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AIR POLLUTION CONTROL CAPABILITIES SERIES

APCM Solutions for Industrial Applications


Everyday industries across the globe releases enormous amount of gaseous fumes enough to pollute our environment in absence of inefficiently designed APCM systems. TSE Two Square Ecotechnologies is an Indian origin EPC company providing sustainable and economical environment solutions to an array of industrial sectors for emission control, plant air management and handling for different industrial applications efficiently. Ever since its inception, TSE Air division has been engaged in designing and manufacturing of APCM systems with different configurations for various applications. The key to our success in client satisfaction has been quest of quality in every product or system that bears the TSE name. This quest of quality is primarily important in APC systems - where tending to application engineering, design details and fabrication quality justifies the difference between outstanding performance and fare, high maintenance service. Be it process applications like furnaces, electroplating, kilns and mills, or material handling venting solutions to different types of industrial processes. TSE has, over the years, has been analyzing and understanding the Indian industrial environment and progressively building sustainable solutions. Our success lies in a strong time of dedicated engineers and professionals implementing in house application engineering. TSE Air Solutions Functions Dust extraction and collection Systems Fume Extraction and Scrubbing Systems Pressurization and Ventilation Systems Renovation and uplifting for emission norms and capacity building HVAC Systems Heavy Duty Air Blowers ID Fans Axial Flow Fans

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Bag House Fabric Filters for Industrial Applications

TSE environment offers a range of structurally supported/freestanding/ insert- able type Pulse Jet Bag Filters and Reverse Air Bag Houses for various industrial applications in Cement, Steel, Ore Processing, Automobile, Rubber, Ceramic, Kiln, Millers etc. Basic Design: The basic design consists of the filtration elements housed in a casing. Below which placed a hopper with a discharge valve, to continuously remove the dust being collected on the fabric bags and supported from the ground on structural legs. Working Principal: The dust laden gases emission from industrial processes enters the strategically placed pulse jet bag filter from the bottom (depending upon the processes specification), which then treated by timed pulse of compressed air produced from air control manifold. The stage wise cleaning process makes sure the even cleaning of the impure air. The fabric bag fixed in the system takes in the dust particles being moved following the air circulation inside the filter, thus releasing the cleaned air from the exit point.
Industry Steel Applications
Furnace - Process / Material Handling Cast House / Stock House Boiler Kiln / Reactor Exhaust Coal Preparation / Injection Coke Oven Clinker Cooler Coal Mill Cement Mill Kiln / Reactor Exhaust Transfer Point Material Handling Kiln / Reactor Exhaust Material Handling Boiler/ Material Handling Boilers/ Dryers Smelter / Furnace Ovens Material Handling Boiler/ Material Handling Boiler/ Material Handling Boiler/ Material Handling

Cement

Sponge Iron Agro Based (e.g. Rice milers) Food Processing Non Ferrous Metallurgical Textiles

Breweries
Wood

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On Line: An online pulse jet bag-filter is commonly used where moderate dust particles are involved
and the gaseous volume is also not very large. As the name suggest an online bag-filter, works on in line function where bags are cleaned row by row, at the same time the dust laden gas is being filtered. The cleaning process is controlled automatically and the air pulse being generated to direct the air flow in the system. For maximum cleaning output holes are jig drilled for perfect alignment with the venturi centre.

Bag House Fabric Filters for Industrial Applications

Off Line: An Offline pulse jet bag-filter is used when the dust in gases is very light and fine. Offline
cleaning is suitable for light and fine dust where occurrence of fluidization is a distinct possibility. Generally the Offline Bag Filter is employed for larger gas volumes. An Off Line pulse jet bag filter incorporates the advantages of a pulse jet bag filter as well as reverse air bag-house filter. Each compartment is similar to an online pulse jet bag filter. The cleaning process consists of sequentially isolating each compartment and then cleaning the isolated compartment with compressed air.

Insertable: This type of filter systems is used where free standing bag filters is an expensive solution.
This involves isolated points in conveyors and similar functional material handling equipments. Space availability on ground is also an issue at times. Typically, these units are devoid of any hopper. The unit can be suitably positioned on the conveyor directly. On pulsing, dust falls back onto this conveyor, thus avoiding a need for a separate dust discharge hopper. Depending on the height of fall bag filters may be required one at the end of the discharging conveyor and one on the receiving conveyor.

Also, according to clients verified requirements TSE can also design and install square shape, circular shape entry module.

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Bag House Fabric Filters for Industrial Applications

TSE Pulse jet and reverse pulse jet bag filters comes with class modular design made with high end materials (SS/MS/FRP) according to the clients tailored requirement.

Filtration area 8 Sq. Mt. to 3000 Sq. Mt. Air Flow : As low as 2,000 CMF to 200,000 CMF

Clients advantages Optimal design of the bag filter to meet the clients requirement viz. square, modular, & round shaped. Perfect gas cleaning solutions also on high dust loading. High end material used for manufacturing and fabrication depending upon the clients specification. Fast cleaning of fabric filters. Imported fabric material. Low cost operation. Better sustainability. Less space requirement. Fast processing & installations. Post sales supports at clients site.

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Bag House Fabric Filters for Industrial Applications

A functional pulse jet bag filter

Some of TSEs successful installations are in: DEMAG AG (A TEREX COMPANY) BHUSAN STEELS TEXSA INDIA HERO CYCLES INDIA ATOTECH INDIA ADOR POWERTRON LTD. AMBUJA CEMENTS

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A functional pulse jet bag filter

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VIRAJ PROFILES LTD.

Water & Waste Water Solutions Air Pollution Control New Energy Solutions Waste & Soil Conservation solutions Operation & Maintenance
Visit us www.tseco.in For technical knowhow call: +91 920.405.7001 | mail: info@tseco.in Off & Works: B-736, Jeevan Park, Near Badli Industrial Area, New Delhi: 100042| T: 011.6459.2011 | Fax: 011.278.5155 Pan India Network: Ahemdabad Chennai Durgapur Jaipur Jamshedpur Pune Rourkela Jabalpur

The information provided in this brochure contains merely general descriptions of characteristics of performance which in actual case of use do not always applied as described or which may change as a result of further development of the products. An obligation to provide the respective characteristics shall only exist if expressly agreed in the terms of the contract. 2011 Two Square Ecotechnologies (P) Ltd. * Subject to change without prior notice

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