432
12433

2x1
3G1
4G1
5G1
7G1
12G1
18G1
25G1

18
18
18
18
18
18
18
18

9,4
9,8
10,8
12,1
14,5
17,4
20,7
24,8

51,8
78,3
103,7
129,6
187,6
333,5
501,7
644,0

150
163
200
239
289
464
628
855

12390
12391
12392
12393

12455
12456
12457
12458

3G6
4G6
5G6
7G6

10
10
10
10

17,0
18,7
20,7
23,0

467,1
621,0
777,6
1028,2

629
731
1105
1465

12394
12395
12396
12397

12459
12460
12461
12462

3G 10
4G 10
5G 10
7G 10

8
8
8
8

19,6
21,9
24,1
26,8

806,4
1036,8
1296,0
1714,4

1125
1345
1635
2210

12369
12370
12371
12372
12373
12374
12375
12376

12434
12435
12436
12437
12438
12439
12440
12441

2 x 1,5
3G1,5
4G1,5
5G1,5
7G1,5
12G1,5
18G1,5
25G1,5

16
16
16
16
16
16
16
16

10,2
10,9
12,2
13,3
16,0
19,6
23,4
28,2

78,3
116,1
156,6
194,4
282,8
501,7
751,1
1016,0

162
187
240
289
383
592
806
1241

12398
12399
12400
12401

12463
12464
12465
12466

3G 16
4G 16
5G 16
7G 16

6
6
6
6

23,5
26,4
28,8
31,9

1244,7
1657,8
2073,6
2902,5

1395
1870
2720
3213

12402
12403
12404
12405

12467
12468
12469
12470

3G 25
4G 25
5G 25
7G 25

4
4
4
4

28,0
32,5
35,7
39,0

1944,0
2592,0
3240,0
4536,0

2465
2750
3490
4980

A 78

AWGNo.*)

Outer 1
ca. mm

Cop.
weight
kg/km

Part No.
jacket colour

No. cores x
cross-sec.
mm2

Weight
Preis
ca. kg/km EUR/100 m
Cu 150,

AWGNo.*)

Outer 1
ca. mm

Cop.
weight
kg/km

Weight
Preis
ca. kg/km EUR/100 m
Cu 150,

HELUKABEL JZ-600-PUR
UL/c

us

approved, wear resistant, coolant resistant 0,6/1 kV

Technical data

Cable structure

Application

Special PUR control cables


Adapted to DIN VDE 0276 part 627,
DIN VDE 0281 part 13, with insulation
thickness for 1 kV type
and UL-Std. 758 Style 20234
Temperature range
flexing
58 C to +808 C
fixed installation 408 C to +808 C
Nominal voltage U0/U 0,6/1 kV
Test voltage 4000 V
Breakdown voltage min. 8000 V
Insulation resistance
min. 20 MOhm x km
Power rating
as per DIN VDE 0298
Minimum bending radius
for permanent approx. 7,5 x cable 1
Radiation resistance
up to 100 x 106 cJ/kg (up to 100 Mrad)

Bare copper, fine wire conductors,


as per DIN VDE 0295 cl. 5, BS 6360 cl. 5
and IEC 60228 cl. 5
Special PVC core insulation TI2, to
DIN VDE 0281 part 1, class 43 UL-Std. 1581
UL-Style 10012
Black cores with white figure imprints
to DIN VDE 0293
Green-yellow earth core in the outer
layer (3 cores and above)
Cores stranded in layers with optimal
lay-length
Outer jacket, special full-polyurethane
adapted to DIN VDE 0282 part 10,
appendix A, flame retardant to
UL-Std. 758
colour black (RAL 9005) or grey
(RAL 7001)

Extremely robust, control cable resistant


to mineral oils and to coolant emulsions.
In tool machinery, conveyor belts and
production lines, for plant installations, air
conditioning and in steel production
plants and rolling mills. Suitable for
installation for flexible use for medium
mechanical stresses with free movement
without tensile stress or forced movements in dry, moist and wet rooms as
well as outside.
Interesting for the export-oriented
machinery plants.

Features
High abrasion resistant
High flexibility
Resistant to ultra violet rays
Wear resistant

The materials used in manufacture are


cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers

= The product is conformed with the EC Low-Voltage Directive 73/23/EEC and 93/68/EEC.
Part No.
jacket colour
black

grey

No. cores x
cross-sec.
mm2

AWGNo.*)

28240
28241
28242
28243
28244
28245
28246
28247

28305
28306
28307
28308
28309
28310
28311
28312

2 x 0,5
3G0,5
4G0,5
5G0,5
7G0,5
12G0,5
18G0,5
25G0,5

20
20
20
20
20
20
20
20

6,9
7,3
7,9
8,5
9,9
12,2
14,4
17,2

9,6
14,4
19,0
24,0
33,6
58,0
86,0
120,0

28248
28249
28250
28251
28252
28253
28254
28255

28313
28314
28315
28316
28317
28318
28319
28320

2 x 0,75
3G0,75
4G0,75
5G0,75
7G0,75
12G0,75
18G0,75
25G0,75

19
19
19
19
19
19
19
19

7,3
7,7
8,3
9,1
10,7
13,1
15,6
18,9

28256
28257
28258
28259
28260
28261
28262
28263

28321
28322
28323
28324
28325
28326
28327
28328

2x1
3G1
4G1
5G1
7G1
12G1
18G1
25G1

18
18
18
18
18
18
18
18

28264
28265
28266
28267
28268
28269
28270
28271

28329
28330
28331
28332
28333
28334
28335
28336

2 x 1,5
3G1,5
4G1,5
5G1,5
7G1,5
12G1,5
18G1,5
25G1,5

16
16
16
16
16
16
16
16

G = with green-yellow earth core


X = without green-yellow earth core

Outer 1
ca. mm

Part No.
jacket colour
black

grey

No. cores x
cross-sec.
mm2

60
70
104
120
141
208
289
342

28272
28273
28274
28275
28276
28277
28278
28279

28337
28338
28339
28340
28341
28342
28343
28344

2 x 2,5
3G2,5
4G2,5
5G2,5
7G2,5
12G2,5
18G2,5
25G2,5

14
14
14
14
14
14
14
14

9,5
10,0
11,1
12,4
15,0
18,4
22,0
26,9

48,0
72,0
96,0
120,0
168,0
288,0
432,0
600,0

170
181
203
251
330
553
795
1110

14,4
21,6
29,0
36,0
50,0
86,0
130,0
180,0

70
78
134
149
201
269
378
498

28280
28281
28282
28283
28284
28285

28345
28346
28347
28348
28349
28350

2x4
3G4
4G4
5G4
7G4
12G4

12
12
12
12
12
12

11,4
12,3
13,8
15,3
16,8
22,9

77,0
115,0
154,0
192,0
269,0
461,0

190
235
310
410
540
860

7,9
8,3
9,1
9,9
11,7
14,5
17,3
21,1

19,2
29,0
38,4
48,0
67,0
115,0
173,0
240,0

86
100
107
130
174
290
405
570

28286
28287
28288
28289

28351
28352
28353
28354

3G6
4G6
5G6
7G6

10
10
10
10

14,1
15,6
17,3
19,3

173,0
230,0
288,0
403,0

370
430
650
860

28290
28291
28292
28293

28355
28356
28357
28358

3G 10
4G 10
5G 10
7G 10

8
8
8
8

16,5
18,4
20,5
22,5

288,0
384,0
480,0
672,0

660
790
960
1300

8,7
9,2
10,0
11,0
13,3
16,6
19,7
23,9

29,0
43,0
58,0
72,0
101,0
173,0
259,0
360,0

97
118
141
181
234
370
520
730

28294
28295
28296
28297

28359
28360
28361
28362

3G 16
4G 16
5G 16
7G 16

6
6
6
6

19,6
21,7
24,2
25,8

461,0
614,0
768,0
1075,0

709
1114
1620
1900

28298
28299
28300
28301

28363
28364
28365
28366

3G 25
4G 25
5G 25
7G 25

4
4
4
4

24,0
26,9
29,3
32,6

720,0
960,0
1200,0
1680,0

1450
1600
2050
2900

Cop.
weight
kg/km

Weight
Preis
ca. kg/km EUR/100 m
Cu 150,

AWGNo.*)

Outer 1
ca. mm

Cop.
weight
kg/km

Weight
Preis
ca. kg/km EUR/100 m
Cu 150,

*) Note
AWG sizes are approximate equivalent values.
The actual cross-section is in mm2 see page T 15.

A 79

screened
EMV*-preferred type
approved, were resistant, coolant resistant 0,6/1 kV

HELUKABEL JZ-600-YC-PUR
UL/c

us

Technical data

Cable structure

Application

Special PUR control cables


Adapted to DIN VDE 0276 part 627,
DIN VDE 0281 part 13, with insulation
thickness for 1 kV type
and UL-Std. 758 Style 20234
Temperature range
flexing
58 C to +808 C
fixed installation 408 C to +808 C
Nominal voltage U0/U 0,6/1 kV
Test voltage 4000 V
Breakdown voltage min. 8000 V
Insulation resistance
min. 20 MOhm x km
Power rating
as per DIN VDE 0298
Minimum bending radius
for permanent approx. 10 x cable 1
Radiation resistance
up to 100 x 106 cJ/kg (up to 100 Mrad)
Coupling resistance
max. 250 Ohm/km

Bare copper, fine wire conductors,


as per DIN VDE 0295 cl. 5, BS 6360 cl. 5
and IEC 60228 cl. 5
Special PVC core insulation TI2, to
DIN VDE 0281 part 1,
class 43 UL-Std. 1581 UL-Style 10012
Black cores with white figure imprints
to DIN VDE 0293
Green-yellow earth core in the outer
layer (3 cores and above)
Cores stranded in layers with optimal
lay-length
Oil resistant PVC inner jacket, TM5 to
DIN VDE 0281 part 1 and class 43 gem.
UL-Std. 1581
Tinned copper braided screening,
approx. 85% coverage
Outer jacket, special full-polyurethane
adapted to DIN VDE 0282 part 10,
appendix A, flame retardant to
UL-Std. 758
colour black (RAL 9005) or grey
(RAL 7001)

Extremely robust, control cable resistant


to mineral oils and to coolant emulsions.
In tool machinery, conveyor belts and
production lines, for plant installations, air
conditioning and in steel production
plants and rolling mills. Suitable for
installation for flexible use for medium
mechanical stresses with free movement
without tensile stress or forced movements in dry, moist and wet rooms as
well as outside.
Interesting for the export-oriented
machinery plants.

Features
High abrasion resistant
High flexibility
Resistant to ultra violet rays
Wear resistant

* EMC = Electromagnetic compatibility


Note To optimise the EMC features we
recommend a large round contact of the
copper braiding on both ends.
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers

= The product is conformed with the EC Low-Voltage Directive 73/23/EEC and 93/68/EEC.
Part No.
jacket colour

AWGNo.*)

Outer 1
ca. mm

Cop.
weight
kg/km

Part No.
jacket colour

black

grey

No. cores x
cross-sec.
mm2

black

grey

No. cores x
cross-sec.
mm2

28370
28371
28372
28373
28374
28375
28376
28377

28430
28431
28432
28433
28434
28435
28436
28437

2 x 0,5
3G0,5
4G0,5
5G0,5
7G0,5
12G0,5
18G0,5
25G0,5

20
20
20
20
20
20
20
20

9,0
9,3
9,9
10,6
12,2
14,7
17,3
20,6

25,9
38,9
51,3
64,9
94,1
168,2
266,5
372,0

131
154
176
204
237
323
431
507

28402
28403
28404
28405
28406
28407
28408
28409

28462
28463
28464
28465
28466
28467
28468
28469

2 x 2,5
3G2,5
4G2,5
5G2,5
7G2,5
12G2,5
18G2,5
25G2,5

14
14
14
14
14
14
14
14

11,8
12,3
13,4
14,9
17,9
21,9
26,1
31,9

129,6
194,4
259,2
324,0
470,4
777,6
1152,8
1760,0

280
301
352
433
569
864
1365
1997

28378
28379
28380
28381
28382
28383
28384
28385

28438
28439
28440
28441
28442
28443
28444
28445

2 x 0,75
3G0,75
4G0,75
5G0,75
7G0,75
12G0,75
18G0,75
25G0,75

19
19
19
19
19
19
19
19

9,4
9,8
10,4
11,1
13,0
15,8
17,9
22,8

39,0
58,3
78,3
97,2
135,0
249,0
357,0
458,0

143
158
193
231
337
424
568
741

28410
28411
28412
28413
28414

28470
28471
28472
28473
28474

2x4
3G4
4G4
5G4
7G4

12
12
12
12
12

14,3
15,1
16,7
18,6
20,0

208,0
310,5
415,8
518,4
726,3

310
396
531
704
932

28415
28416
28417

28475
28476
28477

3G6
4G6
5G6

10
10
10

17,0
18,7
20,7

467,1
621,0
777,6

633
742
1117

28386
28387
28388
28389
28390
28391
28392
28393

28446
28447
28448
28449
28450
28451
28452
28453

2x1
3G1
4G1
5G1
7G1
12G1
18G1
25G1

18
18
18
18
18
18
18
18

9,9
10,3
11,1
12,2
14,5
17,4
20,7
24,8

51,8
78,3
103,7
129,6
187,6
333,5
501,7
644,0

158
169
207
244
292
472
634
861

28418
28419
28420

28478
28479
28480

3G 10
4G 10
5G 10

8
8
8

19,6
21,9
24,1

806,4
1036,8
1296,0

1131
1357
1646

28421
28422
28423

28481
28482
28483

3G 16
4G 16
5G 16

6
6
6

23,5
26,4
28,8

1244,7
1657,8
2073,6

1397
1880
2721

28394
28395
28396
28397
28398
28399
28400
28401

28454
28455
28456
28457
28458
28459
28460
28461

2 x 1,5
3G1,5
4G1,5
5G1,5
7G1,5
12G1,5
18G1,5
25G1,5

16
16
16
16
16
16
16
16

10,7
11,2
12,3
13,3
16,0
19,6
23,4
28,2

78,3
116,1
156,6
194,4
282,2
501,7
751,1
1016,0

166
192
246
294
392
599
817
1261

G = with green-yellow earth core


X = without green-yellow earth core

A 80

Weight
Preis
ca. kg/km EUR/100 m
Cu 150,

AWGNo.*)

Outer 1
ca. mm

Cop.
weight
kg/km

*) Note
AWG sizes are approximate equivalent values.
The actual cross-section is in mm2 see page T 15.

Weight
Preis
ca. kg/km EUR/100 m
Cu 150,

HELUKABEL PUR-750

halogen-free

Technical data

Cable structure

Application

Special PUR cables


in adapted to DIN VDE 0282 part 10
Temperature range
408 C to +808 C
(up to +1008 C for short periods)
Nominal voltage
U0/U 300/500 V up to 1 mm2
U0/U 450/750 V as of 1,5 mm2
Test voltage
2000 V up to 1 mm2
2500 V as of 1,5 mm2
Insulation resistance
min. 20 MOhm x km
2
Tensile strength 20 N/mm (Cu)
Minimum bending radius
flexing 10 x cable 1
fixed installation 5 x cable 1
Radiation resistance
up to 100 x 106 cJ/kg (up to 100 Mrad)

Bare copper, fine wire conductors,


bunch stranded to DIN VDE 0295 cl. 5,
BS 6360 cl. 5 and IEC 60228 cl. 5
PUR core insulation
Colour coded to DIN VDE 0293 and as
of 6 cores number coded
For two cores: brown, blue
Green-yellow earth core in the outer
layer (3 cores and above)
Cores stranded in layers with optimal
lay-length
PUR outer jacket, orange (RAL 2004)
halogen-free

Especially suited for installation in all


areas demanding good performance
under extreme conditions.
These cable types have been successfully
in use in areas such as steel works,
heating and air-conditioning systems, in
machinery and industrial plant equipment and on building sites etc.

Features
High flexibility at low temperature
Usable for foodstuffs
High abrasion resistance

Resistant to
Oils and fats
Non-alcoholic fuels and kerosene
Atmospheric influences
UV-radiation
Oxygene and ozone
Microbes and rotting
Sea and waste water
Vibrations
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers

= The product is conformed with the EC Low-Voltage Directive 73/23/EEC and 93/68/EEC.
Part
No.

No. cores x
cross-sec.
mm2

Outer 1
ca. mm

49700
49701
49702
49703
49704
49705
49706
49707

2 x 0,75
3G 0,75
4G 0,75
5G 0,75
7G 0,75
12G 0,75
18G 0,75
25G 0,75

6,3
6,8
7,4
8,3
9,7
12,1
14,2
17,8

49708
49709
49710
49711
49712
49713
49714
49715
49716
49717
49718
49719
49720

2x1
3G 1
4G 1
5G 1
6G 1
7G 1
8G 1
10G 1
12G 1
16G 1
18G 1
20G 1
25G 1

49721
49722
49723
49724
49725
49726
49727
49728
49729
49730
49731
49732 OZ
49733
49734
49735

No. cores x
cross-sec.
mm2

Outer 1
ca. mm

49736
49737
49738
49739
49740
49741

7G 2,5
12G 2,5
16G 2,5
18G 2,5
20G 2,5
25G 2,5

15,5
19,3
21,6
23,0
24,4
28,5

168
288
394
432
480
600

340
520
680
778
860
1083

14
14
14
14
14
14

49742
49743
49744
49745

3G 4
4G 4
5G 4
7G 4

12,2
13,4
15,1
18,2

115
154
192
269

220
280
350
470

12
12
12
12

49746
49747
49748

4G 6
5G 6
7G 6

15,8
17,5
21,0

230
288
403

400
500
700

10
10
10

49749
49750
49751

4G 10
5G 10
7G 10

20,6
22,7
26,6

384
480
672

640
800
1180

8
8
8

49752
49753

4G 16
5G 16

23,6
26,2

614
768

920
1180

6
6

16
16
16
16
16
16
16
16
16
16
16

49754
49755

4G 25
5G 25

29,4
32,7

960
1200

1400
1740

4
4

49756
49757

4G 35
5G 35

33,1
36,8

1344
1680

1870
2320

2
2

49758
49759

4G 50
5G 50

38,4
43,0

1920
2400

2700
3300

1
1

49760
49761

4G 70
5G 70

44,0
49,5

2688
3660

3700
4900

2/0
2/0

14
14
14
14

49762

5G 95

57,5

4560

6000

3/0

49763

4G 120

55,0

4610

6005

4/0

Weight
ca. kg / km

AWGno.*)

15
22
29
36
50
86
130
180

44
55
70
91
130
192
290
405

18
18
18
18
18
18
18
18

6,8
7,2
7,8
8,7
9,5
10,2
11,2
12,6
12,8
14,3
15,3
16,2
18,8

20
29
38
48
58
67
77
96
115
154
173
192
240

50
65
87
106
135
160
185
210
240
310
353
390
495

17
17
17
17
17
17
17
17
17
17
17
17
17

2 x 1,5
3G 1,5
4G 1,5
5G 1,5
7G 1,5
10G 1,5
12G 1,5
16G 1,5
18G 1,5
20G 1,5
25G 1,5

8,2
8,7
9,7
10,6
12,8
15,5
15,8
17,9
19,0
20,0
23,5

29
43
58
72
101
150
172
230
259
300
360

70
95
120
164
210
290
340
440
508
560
722

2 x 2,5
3G 2,5
4G 2,5
5G 2,5

9,8
10,5
11,6
13,0

48
72
96
120

110
150
180
240

G = with green-yellow earth core


X = without green-yellow earth core

Cop.
weight
kg / km

Part
No.

Cop.
weight
kg / km

Weight
ca. kg / km

AWGno.*)

*) Note: AWG sizes are approximate equivalent values.


The actual cross-section is in mm2 see page T 15.

A 81

PVC-inner-sheath, flexible,
abrasion and coolant resistant

HELUKABEL PUR-ORANGE

Technical data

Cable structure

Application

Special PVC/PUR control cable, adapted


to DIN VDE 0281, 0282
Temperature range
flexing
58 C to +808 C
fixed installation 408 C to +908 C
Nominal voltage U0/U 300/500 V
Test voltage 3000 V
Breakdown voltage min. 6000 V
Insulation resistance
min. 20 MOhm x km
Minimum bending radius
flexing 7,5 x cable 1
Radiation resistance
up to 100 x 106 cJ/kg (up to 100 Mrad)
Features
High flexibility at low temperature
High abrasion resistance

Bare copper, fine wire conductors,


bunch stranded to DIN VDE 0295 cl. 5,
BS 6360 cl. 5 and IEC 60228 cl. 5
Special PVC core insulation TI2, to
DIN VDE 0281 part 1
Cores colour identification:
cores with number or colour coded to
DIN VDE 0293
For 2-cores cable without green-yellow
earth core, core colours brown, blue
* black cores with continuous white
figure imprint with green-yellow earth
core (up to 7 cores) or
* cores colour coded with green-yellow
earth core (up to 5 cores)
Cores stranded in layers with optimal
lay-length
PVC-inner-sheath guarantees easy cable
stripping
PUR-outer jacket TMPU, to
DIN VDE 0282 part 10, appendix A
Colour orange (RAL 2003)

Robust control cable with an outstanding


resistance to oil and abrasion.
Suitable for use in tool making and
machine industries, steel works, on building sites and in the oil and coal industries. The cable can also be used for
portable tools etc. To be recommended if
the cable comes into contact with
chemical agents.

The materials used in manufacture are


cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers

Resistant to
Oils and fats
Non-alcoholic fuels and kerosene
Atmospheric influences
UV-radiation
Oxygene and ozone
Microbes and rotting
Sea and waste water
Vibrations
*) Note
AWG sizes are approximate equivalent values.
The actual cross-section is in mm2 see page T 15.

= The product is conformed with the EC Low-Voltage Directive 73/23/EEC and 93/68/EEC.

PUR-jacket orange, cores numbered OZ/JZ


Part
No.

No. cores x
cross-sec.
mm2

22001 OZ
22002 JZ
22003 JZ
22004 JZ
22005 JZ

2 x 0,75
3G 0,75
4G 0,75
5G 0,75
7G 0,75

22006 OZ
22007 JZ
22008 JZ
22009 JZ
22010 JZ

Outer 1
ca. mm

Cop.
weight
kg / km

PUR-jacket orange OB/JB, cores colour coded to DIN VDE 0293


Weight
ca. kg / km

AWGno.*)

6,4
6,8
7,3
8,2
9,2

14,4
21,6
28,8
36,0
50,0

50
70
80
100
140

18
18
18
18
18

2x1
3G 1
4G 1
5G 1
7G 1

7,2
7,6
8,0
8,8
10,0

19,2
29,0
38,0
48,0
67,0

63
76
95
120
170

17
17
17
17
17

22015 OZ
22016 JZ
22017 JZ
22018 JZ
22019 JZ

2 x 1,5
3G 1,5
4G 1,5
5G 1,5
7G 1,5

7,8
8,3
9,0
9,7
11,2

29,0
43,0
58,0
72,0
101,0

80
105
135
158
221

16
16
16
16
16

22025 OZ
22026 JZ
22027 JZ
22028 JZ
22029 JZ

2 x 2,5
3G 2,5
4G 2,5
5G 2,5
7G 2,5

9,2
9,6
11,0
12,0
13,7

48,0
72,0
96,0
120,0
168,0

150
173
203
253
356

14
14
14
14
14

22033 JZ
22034 JZ
22035 JZ
22036 JZ

3G 4
4G 4
5G 4
7G 4

11,8
13,2
14,8
16,4

115,0
154,0
192,0
269,0

250
300
370
500

12
12
12
12

22037 JZ
22038 JZ
22039 JZ

4G 6
5G 6
7G 6

15,4
17,0
20,8

230,0
288,0
403,0

480
583
780

10
10
10

22040 JZ
22041 JZ

4G 10
5G 10

20,8
22,6

384,0
480,0

740
920

8
8

22042 JZ
22043 JZ

4G 16
5G 16

23,0
27,4

614,0
768,0

1100
1400

6
6

G = with green-yellow earth core


X = without green-yellow earth core (OZ)

A 82

Further dimensions available on request.

Part
No.

No. cores x
cross-sec.
mm2

Outer 1
ca. mm

Cop.
weight
kg / km

Weight
ca. kg / km

AWGno.*)

22250 OB
22251 JB
22252 JB
22253 JB

2 x 0,75
3G 0,75
4G 0,75
5G 0,75

6,4
6,8
7,3
8,2

14,4
21,6
28,8
36,0

50
70
80
100

18
18
18
18

22254 OB
22255 JB
22256 JB
22257 JB

2x1
3G 1
4G 1
5G 1

7,2
7,6
8,0
8,8

19,2
29,0
38,0
48,0

63
76
95
120

17
17
17
17

22258 OB
22259 JB
22260 JB
22261 JB

2 x 1,5
3G 1,5
4G 1,5
5G 1,5

7,8
8,3
9,0
9,7

29,0
43,0
58,0
72,0

80
105
135
158

16
16
16
16

22262 OB
22263 JB
22264 JB
22265 JB

2 x 2,5
3G 2,5
4G 2,5
5G 2,5

9,2
9,6
11,0
12,0

48,0
72,0
96,0
120,0

150
173
203
253

14
14
14
14

22266 JB
22267 JB

4G 4
5G 4

13,2
14,8

154,0
192,0

300
370

12
12

22268 JB
22269 JB

4G 6
5G 6

15,4
17,0

230,0
288,0

480
583

10
10

22270 JB
22271 JB

4G 10
5G 10

20,8
22,6

384,0
480,0

740
920

8
8

22272 JB
22273 JB

4G 16
5G 16

23,0
27,4

614,0
768,0

1100
1400

6
6

22044 JB
22045 JB

4G 25
5G 25

30,0
32,2

960,0
1200,0

1600
2000

4
4

22046 JB

4G 35

33,0

1344,0

2100

G = with green-yellow earth core


X = without green-yellow earth core (OB)

PVC-inner-sheath, flexible,
abrasion and coolant resistant

HELUKABEL PUR-YELLOW

Technical data

Cable structure

Special PVC/PUR cable adapted to


DIN VDE 0281, 0282
Temperature range
flexing
58 C to +808 C
fixed installation 408 C to +908 C
Nominal voltage U0/U 300/500 V
Test voltage 3000 V
Breakdown voltage min. 6000 V
Insulation resistance
min. 20 MOhm x km
Minimum bending radius 7,5 x cable 1
Radiation resistance
up to 100 x 106 cJ/kg (up to 100 Mrad)
Features
High flexibility at low temperatures
High abrasion resistance
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers

Application

Jacket-version
Bare copper, fine wire conductors,
bunch stranded to DIN VDE 0295 cl. 5,
BS 6360 cl. 5 and IEC 60228 cl. 5
Special PVC core insulation TI2, to
DIN VDE 0281 part 1
Core identification to DIN VDE 0293
* up to 5 cores, colour coded
* as of 7 cores, cores number 1 to 6
Green-yellow earth core in the outer
layer (3 cores and above)
Cores stranded in layers with optimal
lay-length
PVC inner sheath guarantees easy
cable stripping, PUR-outer jacket, TMPU,
to DIN VDE 0282 part 10, appendix A,
colour yellow (RAL 1021)
Flame retardant according to
DIN VDE 0482 part 265-2-1/
EN 50265-2-1/IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)

Robust control cable with an outstanding


resistance to oil and abrasion. Suitable for
use in tool making and machine industries, steel works, on building sites and in
the oil and coal industries. The cable can
also be used for portable tools. etc. To be
recommended if the cable comes into
contact with chemical agents.
Resistant to
Oils and fats
Non-alcoholic fuels and kerosene
Atmospheric influences
UV-radiation
Oxygene and ozone
Microbes and rotting
Sea and waste water
Vibrations

= The product is conformed with the EC Low-Voltage Directive 73/23/EEC and 93/68/EEC.

PUR-outer jacket yellow


Part
No.

No. cores x
cross-sec.
mm2

22200 OB
22201 JB
22202 JB
22203 JB
22204 JZ

2 x 0,75
3G 0,75
4G 0,75
5G 0,75
7G 0,75

22205 OB
22206 JB
22207 JB
22208 JB
22209 JZ

2x1
3G 1
4G 1
5G 1
7G 1

22210 OB
22211 JB
22212 JB

2 x 1,5
3G 1,5
4G 1,5

PUR-outer jacket yellow


Outer 1
ca. mm

Cop.
weight
kg / km

Weight
ca. kg / km

AWGno.*)

6,4
6,8
7,3
8,2
9,2

14,4
21,6
28,8
36,0
50,0

50
70
80
100
140

18
18
18
18
18

7,2
7,6
8,0
8,8
10,0

19,2
29,0
38,0
48,0
67,0

63
76
95
120
170

17
17
17
17
17

7,8
8,3
9,0

29,0
43,0
58,0

80
105
135

16
16
16

Part
No.

No. cores x
cross-sec.
mm2

Outer 1
ca. mm

22220 JZ
22213 JB
22214 JZ

4G 1,5
5G 1,5
7G 1,5

9,0
9,7
11,2

22215 OB
22216 JB
22217 JB
22218 JB
22219 JZ

2 x 2,5
3G 2,5
4G 2,5
5G 2,5
7G 2,5

22221 JB
22222 JB
22233 JB

Cop.
weight
kg / km

Weight
ca. kg / km

AWGno.*)

58,0
72,0
101,0

135
158
221

16
16
16

9,2
9,6
11,0
12,0
13,7

48,0
72,0
96,0
120,0
168,0

150
173
203
253
356

14
14
14
14
14

4G 4
5G 4

14,6
14,8

153,6
192,0

310
370

12
12

4G 35

33,0

1344,0

2100

Furthermore possible
Individual customer print starting with a minimum order quantity of 500 m. Additional charges for print tools will arise. Please
ask our purchase department for information.

*) Note
AWG sizes are approximate equivalent values.
The actual cross-section is in mm2 see page T 15.
G = with green-yellow earth core
X = without green-yellow earth core (OB)
Works photo: Huller Hille GmbH

Further jacket colours e. g. black, green etc. on request.

A 83

H05BQ-F

H07BQ-F* (NGMH11Yo
)

and
EPR-insulated power cables with PUR jacket

v HAR x

Technical data

Cable structure

Application

EPR/PUR-insulated power cable according to DIN VDE 0282 part 10 and


HD 22.10 S1
Temperature range
flexing
358 C to +808 C
fixed installation 458 C to +908 C
Permissible operating temperature
at conductor +908 C
Nominal voltage a.c., 50 Hz
H05BQ-F: U0/U 300/500 V up to 1 mm2
H07BQ-F: U0/U 450/750 V as of 1,5 mm2
Test voltage
H05BQ-F: 2000 V up to 1 mm2
H07BQ-F: 2500 V as of 1,5 mm2
Minimum bending radius
for free movement approx. 5 x cable 1
Radiation resistance
up to 100 x 106 cJ/kg (up to 100 Mrad)

Plain or tinned copper conductor,


stranded according to DIN VDE 0295
cl. 5, BS 6360 cl. 5 and HD 383 cl. 5
Insulating jacket of rubber, compound
EI6 according to DIN VDE 0282 part 1
Core identification according to
DIN VDE 0293
Green-yellow earth core in the outer
layer
Cores stranded in layers with optimal
lay-length
(inner protection sheath permissible)
PUR-insulated outer jacket TMPU, to
DIN VDE 0282 part 10, appendix A
colour orange (RAL 2003)
minimum imprinted designation BQ

These cables can be used for medium


mechanical loads in dry, damp or wet
environments, e. g. for connecting agricultural and commercial equipment and
heaters provided there is no danger of
contact with the hot parts or by radiation
of heat.
These robust and flexible cables are used
for electrical tools such as drills and
hand-held circular saws, as well as for
portable motors and machinery in agriculture, at building sites, docks and refrigeration plants.

Features
Abrasion resistant
Notch resistant
Resistant to tearing and cutting
Good flexibility at low temperatures
down to 408 C

The materials used in manufacture are


cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers

Resistant to
Oils and fats
Petrol
Water and weathering effects
Ozone and oxygen
UV-radiation
Hydrolysis
Microbial attack

= The product is conformed with the EC Low-Voltage Directive 73/23/EEC and 93/68/EEC.

H05BQ-F
Part
No.

H07BQ-F
No. cores x
cross-sec
mm2

Outer
ca. mm
min. max.
1

Cop.
weight
kg / km

Weight
ca. kg / km

AWGno.*)

22050
22051
22052
22053

2 x 0,75
3G 0,75
4G 0,75
5G 0,75

5,7 7,4
6,2 8,1
6,8 8,8
7,6 9,9

14,4
21,6
29,0
36,0

52
63
80
96

18
18
18
18

22054
22055
22056
22057

2x1
3G 1
4G 1
5G 1

6,1 8,0
6,5 8,5
7,1 9,3
8,0 10,3

19,2
29,0
38,4
48,0

59
71
89
112

17
17
17
17

* These harmonized types H05BQ-F and H07BQ-F replace the VDE-standardised types
NGMH11Yo.
** The sizes are not contained in VDE, adapted to VDE, (H) 07BQ-F.

A 84

Part
No.

No. cores x
cross-sec
mm2

Outer 1
ca. mm
min. max.

Cop.
weight
kg / km

Weight
ca. kg / km

AWGno.*)

22058
22064
22072
22073
22074
22075

2 x 1,5
2 x 2,5
2x4
2x6
2 x 10
2 x 16

7,6 9,8
9,0 11,6
10,6 13,7
11,8 15,1
15,6 19,9
17,9 22,8

29,0
48,0
77,0
115,0
192,0
307,0

92
121
194
311
428
600

16
14
12
10
8
6

22059
22065
22068
22070
22076
22077

3G 1,5
3G 2,5
3G 4
3G 6
3G 10
3G 16

8,0 10,4
9,6 12,4
11,3 14,5
12,8 16,3
16,8 21,4
19,5 24,7

43,0
72,0
115,0
173,0
288,0
461,0

109
164
224
310
640
758

16
14
12
10
8
6

22060
22066
22069
22071
22078
22079

4G 1,5
4G 2,5
4G 4
4G 6
4G 10
4G 16

9,0 11,6
10,7 13,8
12,7 16,2
14,2 18,1
18,6 23,6
21,3 27,0

58,0
96,0
154,0
230,0
384,0
614,0

145
207
327
496
738
1187

16
14
12
10
8
6

22061
22067
22080
22081
22082
22083

5G 1,5
5G 2,5
5G 4
5G 6
5G 10
5G 16

9,8 12,7
11,9 15,3
14,1 17,9
15,7 20,0
20,4 25,9
23,7 30,0

72,0
120,0
192,0
288,0
480,0
768,0

169
262
415
586
968
1475

16
14
12
10
8
6

22062
22063

7G 1,5**
12G 1,5**

13,0 17,0
17,0 20,0

101,0
173,0

230
398

16
16

*) Note
AWG sizes are approximate equivalent values.
The actual cross-section is in mm2 see page T 15.
G = with green-yellow earth core
X = without green-yellow earth core

HELUKABEL UNIPUR

flexible at low temperature,


with customers markings
halogen-free, wear resistant, robust

Technical data

Cable structure

Application

Spezial TPE/PUR connecting cable


adapted to DIN VDE 0282 part 10
Temperature range
flexing 408 C to +908 C
Nominal voltage
U0/U 300/500 V
up to 1 mm2
above 1,5 mm2 U0/U 450/750 V
Test voltage 3000 V
Minimum bending radius
10 x cable 1
Radiation resistance
up to 100 x 106 cJ/kg (up to 100 Mrad)

Bare copper, fine wire conductions


bunch stranded according to
DIN VDE 0295 cl. 5, BS 6360 cl. 5 and
IEC 60228 cl. 5
Core insulation of termoplastic olefinelastomere (TPE-O)
Core colours according DIN VDE 0293
* up to 5 cores one-coloured
* 6 and more cores, black with
numbering
* 3 and above, with green-yellow earth
core
* 2 cores without green-yellow earth
core
Cores stranded in layers with optimal
lay-length
PUR outer sheath TMPU in adapted to
DIN VDE 0282 part 10 appendix A
Jacket colour by request
Flame retardant according to
DIN VDE 0482 part 265-2-1/
EN 50265-2-1/IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)

These robust and flexible cables are


used for electrical tools such as drills,
hand-held circular saws, and garden
equipment as well as for portable motors
and machinery in agriculture, at building
sites, for hobbies docks and refrigeration
plants.
Extremely good mechanical characteristies e.g. compressive load, good abrasion
and near-resistant.

Features
Abrasion resistant
Notch resistant
Resistant to tearing and cutting
Good flexibility at low temperatures
down to 408 C
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers

Resistant to
Oils and fats
Water and weathering effects
Ozone and oxygen
UV-radiation
Hydrolysis
Microbial attack

= The product is conformed with the EC Low-Voltage Directive 73/23/EEC and 93/68/EEC.
Part
No.

No. cores x
cross-sec.
mm2

Outer 1
ca. mm

Cop.
weight
kg / km

Outer 1
ca. mm

Weight
ca. kg / km

AWGno.*)

Part
No.
1833
1834
1835
1836
1837
1838
1839
1840
1841
1842
1843

OB

2x1
3G 1
4G 1
5G 1
6G 1
7G 1
12G 1
18G 1
25G 1
34G 1
41G 1

6,8
7,2
7,8
8,8
9,6
10,5
13,0
15,1
18,7
21,6
23,2

1844
1845
1846
1847
1848
1849
1850
1851
1852
1853
1854

OB

2 x 1,5
3G 1,5
4G 1,5
5G 1,5
6G 1,5
7G 1,5
12G 1,5
18G 1,5
25G 1,5
34G 1,5
41G 1,5

8,3
8,8
9,9
10,8
11,9
12,9
14,7
17,9
20,8
24,9
26,7

1812
1813
1814
1815
1816
1817
1818
1819
1820
1821

OB

2 x 0,5
3G 0,5
4G 0,5
5G 0,5
7G 0,5
12G 0,5
18G 0,5
25G 0,5
34G 0,5
41G 0,5

6,0
6,2
7,0
7,5
9,2
11,5
13,2
15,2
18,8
20,2

9,6
14,4
19,0
24,0
33,6
58,0
86,0
120,0
163,0
197,0

40
47
57
65
94
150
208
276
393
460

20
20
20
20
20
20
20
20
20
20

1822
1823
1824
1825
1826
1827
1828
1829
1830
1831
1832

OB

2 x 0,75
3G 0,75
4G 0,75
5G 0,75
6G 0,75
7G 0,75
12G 0,75
18G 0,75
25G 0,75
34G 0,75
41G 0,75

6,3
6,9
7,5
8,3
9,0
9,8
12,2
14,1
17,0
20,3
21,9

14,0
21,6
28,8
36,0
43,0
50,0
86,0
130,0
180,0
245,0
296,0

52
62
80
94
111
160
191
267
376
506
596

18
18
18
18
18
18
18
18
18
18
18

No. cores x
cross-sec.
mm2

Cop.
weight
kg / km

Weight
ca. kg / km

AWGno.*)

19,2
29,0
38,0
48,0
58,0
67,0
115,0
173,0
240,0
326,0
394,0

59
70
87
100
131
182
230
325
476
616
724

17
17
17
17
17
17
17
17
17
17
17

29,0
43,0
58,0
72,0
86,0
101,0
173,0
259,0
360,0
490,0
590,0

92
108
144
168
201
230
306
464
641
857
1010

16
16
16
16
16
16
16
16
16
16
16
Continuation "

Colour code see page A 86


G = with green-yellow earth core
X = without green-yellow earth core (OB)

*) Note
AWG sizes are approximate equivalent values.
The actual cross-section is in mm2 see page T 15.

A 85

HELUKABEL UNIPUR

flexible at low temperature,


with customers markings
halogen-free, wear resistant, robust

= The product is conformed with the EC Low-Voltage Directive 73/23/EEC and 93/68/EEC.
Part
No.

No. cores x
cross-sec.
mm2

Outer 1
ca. mm

Cop.
weight
kg / km

Weight
ca. kg / km

AWGno.*)

Part
No.
1866
1867
1868
1869
1870

1855
1856
1857
1858
1859
1860

OB

2 x 2,5
3G 2,5
4G 2,5
5G 2,5
7G 2,5
12G 2,5

10,0
10,5
11,8
13,0
14,7
18,0

48,0
72,0
96,0
120,0
168,0
288,0

120
148
184
224
301
489

14
14
14
14
14
14

1861
1862
1863
1864
1865

OB

2x4
3G 4
4G 4
5G 4
7G 4

11,6
12,3
13,7
15,2
20,8

77,0
115,0
154,0
192,0
268,0

149
240
297
360
540

12
12
12
12
12

G = with green-yellow earth core


X = without green-yellow earth core (OB)

Outer 1
ca. mm

No. cores x
cross-sec.
mm2
OB

Weight
ca. kg / km

AWGno.*)

2x6
3G 6
4G 6
5G 6
7G 6

13,2
14,2
15,8
17,5
22,0

115,0
173,0
230,0
288,0
403,0

240
370
472
581
698

10
10
10
10
10

1871
1872
1873

3G 10
4G 10
5G 10

18,6
20,5
22,7

288,0
384,0
480,0

560
718
896

8
8
8

1874
1875
1876

3G 16
4G 16
5G 16

23,5
25,7
28,5

461,0
614,0
768,0

940
1068
1810

6
6
6

*) Note
AWG sizes are approximate equivalent values.
The actual cross-section is in mm2 see page T 15.

ca. RAL

5015
blue

6018
green

8003
brown

1021
yellow

3000
red

2003
orange

4005
violet

7001/7032
grey

Colour code

Note
Please add the individual part no. for order with the identification colour code.
Further colours on request.

A 86

Cop.
weight
kg / km

HELUKABEL UNIPUR-CP
Cu screened, EMC*-preferred type

flexible at low temperature,


with customers marking,
halogen-free, wear resistant, robust

Technical data

Cable structure

Application

Special TPE/PUR screened connecting


cable adapted to DIN VDE 0282 part 10
Temperature range
flexing 408 C to +908 C
Nominal voltage
U0/U 300/500 V
up to 1 mm2
above 1,5 mm2 U0/U 450/750 V
Test voltage 3000 V
Minimum bending radius
12,5 x cable 1
Radiation resistance
up to 100 x 106 cJ/kg (up to 100 Mrad)
Coupling resistance
max. 250 Ohm/km

Bare copper, fine wire conductors


bunch stranded according to
DIN VDE 0295 cl. 5, BS 6360 cl. 5 and
IEC 60228 cl. 5
Core insulation of termoplastic olefinelastomere (TPE-O)
Core colours according DIN VDE 0293
* up to 5 cores one-coloured
* 6 and more cores, black with
numbering
* 3 and above, with green-yellow earth
core
* 2 cores without green-yellow earth
core
Cores stranded in layers with optimal
lay-length
Core wrapping with foil
PUR outer sheath TMPU in adapted to
DIN VDE 0282 part 10 appendix A
Jacket colour by request
Flame retardant according to
DIN VDE 0482 part 265-2-1/
EN 50265-2-1/IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)

These robust and flexible cables are


used for electrical tools such as drills,
hand-held circular saws, and garden
equipment as well as for portable motors
and machinery in agriculture, at building
sites, for hobbies, docks and refrigeration
plants.
Extremely good mechanical characteristies e.g. compressive load, good abrasion
and near-resistant.

Features
Abrasion resistant
Notch resistant
Resistant to tearing and cutting
Good flexibility at low temperatures
down to 408 C
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers

Resistant to
Oils and fats
Water and weathering effects
Ozone and oxygen
UV-radiation
Hydrolysis
Microbial attack
* EMC = Electromagnetic compatibility
Note To optimise the EMC features we
recommend a large round contact of the
copper braiding on both ends.

= The product is conformed with the EC Low-Voltage Directive 73/23/EEC and 93/68/EEC.
Part
No.

No. cores x
cross-sec.
mm2

Outer 1
ca. mm

Cop.
weight
kg / km

Outer 1
ca. mm

Weight
ca. kg / km

AWGno.*)

Part
No.
1936
1937
1938
1939
1940
1941
1942
1943
1944
1945
1946

OB

2x1
3G 1
4G 1
5G 1
6G 1
7G 1
12G 1
18G 1
25G 1
34G 1
41G 1

7,1
7,4
8,1
8,8
9,7
10,7
12,9
15,7
19,3
21,6
23,3

1947
1948
1949
1950
1951
1952
1953
1954
1955
1956
1957

OB

2 x 1,5
3G 1,5
4G 1,5
5G 1,5
6G 1,5
7G 1,5
12G 1,5
18G 1,5
25G 1,5
34G 1,5
41G 1,5

8,4
8,8
9,8
10,9
12,1
13,2
16,5
19,6
24,2
27,0
29,3

1915
1916
1917
1918
1919
1920
1921
1922
1923
1924

OB

2 x 0,5
3G 0,5
4G 0,5
5G 0,5
7G 0,5
12G 0,5
18G 0,5
25G 0,5
34G 0,5
41G 0,5

6,1
6,3
6,8
7,4
8,8
10,9
13,0
15,6
17,2
19,4

29
39
46
52
68
117
152
250
312
350

46
56
62
75
98
158
216
315
371
442

20
20
20
20
20
20
20
20
20
20

1925
1926
1927
1928
1929
1930
1931
1932
1933
1934
1935

OB

2 x 0,75
3G 0,75
4G 0,75
5G 0,75
6G 0,75
7G 0,75
12G 0,75
18G 0,75
25G 0,75
34G 0,75
41G 0,75

6,8
7,1
7,7
8,4
9,1
10,0
12,3
14,8
18,4
20,3
22,0

39
50
57
70
87
96
151
207
278
350
404

60
68
78
95
112
138
207
293
413
523
609

18
18
18
18
18
18
18
18
18
18
18

No. cores x
cross-sec.
mm2

Cop.
weight
kg / km

Weight
ca. kg / km

AWGno.*)

46
56
69
89
105
111
168
245
332
440
517

65
76
89
108
141
187
240
335
484
627
738

17
17
17
17
17
17
17
17
17
17
17

63
76
98
116
140
152
222
368
500
621
732

97
119
152
176
218
243
317
481
674
881
1027

16
16
16
16
16
16
16
16
16
16
16
Continuation "

G = with green-yellow earth core


X = without green-yellow earth core (OB)
Colour code see page A 88

*) Note
AWG sizes are approximate equivalent values.
The actual cross-section is in mm2 see page T 15.

A 87

HELUKABEL UNIPUR-CP
Cu screened, EMC*-preferred type

flexible at low temperature,


with customers marking,
halogen-free, wear resistant, robust

= The product is conformed with the EC Low-Voltage Directive 73/23/EEC and 93/68/EEC.
Part
No.

No. cores x
cross-sec.
mm2

Outer 1
ca. mm

Cop.
weight
kg / km

Weight
ca. kg / km

AWGno.*)

Part
No.
1969
1970
1971
1972
1973

1958
1959
1960
1961
1962
1963

OB

2 x 2,5
3G 2,5
4G 2,5
5G 2,5
7G 2,5
12G 2,5

10,0
10,7
11,9
13,2
16,0
19,8

46
146
176
200
235
441

129
158
196
241
317
496

14
14
14
14
14
14

1964
1965
1966
1967
1968

OB

2x4
3G 4
4G 4
5G 4
7G 4

11,8
12,4
13,8
15,6
18,9

135
178
240
328
355

158
261
316
384
592

12
12
12
12
12

Outer 1
ca. mm

No. cores x
cross-sec.
mm2
OB

Weight
ca. kg / km

AWGno.*)

2x6
3G 6
4G 6
5G 6
7G 6

13,4
14,3
16,0
17,9
21,6

175
240
335
441
505

259
394
483
592
714

10
10
10
10
10

1974
1975
1976

3G 10
4G 10
5G 10

18,1
20,2
22,5

370
485
714

576
729
914

8
8
8

1977
1978
1979

3G 16
4G 16
5G 16

20,6
23,0
25,6

550
809
1050

960
1813
1827

6
6
6

*) Note
AWG sizes are approximate equivalent values.
The actual cross-section is in mm2 see page T 15.

G = with green-yellow earth core


X = without green-yellow earth core (OB)

ca. RAL

5015
blue

6018
green

8003
brown

1021
yellow

3000
red

2003
orange

4005
violet

7001/7032
grey

Colour code

Note
Please add the individual part no. for order with the identification colour code.
Further colours on request.
We can also have this cable with your company name or emblem. Minimum quantity 5001000 m.

A 88

Cop.
weight
kg / km

PUR-C-PUR

EMC*-preferred type
halogen-free, copper screened for use under extreme conditions

Technical data

Cable structure

Application

Special PUR control cables, screened,


adapted to DIN VDE 0250
Temperature range
408 C to +808 C
Nominal voltage 1000 V
Test voltage
core/core 3500 V
core/screen 3500 V
Insulation resistance
min. 20 MOhm x km
Mutual capacitance (800 Hz)
core/core approx. 150 pF/m
core/screen approx. 320 pF/m
Minimum bending radius
approx. 10 x cable 1
Radiation resistance
up to 100 x 106 cJ/kg (up to 100 Mrad)
Coupling resistancemax. 250 Ohm/km

Bare copper, fine wire conductors,


bunch stranded to DIN VDE 0295 cl. 5,
BS 6360 cl. 5 and IEC 60228 cl. 5
Special PUR insulation
Cores colour coded to DIN VDE 0293
Green-yellow earth core (3 cores and
above)
Cores stranded in layers with optimal
lay-length
Foil taped
Copper braided screening with
80 85% coverage
PUR outer jacket, halogenfree
Colour grey (RAL 7032)

PUR-C-PUR screened cables are well


suited as data transfer and connection
cables for the machine and motor industries due to the good level of copper
screening which blocks strong electrical
disturbances.
This cable type has proven to be especially suited to use in extreme weather
and environmental conditions due to its
good thermal and chemical properties.
(Temperature range 408 C to +808 C).
In addition to this it also possesses excellent mechanical properties, e. g. pressure
resistance and good abrasive resistant
qualities, all of which go to guarantee a
long life.

Features
High flexibility at low temperatures
High abrasion resistance
Break and cut resistant
Tear resistant
Halogen-free
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers

Resistant to
Oils and fats
Coolant and chemicals
Non-alcoholic fuels and kerosene
Atmospheric influences
UV-radiation
Oxygene and ozone
Microbes and rotting
Sea and waste water
Vibrations
Acids and
Lyes

* EMC = Electromagnetic compatibility


Note To optimise the EMC features we
recommend a large round contact of the
copper braiding on both ends.

*) Note
AWG sizes are approximate equivalent values.
The actual cross-section is in mm2 see page T 15.

= The product is conformed with the EC Low-Voltage Directive 73/23/EEC and 93/68/EEC.
Part
No.

No. cores x
cross-sec.
mm2

Outer 1
ca. mm

Cop.
weight
kg / km

Weight
ca. kg / km

AWGno.*)

22315-O
22316
22317
22318
22319

2 x 0,75
3G 0,75
4G 0,75
5G 0,75
6G 0,75

6,7
7,2
7,7
9,1
9,5

28
50
57
70
71

65
80
95
126
150

18
18
18
18
18

22339-O
22340
22341
22342

2x1
3G 1
4G 1
5G 1

7,5
7,7
8,4
9,5

32
56
66
95

80
95
106
149

17
17
17
17

No. cores x
cross-sec.
mm2

Outer 1
ca. mm

22364-O
22365
22366
22367

2 x 1,5
3G 1,5
4G 1,5
5G 1,5

8,8
9,0
9,6
11,0

22385-O
22386
22387
22388

2 x 2,5
3G 2,5
4G 2,5
5G 2,5

10,1
10,3
11,8
12,7

Part
No.

Cop.
weight
kg / km

Weight
ca. kg / km

AWGno.*)

43
71
86
104

101
125
150
210

16
16
16
16

96
146
150
200

142
169
225
275

14
14
14
14

G =with green-yellow earth core


X = without green-yellow earth core (O)

3
Installation of a special cable,
produced by HELUKABEL for the
Federal Institute of Geoscience
and Natural Researches in the
Antarctic.
Works photo: Federal Institute of
Geoscience and Natural Researches.

A 89

DATAPUR-C

EMC*-preferred type copper screened, PUR-sheath

Technical data

Cable structure

Application

Special PVC/PUR control cable, adapted


to DIN VDE 0245, 0281
Temperature range
flexing
58 C to +708 C
fixed installation 408 C to +708 C
0,14 mm2 = 350 V
Nominal voltage
as of 0,25 mm2 = 500 V
0,14 mm2 = 800 V
Test voltage
as of 0,25 mm2 = 1200 V
Insulation resistance
min. 20 MOhm x km
Mutual capacitance core/core:
up to 0,34 mm2 = approx. 120 nF/km
as of 0,5 mm2 = approx. 160 nF/km
Minimum bending radius
flexing approx. 10 x cable 1
Radiation resistance
up to 100 x 106 cJ/kg (up to 100 Mrad)
Coupling resistance
max. 250 Ohm/km

Bare copper, fine wire conductors,


bunch stranded to DIN VDE 0295 cl. 5,
BS 6360 cl. 5 and IEC 60228 cl. 5
Special PVC core insulation TI2, to
DIN VDE 0281 part 1
Cores colour coded to DIN 47100,
see page T 46
Cores stranded in layers with optimal
lay-length
Foil taped
Tinned copper braided screen, approx.
85% coverage
PUR outer sheath, grey (RAL 7032)
TMPU to DIN VDE 0282 part 1,
appendix A

The specific construction of DATAPUR-C


makes this cable type ideal for use in all
types of computer systems, office machinery, signal and control units. DATAPUR-C
has uses that go beyond this for example
in the field of acustics, e. g. in telephone
systems, intercoms as well as in all areas
involving accurate control of weights and
measurements.
This cable type is noted for its excellent
mechanical performance in humid to wet
conditions. External high frequency interference is screened out by the tinned
copper braiding. These cables are extremely tear and abrasive resistant.

Resistant to
Oils and fats
Non-alcoholic fuels and kerosene
Atmospheric influences
UV-radiation
Oxygene and ozone
Microbes and rotting
Sea and waste water
Vibrations

* EMC = Electromagnetic compatibility


Note To optimise the EMC features we
recommend a large round contact of the
copper braiding on both ends.

Features
Oil resistance:
very good as per VDE 0472 part 803
Chemical resistance:
good against acids, lyes, hydraulic
liquids
High flexibility at low temperature
High abrasion resistance

The materials used in manufacture are


cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers

= The product is conformed with the EC Low-Voltage Directive 73/23/EEC and 93/68/EEC.
Part
No.

No. cores x
cross-sec.
mm2

Outer 1
ca. mm

52490
52491
52492
52493
52494
52495
52496
52497
52498
52499
52500

2 x 0,14
3 x 0,14
4 x 0,14
5 x 0,14
7 x 0,14
10 x 0,14
12 x 0,14
14 x 0,14
18 x 0,14
21 x 0,14
25 x 0,14

4,2
4,4
4,7
5,0
5,3
6,4
6,7
7,0
7,7
8,2
8,8

52501
52502
52503
52504
52505
52506
52507
52508
52509
52510
52511

2 x 0,25
3 x 0,25
4 x 0,25
5 x 0,25
7 x 0,25
10 x 0,25
12 x 0,25
14 x 0,25
18 x 0,25
21 x 0,25
25 x 0,25

4,5
4,7
5,0
5,4
5,8
7,2
7,7
8,1
9,0
9,9
11,8

Also available in other outer sheath colours.

A 90

Cop.
weight
kg / km

Weight
ca. kg / km

AWGno.*)

12,3
14,0
15,7
19,5
23,4
28,5
34,3
39,9
51,5
60,1
71,9

21
25
29
35
41
54
64
74
93
108
128

26
26
26
26
26
26
26
26
26
26
26

14,7
17,1
20,6
24,8
31,1
42,0
51,0
60,1
77,9
91,4
110,8

26
33
38
44
53
79
92
105
128
148
175

24
24
24
24
24
24
24
24
24
24
24

No. cores x
cross-sec.
mm2

Outer 1
ca. mm

52512
52513
52514
52515
52516
52517
52518
52519
52520
52521
52522

2 x 0,34
3 x 0,34
4 x 0,34
5 x 0,34
7 x 0,34
10 x 0,34
12 x 0,34
14 x 0,34
18 x 0,34
21 x 0,34
25 x 0,34

5,1
5,3
5,7
6,2
7,0
8,8
9,2
9,6
10,4
11,0
11,9

52523
52524
52525
52526
52527
52528
52529
52530
52531
52532
52533

2 x 0,5
3 x 0,5
4 x 0,5
5 x 0,5
7 x 0,5
10 x 0,5
12 x 0,5
14 x 0,5
18 x 0,5
21 x 0,5
25 x 0,5

5,4
5,7
6,2
6,8
7,3
9,4
9,8
10,4
11,1
11,9
12,8

Part
No.

Cop.
weight
kg / km

Weight
ca. kg / km

AWGno.*)

17,0
20,7
24,7
30,1
38,2
63,1
74,2
85,3
107,4
124,1
147,0

33
42
48
57
77
111
128
144
175
200
233

22
22
22
22
22
22
22
22
22
22
22

23,2
30,1
35,4
52,6
65,3
88,8
101,9
115,1
141,2
161,1
187,9

38
51
58
77
93
134
155
175
214
245
285

20
20
20
20
20
20
20
20
20
20
20

*) Note
AWG sizes are approximate equivalent values.
The actual cross-section is in mm2 see page T 15.

Photo: FUCHS DEA SCHMIERSTOFFE GMBH & Co. KG

BIOFLEX-500 -Control Cables


Resistant against biologically decomposable oils
The necessity for the introduction of bio-degradable oils
was due to the growing demand for these in industrial
applications, especially from the automobile manufacturers.
The renowned mineral-oil industry answered the call for
this by developing special bio-degradable industrial lubricants, greases and hydraulic fluids. These are referred to as
the bio-oils.
While gentle on the environment, these bio-oils are aggressive and can cause the insulation and jacket materials
to swell and decompose.

HELUKABEL has accordingly matched and extended the


range of products from its plant in Windsbach. Special
control cables and wires have been developed which are
not only friendly on the environment, abrasion-resistant
and can be recycled, they are also resistant to bio-oils.
These are the special BIOFLEX-500 -control cables and

wires from HELUKABEL . Specially modified polymers are


used here for the core insulation and the jacket materials.

In the laboratory, these special compounds have been


subjected to extreme testing according to VDMA requirements and VDE specifications. The suitability of these
compounds has been assessed by endurance testing to
demonstrate the long-term resistance to bio-oils.
As well as the EMC-screened preferred types, we keep both
the flexible and high-flexibility versions of the more
common types and sizes of our BIOFLEX-500 -control
cables in stock to cover the demand from our customers at
short notice.
The BIOFLEX control cables and wires are suitable for use in
dry, moist and wet environments as well as for outdoor
applications. These cables and wires are resistant to oxygen,
ozone, hydrolysis, microbial attack and bio-degradable oils.

A 91

HELUKABEL BIOFLEX-500 -JZ

abrasion resistant,
recyclable environment
friendly,
1)
Bio-oil resistant

Technical data

Cable structure

Application

Bio-oil resistant, abrasion resistant


special control cable in adapted to
DIN VDE 0245, 0281
Temperature range
flexing
208 C to +808 C
fixed installation 408 C to +808 C
Nominal voltage U0/U 300/500 V
Test voltage 3000 V
Insulation resistance
min. 20 MOhm x km
Minimum bending radius
flexing
15 x cable 1
fixed installation
4 x cable 1
Radiation resistance
up to 100 x 106 cJ/kg (up to 100 Mrad)

Bare copper, fine wire conductors,


bunch stranded to DIN VDE 0295 cl. 5,
BS 6360 cl. 5 and IEC 60228 cl. 5
Special polymer core insulation
Black cores with continuous white
figure imprint to DIN VDE 0293
Green-yellow earth core in the outer
layer (3 cores and above)
Cores stranded in layers with optimal
lay-length
Special outher sheath, polymer
compound
Colour dark green
Low adhesion
Bio oil-resistant

HELUKABEL BIOFLEX-500 is an extremely


robust control cable with high abrasion
and tear resistant properties. Due to its
high resistance to Bio-oil and coolant
emulsions.
It is especially suited for use in the
machine, tool making and plant industries as well as in the steel industry for
difficult and problem areas. The high flexibility of this cable type makes it quick
and easy to install. Suitable for outdoor
lying and resistant to oxygene, ozone,
hydrolysis, microbes and highly resistant
to biologically decomposable oils.
Note:1)
For the critical applications we advise for
consultation.

= The product is conformed with the EC Low-Voltage Directive 73/23/EEC and 93/68/EEC.
Part
No.

No. cores x
cross-sec.
mm2

Outer 1
ca. mm

25620 OZ
25621
25622
25623
25624
25625
25626
25627
25628
25629

2 x 0,5
3G 0,5
4G 0,5
5G 0,5
7G 0,5
10G 0,5
12G 0,5
14G 0,5
18G 0,5
25G 0,5

5,4
5,9
6,3
6,9
7,8
9,6
10,0
10,3
11,5
13,6

25630 OZ
25631
25632
25633
25634
25635
25636
25637
25638
25639
25640
25641

2 x 0,75
3G 0,75
4G 0,75
5G 0,75
7G 0,75
10G 0,75
12G 0,75
14G 0,75
18G 0,75
25G 0,75
41G 0,75
42G 0,75

25642 OZ
25643
25644
25645
25646
25647
25648
25649
25650
25651
25652
25653

2x1
3G 1
4G 1
5G 1
7G 1
10G 1
12G 1
14G 1
18G 1
25G 1
41G 1
42G 1

25654 OZ
25655
25656
25657

2 x 1,5
3G 1,5
4G 1,5
5G 1,5

Weight
ca. kg / km

AWGno.*)

9,6
14,4
19,0
24,0
33,6
48,0
58,0
67,0
86,0
120,0

45
55
65
75
90
120
135
170
205
270

20
20
20
20
20
20
20
20
20
20

5,4
6,2
6,7
7,3
8,8
10,5
11,0
11,4
12,6
15,2
18,0
18,5

14,4
21,6
29,0
36,0
50,0
72,0
86,0
101,0
130,0
180,0
296,0
310,0

44
53
64
76
96
140
170
202
260
282
600
620

18
18
18
18
18
18
18
18
18
18
18
18

6,6
7,0
7,6
8,2
9,6
11,6
12,0
13,2
14,5
17,6
21,1
21,5

19,0
29,0
38,0
48,0
67,0
96,0
115,0
134,0
173,0
240,0
394,0
403,0

53
63
75
89
115
166
201
230
289
380
720
740

17
17
17
17
17
17
17
17
17
17
17
17

7,2
7,6
8,2
9,0

29,0
43,0
58,0
72,0

68
87
106
131

16
16
16
16

G = with green-yellow earth core


X = without green-yellow earth core (OZ)

A 92

Cop.
weight
kg / km

No. cores x
cross-sec.
mm2

Outer 1
ca. mm

25658
25659
25660
25661
25662
25663
25664

7G 1,5
10G 1,5
12G 1,5
14G 1,5
18G 1,5
25G 1,5
42G 1,5

10,7
13,0
13,4
14,5
16,0
19,5
23,8

101,0
144,0
173,0
202,0
259,0
360,0
605,0

173
245
293
347
454
641
1100

16
16
16
16
16
16
16

25665 OZ
25666
25667
25668
25669
25670
25671
25672

2 x 2,5
3G 2,5
4G 2,5
5G 2,5
7G 2,5
12G 2,5
18G 2,5
25G 2,5

8,6
9,3
10,3
11,5
13,4
17,0
20,0
24,1

48,0
72,0
96,0
120,0
168,0
288,0
432,0
600,0

110
146
183
222
293
512
740
940

14
14
14
14
14
14
14
14

25673 OZ
25674
25675
25676

2x4
3G 4
4G 4
5G 4

10,4
11,2
12,5
13,8

77,0
115,0
154,0
192,0

147
228
291
355

12
12
12
12

25677
25678
25679

3G 6
4G 6
5G 6

13,0
14,7
16,0

173,0
230,0
288,0

362
468
570

10
10
10

25680
25681
25682

3G 10
4G 10
5G 10

16,7
18,3
20,5

288,0
384,0
480,0

555
720
894

8
8
8

25683
25684

4G 16
5G 16

21,1
23,6

614,0
768,0

1063
1400

6
6

25685
25686
25687

4G 25
4G 35
4G 50

29,4
32,8
38,9

960,0
1344,0
1920,0

1590
2200
2400

4
2
1

25688
25689
25690

4G 70
4G 95
4G 120

44,7
59,6
64,5

2688,0
3648,0
4608,0

4400
6000
7400

2/0
3/0
4/0

Part
No.

Cop.
weight
kg / km

*) Note
AWG sizes are approximate equivalent values.
The actual cross-section is in mm2 see page T 15.

Weight
ca. kg / km

AWGno.*)

abrasion resistant, recyclable,


environment friendly,
1)
copper screened, EMC*-preferred type, Bio-oil resistant

HELUKABEL BIOFLEX-500 -JZ-C

Technical data

Cable structure

Application

Bio-oil resistant, abrasion resistant


special control cable in adapted to
DIN VDE 0245, 0281
Temperature range
flexing
208 C to +808 C
fixed installation 408 C to +808 C
Nominal voltage U0/U 300/500 V
Test voltage 3000 V
Insulation resistance
min. 20 MOhm x km
Minimum bending radius
flexing
20 x cable 1
fixed installation
6 x cable 1
Radiation resistance
up to 100 x 106 cJ/kg (up to 100 Mrad)

Bare copper, fine wire conductors,


bunch stranded to DIN VDE 0295 cl. 5,
BS 6360 cl. 5 and IEC 60228 cl. 5
Special polymer core insulation
Black cores with continuous white
figure imprint to DIN VDE 0293
Green-yellow earth core in the outer
layer (3 cores and above)
Cores stranded in layers with optimal
lay-length
Special inner sheath
Screen of Cu braid, tinned coverage
approx. 85%
Fleece separator, ensure good dismantling ability
Special outher sheath, polymer
compound
Colour dark green
Low adhesion
Bio oil-resistant

HELUKABEL BIOFLEX-500 C is an extremely robust control cable with high abrasion and tear resistant properties. Due to
its high resistance to Bio-oil and coolant
emulsions.
It is especially suited for use in the
machine, tool making and plant industries as well as in the steel industry for
difficult and problem areas.
The inner sheaths of those cables raise
the mecanical stress.
The high flexibility of this cable type
makes it quick and easy to install. Suitable
for outdoor lying and resistant to
oxygene, ozone, hydrolysis, microbes and
highly resistant to biologically decomposable oils.
These screened cables are particularly
suitable for the interference-free transmission in instrumentation and control
engineering applications (electromagnetic
compatibility)

* EMC = Electromagnetic compatibility


Note To optimise the EMC features we
recommend a large round contact of the
copper braiding on both ends.

= The product is conformed with the EC Low-Voltage Directive 73/23/EEC and 93/68/EEC.
Part
No.

No. cores x
cross-sec.
mm2

Outer 1
ca. mm

25691 OZ
25692
25693
25694
25695
25696
25697
25698
25699
25700

2 x 0,5
3G 0,5
4G 0,5
5G 0,5
7G 0,5
10G 0,5
12G 0,5
14G 0,5
18G 0,5
25G 0,5

6,6
7,1
7,6
8,2
9,4
11,2
11,3
11,9
12,9
15,9

25701 OZ
25702
25703
25704
25705
25706
25707
25708
25709
25710
25711
25712

2 x 0,75
3G 0,75
4G 0,75
5G 0,75
7G 0,75
10G 0,75
12G 0,75
14G 0,75
18G 0,75
25G 0,75
41G 0,75
42G 0,75

25713 OZ
25714
25715
25716
25717
25718
25719
25720
25721
25722
25723
25724

2x1
3G 1
4G 1
5G 1
7G 1
10G 1
12G 1
14G 1
18G 1
25G 1
41G 1
42G 1

25725 OZ
25726
25727
25728

2 x 1,5
3G 1,5
4G 1,5
5G 1,5

Weight
ca. kg / km

AWGno.*)

33
39
46
52
69
81
118
121
155
251

68
84
95
107
135
170
195
222
278
406

20
20
20
20
20
20
20
20
20
20

7,2
7,7
8,2
8,8
10,1
12,2
12,3
13,0
14,6
17,8
21,5
22,0

40
49
58
70
87
141
150
145
206
258
406
430

88
98
112
130
185
270
294
317
357
510
951
975

18
18
18
18
18
18
18
18
18
18
18
18

8,1
8,5
9,0
9,9
11,6
14,0
14,4
15,0
17,0
20,6
25,0
25,5

46
56
70
85
108
137
187
199
240
343
523
542

98
102
145
170
220
330
350
402
515
690
1070
1096

17
17
17
17
17
17
17
17
17
17
17
17

8,5
8,9
9,7
10,8

62
75
95
110

130
152
167
203

16
16
16
16

G = with green-yellow earth core


X = without green-yellow earth core (OZ)

Cop.
weight
kg / km

No. cores x
cross-sec.
mm2

Outer 1
ca. mm

25729
25730
25731
25732
25733
25734
25735
25736

7G 1,5
10G 1,5
12G 1,5
14G 1,5
18G 1,5
25G 1,5
41G 1,5
42G 1,5

12,5
15,1
15,5
16,1
18,6
22,1
27,2
27,5

146
192
254
272
366
492
760
775

305
422
435
480
642
803
1360
1375

16
16
16
16
16
16
16
16

25737 OZ
25738
25739
25740
25741
25742

2 x 2,5
3G 2,5
4G 2,5
5G 2,5
7G 2,5
12G 2,5

10,6
11,1
12,1
13,2
15,9
19,5

96
147
175
200
234
369

180
215
268
349
406
720

14
14
14
14
14
14

25743 OZ
25744
25745
25746

2x4
3G 4
4G 4
5G 4

12,6
13,4
15,0
16,4

134
178
222
327

300
340
408
504

12
12
12
12

25747
25748
25749

3G 6
4G 6
5G 6

15,2
17,0
18,6

241
306
440

453
560
700

10
10
10

25750
25751
25752

3G 10
4G 10
5G 10

19,5
21,5
23,9

370
484
612

750
1023
1114

8
8
8

25753
25754

4G 16
5G 16

24,6
27,3

1040
1393

1385
1550

6
6

25755

4G 25

30,6

1312

1894

25756
25757
25758

4G 35
4G 50
4G 70

36,9
41,3
48,8

1612
2218
3092

2395
3312
4605

2
1
2/0

25759
25760

4G 95
4G 120

61,8
65,7

4063
5154

6055
7318

3/0
4/0

Part
No.

Cop.
weight
kg / km

Weight
ca. kg / km

AWGno.*)

*) Note
AWG sizes are approximate equivalent values.
The actual cross-section is in mm2 see page T 15.

A 93

abrasion resistant,
cable for drag chain

HELUKABEL BIOFLEX-500 -JZ-HF


recyclable, environment friendly, Bio-oil resistant

1)

Technical data

Cable structure

Application

Bio-oil resistant, abrasion resistant


special high flexible control cable in
adapted to DIN VDE 0245, 0281
Temperature range
flexing
208 C to +808 C
fixed installation 408 C to +808 C
Nominal voltage U0/U 300/500 V
Test voltage 3000 V
Insulation resistance
min. 20 MOhm x km
Minimum bending radius
flexing
10 x cable 1
fixed installation
4 x cable 1
Radiation resistance
up to 100 x 106 cJ/kg (up to 100 Mrad)

Bare copper, extra fine wire conductors,


bunch stranded to DIN VDE 0295 cl. 6,
BS 6360 cl. 6 and IEC 60228 cl. 6
Special polymer core insulation, for
better sliding abilities
Black cores with continuous white
figure imprint to DIN VDE 0293
Green-yellow earth core in the outer
layer (3 cores and above)
Cores stranded in layers with optimal
selected lay-length
Core wrapping with fleece
Special outher sheath, polymer
compound
Colour dark green
Low adhesion
Bio oil-resistant

HELUKABEL BIOFLEX-HF-500 is an extremely robust and high flexible control


cable with high abrasion and tear resistant properties. Due to its high resistance
to Bio-oil and coolant emulsions.
It is especially suited for use in the
machine, tool making and plant industries as well as in the steel industry for
difficult and problem areas.
Suitable in combination with cable trays
in dry, moist and wet rooms and outdoor
installation.
The high flexibility of this cable type
makes it quick and easy to install. Suitable
for outdoor lying and resistant to
oxygene, ozone, hydrolysis, to microbes
and highly resistant to biologically
decomposable oils.

Note:1)
For the critical applications we advise for
consultation.

= The product is conformed with the EC Low-Voltage Directive 73/23/EEC and 93/68/EEC.
Part
No.

No. cores x
cross-sec.
mm2

Outer 1
ca. mm

25761 OZ
25762
25763
25764
25765
25766
25767
25768
25769
25770

2 x 0,5
3G 0,5
4G 0,5
5G 0,5
7G 0,5
10G 0,5
12G 0,5
14G 0,5
18G 0,5
25G 0,5

5,4
5,9
6,3
6,9
7,8
9,6
10,3
10,3
11,5
13,6

25771 OZ
25772
25773
25774
25775
25776
25777
25778
25779
25780

2 x 0,75
3G 0,75
4G 0,75
5G 0,75
7G 0,75
10G 0,75
12G 0,75
14G 0,75
18G 0,75
25G 0,75

25781 OZ
25782
25783
25784
25785
25786
25787
25788
25789
25790

2x1
3G 1
4G 1
5G 1
7G 1
10G 1
12G 1
14G 1
18G 1
25G 1

25791 OZ
25792
25793
25794

2 x 1,5
3G 1,5
4G 1,5
5G 1,5

Cop.
weight
kg / km

Weight
ca. kg / km

AWGno.*)

9,6
14,4
19,1
24,0
33,6
48,0
58,0
67,0
86,4
120,0

45
56
69
92
126
158
176
212
283
330

20
20
20
20
20
20
20
20
20
20

5,9
6,2
6,7
7,3
8,7
10,5
11,0
11,4
12,6
15,2

14,4
21,6
29,0
36,0
50,0
72,0
86,0
101,0
130,0
180,0

57
72
97
119
165
214
247
283
356
698

18
18
18
18
18
18
18
18
18
18

6,6
7,0
7,6
8,2
9,6
11,6
12,0
13,0
14,5
17,6

19,0
29,0
38,5
48,0
67,0
96,0
115,0
134,0
173,0
240,0

64
83
113
137
191
251
294
337
420
600

17
17
17
17
17
17
17
17
17
17

7,1
7,5
8,2
9,0

29,0
43,0
58,0
72,0

90
117
147
181

16
16
16
16

*) Note
AWG sizes are approximate equivalent values.
The actual cross-section is in mm2 see page T 15.
G = with green-yellow earth core
X = without green-yellow earth core (OZ)
Further technical details see selection table for drag chain cables (pages 24ff).

A 94

No. cores x
cross-sec.
mm2

Outer 1
ca. mm

25795
25796
25797
25798
25799
25800

7G 1,5
10G 1,5
12G 1,5
14G 1,5
18G 1,5
25G 1,5

10,8
13,4
13,4
14,3
16,0
19,5

25801 OZ
25802
25803
25804
25805
25806
25807
25808
25809

2 x 2,5
3G 2,5
4G 2,5
5G 2,5
7G 2,5
12G 2,5
14G 2,5
18G 2,5
25G 2,5

25810 OZ
25811
25812
25813

Weight
ca. kg / km

AWGno.*)

101,0
144,0
173,0
202,0
259,0
360,0

274
344
391
457
589
801

16
16
16
16
16
16

8,6
9,3
10,3
11,5
13,4
17,0
18,5
20,0
29,6

48,0
72,0
96,0
120,0
168,0
288,0
336,0
432,0
600,0

128
160
200
268
357
571
612
800
1100

14
14
14
14
14
14
14
14
14

2x4
3G 4
4G 4
5G 4

10,4
11,2
12,5
13,8

77,0
115,0
154,0
192,0

190
250
320
400

12
12
12
12

25814
25815
25816

3G 6
4G 6
5G 6

13,0
14,7
16,0

173,0
230,0
288,0

350
500
580

10
10
10

25817
25818
25819

3G 10
4G 10
5G 10

17,4
19,0
21,3

288,0
384,0
480,0

660
750
990

8
8
8

25820
25821
25822
25823
25824
25825

4G 16
4G 25
4G 35
4G 50
4G 70
4G 95

23,2
34,0
37,0
44,0
53,0
59,0

614,0
960,0
1344,0
1920,0
2688,0
3648,0

1200
1700
2300
2500
4600
6400

6
4
2
1
2/0
3/0

Part
No.

Cop.
weight
kg / km

Before installation in cable trays please read the instructions.


Note
For applications which go beyond standard solutions (for example for composting
appliances or high shelf conveyors with extremely high processing speeds etc.) we
recommend for our especially developed enquiry sheet see page 23 for energy guiding systems.

abrasion resistant,
recyclable, environment
1)
friendly copper screened, EMC*-preferred type, Bio-oil resistant

HELUKABEL BIOFLEX-500 -JZ-HF-C

Technical data

Cable structure

Application

Bio-oil resistant, abrasion resistant


special high flexible control cable in
adapted to DIN VDE 0245, 0281
Temperature range
flexing
208 C to +808 C
fixed installation 408 C to +808 C
Nominal voltage U0/U 300/500 V
Test voltage 3000 V
Insulation resistance
min. 20 MOhm x km
Minimum bending radius
flexing
15 x cable 1
fixed installation
4 x cable 1
Radiation resistance
up to 100 x 106 cJ/kg (up to 100 Mrad)

Bare copper, extra fine wire conductors,


bunch stranded to DIN VDE 0295 cl. 6,
BS 6360 cl. 6 and IEC 60228 cl. 6
Special polymer core insulation, for
better sliding abilities
Black cores with continuous white
figure imprint to DIN VDE 0293
Green-yellow earth core in the outer
layer (3 cores and above)
Cores stranded in layers with optimal
selected lay-length
Core wrapping with fleece
Special inner sheath
Copper braided screening approx. 85%
coverage
Fleece separator, ensure good dismantling ability
Special outer sheath polymer compound
Colour dark green
Low adhesion
Bio oil-resistant

HELUKABEL BIOFLEX-HF-500-C is an
extremely robust and high flexible
control cable with high abrasion and tear
resistant properties. Due to its high resistance to Bio-oil and coolant emulsions.
It is especially suited for use in the
machine, tool making and plant industries as well as in the steel industry for
difficult and problem areas.
Suitable in combination with cable trays
in dry, moist and wet rooms and outdoor
installation. The high flexibility of this
cable type makes it quick and easy to
install. Suitable for outdoor lying and
resistant to oxygene, ozone, hydrolysis, to
microbes and highly resistant to biologically decomposable oils. These screened
cables are particularly suitable for the
interference-free transmission in instrumentation and control engineering applications (electromagnetic compatibility).

* EMC = Electromagnetic compatibility


Note To optimise the EMC features we
recommend a large round contact of the
copper braiding on both ends.
Note:1)
For the critical applications we advise for
consultation.

= The product is conformed with the EC Low-Voltage Directive 73/23/EEC and 93/68/EEC.
Part
No.

No. cores x
cross-sec.
mm2

Outer 1
ca. mm

25826 OZ
25827
25828
25829
25830
25831
25832
25833
25834
25835

2 x 0,5
3G 0,5
4G 0,5
5G 0,5
7G 0,5
10G 0,5
12G 0,5
14G 0,5
18G 0,5
25G 0,5

7,5
7,8
8,2
9,9
10,0
11,3
12,5
13,2
14,5
16,8

25836 OZ
25837
25838
25839
25840
25841
25842
25843
25844
25845

2 x 0,75
3G 0,75
4G 0,75
5G 0,75
7G 0,75
10G 0,75
12G 0,75
14G 0,75
18G 0,75
25G 0,75

25846 OZ
25847
25848
25849
25850
25851
25852
25853
25854
25855

2x1
3G 1
4G 1
5G 1
7G 1
10G 1
12G 1
14G 1
18G 1
25G 1

25856 OZ
25857

2 x 1,5
3G 1,5

Cop.
weight
kg / km

Weight
ca. kg / km

AWGno.*)

47
52
55
65
84
115
117
148
157
227

90
104
123
131
172
230
250
280
321
445

20
20
20
20
20
20
20
20
20
20

8,3
8,5
9,5
10,8
11,5
13,1
14,0
15,3
17,3
18,7

53
62
77
86
107
148
156
214
235
313

106
120
150
158
205
290
304
380
418
578

18
18
18
18
18
18
18
18
18
18

10,0
10,2
11,0
11,8
12,7
14,6
15,5
16,7
18,0
21,0

60
70
86
99
125
178
186
250
280
378

116
135
178
188
235
340
358
415
500
678

17
17
17
17
17
17
17
17
17
17

10,5
10,8

79
94

141
164

16
16

*) Note
AWG sizes are approximate equivalent values.
The actual cross-section is in mm2 see page T 15.
G = with green-yellow earth core
X = without green-yellow earth core (OZ)
Further technical details see selection table for drag chain cables (pages 24ff).

No. cores x
cross-sec.
mm2

Outer 1
ca. mm

25858
25859
25860
25861
25862
25863
25864
25865
25866
25867

4G 1,5
5G 1,5
7G 1,5
8G 1,5
10G 1,5
12G 1,5
14G 1,5
18G 1,5
21G 1,5
25G 1,5

11,5
12,5
13,2
14,4
14,9
16,2
18,1
20,3
21,7
23,1

25868 OZ
25869
25870
25871
25872
25873
25874
25875
25876

2 x 2,5
3G 2,5
4G 2,5
5G 2,5
7G 2,5
12G 2,5
14G 2,5
18G 2,5
25G 2,5

25877 OZ
25878
25879
25880

Weight
ca. kg / km

AWGno.*)

113
129
170
226
258
280
340
395
461
533

220
233
323
369
461
481
561
672
780
927

16
16
16
16
16
16
16
16
16
16

11,8
13,0
14,0
15,1
16,2
21,0
23,4
25,7
31,0

96
150
174
200
240
410
480
620
821

185
278
370
412
470
738
870
1100
1512

14
14
14
14
14
14
14
14
14

2x4
3G 4
4G 4
5G 4

13,4
15,8
17,3
19,0

135
178
222
328

235
350
460
550

12
12
12
12

25881
25882
25883

3G 6
4G 6
5G 6

19,5
21,0
23,0

250
305
441

525
700
800

10
10
10

25884
25885
25886

3G 10
4G 10
5G 10

18,8
25,0
26,4

370
485
610

855
1140
1310

8
8
8

25887

4G 16

28,0

840

1391

Part
No.

Cop.
weight
kg / km

Before installation in cable trays please read the instructions.


Note
For applications which go beyond standard solutions (for example for composting
appliances or high shelf conveyors with extremely high processing speeds etc.) we
recommend for our especially developed enquiry sheet see page 23 for energy
guiding systems.

A 95

HELUKABEL KOMPOFLEX JZ-500


halogen-free, microbes resistant

Technical data

Cable structure

Application

Microbes resistant, halogen-free special


control cable in adapted to
DIN VDE 0281 part 13 and
E DIN VDE 0245
Temperature range
flexing
308 C to + 908 C
fixed installation 408 C to +1008 C
Nominal voltage U0/U 300/500 V
Test voltage 3000 V
Insul. resistance min. 20 MOhm x km
Minimum bending radius
flexing
7,5 x cable 1
Radiation resistance
up to 100 x 106 cJ/kg (up to 100 Mrad)

Tinned copper, fine wire conductors,


bunch stranded to DIN VDE 0295 cl. 5,
BS 6360 cl. 5 and IEC 60228 cl. 5
Special thermoplastic polymer-core
insulation
Black cores with continuous white
numbering according to
DIN VDE 0293
Green-yellow earth core in the outer
layer (3 cores and above)
Cores stranded in layers with optimal
lay-length
Outher sheath, special thermoplastic
polymer
Colour black (RAL 9005)
Low adhesion
Microbes resistant

HELUKABEL KOMPOFLEX JZ-500 control


cable is significant due to its resistance
against microbes. This cable is specially
installed in rubbish, sewage-treatment
plants, composting works, animal stalls
and greenhouses. Suitable for installation
for flexible use for medium mechanical,
stresses with free movement without
tensile stress or forced movements in
dry, moist and wet rooms as well as
outside. The high flexibility of this cable
type makes it quick and easy to install.
Resistant to UV-radiation, oxygene, ozone,
microbes, hydrofluoric acid, hydrochloric
acid and diluted sulfuric acid.

The materials used in manufacture are


cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers

G = with green-yellow earth core


X = without green-yellow earth core (OZ)

*) Note
AWG sizes are approximate equivalent values.
The actual cross-section is in mm2 see page T 15.

= The product is conformed with the EC Low-Voltage Directive 73/23/EEC and 93/68/EEC.
Part
No.

No. cores x
cross-sec.
mm2

Outer 1
ca. mm

26125 OZ
26126
26127
26128
26129
26130
26131
26132
26133
26135
26136
26137
26138

2 x 0,5
3G 0,5
4G 0,5
5G 0,5
7G 0,5
12G 0,5
18G 0,5
20G 0,5
25G 0,5
34G 0,5
42G 0,5
50G 0,5
61G 0,5

4,8
5,1
5,7
6,2
7,4
9,1
10,7
11,2
13,0
14,5
15,8
17,3
19,4

26139 OZ
26140
26141
26142
26143
26144
26145
26146
26147
26149
26150
26151
26152

2 x 0,75
3G 0,75
4G 0,75
5G 0,75
7G 0,75
12G 0,75
18G 0,75
20G 0,75
25G 0,75
34G 0,75
42G 0,75
50G 0,75
61G 0,75

26153 OZ
26154
26155
26156
26157
26158
26159
26160
26161
26163
26164
26165
26166

2x1
3G 1
4G 1
5G 1
7G 1
12G 1
18G 1
20G 1
25G 1
34G 1
42G 1
50G 1
61G 1

A 96

Cop.
weight
kg / km

Weight
ca. kg / km

AWGno.*)

9,6
14,4
19,0
24,0
33,6
58,0
86,0
96,0
120,0
163,0
202,0
240,0
293,0

41
50
61
72
86
130
198
211
260
361
405
541
670

20
20
20
20
20
20
20
20
20
20
20
20
20

5,2
5,5
6,2
6,8
8,1
9,9
11,9
12,6
14,5
16,4
17,6
19,8
20,9

14,4
21,6
29,0
36,0
50,0
86,0
130,0
144,0
180,0
245,0
302,0
360,0
439,0

42
49
60
71
88
161
250
266
273
501
591
712
820

18
18
18
18
18
18
18
18
18
18
18
18
18

5,5
6,0
6,6
7,2
8,6
10,7
12,7
13,5
15,6
17,4
18,9
21,0
22,2

19,0
29,0
38,0
48,0
67,0
115,0
173,0
192,0
240,0
326,0
403,0
480,0
586,0

48
56
70
81
109
191
274
314
340
640
804
932
1102

17
17
17
17
17
17
17
17
17
17
17
17
17

No. cores x
cross-sec.
mm2

Outer 1
ca. mm

26167 OZ
26168
26169
26170
26171
26172
26173
26174
26175
26176
26177
26178
26179

2 x 1,5
3G 1,5
4G 1,5
5G 1,5
7G 1,5
12G 1,5
18G 1,5
20G 1,5
25G 1,5
34G 1,5
42G 1,5
50G 1,5
61G 1,5

6,3
6,7
7,3
8,2
9,8
12,1
14,5
15,2
17,8
19,8
21,4
23,7
25,3

29,0
43,0
58,0
72,0
101,0
173,0
259,0
288,0
360,0
490,0
605,0
720,0
878,0

60
79
98
112
159
280
420
480
604
812
1002
1240
1421

16
16
16
16
16
16
16
16
16
16
16
16
16

26180 OZ
26181
26182
26183
26184
26185
26186
26187

2 x 2,5
3G 2,5
4G 2,5
5G 2,5
7G 2,5
12G 2,5
18G 2,5
25G 2,5

7,6
8,3
9,1
10,2
12,1
15,2
18,1
22,2

48,0
72,0
96,0
120,0
168,0
288,0
432,0
600,0

99
136
170
204
281
487
704
909

14
14
14
14
14
14
14
14

26189
26190
26191
26192
26193

3G 4
4G 4
5G 4
7G 4
12G 4

9,9
11,0
12,1
13,3
18,3

115,0
154,0
192,0
269,0
461,0

224
289
357
451
782

12
12
12
12
12

26195
26196
26197
26198

3G 6
4G 6
5G 6
7G 6

11,7
13,0
14,5
16,0

173,0
230,0
288,0
403,0

345
417
521
622

10
10
10
10

26199
26200
26201
26202

3G 10
4G 10
5G 10
7G 10

15,0
16,8
18,7
20,6

288,0
384,0
480,0
672,0

537
699
851
1102

8
8
8
8

26204
26206

4G 16
7G 16

19,7
24,4

614,0
1075,0

1028
1772

4
4

26208

4G 25

25,2

960,0

1577

26212

4G 35

29,0

1344,0

2097

26215

4G 50

33,4

1920,0

2914

Part
No.

Cop.
weight
kg / km

Weight
ca. kg / km

AWGno.*)

HELUKABEL KOMPOFLEX JZ-500-C


halogen-free, microbes resistant copper screened, EMC*-preferred type

Technical data

Cable structure

Application

Screened microbes resistant, halogenfree special control cable in adapted to


DIN VDE 0281 part 13 and
E DIN VDE 0245
Temperature range
flexing
308 C to + 908 C
fixed installation 408 C to +1008 C
Nominal voltage U0/U 300/500 V
Test voltage 3000 V
Insulation resistance
min. 20 MOhm x km
Minimum bending radius
flexing
7,5 x cable 1
Coupling resistance
max. 250 Ohm/km
Radiation resistance
up to 100 x 106 cJ/kg (up to 100 Mrad)

Tinned copper, fine wire conductors,


bunch stranded to DIN VDE 0295 cl. 5,
BS 6360 cl. 5 and IEC 60228 cl. 5
Special thermoplastic polymer core
insulation
Black cores with continuous white
numbering according to DIN VDE 0293
Green-yellow earth core in the outer
layer (3 cores and above)
Cores stranded in layers with optimal
lay-length
Inner-sheath to special thermoplastic
polymer
Screen of tinned cu braid, coverage
approx. 85%
Outer sheath, special thermoplastic
polymer
Colour black (RAL 9005)
Low adhesion
Microbes resistant

HELUKABEL KOMPOFLEX JZ-500-C control


cable is significant due to its resistance
against microbes. This cable is specially
installed in rubbish, sewage-treatment
plants, composting works, animal stalls
and greenhouses. The inner sheaths of
those cables raise the mechanical stress.
Suitable for installation for flexible use for
medium mechanical, stresses with free
movement without tensile stress or
forced movements in dry, moist and wet
rooms as well as outside. The high flexibility of this cable type makes it quick
and easy to install. Resistant to UV-radiation, oxygene, ozone, microbes, hydrofluoric acid, hydrochloric acid and diluted
sulfuric acid.
This screened cable is ideal for use in
data signal transmission free from interferences for measurement and control
engineering technology.

The materials used in manufacture are


cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers

* EMC = Electromagnetic compatibility


Note To optimise the EMC features we
recommend a large round contact of the
copper braiding on both ends.
= The product is conformed with the EC Low-Voltage Directive 73/23/EEC and 93/68/EEC.
Part
No.

No. cores x
cross-sec.
mm2

Outer 1
ca. mm

26217 OZ
26218
26219
26220
26221
26222
26223
26224
26225
26226
26227
26228
26229
26230

2 x 0,5
3G 0,5
4G 0,5
5G 0,5
7G 0,5
12G 0,5
18G 0,5
20G 0,5
25G 0,5
30G 0,5
34G 0,5
42G 0,5
50G 0,5
61G 0,5

6,9
7,2
7,8
8,3
9,5
11,3
13,1
13,8
15,7
16,0
17,4
18,9
20,9
22,9

26231 OZ
26232
26233
26234
26235
26236
26237
26238
26239
26240
26241
26242
26243
26244

2 x 0,75
3G 0,75
4G 0,75
5G 0,75
7G 0,75
12G 0,75
18G 0,75
20G 0,75
25G 0,75
30G 0,75
34G 0,75
42G 0,75
50G 0,75
61G 0,75

7,6
7,8
8,3
9,1
10,4
12,5
14,3
15,2
17,6
18,1
19,5
20,9
23,2
25,0

Cop.
weight
kg / km

Outer 1
ca. mm

Weight
ca. kg / km

AWGno.*)

33
39
46
52
69
118
155
171
251
298
320
369
470
530

68
84
95
107
135
195
278
310
406
520
571
651
760
911

20
20
20
20
20
20
20
20
20
20
20
20
20
20

26245 OZ
26246
26247
26248
26249
26250
26251
26252
26253
26254
26255
26256
26257
26258

2x1
3G 1
4G 1
5G 1
7G 1
12G 1
18G 1
20G 1
25G 1
30G 1
34G 1
42G 1
50G 1
61G 1

7,9
8,2
8,9
9,5
11,0
13,1
15,4
16,0
18,3
18,8
20,3
21,8
24,0
26,2

48
59
70
84
106
174
240
294
332
390
420
588
728
883

98
102
145
171
210
330
488
545
690
770
811
996
1320
1480

17
17
17
17
17
17
17
17
17
17
17
17
17
17

41
48
55
67
85
135
190
221
275
310
340
397
582
679

88
98
112
130
185
294
357
404
510
561
670
960
1104
1270

18
18
18
18
18
18
18
18
18
18
18
18
18
18

26259 OZ
26260
26261
26262
26263
26264
26265

2 x 1,5
3G 1,5
4G 1,5
5G 1,5
7G 1,5
12G 1,5
18G 1,5

8,4
9,0
9,6
10,5
12,1
14,9
17,1

69
75
90
108
157
240
355

130
154
165
197
305
435
642

16
16
16
16
16
16
16

Part
No.

No. cores x
cross-sec.
mm2

Cop.
weight
kg / km

Weight
ca. kg / km

AWGno.*)

Continuation "

G = with green-yellow earth core


X = without green-yellow earth core (OZ)

*) Note
AWG sizes are approximate equivalent values.
The actual cross-section is in mm2 see page T 15.

A 97

HELUKABEL KOMPOFLEX JZ-500-C


halogen-free, microbes resistant copper screened, EMC*-preferred type
= The product is conformed with the EC Low-Voltage Directive 73/23/EEC and 93/68/EEC.
Part
No.

No. cores x
cross-sec.
mm2

Outer 1
ca. mm

Cop.
weight
kg / km

26266
26267
26268
26269
26270
26271
26272

20G 1,5
25G 1,5
30G 1,5
34G 1,5
42G 1,5
50G 1,5
61G 1,5

18,0
20,7
21,1
22,7
24,4
26,8
29,6

382
448
614
754
821
1033
1238

718
803
961
1060
1300
1677
1971

16
16
16
16
16
16
16

26273 OZ
26274
26275
26276
26277
26278
26279
26280

2 x 2,5
3G 2,5
4G 2,5
5G 2,5
7G 2,5
12G 2,5
18G 2,5
25G 2,5

10,0
10,7
11,4
12,5
15,0
18,0
21,2
25,5

89
104
134
175
225
375
522
897

180
215
268
349
404
710
891
1104

14
14
14
14
14
14
14
14

26281 OZ
26282
26283
26284
26285
26286

2x4
3G 4
4G 4
5G 4
7G 4
12G 4

11,6
12,3
13,4
14,8
16,2
21,8

134
178
220
327
354
661

300
340
408
504
640
894

12
12
12
12
12
12

G = with green-yellow earth core


X = without green-yellow earth core (OZ)

A 98

Weight
ca. kg / km

AWGno.*)

Part
No.

No. cores x
cross-sec.
mm2

Outer 1
ca. mm

Cop.
weight
kg / km

Weight
ca. kg / km

AWGno.*)

26287 OZ
26288
26289
26290
26291

2x6
3G 6
4G 6
5G 6
7G 6

13,5
14,2
15,6
17,0
18,7

215
241
306
437
497

391
453
560
680
891

10
10
10
10
10

26292
26293
26294
26295

3G 10
4G 10
5G 10
7G 10

17,8
19,7
21,6
24,0

370
474
596
804

730
1004
1170
1405

8
8
8
8

26296
26297
26298
26299

3G 16
4G 16
5G 16
7G 16

20,7
22,6
25,2
27,6

521
987
1320
1575

894
1311
1550
1820

6
6
6
6

26300
26301
26302

3G 25
4G 25
5G 25

26,0
28,9
31,8

1190
1312
1840

1430
1894
2272

4
4
4

26303
26304

4G 35
5G 35

33,4
37,2

1590
1970

2310
2740

2
2

26305
26306

4G 50
5G 50

38,2
43,0

2118
2710

3270
4080

1
1

*) Note
AWG sizes are approximate equivalent values.
The actual cross-section is in mm2 see page T 15.

Double-insulated, halogen-free

HELUKABEL KOMPOSPEED 600 0,6/1 kV Special Single Cores for drag


chains, EMC*-preferred type
HELUKABEL KOMPOSPEED 600-C

Technical data

Cable structure

Application

Special drag chain single cores for high


mechanical stress, adapted to
DIN VDE 0281 part 3
Temperature range
flexing
308 C to + 908 C
fixed installation 408 C to +1008 C
Nominal voltage U0/U 600/1000 V
Test voltage 3000 V
Insulation resistance
min. 20 MOhm x km
Minimum bending radius
7,5 x cores 1

KOMPOSPEED 600
Tinned copper, extra fine wire conductors, bunch stranded to DIN VDE 0295
cl. 6, col. 4, BS 6360 cl. 6 and IEC 60228
cl. 6
1. Core insulation of special thermoplastic polymer, natural coloured
2. Core insulation of special polyolefine,
black (RAL 9005)

The special single cores are used for


permanent flexible applications in machineries, machine tools, composting appliances and sewage-treatment plants,
animal stalls and greenhouses and used
for permanent flexible application for
movable automated machinery parts and
multi-shift operation as well as in open air.
These cables are installed for flexible use
with free movements without tensile
stress or forced movements and suitable
for application in drag chains.
The selected tinned copper wire
conductor and tinned copper wire braid
permit the installation in aggressive
environments as well as hydrogen sulfide,
ammonia and sulfur dioxide.

Resistant to
Hydrofluoric acid
Hydrochloric acid
Diluted sulfuric acid
Coolants
Microbes
UV-radiation
Weather

KOMPOSPEED 600-C
Structure as above up to 1. core insula.
Screen of tinned cu-braid, coverage
approx. 85%
2. core-insulation of special polyolefine,
black (RAL 9005)
Note:
For application as a protective core, the
ends are to be identified with greenyellow shrink-on tubes.

The materials used in manufacture are


cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers

Features
Very good oil resistant
Halogen free
Abrasion resistant

KOMPOSPEED 600-C
These screened cables are particularly
suitable for the interference-free trans
mission in instrumentation and control
engineering applications (electromagnetic
compatibility).
* EMC = Electromagnetic compatibility

= The product is conformed with the EC Low-Voltage Directive 73/23/EEC and 93/68/EEC.

KOMPOSPEED 600
Part
no.
60288
60289
60290
60291
60292
60293
60294
60295
60296
60297
60298

KOMPOSPEED 600-C

No. cores x
cross-sec.
mm2

Outer 1
ca. mm

Cop.
weight
kg / km

1x 6
1 x 10
1 x 16
1 x 25
1 x 35
1 x 50
1 x 70
1 x 95
1 x 120
1 x 150
1 x 185

6,5
8,4
9,5
11,5
13,2
15,2
16,7
20,0
21,5
23,5
26,0

58
96
154
240
336
480
672
912
1152
1440
1776

Weight
ca. kg / km
83
132
188
281
404
531
729
1049
1220
1510
1932

AWGno.*)

10
8
6
4
2
1
2/0
3/0
4/0
300 kcmil
350 kcmil

Part
no.

No. cores x
cross-sec.
mm2

Outer 1
ca. mm

Cop.
weight
kg / km

1x 6
1 x 10
1 x 16
1 x 25
1 x 35
1 x 50
1 x 70
1 x 95
1 x 120
1 x 150
1 x 185

7,2
9,1
10,2
12,3
14,0
16,0
18,0
21,3
22,4
24,6
28,0

71
122
180
282
386
535
750
1004
1260
1570
1911

60216
60217
60218
60219
60220
60221
60222
60223
60224
60225
60226

Weight
ca. kg / km
101
168
217
342
468
584
822
1190
1400
1710
2021

AWGno.*)

10
8
6
4
2
1
2/0
3/0
4/0
300 kcmil
350 kcmil

*) Note
AWG sizes are approximate equivalent values.
The actual cross-section is in mm2 see page T 15.
Note
For applications which go beyond standard solutions (for example
for composting appliances or high shelf conveyors with extremely
high processing speeds etc.) we recommend for our especially
developed enquiry sheet see page 23 for energy guiding systems.
Before installation in cable traysplease read the instructions.
Further technical details see selection table for
drag chain cables (pages 24ff).

Cable installation in composting work

A 99

HELUKABEL KOMPOSPEED JZ-HF-500


halogen-free, microbes resistant, cable for drag chains

Technical data

Cable structure

Application

Microbes resistant, halogen-free special


control cable in adapted to
DIN VDE 0281 part 13 and
E DIN VDE 0245
Temperature range
flexing
308 C to + 908 C
fixed installation 408 C to +1008 C
Nominal voltage U0/U 300/500 V
Test voltage 3000 V
Isulation resistance
min. 20 MOhm x km
Minimum bending radius
flexing
7,5 x cable 1
Radiation resistance
up to 100 x 106 cJ/kg (up to 100 Mrad)

Tinned copper, extra fine wire conductors, bunch stranded to DIN VDE 0295
cl. 6, BS 6360 cl. 6 and IEC 60228 cl. 6
Special thermoplastic polymer core
insulation for better sliding abilities
Black cores with continuous white
numbering according to DIN VDE 0293
Green-yellow earth core in the outer
layer (3 cores and above)
Cores stranded in layers with optimal
selected lay-length
Core wrapping with fleece thermoplastic polymer
Outer sheath, special thermoplastic
polymer
Colour black (RAL 9005)
Low adhesion
Microbes resistant

HELUKABEL KOMPOSPEED JZ-HF-500


control cable is significant due to its
resistance against microbes. This cable is
specially installed in rubbish, sewagetreatment plants, composting works,
animal stalls and greenhouses.
Suitable for installation for flexible use for
medium mechanical, stresses with free
movement without tensile stress or
forced movements in dry, moist and wet
rooms as well as outside. The high flexibility of this cable type makes it quick
and easy to install.
Resistant to UV-radiation, oxygene, ozone,
microbes, hydrofluoric acid, hydrochloric
acid and diluted sulfuric acid.

The materials used in manufacture are


cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers

= The product is conformed with the EC Low-Voltage Directive 73/23/EEC and 93/68/EEC.
Part
No.

No. cores x
cross-sec.
mm2

Outer 1
ca. mm

26307 OZ
26308
26309
26310
26311
26312
26313
26314

2 x 0,5
3G 0,5
4G 0,5
5G 0,5
7G 0,5
12G 0,5
18G 0,5
25G 0,5

5,0
5,3
5,7
6,4
7,5
9,2
11,1
13,4

26315 OZ
26316
26317
26318
26319
26320
26321
26322

2 x 0,75
3G 0,75
4G 0,75
5G 0,75
7G 0,75
12G 0,75
18G 0,75
25G 0,75

26323 OZ
26324
26325
26326
26327
26328
26329
26330

2x1
3G 1
4G 1
5G 1
7G 1
12G 1
18G 1
25G 1

Cop.
weight
kg / km

Weight
ca. kg / km

AWGno.*)

9,6
14,4
19,1
24,0
33,6
58,0
86,4
120,0

42
51
62
88
119
166
273
330

20
20
20
20
20
20
20
20

5,4
5,7
6,4
7,0
8,3
10,2
12,1
14,9

14,4
21,6
29,0
36,0
50,0
86,0
130,0
180,0

53
70
92
116
159
241
346
681

18
18
18
18
18
18
18
18

5,7
6,0
6,8
7,4
8,8
10,8
13,0
15,8

19,2
29,0
38,5
48,0
67,0
115,0
173,0
240,0

60
79
107
127
181
284
397
491

17
17
17
17
17
17
17
17

No. cores x
cross-sec.
mm2

Outer 1
ca. mm

26331 OZ
26332
26333
26334
26335
26336
26337
26338

2 x 1,5
3G 1,5
4G 1,5
5G 1,5
7G 1,5
12G 1,5
18G 1,5
25G 1,5

6,4
6,8
7,4
8,3
9,9
12,1
14,5
17,8

26339 OZ
26340
26341
26342
26343
26344
26345
26346

2 x 2,5
3G 2,5
4G 2,5
5G 2,5
7G 2,5
12G 2,5
18G 2,5
25G 2,5

7,7
8,4
9,1
10,2
12,2
15,2
18,1
22,5

Part
No.

Cop.
weight
kg / km

Weight
ca. kg / km

AWGno.*)

29,0
43,0
58,0
72,0
101,0
173,0
259,0
360,0

88
104
137
171
264
381
579
789

16
16
16
16
16
16
16
16

48,0
72,0
96,0
120,0
168,0
288,0
432,0
600,0

118
172
197
258
347
561
791
1090

14
14
14
14
14
14
14
14

*) Note
AWG sizes are approximate equivalent values.
The actual cross-section is in mm2 see page T 15.
G = with green-yellow earth core
X = without green-yellow earth core (OZ)
Before installation in cable trays please read the instructions.
Further technical details see selection table for drag chain cables (pages 24ff).

A 100

Note
For applications which go beyond standard solutions (for example for composting
appliances or high shelf conveyors with extremely high processing speeds etc.) we
recommend for our especially developed enquiry sheet see page 23 for energy guiding systems.

HELUKABEL KOMPOSPEED JZ-HF-500-C

halogen-free,
microbes resistant, copper screened, cable for drag chains, EMC*-preferred type

Technical data

Cable structure

Application

Screened microbes resistant, halogenfree special control cable in adapted to


DIN VDE 0281 part 13 and
E DIN VDE 0245
Temperature range
flexing
308 C to + 908 C
fixed installation 408 C to +1008 C
Nominal voltage U0/U 300/500 V
Test voltage 3000 V
Insulation resistance
min. 20 MOhm x km
Minimum bending radius
flexing
7,5 x cable 1
Coupling resistance
max. 250 Ohm/km
Radiation resistance
up to 100 x 106 cJ/kg (up to 100 Mrad)

Tinned copper, extra fine wire conductors, bunch stranded to DIN VDE 0295
cl. 6, BS 6360 cl. 6 and IEC 60228 cl. 6
Special thermoplastic polymer core
insulation, for better sliding abilities
Black cores with continuous white
numbering according to DIN VDE 0293
Green-yellow earth core in the outer
layer (3 cores and above)
Cores stranded in layers with optimal
selected lay-length
Core wrapping with fleece
Inner-sheath to special thermoplastic
polymer
Screen of tinned cu braid, coverage
approx. 85%
Fleece separator, ensure good dismantling ability
Outer sheath, special thermoplastic
polymer
Colour black (RAL 9005)
Low adhesion
Microbes resistant

HELUKABEL KOMPOSPEED JZ-HF-500-C


control cable is significant due to its
resistance against microbes.
This cable is specially installed in rubbish,
sewage-treatment plants, composting
works, animal stalls and greenhouses.
The inner sheaths of those cables raise
the mechanical stress.
Suitable for installation for flexible use for
medium mechanical, stresses with free
movement without tensile stress or
forced movements in dry, moist and wet
rooms as well as outside. The high flexibility of this cable type makes it quick
and easy to install.
Resistant to UV-radiation, oxygene, ozone,
microbes, hydrofluoric acid, hydrochloric
acid and diluted sulfuric acid.
This screened cable is ideal for use in
data signal transmission free from interferences for measurement and control
engineering technology.

The materials used in manufacture are


cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
* EMC = Electromagnetic compatibility
Note To optimise the EMC features we
recommend a large round contact of the
copper braiding on both ends.

= The product is conformed with the EC Low-Voltage Directive 73/23/EEC and 93/68/EEC.
Part
No.

No. cores x
cross-sec.
mm2

Outer 1
ca. mm

26347 OZ
26348
26349
26350
26351
26352
26353
26354
26355

2 x 0,5
3G 0,5
4G 0,5
5G 0,5
6G 0,5
7G 0,5
12G 0,5
18G 0,5
25G 0,5

6,9
7,2
7,8
8,3
9,1
9,6
11,3
13,5
15,8

26356 OZ
26357
26358
26359
26360
26361
26362
26363

2 x 0,75
3G 0,75
4G 0,75
5G 0,75
7G 0,75
12G 0,75
18G 0,75
25G 0,75

26364 OZ
26365
26366
26367
26368
26369
26370
26371

2x1
3G 1
4G 1
5G 1
7G 1
12G 1
18G 1
25G 1

Cop.
weight
kg / km

Weight
ca. kg / km

AWGno.*)

47
52
55
65
70
84
117
157
227

90
101
119
121
144
169
250
321
445

20
20
20
20
20
20
20
20
20

7,3
7,8
8,3
9,1
10,2
12,6
14,5
17,3

53
62
77
86
107
156
235
313

106
116
140
148
198
294
391
562

18
18
18
18
18
18
18
18

7,8
8,1
8,7
9,5
10,9
13,1
15,4
18,6

60
70
86
99
125
186
280
378

110
131
171
179
229
348
498
669

17
17
17
17
17
17
17
17

No. cores x
cross-sec.
mm2

Outer 1
ca. mm

26372 OZ
26373
26374
26375
26376
26377
26378
26379

2 x 1,5
3G 1,5
4G 1,5
5G 1,5
7G 1,5
12G 1,5
18G 1,5
25G 1,5

8,3
8,7
9,5
10,2
12,2
14,5
16,9
20,6

26380 OZ
26381
26382
26383
26384
26385

2 x 2,5
3G 2,5
4G 2,5
5G 2,5
7G 2,5
12G 2,5

9,8
10,5
11,2
12,6
14,8
18,0

Part
No.

Cop.
weight
kg / km

Weight
ca. kg / km

AWGno.*)

79
94
113
129
170
280
395
533

141
162
210
233
317
471
664
914

16
16
16
16
16
16
16
16

96
150
174
200
240
410

182
264
350
394
450
712

14
14
14
14
14
14

*) Note
AWG sizes are approximate equivalent values.
The actual cross-section is in mm2 see page T 15.
G = with green-yellow earth core
X = without green-yellow earth core (OZ)
Before installation in cable trays please read the instructions.
Further technical details see selection table for drag chain cables (pages 24ff).

Note
For applications which go beyond standard solutions (for example for composting
appliances or high shelf conveyors with extremely high processing speeds etc.) we
recommend for our especially developed enquiry sheet see page 23 for energy guiding systems.

A 101

Please remember . . .

. . . HELUKABEL also delivers corresponding cable


accessories, for easy work, rationalization, time and
cost minimizing, whereby we do not forget your
security and protection.
These convenient tools for work and installation of
cables guarantees an enourmes advantage in handling and a correct outfit.

Your cables are perfectly fixed, screwed, marked and


protected.

Beside our standard HELUKABEL accessories


programme we have also new developments for
glands, cable identifications, cable fixings, connectors, protection tubes and installation tools.
Please remember . . .

If you would like to learn more about our complete


accessories programme please order our latest
catalogue with attached mail order card.
A 102

PVC Control Cables for


Intrinsically Safe Circuits
Electrical cables for intrinsically safe circuits (separate power
circuit of hazard type-i-) have to be specially marked with a
blue outer sheath (RAL 5015) according to DIN VDE.

HELUKABEL manufactures these cables according to


DIN VDE 0165 and in addition, screened types according to
DIN VDE 0165, part 1, EN 60079-14 and IEC 60079-14 section
12.2.2.6.
As these cables are installed with separate power circuit,
the applications of green-yellow protective conductor is not
allowed.

Works photo:
INDUSTRONIC*

The installation of these cables outside of intrinsically safe


circuits are not permitted. The installation can be done in
dry and damp environments, but not in underground and
in open air. The special PVC outer sheath material is resistant to oil and petrol as well as flame resistant.

HELUKABEL can deliver almost all the cables as per typelists on the following pages, predominantly available in
stock.
Special cables can be manufactured in short time.

* INDUSTRONIC installation of intercom telephone equipment in hazardous area in


DMT-plant of Dynamit-Nobel AG, workshop in Witten.

A 103

HELUKABEL OZ-BL/ HELUKABEL OZ-BL-CY

EMC*-preferred type

blue outer jacket, intrinsic safety, flexible

Technical data

Cable structure OZ-BL

Application

Control cable, special PVC with blue


outer jacket for hazardous areas to
hazard type -i- (= intrinsically safe)
For intrinsically safe installation marking
as per DIN VDE 0165 part 1, EN 6007914 and IEC 60079-14 section 12.2.2.6
Temperature range
flexing
58 C to +808 C
fixed installation 408 C to +808 C
Nominal voltage U0/U 300/500 V
Test voltage 3000 V
Breakdown voltage min. 6000 V
Insulation resistance
min. 20 MOhm x km
Mutual capacitance
unscreened core/core approx. 120 nF/km
screened core/core approx. 140 nF/km
core/screen
approx. 187 nF/km
Inductance approx. 0,68 mH/km
for CY-type
Coupling resistance for CY-type
max. 250 Ohm/km
Minimum bending radius
OZ-BL 7,5 x , OZ-BL-CY 10 x cable 1
Radiation resistance
up to 80 x 106 cJ/kg (up to 80 Mrad)

Bare copper, fine wire conductors,


bunch stranded to DIN VDE 0295 cl. 5,
BS 6360 cl. 5 and IEC 60228 cl. 5
Special PVC core insulation YI2, to
DIN VDE 0207 part 4
Black cores with white continuous
figure imprint to DIN VDE 0293 without
earth core
Cores stranded in layers with optimal
lay-length
Special PVC outer sheath YM2, to
DIN VDE 0207 part 5
Colour blue (RAL 5015)
PVC self-extinguishing and flame
retardant according to DIN VDE 0482
part 265-2-1/EN 50265-2-1/IEC 60332-1
(equivalent DIN VDE 0472 part 804 test
method B)

For hazardous areas the cables with


special marking (blue) (hazard type-i-)
used as flexible control and measuring
cables to meet the requirements for the
installation of electrical apparatus. These
installations are not earthed and require
a separate power circuit. Those cables are
not suitable for underground laying.*
The copper braided screening ensures
the transmission of data signals and free
from interference.
Extensively oil resistant
Chemical Resistance see table
Technical Informations

Cable structure OZ-BL-CY

The materials used in manufacture are


cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers.

As per OZ-BL up to cores laid up


Core wrapping of plastic foil
Braiding, tinned copper wire screening,
approx. 85% coverage
PVC outer jacket, blue (RAL 5015)

* EMC = Electromagnetic compatibility


Note To optimise the EMC features we
recommend a large round contact of the
copper braiding on both ends.

*) Note
AWG sizes are approximate equivalent values.
The actual cross-section is in mm2 see page T 15.

= The product is conformed with the EC Low-Voltage Directive 73/23/EEC and 93/68/EEC.
Part
No.

No. cores x
cross-sec.
mm2

Outer 1
ca. mm

OZ-BL
14001
14002
14003
14004
14075
14005
14076
14006
14007
14008
14009
14010

2 x 0,75
3 x 0,75
4 x 0,75
5 x 0,75
7 x 0,75
8 x 0,75
12 x 0,75
18 x 0,75
25 x 0,75
30 x 0,75
34 x 0,75
41 x 0,75

5,2
5,5
6,2
6,8
8,1
8,9
9,9
11,9
14,5
15,8
16,4
17,6

14011
14012
14013
14014
14015
14016
14017
14018

2x1
3x1
4x1
5x1
7x1
12 x 1
18 x 1
25 x 1

14019
14020
14021
14022
14023
14024
14025
14026
14027
14100
14101
14102

Cop.
weight
kg / km

Weight
ca. kg / km

AWGno.*)

14,4
21,6
29,0
36,0
52,0
58,0
88,0
130,0
180,0
215,0
245,0
298,0

46
54
66
80
110
130
179
257
365
448
510
607

18
18
18
18
18
18
18
18
18
18
18
18

5,5
6,0
6,6
7,2
8,6
10,7
12,7
15,6

19,0
29,0
38,0
48,0
67,0
115,0
173,0
240,0

60
72
86
104
141
230
343
485

17
17
17
17
17
17
17
17

2 x 1,5
3 x 1,5
4 x 1,5
5 x 1,5
7 x 1,5
12 x 1,5
18 x 1,5
25 x 1,5
30 x 1,5

6,3
6,7
7,3
8,2
9,8
12,1
14,5
17,8
20,0

29,0
43,0
58,0
72,0
101,0
173,0
259,0
360,0
440,0

70
90
109
131
184
309
440
620
842

16
16
16
16
16
16
16
16
16

3 x 2,5
4 x 2,5
5 x 2,5

8,3
9,1
10,2

72,0
96,0
120,0

148
178
221

14
14
14

* For underground laying use NYY with blue outer sheath.


PVC cables will be changed to lead free PVC successively.

A 104

No. cores x
cross-sec.
mm2

Outer 1
ca. mm

OZ-BL-CY
14028
14029
14030
14031
14088
14032
14033
14034
14035
14036
14037
14038
14039
14040

2 x 0,75
3 x 0,75
4 x 0,75
5 x 0,75
7 x 0,75
8 x 0,75
10 x 0,75
12 x 0,75
18 x 0,75
20 x 0,75
25 x 0,75
30 x 0,75
34 x 0,75
41 x 0,75

5,7
6,2
6,7
7,2
8,6
9,4
10,2
10,4
12,4
12,9
15,1
15,6
16,9
18,3

14041
14042
14043
14044
14045
14046
14047
14048
14049

2x1
3x1
4x1
5x1
7x1
12 x 1
18 x 1
25 x 1
34 x 1

14050
14051
14052
14053
14054
14055
14056
14057
14058
14059

2 x 1,5
3 x 1,5
4 x 1,5
5 x 1,5
7 x 1,5
12 x 1,5
18 x 1,5
25 x 1,5
30 x 1,5
34 x 1,5

Part
No.

Weight
ca. kg / km

AWGno.*)

39,0
49,0
57,0
69,0
86,0
88,0
140,0
151,0
207,0
220,0
257,0
297,0
340,0
397,0

59
66
77
93
130
145
180
202
292
362
415
486
523
680

18
18
18
18
18
18
18
18
18
18
18
18
18
18

6,0
6,5
7,1
7,6
9,1
11,2
13,2
16,2
18,0

46,0
56,0
69,0
85,0
107,0
186,0
240,0
342,0
440,0

65
81
98
127
158
260
380
534
741

17
17
17
17
17
17
17
17
17

6,8
7,3
8,1
8,9
10,5
12,8
15,2
18,5
19,0
20,8

63,0
76,0
96,0
111,0
147,0
254,0
367,0
492,0
550,0
640,0

88
100
126
160
208
338
479
705
830
900

16
16
16
16
16
16
16
16
16
16

Further dimensions available on request.

Cop.
weight
kg / km

HELUKABEL OB-BL-PAAR-CY

EMC*-preferred typeblue outer


jacket, intrinsic safety

Technical data

Cable structure

Application

Special PVC control cable with blue


outer jacket for hazardous areas to
hazard type -i- for intrinsically safe
installation marking to DIN VDE 0165
part 1, EN 60079-14 and IEC 60079-14
section 12.2.2.6
Conductor resistance
at 0,5 mm2 # 37,8 Ohm/km
at 0,75 mm2 # 25,3 Ohm/km
Temperature range
flexing
58 C to +808 C
fixed installation 308 C to +808 C
Nominal voltage 900 V
(not for power installation)
Test voltage
core/core 2000 V
core/screen 1000 V
Breakdown voltage min. 4000 V
Insulation resistance
min. 20 MOhm x km
Mutual capacitance
core/core approx. 105 nF/km
core/screen approx. 145 nF/km
Inductance approx. 0,68 mH/km
Characteristic impedance
approx. 80 Ohm
Minimum bending radius
approx. 15 x cable 1
Radiation resistance
up to 80 x 106 cJ/kg (up to 80 Mrad)
Coupling resistance
max. 250 Ohm/km

Bare copper, fine wire conductors,


bunch stranded to DIN VDE 0295 cl. 5,
BS 6360 cl. 5 and IEC 60228 cl. 5
Special PVC core insulation YI2, to
DIN VDE 0207 part 4
Cores colour coded according to
DIN 47100, see page T 46
Cores twisted in pairs
Pairs stranded in layers with optimal
lay-length
Foil taped
Tinned copper braided screening,
approx. 80% coverage
Special PVC outer sheath YM2, to
DIN VDE 0207 part 5
colour blue RAL 5015
Extensively oil resistant
Chemical Resistance see table
Technical Informations
PVC self-extinguishing and flame
retardant according to DIN VDE 0482
part 265-2-1/EN 50265-2-1/IEC 60332-1
(equivalent DIN VDE 0472 part 804 test
method B)

For hazardous areas this flexible control


cable has been constructed for closed
circuit systems in accordance with
VDE 0165 part 1, part 12.2.2.6, which
covers the requirements for the special
marking (blue) of this type (hazard type
-i-).
The paired construction and the copper
screening afford a good protection
against electrical interference and ensure
the transmission of data signals.
* EMC = Electromagnetic compatibility
Note To optimise the EMC features we
recommend a large round contact of the
copper braiding on both ends.

The materials used in manufacture are


cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers.

= The product is conformed with the EC Low-Voltage Directive 73/23/EEC and 93/68/EEC.
Part
No.

No. cores x
cross-sec.
mm2

Outer 1
ca. mm

Cop.
weight
kg / km

Weight
ca. kg / km

AWGno.*)

14077
14078
14079
14080
14081
14082
14083
14084
14085
14086
14087

2 x 2 x 0,5
3 x 2 x 0,5
4 x 2 x 0,5
6 x 2 x 0,5
8 x 2 x 0,5
10 x 2 x 0,5
12 x 2 x 0,5
16 x 2 x 0,5
20 x 2 x 0,5
24 x 2 x 0,5
25 x 2 x 0,5

8,0
8,4
9,1
10,7
13,0
14,2
14,4
17,7
19,2
20,7
20,9

46
63
81
111
137
162
185
240
291
346
358

89
104
126
171
251
282
261
445
525
590
622

20
20
20
20
20
20
20
20
20
20
20

14089
14090
14091
14092
14093
14094
14095
14096
14097
14098
14099

2 x 2 x 0,75
3 x 2 x 0,75
4 x 2 x 0,75
6 x 2 x 0,75
8 x 2 x 0,75
10 x 2 x 0,75
12 x 2 x 0,75
16 x 2 x 0,75
20 x 2 x 0,75
24 x 2 x 0,75
25 x 2 x 0,75

8,7
9,2
10,0
11,1
14,6
16,0
16,4
20,0
21,6
24,3
24,4

59
87
108
146
180
220
267
330
425
488
530

105
128
156
216
309
355
405
560
671
795
803

18
18
18
18
18
18
18
18
18
18
18

*) Note
AWG sizes are approximate equivalent values.
The actual cross-section is in mm2 see page T 15.
The solution for connecting the screen.
PVC cables will be changed to lead free PVC successively.

MCI-Switchboard with security barrier

Works photo: R. Stahl GmbH

A 105

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