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Modern Metal Industries Co.

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Modern Metal Industries Co.

Fig. 1 Typical Slab cross-section showing common terms.

Fig. 2 Pattern 1 for conventional reinforcement.

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Modern Metal Industries Co.

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Modern Metal Industries Co.

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Project Name:

Results

STELDECK Typical- Interior Span


Design Output
Spans Parameter
Slab thickness Top (negative) reinforcement over supports: Pattern of negative reinforcement Concrete cover Transverse (shrinkage/temperature effects) reinforcement, additional for D500L, total for D500N Fire reinforcement (additional to shrinkage and negative reinforcement) Bottom tensile (positive) reinforcement (additional to Bondek sheeting) Number of temporary props

Notation
D,cs (mm) A s (mm ) c (mm) Ashr (mm2) Afire (mm2) A+,mid (mm )
2 2

Single

End

Interior 175 310 Pattern 2 30 40 0 0 0

Input parameters
Type of Buildings Span Configuration Continuous Spans Exposure Classification Ll/Ls Deflection Limits of Composite Slabs L,eff, mm Formwork Deflection Limits Formwork sheets continue over number of spans Crack control for shrinkage and temperature effects Crack control for flexure f'c Shrinkage Reinforcement Grade Mesh or transverse bar diameter, mm Mesh longitudinal bar diameter, mm Mesh longitudinal bar spacing, mm Steel Frame Interior Spans More than four spans A1 1 Total <L/250 Incr. <L/500 YES 1637 Visual quality important Three or more spans Negative Reinforcement Diameter Negative Reinforcement Grade D,cs Bondek sheeting Q live load G superimposed dead load Q weight of stacked materials construction stage 1 s l Fire Design Fire Resistance Periods Fire Reinforcement Options Positive and Fire Reinforcement bar diameter, mm Environment for shrinkage Cover to top reinforcement, mm Support width, mm 12mm D500N 1 mm 20 kPa 5kPa 4kPa 0.7 0.4 Required 240 min Fire Detail 1 (Top 12mm Other 30 300

Minor Required 32MPa D500L SL72 -

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Job Name:

STELDEK Typical

INPUT PARAMETERS: Type of building Span configuration Continuous spans Ratio f h t t l g R ti of shorter to longer spans p Slab thickness Density of concrete: Concrete grade Concrete slab span, centre to centre C t l b t t t Exposure classification p (AS 3600-2009, Table 4.3) 3600 2009, Reinforcement (negative, positive, fire) grade (AS 36000-2009 Table 3.2.1) 36000-2009, 3 2 1) Reinforcing (positive fire) bar diameter (positive, Reinforcing g ti b di R i f i g negative bar diameter t Deflection limits of composite slabs e ec o s o co pos e s abs (AS 3600-2009, Table 2.3.2) 3600 2009, Degree of control for shrinkage and temperature effects Shrinkage mesh grade (AS 3600 2009 T bl 3 2 1) 3600-2009, Table 3.2.1) Mesh or transverse bar diameter Mesh longitudinal bar diameter (if D500N) Mesh longitudinal bar spacing (if D500N) Concrete cover (AS 3600 2009 Table 4 10 3 2) 3600-2009, 4.10.3.2) Slab ti g Sl b acting compositely with steel beams or p it ly ith t l b used as diaphragm Environment for shrinkage strains Formwork sheets continue over number of spans F k h i b f p Formwork deflection limit (AS 2327.1-2003, Clause C2) STELDEK base metal thickness Permanent support width P t t idth Superimposed dead load Live Load Load factor Load factor Construction loads due to to weight of stacked materials i gh f k d i l (AS 3610-1995, Clause 4.4) 3610 1995, Fire resistance level (Building Codes of Australia) Load factor for imposed l d d i fi L df t f i d loads during fire Full crack control for flexure is required q (AS 3600-2009, Table 9.4.1) 3600 2009, Steel frames Interior Spans More than four spans 1 mm 175 kg/m3 2400 32MPa mm 1637 A1 D500N mm 12 mm 12 Total <L/250 Incr. <L/500 oa / 50 c /500 Minor D500L SL72 30

Dc g L

mm mm mm

YES Other Three or more spans Th p Visual quality important t mm mm kPa kPa 1 300 5 20 0.7 0.4 04 kPa kP 4

Gsup Q s l M

FRL

min

240 min Fire D t il (T Fi Detail 1 (To YES

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Formwork design
Number of temporary props PROPERTIES OF BONDEK: Moment capacity in positive bending p y p g Negative bending moment at support (used ( sed in partial plastic anal sis) analysis) Shear (web crippling) capacity Effective Second Moment of Area (for serviceability calcs ) calcs.) Yield stress (AS/NZS 4600:2005, Table 1.5) Young's Young s modulus of elasticity (AS/NZS 4600:2005 Table 1 4) 4600:2005, 1.4) DESIGN LOADS: Self weight of sheeting Self weight of concrete and reinforcement Concentrated Live Load Concentrated Live Load UDL equivalent Load from stacked materials L df k d i l Live Load (AS 3610-1995, Clause 4.4) Concentrated point load Self weight of reinforcement (AS 2327 1 2003 Cl 2327.1-2003, Clause F2) LOAD COMBINATIONS: Strength: Stage 1(before placing concrete): Fdl = 1 2*Gsh+1 5*Quv+1 5QM dla 1.2*G h+1.5*Q +1.5Q Fdlb = 1 2*Gsh+1.5*Qr+Qp 1.2*G 1 *Q Q Stage 2(after placing concrete): Fdlla = 1.2*Gsh+1.2Gc+1.5*Quv 1.2 G +1.5 Q Fdllb = 1 2*Gsh+1 2Gc+Qc 1.2*G +1.2G Serviceability: Fdef = Gsh+Gc G ( (AS 3610-1995, Table 4.5.1) , ) DESIGN FOR STRENGTH: Maximum positive bending moment M M M*<M+u Maximum shear force F*v<Vu Combined bending and shear Not N t applicable f partial plastic analysis li bl for ti l l ti l i DESIGN FOR SERVICEABILITY: Deflections Deflection limits tot<MIN(tot,max ) t t<MIN(t t F F*v kN 0

M M+u Mu Vu Ieff,ser Ieff ser fy


-

kNm kNm kN mm4 MPa

7.99 1.0 10 42.2 444180.0 444180 0 550.0 200000

Gsh Gc Qc Qc,equiv i M Quv Qp Qr

kPa kPa kPa kPa kPa kP kPa kN kPa

0.13 4.27 4 27 3.0 30 3.00 3 00 4.0 40 1.0 2.0 20 0.1 01

kPa kP

7.7 77

kPa

6.8 8.3 83 4.4 44

kPa kP

M*

kNm

1.54 1 54 OK 5.8 OK

tot tot,max tot max

mm mm

2.4 24 6.8 68 OK

Composite slab design


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MATERIAL PROPERTIES AND SLAB GEOMETRY: Yield stress of mesh reinforcement STELDEK sheeting yield stress Yield t Yi ld stress of reinforcing b f i f i bars Longitudinal shear capacity g p y (EN 1994-1-1:2005, Clause B.3.6) 1994 1 1:2005, Ratio of compressed stress block Long term shrinkage and creep factor (AS 3600 2009 Cl 3600-2009, Clause 8.5.3.2) 8 5 3 2) Modulus of elasticity of concrete y (AS 3600-2009, Clause 3.1.2) 3600 2009, Shrinkage induced tensile stress ( (AS 3600-2009, Clause 8.5.3.1) , ) Depth of STELDEK Distance from centroidal axis of STELDEK to extreme fibre in tension Effective cross-sectional area of STELDEK ( (EN 1994-1-1:2005, C ause 9 99 005, Clause 9.7.2) ) LOADING: Concrete slab self weight (concrete, reinforcement and sheeting) ( t i f t d h ti ) Superimposed Dead Load p p Live Load LOAD COMBINATIONS: Strength: 1) Fu=1 2*G + 1.5*Q (all spans, adjucent, alternate spans) Fu=1.2*G 1 5*Q spans adjucent 1) F 1 5*G (th rest of spans) ) Fu=1.5*G ( (the t f p ) (AS/NZS 1170.0:2002) (AS 3600-2009, Clause 2.4.4) 3600 2009, 2) Fu=1 35*G + 1.5 Q (all spans, adjucent, alternate spans) Fu=1.35 G 1 5*Q spans adjucent 2) Fu=1 5*G (the rest of spans) Fu=1.5*G (EN 1990 2002 S ti 6) 1990:2002, Section Deflections: Total propped Fs,tp = (1+ksc)G + (s + kcsl)Q (1 k Total unpropped Fs tup = (1+ksc)Gsup + (s + kcsl)Q s,tup Incremental propped Fs ip = kscG + (s + kcsl)Q s,ip Incremental unpropped Fs,iup = kscGsup + ( s + kcsl)Q i ( ( (AS 3600 2009 Cl 3600-2009, Clause 8 5) 8.5) ) DESIGN FOR STRENGTH: Area of additional positive reinforcement A f dditi l iti i f t Area of mesh in longitudinal direction contributing to sagging bending resistance Area of additional negative reinforcement over supports t
ACTION EFFECTS:

fy fy,sh sh fy,bar u,Rd , ksc Ec

MPa MPa MPa MP MPa

500 550 500 497.80 0.826 0 826 1.796 1 796

MPa MPa mm mm mm2

28600 0.6271 0 6271 55 13.643 13 643 1601

cs
hr ysh eff sh,eff Ape

G Gsup p Q

kPa kPa kPa

4.32 4 32 5 20

kPa kPa kP

41.18 41 18 11.18 11 18

kPa kPa

42.58 42 58 12.58 12 58

kPa kPa kPa kPa

N/A 42.35 42 35 N/A 37.35 37 35

A, A pos A.mesh A, A neg

mm2 mm2 mm2

0 0 310

Bending Moment at 1/6 span Bending Moment at 1/3 span Bending Moment at 1/2 span Maximum shear force at end support M i h f t d pp t (EN 1990;2002, Section 6) Bending Moment at interior supports

M2** M3** M4** Vesp*

kNm kNm kNm kN

4.3 6.8 68 7.7 77 N/A

Misp**

kNm

11.2 11 2

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Maximum shear force at interior support (AS/NZS 1170.0:2002) (AS 3600-2009 Clause 2.4.4) 3600-2009, 2 4 4)
POSITIVE SHEAR CAPACITY :

Visp*

kN

30.6

Basic design shear strength g g Effective depth of cross-section cross section Reinforcement ratio Effective area of reinforcement in tension Shear parameter Sh p t Design concrete strength in compression Characteristic concrete strength in compression Design shear resistance Design h D i shear resistance i t ( (EN 1992-1-1:2004, Clause 4.3.2.3) , ) Vesp*<MIN(VRd1,VRd2) <MIN(V
SAGGING BENDING RESISTANCE :

u,Rd , dp 1 Aeff fcd fck VRd1 VRd2

MPa mm mm2 MPa MPa kN kN

N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A 1.1 11 1.15 1 15 1.5 1 800.5

M1 Reduction factor for sheeting s Reduction Red ction factor for reinforcement c Reduction factor for concrete f f Ncf Design value of compressive force in concrete flange with full shear connection Design value of compressive force in concrete Nc 2 c,2 flange at 1/6 span Nc,3 at 1/3 span t Nc,4 , at 1/2 span p Plastic section modulus of effective Bondek Zeff cross section Design value of plastic resistance moment of Mpa ondek effective cross-section d k ff ti ti Reduced plastic resistance moment of Mpr,2 STELDEK at 1/6 span Mpr 3 pr,3 at 1/3 span Mpr 4 pr,4 at 1/2 span (EN 1994 1 1 2005 Cl 1994-1-1:2005, Clause 9 7 2) 9.7.2) Parameters without contribution of additional positive reinforcement: p Distance between plastic neutral axis and extreme xp1 2 p1,2 fibre of concrete in compression at 1/6 span xp1 3 p1,3 at 1/3 span xp1,4 14 at 1/2 span z1,2 Lever arm at 1/6 span L p z1,3 at 1/3 span z1,4 at 1/2 span Design value of resistance of composite slab MRd 2 Rd,2 at 1/6 span MRd,3 at 1/3 span t MRd,4 , at 1/2 span p x<0.4D at 1/6 span at 1/3 span at 1/2 span (EN 1994 1 1 2005 Cl 1994-1-1:2005, Clause 9 7 2) 9.7.2) Parameters with contribution of additional positive reinforcement: p Nas Tension force in positive reinforcement Distance between plastic neutral axis and extreme xp1 2 p1,2 fibre of concrete in compression at 1/6 span xp1,3 13 at 1/3 span xp1,4 at 1/2 span t
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kN kN kN mm3 kNm kN kNm kNm kNm

101.9 101 9 217.3 217 3 332.8 21221.6667 21221 6667 10.6 10 6 10.6 9.7 97 7.7 77

mm mm mm mm mm mm kNm kNm kN kNm

5.6 56 12.0 12 0 18.4 18 4 166.9 166 9 158.8 148.3 27.6 27 6 44.2 44 2 57.1 OK OK OK

kN mm mm mm

0.0 5.6 56 12.0 12 0 18.4 18 4

Lever arm for STELDEK at 1/6 span at 1/3 span at 1/2 span Lever arm for positive reinforcement at 1/6 span at 1/3 span t at 1/2 span p Design value of resistance of composite slab at 1/6 span at 1/3 span t at 1/2 span p x 0.4D x<0.4D at 1/6 span at 1/3 span at 1/2 span (EN 1994 1 1:2005 Clause 9.7.2) 1994-1-1:2005, 9 7 2) Positive i f P iti reinforcement is at yield at 1/6 span t i t yi ld t p at 1/3 spa /3 span at 1/2 span (EN 1994-1-1:2005 Clause 9.7.2) 1994-1-1:2005, 9 7 2) Final sagging bending resistance: at 1/6 span t at 1/3 span p at 1/2 span M2*<MRd,2 <M M3*<MRd 3 Rd,3 M4*<MRd 4 Rd,4
NEGATIVE SHEAR CAPACITY :

z1,2 z1,3 z1 4 1,4 z2 2 2,2 z2,3 z2,4 ,

mm mm mm mm mm mm

166.9 158.8 148.3 148 3 104.4 104 4 101.3 101 3 98.1

MRd 2 Rd,2 MRd 3 Rd,3 MRd,4

kNm kNm kN kNm

27.6 27 6 44.2 44 2 57.1 OK OK OK OK O OK OK

MRd 2 Rd,2 MRd,3 , MRd,4

kNm kN kNm kNm

27.6 27 6 44.2 57.1 OK OK OK

Distance from extreme compression fibre of concrete to centoid of outermost layer of tensile reinforcement Cross sectional area of tension reinforcement C ti l ft i i f t Shear strengh excluding shear reinforcement ( (AS 3600-2009, Clause 8.2.7.1) , ) Shear srength limited by web crushing Sh th li it d b b hi (AS 3600-2009, Clause 8.2.6) 3600 2009, Visp*<MIN(V-uc,V-u max) V u.max
HOGGING BENDING RESISTANCE :

do Ast t V V
u.max

mm mm2 kN kN

138.0 489.0 489 0 75.2 75 2 618.4 618 4 OK

uc

Neutral axis parameter, (mesh reinforcement included) p , ( ) Neutral axis parameter, (only additional neg. reinforcement) Bending moment capacity, (mesh reinforcement included) Bending moment capacity, (only additional neg. reinforcement) Shrinkage mesh is at yield Bending moment capacity, final Characteristic tensile strength of concrete Minimum ultimate strengh in bending kuo < 0 36 0.36 M final>MAX(M-uo,min;Misp*) uo,min;Misp (AS 3600-2009 Clause9 1 1 8.1.1 to 8 1 6) 3600-2009, Clause9.1.1, 8 1 1 8.1.6)

ku,tot , ku,neg M M
tot neg

0.08 0.05 kNm kNm 20.9 16.9 TRUE 20.9 3.4 34 20.9 20 9 OK OK

M final fct M
uo,min i

MPa kNm

DESIGN FOR SERVICEABILITY SERVICEABILITY: DEFLECTIONS: Deflection limit for total loads
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tot

mm

6.5

Deflection limit for incremental loads Second moment of area, STELDEK Depth of concrete cross section in compression positive compression, Gross second moment of area of concrete cross section, positive Depth of concrete cross section in compression, positive Cracked second moment of area of concrete cross section, positive ti iti Bending moment causing cracking, positive Bending moment based on short term serviceability load positive load, Effective second moment of area of concrete cross section, positive Depth of concrete cross section in compression negative compression, Gross second moment of area of concrete cross section, negative Depth of concrete cross section in compression negative compression, Cracked C k d second moment of area of concrete d t f f t cross section, negative , g Bending moment causing cracking, negative Bending moment based on short term serviceability l d negative i bilit load, ti Effective second moment of area of concrete cross section, negative Effective second moment of area of concrete total concrete, Deflections due to total load, propped , p pp Deflections due to total load, unpropped Deflections due to incremental load propped load,

inc Ief sh ef,sh y+cc uncracked cc,uncracked I+g y+cc,cracked I+cracked M+cr M+s I+ef

mm mm4 mm mm4 mm mm4 kNm kNm mm4

3.3 877664 90.3 90 3 498012961 49.8 186773299 16.27 1.85 1 85 498012961

y-cc uncracked cc,uncracked I-g y-cc cracked cc,cracked I-cracked k d M-cr M -s I-ef Ief tot,pr ,p tot,unpr inc pr inc,pr

mm mm4 mm mm4 kNm kNm mm4 mm4 mm mm mm

85.1 85 1 436172132 146.5 146 5 48130578 16.76 4.02 4 02 261703279 379858120 N/A 0.09 N/A

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Project Name:

Results

STELDEK Typical - End Span


Design Output
Spans Parameter
Slab thickness Top (negative) reinforcement over supports: Pattern of negative reinforcement Concrete cover Transverse (shrinkage/temperature effects) reinforcement, additional for D500L, total for D500N Fire reinforcement (additional to shrinkage and negative reinforcement) Bottom tensile (positive) reinforcement (additional to STELDEK sheeting) Number of temporary props

Notation
D,cs (mm) A s (mm ) c (mm) Ashr (mm2) Afire (mm2) A+,mid (mm )
2 2

Single

End 175 310 Pattern 2 30 40 0 0 0

Interior

Input parameters
Type of Buildings Span Configuration Continuous Spans Exposure Classification Ll/Ls Deflection Limits of Composite Slabs L,eff, mm Formwork Deflection Limits Formwork sheets continue over number of spans Crack control for shrinkage and temperature effects Crack control for flexure f'c Shrinkage Reinforcement Grade Mesh or transverse bar diameter, mm Mesh longitudinal bar diameter, mm Mesh longitudinal bar spacing, mm Steel Frame End Spans More than four spans A1 1 Total <L/250 Incr. <L/500 YES 1637 Visual quality important Three or more spans Negative Reinforcement Diameter Negative Reinforcement Grade D,cs Bondek sheeting Q live load G superimposed dead load Q weight of stacked materials construction stage 1 s l Fire Design Fire Resistance Periods Fire Reinforcement Options Positive and Fire Reinforcement bar diameter, mm Environment for shrinkage Cover to top reinforcement, mm Support width, mm 12mm D500N 1 mm 20 kPa 5kPa 4kPa 0.7 0.4 Required 240 min Fire Detail 1 (Top 12mm Other 30 300

Minor Required 32MPa D500L SL72 -

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Job Name:

STELDEK Typical

INPUT PARAMETERS: Type of building Span configuration Continuous spans Ratio f h t t l g R ti of shorter to longer spans p Slab thickness Density of concrete: Concrete grade Concrete slab span, centre to centre C t l b t t t Exposure classification p (AS 3600-2009, Table 4.3) 3600 2009, Reinforcement (negative, positive, fire) grade (AS 36000-2009 Table 3.2.1) 36000-2009, 3 2 1) Reinforcing (positive fire) bar diameter (positive, Reinforcing g ti b di R i f i g negative bar diameter t Deflection limits of composite slabs e ec o s o co pos e s abs (AS 3600-2009, Table 2.3.2) 3600 2009, Degree of control for shrinkage and temperature effects Shrinkage mesh grade (AS 3600 2009 T bl 3 2 1) 3600-2009, Table 3.2.1) Mesh or transverse bar diameter Mesh longitudinal bar diameter (if D500N) Mesh longitudinal bar spacing (if D500N) Concrete cover (AS 3600 2009 Table 4 10 3 2) 3600-2009, 4.10.3.2) Slab ti g Sl b acting compositely with steel beams or p it ly ith t l b used as diaphragm Environment for shrinkage strains Formwork sheets continue over number of spans F k h i b f p Formwork deflection limit (AS 2327.1-2003, Clause C2) STELDEK base metal thickness Permanent support width P t t idth Superimposed dead load Live Load Load factor Load factor Construction loads due to to weight of stacked materials i gh f k d i l (AS 3610-1995, Clause 4.4) 3610 1995, Fire resistance level (Building Codes of Australia) Load factor for imposed l d d i fi L df t f i d loads during fire Full crack control for flexure is required q (AS 3600-2009, Table 9.4.1) 3600 2009, Steel frames End Spans More than four spans 1 mm 175 kg/m3 2400 32MPa mm 1637 A1 D500N mm 12 mm 12 Total <L/250 Incr. <L/500 oa / 50 c /500 Minor D500L SL72 30

Dc g L

mm mm mm

YES Other Three or more spans Th p Visual quality important t mm mm kPa kPa 1 300 5 20 0.7 0.4 04 kPa kP 4

Gsup Q s l M

FRL

min

240 min

Fire D t il (T ) Fi Detail 1 (Top) YES

Formwork design F k d ig
----[ 12 ]----

Number of temporary props PROPERTIES OF STELDEK: Moment capacity in positive bending p y p g Negative bending moment at support (used ( sed in partial plastic anal sis) analysis) Shear (web crippling) capacity Effective Second Moment of Area (for serviceability calcs ) calcs.) Yield stress (AS/NZS 4600:2005, Table 1.5) Young's Young s modulus of elasticity (AS/NZS 4600:2005 Table 1 4) 4600:2005, 1.4) DESIGN LOADS: Self weight of sheeting Self weight of concrete and reinforcement Concentrated Live Load Concentrated Live Load UDL equivalent Load from stacked materials L df k d i l Live Load (AS 3610-1995, Clause 4.4) Concentrated point load Self weight of reinforcement (AS 2327 1 2003 Cl 2327.1-2003, Clause F2) LOAD COMBINATIONS: Strength: Stage 1(before placing concrete): Fdl = 1 2*Gsh+1 5*Quv+1 5QM dla 1.2*G h+1.5*Q +1.5Q Fdlb = 1 2*Gsh+1.5*Qr+Qp 1.2*G 1 *Q Q Stage 2(after placing concrete): Fdlla = 1.2*Gsh+1.2Gc+1.5*Quv 1.2 G +1.5 Q Fdllb = 1 2*Gsh+1 2Gc+Qc 1.2*G +1.2G Serviceability: Fdef = Gsh+Gc G ( (AS 3610-1995, Table 4.5.1) , ) DESIGN FOR STRENGTH: Maximum positive bending moment M M M*<M+u Maximum shear force F*v<Vu Combined bending and shear Not N t applicable f partial plastic analysis li bl for ti l l ti l i DESIGN FOR SERVICEABILITY: Deflections Deflection limits tot<MIN(tot,max ) t t<MIN(t t F F*v kN

M M+u Mu Vu Ieff,ser Ieff ser fy


-

kNm kNm kN mm4 MPa

7.99 1.0 10 42.2 444180.0 444180 0 550.0 200000

Gsh Gc Qc Qc,equiv i M Quv Qp Qr

kPa kPa kPa kPa kPa kP kPa kN kPa

0.13 4.27 4 27 3.0 30 3.00 3 00 4.0 40 1.0 2.0 20 0.1 01

kPa kP

7.7 77

kPa

6.8 8.3 83 4.4 44

kPa kP

M*

kNm

1.54 1 54 OK 5.8 OK

tot tot,max tot max

mm mm

2.4 24 6.8 68 OK

Composite slab design


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MATERIAL PROPERTIES AND SLAB GEOMETRY: Yield stress of mesh reinforcement STELDEK sheeting yield stress Yield t Yi ld stress of reinforcing b f i f i bars Longitudinal shear capacity g p y (EN 1994-1-1:2005, Clause B.3.6) 1994 1 1:2005, Ratio of compressed stress block Long term shrinkage and creep factor (AS 3600 2009 Cl 3600-2009, Clause 8.5.3.2) 8 5 3 2) Modulus of elasticity of concrete y (AS 3600-2009, Clause 3.1.2) 3600 2009, Shrinkage induced tensile stress ( (AS 3600-2009, Clause 8.5.3.1) , ) Depth of STELDEK Distance from centroidal axis of STELDEK to extreme fibre in tension Effective cross-sectional area of STELDEK ( (EN 1994-1-1:2005, C ause 9 99 005, Clause 9.7.2) ) LOADING: Concrete slab self weight (concrete, reinforcement and sheeting) ( t i f t d h ti ) Superimposed Dead Load p p Live Load LOAD COMBINATIONS: Strength: 1) Fu=1 2*G + 1.5*Q (all spans, adjucent, alternate spans) Fu=1.2*G 1 5*Q spans adjucent 1) F 1 5*G (th rest of spans) ) Fu=1.5*G ( (the t f p ) (AS/NZS 1170.0:2002) (AS 3600-2009, Clause 2.4.4) 3600 2009, 2) Fu=1 35*G + 1.5 Q (all spans, adjucent, alternate spans) Fu=1.35 G 1 5*Q spans adjucent 2) Fu=1 5*G (the rest of spans) Fu=1.5*G (EN 1990 2002 S ti 6) 1990:2002, Section Deflections: Total propped Fs,tp = (1+ksc)G + (s + kcsl)Q (1 k Total unpropped Fs tup = (1+ksc)Gsup + (s + kcsl)Q s,tup Incremental propped Fs ip = kscG + (s + kcsl)Q s,ip Incremental unpropped Fs,iup = kscGsup + ( s + kcsl)Q i ( ( (AS 3600 2009 Cl 3600-2009, Clause 8 5) 8.5) ) DESIGN FOR STRENGTH: Area of additional positive reinforcement A f dditi l iti i f t Area of mesh in longitudinal direction contributing to sagging bending resistance Area of additional negative reinforcement over supports t
ACTION EFFECTS:

fy fy,sh sh fy,bar u,Rd , ksc Ec

MPa MPa MPa MP MPa

500 550 500 497.80 0.826 0 826 1.796 1 796

MPa MPa mm mm mm2

28600 0.6271 0 6271 55 13.643 13 643 1601

cs
hr ysh eff sh,eff Ape

G Gsup p Q

kPa kPa kPa

4.32 4 32 5 20

kPa kPa kP

41.18 41 18 11.18 11 18

kPa kPa

42.58 42 58 12.58 12 58

kPa kPa kPa kPa

N/A 42.35 42 35 N/A 37.35 37 35

A, A pos A.mesh A, A neg

mm2 mm2 mm2

0 0 310

Bending Moment at 1/6 span Bending Moment at 1/3 span Bending Moment at 1/2 span Maximum shear force at end support M i h f t d pp t (EN 1990;2002, Section 6) Bending Moment at interior supports

M2** M3** M4** Vesp*

kNm kNm kNm kN

6.0 9.6 96 10.8 10 8 22.9 22 9

Misp**

kNm

12.5 12 5

----[ 14 ]----

Maximum shear force at interior support (AS/NZS 1170.0:2002) (AS 3600-2009 Clause 2.4.4) 3600-2009, 2 4 4)
POSITIVE SHEAR CAPACITY :

Visp*

kN

34.1

Basic design shear strength g g Effective depth of cross-section cross section Reinforcement ratio Effective area of reinforcement in tension Shear parameter Sh p t Design concrete strength in compression Characteristic concrete strength in compression Design shear resistance Design h D i shear resistance i t ( (EN 1992-1-1:2004, Clause 4.3.2.3) , ) Vesp*<MIN(VRd1,VRd2) <MIN(V
SAGGING BENDING RESISTANCE :

u,Rd , dp 1 Aeff fcd fck VRd1 VRd2

MPa mm mm2 MPa MPa kN kN

497.80 161.357 0.0012 0 0012 170.3 170 3 0.54 0 54 21.3 32 87.6 87 6 744.5 744 5 OK 1.1 11 1.15 1 15 1.5 1 800.5

M1 Reduction factor for sheeting s Reduction Red ction factor for reinforcement c Reduction factor for concrete f f Ncf Design value of compressive force in concrete flange with full shear connection Design value of compressive force in concrete Nc 2 c,2 flange at 1/6 span Nc,3 at 1/3 span t Nc,4 , at 1/2 span p Plastic section modulus of effective Bondek Zeff cross section Design value of plastic resistance moment of Mpa ondek effective cross-section d k ff ti ti Reduced plastic resistance moment of Mpr,2 STELDEK at 1/6 span Mpr 3 pr,3 at 1/3 span Mpr 4 pr,4 at 1/2 span (EN 1994 1 1 2005 Cl 1994-1-1:2005, Clause 9 7 2) 9.7.2) Parameters without contribution of additional positive reinforcement: p Distance between plastic neutral axis and extreme xp1 2 p1,2 fibre of concrete in compression at 1/6 span xp1 3 p1,3 at 1/3 span xp1,4 14 at 1/2 span z1,2 Lever arm at 1/6 span L p z1,3 at 1/3 span z1,4 at 1/2 span Design value of resistance of composite slab MRd 2 Rd,2 at 1/6 span MRd,3 at 1/3 span t MRd,4 , at 1/2 span p x<0.4D at 1/6 span at 1/3 span at 1/2 span (EN 1994 1 1 2005 Cl 1994-1-1:2005, Clause 9 7 2) 9.7.2) Parameters with contribution of additional positive reinforcement: p Nas Tension force in positive reinforcement Distance between plastic neutral axis and extreme xp1 2 p1,2 fibre of concrete in compression at 1/6 span xp1,3 13 at 1/3 span xp1,4 at 1/2 span t
----[ 15 ]----

kN kN kN mm3 kNm kN kNm kNm kNm

27.2 27 2 129.1 129 1 230.9 21221.6667 21221 6667 10.6 10 6 10.6 10.6 10 6 9.4 94

mm mm mm mm mm mm kNm kNm kN kNm

1.5 15 7.1 71 12.7 12 7 172.3 1 23 165.1 157.4 15.3 15 3 31.9 31 9 45.8 OK OK OK

kN mm mm mm

0.0 1.5 15 7.1 71 12.7 12 7

Lever arm for Bondek at 1/6 span at 1/3 span at 1/2 span Lever arm for positive reinforcement at 1/6 span at 1/3 span t at 1/2 span p Design value of resistance of composite slab at 1/6 span at 1/3 span t at 1/2 span p x 0.4D x<0.4D at 1/6 span at 1/3 span at 1/2 span (EN 1994 1 1:2005 Clause 9.7.2) 1994-1-1:2005, 9 7 2) Positive i f P iti reinforcement is at yield at 1/6 span t i t yi ld t p at 1/3 spa /3 span at 1/2 span (EN 1994-1-1:2005 Clause 9.7.2) 1994-1-1:2005, 9 7 2) Final sagging bending resistance: at 1/6 span t at 1/3 span p at 1/2 span M2*<MRd,2 <M M3*<MRd 3 Rd,3 M4*<MRd 4 Rd,4
NEGATIVE SHEAR CAPACITY :

z1,2 z1,3 z1 4 1,4 z2 2 2,2 z2,3 z2,4 ,

mm mm mm mm mm mm

172.3 165.1 157.4 157 4 106.5 106 5 103.7 103 7 100.9

MRd 2 Rd,2 MRd 3 Rd,3 MRd,4

kNm kNm kN kNm

15.3 15 3 31.9 31 9 45.8 OK OK OK OK O OK OK

MRd 2 Rd,2 MRd,3 , MRd,4

kNm kN kNm kNm

15.3 15 3 31.9 45.8 OK OK OK

Distance from extreme compression fibre of concrete to centoid of outermost layer of tensile reinforcement Cross sectional area of tension reinforcement C ti l ft i i f t Shear strengh excluding shear reinforcement ( (AS 3600-2009, Clause 8.2.7.1) , ) Shear srength limited by web crushing Sh th li it d b b hi (AS 3600-2009, Clause 8.2.6) 3600 2009, Visp*<MIN(V-uc,V-u max) V u.max
HOGGING BENDING RESISTANCE :

do Ast t V V
u.max

mm mm2 kN kN

138.0 489.0 489 0 75.2 75 2 618.4 618 4 OK

uc

Neutral axis parameter, (mesh reinforcement included) p , ( ) Neutral axis parameter, (only additional neg. reinforcement) Bending moment capacity, (mesh reinforcement included) Bending moment capacity, (only additional neg. reinforcement) Shrinkage mesh is at yield Bending moment capacity, final Characteristic tensile strength of concrete Minimum ultimate strengh in bending kuo < 0 36 0.36 M final>MAX(M-uo,min;Misp*) uo,min;Misp (AS 3600-2009 Clause9 1 1 8.1.1 to 8 1 6) 3600-2009, Clause9.1.1, 8 1 1 8.1.6)

ku,tot , ku,neg M M
tot neg

0.08 0.05 kNm kNm 20.9 16.9 TRUE 20.9 3.4 34 20.9 20 9 OK OK

M final fct M
uo,min i

MPa kNm

DESIGN FOR SERVICEABILITY SERVICEABILITY: DEFLECTIONS: Deflection limit for total loads
----[ 16 ]----

tot

mm

6.5

Deflection limit for incremental loads Second moment of area Bondek area, Depth of concrete cross section in compression positive compression, Gross second moment of area of concrete cross section, positive Depth of concrete cross section in compression, positive Cracked second moment of area of concrete cross section, positive ti iti Bending moment causing cracking, positive Bending moment based on short term serviceability load positive load, Effective second moment of area of concrete cross section, positive Depth of concrete cross section in compression negative compression, Gross second moment of area of concrete cross section, negative Depth of concrete cross section in compression negative compression, Cracked C k d second moment of area of concrete d t f f t cross section, negative , g Bending moment causing cracking, negative Bending moment based on short term serviceability l d negative i bilit load, ti Effective second moment of area of concrete cross section, negative Effective second moment of area of concrete total concrete, Deflections due to total load, propped , p pp Deflections due to total load, unpropped Deflections due to incremental load propped load,

inc Ief sh ef,sh y+cc uncracked cc,uncracked I+g y+cc,cracked I+cracked M+cr M+s I+ef

mm mm4 mm mm4 mm mm4 kNm kNm mm4

3.3 877664 90.3 90 3 498012961 49.8 186773299 16.27 4.07 4 07 498012961

y-cc uncracked cc,uncracked I-g y-cc cracked cc,cracked I-cracked k d M-cr M -s I-ef Ief tot,pr ,p tot,unpr inc pr inc,pr

mm mm4 mm mm4 kNm kNm mm4 mm4 mm mm mm

85.1 85 1 436172132 146.5 146 5 48130578 16.76 5.39 5 39 261703279 379858120 N/A 0.18 N/A

----[ 17 ]----

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