Catalogue

Unloading Valves Pressure Intensifying Valves

Fluid Power

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HK.66.J1.02

Unloading valves Introduction

Fluid Power

General Unloading valves are designed specifically for two pump Hi-Lo circuits. Just as an automobile transmission shifts gears to provide either high torque or high speed, the unloading valve allows a Hi-Lo circuit to shift from high volume (low pressure) to high pressure (low volume). This is particularly useful when high pressure is required for only a small portion of total cycle time.

Unloading valves can provide: Horsepower Savings Less Heat Generation High Speed High Force Reduced Component Cost

Types and Operation

Type Description Output from both pumps (P1 & P2) is combined giving maximum flow at low pressure. As load pressure increases to setting of the unloading section, the high volume pump flow (P1) is unloaded directly to tank at minimum pressure drop. The high pressure pump (P2) supplies system with required high pressure-low flow. Built-in relief limits maximum pressure of the high pressure pump (P2) to limit force and protect the system.
SYS

Symbol

Models

HI-LO Two Pump Unloader

P2

P1

1UL12 1UL15

General Application For use in a two pump system, (high pressure-low flow/low pressure-high flow) to unload the high volume pump at a preselected pressure level. The valve includes: 1) the pilot operated pump unloading section; 2) isolation check; and 3) a direct acting differential piston, high pressure system relief. (The high pressure relief and unloading sections are adjustable.)

Typical Circuit

System

P 2

P 1

High pressure low volume

Low pressure high volume

HK.66.J1.02 Danfoss Fluid Power 10/93

Unloading valve for HI-LO dual pump

Fluid Power

To 150 l/min and 280 bar

Cartridges and Parts in Body 1UL12

SYS

P2 LO T

P 1 HI

108,0

50,8 1L10 Relief Cartridge (HI)

P2 SYS

22,4

50,8

22,4

10,4

P2
1D70 Relief CART. (LO)

P1 P1
69,9

SYS

211,8

T
96,5 42,9

88,9

9,7

28,5 92,0

26,9

8,3

Features Honed and matched hardened steel working parts for long life. Built-in high pressure relief. Adjustable with min. & max. stops. 100% performance tested. Use and operation For use in a two pump system, (high pressure/low flow, low pressure/high flow) to unload the high volume pump at a pre-selected pressure level. The valve includes: 1) the pilot operated unloading section, 2) isolation check and 3) a direct acting differential piston, high pressure system relief. How to order

5,5

2,8

76

1U L1 2u nlo ad

Specifications To 150 l/min and 280 bar. Reseat pressure is 90% of setting. Max. Flow P1 = 115 l/min P2 = 38 l/min Max. Pressure P1 = 210 bar P2 = 280 bar Weight: 2,15 kg.

The high pressure relief and unloading section are adjustable. This valve allows most efficient, economical pump selection, and minimizes horsepower loss and heat generation when unloading the high volume pump. Output from both pumps (P1 & P2) is combined giving maximum flow at low pressure. As load pressure increases to setting of the unloading section, the high volume pump flow (P1) is unloaded directly to tank at minimum pressure drop (see curve). The high pressure pump (P2) holds isolation check closed and supplies system with required high pressure-low flow. System relief limits maximum pressure of the high pressure pump (P2) to limit force and protect the system.

Performance curve
bar 14

11
P 1 to T

114

p vs flow

151 l/min

Materials Body High-strength aluminium alloy. Internal parts Hardened steel. Cartridges Steel. Seals Viton A standard.

1UL12 - P 12T-8T - 15 / 40 SV
ADJUST. MEANS P = Leak Proof Screw (Lo) and Screw w/cap (Hi) PORT SIZE 12T-8T = 3/4" SAE (SYS, P1, & T) 1/2" SAE (P2) 6-4 = 3/4" NPTF (P2) (SYS, P1, & T) 1/2" NPTF (P2) 6W-4W = G 3/4 (SYS, P1, & T) G 1/2 (P2) LOW PRESSURE RANGE 15 = 7-105 bar Std. Setting 35 bar 30 = 7-210 bar Std. Setting 105 bar HIGH PRESSURE RANGE 25 = 35-175 bar Std. Setting 105 bar 40 = 70-280 bar Std. Setting 175 bar SEALS SV = Viton A

BASE PART NO.

HK.66.J1.02 Danfoss Fluid Power 10/93

Unloading valve for HI-LO dual pump To 305 l/min and 280 bar

Fluid Power

Cartridges and Parts in Body 1UL15

SYS

P2 LO T
1L10 Relief cartridge (HI) 13,5

P 1 HI

1D70 Relief cartridge (LO)

279

T
186

P2

152,4

P2
87,4

130,1

P2

P1
38,1 40,4 76,2 177,8

SYS
36,6 77,0

11,2

P1

SYS

Specifications To 305 l/min and 280 bar. Max. Flow P1 = 227 l/min P2 = 132 l/min Max. Pressure P1 = 210 bar P2 = 280 bar Weight: 7,71 kg. Features Honed and matched hardened steel working parts for long life. Built-in high pressure relief. Adjustable with min. & max. stops. 100% performance tested. Use and operation For use in a two pump system, (high pressure/low flow, low pressure/high flow) to unload the high volume pump at a pre-selected pressure level. The valve includes: 1) the pilot operated unloading section, 2) isolation check and 3) a direct acting differential piston, high pressure system relief. How to order

The high pressure relief and unloading section are adjustable. This valve allows most efficient, economical pump selection, and minimizes horsepower loss and heat generation when unloading the high volume pump. Output from both pumps (P1 & P2) is combined giving maximum flow at low pressure. As load pressure increases to setting of the unloading section, the high volume pump flow (P1) is unloaded directly to tank at minimum pressure drop (see curve). The high pressure pump (P2) holds isolation check closed and supplies system with required high pressure-low flow. System relief limits maximum pressure of the high pressure pump (P2) to limit force and protect the system.

Performance curve
bar 14 11 8,3 5,5 2,8 0

1 UL

un

lo

ad

to P1

76

151

227

303 l/min

p vs flow Materials Body High-strength aluminium alloy. Internal parts Hardened steel. Cartridges Steel. Seals Viton A standard.

1UL15 - P 16T-12T - 15 / 25 SV
ADJUST. MEANS P = Leak Proof Screw (Lo) and Screw w/cap (Hi) PORT SIZE 16T-12T = 1" SAE (SYS, P1, & T) 3/4" SAE (P2) 8-6 = 1" NPTF (SYS, P1, & T) 3/4" NPTF (P2) 8W-6W = G1 (SYS, P1, & T) G 3/4 (P2) LOW PRESSURE RANGE 15 = 7-105 bar Std. Setting 35 bar 30 = 7-210 bar Std. Setting 105 bar HIGH PRESSURE RANGE 25 = 35-175 bar Std. Setting 105 bar 40 = 70-280 bar Std. Setting 175 bar SEALS SV = Viton A

BASE PART NO.

HK.66.J1.02 Danfoss Fluid Power 10/93

Pressure intensifying

Fluid Power
General A hydraulic intensifier converts low input pressure from a small low pressure pump or sub-circuit to high pressure up to 690 bar eliminating the need for a high pressure pump, or hi-low type circuit. It is best suited for use with low horsepower, variable volume pumps.

Introduction

Hydraulic Intensifiers provide: Continuous Holding Power Very High Pressure Clamping Light Weight Compact Design Potential for Intensification of Dissimilar Fluids

Types and Operation

Type Description The pressure intensifier design allows free-flow of oil through the inlet and pressure check section until high pressure is required, then reciprocates to intensify pressure to 690 bar. It holds high pressure continuously and automatically makes up for any leakage in the system. The automatic reciprocation feature results in no loss of pressure while holding, cutting or clamping. Symbol Models

Hydraulic Intensifier

1T11

General Application This one-of-a-kind fully hydraulic pressure intensifier was designed specifically for high pressure, low volume applications, such as holding clamping cutting crimping molding or for hydraulic power tools. Specifications and Materials Output Flow to 164 ml/min Driving Flow 1,5 l/min Maximum Output Pressure 690 bar Maximum Cycle Rate 5 CPS Lower Body (High Pressure End) Steel Upper Body (Cylinder End) Aluminium Internal Parts Steel

Typical Circuit

High pressure clamping cylinder High Pressure (HP)

Tank (T)

P.O. check Inlet Pressure (P)

HK.66.J1.02 Danfoss Fluid Power 10/93

Hydraulic pressure intensifier Output to 164 cc/min and 690 bar

Fluid Power

Parts in Body 1T11

80,8 47,5

Typical circuit
1/4" SAE Ports G 1/4 Ports 59,4 61,2 84,1 6,6 9,7
High pressure clamping cylinder High pressure (HP)

T I P

HP
50,8 66,6

Tank (T)

222

50,8 69,6

9,7 15,8
Inlet (I) Pressure (P)

P.O. check

Directional control valve

Specifications Output to 164 cc/min and 690 bar. Max. inlet pressure 112 bar based upon 6.5:1 ratio. Min. inlet pressure 17 bar. Max. backpressure in tank line 13,8 bar. Max. inlet flow 1,5 l/min. Max. cycle rate 5 cps. Pressure drop with 7,5 l/min through pumping checks 9,1 bar (180 SSU oil). Min. recommended oil viscosity 59 SSU. Pressure intensification ratio 6.5:1. Weight: 2,36 kg. Features Eliminates typical problems of single stroke styles and air/oil systems. Output to 690 bar 6.5:1 ratio. Continuous Holding Power. Fully hydraulic design with built-in automatic reciprocation provides continuous intensified pressure output to 690 bar Makes up for system leakage automatically. How to order

Total Circuit Convenience. Integrated design includes suction and high pressure checks does not require separate sequence valving in circuit. Separate inlet ports permit intensification of separate fluids. Compact, Light Weight. Only 222 mm 67 mm dia. Can be mounted anywhere conveniently located close to actuator, eliminates long runs of high pressure lines. Reliable High Quality. Rugged design with only two main moving parts uses high strength aluminium and steel with working parts hardened, ground, matched and honed for trouble-free, reliable long-life. Patented Design. Use and operation This one-of-a-kind fully hydraulic pressure intensifier was designed specifically for high pressure, low volume applications, such as holding clamping cutting crimping molding or for hydraulic power tools.

It converts low input pressure from a small low pressure pump or sub-circuit to high pressure up to 690 bar and can eliminate the need for a high pressure pump, or hi-low type circuit. Is best suited for use with low horsepower, variable volume pumps. Note: A 690 bar pilot operated check is available. The pressure intensifier design allows free-flow of oil through the inlet and pressure check section until high pressure is required, then reciprocates to intensify pressure to 690 bar. It holds high pressure continuously and automatically makes up for any leakage in the system. The automatic reciprocation feature results in no loss of pressure while holding, cutting or clamping. Materials Body and housing High-strength aluminium and steel. Internal parts Steel.

1T11 - 4T - 6 S

BASE PART NO.

PORT SIZE 4T = 1/4" SAE 2W = G 1/4

PRESSURE INTENSIFICATION RATIO 6 = 6.5:1

SEALS S = Buna-N SV = Viton A

HK.66.J1.02 Danfoss Fluid Power 10/93

Pressure intensifying

Fluid Power
General A hydraulic intensifier converts low input pressure from a small low pressure pump or sub-circuit to high pressure up to 690 bar eliminating the need for a high pressure pump, or hi-low type circuit. It is best suited for use with low horsepower, variable volume pumps.

Introduction

Hydraulic Intensifiers provide: Continuous Holding Power Very High Pressure Clamping Light Weight Compact Design Used Extensively on Utility Vehicles

Types and Operation

Type Description Symbol
P T* 0,75 l/min *Plug T for closed center systems

Models

1.5 GPM

Hydraulic Intensifier

The pressure intensifier design allows free-flow of oil through the inlet and pressure check section until high pressure is required, then reciprocates to intensify pressure to 690 bar. It holds high pressure continuously and automatically makes up for any leakage in the system. The automatic reciprocation feature results in no loss of pressure while holding, cutting or clamping.

Intensifier 1TR11 Toolmate manifold

1TR11 4RH11
Tank Dump valve

Unloading Relief HP B A 4RH11 Handle

Tool

Retract

Actuate

General Application For use with any conventional hydraulic system. Designed to operate cutters, crimpers, or any high pressure hydraulic tools requiring up to 690 bar. Used extensively on utility vehicles.

Specifications and Materials Output Flow to 164 ml/min Driving Flow 1,5 l/min Maximum Output Pressure 690 bar Maximum Cycle Rate 5 CPS Lower Body (High Pressure End) Steel Upper Body (Cylinder End) Aluminium Internal Parts Steel

HK.66.J1.02 Danfoss Fluid Power 10/93

Hydraulic pressure intensifier Output to 164 cm3/min and 690 bar

Fluid Power

88,9

206,4

206,4

96,8 120,7

130,2

5/16-18 UNC 28 5/8 deep

25,4

120,7

3,1 10,7 7,9 22,2 44,5 50,8 2,0 9,5 10,4 127,0 Actuate Retract

22,2

HK.66.J1.02 Danfoss Fluid Power 10/93

Hydraulic pressure intensifier

Fluid Power
Specifications Output to 164 cc/min and 690 bar. Max. inlet pressure 112 bar based upon 6.5:1 ratio. Min. inlet pressure 17 bar. Max. backpressure in tank line 13.8 bar. Max. inlet flow 1,5 l/min. Max. cycle rate 5 cps. Pressure drop with 7,5 l/min through pumping checks 9,1 bar (180 SSU oil). Min. recommended oil viscosity 59 SSU. Pressure intensification ratio 6.5:1. Weight: 5,90 kg. Features Compact only 114,30 88,90 206,38 provides more work room and usable pay load on aerial elbow buckets. Light Weight only 5,90 kg unit can be easily transported on typical utility truck or mounted right on bucket in convenient location. Hold and Reversing Capability pressure intensification can be stopped and held or reversed at any point in the cycle. Reciprocating Intensifier provides clean, smooth ultra high pressure. Gives positive maximum pressure crimps on cable connectors. Adjustable Maximum Pressure Control (set at factory) provides variable maximum crimping pressure allows use of tools with different maximum pressure requirements. Remote Control Unit and Tool Handle allows complete control of system at the tool. How to order Built In Relief prevents tool damage factory set up to 690 bar. Free Flow through unit for rapid closing of tool saves time with rapid advance allows more operations per hour. Unit Will Operate On Open Or Closed Center Hydraulic Systems Use and operation This one-of-a-kind fully hydraulic pressure intensifier was designed specifically for high pressure, low volume applications, such as holding clamping cutting crimping molding or for hydraulic power tools. It converts low input pressure from a small low pressure pump or sub-circuit to high pressure up to 690 bar and can eliminate the need for a high pressure pump, or hi-low type circuit. Is best suited for use with low horsepower, variable volume pumps. Note: A 690 bar pilot operated check is available. The pressure intensifier design allows free-flow of oil through the inlet and pressure check section until high pressure is required, then reciprocates to intensify pressure to 690 bar. It holds high pressure continuously and automatically makes up for any leakage in the system. The automatic reciprocation feature results in no loss of pressure while holding, cutting or clamping. The Unloading Relief is an adjustable pressure relief valve which will dump the high pressure side of the circuit to tank when the high pressure reaches relief setting. When the unloading relief begins opening, the high pressure then works on a larger area on the piston, thus requiring less pressure to hold the relief open than to start opening it. As a result, pressure in the HP line (to the tool) reaches relief setting and then drops off to approximately 70 bar. (When this occurs, the intensifier section continues to reciprocate without increasing pressure in the tool.) This unloading feature can be felt by the operator through the control lever on the handle, indicating that the maximum pressure has been reached. The Handle incorporates a holding feature. This enables the operator to stop the tool at any position by just releasing the lever. By releasing the lever (without depressing it in the opposite direction) port A will be blocked and flow will stop. With no flow through the orifice in the direction control valve spool, pressure will equalize on the two ends of the spool, permitting the spring to shift it and divert system flow to tank. Likewise, the dump valve will open the path from the HP port to Low Tank. Pressure will be trapped in the tool by the check valve and retract valve. When the lever is depressed in the retract direction, the retract valve is opened allowing the return spring in the tool to retract the plunger, forcing the oil therein through the Low Tank port. Materials Body and housing High-strength aluminium and steel. Internal parts Steel. Handle High-strength steel. Internal Parts Steel. Seals Buna-N.

Power Unit

1TR11 - T - 6 S

BASE PART NO.

PORT SIZE HP manifold port A manifold port B manifold port P manifold port T manifold port* Low Tank manifold port

Handle port HP Handle port A Handle port B System pressure source Normal system tank line Special separate tank line

3/8" NPTF 1/8" NPTF 1/8" NPTF 3/8" SAE or NPTF 1/2" SAE or NPTF 1/4" NPTF

PRESSURE INTENSIFICATION RATIO 6 = 6.5:1

SEALS S = Buna-N SV = Viton A

Control Handle

4RH11 - S

BASE PART NO.

SEALS S = Buna-N SV = Viton A

HK.66.J1.02 Danfoss Fluid Power 10/93

Notes

Fluid Power

10

HK.66.J1.02 Danfoss Fluid Power 10/93

Fluid Control Products

Fluid Power
Product and catalogue survey
Products Spreader Valves 600 Series Valves 400 Series Valves Relief Valves Sequence Valves Pressure Reducing Valves Motion Control Valves Unloading Valves and Pressure Intensifying Valves Needles and Restrictor Valves Flow Regulator Valves and Flow Divider Valves Pilot operated Check Valves Directional Control/Logic Valves Solenoid Directional Control Valves Catalogue Ordering No. HK.66.B -.02 HK.66.C -.02 HK.66.D -.02 HK.66.F -.02 HK.66.G -.02 HK.66.H -.02 HK.66.I -.02 HK.66.J -.02 HK.66.K -.02 HK.66.L -.02 HK.66.M-.02 HK.66.N -.02 HK.66.O -.02

HK.66.J1.02 Danfoss Fluid Power 10/93

11

World Class Leadership in Technology

Danfoss Fluid Power, a division of Danfoss, Inc., offers one of the worlds largest selections of quality fluid power components. An exceptional overall offering of Danfoss, Dukes, Fluid Controls and Webster components allows you to choose the right products to meet your application. All of our units are manufactured and tested to exacting engineering and quality control standards to provide reliable long lasting performance.

Danfoss Products
Danfoss products are known throughout the world for their quality, reliability and flexibility. From hydraulic motors, pumps, actuators and hydrostatic steering components, to proportional hydraulics and electronics, Danfoss components redefine the leading edge.

Dukes Products
The Dukes name is recognized as the premier U.S. manufacturer of mobile directional control valves for applications to 115 l/min. Your specific needs can be addressed with mono-block or stack valves, or if required, a custom designed valve.

Fluid Controls Products

Beginning with the development of a compact, pilot-operated hydraulic relief valve over 40 years ago, Fluid Controls has remained a pioneer in hydraulic product miniaturization. Along with the wide variety of cartridge valves currently available, Fluid Controls also features parts-in-body valves, and hydraulic integrated circuits to meet all of your requirements.

Webster Products
Since 1945, Webster has been at the forefront in the development of hydraulic gear pumps and cost effective multi-circuit components. Offering a wide range of gear pumps and motors, Webster products can be found in a multitude of applications. The AC and DC power unit lines offer dependable, self-contained sources of hydraulic power. Flow dividers and rotary shear valves further enhance the Webster line and expand the choices available from Danfoss Fluid Power.

HK.66.J1.02 Danfoss Fluid Power 10/93

Danfoss A/S (SW-C) DTP 10.93 AO