JOB REPORT AC.

MOTOR REWIND
Machine Details
EQUIP TAG: MFG : TYPE : S/N : DESC :
Treated Water Pump No.4

Job No. : M5104-01059 Customer Name :

Received Date: 1/4/2008

Delivered Date: 20/4/2008

xxxxxxxxxx Co., Ltd.

Additional data:
DE BRG.:NDE BRG.:6322/C3 6319/C3

ABB M2BA400LKC 6B3

3323364
-

POWER : STAT. VOLTS : STAT. AMPS : FRAME SIZE :

500 690Y/400D 510/880 400L

KW. V. A

992 SPEED : RPM 3.05 WEIGHT : KG. INS CLS : F FRE. 50 Hz. DUTY : S1 SF : IM : B3 IP : 55

Scope of Repair :1) Rewind Stator 4) Restack Stator Core 7) R/P Terminal Stud 10) R/P Terminal Board 13) Rotor Balance 16) DE Shaft Spray 19) End DE Arcing Spray 22) R/P PT-100 2) VIP Treatment 5) R/P Cover Box 8) R/P Terminal Bushing 11) R/P V-Ring 95,110 14) DE Rebush Housing 17) NDE Shaft Spray 20) R/P PTC Thermistor 23) R/P Heater 3) Clean inside

Motor Picture :5) Epoxy coating coils

9) R/P Terminal Box Gasket 12) R/P Bearing 15) NDE Rebush Brg.Housing 18) R/P Cooling Fan 21) R/P Fan Cover 24) Field Service

Remark :-

INCOMING TEST Electrical Data

U-G: V-G: W-G: PI Test (for 3.3, 6.6 kV) 0 0 0 : Insulation Resistance @ 1000 U-V: 0 M V-W: 0 M W-U: 0 M R10 / R1 = =
Vdc. :

FINAL TEST
M M M

Electrical Data Insulation Resistance @ > 2000 U-G: U-V: M > 2000 V-W: V-G: M W-G: W-U: > 2000 M PI Test (for 3.3, 6.6 kV) : R10 / R1 = Winding Resistance
U1 - U2 : 4.25 V1 - V2 : 4.32 4.29 W1 - W2 : Winding Temp sensor : Winding Temp sensor : Heater :

1000 > 2000 > 2000 > 2000 =

Vdc. :

M M M

Winding Resistance
U1 - U2 : 6.04 V1 - V2 : 5.11 W1 - W2 : 4.34 Winding Temp sensor : Bearing Temp sensor : Heater :

Surge Test @
U-V: m V-W: m W-U: m 6xPTC Thermistor & 3xPT-100 : Damage DE & NDE Side : Damage DE SIDE 6322/C3 110.02 240.02 0.03 100.02 NDE SIDE 6319/C3 95.01 200.03 Coupling Bore :

V.

Surge Test @

1700

V.

Good U-V: Good V-W: W-U: Good PTC : 1-2 = 198.7Ohm., 3-4 = 210.9Ohm PT100 : S1=111.8Ohm., S2=111.9Ohm., S3=112.0Ohm DE : 7350Ohm., NDE : 7422Ohm. DE SIDE 6322/C3 110.02 240.02 0.03 100.02 NDE SIDE 6319/C3 95.01 200.03 Coupling Bore : 100.01

Mechanical data
Bearing Number Shaft Journal Dia.(mm) BRG. Housing Dia.(mm) Shaft run-out (mm) Shaft Ext. Dia.(mm) Ambient Temp (C) (V) Test Voltage (A) Iu: No-load current (RPM) Speed Vibration (mm/srms) V H A Bearing Condition (gE) Bearing Temp. (C) Frame Temp. (C) Connect power cable phase : Test run with Coupling
Remarks:

Mechanical data
Bearing Number Shaft Journal Dia.(mm) BRG. Housing Dia.(mm) Shaft run-out (mm) Shaft Ext. Dia.(mm)

100.01

ON-LOAD RUNNING TEST

Running time: Hour Connect: Iv: Iw: DE SIDE NDE SIDE R-S-T
Pulley

FINAL NO-LOAD RUNNING TEST

60 32 Ambient Temp Running time: Min (C) Y 600 Test Voltage (V) Connect: 141.9 No-load current (A) Iu: 147.0 Iv: Iw: 146.1 (RPM) 995 Speed NDE SIDE DE SIDE Vibration (mm/srms) 0.2 0.3 V 0.2 0.5 H 0.3 A Bearing Condition (gE) 0.02 0.02

55 Bearing Temp. (C) 38 40 Frame Temp. (C) U1-V1-W1 at motor leads : Shaft rotation facing DE Test run with Full key Without key Coupling Full key Without key Haft key Pulley Haft key
Remarks:

Incoming test shows motor condition:

Final test shows motor condition:

Normal condition

Inspected by: Date:

Mr. Uthai / Wanchai 2/4/2008

Tested by: Date:

Khun Mongkol K. 19/4/2008

Approved by: Date:

Mr. Pana Ch. 20/4/2008

JOB REPORT AC. MOTOR REWIND

Job No. : M5104-01059 Customer Name :

Received Date: 1/4/2008

Delivered Date: 20/4/2008

xxxxxxxxxx Co., Ltd.

Treated Water Pump No.1-4

Motor replace in process

Reconnect all the cable & Shaft laser alignment

Motor name plate

Motor incoming condition

NDE Side : Winding condition

DE Side : The winding between phase U & V short to ground at the end of slot at 6-7 O' Clock point

Rotor condition

Damage point condition, repair with polishing only

JOB REPORT AC. MOTOR REWIND

Job No. : M5104-01059 Customer Name :

Received Date: 1/4/2008

Delivered Date: 20/4/2008

xxxxxxxxxx Co., Ltd.

Stator condition after cleaning, oven

Loop test for hot-spot check and some improve

Insert insulation to slot

Rewind in process

Rewind in process

Connect connection data

Connection side in complete

Non connection side in complete

VPI with resin epoxylite treatment in process

JOB REPORT AC. MOTOR REWIND

Job No. : M5104-01059 Customer Name :

Received Date: 1/4/2008

Delivered Date: 20/4/2008

xxxxxxxxxx Co., Ltd.

Stator condition after VPI and oven

DE & NDE Bearing housing condition before assemble

Rotor condition after overhaul

Insert rotor to stator

Motor assemble in process

Motor in complete