MATERIALS & PROCESSES 1) Which is the lightest material?

(A)Nickel alloy (B)Stainless steel (C)Ti alloy (D)Mg alloy 2) Poison ratio of steel is (A) 0.3 (B) 0.25 (C) 0.35 (D) 0.45 3) Youngs modulus of Al alloy is (A) 125 GPa (B) 70 GPa (C) 200 GPa (D) 240 GPa 4) Which material is suitable for very high temperature? (A)Al alloy (B)Ti alloy (C)Ni alloy (D)Cu alloy 5) Which material is used in LCA for slat track? (A)Ni alloy (B)Ti alloy (C)Maraging steel (D)Nickel-Chromium molybdenum steel 6) What is the color of rust in iron (A)Gray (B)Brown (C)Red (D)Black 7) Heat treatment is the process of (A)Altering the property of the material (B)Retaining the property of the material (C)Destroying the property of the material (D)None of the above Page 1 of 15 8) Anodizing is the finishing process of (A)Steel

(B)Aluminum Copper (D)Nickel 9) Cadmium is the finishing process of (A)Steel (B)Aluminum Titanium (D) None of the above 10) What is the meaning of 18/8 stainless steel (A)Cr-Ni (B)Cr-Al (C)Ni-Mo (D)Cr-V 11) Navy aircraft finishing for aluminum alloy is given by (A)HF-92 (B) HF-93 HF-94 (D) HF-97 12) Finishing for steel excluding maraging steel for navy is given by (A) HF-95 (B HF-96 HF-103 (D) HF-205 13) Finishing for Ti alloy for navy is given by (A)HPS-202 (B) HPS-221 HPS-218 (D)None of the above 14) Finishing for Ni base alloy for all aircraft is given by (A) HPS-218 (B) HPS-207 HPS-205 (D)None of the above Page 2 of 15 15) Finishing for copper alloy for navy aircrafts is given by (A) HPS-202 (B) HPS-502 HPS-205 (D)HPS-207

16)Finishing for maraging steel is given by (A) HPS-227 (B) HPS-205 (C) HPS-201 (D) HPS-220 17) Forming of Al alloy is good in (A)Hard condition (B)Soft condition Semi Condition (D)None of the above 18) Service temperature range of Al alloy is (A) 1000-1100C (B) 1750-1850C 1950-2000C (D) 2100-2200C 19) Which material is having more electrical conductivity (A)Aluminum (B)Gold Sliver (D)German silver 20) The change from elastic to plastic deformation is called (A)Modulus (B)Yield point Hardness (D)Toughness 21) Permanent deformation is observed in Material (A)After Yield stress (B)Before Yield stress At U.T.S (D) 0.1% of strain Page 3 of 15 22) Hardness of steel is increased by (A)Increasing Carbon content (B)Decreasing Carbon content (C)Increasing Sulphur content (D)Decreasing Sulphur content 23) Which is the lightest metal? (A)Aluminum (B)Lithium (C)Berilium (D)Magnesium

24) Which is the heaviest metal in the following? (A)Gold (B)Silver (C)Platinum (D)Nickel 25) Hardest material in the nature (A)Diamond (B)Graphite (C)Silicon carbide (D) Silicon oxide 26) Galvanization on steel is done to (A)Increase the strength (B) Increase the modulus (C)Corrosion protection (D)Good appearance 27) Best properties of the material can be achieved by (A)Casting (B)Forging (C)Extrusion (D)Forming 28) Metallic material is generally checked to detect internal defects by (A) A-Scan (B) Eddy Current (C) Liquid Penetrate (D) Coin Tapping Page 4 of 15 29) After machining component of aluminum alloy is generally checked for surface defects by (A)Liquid penetrate (B)Magna Flux (C)Eddy current (D)X-ray 30) After machining component of Magnetic steel is generally checked for surface defects by (A)Liquid penetrate (B)Magna Flux (C)Eddy current (D)X-ray 31) After machining component of Non-Magnetic steel (Austelitic steel) is generally checked for surface defects by (A)Liquid penetrate

(B)Magna Flux (C)Eddy current (D)X-ray 32) Which method is used to check welded part of aluminum alloy for surface defects? (A)Liquid penetrate (B)Magna Flux (C)Eddy current (D)X-ray 33) Which method is used to check welded part of Magnetic steel for surface defects? (A)Liquid penetrate (B)Magna Flux (C)Eddy current (D)X-ray 34) Weld ability of Al- Cu alloy is (A)Excellent (B)Good (C)Fair (D)Poor 35) Weld ability of Al- Mg alloy is (A)Excellent (B)Good (C)Fair (D)Poor Page 5 of 15 36) Creep resistance of the metallic material at high temperature will be (A)Excellent (B)Good (C)Fair (D)Poor 37) What is the base metal of Inconel? (A)Nickel (B)Chromium (C)Cobalt (D)Iron 38) After welding of aluminum alloy is generally given surface protection by (A)Anodizing (B)Hard Chromium plating (C)Ion nitrating (D)Phosphating

39) What is the percentage of Cu in Al-Cu alloy by weight? (A) 4.4% (B) 5.4% (C) 6.5% (D) 3.4% 40) What is the base metal in Al-Mg Alloy? (A)Aluminum (B)Magnesium (C)Silicon (D)Manganese 41) Material used to balance the C.G (Ballast) (A)Lead sheet (B)Al sheet (C)Steel sheet (D)Copper sheet 42) What is the meaning of 1 X X X SERIES? (A)Pure Aluminum (B)Al-Cu alloy (C)Al-Cu-Mg alloy (D)Al-Mg alloy Page 6 of 15 43) What is the meaning of 2 X X X SERIES? (A)Al-Cu (B)Al-Mg (C)Al-Mg-Mn (D)Al-Mg-Si 44) What is the meaning of 6 X X X SERIES? (A)Al-Mg (B)Al-Si-Mg (C)Al-Mn-Mg (D)Al-Cu 45) What is the meaning of 7 X X X SERIES? (A)Al (B)Al-Cu (C)Al-Mg (D)Al-Zn 46) Generally hardening and tempering is done for (A)Steel (B)Al alloy (C)Mg alloy

(D)Cu-alloy 47) What is the value of 1mil in micron? (A) 25microns (B) 50 microns (C) 10 microns (D) 100 microns 48) How many times the density of steel will be higher than Aluminum (A) 3 times (B 2 times (C) 4 times (D) 5 times 49) What is the density of stainless steel? (A) 8.8gm/cc (B) 8.1gm/cc (C) 5.5gm/cc (D) 6.1gm/cc Page 7 of 15 50) Generally alchrome is applied after repair to protect surface from corrosion for (A) Maraging steel components (B) Aluminum alloy components (C) Nickel alloy components (D) Titanium alloy components. 51) Specific strength of material is (A) Strength/cross section area (B) Force /cross section area (C) Strength/density (D) Strength/length 52) Unit of specific strength is (E) MPa (F) N-m (G) Kgf/cm 2 (H) Meter 53) Specific modulus of material is (I) Modulus/density (J) Modulus/length (K) Modulus/area (L) Stress/strain 54) Unit of Specific Modulus is (A) Kg/mm 2

(B) GPa (C) Kilometer (D) None of these 55) Which of the following is thermoplastic material? (A) Epoxy resin (B) Phenolic resin (C) Rubber (D) PVC 56) Which of the following is thermoset material? (A) Poly ethylene (B) Polypropylene (C) Epoxy resin (D) PEEK Page 8 of 15 57) Which of the following is used as primer in finishing of composite component? (A) Polyester resin (B) Poly urethane (C) Silicone resin (D) Epoxy resin 58) Areal weight of 914C-Ts_6-34% prepreg is (A) 240 gm/m2 (B) 160 gm/m2 (C) 450 gm/m2 (D) 350 gm/m2 59) Areal weight of 914C-803-40% prepreg is (A) 240 gm/m2 (B)160 gm/m2 (C) 475 gm/m2 (D) 350 gm/m2 60) Resin content by weight in 914C-TS-6-34% is (A) 91.4% (B) 60% (C) 34% (D) 40% 61) Resin content by weight in 914C-803-40% is (A) 91.4% (B) 80% (C) 34% (D) 40% 62) Curing Temperature of 914 resin system is

(A) 1750 C (B) 1000 C (C) 135 0 C (D) 2000 C 63) Post curing temperature for 914 resin system is (A) 1000 C (B) 1750 C (C) 1900 C (D) 2500 C Page 9 of 15 64) Cured ply thickness of 914-TS-6-34% prepreg (A) 0.6 mm (B) 0.15 mm (C) 0.34 mm (D) 0.914 mm 65) Adhesive film used in LCA composite components is (A) Redux 319A (B) Redux 312A (C) FM 73 (D) Redux 335 66) Foaming adhesive used in LCA composite components is (A)Redux 312A (B) Redux 219 (C) FM 37 (D) FM 73 67) For lightning protection the following material is used (A) Glass fiber prepreg (B) Carbon fiber prepreg (C) Cu-mesh prepreg (D) Kevlar fiber prepreg 68) Which of the following core is used with CFC skins (A) Nomex (B) Aluminum Core (C) Aluminum Flex core (D) steel core 69) For core filling the following material is used for composite components. (A) CY205/HT972 (B) Polyester resin (C) Poly urethane resin (D) Phenolic resin

70) Which is the natural composite (A) Bamboo (B) Clay (C) Silica (D) Lava Page 10 of 15 71) For canopy transparencies in LCA the material used is (A) Acrylic(PMMA) (B) Epoxy (C) Polyurethane (D) PVC 72) Acceptance for traveller coupons for LCA composite components is specified in (A) ADS-30 (B) ADS-31 (C) ADS-32 (D) ADS-33 73) Prepreg materials are stored at (A) 00 C (B) -100 C (C) -180 C (D) 50 C 74) The Crosslinking agent in unsaturated polyester resin is (A) Intiator (B) Catalyst (C) Accelerator (D) Styrene 75) For room temperature mixing and curing the hardener used with epoxy resin is (A) HY 951 (B) HT 972 (C) HT 974 (D) HT 976 76) For retension of bearings the material used is (A) Loctite (B) Polyurethane (C) Teflon (D) Polyester resin 77) Teflon is trade name for (A) PVC (B) NYLON

(C) PTFE (D) PEEK Page 11 of 15 78) For ozone resistance the rubber used is (A) Silicone Rubber (B) Nitrile Rubber (C) Natural Rubber (D) Ebonite 79) In fuel zone the rubber to be used is (A) Silicone Rubber (B) Nitrile Rubber (C) Natural Rubber (D) EPR Rubber 80) Mechanical properties of composites are (A) Isotropic (B) Anisotropic (C) No change with direction (D) Independent of reinforcement. 81) ILSS test of composite specimen represents (A) Fiber property (B) Cured resin property (C) Modulus of fiber (D) Melting point of cured resin 82) Flexural test of composite specimen represents (A) Fiber property (B) Cured resin property (C) Modulus of resin (D) Melting point of fiber 83) Increase in temperature in composites results in (A) Decrease in ILSS value (B) Increase in tensile strength (C) Increase in density (D) Decrease in resin content 84) Relative humidity in lay up shop should be (A) <50% (B) >75% (C) 85% (D) 95% Page 12 of 15 85) Composite components should not be subjected to

(A) Surface grinding (B) Drilling (C) Edge trimming (D) Routing 86) Use of peelply on composite surface helps (A) Improving the composite strength (B) Decrease in fiber volume (C) Improving the surface for further bonding operations (D) Curing the part 87) Which one of the following sealants is used for interfaying of fuel tanks? (A) PR1422 A2 (B) PR1422 B2 (C) PR 1431 (D) PR 340 88) Which one of the following sealants is used for filleting joints in fuel tank area? (A) PR1422 A2 (B) PR1422 B2 (C) PR 1431 (D) PR 340 89) Which one of the following sealants is used as over coat on joints in fuel tank area? (A) PR1422 A2 (B) PR1422 B2 (C) PR 1431 (D) PR 340 90) Which over coat is used for coating inside the fuel tank (A) PR 1005 L (B) PR 1431 T (C) PR 1422 A (D) PR 340 91) Which of the following Sealants used as aerodynamic smoothness (A) PR 340 (B) PR 1422 B4 (C) PR 1431 (D) 1422 A4 Page 13 of 15 92) Which of the following is a conductive sealant? (A) PR 1422 A2 (B) PR 1422 B2 (C) PR 1764 (D) PR 1431

93) Which of the following standard followed for NDT acceptance of composites? (A) ADS-21 (B) ADS-25 (C) ADS-32 (D) ADS-36 94) Drying time for PR 1005 L at 250 C is (A) 30 minutes (B) 60 minutes (C) 90 minutes (D) 24 hours 95) The curing time for DTD 5567A Epoxy primer at 250 C (A) 1 day (B) 2 days (C) 7 days (D) 10 days 96) The curing time for DTD 5580A Polyurethane top coat at 250 C is (A) 1 day (B) 2 days (C) 7 days (D) 10 days 97) The minimum acceptance value for tensile strength of UD laminate in incoming inspection is (A) 1000 MPa (B) 1200 MPa (C) 1300 MPa (D) 1500 MPa 98) The minimum acceptance value for ILSS at 1500 C for traveler coupons of monolithic composite component of UD prepreg is (A) 45 MPa (B) 70 MPa (C) 50 MPa (D) 100 MPa Page 14 of 15 99) The minimum acceptance value for flexure strength for UD traveler coupon is (A) 1000 MPa (B) 1200 MPa (C) 1500 MPa (D) 1400 MPa 100) The volatile content in prepregs is (A) < 1.5%

(B) 2.0% (C) 3.0% (D) 4.0 %

ARDC AD013-CORE-LEVEL 1- MATERIALS & PROCESSES

ANSWER MATRIX

Sl.No
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

Ans
D A B C C B A B A A D C B D C A B A C B

Sl.No
21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

Ans
A A D C A C C A A B A A B D A D A A A A

Sl.No
41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60

Ans
A A A A D A A A B B C D A C D C D A C C

Sl.No
61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80

Ans
D A C B A B C A A A A D C D A A C A B B

Sl.No
81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100

Ans
B A A A A C C B A A A C C A C C C A C A